You are on page 1of 13

PSIG 1303

Review of Pipeline Leak Detection Technologies

Jun Zhang, Andy Hoffman, Keefe Murphy, John Lewis, Michael Twomey – A TMOS International

Copyright 2013, Pi peline Simulati on Interest Gr oup

This paper was prepared for presentati on at the PSIG Annual Meeti ng held in Prague, Czech NOMENCLATURE
Republic, 16 April – 19 April 2013.

This paper was s elected for pres entation by the PSIG Board of Directors followi ng revi ew of DAS Distributed Acoustic Sensor
information co ntai ned in an abs tract s ubmitted by the author(s). The material, as prese nted,
does not necess arily reflect any positi on of the Pipeline Si mulation Interes t Group, its officers, DTS Distributed Temperature Sensor
or members. Papers prese nted at PSIG meetings are s ubject to publica tion review by Editorial
Committees of the Pi peline Simulation Interest Group. Electr onic reproducti on, distribution, or DVS Distributed Vibration Sensor
storage of any part of this paper for commercial pur pos es without the written c onse nt of PSIG
is prohibited. Permissi on to reproduc e in print is restricted to an abstract of not more than 300 LDS Leak Detection System
words ; illustrations may not be co pied. The abs tract mus t co ntai n co nspicu ous
acknowledgment of where and by whom the paper was pres ented. Write Li brarian, Pipeline PLC Programmable Logic Controller
Simulation Interest Group, P.O. Box 22625, Houst on, T X 77227, U.S.A., fax 01-713-586-5955.
RTTM Real Time Transient Model
RTU Remote Terminal Unit
ABSTRACT SCADA Supervisory Control and Data Acquisition
SPRT Sequential Probability Ratio Test
As pipeline leak detection systems become more widely
deployed in the oil, gas, chemical and water industry, the
demand for performance improvement increases rapidly. This
paper describes the follo wing leak detection technologies and INTRODUCTION
their applicab ility to different pipelines:
Pipelines have been used to transport water, oil and gas for
• Real Time Transient Model hundreds of years. Usually they serve residential co mmunit ies,
industrial sites and commercial centers reliably and silently.
• Statistical analysis As the pipeline infrastructure ages, more accidents cause
fatalit ies, environmental and property damage [12]. Recent
• Negative pressure wave and studies by the U.S. Depart ment of Transportation, Pipeline and
Hazardous Materials Safety Administration (PHM SA) [12]
• Fiber Optics. indicate that only a small percentage of leaks have been
detected and confirmed by pipeline leak detection systems.
After a comparison of these technologies, the following
The same report states that
performance figures will be addressed:
“It is critical to remember that leak detection systems are
• Minimu m leak detectable
Systems and can be usefully broken down into Personnel,
• Detection time Procedures and Technologies. Any implementation that
focuses on less than all three of these components will not be
• Leak location accuracy optimal.”

• False alarm rate. While leak detection systems cannot reduce the probability of
a leak, the optimal implementation of a chosen technology
To achieve the best available solution and maximu m complimented with train ing and effective operating procedure
protection of the environment, possible combinations of can help reduce the consequence of the leak significantly.
different technologies are discussed. Future development in When selecting a leak detection technology it is critical to
leak detection is also addressed. remember that every pipeline is different and the technology
that is best for one pipeline may not serve well on another
pipeline.
2 ZHANG, HOFFMAN, MURPHY, LEWIS, TWOMEY PSIG 1303

This paper will focus on the leak detection technologies only. Infrared camera – in frared imag ing is used to detect
After an overview of the available technologies, the following hydrocarbon vapour above a pipeline either by permanently
four technologies will be described in more details: mounted cameras or mobile cameras that are handheld,
mounted on road vehicles or airborne.
• Real Time Transient Model
The main internally based methods include:
• Statistical analysis Volume balance – the measurement imbalance between the
incoming and outgoing volume is calcu lated over different
• Negative pressure wave
time periods, this imbalance can be compared with a
predetermined alarm threshold with or without inventory
• Fiber Optics.
compensation.
The paper will co mpare the performance of these technologies Rate of pressure/flow change – rate of change in pressure
and their applicat ion feasibility to different pipelines. Possible and flow are co mpared to the values under normal operating
combinations of the technologies to improve the reliability, conditions to infer possible commod ity release.
sensitivity and accuracy are proposed followed by conclusions Real ti me transient model – a pipeline specific hydraulic
model is configured and run online based on boundary
conditions provided by field instruments at supply, delivery
TECHNOLOGY DESCRIPTION points and pump/compressor stations. Typical field inputs
Overview of Technologies include flow-rate, pressure, temperature, liquid density or gas
composition. Leak alarms are generated by comparing
Many different technologies are available for detectiong leaks measured values with model calculated ones.
in a pipeline ([3], [4], [6], [7], [8], [9], [10], [11], [13], [14], Statistical anal ysis – by applying statistical analysis to
[15]). Largely they can be divided into two groups ([1], [2], different signals fro m a p ipeline, co mmodity release is
[12]): inferred. Typical field data used include flow, pressure and
• Externally based methods that operate on the non- temperature.
algorith mic principle of physical detection of an Negati ve pressure wave – the pressure wave generated by a
escaping commodity. leak travels upstream and downstream of the leak location, a
• Internally based methods that utilize field sensor commodity release is in ferred by analy zing the pressure data
outputs to monitor internal pipeline parameters such sampled at high rate.
as: pressure, temperature, viscosity, density, flow
rate, product sonic velocity, etc. These inputs are then Each of the above methods has its advantages and
used for inferring a co mmodity release by disadvantages, for examp le,
computation. • Most of the externally based technologies are able to
Figure 1 summarizes the common types of the above two detect small leaks and locate them accurately but it
methods. A brief description of each of these methods is given may not be feasible to retrofit cables or tubes to
below. existing pipelines, sensors and cameras can only
The main externally based methods include: detect leaks within the sensing or line of sight
Fi bre optic cable – fibre optic cab les laid alongside a pipeline distance. Thus most of the externally based methods
can be used to detect leaks in three different ways: distributed are used for routine surveynance of pipelines rather
temperature sensing, distributed acoustic (or vib ration) sensing than continuous monitoring. A leak may remain
and distributed chemical sensing. undetected until the next survey.
Vapour sensing tube – a small diameter perfo rated tube is • The internally based technologies can be retrofitted to
laid along a pipeline; gas samples are drawn fro m the tube and existing pipelines. With the exception of negative
analysed for hydrocarbons by pumping air or n itrogen through pressure wave, they can use field data provided by
the tube. SCA DA systems. In fact both volume balance and
Li qui d sensing cable – buried beneath or adjacent to a rate of pressure/flow change are usually imp lemented
pipeline, specific cab le types are chosen to reflect changes in within a SCADA system. The internally based
electrical properties by contact with hydrocarbon liquid. methods experience different degree of d ifficult ies in
Acoustic sensor – based on the fact that any leak generates a coping with transient or slack flo w conditions. The
sound, acoustic sensors can be attached to and potentially location accuracy is usually lower than the externally
tapped into a pipeline, positioned close to a pipeline, used as based technologies and these methods are dependent
aids to human external surveys or within “intelligent pigs” or on the performance of the instrumentation and
“smart balls” during routine internal surveys. communicat ions on the pipeline.
Vapour sensor – hydrocarbon gas sensors are used as Most leak detection technologies are designed around an
“electronic noses” at different locations along a pipeline or expectation that there will be egress of the commodity in the
used as hand carried probes during a routine survey. event of a pipeline leak. Deepwater p ipelines may experience
PSIG 1303 Review of Pipeline Leak Detection Technologies 3

conditions where the hydrostatic pressure of the water is during slack or slug flow conditions. Errors on both the
greater than the pipeline pressure. Under these conditions, instrumentation and model assumptions can affect the
there will be ingress of water into the pipeline in the event of a sensitivity, reliab ility and leak location accuracy.
leak. Th is will lead to contamination (or increased water-cut)
in the event of small leaks, or blockage of the line due to According to the recent study carried out by the DOT in the
hydrate format ion. So me leak detection technologies can be USA [12], RTTM LDS is the most commonly used CPM
configured to detect these events as well as the more usual method after volume balance and rate of change in
egress of commod ity. pressure/flow. It is applicable to gas and liquid, on-shore and
off-shore pipelines. It can be applied to detect ingress for deep
Technologies that can be used to monitor p ipelines sub-sea pipelines and egress caused by leaks and thefts.
continuously are preferred to minimize the consequences of
pipeline leaks, therefore the following continuous monitoring For fluids where the properties remain largely unchanged or
technologies will be described in more details in the following predictable over the pipeline lifecycle e.g. water, jet fuel,
sections: natural gas, and pipelines where good instrumentation is
• Real time transient model available, it is feasible to maintain an accurate RTTM to
• Statistical analysis deliver good leak detection performance. Ho wever fo r some
• Negative pressure wave flu ids such as crude oil where the properties vary with the
• Fibre optic cable. crude batches and no on-line density or viscosity measurement
is available, it is very difficult to have an accurate RTTM
making it impossible to detect small leaks without false
alarms.
Real Ti me Transient Model (RTTM)
A Real Time Transient Model (RTTM) is a hydraulic model RTTM LDS has the follo wing main advantages:
that simu lates fluid flo w, pressure and temperature in real
time. It is based on the physical laws of conservation of mass, • Relatively cost effective to install as it usually relies
mo mentu m and energy. It requires extensive configuration of on existing measurements and SCADA system.
pipeline parameters (length, diameter, wall thickness, route Typically these systems require additional
topology, pipeline roughness, pumps, valves, equipment measurement inputs such as density, temperature,
location) and commodity properties (accurate bulk modulus viscosity or gas composition.
value, viscosity, density). • Can function with large distances between
measurements (flo w and pressure sensors).
RTTM leak detection is based on the assumption that the fluid • Can provide other functions such as pressure profile,
behaviour within a pipeline can be modelled accurately. look ahead modelling, batch tracking, composition
Typically, a RTTM will calculate flu id flo w, pressure and tracking, p ig tracking, operation planning.
temperature for the entire pipeline based on some field data • Leak size and location are estimated.
fro m the SCADA system: flow, pressure, temperature, density • Widely accepted as a mature technology.
at certain receipt and delivery locations, referred to as
boundary conditions. An RTTM can be used to detect leaks in The main disadvantages of RTTM LDS are:
several ways, the two most common ones are:
1. Deviation analysis: A set of the measurements taken • Dependent on the quality of the instrumentation,
fro m the SCADA system are compared with the SCA DA and telecommun ication system.
calculated values fro m the RTTM . If the difference • High false alarm rate due to transients, slack flow,
goes above a predetermined threshold value, a leak measurement errors or incorrect model assumptions.
alarm is generated. • Often desensitized during transient operations.
2. Model compensated volume balance: The RTTM is
• The model is based on leak-free assumptions, thus
used to calculate the inventory in real-t ime. The
the effect of a leak may be “corrected” as instrument
inventory change is used to correct the volume
errors reducing the sensitivity of the leak detection
imbalance. If the compensated imbalance goes above system.
a predetermined threshold value, a leak alarm is
• Sensitive to flu id properties – especially viscosity and
generated.
density.
• Requires a lot of data about the pipeline, equip ment
Most commercially available RTTM’s are single phase only,
usually being able to accommodate only a limited amount of and fluid that are not always available.
slack flow in liquid lines and liquid drop-out in gas lines. This • Co mplex including a lot of modeling parameters that
limited two-phase flow behaviour frequently requires the may change with time, fluid or ambient conditions.
RTTM LDS to be disabled or significantly de-sensitised • Requires expert ise to deploy, operate and maintain.
4 ZHANG, HOFFMAN, MURPHY, LEWIS, TWOMEY PSIG 1303

product, slurry, ethylene, LPG, natural gas, hydrogen, carbon


Statistical Anal ysis mono xide and chlorine pipelines. It is applicable to gas and
Different levels of statistical analysis can be applied to leak liquid, on-shore and off-shore pipelines. It can be applied to
detect ingress for deep sub-sea pipelines and egress caused by
detection. At one end, simp le low pass filtering is applied to
leaks and thefts.
flow or pressure data to reduce the noise level before deciding
if an ano maly has occurred. The more co mprehensive method Statistical Analysis LDS has the following main advantages:
compares the probability of a leak with the probability of no-
leak. • Cost effective to install as it usually relies on existing
measurements of flow, pressure and temperature
No matter what statistics is used and how comp lex the
fro m SCADA systems or PLC’s/RTU’s.
analysis is, all use field data from a SCADA system or
PLC’s/RTU’s direct ly. While it is possible to apply statistical • Low false alarm rate.
analysis to both the volume balance and rate of change in
flow/pressure to reduce the false alarm rate, the two main • The SPRT type works effectively under both
commercially available systems are: transient and steady-state operations.
1. Pressure Point Analysis: the pressure data from a • Can function with large distances between
measurement point are treated over two moving time measurements (flo w and pressure sensors).
windows, each has a different fixed number of
samples. The Student-t statistics are used to • Leak size and location can be estimated.
determine if the average pressure has changed
significantly. If the average pressure has decreased • Largely insensitive to fluid properties such as
with a level of confidence then a leak alarm is viscosity and density.
generated. This method works effectively if a
pipeline is under steady-state operations i.e. the • Unaffected by ambient conditions.
pressure remains nearly constant.
The main disadvantages of Statistical Analysis LDS are:
2. Sequential Probability Ratio Test (SPRT): a
hypothesis testing method is used to decide between • Dependent on the quality of the flow meters, SCA DA
a leak and no-leak scenario. The data used for the and telecommunication system.
sequential probability ratio test is the inventory
compensated volume balance. By calculat ing the • Leak location accuracy is low for s mall leaks.
ratio of the probability of a leak over the probability
of no-leak, it decides if the corrected volume balance • Cannot (normally) d iscriminate between mult iple
has increased with a predetermined probability e.g. leaks on one pipeline segment.
99%. To cover the full range of operating conditions,
flow and pressure analysis is carried out to determine • Performance is poorer with large gas networks with
if the pipeline is running, shut-in or stopped and if it limited instrumentation.
is under “steady state”, “small transient” or “large
transient” operations. Different detection time is Negati ve Pressure Wave
applied to each of these operations in order to
minimize false alarms. Usually accurate leak size When a leak occurs in a pipeline, the pressure drops at the
estimates are provided by correcting the average release location. This negative pressure wave propagates out
corrected volume balance with metering errors. Two fro m the location of the release in both directions and can be
leak location options are available based on Time Of sensed by pressure meters at the ends or along the pipeline.
Flight (TOF) and pressure interpolation methods The detection and confirmat ion of the negative pressure form
respectively. Least Squares algorith m is applied to the basis of this technology. Note that this technology is also
the pressure interpolation method to minimize the (incorrect ly) referred to as “acoustic” method.
location error.
As the initial pressure drop caused by a leak is short lived, it is
The performance of the statistical analysis methods varies necessary to sample the pressure data quickly e.g. 60 times per
significantly depending on the technology used. While PPA second. Thus dedicated data acquisition hardware is usually
has been in the market longer, its application has been limited required.
due to its inability to cope with pressure drops caused by
There are two main negative pressure wave technologies in the
transients. Therefore the industry has moved towards SPRT
market :
based technology. Successful applications of SPRT type of
leak detection have been seen frequently in crude oil, mult i-
PSIG 1303 Review of Pipeline Leak Detection Technologies 5

1. The traditional technology derived in the early 80’s technology is equally applicable to gas pipelines. Tests on
were hampered by bandwidth limitat ions for mu lti-phase pipelines are planned and the results expected in
communicat ions along the pipeline, thus a significant April 2013. Slack flo w and slug flow cause some degradation
amount of processing was carried out locally. If a in these systems.
local processor detects a pressure drop larger than a
preset threshold value, then an alarm event is sent to Negative Pressure LDS has the following main advantages:
the master processor. By comb ining the different
events and time stamps, a decision is made by the • Cost effective to install.
master processor about the presence of a leak. Since
the threshold is often close to the normal noise level, • Not sensitive to flo w measurement performance.
a number of pressure drop events could be sent to the
mater processor when no leak is present. It results in • Accurate leak location.
either a lot of false alarms or significant
desensitization by increasing the threshold. • Short detection time for all leak sizes.

2. A new system was launched a few years ago. • Largely insensitive to fluid properties such as
viscosity and density.
Capitalizing in the significantly improved pressure
sensors and communication infra-structure, this
• Unaffected by ambient conditions.
technology samples pressure data at high frequencis
e.g. 60 Hz and send them all to the central server for
• Ability to detect thefts.
thorough analysis. The algorithms filter out noises,
arrange the analog pressure data into a detailed 3- The main disadvantages of Negative Pressure LDS are:
dimensional map that allows the system to clearly
differentiate true leak/theft events from the pressure • False alarms if not tuned optimally.
changes caused by transient operations. It has been
subjected to hundreds of tests with both leaks and • Normally requires custom hardware for high speed
thefts, including one facilitated by PRCI (Pipeline sampling and communication.
Research Council International) in 2012. So me very
impressive results have been generated in both gas • Leak size is not a direct calculat ion.
and liquid pipelines.
• May miss a slowly developing leak.
The response time is in minutes only limited by the
propagation time of the pressure wave to the sensors and • Pipeline equip ment noise can result in h igher leak
computer processing time. This is typically governed by the thresholds in some pipelines.
speed of sound in the pipeline. The leak event is a “one-shot”
event – i.e. if the event is missed for any reason, there is no
opportunity to detect the leak at a later stage although some
post leak detection analysis has been incorporated in the Fi ber Optic Cable
modern technology including the use of low cost flow meters.
This applies also to existing leaks. Leak location can be very Sensing via fiber optics has been a research and development
accurate – within meters. Leak size is usually inferred fro m subject for over 40 years [5]. While the principal stimu lus for
the observed pressure drop with limited accuracy unless the optical fiber technology was communicat ions, it can be
calibrat ion leaks are performed. fabricated for sensing and measurements. If fiber optic cables
are laid along a pipeline fo r co mmunicat ions, it can be cost
This technology suffers from the decay of the pressure wave effective to use it as a basic component set to facilitate
as it propagates along the pipeline. Th is leads to a limitation in specialist leak detection technologies.
the maximu m distance between pressure sensors that can be
monitored by such a system. The recent tests carried out on a Fiber optic cables naturally change refractive index when
42” natural gas pipeline have demonstrated that it can detect subjected to strain or temperature change. Pulsed laser is used
leaks down to 0.3% and the pressure wave is detectable after to locate the position of this change in refractive index.
140 KM (87 M iles). The decay of the pressure wave in the
gas line is much smaller than expected. The longest segment There are three main sensing methods for pipeline leak
detection:
tested on liquid pipelines is 220 KM (137 M iles) between
pressure sensors on a multi-product pipeline where theft
1. Distributed Temperature Sensor (DTS): If the
events were detected.
commodity release causes sufficient temperature
Although most installations are on liquid pipelines, the changes in the ambient near a pipeline, the fiber optic
6 ZHANG, HOFFMAN, MURPHY, LEWIS, TWOMEY PSIG 1303

cable can be used to detect the change and alarm a • Works on gas, liquid as well as mult i-phase pipelines.
leak. It is important to choose the physical location of
the sensor cable with respect to the pipeline; for a gas • Can (possibly) discriminate between mu ltip le leaks
pipeline a DTS is typically installed above the on a pipeline.
pipeline, for a liqu id pipeline it is typically installed
below the pipeline. For a subsea pipeline, the • DAS can be used for intruder detection.
requirements for location are not clear.
The main disadvantages of Fiber Optic Cable LDS are:
2. Distributed Acoustic Sensor (DAS or Distributed
Vibrat ion Sensor - DVS): DAS systems monitor for • False alarms as they are sensitive to all strain,
sound (or vibrations) which could be generated by a temperature and hydrocarbon changes.
leak. These systems require a significant amount of
processing in order to identify which signals form a • Very expensive and challenging to retrofit on an
part of the ambient noise – i.e. passing traffic, existing pipeline where fiber optic cable is not
wildlife etc. This technology can also provide available.
pipeline operators with “intrusion” or “third party
disturbance” indication when configured to act as • Requires custom hardware including the optical fibre
vibration sensors. itself.

3. Hydrocarbon Sensing Fiber Optics: The patented • Leak size – not accurate or unknown.
covering of the fiber optic sensor changes its
refract ive index in the presence of hydrocarbons. • DTS and hydrocarbon sensing are not applicable to
This change is registered optically by the sensor and losses caused by thefts.
converted to a hydrocarbon concentration level.
• DAS or DVS sensitive to all ambient sounds that are
As the fiber optic cables are laid along a pipeline, they usually not related to leaks, it can be time consuming to
have short leak detection time and accurate location. Leak size commission.
is estimated from the change in temperature or intensity of the
leak sound, so they currently have very limited accuracy. • DTS may not work on most liquid pipelines where
the fluid temperature is close to amb ient one.
Generally the fiber optic technologies can be applied to gas,
liquid and mult i-phase pipelines, but their effect iveness • Very difficult to test on operational pipelines as
depends on whether the signal to be detected is present in the controlled leaks cannot generate the same
case of a leak. For examp le if the crude oil temperature is the temperature, spillage or sound effect as real leaks.
same as the ambient temperature, a leak in this pipeline will
not generate any temperature change making it impossible for Performance and Application
the DTS to work. Thus DTS is more suitable for natural gas
pipelines where the Joule Thomson effect will generate a big Comparison
temperature drop when the gas is released to the ambient.
The above technologies can be applied to different pipelines.
The technologies should work fo r both onshore and offshore Their cost effectiveness and performance will depend on the
pipelines. Ho wever the expected behaviour in an offshore application requirements, fluid type, pipeline route, operating
application is unknown and the installation requirements are conditions, external environ ment and government regulations.
not clear currently.
To help select the technically, operationally and economically
The fiber optic cables have the following main advantages: feasible technology for each pipeline, some co mparisons of
the above four technologies are given in this section.
• Not sensitive to any fluid property changes.
Table 1 summarises the following subjects for comparison:
• Leak location can be very accurate.
• LDS Princip le: how the LDS works.
• Not affected by pipeline transients.
• Application Requirements: what are the basic
• Sensitive to small leaks if the leak signal is present requirements for the LDS to operate.
e.g. temperature change, hydrocarbon presence or
leak sound. • Flu id Application: whether it wo rks on gas, liquid
and mult i-phase, onshore and offshore.
• Fast to alarm a leak.
PSIG 1303 Review of Pipeline Leak Detection Technologies 7

• Reliab ility: the ability of a LDS to render accurate 3. Leak size estimate and robustness: Both the statistical
decisions about the possible existence of a and RTTM systems can provide accurate leak size
commodity release on a pipeline, wh ile operating estimates, but the fiber optic systems cannot tell how
within an envelope established by the LDS design. big a leak is. The negative pressure systems estimate
leak sizes based on pressure drop thus they are only
• Sensitivity: a composite measure of the size of a leak accurate after calibrat ion leak tests. The statistical
that a LDS is capable of detecting and the time system is more robust than RTTM and negative
required for the system to issue an alarm in the event pressure but the fiber optic systems are the least
that a commodity release of that size should occur. robust as no leak detection is available if the cable is
cut.
• Robustness: the ability of a LDS to continue to
operate in non-ideal circu mstances - loss of To achieve the best available solution and maximu m
measurements, transient operations. protection of the environment, possible combinations of
different technologies may be considered.
• Leak Location Accuracy: how close the LDS can
locate a leak to the actual release site. For example, if fiber optic cab les are used for DTS, the
temperature data may be used for the RTTM to imp rove the
• Calculation of Leak Size: the ability of a LDS to amb ient temperature profile. This could improve the
estimate the leak size. temperature modeling. Note that the expected accuracy of
DTS is around 1O C (33.8o F).
• Installation Cost: the cost of installing a LDS
initially. The negative pressure wave can be used to provide accurate
leak locations, faster detection time for sudden leaks while the
• Maintenance Cost: the ongoing cost of maintain ing a statistical analysis can compliment it with the high reliability
LDS. and detection of slowly developing leaks. As both
technologies can be retrofitted with relat ive ease, the
• Remarks: po ints of interest that are not covered redundant solution will imp rove the overall performance of
above. reliability, sensitivity and accuracy.

As can be seen above, none of these technologies is perfect. In some cases the statistical analysis has already been applied
Figure 2, 3 and 4 illustrate six performance indicators of a leak to RTTM, this combination helps to reduce false alarms in the
detection technology: RTTM LDS although it cannot help with the robustness issue.

1. Leak sensitivity and reliability: It is feasible for the The above combined solutions may be selected for part of a
fibre optic cable type of systems to detect leaks down pipeline e.g. the HCA : h igh consequence area if the cost of
to 0.1% within seconds. The negative pressure type providing two redundant systems is not feasible. To maintain a
can detect leaks within minutes. These two types of high availability of the combined solution, it is important that
systems have the same detection time for all the leak each system should be run independently with informat ion
sizes. The statistical systems are more sensitive than exchanged betweem them only.
RTTM but both types require longer detection time
for smaller leaks. While highly sensitive, the fibre FUTURE D EVELOPMENT
optic and negative pressure systems are subject to a
high level o f false alarms. The most reliable one is Since pipeline leak detection systems are engineering
the statistical system.
solutions, their performance is largely optimized to individual
pipelines. While the LDS technology must be feasible for
2. Location accuracy and cost: Similar to leak
delivering the desired performance, the successful application
sensitivity, the fiber optic and negative pressure type
of the technologies can only be achieved by close
have the same accuracy for all the leak sizes. The
collaboration between the vendors and pipeline operators. This
location accuracy changes fro m tens of meters (fiber
is particularly the case for the internally based technologies
optic), to hundreds of meters (negative pressure),
where the LDS rely on flow metering, pressure measurements,
thousands of meters (statistical analysis) and ten
SCA DA and teleco mmunication system performance.
thousands of meters (RTTM). The installation cost of
Historically some of the applications have failed to detect
a fiber optic system is the highest followed by the
leaks because of the following main reasons:
RTTM, statistical system and negative pressure if no
field instruments exist. The cost of RTTM and • Lack of ownership, no one is accountable for the
statistical systems can be reduced if field instruments
performance of the LDS. So me vendors may commit
such as flow meters and pressure sensors are in place.
to unrealistic performance figures assuming the real
8 ZHANG, HOFFMAN, MURPHY, LEWIS, TWOMEY PSIG 1303

world is perfect, at the end the quality of instruments


or pipeline operations are blamed for the failure to
CONCLUSIONS
deliver such performance targets.
After a brief rev iew of a number of leak detection
technologies, this paper discussed the principle and
• The field instruments, SCA DA or telecommun ication
applicability of four main technologies. It showed that there is
systems are often outside the scope of leak detection.
still a gap between what is availab le and what is required.
The failure of any of them could degrade the
Therefore further development and testing are necessary for
performance of an internally based LDS.
leak detection technologies to meet the needs of the pipeline
industry.
• Insufficient training and understanding of the LDS
applied to the pipelines. This happens often when
personnel changes occur within a p ipeline company. REFERENCES
• The high level of false alarms during leak free 1. API 1130 (Co mputational Pipeline Monitoring for
Liquids). API Reco mmended Practice 1130, First Edition,
operations gives pipeline operators low confidence
and the tendancy to ignore all the leak alarms. September 2007
2. API 1149 (Pipeline Variab le Uncertainties and Their
• Poor service and support of the installed systems. Effects on Leak Detectability). A report prepared for the
American Petro leu m Institute. API Publicat ion 1149.
• Lack of effect ive leak alarm response procedures. November 1993
3. Rainer Beushausen, Stefan Tornow, Harald Borchers,
To help mit igate and minimize the consequence of pipeline Keefe Murphy, Dr Jun Zhang, “Transient Leak Detection
leaks, improvement in the above areas will be necessary. In In Crude Oil Pipelines”, Proceedings of IPC 2004,
addition, continuous development and testing will be useful in International Pipeline Conference, October 4 - 8, 2004
the following areas: Calgary, Alberta, Canada.
4. Brett Christie, “Predicting Shut-in and In-Station Leak
• Testing of the fiber optic cable LDS, identification of Detection Sensitivities”, PSIG 1203, 43rd Annual
their installation requirements, limitations, Meeting, 5/15/2012 - 5/18/2012, Santa Fe, New Mexico
performance expectations and applicability to USA
different pipelines. 5. Brian Culshaw, Member, IEEE, and Alan Kersey, “Fiber-
Optic Sensing: A Historical Perspective”, JOURNA L OF
• Further testing of the modern negative pressure wave LIGHTWA VE TECHNOLOGY, VOL. 26, NO. 9, MA Y
technology on gas and multi-phase pipelines. 1, 2008
6. Jianping Gao, Chris Lewis, “DATA SM OOTHING FOR
• Minimization of false alarms for all LDS LEA K DETECTION”, Proceedings of the 2012 9th
technologies will be essential. International Pipeline Conference, September 24-28,
2012, Calgary, A lberta, Canada
• Improvement in sensivitity for the internally based 7. Augusto Garcia-Hernandez, Shane Siebenaler,
LDS, in terms of both minimu m leak detectable and “ACOUSTIC LEA K DETECTION TECHNOLOGY
detection time. It would be ideal to detect leaks ASSESSM ENT”, Proceedings of the International
below the flo w meter accuracy i.e. less than 1% of Pipeline Conference, Sep 24-28 2012, Calgary, Canada
pipeline throughput. 8. Morten Kristiansen, “Leak Detection Performance
Metrics: What Should I Focus On?”, PSIG 1201, 43rd
• Location accuracy can never be high enough. Large Annual Meeting, 5/15/2012 - 5/18/2012, Santa Fe, New
reduction in response time, co mmod ity loss, Mexico USA
environmental damage and production down time 9. Carlos H. W. Moura, Dirceu S. Sampaio, Igor M. de
can be achieved if a leak is pinpointed precisely. Lacerda, Marcelo F. Selli, “Monitoring Leakages On Oil
Production Offloading At Open Seas Using Statistics
• Incorporation and automation of on-line tuning Associated With Mass Balance Methods”, Proceedings of
capabilit ies will make LDS a lot more feasible for IPC 2004, International Pipeline Conference, October 4 -
the whole life cyle of a pipeline. 8, 2004 Calgary, A lberta, Canada
10. S.P. Siebenaler, G.R. Walter, “Detection of Small Leaks
• Invention or adaptation of other technologies in Liquid Pipelines Utilizing Distributed Temperature
currently not known to the pipeline industry. Sensing”, Proceedings of the International Pipeline
Conference, Sep 24-28 2012, Calgary, Canada
11. Dr Alex Sou za de Joode et al, “Pipeline Leak Detection
and Theft Detection Using Rarefaction Waves”, 6th
PSIG 1303 Review of Pipeline Leak Detection Technologies 9

Pipeline Technology Conference, 4th - 5th April 2011, INFRA RED LASER LEAK DETECTION FOR
Hannover, Germany NATURA L GAS PIPELINE”, Proceedings of the 2012
12. U.S. Depart ment of Transportation, Pipeline and 9th International Pipeline Conference, September 24-28,
Hazardous Materials Safety Administration, Final Report 2012, Calgary, A lberta, Canada
No. 12-173, “Leak Detection Study – DTPH56-11-D- 15. Jun Zhang, “Designing a Cost Effective and Reliable
000001”, Dr. Dav id Shaw, Dr.Martin Phillips, Ron Baker, Pipeline Leak Detection System”, Pipeline Reliability
EduardoMunoz, Hamood Reh man, Carol Gibson, Conference, Houston, USA, November 19-22, 1996
Christine Mayernik, December 10, 2012
13. Paul Vinh, Lichun Zhang, Rick Barlow, “EXTREM E
TESTING: ASSESSING CPM LEAK DETECTION ACKNOWLEDGEMENTS
SYSTEMS ON A NORTHERN OIL PIPELINE”,
We would like to thank our clients all over the world for their
Proceedings of the 2012 9th International Pipeline
continuous support and our colleagues for striving for the
Conference, September 24-28, 2012, Calgary, Alberta,
optimal solutions continuously.
Canada
14. Bin Xu, Dongliang Yu, Jiayong Wu, “RESEA RCH ON
10 ZHANG, HOFFMAN, MURPHY, LEWIS, TWOMEY PSIG 1303

TABLES
RTTM Statistical Negative Fiber Optic
Analysi s Pressure
LDS Principle Hydraulic simulation Statistical analysis Analysis of Distributed
and analysis of of volume balance rarefaction wave sensing of
difference betw een and pressure generated by a temperature,
measured and leak noise/vibration or
calculated values hydrocarbons
Application Measurements of Measurements of Measurements of Installation of
Requirements ambient temperature, flow and pressure; pressure, proprietary fibre
density or gas SCADA and dedicated data optic sensing
composition in addition communication acquisition cable
to flow, pressure, equipment and
temperature; SCADA communication
and communication
Fluid For gas and liquid For gas, liquid and For gas, liquid For gas, liquid
Application pipelines, onshore and multiphase and multiphase and multiphase
offshore pipelines, onshore pipelines, pipelines, mostly
and offshore onshore and onshore
offshore
Reliability Medium, depending on High, designed to Low to medium, Low to medium,
model performance minimize false depending on depending on
alarms tuning and environmental
system factor and leak
effect

Sensitivity Low to Medium due to Medium High, detecting Very High,


difficulty in maintaining small leaks and detecting small
high accuracy models thefts quickly leaks quickly

Robustness Medium, loss of High, can still Medium, loss of Low , may not
function due to missing detect leaks even if function if detect leaks if
data, slack flow or some instruments pressure sensors cable is cut or if
transient operations fail. Works under are not available. the hole is not
steady state, Works under located near the
transient and shut steady state, cable. Works
in conditions transient and under steady
shut in conditions state, transient
and shut in
conditions

Leak Location Low Medium High, dow n to Very high, down


Accuracy 100’s of meters to 10’s of meters

Calculation of Yes Yes Yes, accurate No


Leak Size only after leak
calibration tests

Installation High Medium Low Very high if cable


Cost* is to be installed

Maintenance High, expert tuning Medium Medium Medium


Cost required

Rem arks Suitable for existing Good track record Requires DAS/DVS can be
and new pipelines if on both gas and pressure sensors used for intruder
flow, pressure, gas liquid pipelines. only. detection.
composition/density
and ambient Suitable for existing Suitable for Difficult to test
temperature and new pipelines. existing and new the performance.
measurements are pipelines.
available. Difficult to retrofit.

Table 1 – Performance and Application Comparison


*Installation cost has assumed that no field instruments exist on the pipeline. The cost for RTTM and Statistial systems would be
reduced if field instruments are already in p lace.
PSIG 1303 Review of Pipeline Leak Detection Technologies 11

FIGURES

Figure 1 – Overview of Leak Detecti on Technologies


12 ZHANG, HOFFMAN, MURPHY, LEWIS, TWOMEY PSIG 1303

Figure 2 – The Sensitivity and Reliability Comparison

Figure 3 – The Locati on Accuracy and Installati on Cost Comparison


(Note that the installation cost has assumed that no field instruments exist on the pi peline. The cost for RTTM and Statistial
systems woul d be reduced if fiel d instruments are already in pl ace)
PSIG 1303 Review of Pipeline Leak Detection Technologies 13

Figure 4 – The Size Estimate and Robustness Comparison

You might also like