Duplo Folder

DF-520 & 520N

Parts Catalog
 Table of Contents
■ PARTS CATALOG
1. Press Roll Section ............................................................................................ 5
2. Paper Feed Driving Section ............................................................................. 7
3. Stacker Driving Section .................................................................................... 8
4. Paper Feed Plate Section (1) ........................................................................... 9
5. Paper Feed Plate Section (2) ......................................................................... 11
6. Paper Feed Pressure Section ........................................................................ 12
7. Paper Feed Shaft, Paper Feed Gate ............................................................. 13
8. Paper Separator ............................................................................................. 14
9. First Folding Plate (1) ..................................................................................... 15
10. Second Folding Plate (2) ................................................................................ 17
11. Stacker Section .............................................................................................. 19
12. Exterior Section .............................................................................................. 21
13. Control Panel Section .................................................................................... 22
14. Frame/Sub Frame Section ............................................................................. 23
15. Labels Section ................................................................................................ 25
16. Component wiring .......................................................................................... 29

■ MAINTENANCE PARTS LIST ............................................. 37

■ INDEX & Cross Reference to 520N................................... 41

 DF-520

1. Press Roll Section

20 23 24
9

7 21
28
26
8 27

22
11
15
14

2 16 10 28
5
3 27
21
4
20 13
23 16

22 29
29 24
1
19 29 12
22
24
6 15
29

18 23

11
17 19
22 20
4 21

20 21

23

25

INDEX PARTS No. DESCRIPTION QTY

1 96V-10030 Center press roll 1

2 96V-10040 Pulley 1
3 96G-11070 Timing pulley 1
4 013-10043 Bearing, Roller Flange 2
5 014-10101 Timing belt 1
6 96V-10120 Handle 1
7 96V-10130 Shaft 1
8 96V-10140 Bearing, Bush 1
9 96G-11070 Timing pulley 1
10 96V-10192 First press roll 1
11 013-00153 Bearing, Roller 2
12 96V-10234 Switch shaft 1
13 96V-10243 Switch angle R 1
14 96V-10253 Switch angle L 1
15 96V-10280 Bearing, Bush 2
16 941-21662 Tension spring 2
17 96V-10331 Second press roll unit 1
18 96V-10341 Second press roll 1
19 013-00153 Bearing, Roller 2
20 96V-10382 Press Lever 4
21 96V-10391 Cover 4
22 96V-10402 Pillar 4
23 94H-45260 Tension spring 4
24 952-61290 Angle 3
25 952-14380 Angle 1
26 96V-10500 Idler rolling 1
27 966-14040 Square metal 2

5 96V-P12S0-9811-0
DF-520

1. Press Roll Section

20 23 24
9

7 21
28
26
8 27

22
11
15
14

2 16 10 28
5
3 27
21
4
20 13
23 16

22 29
29 24
1
19 29 12
22
24
6 15
29

18 23

11
17 19
22 20
4 21

20 21

23

25

INDEX PARTS No. DESCRIPTION QTY

28 96V-10520 Compression spring 2

29 96V-10560 Lever 4

96V-P12S0-9811-0 6
 DF-520

2. Paper Feed Driving Section

10
4
6
5
11
12 19
7
8
9

13

17 15 16 14

20

3,18

INDEX PARTS No. DESCRIPTION QTY

1 96V-11030 Motor pulley 1

2 941-10030 Screw plate 2
3 96V-81050 Motor (for UK) 1
4 96V-11100 Paper feed clutch unit 1
5 96V-11120 Pulley 1
6 96V-11130 Bushing 1
7 96V-11150 Gear (33T) 1
8 941-10160 Bushing 1
9 96V-11170 Pillar 1
10 941-10181 Collar 1
11 96V-11190 Clutch spring 1
12 914-12142 Spring case 1
13 96V-11350 Plunger unit 1
14 941-10513 Shaft unit 1
15 941-10542 Lever 1
16 96V-11400 Tension spring 1
17 941-87020 Solenoid 1
18 941-87451 Motor (for USA) 1
19 96V-11140 Gear unit 1
20 056-10401 One touch sleeve 3

7 96V-P12S0-9811-0
DF-520

3. Stacker Driving Section

3

2
5

2
1

INDEX PARTS No. DESCRIPTION QTY

1 96V-92470 Stacker gear unit 1

2 995-23181 Bearing, Bush 2
3 96V-12101 Stacker pulley unit 1
4 96V-12170 Shaft 1
5 96V-12050 Gear 2
6 014-10092 MB Belt 1

96V-P12S0-9811-0 8
 DF-520

4. Paper Feed Plate Section (1)

16

16
24

13 14 2 4 3
11
15 12
10

12

17
34 9

18
25 28 34
20 35 7
25
36, 30 5
26
28 6

26
19 33 23
32 22

31 8
29 22
21 27

19

INDEX PARTS No. DESCRIPTION QTY

1 96V-20032 Paper feed plate unit 1

2 96V-20042 Paper feed plate 1
3 96V-20050 Paper separator 1
4 96V-20060 Backward stopper 1
5 923-23403 Angle unit 1
6 923-23413 Angle 1
7 976-11321 Shaft 1
8 992-21370 Screw plate 1
9 978-94840 Lever 1
10 96V-20131 Paper guide R unit 1
11 96V-20141 Paper guide R 1
12 96V-20150 Slide plate 2
13 96V-20161 Paper guide L unit 1
14 96V-20171 Paper guide L 1
15 96V-20150 Slide plate 2
16 96V-20192 Set screw 2
17 96V-20210 Bracket 1
18 96V-20220 Metal, Spacer 1
19 96H-10153 Sleeve 2
20 96V-20271 Shaft 1
21 96V-20320 Plate 1
22 96V-20360 Metal, Spacer 2
23 054-00169 Micro switch 1
24 995-13320 Pillar 2
25 96V-20300 Tube 1
26 96V-20262 Rack 2
27 96V-20280 Sensor plate 1

9 96V-P12S0-9811-0
DF-520

4. Paper Feed Plate Section (1)

16

16
24

13 14 2 4 3
11
15 12
10

12

17
34 9

18
25 28 34
20 35 7
25
36, 30 5
26
28 6

26
19 33 23
32 22

31 8
29 22
21 27

19

INDEX PARTS No. DESCRIPTION QTY

28 96V-20291 Collar 2
29 96V-20310 Plate unit 1
30 96V-80263 PS P.W.B. unit (for USA) 1
31 96V-20330 Shaft 1
32 93E-46170 Gear 1
33 96V-20350 Plastic, Spacer 1
34 96V-20460 Metal, Spacer 2
35 96V-20470 Insulating sheet 1
36 96V-80163 P SP. W. B. unit (for UK) 1

96V-P12S0-9811-0 10
 DF-520

5. Paper Feed Plate Section (2)

6

21

22 13
2
4 12
3
11
15 ,18
23 1

22 21
17
6 24
8
25
26
13
20 16
14
27
19 10

9
28
29

INDEX PARTS No. DESCRIPTION QTY

INDEX PARTS No. DESCRIPTION QTY
1 96V-20400 Shaft adjust screw 1
2 96V-20410 Washer 1
3 96V-20421 Compression spring 1
4 96V-20430 Angle 1
5 96V-90343 Cover plate (for USA) 1
6 96V-20491 Plate 2
7 96V-20501 Metal, spacer 1
8 96V-20511 Washer 1
9 96V-20522 Hinge rod unit 1
10 96V-20570 Shaft 1
11 96V-20580 Bracket 1
12 96V-20592 Shaft 1
13 96V-20601 Metal, spacer 1
14 96V-20610 Lever 1
15 96V-20671 Auxiliary paper feed unit (for UK) 1
16 96V-20631 Shaft 1
17 96V-20640 Switch plate 1
18 96V-90352 Auxiliary paper feed unit (for USA) 1
19 96V-90413 Collar (for USA) 1
20 96V-81100 Photo interrupter (for USA) 1
21 96V-20700 Collar 2
22 0Y4-08031 Y-shaped, collar 2
23 96V-90161 Slant adjust label 1
24 054-00396 Micro switch 1
25 96V-90371 Actuater (for USA) 1
26 96V-90380 Bracket (for USA) 1
27 96V-90390 Bracket (for USA) 1
28 96V-90401 Cover plate (for USA) 1
29 96V-20453 Cover plate (for UK) 1
11 96V-P12S0-9811-0
DF-520

6. Paper Feed Pressure Section

20

21
12

13

18

14
7
8

6
19
11

9 15 16

3
17
2
1

4
10

INDEX PARTS No. DESCRIPTION QTY

1 96V-21022 Lever 1
2 96V-21033 Tension spring 1
3 0X4-12050 X-shaped, Collar 1
4 0Z4-08022 Z-shaped, Collar 1
5 952-14380 Angle 1
6 96V-21070 Lever 1
7 0X4-12050 X-shaped, Collar 1
8 0X4-12010 X-shaped, Collar 1
9 0Z4-08022 Z-shaped, Collar 1
10 96V-20650 Rubber pipe 1
11 96V-21152 Lever unit 1
12 96V-20150 Slide plate 1
13 96V-21231 Lever 1
14 96V-21182 Shaft 1
15 96V-21190 Tension spring 1
16 96V-21200 Tension spring 1
17 96V-21240 Tension spring 1
18 0Y4-08022 Y-shaped, Collar 1
19 96V-21260 Lever 1
20 96V-21280 Ratchet 1
21 96V-21301 Lever unit 1

96V-P12S0-9811-0 12
 DF-520

7. Paper Feed Shaft, Paper Feed Gate

21 19 5

20
2
17

18 16 3

14
10
11
22 9
12

13 15

INDEX PARTS No. DESCRIPTION QTY

1 96V-22031 Paper feed shaft 1

2 995-23181 Bearing, Bush 1
3 013-10042 Pivot suspension 1
4 96V-22070 Rubber wheel unit 1
5 96V-22100 Rubber wheel unit 2
6 96V-22150 Paper feed gate (lower) 1
7 96V-22170 Paper feed gate (upper) 1
8 91H-13213 Rib 4
9 96V-22190 Hold plate unit 1
10 96V-22200 Hold plate 1
11 96V-22210 Anti-static brush strip 1
12 013-00014 Bearing, Roller 1
13 96V-90060 Shaft 1
14 96V-90073 Lever unit 1
15 995-13320 Pillar 1
16 96V-90110 Guide plate unit 1
17 96V-90120 Guide plate 1
18 96V-90130 Shaft 1
19 96V-90140 Knob 1
20 96V-11270 Shaft 1
21 96V-11260 Gear (42T) 1
22 96V-90100 Catcher 1

13 96V-P12S0-9811-0
DF-520

8. Paper Separator
8

18 4 9

16 2
3
14
6
5
A
15 7
15 21

17
20

22 23

13

11 1

10
24 19
12

INDEX
INDEX PARTS No.
PARTS No. DESCRIPTION
DESCRIPTION QTY
QTY

1 96V-23031 Reinforcement plate 1

2 96V-23041 Paper separator table unit 1
3 96V-23050 Paper separator table 1
4 96V-23061 Paper separator 1
5 96V-23071 Paper separator base unit 1
6 96V-23081 Paper separator base 1
7 013-10041 Steel ball 1
8 96V-23100 Channel 1
9 96V-23110 Shaft 1
10 96V-23121 Shaft 1
11 96V-23131 Guide plate 1
12 96V-23141 Compression spring 1
13 96V-23150 Plate 1
14 96G-12331 Plate 1
15 96G-12341 Spacer 2
16 96V-23200 Bar 1
17 96V-23210 Brake shaft 1
18 96V-23231 Compression spring 1
19 96V-23331 Lever unit 1
20 93E-83150 Proximity sensor 1
21 96V-90230 Label 1
22 96V-23500 Bracket 1
23 96V-23490 Graduation plate 1
24 0Z4-08031 Z-shaped, collar 1

96V-P12S0-9811-0 14
 DF-520

9. First Folding Plate (1)

47
1 2 2

28 48 1
39
26
25
37 1
45
28 27

44 9
38

A
36
28
B 42
41
23
28 18
5 10
17 9 7
24 19 20
8 21
14 15 6 20
43 16
40 22
11
19 46
13
12 13 12 33
4 13
2
34
35
A 3 32
4

46
32
30 32
31
31 32 33 34 35 B

INDEX PARTS No. DESCRIPTION QTY

1 96V-30033 Folding plate 1 1

2 96V-30063 Guide plate 1 1
3 96V-30080 Spacer 1 1
4 96V-30090 Side spacer 1 2
5 96V-30113 Screw shaft 1 unit 1
6 96V-30122 Screw shaft 1 1
7 96V-30131 Gear C 1
8 96V-30141 Slit plate 1
9 941-30131 Bearing, Bush 2
10 96V-30160 Collar 1
11 96V-30191 Guide block unit 1
12 96V-30201 Guide block 1
13 96V-30210 Bearing, Bush 2
14 96V-30230 Interrupter 1
15 96V-30242 Compression spring 1
16 96V-30250 Half nut 1
17 96V-30281 Stopper 1
18 96V-30310 Motor angle unit 1
19 96V-30320 Angle 1
20 96V-30330 Shaft 1
21 96V-30360 Gear B 1
22 941-31021 Gear · a 1
23 96V-30400 Sensor angle 1
24 96V-30410 Sensor bracket 1
25 96V-30430 Bundled wire bridge 1 1
26 96V-92800 Top cover 1 unit (for USA) 1
27 96V-92810 Top cover 1 (for USA) 1

15 96V-P12S0-9811-0
DF-520

9. First Folding Plate (1)

47
1 2 2

28 48 1
39
26
25
37 1
45
28 27

44 9
38

A
36
28
B 42
41
23
28 18
5 10
17 9 7
24 19 20
8 21
14 15 6 20
43 16
40 22
11
19 46
13
12 13 12 33
4 13
2
34
35
A 3 32
4

46
32
30 32
31
31 32 33 34 35 B

INDEX PARTS No. DESCRIPTION QTY

28 96V-30480 Damper A 2
29 – – –
30 96V-30523 Bottom cover 1 unit 1
31 96V-30532 Bottom cover 1 1
32 96V-30540 Damper B 3
33 96V-30551 Sponge A 1
34 96V-30561 Sponge B 1
35 96V-30571 Sponge C 1
36 96V-30602 Lever 1
37 947-31190 Knob 1
38 0Y3-06022 Y-shaped, Collar 1
39 96V-90251 Connector indication label 1
40 96V-81010 DC motor 1
41 96V-81100 Photo interrupter 1
42 96V-81110 Photo interrupter 1
43 95L-80230 Photo sensor 1
44 056-08022 Plastic support 1
45 056-00003 Bushing 1
46 056-00641 Fixed tool for band 2
47 96V-30466 Top cover 1 unit (for UK) 1
48 96V-30476 Top cover 1 (for UK) 1

96V-P12S0-9811-0 16
 DF-520

10. Second Folding Plate (2)

47

38
29 48
27 45
28
26 1
39 44
28 29
9

A
37

29 B
29
24
42
41
9

10
5 22
17 18 25 43 7 21
2 8
15 6
16 7 23
13 46 8
11 14 20
13 19
35 12
12 36 40
13
33
4 34 20 21

33
A 33
3
4
31 46

32 33 34 35 36 32
B

INDEX PARTS No. DESCRIPTION QTY

1 96V-32034 Folding plate 2 1

2 96V-32064 Guide plate 2 1
3 96V-32080 Spacer 2 1
4 96V-32093 Side spacer 2 2
5 96V-32113 Screw shaft 2 unit 1
6 96V-32122 Screw shaft 2 1
7 96V-30131 Gear C 1
8 96V-30141 Slit plate 1
9 941-30131 Bearing, Bush 2
10 96V-30160 Collar 1
11 96V-30191 Guide block unit 1
12 96V-30201 Guide block 1
13 96V-30210 Bearing, Bush 2
14 96V-30230 Interrupter 1
15 96V-32241 Compression spring 1
16 96V-30250 Half nut 1
17 96V-30281 Stopper 1
18 96V-32292 Flap adjust plate 1
19 96V-30310 Motor angle unit 1
20 96V-30320 Angle 1
21 96V-30330 Shaft 1
22 96V-30360 Gear B 1
23 941-31021 Gear · a 1
24 96V-30400 Sensor angle 1
25 96V-30410 Sensor bracket 1
26 96V-32430 Bundled wire bridge 2 1
27 96V-92760 Top cover 2 unit (for USA) 1

17 96V-P12S0-9811-0
DF-520

10. Second Folding Plate (2)

47

38
29 48
27 45
28
26 1
39 44
28 29
9

A
37

29 B
29
24
42
41
9

10
5 22
17 18 25 43 7 21
2 8
15 6
16 7 23
13 46 8
11 14 20
13 19
35 12
12 36 40
13
33
4 34 20 21

33
A 33
3
4
31 46

32 33 34 35 36 32
B

INDEX PARTS No. DESCRIPTION QTY

28 96V-92770 Top cover 2 (for USA) 1

29 96V-32480 Damper C 2
30 – – –
31 96V-32522 Bottom cover 2 unit 1
32 96V-32531 Bottom cover 2 1
33 96V-32540 Damper D 3
34 96V-30561 Sponge B 1
35 96V-32561 Sponge D 1
36 96V-32571 Sponge E 1
37 96V-30602 Lever 1
38 947-31190 Knob 1
39 0Y3-06022 Y-shaped, Collar 1
40 96V-81010 DC Motor 1
41 96V-81100 Photo interrupter 1
42 96V-81110 Photo interrupter 1
43 95L-80230 Photo sensor 1
44 056-08022 Plastic support 1
45 056-00003 Bushing 1
46 056-00641 Fixed tool for band 2
47 96V-32467 Top cover 2 unit (for UK) 1
48 96V-32477 Top cover 2 (for UK) 1

96V-P12S0-9811-0 18
 DF-520

11. Stacker Section

25 27
13
36
38
13 41
43
32 39
39 33
18 4
28 29 34 35

C 30
22 19 32
31
21
19
20 35
22 7 40

B 37
8
A 7
1
34
B C 42
12
3 D D
1
7 23
7
17
2 A 24
14
5 12 15
5 16
6

INDEX PARTS No. DESCRIPTION QTY

1 96V-40150 Angle 2
2 96V-40182 Stacker plate 1
3 96V-40190 Bracket R 1
4 96V-40200 Bracket L 1
5 941-40120 Flat belt 2
6 96V-40222 ST shaft 1
7 96V-92490 Roller 4
8 96V-40284 Lever unit 1 1
9 – – –
10 – – –
11 – – –
12 995-23181 Bearing, Bush 2
13 96V-40410 Plate 2
14 96V-40420 Switch plate 1
15 0Z4-08018 Z-shaped, Collar 1
16 96V-40450 Pinion 1
17 96V-20640 Switch plate 1
18 96V-40501 Shaft 1
19 96V-40510 Roller 2
20 96V-40540 Lever R 1
21 96V-40550 Lever L 1
22 0Z3-06022 Z-shaped, collar 2
23 96V-81460 DC Motor 1
24 054-00396 Micro switch 1
25 96V-42021 Reject guide unit, top 1
26 – – –
27 96V-40030 Bracket 1

19 96V-P12S0-9811-0
DF-520

11. Stacker Section

25 27
13
36
38
13 41
43
32 39
39 33
18 4
28 29 34 35

C 30
22 19 32
31
21
19
20 35
22 7 40

B 37
8
A 7
1
34
B C 42
12
3 D D
1
7 23
7
17
2 A 24
14
5 12 15
5 16
6

INDEX PARTS No. DESCRIPTION QTY

28 96V-42081 Guide plate unit 1 1

29 96V-40053 Guide plate 1
30 96V-40060 Anti-static brush strip 2
31 96V-40071 Guide 1
32 96V-40081 Collar 2
33 96V-92440 Reject guide unit, bottom 1
34 96V-40093 Reject guide, bottom 1
35 96V-92460 Mylar 1
36 96V-40100 Insulating sheet 1
37 96V-40110 Insulating sheet 1
38 96V-40160 Collar 2
39 96V-40170 Collar 2
40 96V-80104 LED sensor 1
41 96V-80131 PT sensor 1
42 056-10005 Cord keep 1
43 056-00641 Fixed tool for band 1

96V-P12S0-9811-0 20
 DF-520

12. Exterior Section

8 10
17
14

16

12 9

11

3 18 18
1
19
7
2 A

7
6
19

13
7
5 4

INDEX PARTS No. DESCRIPTION QTY

1 96V-41021 Paper receiving plate unit 1

2 96V-41031 Paper receiving plate 1
3 96V-41040 Slide plate 2
4 96V-41050 Stopper 1
5 93E-50670 Guide plate 1
6 990-27181 Slide plate 1
7 995-13320 Pillar 4
8 96V-51030 Top cover 1
9 991-23261 Magnet 1
10 96V-51070 Z-shaped, Collar 1
11 96V-51080 Collar 1
12 94H-64100 Shaft, Stand off 1
13 96V-51180 Cover R 1
14 96V-51221 Cover L 1
15 – – –
16 96V-51020 Rubber plate 2
17 96V-51010 Top cover unit 1
18 96V-51141 Shaft 2
19 947-13450 Cushion 2

21 96V-P12S0-9811-0
DF-520

13. Control Panel Section

4
3

5
6
7 1
8

7
12
9
13

10

17 10

10 16 11
15

18
10
14

19

INDEX PARTS No. DESCRIPTION QTY

1 96V-89209 Panel unit 1

2 96V-89220 Control panel 1
3 96V-89060 Acrylic plate 1
4 96V-89243 Control panel nameplate 1
5 96V-89081 Key top A 1
6 96V-89091 Key top B 1
7 96V-89101 Key top C 4
8 96V-89111 Key top D 10
9 96V-89121 Key top E 7
10 056-08022 Plastic support 6
11 96V-89141 Panel base 1
12 96V-89150 Panel bracket 1
13 96V-80201 Panel P.W.B. unit 1
14 96V-81200 Slide VR unit 1
15 96V-90910 Insulating plate 1
16 96V-91550 VR cover 1
17 96V-91561 Insulating plate 1
18 96V-82012 Flat cable unit 1
19 056-10302 Cable clamp 1

96V-P12S0-9811-0 22
 DF-520

14. Frame/Sub Frame Section

40 38
24
42 37
44 35 21,46
42
37
29 9
10 47
5
40
38 22
11
43
25
36 31 29
39
23 ,50
28 41
2 12
33 36 14
33 7 13
51
41
3
27,48
34 31 16,18
45 , 49

41

30
5 6 20
15
12 19
4 26
28
8
29
1
15

32 12 17
33 42
37
42 37

INDEX PARTS No. DESCRIPTION QTY

1 96V-50034 Frame R 1
2 96V-50074 Frame L 1
3 96V-50115 Sub frame R 1
4 96V-50150 Sub frame L 1
5 96V-50191 Stay 2
6 96V-50220 Power supply base 1
7 96V-50233 Cover 1
8 96V-50240 SW bracket 1
9 96V-50260 Slider 1
10 96V-91122 Pillar 2 2
11 96V-50291 P roll cover 1
12 952-14380 Angle 4
13 995-13320 Pillar 1
14 995-13330 Rubber cushion 1
15 949-51180 Rubber leg 4
16 96V-80019 Main unit (for UK) 1
17 056-09007 Cable clamp 1
18 96V-80509 Main unit (for USA) 1
19 056-00778 Bushing 4
20 056-00779 Collar 4
21 941-88261 S.P.C board (for UK) 1
22 056-10749 Terminal board 1
23 052-00067 Noise filter (for USA) 1
24 96V-81040 Power cord unit (for UK) 1
25 056-00214 Bushing 1
26 054-10048 Locker switch 1
27 96V-81250 Breaker unit (for UK) 1

23 96V-P12S0-9811-0
DF-520

14. Frame/Sub Frame Section

40 38
24
42 37
44 35 21,46
42
37
29 9 47
10
5
40
38 22 11
43
25
36 31 29
39
23 ,50
28 41
2 12
33 36 14
33 7 13
51
41
3
27,48
34 31 16,18
45 , 49

41

30
5 6 20
15
12 19
4 26
28
8
1 29
15

32 12 17
33 42
37
42 37

INDEX PARTS No. DESCRIPTION QTY

28 056-09001 Cable clamp 5

29 056-09004 Cable clamp 3
30 056-09005 Cable clamp 1
31 056-00003 Bushing 4
32 056-00644 Bushing 1
33 056-10282 Bushing 3
34 056-10628 Cable clip 1
35 056-10324 Board spacer 4
36 056-09006 Cable clamp 3
37 054-00396 Micro switch 4
38 96V-50350 Switch lever 2
39 056-09002 Cable clamp 1
40 0Z4-08018 Z-shaped, collar 2
41 96V-50281 Pillar 6
42 96V-20640 Switch plate 4
43 96V-51141 Shaft 1
44 96V-50250 Connector plate 1
45 96V-80306 Power supply (for USA) 1
46 941-88241 S.P.C board (for USA) 1
47 934-87110 Power cord unit (for USA) 1
48 96V-81240 Breaker unit (for USA) 1
49 96V-80313 Power supply (for UK) 1
50 052-10022 Noise filter (for UK) 1
51 96V-80940 Coil unit (for UK) 1

96V-P12S0-9811-0 24
 DF-520

15. Labels section

96V-90251
Connector indication
label

OPEN

96V-90251
Connector indication label
96V-90180
Cover open label

96V-90170
Hand-handle label

BREAKER

96V-90240
Breaker label

96V-90161
Slant adjust label 96D-90091
Grounding label

96V-90230 95K-90162
Separator label Line label

25 26 96V-P12S0-9811-0
 DF-520

16. Component wiring

■ For UK
056-00641
96V-4002 96V-8013 SK binder Fixed tool for band
Reject guide top PT sensor FIRST FOLDING PLATE

To Frame R
SECOND FOLDING PLATE
SK binder

95L-8023
96V-8010 056-10005 Cord keep Photo sensor
LED sensor 96V-8224
Bundled wire unit 056-00003
95L-8023 96V-4009 056-00003 056-10324 Bushing
Photo sensor Reject guide under Bushing Board spacer SK binder
96V-8094
056-00641 Coil unit
Fixed tool for band
View A
056-00641
CN2 CN1 Fixed tool for band
056-10297
SK binder 7/16 " 5/16 " Bushing
056-00641
Fixed tool for band 056-00003 056-10297 941-8826
Bushing Bushing S.P.C board 96V-8207
SK binder Bundled wire unit

96V-8101
DC motor 056-00641
96V-8205 056-10282 Fixed tool for band
Bundled wire unit Bushing 96V-8223
F Bundled wire unit SK binder

96V-8101
View G DC motor
96V-8111
,
View E,F Photo interruptor (Connector color:WHT)
Guide plate side
YEL YEL E

WHT
96V-8110
Under cover side Photo interruptor (Connector color:BLK)
96V-8920
Panel unit
View B
FRAME R
96V-8016 2 YEL (NC)
To Frame R PS P.W.B unit 1 3

GRN (COM) 054-00396

056-10302 1:BLK (COM) Micro switch
Cable clamp
96V-8146 054-00169
Angle DC motor B Micro switch
056-00003 96V-8105
SK binder Bushing Motor 96V-8223
054-00396 Bundled wire unit
Micro switch 96V-8201 G
Flat cable unit 3:BLK 941-8702
20µF
054-00396 (N.O)
Solenoid
Micro switch To Frame R 96V-8031 5/16 " 054-00396
1:GRN (COM) Power supply unit Micro switch
To Frame R
5/16 " Washer 4mm 1:BLK
1:GRN (COM) 3/8 "
056-10628 (COM)
3:WHT (NO) To Frame R Cable clip
3:PUR(NO) 7/16 " 1/8 " 1/8 " 1/8 "
1/8 " SK binder
1/8 " 96V-8223 Angle CN2 CN9 CN10 CN8 CN1 CN2
CN72 CN71 CN51 3:BLK
Bundled wire unit To Frame R
96V-8220 (N.O)
CN4 SK binder
Bundled wire unit 1/2 "
056-00644 96V-8001 Washer 4mm
Bushing Main unit
7/16 "
CN5 WHT
96V-8102 A 941-8826
Angle S.P.C board
DC motor bundled wire CN6 CN11 CN7 CN1 BLU BRN
056-10282 SK binder GRN Washer 4mm
WHT /YEL
Bushing
To Locker GRN/YEL BLK BLK To Frame L 056-10282
switch Bushing
C 3/16 " WHT BLK
96V-8220 93E-8315
View C Bundled wire unit Proximity sensor

054-10048 96V-8503
FRAME L
056-00214
BLK BLK Locker switch AC bundled wire unit 3 056-10749
Bushing
96V-8125 Terminal board
052-10022
Braker unit Noise filter
WHT WHT
96V-8502
054-10048 AC bundled wire unit 2 96V-8223 96V-8104
Locker switch Bundled wire unit Power cord unit
96V-8504
AC bundled wire unit 1

29 30 96V-P12S0-9811-0
 DF-520

■ For USA

056-00641
96V-4002 96V-8013 SK binder Fixed tool for band FIRST FOLDING PLATE
Reject guide top PT sensor

To Frame R
SECOND FOLDING PLATE
SK binder

95L-8023
056-10005 Cord keep Photo sensor
96V-8010
LED sensor 96V-8224
056-00003
Bundled wire unit
95L-8023 96V-4009 056-00003 056-10324 Bushing
Photo sensor Reject guide under Bushing Board spacer SK binder

056-00641 View A
Fixed tool for band

056-10297
SK binder 7/16 " 5/16 " Bushing
056-00641 941-8824
Fixed tool for band 056-00003 056-10297 S.P.C board
Bushing Bushing 96V-8207
SK binder Bundled wire unit
056-10282
Bushing
96V-8101
DC motor 056-00641
96V-8205 Fixed tool for band
Bundled wire unit 96V-8223
F 056-10322 96V-8110 SK binder
Bundled wire unit
Bushing Photo interruptor

96V-82285 96V-8101
96V-9036
Bundled wire unit DC motor
96V-8111 Auxiliary paper feed plate
View E , F Photo interruptor (Connector color:WHT) 3/16 "
Guide plate side
YEL YEL E
056-10322 056-00577
Bushing DNK clamp
WHT
96V-8110
Under cover side Photo interruptor (Connector color:BLK)
96V-8920
Panel unit
FRAME R View B

96V-8026 2
YEL (NC)
PS P.W.B unit 1 3
To Frame R GRN (COM) 054-00396
056-10302 1:BLK (COM) Micro switch
Cable clamp
96V-8146 B 054-00169
Angle DC motor Micro switch
056-00003 941-8745
SK binder Bushing Motor 96V-8223
054-00396 Bundled wire unit
Micro switch 96V-8201 G 3:BLK
Flat cable unit 16µF 941-8702
054-00396 (N.O)
Solenoid
Micro switch To Frame R 96V-8030 5/16 " 054-00396
To Frame R Power supply unit Micro switch
1:GRN (COM) 5/16 " 1:BLK
3/8 " Washer 4mm
1:GRN (COM) 056-10628 (COM)
3:WHT (NO) To Frame R Cable clip
3:PUR (NO) 7/16 " 1/8 " 1/8 " 1/8 "
1/8 " Angle SK binder
1/8 " 96V-8223 CN2 CN9 CN10 CN8 CN1 CN2
Bundled wire unit To Frame R CN72 CN71 CN51 3:BLK
96V-8220 (N.O)
CN4 SK binder
Bundled wire unit 1/2 "
056-00644 96V-8050
Bushing Main unit
7/16 "
CN5 941-8824
96V-8102 Washer
A S.P.C board
Angle
DC motor bundled wire WHT BLK
WHT
BLK

CN6 CN11 CN7 CN1 4mm

SK binder GRN Washer 4mm
056-10282
Bushing
To Locker To Frame L
GRN
WHT

056-10282
BLK

switch Bushing
C WHT BLK
96V-8220 93E-8315
Bundled wire unit Proximity sensor
View C 3/16 " FRAME L
054-10048 056-00214
Locker switch 934-8711 Bushing
BLK BLK 056-10749
96V-8124 052-00067 Power cord unit
Terminal board
Braker unit Noise filter
WHT WHT 96V-8222
96V-8223 Bundled wire unit
054-10048 Bundled wire unit
Locker switch

33 34 96V-P12S0-9811-0
 DF-520

MAINTENANCE PARTS LIST

37 96V-P12S0-9811-0
 DF-520

■ Consumables
PARTS No. DESCRIPTION PAGE INDEX

96V-22070 Rubber wheel unit 13 4

96V-22100 Rubber wheel unit 13 5
96V-23041 Paper separator table unit 14 2

■ Recommended spare parts (A)

PARTS No. DESCRIPTION PAGE INDEX

014-10092 MB Belt 8 6
014-10101 Timing belt 5 5
052-00067 Noise filter (for USA) 23 23
052-10022 Noise filter (for UK) 24 50
054-00169 Micro switch 9 23
054-00396 Micro switch 11 24
93E-83150 Proximity sensor 14 20
941-40120 Flat belt 19 5
941-88241 S.P.C. board (for USA) 24 46
941-88261 S.P.C. board (for UK) 23 21
96V-11190 Clutch spring 7 11
96V-80104 LED sensor 20 40
96V-80131 PT sensor 20 41
96V-80509 Main unit (for USA) 23 18
96V-80019 Main unit (for UK) 23 16
96V-81200 Slide VR unit 22 14
96V-81240 Breaker unit (for USA) 24 48
96V-81250 Breaker unit (for UK) 23 27

■ Recommended spare parts (B)

The parts except above are all durable.

PARTS No. DESCRIPTION PAGE INDEX

941-87020 Solenoid 7 17
941-87451 Motor (for USA) 7 18
96V-81050 Motor (for UK) 7 3
96V-11100 Paper feed clutch unit 7 4
96V-30250 Half nut 15 16
96V-30250 Half nut 17 16

39 96V-P12S0-9811-0
 DF-520

INDEX

41 96V-P12S0-9811-0
 DF-520

PARTS No. PAGE INDEX PARTS No. PAGE INDEX PARTS No. PAGE INDEX

013-00014 13 12 0X4-12050 12 7 952-61290 5 24

013-00153 5 11 0Y3-06022 16 38 95L-80230 16 43
013-00153 5 19 0Y3-06022 18 39 95L-80230 18 43
013-10041 14 7 0Y4-08022 12 18 966-14040 5 27
013-10042 13 3 0Y4-08031 11 22 96G-11070 5 3
013-10043 5 4 0Z3-06022 19 22 96G-11070 5 9
014-10092 8 6 0Z4-08018 19 15 96G-12331 14 14
014-10101 5 5 0Z4-08018 24 40 96G-12341 14 15
052-00067 23 23 0Z4-08022 12 4 96H-10153 9 19
052-10022 24 50 0Z4-08022 12 9 96V-10030 5 1
054-00169 9 23 0Z4-08031 14 24 96V-10040 5 2
054-00396 11 24 914-12142 7 12 96V-10120 5 6
054-00396 19 24 91H-13213 13 8 96V-10130 5 7
054-00396 24 37 923-23403 9 5 96V-10140 5 8
054-10048 23 26 923-23413 9 6 96V-10192 5 10
056-00003 16 45 934-87110 24 47 96V-10234 5 12
056-00003 18 45 93E-46170 10 32 96V-10243 5 13
056-00003 24 31 93E-50670 21 5 96V-10253 5 14
056-00214 23 25 93E-83150 14 20 96V-10280 5 15
056-00641 16 46 941-10030 7 2 96V-10331 5 17
056-00641 18 46 941-10160 7 8 96V-10341 5 18
056-00641 20 43 941-10181 7 10 96V-10382 5 20
056-00644 24 32 941-10513 7 14 96V-10391 5 21
056-00778 23 19 941-10542 7 15 96V-10402 5 22
056-00779 23 20 941-21662 5 16 96V-10500 5 26
056-08022 16 44 941-30131 15 9 96V-10520 6 28
056-08022 18 44 941-30131 17 9 96V-10560 6 29
056-08022 22 10 941-31021 15 22 96V-11030 7 1
056-09001 24 28 941-31021 17 23 96V-11100 7 4
056-09002 24 39 941-40120 19 5 96V-11120 7 5
056-09004 24 29 941-87020 7 17 96V-11130 7 6
056-09005 24 30 941-87451 7 18 96V-11140 7 19
056-09006 24 36 941-88241 24 46 96V-11150 7 7
056-09007 23 17 941-88261 23 21 96V-11170 7 9
056-10005 20 42 947-13450 21 19 96V-11190 7 11
056-10282 24 33 947-31190 16 37 96V-11260 13 21
056-10302 22 19 947-31190 18 38 96V-11270 13 20
056-10324 24 35 949-51180 23 15 96V-11350 7 13
056-10401 7 20 94H-45260 5 23 96V-11400 7 16
056-10628 24 34 94H-64100 21 12 96V-12050 8 5
056-10749 23 22 952-14380 5 25 96V-12101 8 3
0X4-12010 12 8 952-14380 12 5 96V-12170 8 4
0X4-12050 12 3 952-14380 23 12 96V-20032 9 1

43 96V-P12S0-9811-0
DF-520

PARTS No. PAGE INDEX PARTS No. PAGE INDEX PARTS No. PAGE INDEX

96V-20042 9 2 96V-20650 12 10 96V-30080 15 3

96V-20050 9 3 96V-20671 11 15 96V-30090 15 4
96V-20060 9 4 96V-20700 11 21 96V-30113 15 5
96V-20131 9 10 96V-21022 12 1 96V-30122 15 6
96V-20141 9 11 96V-21033 12 2 96V-30131 15 7
96V-20150 9 12 96V-21070 12 6 96V-30131 17 7
96V-20150 9 15 96V-21152 12 11 96V-30141 15 8
96V-20150 12 12 96V-21182 12 14 96V-30141 17 8
96V-20161 9 13 96V-21190 12 15 96V-30160 15 10
96V-20171 9 14 96V-21200 12 16 96V-30160 17 10
96V-20192 9 16 96V-21231 12 13 96V-30191 15 11
96V-20210 9 17 96V-21240 12 17 96V-30191 17 11
96V-20220 9 18 96V-21260 12 19 96V-30201 15 12
96V-20262 9 26 96V-21280 12 20 96V-30201 17 12
96V-20271 9 20 96V-21301 12 21 96V-30210 15 13
96V-20280 9 27 96V-22031 13 1 96V-30210 17 13
96V-20291 10 28 96V-22070 13 4 96V-30230 15 14
96V-20300 9 25 96V-22100 13 5 96V-30230 17 14
96V-20310 10 29 96V-22150 13 6 96V-30242 15 15
96V-20320 9 21 96V-22170 13 7 96V-30250 15 16
96V-20330 10 31 96V-22190 13 9 96V-30250 17 16
96V-20350 10 33 96V-22200 13 10 96V-30281 15 17
96V-20360 9 22 96V-22210 13 11 96V-30281 17 17
96V-20400 11 1 96V-23031 14 1 96V-30310 15 18
96V-20410 11 2 96V-23041 14 2 96V-30310 17 19
96V-20421 11 3 96V-23050 14 3 96V-30320 15 19
96V-20430 11 4 96V-23061 14 4 96V-30320 17 20
96V-20453 11 29 96V-23071 14 5 96V-30330 15 20
96V-20460 10 34 96V-23081 14 6 96V-30330 17 21
96V-20470 10 35 96V-23100 14 8 96V-30360 15 21
96V-20491 11 6 96V-23110 14 9 96V-30360 17 22
96V-20501 11 7 96V-23121 14 10 96V-30400 15 23
96V-20511 11 8 96V-23131 14 11 96V-30400 17 24
96V-20522 11 9 96V-23141 14 12 96V-30410 15 24
96V-20570 11 10 96V-23150 14 13 96V-30410 17 25
96V-20580 11 11 96V-23200 14 16 96V-30430 15 25
96V-20592 11 12 96V-23210 14 17 96V-30466 16 47
96V-20601 11 13 96V-23231 14 18 96V-30476 16 48
96V-20610 11 14 96V-23331 14 19 96V-30480 16 28
96V-20631 11 16 96V-23490 14 23 96V-30523 16 30
96V-20640 11 17 96V-23500 14 22 96V-30532 16 31
96V-20640 19 17 96V-30033 15 1 96V-30540 16 32
96V-20640 24 42 96V-30063 15 2 96V-30551 16 33

96V-P12S0-9811-0 44
 DF-520

PARTS No. PAGE INDEX PARTS No. PAGE INDEX PARTS No. PAGE INDEX

96V-30561 16 34 96V-40540 19 20 96V-81050 7 3

96V-30561 18 34 96V-40550 19 21 96V-81100 11 20
96V-30571 16 35 96V-41021 21 1 96V-81100 16 41
96V-30602 16 36 96V-41031 21 2 96V-81100 18 41
96V-30602 18 37 96V-41040 21 3 96V-81110 16 42
96V-32034 17 1 96V-41050 21 4 96V-81110 18 42
96V-32064 17 2 96V-42021 19 25 96V-81200 22 14
96V-32080 17 3 96V-42081 20 28 96V-81240 24 48
96V-32093 17 4 96V-50034 23 1 96V-81250 23 27
96V-32113 17 5 96V-50074 23 2 96V-81460 19 23
96V-32122 17 6 96V-50115 23 3 96V-82012 22 18
96V-32241 17 15 96V-50150 23 4 96V-89060 22 3
96V-32292 17 18 96V-50191 23 5 96V-89081 22 5
96V-32430 17 26 96V-50220 23 6 96V-89091 22 6
96V-32467 18 47 96V-50233 23 7 96V-89101 22 7
96V-32477 18 48 96V-50240 23 8 96V-89111 22 8
96V-32480 18 29 96V-50250 24 44 96V-89121 22 9
96V-32522 18 31 96V-50260 23 9 96V-89141 22 11
96V-32531 18 32 96V-50281 24 41 96V-89150 22 12
96V-32540 18 33 96V-50291 23 11 96V-89209 22 1
96V-32561 18 35 96V-50350 24 38 96V-89220 22 2
96V-32571 18 36 96V-51010 21 17 96V-89243 22 4
96V-40030 19 27 96V-51020 21 16 96V-90060 13 13
96V-40053 20 29 96V-51030 21 8 96V-90073 13 14
96V-40060 20 30 96V-51070 21 10 96V-90100 13 22
96V-40071 20 31 96V-51080 21 11 96V-90110 13 16
96V-40081 20 32 96V-51141 21 18 96V-90120 13 17
96V-40093 20 34 96V-51141 24 43 96V-90130 13 18
96V-40100 20 36 96V-51180 21 13 96V-90140 13 19
96V-40110 20 37 96V-51221 21 14 96V-90161 11 23
96V-40150 19 1 96V-80019 23 16 96V-90230 14 21
96V-40160 20 38 96V-80104 20 40 96V-90251 16 39
96V-40170 20 39 96V-80131 20 41 96V-90343 11 5
96V-40182 19 2 96V-80163 10 36 96V-90352 11 18
96V-40190 19 3 96V-80201 22 13 96V-90371 11 25
96V-40200 19 4 96V-80263 10 30 96V-90380 11 26
96V-40222 19 6 96V-80306 24 45 96V-90390 11 27
96V-40284 19 8 96V-80313 24 49 96V-90401 11 28
96V-40410 19 13 96V-80509 23 18 96V-90413 11 19
96V-40420 19 14 96V-80940 24 51 96V-90910 22 15
96V-40450 19 16 96V-81010 16 40 96V-91122 23 10
96V-40501 19 18 96V-81010 18 40 96V-91550 22 16
96V-40510 19 19 96V-81040 23 24 96V-91561 22 17

45 96V-P12S0-9811-0
DF-520

PARTS No. PAGE INDEX PARTS No. PAGE INDEX PARTS No. PAGE INDEX

96V-92440 20 33
96V-92460 20 35
96V-92470 8 1
96V-92490 19 7
96V-92760 17 27
96V-92770 18 28
96V-92800 15 26
96V-92810 15 27
976-11321 9 7
978-94840 9 9
990-27181 21 6
991-23261 21 9
992-21370 9 8
995-13320 9 24
995-13320 13 15
995-13320 21 7
995-13320 23 13
995-13330 23 14
995-23181 8 2
995-23181 13 2
995-23181 19 12

96V-P12S0-9811-0 46
 CROSS REFERENCING PARTS LIST
DUPLO CORPORATION
T.S.G
OLD model NEW model
DF-520 120V 60Hz DF-520N 120V 60Hz

96V-10560 Lever 96V-94450 Lever

96V-12121 Pulley
96V-93201 Switching shaft unit (N)
96V-93211 Cushion (N)
96V-12101 Stacker pulley unit 96V-94580 ST pulley unit - 2 (N)
96V-94570 ST pulley unit - 1 (N)
96V-93250 ST pulley (N)
96V-93260 ST Gear (N)
96V-20032 Paper feed plate unit 96V-93270 Paper feed plate unit (N)
96V-20042 Paper feed plate 96V-93280 Paper feed plate (N)
923-23403 Angle unit 96V-93370 Angle unit
923-23413 Angle 96V-93380 Angle
96V-90343 Cover plate 96V-94180 Cover plate (N)
96V-20570 Shaft 96V-93340 Shaft
96V-90352 Supplemental paper feed plate unit 96V-93790 Supplemental paper feed plate (N)
96C-90361 Supplemental paper feed plate 96V-93800 Supplemental paper feed (N)
96V-20700 Collar 96V-93850 Collar (N)
96V-90401 Cover plate 96V-94210 Cover plate (N)
96V-23490 Label (scale) 96V-93930 Label (scale) (N)
96V-23501 Label (point) 96V-93940 Label (point) (N)
96V-30033 Paper folding plate - 1 96V-92980 Paper folding plate - 1 (N)
96V-30063 Guide plate - 1 96V-92990 Guide plate - 1 (N)
96V-30230 Angle 96V-94430 Angle
96V-30281 Stopper 96V-93030 Stopper
96V-30310 Motor angle unit 96V-93350 Motor angle unit
96V-30320 Angle 96V-93360 Angle
96V-92800 Upper cover -1 unit 96V-93640 Upper cover - 1 unit (N)
96V-92810 Upper cover -1 96V-93650 Upper cover - 1 (N)
96V-30523 Lower cover - 1 unit 96V-94190 Lower cover - 1 unit (N)
96V-30532 Lower cover - 1 96V-94200 Lower cover - 1 (N)
96V-94480 Corner guide (N)
96V-32034 Folding plate - 2 96V-94150 Folding plate - 2
96V-32292 Adjustment plate 96V-93111 Adjustment plate (N)

Page 1
 CROSS REFERENCING PARTS LIST
DUPLO CORPORATION
T.S.G
OLD model NEW model
DF-520 120V 60Hz DF-520N 120V 60Hz

96V-92760 upper cover - 2 unit 96V-93731 Upper cover - 2 unit (N)

96V-92770 Upper cover - 2 96V-93741 Upper cover - 2 (N)
96V-41021 Paper receiving tray unit 96V-93310 Paper receiving tray unit (N)
96V-41031 Paper receiving tray 96V-3320 Paper receiving tray (N)
96V-40160 Collar 96V-93910 Collar (N)
96V-40170 Collar 96V-93920 Collar (N)
96V-50035 Frame - R 96V-93390 Frame R (N)
96V-50074 Frame - L 96V-93400 Frame L (N)
96V-93180 Bracket R (N)
96V-93190 Bracket L (N)
96V-50291 P - roll cover 96V-93221 P - roll cover (N)
96V-93241 Noise reduction sheet (N)
96V-90170 Label (handle) 96V-94000 Label (handle) (N)
96V-81570 Main unit 96V-81660 Main unit (N)
96V-80515 EP - ROM 96V-81670 EP - ROM
96V-51010 Top cover unit 96V-93140 Top cover unit (N)
96V-51180 Cover - R 96V-93810 Cover - R (N)
96V-51221 Cover - L 96V-93840 Cover - L (N)
96V-94401 Magnet unit (N)
96V-94461 Pin center (N)
96V-94490 Bracket R (N)
96V-94630 Plate (N)
96V-94500 Bracket L (N)
96V-92872 Panel unit 96V-93470 Panel unit (N)
96V-92880 Operation panel unit 96V-93480 Operation panel unit (N)
96V-92900 Panel 96V-93500 Panel (N)
96V-92920 Hinge 96V-94550 Hinge (N)
96V-89243 Label (operation panel) 96V-93510 Label (operation panel) (N)
96V-89081 Key top - A 96V-93860 Key top - A (N)
96V-89091 Key top - B 96V-93870 Key top - B (N)
96V-89101 Key top - C 96V-93880 Key top - C (N)
96V-89111 Key top - D 96V-93890 Key top - D (N)
96V-89121 Key top - E 96V-93900 Key top - E (N)

Page 2
96V-P12S0