Project Title: MASHTAL PUMP STATION

Scaffolding System: SAFELOK + SW150-75 ALUM. BEAM

Formwork System: ALUMINUM + STEEL SOLDIER
Drawing Ref. No.: UNI20-R-300

Client Name: SSEM

Submitted by: UNITED STEEL INDUSTRIES COMPANY

Prepared by: ENGR. DENNIS S. MACASAQUIT/Designer
Drawn & Design by: ENGR. DENNIS MACASAQUIT/Designer
Checked by: ENGR. MOHAMED ADEL EZZAT/Technical Mngr.
Date: 09-NOV-2020
 TECHNICAL DEPARTMENT PAGE 2 OF 7
RIYADH BRANCH REV. 0
CALCULATION SHEET DATE: 09-NOV-20
PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY: DSM

I. System Description:

SAFELOK Standards and ledgers with base at the bottom and U head jack at the top to
provide the supporting grid under the beam.
Primary Decking is SW150-75 Alum. beams and Secondary Decking are Aluminum Beam
SW150-75 with cladding plywood to provide the beam bottom formwork decking.
Beams side shutters timber by site.

II. Dimensions:

Beam Size: 2.2 x 1.0m

III. Allowable Strength:

1. Cladding :(Plywood18mm)
Considering 1.0m width
MATERIAL PROPERTIES VALUE UNIT
Bending Stiffness, 𝐸𝐼 3.23 kN.m²/m
Moment of Resistance, 𝑀 = 𝑓𝑍 0.834 kN.m/m
Shear Load, 𝑞𝐴 15.55 kN/m

2. Secondary Beam :(SW150-75 Aluminum Beam)

MATERIAL PROPERTIES VALUE UNIT

Moment Capacity, M 8.07 kN.m
Shear Capacity, V 52.5 kN

3. Primary Beam:(SW150-75 Aluminum Beam)

MATERIAL PROPERTIES VALUE UNIT

Moment Capacity, M 8.07 kN.m
Shear Capacity, V 52.5 kN
 TECHNICAL DEPARTMENT PAGE 3 OF 7
RIYADH BRANCH REV. 0
CALCULATION SHEET DATE: 09-NOV-20
PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY: DSM

4. Fork head/Standard Post/Base Jack

MATERIAL PROPERTIES Fork Head Standard Base Jack

Unsupported Length (Lu, in mm) 150 1000 150
Allowable Axial Load, (P, in kN) 62.21 65.65 59.90
Outside Diameter, (D, in mm) 38.1 48.3 38.1
Inside Diameter, (d, in mm) 30.1 42.3 30.1

IV. Loads:

DESIGN PARAMETERS
1.0 Concrete Density = 25.0 kN/m³
2.0 Live Load = 2.50 kPa
3.0 Formwork Weight = 0.50 kPa
4.0 Impact Load = 20% From Weight of Concrete
 TECHNICAL DEPARTMENT PAGE 4 OF 7
RIYADH BRANCH REV. 0
CALCULATION SHEET DATE: 09-NOV-20
PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY: DSM

A. CHECK FOR 18MM THK. PLYWOOD SUPPORT FOR BEAM

For a strip of 1.0m wide

Consider Beam loading = 25*1.0*1.2 + 2.5 + 0.5 = 33.0 kN/m²
w = 33.0 x 1.0 = 33.0 kN/m
Spacing between secondary beam L = 0.30m.

Note: Formwork use only: face contact material continuous over four or more supports with L
< 610mm and width of support B wider than 2t.
𝑤𝐿
𝑀=
10

**Moment M = 33 x (0.3)2 / 10 = 0. 297 kN.m < Mallow = 0.834 kN.m O.K

**Deflection = 0.5 mm < allowable L/300 = 300/300 = 1.0 mm
 TECHNICAL DEPARTMENT PAGE 5 OF 7
RIYADH BRANCH REV. 0
CALCULATION SHEET DATE: 09-NOV-20
PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY: DSM

B. CHECK FOR 2200x1000mm BEAM SUPPORT

B.1 Secondary Beam: (SW150-75)
Loading w = 33 x 0.3 = 9.9 kN/m

From Computer Analysis

CRITICAL LOADING

Maximum Bending Moment = 0.9 kN.m < 8.07kN.m

where, 8.07 kN.m = Bending Resistance for SECONDARY BEAM as indicated at page no. 2
Maximum Shear = 5.24 kN < 52.5 kN
where, 52.5 kN = Shear Resistance for SECONDARY BEAM as indicated at page no. 2
Maximum Deflection at Serviceability Limit State (SLS) =0.1mm < 3.0mm
where, 3.0mm = L/300 permissible deflection at SLS as indicated in code EN 1993,
with L = 900mm

∴ All checks are safe

 TECHNICAL DEPARTMENT PAGE 6 OF 7
RIYADH BRANCH REV. 0
CALCULATION SHEET DATE: 09-NOV-20
PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY: DSM

B.2. Primary Beam: (SW150-75)

w= Max. Reaction (from secondary beam) / spacing of secondary beam
𝑤 = 10.48 / 0.3 = 34.93 kN/m
From Computer Analysis
CRITICAL LOADING

Maximum Bending Moment = 5.24 kN.m < 8.07 kN.m

where, 8.07 kN.m = Bending Resistance for PRIMARY BEAM as indicated at page no. 2
Maximum Shear = 22.70 kN < 52.5 kN
where, 52.5 kN = Shear Resistance for PRIMARY BEAM as indicated at page no. 2
Maximum Deflection at Serviceability Limit State (SLS) = 3.3 mm < 4.33mm
where, 4.33mm = L/300 permissible deflection at SLS as indicated in code EN 1993,
with L = 1300mm
Reaction of prim. Beam = 34.93 kN < 59.90 kN Safelok Leg Load Capacity as indicated at page no. 3

∴ All checks are safe

 TECHNICAL DEPARTMENT PAGE 7 OF 7
RIYADH BRANCH REV. 0
CALCULATION SHEET DATE: 09-NOV-20
PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY: DSM

V. Lateral Stability
6.4.4 Lateral stability (BS 5975: 1996)
6.4.4.1 General
To ensure the lateral stability of falsework structures, including beam grillages, they should be
designed to be able to resist at each phase of construction the applied vertical loads and the greater of
either:
a) horizontal forces equivalent to 2.5 % of the applied vertical loads considered as acting at the
points of contact between the vertical loads and the supporting falsework; or
b) the horizontal forces that can result from wind, erection tolerances, non-verticality, concrete
pressures, water and waves as described in 6.3.1.3, dynamic and impact forces as described in 6.3.1.4
and the forces generated by the permanent works as described in 6.3.1.5.
A. From dead load:

D.L = 25*1.0*1.2*(2*1.1) =66kN

Horizontal force to be safely transfer to ground(foundation) = 2.5% x D.L = 1.65kN
B. From wind load:
Wind Pressure
Compute for Wind Load, 𝐹 = 𝑞𝑧𝐺𝐶𝑓𝐴𝑓 Equation I
Where:
Velocity Pressure 𝑞𝑧 = 0.613𝐾𝑧𝐾𝑧𝑡𝐾𝑑𝑉 𝐼 Equation II

Structure Height h = 3.6m

Exposure Coefficient Kz = 0.85
Topographic Factor Kzt = 1.0 (Assume w/o Hill or Ridge)
Wind Directionality Factor Kd = 0.85 (Open Signs and Lattice Framework)
Basic Wind Speed V = 190 km/hr (Qassim Braidah)
V = 52.8 m/s
Importance Factor I = 1.0 (Category II)
Gust Factor G = 0.85
Net Force Coefficient Cf = 1.2
Substituting values in Equation II
qz = 0.613(0.85)(1.0)(0.85)(52.8²)(1.0) = 1234.7 N/m²
qz = 1.23 kN/m²
Projected Area, Af
Af = 1.50 m2 (projected area of scaffolding normal to the wind)
Substituting values in Equation I 𝐹 = 𝑞𝑧𝐺𝐶𝑓𝐴𝑓

F = 1.23(0.85)(1.2)(1.50) = 1.88 kN
* Bracing tubes to transfer total force of 1.88 kN
* Swivel coupler capacity 5.0 kN
* No of required couplers = 1.88/5.0 = 0.38 ≈ 1 coupler <= 1.0 actual tubes no. in the bay.
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 1 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20

GENERAL:
Using Steel Soldier System a Steel Grade ASTM A36 specification / 3.20mm. thick plate minimum yield
stress of 248.2 Mpa. The premise of this design is to design a wall formwork to ensure & determine the
capacity of all elements are safe and most economical for intended dead loads & live load.

The system has major components the steel soldier, aluminum beams, ( Tie System ) which includes
tie rods, waler plates, wing nuts,etc & the horizontal butting.
See all Soldier System Accessories - Brochure Ref.: Guide For Shoring & Formworks.

• Use Plywood Finish of 18mm thk. Birch through 13ply Sanded

• Steel Soldier System with tie rods limited to a safe working load of 90kN each.

REFERENCE DOCUMENTS:
1. Formwork ( A guide to a Good Practise ) 2nd. Edition 1995 - Concrete Society
2. Load Certificate ( Fugro Suhaimi Ltd. )

1.0 DESIGN CRITERIA :

A. STEEL ( ASTM A36 ) ' Steel Soldier '
Minimum Yield Stress, Fy = 248.2 Mpa
Moment of Inertia, Ix = 1605.0 cm^4
Modulus of Elasticity, E = 200000 Mpa

B. ALUMINIUM BEAM : ' Mechanical Properties Alloy A6082 T6'

( See Attached Reference for Gulf Extrusions )
Ultimate Tensile Strength 310 Mpa
Yield Stress, Fy (N/mm²) 285 Mpa
Modulus Elasticity, E 69000 Mpa
Moment of Inertia (SW) 366 cm^4
Weight (wt.) ( SW 150-75) 3.65 Kg./m.
Weight (wt.) ( TW 150-80) 4.76 Kg./m.

C. PLYWOOD :
Properties of PlywoodReference:
: Formwork ( A Guide to a Practice ) Section 3.2.2 page 38
Appendix G
See Attachment :
The Structural Properties of the Plywood BIRCH
Plywood thickness: 18 mm @ 1.0m.
Moment of Resistance, M = 0.834 kN-m/m
Bending Stiffness, EI = 3.23 kN-m²/m
Shear Load, qA = 15.55 kN/m
Deflection, L/300 = 1.00 mm

D. TIE ROD :
Tensile Strength = 90 kN ( See Fugro Suhaimi Test Report )

Diameter = 16 mm
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 2 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20

2.0 CONCRETE PRESSURE CALCULATION :

Calculate the concrete pressure : PRESSURE DIAGRAM
Unit weight of Concrete = 25.0 kN/m³
Maximum Pour Height = 4.60 m
Wall Thickness = 2.20 m 5.00
Rate of Rise in (m/hr) = 1.5
Concrete Group = 2
4.00
Concrete Temp. (°C) = 25 1.72

From Table Wall CIRIA 3.00

Using Linear Interpolation
Height Pressure 2.00
4.0 42
2.88
4.60 Pmax
1.00
6.0 45

0.00
0 10 20 30 40 50 60

Max. Concrete Pressure,

= 42.90 kN/m²
Pmax
3.0 CHECK PLYWOOD SHEAR, BENDING & PERMITTED DEFLECTION
It is assumed that the plywood will span in it's strong direction with the sheets on horizontal
walings.
Pmax w
Considering 1m Width 42.90 x 1.0 = 42.90 kN/m
From Computer Analysis

SHEAR MOMENT DEFLECTION

Act. Allow. Act. Allow. Act. Allow.
7.79 15.55 0.41 0.83 0.70 1.00
Safe Safe Safe
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 3 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20

4.0 CHECK CAPACITY OF ALUMINUM BEAM

Uniform load (w) 42.90 x 0.3 = 12.87 kN/m
Pmax Spacing
SECTION PROPERTIES SW 150-75
Base b = 75.00 mm
Depth d = 150.00 mm
Unit Weight Wt. = 3.65 kg/m
Bending Stiffness EI = 252.58 kN.m²
Moment Cap. M = 8.07 kN.m
Shear Cap. V = 52.51 kN
Spacing of Soldier L = 1.70 m
Allow. Deflection, L/300 𝛿 = 5.67 mm

From Computer Analysis

SHEAR MOMENT DEFLECTION

Act. Allow. Act. Allow. Act. Allow.
10.94 52.51 2.93 8.07 1.30 5.67
Safe Safe Safe
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 4 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20

5.0 Check Steel Soldier

Pmax Tributary Width
Concrete Pressure Load = 42.90 x 1.525 = 65.42 kN/m

SECTION PROPERTIES Steel Soldier

Base b = 170.00 mm
Depth d = 225.00 mm
Bending Stiffness EI = 3,210 kN.m²
Moment Cap. M = 21.25 kN.m
Shear Cap. V = 143 kN
Max. Spacing of Soldier L = 1.00 m
Allow. Deflection, L/300 𝛿 = 3.33 mm

From Computer Analysis

STEEL SOLDIER TIE ROD

SHEAR MOMENT DEFLECTION TENSION
Act. Allow. Act. Allow. Act. Allow. Act. Allow
30.50 143.0 4.62 21.25 0.10 1.00 60.26 90
Safe Safe Safe Safe
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 5 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20

6.0 Check Uplift Pressure due to inclined Formwork

𝑎+𝑏
Normal Force(kN) 𝐹 = 𝑃 ∗𝑇 5.00
2
4.00
a = 2.88 m 1.72
b = 4.60 m 3.00
Pmax = 42.90 kN/m²
Tw = 1.525 m Tributary Width of One Soldier
𝐹 2.00
FN = 244.81 kN
𝐹
𝜃 1.00
2.88

𝐹
θ = 82 ° 0.00
𝜃 0 10 20 30 40 50 60
Uplift Force, 𝐹 = 𝐹 cos 𝜃 = 34.07 kN
To Prevent Uplift Force need Tie the Soldier Using Tension 𝐹
Rod (see drawing)
Free Body Diagram of Soldier (Horizontal Member)
Due to the Uplift Force, 𝐹
Diagram A 𝐹 = 34.07

∎𝑜

𝐿 𝐿 𝑇
𝑅 𝑇
Soldier to Soldier Connection
L1 = 1.532 m L2 = 0.337 m
Check Connection Soldier To Soldier(Using M16(8.8))
Diameter of Bolt = 16 mm
Area of Bolt, (A) = 402.12 mm² double Determine the value of T from Diagram A.
Allowable Shear Stress of Bolt shear
+ ∑ 𝑀 = 0]
𝐹 = 0.35𝐹𝑦 𝐹𝑦 = 0.8𝐹 = 640 Mpa
Where, Fu(Ultimate Strength of Bolt) 𝑇 𝐿 −𝐹 𝐿 + 𝐿 = 0
Fu = 800 MPa Fv = 224 Mpa 𝑇 = 41.57 kN Tension
Allow. Shear of Bolt
𝑉=𝐹 𝐴 Determine the value of R
V = 224 * 402.12 +↑ ∑ 𝐹 = 0]
= 90.08 kN
Total Shear of Bolt is 2*V = 180.15 KN 𝑅 −𝑇+𝐹 =0
Since, 𝑅 = 7.49 kN Comp.
Actual Allow.
34.07 < 180.15
kN kN
Therefore, Bolt Connection is Safe
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 6 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20
7.0 Check Tension Rod (Due to Wind Load)
See calculation of Wind Below
CASE 1 (Wind Direction) CASE 2 (Wind Direction)
27.17 27.17

𝑅 𝑅 4.8
𝑅 𝑅
4.8

∎𝐴 ∎𝐵

𝑇 0 0 𝑇

Diagram B Diagram C
Soldier Shoring 1 Soldier Shoring 1
R1 = 27.17 kN (tension) α 58 R1 = 27.17 kN (Compression) α 58
Vertical Component of R1 Vertical Component of R1
𝑅 = 𝑅 sin 58 = 23.04 kN 𝑅 = 𝑅 sin 58 = 23.04 kN
Soldier Shoring 2 Soldier Shoring 2
R2 = 4.8 kN (tension) 𝛽 34 R2 = 4.8 kN (Compression) 𝛽 34
Vertical Component of R2 Vertical Component of R2
𝑅 = 𝑅 sin 34 = 2.68 kN 𝑅 = 𝑅 sin 34 = 2.68 kN
From Diagram B From Diagram B
+ ∑ 𝑀 = 0] + ∑ 𝑀 = 0]
Moment Arm of R1v @ A Moment Arm of R1v @ B
x1 = 2.293 m x1 = 0.493 m
Moment Arm of R2v @ A Moment Arm of R2v @ B
x2 = 1.618 m x2 = 0.182 m
Moment Arm of T @ A Moment Arm of T @ B
x3 = 2.068 m x3 = 1.532 m
𝑅 𝑥 −𝑇 𝑥 +𝑅 𝑥 =0 eq. 1 −𝑅 𝑥 +𝑇 𝑥 +𝑅 𝑥 =0 eq. 2
Substitute all the value from eq.1 Substitute all the value from eq.2
T = 27.65 kN (tension) T = 7.10 kN (tension)

Therefore, the critical tension of Rod @ Uplift Pressure from Concrete

Actual Allow
T = 41.57 KN < 104.95 kN Safe
Capacity of Tension Rod: Design Number of Bolt from Base Plate
Yield Strength, Fy = 900 MPa(N/mm²) Using M16 (see below capacity) 41.5
Dia. Of Rod, (D) = 16 mm Capacity = 12.6 KN 7
Area of Rod = 201.06 mm²
Allow. Tensile Stress 41.57
#. Of Bolt =
𝐹 = 0.58𝐹𝑦 12.6
Ft = 522 N/mm² = 3.3 say 4.0 No.
Allow. Tension 𝑇 =𝐹 ∗𝐴 = 104.95 kN
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 7 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20
8.0 Calculate Wind Pressure 16
Compute For Wind Load, F
F = q GC A (ASCE 7 − 05) Equation I
Where:
Velocity Pressure q = 0.613K K K V I Equation II

Structure Height Z = 12.15 m or 40.0 ft

TABLE 6-3
By Interpolation Where:
Exp. C- Z = Height above the
Z(m)
Case1&2 ground level, m
9.10 = 0.98
12.15 = Kz
12.20 = 1.04

Exposure Coefficient Kz = 1.04

Topographic Factor Kzt = 1.0 Assume w/o hill or Ridge

Wind Directionality Factor Kd = 0.85 Solid Signs

V = 190 KPh
Basic Wind Speed
V = 52.8 m/sec. Qassim Braidah

Importance Factor I = 1 Table 6-1

Gust Factor G = 0.85

Net Force Coefficient Cf = 2 Table 6-21

Velocity Pressure qz 1.51 kN/m²

Projected Normal Area Af = 4.70 x 1.525 = 7.17 m²

Wind Pressure = 2.56 kN/m²

Total Wind Force F = 18.37 kN

 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 8 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20
9.0 Check Bracing Support (Using Steel Soldier) Wind Pressure Diagram

Uniform Load on Steel Soldier From Wind Load

Pressure Tributary Width 3.91

Load, (w) = 2.56 x 1.525 = 3.91 kN/m

kN/m² m d1
h = 4.70 m Rh1

𝛼
d1 1.752 m d2 2.76 m 4.70

Horizontal Force of R1 d2
Rh1 = 14.40 kN 𝛼 = 58 °
Horizontal Force of R2 Rh2
Rh2 = 3.98 kN 𝛽 = 34 ° 𝛽
3.91
Calculate the Resultant Force on Each Soldier
Axial Force of R1 Axial Force of R2
𝑅 𝑅
𝑅 = 𝑅 =
cos 𝛼 cos 𝛽
R1 = 27.17 kN R2 = 4.8 kN

Therefore, the critical Axial Force is 27.17 kN from R1

Determine the Allowable Axial Capacity of Steel Soldier

SECTION PROPERTIES Steel Soldier

Moment of Inertia I min = 473.21 cm^4
Unsupported Length L = 3,600 mm
Effective Length Factor K = 1.0
Cross-Sectional Area A = 1,608.76 mm^2
Yield Strength Fy = 248.2 MPa
Modulus of Elasticity E = 200,000 MPa

Check Slenderness Ratio, KL/r

Radius of Gyration:

𝐼 r = 54.24 mm KL/r = 66.37

𝑟 =
𝐴
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 9 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20

Column Slenderness Ratio

Separating Elastic Buckling

2𝜋 𝐸 Cc = 126.12
𝐶𝑐 =
𝐹𝑦
𝐹𝑡 = 0.33𝐹𝑢
When KL/r < Cc (Short Column)
Allowable Fa is:
𝐾𝐿/𝑟 𝐹
𝐹 = 1− 𝑒𝑞. 1 Fa 115.58 MPa
2𝐶 𝐹. 𝑆.

5 3(𝐾𝐿/𝑟) 𝐾𝐿/𝑟
𝐹. 𝑆. = + − F.S. 1.85
3 8𝐶 8𝐶

When KL/r > Cc (Long Column)

Allowable Fa is:

12𝜋 𝐸
𝐹 = 𝑒𝑞. 2 Fa 233.79 MPa
23 𝐾𝐿/𝑟
Since, KL/r < Cc Use equation 1
66.37 126.12
Therefore,
Fa = 115.58 MPa

Allowable Axial Load of Soldier 𝑃𝑎 = 𝐹𝑎 ∗ 𝐴

Pa = 185.94 kN > 27.17 kN Actual Safe

10.0 Check PlatForm Support
Sliding Force Due to Wind Load is: = 18.38 kN
Check Universal Clamp connection to Soldier
Allowable Tensile Stress of Bolt Max. Tension Force
𝐹𝑡 = 0.33𝐹𝑢 For Bolt in Universal
Where, Fu = 520 Mpa Clamp Ft * A
Therefore, T= 171.6 50.27
Ft = 0.33 * 520
Ft = 171.6 Mpa (N/mm²) T = 8625.557 N
𝑈𝑛𝑖𝑣𝑒𝑟𝑠𝑎𝑙 𝐶𝑙𝑎𝑚𝑝 Allowable Tension of Bolt 8.63 kN
T=
𝑇=𝐹𝐴 Use 60% of T for Bolt
Analysis N = T = 5.18 kN
Dia. Of Bolt (D) = 8 mm
18.38
𝜋𝐷 𝜋 8 Static Friction Steel to
𝑓 = 𝜇𝑁 𝐴= = = 50.27 mm²
𝑇=𝑁 4 4 Steel
𝜇 = 0.5
f= 0.5 5.18 = 2.59 kN
No. of Required Universal Clamp
Actual No. of Universal Clamp
18.38 is: 4 * 2 = 8 No.
= = 7.10 say 8.0 no.
# of U.Clamp 2.6 Since, Actual ≤ Required (SAFE)
 DESIGN CALCULATION
2.2m thk. x 4.6m High Wall Double Side Wall
Project Information Ref. Dwg. No. Rev. Shts. NO
Proj. Title: MASHTAL PUMP STATION
UNI20-R-300 0 10 of 10
Engineering Location: Qassim, Kingdom of Saudi Arabia
Department Client: SSEM Design by: Date
Calculation Sheets Address: Riyadh, Kingdom of Saudi Arabia DSM 09-11-20

Check Standard Post Support

Analysis
Downward Force Due to Wind Load
R R
R = 27.17
R = 4.8
𝛼 = 58° 𝛽 = 34°
R R

𝑅 = 𝑅 sin 𝛼 𝑅 = 𝑅 sin 𝛽

From table Catalogue 𝑅 = 23.04 kN 𝑅 = 2.68 kN

Ledger Lift
Grid Size Total Downward Force 𝑅 =𝑅 +𝑅
1500 2000
W L(max) Load Cap. Rvtotal = 25.73 kN Load per Leg
1.8 1.8 15.09 9.22 Tributary Width = 1.525 m 25.73 kN
Therefore, Tributary Length = 1.8 m 2.75 m²
Use Grid 1.8x1.8 with Lift Height of 1500mm Area = 2.75 m² 9.37
15.09 > 9.37 SAFE KPa
w(kN/m) h(m)
11.0 Check Butting Support from Wall 3.91 * 4.70
Total Wind Load per Steel Soldier = 18.38 kN

18.38
Design Number of Anchor Bolt
From Hilti Catalouge

Using M10 HKD-S drop-in anchor

Number of Required bolt

18.38
N =
3.3 capacity/bolt
N = 5.57 say 6.0 nos

Number of Bolt in One Plate

Check Double Coupler Arrangement of Bolt

Capacity of Double Coupler = 6.25 kN
Required Actual
Number of Coupler per 18.38
= 2.94 say 3.0 < 4.0 SAFE
bracing 6.25
2 @ Top
2 @ Bottom