Professional Documents
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3-D Solid Part Models and Multiview Use the finished part model to generate associated
Documentation from Technical Sketches multiview drawings containing appropriate drawing views
to fully describe the part (ie; front, top, right side, isomet-
The technical sketches in Figures 10.160 through 10.168 ric views). As an option, make parametric changes to key
are designed to be used to construct fully constrained 3-D dimensions and features in the part model and use these
solid part models. Any available parametric solid mod- revisions to the model to update the associated multiview
eling software may be used. Refer to Chapter 9 Three- drawing.
Dimensional Modeling as needed for a review of con- Problems designated “FOR 3-D ASSEMBLY
struction or datum plane set up, profiles, and part bodies MODEL” are designed to be used as parts within 3-D
using standard extrusion, revolution, or lofting methods. Assembly Models contained at the end of chapter prob-
Use appropriate geometric and dimensional constraints lems for Chapter 20 Working Drawings.
to fully constrain each part. Apply 3-D features, such as
holes, fillets, chamfers, ribs, and thin wall operations (as
required) to create a logical, easy to edit history tree.
Figure 10.160
Hoist Hook
Figure 10.162
Faucet Base—for 3-D assembly model
573
Figure 10.164
Carabiner Clip Body
574
Figure 10.166
Soap Mold Form
575
Figure 10.168
Crank Shaft—for 3-D assembly model
576
3-D Solid Part Models and Auxiliary View geometric and dimensional constraints to fully constrain
from Technical Sketches each part. Apply 3-D features, such as holes, fillets, cham-
fers, ribs, and thin wall operations (as required) to create a
The technical sketches in Figures 13.47 through 13.53 con- logical, easy to edit history tree.
tain inclined and oblique surfaces and features that may re- Use the finished part model to generate associated
quire auxiliary views, to show true sizes and shapes. Con- multiview drawings containing appropriate drawing
struct accurate, fully constrained 3-D solid part models for views to fully describe the part, i.e., front, top, right side,
each. Any available parametric solid modeling software and required auxiliary views. As an option, make para-
may be used. As required with your solid modeling soft- metric changes to key dimensions and features in the part
ware, determine the appropriate method to creating, rotat- model and use these revisions to the model to update the
ing, and positioning compound angle datum/construction associated multiview drawing.
planes needed to correctly model inclined and oblique sur- Problems designated “FOR ASSEMBLY” are de-
faces and features. Refer to Chapter 9 Three-Dimensional signed to be used as parts within 3-D Assembly Models
Modeling as needed for a review of construction or datum contained at the end of chapter problems for Chapter 20
plane set up, profiles, and part bodies using standard ex- Working Drawings.
trusion, revolution, or lofting methods. Use appropriate
Figure 13.47
Dovetail angle slide
Figure 13.49
Angle block N
684
Figure 13.51
Holder 2J-METRIC
685
686
687
The technical sketches in Figures 16.82 through 16.93 constrain each part. Apply 3-D features, such as holes, fil-
contain a variety of section views required to show com- lets, chamfers, ribs, and thin wall operations (as required)
plex interior details and features. Sample illustrations are to create a logical, easy to edit history tree.
included with each sketch to help in visualizing the part. Use the finished part model to generate associated
Construct accurate, fully constrained 3-D solid part mod- multiview and pictorial drawings containing appropriate
els for each. Any available parametric solid modeling soft- views to fully describe the part, ie; front, top, right side,
ware may be used. As required with your solid modeling and sectional cutaway views. As an option, make para-
software, determine the appropriate method to creating, metric changes to key dimensions and features in the part
rotating, and positioning compound angle datum/con- model and use these revisions to the model to update the
struction planes needed to correctly model inclined and associated multiview drawing file.
oblique surfaces and features. Refer to Chapter 9 Three- Problems designated “FOR 3-D ASSEMBLY
Dimensional Modeling as needed for a review of construc- MODEL” are designed to be used as parts within 3-D
tion or datum plane set up, profiles, and part bodies using Assembly Models contained at the end of chapter prob-
standard extrusion, revolution, or lofting methods. Use ap- lems for Chapter 20 Working Drawings.
propriate geometric and dimensional constraints to fully
Figure 16.81
Roller–Deere: for 3-D assembly model
Figure 16.83
Handwheel–Aluminum
811
Figure 16.85
Blade hub
812
Figure 16.88
Valve handwheel
814
Figure 16.90
Shift link
815
Figure 16.92
Piston: for 3-D assembly model
816
817
3
4
6
3
6
1
Figure 20.43
Burney jig
981
3.
90∞
88
90
1.
ø ..1335 X
.2
94
2
2X
11
∞
2. R
7
R .2
20 1
1.0
9 .9
.3
R
R .5 50 9 8
0
13
R8
84
2.5
1.
.3 0 0
R .2 50 .3
.0
00
∞
0
6
ø .2 5∞
.5
0
0
R
4
.31
2.
.44
1.
63
.2
75
5
.38 .06
.25 .16
1.0 ø.290
00 .29 0
2
.1
06 1.1
90
8
2.
.03
∞
25
.12 .75
1.
65
R
.0
6
.1
.06 9 .34
.1
2
12
R
∞
2.
CL
.38 5
3 .84 03 .06
R1 . .25 .02
R2 .2
ø
5 .16
.1
.41
9
R 2
S
.1
ø
2
.1
8
2X
ø
.5
0
.283 ø .18
2X 45∞
.19
R .57 .03
BOTTOM DETAIL
Figure 20.43
Burney jig (Continued)
982
1.
94
3.
.25 4X
88
R 1.7
.12 5
R
6 .
.15 .16 18
.62 .12
6 2.7
3X
R .0
R
35
1.
R
00
2.
.1
.5
00
2X
8
00
1.0
R
00 .38 .52
.0
2
6
.63
.25 R .1
76
.08 .18
.8
.25
45
8
2 .25 -20
∞
R .1 .309 .56
UN .25
C
0 .12 2.2
.25 00
50 .31 R
5 .191952 ø.2900 PART NAME: MOVABLE JAW .82 .2
R .2 ø. .29 5 2
25 PART NUMBER: 3
ø
R .1 60
.7
2 .18 ALL FILLETS & ROUNDS R .03
50
.31 .75 U.O.S.
0
ø
.5
0
.25 AT
Sø NED
E E
P EM PART NAME: SWING ARM
ASS PART NUMBER: 2
ALL FILLETS & ROUNDS R .0625
.03
ø .3
12
5
ø .1
.1 19
20 0
5
ø .2
.25
-20 M BLY ø.2895 2.0 50
UN SSE .28 00 0
TA
C NA 3 91
PEE .43 PART NAME: WASHER
6 PART NUMBER: 6
.15 3
.31
ø .1
PI
.1 28
25 0
N
AT CH
0
2
4.43 AS EA
SE CH
ø .3 2 PART NAME: SCREW MB EN
.31 LY D
12 PART NUMBER: 4
PART NAME: HANDLE
PART NUMBER: 5
Figure 20.43
Burney jig (Continued)
983
984
9
2
3 7
4 5 10
8 9
6
11
1
12
DETAIL A 13
DETAIL A
Figure 20.44
Ku-band parabolic dish
1/2/08 3:23:23 PM
1.8
12 3X
5 # .37
1.1 1.2 10-2 5
5 5 4U
.25 094 812 N
C
0 ø 1. .18 34
250 75 .17
ø .6
C
UN
10 -24 .18
.37
5
X# #8 75
50 3 -32
ø .7 .75 UNC
000
ø 1.
015
2 ø 1.
406
ø 1..
B.C PART NAME: FOCUSING RING 500
ø 2.
50 .52
0
ø .7 13 25
1.3 5 .06
60 .65
6
R .2
.0
#6
62
5
812 -3
5
0
ø 1. .372UN 32 .26
5 C ø .3
PART NAME: REAR BRACE
01
.25 120
°
3X
ø .2
0
875
ø 3.
R
.06
3
25
125
ø .3
0
.50
1.
00
0
0
.25
NC
18U
25-
.31
5 .75
.62
Figure 20.44
Ku-band parabolic dish (Continued)
985
.1 OT
2° 5
B
0
87 H
.49
.18 88 .62-24U
5 SI
75 5 NC
1.13 7
DE
57
.37
.835
21
S
5 °
13 2° .15
2.22
R .33 R 0
.43 56 .25
93
7
R 5
.25
0
.3789 .62
32
.1875
.375 2X .201
10
5°
R.
PART NAME: SUPPORT BAR 12
5
8.7
26
3
10
.11
62
.31 TO E
84 R AC
.36 A
L F
75 C U R
N IC SU
U D C
24 N LI
0- PE O
00 50 #1 ER AB
.5 . 2 P AR
P
A
PART NAME: PARABOLIC DISH
CL
.3438 A
4.9954
4.6764 .2041
3 PLACES
EQ SP
R .0962
R .1562
14.8281
SECTION A-A
Figure 20.44
Ku-band parabolic dish (Continued)
986
4
6 3
8
5
10
9
Figure 20.45
Quick acting hold-down clamp
987
5 BO75
.37
25
.25
0 5 PART NAME: ARM
.37
75
1.3 00
R .5
PART NAME: GRIP
Figure 20.45
Quick acting hold-down clamp (Continued)
988
ø.
25
0
3.0
00
Figure 20.45
Quick acting hold-down clamp (Continued)
989
DOUBLE BEARING
Figure 20.46
Double bearing
990
.5
00
PART NAME: CAP
00
1.5
3.
00
0
0
.75
3.
00
0
2
.50 X R
. 75
0 50
1.2
3.5 2X
00 R
1.2
5
7.0
00
00
3.0
00
00 4.5
0 4.0
.50 2.0 0
0 .50
6X
.50 1.1
0-1 25 1.5
1.1 3UN
.5
00
25 C 0
1.
25
00
0
1.5
.75
0 PART NAME: BUSHING
1.
75
0
0
3.
.50
50
0
R
.75
0
1.
25
CL
.5
00
R
1.2
45 5
°
2.
50
.50
0
0
0
3.0
1.
50 4.
0
4.0
0
0
.50
0
9.
1.
00
00
1.5
0
2.5
0
PART NAME: BASE
Figure 20.46
Double bearing (Continued)
991
X
0
.5
2 REQ.
ø
0 2 BASE
2.0 1 REQ.
5
17.
1.1
3 .25
.75
.87 .13 X1
ø C
UN
18
2.
-
75
13
ø .3
50
1.
2.3
25
9
.1
X
5
.2
ø
5
2.7
C
N
0°
U
5 7
.12
18
9 8 .9
1.8
-
R
13
R
25
.3
1.
.63 0
1.5
ø
2
1.2
.7
.6
5
5
1 .2 R
5
2.
C 2.7
00
6 UN
–1
75
.25 .63 ø .3625
. 5
1.2
2.0
0
ø .3 4.0 .25 25 .22
75
0 R.
ø.5 -16 U 1 .25
0 NC 0
.25 TH 2.0
RU 6
.6
2.5
3
TO
HO
LE 3 U-CLAMP .47 1.9
7
2 REQ. 4
2.4
DOUBLE V-BLOCK
Figure 20.47
Double V-block
992
45 0
X .5
°
1 REQ.
5 X
62 8
.0 .3
ø
1 BASE 0
1 REQ.
L .25 1.4
R
1 K NU
1.3 SQ M 16
6 .13 D IU ø. NF
1 . 0 ME 2U
3
12 0-
2.
X. # 1.88
00
9
ø .1 X1
M
1.
TO
00
T
O
O C
B
R N
M
F U
3 6
8 1
.6 - 1
3/ .3
°
ø
90
F
.05
1.
N
1.
8
U
50
1.8
06
R
2
.8 12
-3
3 U-CLAMP 4X
10
8
.
1. 3 1 REQ.
3
2.1 9 .75 45 3
1.6 1.50 .25 .00 ° 1.1
0
.5
1 1 .69 05
25
R .9
1.
1.0 0
ø.3 0 1.0
8
.2
8-
16 .88
1. 7
1
UN
.8
.4
00
1. 7
4
C
1.
59
88
R .03 P E
1.
.1
25
S N
TA T
5
C
.37
M ER
E
N D
A
M
E
6
.5
1.0
0
8 1
FILLETS & ROUNDS R .125 1.
V-BLOCK
Figure 20.48
V-block
993
BUSHING
.50
OUTER DIAMETER 1.00" FN2
INNER DIAMETER 5/8" RC1
THICKNESS 1/2"
BRONZE
WHEEL DETAIL WHEEL
IT DIAMETER 4.00"
2F WIDTH 1.00" BODY .50" THICK
FN
HUB WIDTH 1.50" X .75" O.D.
GROOVE 45° AND CENTERED
WASHER CAST IRON
INNER DIAMETER 5/8" .25
BRONZE SUPPORT COLD
ROLLED STEEL
0
2.0
HEX HEAD NUT
.50 1/2" - 13NC
1 .50
R.
62
5
5 0
3.2 4.0
1.
50
4X
.5
R.
00
12
-1
5
3U
00
00
4.
1.
C
00
2.
00
4.0
11
4.
0
.5
0
6.
50
.75
2.
50
BASE
00
1.
WHEEL SUPPORT
Figure 20.49
Wheel support
994
7 10
WELD TO U-SUPPORT
6 5
4
WELD TO BRACKET
11 1 COTTER PIN
10 1 CASTLE NUT STEEL
9 1 PIVOT STEEL
8 2 BUSHING BRONZE
2 7 1 HEX HEAD BOLT STEEL
6 1 U-SUPPORT STEEL
5 1 SHAFT C.R.S.
4 1 SPACER STEEL
1
3 1 BRACKET STEEL
2 1 FLAT WASHER 1.50 X .750 X .125
SHOCK ASSEMBLY 1 1 SELF-LOCKING NUT .625-11UNC
ITEM QTY NAME DESCRIPTION
Figure 20.50
Shock assembly
995
1.
75 88
3.
ALL ROUNDS R .625 50
50
2.8 1.1
00
4.7
0
.50
0 00
9.5
2X
50 75
4.7 2.3
75
2.8 1.188
1.
CT
50
BJE
0
O
0
.75 ERED IN
NT AFT R
C E F SH USE
T O ED BY
IGH
3 HE ERMIN
.31 DE
T
0
.75
5 2.0
1.7 00
1.5
00
.50 0
5 0 1.0
2.2 CX
1UN
5-1
.62
D
INE
T E RM R
DE US E
BY PART NAME: BUSHING PART NAME: SHAFT
5
.12
.25
0
.25
0 5X
PART NAME: SPACER 1 .12
2X
2X
.50 R
0 1.4
00
5
.62
00
2.5
.7
50
5
1.2
6. 00
50
5.
0
0
R
.50
0
3.8
13
1.5
00
4X
.2
R
50
1.0
63 .31 1.31
3 3 3
.31
3.2
50 00
3.5
PART NAME: PIVOT
PART NAME: U-SUPPORT
ALL FILLETS R .313
ALL ROUNDS R .625
Figure 20.50
Shock assembly (Continued)
996
SCREW JACK
Figure 20.51
Screw jack
997
53
ø .4 1.25 -20UNF TOM
0
.50 1.25 M BOT
FRO .625 94
ø 1.0 1.125
.05 ø .094
x4
5°
LET
FIL
0625
R.
00
ø
ø 1.
.2
03
ø
.5
00
25
.06
.06 2.0
25 0
PART NAME: WASHER X
45
° .50
0
.50
ø1
Figure 20.51
Screw jack (Continued)
998
4
6
5
7
6 2
7 9
9 4 3
ASSEMBLED
8 SECTION
BUTTERFLY VALVE
999
Figure 20.52
1/2/08 3:23:26 PM
Valve
ø.
R
0
.25
6X
1. 38
56
40
6X
3
12
1.
6
9
0°
ø
.4
70 94
1.5
12
0°
R
ø.
.5
00
56
2.82 3
.31
ø . 13 3X
.25875 ø.
ø2 20
1.
0 3
75
0
.00
0
12 ø.
5 0° 75
1.1
2 0 ø1
.50
PART NAME: RETAINER
ø1
3.
25
.50
0
50
2.2
3X
#
ø2 .3 10-3
PART NAME: BODY .00 75 2UN
0 F 98 NF
3.8 4- 48U
0 2 X#
.24
.62
5 ø.
8 56
ø1 .89 0
.12 ø. 00
5 87 1.0
.03 .500 2
.18
7 BO X 45 11
TH ° .3
EN
DS
ø. .37 2
56
3 5-2 .47
5 37
4U .37 1.9
NF
5 ø.
.12 56
0
.12
WO YWA
KE
KE 7 X .
RU
YW 12
AY 6
FF
72
.96 0
0
09 1.
.75 0
1.1
.50
9
.25
.00
9
3.0 .94
0
3
0
0 .70
00
25 1.0 0
2X
ø .1 .00
ø.
43
PART NAME: ARM 8
63
.0
ø.
87
5 PART NAME: PLATE
(ELLIPTICAL)
Figure 20.52
Valve (Continued)
1000
GENEVA CAM
Figure 20.53
Geneva cam
1001
25 0
ø 2. ø .5
5X
R
.13
.6
5
ø .2
3
47
PART NAME: INDEX PLATE ø 2.
1.
52
5°
87
X4
.0 31
2X
25
ø .2
5 ø 1.
.25
.44
PART NAME: INDEX
0
2.5
PART NAME: SHAFT
#1
0-3
2U 5
NF ø .2 0
ø .5
.25
3 R1
ø .1
5
ø .2
.11
Figure 20.53
Geneva cam (Continued)
1002
5
11
10
7 8
10
SURFACE GAUGE
Figure 20.54
Surface gauge
1003
2.3 375
8 1.4 75
.30 2.8
PART NUMBER: 1 S
.31
FILLETS & ROUNDS R.125 25
BOTH 90° SLOTS CENTERED .21 .1
88 25
2X
.03
13 .50 .87 .31
X 25 +.0
45 0 5
° - .000
05
.50 .31 +.
0 +- .000 2 - 000
.00 .00
2 2
.31 +.0
2 - .002
.14 00
06 8-3
2X
02 .68
+.000 8
7 - .0
.18 9.0
0
1.2
50
2.0
00
PART NUMBER: 2 .03
X 1.0
45 94
°
10
.62 -32
5 .50 UN
.31 0 F
75
.68 2
02
+.0 0
.00
.501 - .15 .19
6 0 +.00
- .0 5
00
PART NUMBER: 3
Figure 20.54
Surface gauge (Continued)
1004
PART NUMBER: 9
Figure 20.54
Surface gauge (Continued)
1005
ASSEMBLY A
4
2
6
5
3
7
4
ASSEMBLY A
DRILL GUIDE
Figure 20.55
Drill guide
1006
3.
2.
50
ø .5
25
.5 00
00 4
ø
.62
4.
2X
75
R 2X
ø
.7
.25 .04
5 .88 X
45
.75 °
.25
-2
1.
.620UN
44
C
ø .4
.5 99
00 7
0
2X
ø
45
.2
.40
°
.38
5
.12
.18 5 1.7 000
.16 1.5
3 5 10.
U
N
. 5
C
X
.4 PART NAME: ROD GUIDE
2X RO
G
06
.0 OV
PART NUMBER: 8
31 E
3
X
.0
31
3
816
2.7
826
2.1
976
1.9
.3 1.
8- 20
.12
16
.18
U
5
.18
N
C
ø
.6
8
ø
.7
50
.56
ø
.8
8
8 .25
1.8 1
ø .5
.5 00
00 4
0
0
6 .75
1.0
1.
0
1.5
00
ø .5
.16
.5 00
.3
00 4
8
8 PART NUMBER: 2 ø.
.43 25
ALL FILLETS & ROUNDS R .04
.25 PART NAME: COLLAR
-20 PART NUMBER : 6 CL
UN 1.7
C 50
Figure 20.55
Drill guide (Continued)
1007
WELD TO
ARM
4
10
WELD TO
MIDPIECE
11
7 5
CENTER AND WELD 6
TO HOLDER
WELDER ARM
Figure 20.56
Welder arm
1008
9X 0U 00
#5 ø 1 .1
-4 .8 25
00
R NC
R
3.0
.1
.0
ø
25
62
2
5
.2
.3
50
75
1.
R
.5
50
.5 0
00
.17
00
0
68
.2
5
50
R .2 00
ø .1
.2
50
0
.24
3X
14°
.3
12
75
PART NAME: THONG
0
3X
.5
00
ø
.5
.1
62
36
.62 .42
5
5 5
250 0
.68
75 R. R .2
5
125 .12 10° PART NAME: FIXTURE
.50 1.3 5
0 .12
5
500
5 .25 . 8
.87 0 ø.176 25
0 0 .31
ø. 5 25
.81 90
.50
0 0 11° ø .1
.50 2X 5°
75 6 00 X4
.93 .47 3.5 .06
25
34° 25 .8 7 5 .50
0
00 ø .1 37°
1.5 0 75 0
.50 .68 .25 21
50° .20 50 5
1.2 ø .4
.375 5 .60
1
.37
5
5 .25 X .1875 X .4375 .12
7 75
1.3 .68 GROOVE CENTERED 90
ø .1
75 50
.68 PART NAME: HOLDER R .2 ø.
R 50
.12 0
5
ø. 125
PART NAME: BRACE
5
.187
.2
50
34°
5
#5 .7
.37 14°
.7
.12
.8
-4 5
50
75
50
0U
N
.4
C
75
06
.18
2
25
.56
4°
.6
25
75
1.3
R.250
25
768 .56
ø .1 625
2.1
25 5.0
125
5.3
1.2 125
PART NAME: SUPPORT 50 1.8
PART NAME: MIDPIECE
Figure 20.56
Welder arm (Continued)
1009
ø
1.
50
0
125 250 °
ø 2. ø 1.04 X 45
.
13 .12
° 5
.81 1.1
.9375 25 2 5
.C.
ø
1.
875 5B 1.5
50
5.1 .12 62
0
ø 3 27
ø
° 5
1.
25
0
00
2.5 75
000 ø .3
ø 4. 9X
500
ø 2.
0
.25
PART NAME: ARM
Figure 20.56
Welder arm (Continued)
1010
8
2
11
10
3
KANT-TWIST CLAMP
Figure 20.57
Kant-twist clamp
1011
R
.3
BOEN A
8
TH T A
EN SS
1.
DS EM
75
2.
ø
50
2X
.7
R
4.
5
.3
ø
50
1
.2
5
.7
.13
5
.3
1.
2.
1
44
00
R .37
.6
.5
9
6 CE5-16
U
PA NTE NC
.1
2
.5
6
PART NAME: BRACE A RT RE .75
PART NUMBER: 1 D
ON
5X
1.0
R
ø
THICKNESS .125
.3
0
.2
8
5
PART NAME: HINGE A
PART NUMBER: 4
.62
ø
.2
5
.0 T
B
31 H
8
O
3.8
25 EN
2X
x DS
45
ø.
°
25
2.
75
ø
2X
.6
.44
2
ø
ø. .18
.2
75
5
2X
31
C
E
N
62
PE
5
PART NUMBER: 5
R
X
BOEN A
E
45
.3
D
°
75
TH T A
O
N
-1
EN SS .50
PA
6U
ø 0-3
DS EM
R
N
PE
1
.2 2U
T
C
5 N
BOEN A
TH T A
F
ø
.3
TH 5
12
EN
DS
ø.
90 62
.0
.18
° 5
.50
R
O
.75
.49
E
PE
BOEN 5 N
TH AT ø .28 ERED O ø.
ENASS 75
ø .3CENT .75
.7
DS EM
5
ø
R
.3
.3
1
1
.3
3X
PART NUMBER: 9
ø
.74
.2
.7
5
5
.6
9
R
.5
6
90 62
1. 2.5
1.
° 5
69 0
G
75
.31
R
PART NUMBER: 2
O
O
.8
V
THICKNESS .125
1
E
.75
.7
5
R
.3
8
Figure 20.57
Kant-twist clamp (Continued)
1012
.5
00
-13
U
N
C
ø
.2
66
5
1.2
CL
ø
.9375
.5
00
SWIVEL 2 0
.25
1.
MATERIAL: STEEL
00
0
NO. REQ.: 1
R
.4
.2
R
68
5-
.3
7
20
75
U
ø
N
C
.2
50
CL
R
20
.3
.9
43
37
.2
8
50
5
R
2.
34
R
5
37
2.
.37
00
0
1 BASE
BELT TIGHTENER MATERIAL: STEEL
NO. REQ.: 1
Figure 20.58
Belt tightener
1013
1014
1.0
41
N C 8 6 BUSHING A
5- 16U MATERIAL: STEEL
.37 NO. REQ.: 1
.25
0 38
.12 ∞
1.0 5
00
3.2
50
8 HEX HEAD CAP SCREW 75
MATERIAL: STEEL .3 .25
NO. REQ.: 1 0 00
00 2.0 1.5
1.5 25
1.1 00
7 WASHER 250
1.1
MATERIAL: STEEL NC
NO. REQ.: 1 20U
.25 0 4 MOUNTING BRACKET
2 . 0
SEE DETAIL 1
16 6U NC
3.0 5-1
750 .37 000 3 HEX NUT
. 1 . MATERIAL: STEEL
NO. REQ.: 3
NC 5
0U .37 5 BUSHING B C C
5-2 5 UN UN
2X
.2 00 .12 MATERIAL: STEEL -20 25-20
1.0 NO. REQ.: 1 .25 .
50
2.2 3.0
00
.50 U NC
0 -20
.25 .25
0
0 .75 1.2
C SUPPORT 4.0 50
00
MATERIAL: STEEL 00
1.0
NO. REQ.: 1
.266
50
4.2
2.7
50 00 .37
1.0 2 CAP SCREW
5 MATERIAL: STEEL 5 321
.12 NO. REQ.: 1 1.7
B BRACE
MATERIAL: STEEL
NO. REQ.: 2
1 TURN SCREW
3.1 MATERIAL: STEEL
A BRACKET 25 00 NO. REQ.: 1
MATERIAL: STEEL 2.0
NOTE: WELD AT ASSEMBLY NO. REQ.: 1
Figure 20.59
Pulley support
1/2/08 3:23:28 PM
BILL OF MATERIALS
ITEM QTY. PART NAME DESCRIPTION
1 2 U-JOINT CAST IRON
2 1 SWIVEL CAST IRON
3 4 BUSHING STEEL
4 4 RET. RING INTERNAL
5 4 PIN STEEL
YOKE
Figure 20.60
Yoke
1015
2.0
0
.75
3.5 R.
5 1.0
0
1.0
.50 0 .50
TH .75 1.5
RO 0
PART NAME: SWIVEL UG
H
PART NAME: BUSHING
.95
.75
.50
.75 .00
2.7 R1
3.5 5
0
Figure 20.60
Yoke (Continued)
1016
10 18 17
4 19
16
11
12 15
7
9 13
14
9 3
METRIC
3
VALVE ASSEMBLY
Figure 20.61
Valve assembly
1017
6X HR
T
ø
MU
96
12
ø ø BO 1
96 11 T 58
F
12 M
R
O
2 TO
ø
M
53 ø 78
ø 70
11
7
29
ø ø 2.5
1
P
86
2. 19
ø
15
5 .2
12
12
1
8
22
8
ø
9
50
24
R
ø
5
78
35 34
PART NAME: BODY
°
30
3X
° 45
°
ø 17
14
11
27
46
54 2X
13 13
ø8 4
46
R
PART NAME: WELD RING 5 R
5 11
X4
6 00
1.0
5 12
X 1.7 22 5
60 M 12
ø
4
11
96
2X
ø8
11
ø
51 11
11
54 R
2
10 32
13
R
11
PART NAME: WELD RING 2 PART NAME: BRACE PART NAME: JOINT B
Figure 20.61
Valve assembly (Continued)
1018
ø 9 O
ø8 23
ø
78 4
ø
12
14
F
16 M
R
2
O
B
R
T
TO
11
11
ø
M
15
22
11
M HR
ø7
T
12 U
11 11
25
PART NAME: JOINT A
22 22
PART NAME: MATING RING A
ø8
1.8
228
R
50 ø 39
.
PART NAME: PIN ø R8 10
30 13
12 .7 11
5 GR
.8 OO
VE
ø 22
12
.75 ø7
2 X1
M1 1 210
5
PART NAME: PISTON
13
5.5
ø
18
ø
ø ø2
66
2 0 4
3.8
ø
38
84
2 E
OV
ø
RO 1X
14
6 33 G
1.5 45
°
.5
3 PART NAME: SUPPORT
45
° PART NAME: SHAFT
Figure 20.61
Valve assembly (Continued)
1019
4
1
4 3
6
7 7
6
6
8
ASSEMBLED SECTION
8
AIR CYLINDER
Figure 20.62
Air cylinder
1/2/08 3:23:29 PM
000
250
ø .8.6250 ø 1. 25
ø ø .6 2.
1.7 75 230
.20 .2 50 ø 2.
0 50 000
.65 .1 ø 2. 25
.90
0 .20 ø .6
0 R 0 600
.20 .05
0
ø 1.
0
PART NAME: SLEEVE 75
.08
PART NAME: SPACER 00
7 5 1.5
C X .8 NC
UN 12U .10
0- 18 50- NP
T 0
625 1.2 18
2X
.
X. 350 50-
25 ø 1.2.000
.03 250
2X ED PART NAME: MOUNT
ø .6 LET
5 FIL
2
R .0OOVE
GR 5°
X4
25
.06
230
7.
ø 2.
25
0
45°
1 5X
2 X .1
00
PART NAME: SHAFT ø 2.
.25
.15 0
6
000
5.
ø 2.
25
0
0
375
ø 1.
2X
00
ø 2. ø 2.
23
PART NAME: PISTON
0
375
ø 1.
.2
50
000 50
ø 2. 1.2
T
8NP
0-1
.3
5
4
ø .2
4
.5
1.
00
25
Figure 20.62
Air cylinder (Continued)
1021
10 15 11
8 13
14
7
2
6
3
METRIC
12
4 1
WATER PUMP FIXTURE
Figure 20.63
Water pump fixture
1/2/08 3:23:30 PM
0
15.4
5
4X M BLY
13 SEM
T AS
C A TE A
0 16 LO
19.0 2.
70
30
R3 12 °
.5
AL FIL 7 40
L- LE .0 3.
AR T 30
0 6 3.60
O WE °
UN L 2X
D D R6
M
6
40
40 18
.00
.6 .7
5 5 57.65
2X
19
M
8 1 5.00 10.0
0
.1
8 0
210.0 194.60 0
110.0 0
25.4
14
36 3.
.6 74 82 98
8 .0 .3
83
0 01
.9
2X
M8 19
0
.3
2X
22 4
8
¿
0
10.3 .3
4X ¿
9.
5
52
20
22
82
7.
0.
12
30
.0
00
.7
0
68
0
.0
5
0 0
0 25.4 3.00 379.2
12.7 11 0 405.0
0
163.8 0
430.0
PART NAME: BASE
MATERIAL: STEEL
NO. REQ.: 1
¿4
0 13
0.5
9
R 80
40 .00
4X
M8 PART NAME:WELDED UNIT
1.2 50 MATERIAL:STEEL
5 .87 NO. REQ.: 1
29
3.05 .00
2X 69
¿1 .40
¿ 1 0.0 30° 54
¿1
.00 2.7
11 5.1
LD
WE
23
.63 5-J-
55
.00 0
13.0
13 5
22 .00 4.60
.40
14
0.0
55 8.7
R
.3
3F 0
1
AL IL
1
L-A LE 19 23
8.0 8.00
2X
RO WT
¿
UN EL 0
9.
52
D D
12
14 0
1.
96
16
1.
01
0.
6. 6
12
0
01
74
.6
38
.3
.0
10
0.
00
Figure 20.63
Water pump fixture (Continued)
1023
89 3.5 70
ø1
.0 0
03
6 2.
0
80
1
00
ø1
70 2X
ø 5. 50 X 41° 16.
00
.
ø 10 8.0
0
3.23
4.78
ø2
59
.85 PART NAME: PAD
MATERIAL: MOLDED WEIGHT POLYETHYLENE
NO. REQ.: 2
7
R
50 35.2 .00
188 8
R
8 4 ø 6.
60.3 2X .3
ø 10
7.9
.50
254 30
° 0
.25 12.7 0
26.7
5 321 38 12.7
.00
28
.00
.70
162
PART NAME: END PLATE
9.5
0 MATERIAL: ALUMINUM
.00 NO. REQ.: 1
163
6.35
.00
106 ø4
0 .8
28.0 .00
ø 64 13
.00
0 SQ
16.0 UA
D R E
ON
D IAM .6
SED X1
RAI RL 13.0
0 45°
KNU
R4 ø1
9
ø3 PART NAME: SHAFT
0.0
R3 0 MATERIAL: STEEL
NO. REQ.: 1
18
.00
Figure 20.63
Water pump fixture (Continued)
1024
16
18
3 12
20 19
20 21
15
11
6 14
4
7 2
21
8
10
5
13
12
GEAR REDUCER 3 9
Figure 20.64
1025
1/2/08 3:23:30 PM
Gear reducer
5.7
8
5.2 1
35
6. 50
3.7 25 3.7
60 C
54
3.4
38 ø 2. 0-1
4UN
ø .50
56 X
8 625
ø4 2.6 .
.53 13
5 2.8
R
3.0
41
8.2
81
7.9
69 56
4.1
3.4 81
38 8.2
56
3.7 2.6 69
54 7.9
3.2
8X 81 81
ø. .31
3 5.7
R
.62 437 .93 8X
5 5-1 8
4U
NC 00 UG
R .5 PT PL
-16N 813
0 .7
.50
AL
R L FI 1.6
.15 LL 41 5
6 U ET 2.4 .63
.O S & 1
.S R 33 .78
. OU
ND .15
S 6 PART NAME: HOUSING
MATERIAL: CI
43
SE 3.0 NO. REQ.: 1
2.8 CT
91 IO
N
A- 94
A 6.0
7.6
56
-B
NB
TIO
SEC
1.329
.548
.938 .079
4.058 .313
.313 .469
.313
3.281
R .153
2.813
.313
6.406
.313
R 1.719
.781
2.50
1.329
R .153 .313
.625 .555 1.094 1.25
Figure 20.64
Gear reducer (Continued)
1026
.31 .62
3 5
.31 .969
3 R2
69 2.8
ø .4 13 .25
4X 11
.15 .87
6 5
ø3 531
.90 ø 4. 5.93
8
6
3 .750
ø 1.8
125
ø 3. 3.75
5 75
ø2 5.0
.81 R 00
2 1.0
00
.983
ø1 ø 2.
30 2.8
195 13
ø 2.
5
3.75
0 PART NAME: RETAINING PLATE
5.40 MATERIAL: CI
NO. REQ.: 2
1.8
75
.62
5 .78
3
.46
9
8
2.18 .25
.860 R
.66
5 R
ø8 .31
.12 .781 3 531
5 .860 ø 4.
.391
ø.
5 .469
ø 7 31 .156 25 188
.03 .235 ø 1. 8
ø 2.
B.
C. .190 1.43
25
R .1
781
ø 5.
469
ø 5. 494
ø 2. ø 3.906 6.406 SPUR GEAR DATA
ø DIAMETRAL PITCH 8
50
ø 1. NUMBER OF TEETH 27
31
4X
ø .5 .C. PRESSURE ANGLE 20°
7 B PART NAME: WORM GEAR
7 5 PITCH DIAMETER 4.219
ø 3. MATERIAL: PHOSPHOR BRONZE BASE CIRCLE DIAMETER 4.523
NO. REQ.: 1
CIRCULAR PITCH .491
CIRCULAR THICKNESS .246
.500 ROOT DIAMETER 3.906
ø2 18 8 .938
ø 2.
Figure 20.64
Gear reducer (Continued)
1027
2.6
3.9 56 .313
06
ø2
.18
8
4X
ø3
.12
ø. 5
PART NAME: BEARING CAP 53 4X
1
MATERIAL: CRS R
.46
NO. REQ.: 1 9
FIL
R LET
.15 S 2.6
6U&R 56
.O OU ø2
.S N .6
. DS 3.9 .62 00
06 5
R
.54
8
Figure 20.64
Gear reducer (Continued)
1028
10
1 2 4
5
3
10 1 BODY PLASTIC
9 1 PLATE STEEL
8 1 RETAINER STEEL
7 1 CONNECTOR PLASTIC
6 1 LID CLR PLASTIC
5 1 PIN RETAINER STEEL
4 1 PIN PLASTIC
3 2 DOOR SLIDER STEEL
2 1 DOOR STEEL
CD-ROM CAROUSEL 1 1 BACKING PLATE PLASTIC
ITEM QTY NAME DESCRIPTION
Figure 20.65
CD-ROM carousel
1029
ø1
.0625 .50 T
1.
0
00
.0937
DETAIL A CHAMFER
25
.01 X 45° .06 75
.0312 . 8
1
.12
BO50 X
TH .1
.31 EN 325
.1562 25 DS
DETAIL B
.250
.375 2.2
96
9
DETAIL B
DETAIL C
4.6
.25
0
25
.18
75
.06 25
25 .06
.20
0
4.7 2.3
.06
25 PART NAME: LID 50 75
.20
0
250
ø .1 625
R .0
DETAIL C
Figure 20.65
CD-ROM carousel (Continued)
1030
312
6 X .0P &
5
.01TH TO .
BOTTOM 0078
BO
0
.10 93
.10
1. 93
50
.1
0
0
.03
13
.0
78
1
0
00 .25
ø .1 .12
5
4.
R
APE ES
00
7° TTH SID
0
BO
75
1.3 625
375 .21
87 R .0 781
PART NAME: BACKING PLATE 1.4 ø .0
25
.31
25 937
.00 R .1 R .0
78
25
.25
0 .06
.15
62
5
1.4 5
37
5 375 4.2
1.7 1.4
50
PART NAME: DOOR
Figure 20.65
CD-ROM carousel (Continued)
1031
R
0
1.
. 5
R 4 5 CEN T .375 ENTE
00
0
.25 .37 ING A SO C
0 RT AL
STA M END
2 FR O
2.531
.0
62
37 5
.37
5
2.34 5 S
875 NER
C
7
L
1.
.9 3 R .1 COR
62
5
.02
50
ALL
1.
.18
37
50
75
4.
75
OLE
0
TH
.5
.31 5 C
62
25 812 RE
5
. 250
5 X .1 ED
IN
7
DETAIL B 62 .1825 N TER
.15 . CE
781
ø .0LE
4.8 HO
75 750
0 5.9
.2187 .2500
.0625 .0625
.0625
.500
.0625 .0625 .6250
R .0487
R .03125
.0313
.1250 .0937
.0625 .5937
TOP VIEW PROFILE VIEW
FILLETS & ROUNDS R .0625
DETAIL A DETAIL B
Figure 20.65
CD-ROM carousel (Continued)
1032
3 5
4
FIXTURE ASSEMBLY
1033
Figure 20.66
1/2/08 3:23:31 PM
Fixture assembly
00
ø1 3.0 .50
ø . .50 00
2.5 .06
62
5 X
45
° 2.0
4.0 0
0S
Q
000
ø 1. .50
3.0
0
PART NUMBER: 1
MATERIAL: STEEL
2.0
0
ø2 ø1
.00 .00
4X
R 4X 0
.12 ø. .50
5 18
75
ø1
.62 PART NUMBER: 3 4X
5 ø1 ø.
MATERIAL: STEEL .62 25
5
ø1
5 .00
.12
PART NUMBER: 4
MATERIAL: STEEL
5
ø .2
875
ø .145° 0
5X 1.5
32
2 X .0 .50 2.5
0
2 50
ø 1. 1.50
0
00
ø 1. PART NUMBER: 6
MATERIAL: STEEL
PART NUMBER: 5
MATERIAL: STEEL
Figure 20.66
Fixture assembly (Continued)
1034
Classic Problems
Problem 3
Antivibration mount
1036
1037
3-D Solid Models for Assembly, Working Drawings and Design Verification
Objective—The multiview and pictorial assembly the key base part and use appropriate assembly con-
sketches and models in this section are intended to be straints when creating 3-D assemblies. For bottom-up
used to construct fully constrained 3-D solid part mod- part modeling of individual parts, apply construction
els and product assemblies. Rendered models, photos, or datum plane set up as assigned to create part bodies
and parts lists are included with sketches to help in using standard extrusion, revolution, or lofting meth-
visualizing and planning product modeling and as- ods. For top-down modeling, plan your datum plane
sembly. Selected solid modeling problems from Chap- layout in assembly mode for part building. Apply 3-D
ters 10, 13, and 16 designated “FOR ASSEMBLY” features, such as holes, fillets, chamfers, ribs, thin wall
are included in some of the following 3-D assembly operations as required to create a logical, easy to edit
model assignments. history tree. Use the finished part and assembly model
Nominal Dimensions—Assembly and part sketches typi- to generate associated multiview documentation con-
cally are dimensioned by nominal size only. To achieve taining appropriate drawing views (i.e., front, top, right
manufacturing realism, calculation of appropriate tol- side, isometric). If assigned, make parametric changes
erances, fits, and clearances will be required. Chapters to part model files and use these changes to update the
in this text on general dimensioning, geometric dimen- associated multiview documentation.
sioning and tolerances, as well as appropriate appendi- On-Line Manufacturer’s Parts—For standard parts,
ces are recommended for reference. such as threaded screws, bolts, washers, spacers, bush-
Use of Appendices—Where noted on sketches, refer to ings, and O-rings, many manufacturers furnish 3-D
the Appendix section of this text to verify thread spec- CAD models of their products online. Where possible,
ifications, standard fasteners, as well as other stan- identify and download standard parts in order to save
dardized part information. modeling time. Use online searches to investigate the
Your Solid Modeling Software—Any available para- availability of manufacturer’s 3-D part models. Deter-
metric solid modeling software may be used for these mine whether they are available in a format that is com-
problems. For assembly of existing parts, determine patible with your solid modeling software.
Figure 20.67
Trailer hitch mount—reverse engineer from product
1039
Figure 20.67
Trailer hitch mount—reverse engineer from product (Continued)
1040
Figure 20.67
Trailer hitch mount—reverse engineer from product (Continued)
1041
Concept Sketch
Design Refinement
Figure 20.68
Material punch—initial concept design model
1042
Figure 20.68
Material punch—initial concept design model (Continued)
1043
Figure 20.68
Material punch—initial concept design model (Continued)
1044
Figure 20.68
Material punch—initial concept design model (Continued)
1045
Figure 20.68
Material punch—initial concept design model (Continued)
1046
Figure 20.68
Material punch—initial concept design model (Continued)
1047
Figure 20.69
Engine model—working concept for block, pistons, and crankshaft
1048
Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)
1049
Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)
1050
Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)
1051
Operational Test Assembly Model: Working Crankshaft and Pistons in Engine Block
Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)
1052
Figure 20.70
Utility faucet—reverse engineer from product
1053
Figure 20.70
Utility faucet—reverse engineer from product (Continued)
1054
Sketch for Part Number 4: LOCK RING Sketch for Part Number 5: O-RING
Figure 20.70
Utility faucet—reverse engineer from product (Continued)
1055
Sketch for Part Number 8: NOZZLE Sketch for Part Number 9: RING-FILTER
Figure 20.70
Utility faucet—reverse engineer from product (Continued)
1056
Figure 20.70
Utility faucet—reverse engineer from product (Continued)
1057
Concept Sketch, Parts Listing and Exploded Parts View of Robotic Arm
Figure 20.71
Robotic arm—concept for initial design model
1058
Figure 20.71
Robotic arm—concept for initial design model (Continued)
1059
Figure 20.71
Robotic arm—concept for initial design model (Continued)
1060
Figure 20.71
Robotic arm—concept for initial design model (Continued)
1061
Figure 20.71
Robotic arm—concept for initial design model (Continued)
1062
Figure 20.71
Robotic arm—concept for initial design model (Continued)
1063