CLSS - Hydraulic Pumps

Section 2.2

Section 2.2 CLSS

 Hydraulic Pump
HPV95+95 VARIABLE DISPLACEMENT PISTON PUMP
112 CC PER PUMP MAX DISPLACEMENT
Controlled by 2 LS valves and 2 PC valves

With an LS EPC and PC EPC

mounted on the side of the pump body

Section 2.2 CLSS

 Hydraulic Pump.

Front Pump Rear Pump

Text

The two pumps can work independently or together as one.

Section 2.2 CLSS
 Hydraulic Pump.

Front Seal

Input shaft (front)

Input Shaft (front)

Shaft Coupling Input shaft (rear)

Section 2.2 CLSS

 Hydraulic Pump.

Rod.
(Connection between servo & swash plate)
Servo-piston

Input Shaft (front)

Rocker Cam

Section 2.2 CLSS

 Hydraulic Pump.

Valve Plate

Input Shaft (front)

Shoes Piston Cylinder Block

Section 2.2 CLSS

 Hydraulic Pump.
Control of Discharge Amount.
Servo piston moves in a reciprocal movement, according to the signal
pressure from the LS or PC valves. This movement is transmitted through
the rod to the rocker cam to increase or decrease swash plate angle.

Section 2.2 CLSS

 Hydraulic Pump.
Operation of Pump.
Cylinder block is splined
onto input shaft and all
rotate together.
When the rocker cam is in
the minimum swash plate
angle. The volume in the
Minimum Discharge inlet and outlet chamber are
the same, discharging a
small flow of oil.
The rocker cam is moved
into the maximum position,
volume in the inlet chamber
become larger than the out-
let. Causing a greater flow of
oil.
Maximum Discharge
The swash plate angle on
this pump never becomes 0
Section 2.2 CLSS
 LS Valve.

LS Valve: Detects the load and controls the pump

discharge amount.

The pump discharge or flow is proportional to

differential pressure.

Section 2.2 CLSS

 LS Valve.

Differential Pressure.
PLS = PP – PLS.

PP Main pump Pressure.

PLS Control valve outlet Pressure

Spool

Control Valve Outlet

Main Pump Pressure Pressure

Section 2.2 CLSS

 LS Valve

Control of Pump Discharge.

When Differential Pressure

PLS = 0 to 22
pump discharge increases.
PLS = 22 to 30
pump discharge is reduced.

PLS

PP PLS

Section 2.2 CLSS

 LS Valve

LS Valve Ports.
The LS valve is a three way selector valve.
Depending on the differential pressure this will determine the
position of the LS spool.
LS EPC Solenoid Signal PC control Valve Input Port LS Pressure.
(PSIG) (PPL) (PLS)

Pump Pressure
(PP)

LS Control Pressure Pump Pressure.

To Servo Piston Large end. (PP)
(PLP)

Section 2.2 CLSS

 LS Valve.
Increase Pump Discharge.
When the operator uses the work equipment LS pressure is introduced to
the LS valve. Pump pressure is always acting on the LS valve.
With LS pressure (PLS) introduce into the LS valve and with the assistance
of the spring and spool area surface is able to over come the pump
pressure (PP) pushing the LS spool to the Left, increasing pump
discharge.
PP - PLS = PLS
180 - 170 = 10 Kg/cm2
(Less than 22 Kg/cm2 pump will increase discharge)
PLS = 170
Kg/cm2

PP = 180
Kg/cm2

Section 2.2 CLSS

 LS Valve.
Decrease Pump Discharge.
When the operator reduces the speed of work equipment or stops working
LS pressure is reduced to the LS valve. Pump pressure is always acting
on the LS valve.
With LS pressure (PLS) reduced Pump Pressure is able to overcome LS
valve, spring tension and spool area surface. This will push the LS spool
to the Right, decreasing pump discharge.
PP - PLS = PLS
180 - 150 = 30 Kg/cm2
(Greater than 22 Kg/cm2 pump will decrease discharge)
PLS 150 Kg/cm2

PP = 180
Kg/cm2

Section 2.2 CLSS

 LS Valve.
LS Valve Balanced.
If the work load is maintained at the same flow and load the pump discharge
or flow will equalize to the load. When this occurs the pump in neither
increasing of decreasing its discharge. This is the benefit of having
CLSS, it will only deliver the oil flow that’s required.
LS pressure, spring tension is equal to Pump Pressure, the LS spool in
neither stroking or de-stroking the pump.
PP - PLS = PLS
180 - 158 = 22 Kg/cm2

PLS 158 Kg/cm2

PP = 180
Kg/cm2

Section 2.2 CLSS

 LS Valve
Control Levers in
Neutral.

When the levers are in

the neutral position
There is no LS pressure
(PLS) delivered to the LS
Valve.
Pump Pressure (PP) is
able to push the LS spool
to the left.

This will introduce PP

into the Large end to
servo-piston, because of
the difference in servo
piston surface area the
swash plate is moved to
minimum position.

Section 2.2 CLSS

 LS Valve

Reduce Flow
When the control lever
reduces its stroke the
pump pressure increases
and the LS pressure
drops.
PP pressure pushing LS
spool to the left.

Introducing PP to large
end of servo piston.
The pump will reduce its
flow until the LS valve is
balanced.

The LS EPC solenoid

supplies a varying
pressure depending on
machine condition to
assist in reducing the
pump flow

Section 2.2 CLSS

 LS Valve
Increase Flow.

When the machine is

in use, the LS
pressure (PLS) is
introduced to the LS
Valve. Able to
overcome Pump
Pressure (PP).
Pushing the LS spool
to the Right.

This will close off the

PP and open the port
back to tank.
Draining the Large
end to servo-piston
allowing the swash
plate is moved to
maximum position.

Section 2.2 CLSS

 LS Valve

Servo Piston
Balanced.
When the machine is
working at a even
load the pump
pressure (PP) will
equal LS pressure
(PLS) and spring (4).
At this point the
pump is delivering
the correct flow
required.
The LS spool is
neither introducing
PP to the large end of
the servo or draining
it off.

At this point the

pressure applied to
both ends of servo
piston is 3:5.
Section 2.2 CLSS
 PC Valve

PC Valve
The PC Valve will maintain equal horse power control so that the horse power
absorption by the pump does not exceed the engine horsepower.
If the load during operation increases and pump discharge rises, the PC valve
will reduce the pump discharge.

Section 2.2 CLSS

 PC Valve

PC Valve Ports.
The PC valve is a three way hydraulic valve situated inside the Servo
piston. The valve is regulated by pump controller via an EPC solenoid in
order to reach optimum matching between the load (pressure P) and the
flow (Q).
PC Control Pressure. Second Pump Pressure Pump Pressure
(PPL) PP2 PP1

PC Mode Select Pilot Pressure Pump Pressure. Drain Port.

(PM) (PP1) (PT)

Section 2.2 CLSS

 PC Valve

No load condition
When the servo piston is at
maximum flow the spring
pressure from springs 4 &6
is low. The spool 3 is forced
to the right by spring
pressure.
PP1 or PP2 pressure is not
high enough to over come
the spring tension.

This allows the connection C

from the LS valve to go to
tank , through the centre of
spool 3 .

The PC EPC output which is

controlled by the controller
varying the pressure acting
on spool 3.
Will change the pump torque
output.

Section 2.2 CLSS

 PC Valve
High Pressure
The pump pressures has
increased enough push
the PC spool against the
springs to close off port C
(Return to tank) and
introduce Pump pressure.

This pressure returns to

the large end of the servo
piston via the LS valve.

As the servo piston is

being pushed back to
reduce the pumps flow, at
the same time the springs
are being compressing

Eventually the spring

tension will equal the
pump pressure allowing
the optimum flow at that
particular pressure.

Section 2.2 CLSS

 Pump Discharge: Pressure and Flow
Engine horse-power
unable to maintain
pump out put.

PC Valve

LS Valve
in control Springs

Section 2.2 CLSS

 LS & PC EPC Solenoids

PC Prolix Switch
ON
If there is a failure in the
pump controller, the
Prolix Switch can be
switch on to switch to
the resistor side, by
pass the controller.
When this is done the
current becomes
constant so the force
pushing the PC valve is
constant. There is no
pump sensing.

Section 2.2 CLSS

 LS & PC EPC Solenoids

PC EPC

LS EPC

EPC Valves
When the solenoid receives a signal
from the controller it generates the
EPC out-put pressure in proportion
to the electrical signal.
The higher the signal an increased
pressure is applied to the LS and PC
valves, this will back the pump off
earlier.
Section 2.2 CLSS
 LS & PC EPC Solenoids

Operation: No Signal.
When there is no signal
current flowing from the
controller the coil is de-
energized.
The spool is pushed across to
the left by spring (3).
Allowing the signal oil to
drain back to tank.

Section 2.2 CLSS

 LS & PC EPS Solenoids

Operation: Signal from Controller

When a signal current flows to the
coil, energizes the coil and
propulsion force is generated which
pushes the plunger (4).
Moving the spool to the right against
the spring.
Opening the oil supply (PEPC) to
flow to the LS or PC valve.
As the pressure raises in PSIG plus
spring force this will push spool (3)
to close and maintain a set pressure
going to the LS & PC valves.

Section 2.2 CLSS

 LS & PC EPS Solenoids

Selecting Work Mode.

The operator can set the work mode
on the monitor panel to suit the
working conditions.
According to the type of work the
machine can work using the proper
engine torque and pump absorption.
The modes available are:
A Active.
E Economy.
B Breaker.
L Loading

Section 2.2 CLSS

 CLSS Hydraulic Pumps

End of
Hydraulic Pumps CLSS

Section 2.2 CLSS