Professional Documents
Culture Documents
July 2022
BHARAT BIJLEE MOTORS: MILESTONES
2010
ToC journey begins
2009
LT range upto
400 frame
Technical
1958
collaboration with
Siemens AG until 1981
1946
Started manufacturing
motors
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WHY BHARAT BIJLEE?
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LV Motors IE3: Safe Area
In the past few decades, India has witnessed significant economic years. Organiza ons that have proac vely invested in energy-
growth due to liberaliza on and industrializa on. The contribu on efficient motors have reaped the benefits like of be er output,
of industries and services towards the Indian economy (GDP) has increased cost savings, or both.
been increasing over a period of me. However, this is accompanied Bharat Bijlee has been a fore runner in energy efficiency. With
by an increase in energy demand, most of which is obtained a strong in-house design team, indigenous and state-of-the-art
through conven onal sources of energy, which today contributes manufacturing facility equipped with a SCADA controlled test bed,
to 82% of the total power produced in our country. This we have successfully developed a wide range of premium
ever-increasing demand leads to increase in all other aspects efficiency IE3 series motors. Over the years, Bharat Bijlee has gained
associated with it, which include air pollu on and emission of the trust of its customers and with the ability to deliver beyond
greenhouse gases due to burning of fossil fuels (a non-renewable customers' expecta ons, this trust has only grown stronger. Known
source of energy). In view of this situa on, it becomes impera ve for its product and service quality, there is more to what makes
to explore new and viable solu ons to save energy. These include Bharat Bijlee a preferred brand across the country.
usage of energy-efficient equipment, especially in industries, as it
Our IE3 motors have been successfully working across all
accounts for over half the consump on of electricity, 60-70% of
sectors and in all possible applica ons over the years, and
which is u lized by electric motors.
have exceeded expecta ons of performance and reliability.
The opera ng cost of an electric motor is about 95% of the total Owing to this, Bharat Bijlee is one of the most trusted brands
cost incurred during its lifecycle, which ranges between 15 to 20 in the country today.
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LV Motors IE3: Safe Area
Compressor Conveyor
Pump Agitator
Separator Blower/Fan
Mixer Crusher
Screen Centrifuge
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LV Motors IE3: Safe Area
REFERENCE STANDARDS
IS 15999 Part-1 Three Phase Induc on Motor specifica ons (“Rota ng Electrical Machines - Part 1: Ra ng & Performance”)
IS: 4029 Guide for tes ng Three Phase Induc on Motors (For Standard TEFC SCR Motors)
IS: 4889 Methods of determina on of efficiency of Rota ng Electrical Machines (For Standard TEFC SCR Motors)
IS/IEC 60034-5 Degree of protec on provided by the integral design of Rota ng Electrical Machines (IP Code Classifica on)
IS: 6362/IEC 60034-6 Designa on of method of cooling for Rota ng Electrical Machines / Method of cooling (IC Code)
IS:12065/IEC 60034-9 Permissible limits of noise level for Rota ng Electric Machines
IEC 60034-30 Rota ng Electrical Machines - Efficiency classes of line operated AC Motors (IE Code)
IS:15999 (Part 2/Sec 1) Standard Methods for determining Losses and Efficiency from Tests (For IE Series Motors)
IS:12615
3 Ph.Sq.Cage Ind.Motor
3 CM/L 7800028518
IE3
No. L1502874 3H22S4B3CT000 225S
kW/HP 37/50 In.Cl. F / B Rise p.f. 0.84
V Range V A Eff% 93.9% Duty S1
415 65.3 Amb 50°C IP 55
Hz 50 ±5% RPM 1482 420 Kg
Grease: LGMT3/K3K-30 6313 C3 6213 C3
Regreasing Hrs: 4000, 20g/BRG IS/IEC60034-1
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LV Motors IE3: Safe Area
MOUNTING ARRANGEMENT
B3
With feet Mounted on base
IMB3 / IM1001
B5 Without feet Mounted on Type B flange with sha extension at flange end
IMB5 / IM3001
B35
With feet Mounted on base with feet, and on Type B flange with sha extension at flange end
IMB35 / IM2001
B6
IMB6 / IM1051 With feet Mounted on base to the wall; feet towards the le when viewed from DE side
B7
IMB7 / IM1061 With feet Mounted on base to the wall; feet towards the right when viewed from DE side
B8
IMB8 / IM1071 With feet Mounted on base to the ceiling; feet at the top
B14
IMB14 / IM3601 Without feet Mounted on Type C flange with sha extension at flange end
V5
IMV5 / IM1011 With feet Mounted on base to the wall; sha downwards
V6
IMV6 / IM1031 With feet Mounted on base to the wall; sha upwards
V1
IMV1 / IM3011 Without feet Mounted on Type B flange with sha extension at flange end; sha downwards
V3
IMV3 / IM3031 Without feet Mounted on Type B flange with sha extension at flange end; sha upwards
V18
Without feet Mounted on Type C flange with extension at flange end; sha downwards
IMV18 / IM3611
V19
IMV19 / IM3631 Without feet Mounted on Type C flange with sha extension at flange end; sha upwards
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LV Motors IE3: Safe Area
Op mized ven la on
Higher efficiency system for cooler opera on
and reduced noise
Comparison of IE2 v/s IE3 motor for 2.2 kW and 22 kW is depicted in the table below, clearly showing:
Annual running Hours: 300 Days X 16 Hrs 4800 4800 4800 4800
For 20 motors each of 2.2kW and 22 kW, the savings shall be Rs.10 and 50 lakhs respec vely, thus totaling to 60 lakhs during the motors’ lifespan of 20 years.
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LV Motors IE3: Safe Area
Range
● Series: 3 Phase Squirrel Cage Induction,
IE3 Safe Area Motors
● kW Ra ng: 0.12 to 355
● Frame: 63 to 355
● Polarity: 2, 4, 6, 8
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LV Motors IE3: Safe Area
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LV MOTORS: IE3 SAFE AREA
Performance data: Efficiency values complying to IE3 efficiency class of IS12615
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Note: All performance values are subject to tolerance as per IS 15999 part-1
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LV MOTORS: IE3 SAFE AREA
Performance data: Efficiency values complying to IE3 efficiency class of IS12615
Note: All performance values are subject to tolerance as per IS 15999 part-1
LV MOTORS: IE3 SAFE AREA
Performance data: Efficiency values complying to IE3 efficiency class of IS12615
Note: All performance values are subject to tolerance as per IS 15999 part-1
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LV MOTORS: IE3 SAFE AREA
Performance data: Efficiency values complying to IE3 efficiency class of IS12615
Note: All performance values are subject to tolerance as per IS 15999 part-1
LV Motors IE3: Safe Area
L 10 LV
AG
S2
d5 d5
FA
F
DA
A B
HD
V
HC
D
A B
HA
H
GA GC
I I1
Sec on A-A Sec on B-B
BC
AA K
BA BA1
E C B EA
A
B1 (For FS 280S/M & 315S/M)
BB AB
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided in motors of 63 to 90 frame
**Minimum distance for efficient cooling of motor to be maintained by user 2. Sha extension at NDE iden cal to standard sha extension at DE is not
1. All dimensions are in mm unless otherwise specified possible in 4, 6 & 8 pole in frames 315L & 355L
2. Tolerances on mandatory dimensions are as per IS: 1231 3. TB Posi on : To be read as : when viewed from DE side / when viewed parallel to the sha /
3. For non standard motors, dimensions may change. Please contact our cable entry
nearest sales office for details (a) 63, 160 to 225 frame: Top / Center of body / RHS when viewed from DE side
(b) 71 to 132 Frame & 250 to 355 Frame: Top / Towards Drive End / RHS when viewed from DE side
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LV Motors IE3: Safe Area
AD
d5
V
d5
45°
F
D1
FA
A B
AC
N
D
P
22.5°
A B M
45°
GA I I1 GC
Sec on A-A Sec on B-B 8- Drilled holes
4- Drilled holes S
for FS 225-FS 355
E EA for FS 63-FS 200
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided in motors of 63 to 90 frame
**Minimum distance for efficient cooling of motor to be maintained by user 2. Sha extension at NDE iden cal to standard sha extension at DE is not possible in
1. All dimensions are in mm unless otherwise specified 4, 6 & 8 pole in frames 315L & 355L
2. Tolerances on mandatory dimensions are as per IS: 2223 3. TB Posi on: To be read as: when viewed parallel to the sha / cable entry
3. For non standard motors, dimensions may change. Please contact our (a) 63, 160 to 225 frame: Center of body / RHS when viewed from DE side
nearest sales office for details (b) 71 to 132 Frame & 250 to 355 Frame: Towards Drive End / RHS when viewed from DE side
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LV Motors IE3: Safe Area
T ENLARGEMENT
OF CIRCLE ‘A’
AD
V
45°
d5 d5
F
DA
FA
A B
AC
N
P
A B M
I
45°
GA I1 GC
Tapped Holes
Sec on A-A Sec on B-B
‘A’
E EA S
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided in motors of 63 to 90 frame
**Minimum distance for efficient cooling of motor to be maintained by user 2. For the dimensional drawing of 132 frame, B14 moun ng kindly contact our nearest sales office
1. All dimensions are in mm unless otherwise specified 3. TB Posi on: To be read as: when viewed from DE side / when viewed parallel to the sha / cable entry
2. Tolerances on mandatory dimensions are as per IS: 2223 (a) 63 frame: Top / Center of body / RHS when viewed from DE side
3. For non standard motors, dimensions may change. Please contact our (b) 71 to 112 Frame: Top / Towards Drive End / RHS when viewed from DE side
nearest sales office for details
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LV MOTORS PRODUCT RANGE
Motors conform to relevant Indian Standards IS/IEC 60034 series
Voltage: 415V +/- 10%, Frequency: 50 Hz +/- 5%, Combined Varia on: +/- 10%
Motor Type Frame Power (kW) Polarity Standard Technical Specifica ons
● Ambient: 50° C
● Inverter Duty Winding
IE4 Motors 112 to 225 1.5 to 45 4 ● Duty: S1
● VPI: With Class H solvent less Resin
● Moun ng: B3, B5, B35, V1
● Ambient: 45° C
IE2 Flame Proof Ex'd' Motors 80 to 315 0.37 to 200 2, 4, 6, 8 ● Inverter Grade Winding: For IE3 Motors
● Duty: S1
● Moun ng: B3, B5, B35, V1
IE3 Flame Proof Ex'd' Motors 80 to 315 0.37 to 180 2, 4, 6, 8
● Ambient: 45° C
● Duty: S4
Crane & Hoist Duty Motors 71 to 355 0.37 to 400 4, 6, 8
● Offered in DOL & Converter Fed Supply
● Moun ng: B3, B5, B35, V1 (B14 upto 132 Frame)
● Ambient: 50° C
Brake Motors ● Duty: S1
71 to 132 0.25 to 9.3 2, 4, 6, 8
(With Integral DC Brake) ● Moun ng: B3, B5, B35
● Integral DC Brake
● Ambient: 50° C
Brake Motors ● Duty: S1
71 to 200 0.37 to 22 2, 4, 6, 8
(With External Mounted Brake) ● Moun ng: B3, B5, B35
● External Mounted DC Brake/Arrangement
● Ambient: 45° C
Slip Ring Motors 100 to 160 1.1 to 10 4, 6 ● Duty: S3, S4, S5
● Moun ng: B3
● Ambient: 50° C
Tex le Motors 100 to 160 1.1 to 15 4, 6, 8 ● Duty: S1
● Moun ng: B3, B5, B35
● Ambient: 45° C
● Start/Stop per Hour: upto 900
● Duty: S5, 50% CDF
Cane Unloader Motors 160 to 225 11 to 30 6 ● Thermostat
● Moun ng: B3, B5, B35
● Forced Cooling
● Sha Material: En24
● Non Standard Voltage: 220 to 690V ● Insulated Bearing: 132 Frame onwards
● Intermi ent Duty S3, S4: In 4, 6, 8 Pole* ● Non standard sha diameter/extension* Pump, Fan, Compressor,
● Insula on: Class H ● Motors for inverter duty applica on ; offered with Material Handling, Agitator,
● PTC Thermistor: 80 to 315 L ● Combined tes ng of motor and VFD or LPG Bo ling Plant,
● Space Heater: 90 Frame onwards ● Motors fi ed with PTC Thermistor Pharma Machinery,
● Roller Bearing: 160 Frame onwards ● Test facility available for combined Tes ng with VFD Chemical Plant Machinery,
● Sha Material: EN24* ● Non Standard Paint Machinery for Mines
● Enclosure: IP56 / 65 / 66 ● Low Vibra on as per IS or IEC
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LV Motors IE3: Safe Area
CERTIFICATIONS
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MOTOR, DRIVE AND AUTOMATION SOLUTIONS
Controls
Drives
Motors
Bharat Bijlee’s Industrial Systems product portfolio caters to a spectrum of applications and
spans the machine automation pyramid.
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ALL INDIA SERVICE NETWORK
Regional Offices
Works
Saharanpur
Faridabad
Panipat
Rudrapur
Gurugram
New Delhi
Bhiwadi, Alwar
Noida Tinsukia
Jaipur
Ajmer Kanpur
Guwahati
Beawar Patna
Udaipur Rewa
Pune
Visakhapatnam
Kolhapur
Vijaywada
REGIONAL OFFICES
Mumbai +91 22 6145 7200
Secunderabad
Guntur Pune +91 74100 11271 / 72
Goa
Ahmedabad +91 79 6604 9200
Belgaum
New Delhi +91 11 2581 6931 / 6932 / 6933
Hubli
Indore +91 731 2524 474 / 2514 486
Bengaluru Ludhiana +91 161 2775 692 / 93
Chennai
Salem Jaipur +91 141 2377 223
Veppadai Puducherry
Kolkata +91 33 24432383 / 2467 ; +91 33 4062 3076 / 3077
Calicut Erode
Coimbatore Bengaluru +91 80 2559 2646 / 2137 / 2681
Madurai Chennai +91 44 2815 4794 / 4793
Kochi Secunderabad +91 40 2780 1791 / 2781 4512
Coimbatore +91 422 4204314
Product improvement is a continuous process and technical information herein is subject to change.