PM Inspection A Class 2020-21 - 19 06 2020

Department :-
Planned / Scheduled maintenance Area:- Pellet Plant (Class-A E

Maintenance done
Name of Equipment Name of Part Contents of Maintenance
HYDRAULIC UNIT OIL LEVEL INSPECTION FOR LEVEL
ACCUMULATOR PRE-CHARGE INSPECTION
PUMP & COUPLING INSPECTION

Valve station
OIL OIL ANALYSIS
PIPE LINE THICKENESS INSPECTION
CHOKE INSPECTION
Gear box & Hydraulic motor Inspection & all bolt tightness checking
Inspection
Scrapper
Replacement
Center Shaft Tightness Check & Alignment
Feed well Check the condition
Deflector Check the condition
Thickener Rake Arms Check the condition
Connecting Hose Replace all hoses
Cleaning
Oil filter
Replacement
Gear Pumps Inspection/Replacement
Inspection
Hydraulic cylinder
Replacement
Vibrating Feeder Inspection

Agitator Inspection
Checking
Valve
Replacement
Thickener Dosing System Checking

NRV
Replacement
Inspection
Dosing Pump – 1 & 2
Replacement
Strainer Inspection
Chute Lining Inspection

Skirt Inspection
Scrapper Inspection & adjustment
Conveyor belt Inspection
Idlers Inspection & Replacement
Conveyor -B4044 Head Pulley Rubber lining Inspection
Snub Pulley Rubber lining Inspection
Tail Pulley Rubber lining Inspection
screw take up Check the condition
Out put Coupling Inspection
Gear Box
In Put Coupling Inspection
Skirt Inspection
Head Pulley Rubber lining Inspection
Conveyor-B4041C Snub Pulley Rubber lining Inspection
Top bend pulley Rubber lining Inspection
Bottom bend pulley Rubber lining Inspection
Take up pulley Check the condition
Gear Box
Skirt Inspection
Conveyor -B4041
Conveyor -B4041 Head Pulley Rubber lining Inspection
Gear Box
Skirt Inspection
Conveyor-B4042 Snub Pulley Rubber lining Inspection
Top bend pulley Rubber lining Inspection
Bottom bend pulley Rubber lining Inspection
Gear Box
Cylindrical Liner Inspection
Filter cake Bin
Bottom chute liner Inspection
Head Pulley Inspection
Tail Pulley Inspection
Gear Box All bolt checking
Weigh Feeder-G1002
Idlers Checking & Repair
V scrapper Checking & Repair
Skirt Checking & Repair
Skirt Inspection
Conveyor -G1009 Head Pulley Rubber lining/Bearing Inspection
Snub Pulley Rubber lining /Bearing Inspection
Tail Pulley Rubber lining/Bearing Inspection
Gear Box
Inspect beater
Inspect bottom beater and tool
end disc inspection
Rotor -1
Check V belt tension
Check gear box Oil level
Check v pulley condition
Inspect beater
Rotor -2 end disc inspection
Inspect beater
Rotor-3 end disc inspection
Mixer
Big wall scrapper Inspect all tools
Small wall scrapper Inspect all tools
slew pinion and gear Gear teeth check
oil level
pan drive gear box
all mounting bolt checking
oil level
Rotor 1 gear box
all mounting bolt checking
vibrating pad spring condition,Bolt damage
hydraulic Unit Gate rotation pump coupling
Gate opening pump coupling
hydraulic hose condition
oil qality
Discharge gate Gate condition/Free rotation
Tiles condition
Skirt Inspection
Snub Pulley Rubber lining/Bearing Inspection
Gear Box
Skirt Inspection
Head Pulley Rubber lining/Bearing Inspection
Conveyor-G1012 Snub Pulley Rubber lining/Bearing Inspection
Top bend pulley Rubber lining/Bearing Inspection
Bottom bend pulley Rubber lining/Bearing Inspection
Take up pulley Rubber lining/Bearing Inspection
Gear Box
Skirt Inspection
Gear Box
Skirt Inspection
Conveyor-G1014 Tail Pulley Rubber lining/Bearing Inspection
v-plough polymer liner inspection
pneumatic cylinder cylinder air leakage
Gear Box
Screw Casing and screw gap
G1006 - Lime screwfeeder
Butter fly valve valve inspection
Screw Casing and screw gap
G1004 - Bentonite screwfeeder
Butter fly valve valve inspection
Skirt Inspection
Conveyor -G2050 Idlers Inspection & Replacement
take up Check the condition
Belt Inspection
skirt board Inspection
scrapper Inspection & adjustment
shelll thickness check
carrying pulley end shaft condition
carrying pulley
Bearing inspection
shell thickness check
return pulley end shaft condition
Bearing inspection
end shaft condition
take up pulley
shell thickness check
Reciprocating Conveyor -G3001 Bearing inspection
Gear Box
Rail inspection
Wheel Free rotation inspection
Trolly
Tilt bearing and bolts condition
cylinder mounting inspection
cooling water flow
Hydraulic system hose condition
oil quality
Conveyor Belt Inspection
Bearing inspection
Wide belt Conveyor-G3002
Bearing inspection
discharge chute Liner condition
Gear Box Input coupling
housing oil oil level in drive housing
tension
chain
elongation
bearing all roller bearing inspection
Lower Deck-G3003 M01
side skirt Inspection
chain guide Inspect chain guide
supply air line Inspect FRL unit
Gear Box oil level and leakage
housing oil oil level in drive housing
tension
chain
elongation
bearing all roller bearing inspection
Upper Deck-G3003 M02
side skirt inspection
chain guide Inspect chain guide
supply air line Inspect FRL unit
Skirt Inspection
Oversize Conveyor-G3004 Head Pulley Rubber lining Inspection
Oversize Conveyor-G3004

Skirt Inspection
Rubber lining Inspection
Head Pulley
Undersize Conveyor-G3105 pulley hub bolt inspection
Rubber lining Inspection
Tail Pulley
pulley hub bolt inspection
rotor Inspect rotor
Shredder v pulley Inspection
v belt Inspection
Skirt Inspection
Conveyor -G1032 Head Pulley Rubber lining Inspection
Gear Box
Input cardan shaft Inspect universal joint
Output cardan shaft Inspect universal joint
Input gear box Inspect holding arrangement
InspectGear teeth profile
Main wheel
suspension bar movement
Inspect Tooth insert
lifting wheel bearing clearance check
F-chute liner condition
Rail thickness
Lifting station curved rail
Rail mounting bolt tightness
Rail Thickness
Rail bolt tightness
slide rail
Inspect distributor outlets
Inspect lubrication point
Indurating Machine counter weight seal Liner condition
G7007 seal plate Inspection
Tipping station curved rail Rail thickness
Rail mounting bolt tightness
gear rim inspection
sprocket locking arrangement inspection
Tipping sprocket bearing clearance check
Tipping sprocket
lowering whell chute liner condition
rotary wheel chute liner condition
Inspect Support Roller
suspension guard Inspect chain
Inspect chain wheel
Inspect wear out
Drop seal Bar
lubrication point
All DP Valve Inspect flap operation
Lintel water leakage
Skirt Inspection
Conveyor -G7002A Head Pulley Rubber lining/Bearing Inspection
take up Check the condition
Input coupling
Gear Box
Output coupling
Skirt Inspection
Gear Box
Tray liner thickness
Vibrofeeder G7003 Tray
All mounting bolt Tightness
Tray liner thickness
Vibrofeeder G7004 Tray
All mounting bolt Tightness
Impeller liner erosion
Impeller
Impeller erosion
casing erosion
Casing support pipe condition
casing leakage
DE bearing DE bearing inspection
NDE bearing NDE Bearing inspection
Fan G5012
Damper Damper erosion
Duct Inspect Expansion Joints
Fan G5012
Check oil quality

Hose leakage
Hydraulic Unit Bearing Oil leakage
Pump coupling
Oil level
Impeller
Impeller erosion
casing erosion
casing leakage
DE Bearing DE BRG Inspection
NDE Bearing NDE BRG Inspection
Fan G5022
Check oil quality
Hose leakage
Pump coupling
Oil level
Impeller
Impeller erosion
casing erosion
casing leakage
Fan G5032
Check oil quality
Hose leakage
Pump coupling
Oil level
Impeller Impeller erosion
casing erosion
casing leakage
Fan G5002
Damper blade erosion
Damper Damper blade drive condition
fixed guide vane
Impeller Impeller erosion
casing erosion
Fan G5042
Casing
casing leakage
Fan G5042
Damper blade erosion
Damper Damper blade drive condition
fixed guide vanes
RAV RAV casing/rotor Inspection
KGVALVE KGVALVE inspection
GEARBOX GEARBOX inspection
SPROCKET & CHAIN SPROCKET & CHAIN inspection
PENTHOUSE INSIDE INSULATION PENTHOUSE INSIDE INSULATION inspection
INLET BELLOW INLET BELLOW inspection
ESP 42 OUTLET BELLOW OUTLET BELLOW inspection
GD SCREEN 1 GD SCREEN 1 inspection
GD SCREEN OUTLET GD SCREEN OUTLET inspection
COLLECTING PLATE COLLECTING PLATE inspection
DISCHARGE ROD DISCHARGE ROD inspection
RAV RAV casing/rotor inspection
KGVALVE KGVALVE inspection
GEARBOX GEARBOX inspection
SPROCKET & CHAIN SPROCKET & CHAIN inspection
PENTHOUSE INSIDE INSULATION PENTHOUSE INSIDE INSULATION inspection
INLET BELLOW INLET BELLOW inspection
ESP 32(Phase 1) OUTLET BELLOW OUTLET BELLOW inspection
GD SCREEN OUTLET GD SCREEN OUTLET inspection
COLLECTING PLATE COLLECTING PLATE inspection
DISCHARGE ROD DISCHARGE ROD inspection
RAV RAV casing/rotor Inspection
KGVALVE KGVALVE Inspection
GEARBOX GEARBOX Inspection
SPROCKET & CHAIN SPROCKET & CHAIN Inspection
PENTHOUSE INSIDE INSULATION PENTHOUSE INSIDE INSULATION Inspection
INLET BELLOW INLET BELLOW Inspection
ESP 32(Phase 2) OUTLET BELLOW OUTLET BELLOW Inspection
GD SCREEN 1 GD SCREEN 1 Inspection
GD SCREEN OUTLET GD SCREEN OUTLET Inspection
COLLECTING PLATE COLLECTING PLATE Inspection
DISCHARGE ROD DISCHARGE ROD Inspection
Screen pannel Inspection
Exiciter assembly Inspection
Drive cardan shaft Inspection
Intermidiate carden shaft Inspection
Product Screen -G7007
V-Belt Inspection
V-Pulley Inspection
Helical Spring Inspection
Body bolts and Tie beam bolts Inspection
screen panel Inspection
V-Belt Inspection
CH-1 Screen
V-Pulley Inspection
screen panel Inspection
V-Belt Inspection
Ch-2 Screen
V-Pulley Inspection
Skirt Inspection
Gear Box
Skirt Inspection
Gear Box
Skirt Inspection
Conveyor -G8004
screw take up Rubber lining/Bearing Inspection
Gear Box In Put Coupling Inspection
Gear teeth profile checking
Bin liner Inspection
Product Bin -G7005
Bin liner Inspection
side layer chute fan side Inspection
side layer gate fan side Inspection
side layer SS platefan side Inspection
side layer chute ccr side Inspection
Hearth Layer bin-G8005
side layer gate ccr side Inspection
side layer SS plate ccr side Inspection
Hearth layer chute Inspection
hearth layer top gate fan side Inspection
hearth layer top gate ccr side Inspection
hearth layer bottom gate Inspection
Girth gear teeth inspection
teeth inspection
Pinion bearings inspection
spray pattern
Output coupling inspection
Input coupling inspection
Gear Box
gearbox inspection
spray nozzles inspection
Duplex Filter Element inspection & cleaning
Gear box lubrication Pumps inspection
Heat Exchanger Cleaning & Inspection
Duplex Filter Element Inspection & cleaning
Feed end trunnion bearing
HP & LP Pumps inspection
lubrication
Duplex Filter Element Inspection & cleaning
Discharge end trunnion bearing HP & LP Pumps inspection
lubrication
Shell liner inspection
feed head liner inspection
discharge head liner inspection
Feed end trunnion liner inspection
Feed chute DP valve inspection
Ball Mill Circuit
Feed chute assembly inspection
Discharge end trunnion liner inspection
Discharge pipe inspection
Feed end trunnion inspection
Discharge end trunnion inspection
Feed end lift check & record
Discharge end lift check & record
Static separator inspection of blades
inspection of bags
inspection of purging pipes
Main Process Bag filter
inspection of RAV
inspection of fan
inspection of bags
inspection of purging pipes
IM Bin Top Bag filter
inspection of RAV
inspection of fan
inspection of bearings
inspection of coupling
Recirculation air fan inspection of inlet cone & impeller
inspection of suction damper
inspection of discharge damper
inspection of CA fan
HAG Inspection of DA fan
inspection of oil pumps
Vibration Check & Record
Current Inspection
Regreasing of Bearings Regreasing
Holding down bolts for tightness Check all bolts for tightness
Gland packings Check & Replace (if reqd.)
Coupling bush / spider Check & Repair / Replace
SMFT Feed Pump Alignment of pump & motor Check & Correct (if reqd.)
P1-A
NRV Check & Replace (if reqd.)
Shaft & shaft sleeve for scoring Check & Replace (if reqd.)
Cleaning & fresh lubrication of
Clean & Fresh lubrication
Bearings
Rotating element for wear Check & Repair
Wear ring clearances Check & Repair
Complete Overhauling of Pump Overhaul & Repair
Current Inspection
SMFT Feed Pump

P1-B
SMFT Feed Pump
Alignment of pump & motor Check & Correct (if reqd.)
P1-B
Bearings
Current Inspection
Filter Feed Pump
P3-A
Bearings
Current Inspection
Filter Feed Pump
P3-B
Bearings
Current Inspection
IDCO Pump-1 Alignment of pump & motor Check & Correct (if reqd.)
Bearings
Current Inspection
IDCO Pump-2 Alignment of pump & motor Check & Correct (if reqd.)
Bearings
V-Belts Inspection & Tighten / Loosen
Alignment of blower & motor Inspection & Correct (if reqd.)
MGF Blower B1-A
Air Filter Inspection & Cleaning
Oil Replacement Inspection oil level
V-Belts Inspection & Tighten / Loosen
Alignment of blower & motor Inspection & Correct (if reqd.)
MGF Blower B1-B
Air Filter Inspection & Cleaning
Oil Replacement Inspection oil level
Planned Inspection Cal
Plant (Class-A Equipment)
f Maintenance Interval Time required
May
Apr
Jun
Jul
ON FOR LEVEL Daily 10 min
======
PECTION monthly 2 hrs ID#AAAAGoQ
wb6s
PECTION 1 yr Author (2020-
06-16
ANALYSIS 1 yr 10:21:37)
Inspected 01
PECTION monthly 72 hrs no choke
during spool
PECTION 1 yr piece
replacement
bolt tightness checking 6 months 2 hrs
spection 1 yr 6 hrs
lacement 1 yr 72 hrs
heck & Alignment 1 yr 24 hrs
he condition 1 yr 2 hrs
he condition 1 yr 2 hrs
he condition 2 yrs 6 hrs
ce all hoses 2 yrs 2 hrs
eaning 6 months 30 mins
lacement 1 yrs 30 mins
n/Replacement 1 yrs 4 hrs
pection 2 months 8 hrs
lacement 2 yrs 2 hrs
spection 3 months 30 mins

spection 6 months 30 mins
hecking 6 months 1 hr
lacement 2 yr 4 hrs
hecking 6 months 1 hr
lacement 2 yr 4 hrs
spection 6 months 4 hrs
lacement 2 yr 4 hrs
pection monthly 1 hrs

spection monthly 0.5 hrs
n & adjustment monthly 1 hrs
pection Weekly 1 hrs
& Replacement Monthly 3 hrs
ning Inspection 6 month 0.5 hrs
he condition 6 month 0.5 hrs
pling Inspection 6 month 1.5 hrs
pection monthly 0.5 hrs
pection monthly 0.5 hrs
lt checking 6 months 1 hrs
ng & Repair monthly 4 hrs
ng & Repair 6 months 2 hrs
ng & Repair 6 months 2 hrs
Bearing Inspection 6 month 0.5 hrs
/Bearing Inspection 6 month 0.5 hrs
ect beater Monthly 0.5 hrs
om beater and tool Monthly 0.5 hrs
sc inspection 3 months 3 hrs
V belt tension 3 months 0.5 hrs
ar box Oil level Monthly 0.5 hrs
ulley condition 3 months 0.5 hrs
ct all tools Monthly 0.5 hrs
ct all tools Monthly 0.5 hrs
teeth check 3 months 0.5 hrs
il level Monthly 0.5 hrs
ng bolt checking 6 month 1 hrs
il level Monthly 0.5 hrs
ng bolt checking 6 month 1 hrs
tion,Bolt damage Monthly 0.5 hrs
n pump coupling 6 months 1 hrs
g pump coupling 6 months 1 hrs
hose condition 3 months 1 hrs
il qality Monthly 0.5 hrs
tion/Free rotation 3 months 0.5 hrs
condition 3 months 0.5 hrs
iner inspection monthly 0.5 hrs
r air leakage monthly 0.5 hrs
nd screw gap 6 month 1 hrs
inspection 6 months 4 hrs
nd screw gap 6 month 1 hrs
Bearing Inspection 6 month 0.5 hrs found ok found ok found ok
Bearing Inspection 6 month 0.5 hrs ======
found ok ======
found ok ======
he condition 6 month 0.5 hrs ====== ======
spection Weekly 0.5 hrs
n & adjustment monthly 0.5 hrs shell thickness
ickness check 3 months 0.5 hrs is good
aft condition 3 months 0.5 hrs condition
found ok
======
======
found ok
======
shell thickness
is good
condition
found ok
======
======
found ok
g inspection 3 months 0.5 hrs
ckness check 3 months 0.5 hrs ======
found ok
aft condition 3 months 0.5 hrs ======
found ok
g inspection 3 months 0.5 hrs ======
found ok
aft condition 3 months 0.5 hrs ======
found okand
opened
ckness check 3 months 0.5 hrs ======
inspected.foun
opened
g inspection 3 months 0.5 hrs d ok
ning Inspection 6 month 0.5 hrs ,inspected and
right side front found
======ok
ning Inspection 6 month 0.5 hrs side worn outare======
all 4 wheels
pling Inspection 3 months 2 hr ======
rotating
pling Inspection 3 months 2 hr ======
nspection 3 months 0.5 hr found ok
otation inspection 3 months 3 hrs ======
nd bolts condition 3 months 1 hr found ok
type here
unting inspection 3 months 0.5 hrs ====== NAS VALUE 7
g water flow 3 months 2 hrs joint
NAS slightly
VALUE 7 Joint
======opened belt joint found
opened
====== slighly opened slighly
condition 3 months 1 hr ====== good
======condition ======
quality monthly 0.5 hr ======
spection Weekly 0.5 hr good condition
ning Inspection 6 month 0.5 hr ======
g inspection 6 month 0.5 hr 2 nos damage 1 no damage 1 no damage
roller replaced roller replaced roller replaced
ning Inspection 6 month 0.5 hr ok
====== ok
====== ok
======
g inspection 6 month 0.5 hr ====== ====== ======
checked .found oil replaced
& Replacement monthly 3 hrs checked.needs checked ok
ok and found ok
adjustment in tension ======
condition monthly 0.5 hr ====== ======given checked ok
t coupling 3 months 2 hrs next
ok shutdown ======
ok ======
ok
======
====== ====== ======
n drive housing monthly 0.5 hr
ension monthly 1 hr
ongation monthly 0.5 hr ok
earing inspection 3 months 4 hrs air at outlet air at outlet
checked checked air at outlet
spection 3 months 0.5 hr ok
====== ok
====== ok
checked
chain guide 3 months 1 hr ====== ====== ======
======
ct FRL unit monthly 0.5 hr found ok
and leakage monthly 0.5 hr ======
ok
n drive housing monthly 0.5 hr ======
ension monthly 1 hr
ongation monthly 0.5 hr
earing inspection 3 months 4 hrs air at outlet
leakage
slight leakage checked
arrested by
spection 3 months 0.5 hr ======
found repalcing oil
chain guide 3 months 1 hr ====== seal
ct FRL unit monthly 0.5 hr thickness thickness
======
slightly less reduced
ok
and leakage monthly 0.5 hr ok
====== ok ======
spection monthly 0.5 hr ====== ======
ok ======
pection Weekly 1 hrs ======
ok
& Replacement Monthly 3 hrs ok
======
ning Inspection 6 month 0.5 hrs ======
ok
======

and leakage monthly 1.5 hrs
bolt inspection 3 months 0.5 hr
ning Inspection 6 month 0.5 hr
bolt inspection 3 months 0.5 hr
and leakage monthly 0.5 hrs
ect rotor monthly 0.5 hr
spection monthly 0.5 hr
spection monthly 0.5 hr adjusted checked .ok
pection monthly 1 hrs ====== ======
spection monthly 0.5 hrs 6 nos idler
replaced
n & adjustment monthly 1 hrs found ok ======
pection Weekly 1 hrs ======
found ok
one side
& Replacement Monthly 3 hrs ======
thickness is
ning Inspection 6 month 0.5 hrs reduced
ok slighly
======
======
universal joint monthly 0.5hr
universal joint monthly 0.5hr
ding arrangement monthly 0.5hr
ar teeth profile 6 month 0.5hr
n bar movement 3 months 0.5hr
Tooth insert Weekly 1 hr
learance check 1 Yr 12 hr
iner condition 3 months 1 hr ======
====== ======
ID#AAAAGoQ
thickness 6 month 48 hr ID#AAAAGoQ ID#AAAAGoQ
wb6U
wb6Y wb6c
ng bolt tightness 3 months 4 hrs Author (2020-
Author (2020-Author (2020-
Thickness 6 month 8 hr 06-16
06-16 06-16
10:21:37)
olt tightness 3 months 8 hr 10:21:37) 10:21:37)
6 nos checked
stributor outlets monthly 12 hr 8 nos chekced 6 nos checked
til now
brication point 6 month 8 hr
condition 6 month 8 hr
spection 6 month 8 hr
thickness 6 month 4 hrs
ng bolt tightness 3 months 6 hrs
m inspection 6 month 4 hrs
rrangement inspection 3 months 0.5 hr
learance check 1 Yr 12 hr
chute liner condition 3 months 0.5 hrs
hute liner condition 3 months 0.5 hrs
Support Roller 3 months 0.5 hrs
ect chain 3 months 0.5 hrs
chain wheel 3 months 0.5 hrs
ct wear out 3 months 4 hrs
ation point 3 months 2 hrs
flap operation 3 months 2 hrs
er leakage monthly 2 hrs
t coupling 6 month 2 hr
ut coupling 6 month 3 hrs
pling Inspection 6 month 1.5 hrs ====== ======
ID#AAAAGoQ ID#AAAAGoQ
ner thickness 3 months 1.5 hrs wb6w wb6k
ng bolt Tightness 3 months 1.5 hrs Author (2020-Author (2020-
ner thickness 3 months 1.5 hrs 06-16 06-16
ng bolt Tightness 3 months 1.5 hrs 10:21:37) 10:21:37)
L(5.6),M(5.4- L(5.1),M(4.8-
liner erosion monthly 0.5 hr 5.0),R(5.2) 4.6),R(5.0)
ler erosion 6 month 0.5 hr
ng erosion 3 months 0.5 hr
pipe condition 3 months 0.5 hr
ng leakage 3 months 0.5 hr
ng inspection 1 yrs 6 hr
ring inspection 1 yrs 6 hrs
per erosion 3 months 0.5 hr
xpansion Joints monthly 0.5 hr
====== ======
wb60 wb6g
Author (2020-Author (2020-
06-16 06-16
k oil quality monthly 0.5 hr ====== ======
e leakage monthly 0.5 hr wb60 wb6g
g Oil leakage monthly 0.5 hr Author (2020-Author (2020-
p coupling 6 months 2 hr 06-16 06-16
10:21:37) 10:21:37)
Oil level monthly 0.5hr
L(7.5),M(6.1- L(7.5),M(5.4-
liner erosion monthly 0.5 hr 5.8)R(7.3) 5.2),R(7.4)
ng leakage 3 months 0.5 hr FOUND
G Inspection 1 yr 6 hr FABRIC &
BOLTSER
G Inspection 1 yr 6 hr DAMAGED
per erosion 3 months 0.5 hr ======
k oil quality monthly 0.5 hr ====== ======
e leakage monthly 0.5 hr wb6o wb6Q
g Oil leakage monthly 0.5 hr Author (2020-Author (2020-
p coupling 6 months 2 hr 06-16 06-16
10:21:37) 10:21:37)
L(7.5),M(6.9- L(7.1),M(6.9-
liner erosion monthly 0.5 hr 6.8),R(7.5) 6.8),R(7.6)
G Inspection 1 yr 6 hr
per erosion 3 months 0.5 hr
k oil quality monthly 0.5 hr
e leakage monthly 0.5 hr
g Oil leakage monthly 0.5 hr
p coupling 6months 2 hr
ng erosion 3 months 0.5 hr YES,
checked8 NOS
on
VANES
5/07/2020.
pipe condition 3 months 0.5 hr YES ,VANE
DAMAGED DAMAGED
REPLACED
0.10 mm
PLATE
VANE VANE
ng leakage 3 months 0.5 hr (8/06/2020)
clearance)
WELDING
BEARING HUB BEARING HUB
G Inspection 1 yr 6 hr 3 NOS VANES
======
DONE
ASSEMBLY one vane
ASSEMBLY
REPLACED
G Inspection 1 yr 6 hr ======
OVERHAULIN slightly
OVERHAULIN
ON 11/6/2020
blade erosion 3 months 0.5 hr G DONE damaged
G DONE
======
de drive condition 3 months 0.5 hr ====== ======
======
guide vane 3 months 0.5 hr
blade erosion 3 months 0.5 hr
de drive condition 3 months 0.5 hr OK OK OK
guide vanes 3 months 0.5 hr ======
OK ======
OK ======
OK
xpansion Joints monthly 0.5 hr ======
OK ======
OK ======
OK
/rotor Inspection Daily 10 min ======
OK ======
OK ======
OK
VE inspection 1 months 10 min ====== ====== ======
OX inspection 1 months 10 min
CHAIN inspection Daily 10 min
E INSULATION inspection 1 yr 3 hrs
LOW inspection 1 yr 3 hrs
LLOW inspection 1 yr 3 hrs
EN 1 inspection 1 yr 3 hrs
OUTLET inspection 1 yr 3 hrs RAV 1 & 4 RAV 1 AND 4 RAV 1 & 4
DAMAGED DAMAGED DAMAGE
PLATE inspection 1 yr 3 hrs ====== ====== ======
E ROD inspection 1 yr 3 hrs
/rotor inspection Daily 10 min
VE inspection 1 months 10 min
OX inspection 1 months 10 min
CHAIN inspection Daily 10 min
E INSULATION inspection 1 yr 3 hrs
LOW inspection 1 yr 3 hrs
LLOW inspection 1 yr 3 hrs
OUTLET inspection 1 yr 3 hrs
PLATE inspection 1 yr 3 hrs
E ROD inspection 1 yr 3 hrs
/rotor Inspection Daily 10 min
VE Inspection 1 months 10 min
OX Inspection 1 months 10 min
CHAIN Inspection Daily 10 min
E INSULATION Inspection 1 yr 3 hrs
LOW Inspection 1 yr 3 hrs
LLOW Inspection 1 yr 3 hrs
EN 1 Inspection 1 yr 3 hrs ======
EN 2 Inspection 1 yr 3 hrs ID#AAAAJvOii
6g
EN 3 Inspection 1 yr 3 hrs ======
sudhir Dash
OUTLET Inspection 1 yr 3 hrs ======
ID#AAAAJvOii
(2020-07-06
ID#AAAAJvOii
6s
======
15:07:03)
PLATE Inspection 1 yr 3 hrs 60
======
sudhir Dash
ID#AAAAJvOii
Found 2 panne
E ROD Inspection 1 yr 3 hrs sudhir Dash
ID#AAAAJvOii
(2020-07-06
68
cracked.will
======
(2020-07-06
7I
15:07:20)
sudhir Dash
replace in July
ID#AAAAJvOii
15:07:47)
sudhir
FOUND
shut Dash
down.OK
(2020-07-06
7M
Inspected
(2020-07-06
15:08:17)
sudhir
.found Dash
ok
15:08:39)
Inspected
(2020-07-06
V-belt tension
...Found ok
======
sudhir Dash
======
ID#AAAAJvOii
(2020-07-06
ID#AAAAJvOii
6s
======
15:07:03)
60
======
sudhir
Found Dash
ID#AAAAJvOii
2 panne
sudhir Dash
ID#AAAAJvOii
(2020-07-06
68
cracked.will
spection monthly 0.5 hr ======
(2020-07-06
7I
15:07:20)
sudhir Dash
replace in July
ID#AAAAJvOii
15:07:47)
sudhir
FOUND
shut Dash
down.OK
(2020-07-06
7M
Inspected
(2020-07-06
15:08:17)
ID#AAAAJvOii
spection monthly 0.5 hr sudhir
======
.found Dash
ok
15:08:39)
Inspected
7Q
(2020-07-06
ID#AAAAJvOii
V-belt tension
...Found
======
sudhir ok
Dash
15:09:02)
7Y
checked
ID#AAAAJvOii
spection monthly 0.5 hr ID#AAAAJvOii
(2020-07-06
======
V-pulley
sudhir Dash
.Found
8I
8U ok
spection monthly 0.5 hr 15:09:14)
ID#AAAAJvOii
condition
(2020-07-06 is ok.
sudhir
sudhir
Found Dash
Dash
ok
spection monthly 0.5 hr 8g
======
15:09:28)
======
(2020-07-06
(2020-07-06
sudhir Dash
ID#AAAAJvOii
Found ok
15:11:47)
15:12:12)
(2020-07-06
7k
8k
Found ok .will
spection monthly 0.5 hr Inspected
======
15:12:44)
sudhir Dash
sudhir
change Dash
in next
Inspected.will
(2020-07-06
======
(2020-07-06
shut
7s down.
change
15:10:39)in next
ID#AAAAJvOii
======
sudhir
shut
Panel
8A Dash
down
Found ok
(2020-07-06
Damaged
sudhir
8E Dash .will
change it
(2020-07-06 in
sudhir
Found Dash
ok down.
spection monthly 0.5 hr July shut
15:11:05)
(2020-07-06
spection monthly 0.5 hr Found ok
15:11:16)
spection monthly 0.5 hr Found ok.

profile checking 1 Yr 1.5 hrs
spection 6 month 4 hrs
spection 4 month 0.5 hrs
inspected and
found bottom
spection 4 month 0.5 hr part wera out.
spection 4 month 0.5 hr should be
repaired in next
spection 4 month 0.5 hr oopertunity
======
Found OK. Old
inspection 4 months 2 hrs grease was
Complete
Tightness oil
of Tightness
removed &of
inside tank & bolts
bolts were fresh were
greasing
gs inspection 4 months 4 hrs partial portion
checked, found checked,
was done.found
y pattern 4 months 1 hr inside
OK. gearbox OK. Nozzles were
Nozzles
were
====== were ======
drained ======
upling inspection 3 months 4 hrs cleaned.
cleaned.
and new oil
pling inspection 3 months 1 hr ======
was filled up. ======
x inspection 6 months 4 hrs ======
zles inspection 3 months 2 hrs
nt inspection & cleaning monthly 3 hrs
s inspection monthly 3 hrs

Cleaning & Inspection 4 months 4 hrs
nt Inspection & cleaning monthly 3 hrs
umps inspection 3 months 4 hrs
nt Inspection & cleaning monthly 3 hrs
umps inspection 3 months 4 hrs
spection 3 months 1 hr
spection 3 months 1 hr
k & record 4 months 4 hrs
k & record 4 months 4 hrs
tion of blades 4 months 6 hrs
tion of bags 2 months 6 hrs
of purging pipes 2 months 2 hrs
tion of RAV 2 months 2 hrs
ction of fan 2 months 1 hr
tion of bags 2 months 4 hrs
of purging pipes 2 months 1 hr
tion of RAV 2 months 2 hrs
ction of fan 2 months 1 hr
on of bearings monthly 1 hr
on of coupling monthly 1 hr
nlet cone & impeller 3 months 1 hr
f suction damper 3 months 1 hr
discharge damper 3 months 1 hr
tion of CA fan 3 months 2 hrs
tion of DA fan 3 months 2 hrs
n of oil pumps 3 months 1 hr
k & Record Monthly -
spection Monthly -
greasing Monthly -
olts for tightness 6 months 0.5 hr
eplace (if reqd.) 6 months 1 hr
epair / Replace 6 months 1 hr
orrect (if reqd.) 6 months 3 hrs
eplace (if reqd.) Yearly 2 hrs
resh lubrication Yearly 6 hrs
k & Repair Yearly 6 hrs
aul & Repair 2 Years 10 hrs
spection Monthly -
greasing Monthly -
spection Monthly -
greasing Monthly -
spection Monthly -
greasing Monthly -
spection Monthly -
greasing Monthly -
spection Monthly -
greasing Monthly -
& Tighten / Loosen Monthly 0.5 hr
& Correct (if reqd.) Monthly 1 hr
on & Cleaning Monthly 0.5 hr
tion oil level Monthly -
& Tighten / Loosen Monthly 0.5 hr
& Correct (if reqd.) Monthly 1 hr
on & Cleaning Monthly 0.5 hr
tion oil level Monthly -
on Calendar
DOC NO: BRPL/PP/MEC/PM/IN
Year 2020-21
Aug
Nov
Dec
Sep
Jan
Oct
Jul
======
ID#AAAAGoQ
wb6s
Author (2020-
06-16
10:21:37)
Inspected 01
no choke
during spool
piece
replacement
Discharge
chute liner
found
found wornout
ok
======
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
discharge
chute damage
damage
liner is skirt
rubber
replaced
replaced
======
found ok
======
======
found ok
damage idler
======
replaced
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
found ok
======
belt thickness
is less.needs to
found ok
be replaced in
====== found ok
next shutdown
======
======
adjusted
======
found ok
======
found
one ok
return
======
found
roller (ccr
ok side)
shell thickness
is good ======
shaft hub
condition clearance
found ok
====== found.to be
======
found ok replaced in
====== next
oppertunity
======
one return
shell thickness roller
found(ccr
ok side)
is good ======
shaft hub
condition clearance
found ok
====== found.to be
======
found ok replaced in
======
found ok next
======
found ok oppertunity
====== ======
coupling
Right side rail
greasing
coupling
found worndone
======
greasing
out .to bedone
======
found all in
replaced
rotating
next
smoothly
opportunity
======
======
found ok
======
found ok
======
belt joint found joint slightly
opened slighly opened
====== ======
1 no damage
found ok
roller replaced
ok ======
ok
======
====== ======
checked ok
====== tension found
checked ok
ok
======
ok found ok
======
====== ======
ok
air athere
type outlet
air at outlet checked
ok
checked found
oil ok
======
old
======
====== ======
replaced.housi
found
ng oil seal
found ok
ok.02.07.20
replaced .
found
======
ok ======
02.07.20
ok.02.07.20
======
======
air at outlet
leakage air at outlet
checked
arrested by checked
====== no
to oil replaced
be
====== leakage
repalcing oil
======
in next
seal
thickness
====== shutdown
reduced
ok .frequent
====== ok
tracking due to
======
less thickenss
======
======
level ok.no
scrapper
leakage
adjusted
found ok
======
center portion
======
is not touching
belt due to no
spring
action.only side
portion is
level ok.no
scrapper
leakage
adjusted
found
======
center ok
portion
======
is not touching
belt due to no
spring
action.only side
portion is
effective
======
no leakage
======
teeth worn out
======
found ok
======
found ok
======
checked .ok joint slightly

====== opened from
6 nos idler site
replaced ======
======
Coupling
opened
Couplingand
greasing done
opened and
======
greasing
greasing done
done
======
======
greasing done
======
drive side tooth

no 8 one bolt
found sheared
======
https://drive.google.com/file/d/1ez_J9gsANtVvN8TuUmJgsjeJ1Fi23969/view?usp=sharing
bolt tightness
checked
all on
lubrication
====== 23.07.2020
points were
ID#AAAAGoQ all bolt
======
checked .two
wb6U tightness
nos distributor
Author (2020- checked
wb
outlet1 and
line sb 2
06-16 ======
counterweight
puncture
10:21:37) dislodged
arrested
ccr side sealand 6
6 nos checked portion
nos drop
plate replacedseal
til now mounted
bar damage
in between back
wb1
to its
hosesb2
and position
replaced
======
with
======
all newtighten
bolts one
inspected
====== and
found
inspectedok and
======
found ok
======
both side rotary
chute
discharge
chute
found liner
ok was
found
====== wornout
found ok
======
======
both side rotary
chute
discharge
chute
found liner
ok was
found
====== wornout
found
====== ok
======
found ok
======
all points
found ok were
checked
====== and 6
nos damage
hoselintle
one replaced
type
======
N was replaced
near wb
found ok14
======
======
found ok
======
found ok
======
found ok
======
Bearing
found ok
21.7.2020
Bearing
changed
====== as the
clearance
clearance was was ..
Tail
18 pulley
mm
25 mm. .so
bearing
replaced
====== the
clearance
bearing was .
Replaced
25 mm .sowith
======
new one as
Replaced
replaced
====== with
the
teeth
new were
one
bearing. as
ID#AAAAGtt1il
worn
teeth
====== out
were
M
======
found
worn ok
out
sudhir Dash
======
found ok
======
(2020-07-14
======
ID#AAAAGtt1il
01:45:40)
found ok
U
Tail pulley
======
found ok
sudhir
bearing Dash
======
found ok
(2020-07-14
inspection.
======
01:47:30)
clearance .14
Take
mm up pulley
inspected
------
Tail pulley side
.Found
bearing Bearing
ID#AAAAGxJbwas
type
ovg hereas
clearance
replaced was .
20 (D.E.),.18
sudhir
bearing Dash
type here was .
MM(N.D.E)
(2020-07-30
clearance
------
15:19:16)
17 mm
typepulley
here
ID#AAAAGxJb
Tail
thickness
======.sowas
or4
shifted
found
IMPELLER
sudhir ok
Dash
hard facing
again but
bolt
LINER head
(2020-07-30
done found
on bolt
reposition the
thickness
worn out was
CHECKED
15:17:26)
head
shaft
type
found ok butON
by
and
here felix
====== hard
====== facing
01/07/2020.
Take
745 headpulley
up
ID#AAAAGoQ tighteened
bolt
done on
the
found
bolt
L-5.2
bearing
======
check
checked
worn MM was
nut
out onon
wb6k head by
M-4.4
replaced TOfelix
as4.6the
Author (2020- 21.7.2020
21st
======
745
july found
MM
clearance
impeller is
vanes
06-16 ======
R-
high
worn4.8 MM
.Found
out both.03
10:21:37) YES ,FOUND
mm shaft wear
L(5.1),M(4.8- FOUND
side
LEAKAGE
OK
at air exit
CHECKED
FOUND OKON
out
======
point
4.6),R(5.0) FROM
13/7/2020
======
CASING
L- 4.2 TO 4.4
FLANGE(CHE
M- 3.8 TO 4.2
======
CKED
R- 4.4 ON
1/07/2020)
type
FOUND
====== hereOK
Liner replaced
======
oil
OK sent for
on 21.7.2020
CHECKED ON
testing
======(ACME
01/07/2020
Lab)
======
L- 5.7 TO 6.9
MM
======
====== M- 4.5 TO 4.6
ID#AAAAGoQ MM
wb6g R- 6.4 TO 7.0
Author (2020- MM
06-16
CHECKED
testing (ACME ON
01/07/2020
Lab)
L- 5.7 TO 6.9
MM
======
====== M- 4.5 TO 4.6
ID#AAAAGoQ MM
wb6g R- 6.4 TO 7.0
Author (2020- MM
06-16 FOUND
found ok
10:21:37) CHECKED
CASING
====== ON
L(7.5),M(5.4- LINER
13/7/2020
5.2),R(7.4) OK
L- 5.6 TO 6.7
WEAROUT
abnormal
======
M-3.6
======
OK TO 4.3
sound
R- 6.2
======
coming.suspect
auxilary kit
liner replaced
FOUND aluminium
on july 21stdisc
FOUND
FABRIC & getting
FABRIC
====== &
BOLTSER wornout.
BOLTSER
DAMAGED sent
======
DAMAGED
type for
heretest
====== ======
======
OK
======
CHECKED ON
OK
====== 1/7/2020
======
ID#AAAAGoQ L- 6.7 TO 7
wb6Q OK
M- 5.8 TO 6.1
Author (2020- ======
R- 7.5
06-16
10:21:37) CASING
CHECKED ON
L(7.1),M(6.9- LINER
13/17/2020
DE side
WEAROUT
OK
6.8),R(7.6) L-
YES,6.7FOUND
actuator
======
====== not
M- 5.8-6.0 AT
LEAKAGE
operating. we
R- 7.4
FLANGES
suspect NDE
======
side( actuator
side) damper
shaft got
OK
crack.Up
======
coming
OK
shutdown
======
OK will
inspect
====== and
OK
rectify
======
======
21st july crack
impeller vane
welding
checked
OK found
ok
======
OK
======
checked
====== on
OK
Bearing
16/7/2020
YES,
checked8 NOS
on ======
clearence
abnormal
VANES
5/07/2020. checked
BEARING HUB
DAMAGED sound
REPLACED
0.10 mm 0.22mm.
ASSEMBLY
observed
VANE all 24 vanes
(8/06/2020)
clearance) to be placed
FOUND
====== in
BEARING found ok
HUB next shutdown
3 NOS VANES
====== DAMAGED( 3
one vane
ASSEMBLY ======
REPLACED ======
NOS ok
slightly
ON 11/6/2020 found
OVERHAULIN
damaged impeller
OVERHAULIN
====== vane
G DONE
====== OK
wornout
====== G DONE)at air
====== ======
entry point
======
checked on
22nd july
======
adjustable
vane wornout
======
adjustable
vane wornout
checked on
======
22nd july ,
found road side
7 nos vanes
wornout
OK OK
======
======
OK ======
======
OK
======
OK
======
RAV 1 & 4
DAMAGE
======
======
ID#AAAAJvOii
6g
====== screen panel
sudhir Dash Exciter pedstral
======
ID#AAAAJvOii changed as the
(2020-07-06 bolt required .
ID#AAAAJvOii
6s
====== thick ness was
15:07:03) po already
60
======
sudhir Dash
ID#AAAAJvOii 3 mm
Found 2 pannel OK
done .Require
sudhir Dash
ID#AAAAJvOii
(2020-07-06
68 ======
cracked.will
====== material ASAP
(2020-07-06
7I
15:07:20)
sudhir Dash
replace in July Inspect
ID#AAAAJvOii ======
======
15:07:47)
sudhir
FOUND
shut Dash
down.OK
(2020-07-06 &Found ok
7M
Inspected
(2020-07-06
15:08:17)
sudhir
.found Dash
ok
15:08:39)
Inspected ======
(2020-07-06
V-belt tension
...Found ok
======
sudhir Dash
====== Exciter
changed pedstral
as the
ID#AAAAJvOii
(2020-07-06
ID#AAAAJvOii bolt required
thick ness was .
6s
======
15:07:03)
60
====== po
3 mmalready
sudhir Dash
ID#AAAAJvOii
Found 2 pannel OK
sudhir Dash
ID#AAAAJvOii done
====== .Require
(2020-07-06
68
cracked.will
======
(2020-07-06
7I material ASAP
15:07:20)
sudhir Dash
replace in July Inspect
======
ID#AAAAJvOii
15:07:47)
sudhir Dash ======
ok
FOUND
shut down.
====== OK
(2020-07-06 &Found ok
7M
Inspected
(2020-07-06
15:08:17)
ID#AAAAJvOii ok
sudhir
======
.found Dash
ok
15:08:39)
Inspected ======
======
7Q
(2020-07-06
ID#AAAAJvOii
V-belt tension
======
...Found
======
sudhir ok
Dash ======
ok
15:09:02)
7Y
checked
ID#AAAAJvOii ok
ID#AAAAJvOii
(2020-07-06
======
V-pulley
sudhir Dash Inspected .one
.Found
8I
8U ok
15:09:14)
ID#AAAAJvOii
condition
(2020-07-06 is ok. ======
panel
====== was
sudhir
sudhir
Found Dash
Dash
ok
8g
======
15:09:28)
====== damaged.
Replaced
(2020-07-06
(2020-07-06
sudhir Dash
ID#AAAAJvOii
Found ok
ID#AAAAJvOii ======
checked
====== .
15:11:47)
15:12:12)
(2020-07-06
7k
8k
Found ok .will Found ok
Inspected
======
15:12:44)
sudhir Dash ok
======
sudhir
change Dash
in next ======
ID#AAAAJvOii
Inspected.will
(2020-07-06
======
(2020-07-06 Changed
shut
7s down.
change
15:10:39)in
ID#AAAAJvOii next ok
======
15:13:00)
======
sudhir
shut
Panel
8A Dash
down
Found ok
ID#AAAAJvOii
(2020-07-06
Damaged
sudhir
8E Dash .will ok
======
ok
15:10:51)
change it in ======
(2020-07-06
sudhir Dash
Found
July ok down.
shut
15:11:05)
(2020-07-06 found ok
======
Found ok
15:11:16) ======
found ok
Found ok. ======
found ok
======
found ok
======
type
foundhere
ok
======
Tail pulley
bearing
replaced as
clearance was
ok
more (.18
mm ).so need
======
to replace the
bearaing
======
found ok
======
found ok
======
found ok
======
damage
found ok idler
replaced
======
21.7.2020
found ok
======
Take up pulley
inspected
Before
clearance fan
side: 0.20
21.7.2020
Clearance
G8.004
adjusted
Input to :
coupling
conveyor O/P
0.12
grid was
Coupling
Before
found damage
opened,
clearance
so replacedccr
cleaned andby
side:
found 0.19
ok done.
new one.also
greasing
21.7.2020
Clearance
greasing done
======
found ok to:
adjusted
======
G8004
======
0.10 snub
found
pulley ok
bearing
======
clearance
found
====== ok
found ok.
checked.
======
damage
Before idler
replaced
clearance disc
======
side: 0.10mm
Clearance
adjusted to:
G8004 snub
found
pulley ok
bearing
======
clearance
found ok
found ok.
checked.
======
damage
Before idler
replaced
clearance disc
======
side: 0.10mm
Clearance
21.7.2020
adjusted to:
G8.003
0.05mm
21.7.2020
conveyor
Before O/P
G8.004
Coupling
clearance
conveyor hlsb
I/P
opened,
side: 0.06mm
Coupling
cleaned
Clearanceand
opened,
greasing
adjusted done.
to
cleaned and
======
0.05mm
greasing
Inspected done.
and
======
======
found chute
worn out at
bottom
area.needs
inspected and to
be repair
found chutein
next
worn out at
found
bottomok
oppertunity(13.
======
07.20)
area.needs
found ok to
be repair in
======
Repaired
next on
found ok.
22.07.20
found ok
oppertunity(13.
(01.07.20)
======
======
07.20)
found ok
some
====== time it is
found
was ok
repaired
observed that it
======
on 23.07.20
inspected and slips
======
from
sprocket.
found bottom found ok
bottom gate
part wera out. plummer
======
block
removed
jacking and
done
should be
new
both gate fixed
repaired in next
======
side(23.07.20)
oopertunity
====== ======
Found OK. Old
grease was
Tightness
removed &of Oil was
bolts
fresh were
greasing replaced.
checked,
was done.found Found pitting &
OK.
Nozzles
====== were cracks on 3
======
cleaned. tooth of
intermediate
====== pinon.
======
BRPL/PP/MEC/PM/INSPECTION/CLASS -A
Last inspection
2019-20
Mar
Feb
Jan
last Inspected-
5/6/2020
last Inspected-
5/6/2020
last Inspected-
5/6/2020
last Inspected-
5/6/2020
last Inspected-
5/6/2020
last Inspected-
5/6/2020
last Inspected-
5/6/2020
last Inspected-5/6/2020
last Inspected-5/6/2020
last cleaned-5/6/2020
======
ID#AAAAGtGh
======
uCg
ID#AAAAGtGh
sudhir
uC4 Dash
(2020-07-10
sudhir Dash
01:34:15)
(2020-07-10
O/P coupling
01:35:32)
gap-8.75 mm.
I/P coupling
Alignment
gap-1.03 .
6/3/2020 o/p coupling
Alignment of
radial-.08
I/P coupling
6/3/2020
mm,Axial-.05
radial .
mm
02,Axial.05
mm.
======
ID#AAAAGtGh
uFI
sudhir Dash
(2020-07-10
======
01:41:08)
ID#AAAAGtGh
======
D.E-.20
uFM
ID#AAAAGtGh
MM,N.D.E-.15
sudhir Dash
======
uE4
MM.Bearing
(2020-07-10
ID#AAAAGtGh
sudhir Dash
condition
01:42:43) found
7 th March2020 uFA
(2020-07-10
ok.Next
D.E-.10 6
sudhir Dash
01:37:41)
month will
MM,N.D.E-.09
(2020-07-10
O/P coupling
change the
MM.Bearing
01:38:36)
gap-5.12
N.D.E mm.
bearing.
condition found
I/P coupling
Alignment
ok.
gap-1.35 .
7/3/2020 o/p coupling
Alignment
radial-.04 of
7/3/2020 I/P coupling
mm,Axial-.04
radial
mm .
07,Axial.05 mm
======
======
ID#AAAAGtGh
ID#AAAAGtGh
uFc
uFU
sudhir Dash
sudhir Dash
(2020-07-10
(2020-07-10
01:47:48)
01:44:01)
D.E-.18
O/P coupling
MM,N.D.E-18
gap-10.4 mm.
7/3/2020 MM. Bearing
Alignment
condition found
o/p coupling
ok
radial-.08
mm,Axial-.05
mm
01:47:48)
01:44:01)
D.E-.18
O/P coupling
MM,N.D.E-18
gap-10.4 mm.
MM. Bearing
Alignment
condition found
o/p coupling
7/3/2020 ok
radial-.08
7/3/2020
mm,Axial-.05
mm
7/3/2020
7/3/2020
======
ID#AAAAGtGh
uFs
sudhir Dash
(2020-07-10
01:50:24)
O/P coupling
gap-6.90
mm,Alignment
8/3/2020 reading
Radial-.09
8/3/2020
mm,Axial -.07
mm
8/3/2020
8/3/2020
6/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
7/3/2020
7/3/2020 ======
ID#AAAAGtGh
======
uAA
======
ID#AAAAGtGh
======
sudhir Dash
ID#AAAAGtGh
uAM
ID#AAAAGtGh
======
(2020-07-10
uAQ
sudhir
uAU Dash
ID#AAAAGtGh
01:13:52)
sudhir Dash
(2020-07-10
sudhir Dash
uAc
D.E-.20,N.D.E-.
(2020-07-10
01:15:14)
(2020-07-10
sudhir Dash
19 MM,Bearing
01:17:31)
D.E-.20,N.D.E
01:20:00)
3 rd March 2020 (2020-07-10
condition
New found
bearing
-.16
D.E -.14
01:21:18)
3 rd March 2020 ok
replaced
mm,Bearing
,N.D.E-.15 MM,
D.E-.09
.D.E-.13
3 rd March 2020 condition
Bearing is
MM,N.D.E-.15 ok
MM,N.D.E-13
condition is
3 rd March 2020 MM
MM, ,Bearing
ok.Replace
condition is
3 rd March 2020
within 6
ok.Replace it
3 rd March 2020 months.
with in next 6
5/6/2019 months
5/6/2019
6/3/2020
6/3/2020
6/3/2020
6/3/2020
7/3/2020
7/3/2020
7/3/2020
7/3/2020
7/3/2020
june-july2019
june-july2020
7/3/2020
7/3/2020
1/7/2020
1/7/2020
1/7/2020
1/7/2020
1/7/2020
june-july2019
june-july2020
8/3/2020
6/3/2020
6/3/2020
6/3/2020
6/3/2020
6/3/2020
6/3/2020
june-july2019
june-july2020
7/3/2020
7/3/2020
7/3/2020
7/3/2020
june-july2019
june-july2020
7/3/2020
7/3/2020
march 2020 MSD

march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD

march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD

march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
march 2020 MSD
======
ID#AAAAGtGh
======
uB0
ID#AAAAGtGh
======
sudhir Dash
uCE
ID#AAAAGtGh
(2020-07-10
sudhir Dash
uCQ
01:26:44)
(2020-07-10
sudhir
D.E-.06Dash
01:27:38)
(2020-07-10
MM,N.D.E-.10
D.E-.06
01:28:48)
MM ,Bearing
3 rd March 2020 ,N.D.E-.09
D.E-.04 found
condition
mm .Bearing
3 rd March 2020 MM,N.D.E-.04
ok
condition found
3 rd March 2020 MM.Bearing
ok
condition found
ok
4/3/2020
4/3/2020
6/11/2019
6/11/2019
6/11/2019
6/11/2019
9/3/2020
9/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
5/3/2020
24/6/2020
24/6/2020
22/7/2020
27/6/2020
10/7/2020
10/7/2020
10/7/2020
7/5/2020
6/5/2020

PM Inspection A Class 2020-21 - 19 06 2020

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PM Inspection A Class 2020-21 - 19 06 2020

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Department :-

Planned / Scheduled maintenance Area:- Pellet Plant (Class-A E

Name of Equipment Name of Part Contents of Maintenance

HYDRAULIC UNIT OIL LEVEL INSPECTION FOR LEVEL

ACCUMULATOR PRE-CHARGE INSPECTION

PUMP & COUPLING INSPECTION

PIPE LINE THICKENESS INSPECTION

Center Shaft Tightness Check & Alignment

Feed well Check the condition

Deflector Check the condition

Thickener Rake Arms Check the condition

Connecting Hose Replace all hoses

Gear Pumps Inspection/Replacement

Vibrating Feeder Inspection

Thickener Dosing System Checking

Chute Lining Inspection

screw take up Check the condition

Check oil quality

SMFT Feed Pump

f Maintenance Interval Time required

heck & Alignment 1 yr 24 hrs

he condition 2 yrs 6 hrs

ce all hoses 2 yrs 2 hrs

eaning 6 months 30 mins

lacement 1 yrs 30 mins

n/Replacement 1 yrs 4 hrs

pection 2 months 8 hrs

lacement 2 yrs 2 hrs

spection 3 months 30 mins

spection 6 months 4 hrs

spection 3 months 2 hrs

pection monthly 1 hrs

he condition 6 month 0.5 hrs

pection monthly 1 hrs

s inspection monthly 3 hrs

checked .ok joint slightly

drive side tooth

march 2020 MSD

march 2020 MSD

march 2020 MSD

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