20140428023410535dbe2222e8a PDF

http://www.injectronix.
com
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Marks on Bosch Common Rail Injectors
1) Injector Part Number 0445110xxx = belong to CRI
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2) Injector Part Number 0 445 120 xxx = belong toCRIN
t r
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w w Serial Number
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Production Date
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IMA Code
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1
CRM-100 Common Rail Injector Measurement System
http://www.injectronix.com
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Bosch Common Rail Injector CRI 1-2.0-2.2
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x
1. Calibration shim,
on i
B42,ID3.0mm,
OD5.1mm, thickness
t r
1.0-2.0mm
ec
2. Spring
j
3. Calibration circlip, B37,
.i n
thickness 1.155-1.265mm
4. Armature
w
5. Spring
w
6. Clamp nut
w
7. Bush
8. Calibration shim, B31,
ID10.5mm, OD15.7mm,
m
thickness 1.2-1.3mm
.c o
9. Pin
10. Ball seat
ix
11. Ball
on
12. Valve barrel
r
13. Polymer seal ring
ec t
14. Washer
j
15. Valve plunger
n
.i
ID3.5mm, OD5.3mm,
w
thickness 0.9-1.9mm
w
17. Spring
w
18. Calibration spacer, B15,
thickness 8.3-8.7mm
19. Solenoid
m
20. O-ring
o
.c
ID19.0mm, OD23.5mm,
ix
on
22. Injector body
r
23. Dowel
t
24. Needle
ec
25. Nozzle
j
26. Nozzle nut
.i n
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w
2
m
CRI 1-2.0-2.2
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Shim B42
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Adjust Solenoid Spring Compression
on i
Task 6
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ec
Circlip B37
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Adjust Armature Total Lift
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Task 3
w w Shim B25
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Adjust Solenoid Air Gap
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Task 5
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Shim B31
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Adjust Armature Lift w/woElectronic Signal
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Task 4 & 7
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3
m
CRI 1-2.0-2.2
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Shim B14
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Adjust Needle Opening Pressure
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Task 2
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Nozzle Flow Block B15
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Adjust Needle Lift
ix
Task 1
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4
Bosch Common Rail Injector CRI 1-2.0-2.2

DGV Design (2nd Generation Nozzle Flow Block)
o m
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1. Calibration shim, B42, ID3.0mm,
i
OD5.1mm, thickness 1.0-2.0mm
on
2. Spring
t r
3. Calibration circlip, B37, thickness
ec
1.155-1.265mm
nj
4. Armature
.i
5. Spring
w w
6. Clamp nut
w
7. Bush
ID10.5mm, OD15.7mm,
m
thickness 1.2-1.3mm
.c o
9. Pin
ix
10. Ball seat
on
11. Ball
t r
12. Valve barrel
j ec
.i n
14. Washer
w
15. Valve plunger
w
w
17. Spring
m
18. Calibration spacer, B16,
o
.c
0.9-1.3mm
ix
19. Spring bush
on
20. Solenoid
t r
21. O-ring
e c
.inj
ID19.0mm, OD23.5mm,
w
23. Injector body
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24. Dowel
w
25. Needle
26. Nozzle
27. Nozzle nut
5
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CRI 1 - 2.0-2.2，DGV Design
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Shim B42
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Task 6
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Circlip B37
.i n
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Task 3
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Shim B25
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Task 5
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Shim B31
w
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Task 4 & 7
6
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CRI 1-2.0-2.2，DGV Design
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Shim B14
ec t
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Task 2
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w w Nozzle Flow Block B16
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Adjust Needle Lift
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Task 1
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7
m
Bosch Common Rail Injector CRI 2.1
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on
1. Solenoid
r
t
ec
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3. Bush
.i
4. O-ring
w w
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thickness 1.2-1.9mm
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ID19.0mm, OD23.5mm,
o
.c
7. Spring
ix
8. Armature
on
9. Anchor
t r
ec
10. Clamp nut
j
11. Ball seat
.i n
12. Ball
w
13. Valve barrel
w
w
15. Washer
16. Valve plunger
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17. Injector body
.c
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on
thickness 0.9-1.9mm
r
19. Spring
ec t
j
n
0.9-1.3mm
.i
21. Spring bush
w w
22. Needle
w
23. Nozzle
24. Nozzle nut
8
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CRI 2.1
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Shim B41
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Adjust Armature Lift with Electronic Signal
ec
Task 5
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Shim B40
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Task 4
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on
Shim B25
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Task 3
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w 9
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CRI 2.1
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on
Shim B14
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ec t
Task 2
.i nj
w w
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Adjust Needle Lift
Task 1
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10
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Bosch Common Rail Injector CRI 3A
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1. Solenoid
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OD5.1mm, thickness 1.0 –2.0mm
w
3. Spring
w
4. Spring seat
5. Shim
6. Armature
m
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x
0.9-1.12mmSpring
i
8. Clamp nut
on
9. Valve set
t r
ec
11. Washer
j
12. Injector body
.i n
w
14. Spring
w
15. Spring bush
w
16. Needle
17. Nozzle
m
18. Nozzle nut
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11
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CRI 3A
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Shim B42
w
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Task 4
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Shim B25
Adjust Solenoid Air Gap/Armature Lift
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Task 3 &5
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&
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12
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CRI 3A
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Shim B14
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Task 1
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No needle lift adjustment
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13
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Bosch Common Rail Injector CRI 3B
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1. Solenoid
ec
2. Spring
nj
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OD3.65mm, thickness 1.0 –
w
2.0mm
w
4. Pin
w
5. Shim
6. Armature
m
.c o
Spring
8. Clamp nut
ix
9. Valve set
on
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11. Washer
ec
12. Injector body
j
13. Spring
.i n
14. Spring bush
15. Needle
w
16. Nozzle
w
17. Nozzle nut
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14
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CRI 3B
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Shim B45
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Task 5
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Shim B25
ec t
Adjust Solenoid Air Gap/Armature Lift
j
Task 4
.i n
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15
m
CRI 3B
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No needle lift adjustment
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No needle opening pressure adjustment
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16
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Bosch Common Rail Injector CRIN 1
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1. Solenoid 13. Clamp nut
w
2. Solenoid nut 14. Pin
3. O-ring 15. Ball seat
4. Calibration shim, B13, ID2.3mm, 16. Ball
m
OD4.2mm, thickness 0.90 -1.90mm 17. Valve set
.c o
5. Spring 18. Polymer seal ring
x
6. Calibration circlip, B37, thickness 19. Washer
i
1.155-1.265mm 20. Injector body
on
7. Armature 21. Dowels
t r
8. Spring 22. Calibration shim, B14, ID3.5mm,
ec
9. Circlip OD5.3mm, thickness 0.9-1.9mm
j
10. Calibration shim, B11, ID19mm, hex 23. Spring
.i n
22mm, thickness 0.9 -1.5mm 24. Calibration spacer, B15, thickness
11. Anchor 8.3-8.7mm
w
12. Calibration shim, B12, ID18.0mm, 25. Nozzle
w
hex 22mm, thickness 0.9-1.5mm 26. Nozzle nut
w 17
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CRIN 1
ix
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Shim B13
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on
t r
Task 6
nj ec
.i
Circlip B37
w w
w
Task 3
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Shim B11
x
on i
Task 5
t r
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Shim B12
.i
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Task 4 & 7
w w
18
m
CRIN 1
.c o
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t r on
ec
Shim B14
nj
Adjust Needle Lift Pressure
.i
Task 2
w w
w Nozzle Flow Block B15
m
Adjust Needle Lift
.c o
Task 1
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19
m
Bosch Common Rail Injector CRIN 1 – DGV
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1. Solenoid 14. Pin
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2. Solenoid nut 15. Ball seat
3. O-ring 16. Ball
4. Calibration shim, B13, ID2.3mm, 17. Valve set
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OD4.2mm, thickness 0.90 -1.90mm 18. Polymer seal ring
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5. Spring 19. Washer
x
6. Calibration circlip, B37, thickness 20. Injector body
on i
1.155-1.265mm 21. Dowels
7. Armature 22. Calibration shim, B14, ID3.5mm,
t r
8. Spring OD5.3mm, thickness 0.9-1.9mm
ec
9. Circlip 23. Spring
j
10. Calibration shim, B11, ID19mm, hex 24. Calibration shim, B16, OD2.28mm,
.i n
22mm, thickness 0.9 -1.5mm thickness 0.9-1.3mm
w
11. Anchor 25. Spring bush
w
12. Calibration shim, B12, ID18.0mm, hex 26. Nozzle
w
22mm, thickness 0.9-1.5mm 27. Nozzle nut
13. Clamp nut
20
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CRIN 1 – DGV
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Shim B13
x .c
on i
Task 6
t r
j ec
Circlip B37
.i n
w
Task 3
w w
m
Shim B11
.c o
x
Task 5
on i
t r
ec
Shim B12
nj
.i
Task 4 & 7
w w
w 21
m
CRIN 1 – DGV
.c o
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t r on
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Shim B14
.i n
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Task 2
w w Nozzle Flow Block B16
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Adjust Needle Lift
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Task 1
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22
m
Bosch Common Rail Injector CRIN 2
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1.
w
Solenoid
.i 14. Polymer seal ring
w
2. O-ring 15. Washer
w
3. Solenoid nut 16. Calibration shim, B26, ID19.5mm,
4. Calibration shim, B13, ID2.3mm, OD22.8mm, thickness 0.90 -1.12mm
OD4.2mm, thickness 0.90 -1.90mm 17. Injector body
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5. Spring 18. Dowels
.c o
6. Pin 19. Calibration shim, B14, ID3.5mm,
x
7. Armature OD5.3mm, thickness 0.9-1.9mm
i
8. Spring 20. Spring
on
9. Calibration shim, B22, ID4.5mm, 21. Calibration spacer, B16, OD2.28mm,
t r
OD7.7mm, thickness 0.98-1.44mm thickness 0.9-1.3mm
ec
10. Clamp nut 22. Spring bush
j
11. Ball seat 23. Nozzle
.i n
12. Ball 24. Nozzle nut
13. Valve set
w w
w 23
m
CRIN 2
.c o
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on
Shim B14
t r
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Task 5
.i n
w w Shim B26
w
Task 3 & 6
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t r on
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Shim B22
w
w
Task 4
24
o m
CRIN 2
ix .c
t
Shim B14
r on
ec
.i nj Task 2
w w
w
Adjust Needle Lift
m
Task 1
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25

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Bosch Common Rail Injector CRI 1-2.0-2.2

w w Nozzle Flow Block B16

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