COSMETIC MANUFACTURING UNIT

[EIRI/EDPR/3857] J.C.: 1967

INTRODUCTION

Throughout the ages, in man's eternal quest for beautification, he has sun the
gamut of fashion so that it often appears that the exact opposite of the natural
condition is the most ardently desired. Not long age, George Bernard Shaw put it
thusly "The people who get on it in this world ate the people who get up and look
for the circumstances they want and if they can't find them make them'.

Herbal cosmetics in the simple form are the cosmetics which are made ayurvedic
base with adding some ayurvedic or medical compounds which contribute some
additional specific properties to the herbal cosmetics. Herbal cosmetics include
herbal hair oil, herbal shampoos. Herbal tooth paste, herbal tooth powder and
herbal face cream.

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 CONTENTS

INTRODUCTION
USES & APPLICATIONS
HAIR DARKNESS OIL
HAIR DYE POWDER
HAIR TONIC
SHAMPOO
CREAMS
PROPERTIES
HENNA POWDER
B.I.S. SPECIFICATION
MARKET POSITION OF COSMETICS IN INDIA
COSMETICS MARKET IN INDIA
SIZE AND GROWTH TRENDS IN THE DOMESTIC INDUSTRY
INDIAN BPC MARKET SIZE (%) BY CATEGORY
INDUSTRY LANDSCAPE BY MARKET SEGMENT
GEOGRAPHICAL SEGMENTATION
FACTORS EXPECTED TO DRIVE THE RURAL MARKET
DISTRIBUTION CHANNELS AND MARKETING
FACTORS DRIVING CHEMIST CHANNEL GROWTH
TRENDS THAT ARE SHAPING THE INDIAN BEAUTY
AND PERSONAL CARE MARKET
INDIAN OPPORTUNITIES
REGULATIONS, STANDARDS, CUSTOMS AND TARIFFS
GLOBAL MARKET POSITION OF COSMETICS INDUSTRY
EXPANSION OF COSMETICS INDUSTRY
FACTORS CONTRIBUTING TO THE GROWTH OF THE COSMETICS MARKET
DIVISION OF THE MARKET BY GEOGRAPHIC ZONE
DIVISION OF THE MARKET BY PRODUCT CATEGORY
MAJOR WORLDWIDE COMPANIES IN TERMS OF SALES
(IN BILLIONS OF USD)
FOCUS ON THE COSMETICS MARKET
PRESENT MANUFACTURERS OF COSMETIC & TOILETERIES
MANUFACTURING PROCESS AND FORMULATION OF COSMETICS
FORMULATION AND PROCESS OF SHAMPOO
FORMULATION (CLEAR LIQUID SHAMPOO)
FORMULATION (LIQUID CREAM SHAMPOO)
FORMULATION (CREAM SHAMPOO)
FORMULATION (GEL SHAMPOO)

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MANUFACTURING PROCESS OF SHAMPOO
FORMULATION OF CREAM
FORMULATION OF COLD CREAM
FORMULATION OF TALCUM POWDER
FORMULATION OF NAIL LACQUER
FORMULATION OF LOTION
FORMULATION OF HAND SANITIZER (ISOPROPANOL BASED)
(75% TOPICAL SOLUTION)
OTHERS FORMULATION OF COSMETICS
FORMULATION OF HAIR TONIC
FORMULAS FOR HERBAL SHAMPOOS
FORMULAS FOR DRY SHAMPOOS
HERBAL SHAMPOO POWDER
FORMULATION
HERBAL FACE PACK
FORMULATION-1
FORMULATIONS-2
PROCESS FLOW SHEET OF HERBAL SHAMPOO
HERBAL TOOTH PASTE
EXTRACTED FLAVOUR FOR HERBAL TOOTH PASTE
EACH 15 GM. OF TOOTH PASTE CONSISTS:
HERBAL TOOTH POWDER
HERBAL HENNA:
HERBAL/EARTH BASED SYSTEM FOR FACE PACKS AND MASKS
(A) ALL PURPOSE MASK:-
(B) FACE PACK FOR DRY SKIN:-
(C) FACE PACK FOR GREASY SKIN:-
PROCESS FLOW SHEET FOR HERBAL TOOTHPOWDER
1. HERBAL TOOTH PASTE
2. HERBAL TOOTHPOWDER
PROCESS FLOW DIAGRAM OF HERBAL TOOTHPASTE
FORMULATION FOR HERBAL\AYURVEDUC HAIR OIL
FORMULATION FOR PERFUMES
1. WHITE ROSE PERFUME FOR HAIR OILS:
2. CORONATION PERFUME FOR HAIR OILS
3. BUCKE PERFUME FOR `HAIR OILS'
4. ROSE TYPE PERFUME FOR HAIR OIL
5. LAVENDER PERFUME FOR HAIR OILS
HERBAL BLACK HAIR DYE POWDER
FORMULATION
METHOD OF MANUFACTURE OF DYE POWDER
MANUFACTURING FLOW SHEET FOR HAIR DYE POWDER
HERBAL CREAM (COMFREY CREAM)
MANUFACTURING PROCES IN DETAILS

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FORMULATION OF MOISTURIZER
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
RAW MATERIALS SUPPLIERS ADDRESESS
SUPPLIERS OF BORAX
SUPPLIERS OF SODIUM CARBONATE POWDER
SUPPLIERS OF CHEMICALS
SUPPLIERS OF AMMONIUM CARBONATE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF MIXER
SUPPLIERS OF REACTION KETTLE
SUPPLIERS OF STORAGE TANK & PRESSURE VESSELS
SUPPLIERS OF TRAY DRYER
SUPPLIERS OF GRINDER
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF PULVERISER/GRINDER
SUPPLIERS OF CRUSHERS
SUPPLIERS OF BOTTLE FILLING MACHINES
SUPPLIERS OF BOTTLE SEALING MACHINE
SUPPLIERS OF LABORATORY TESTING EQUIPMENTS

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APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

COST ESTIMATION

Plant Capacity 500 Kg/Day

Land & Building (3000 sq.ft.) Rented
Plant & Machinery Rs. 37 Lac
Working Capital for 2 Months Rs. 42 Lac
Total Capital Investment Rs. 84 Lac
Rate of Return 29%
Break Even Point 76%

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