FACULTY OF DESIGN AND INNOVATION 2017-
[Link] IN AUTOMOTIVE AND PRODUCT DESIGN 2018
APD103: AUTOMOTIVE BASICS AND MECHANICS
L T P
4 0 0
Pre-Requisites: N.A.
Course Objective:
Contents:
Unit I
Introduction to Automobile
Components of vehicle
Basic structure, power unit, transmission system, accessories, superstructure.
Layout of Conventional Type Vehicle
Front engine rear wheel drive
Vehicle Dimensions
Wheelbase, wheel track, front & rear overhang, overall dimensions, ground clearance.
Frame
Function of frame, loads or frame, frame construction, sub-frame, defects in frame chassis repair and alignment,
frame less construction
Body
Types and construction (parts of body), main features - strength, stiffness, space air drag, stream lining, weight,
vibration, protection against weather, corrosion, safety and economic considerations, body alignment, bumpers -
types and functions, denting and painting, window regulators, doors, hood, dashboard, glasswork.
Unit II
Vehicle Power Systems
Automobiles are the vehicles which have the capacity of covering distances without any human or animal force. The
engines or motors enable the movement of these vehicles in many forms. The current topic discusses few of those
power systems.
Prime Movers & Energy Sources
Petrol/diesel engines, electric motors, turbines, fuel cells, etc. (overview of applications), basic functions and
arrangement of components.
Vehicle Transmission
Transmission system, as the name suggests transmits the power produced by the engine or motor to the wheels.
Further this transmission process enables the movement of the vehicle. The current topic discusses the transmission
system as well as the Suspension System.
Gear Box
Functions and types of gearbox.
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FACULTY OF DESIGN AND INNOVATION 2017-
[Link] IN AUTOMOTIVE AND PRODUCT DESIGN 2018
Clutch
Purpose and requirements of clutch, Type - Single plate, multi plate, dry, wet, semi centrifugal, centrifugal.
Final Drive
Functions, types and constructional details of - Propeller shafts, Universal joints, sliding joint, Differential –
Principles & functions, Different types of rear axles according to methods of supporting
Unit III
Braking Systems
Purpose, principle of braking, stopping distance, layout of braking system components, Braking efficiency,
classification of brakes, requirements of a good braking system.
Suspension System
Basic functions of suspension system, Types - Independent and rigid, coil, leaf, torsion bar, air, rubber suspension
(Elementary idea), Conventional leaf spring rigid beam suspension for light vehicle and with helper spring for heavy
vehicles.
Wheels
Requirements of wheel, various types- pressed steel disc, wire, light alloy cast wheels, advantages & disadvantages.
Tyres
Functions of tyres, Classification - solid, pneumatic, high low and extra low-pressure tyre, tubed and tubeless tyre,
cross ply, belted bias and redial ply tyre, Cross section of a pneumatic tyre, Specification of tyres, Desirable tyre
properties
Unit IV
Front Axle and Steering System
Front axle – types, front wheel stub axle assembly, purpose and requirements of steering system, general
arrangement of steering systems steering, steering system components - steering wheel, steering column,
conventional steering linkage, steering and ignition lock.
Vehicle Structure & Materials
The topic briefly talks about the major components of a Vehicle Structure and understand their impact in designing a
vehicle. Also, a study of materials related to the structure is done. More detailed study of materials will be done in
the next semester.
Materials
Components categories, classification of materials, functionality considerations, factors influencing selection of such
materials.
Recommended Books:
Automobile Engineering Vol. 1 & 2 by Kirpal Singh
IC Engines by Mathur and Sharma
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