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Regulators 95B - PDF
Regulators 95B - PDF
W7520 W7512
Introduction
range is from 2 to 30 psig (0,14 to 2,1 bar) with three
different springs available. The Type 95BL is available
Scope of Manual in a 1/2-inch (DN 15) body size with NPT screwed end
This manual provides instructions for installation, connections and 3/8-inch (9,5 mm) orifice.
startup, maintenance, and a parts list for the 95B Type 95BH—Basically same as the Type 95BL, but
Series pressure reducing regulators. Instructions and permits higher reduced pressure ranges from 15 to 150
parts lists for other equipment used with these psig (1,0 to 10,3 bar) for the 1/2, 3/4 and 1-inch (DN
regulators are found in separate manuals. 15, 20, and 25) body sizes. Also available in 1-1/2
and 2-inch (DN 40 and 50) body sizes to give reduced
Product Description pressure ranges from 5 to 150 psig (0,34 to 10,3 bar).
06/99
95B Series
Specifications
2
95B Series
Table 1. Outlet Pressure Ranges(1)
SPRING WIRE SPRING FREE
BODY SIZE, OUTLET PRESSURE RANGE,
TYPE SPRING COLOR SPRING PART NUMBER DIAMETER, LENGTH,
INCHES (DN) PSIG (bar)
INCHES (mm) INCHES (mm)
2 to 6 (0,14 to 0,41) Yellow 1E395627022 0.207 (5,26) 2.50 (63,5)
95BL 1/2 (15) 5 to 15 (0,34 to 1,0) Green 1D745527142 0.234 (5,94) 2.62 (66,5)
13 to 30 (0,90 to 2,1) Red 1E395727192 0.281 (7,13) 2.44 (62,0)
15 to 30 (1,0 to 2,1) Yellow 1E395627022 0.207 (5,26) 2.50 (63,5)
1/2 (15) 25 to 75 (1,7 to 5,2) Green 1E745527142 0.234 (5,94) 2.62 (66,5)
70 to 150 (4,8 to 10,3) Red 1E395727192 0.281 (7,13) 2.44 (62,0)
3/4 (20) 15 to 30 (1,0 to 2,1) Yellow 1E398927022 0.306 (7,77) 4.09 (104)
and 25 to 75 (1,7 to 5,2) Green 1E399027142 0.343 (8.71) 4.09 (104)
95BH
1 (25) 70 to 150 (4,8 to 10,3) Red 1E395727192 0.281 (7,13) 2.44 (62,0)
5 to 80 (0,34 to 5,5) Light blue 1E795327082 0.531 (13,5) 6.50 (166)
1-1/2 (40)
60 to 120 (4,1 to 8,3) Light gray 1E795427082 0.562 (14,3) 6.50 (166)
and
100 to 140 (6,9 to 9,7) Yellow 1E793327082 0.593 (15,1) 6.50 (166)
2 (50)
120 to 150 (8,3 to 10,3) Black 1P788827082 0.656 (16,7) 6.50 (166)
1. All springs can be backed off to 0 psig (0 bar).
Table 2. Special Control Spring Part Numbers for Corrosive and Other Severe Applications(1)
SPRING FREE
BODY SIZE, OUTLET PRESSURE RANGE, SPRING WIRE DIAMETER,
TYPE SPRING PART NUMBER LENGTH
INCHES (DN) PSIG (bar) INCHES (mm)
INCHES (mm)
2 to 6 (0,14 to 0,41) 1E3956X0012 0.207 (5,26) 2.50 (63,5)
95BL 1/2 (15) 5 to 15 (0,34 to 1,0) 1N642838992 0.243 (6,17) 2.50 (63,5)
13 to 30 (0,90 to 2,1) 17B2495X012 0.294 (7,47) 2.55 (64,7)
15 to 30 (1,0 to 2,1) 1E3956X0012 0.207 (5,26) 2.50 (63,5)
1/2 (15) 25 to 75 (1,7 to 5,2) 1N642838992 0.243 (6,17) 2.50 (63,5)
70 to 150 (4,8 to 10,3) 17B2495X012 0.294 (7,47) 2.55 (64,7)
3/4 (20) 15 to 30 (1,0 to 2,1) 1E3989X0012 0.306 (7,77) 4.00 (102)
and 25 to 75 (1,7 to 5,2) 1K762537022 0.375 (9,53) 3.88 (98,5)
95BH 1 (25) 70 to 150 (4,8 to 10,3) 11A8269X012 0.437 (11,1) 4.00 (102)
5 to 80 (0,34 to 5,5) 14B1802X012 0.531 (13,5) 6.50 (166)
1-1/2 (40) 60 to 120 (4,1 to 8,3) --- --- ---
and
2 (50) 100 to 140 (6,9 to 9,7) --- --- ---
120 to 150 (8,3 to 10,3) --- --- ---
1. All springs can be backed off to 0 psig (0 bar).
desired, but be sure flow through the body is in the A program of regular inspection of the vent opening
direction indicated by the arrow cast on the body. should be established to see that it has not become
plugged by foreign material. On some installations,
Note such as in areas of heavy snowfall, it may be neces-
sary to install the regulator beneath a protective hood.
It is important that the regulator be If other protection is provided from the elements, the
installed so that the vent hole in the vent should be pointing or sloping down sufficiently to
spring case is unobstructed at all times. allow any condensate to drain. Also check the regula-
tor periodically for external or internal corrosion.
On indoor installations, the vent should be piped out- On the 95B Series bronze body regulators (all sizes),
side the building. Remove the vent from the regulator
the spring case vent is tapped so a vent line can be
and connect vent piping from that connection to the
connected to provide venting to a remote location. On
outdoors. Vent piping should be as large in diameter as
the 95B Series cast iron body regulators the vent is a
practical, be as short as possible, and have a mini-
1/8-inch drilled hole. The exposed end of the vent pipe
mum number of bends and elbows. Install a weather
should be protected with a weather and insect
and insect resistant vent assembly on the outside end
resistant vent assembly.
of the pipe, such as a Fisher Type Y602. The same
installation precautions apply to vent assemblies as All vents and remote vent lines should be checked
the integral regulator vents described previously. periodically to ensure that they are unobstructed.
3
95B Series
Overpressure Protection released through the bleed valve, since the 95B
Series regulator opens in response to the decreased
As is the case with most regulators, the Type 95BL outlet pressure.
regulator has an outlet pressure rating lower than the
inlet pressure rating. The Type 95BH regulator has the
same inlet and outlet pressure rating. The Maintenance
recommended pressure limitations are stamped on the
regulator nameplate. Some type of overpressure
protection is needed if the actual inlet pressure
exceeds the maximum operating outlet pressure rating. To avoid personal injury, property dam-
Overpressure protection should also be provided if the age, or equipment damage caused by
regulator inlet pressure is greater than the safe working sudden release of pressure or explosion
pressure of downstream equipment. of accumulated gas, do not attempt any
maintenance or disassembly without first
Regulator operation below the maximum pressure
isolating the regulator from system
limitations does not preclude the possibility of damage pressure and relieving all internal pres-
from external sources or from debris in the line. The sure from the regulator.
regulator should be inspected for damage after any
overpressure condition as stated on the nameplate. Due to normal wear that may occur, parts must be
periodically inspected and replaced if necessary. The
frequency of inspection depends on the severity of
Startup service conditions. This section includes instructions
for disassembly and replacement of parts. All key
The regulator is set at the factory for the setpoint
specified on the order, so no initial adjustment should numbers refer to figures 2, 3, and 4.
be required to give the desired results. With proper 1. Unscrew the valve plug guide (key 5) from the
installation completed and relief valves properly body (key 1). The inner valve spring (key 10) and the
adjusted, slowly open the upstream and downstream valve plug/disk holder assembly (key 4) will normally
shutoff valves. come out of the body along with the valve plug guide.
On 1-1/2 or 2-inch (DN 40 or 50) units, the stem (key
6, figure 4) will also come out of the regulator body.
Adjustment
2. Inspect the seating surface of the valve plug/disk
The factory setting of the regulator can be varied within holder assembly, being sure that the composition
the pressure range stamped on the nameplate. To surface (or polished steel surface) is not damaged.
change the outlet pressure, loosen the locknut (key 17, Replace if damage is noted.
figure 2, 3, or 4) and turn the adjusting screw (key 15,
figure 2, 3, or 4) clockwise to increase outlet pressure, 3. Inspect the seating edge of the orifice (key 3). If
or counterclockwise to decrease it. Monitor the outlet damage is noted, unscrew the orifice from the body
pressure with a test gauge during the adjustment. and replace it with a new part. Tighten to proper torque
Tighten the locknut to maintain the desired setting. per table 3. Assemble the regulator in the reverse of
the above steps. When installing the valve plug guide
All regulator springs can be backed off to provide zero (key 5) coat the threads and seating surface with
outlet. Recommended outlet pressure ranges available, sealant to ensure an adequate metal-to-metal seal.
maximum inlet pressures and temperatures, maximum Reassemble and tighten to proper torque per table 3.
emergency outlet pressures, and color codes of the
respective springs are shown in the Specifications. 4. If diaphragm damage is suspected, or to inspect
the diaphragm or other internal parts, loosen the
locknut (key 17) and turn the adjusting screw
Shutdown (key 15) to remove all spring compression.
Close the upstream shutoff valve. Close downstream Steps 5 and 6 apply to the Type 95BL regulators and
shutoff valve. Open bleed valve between the regulator 1/2, 3/4, and 1-inch (DN 15, 20, and 25) Type 95BH
and the downstream shutoff valve. Without changing regulators. If the unit being disassembled is a 1-1/2 or
regulator spring adjustment, all pressure between the 2-inch (DN 40 or 50) Type 95BH regulator, proceed to
upstream and downstream shutoff valves will be steps 7 and 8.
4
95B Series
Table 3. Torque Specifications
BODY SIZE SPRING CASE ORIFICE PLUG GUIDE
INCHES (DN) FOOT-POUNDS (N•m) FOOT-POUNDS (N•m) FOOT-POUNDS (N•m)
1/2 (15) 10 - 14 (14 - 19) 29 - 35 (39 - 48) 70 - 90 (95 - 122)
3/4 (20), 1 (25) 24 - 30 (33 - 41) 33 - 42 (45 - 57) 130 - 160 (176 - 217)
1-1/2 (40), 2 (50) 40 - 50 (54 - 68) 140 - 170 (190 - 230) 170 - 200 (230 - 271)
5. Remove the diaphragm case cap screws (key 16) When ordering replacement parts, reference the key
and lift off the spring case (key 2). Remove the upper number of each needed part as found in the
spring seat (key 9) and regulator spring (key 11). On following parts list. Separate kits containing all
1/2, 3/4, and 1-inch (DN 15, 20 and 25) Type 95BH recommended spare parts are available.
regulators only, remove the lower spring seat (key 8).
On Type 95BL regulators, remove the diaphragm head
assembly (key 21). Parts List
Key Description Part Number
6. Remove the diaphragm(s) and examine for
damage. Replace if damage is noted. Note that if the Parts Kit (Included are keys 3, 4, 10, 12, and 19)
Type 95BL
diaphragm is metal, two diaphragms should be used. Composition Trim, Nitrile and Brass R95LX000022
Metal Trim, 400 Series Stainless steel R95LX000052
7. Remove the diaphragm head assembly. It can be Type 95BH
disassembled for inspection of the diaphragm Composition Trim, Nitrile and Brass
(key 12) and two small diaphragm gaskets (key 47) or 1/2-inch (DN 15) Body R95HX000022
3/4 and 1-inch (DN 20 and 25) Body R95HX000032
O-ring (key 45). Remove the locknut (key 31) from the Metal Trim, 400 Series Stainless steel
pusher post (key 30) and separate the assembly. An 1/2-inch (DN 15) Body R95HX000062
O-ring is used to seal around the pusher post if a 3/4 and 1-inch (DN 20 and 25) Body R95HX000072
1-1/2 and 2-inch (DN 40 and 50) Body
composition diaphragm is used, and the gaskets are (also includes keys 45 and 47) R95HX000082
used with stainless steel diaphragms. 1 Body
Type 95BL, 1/2-inch body 48B3483X012
8. With diaphragm(s) removed, check to be sure the Type 95BH
1/2-inch body 38B3480X012
pressure registration hole (pitot tube, key 20 in
3/4-inch body 38B3485X012
3/4-inch (DN 20) and larger sizes) is completely open 1-inch body 38B3486X012
and free of all obstructions. 1-1/2-inch body 48B3491X012
2-inch body 48B3492X012
9. If the unit has stainless steel diaphragms, replace 2 Spring case
Type 95BL, 1/2-inch body 38B3471X012
the large diaphragm gasket (key 19). Install both Type 95BH
diaphragms with their raised preformed centers facing 1/2-inch body 38B3470X012
toward the spring case. 3/4 and 1-inch bodies 38B3475X012
1-1/2 and 2-inch bodies 38B3473X012
10. Reassemble in the reverse of the above 3* Orifice
Metal to Metal Seat
procedures. Lubricate the upper spring seat and the S41600 Stainless steel trim
exposed threads of the adjusting screw with lubricant. 1/2-inch body 1E395046172
3/4 and 1-inch bodies 1E398046172
Before tightening cap screw (key 16), install the adjusting 1-1/2 and 2-inch bodies 2P787046172
S31600 Stainless steel trim
screw and turn it down so the diaphragm slack is obtain- 1/2-inch body 1E395035072
ed. This properly positions the diaphragm to permit full 3/4 and 1-inch bodies 1E398035072
travel of the valve plug. Tighten diaphragm cap screws 1-1/2 and 2-inch bodies 2P787035072
Monel Trim
per table 3. Complete reassembly procedures and turn the 1/2-inch body 1E395046222
adjusting screw to produce the desired outlet pressure. 3/4 and 1-inch bodies 1E398046222
Tighten the locknut to maintain the desired setting. 1-1/2 and 2-inch bodies 2P7870X00A2
Composition Seat
Brass Trim
1/2-inch body 1E396214012
Parts Ordering 3/4 and 1-inch bodies 1E399514012
1-1/2 and 2-inch bodies 1P7860X0012
When corresponding with your Fisher Sales Office or S31600 Stainless steel Trim
1/2-inch body 1E396235072
Sales Representative about this equipment, always 3/4 and 1-inch bodies 1E399535072
reference the equipment serial number or FS number 1-1/2 and 2-inch bodies 2P7860X00A2
that can be found on the nameplate. 4* Valve Plug/Disk Holder Assembly See table 4
5
95B Series
Table 4. Valve Plug/Disk Assembly (key 4)
PART NAME MATERIAL BODY SIZE, INCHES (DN) PART NUMBER
1/2 (15) 1E395042172
S41600 Stainless steel 3/4 (20), 1 (25) 1E398146172
1-1/2 (40), 2 (50) 1U403746172
1/2 (15) 1E395035072
Valve Plug
S31600 Stainless steel 3/4 (20), 1 (25) 1E398135072
(Metal seat)
1-1/2 (40), 2 (50) 1U4037X0012
1/2 (15) 1E395046222
Monel 3/4 (20), 1 (25) 1E398146222
1-1/2 (40), 2 (50) 1U4037X0052
1/2 (15) 1E3963000A2
Brass with Neoprene (CR) 3/4 (20), 1 (25) 1E3996000A2
1-1/2 (40), 2 (50) 1U4039X0052
1/2 (15) 1E3963X0072
Disk Assembly
Brass with Fluoroelastomer (FKM) 3/4 (20), 1 (25) 1E3996X0072
(Composition seat)
1-1/2 (40), 2 (50) 1U4039X004
1/2 (15) 1E3963X0082
S31600 Stainless steel with
3/4 (20), 1 (25) 1E3996X0082
Fluoroelastomer (FKM)
1-1/2 (40), 2 (50) 1U4039X0102
6
95B Series
Table 5. Diaphragm (key 12), Diaphragm Gaskets (key 19), and O-Ring (key 45)
1-1/2-inch (DN 40) Neoprene (CR) 1P788102192 Nitrile O-ring (key 45) 1C7822X0032
and
Fluoroelastomer (FKM) for Fluoroelastomer O-ring
2-inch (DN 50) 11A1347X012 (2 required) 1C7822X0092
oxygen service (key 45)
7
95B Series
A7248 A7249
Figure 2. Type 95BL Assembly with Stainless Steel Trim Figure 3. Type 95BH, Sizes 1/2, 3/4, and 1-Inch
(DN 15, 20, and 25) Composition Trim
A7250 A7251
Figure 4. Type 95BH, Sizes 1-1/2 and 2-Inch (DN 40 and 50)
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©Fisher Controls International, Inc., 1999; All Rights Reserved
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