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STUDENT MATERIALS
2
Table of Contents
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Course Title:
Vibratory Compactors
Length:
Three days
Course Code:
Fees:
No fees at Tucson or CPPI.
Field Courses: $750 per day plus expenses cost to host dealer apportioned to participants.
Course Description:
Classroom work will include discussion of schematics and components of the electrical and
hydraulic systems. Product performance and improvements on the CB-434C, CB-534C and the
CB-634C. To support the classroom instruction, homework study projects may be assigned.
Students will troubleshoot problems and perform critical adjustments on the machines.
Students will also be tested to monitor progress and challenged to demonstrate proficiency in
each module of instruction.
Attendance:
Maximum of 10 students with a minimum of 5 students.
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Module Objectives -- Vibratory Compactors
After the completion of this module, the service technician will be able to:
2) explain the switches and controls on the instrument panel and operators console.
3) locate and identify the components in the following systems: propel, vibratory, water
spray and electrical.
7) pressure test the steering, propel and vibratory systems and adjust to specifications.
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6
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STEERING HYDRAULIC SYSTEM
(NO TURN)
P
PRIORITY STEERING CONTROL UNIT
VALVE EF INLET
CHECK
VALVE
RELIEF
VALVE
PUMP
STEERING STEERING
PUMP CYLINDERS
CHECK
VALVE
TO BRAKE/SHIFT VALVE
AND CHARGE CIRCUIT
12
STEERING HYDRAULIC SYSTEM
(RIGHT TURN)
RELIEF
VALVE
PUMP
STEERING STEERING
PUMP CYLINDERS
CHECK
VALVE
TO BRAKE/SHIFT VALVE
AND CHARGE CIRCUIT
13
PROPEL PUMP
SWASHPLATE ROTATING
GROUP
14
CONTROL
PROPEL PUMP ADJUSTING
CONTROL SCREW
STROKING
PISTON
(SERVO)
TENSION
SPRING
ARMS
FEEDBACK
LEVER
TENSION
SPRING SPRINGS
SPRING
COLLAR
15
P.O.R. AND COMBINATION VALVES
CHECK
VALVE
P.O.R. VALVE
SPRING
SPOOL
PISTON
SPINDLE
TOWING
VALVE
ADJUSTMENT
16
CB-434C CAM FOLLOWER
PROPEL VALVE
PISTON HOUSING
MOTOR
BRAKE
SPRING
BRAKE
PISTON
SHAFT
COVER
17
CAM FOLLOWER
CAM RING
PISTON
VALVE
CB-434C
PROPEL MOTOR
CYLINDER BLOCK
18
REAR DRUM
PROPEL MOTOR
(CB-543C/CB-634C)
ROTATING
GROUP
HYDRAULIC
ACTUATED SERVO
CONTROL PISTON
PROPEL MOTOR
PARTIAL SECTION
19
PLANETARY GEAR REDUCER BRAKE SEALS
CB-534C/CB-634C
PLANET GEAR
BRAKE PORT
CARRIER
BRAKE PISTON
SUN GEAR
COUPLING
PLANET GEAR
BRAKE SPRINGS
20
N
CB-434C
F R
PROPEL HYDRAULIC SYSTEM
(NEUTRAL)
PROPEL PUMP HAND CONTROL
LEVER
T1
A B
T2 x
DIRECTIONAL
R x CONTROL VALVE
.65 mm
X1 x Y1
AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x
1.0 mm
Y2
REAR DRUM
MOTOR
1.4 mm
BRAKE VALVE
A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B
CHARGE
FILTER
TO VIBRATORY COOLING VALVE
21
N
CB-434C F R
PROPEL HYDRAULIC SYSTEM
(FORWARD) PROPEL PUMP HAND CONTROL
LEVER
T1
A B
T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE
X1 x Y1
AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x
1.0 mm
Y2
REAR DRUM
MOTOR
1.4 mm
BRAKE VALVE
A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B
CHARGE
FILTER
TO VIBRATORY COOLING VALVE
22
N
CB-434C F R
PROPEL HYDRAULIC SYSTEM
(REVERSE) PROPEL PUMP HAND CONTROL
LEVER
T1
A B
T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE
X1 x Y1
1.4 mm
BRAKE VALVE
A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B
CHARGE
FILTER
TO VIBRATORY COOLING VALVE
23
N
CB-534C/CB-634C
F R
PROPEL HYDRAULIC SYSTEM
(NEUTRAL)
PROPEL PUMP HAND CONTROL
LEVER
T1
A B
T2 x
DIRECTIONAL
R x CONTROL VALVE
.65 mm
X1 x Y1
AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x
1.0 mm
Y2
REAR DRUM
MOTOR
BRAKE/SHIFT
1.4 mm
SHIFT MANIFOLD
A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B
CHARGE
FILTER
TO VIBRATORY COOLING VALVE
24
N
CB-534C/CB-634C F R
PROPEL HYDRAULIC SYSTEM
(FORWARD/LOW RANGE) PROPEL PUMP HAND CONTROL
LEVER
T1
A B
T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE
X1 x Y1
AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x
1.0 mm
Y2
REAR DRUM
MOTOR
1.4 mm BRAKE/SHIFT
SHIFT MANIFOLD
A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B
CHARGE
FILTER
TO VIBRATORY COOLING VALVE
25
N
CB-534C/CB-634C F R
PROPEL HYDRAULIC SYSTEM
(REVERSE/HIGH RANGE) PROPEL PUMP HAND CONTROL
LEVER
T1
A B
T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE
X1 x Y1
1.4 mm BRAKE/SHIFT
SHIFT MANIFOLD
A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B
CHARGE
FILTER
TO VIBRATORY COOLING VALVE
26
VIBRATORY PUMP CONTROL
CHARGE PRESSURE
PORT
SOLENOID
CONTROL SPOOL
STROKING
PISTON
(SERVO)
NULL ADJUST
SCREW
STROKE
LIMITER
27
VIBRATORY COOLING MANIFOLD
ANTI-CAVITATION
CHECK VALVE
FRONT VIB REAR VIB
MOTOR SOLENOID MOTOR SOLENOID
GP TEST PORT
COOLING SHUTTLE
VALVE
HP CHARGE RELIEF
GP VALVE
TEST PORT
PC POR
T CP
POR VALVE
B C
28
FROM PROPEL
COOLING VALVE
VIBRATORY HYDRAULIC
VIBRATORY VIBRATORY PUMP
SYSTEM
FRONT COOLING/CONTROL (OFF)
VIB VALVE CP MA
MOTOR
x
x
A
A
POR T2
CONTROL
VALVE
INTER
AP CIRCUIT CHARGE PRESSURE
COMBINATION FROM BRAKE/SHIFT
VALVES MANIFOLD
GPx
BP
CHARGE
20 PSI
RELIEF 1.4 mm
1.4 BAR
PS
1.8 mm
B B
G
x
REAR T MB CHARGE
VIB
FILTER
MOTOR
OIL COOLER
TO BRAKE/SHIFT
25 PSI VALVE
1.7 BAR RETURN LINE
29
FROM PROPEL
COOLING VALVE VIBRATORY HYDRAULIC
FRONT VIBRATORY VIBRATORY PUMP
SYSTEM
COOLING/CONTROL (BOTH DRUMS)
VIB
MOTOR VALVE CP MA
x
x
A
A
POR T2
CONTROL
VALVE
INTER
AP CIRCUIT
CHARGE PRESSURE
COMBINATION
FROM BRAKE/SHIFT
VALVES
GP
x MANIFOLD
BP
PS
B 1.8 mm
B
G
x
REAR T MB
VIB
CHARGE
MOTOR
FILTER
OIL COOLER
TO BRAKE/SHIFT
VALVE
25 PSI RETURN LINE
1.7 BAR
30
FROM PROPEL
COOLING VALVE VIBRATORY HYDRAULIC
FRONT VIBRATORY VIBRATORY PUMP
SYSTEM
COOLING/CONTROL (REAR DRUM ONLY)
VIB
MOTOR VALVE CP MA
x
x
A
A
POR T2
CONTROL
VALVE
INTER
AP CIRCUIT
CHARGE PRESSURE
COMBINATION
FROM BRAKE/SHIFT
VALVES
GP
x MANIFOLD
BP
CHARGE
20 PSI 1.4mm
RELIEF
1.4 BAR
PS
B 1.8 mm
B
G
x
REAR T MB
VIB
CHARGE
MOTOR
FILTER
OIL COOLER
TO BRAKE/SHIFT
VALVE
25 PSI RETURN LINE
1.7 BAR
31
FROM PROPEL
COOLING VALVE
VIBRATORY HYDRAULIC
VIBRATORY VIBRATORY PUMP
SYSTEM
FRONT (FRONT DRUM ONLY)
VIB COOLING/CONTROL
MOTOR VALVE CP MA
x
x
A
A
POR T2
CONTROL
VALVE
INTER
AP CIRCUIT
CHARGE PRESSURE
COMBINATION
FROM BRAKE/SHIFT
VALVES
GP
x MANIFOLD
BP
PS
B 1.8 mm
B
G
x
REAR T MB
VIB
CHARGE
MOTOR
FILTER
OIL COOLER
TO BRAKE/SHIFT
VALVE
25 PSI RETURN LINE
1.7 BAR
32
WATER SPRAY SYSTEM
(FRONT PUMP ONLY)
FRONT DRUM
WATER PUMP
FRONT
WATER
TANK
80 MESH
FILTER
DRAIN
M VALVE REAR DRUM
WATER PUMP
TANK
DRAIN
REAR
WATER
TANK
80 MESH
FILTER
DRAIN
VALVE M
LINE
DRAIN TANK
DRAIN
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FROM BATTERY POST
ON STARTER
SOLENOID
155-PK 101-RD-6
ELECTRICAL SYSTEM
109-OR
10 60 10 (STARTING AND BRAKE)
112-PU BRAKE KEY START
FUSE ALTERNATOR FUSE
CIRCUIT BREAKER INDICATOR
LAMP
IGNITION
BRAKE SWITCH
SWITCH
R
309-GY 308-YL
1 2
ALT B765-BR C
4 S
419-YL 307-0R ON
+ R 3 B
105-BR ST
200-BK
200-BK
FUEL SOLENOID
RESISTOR FUEL SHUT-OFF
SOLENOID
308-YL 326-PU
330-YL
330-YL
109-OR
5 2 NEUTRAL START 5 2
MAIN POWER RELAY #2
RELAY 1 30 87 4
1 30 87 4
155-PK 306-GN
NEUTRAL START
109-OR 87A C720-BU RELAY #1
3 87A 3
2 1
BRAKE SOLENOID
2 419-YL
419-YL
5 2
TO 1 BRAKE RELAY 5 2
STARTER 304-WH 1 #1
30 87 4
SOLENOID 1 30 87 4
34
2
ELECTRICAL SYSTEM
(ENGINE SPEED CONTROL)
3
THROTTLE
CONTROL SWITCH THROTTLE
CONTROL TIMER
200-BK - GND
181-GY + HOT
A982-BR + AUX
A919-BU A RED
A953-PK B WHT
A983-BU C BLK
A920-BR
A B C
2 1
RD WH BK
112-PU-6 181-GY
15
THROTTLE
CONTROL BREAKER THROTTLE
THROTTLE CONTROL RELAY
CONTROL SOLENOID
FROM MAIN
POWER RELAY
35
FUNCTIONAL DIAGNOSTIC
LIGHT CLUSTER LIGHT CLUSTER
HOUR METER
F F
- + E 428-OR
E
200-BK D D C931-OR
C C
B B 465-OR
WARNING
HORN A A 406-PU
400-GN C930-BR
C938-BR C931-OR
568-GN
406-PU
568-GN 428-OR
123-WH
DIODE ASSY
465-OR
5 2 5 2 5 2 5 2 5 2 5 2
30 87 30 87 30 87 30 87 30 87 30 87
C C
C938-BR
HYD PRESSURE HYD TEMP T COOLANT T ENGINE OIL
400-GN SWITCH SWITCH TEMP SWITCH PRESSURE SWITCH
200-BK
123-WH
36
FUNCTIONAL
614-PU VIBRATORY SYSTEM ELECTRICAL
LIGHT CLUSTER
F 1
2
E C932-YL C934-BU
123-WH + - 200-BK
3
D C924-YL
VIB TACH SIG C VIB AUTO/MANUAL
B SWITCH
B440-WH A
B440-RD
4
C926-BU 5
6 103-YL
C927-PU
2
3
SHIELD REAR VIB FRONT VIB B439-RD 1
SENSOR SENSOR DRUM SELECT
SWITCH
REV FORWARD SHIELD
B440-GN
200-BK 200-BK
B A
112-PU 10 103-YL
C925GN C924-YL
VIB CONTROL SOLENOIDS
C932-YL 103-YL
VIB ON/OFF
FRONT
1
C927-PU
2
200-BK
C924-YL C934-BU
1
C926-BU
C925-GN C934-BU
2
200-BK
37
WATER SPRAY
SYSTEM ELECTRICAL
FUNCTIONAL
LIGHT CLUSTER
FRONT
WATER
F PUMP
E
D
C 200-BK
B B438-OR 1 2
A
WATER
SPRAY SWITCH
6
112-PU 5
4
2 1
C936-GY C922-BR 200-BK
110-GN 3 3
15 2 C935-PU C923-OR
1
PUMP
SELECT SWITCH
1 C937-WH
2 200-BK 5 2
1 2
1 30 87 4
3 C935-PU
3
WATER 87A
38
CB-434C - CB–534C - CB634C QUIZ
1. The priority valve on the steering pump provides 5 to 6 GPM to the charge system.
TRUE FALSE
1. _______________________________________________
2. _______________________________________________
3. _______________________________________________
3. The propel control handle provides an electrical current to stroke the propel pump.
TRUE FALSE
5. List the three functions of the relief valve cartridge in the propel pump.
1. _______________________________________________
2. _______________________________________________
3. _______________________________________________
TRUE FALSE
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10. The flushing valve spool in the propel system is an open center type.
TRUE FALSE
11. The charge relief valve only sets the charge pressure for the vibratory system.
TRUE FALSE
12. The automatic speed control limits the maximum propel speed of the machine in the forward
direction only.
TRUE FALSE
13. The operator complains the machine “de-couples” when the vibratory system is turned on.
What is the first thing you would check?
14. The VPM in the forward direction is the correct frequency, but the VPM in the reverse direction
is not. What adjustment to the vibratory pump must be made?
15. If the water pump on the rear drum fails, what can be done to by-pass this water pump?
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COURSE EVALUATION
DATE ________________________________
1. Did you complete any of the prerequisites before attending this class? YES _____ NO ______
2. Did you receive a copy of the course description before attending this class? YES ___ NO ___
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14. What helped you most in the class?
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
18. Did you enjoy the course and would you recommend this course to others? ________________
_________________________________________________________________________________________
_________________________________________________________________________________________
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