Professional Documents
Culture Documents
May 2022
BHARAT BIJLEE MOTORS: MILESTONES
2010
ToC journey begins
2009
LT range upto
400 frame
Technical
1958
collaboration with
Siemens AG until 1981
1946
Started manufacturing
motors
CONTENT
In specific scenarios, hazardous environment cannot be avoided and construc on, installa on and use of equipment is designed
hence machines and processes have to be appropriately designed, specifically to suit the hazardous environment. The decision as to
to not only mi gate the risks but also avoid untoward incidents. whether an area is hazardous as per the relevant regula ons
Motors are also used in applica ons in hazardous areas, thus and specifica ons, rests en rely with the user, or in case of doubt,
crea ng a need for a very specific design suitable to such with the competent and authorized inspec ng authority.
condi ons. Hazardous areas are defined as those where explosive IS 5572 classifies hazardous areas into three zones, depending on
atmosphere is present, or is expected to be present, in quan es the frequency and dura on for which dangerous concentra ons
which merit the requirement of special precau ons. The are likely to be present.
Zone Classifica on of area as per IS 5572 Selec on of electrical equipment as per IS 16724
Hazardous atmosphere is likely to be For this area, electrical equipment used, must be in flame proof
Zone ‘1’
present under normal opera ng condi ons. enclosure type Ex 'd' conforming to IS/IEC 60079-1.
In this area, hazardous atmosphere Apparatus with type of protec on Ex eb in accordance with
is likely to be present only under IS/IEC 60079-7 may be used without any special enclosure. Apparatus
Zone ‘2’
abnormal opera ng condi ons and having type of protec on Ex ec in accordance
for a short period. with IS/IEC 60079-7 are also permi ed for use.
Increased Safety Ex ec and Flame Proof Ex 'd' motors ATEX / IECEx cer fica on for
across different efficiency levels Flame Proof Ex 'd' motors
Flame Proof Ex 'd' motors for Zone '1', '21' & '22' & Licensed by BIS as per statutory
Increased Safety Ex ec motors for Zone '2' & ’22’ requirement
Flame Proof Ex 'd' motors suited for temperature Motors with cer fied test reports from
class T4, T5 & T6 and Increased Safety Ex ec motors PESO approved test laboratory
for temperature class T3
Bharat Bijlee's motors for hazardous area have been widely used extremely stringent norms. Our annual produc on capacity
across various sectors such as Oil & Gas, Pharmaceu cal, Mining, is backed by an indigenous state-of-the-art manufacturing
Chemical & Power and have been successfully working on all facility. With rigorous quality checks at various stages in
possible applica ons over the years. These motors have been our factory, we deliver some of the finest and most reliable
trusted for cri cal applica ons that require adherence to motors in the industry.
1
FLAME PROOF MOTORS: Type Ex 'd'
2
FLAME PROOF MOTORS: Type Ex 'd'
A. Technical Informa on
A.1 Industrial Applica ons
Coal Petro Oil Mines Fer lizers Solvent Paints & LPG Agro Drugs & General
Mines Chemicals & Rigs Extrac on Varnish Bo ling Chemicals Pharmaceu cals Industry
& Chemicals Plant Industry Plants
All Flame Proof Motors have license mark IS/IEC 60079-1. DGMS iden fica on mark is mandatory for motors used in coal mines.
3
FLAME PROOF MOTORS: Type Ex 'd'
Technical Informa on
A.4 Temperature Class
The classifica on of temperature class T1 to T6 Classifica on of Hazardous Gases
is as men oned below:
Bharat Bijlee Flame Proof motors are offered suitable for gas group.
I, IIA and IIB only. List of hazardous gases, their group specifica on
Temperature Class Maximum Allowable
as required by the Surface Temperature and igni on temperatures have been specified in IS/IEC 60079-20.
area Temperature Classes of Some of the gases are listed in the following table.
classifica on in °C equipment
T1 < 450 T1 to T6
Gas Group Gas or Vapour Temperature Class
T2 < 300 T2 to T6
T3 < 200 T3 to T6 I Methane (firedamp) T1
T4 < 135 T4 to T6 Industrial Methane* T1
T5 < 100 T5 to T6 Carbon monoxide T1
T6 < 85 T6 Decane T3
Xylene T1
The maximum surface temperature under the worst opera ng
Methyl acetate T1
condi on must not exceed the igni on temperature of gas.
Hexane T3
The maximum surface temperature refers to that surface which
Heptane T3
comes in contact with the explosive gas. In case of Flame
Iso-octane T2
Proof Ex 'd' motors, this refers to external surface temperature,
Propane T1
whereas in case of Increased Safety Ex ec motors, this refers to the IIA
Butane T2
internal temperature as well.
Benzene T1
Cyclohexane T2
Temperature Class of Bharat Bijlee Motors
Acetone T1
Frame Size Ethyl acetate T1
Chloroethylene T1
IEC Frame Size BB Frame Size Temperature Class
Methanol T1
80 MJ 80 T6 Ethanol T2
90 MJ 90 T5 Butyl acetate T2
100 MJ 100 T5 1,3-Butadiene T2
112 MJ 112 T5 Ethylene T2
132 MJ 132 T5 IIB Diethyl ether T4
160 MJ 160 T5 Ethylene oxide T2
180 MJ 180 T5 Coke-oven Gas T1
200 MJ 200 T5 Hydrogen T1
IIC
225 MJ 225 T5 Acetylene T1
250 MJ 250 T4
280 MJ 280 T4
*Note: Industrial Methane includes Methane mixed with not more
315 MJ 315 T4
than 10% volume of Hydrogen.
4
FLAME PROOF MOTORS: Type Ex 'd'
Technical Informa on
A.5 Electrical Features Star ng Current Measurement of Bharat Bijlee Motors
Standard Opera ng Condi ons Induc on motor star ng current is generally 6 to 7 mes the full load
● Voltage: 415V ± 10% current of the motor. This is a characteris c feature of the motor
● Frequency: 50 Hz ± 5% and though undesirable, it is inevitable in the design of the motor.
● Combined Varia on: ± 10% (absolute sum with maximum Measurement of this star ng current at rated voltage becomes
frequency varia on 5%) difficult since it demands higher capacity of the supply system as
● Ambient: 45 C well as use of appropriate CTs in the circuit of meters. Generally
● Al tude: upto 1000m above mean sea level a frac on of rated star ng current is passed in the motor due to
Re-Ra ng factors applicable under different condi ons of capacity constraints. This current is extrapolated to rated voltage.
Ambient and Al tude
Measurement at % of
kW Range
I. Varia on in Ambient Voltage to Rated Voltage
0.12 kW to 90 kW 70 %
Ambient Permissible Output as
Temperature ( C) % of Rated Value 90 kW to 200 kW 60 %
30 to 45 100
50 96 Duty, Star ng Time and Number of Consecu ve Starts
55 92 For load GD² < Motor GD², the motors can safely withstand
60 87 3 consecu ve starts from cold condi on and 2 consecu ve starts
from hot condi on. In applica on where more severe star ng
II. Varia on in Al tude condi ons are encountered, a special enquiry should be made
to our Sales Office. e.g.
Al tude above Permissible Output
Mean Sea Level (m) as % of Rated Value ● Drives with high iner a e.g flywheel drives, eccentric presses,
1000 100 large fans, etc.
1500 97 ● Drives involving intermi ent duty of motors with frequent starts
2000 94 e.g. rolling mills, centrifuges and conveyor motors, etc.
2500 90
The enquiry should be accompanied with following informa on:
3000 86
● GD² and relevant speed of driven equipment
3500 82
● Duty cycle / sequence of opera on / no. starts / hour
4000 77
● Speed-Torque diagram of driven equipment
● Method of braking (Electrical or Mechanical)
Method of Star ng
● Method of star ng
kW Ra ng Method of Star ng No. of Leads ● Method of coupling
5
FLAME PROOF MOTORS: Type Ex 'd'
Technical Informa on
Insula on for Converter Fed Motors Moun ng
Paint
All motors are given a special treatment of primer and paint to
internal as well as external surface. All external surfaces are coated
with epoxy polyamide base acid/alkali resistant paint of dark
Admiralty Grey Shade (No. 632 as per IS: 5).
Name Plate
Stainless steel name plate is provided on each motor. Data such as
gas group, temperature class and statutory approval references
are provided with usual nameplate details.
6
FLAME PROOF MOTORS: Type Ex 'd'
Technical Informa on
Bearing and Terminal Box Details
7
FLAME PROOF MOTORS: Type Ex 'd'
Technical Informa on
Shipping Dimension
Packing Box
Frame Dimensions (mm) Motor Gross
Weight (kg)
Length Width Height
80 440 440 310 34
90L 510 470 340 51
100L 575 575 360 66
112M 640 420 560 73
132M 610 330 485 118
160M/L 790 440 540 216
180L 890 490 635 267
200L 940 540 690 408
225S/M 920 540 790 534
250M 1100 660 820 696
280S/M 1220 660 890 860
315S/M 1300 870 1000 1120
315L 1500 870 1003 1625
Special Features
● Sturdy housing that prevents an internal explosion from spreading to the external environment and also resists the explosion pressure.
● Robust bearing shields and caps bolted to the frame in a manner where the gaps remain unaffected in the event of an internal explosion.
● Screen on air intake with a mesh size not exceeding 8mm.
●External two earth terminals on motor feet.
● Protec ve earth conductor terminal in the terminal box.
● Ex 'd' mark on the motors.
● Special insula on treatment and pain ng treatment to resist highly corrosive atmosphere.
● All ver cal mounted motors will be provided with 3 li ing lugs.
● The joint faces must not be re-machined nor finished or coated with varnish or paint. The surfaces must be kept metallically clean.
A thin film of grease must be applied as protec on against rust. The use of gaskets at point where there were originally none,
is not permi ed.
● Defec ve moun ng screws and bolts must be replaced promptly by new ones of a material with same tensile-strength as
the original ones.
● Care should be taken to see that all screws, bolts, nuts etc, used for fixing the parts of flame proof enclosure are provided with spring
washer wherever originally supplied, to prevent them from ge ng loose due to shocks and vibra on during opera on.
● Enough ven la ng space must be provided for efficient cooling of the motor. Refer GA drawing given in the catalogue.
8
FLAME PROOF MOTORS: Type Ex 'd'
B. General Specifica ons: Standard and Op onal Features
Type Frame kW
Range Standard Range of FLP Motors 80 to 315 0.37 to 200
FLP Motors: Efficiency Values Complying
80 to 315 0.37 to 200
● Series: 3 Phase Squirrel Cage to IE2 Class of IS 12615
FLP Motors: Efficiency Values Complying
Induc on, Flame Proof Motors to IE3 Class of IS 12615
80 to 315 0.37 to 200
● Polarity: 2, 4, 6, 8 Performance data and drawings of respec ve ra ngs are included ahead.
IE2 FLP: For 8 Pole ra ngs higher than 45kW, kindly refer to our nearest sales office.
IE3 FLP: For further details, kindly refer to our nearest sales office.
9
FLAME PROOF MOTORS: Type Ex 'd'
C. Statutory Requirement for Flame Proof Induc on Motors Fed with VFD Supply
Note
1) Addi onal factors may also need to be taken into account, which
include provision by the user of addi onal output filters or reactors
and the length of cable between converter and motor. Both these
affect motor input voltage and cause addi onal motor hea ng.
10
11
FLAME PROOF MOTORS: Type Ex 'd'
D. Performance Data: Standard Range of FLP Motors
12
13
FLAME PROOF MOTORS: Type Ex 'd'
Performance Data: Standard Range of FLP Motors
14
15
FLAME PROOF MOTORS: Type Ex 'd'
E. Dimensional Drawing: Standard Range of FLP Motors Foot Mounted IMB3/IM1001 Motors
LC S2 - 1 NO. FOR MJ80-MJ130
L LV AC 2 NOS. FOR MJ160-MJ280M
q O1 O
DA
HD
F
FA
A B
V
FOR SPACE HEATER
D
APPLICABLE ONLY FOR
HC
A B MJ 315 S/M/L FRAME
HA
H
GA I I1 GC
F
d5
AD
V
TERMINAL BOX ARRANGEMENT
DA
GA A B WITH SEALING BOX GC
M
P
N
D
Sec on B-B
AC
Sec on A-A
A B
I I1
FOR SPACE HEATER
APPLICABLE ONLY FOR 8 Drilled holes from 225 Fr. onwards
EARTHING TERMINAL MJ 315 S/M/L FRAME equispaced as shown
E (ON OTHER SIDE) EA
16
1 UPTO 85 GA, GC, F, FA IS 2048
1.5 OVER 85 d5(centering) IS 2540 All Dimensions are in mm unless otherwise specified. CAT-D-8028-3-1
17
FLAME PROOF MOTORS: Type Ex 'd'
F. Performance Data: Efficiency Values Complying to IE2 Efficiency Class of IS 12615
18
19
FLAME PROOF MOTORS: Type Ex 'd'
Performance Data: Efficiency Values Complying to IE2 Efficiency Class of IS 12615
20
21
FLAME PROOF MOTORS: Type Ex 'd'
G. Dimensional Drawing: Efficiency Values Complying to IE2 Efficiency Class of IS 12615 Foot Mounted IMB3/IM1001 Motors
LC S2 - 1 NO. FOR MJ80-MJ130
10 LV O
L AC 2 NOS. FOR MJ160-MJ315L
q O1
DA
HD
FA
F
A B FOR SPACE HEATER
D
APPLICABLE ONLY FOR
HC
A B MJ 315 S/M/L FRAME
HA
H
GA I GC
F
FA
d5
AD
V
TERMINAL BOX ARRANGEMENT
DA
GA A B WITH SEALING BOX GC
M
P
S
N
D
AC
Sec on A-A Sec on B-B
A B
I I1 FOR SPACE HEATER 8 Drilled holes from 225 Fr. onwards
APPLICABLE ONLY FOR equispaced as shown
EARTHING TERMINAL MJ 315 S/M/L FRAME
E (ON EITHER SIDE) EA
22
For motor in frame 180L & 200L with B3/B5 mounting , kindly refer to our nearest sales office.
1.5 OVER 85 GA, GC, F, FA IS 2048
For non standard motors, dimensions may change. Please contact our nearest sales office for details
All Dimensions are in mm unless otherwise specified. CAT-D-8028-3-1
INCREASED SAFETY Ex ec MOTORS
23
INCREASED SAFETY: Type Ex ec-IS/IEC 60079-7 (Former Ex nA)
A. Technical Informa on
Increased Safety Ex ec motors provide protec on against auto For Motors with Ambient 50 C
igni on of surrounding gases, which may be released under
Ambient Temperature ( C) Permissible Output as %
abnormal opera ng condi ons.
of Rated Value
Method of Star ng
A.2 Limi ng Temperature
kW Ra ng Method of Star ng No. of Leads
These motors are designed such that the limi ng temperatures of all
parts in con nuous opera on does not exceed 200⁰C i.e. Upto & including 3 (Internal Star
DOL
1.5 kW Connec on)
Temperature Class T3, as per IS / IEC 60079-7.
Above 1.5 kW DOL or Star / Delta 6
A.3 Electrical Features
Standard Opera ng Condi ons Star ng Current Measurement of Bharat Bijlee Motors
● Voltage: 415V ± 10% Induc on motor star ng current is generally 6 to 7 mes the full
● Frequency: 50 Hz ± 5% load current of the motor. This is a characteris c feature of the motor
● Combined Varia on: ± 10% (absolute sum with maximum and though undesirable, it is inevitable in the design of the motor.
frequency varia on 5%) Measurement of this star ng current at rated voltage becomes
● Ambient: 50 C difficult since it demands higher capacity of the supply system as
● Al tude: upto 1000m above mean sea level well as use of appropriate CTs in the circuit of meters. Generally, a
frac on of rated star ng current is passed in the motor due to
Re-Ra ng factors applicable under different condi ons of Supply
Voltage, Frequency, Ambient and Al tude capacity constraints. This current is extrapolated to rated voltage.
24
INCREASED SAFETY MOTORS: Type Ex ec
Following guidelines are followed to conduct Locked Rotor Test in GA drawing has to be provided for effec ve cooling of the motor.
Degree of Protec on
Measurement at % of
kW Range All Increased Safety motors have degree of protec on IP55 as per
Voltage to Rated Voltage
0.12 kW to 90 kW 70 % IS/IEC 60034-5 as a standard feature. In addi on, all flange
90 kW to 200 kW 60 % mounted motors (B5 and B14) have oil ght sha (OTS) protec on.
200 kW to 355 kW 35 % Motors with V1, V5 and V18 moun ng are provided with a canopy
fi ed on the top of the fan cover.
Earthing Terminals
Paint
Two earthing terminals are provided on the body and one earthing
All internal and external surfaces are coated with epoxy polymide
terminal is provided in the terminal box.
base acid/alkali resistant paint of Dark Admiralty Grey, Shade
A.4 Mechanical Features No. 632 (as per IS: 5).
Enclosure and Cooling Name Plate
Upto 71 Frame: Aluminium Construc on; 80 Frame and above: Cast Stainless steel name plate is provided in each motor. Special data
Iron Construc on. such as efficiency, temperature class and statutory approval
All motors are Totally Enclosed Fan Cooled (TEFC). The cooling is reference are also provided on the nameplate along with the
affected by self-driven, bi-direc onal cast iron or fabricated usual name plate details.
centrifugal fan protected by fan cover. The type of cooling is IC 411 as
per IS 6362/IEC 60034-6. Minimum cooling distance as indicated
Bearing Nos. C3 Clearance Terminals No. & Size of Max cond cross
Fr. Size Cable Entries sec area (mm²)
D.E. N.D.E. Nos Size
63 6201 2Z 6201 2Z
71 6202 2Z 6202 2Z 3
2 x M20 x 1.5P 4
80 6004 2Z 6004 2Z
M4
90S, 90L 6205 2Z 6205 2Z 3*
100L 6206 2Z 6205 2Z
3*
112M 6206 2Z 6205 2Z 10
2 x M25 x 1.5P
132S/M 6208 2Z 6208 2Z
6 M5
160M/L 6309 2Z 6209 2Z 16
Note: 1) L10 bearing life is 50,000 hours for directly coupled loads through flexible couplings only.
2) In 315L frame for star delta connec on, higher size T box of 355 frame will be provided.
25
INCREASED SAFETY MOTORS: Type Ex ec
B. General Specifica ons: Standard and Op onal Features
Range
● Series: Increased Safety Motors, Type Ex ec: Efficiency Values
Complying to IE2 & IE3 class of IS 12615/IEC 60034-30-1
● kW: 0.12 to 355
● Frame: 63 to 355
● Polarity: 2, 4, 6, 8
Packing:
Thermocol / Corrugated Boxes: Upto 132 Frame Seaworthy/Export Packing Case
Wooden Packing Boxes: 160 Frame and above
Insulated Bearing: 132 Frame and above (hybrid bearing
For standard bearings, kindly refer to the bearing chart ll 225 Frame)
Cylindrical Roller Bearing on DE Side: 160 Frame and above
26
INCREASED SAFETY MOTORS: Type Ex ec
C. Statutory Requirement for Increased Safety Induc on Motors Fed with VFD Supply
Note
1. Addi onal factors may also need to be taken into account, which include provision by the user of addi onal output filters or reactors
and the length of cable between converter and motor. Both these affect motor input voltage and cause addi onal motor hea ng.
2. High frequency switching in converters can lead to rapid rise me voltage stress in windings and cable circuits, and is therefore a
further poten al source of igni on. It is necessary to consider the effects of this stress according to the type of protec on. It will be
necessary to add an addi onal output filter a er the converter.
3. Bearing currents require special considera on. Possible solu ons include the use of insulated bearings, either alone, or in
accordance with a filter that reduces common mode voltages and / or dV/dt.
27
INCREASED SAFETY MOTORS: Type Ex ec
D. Performance Data: Efficiency Values Complying to IE2 Class of IS 12615
For higher ra ngs upto 355kW, kindly refer to our nearest sales office.
Note: 1) All performance values are subject to tolerance as per IS 15999: Part 1
28
29
INCREASED SAFETY MOTORS: Type Ex e
Performance Data: Efficiency Values Complying to IE2 Efficiency Class of IS 12615
For higher ra ngs upto 355kW, kindly refer to our nearest sales office.
Note: 1) All performance values are subject to tolerance as per IS 15999: Part-1
INCREASED SAFETY MOTORS: Type Ex ec
Performance Data: Efficiency Values Complying to IE2 Efficiency Class of IS 12615
30
For higher ra ngs upto 315kW, kindly refer to our nearest sales office.
Note: 1) All performance values are subject to tolerance as per IS 15999: Part 1
31
INCREASED SAFETY MOTORS: Type Ex ec
Performance Data: Efficiency Values Complying to IE2 Efficiency Class of IS 12615
For higher ra ngs upto 250kW, kindly refer to our nearest sales office.
Note: 1) All performance values are subject to tolerance as per IS 15999: Part 1
INCREASED SAFETY MOTORS: Type Ex ec
E. Dimensional Drawing: Efficiency Values Complying to IE2 Efficiency Class of IS 12615
Foot Mounted IMB3/IM1001 Motors
LC AC
⁺10 AD
L⁻ LV**
q AG
S2
d5 d5
F*
FA*
DA*
A B
HD 1
HD
D*
HC
V
A B
HA
H*
GA* GC*
V1
I I1
Sec on A-A BC Sec on B-B
AA K*
BA
E* C* B* CA EA* AG 1
B1* CA A*
BB AB
63 2,4 100 80 — 40 63 7 126 100 28 30 — 13 7 125 190 — 206 30 124 159 52 — — — M20x1.5P 11 23 4 12.5 18 M4
71 2,4,6,8 112 90 — 45 71 7 135 110 31 30 — 13 7 141 206 — 235 30 140 175 52 — — — M20x1.5P 14 30 5 16 25 M5
80 2,4,6,8 125 100 — 50 80 10 150 124 31 35 — 15 9 159 225 145 267 30 157 195 52 — — 114 M20x1.5P 19 40 6 21.5 35 M6
90S 2,4,6,8 100 130 302
140 — 56 90 10 180 50 43 — 18 13 177 230 140 35 174 200 52 — 57 110 M20x1.5P 24 50 8 27 45 M8
90L 2,4,6,8 125 155 327
100L 2,4,6,8 160 140 — 63 100 12 200 176 54 50 — 21 14 198 279 179 366 40 195 238 56 — 66 138 M25x1.5P 28 60 8 31 55 M10
112M 2,4,6,8 190 140 — 70 112 12 230 176 62 51 — 21 15 222 303 191 388 45 220 246 56 260 80 151 M25x1.5P 28 60 8 31 55 M10
2(7.5kW) 518
132S 2,4 140 180 50 475
6,8 216 — 89 132 12 256 64 — 23 17 262 338 206 459 50 260 299 63 308 99 167 M25x1.5P 38 80 10 41 70 M12
4 513
132M 178 218 54
6 497
2(15kW) 635
160M 2 210 250 605
4,6,8 254 — 108 160 15 310 58 70 — 23 20 318 386 226 585 60 316 346 63 366 98 186 M25x1.5P 42 110 12 45 105 M16
2,4 679
160L 254 294
6,8 629
180M 2,4,6,8 241 281 679
279 — 121 180 15 344 65 70 — 23 26 357 451 271 70 354 396 97 412 83 216 M32x1.5P 48 110 14 51.5 100 M16
180L 2,4,6,8 279 319 717
2 795
200L 318 305 — 133 200 19 398 355 85 85 — 28 32 397 519 319 80 394 449 155 461 — 249 M40x1.5P 55 110 16 59 100 M20
4,6,8 772
225S 4,6,8 286 336 827 60 140 18 64 130
2 356 — 149 225 19 436 85 85 — 28 34 450 569 344 90 445 498 155 509 — 275 M40x1.5P 55
837 110 16 59 100 M20
225M 311 361
4,6,8 855 60 140 18 64 130
2 60 140 18 64 130
250M 406 349 — 168 250 24 506 425 100 115 — 49 42 495 665 415 914 100 489 578 243 572 — 328 M50x1.5P M20
4,6,8 65 140 18 69 130
2 65 140 18 69 130
280S/M 457 368 419 190 280 24 540 490 100 110 149 40 42 552 725 445 1010 115 544 638 243 630 — 358 M50x1.5P M20
4,6,8 75 140 20 79.5 130
2 1175 65 140 18 69 130
315S/M 406 457 605 540 155 M50x1.5P
4,6,8 1167 80 170 22 85 160
508 216 315 28 120 120 46 45 617 834 519 130 604 728 278 693 — 413 M20
2 1340 65 140 18 69 130
315L 508 — 625 593 — M63x1.5P
4,6,8 1332 90 170 25 95 160
2 1461 75 140 20 79.5 130 M20
355L 4(315KW) 610 630 — 254 355 28 710 770 110 170 — 73 45 693 939 584 1575 145 695 850 403 788 — 495 M75x1.5P
4,6,8 1531 100 210 28 106 200 M24
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided in motors of 63 to 90 Frame.
**Minimum distance for efficient cooling of motor to be maintained by user 2. Sha extension at NDE iden cal to standard sha extension at DE is not
1. All dimensions are in mm unless otherwise specified. possible in 4, 6 & 8 pole in frames 315L & 355L.
2. Tolerances on mandatory dimensions are as per IS: 1231. 3. TB Posi on: To be read as: when viewed from DE side / when viewed parallel
3. For non standard motors, dimensions may change. Please contact our to the sha / cable entry.
nearest sales office for details. (a) 63, 80, 160 to 225 Frame: Top / Center of body / RHS when viewed from
DE side
(b) 160 Frame & 180 Frame: RHS / Center of Body / Downwards side
(c) 200 to 225 Frame: RHS / Center of Body / NDE side
(d) 70, 250 to 355 Frame: Top / Towards Drive End / RHS when viewed from
DE side
32
33
INCREASED SAFETY MOTORS: Type Ex ec
E. Dimensional Drawing: Efficiency Values Complying to IE2 Efficiency Class of IS 12615 | Foot Mounted (B3) Motors
Frame Size : 355
L LV**
q AD
AUXILIARY T.BOX AUXILIARY T.BOX
FOR SPACE HEATER FOR RTD
1XS3 1XS4
HD
d5
A
D*
HC
A 2XS2
H*
V
I
HA
EARTHING
K*
BA TERMINAL AA AG
F*
E C B* BA 1 A*
B1* AB
BB AC
GA*
SECTION A-A
Frame: 355
FIXING GENERAL
IEC Pole
Fr. Size A* B* B1* C H* K* AB BB AA BA BA1 HA HC HD AD L AC LV
355L/K 2 610 630 710 254 355 28 730 960 150 170 315 36 736 985 685 1735 765 200
355L/K 4/6/8 610 630 710 254 355 28 730 960 150 170 315 36 736 985 685 1765 765 130
355L/K 2 345 625 595 M75X1.5P M20X1.5P M25X1.5P 75 140 20 79.5 130 M20
355L/K 4/6/8 345 655 595 M75X1.5P M20X1.5P M25X1.5P 95 170 25 100 160 M24
TABLE A
Dimension A B H K D GA F d5 (Centering) L
FA*
AD
F*
d5 d5
V
45⁰
D1*
A B
D*
N*
AC
P*
GC*
M*
⁰
A B
22.5
GA*
45⁰
I I1 SECTION B-B
SECTION A-A
4- Drilled holes S*
E* EA* for FS 63-FS 200
8- Drilled holes
for FS 225-FS 355
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided in motors of 63 to 90 Frame.
**Minimum distance for efficient cooling of motor to be maintained by user 2. Sha extension at NDE iden cal to standard sha extension at DE is not
1. All dimensions are in mm unless otherwise specified. possible in 4, 6 & 8 pole in frames 315L & 355L.
2. Tolerances on mandatory dimensions are as per IS: 2223. 3. TB Posi on: To be read as: when viewed parallel to the sha / cable
3. For non standard motors, dimensions may change. Please contact our entry.
nearest sales office for details. (a) 63, 80, 160 to 225 Frame: Center of body / RHS when viewed from DE
side
(b) 71 Frame & 250 to 355 Frame: Towards Drive End / RHS when viewed
from DE side
(c) 200 to 225 Frame: Center of Body / NDE side
34
35
INCREASED SAFETY MOTORS: Type Ex ec
E. Dimensional Drawing: Efficiency Values Complying to IE2 Efficiency Class of IS 12615 | Flange Mounted (V1) Motors | Frame Size: 355 DCCA
L
q AUXILIARY T.BOX AUXILIARY T.BOX AD
FOR SPACE HEATER FOR RTD
* LA EARTHING
T TERMINAL
1XS3 1XS4 *
d5
A
P
D*
N*
AC
A 22.5⁰ 2XS2
I
8XØS
F*
V
E
Frame: 355
GA*
SECTION A-A
355L/K 2 800 680 740 140 24 6 25 685 765 1835 630 570 625 - M75X1.5P M20X1.5P M25X1.5P
355L/K 4/6/8 800 680 740 170 24 6 25 685 765 1865 630 570 655 - M75X1.5P M20X1.5P M25X1.5P
SHAFT
IEC Pole
Fr. Size D* E F* GA* I d5
TABLE A
Dimension N M D GA F d5 (Centering) L
1XS3 1XS4 M*
HD
d5
A
P
N*
D*
HC
A 22.5⁰ 2XS2
H*
V
BA EARTHING K* AG
F*
TERMINAL BA1 AA
HA
E C B* 8XØS A*
B1* AB
BB
GA*
SECTION A-A Frame: 355
FIXING SHAFT
IEC Pole
Fr. Size A* B* B1* C H* K* P N* M* S D* E F* GA* I ds
355L/K 2 610 630 710 254 355 28 800 680 740 140 24 75 140 20 79.5 130 M20
355L/K 4/6/8 610 630 710 254 355 28 800 680 740 170 24 95 170 25 100 160 M24
355L/K 2 6 25 730 960 150 170 315 36 736 985 685 1735 765 200 345 625 595 M75X1.5P M20X1.5P M25X1.5P
355L/K 4/6/8 6 25 730 960 150 170 315 36 736 985 685 1765 765 130 345 655 595 M75X1.5P M20X1.5P M25X1.5P
TABLE A
Dimension A B H K N M D GA F d5 (Centering) L
36
Specifica on IS:1231 IS:1231 IS:1231 IS:1231 IS:2223 IS:2223 - IS:1231 IS:2048 IS:2048 IS:2540 -
37
INCREASED SAFETY MOTORS: Type Ex ec
E. Dimensional Drawing: Efficiency Values Complying to IE2 Efficiency Class of IS 12615 | Face Mounted (B14) Motors
+
L - 10
LV**
AG
S2
T* ENLARGEMENT
OF CIRCLE ‘A’
V
AD
45⁰
F*
d5 d5
FA*
DA*
A B
P*
D*
N*
AC
A B M*
I
45⁰
GA* GC*
I1
Tapped Holes
SECTION A-A ‘A’ SECTION B-B
E* EA* S*
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided in motors of 63 to 90 Frame.
**Minimum distance for efficient cooling of motor to be maintained by user 2. For the dimensional drawing of 132 Frame, B14 moun ng kindly contact our nearest sales office.
1. All dimensions are in mm unless otherwise specified. 3. TB Posi on: To be read as: when viewed parallel to the sha / cable entry.
2. Tolerances on mandatory dimensions are as per IS: 2223. (a) 63, 80 to 112 Frame: Center of body / RHS when viewed from DE side
3. For non standard motors, dimensions may change. Please contact our (b) 71 Frame: Towards Drive End / RHS when viewed from DE side
nearest sales office for details.
CERTIFICATIONS
38
LV MOTORS PRODUCT RANGE
Motors conform to relevant Indian Standards IS/IEC 60034 series Insula on: Class 'F' with temperature rise limited to Class 'B', Rota on: Bi-direc onal
Voltage: 415V +/- 10%, Frequency: 50 Hz +/- 5%, Combined Varia on: +/- 10% Cooling: IC411, Degree of Protec on: IP55, Al tude: Upto 1000m above MSL
Motor Type Frame Power (kW) Polarity Standard Technical Specifica ons Op onal Features Applica ons
Standard Flame Proof Ex'd' Motors 80 to 315 0.37 to 200 2, 4, 6, 8 ● Non Standard Voltage: 220 to 690V ● Insulated Bearing: 132 Frame onwards
● Intermi ent Duty S3, S4: In 4, 6, 8 Pole* ● Non standard sha diameter/extension* Pump, Fan, Compressor,
● Ambient: 45° C ● Insula on: Class H ● Motors for inverter duty applica on ; offered with Material Handling, Agitator,
IE2 Flame Proof Ex'd' Motors 80 to 315 0.37 to 200 2, 4, 6, 8 ● Inverter Grade Winding: For IE3 Motors ● PTC Thermistor: 80 to 315 L ● Combined tes ng of motor and VFD or LPG Bo ling Plant,
● Duty: S1 ● Space Heater: 90 Frame onwards ● Motors fi ed with PTC Thermistor Pharma Machinery,
● Moun ng: B3, B5, B35, V1 ● Roller Bearing: 160 Frame onwards ● Test facility available for combined Tes ng with VFD Chemical Plant Machinery,
IE3 Flame Proof Ex'd' Motors 80 to 315 0.37 to 180 2, 4, 6, 8 ● Sha Material: EN24* ● Non Standard Paint Machinery for Mines
● Enclosure: IP56 / 65 / 66 ● Low Vibra on as per IS or IEC
● Ambient: 45° C
● Duty: S3, S4, S5 ● Moun ng: B35
Slip Ring Motors 100 to 160 1.1 to 10 4, 6 ● Non Standard Paint Crane, Hoist, Li , Material Handling
● Moun ng: B3 ● Non standard sha diameter and extension*
● Ambient: 50° C
● Motors for Inverter Duty
Tex le Motors 100 to 160 1.1 to 15 4, 6, 8 ● Duty: S1 ● Non Standard Voltage: upto 500V Ginning, Tex le Machinery
● Non Standard Paint
● Moun ng: B3, B5, B35 ● Insula on: Class H
● Low Vibra on as per IS
● Ambient: 45° C
● Start/Stop per Hour: upto 900
● Duty: S5, 50% CDF ● Insula on: Class H ● Insulated Bearing: 132 Frame onwards
Cane Unloader Motors 160 to 225 11 to 30 6 ● Thermostat Cane Loading-Unloading Machine
● PTC Thermistor ● Non Standard Paint
● Moun ng: B3, B5, B35
● Forced Cooling
● Sha Material: En24
Controls
Drives
Motors
Bharat Bijlee’s Industrial Systems product portfolio caters to a spectrum of applications and
spans the machine automation pyramid.
41
ALL INDIA SERVICE NETWORK
Regional Offices
Works
Saharanpur
Faridabad
Panipat
Rudrapur
Gurugram
New Delhi
Bhiwadi, Alwar
Noida Tinsukia
Jaipur
Ajmer Kanpur
Guwahati
Beawar Patna
Udaipur Rewa
Pune
Visakhapatnam
Kolhapur
Vijaywada
REGIONAL OFFICES
Mumbai T: +91 22 6145 7200
Secunderabad
Guntur Pune T: 7410011272 / 7410011271
Goa
Ahmedabad T: +91 79 6604 9200
Belgaum
New Delhi T: +91 11 2581 6931 / 6932 / 6933
Hubli
Indore T: +91 731 2524 474 / 2514 486
Bengaluru Ludhiana T: +91 161 2775 692 / 93
Chennai
Salem Jaipur T: +91 141 2377 223
Veppadai Puducherry
Kolkata T: +91 33 24432383 / 2467 ; +91 33 4062 3076 / 3077
Calicut Erode
Coimbatore Bengaluru T: +91 80 2559 2646 / 2137 / 2681
Madurai Chennai T: +91 44 2815 4794 / 4793
Kochi Secunderabad T: +91 40 2780 1791 / 2781 4512
Coimbatore T: +91 422 4204314
Product improvement is a continuous process and technical information herein is subject to change.