3 STANDARD Composed by Approved by

HYDROSTATIC TESTING
Doc. No Rev Date Page Marketing Balon MR
ST-HST-MKT-01 00 12 Dec 12 : 1 / 13 Nachrowi Pringadi Adi Djuprianto

1. TUJUAN 1. PURPOSE

Standar ini digunakan sebagai pedoman untuk This standard used as the guide for the pressure
standar pengujian tekanan dalam rangka penerapan test standard in the application ofthe Integration
Sistem Manajemen Integrasi (SMI) di PT. Atamora Management System (IMS) implementation at PT.
Tehnik Makmur (ATM). Atamora Tehnik Makmur (ATM).

2. RUANG LINGKUP 2. SCOPE

Standar ini meliputi standar pengujian tekanan
untuk katup tipe gate, globe, plug, ball dan butterflt
yang menggunakan resilient-seat, non-metallic seat
dan metal to metal, sesuai dengan persyaratan
SMM ISO 9001:2008, SML ISO 14001:2004 dan
OHSAS 18001:2007.
This standard covers the pressure test standard for
the type of gate, globe, plug, ball and butterfly
valve using resiliebt-seat, non metallic and metal to
metal, refers to the QMS ISO 9001:2008, EMS ISO
14001:2004 and OHSAS 18001:2007 Requirements.

3. PENANGGUNG JAWAB 3. RESPONSIBILITY

Staff Marketing Balon bertanggung jawab terhadap The Balon Marketing Staff is responsible to
implementasi proses pengujian tekanan. implement pressure test process.

4. DEFINISI 4. DEFINITION

N/A N/A

5. REFERENSI 5. REFERENCES

5.1. SMM ISO 9001:2008, klausul 7.5.1: 5.1. QMS ISO 9001:2008, clause 7.5.1: Control of
Pengendalian Produksi dan Penyediaan Jasa. Production and Service Provision.

5.2. SML ISO 14001:2004, klausul 4.4.6: 5.2. EMS ISO ISO 14001:2004, clause 4.4.6:
Pengendalian Operasional. Operation Control.

5.3. OHSAS 18001:2007, klausul 4.4.6: 5.3. OHSAS 18001:2007, clause 4.4.6: Operation
Pengendalian Operasional. Control.

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD
HYDROSTATIC TESTING
Doc. No
ST-HST-MKT-01
6. URAIAN UMUM
6.1. Umum
6.1.1. Alat ukur tekanan menggunakan pressure
gauge dan harus memiliki keakuratan ±
2.0% dari skala penuh.
6.1.2. Pressure gauge harus dikalibrasi setiap 6
(enam) bulan sekali.
6.1.3. Untuk pengujian Low-Pressure closure,
pengetesan dilakukan menggunakan angin
kecuali ditetapkan lain dalam kontrak.
6.1.4. Test hydrostatik akan dilakukan
menggunakan air, atau cairan lain (yang
kekentalannya tidak melebihi air) jika
ditetapkan dalam kontrak.
6.2. Persyaratan Pengujian
6.2.1. Pengujian Backseat
Pengujian back seat (jika diperlukan) harus
dilakukan pada tekanan yang sama dengan
test tertutup (High Pressure Closure Test).
6.2.2. Pengujian Shell
Semua valve harus dilakukan Shell test
pada tekanan dan waktu yang ditetapkan
di standar ini, kecuali ditetapkan lain di
dalam kontrak. Valve harus pada posisi
setengah terbuka atau terbuka penuh.
6.2.3. Pengujian Seat
 Low Pressure Closure Test
Semua valve harus dilakukan low
pressure closure test pada kedua sisi
jika valve tersebut memiliki dua sisi
(double seat) seperti pada umumnya
jenis gate dan ball valve, dan
didokumentasikan sebagai seat R dan
seat L. Valve harus pada posisi
tertutup rapat.
This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
Revision Date Page
00 12 Dec 12 2 / 13
6. GENERAL DESCRIPTION
6.1. General
6.1.1. Pressure devices use pressure gauge and
shaould have an accuracy of ± 2.0% of full
scale.
6.1.2. Pressure gauge must be claibrated every 6
(six) month.
6.1.3. For Low-Pressure closure test, testing
conducted using wind pressure, unless
otherwise stipulated in the contract.
6.1.4. Hydrostatic Test will be conducted using
water, or other fluids (the viscosity does
not exceed the water), if specified in the
contract.
6.2. Test Required
6.2.1. Back Seat Test
The Back Seat test (if necessary) shall be
performed at an equal pressure with
closure test (High Pressure Closure Test).
6.2.2. Shell Test
All valves should be perfomed Shell test
with specified pressure and time in this
standar, unless otherwise stipulated in the
contract. Valve should be in a position
half-open or fully open.
6.2.3. Seat Test
 Low Pressure Closure Test
All valves should be low pressure
closure test on both sides if the valve
has two sides (double seat) of the
usual type of gate and ball valve, and
documented as the seat R and seat L.
Valve must be in closed position
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 3 / 13

 High Pressure Closure Test  High Pressure Closure Test

Semua valve harus dilakukan high
pressure closure test pada kedua sisi
jika valve tersebut memiliki dua sisi
(double seat) seperti pada umumnya
jenis gate dan ball valve, dan
didokumentasikan sebagai seat R dan
seat L. Valve harus pada posisi
tertutup rapat.
All valves should be high pressure
closure test on both sides if the valve
has two sides (double seat) of the
usual type of gate and ball valve, and
documented as the seat R and seat L.
Valve must be in closed position.

6.2.4. spesifikasi Pengujian 6.2.4. Test specification

1. Standar pengujian mengacu pada: API- 1. Testing standard refers to: API-598,
598, API-6D, ASME B16.34 API-6D, ASME B16.34

2. Valve yang mengacu pada suatu 2. Valve refers to a specified stantdard

standar atau spesifikasi yang or specification shall be tested in
ditetapkan harus diuji sesuai dengan accordance with specified standards
standar atau spesifikasi yang or specifications.
ditentukan.

3. Kebersihan bagian dalam valve harus 3. Cleanliness of the inside of the valve
dijaga selama pengujian hidrostatik. must be maintained during
hydrostatic testing.

4. Setelah pengujian, semua valve harus 4. After testing, all valves should be
dibersihkan dari air dan benar-benar cleaned from the water and dry
kering. thoroughly.

6.2.5. Hasil Pengujian 6.2.5. Test Result

Semua hasil tes pressure harus dituangkan All the results of the pressure test must be
dalam laporan yang mencantumkan stated in the report that includes valve
spesifikasi valve, tanggal, stempel atau specifications, date, stamp or signature of
tanda tangan inspector. inspector.

Permintaan kesaksian harus ditetapkan Witness demanding should be set in teh

didalam dokumen purchasing. purchasing document.

7. FORMULIR TERKAIT 7. RELATED FORM

FM-PTR-MKT-12: Pressure Test Report FM-PTR-MKT-12: Pressure Test Report

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 4 / 13

8. LAMPIRAN 8. APPENDIXES
8.1. Tabel 1: API – 6D 8.1. Table 1: API – 6D

Minimum Test Pressure (PSI)

Valve
REQUIRED OPTIONAL
Pressure
Hydro Air Air
Class
Shell Hydro Seat Hydro Back Seat Back Seat Seat

150 425 300 300 80 80

300 1100 800 800 80 80

400 1450 1060 1060 80 80

600 2175 1600 1600 80 80

900 3250 2400 2400 80 80

1500 5400 4000 4000 80 80

2500 9000 6600 6600 80 80

8.2. Tabel 2: API – 6D 8.2. Table 2: API – 6D

Minimum Test Duration (Minutes)

Valve Size
Hydro Air Air
( NPS ) Shell Hydro Seat Hydro Back Seat Back Seat Seat

2-4 2 2 2 2 2

6 - 10 5 5 5 5 5

12 - 18 15 5 5 5 5

20 - up 30 5 5 5 5

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 5 / 13

8.3. Tabel 3: API-598 8.3. Table 3: API – 598

Minimum Test Pressure

Shell Test 1.5 Time the Pressure Rating at100 deg F

Rounded Off to the next higher 25 Psi

High Pressure Clossure 1.1 Time the Pressure rating at 100 deg F

Low Pressure Clossure 80 Psi For all material

8.4. Tabel 4: API-598 (Section 1-A-Pressure Test) 8.4. Table 4: API-598 (Section 1-A-Pressure Test)

Section 1-A-Pressure Test

Valves: NPS ≤ 4 & ASME Class ≤ 1500
NPS > 4 & ASME Class ≤ 600

Valve Type
Butterfly and
Test
GATE GLOBE PLUG CHECK FLOATING Trunnion
Description
BALL Mounted Ball

Shell REQ REQ REQ REQ REQ REQ

a
Back Seat REQ REQ N/A N/A N/A N/A

Low
Pressure REQ OPT
c
REQ
b C
OPT REQ REQ
Closure
High Pressure
d c,f c b c,f cf cf
Closure OPT REQ OPT , REQ OPT , OPT ,

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 6 / 13

NOTES :

N/A = Not Applicable

a. The backseat test is required for all valves, except for bellows seal valves, that have the backseat
feature.
b. For lubricated plug valve, the high pressure closure test is mandatory and the low-pressure closure test
is optional.
c. When the purchaser specifies an “optional” test, the test shall be performed in addition to the
required tests.
d. The high pressure closure test of resilient-seated valves may degrade subsequent sealing performance
in low-pressure service.
e. For power-operated and manually operated gear actuated globe valves, including non-return type
globe valves, the high-pressure closure test shall be performed at 110% of the design differential
pressure used for sizing of the operator.
f. A high pressure closure test is required for all valves specified to be double block and bleed valves.

8.5. Tabel 4: API-598 (Section 1-A-Pressure Test) 8.5. Table 4: API-598 (Section 1-A-Pressure Test)

Section 1-B-Pressure Test

Valves: NPS ≤ 4 & ASME Class > 1500
NPS > 4 & ASME Class > 600

Valve Type
Butterfly and
Test
GATE GLOBE PLUG CHECK FLOATING Trunnion
Description
BALL Mounted Ball

Shell Required Required Required Required Required Required

a
Back Seat Required Required N/A N/A N/A N/A

Low
b b b b b
Pressure Optional Optional Optional Optional Required Optional
Closure
High Pressure
d d b,e
Closure Required Required Required Required Optional Required

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 7 / 13

NOTES :

N/A = Not Applicable

a. The backseat test is required for all valves, except for bellows seal valves, that have the backseat
feature.
b. When the “optional” test is specified by the purchaser, the test shall be performed in addition to the
required tests.
c. The high-pressure closure test of resilient-seated valves may degrade subsequent sealing performance
in low-pressure service.
d. The power- operated and manually operated gear actuated globe valves, including non-return type
globe valves, the high pressure closure test shall be performed at 110% of the design differential
pressure used for sizing of the operator.
e. A high pressure closure test is required for all valves specified to be double block and bleed valves.

8.6. Tabel 6: API-598 8.6. Table 6: API-598

Duration of Test Pressure

Minimum Test Duration ( Second)

Valve Size SHELL Back CLOSURE
(NPS) Check Valve Other Seat Check Valve Other Valve
Valve
2 & Less 60 15 15 60 15
2-1/2 – 6 60 60 60 60 60
6-12 60 120 60 60 120
14 & OVER 120 300 60 120 120

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 8 / 13

8.7. Tabel 7: API-598 (Minimum Shell Test 8.7. Tabel 7: API-598 (Minimum Shell Test
Pressure) Pressure)

Minimum Shell Test Pressure

Pressure Rating Class

Material
150 300 600 800 900 1500 2500
A105 427.5 1110.0 2220.0 2965.0 3330.0 5557.5 9255.0
A 216 WCB 427.5 1110.0 2220.0 - 3330.0 5557.5 9255.0
A 216 WCC 435.0 1125.0 2250.0 - 3375.0 5625.0 9375.0
A 352 LCB 397.5 1042.5 2085.0 - 3127.5 5205.0 8677.5
A 352 LCC 435.0 1125.0 2250.0 - 3375.0 5625.0 9375.0
A 350-LF2 427.5 1110.0 2220.0 2965.0 3330.0 5557.5 9255.0
A 182-F11 CI.2 435.0 1125.0 2250.0 3000.0 3375.0 5625.0 9375.0
A 352-LCI 397.5 1042.5 2085.0 - 3127.5 5205.0 8677.5
A 217-WC-6 435.0 1125.0 2250.0 - 3375.0 5625.0 9375.0
A217-C5 435.0 1125.0 2250.0 - 3375.0 5625.0 9375.0
A217-C12 435.0 1125.0 2250.0 - 3375.0 5625.0 9375.0
A182-F304 412.5 1080.0 2160.0 2880.0 3240.0 5400.0 9000.0
A182-F304L 345.0 900.0 1800.0 2400.0 2700.0 4500.0 7500.0
A351-CF8 412.5 1080.0 2160.0 - 3240.0 5400.0 9000.0
A182-F316 412.5 1080.0 2160.0 2880.0 3240.0 5400..0 9000.0
A182-F316L 345.0 900.0 1800.0 2400.0 2700.0 4500.0 7500.0
A351-CF8M 412.5 1080.0 2160.0 - 3240.0 5400.0 9000.0
A182-F347 412.5 1080.0 2160.0 - 3240.0 5400.0 9000.0
A351-CN7M 345.0 900.0 1800.0 - 2700.0 4500.0 7500.0

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 9 / 13

8.8. Tabel 8: API-598 (Minimum Pressure For 8.8. Table 8: API-598 (Minimum Pressure For
High Pressure Closure) High Pressure Closure)

Minimum Pressure For High Pressure Closure

Pressure Rating Class

Material
150 300 600 800 900 1500 2500
A105 315.5 814.0 1628.0 2175.0 2442.0 4075.5 6787.0
A216-WCB 315.5 814.0 1628.0 - 2442.0 4075.5 6787.0
A216-WCC 319.0 825.0 1650.0 - 2475.0 4125.0 6875.0
A352-LCB 291.5 764.5 1529.0 - 2293.5 3817.0 6663.5
A352-LCC 319.0 825.0 1650.0 - 2475.0 4125.0 6875.0
A350-LF2 313.5 814.0 1628.0 2175.0 2442.0 4075.5 6787.0
A182-F1 C1.2 291.5 764.5 1529.0 2200.0 2293.5 3817.0 6363.5
A352-LC1 291.5 764.5 1529.0 - 2293.5 3817.0 6363.5
A217-WC-6 319.0 825.0 1650.0 - 2475.0 4125.0 6875.0
A217-C5 319.0 825.0 1650.0 - 2475.0 4125.0 6875.0
A217-C12 319.0 825.0 1650.0 - 2475.0 4125.0 6875.0
A182-F304 302.5 792..0 1584.0 2115.0 2376.0 3960.0 6600.0
A182-F304L 253.0 660.0 1320.0 1760.0 1980.0 3300.0 5500.0
A351-CF8 302.5 792.0 1584.0 - 2376.0 3960.0 6600.0
A182-F316 302.5 792.0 1584.0 2115.0 2376.0 3960.0 6600.0
A182-F316L 253.0 660.0 1320.0 1760.0 1980.0 3300.0 5500.0
A351-CF8M 302.5 792.0 1584.0 - 2376.0 3960.0 6600.0
A182-F347 302.5 792.0 1584.0 - 2376.0 3960.0 6600.0
A351-CN7M 253.0 660.0 1320.0 - 1980.0 3300.0 5500.0

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 10 / 13

8.9. Tabel 9: Pressure Gauge 8.9. Table 9: Pressure Gauge

Pressure Gauge

Gauge
Gauges used for these Pressure only
Pressure
Psi
Rating
Psi Minimum Pressure Maximum Pressure

200 50 150
600 150 450
1000 250 750
1500 375 1,125

2000 500 1500

2300 575 1,725

3000 750 2,250

3500 875 2,625

5000 1,250 3,750
6000 1,500 4,500
10,000 2,500 7,500

15,000 3,750 11,250

20,000 5,000 15,000

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 11 / 13

8.10. Tabel 10: Maximum leakage Tolerance 8.10. Table 10: Maximum leakage Tolerance
(Refer To API 6D) (Refer To API 6D)

Maximum Leakage Tolerance

For Closure Test

All Metal-Seated Valve CC/minute

(Drop/minute)
No Size DN Class
API 6D Standard

1 2 50 0.30 (5)

2 3 80 0.48 (8)

3 4 100 0.60 (10)

4 6 150 0.90 (14)

5 8 200 1.20 (19)

6 10 250 1.50 (24)

For all class

7 12 300 1.80 (29)

8 14 350 2.10 (34)

9 16 400 2.40 (38)

10 18 450 2.70 (43)

11 20 500 3.00 (48)

12 24 600 3.60 (57)

13 30 750 4.50 (72)
14 36 900 5.40 (86)

Note:
According to ISO 5208: 1993 Table 5, Rate D
3
Maximum leakage = 0.1 mm / s X DN
Contoh :
Maximum leakage tolerance for closure test for size 3” is:
0.1 X 80 X 60 / 1000 = 0.48 cc /minutes

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 12 / 13

8.11. Tabel 11: Maximum leakage Tolerance 8.11. Tabel 11: Maximum leakage Tolerance
(Refer to API 598) (Refer to API 598)

Maximum Leakage Tolerance

For Closure Test

All Metal-Seated Valve - CC/minute (Drop/minute)

All Valve –seated valves Except
No Size Class Check Valve
Check

API 598 Standard API 598 Standard

1 2 0 (0) 6.00 (96)

2 3 0.75 (12) 9.00 (144)

3 4 0.75 (12) 12.00 (192)

4 6 0.75 (12) 18.00 (288)

5 8 1.25 (20) 24.00 (384)

6 10 1.25 (20) 30.00 (480)

For all class

7 12 1.25 (20) 36.00 (576)

8 14 1.75 (28) 42.00 (672)

9 16 2.00 (32) 48.00 (768)

10 18 2.25 (36) 54.00 (864)

11 20 2.50 (40) 60.00 (960)

12 24 3.00 (48) 72.00 (1152)

13 30 3.75 (60) 90.00 (1440)

14 4.50 (72)
36 108.00 (1728)

Note:
-. For liquid test, 1 milliliter is considered equivalent to 16 drops.

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.
 3 STANDARD

HYDROSTATIC TESTING
Doc. No Revision Date Page
ST-HST-MKT-01 00 12 Dec 12 13 / 13

9. RIWAYAT PERUBAHAN 9. REVISION HISTORY

Revision Date Changing

00 12 Dec 12 First drafted

This document is the property of PT Atamora Tehnik Makmur, any copy a part or whole of this document
without any permission of the Management Representative is strictly prohibited.