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Bomba Medrad PDF
Bomba Medrad PDF
B
Table of Contents
1 - Introduction ............................................................................................................ 1-3
Copyright Notice ........................................................................................................... 1-3
Trademarks ................................................................................................................... 1-3
Restricted Sale .............................................................................................................. 1-3
Disclaimer ..................................................................................................................... 1-3
Address / Telephone ..................................................................................................... 1-4
Applicability ................................................................................................................... 1-4
Purpose ......................................................................................................................... 1-4
Important Safety Notice ................................................................................................ 1-4
Intended Use ................................................................................................................. 1-4
Certifications ................................................................................................................. 1-4
Symbols and Descriptions ............................................................................................ 1-5
WARNINGS ................................................................................................................ 1-12
CAUTIONS ................................................................................................................. 1-13
1
MEDRAD Stellant CT Injection System
2
1 - Introduction
1 - Introduction
Copyright Notice Copyright 2006 by MEDRAD, INC.. All rights reserved. No part of this manual may be
reproduced in any form without prior written permission of MEDRAD. Printed and assembled in
the U.S.A.
Trademarks MEDRAD Stellant CT®, Qwik-Fit Syringe ®, FluiDot ®, Quality for Life ®, and MEDRAD ® are
registered trademarks of MEDRAD, INC.
Restricted Sale Federal (U.S.A.) law restricts the sale of this device on or by the order of a physician.
Disclaimers
MEDRAD makes no warranties on the contents of this manual, and specifically disclaims any
implied warranties of merchantability or fitness for any purpose.
MEDRAD reserves the right to change specifications and the contents of this manual without
obligation.
Disclaimer External wiring modification disclaimer: MEDRAD disclaims liability for any modifications or
interfaces with other equipment which are not in conformity with the specifications and
information contained within this manual. Such unauthorized action could jeopardize injector
operation, safety, or reliability.
Accessory equipment connected to the MEDRAD Stellant CT Injector must be certified
according to IEC 60601-1 standards. Furthermore, all configurations shall comply with the
system standard IEC 60601-1-1. Anyone who connects additional equipment to the signal
input or output, configures a medical system, and is therefore responsible that the system
complies with the requirements of the system standard IEC 60601-1-1. To obtain on-site
consulting or consulting references, contact MEDRAD Service.
All drawings in this manual are for reference purposes only, and may not reflect the
construction of units produced prior to the publication of this manual. Reproduction quality of
these drawings may have been effected by the level of reduction required. Call MEDRAD
Service if assistance in drawing interpretation is required.
The Stellant CT Injector is not for portable use.
1-3
MEDRAD Stellant CT Injection System
Address / Telephone If you experience problems with the MEDRAD Stellant CT System, contact your MEDRAD
authorized dealer or:
Purpose The purpose of this manual is intended to provide instructions for servicing the MEDRAD
Stellant CT Injection System safely and accurately. It is intended for those qualified to service
the injection system, whether they be MEDRAD Service Personnel, Certified Laboratory
Service Technicians or MEDRAD authorized international dealers.
Important Safety The information in this manual is intended for people with adequate backgrounds and
Notice experience in electronics and electromechanical devices. Any attempt to repair a sophisticated
medical device such as the injector may result in personal injury, property damage, or patient
injury.
Certifications MEDRAD Stellant CT Injection Systems are equipped to operate at 100 - 240 VAC, 50/60 Hz,
and designed to be in compliance with EN 60601 -1 (Safety), and EN 60601-1-2 (EMC/
Emissions).
1-4
1 - Introduction
Symbols and The following international symbols are used on the MEDRAD Stellant CT Injector and
Descriptions throughout this manual.
Indicates that this device conforms to the requirements of the European Medical Device
Directive 93/42/EEC.
Indicates the AIR EXPELLED button on the injector head. When illuminated yellow on the
touch screen, also indicates that the operator has acknowledged inspecting the fluid path for
air.
1-5
MEDRAD Stellant CT Injection System
Start / Hold.
Stop.
Reset.
Help.
Setup.
Labels on the system or statements in this manual preceeded by any of the following words
and/or symbols are of special significance, intended to help you to operate the system in a safe
and successful manner:
Phase View.
Profile Preview.
1-6
1 - Introduction
ISI Symbols
Indicates DC power.
DO NOT dispose of in municipal waste. Wheeled bin symbol indicates separate collection for
electrical and electronic equipment. (WEEE Directive 2002/96/EEC).
O - Off
The following icons may appear on the injector screen when using ISI 700:
The user is not able to arm the injector. The injector is configured for ISI, and it is
communicating to the ISI module. The injector and ISI module are functional, but the scanner
signals are in a state that will NOT allow arming the injector.
The injector is configured for ISI and it is communicating to the ISI module. The scanner
signals are in a state that will allow arming the injector.
The following icons may appear on the injector screen when using ISI 800:
(No Highlight) Indicates that communication between the injector and the MEDRAD ISI 800
Module has been established.
(Highlighted in Yellow) Indicates that communication between the Injector and the scanner has
been established.
(No Highlight) Indicates that communication has been lost between the injector and the
MEDRAD ISI 800 Module. The MEDRAD ISI 800 Module may be in need of repair. Refer to the
ISI 800 System Messages section of this manual.
(Highlighted in Yellow) Indicates that the injector is working in conjunction with the scanner
("coupled"). This symbol will only appear on the screen when the system is in Control or
Tracking modes.
(No Highlight) Indicates whether or not the injection protocol has been locked. When this icon
is highlighted in yellow, the protocol has been locked.
1-7
MEDRAD Stellant CT Injection System
NOTE: The configurations below are determined by the scanner manufacturer. Refer to the
scanner manufacturer instructions for further information.
Indicates that the injector will request the initiation of a procedure. When either or both system
symbol is gray, that system is not ready and the injection will not proceed. When both symbols
are highlighted in yellow, both systems are ready and the injection can proceed.
Indicates that the scanner will request the initiation of a procedure. The Start Button has been
locked out on the Injector. When either or both system symbol is gray, that system is not ready
and the injection will not proceed. When both symbols are highlighted in yellow, both systems
are ready and the injection can proceed.
Indicates that the procedure request can be initiated from EITHER the scanner or the injector.
When either or both system symbol is grayed out, that system is not ready and the injection will
not proceed. When both symbols are highlighted in yellow, both systems are ready and the
injection can proceed.
1-8
1 - Introduction
CAUTIONS
The following statements are cautions. Cautions advise of circumstances that could result in damage to the device.
Read and understand these cautions before operating the injector system.
Injector may disarm or fail to operate when exposed to high magnetic fields. Portable and mobile RF communications
equipment can affect the injector.
FOR PROPER OPERATION, use only accessories and options provided by MEDRAD that are designed specifically for
the injector system. Other non-MEDRAD approved accessories or options may cause equipment damage or may result in
increased emissions or decreased immunity of the injector system. Injector system accessories listed in it’s operation manual
comply with the requirements of electromagnetic emissions and immunity standards IEC-60601-1-2 / 2001 2nd edition.
DO NOT USE INJECTOR ADJACENT TO OR STACKED WITH OTHER EQUIPMENT. If adjacent or stacked use is necessary,
the injector should be observed to verify normal operation in the configuration in which it will be used.
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated
using the equation applicable to the frequency of the transmitter, where p is the maximum output power rating of the transmitter in watts (W)
according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects and people.
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MEDRAD Stellant CT Injection System
INJECTOR REQUIRES SPECIAL PRECAUTIONS REGARDING EMC. Install and put into service according to the EMC
information provided below:
70% UT 70% UT
(30% dip in UT) (30% dip in UT)
for 25 cycles for 25 cycles
<5% UT <5% UT
(>95% dip in UT) (>95% dip in UT)
for 5 sec for 5 sec
Power frequency 3 A/m 3 A/m Power frequency magnetic fields should be at levels
(50/60 Hz) characteristic of a typical location in a typical
magnetic field commercial or hospital environment.
IEC 61000-4-8
NOTE UT is the a.c. mains voltage prior to application of the test level.
1 - 10
1 - Introduction
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects and people.
a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur
radio, AM and FM radio broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF
transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the injector is used
exceeds the applicable RF compliance level above, the injector should be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as reorienting or relocating the injector.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
1 - 11
MEDRAD Stellant CT Injection System
This manual contains important information about safe servicing of the MEDRAD Stellant CT
Injection System.
MEDRAD urges the service technician to read this manual carefully, become familiar with the
procedures and system functions that it describes, and follow its recommendations to assure
proper servicing of the system.
Warning labels on the MEDRAD Stellant CT system or Warning statements in this manual
preceeded by any of the following words and/or symbols are of special significance:
WARNING: Indicates a potentially hazardous situation. If not avoided, this could result in
death or serious injury.
WARNING: Indicates electrical hazards which could result in death or serious injury.
CAUTION: Indicates potential hazards or unsafe practices which could cause product,
system, or property damage.
WARNINGS Injury may result from exposure to hazardous voltages existing within the system. The
system should be opened and serviced by qualified service personnel only. Disconnect the
system from line power before cleaning or attempting to perform any maintenance.
Explosion hazard in the presence of flammables. Do not use the system in the presence
of anesthetic gases and equipment.
Patient or operator injury can occur from use of worn power cords or control cables.
Examine power cords and cables for cuts, frays, or any other visible damage. Do not use the
system if any of the cords or cables show signs of damage. Any damaged or worn connection
cables or power cords should be replaced.
Unsafe operation may result from using improper accessories and replacement parts.
Use only accessories, options, and parts designed for this system, and provided by MEDRAD.
Fire hazard: to avoid an electrical fire, assure the correct type of fuse is used for
replacement. The fuse must be replaced with type T, 250V, 3.15 A fuse by qualified personnel
only.
1 - 12
1 - Introduction
CAUTIONS Damage may occur as a result of failure to follow electrostatic discharge (ESD)
protection practices. ESD protection practices must be followed when servicing any
component of this system.
Damage can occur as a result of incorrect voltages. Check the voltage and frequency
marked on the back of the Power Supply. Ensure that the outlet providing power to the injector
supplies a voltage, frequency, and volt-ampere rating within the range specified on the unit.
Allow system temperature to stabilize before use. To avoid damage to sensitive electronic
circuits, allow the system to stabilize to room temperature before servicing when exposed to
extreme temperature changes.
Perform regular preventive maintenance. To ensure that your MEDRAD Stellant CT System
remains properly calibrated, and that all primary and backup circuits are functioning properly,
regular preventive maintenance is recommended. An annual preventive maintenance package
is not included in the new machine warranty. Contact your local MEDRAD Service
Representative for details.
Damage may result from improper or careless cleaning methods. While cleaning any
outside portion of the system, avoid allowing any water to seep inside system components.
NOTE: All relevant guidelines for institutional, local, or national safety recommendations
related to cable routing and installation should be followed.
1 - 13
MEDRAD Stellant CT Injection System
1 - 14
2 - Maintenance and Checkout
Recommended Your MEDRAD Stellant CT Injection System must be properly maintained to ensure that it is in
Maintenance Schedule peak operating condition. Your individual maintenance system and schedule depends upon
how your injection system is used, the type of procedures performed, and frequency of use.
The following maintenance schedule is recommended for the system:
Daily:
The piston rod or rods should be thoroughly cleaned after each use. Before use each day, the
system should be cleaned and inspected, using the procedures outlined in this section. Ensure
that all system safety and warning labels are in place and are legible.
Monthly:
Once a month, the entire system should be thoroughly inspected and cleaned, and an
Operational Checkout should be performed.
Annually:
As part of an annual maintenance program performed by a qualified MEDRAD Service
Representative or authorized dealer, both Electrical Leakage and Ground Continuity checks
should be performed.
NOTE: Local regulations or hospital protocol may require electrical leakage checks at more
frequent intervals. If this applies, local regulations for leakage must be followed.
MEDRAD also recommends that a complete system calibration and performance checkout be
performed annually. Contact MEDRAD Factory Service, or your local MEDRAD office for
complete details.
In the United States, Canada, Japan, and Europe, the MEDRAD Service Department offers
Preventive Maintenance Programs. These annual programs greatly assist in maintaining
accuracy and reliability, and can also extend the life of the system. Contact MEDRAD for
details. In Europe, contact your local MEDRAD office or your local authorized dealer for further
information. Refer to the back of the title page of this manual for address, telephone and FAX
information.
NOTE: Failures which occur due to lack of proper maintenance will not be covered under
warranty.
• Circuit diagrams, component parts lists, or other information that will assist qualified
technicians to repair components classified as repairable.
• On site consulting upon request
2 - 15
MEDRAD Stellant CT Injection System
Inspection Procedures The following procedures are recommended for daily inspection of all components in the
MEDRAD Stellant CT Injection System. If any defects are detected, either repair the system, or
call MEDRAD for service. Do not use the system until the problem is corrected.
Single and Dual Head 1. Inspect the housing for any damage or cracks that could allow fluid to leak inside, or
weaken the structural integrity of the unit.
2. Inspect all cables connected to the unit: Look for cuts, cracks, worn spots or other obvious
damage to the cables. Ensure that all connectors are properly seated.
3. Inspect for contrast media build-up in the syringe interface area. Follow the cleaning
guidelines outlined in this section.
4. Ensure that all mounting bolts and screws are secure.
5. Inspect the pivot points. The head and support arm must pivot freely.
6. Ensure that the keypad is clean and free of cracks.
NOTE: All relevant guidelines for institutional, local, or national safety recommendations
related to cable routing and installation should be followed.
Syringe Heat 1. Ensure that the device is warm to the touch while attached to the head.
Maintainer 2. Ensure that the LED indicator is not illuminated or flashing.
3. Inspect the cable and conncector for cracks, worn areas, or other obvious damage.
4. Ensure the heater has extension cable attached P/N 3013737.
Display and Base 1. Inspect all cables connected to the unit: Look for cuts, cracks, or worn spots, or other
obvious damage. Ensure that all connectors are properly seated.
2. Inspect the housing for any damage or cracks that could allow fluid to leak inside, or
weaken the structural integrity of the unit.
Wall Bracket 1. Inspect all parts of the bracket for cracks and other defects that would weaken the
assembly.
2. Ensure that the bracket is securely attached to the wall.
3. Ensure that all cables are secured to the display control unit and do not interfere with the
movement of the mounting bracket.
2 - 16
2 - Maintenance and Checkout
Adjustable Height 1. Inspect the stand, base and support arm for cracks and other defects that could weaken
Pedestal the structure.
2. Ensure all mounting bolts and screws are secure.
3. Ensure that the casters roll smoothly with no binding or scraping.
4. Ensure all locking mechanisms on the casters are functional.
5. Verify that the vertical height adjustment of the column shaft moves freely without binding
or scraping.
CS Mounting Systems 1. Inspect all parts of the arm and mounting system for cracks and other defects that would
weaken the system.
2. Ensure that the mounting system is securely assembled, with no loose parts. The area
should be stable with the head installed.
3. Ensure that the arm moves smoothly in all directions, with no binding or scraping.
4. Verify that all cabling is tied back and does not interfere with the movement of the
supporting parts or the injector head.
NOTE: All relevant guidelines for institutional, local, or national safety recommendations
related to cable routing and installation should be followed.
ISI 1. Inspect all parts of the ISI, ensure all cables are secured to the ISI.
2. Ensure ISI cables are free of cuts, cracks or other obvious damage.
2 - 17
MEDRAD Stellant CT Injection System
Electrical Leakage To ensure safe operation of the MEDRAD Stellant CT Injection System, an electrical leakage
Check check must be part of regular maintenance.
Use a commercial leakage tester such as one of the following:
MANUFACTURER MODEL
Bio-Tek Instruments, Inc. Model 601 PRO
Electrical Safety Analyzer
Bender Unimet 1000 ST
Bapco IEC601L
1. With the AC ground open, power applied, and the line at normal, leakage should be less
than 100 micro amps at 110V or 300 micro amps at 220 V.
2. With the AC ground open, power applied and the line reversed, leakage should be less
than 100 micro amps at 110V or 300 micro amps at 220 V.
3. Disconnect the leakage test device.
Ground Continuity A ground continuity check must also be part of regular maintenance of the MEDRAD Stellant
Check CT system.
1. Disconnect the system from the power source.
2. Using an ohm meter, measure the resistance between the ground terminal, the power
cord and the equipotential connector on the Base and the front casting of the head. The
resistance measured must be less than 0.2 ohms.
2 - 18
2 - Maintenance and Checkout
Operational Checkout
A basic functional checkout of the MEDRAD Stellant CT Injection System should be included
as part of regular maintenance. Verifying proper operation of the injection system will help in
detection of any problems that may not be noticed in day to day operation. The following
procedure represents a suggested series of activities which encompass typical operation of the
system. Read the following procedure carefully before beginning the checkout. If problems are
detected, refer to the General Troubleshooting Procedure.
CAUTION: Any problems detected during this or any other procedure should be
corrected before using the injection system in patient procedures.
System Labels Ensure that all system safety and warning labels are in place and legible.
Programming 7. After the Main screen is displayed, verify that the following controls are functioning
properly.
8. At the rear of the Display, press the Display Brightness Up key until the screen is
lightened to its fullest extent. Press the Display Brightness Down Key until the screen is
darkened to its fullest extent. Adjust the screen appearance to return to a desirable
contrast level.
9. Fully advance and reverse the pistons by using the ENABLE key and the forward/reverse
controls.
10. Ensure the Auto Dock, Auto Advance, and Auto Retract are enabled.
11. Verify that both pistons respond to the forward and reverse controls.
2 - 19
MEDRAD Stellant CT Injection System
12. Install empty syringes(s) and ensure the piston automatically docks with syringe plunger.
The plunger(s) should advance to full forward position.
13. Fully reverse the plunger(s).
14. Arm in single mode and inject. In one of the phases, activate the HOLD feature for at
least 10 seconds.
15. Press Start/Hold again. Verify the injection completes normally, and the Injection
Complete screen values are similar to the protocol values.
16. Advance plunger(s) to the full forward position, remove syringes(s) and ensure the
piston(s) automatically retracts.
17. Inspect the heat maintainer. Make sure it is warm and the fault indicator is not illuminated
while attached to the head.
2 - 20
3 - Troubleshooting
3 - Troubleshooting
System Malfunction Conditions can occur which will prevent the injection system from being armed, or even
Codes interrupt an injection that is in progress. These conditions may be operator induced or caused
by a system malfunction. Error Codes which inform the user of these conditions are displayed
on the control panel.
General Consider the following guidelines before troubleshooting any condition. These guidelines may
Troubleshooting help in resolving the condition quickly: Remember, try the simple things first.
Guidelines
CAUTION: Damage may occur as a result of failure to follow electrostatic
discharge (ESD) protection practices. ESD protection practices must be followed
when servicing any component of this system.
• Try removing the power cord from the power source for one minute. Allow the system to
reset completely, then reapply power and retry. The condition could be intermittent, or
caused by a voltage transient. If the condition persists, continue troubleshooting.
• To verify the existence of a condition, attempt to recreate the problem. Follow the
Checkout Procedure outlined in Section 2 of this manual to check for proper (or improper)
operation of the system.
• Some faults can be caused by a noisy electrical environment. If these conditions persist,
contact MEDRAD Factory Service* for further assistance.
* Indicates contact MEDRAD Factory Service or an Authorized Dealer.
3 - 21
MEDRAD Stellant CT Injection System
System Messages The system will display messages on the screen as conditions or events occur. There are three
basic types of messages:
Type 1 Messages Type 1 messages provide information regarding the current system status, and will clear
automatically. These messages typically display in the lower right corner of the screen.
Type 2 Messages Type 2 messages convey information that must be explicitly acknowledged before proceeding.
Press the button(s) within the yellow dialog box to dismiss the message.
3 - 22
3 - Troubleshooting
Type 3 Messages Type 3 messages are system malfunction messages which require power to be removed from
the system. Some Type 3 messages provide suggestions to prevent the condition from
recurring. If the condition cannot be corrected, record the code and number from the lower left
corner of the dialog box, then call MEDRAD Service for assistance.
Type 3 errors are divided into categories of function level. Each category is also divided into
specific errors. Below is a list of the categories and suggested repair sequences. These are to
be tried in order, not to be performed all at once. Before replacing any parts, cycle power to
injector. This will initiate a system self-test. If this does not correct the problem, replacement of
the Display, Base, or Head as needed is suggested. For further assitance, contact MEDRAD
Service or an authorized dealer.
3 - 23
MEDRAD Stellant CT Injection System
White Screen/System A white screen that displays, “MEDRAD” indicates a communication or software problem.
Lock Up Condition
• Software mismatched between Display and Head. Software update needed.
• Faulty Head extension cable. Replace Head extension cable.
• Replace the Servo/CPU card
ENCA - Encoder A
Errors with a prefix of ENCA indicate a problem with the Encoder on motor A or the associated
circuitry.
• Ensure P4 is connected.
• Replace the Power Drive card.
• Replace the motor.
3 - 24
3 - Troubleshooting
HSW - Handswitch
Errors with a prefix of HSW indicate a problem with the Handswitch or associated circuitry.
• Ensure handswitch is is properly seated.
• Replace handswitch.
• Replace CPU card in moduel where handswitch is installed.
3 - 25
MEDRAD Stellant CT Injection System
MOTA - Motor A
Errors with a prefix of MOTA indicate a problem with motor A or the associated circuitry during
the H Bridge test.
• Ensure that P3 is connected correctly onto the Power Drive card.
• Replace the Power Drive card.
• Replace the motor.
POTA - Pot A
Errors with a prefix of POTA indicate a problem with the Potentiometer A or the associated
circuitry.
• Remove and re-apply power to the unit. This triggers a self-test that will attempt to verify
proper unit operation. If the problem is corrected, there was probably a voltage transient in
the unit, now cleared, enabling system use.
• Ensure the connector is fully seated on the interface card.
• Realign potentiometer A.
• Replace potentiometer A.
• Replace Head Interface Card.
• Replace the Servo/CPU card.
3 - 26
3 - Troubleshooting
3 - 27
MEDRAD Stellant CT Injection System
3 - 28
3 - Troubleshooting
SW - Software Problem
Errors with SW typically indicate a problem with internal software. This may be a condition that
must be corrected, or simply an electrical transient that disrupted the system. Try the following:
• Remove and re-apply power to the unit. This triggers a self-test that will attempt to verify
proper unit operation. If the problem is corrected, there was probably a voltage transient in
the unit, now cleared, enabling system use.
• If the problem continues, contact MEDRAD to reload software.
• If the problem continues, replace the SBC card.
• If the problem continues, replace the Servo/CPU card.
3 - 29
MEDRAD Stellant CT Injection System
3 - 30
3 - Troubleshooting
3 - 31
MEDRAD Stellant CT Injection System
3 - 32
4 - Theory of Operation
4 - Theory of Operation
The Stellant system consists of 3 basic parts:
• Display Unit
• Base Unit
• Head Unit (Single or Dual)
Each component in the system is interconnected with an external cable from the Base Unit, the
system center.
In this section, basic circuit block descriptions of each of the sub-systems are explained. A
block diagram of each primary component is followed by a functional block description for each
of the sub-systems.
Description Page
4 - 33
MEDRAD Stellant CT Injection System
4 - 34
4 - Theory of Operation
4 - 35
MEDRAD Stellant CT Injection System
4 - 36
4 - Theory of Operation
4 - 37
MEDRAD Stellant CT Injection System
Display Unit The Display interface board is the primary PCB in the Display enclosure. Support circuits are
placed on this PCB including the physical support for the SBC. All connectors and switches,
such as the start switch and interface cable from the Base are terminated at the Display
interface card.
CCFT Inverter
The brightness on the LCD is developed by the use of two CCFT (Cold Cathode Filament
Tube). The CCFT inverter supplies a regulated, adjustable AC potential across the CCFT to
start and maintain fluorescence. The brightness control input of 0-3 VDC is inversely
proportional to the intensity of light emitted by the CCFT.
+12VDC Regulator
The +15 VDC power supply feeds power to a regulator providing a +12 VDC power level to the
CCFT inverter board required to light the CCFT on the LCD panel and supplies power to the
audio amplifier.
+5VDC Regulator
The +15 VDC power supply feeds power to a regulator providing a +5 VDC power level to most
logic circuits.
+3.3VDC Regulator
The +15 VDC power supply feeds power to a regulator providing a +3.3 VDC power level to
most logic circuits.
4 - 38
4 - Theory of Operation
Speaker Amplifier
The amplifier is driven by an audio signal provided by the SBC card the signal is amplified and
sent to the speaker located on the rear cover. Volume and pitch are controlled by the SBC card.
PCMCIA Card
This card contains the Real Time Clock for the system, 32 Kbytes of Non-Volatile (NV) ram and
256 Kbytes of Boot Flash.
Start Switch
The start switch signals are buffered by the Display interface card and sent to the SBC card.
The signals are fed through a set of normally open and normally closed contacts along with
Start Switch Present line.
Touch Screen
The touch screen is an analog output device that is run directly from the SBC card.
LCD
The primary visual interface to the operator is a 640 x 480 Color Liquid Crystal Display (LCD)
panel with a physical dimension of 10.4” diagonally. This is driven directly from the SBC card.
On/Off Switch
The on/off switch provides the means to power down the system. The +15 VDC main power is
switched through a single pole, single throw lighted switch. The light is run off +5VDC
DCU Copilot
This signal enables and disables the +5VDC regulator on the Base Interface Card.
4 - 39
MEDRAD Stellant CT Injection System
4 - 40
4 - Theory of Operation
4 - 41
MEDRAD Stellant CT Injection System
Base Unit - Block This unit supplies and controls DC power for the system. It is a communicaton interface
Diagram Description between the Head and the Display and any external communication inputs.
Ethernet Hub
The Ethernet hub is the connection point for all Ethernet communications. The network is
arranged in a star topology with each segment (SBC, FO communications, Service Port, and
an external interface) connecting to a port on the hub. Packets received on one port are copied
to all other ports, allowing all ports on the network to see all packets. The hub is powered by
the 5 volts from the Base interface cards.
Power Sense
The Power sense circuit watches a dedicated digital line (DCU Co pilot) between the Display
and Base for an indication that the Display unit has been turned on. The circuit then energizes
the 5 VDC power to the Base circuitry and HUB.
48 V Switch Circuitry
From the power supply, 48 volts is fed onto the base interface card. On the base interface card
it is filtered and monitored so that it does not fluctuate from 48 volts. If the 48V drops to 42V for
more than 2 seconds, the monitoring circuits disable the switching circuit to shut off the 48
volts feeding the head. Normal operation of the 48V switch cirucuit is controlled by the power
sense line via the 5 volt VCC. Without 5 volts VCC, the 48 volts will not be switched to the
head.
Three Phase Motor To understand how the Drive Card works, one must have a good understanding of how the
Function Operation entire servo system works, which includes the Servo/CPU Card, the Base Interface card and
the BLDC (Stepper) motor. One must also understand BLDC motor principles and
commutation techniques. This is a basic explanation on how motor stator excitation is
performed, so as to produce rotary motion.
COMMUTATION TABLE
CW ROTATION
POWER AMPLIFIER OUTPUT
∅A ∅B ∅C
L H X
L X H SYRINGE A
BLDC MOTOR
X L H
H L X A C
H X L
B
X H L
PHASE A
PHASE B
PHASE C
LEGEND:
L - Low Side H - High Side X - OFF ACH
ABH
4 - 42
4 - Theory of Operation
The next 60° of rotation is caused when ABH is shut off, AAL is left on, and ACH is switched
on. Current sinking will still occur through the Phase A motor winding, however, current will now
be sourced through Phase C as shown in Figure 2.
SYRINGE A
BLDC MOTOR
A C
PHASE A
PHASE B
PHASE C
ACH
ABH
AAH
AAL
ABL
ACL
Figure 2
Once complete, then AAL is switched to the off state, and ABL is switched on, while ACH is
kept on. The current sinking path is now transferred to Phase B. By following the commutation
table, one can see that for a 360× cycle, each switching device is held on for 120× thus
allowing current to flow through that particular phase for 120×. Figure 3 is a graphical display of
the current flow through the motor windings for the given example.
ELECTRICAL DEGREES
Phase A
Phase B
Phase C
Figure 3
4 - 43
MEDRAD Stellant CT Injection System
4 - 44
4 - Theory of Operation
Single Head Block The head consists of 6 separate cards and the mechanical drive. The cards are:
Diagram Description • Power Regular card
• Servo/CPU card
• Head interface card
• Power Drive card (2 needed for a dual head)
• LED Card
• Syringe size sensing assembly (Two needed for Dual)
Power card
The power card is to regulate power from the base unit and distribute it ot the other cards.
5V DC Regulator
This cirucuit uses a 5V DC switching regulator to produce a +5V supply for the head circuitry.
This voltage is derived from the +15V DC from the base.
Servo/CPU Card
The CPU/Servo card contains a microprocessor that performs the following functions in the
head:
• Card power management
• Data management I/O - two ports
• Footswitch control
• Network communications in conjunction with the Tower
• Motor Drive control
• JTAG - programming port - not used.
POT_REF Regulator
This circuit uses a +4.096 VDC reference to produce the +4.096V at the 0.05 Amps reference
voltage for the potentiometers. This voltage is derived from +5 VDC.
Potentiometer Buffers
The Pot signals are routed to the Servo/CPU. This signal is buffered and filtered on the Head
interface card before being routed to the Servo/CPU.
Pressure V+ Loopback
This signal monitors a reference voltage from the top of the pressure bridge. The reference is
an output from the pressure sensor and is buffered before being sent to the Servo/CPU card
where it is monitored as a critical voltage.
4 - 45
MEDRAD Stellant CT Injection System
Pressure Buffered
The signal from the pressure sensor is sent to the Servo/CPU card. It is buffered and filtered on
the Head Interface card.
Pressure A Syringe
This circuit uses a full Wheatstone bridge arrangement to produce a differntial signal which
corresponds to the force applied to the rear plate due to the pressure in the syringe. This signal
is sent to the Servo/CPU card.
LED Board
LEDs on the board are driven by the A driver on the Head Interface card.
Potentiometer A
The Pot provides an analog signal from 0 to 4.096 VDC indicating the absolute position of the
piston during power up. It also serves as a backup to the syringe encoder during a move. This
signal is buffered and filtered in the Head Interface card and passed to the Servo/PCPU card.
Autodocking Sensor
The Autodocking sensor consits of a spring energized mechinical pin whie, when depressed,
interrupts an optical path, thereby closing a transistor switch. The sensor is used to determine
when the piston has encountered the rear of the syringe, known as the plunger.
4 - 46
4 - Theory of Operation
SYRINGE A DRIVER
The Syringe Driver stage performs voltage translation and current capacity enhancement to
the PWM signals for the Syringe motor. Once the PWM signals have passed through the
isolation barriers, they are routed to the Driver circuits. It is the responsibility of the Driver to
translate the 0-5V PWM signals to 0-12V on the low channels, and 0-12V plus boost voltage on
the high side. The Driver has the capacity of sinking and sourcing high switching currents
normally associated with power FETs. The Drive Inhibit signal disables the Driver output
signals. When Drive Inhibit is active high, the outputs are disabled. When low, the outputs are
enabled. The Driver has builit-in shoot-through protection to inhibit high side and low side out-
puts from being turned on simultaneously.
+5VDC REGULATOR
This block provides 5VDC power to the motor side of the following subsystems for both Syringe
A and B axes: Bridge Test Current Feedback, PWM Isolation, Drivers.
4 - 47
MEDRAD Stellant CT Injection System
4 - 48
4 - Theory of Operation
4 - 49
MEDRAD Stellant CT Injection System
4 - 50
5 - Disassembly / Assembly & Replacement Parts
When ordering replacement parts, contact Medrad Service, or your authorized Medrad dealer.
Pedestal 5-121
Misc. 5-122
2. Part Description
This information, useful in part identification, is a brief description of all items specified in the
parts diagrams.
3. Part Number
Used specifically for ordering purposes, these numbers are the primary designators of all
system components, and should be used when ordering any Medrad replacement parts.
4. Quantity
This number represents the quantity of like pieces that are used in the represented assembly.
NOTE: Replacement of rear plate, pots, single or dual housing, or Servo/CPU PCB will require
calibration.
5 - 51
MEDRAD Stellant CT Injection System
Symbols Guide The table below is a reference guide for the symbols displayed in the drawings on the following
pages.
WARNING: Hazardous voltages exist within the Stellant Injection System that can
shock, burn, or cause death. To avoid injury, the system should be opened and serviced by
qualified service personnel only. Disconnect the system from line power before cleaning or
attempting to perform any maintenance.
WARNING: Immediately disconnect the patient from the injector if any system
malfunction occurs. If a system malfunction message appears, do not attempt to use the
sytstem until the source of the condition has been identifiied and corrected by qualified service
personnel. Do not attempt to recreate any fault conditons while the injector is connected to a
patient.
Drawings See the Assemby / Disassembly drawings and Replacement Parts listing
below.
5 - 52
5 - Disassembly / Assembly & Replacement Parts
Display
3 Screw #8 - 32 x 3/4” 3
5 - 53
MEDRAD Stellant CT Injection System
Display
2 3007412 Hinge 1
5 - 54
5 - Disassembly / Assembly & Replacement Parts
Display
5 - 55
MEDRAD Stellant CT Injection System
Display
3 Screw PH #8 - 32 x 1/8” 2
1 2 3
5 - 56
5 - Disassembly / Assembly & Replacement Parts
Display
2 Screw PH #8 - 32 x 3/8” 3
3 3008313 Clamp 1
4 Screw PH #8 - 32 x 3/8” 1
6 201459 Label 1
7 Label S/N 1
3
5
5 - 57
MEDRAD Stellant CT Injection System
Display
5 - 58
5 - Disassembly / Assembly & Replacement Parts
Display
2
ETHERNET
5 - 59
MEDRAD Stellant CT Injection System
Display
4 Screw PH #4 - 40 x 3/8” 1
5 3006249 Inverter 1
4
5
3
5 - 60
5 - Disassembly / Assembly & Replacement Parts
Display
5 - 61
MEDRAD Stellant CT Injection System
Display
2 Screw PH #6 - 32 x 1/4” 4
3 4
5 - 62
5 - Disassembly / Assembly & Replacement Parts
Display
3 Screw PH #6 - 32 x 1/4” 8
4
3
5 - 63
MEDRAD Stellant CT Injection System
Display
3 Screw PH #6 - 32 x 1/4” 5
4 3007383 Touchscreen 1
5 - 64
5 - Disassembly / Assembly & Replacement Parts
Base
4 3008312 FO Plugs 2
1
2
5 - 65
MEDRAD Stellant CT Injection System
Base
6 Screw FH #4 32 x 1/2” 2
7 3009595 Fuse 2
10
9 2
3
4
7
6
5 - 66
5 - Disassembly / Assembly & Replacement Parts
Base
5 2
2
4
5 - 67
MEDRAD Stellant CT Injection System
Base
6 3000221 Standoffs 6
8 3005973 O-ring 4
9 3009553 Retainer 1
2
4 7
6
3
9
10
5 - 68
5 - Disassembly / Assembly & Replacement Parts
Base
P
3009209
5 - 69
MEDRAD Stellant CT Injection System
Base
6 Screw PH #6 32 x 3/8” 2
1 4
7 3 5
5 - 70
5 - Disassembly / Assembly & Replacement Parts
Base
3 Screw PH #8 32 x 1/4” 4
4 Screw PH #8 32 x 3/8” 2
5 - 71
MEDRAD Stellant CT Injection System
Base
3 602-0832-120 REC PN HD #8 4
4 602-0632-380 REC PN HD #6 2
3 1
5 - 72
5 - Disassembly / Assembly & Replacement Parts
Base
2 3007416 Chassis 1
3 Screw PH #8 32 x 1/2” 4
5 - 73
MEDRAD Stellant CT Injection System
Single Head
3 Screw #6 - 32 x 5/8” 2
4 3007654 Knob 1
1
3
5 - 74
5 - Disassembly / Assembly & Replacement Parts
Single Head
3 Screw #2 - 56 x 5/16” 2
2 4
5 - 75
MEDRAD Stellant CT Injection System
Single Head
3 Screw #4 - 40 x 1/4” 2
5 3009198 Plug 1
6 Serial Label 1
1
3
5
2
5 - 76
5 - Disassembly / Assembly & Replacement Parts
Single Head
2 Screw #8 - 32 x 1/2” 4
5 - 77
MEDRAD Stellant CT Injection System
Single Head
OVERLAY
5 - 78
5 - Disassembly / Assembly & Replacement Parts
Single Head
3 Screw #6 - 32 x 3/8” 4
1
2
4
3
6
5
5 - 79
MEDRAD Stellant CT Injection System
Single Head
5 - 80
5 - Disassembly / Assembly & Replacement Parts
Single Head
4 3
1
5 6
5 - 81
MEDRAD Stellant CT Injection System
Single Head
2 Screw #6 - 32 x 3/16” 3
5 - 82
5 - Disassembly / Assembly & Replacement Parts
Single Head
2 Screw #6 - 32 x 3/16” 3
5 - 83
MEDRAD Stellant CT Injection System
Single Head
2 3
6
5
4
5 - 84
5 - Disassembly / Assembly & Replacement Parts
Single Head
2 Screw #6 - 32 x 3/16” 4
1 2
3 5 4
4 5 3
5 - 85
MEDRAD Stellant CT Injection System
Single Head
ITEM P/N Old Style P/N New Style PART NUMBER DESCRIPTION QTY
1 3007094 3013103 Window
6 Screw #4 - 40 x 3/8” 2
Old Style Size Sensor will only fit in Old Style front housing. If replacing housing (#3), you must order New
Style Size Sensor (#4).
*Size Sensing Kit comes with window, board, gasket and screws.
5 DO NOT
New Style Old Style (2 boards) OVERTIGHTEN
1
2
5 - 86
5 - Disassembly / Assembly & Replacement Parts
Single Head
5 3008336 Spring 1
4 5
3
8
1
7
2
6
Style A
Style B
8
8
10
5 - 87
MEDRAD Stellant CT Injection System
Single Head
3 3008991 Gasket 1
3
1
5 - 88
5 - Disassembly / Assembly & Replacement Parts
Single Head
3 607-0074-580 Washer 1
2
4
5 - 89
MEDRAD Stellant CT Injection System
Single Head
2 3009129 Shim 1
5 - 90
5 - Disassembly / Assembly & Replacement Parts
Single Head
2 Screw #4 - 40 x 3/8” 1
5 - 91
MEDRAD Stellant CT Injection System
Single Head
3 Screw #2 - 56 x 7/16” 2
1
1
3
5 - 92
5 - Disassembly / Assembly & Replacement Parts
Single Head
2 3008362 Gasket 1
3 Screw #8 - 32 x 1 3/4” 2
3 10
2
5
6
1
4
8 7
9
5 - 93
MEDRAD Stellant CT Injection System
Single Head
3 3007694 Ballscrew 1
5 - 94
5 - Disassembly / Assembly & Replacement Parts
Single Head
2 3009204 POT 1
4 3007304 DC Motor 1
5 Screw #4 - 40 x 1/4” 3
1 2
5
6
7
5 - 95
MEDRAD Stellant CT Injection System
Dual Head
3 Screw #6 - 32 x 5/8” 2
1
3
4
5
5 - 96
5 - Disassembly / Assembly & Replacement Parts
Dual Head
3 Screw #4 - 40 x 3/8” 2
4
2
3
P/N 3007789
P/N 3007801
5 - 97
MEDRAD Stellant CT Injection System
Dual Head
4 Screw #4 - 40 x 1/4” 2
5 3009198 Plug 2
2
4
6 3
5 - 98
5 - Disassembly / Assembly & Replacement Parts
Dual Head
2 Screw #6 - 32 x 3/8” 1
7 Screw #8 - 32 x 1/4” 4
1
2
5 - 99
MEDRAD Stellant CT Injection System
Dual Head
3 Screw #6 - 32 x 3/8” 4
6 Screw #6 - 32 x 3/16” 1
1
2
5 6 7
5 - 100
5 - Disassembly / Assembly & Replacement Parts
Dual Head
6 Screw #6 - 32 x 3/16” 3
3
4
5 6
5 - 101
MEDRAD Stellant CT Injection System
Dual Head
2 628-1434-631 Standoff 5
4 Screw #6 - 32 x 1/2” 1
4 2
5 - 102
5 - Disassembly / Assembly & Replacement Parts
Dual Head
2 Screw #6 - 32 x 3/16” 4
1
3
5 - 103
MEDRAD Stellant CT Injection System
Dual Head
2 Screw #6 - 32 x 3/16” 6
3
2
5 - 104
5 - Disassembly / Assembly & Replacement Parts
Dual Head
2
1
5 - 105
MEDRAD Stellant CT Injection System
Dual Head
2 Screw #6 - 32 x 3/16” 4
3 280-0443-163 Ferrite 1
1
3 4
5 - 106
5 - Disassembly / Assembly & Replacement Parts
Dual Head
ITEM P/N Old STYLE P/N New STYLE PART NUMBER DESCRIPTION QTY
1 3009211 Dual Housing 1
7 Screw, #4 - 40 x 3/8” 4
Old Style Size Sensors will only fit on Old Style front housing. If replacing (P/N 1) you must order New Style sensors (P/N 3).
*Size Sensing Kit comes with window, board, gasket and screws.
4
5
3
2
7
Old Style (2 boards)
6
New Style
5 - 107
MEDRAD Stellant CT Injection System
Dual Head
7 3008336 Spring 2
8
7
4
3
5 1
6 8
10
Style A Style B
5 - 108
5 - Disassembly / Assembly & Replacement Parts
Dual Head
3 Screw #4 - 40 x 3/8” 4
1
3
5 - 109
MEDRAD Stellant CT Injection System
Dual Head
4 3008991 Gasket 2
5 - 110
5 - Disassembly / Assembly & Replacement Parts
Dual Head
3 Screw #6 - 32 x 3/8” 2
6 607-0014-580 Washer 2
2
3
4
5
7
8
5 - 111
MEDRAD Stellant CT Injection System
Dual Head
2 3009129 Shim 2
1
2
3
5 - 112
5 - Disassembly / Assembly & Replacement Parts
Dual Head
3 Screw #2 - 56 x 7/16” 4
1
3
1
5 - 113
MEDRAD Stellant CT Injection System
Dual Head
5 - 114
5 - Disassembly / Assembly & Replacement Parts
Dual Head
3 3008362 Gasket 1
4 Screw #8 - 32 x 1 3/4” 2
2 3
6
7
5
10 9
8
5 - 115
MEDRAD Stellant CT Injection System
Dual Head
2 401000447 Washer 2
3 3007320 Piston 2
3 3010899 Piston 2
3
2
1
5 - 116
5 - Disassembly / Assembly & Replacement Parts
Dual Head
3 2
4
5 - 117
MEDRAD Stellant CT Injection System
Dual Head
2 3007304 DC Motor 2
3 Screw #4 - 40 x 1/4” 6
5 - 118
5 - Disassembly / Assembly & Replacement Parts
ISI 800
2
3
1 4
5
7
6 8
273 9
10
26 11
25 12
13
24
23
14
15
22
20
19 16
18 17
21
5 - 119
MEDRAD Stellant CT Injection System
ISI 800
3 3011055 Gasket 1
16 3011210 Fuse 2
26 3011216 Screw, 4M x 5M 4
Not Shown:
5 - 120
5 - Disassembly / Assembly & Replacement Parts
ISI 700
25 1
3
24
5
23 4
6
22 7
21
20 8
9
10
19 11
18 12
15
16 13
17 14
5 - 121
MEDRAD Stellant CT Injection System
ISI 700
13 3011210 5 x 20 MM fuse 2
23 3011216 4M x 5M screw 4
Not shown:
5 - 122
5 - Disassembly / Assembly & Replacement Parts
Pedestal
2 3013602 Post 1
3 404003227 Tray 1
7 3011608 Knob 1
2
7
5 - 123
MEDRAD Stellant CT Injection System
Manuals
Heat Maintainer
5 - 124
5 - Disassembly / Assembly & Replacement Parts
Syringe Adapter
Cables
Power Cords
Wall Mount
Hand Switch
5 - 125