CALCULATION SHEET

Project Title: MASHTAL PUMP STATION

Scaffolding System: SAFELOK + SW150-75 ALUM. BEAM
Formwork System: ALUMINUM + STEEL SOLDIER
Drawing Ref. No.: UNI20-R-300

Client Name: SSEM

Submitted by: UNITED STEEL INDUSTRIES COMPANY

Prepared by: ENGR. DENNIS S. MACASAQUIT/Designer
Drawn & Design by: ENGR. DENNIS MACASAQUIT/Designer
Checked by: ENGR. MOHAMED ADEL EZZAT/Technical Mngr.
Date: 09-NOV-2020
 I. System Description:

SAFELOK Standards and ledgers with base at the bottom and U head jack at the top to
provide the supporting grid under the beam.
Primary Decking is SW150-75 Alum. beams and Secondary Decking are Aluminum Beam
SW150-75 with cladding plywood to provide the beam bottom formwork decking.
Beams side shutters timber by site.

II. Dimensions:

Beam Size: 2.2 x 1.0m

III. Allowable Strength:

1. Cladding :(Plywood18mm)
Considering 1.0m width
MATERIAL PROPERTIES VALUE UNIT
Bending Stiffness, EI 3.23 kN.m²/m
Moment of Resistance, M =fZ 0.834 kN.m/m
Shear Load, qA 15.55 kN/m

2. Secondary Beam :(SW150-75 Aluminum Beam)

MATERIAL PROPERTIES VALUE UNIT

Moment Capacity, M 8.07 kN.m
Shear Capacity, V 52.5 kN

3. Primary Beam:(SW150-75 Aluminum Beam)

MATERIAL PROPERTIES VALUE UNIT

Moment Capacity, M 8.07 kN.m
Shear Capacity, V 52.5 kN

4. Fork head/Standard Post/Base Jack

MATERIAL PROPERTIES Fork Head Standard Base Jack

Unsupported Length (Lu, in mm) 150 1000 150
 TECHNICAL DEPARTMENT PAGE 2 OF 8
RIYADH BRANCH REV. 0
DATE: 09-NOV-20
CALCULATION SHEET PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
DSM

Allowable Axial Load, (P, in kN) 62.21 65.65 59.90

Outside Diameter, (D, in mm) 38.1 48.3 38.1
Inside Diameter, (d, in mm) 30.1 42.3 30.1

IV. Loads:

DESIGN PARAMETERS
1.0 Concrete Density = 25.0 kN/m³
2.0 Live Load = 2.50 kPa
3.0 Formwork Weight = 0.50 kPa
4.0 Impact Load = 20% From Weight of Concrete

A. CHECK FOR 18MM THK. PLYWOOD SUPPORT FOR BEAM

 TECHNICAL DEPARTMENT PAGE 3 OF 8
RIYADH BRANCH REV. 0
DATE: 09-NOV-20
CALCULATION SHEET PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
DSM

For a strip of 1.0m wide

Consider Beam loading = 25*1.0*1.2 + 2.5 + 0.5 = 33.0 kN/m²
w = 33.0 x 1.0 = 33.0 kN/m
Spacing between secondary beam L = 0.30m.

Note: Formwork use only: face contact material continuous over four or more supports with L
< 610mm and width of support B wider than 2t.
w L2
M=
10

**Moment M = 33 x (0.3)2 / 10 = 0. 297 kN.m < Mallow = 0.834 kN.m O.K

**Deflection = 0.5 mm < allowable L/300 = 300/300 = 1.0 mm

B. CHECK FOR 2200x1000mm BEAM SUPPORT

 TECHNICAL DEPARTMENT PAGE 4 OF 8
RIYADH BRANCH REV. 0
DATE: 09-NOV-20
CALCULATION SHEET PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
DSM

B.1 Secondary Beam: (SW150-75)

Loading w = 33 x 0.3 = 9.9 kN/m

From Computer Analysis

CRITICAL LOADING

Maximum Bending Moment = 0.9 kN.m < 8.07kN.m

where, 8.07 kN.m = Bending Resistance for SECONDARY BEAM as indicated at page no. 2
Maximum Shear = 5.24 kN < 52.5 kN
where, 52.5 kN = Shear Resistance for SECONDARY BEAM as indicated at page no. 2
Maximum Deflection at Serviceability Limit State (SLS) =0.1mm < 3.0mm
where, 3.0mm = L/300 permissible deflection at SLS as indicated in code EN 1993,
with L = 900mm

∴All checks are safe

 TECHNICAL DEPARTMENT PAGE 5 OF 8
RIYADH BRANCH REV. 0
DATE: 09-NOV-20
CALCULATION SHEET PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
DSM

B.2. Primary Beam: (SW150-75)

w= Max. Reaction (from secondary beam) / spacing of secondary beam
w = 10.48 / 0.3 = 34.93 kN/m
From Computer Analysis
CRITICAL LOADING

Maximum Bending Moment = 5.24 kN.m < 8.07 kN.m

where, 8.07 kN.m = Bending Resistance for PRIMARY BEAM as indicated at page no. 2
Maximum Shear = 22.70 kN < 52.5 kN
where, 52.5 kN = Shear Resistance for PRIMARY BEAM as indicated at page no. 2
Maximum Deflection at Serviceability Limit State (SLS) = 3.3 mm < 4.33mm
where, 4.33mm = L/300 permissible deflection at SLS as indicated in code EN 1993,
with L = 1300mm
Reaction of prim. Beam = 34.93 kN < 59.90 kN Safelok Leg Load Capacity as indicated at page no. 3

∴All checks are safe

 TECHNICAL DEPARTMENT PAGE 6 OF 8
RIYADH BRANCH REV. 0
DATE: 09-NOV-20
CALCULATION SHEET PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
DSM

V. Lateral Stability
6.4.4 Lateral stability (BS 5975: 1996)
6.4.4.1 General
To ensure the lateral stability of falsework structures, including beam grillages, they should be
designed to be able to resist at each phase of construction the applied vertical loads and the greater
of either:
a) horizontal forces equivalent to 2.5 % of the applied vertical loads considered as acting at the
points of contact between the vertical loads and the supporting falsework; or
b) the horizontal forces that can result from wind, erection tolerances, non-verticality, concrete
pressures, water and waves as described in 6.3.1.3, dynamic and impact forces as described in 6.3.1.4
and the forces generated by the permanent works as described in 6.3.1.5.
A. From dead load:

D.L = 25*1.0*1.2*(2*1.1) =66kN

Horizontal force to be safely transfer to ground(foundation) = 2.5% x D.L = 1.65kN
B. From wind load:
Wind Pressure
Compute for Wind Load, F=qzGCfAf Equation I
Where:
Velocity Pressure qz=0.613 KzKztKd V 2 I Equation II

Structure Height h = 3.6m

Exposure Coefficient Kz = 0.85
Topographic Factor Kzt = 1.0 (Assume w/o Hill or Ridge)
Wind Directionality Factor Kd = 0.85 (Open Signs and Lattice Framework)
Basic Wind Speed V = 190 km/hr (Qassim Braidah)
V = 52.8 m/s
Importance Factor I = 1.0 (Category II)
Gust Factor G = 0.85
Net Force Coefficient Cf = 1.2
Substituting values in Equation II
qz = 0.613(0.85)(1.0)(0.85)(52.8²)(1.0) = 1234.7 N/m²
qz = 1.23 kN/m²
Projected Area, Af
Af = 1.50 m2 (projected area of scaffolding normal to the wind)
Substituting values in Equation I F=qzGCfAf

F = 1.23(0.85)(1.2)(1.50) = 1.88 kN
* Bracing tubes to transfer total force of 1.88 kN
 TECHNICAL DEPARTMENT PAGE 7 OF 8
RIYADH BRANCH REV. 0
DATE: 09-NOV-20
CALCULATION SHEET PREPARED BY: DENNIS
CLIENT NAME: SSEM DESIGN: BEAM
PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
300
LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
DSM

* Swivel coupler capacity 5.0 kN

* No of required couplers = 1.88/5.0 = 0.38 ≈ 1 coupler <= 1.0 actual tubes no. in the bay.