ANNUAL LUBRICATION PLAN

AREA :- PELLET PLANT , BRPL.

DEPT. :- MECHANICAL MAINTENANCE
YEAR :- 2020-21

YEAR 2019-20
EQUIPMENT'S SUB EQUIPMENTS / PARTS LUBRICANT USED QUANTITY
3M 6M 12 M 2 YR 3 YR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN

Valve station HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 1000 L p

HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 150 L p
Thickener hydraulic unit
PLANETORY GEAR BOX OIL
REPLACEMENT ISO VG 320 30 L p

MAIN GEAR BOX OIL REPLACEMENT ISO VG 320 155 L p

Agitator (B4.006 )
AUX. GEAR BOX OIL REPLACEMENT ISO VG 320 5L p
MAIN GEAR BOX OIL REPLACEMENT ISO VG 320 155 L p
Agitator (B4.011 )
AUX. GEAR BOX OIL REPLACEMENT ISO VG 320 5L p
Conveyor B4.040A GEAR BOX OIL REPLACEMENT ISO VG 460 80 L p
Conveyor B4.040B GEAR BOX OIL REPLACEMENT ISO VG 460 80 L p
Conveyor B4.040C GEAR BOX OIL REPLACEMENT ISO VG 460 80 L p
Conveyor B4.040D GEAR BOX OIL REPLACEMENT ISO VG 320 170 L p
Conveyor B4.041 GEAR BOX OIL REPLACEMENT ISO VG 320 40 L p
Conveyor B4.042 GEAR BOX OIL REPLACEMENT ISO VG 320 80 L p
Conveyor B4.041A GEAR BOX OIL REPLACEMENT ISO VG 460 29 L p
Conveyor B4.041B GEAR BOX OIL REPLACEMENT ISO VG 460 9L p
Conveyor B4.043A GEAR BOX OIL REPLACEMENT ISO VG 320 300 L p
Conveyor B4.043B GEAR BOX OIL REPLACEMENT ISO VG 320 300 L p
Conveyor B4.044 GEAR BOX OIL REPLACEMENT ISO VG 320 22 L p
Conveyor B4.041C GEAR BOX OIL REPLACEMENT ISO VG 320 75 L p
Belt feeder GEAR BOX OIL REPLACEMENT ISO VG 460 4L p
Filter 007 HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 2200 L p
Filter 008 HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 2200 L p
Filter 009 HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 2200 L p
Filter 053 HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 1800 L p
Filter 066 HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 1600 L p
Filter 067 HYDRAULIC UNIT OIL REPLACEMENT SYSTEM HLP 68 1600 L p
Drying & Core blowing Air
Compressor B3.001
Gear Box Oil Replacement Roto Z 85 L p
Drying & Core blowing Air
Compressor B3.002 Gear Box Oil Replacement Roto Z 85 L p

Drying & Core blowing Air

Compressor B3.003
Gear Box Oil Replacement Roto Z 85 L p

Drying & Core blowing Air

Compressor B3.004
Gear Box Oil Replacement Roto Z 85 L p

Drying & Core blowing Air

Compressor B3.005 Gear Box Oil Replacement Roto Z 85 L p
Squeezing Air Compressor
B3.009
Gear Box Oil Replacement Roto Z 85 L p
Squeezing Air Compressor
B3.009A
Gear Box Oil Replacement Roto Z 85 L p
Squeezing Air Compressor
B3.009B
Gear Box Oil Replacement Roto Xtend 40 L p
Instrument Air Compressor
B3.014
Gear Box Oil Replacement Roto Xtend 40 L p
Atomization Air Compressor
B3.016
Gear Box Oil Replacement Roto Xtend 40 L p
Bentonite pumping Air 60 L per
Compressor B3.011 Consumable Servo Ultra 40 Month

Lime & Coke pumping Air Consumable Servo Ultra 40 120 L per
Compressor B3.012 Month
Roller Mill B5.013 Main Gear
Box
Gear Box Oil Replacement ISO VG 320 30 L p
Roller Mill B5.013 Whizzer Gear 3.6 L per
Box Gear Box Oil Replacement ISO VG 320 Week

Roller Mill B5.013 Rollers Journal Oil Replacement ISO VG 320 1.25 L per
Week

Ball Mill B5.008 Main Gear Box Gear Box Oil Replacement ISO VG 320 260 L p
Ball Mill B5.008 Aux. Gear Box Gear Box Oil Replacement ISO VG 320 25 L p
Ball Mill B5.008 Feed End Lube
System
Feed End Lube System ISO VG 320 210 L p
Ball Mill B5.008 Discharge End
Lube System
Discharge End Lube System ISO VG 320 210 L p
Conveyor B2.001 Gear Box Oil Replacement ISO VG 320 18 L p
Conveyor B5.001 Gear Box Oil Replacement ISO VG 320 6L p
Conveyor B6.001 Gear Box Oil Replacement ISO VG 320 6L p
Belt Weigh Feeder B5.008 Gear Box Oil Replacement ISO VG 320 3L p
Belt Weigh Feeder B5.009 Gear Box Oil Replacement ISO VG 320 3L p
Belt Weigh Feeder B5.010 Gear Box Oil Replacement ISO VG 320 3L p
Water Pumps G6.006A & 6B Bearing Housing Oil Replacement SERVO SYSTEM 220 3L p
Water Pumps G6.017A & 17B Bearing Housing Oil Replacement SERVO SYSTEM 220 3L p
Water Pumps G6.018A & 18B Bearing Housing Oil Replacement SERVO SYSTEM 220 3L p
Water Pumps G6.019A & 19B Bearing Housing Oil Replacement SERVO SYSTEM 220 3L p
Water Pumps G6.020A & 20B Bearing Housing Oil Replacement SERVO SYSTEM 220 3L p
Water Pumps B4.016A & 16B Bearing Housing Oil Replacement SERVO SYSTEM 220 3L p
Water Pumps B4.017A & 17B Bearing Housing Oil Replacement SERVO SYSTEM 220 3L p
Water Pumps Side Stream Filter Bearing Housing Oil Replacement SERVO SYSTEM 220 2L p
Cooling Tower Fan G6.022A Gear Box Oil Replacement ISO VG 320 6L p
Cooling Tower Fan G6.022B Gear Box Oil Replacement ISO VG 320 6L p
WTP-1 Agitator Gear Box Oil Replacement ISO VG 460 4L p
WTP-1 Dosing System Bearing Housing Oil Replacement SERVO SYSTEM 220 6L p
WTP-2 Agitator Gear Box Oil Replacement ISO VG 460 4L p
WTP-2 Dosing System Bearing Housing Oil Replacement SERVO SYSTEM 220 6L p
Weighfeeder G1002 GEAR BOX OIL REPLACEMENT ISO VG 460 10 L p
Bentonite Screwfeeder G1004 GEAR BOX OIL REPLACEMENT ISO VG 460 5L p
Lime Screwfeeder G1006 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Conveyor G1009 GEAR BOX OIL REPLACEMENT ISO VG 460 18 L p
HYDRAULIC OIL REPLACEMENT HLP 46 150 L p
Mixer G1010 ROTOR 1 GEAR BOX ISO VG 150 17 L p
PAN DRIVE GEAR BOX ISO VG 680 20L p
Conveyor G1011 GEAR BOX OIL REPLACEMENT ISO VG 460 18 L p
Conveyor G1012 GEAR BOX OIL REPLACEMENT ISO VG 460 90 L p
Conveyor G1013 GEAR BOX OIL REPLACEMENT ISO VG 460 14 L p
Conveyor G1014 GEAR BOX OIL REPLACEMENT ISO VG 460 29 L p
conveyor G1032 GEAR BOX OIL REPLACEMENT ISO VG 460 10 L p
Conveyor G2050 GEAR BOX OIL REPLACEMENT ISO VG 460 195 L p
Vol feeder G2011 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Vol feeder G2012 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Vol feeder G2013 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Vol feeder G2014 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Vol feeder G2015 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Vol feeder G2016 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Vol feeder G2017 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Vol feeder G2018 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Disc 31 GEAR BOX OIL REPLACEMENT ISO VG 220 110 L p
Disc 32 GEAR BOX OIL REPLACEMENT ISO VG 220 110 L p
 Disc 33 GEAR BOX OIL REPLACEMENT ISO VG 220 110 L p
Disc 34 GEAR BOX OIL REPLACEMENT ISO VG 220 110 L p
Disc 35 GEAR BOX OIL REPLACEMENT ISO VG 220 110 L p
Disc 36 GEAR BOX OIL REPLACEMENT ISO VG 220 110 L p
GEAR BOX OIL REPLACEMENT ISO VG 460 210 L p
Disc 37
SHEDIMENT SHAFT OIL
REPLACEMENT CASTROLL TRIBOL 110 210 L

GEAR BOX OIL REPLACEMENT ISO VG 460 210 L p

Disc 38
SHEDIMENT SHAFT OIL CASTROLL TRIBOL 110 210 L
REPLACEMENT
Reciprocating conv G3001 M01 GEAR BOX OIL REPLACEMENT ISO VG 460 9L p
Reciprocating hydraulic unit
G3001 M03
HYDRAULIC OIL REPLACEMENT SERVO PRIME 68 1000 L p
Reciprocating flushing unit
G3001 M04
HYDRAULIC OIL REPLACEMENT SERVO PRIME 68 48 L p
Reciprocating new hydraulic
system NEW OIL FILLING SERVO PRIME 68 600 L p
Wide belt conevyor G3002 GEAR BOX OIL REPLACEMENT ISO VG 460 48 L p
CHAIN HOUSING OIL REPLACEMENT SAE 40 20 L p
Upper deck G3001 M02
GEAR BOX OIL REPLACEMENT ISO VG 220 10 L p
CHAIN HOUSING OIL REPLACEMENT SAE 40 20 L p
Lower deck G3001 M01
GEAR BOX OIL REPLACEMENT ISO VG 220 10 L p
Oversize conveyor G3004 M01 GEAR BOX OIL REPLACEMENT ISO VG 220 5L p
Undersize conveyor G3105 GEAR BOX OIL REPLACEMENT ISO VG 220 10 L p
DP flap G3014 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3015 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3016 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3017 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3018 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3019 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3020 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3021 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3022 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3023 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3024 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3025 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3026 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3027 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3028 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3029 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3030 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3031 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3032 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3033 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3034 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3035 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3036 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3037 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
DP flap G3038 GEAR BOX OIL REPLACEMENT ISO VG 460 1.5 L p
MACHINE PRESSING DEVICE ISO VG 68 40 L p
MAIN WHEEL GEAR BOX ISO VG 680 80 L p
Indurating machine G3007 WORM GEAR BOX 1 ISO VG 320 63 L p
WORM GEAR BOX 2 ISO VG 320 63 L p
HELICAL HS GEAR BOX ISO VG 320 27 L p
 UDD Fan G5012 HYDRAULIC OIL REPLACEMENT SERVO PRIME 68 400 L p
WR FAN G5022 HYDRAULIC OIL REPLACEMENT SERVO PRIME 68 400 L p
WE FAN G5032 HYDRAULIC OIL REPLACEMENT SERVO PRIME 68 400 L p
Vibrofeeder G7003 EXCITOR OIL REPLACEMENT ISO VG 220 15 L p
Vibrofeeder G7004 EXCITOR OIL REPLACEMENT ISO VG 220 15 L p
Conveyor G7002A GEAR BOX OIL REPLACEMENT ISO VG 460 10 L p
Conveyor G7002 GEAR BOX OIL REPLACEMENT ISO VG 460 48 L p
EXCITOR 1 OIL REPLACEMENT ISO VG 460 7L p
SCREEN
EXCITOR 2 OIL REPLACEMENT ISO VG 461 7L p
Conveyor G8001 M03 GEAR BOX OIL REPLACEMENT ISO VG 460 3L p
Conveyor G8001 M05 GEAR BOX OIL REPLACEMENT ISO VG 460 10 L p
Conveyor G8002 GEAR BOX OIL REPLACEMENT ISO VG 460 10 L p
Conveyor G8003 GEAR BOX OIL REPLACEMENT ISO VG 460 48 L p
Conveyor G8004 GEAR BOX OIL REPLACEMENT ISO VG 460 10 L p
Conveyor G7006 GEAR BOX OIL REPLACEMENT ISO VG 460 8L p
Conveyor G7009 GEAR BOX OIL REPLACEMENT ISO VG 460 18 L p
Conveyor B1001 GEAR BOX OIL REPLACEMENT ISO VG 460 29 L p
Conveyor B1002 GEAR BOX OIL REPLACEMENT ISO VG 460 90 L p
Boom conveyor GEAR BOX OIL REPLACEMENT ISO VG 320 22 L p
Boom conveyor fluid coupling HYDRAULIC OIL REPLACEMENT ISO VG 46 5L p
stacker hydraulic unit HYDRAULIC OIL REPLACEMENT HLP 46 400 L p
Unloading Pump G4013A GEAR BOX OIL REPLACEMENT ISO VG 320 1.15 L p
Unloading Pump G4013B GEAR BOX OIL REPLACEMENT ISO VG 320 1.15 L p
Unloading Pump G4014A GEAR BOX OIL REPLACEMENT ISO VG 320 1.15 L p
Unloading Pump G4014B GEAR BOX OIL REPLACEMENT ISO VG 320 1.15 L p
Transfer Pump G4015A GEAR BOX OIL REPLACEMENT ISO VG 320 1.15 L p
Transfer Pump G4015B GEAR BOX OIL REPLACEMENT ISO VG 320 1.15 L p
N DOC NO: BRP/PP/MEC/ANNUAL LUB PLAN

DUE

SCHEDULE DONE

TOP UP

019-20 YEAR 2020-21

FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR LAST REPLACEMENT DATE

TOP UP -JUNE 2019

23rd july 2020

Jun-19

Apr-19

Apr-20

Apr-19

Apr-20

Jan-20

Jun-17

Jun-17

Jun-17

14/07/2019

14/07/2019

Aug-19

Aug-19

Sep-18

Nov-18

Sep-18

14/07/2019

5/6/2020

19/12/2019

15/1/2020

18.06.2019

14.12.2018

29.06.2019

29.06.2019
 Every Sunday

Every Sunday

11.05.2020

07.05.2020

06.05.2020

14.05.2020

13.05.2020

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ID#AAAAJvllqa
8
Author (2020-
07-02
11:24:44)
20 L top up
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7/9/2018

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7/9/2018

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7/9/2018

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7/9/2018

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7/9/2018

7/9/2018

7/9/2018

7/9/2018

7/9/2018

7/9/2018

29/01/2019

20/9/2018
25/9/2018