Electrical System
Maintenance Point Type of Maintenance
Clean switchboards and
switch cabinets
Chassis electrics cabines
Changeover switch
Batteries
Battery main switch
3-phase generator
Stabiliser limit switches
External and Auxiliary power
supplies
Slipring body
Superstructure electrics room
Hydraulic System
Maintenance Point
Visual check
Check terminals
Superstr. hydro oil tank
Visual check
Check acid level
Clean, grease and tighten
terminals
Check blocks for firm seating
Check state of charge
Visual check Superstr. hydro pump
Check connections; clean if
necessary
Clean air grilles
Auxiliary pump
Visual check
Lubricate bearings
Luffing cylinder incl. valve block
Visual check
Clean limit switches
Functional test Hydraulic rotary lead-through
Check indicating instruments in
the cabs Steering cylinders incl. control
Visual check block
Check terminals and plugs
Check cable reel
Jack cylinders
Visual check
Check cable connections
Extension cylinders
Check driving elements
Check brush wear; replace if Stabiliser control blocks
necessary
Visual check Brake system valve blocks
Clean switchboards and switch Brake system accumulator
cabinets
Check terminals
Travel gear motors
Check air conditioner filter
Superstructure electrics room

Tighten connections Brake system cylinders

Clean cooling fins
Superstructure hydraulic pump Visual check
motor Clean terminals and cabinets
Lubricate bearings
Clean housing
Clean filter gauze
Visual check
Hoist motors
Clean terminals and cabinets
Lubricate bearings
Check brush abrasion
Clean housing
Clean filter gauze
Slewing gear motor
Visual check
Clean terminals and cabinets
Visual check

Superstructure/chassis locking Clean and grease locking device

device
Perform limit switch functional
test
Hoisting and lowering limit Visual check
switches Functional test
Visual check
Slack rope switch
Functional test
Clean switchboards and switch
cabinets
Tower cab switch cabinet
Visual check
Check terminals
Visual check
Functional test
Boom limit switch
Perform anti-corrosive measures

Check mounting bolts

Clean sliprings and insulators
Check brushes, springs and
brush holders
Boom cable reel Change gearbox grease

Grease deflection sheave bearing

Change cam ring

Check heater
Visual check
Lubricate mounting bearings
Job site lighting Replace lamps
Clean lamp housings
Job site lighting

Functional test
Clean cabinets
Distribution boxes and Visual check
cableways
Check terminals
Visual check
Stairway lighting Perform lighting test
Clean lamp housings
Visual check
Lighting Perform lighting test
Clean lamp housings
Visual check
Anemometer
Functional test

Perform visual check of load cell

Safe load indicator
Perform visual check of angle
sensor
Visual check
Intercom system
Functional test
Visual check
Emergency stop buttons
Functional test
Visual check
Anti-condensation heaters
Functional test
Visual check
Video camera incl. monitor Clean camera
Check cable connections
Hydraulic System Diesel Engine System
Type of Maintenance Maintenance Point
Visual check

Check oil level; top up if cecessary

Change breather filters

Change return flow oil filter

Change control oil filter

Change pressure filter

Diesel engine
Check oil quality

Visual check

Check running noises

Check coupling

Visual check
Check running noises

Check pivot point bearing lubrication

Lubricate piston rod

Check valve block Radiator

Visual check

Lubricate piston rod

Air intake filter
Check control block
Check for leakage
Visual check Exhaust system
Lubricate piston rod
Visual check
Lubricate piston rod Fuel system

Visual check

Visual check

Visual check

Visual check
Check running noises
Visual check
Diesel Engine System
Type of Maintenance
Visual check
Check oil level
Change the oil (if needed)
Change oil filter
Change main flow filter
Change bypass filter
Clean vent filter
Change fuel filter
Check turbo mounting bolts
Adjust valves
Clean fuel pre-filter
Check coolant pre-heating
Empty crankcase breather
tank
Visual check
Clean cooling fins
Check coolant level
Visual check
Replace filter
Change filter mats
Visual check
Visual check
Drain off condensate
Empty water separator
Check water separator filter
Travel Gear
Maintenance Point Type of Maintenance
Visual check
Rims and tyres Check tyre pressure
Tighten wheel studs
Lubricate equaliser pivot
points
Axle suspension Visual check
Repair paintwork damage
Steering knuckles Lubricate steering knuckles
Visual check
Steering linkage and cylinders
Repair paintwork damage
Visual check
Axle differentials
Check oil level
Change oil
Check oil level
Wheel hub gearboxes
Change oil
Visual check
Check brake linings
Wheel brakes
Check expander wedge device
Functional test
Clean axle shaft area
Drive axle shafts Visual check
Lubricate cardan joints
Visual check
Multi-disk brakes
Change oil
 Stabilisers
Maintenance Point Type of Maintenance
Visual check
Stabiliser beams
Check sliding plates; grease if
necessary

Visual check

Stabiliser pads Clean and grease pivot points

Grease bolts and safety pins

 Slewing Gear Hoist
Maintenance Point Type of Maintenance Maintenance Point
Check oil level

Slewing reduction gear unit Change oil Hoist reduction gear unit

Check breather filter

Check clearance

Check brake linings

Slewing gear brake Hoist brakes

Visual check

Functional test

Visual check
Pinion and ring gear
Clean and grease pinion and Rope drums
ring gear

Visual check

Check running noises

Roller bearing slew ring Couplings
Check bolts

Lubricate bearings
Rope exit seals
Hoist Tower/Boom System
Type of Maintenance Maintenance Point Type of Maintenance
Check oil level Visual check
Tower / boom pivot point
Perform anti-corrosive
Change oil measures

Check breather valves Visual check

Visual check Tower head rope pulleys Lubricate bearings

Check clearance Check rope guards

Check brake linings; replace If Visual check

necessary
Clean brake disks Boom head rope pulleys Check rope guards

Lubricate bearings Lubricate bearings

Check rope clamps Visual check

Tower / superstructure
mounting point Perform anti-corrosive
Check rope grooves measures
Visual check Check bolts
Functional test

Visual check

Check seals; replace if

necessary
 Central Lubrication
Maintenance Point Type of Maintenance
Check grease supply; top up if
necessary
Grease pump and tank
Visual check

Visual check

Check distributor
Pipework and lubrication points
Perform anti-corrosive
measures

Check signalling device

 Basic Construction Driver Cab
Maintenance Point Type of Maintenance Maintenance Point
Visual check
paintwork Control panels
Touch up any paintwork
damage

Visual check
Steel structure Windscreen wiper system
Straighten deformations

Visual check
Protective housings / panelling
Heater
Grease locks and hinges

Visual check
Clean stairways, platforms and
Stairways and platforms handrails

Check bolts Seat

Driver Cab Tower Cab
Type of Maintenance Maintenance Point Type of Maintenance
Visual check Visual check

Clean panels Control panels Clean panels

Visual check Test panel lighting and replace

if required

Functional test Visual check

Windscreen wipers and wash

Visual check Functional test
system
Check water tank; top up if
Clean heater interior required
Functional test Clean air grilles
Heater
Visual check Functional test

Clean and grease retainer rails Visual check

Air conditioner
Functional test Clean air grilles

Functional test
Visual check
Seat
Functional test
 Ropes and Lifting gear
Maintenance Point Type of Maintenance
Check rope condition and grease
ropes
Ropes
Change ropes, if required