Professional Documents
Culture Documents
2010
ToC journey begins
2009
LT range upto
400 frame
Technical
1958
collaboration with
Siemens AG until 1981
1946
Started manufacturing
motors
CONTENT
In specific scenarios hazardous environment cannot be avoided and construc on, installa on and use of equipment is designed
hence machines and processes have to be appropriately designed, specifically to suit the hazardous environment. The decision as to
to not only mi gate the risks but also avoid untoward incidents. whether an area is hazardous as per the relevant regula ons
Motors are also used in applica ons in hazardous areas, thus and specifica ons rests en rely with the user, or in case of doubt,
crea ng a need for a very specific design suitable to such with the competent and authorized inspec ng authority.
condi ons. Hazardous areas are defined as those where explosive IS 5572 classifies hazardous areas into three zones, depending on
atmosphere is present, or is expected to be present, in quan es the frequency and dura on for which dangerous concentra ons
which merit the requirement of special precau ons. The are likely to be present.
Zone Classifica on of area as per IS 5572 Selec on of electrical equipment as per IS 5571
An area in which Hazardous Generally, use of electrical equipment is to be avoided. But when this is
Zone ‘0’ atmosphere is con nuously present not prac cable, Intrinsically safe or pressurized electrical
equipment to be used.
Hazardous atmosphere is likely to be For this area, electrical equipment used, must be in flame proof
Zone ‘1’
present under normal opera ng condi ons. enclosure type Ex (d) conforming to IS/IEC 60079-1.
In this area hazardous atmosphere Apparatus with type of protec on Ex (e) in accordance with
is likely to be present only under IS/IEC 60079-7 may be used without any special enclosure. Apparatus
Zone ‘2’
abnormal opera ng condi ons and having type of protec on Ex (nA) in accordance
for a short period. with IS/IEC 60079-15 are also permi ed for use.
Bharat Bijlee offers to its customers a wide range of hazardous area motors
Non Sparking & Flame Proof Motors ATEX / IECEx cer fica on for
across different efficiency levels Flame Proof Ex(d) motors
Zone '1', '21' & '22' for FLP Ex(d) motors Licensed by BIS as per statutory
& Zone '2' for Non-Sparking Ex(nA) motors requirement
Suited for temperature class T4, T5 & T6 Motors with cer fied test reports from
for FLP motors & temperature class T3 PESO approved test laboratory
for Non-Sparking motors
Bharat Bijlee's motors for hazardous area have been widely used extremely stringent norms. Our annual produc on capacity of
across various sectors such as Oil & Gas, Pharmaceu cal, Mining, 2,50,000 motors is backed by an indigenous state-of-the-art
Chemical & Power and have been successfully working on all manufacturing facility. With rigorous quality checks at various
possible applica ons over the years. These motors have been stages in our factory, we deliver one of the finest and most
trusted for cri cal applica ons that require adherence to reliable motors in the industry.
1
FLAME PROOF MOTORS: Type Ex(d)
2
FLAME PROOF MOTORS: Type Ex(d)
A. Technical Informa on
A.1 Industrial Applica ons:
Coal Petro Oil Mines Fer lizers Solvent Paints & LPG Agro Drugs & General
Mines Chemicals & Rigs Extrac on Varnish Bo ling Chemicals Pharmaceu cals Industry
& Chemicals Plant Industry Plants
All Flame Proof Motors have License mark IS/IEC 60079-1:2007. DGMS iden fica on mark is mandatory for motors used in coal mines.
3
FLAME PROOF MOTORS: Type Ex(d)
Technical Informa on
A.4 Temperature Class
The classifica on of temperature class T1 to T6 Classifica on of Hazardous Gases:
is as men oned below:
Hazardous Gases have been classified in IS/IEC 60079-1 and are
associated only with flame proof enclosures. Bharat Bijlee Flame
Temp. Class as Maximum Allowable
required by the Surface temperature proof motors are offered suitable for gas group. I, IIA and IIB only.
area Temperature classes of Addi onally, frame MJ132 is suitable for gas group IIB + H₂
classifica on in °C equipment
(Hydrogen). List of hazardous gases, their group specifica on and
T1 < 450 T1 to T6 igni on temperatures have been specified in IS/IEC 60079-20.
T2 < 300 T2 to T6 Some of the gases are listed in the following table.
T3 < 200 T3 to T6
T4 < 135 T4 to T6
T5 < 100 T5 to T6 Gas Group Gas or Vapour Temperature Class
T6 < 85 T6
I Methane (firedamp) T1
Industrial Methane* T1
The maximum surface temperature under the worst opera ng
Carbon monoxide T1
condi on must not exceed the igni on temperature of gas.
Decane T3
The maximum surface temperature refers to that surface which is
Xylene T1
coming in contact with the explosive gas. In case of Flame
Methyl acetate T1
Proof Ex(d) Motors, this refers to external surface temperature
Hexane T3
whereas in case of Non sparking Ex (nA) motors, this refers to the
Heptane T3
internal temperature as well.
Iso-octane T2
Temperature Class of Bharat Bijlee Motors Propane T1
IIA
Butane T2
Frame Size
Benzene T1
IEC Frame Size BBL Frame Size Temperature Class Cyclohexane T2
Acetone T1
80 MJ 80 T6
Ethyl acetate T1
90 MJ 90 T5
Chloroethylene T1
100 MJ 100 T5
Methanol T1
112 MJ 112 T5
Ethanol T2
132 MJ 132 T5
Butyl acetate T2
160 MJ 160 T5
1,3-Butadiene T2
180 MJ 180 T5
Ethylene T2
200 MJ 200 T5
IIB Diethyl ether T4
225 MJ 225 T5
Ethylene oxide T2
250 MJ 250 T4
Coke-oven Gas T1
280 MJ 280 T4
Hydrogen T1
315 MJ 315 T4 IIC
Acetylene T1
4
FLAME PROOF MOTORS: Type Ex(d)
Technical Informa on
A.5 Electrical Features Star ng Current Measurement of Bharat Bijlee Motors:
Standard Opera ng Condi ons: Induc on motor star ng current is generally 6 to 7 mes the full load
● Voltage: 415V ± 10% current of the motor. This is a characteris c feature of the motor
● Frequency: 50 Hz ± 5% and though undesirable, it is inevitable in the design of the motor.
● Combined Varia on: ± 10% (absolute sum with maximum Measurement of this star ng current at rated voltage becomes
frequency varia on 5%) difficult since it demands higher capacity of the supply system as
● Ambient: 45 C well as use of appropriate CTs in the circuit of meters. Generally
● Al tude: upto 1000m above mean sea level a frac on of rated star ng current is passed in the motor due to
Re-Ra ng Factors Applicable Under Different Condi ons of Supply capacity constraints. This current is extrapolated to rated voltage.
Voltage, Frequency, Ambient & Al tude If this measurement is done at higher voltage then the es mated
star ng current is more accurate.
I. Varia on in Supply Voltage & Frequency
Ambient Permissible Output as Duty, Star ng Time & Number of Consecu ve Starts
Temperature ( C) % of Rated Value For load GD² < Motor GD², the motors can safely withstand
< 30 107 3 consecu ve starts from cold condi on and 2 consecu ve starts
30 to 45 100 from hot condi on. In applica on where more severe star ng
50 96 condi ons are encountered, a special enquiry should be made
55 92 to our Sales Office. e.g.
60 87
● Drives with high iner a e.g flywheel drives, eccentric presses,
III. Varia on in Al tude large fans etc.
Al tude Above Permissible Output ● Drives involving intermi ent duty of motors with frequent starts
Mean Sea Level (m) as % of Rated Value e.g. rolling mills, centrifuges and conveyor motors, etc.
1000 100 The enquiry should be accompanied with following informa on:
1500 97 ● GD² and relevant speed of driven equipment
2000 94 ● Duty cycle / sequence of opera on / no. starts / hour
2500 90 ● Speed-Torque diagram of driven equipment
3000 86 ● Method of braking (Electrical or Mechanical)
3500 82 ● Method of star ng
4000 77 ● Method of coupling
5
FLAME PROOF MOTORS: Type Ex(d)
Technical Informa on
Insula on for Converter Fed Motors: Moun ng:
Paint:
All motors are given a special treatment of primer and paint to
internal as well as external surface. All external surfaces are coated
with epoxy polyamide base acid/alkali resistant paint of dark
Admiralty Grey Shade (No. 632 as per IS: 5).
Name Plate:
Stainless steel name plate is provided on each motor. Special data
such as efficiency, star ng current, star ng torque, gas group,
temperature class and statutory approval references are also
provided with usual name plate details.
6
FLAME PROOF MOTORS: Type Ex(d)
Technical Informa on
Bearing & Terminal Box Details:
Re-lubrica on Interval:
Cable Entries:
Re-lubrica on
Bearing Pole Motor for mining applica on (i.e. coal mines and oil mines) is
Quan ty (g) Interval (Hrs)
provided with compound filling sealing box. Cable entries suitable
2 3200 for with flame proof glands (for applica on in hazardous area Gas
4 9000
6213 120 Group IIA and IIB only) can be provided with flame proof glands.
6 15000
A cable sealing box is mandatory for all motors for use in coal
8 21000 mines and oil mines.
2 2800
4 8200
6215 150
6 10000
8 18000
6316 2 2000
4 7500
180
6317 6 13000
8 17500
2 2000
4 5000
6319 220
6 7500
8 10000
7
FLAME PROOF MOTORS: Type Ex(d)
Technical Informa on
Shipping Dimension:
Special Features:
● Sturdy housing that prevents an internal explosion from spreading to the external environment and also resists the explosion pressure.
● Robust bearing shields and caps bolted to the frame in a manner where the gaps remain unaffected in the event of an internal explosion.
● Screen on air intake with a mesh size not exceeding 8mm.
●External two earth terminals on motor feet.
● Protec ve earth conductor terminal in the terminal box.
● Ex (d) mark on the motors.
● Special varnishing and pain ng treatment to resist highly corrosive atmosphere.
● All ver cal mounted motors will be provided with 3 li ing lugs.
● The joint faces must not be re-machined nor finished or coated with varnish or paint. The surfaces must be kept metallically clean.
A thin film of grease must be applied as protec on against rust. The use of gaskets at point where there were originally none,
is not permi ed.
● Defec ve moun ng screws and bolts must be replaced promptly by new ones of a material with at least the same tensile-strength as
the original ones.
● Care should be taken to see that all screw, bolts, nuts etc. used for fixing the parts of flame proof enclosure are provided with spring
washer wherever originally supplied, to prevent them from ge ng loose due to shocks and vibra on during opera on.
● Enough ven la ng space must be provided for efficient cooling of the motor. Refer GA drawing given in the catalogue.
8
FLAME PROOF MOTORS: Type Ex(d)
B. General Specifica ons: Standard & op onal Features
Type Frame kW
Range Standard Range of FLP Motors 80 to 315 0.37 to 200
FLP Motors: Efficiency Values Complying
80 to 315 0.37 to 200
● Series: 3 Phase Squirrel Cage to IE2 Class of IEC 60034-30-1
FLP Motors: Efficiency Values Complying
Induc on, Flame Proof Motors to IE3 Class of IEC 60034-30-1
80 to 315 0.37 to 200
● Polarity: 2, 4, 6, 8 Performance Data & Drawings of respec ve ra ngs are included ahead
IE2 FLP: For 8 Pole ra ngs higher than 45kW, kindly refer to our nearest sales office
IE3 FLP: For further details, kindly refer to our nearest sales office
9
FLAME PROOF MOTORS: Type Ex(d)
C. Statutory Requirement for Flame Proof Induc on Motors Fed with VFD Supply
Bharat Bijlee motors have been tested and approved by statutory integrator has to ensure that the voltage appearing at motor
authori es for given temperature class with sinusoidal supply. terminals is <= 1.56kV. Warranty clause of motor is applicable only if
Since VFD supply contains more harmonics, temperature rise of sine wave filter is provided at converter output terminals by the
motor increases on VFD supply. This leads to increase in surface motor user.
temperature. Also, with the VFD, motor speed is varied. When Use of Thermal Protec ve Devices
motor speed is reduced, it leads to poor cooling and higher Use of thermistors / thermostats is recommended to monitor the
temperature rise. So the new temperature class needs to be temperature rise of stator winding of motor.
verified by statutory authority. IS 5571 (Guide for selec on and
installa on of electrical equipment for hazardous areas - other
than mines) or IEC 60079-14 (Explosive atmospheres - Part 14:
Electrical installa ons design, selec on and erec on) is the selec on
guide for the user. The statutory tes ng authori es insist that the
motors intended for use in hazardous area, which are to be supplied
with varying voltage and frequency by converter, shall be tested,
cer fied, and approved in associa on with the converter to
determine the temperature class / maximum surface temperature.
The authori es give reference to IS 5571:2009 clause 10.6.1 (a) for
this tes ng. This is also men oned in the interna onal standard
IEC 60079-14:2007 (Explosive atmospheres - Part 14: Electrical
installa ons design, selec on and erec on), clause 10.6.1 (a).
Note:
1) Addi onal factors may also need to be taken into account, which
include provision by the user of addi onal output filters or reactors
and the length of cable between converter and motor. Both these
affect motor input voltage and cause addi onal motor hea ng.
10
11
FLAME PROOF MOTORS: Type Ex(d)
D. Performance Data: Standard Range of FLP Motors
12
13
FLAME PROOF MOTORS: Type Ex(d)
Performance Data: Standard Range of FLP Motors
14
15
FLAME PROOF MOTORS: Type Ex(d)
E. Dimensional Drawing: Standard Range of FLP Motors
Foot Mounted (B3) Motors LC S2 - 1 NO. FOR MJ80-MJ130
L LV AC 2 NOS. FOR MJ160-MJ280M
q O1 O
DA
HD
F
FA
A B
V
FOR SPACE HEATER
D
APPLICABLE ONLY FOR
HC
A B MJ 315 S/M/L FRAME
HA
H
GA I I1 GC
F
d5
AD
V
TERMINAL BOX ARRANGEMENT
DA
GA A B WITH SEALING BOX GC
M
P
N
D
Sec on B-B
AC
Sec on A-A
A B
I I1
FOR SPACE HEATER
APPLICABLE ONLY FOR 8 Drilled holes from 225 Fr. onwards
EARTHING TERMINAL MJ 315 S/M/L FRAME equispaced as shown
E (ON OTHER SIDE) EA
Tolerances on Dimensions with* Separate sp. heater T. Box will be provided as a std. feature in case of MJ 315 S/M/L frames.
Double shaft extension can be provided with shaft dimension identical to D.E. shaft.
Dimension Tolerance Specifica on Dimension Tolerance Specifica on 8 Nos. Fixing Holes from 225 S/M frame onwards.
Key / key way fit: h9 / N9.
N j6 j6 19, 24, 28ø
0.3 UPTO 265 IS 2223 D, DA k6 38, 42, 48ø IS 1231 Note :
M 1) For non standard motors, dimensions may change. Please contact our nearest sales office for details
0.5 OVER 265 m6 55, 60, 65, 75ø
2) For B3/B5 moun ng motor in frame 180L & 200L, please refer to our nearest sales office
16
1 UPTO 85 GA, GC, F, FA IS 2048
1.5 OVER 85 d5(centering) IS 2540 All Dimensions are in mm unless otherwise specified. CAT-D-8028-3-1
17
FLAME PROOF MOTORS: Type Ex(d)
F. Performance Data: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
18
19
FLAME PROOF MOTORS: Type Ex(d)
Performance Data: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
20
21
FLAME PROOF MOTORS: Type Ex(d)
G. Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
Foot Mounted (B3) Motors LC S2 - 1 NO. FOR MJ80-MJ130
10 LV O
L AC 2 NOS. FOR MJ160-MJ315L
q O1
DA
HD
FA
F
A B FOR SPACE HEATER
D
APPLICABLE ONLY FOR
HC
A B MJ 315 S/M/L FRAME
HA
H
GA I GC
F
FA
d5
AD
V
TERMINAL BOX ARRANGEMENT
DA
GA A B WITH SEALING BOX GC
M
P
S
N
D
AC
Sec on A-A Sec on B-B
A B
I I1 FOR SPACE HEATER 8 Drilled holes from 225 Fr. onwards
APPLICABLE ONLY FOR equispaced as shown
EARTHING TERMINAL MJ 315 S/M/L FRAME
E (ON EITHER SIDE) EA
22
For motor in frame 180L & 200L with B3/B5 mounting , kindly refer to our nearest sales office.
1.5 OVER 85 d5(centering) IS 2540
For non standard motors, dimensions may change. Please contact our nearest sales office for details
All Dimensions are in mm unless otherwise specified. CAT-D-8028-3-1
NON SPARKING MOTORS: Type Ex(nA)
23
NON SPARKING MOTORS: Type Ex(nA)
A. Technical Informa on
Non sparking motors provide protec on against auto igni on of For Motors With Ambient 40 C For Motors With Ambient 50 C
surrounding gases which may be released under abnormal opera ng
Ambient Permissible Ambient Permissible
condi on. Temperature Output as % Temperature Output as %
( C) of Rated ( C) of Rated
A.1 Reference Standards: Value Value
Electrical apparatus for Explosive gas 20 107 30 107
IS/IEC 60079
atmosphere - Part 0 General Requirements 21 to 35 103 30 to 45 103
Electrical apparatus for Explosive gas 40 100 50 100
atmosphere - Part 15 Construc on test and 45 55
IS/IEC 60079-15 95 96
marking of type of protec on 'n'
electrical apparatus 50 91 60 92
24
NON SPARKING MOTORS: Type Ex(nA)
All motors are Totally Enclosed Fan Cooled (TEFC). The cooling is
effected by self-driven, bi-direc onal cast iron or fabricated
centrifugal fan protected by fan cover. The type of cooling is IC 411 as
per IS 6362/IEC 60034-6. Minimum cooling distance as indicated
Bearing Nos. C3 Clearance Terminal No. & Size of Max cond cross
Fr. Size Cable Entries sec area (mm²)
D.E. N.D.E. Nos Size
63 6201 2Z 6201 2Z
71 6202 2Z 6202 2Z 3
2 x M20 x 1.5P 4
80 6004 2Z 6004 2Z
M4
90S, 90L 6205 2Z 6205 2Z 3*
100L 6206 2Z 6205 2Z
3*
112M 6206 2Z 6205 2Z 10
2 x M25 x 1.5P
132S/M 6208 2Z 6208 2Z
6 M5
160M/L 6309 2Z 6209 2Z 16
180M/L (4 Pole) 6310 2Z 6309 2Z
6 M6 2 x M32 x 1.5P 50
180M/L (2, 6 Pole) 6310 2Z 6210 2Z
200L 6312 2Z 6212 2Z
6 M8 2 x M40 x 1.5P 70
225S/M 6313 6213
250M 6315 6215
280S/M (2 Pole) 6316 6316 6 M10 2 x M50 x 1.5P 150
280S/M (4, 6 Pole) 6317 6316
315S/M 6319 6319 2 x M50 x 1.5P 185
6 M12
315L 6319 6319 2 x M63 x 1.5P 240
355L 6322 6322 6 M16 2 x M75 x 1.5P 300
355L/K (2 Pole) 6319 6319
6 M20 2 x M75 x 1.5P 400
355L/K (4, 6 Pole) 6322 6322
Note: 1) L10 bearing life is 50,000 hours for directly coupled loads through flexible couplings only.
2) IN 315L frame for star delta connec on, higher size T box of 355 frame will be provided.
25
NON SPARKING MOTORS: Type Ex(nA)
B. General Specifica ons: Standard & Op onal Features
Range
● Series: Non Sparking Motors, Type Ex(nA): Efficiency Values
Complying to IE2 Class of IEC 60034-30-1
● kW: 0.37 to 355
● Frame: 71 to 355
● Polarity: 2, 4, 6
26
NON SPARKING MOTORS: Type Ex(nA)
C. Statutory Requirement for Non Sparking Induc on Motors Fed with VFD Supply
Note:
1. Addi onal factors may also need to be taken into account, which include provision by the user of addi onal output filters or reactors
and the length of cable between converter and motor. Both these affect motor input voltage and cause addi onal motor hea ng.
2. High frequency switching in converters can lead to rapid rise me voltage stress in the windings and cable circuits and therefore a
further poten al source of igni on. It is necessary to consider the effects of this stress according to the type of protec on. It will be
necessary to add an addi onal output filter a er the converter.
3. Bearing currents require special considera on. Possible solu ons include the use of insulated bearings, either alone, or in
accordance with a filter that reduces common mode voltages and / or dv/dt.
27
NON SPARKING MOTORS: Type Ex(nA)
D. Performance Data: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
28
Note: 1) All performance values are subject to tolerance as per IS/IEC 60034-1
29
NON SPARKING MOTORS: Type Ex(nA)
Performance Data: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
30
1) All performance values are subject to tolerance as per IS/IEC 60034-1
31
NON SPARKING MOTORS: Type Ex(nA)
E. Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
Foot Mounted (B3) Motors
LC
10 AC LC
L LV Ø=10⁰ for 90 to 112 frame
10
q L LV AC
AG
q AD
S2-2 NOS
d5 d5
DA
B
DA
A B
HD
V
HD
D
D
HC
HC
HA
A B A B
H
H
HA
V
I I1
I I1
BA K AA
BA K AA S2-2 NOS
EARTHING AG
BC TERMINAL BC
A A EARTHING
E C B CA EA
E C B CA EA TERMINAL
AB BB AB
BB
F
FA
FRAME SIZE 63 TO 80 FRAME SIZE 90S TO 160L
GA GC
d5 d5
DA
DA
A B A B
HD
V
HD
D
D
HC
HC
A B A B
H
H
HA
HA
I1 I1
I I
BA K AA EARTHING
AG S2-2 NOS K AA TERMINAL
BA BA1
BC
A BC B A
EARTHING
E C B CA EA TERMINAL E C B1 CA EA AB
AB
BB BB
* Refer TABLE ‘A’ for tolerances
FRAME SIZE 180M TO 225M FRAME SIZE 250M TO 355L CAT-E-6335-3-1
NON SPARKING MOTORS: Type Ex(nA)
Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1 | Foot Mounted (B3) Motors
FIXING GENERAL TERMINAL BOX SHAFT TABLE B
IEC q D* E F* GA* I
Fr. Size Pole A* B* B1* C H* K* AB BB AA BA BA1 BC HA HC HD AD L LC CA AC LV** V AG S2 I1 d5 Pole L LC CA
DA* EA FA* GC*
63 2&4 100 80 40 63 7 126 100 28 30 13 7 125 190 206 241 75 124 30 159 104 52 M20X1.5P 11 23 4 12.5 18 M4
71 2, 4 & 6 112 90 45 71 7 135 110 31 30 13 7 141 206 234 278 83 140 30 175 102 52 M20X1.5P 14 30 5 16 25 M5
80 2, 4 & 6 125 100 50 80 10 150 124 31 35 15 9 159 225 267 324 94 157 30 194 112 52 M20X1.5P 19 40 6 21.5 35 M6
90S 6&8 100 130 302 374 156 2&4 336 408 152
140 56 90 10 180 50 43 18 13 177 1 141 143 174 35 57 110 M20X1.5P 24 50 8 27 45 M8
90L 6&8 125 155 327 399 169 2&4 361 433 152
100L 6&8 160 140 63 100 12 200 176 54 50 21 14 198 235 179 366 448 125 195 40 66 193 138 M25X1.5P 28 60 8 31 55 M10 2&4 387 469 146
112M 6&8 190 140 70 112 12 230 176 62 51 21 15 222 260 191 388 471 141 220 45 80 200 151 M25X1.5P 28 60 8 31 55 M10 4 419 502 172
132S 6&8 140 180 50 459 552 172 239 2&4 518 617 228
216 89 132 12 256 64 23 17 262 308 206 260 50 99 167 M25X1.5P 38 80 10 41 70 M12
132M 6 178 218 54 497 590 172 258
4 556 659 232
2, 4 605 741 203
160M 210 250 323
6&8 585 721 183 2&4 635 771 233
254 108 160 15 310 58 70 23 20 318 366 226 316 60 98 186 M25X1.5P 42 110 12 45 105 M16
160L 6&8 254 294 629 765 183 345
2&4 679 815 233
180M 2, 6 & 8 241 281 679 799 217 352 4 698 802 220
279 121 180 15 344 65 70 23 26 357 412 265 354 70 83 216 M32X1.5P 48 110 14 51.5 100 M16
180L 6&8 279 319 717 838 218 371 4 737 841 221
2 795 920 262
200L 318 305 133 200 19 398 355 85 85 28 32 397 462 319 394 80 396 249 M40X1.5P 55 110 16 59 100 M20
6&8 772 897 239 4 795 920 262
225S 4 286 336 852 1001 281 432.5 60 140 18 64 130
2 356 149 225 19 436 85 85 28 34 450 509 344 837 956 276 450 90 415 273 M40X1.5P 55 110 16 59 100 M20
225M 311 361
6&8 852 1001 251 445 60 140 18 64 130 4 877 1026 281
2 993 1137 337 60 140 18 64 130
250M 406 349 168 250 24 506 425 100 115 49 42 495 665 489 100 578 352 243 M50X1.5P M20
4, 6 & 8 914 1065 268 65 140 18 69 130
2 65 140 18 69 130
280S/M 457 368 419 190 280 24 540 490 100 110 149 40 42 552 725 1010 1160 271 544 115 638 360 243 M50X1.5P M20
4, 6 & 8 75 140 20 79.5 130
2 1137 1297 386 65 140 18 69 130
315S/M 406 457 540 120 120 155 340 M50X1.5P
4, 6 & 8 1167 1358 416 80 170 22 85 130
508 216 315 28 625 46 45 600 830 600 130 728 278 M20
2 1302 1458 386 65 140 18 69 130
315L 508 593 120 120 454 M63X1.5P
4, 6 & 8 1332 1518 416 80 170 22 85 160
2 1461 1622 434 75 140 20 79.5 130 M20
355L 610 630 254 355 28 710 770 110 170 73 45 693 939 458 685 145 850 403 M75X1.5P
4, 6 & 8 1491 1682 464 95 170 25 100 160 M24
32
Key / key way fit: h9 / N9. CAT-A-6335-3-2
Note: For non standard motors, dimensions may change. Please contact our All Dimensions are in mm unless otherwise specified.
nearest sales office for details.
33
NON SPARKING MOTORS: Type Ex(nA)
Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
Flange Mounted (B5) Motors
LC
LC
10
L LV 10
L LV Ø=10⁰ for 90 to 112 frame
q
q AD
LA AG 4-DRILLED
S2-2 NOS d5 LA
d5 4-DRILLED HOLES
T HOLES
T
g
V
AD
DA
DA
A B A B
M M Ø
P
N
AC
N
D
AC
A B A B
AG
S2-2 NOS
SØ SØ
EARTHING
I TERMINAL I1 I EARTHING I1
TERMINAL V
E EA E EA
F
FA
FRAME SIZE 63 TO 80 FRAME SIZE 90S TO 160L
LC
GA GC
LC 10
L LV
10 Sec on A-A Sec on B-B
L LV q
AG
q AG AD LA S2-2 NOS
4-DRILLED HOLES 4-DRILLED
d5 LA
FOR 180 & 200 FR. T HOLES
T
d5
V
AD
DA
DA
A B A B
M M
P
N
P
N
AC
D
D
AC
A B A B
S2-2 NOS
SØ
I EARTHING I1
I EARTHING I1 TERMINAL SØ
TERMINAL V E EA
E EA 8-DRILLED HOLES
FOR 225 FR.
FRAME SIZE 180M TO 225M * Refer TABLE ‘A’ for tolerances FRAME SIZE 250M TO 355L CAT-E-6335-5-1
NON SPARKING MOTORS: Type Ex(nA)
Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1 | Flange Mounted (B5) Motors
FIXING GENERAL TERMINAL BOX SHAFT TABLE B
IEC q D* E F* GA* I
Fr. Size Pole P N* M* S T LA AD AC L LC g LV** V AG S2 d5 Pole L LC
DA* EA FA* GC* I1
63 2&4 140 95 115 23 10 3 9 127 124 225 260 30 96 109 52 M20X1.5P 11 23 4 12.5 18 M4
71 2, 4 & 6 160 110 130 30 10 3.5 9 135 140 261 305 30 104 127 52 M20X1.5P 14 30 5 16 25 M5
80 2, 4 & 6 200 130 165 40 12 3.5 10 145 157 267 324 30 114 112 52 M20X1.5P 19 40 6 21.5 35 M6
90S 6&8 302 374 156 2&4 336 408
200 130 165 50 12 3.5 10 141 174 1 35 110 53 M20X1.5P 24 50 8 27 45 M8
90L 6&8 327 399 169 2&4 361 433
100L 6&8 250 180 215 60 15 4 11 179 195 366 448 135 40 138 193 56 M25X1.5P 28 60 8 31 55 M10 2&4 387 469
112M 6&8 250 180 215 60 15 4 11 191 220 388 471 148 45 151 200 56 M25X1.5P 28 60 8 31 55 M10 4 419 502
TABLE A
Special Remarks
Dimension Tolerance Specifica on * Refer TABLE ‘A’ for tolerances
Dimension Tolerance Specifica on 15kW/2P & 11kW/4P in 160M will have dimensions
j6 UPTO 450
N “L” & “LC” as Indicated in table “B” Note:
js6 OVER 450 j6 11, 14, 19, 24, 28ø
0.3 UPTO 265 IS 2223 D, DA k6 38, 42, 48ø IS 1231 1 Without Eye bolt 1) For B3 / B5 mounting motor in
M
0.5 OVER 265 m6 55, 60, 65, 75, 80, 95ø frame 63 & 71, kindly contact our
UPTO 85 GA, GC, F, FA ** Minimum distance for efficient cooling of motor to be nearest sales office
1 IS 2048
1.5 OVER 85 d5(centering) IS 2540 maintained by user 2) For non standard motors,
In 315L FR. For star delta connection Higher size T. Box dimensions may change.
Double sha extension can be provided with sha dimension iden cal to D.E. sha . will be provided Please contact our nearest
Also suitable for V1 & V3 moun ng as per IS 2253.
34
Key / key way fit: h9 / N9. sales office for details.
8 Nos. Fixing Holes from 225S/M frame onwards
All Dimensions are in mm unless otherwise specified. CAT-A-6335-5-2
35
NON SPARKING MOTORS: Type Ex(nA)
Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1
Face Mounted (B14) Motors
LC LC
10 10
L LV L LV Ø=10⁰ for 90 to 112 frame
q q
S2-2 NOS AG
AD
d5 4-TAPPED
‘A’ T 4-TAPPED E EA HOLES
d5 HOLES
g
V
AD
I I1
DA
DA
A B
A B M
M Ø
P
P
N
N
AC
AC
AG
A A B
B
S2-2 NOS
EARTHING I1 S T S
‘B’ EARTHING
TERMINAL TERMINAL V
E EA
F
TABLE A
FA
GA GC
Dimension Tolerance Specifica on Dimension Tolerance Specifica on * Refer TABLE ‘A’ for tolerances
Sec on A-A Sec on B-B
N j6 j6 11, 14, 19, 24, 28ø
D, DA IS 1231
IS 2223 k6 38ø
M 0.3
GA, GC, F, FA IS 2048 ** Minimum distance for efficient cooling
1.0 d5(centering) IS 2540 of motor to be maintained by user
1 Without Eye bolt
Also suitable for V19, & V18 moun ng as per IS 2253. Double sha extension can be provided with All Dimensions are in mm unless otherwise specified. CAT-E-6313-4-1
Key / key way fit: h9 / N9. sha dimension iden cal to D.E. sha .
CERTIFICATIONS
36
LV MOTORS PRODUCT RANGE
Motors Conform to relevant Indian Standards (IS) & IEC 60034 series
Voltage: 415V +/- 10%, Frequency: 50 Hz +/- 5%, Combined Varia on: +/- 10%
Motor Type Frame Power (kW) Polarity Standard Technical Specifica ons
● Ambient: 50° C
● Moun ng: B3, B5, B35, V1
IE4 MOTORS 112 to 225 1.5 to 45 4 ● Inverter Duty Winding
● Duty: S1
● VPI: With Class H solvent less Resin
● Ambient: 45° C
IE2 Flame Proof Motors 80 to 315 0.37 to 200 2, 4, 6, 8 ● Moun ng: B3, B5, B35, V1
● Inverter Grade Winding: For IE3 Motors
● Duty: S1
IE3 Flame Proof Motors 80 to 315 0.75 to 180 2, 4, 6
● Ambient: 50° C
IE2 Non - Sparking Motors 71 to 355 0.37 to 355 2, 4, 6 ● Moun ng: B3, B5, B35, V1 (B14 upto 132 Frame)
● Duty: S1
● Ambient: 45° C
● Moun ng: B3, B5, B35, V1 (B14 upto 132 Frame)
Crane & Hoist Duty Motors 71 to 355 0.37 to 400 4, 6, 8
● Duty: S2, S3, S4, S5
● Offered in DOL & Converter Fed Supply
● Ambient: 50° C
Brake Motors ● Duty: S1, S2, S3, S4, S5
71 to 132 0.37 to 9.3 2, 4, 6, 8
(With Integral DC Brake) ● Moun ng: B3, B5, B35
● Integral DC Brake
● Ambient: 50° C
Brake Motors ● Duty: S1, S2, S3, S4, S5
71 to 200 0.37 to 22 2, 4, 6
(With External Mounted Brake) ● Moun ng: B3, B5, B35
● External Mounted DC Brake/Arrangement
● Ambient: 45° C
Slip Ring Motors 100 to 160 1.1 to 10 4, 6 ● Moun ng: B3, B35
● Duty: S3, S4, S5
● Ambient: 50° C
Tex le Motors 100 to 160 1.1 to 15 4, 6, 8 ● Moun ng: B3, B5, B35
● Duty: S1
● Ambient: 45° C
● Start/Stop per Hour: upto 900
● Moun ng: B3, B5, B35
Cane Unloader Motors 160 to 225 11 to 30 6 ● Forced Cooling
● Thermostat
● Duty: S5, 50% CDF
● Sha Material: EN24
37
Insula on: Class 'F' with temperature rise limited to Class 'B', Rota on: Bi-direc onal
Cooling: IC411, Degree of Protec on: IP55, Al tude: upto 1000m above MSL
Op onal Features Applica ons
● Non Standard Voltage: upto 690V ● Insulated Bearing: 160 Frame onwards Most common applica ons comprising of:
● Sha Material: EN24 ● High Temperature Grease: Suitable up to 200° C Pump, Fan, Compressor, Packing Machinery,
● Enclosure: IP56 / 65 / 66 ● Higher Polarity on request Coiler/De-coiler, Agro Equipment,
● Forced Cooling: 132 to 450 Frame ● SS Hardware Food Processing Equipment, Paper Machinery,
● Space Heater: 90 Frame onwards ● Non std sha diameter / extension Agitator, Dairy Equipment, Machine Tool,
● Roller Bearing: 160 Frame onwards (subject to confirma on) Air Condi oning, Material Handling,
● RTD & BTD: 250 Frame onwards ● Non Standard Paint Plas c Machinery, Tex le Machinery,
● Insula on: Class H ● Provision for Encoder Moun ng Cooling Tower, Crusher, Material Handling
● Thermistor: 80 to 355L ● Low Vibra on as per IS or IEC
● Non Standard Voltage: upto 460V ● Double Sha Extension for brake arrangement
Crane, Hoist, Material Handling,
● Manual Release Arrangement ● Non Standard Paint
Tex le, Pharma to name a few
● Motors for Inverter Duty ● Higher Braking Torque
● Non std sha diameter & extension ● Non Standard Paint Crane, Hoist, Li , Material Handling
38
MOTOR, DRIVE AND AUTOMATION SOLUTIONS
Controls
Drives
Motors
Bharat Bijlee’s Industrial Systems product portfolio caters to a spectrum of applications and
spans the machine automation pyramid.
39
Notes
40
ALL INDIA SERVICE NETWORK
Regional Offices
Works
Ludhiana
Service Centre: Servo Motors
Faridabad Panipat
Gurugram
New Delhi
Bhiwadi, Alwar
Noida
Jaipur
Kanpur
Guwahati
Patna
Udaipur Rewa
Gandhidham
Ahmedabad Bhopal
Jamnagar
Baroda Indore
Bilaspur Ramgarh
Rajkot Ankleshwar
Kolkata
Surat Nagpur Jamshedpur
Vapi Raipur
Rourkela
Mumbai Bhuvaneshwar
Pune Visakhapattanam
Kolhapur REGIONAL OFFICES
Vjaywada
Mumbai T: +91 22 6145 7200
Secunderabad Pune T: 7410011272 / 7410011271
Goa
Ahmedabad T: +91 79 6604 9200 / 9201
Belgaum
New Delhi T: +91 11 2581 6931 / 6932 / 6933
Hubli Indore T: +91 731 2524 474 / 2514 486
Bengaluru Ludhiana T: +91 161 2775 692 / 93
Chennai
Jaipur T: +91 141 2377 223
Veppadai Kolkata T: +91 33 2443 2382 / 2383
Coimbatore Bengaluru T: +91 80 2559 2646 / 2137 / 2681
Chennai T: +91 44 2815 4794 / 4793
Secunderabad T: +91 40 2780 1791 / 2781 4512
Coimbatore T: +91 422 4204314
Product improvement is a continuous process and technical information herein is subject to change. Please contact our nearest sales office for the latest information.