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SAF 130A

PRESSURE
PRESSURE SYSTEMS
SYSTEMS
HAZARD
HAZARD AWARENESS
AWARENESS
Course Overview

Why
Why Are
Are We
We Here?
Here?
10CFR851
10CFR851 Pressure
Pressure Safety
Safety Requirements
Requirements
JLab’s
JLab’s Response
Response to
to 10CFR851
10CFR851
-- Pressure
PressureSystems
Systems Committee
Committee
-- Definition
Definitionof
ofPressure
PressureSystem
System
-- Establish
EstablishPressure
PressureSystems
SystemsPolicy
Policyand
andProcedures
Procedures
ES&H
ES&H Chapter
Chapter 6151
6151 and
and Technical
Technical Appendices
Appendices
-- Pressure
PressureSystem
SystemPolicy
Policy
-- Hazard
HazardAvoidance
Avoidance
-- Roles
Roles and
andResponsibilities
Responsibilities
-- Pressure
PressureSystems
Systems Program
ProgramSummary
Summary
What
What We
We Want
Want You
You To
To Remember
Remember
Why Are We here?

DOE
DOE 10CFR851
10CFR851
Worker
Worker Safety
Safety and
and Health
Health Program
Program
February
February7,
7,2006
2006

Establishes
Establishes “requirements
“requirements for
for aa
worker
worker safety
safety and
and health
health program
program that
that
reduces
reduces or or prevents
prevents occupational
occupational
injuries,
injuries, illnesses,
illnesses, and
and accidental
accidental
losses
losses by
by providing
providing DOE
DOE contractors
contractors
and
and their
their workers
workers with
with safe
safe and
and
healthful
healthful workplaces
workplaces at
at DOE
DOE sites”
sites”
Why Are We Here?
DOE
DOE 10CFR851
10CFR851
Establishes
Establishesmandatory
mandatoryrequirements
requirements for:
for:
•• Construction
ConstructionSafety
Safety
•• Fire
FireProtection
Protection
•• Explosives
ExplosivesSafety
Safety
•• Pressure
PressureSafety
Safety
•• Firearms
FirearmsSafety
Safety
•• Industrial
IndustrialHygiene
Hygiene
•• Biological
BiologicalSafety
Safety
•• Occupational
OccupationalMedicine
Medicine
•• Motor
MotorVehicle
VehicleSafety
Safety
•• Electrical
ElectricalSafety
Safety
Why is 10CFR851 concerned with
pressure safety?
•Over pressurization, operator error, poor
construction or maintenance can result in
leakage or rupture failures:
–Pose safety risk to personnel
–May jeopardize other critical components
–May result in release of hazardous
pollution
•Hazards include:
–Explosion
–Fires
–Poisoning
–Scalding
DOE 10CFR851 Pressure Safety
“Contractors
“Contractorsmust
mustestablish
establishsafety
safetypolicies
policiesand
andprocedures
proceduresto to
ensure
ensurethat
thatpressure
pressuresystems
systemsare
aredesigned,
designed,fabricated,
fabricated,tested,
tested,
inspected,
inspected,maintained,
maintained,repaired,
repaired,and
andoperated
operatedby bytrained
trainedand
and
qualified
qualifiedpersonnel
personnelininaccordance
accordancewith
withapplicable
applicableand
andsound
sound
engineering
engineeringprinciples.”
principles.”

“Contractors
“Contractorsmust
mustensure
ensurethat
thatall
allpressure
pressurevessels
vessels……and
and
supporting
supportingpiping
pipingsystems
systemsconform
conformto:to:
(1)
(1)The
Theapplicable
applicableASME
ASMEBoiler
Boilerand
andPressure
Pressure
Vessel
VesselCode
Code
(2)
(2)The
Theapplicable
applicableASME
ASMEB31 B31Code
Codefor
for
Pressure
PressurePiping
Piping
(3)
(3)The
Thestrictest
strictestapplicable
applicablestate
stateandandlocal
localcodes”
codes”

“When
“Whennational
nationalconsensus
consensuscodes
codesare
arenot
notapplicable
applicable(because
(because
of
ofpressure
pressurerange,
range,vessel
vesselgeometry,
geometry,use
useof
ofspecial
specialmaterial,
material,
etc.),
etc.),contractors
contractorsmust
mustimplement
implementmeasures
measuresto toprovide
provide
equivalent
equivalentprotection…”
protection…”
JLab’s Response to 10CFR851
Pressure Safety Requirements

•• Form
Form aa Pressure
Pressure Systems
Systems Committee
Committee
Pressure Systems Committee
• Committee chartered to serve as the steering committee for
10CFR851 pressure safety implementation

• Members include: Engineering Manager and Administrative Support,


Cryogenics System Engineer, Facilities Management Engineer,
Experimental Hall Engineer, Experimental Target Physicist and ESH&Q
Representative

Ron Bartek Will Oren


Kelly Dixon Tim Whitlatch
Bert Manzlak Gayle Coleman
Dave Meekins
JLab’s Response to 10CFR851
Pressure Safety Requirements

•• Form
Form aa Pressure
Pressure Systems
Systems Committee
Committee

•• Define
Define pressure
pressure systems
systems within
within JLab
JLab
Defining a Pressure System

To define a JLab Pressure System, the Pressure


Systems Committee:
• started with the 10CFR851 definition
• applied the exclusions specified in the ASME BPV
and B31 Codes
• considered the types of systems at JLab, and
• added exclusions covered under other regulations
or ES&H Chapters
JLab Definition of Pressure System
Pressure System and Vacuum Systems:
Any container that holds a liquid or gas under internal (positive) or
external (negative or vacuum) pressure different than
atmospheric pressure, regardless of the magnitude of the
pressure.
• pressure and vacuum systems possess potentially lethal
hazards
• examples of pressure systems include:
• gas systems for experimental detectors such as drift chambers
even if the gas pressure is low
• vacuum chambers
• gas and liquid target systems
• cryogenic and compressed gas dewars and cylinders
• vacuum systems can be especially hazardous when backfilling
or purging
10CFR851 Definition of a
Pressure System
•• Pressure
Pressure systems
systems include
include all all
pressure
pressure vessels
vessels and and pressure
pressure
sources
sources including
including cryogenics,
cryogenics,
•pneumatic,
pneumatic,
Category I –
hydraulic
hydraulic
Vacuum
• Category I – Vacuum systems
and
and
systems
vacuum
vacuum
in
inwhich
whichthethedifferential
differentialoperating
operating
•• Vacuum
pressuresystems
pressure
Vacuum can neverare
cannever
systems are considered
exceed 15
15psi.
considered
exceed psi.Examples
Examplesof ofCategory
CategoryIIvacuum
vacuum
systems
pressure include
includeHMS
systemssystems due
HMS andto
and HRS
their
HRS vacuum
vacuumsystems,
systems,injector
injectorchambers
chambersand and
pressure
dog-leg systems due to their
dog-legchambers
potential chambers
potential for catastrophic
for catastrophic failurefailure from
from
backfill pressurization
••backfill pressurization
Category
CategoryIIII––Vacuum
Vacuumsystems
systemswhich whichcan
canbebeprotected
protectedfrom
from
•• Associated
pressurization
Associated
pressurization hardware
exceeding
hardware
exceeding (e.g.,
15
15psig
(e.g., gauges
through
throughengineering
gauges
psig engineeringcontrols
controls(e.g.
(e.g.
pressure
and relief
reliefdevices).
regulators),
pressure fittings,
devices). Examples
piping,
Examples of
ofCategory
CategoryIIIIvacuum
vacuumsystems
systems
and regulators),
include cryostats,
fittings,
cryogenic
piping,
transfer
include
pumps andcryostats,
pressure cryogenic
relief transferlines,
devices lines,cold
coldboxes
boxesandandtarget
target
pumps
vessels
vessels
and pressure relief devices
are
are integral
integral parts
parts ofof aa pressure
pressure
•system
•system
Category III – Vacuum systems which are not or cannot be protected
Category III – Vacuum systems which are not or cannot be protected
against
againstpressurization
pressurizationexceeding
exceeding15
15psig
psig
Examples of Pressure Systems at JLab

••Cryomodules
Cryomodules---- pressure
pressure &&vacuum
vacuum
systems
systems
••Experimental
Experimentalequipment
equipmentwith
withvacuum
vacuum
chambers
chambers>15
>15psi
psi
••Superconducting
Superconductingmagnets
magnets----pressure
pressure&&
vacuum
vacuumsystems
systems
••Oil-removal
Oil-removal&&gas-storage
gas-storagesystems
systems
integral
integralto
tothe
thecryo
cryoplants
plants
••Compressed
Compressedair air&&pressurized
pressurizedair
air
reservoirs
reservoirs>> 15
15psi
psi
••Heating
Heating&&cooling
coolingwater
water systems
systems
JLab’s Response to 10CFR851
Pressure Safety Requirements

••Form
Form aa Pressure
Pressure Systems
Systems Committee
Committee

••Define
Define pressure
pressure systems
systems within
within JLab
JLab

••Develop
Develop policy
policy and
and procedures
procedures to
to
implement
implement 10CFR851
10CFR851 pressure
pressure safety
safety
requirements
requirements
ES&H Chapter 6151 and Technical
Appendices
The
TheES&H
ES&HManual
ManualChapter
Chapter6151
6151Pressure
Pressure
Systems:
Systems:
••T1
T1––Pressure
PressureSystem
SystemProject
Project
Implementation
Implementationand
andDocumentation
Documentation
Guidance
Guidance
••T2
T2––Pressure
PressureSystems
SystemsDesign
DesignProgram
Program
••T3
T3––Safety
SafetyRequirements
RequirementsforforThin
Thin
Windows
Windows
••T4
T4––Pressure
PressureTesting
TestingProgram
Program
••T5
T5––Requirements
Requirementsfor
forVacuum
Vacuum
Systems
Systems
Other:
Other:
••ES&H
ES&HManual
ManualSupplement
Supplement
••Welding
Weldingand
andBrazing
BrazingProgram
Program
Supplement
Supplement
Course Overview

Why
Why Are
Are We
We Here?
Here?
10CFR851
10CFR851 Pressure
Pressure Safety
Safety Requirements
Requirements
JLab’s
JLab’s Response
Response to
to 10CFR851
10CFR851
-- Pressure
PressureSystems
Systems Committee
Committee
-- Definition
Definitionof
ofPressure
PressureSystem
System
-- Establish
EstablishPressure
PressureSystems
SystemsPolicy
Policyand
andProcedures
Procedures
ES&H
ES&H Chapter
Chapter 6151
6151 and
and Technical
Technical Appendices
Appendices
-- Pressure
PressureSystem
SystemPolicy
Policy
-- Hazard
HazardAvoidance
Avoidance
-- Roles
Roles and
andResponsibilities
Responsibilities
-- Pressure
PressureSystems
Systems Program
ProgramSummary
Summary
What
What We
We Want
Want You
You To
To Remember
Remember
Pressure Systems Policy
JLab
JLab has
has policies
policies and
and procedures
procedures that that ensure
ensure allall pressure
pressure
systems
systems are
are designed,
designed, fabricated,
fabricated, tested,
tested, inspected,
inspected, maintained,
maintained,
repaired,
repaired, and
and operated
operated byby trained
trained and
and qualified
qualified personnel
personnel inin
accordance
accordance with
with applicable
applicable codes
codes and
and sound
sound engineering
engineering
principles.
principles.
JLab
JLab verifies
verifies that
that all
all pressure
pressure systems
systems conform
conform to to applicable
applicable
codes:
codes:
––ASME
ASME BPVBPV Code
Code
––ASME
ASME B31B31 Code
Code
––State
State and
and Local
Local Codes
Codes
Where
WhereASME
ASME Codes
Codes cannot
cannot be be directly
directly applied,
applied, JLab
JLab shall
shall
implement
implement equivalent
equivalent measures
measures thatthat ensure
ensure aa level
level of
of safety
safety
greater
greater than
than or
or equal
equal toto the
the level
level provided
provided by by the
theASME
ASME Codes.
Codes.
Pressure Systems Hazard Avoidance
••Goal
Goal –– avoid
avoid hazards
hazards
associated
associated with
with pressure
pressure
systems
systems
Key Hazard Avoidance Techniques
•• design,
design,fabricate,
fabricate,test
testaccording
accordingto
tochapter
chapter

•• never
neverexceed
exceedrated
rated capacity
capacity

•• use
useonly
onlyfor
fordesigned
designedpurpose
purpose

•• do
donot
notmodify
modify without
withoutauthorization
authorization

•• routine
routineinspections
inspections

•• report
reportdamage
damageor
ordefects
defects

•• do
donot
notapply
applyheat
heatunless
unlessspecifically
specificallyauthorized
authorized
Key People – Roles and Responsibilities

Design
DesignAuthority
Authority
ESH&Q
ESH&Q Division
Division
Division
Division Heads
Heads
Facilities
Facilities Manager
Manager
Pressure
Pressure Systems
Systems Committee
Committee
Everyone
Everyone at at JLab
JLab
Key People – Roles and Responsibilities

Design
Design Authority Qualifications
Design Authority Qualifications
Authority
Design Authority
Design Authority
•• 44yr.
yr.degree
degree in
in•engineering
engineering or physics,
orCode
physics, at
atleast
least55
Ensure ASME compliance
ESH&Q
ESH&Q Division
Division
years
yearsexperience in
indesign
experience according toof
design of related
JLabrelated pressure
pressure
policy
Division
Division Heads
Heads systems
systemsand
andapproval
approval by
bydivision
division head
head
• Where ASME Codes cannot be applied,
or
or
Facilities
Facilities Manager
Manager ensure equivalent level of safety
•• PE
PEand
andexperience
experience in
indesign
design of
ofrelated
related pressure
pressure per
Pressure Systems
Pressure Systems • Follow JLab policy and procedures
systems
systemsand
andapproval
approval by
bydivision head
divisionWelding
head and Brazing
Committee the ES&H Manual
Committee or
or Program Supplement
Everyone
Everyone at at•JLab
•JLab
approval
approvalof
ofJLab
JLab Engineering
Engineering
• Ensure Manager
Manager system
proper pressure
documentation per ES&H Chapter 6151,
Appendix T-1
Key People – Roles and Responsibilities

Design
DesignAuthority
Authority
ESH&Q
ESH&Q Division
ESH&Q Division
Division
Division
Division Heads
Heads • Manage JLab Welding and Brazing Program
Facilities
Facilities Manager
Manager • Supervise code inspector
Pressure
Pressure Systems
Systems • Provide inspection services
Committee
Committee • Monitor certifications for examiners, welders
Everyone and inspectors
Everyone at at JLab
JLab
Key People – Roles and Responsibilities

Design
DesignAuthority
Authority
ESH&Q
ESH&Q Division
Division Division Heads
Division
Division Heads
Heads • Designate Design Authorities
Facilities
Facilities Manager
Manager
• Verify organization’s adherence to
Pressure
Pressure Systems
Systems JLab’s Welding and Brazing program
Committee
Committee • Verify recordkeeping complies with
Everyone
Everyone at at JLab
JLab Chapter 6151
Key People – Roles and Responsibilities

Design
DesignAuthority
Authority
ESH&Q
ESH&Q Division
Division Facilities Manager
Division
Division Heads
Heads
• Coordinate and maintain inspection reports
Facilities
Facilities Manager
Manager for all pressure vessels
Pressure
Pressure Systems
Systems
Committee • Under direction of DA, coordinate
Committee
repair/modification of stamped pressure
Everyone
Everyone at at JLab
JLab vessels
Key People – Roles and Responsibilities

Design
DesignAuthority
Authority Pressure Systems Committee
ESH&Q
ESH&Q Division
Division
Division • Develop and maintain pressure system
Division Heads
Heads
program
Facilities
Facilities Manager
Manager • Maintain list of Design Authorities
Pressure
Pressure Systems
Systems • Act as final JLab authority for non-code
Committee
Committee qualified design elements
Everyone
Everyone at at JLab
JLab • Document decisions in pressure systems
project folders
Key People – Roles and Responsibilities

Design
DesignAuthority
Authority
Everyone at JLab
ESH&Q
ESH&Q Division
Division • Refer pressure systems questions to
Division Design Authority or the PS Committee
Division Heads
Heads
• Before working on physical plant
Facilities
Facilities Manager
Manager pressure systems, consult Maintenance
Pressure
Pressure Systems
Systems Services Manager
Committee
Committee • Alert line management if:
Everyone
Everyone at at JLab
JLab • A pressure system does not conform
to JLab pressure system program
• A pressure system or associated
equipment is unsafe
Pressure Systems Program Summary

–– Design
Design
–– Purchasing
Purchasing
–– Fabrication
Fabrication
–– Installation
Installation and
and
Testing
Testing
–– Inspection
Inspection
–– Repair/Modification
Repair/Modification
Pressure Systems Program Summary

The
The Pressure
Pressure Systems
Systems Program
Program
employs
employs aa
–– Design
Design Risk-based
Risk-based Graded
GradedApproach
Approach
–– Purchasing
Purchasing Accommodations
Accommodationsare areincluded
includedin
in
–– Fabrication
Fabrication the
thePressure
PressureSystems
SystemsProgram
Program
to
tohandle
handle
–– Installation
Installation and
and Pressure
PressureSystems
Systems with
withlow
low complexity
complexity
(commercially
(commercially available
availabletanks)
Testing
Testing and
tanks)
and
–– Inspection
Inspection Low
Low Hazard
HazardPressure
PressureSystems
Systems
–– Repair/Modification
Repair/Modification The
TheDesign
DesignAuthority
Authority
isisresponsible
responsiblefor
for minimum
minimum
documentation
documentationrequirements
requirementsfor
for
these
thesesystems
systems
Pressure Systems Program Summary

–– Design
Design Design
Design
–– Purchasing
Purchasing ••Initiate
InitiateaaProject
ProjectFolder
Folder&&
Checklist
Checklistwithin
withinDocuShare
DocuShare
–– Fabrication
Fabrication ••Define
Definedesign
designcriteria
criteriaand
and
–– Installation
Installation and
and applicable
applicableCodes
Codes
••Complete
Completedesign
designcalcs,
Testing
Testing calcs,
dwgs
dwgsandandspecs
specsper
per Code
Code
–– Inspection
Inspection ••Conduct
Conducttechnical,
technical,peer
peer
–– Repair/Modification and/or
and/ordesign
designreviews
reviews
Repair/Modification ••Store
Storedocumentation
documentationin in
Project
ProjectFolder
Folder
Pressure Systems Program Summary

–– Design
Design Purchasing
Purchasing
–– Purchasing
Purchasing ••DA
DAissues
issuesStatement
Statementof of
Work
Workdefining
definingspecific
specificCode
Code
–– Fabrication
Fabrication QA
QArequirements
requirements
–– Installation
Installation and
and ••Follow
Follow JLab
JLab Purchasing
Purchasing
process
process (highlight
(highlightCode
Testing
Testing requirements
Code
requirementsas asrequired)
required)
–– Inspection
Inspection ••SOTR
SOTR verifies
verifiesreceipt
receipt
–– Repair/Modification inspection
inspection(compliance
(compliancewith with
Repair/Modification design
designdocs,
docs,proper
proper
markings,
markings,MDRs,
MDRs,etc)
etc)
••Store
Storedocumentation
documentationin in
Project
ProjectFolder
Folder
Pressure Systems Program Summary

–– Design
Design Fabrication
Fabrication
–– Purchasing ••DA
DAdevelops
develops fabrication
fabrication
Purchasing plan
plan
–– Fabrication
Fabrication ••Materials
Materials for
for pressure
pressure
–– Installation system
systemfabrication
fabricationclearly
clearly
Installation and
and marked
marked
Testing
Testing ••Welding
Weldingandandinspection
inspection
–– Inspection performed
performedperperWelding
Weldingandand
Inspection Brazing
BrazingSupplement
Supplement
–– Repair/Modification
Repair/Modification ••Store
Storedocumentation
documentationin in
Project
ProjectFolder
Folder
Pressure Systems Program Summary

–– Design Installation
Installation and
and Test
Test
Design •• Installation
Installationperformed
performedby by
–– Purchasing
Purchasing qualified
qualified personnel
personnel
–– Fabrication •• Pressure
Pressuretesttestmust
mustbe be
Fabrication conducted
conducted
–– Installation
Installation and
and •• Store
Storedocumentation
documentationin in
Testing Project
ProjectFolder
Folder
Testing
•• QA
QAshall
shallperform
performfinal
final
–– Inspection
Inspection safety
safetywalk
walk through
throughbefore
before
–– Repair/Modification operation
operationand andsign-off
sign-off
Repair/Modification
Pressure Systems Program Summary

–– Design Inspection
Inspection (post
(post operation)
operation)
Design •• Pressure
Pressurevessels
vesselsinspected
inspected
–– Purchasing
Purchasing per
perCode
Codeof ofVA
VA
–– Fabrication •• Facilities
FacilitiesManager
Managerisis
Fabrication responsible
responsiblefor
forinspections
inspections
–– Installation
Installation and
and and
andmaintaining
maintainingrecords
records
Testing
Testing
–– Inspection
Inspection
–– Repair/Modification
Repair/Modification
Pressure Systems Program Summary

Repair/Modification
Repair/Modification
–– Design ••Must
Mustbebecompleted
completedunder
Design direction
under
directionof
ofaaDesign
DesignAuthority
Authority
–– Purchasing
Purchasing ••Maintenance
Maintenancewithout
withoutwelding
welding
–– Fabrication performed
performed bybycompetent
competent
Fabrication technical
technicalstaff
staff
–– Installation
Installation and
and ••Repairs/modifications
Repairs/modifications to tostamped
stamped
vessels
vesselscoordinated
coordinatedby byFacilities
Facilities
Testing
Testing Manager
Manager
–– Inspection
Inspection ••Documentation
Documentationfollows
followsAppendix
Appendix
T1
T1requirements
requirements
–– Repair/Modification
Repair/Modification
What We Want You to Remember
•• Pressure
Pressuresystem
systemsafety
safetyapplies
appliesto
toall
all
What We Want You To Remember
•• Pressure
Pressuresystem
systemsafety
safetyapplies
appliesto
toall
all
•• Goal
Goal==Avoid
Avoidhazards
hazards
What We Want You to Remember
•• Pressure
Pressuresystem
systemsafety
safetyapplies
appliesto
toall
all
•• Goal
Goal==Avoid
Avoidhazards
hazards
•• Pressure
PressureSystem
Systemdefinition
definition
Pressure System :
Any container that holds a liquid or gas under internal
(positive) or external (negative or vacuum) pressure
different than atmospheric pressure, regardless of the
magnitude of the pressure.
• Pressure and vacuum systems possess potentially lethal
hazards
• Examples of pressure systems include:
• gas systems for experimental detectors such as drift
chambers even if the gas pressure is low
• vacuum chambers
• gas and liquid target systems
• cryogenic and compressed gas dewars and cylinders
• Vacuum systems can be especially hazardous when
backfilling or purging
What We Want You To Remember
•• Pressure
Pressuresystem
systemsafety
safetyapplies
appliesto
toall
all
•• Goal
Goal==Avoid
Avoidhazards
hazards
•• Pressure
PressureSystem
Systemdefinition
definition
What We Want You To Remember
•• Pressure
Pressuresystem
systemsafety
safety applies
applies to
toall
all
•• Goal
Goal==Avoid
Avoidhazards
hazards
•• Pressure
PressureSystem
Systemdefinition
definition
•• ES&H
ES&H6151
6151andandrelated
relatedsupplements
supplements
define
definethe
therequirements
requirementsfor fordesign,
design,
purchasing,
purchasing,fabrication,
fabrication,installation,
installation,
operation,
operation,maintenance,
maintenance,repair
repair
What We Want You To Remember
•• Pressure
Pressuresystem
systemsafety
safetyapplies
appliesto
toall
all
•• Goal
Goal==Avoid
Avoidhazards
hazards
•• Pressure
PressureSystem
Systemdefinition
definition
•• ES&H
ES&H6151
6151defines
definesthe
the new
new
requirements
requirements for
for design,
design,purchasing,
purchasing,
fabrication,
fabrication,installation,
installation,operation,
operation,
maintenance,
maintenance,repair
repair
•• General
GeneralJLab
JLabStaff
Staffresponsibilities
responsibilities
and
andDesign
DesignAuthority
Authorityresponsibilities
responsibilities
What We Want You To Remember
General
GeneralJLab
JLabStaff
Staff Design
DesignAuthority
Authority
•• Must ••Must
Mustapply
applythe
theJLab
JLabPressure
PressureSystems
Systems
Mustbe beable
abletotorecognize
recognizeaapressure
pressure policy
system
system policyto
topressure
pressuresystem
systemdesigns,
designs,
repairs and modifications
repairs and modifications
•• Understand
Understandthatthatvacuum
vacuumsystems
systemsareare ••Determines
Determineshazard
hazardlevel
levelof
ofaapressure
pressure
pressure systems
pressure systems system;
system;employs
employsgraded
gradedapproach.
approach.
••Interprets
InterpretsASME
ASMEcodescodesandandapplies
appliesasas
•• Alert
Alertline
linemanagement
managementwhenwhenrepairs
repairs appropriate
or modifications are needed. Can appropriate
or modifications are needed. Can ••Ensures
Ensuresequivalent
equivalentprotection
protectionwhere
where
perform
performthose
thoseafter
afterapproval
approvalfrom
fromaa ASME
DA ASME codes cannot be directlyapplied;
codes cannot be directly applied;
DA conducts
conductsPeer
PeerReviews
Reviews
•• Can ••Establishes
Establishesdesign
designrequirements
requirementsand
Canperform
performdesign
designwork
work and
(calculations, technical adequacy of the design
(calculations, drawings,etc.)
drawings, etc.)but
butmust
must technical adequacy of the design
••Obtains
have
haveDA DAsignoff
signoff Obtainstechnical
technicalreviews
reviewsof ofdesign
design
documentation
documentation
•• Understand
Understandthat thatthe
thePressure ••Authorizes
Pressure Authorizesrepairs
repairsorormodifications
modificationstoto
System
System Safety Programis
Safety Program isin
in pressure systems
pressure systems
revision
revision and will be reissuedwithin
and will be reissued within ••Performs
the Performstechnical
technicalreviews
reviewsofofother
otherDAs
DAs
thenext
next1212months
months pressure systems
pressure systems
••Design
DesignAuthority
Authoritymaymaydelegate
delegatedesign
design
work
workbut
butnot
nottheir
theirresponsibilities
responsibilities
NEW: PS WEBSITE

http://www.jlab.org/eng/pressure_systems/index.html
What We Want You To Remember
•• Pressure
Pressuresystem
systemsafety
safetyapplies
appliesto
toall
all
•• Goal
Goal==Avoid
Avoidhazards
hazards
•• Pressure
PressureSystem
Systemdefinition
definition
•• ES&H
ES&H6151
6151defines
definesthe
the new
new
requirements
requirements for
for design,
design,purchasing,
purchasing,
fabrication,
fabrication,installation,
installation,operation,
operation,
maintenance,
maintenance,repair
repair
•• General
GeneralJLab
JLabStaff
Staffresponsibilities
responsibilities
and
andDesign
DesignAuthority
AuthorityResponsibilities
Responsibilities
•• Pressure
PressureSystems
SystemsCommittee
Committeeisis
available
available to
tohelp
help
Pressure Systems Committee
Ron Bartek, Kelly Dixon, Bert Manzlak,
Dave Meekins, Will Oren,
Tim Whitlatch, Gayle Coleman

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