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Index

Page

1. INTRODUCTION..................................................................................................................3
2. OBJECTIVE........................................................................................................................ 3
3. REACH ............................................................................................................................... 3
3.1 ............................................................................................................................................................... Job
Description ................................................................................................................................................ 3
3.1.1 Work Included .................................................................................................................................. 3
3.1.2 Excluded Work ................................................................................................................................. 4
4. CODES ......................................................................................................................... AND
STANDARDS ......................................................................................................................4
5. CONDITIONS OPERATING ................................................................................................5
5.1 Environmental ............................................................................................................................. conditions
................................................................................................................................................................... 5
5.2 Operating.................................................................................................................................... Conditions
................................................................................................................................................................... 5
6. DESIGN ................................................................................................... REQUIREMENTS
. .......................................................................................................................................... 5
6.1 General ...................................................................................................................................................... 5
6.2 Instrumentation...................................................................................................................................... and
Control ........................................................................................................................................................ 6
6.3 .....................................................................................................................................................................
NamePlate ................................................................................................................................................. 6
7. LOS ....................................................................................................... REQUIREMENTS
OF ............................................................................................................. COMPONENTS6
7.1 Tank ........................................................................................................................................................... 6
7.2 Internal ....................................................................................................................................................... 6
7.3 Materials ............................................................................................................................................................ 7
8. PAINTING ..................................................................................................................... AND
SHIPPING ........................................................................................................................... 7
8.1 Painting ...................................................................................................................................................... 7
8.2 Boarding ..................................................................................................................................................... 7
9. INSPECTION ................................................................................................................ AND
TESTING ............................................................................................................................ 8
9.1 Inspection ................................................................................................................................................... 8
9.2 Tests .......................................................................................................................................................... 9
10. WARRANTIES................................................................................................................. 10
11. REFERENCE DRAWINGS ...............................................................................................10
1. Introduction
This document has been developed as part of the Engineering Service for The Development of Specific
Engineering

2. Objective
The objective of this specification is to establish the technical requirements for the quotation and subsequent
acquisition of the Grease Trap, de necessary for the project.

3. Reach
This specification covers the minimum requirements, design, materials, manufacturing, inspection, workshop
testing, transportation preparation, loading, unloading, assembly supervision, installation, start-up, on-site
testing and commissioning of the Grease Trap with Tag number: 296291-BB- 001, 296292-BB-002, 296293-
BB-003. The purpose of this specification is to ensure that the Grease Trap system is built, tested and
finished with all the accessories required for its complete installation.

The equipment must be supplied in strict accordance with the requirements stipulated in this specification.

The supply consists of 1 Grease Trap for the handling of the mixture of said fluids and is listed below.

Starting Amount Description TAG NO.


1 1 Grease Trap 296291-BB-001
2 1 Grease Trap 296292-BB-002
3 1 Grease Trap 296293-BB-003

The Grease Trap shall be in accordance with the data and indications in the data sheet specified for
these equipment.

3.1 Job Description

3.1.1 Work Included

Proposals shall propuestas be prepared in accordance with the information and data specified
herein, with all associated equipment, designed for heavy duty conditions and ready to be
transported, but not limited to the following unless specified herein.

Main equipment que including::

➢ Grease Trap.
➢ Deflectors (if required).
➢ Collector channel and product retainer.
➢ Compartment and discharge of treated water.
➢ Non-slip covers and brackets..

Each equipment will have to be supplied as a complete operating unit and in a position to enter
into operation, with the exception of the points indicated in this Specification as "Excluded
Work".
The equipment will be free of failures in design, manufacture and materials; and will be of
sufficient size and capacity to satisfactorily meet the specified operating conditions.

3.1.2 Excluded work

The following items are specifically excluded from the scope of this specification and must be
supplied by others.

➢ Equipment storage
➢ Design and construction of foundations, except the design of anchors for the team's
motherboard
➢ Supply of auxiliary services (air for instruments, water, electrical energy, etc.)
➢ Electrical wiring, external to the equipment
➢ Civil works
➢ Motor control centers, starters, contactors and switches (if required)
➢ Pipe, valves and fittings, external to the equipment

4. CODES AND STANDARDS


The design and manufacture of the equipment as well as the materials and services included in this Technical
Specification shall comply with all codes, specifications and/or standards referred to in this specification,
annexes and other procurement documents.

In the event of discrepancies or conflicts between the Codes or Rules, the strictest and most
conservative criteria shall apply.

Unless otherwise specified, the equipment must be designed, manufactured and tested in accordance
with the requirements of the latest edition of the following Codes, Standards and/or Standards.

The codes, Standards and specifications listed will form part of this specification. Unless otherwise
specified, each publication shall be the last revision in effect to date, in which this specification is issued
for construction. The works included in this specification must comply with the applicable provisions of these
publications, except as modified by the requirements set forth herein or in the details of the drawings.

➢ ANSI American National Standards Institute


➢ API American Petroleum Institute
➢ ASME American Society of Mechanical Engineers
➢ ASTM American Society for Testing and Materials
➢ AWS American Welding Society
➢ HIS Hydraulic Institute Standard
➢ ISO International Organization for Standardization
➢ NEC National Electrical Code
➢ NEMA National Electrical Manufacturers Association
➢ N.O.M. Official Mexican Standards
➢ OSHA Occupational Safety and Health Administration
➢ SSPC Structural Steel Painting Council
➢ STPS Secretariat of Labour and Social Welfare
5. OPERATING CONDITIONS

5.1 Environmental conditions

The Grease Trap covered by this specification must operate to the environmental and climatic
conditions existing in the plant, specified and indicated in the PAT-DA-296290-14-DS-003 Grease
Trap data sheet.

5.2 Operating Conditions

The Grease Trap must operate under operating conditions (effluent rate, quality, etc.) specified and
indicated in data sheet datos PAT-DA-296290-14-DS-003.

6. DESIGN REQUIREMENTS

6.1 General

The Grease Trap must be a cross-flow or downward corrugated plate interceptor with consistent
design of four functional sections or compartments:

➢ de de Inlet section with product foam remover (Adjustable pipe equipment).


➢ Collector tube for de grease discharge.
➢ The grease de accumulation de compartment.
➢ The product storage compartment de and unload.

The Grease Trap must be designed for laminar flow in tip conditions with Reynolds Number of 200
or less. Water compartments and grease buildup must be properly designed so that solids do
not get stuck. The actual configuration selected will be determined by the specified conditions and
the configuration developed by the manufacturer.

The design of the Grease Trap should be such that the sludge layer is always below the bottom of the
recovered water compartment. The recovered product (Grease) must be collected and sent by a third
party, the solids of the bottom should be periodically removed by a vacuum collection trolley.

The Grease Trap must be a standard supplier design, modified to meet this specification.

In addition, it must be supplied as a fully assembled package in a provider-provided container por el


(within transport limits).

Equipment and pipes must be arranged so that when installed, all internal and external components
that require handling, observation or maintenance are safe and available to the operating and
maintenance personnel.

The input section should include the deflectors needed to evenly distribute the tributary flow across the
width and depth of the Grease Trap.

A product collector and retainer channel must be provided with adjustable and flanged steel landfill
plates. The product will flow by gravity from the product collector and retaining channel to the de
storage compartment.

The treated water collection compartment must be equipped with a lower deflector and an excess
collector channel. The excess collector channel must be provided with adjustable landfills to establish
a uniform excess flow rate over the entire length of the collector channel.
For the Grease Trap should be provided sloping non-slip covers and supports. The cover must be
minimum thickness of 1/4 inch.

entrada Dresser type joints must be provided for ease of alignment.

6.2 Instrumentation and Control

Instruments and controls must be tested for continuity and operation, at the factory.

After assembly in the field, all control and safety devices must be tested to comply with this
Specification and local standards and codes.

6.3 Identification Plate

The supplier shall supply a stainless steel (18Cr-8Ni) or cuproniquel alloys of 1.6 mm (1/16") minimum
thickness, fixed to the equipment with stainless steel rivets in a visible and easily accessible place.

This plate must be stamped with shock letters or with a similar method, of 5 mm minimum height the
following information:

➢ Size and model


➢ No. as standard
➢ No. TAG
➢ Date of manufacture
➢ Logo of origin "MADE IN MEXICO" or its foreign equivalent, or failing that defecto the
percentage of national integration

All loose parts for shipping must be identified with your Purchase Order number, Equipment
Identification Number (Tag), Labels must be corrosion resistant metal (non-aluminum).

Labels must be attached to each component with stainless wire. Equipment shipped in closed
containers must also include, outside, all the above information.

Equipment containing insulating oils, antifreeze solutions or other fluids must be labelled prominently
at the entrances to indicate the nature of their contents and shipping and storage instructions.

7. DE COMPONENT REQUIREMENTS

7.1 Tank

The separator tank must be A-36 Carbon Steel, with a minimum plate thickness of 1/4 inch, coated
with epoxy paint. The tank must be a soldier. Welded joints should be smooth and burrs will be
removed. Flanges must be ANSI 150 rated and comply with ASME/ANSI / B16.5.

7.2 Internal

Inmates such as separator walls, distribution deflectors, and collecting channels must be A-36
Carbon Steel, coated with epoxy paint. The minimum thickness of the steel plates should be 1/4
inch. Bolts and nuts must be A-316 stainless steel.
7.3 Materials

All materials shall be new, without prior use, appropriate for the service indicated in this specification
and in accordance with the se los requirements of the codes set out herein.

The supplier may recommend other alternative materials considering that they can improve the service
life and performance for the required service, the alternative materials should be indicated in their
proposal.

For the selection of materials, the conditions of service, environmental, capacity and operation required
for each equipment should be considered.

The design, materials and manufacture of the equipment shall be appropriate for the specified service,

8. PAINTING AND BOARDING

8.1 Painting

Surfaces will be cleaned de according to manufacturer's standards. fabricante.

All outer surfaces that are not painted must be protected with a layer of durable anticorrosive, soluble
in common commercial solvent.

Surface preparation and equipment paint is the supplier's responsibility and must be carried
out according to the Manufacturer's specifications.

Painting for the entire assembly must be appropriate for the operating conditions specified in the
datasheet. datos.

No surface should be painted in stainless steel and/or galvanized and finished surfaces such as
flanges, stems, and couplings.

In the manufacturer's workshop and before boarding, the external surfaces of the equipment and pipe
should be painted, with the exception of those noted in the previous paragraph.

8.2 Shipment

The Grease Trap, auxiliary systems and all required components must be packed by the Supplier
or Manufacturer as a fully assembled unit, for handling, transporting and storing from the point of
shipment to its installation in the buyer's work area, whether domestic or export. The packaging must
be domestic or export, as applicable to origin and unless otherwise indicated by the buyer.
Preparations for transport are considered special and must be implemented by the Supplier, following
mutually agreed procedures. mutuamente.

The Grease Trap de must be adapted to the transport restrictions (height, width, length and weight)
in accordance with the applicable transport laws. vigente.

Each unit must be adequately prepared for the specified boarding and for outdoor storage for a
period of at least six (6) months in such a way that it does NOT require pre-operation disassembly.
El Seller must be fully responsible for the proper use of shipping preparation provisions with respect
to materials and application.
The procedures for preparing the shipment must be submitted to the Purchaser for agreement in
accordance with what is marked in the Seller's drawing. Each procedure must be mutually agreed
upon by seller and Buyer prior to boarding.

The de equipment must be completely free of water prior to any boarding preparation.

The metal elements of the filter and the screens must be cleaned and reinstalled before boarding.
Non-metallic elements of the filter must be supplied installed in an unused condition.

Finished and turned surfaces exposed, including bolts and flange faces, should be given an anti-
corrosive coating. Internal metal surfaces should be sprayed or coated with an adequate antioxidant
coating.

Mechanical seals, support elements, and exposed ends of stems must be fully protected against
oxidation and dust or moisture ingress. y entrada de polvo o

To absorb water vapour, bags of hygroscopic crystals must be placed in large cavities such as de
inlet and discharge las nozzles. y descarga. Desiccant bags should be placed in corrosion-resistant
wire baskets attached to metal flange covers. Flange covers must have an ox-eye moisture
indicator that monitors the desiccant condition without removing the flange cover. de la brida.

Flange openings must be provided with full steel coating with a minimum thickness of 3/16" with full-
face rubber packaging and at least four full diameter bolts. Larger diameter flanges (10" and more)
must have full 3/8" thick covers with full-face rubber packaging and a full-size bolt on all holes.

All threaded openings must be covered with long spike tube plugs. The cap material may be
equivalent to the capped material, except that carbon steel plugs must be used with cast iron
openings.

The open ends of pipes and pipes must be sealed for protection, with plastic or metal covers designed
for that purpose. The el use of tapes to seal those ends will not be accepted.

9. INSPECTION AND TESTING

9.1 Inspection

Inspection and acceptance of the equipment by the buyer's inspector does not relieve the
Manufacturer and/or Supplier of their full responsibility for the quality of the materials and the
manpower of the equipment supplied.

All equipment covered by this specification must be subject to inspection and/or witness evidence by
a buyer's representative. Inspectors must have full access to any part of the Manufacturer's plant or
the plants of its subcontractors engaged in the manufacture or testing of equipment in any sequential
order. It is the Supplier's obligation to agree with its subcontractors so that they also comply with all
the requirements set out in this specification.

The Supplier must take care of the following feasible requirements for examination by the buyer or his
representative: All necessary certifications of materials, such as the specification of the factory test
reports of the material and the data of the hydrostatic and start-up tests – operation, to verify that
the requirements of the specifications are being met.
The period of notice in advance to inspect must be by mutual agreement between the Purchaser and
the Supplier and be formalized in writing in the purchase order.

9.2 Tests

The tests required for grease traps and their components shall be inspected by the Supplier, must be
to the Satisfaction of the Purchaser and therefore it shall be the Supplier's responsibility to ensure
that the facilities necessary for that purpose are provided. El Buyer reserves the right de to attend
any evidence whether attested or not.

Acceptance of the tests does not relieve the Supplier of its responsibility in the event that the
equipment does not meet the specified de operating requirements.

In case of rejection of any evidence of equipment, materials, systems, etc., the Supplier shall repair
the fault and perform the necessary number of times the tests until the approval of the Customer
and/or his Representative; at no additional cost to the latter. últimos.

The Supplier shall at least make the tests stipulated in Data Sheets PAT-DA-296290-14- DS-003, to
the equipment covered by this specification and shall be construed under the following terms: y se

Attested evidence: means that the manufacturing, inspection and testing programme must provide for
them to be carried out with the presence of the Buyer's inspector. The behavior test requires the
provider to submit preliminary results before performing the test.

Observed proof: means that the Supplier must notify the Purchaser of the date on which the
inspection or testing is performed, at least 10 business days in advance. If the Buyer's inspector
is not present on that date, the test may be carried out.

Certification of hydrostatic tests will be acceptable rather than witness checking for all components
normally supplied.

Testing procedures must be reviewed at least two weeks prior to testing and subject to
acceptance a by the buyer.

All Grease Traps (product/water) must be hydrostatic testing for at least 1/2 hours.

After an inspection or testing, Buyer may reject the equipment or any of its components for any
defect or non-compliance with the specifications.

Notice of rejection must be given in writing and must be established with respect to the equipment
being defective or not meeting specifications. The supplier will quickly correct defects and ensure
that the equipment meets the specifications. After this, if the Purchaser so requires, the test will be
repeated at the de Supplier's expense, as many times as required until the operating guarantees are
met. costo requiera hasta satisfacer

The supplier will not ship on its own any equipment or its parts until the buyer has given it either
written test results or ordered shipping without the supplier's premises.
10. WARRANTIES

Supplier must guarantee the Grease Trap, including its auxiliary equipment for a period of 12
months after its start or 18 months after delivery of the Grease Trap, whichever occurs first, against
defective material, defective labor, improper design and failures under normal operating conditions, unless
a different period is specified in the purchase documents (requisition and purchase order, contract etc.).

In the event of defects in materials and workmanship during the warranty period, the supplier must
repair, modify and/or replace defective parts on the site, until required in this specification, including the
codes, standards, data sheets and drawings referenced.

All costs arising from materials, defective parts and labor los involved in the repair, as well as transportation
costs must be borne by the supplier.

The option to repair or replace any defective part of the equipment or all equipment is the Buyer's decision
once vez agreed with the supplier.

If the Equipment Supplier (auxiliary components and accessories) is not the manufacturer, you must provide
the application warranty from the equipment manufacturer.

11. REFERENCE DRAWINGS

Fig. 1 Grease Trap with Grease accumulation deposit.

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