PM Level Weekly

Record Readings
Visual inspection
Cleaning chiller
Check operation
condition
Check Solution Levels

Check
Job
 Replace

Maintenance Type Running

Downtime
(days/order) -
Time

Maintenance Time
(Hours/order) 1

Manpower Tech.
Effort (Man-Hour) 1
Resources

Tools/Special Tool Box

Service Eq. -
 PM Program/ Direct Fired Chiller

Monthly Semi-Annual
Record Readings Record Readings
Visual inspection Visual inspection
Cleaning chiller Cleaning chiller
Check operation Check operation
condition condition
Check Solution Levels Check Solution Levels
perform Vacuum Perform Vacuum
Check Vacuum Line Check Vacuum Line
Refine Refrigerant Refine Refrigerant
Check failures and Check failures and
alarms alarms
Check Noise Check Noise
Check pumps current Check pumps current
Leak test for gas Line Leak test for gas Line
check safety devices Check safety devices
Check A/F linkage operation Check A/F linkage operation
Check non condensable gases
Make solution analysis
Check pilot and Shut off Valve
Leakage
Check Combustion
 Change Oil
Add inhibitor if required

Running Running

- -

3 5

Tech. Engineer+ Tech.

3 10

Tool box +
Tool Box Exhaust analysis device

- -
Direct Fired Chiller
Annual
Record Readings
Visual inspection
Cleaning chiller
Check operation
condition
Check Solution Levels
Perform Vacuum
Check Vacuum Line
Refine Refrigerant
Check failures and
alarms
Check Noise
Check pumps current
Leak test for gas Line
Check safety devices
Check A/F linkage operation
Check non condensable gases
Make solution analysis
Check pilot and Shut off Valve
Leakage
Check Combustion
Meager Test
Check terminals for
losseness
check operation
of control panel
Inspection of pipes and
cooling chamber
Check Relays
Check Temperature and pressure Check Temperature and pressure
sensors
Disassembly, inspection and cleaning
Two years
Record Readings
Visual inspection
Cleaning chiller
Check operation
condition
Check Solution Levels
Perform Vacuum
Check Vacuum Line
Refine Refrigerant
Check failures and
alarms
Check Noise
Check pumps current
Leak test for gas Line
Check safety devices
Check A/F linkage operation
Check non condensable gases
Make solution analysis
Check pilot and Shut off Valve
Leakage
Check Combustion
Meager Test
Check terminals for
losseness
check operation
of control panel
Inspection of pipes and
cooling chamber
Check Relays
sensors
of pumps
 inspection of pipes and
Chilled chamber

Change Oil Change Oil

Add inhibitor if required Add inhibitor if required

Change vacuum pump Change vacuum pump

belts belts

Change blower bearings

Change gasket of cooling
and chilled chamber
Eboxy materials

Shutdown Shutdown

3 4

30 36

Engineer+ 3 Tech. Engineer+ 3Tech

120 144

Tool box + Tool box +

Exhaust analysis device + Exhaust analysis device +
Brushing machine + Carsher + Brushing machine + Carsher +
Meager Meager

- -
 Six years
Record Readings
Visual inspection
Cleaning chiller
Check operation
condition
Check Solution Levels
Perform Vacuum
Check Vacuum Line
Refine Refrigerant
Check failures and
alarms
Check Noise
Check pumps current
Leak test for gas Line
Check safety devices
Check A/F linkage operation
Check non condensable gases
Make solution analysis
Check pilot and Shut off Valve
Leakage
Check Combustion

Meager Test

Check terminals for

losseness
check operation
of control panel
Inspection of pipes and
cooling chamber

Check Relays

Check Temperature and pressure

sensors
Disassembly, inspection and cleaning of
pumps
 inspection of pipes and
Chilled chamber

Disassembly, inspection and cleaning of

Vacuum pump

Eddy current test for all pipes

Solution Filterations

Change Oil
Add inhibitor if required

Change vacuum pump

belts

Change blower bearings

Change gasket of cooling
and chilled chamber
Eboxy materials
Replace vacuum hose
Replace pump parts set

Replace Diaphgram Valves

Replace vacuum Soleniod

Valves
Replace control motor card
Shutdown

72

Engineer+ 4 Tech
360

Tool box +
Exhaust analysis device +
Brushing machine + Carsher +
Meager

Eddy current tools

 PM Level Weekly Monthly
Check operation Check operation

Visual inspection Visual inspection

measure and record measure and record

motor current motor current

Check noise and vibration Check noise and vibration

Check door seals Check door seals

check and clean filters

check And clean the coil

clean the motor and

the AHU from inside
Check
check the belts

check coil pressure drop

Job

Replace
 Replace

Maintenance Type Running Shutdown

Downtime
(Hours/order) - 2
Time

Maintenance Time
(Hours/order) 1 2

Manpower Tech. 2 Tech.

Effort (Man-Hour) 1 4
Resources

Tools/Special Tool Box Tool box + Carsher

Service Eq. - -
 PM Program/ Air Handling units

Quarter Semi-Annual
Check operation Check operation

Visual inspection Visual inspection

measure and record measure and record

motor current motor current

Check noise and vibration Check noise and vibration

Check door seals Check door seals

check and clean filters check and clean filters

check And clean the coil check And clean the coil

clean the motor and clean the motor and

the AHU from inside the AHU from inside

check the belts check the belts

check coil pressure drop check coil pressure drop

greasing Blower bearing greasing Blower bearing

check valves check valves

check and clean the CHW inlet strainer

 Shutdown Shutdown

2 3

2 3

2 Tech. 2 Tech.
4 6

Tool box + Carsher Tool box + Carsher

- -
 Annual Two years
Check operation Check operation

Visual inspection Visual inspection

measure and record measure and record

motor current motor current

Check noise and vibration Check noise and vibration

Check door seals Check door seals

check And clean the coil check And clean the coil

clean the motor and clean the motor and

the AHU from inside the AHU from inside

check coil pressure drop check coil pressure drop

greasing Blower bearing check valves

check valves check and clean the CHW inlet strainer

check and clean the CHW inlet strainer

change motor Bearings change motor Bearings

change Belts change Belts

Replace air filters change Blower Bearing

Replace air filters

 Shutdown Shutdown

7 9

7 9

2 Tech. 3 Tech
14 27

Tool box + Carsher Tool box + Carsher

- -
 PM Level Weekly Monthly
Check operation Check operation

Visual inspection Visual inspection

measure and record measure and record

motor current motor current

Check noise and vibration Check noise and vibration

Check door seals Check door seals

check and clean filters

clean the motor and

the unit from inside

check the belts

Check
Job

Replace
 Replace

Maintenance Type Running Shutdown

Downtime
(Hours/order) - 2
Time

Maintenance Time
(Hours/order) 1 2

Manpower Tech. 2 Tech.

Effort (Man-Hour) 1 4
Resources

Tools/Special Tool Box Tool box + Carsher

Service Eq. - -
 PM Program/ Fresh Air units

Quarter Semi-Annual
Check operation Check operation

Visual inspection Visual inspection

measure and record measure and record

motor current motor current

Check noise and vibration Check noise and vibration

Check door seals Check door seals

check and clean filters check and clean filters

clean the motor and clean the motor and

the unit from inside the unit from inside

check the belts check the belts

greasing Blower bearing greasing Blower bearing

 Shutdown Shutdown

2 3

2 3

2 Tech. 2 Tech.
4 6

Tool box + Carsher Tool box + Carsher

- -
 Annual Two years
Check operation Check operation

Visual inspection Visual inspection

measure and record measure and record

motor current motor current

Check noise and vibration Check noise and vibration

Check door seals Check door seals

clean the motor and clean the motor and

the unit from inside the unit from inside

greasing Blower bearing

change motor Bearings change motor Bearings

change Belts change Belts

 change Filters change Blower Bearing

change filters

Shutdown Shutdown

7 9

7 9

2 Tech. 3 Tech
14 27

Tool box + Carsher Tool box + Carsher

- -
 PM P

PM Level Weekly Monthly

Cleaning Cleaning
Check operation Check operation
measure and record measure and record
current current

Check noise and vibration Check noise and vibration

Check seals Check seals

Check cooling water strainer

Check
Job

Replace

Maintenance Type Running Shutdown

Downtime
(hours/order) - 1
Time

Maintenance Time
(Hours/order) 1 1
 Manpower Tech. Tech.
Effort (Man-Hour) 1 1

Resources
Tools/Special Tool Box Tool Box

Service Eq.
 PM Program/ Chilled and Cooling water pumps

Quarter Semi-Annual
Cleaning Cleaning
Check operation Check operation
measure and record measure and record
current current

Check noise and vibration Check noise and vibration

Check seals Check seals

Check cooling water strainer Check cooling water strainer
Grease motor for chilled water pump Grease motor for chilled water pump
Check Valves Check Valves

Check Bearing Check Bearing

Check Chilled water strainer

Check Impeller and casing
Check coupling

Shutdown Shutdown

1 2

1 2
 Tech. Tech.
1 2

Tool Box Tool Box

 Annual 2 years
Cleaning Cleaning
Check operation Check operation
measure and record measure and record
current current

Check noise and vibration Check noise and vibration

Check cooling water strainer Check cooling water strainer

Grease motor for chilled water pump Check Valves
Check Valves Check Chilled water strainer
Check Chilled water strainer Check Impeller and casing

Check Impeller and casing Check Shaft

Check coupling
Check Shaft

Replace motor bearing Replace motor bearings

Replace Seal Replace Seal

Replace coupling Sleeve Replace coupling Sleeve

Replace pump bearings Replace pump bearings

Replace Coupling.

Shutdown Shutdown

8 8

9 9
2 Tech. 2 Tech.
18 18

Tool Box Tool Box+ ChainHoist

 PM

PM Level Weekly
measure and record
current

Check noise and vibration

check float valve

operation

Check
Job

Replace

Maintenance Type Running

Downtime
(hours/order) -
Time

Maintenance Time
(Hours/order) 1

Manpower Tech.
Effort (Man-Hour) 1
Resources

Tools/Special Tool Box

 PM Program/ Cooling Towers

Monthly Quarter Semi-Annual

Cleaning water basin Cleaning water basin Cleaning water basin

measure and record measure and record measure and record

current current current

Check noise and vibration Check noise and vibration Check noise and vibration

check float valve check float valve check float valve

operation operation operation
check belts check belts check belts
greasing bearing of shaft greasing bearing of shaft greasing bearing of shaft
Check Nozzles Check Nozzles Check Nozzles
Cleaning fill kit Cleaning fill kit Cleaning fill kit

Shutdown Shutdown Shutdown

18 18 18

19 19 19

3Tech. 3Tech. 3Tech.

57 57 57

Tool Box + carsher Tool Box + carsher Tool Box + carsher

 Annual 2 years

Cleaning water basin Cleaning water basin

measure and record measure and record

current current

Check noise and vibration Check noise and vibration

check float valve check float valve

operation operation
greasing bearing of shaft Check Nozzles
Check Nozzles Cleaning fill kit
Cleaning fill kit

Replace Belts Replace belts

Replace bearings

Shutdown Shutdown

18 24

19 25

3 Tech. 3 Tech.
57 75

Tool Box + carsher Tool Box + carsher