670 Series 2.0 IEC: Installation Manual

Relion® Protection and Control
670 series 2.0 IEC

Installation manual
Document ID: 1MRK514019-UEN
Issued: June 2016
Revision: A
Product version: 2.0
© Copyright 2014 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and
may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit. (http://www.openssl.org/) This product includes cryptographic
software written/developed by: Eric Young (eay@cryptsoft.com) and Tim Hudson
(tjh@cryptsoft.com).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standard EN 60255-26 for the EMC directive, and with the product standards EN
60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series.
Table of contents
Table of contents
Section 1 Introduction.......................................................................5
This manual........................................................................................ 5
Intended audience.............................................................................. 6
Product documentation.......................................................................6
Product documentation set............................................................6
Document revision history............................................................. 7
Related documents........................................................................7
Document symbols and conventions................................................10
Symbols.......................................................................................10
Document conventions................................................................ 10
Section 2 Safety information.......................................................... 13

Symbols on the product....................................................................13
Warnings.......................................................................................... 13
Caution signs....................................................................................15
Note signs.........................................................................................16
Section 3 Environmental aspects................................................... 17

Sustainable development................................................................. 17
Disposing of the IED.........................................................................17
Section 4 Unpacking, inspecting and storing................................. 19

Removing transport packaging.........................................................19
Inspecting the product...................................................................... 19
Identifying the product................................................................. 19
Checking delivery items...............................................................19
Inspecting the IED....................................................................... 19
Returning an IED damaged in transit.......................................... 20
Storing.............................................................................................. 20
Section 5 Mounting.........................................................................21
Required tools.................................................................................. 21
Checking environmental conditions and mounting space................ 21
Mounting the IED..............................................................................22
Flush mounting............................................................................ 23
Overview................................................................................ 23
Mounting procedure for flush mounting..................................24
19” panel rack mounting.............................................................. 25
Overview................................................................................ 25
Mounting procedure for 19” panel rack mounting...................26
670 series 2.0 IEC 1

Installation manual
Table of contents
Wall mounting..............................................................................27
Overview................................................................................ 27
Mounting procedure for wall mounting................................... 27
How to reach the rear side of the IED.................................... 28
Side-by-side 19” rack mounting...................................................29
Overview................................................................................ 29
Mounting procedure for side-by-side rack mounting.............. 29
IED in the 670 series mounted with a RHGS6 case...............30
Side-by-side flush mounting........................................................ 30
Overview................................................................................ 30
Mounting procedure for side-by-side flush mounting............. 31
Mounting the injection unit REX060 (REG670 only)....................32
Mounting the coupling capacitor unit REX061 and shunt
resistor unit REX062 (REG670 only)...........................................32
Coupling capacitor unit REX061............................................ 32
Shunt resistor unit REX062.................................................... 34
Section 6 Connecting..................................................................... 37
Making the electrical connection...................................................... 37
IED connectors............................................................................ 37
Overview................................................................................ 37
Front side connectors.............................................................38
Rear side connectors............................................................. 39
Connection examples for high impedance differential
protection................................................................................48
Connecting to protective earth.....................................................50
Connecting the power supply module......................................... 51
Connecting to CT and VT circuits................................................52
Connecting the binary input and output signals...........................52
Making the shield connection...................................................... 54
Making the electrical connection to the rotor and stator injection
equipment (REG670 only)................................................................ 56
Connectors for injection unit REX060, coupling capacitor unit
REX061 and shunt resistor unit REX062.................................... 56
Injection unit REX060.............................................................56
Coupling capacitor unit REX061............................................ 59
Shunt resistor unit REX062.................................................... 61
Connecting injection unit REX060, coupling capacitor unit
REX061 and shunt resistor unit REX062.................................... 62
Connecting and setting voltage inputs.........................................68
Making the optical connections........................................................ 70
Connecting station and process bus communication interfaces..70
Connecting remote communication interfaces LDCM................. 71
Connecting the galvanic X.21 line data communication module...... 71
2 670 series 2.0 IEC

Installation manual
Table of contents
Installing the serial communication cable for RS485........................74

RS485 serial communication module.......................................... 74
Installing the serial communication cable for RS485 SPA/IEC....77
Data on RS485 serial communication module cable...................79
Installing the GPS antenna...............................................................79
Antenna installation..................................................................... 79
Electrical installation.................................................................... 81
Lightning protection..................................................................... 81
Section 7 Checking installation...................................................... 83

Identifying hardware and software version....................................... 83
Checking mounting...........................................................................83
Checking the power supply.............................................................. 83
Energizing the IED............................................................................83
Section 8 Removing, repairing and exchanging.............................85

Product lifecycle............................................................................... 85
Checking IED information.................................................................85
Removing the IED............................................................................ 85
Sending the IED for repair................................................................ 86
Exchanging the IED..........................................................................86
Section 9 Technical data................................................................ 87

Dimensions.......................................................................................87
Case without rear cover...............................................................87
Case with rear cover....................................................................89
Flush mounting dimensions.........................................................91
Side-by-side flush mounting dimensions..................................... 92
Wall mounting dimensions...........................................................93
Section 10 Glossary......................................................................... 95

Installation manual
4
1MRK514019-UEN A Section 1
Introduction
Section 1 Introduction
1.1 This manual
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in chronological order in which the IED should be installed.

Installation manual
Section 1 1MRK514019-UEN A
Introduction
1.2 Intended audience
1.3 Product documentation
1.3.1 Product documentation set
Deinstalling & disposal

Planning & purchase
Decommissioning
Commissioning
Maintenance
Engineering
Operation
Installing
Engineering manual
Installation manual
Commissioning manual
Operation manual
Application manual
Technical manual
Communication
protocol manual
Cyber security
deployment guideline
IEC07000220-4-en.vsd
IEC07000220 V4 EN
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using the
different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for

Installation manual
Introduction
assistance during the testing phase. The manual provides procedures for checking of
external circuitry and energizing the IED, parameter setting and configuration as well
as verifying settings by secondary injection. The manual describes the process of
testing an IED in a substation which is not in service. The chapters are organized in
chronological order in which the IED should be commissioned.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for monitoring, controlling and
setting the IED. The manual also describes how to identify disturbances and how to
view calculated and measured power grid data to determine the cause of a fault.
The service manual contains instructions on how to service and maintain the IED. The
manual also provides procedures for de-energizing, de-commissioning and disposal
of the IED.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
The communication protocol manual describes a communication protocol supported

by the IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific
to the IED. The manual should be used in conjunction with the corresponding
communication protocol manual.
1.3.2 Document revision history

Document revision/date History
-/May2014 First release
A/June 2016 Second release
1.3.3 Related documents

Documents related to REB670 Identify number
Application manual 1MRK 505 302-UEN
Commissioning manual 1MRK 505 304-UEN
Product guide 1MRK 505 305-BEN
Technical manual 1MRK 505 303-UEN
Type test certificate 1MRK 505 305-TEN
Ordering form, REB670 Customized 1MRK 505 312-BEN
Ordering form, REB670 Preconfigured 1MRK 505 313-BEN

Installation manual
Introduction
Documents related to REC670 Identify number

Ordering form, REC670 Customized 1MRK 511 323-BEN
Ordering form, REC670 Preconfigured 1MRK 511 324-BEN
Documents related to RED670 Identify number

Ordering form, RED670 Customized 1MRK 505 314-BEN
Ordering form, RED670 Preconfigured 1MRK 505 315-BEN
Documents related to REG670 Identify number

Ordering form, REG670 Customized 1MRK 502 056-BEN
Ordering form, REG670 Preconfigured 1MRK 502 057-BEN
Documents related to REL670 Identify number

Ordering form, REL670 Customized 1MRK 506 343-BEN
Ordering form, REL670 Preconfigured 1MRK 506 344-BEN

Installation manual
Introduction
Documents related to RET670 Identify number

Ordering form, RET670 Customized 1MRK 504 143-BEN
Ordering form, RET670 Preconfigured 1MRK 504 144-BEN
Documents related to RES670 Identify number

Ordering form, RES670 Customized 1MRK 511 340-BEN
Ordering form, RES670 Preconfigured 1MRK 511 341-BEN
670 series manuals Identify number

Operation manual 1MRK 500 118-UEN
Engineering manual 1MRK 511 308-UEN
Installation manual 1MRK 514 019-UEN
Communication protocol manual, DNP3 1MRK 511 301-UUS
Communication protocol manual, IEC 1MRK 511 304-UEN
60870-5-103
Communication protocol manual, IEC 61850 1MRK 511 302-UEN
Edition 1
Communication protocol manual, IEC 61850 1MRK 511 303-UEN
Edition 2
Communication protocol manual, LON 1MRK 511 305-UEN
Communication protocol manual, SPA 1MRK 511 306-UEN
Point list manual, DNP3 1MRK 511 307-UUS
Accessories guide 1MRK 514 012-BEN
Cyber security deployment guideline 1MRK 511 309-UEN
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN

Installation manual
Introduction
1.4 Document symbols and conventions
1.4.1 Symbols
The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence of
a hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader of important facts and

conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
1.4.2 Document conventions

• Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons.
For example, to navigate between the options, use and .
• HMI menu paths are presented in bold.
For example, select Main menu/Settings.
• LHMI messages are shown in Courier font.
For example, to save the changes in non-volatile memory, select Yes and press
.
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation setting.
• Each function block symbol shows the available input/output signal.
• the character ^ in front of an input/output signal name indicates that the
signal name may be customized using the PCM600 software.
• the character * after an input signal name indicates that the signal must be
connected to another function block in the application configuration to
achieve a valid application configuration.
• Logic diagrams describe the signal logic inside the function block and are
bordered by dashed lines.

Installation manual
Introduction
• Signals in frames with a shaded area on their right hand side represent
setting parameter signals that are only settable via the PST or LHMI.
• If an internal signal path cannot be drawn with a continuous line, the suffix
-int is added to the signal name to indicate where the signal starts and
continues.
• Signal paths that extend beyond the logic diagram and continue in another
diagram have the suffix ”-cont.”
Illustrations are used as an example and might show other products

than the one the manual describes. The example that is illustrated is
still valid.

Installation manual
12
Safety information
Section 2 Safety information
2.1 Symbols on the product
All warnings must be observed.
Read the entire manual before doing installation or any maintenance

work on the product. All warnings must be observed.
Class 1 Laser product. Take adequate measures to protect your eyes

and do not view directly with optical instruments.
Do not touch the unit in operation. The installation shall take into
account the worst case temperature.
2.2 Warnings
Observe the warnings during all types of work related to the product.
Only electrically skilled persons with the proper authorization and

knowledge of any safety hazards are allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be

followed. Working in a high voltage environment requires serious
approach to avoid human injuries and damage to equipment.
Do not touch circuitry during operation. Potentially lethal voltages

and currents are present.

Installation manual
Safety information
Always use suitable isolated test pins when measuring signals in open
circuitry. Potentially lethal voltages and currents are present.
Never connect or disconnect a wire and/or a connector to or from a

IED during normal operation. Hazardous voltages and currents are
present that may be lethal. Operation may be disrupted and IED and
measuring circuitry may be damaged.
Dangerous voltages can occur on the connectors, even though the

auxiliary voltage has been disconnected.
Always connect the IED to protective earth, regardless of the

operating conditions. This also applies to special occasions such as
bench testing, demonstrations and off-site configuration. This is class
1 equipment that shall be earthed.
Never disconnect the secondary connection of current transformer

circuit without short-circuiting the transformer’s secondary winding.
Operating a current transformer with the secondary winding open will
cause a massive potential build-up that may damage the transformer
and may cause injuries to humans.
Never remove any screw from a powered IED or from a IED

connected to powered circuitry. Potentially lethal voltages and
currents are present.
Take adequate measures to protect the eyes. Never look into the laser
beam.
The IED with accessories should be mounted in a cubicle in a

restricted access area within a power station, substation or industrial
or retail environment.

Installation manual
Safety information
2.3 Caution signs
Whenever changes are made in the IED, measures should be taken to

avoid inadvertent tripping.
The IED contains components which are sensitive to electrostatic

discharge. ESD precautions shall always be observed prior to
touching components.
Always transport PCBs (modules) using certified conductive bags.
Do not connect live wires to the IED. Internal circuitry may be

damaged
Always use a conductive wrist strap connected to protective earth

when replacing modules. Electrostatic discharge (ESD) may damage
the module and IED circuitry.
Take care to avoid electrical shock during installation and

commissioning.
Changing the active setting group will inevitably change the IEDs
operation. Be careful and check regulations before making the
change.
Avoid touching the enclosure of the coupling capacitor REX061 unit

and the shunt resistor REX062 unit. The surface may be hot during
normal operation. The temperature can rise 50°C in REX061 and
65°C in REX062 above the ambient temperature.

Installation manual
Safety information
2.4 Note signs
Observe the maximum allowed continuous current for the different

current transformer inputs of the IED. See technical data.

Installation manual
Environmental aspects
Section 3 Environmental aspects
3.1 Sustainable development
Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the IED.
Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is supported
by maintenance and repair services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an external
auditing body. We follow environmental rules and regulations systematically to
evaluate their effect on our products and processes.
3.2 Disposing of the IED
Definitions and regulations of hazardous materials are country-specific and change

when the knowledge of materials increases. The materials used in this product are
typical for electric and electronic devices.
All parts used in this product are recyclable. When disposing of an IED or its parts
contact a local waste handler who is authorized and specialized in disposing electronic
waste. These handlers can sort the material by using dedicated sorting processes and
dispose of the product according to the local requirements.
Table 1: Materials of the IED parts
IED Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts PC1), LCP2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer

Installation manual
18
Unpacking, inspecting and storing
Section 4 Unpacking, inspecting and storing
4.1 Removing transport packaging
IEDs require careful handling.
1. Examine the delivered products to ensure that they have not been damaged
during the transport.
2. Remove the transport packing carefully without force.
The cardboard packaging material is 100% recyclable.
4.2 Inspecting the product
4.2.1 Identifying the product
1. Locate the IED's order number from the label attached to the IED's case.
2. Compare the IED's order number with the ordering information to verify that the
received product is correct.
4.2.2 Checking delivery items

Check that all items are included in the delivery in accordance with the delivery
documents.
4.2.3 Inspecting the IED

IEDs require careful handling before installation on site.
• Check the IED to see if any damage occurred during transportation.
If the IED has damaged during transportation, make a claim against the transport
contractor, and notify the local ABB representative.

Installation manual
Unpacking, inspecting and storing
4.2.4 Returning an IED damaged in transit

If damage has occurred during transport, appropriate actions must be taken against the
latest carrier. Please inform the nearest ABB office or representative. Notify ABB
immediately if there are any discrepancies in relation to the delivery documents.
4.3 Storing
Storing of the IED before installation must be done in the original transport packaging
in a dry and dust free place. Storage temperature must be within the range of -40° C
to +70° C. The average high temperature is recommended to be less than +40° C, to
minimize component ageing.

Installation manual
Mounting
Section 5 Mounting
5.1 Required tools
Generally, all the screws included in delivered mounting kits are of Torx type and a
torque screwdriver of the same type is needed (Tx10, Tx15, Tx20 and Tx25).
Use only the screws included in the mounting kit when mounting the
plates and the angles on the IED. Screws with wrong dimension may
damage the PCBs inside the IED.
5.2 Checking environmental conditions and mounting

space
The mechanical and electrical environmental conditions at the installation site must be
within the limits described in the technical manual and IEC60255-1, normal
environment.
• Avoid installation in dusty, damp places.

Avoid places susceptible to rapid temperature variations, powerful vibrations and
shocks, surge voltages of high amplitude and fast rise time, strong induced
magnetic fields or similar extreme conditions.
• Check that sufficient space is available.
Sufficient space is needed at the front and rear of the IED to allow access to wires
and optical fibres and to enable maintenance and future modifications.
• Ensure that convection cooling through the ventilation holes at the top and bottom
of the case is possible to minimize the heating effect within the IED.
1. Ensure that the amount of dust around the IED is minimized, so that the
cooling effect is not reduced.
It is recommended to install the IED in a cubicle with an IP4X ingress
protection according to IEC 60529, at least at the top surface, to prevent
dust and limited size materials from falling through the ventilation holes at
top and bottom of the IED case. The effect of airborne contaminants will
also be reduced if ventilation of the cubicle is limited.
2. Check that no combustible materials are present in the cubicle.

Installation manual
Mounting
5.3 Mounting the IED
The IED can be rack, wall or flush mounted with the use of different mounting kits, see
figure 2.
An additional box of type RHGS can be mounted to one side of a 1/2 or 3/4 IED.
The different mounting kits contain all parts needed including screws and assembly
instructions. The following mounting kits are available:
• Flush mounting kit

• 19” Panel (rack) mounting kit
• Wall mounting kit
• Side-by-side mounting kit
The same mounting kit is used for side-by-side rack mounting and side-by-side flush
mounting.
The mounting kits must be ordered separately when ordering an IED.

They are available as options on the ordering sheet in the Accessories
guide, see section "Related documents".
Generally, all the screws included in delivered mounting kits are of Torx type and a
screwdriver of the same type is needed (Tx10, Tx15, Tx20 and Tx25).
IEC02000684
V1 EN

Installation manual
Mounting
A B C D
IEC06000147-4-en.vsdx
IEC06000147 V4 EN
Figure 2: Different mounting methods
Description
A Flush mounting
B 19” Panel rack mounting
C Wall mounting
D Side-by-side rack or flush mounting
5.3.1 Flush mounting
5.3.1.1 Overview
The flush mounting kit can be used for case sizes:
• 1/2 x 19”
• 3/4 x 19”
• 1/1 x 19”
• 1/4 x 19” (RHGS6 6U)
Only a single case can be mounted in each cut-out on the cubicle panel, for class IP54
protection.
Flush mounting cannot be used for side-by-side mounted IEDs when

IP54 class must be fulfilled. Only IP20 class can be obtained when
mounting two cases side-by-side in one (1) cut-out.

Installation manual
Mounting
To obtain IP54 class protection, an additional factory mounted sealing

must be ordered when ordering the IED.
5.3.1.2 Mounting procedure for flush mounting
IEC08000161 V2 EN
Figure 3: Flush mounting details.
PosNo Description Quantity Type

1 Sealing strip, used to obtain IP54 class. The sealing strip is factory - -
mounted between the case and front plate.
2 Fastener 4 -
3 Groove - -
4 Screw, self tapping 4 2.9x9.5 mm
5 Joining point of sealing strip - -
6 Panel - -

Installation manual
Mounting
5.3.2 19” panel rack mounting
5.3.2.1 Overview
All IED sizes can be mounted in a standard 19” cubicle rack by using the for each size
suited mounting kit which consists of two mounting angles, fastening screws and
washers for the angles.
The mounting angles are reversible which enables mounting of IED size 1/2 x 19” or
3/4 x 19” either to the left or right side of the cubicle.
Please note that the separately ordered rack mounting kit for side-by-
side mounted IEDs, or IEDs together with RHGS cases, is to be
selected so that the total size equals 19”.

Installation manual
Mounting
5.3.2.2 Mounting procedure for 19” panel rack mounting
1a
1a
IEC08000160 V3 EN
Figure 4: 19” panel rack mounting details
The required torque for the screws is 3.5 Nm.
Pos Description Quantity Type

1a Mounting angles, which can be mounted, either to the 2 -
left or right side of the case.
2 Screw 8 M4x6
3 Washer 8 M4x6

Installation manual
Mounting
5.3.3 Wall mounting
5.3.3.1 Overview
All case sizes, 1/2 x 19”, 3/4 x 19”,1/1 x 19”, can be wall mounted. It is also possible
to mount the IED on a panel or in a cubicle.
If fiber cables are bent too much, the signal can be weakened. Wall
mounting is therefore not recommended for any communication
modules with fiber connection.
5.3.3.2 Mounting procedure for wall mounting
2
3
1 4
IEC130 00266-1-en.vsd
IEC13000266 V1 EN
Figure 5: Wall mounting details.

Installation manual
Mounting

1 Bushing 4 -
2 Screw 8 M4x10
3 Screw 4 M6x12 or
corresponding
4 Mounting bar 2 -
5 Screw 6 M5x8
6 Side plate 2 -
5.3.3.3 How to reach the rear side of the IED
The IED can be equipped with a rear protection cover recommended to be used with
this type of mounting. See figure 6.
To reach the rear side of the IED, a free space of 80 mm is required on the unhinged
side.
3
1
80 mm 2
IEC06000135 V3 EN
Figure 6: How to reach the connectors on the rear side of the IED.
PosNo Description Type

1 Screw M4x10
2 Screw M5x8
3 Rear protection cover (Ordered separately)

Installation manual
Mounting
5.3.4 Side-by-side 19” rack mounting
5.3.4.1 Overview
IED case size 1/2 x 19” or 3/4 x 19” and RHGS cases can be mounted side-by-side up
to a maximum size of 19”. For side-by-side rack mounting, the side-by-side mounting
kit together with the 19” rack panel mounting kit must be used. The mounting kit has
to be ordered separately.
5.3.4.2 Mounting procedure for side-by-side rack mounting
IEC04000456 V3 EN
Figure 7: Side-by-side rack mounting details.

1 Mounting plate 2 -
2, 3 Screw 16 M4x6
4 Mounting angle 2 -
5 Washer 16 M4x6

Installation manual
Mounting
5.3.4.3 IED in the 670 series mounted with a RHGS6 case
An 1/2 x 19” or 3/4 x 19” size IED can be mounted with a RHGS (6 or 12 depending
on IED size) case. The RHGS case can be used for mounting a test switch of type
RTXP 24. It also has enough space for a terminal base of RX 2 type for mounting of,
for example, a DC-switch or two trip relays.
1 2 1 2
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
IEC06000180 V2 EN
Figure 8: IED in the 670 series (1/2 x 19”) mounted with a RHGS6 case
containing a test switch module equipped with only a test switch and
a RX2 terminal base
5.3.5 Side-by-side flush mounting
5.3.5.1 Overview
If IP54 is required it is not allowed to flush mount side by side mounted cases. If your
application demands side-by-side flush mounting, the side-by-side mounting details
kit and the 19” panel rack mounting kit must be used. The mounting kit has to be
ordered separately. The maximum size of the panel cut out is 19”.
With side-by-side flush mounting installation, only IP class 20 is

obtained. To reach IP class 54, it is required to mount the IEDs
separately. For cut out dimensions of separately mounted IEDs, see
section "Flush mounting".

Installation manual
Mounting
Please contact factory for special add on plates for mounting FT

switches on the side (for 1/2 19" case) or bottom of the relay.
5.3.5.2 Mounting procedure for side-by-side flush mounting
1 2
IEC06000181 V2 EN
Figure 9: Side-by-side flush mounting details (RHGS6 side-by-side with 1/2 x

19” IED).

1 Mounting plate 2 -
2, 3 Screw, washer 16 M4x6
4 Mounting angle 2 -

Installation manual
Mounting
5.3.6 Mounting the injection unit REX060 (REG670 only)

The injection unit REX060 case size is 6U, 1/2 x 19”. REX060 can be rack, wall or
flush mounted in the same way as the IED. For guidance, see instructions for rack
mounting, wall mounting or flush mounting the IED in this manual.
REX060 shall be mounted close to the IED. It is recommended that they are mounted
in the same cubicle.
5.3.7 Mounting the coupling capacitor unit REX061 and shunt

resistor unit REX062 (REG670 only)
5.3.7.1 Coupling capacitor unit REX061
X1 X2
IEC11000019 V1 EN
Figure 10: Coupling capacitor unit REX061

Installation manual
Mounting
217 [8,54]
155 [6,1]
2 [0,079]
235 [9,25]
255 [10]
199 [7,83]
38 [1,5]
Ø 5,5 [0,22] 84 [3,3] 84 [3,3]
223 [8,78]
IEC11000037 V2 EN
Figure 11: Measure and drilling plan
REX061 shall be mounted close to the generator in order to limit the exposure of the
field circuit. Alternatively it can be located in the excitation cubicle.
The surface of REX061 unit may be temporarily very hot due to heat
dissipation, up to about 50° C above the ambient temperature. It must
be installed to get a open air convection and prevent contact with
combustible material to the surface.

Installation manual
Mounting
5.3.7.2 Shunt resistor unit REX062
X1
IEC11000038 V1 EN
Figure 12: Shunt resistor unit REX062
217 [8,54]
155 [6,1]
2 [0,079]
235 [9,25]
255 [10]
199 [7,83]
38 [1,5]
84 [3,3] 84 [3,3]
Ø 5,5 [0,22]
223 [8,78]
IEC11000039 V2 EN
Figure 13: REX062 measures and drilling plan
REX062 shall be mounted close to the IED. It is recommended that REX060 and
REX062 are mounted in the same cubicle as the IED.
The surface of REX061 unit may be temporarily very hot due to heat
dissipation, up to about 65° C above the ambient temperature. It must

Installation manual
Mounting
be installed to get a open air convection and prevent contact with

combustible material to the surface.

Installation manual
36
Connecting
Section 6 Connecting
6.1 Making the electrical connection
6.1.1 IED connectors
6.1.1.1 Overview
The quantity and designation of connectors depend upon the type and size of the IED.
The rear cover plates are prepared with space for the maximum of HW options for
each case size and the cut-outs that are not in use are covered with a plate from factory.
Overview
Table 2: Basic modules
Module Description
Power supply module (PSM) Including a regulated DC/DC converter that
supplies auxiliary voltage to all static circuits.
• An internal fail alarm output is available.
Numerical module (NUM) Module for overall application control. All

information is processed or passed through this
module, such as configuration, settings and
communication.
Local Human machine interface (LHMI) The module consists of LED:s, an LCD, a push
button keyboard and an ethernet connector used to
connect a PC to the IED.
Transformer input module (TRM) Transformer module that galvanically separates
the internal circuits from the VT and CT circuits. It
has 12 analog inputs.
Analog digital conversion module (ADM) Slot mounted PCB with A/D conversion.
Table 3: Application specific modules

Module Description
Binary input module (BIM) Module with 16 optically isolated binary inputs
Binary output module (BOM) Module with 24 single outputs or 12 double-pole
command outputs including supervision function
Binary I/O module (IOM) Module with 8 optically isolated binary inputs, 10
outputs and 2 fast signalling outputs.
Line data communication modules (LDCM), short Modules used for digital communication to remote
range, medium range ,long range,X21 terminal.
Table continues on next page

Installation manual
Connecting
Module Description
Serial SPA/LON/IEC 60870-5-103 Used for SPA/LON/IEC 60870–5–103
communication modules (SLM) communication
Optical ethernet module (OEM) PMC board for IEC 61850 based communication.
mA input module (MIM) Analog input module with 6 independent,
galvanically separated channels.
GPS time synchronization module (GSM) Used to provide the IED with GPS time
synchronization.
Static output module (SOM) Module with 6 fast static outputs and 6 change over
output relays.
IRIG-B Time synchronization module (IRIG-B) Module with 2 inputs. One is used for handling both
pulse-width modulated signals and amplitude
modulated signals and one is used for optical input
type ST for PPS time synchronization.
6.1.1.2 Front side connectors
GUID-D71BA06D-3769-4ACB-8A32-5D02EA473326 V1 EN
Figure 15: RJ-45 communication port
1 IED serial communication port with RJ-45 connector

2 Green indicator LED (lit when the cable is successfully connected)
The cable between PC and the IED serial communication port shall be
a crossed-over Ethernet cable with RJ45 connectors. If the connection
are made via a hub or switch, a standard Ethernet cable can be used.

Installation manual
Connecting
6.1.1.3 Rear side connectors

Table 4: Designations for 1/2 x 19” casing with 1 TRM slot
Module Rear Positions

PSM X11
BIM, BOM, SOM, IOM or X31 and X32 etc. to X51
MIM and X52
SLM X301:A, B, C, D
LDCM, IRIG-B or RS485 X302
LDCM or RS485 X303
OEM X311:A, B, C, D
LDCM, IRIG-B or GTM X312, X313
TRM X401
1MRK002801-AC-2-670-1.2-PG V.3 EN
1MRK002801-AC-2-670-1.2-PG V3 EN

Installation manual
Connecting

PSM X11
BIM, BOM, SOM, IOM or X31 and X32 etc. to
MIM X101 and X102
SLM X301:A, B, C, D
LDCM or RS485 X303
OEM X311:A, B, C, D
LDCM, RS485 or GTM X312, X313
TRM X401
1MRK002801-AC-3-670-1.2-PG V.3 EN
1MRK002801-AC-3-670-1.2-PG V3 EN

Installation manual
Connecting

PSM X11
BIM, BOM, SOM, IOM or X31 and X32 etc. to X71 and
MIM X72
SLM X301:A, B, C, D
LDCM or RS485 X303
OEM X311:A, B, C, D
LDCM, RS485 or GTM X312, X313, X322, X323
TRM 1 X401
TRM 2 X411
1MRK002801-AC-4-670-1.2-PG V.3 EN
1MRK002801-AC-4-670-1.2-PG V3 EN

Installation manual
Connecting

PSM X11
BIM, BOM, SOM, X31 and X32 etc. to X161 and
IOM or MIM X162
SLM X301:A, B, C, D
LDCM, IRIG-B or X302
RS485
LDCM or RS485 X303
OEM X311:A, B, C, D
LDCM,RS485 or X312, X313
GTM
TRM X401
1MRK002801-AC-5-670-1.2-PG V.3 EN
1MRK002801-AC-5-670-1.2-PG V3 EN

Installation manual
Connecting
Table 8: Designations for 1/1 x 19” casing with 2 TRM slots

PSM X11
BIM, BOM, SOM, X31 and X32 etc. to X131 and
IOM or MIM X132
SLM X301:A, B, C, D
LDCM, IRIG-B or X302
RS485
LDCM or RS485 X303
OEM X311:A, B, C, D
LDCM, RS485 or X312, X313, X322, X323
GTM
TRM 1 X401
TRM 2 X411
1MRK002801-AC-6-670-1.2-PG V.3 EN
1MRK002801-AC-6-670-1.2-PG V3 EN
1MRK002801-AC-10-670-1.2-PG V1 EN
Figure 16: Transformer input module (TRM)


Installation manual
Connecting
￭ Indicates high polarity
CT/VT-input designation according to figure 16

AI01 AI02 AI03 AI04 AI05 AI06 AI07 AI08 AI09 AI10 AI11 AI12
Current/voltage
configuration
(50/60 Hz)
12I, 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A
12I, 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A
9I+3U, 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 110-220 110-220 110-220
V V V
9I+3U, 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 110-220 110-220 110-220
V V V
5I, 1A+4I, 5A+3U 1A 1A 1A 1A 1A 5A 5A 5A 5A 110-220 110-220 110-220
V V V
7I+5U, 1A 1A 1A 1A 1A 1A 1A 1A 110-220 110-220 110-220 110-220 110-220
V V V V V
7I+5U, 5A 5A 5A 5A 5A 5A 5A 5A 110-220 110-220 110-220 110-220 110-220
V V V V V
6I, 5A+1I, 1A+5U 5A 5A 5A 5A 5A 5A 1A 110-220 110-220 110-220 110-220 110-220
V V V V V
3I, 5A+4I, 1A+5U 5A 5A 5A 1A 1A 1A 1A 110-220 110-220 110-220 110-220 110-220
V V V V V
3IM, 1A+4IP, 1A+5U 1AM 1AM 1AM 1A 1A 1A 1A 110-220 110-220 110-220 110-220 110-220
*) *) *) V V V V V
3IM, 5A+4IP, 5A+5U 5AM 5AM 5AM 5A 5A 5A 5A 110-220 110-220 110-220 110-220 110-220
*) *) *) V V V V V
6I+6U, 1A 1A 1A 1A 1A 1A 1A 110-220 110-220 110-220 110-220 110-220 110-220
V V V V V V
6I+6U, 5A 5A 5A 5A 5A 5A 5A 110-220 110-220 110-220 110-220 110-220 110-220
V V V V V V
3I, 5A+3I, 1A+6U 5A 5A 5A 1A 1A 1A 110-220 110-220 110-220 110-220 110-220 110-220
V V V V V V
6I, 1A 1A 1A 1A 1A 1A 1A - - - - - -
6I, 5A 5A 5A 5A 5A 5A 5A - - - - - -
*) Metering
Note that internal polarity can be adjusted by setting of analog input CT neutral direction and/or on SMAI pre-processing function blocks.

Installation manual
Connecting
mA input module (MIM)

LOCATION=pN
CONFIGURATION
XA
7
CH1
8
9
CH2
10
11
CH3
12
13
CH4
14
15
CH5
16
17
CH6
18
1MRK002801-AC-15-670-1.2-PG V2 EN
1MRK002801-AC-11-670-1.2-PG V1 EN
Figure 17: Binary input module (BIM). Figure 18: mA input

Input contacts named XA module (MIM)
corresponds to rear position
X31, X41, and so on, and input
contacts named XB to rear
position X32, X42, and so on.
1MRK002801-AC-8-670-1.2-PG V1 EN
Figure 19: IED with basic functionality and communication interfaces

Installation manual
Connecting
Power supply module (PSM)
p1
X11 INTERNAL FAIL

1
Ready
3
Fail
X11
X11
2
4
5
+ + - Protective earth must be connected
EL
1MRK002801-AC-7-670-1.2-PG V3 EN
Figure 20: Power supply module (PSM)
1MRK002801-AC-12-670-1.2-PG V1 EN
Figure 21: Binary output module (BOM). Output contacts named XA

corresponds to rear position X31, X41, and so on, and output
contacts named XB to rear position X32, X42, and so on.

Installation manual
Connecting
1MRK002801-AC-13-670-1.2-PG V1 EN
Figure 22: Static output module (SOM)
1MRK002801-AC-14-670-1.2-PG V1 EN
Figure 23: Binary in/out module (IOM). Input contacts named XA corresponds to
rear position X31, X41, and so on, and output contacts named XB to
rear position X32, X42, and so on.

Installation manual
Connecting
6.1.1.4 Connection examples for high impedance differential protection
WARNING! USE EXTREME CAUTION! Dangerously high

voltages might be present on this equipment, especially on the plate
with resistors. De-energize the primary object protected with this
equipment before connecting or disconnecting wiring or performing
any maintenance. The plate with resistors should be provided with a
protective cover, mounted in a separate box or in a locked cubicle.
National law and standards shall be followed.
Connections for three-phase high impedance differential protection

Generator, reactor or busbar differential protection is a typical application for three-
phase high impedance differential protection. Typical CT connections for three-phase
high impedance differential protection scheme are shown in figure 24.
L1 L2 L3
(A) (B) (C)
7 SMAI2
1
AI01 BLOCK AI3P
CT 1200/1 2 (I) ^GRP2L1 AI1
Star/Wye 3 ^GRP2L2 AI2
AI02
Connected 4 (I)
^GRP2L3 AI3
^GRP2N AI4
5
AI03 TYPE AIN
6 (I)
7
AI04
8 (I)
9
1
AI05
0 (I)
1 1
1
1
AI06
2 (I)
Protected Object IED
N
L3 (C)
L2 (B)
L1 (A)
N 4
L3 (C)
L2 (B)
CT 1200/1 L1 (A) 5
Star/Wye
Connected X1 11 12 13 14 1 2 3 4 5 6 7
2
3
1
1
3
3
R4
R5
R6
R1
R2
R3
2 U
2 U
2 U
X X
2
L1 L2 L3 6
(A) (B) (C) 3-Ph Plate with Metrosils and Resistors
IEC07000193_4_en.vsd
IEC07000193 V4 EN
Figure 24: CT connections for high impedance differential protection
Pos Description
1 Scheme earthing point
It is important to insure that only one earthing point exist in this scheme.

Installation manual
Connecting
2 Three-phase plate with setting resistors and metrosils. Protective earth is a separate 4 mm screw
terminal on the plate.
3 Necessary connection for three-phase metrosil set.
4 Position of optional test switch for secondary injection into the high impedance differential IED.
5 Necessary connection for setting resistors.
6 Factory-made star point on a three-phase setting resistor set.
The star point connector must be removed for installations with 670 series
IEDs. This star point is required for RADHA schemes only.
7 Connections of three individual phase currents for high impedance scheme to three CT inputs in
the IED.
Connections for 1Ph High impedance differential protection HZPDIF

Restricted earth fault protection REFPDIF is a typical application for 1Ph High
impedance differential protection HZPDIF. Typical CT connections for high
impedance based REFPDIF protection scheme are shown in figure 25.
L1 L2 L3
(A) (B) (C)
CT 1500/5 2 AI01 (I)

Star/Wye 3 SMAI2
Connected 4 AI02 (I) BLOCK AI3P
5 ^GRP2L1 AI1
6 6 AI03 (I)
^GRP2L2 AI2
7
^GRP2L3 AI3
8 AI04 (I)
^GRP2N AI4
9
TYPE AIN
10 AI05 (I)
11
Protected Object 12 AI06 (I)
L1 L2 L3
N
(A) (B) (C)
4
1
N
CT 1500/5
X1 4 5 1 2 3
2
3
5
1
1
3
R1
R2
2 U
4
2
1-Ph Plate with Metrosil and Resistor

IEC07000194_4_en.vsd
IEC07000194 V4 EN
Figure 25: CT connections for restricted earth fault protection

Installation manual
Connecting
Pos Description
1 Scheme earthing point
Ensure that only one earthing point exists in this scheme.
2 One-phase plate with stabilizing resistor and metrosil. Protective earth is a separate 4 mm screw
terminal on the plate.
3 Necessary connection for the metrosil.
4 Position of optional test switch for secondary injection into the high impedance differential IED.
5 Necessary connection for stabilizing resistor.
6 How to connect REFPDIF high impedance scheme to one CT input in IED.
6.1.2 Connecting to protective earth

Connect the protective earthing screw (pos 1 in figure 26) on the rear of the IED to the
closest possible earthing point in the cubicle. Electrical codes and standards require
that protective earth cables are green/yellow conductors with a cross section area of at
least 2.5 mm2 (AWG14).
The cubicle must be properly connected to the station earthing system. Use a
conductor with a core cross section area of at least 4 mm2 (AWG 12).

Installation manual
Connecting
3
1
en05000509.vsd
IEC05000509 V1 EN
Figure 26: Rear view of IED showing earthing points.
Pos Description
1 Protective conductor terminal. For connection of the external
protective (earth) conductor.
2 Earth terminal. For internal protective bonding, do not use or remove.
3 Earth terminal. For internal protective bonding, do not use or remove.
(There is one earth terminal per TRM)
Use the protective conductor terminal (1) for connection to the

stations earthing system. The internal bonding earth terminals (2) and
(3) must be fully tightened to ensure correct internal bonding and must
not be used or removed.
6.1.3 Connecting the power supply module

The wiring from the cubicle terminal block to the IED terminals (see Figure "" for
PSM connection diagram) must be made in accordance with the established
guidelines for this type of equipment.
Do not insert anything else to the female connector but the

corresponding male connector. Inserting anything else (such as a
measurement probe) may violate the female connector and prevent a
proper electrical contact between the printed circuit board and the
external wiring connected to the screw terminal block.

Installation manual
Connecting
The auxiliary power wiring should have a minimum cross-sectional area of 1.0 mm2
and a voltage rating of 250 V. Branch circuit protection must be provided in the
auxiliary power supply wiring to the IED, and if necessary it must be possible to
disconnect manually from the power supply. Fuse or circuit breaker up to 6 A and 250
V should be close to the equipment. It is recommended to separate the instrument
transformer leads from the other cables, that is, they should not be run in the same
cable ducts or loom. The connections are made on connector X11.
6.1.4 Connecting to CT and VT circuits

CTs and VTs are connected to the 24–pole connector of the Transformer input module
(TRM) on the rear side of the IED. Connection diagram for TRM is shown in
figure 16.
Use a solid conductor with a cross section area between 2.5-6 mm2 (AWG14-10) or
a stranded conductor with a cross section area between 2.5-4 mm2 (AWG14-12).
If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with
20 A sockets must be used to connect the CT and VT circuits.
Connectors on TRM (for location see section "Rear side connectors") for current and
voltage transformer circuits are so called “feed-through IED blocks” and are designed
for conductors with cross sectional area up to 4 mm2 (AWG 12). The screws used to
fasten the conductors should be tightened with a torque of 1Nm.
Connector terminals for CT and VT circuits, as well as terminals for binary input and
output signals, can be of either ringlug or compression connection type, depending on
ANSI/IEC standards, or customers choice.
Table 9: CT and VT circuit connectors
Connector type Rated voltage and current Maximum conductor area
Screw compression type 250 V AC, 20 A 4 mm2 (AWG12)
2 x 2.5 mm2 (2 x AWG14)
Terminal blocks suitable for 250 V AC, 20 A 4 mm2 (AWG12)
ring lug terminals
6.1.5 Connecting the binary input and output signals

Auxiliary power and signals are connected using voltage connectors. Signal wires are
connected to a female connector, see figure 27, which is then plugged into the
corresponding male connector, see figure 28, located at the rear of the IED. For
location of BIM, BOM and IOM refer to section "Rear side connectors". Connection
diagrams for BIM, BOM and IOM are shown in figure 17, figure 21 and figure 23.

measurement probe) may violate the female connector and prevent a

Installation manual
Connecting
If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with
20 A sockets, 1.5mm² (AWG16) conductor area must be used to connect the auxiliary
power.
Procedure
1. Connect signals to the female connector

The conductors can be of rigid type (solid, stranded) or of flexible type.
The female connectors accept conductors with a cross section area of 0.2-2.5
mm2 (AWG 24-14). If two conductors are used in the same terminal, the
maximum permissible cross section area is 0.2-1 mm2 (AWG 24-18).
If two conductors, each with area 1.5 mm2 (AWG 16) need to be connected to the
same terminal, a ferrule must be used, see figure 29. Crimp this ferrule properly
to the wire using tools as recommended by the supplier of the ferrules. The
fastening screw shall be tightened with a torque of 0.4 Nm (This torque applies
to all binary connectors).
2. Plug the female connector to the corresponding back-side mounted male
connector
3. Lock the female connector by fastening the lock screws
xx02000742.vsd
IEC02000742 V1 EN
Figure 27: A female connector
IEC04000167 V1 EN
Figure 28: Board with male connectors

Installation manual
Connecting
2 1
IEC06000168 V3 EN
Figure 29: Accessories
PosNo Description
1 Ferrule
2 Bridge connector, used to jump terminal points in a connector.
Table 10: Auxiliary power supply and binary I/O connectors

Connector type Rated voltage Maximum conductor area
Screw compression type 250 V AC 2.5 mm2 (AWG14)
2 × 1 mm2 (2 x AWG18)
Terminal blocks suitable for 300 V AC 3 mm2 (AWG14)
ring lug terminals
Because of limitations of space, when ring lug terminal is ordered for

Binary I/O connections, one blank slot is necessary between two
adjacent IO cards. Please refer to the ordering particulars for details.
6.1.6 Making the shield connection

When using shielded cables, always make sure that the shields are connected
according to applicable engineering methods.
For RS485 only: at the IED end, always connect the shield to the IED
with the shield connection clamp, shown below.

Installation manual
Connecting
GUID-682A59D0-950C-4D89-8318-984E0A8B2761 V1 EN
Figure 30: Shield connection clamp
The cable shield shall be properly connected to the IED chassis by the
cable clamp with the maximum open conductor length of 40 mm
between clamp and terminals. If double shielded cable is used, the
inner cable shielding should be connected at the external equipment
end only. At the IED terminal end, the inner shield should be isolated.

Installation manual
Connecting
6.2 Making the electrical connection to the rotor and

stator injection equipment (REG670 only)
6.2.1 Connectors for injection unit REX060, coupling capacitor unit

REX061 and shunt resistor unit REX062
6.2.1.1 Injection unit REX060
Rear view 1/2x19" (241.3 mm) Front view
X11 X61 X81 Module Slot Terminal

p8 p6 p1
PSM p1 X11
HLM
SIM p6 X61, X62
RIM p8 X81, X82
6U
X62 X82 (266.7 mm)
1MRK002501-BA-2-PG V2 EN
Figure 31: Designation for REX060 unit casing
Protective conductor terminal. For connection of the external protective (earth) conductor.
Figure 32: Power supply module

Installation manual
Connecting
Figure 33: Stator injection module

Installation manual
Connecting
Figure 34: Rotor injection module

Installation manual
Connecting
6.2.1.2 Coupling capacitor unit REX061
Bottom view
Module Slot Terminal
X1 X2 CCM P1 X1, X2
P1
(217 mm)
Front view
ABB REX061
(235 mm)
Figure 35: Designation for capacitor unit casing

Installation manual
Connecting
Figure 36: Coupling capacitor module

Installation manual
Connecting
6.2.1.3 Shunt resistor unit REX062
Bottom view
Module Slot Terminal
X1 SRM P1 X1
P1
(217 mm)
Front view
ABB REX062
(235 mm)
Figure 37: Designation for shunt resistor unit casing

Installation manual
Connecting
Figure 38: Shunt resistor module
6.2.2 Connecting injection unit REX060, coupling capacitor unit

REX061 and shunt resistor unit REX062
The injection unit REX060 should be installed close to the IED in the same cubicle,
or at minimum within 10 m distance of the IED.
The coupling capacitor unit REX061 should be mounted close to the generator in
order to limit the exposure of the field circuit. Alternatively it can be located in the
excitation cubicle. REX061 should be connected as a permanently connected
equipment. The connection cables should be at least 1.5 mm2 (16 AWG) at rated rotor
injection voltage 250 V and rated field injection voltage 800 VDC.
The shunt resistor unit REX062, if used in the application, should preferably also be
installed in the same cubicle as REX060.
For information on type, cross section and maximum length of the

cables refer to section Connection diagrams in the REG 670 Technical
Manual.
Connecting to protective earth

Connect the protective earthing screw on the rear of each unit to the closest possible
earthing point in the cubicle. Electrical codes and standards require that protective
earth cables are green/yellow conductors with a cross section area of at least 2.5 mm2
(AWG 14).
The cubicle must be properly connected to the station earthing system. Use a
conductor with a core cross section area of at least 4 mm2 (AWG 12).
Connecting the power supply module

The wiring from the cubicle terminal block to the REX060 unit (see figure 32 for PSM
connection diagram) must be made in accordance with the established guidelines for

Installation manual
Connecting
this type of equipment. The auxiliary power wiring should have a minimum cross-
sectional area of 1.0 mm2 and a voltage rating of 250 V. Branch circuit protection must
be provided in the auxiliary power supply wiring to the IED and, if necessary, it must
be possible to disconnect it manually from the power supply. Fuse or circuit breaker
up to 6 A and 250 V should be close to the equipment. It is recommended to separate
the instrument transformer leads from the other cables, that is, they should not be run
in the same cable ducts or loom.
Connection examples
The figures below show typical installations for rotor and stator earth fault protection
with injection unit REX060 and coupling capacitor unit REX061. Some installations
with and without shunt resistor unit REX062 are also shown.
IEC11000224 V3 EN
Figure 39: Rotor connection example

Installation manual
Connecting
IEC11000225 V3 EN
Figure 40: Stator connection example, with REX062
IEC11000236 V3 EN
Figure 41: Stator connection example, without REX062
For connection details regarding REX060, REX061 and REX062, refer to section
Connection diagrams in the REG670 Technical Manual.

Installation manual
Connecting
REX060 connections
Table 11: Power X11
No Signal
1 Ready, Power off NO binary out
2 Power off common binary out
3 Fail, Power off NC binary out
4 Power input positive
5 Power input negative
Table 12: Stator IED and sense connection X61

No Signals
1 Block injection, 220 V binary in
4 Block injection, Common binary in
5 Injection Blocked NC binary out
6 Voltage/Current Saturation NO binary out
7 Common binary out
8 Voltage A, analog out
9 Voltage B analog out
10 Current A analog out
11 Current B analog out
12 Voltage sense A
13 Voltage sense B
14 Current sense A (same as 16)
15 Current sense B
17 -
18 -
Table 13: Stator injection connection X62

No Signal
1 Injection, via extern shunt resistor
2 Injection return, via extern shunt resistor
3 Injection
4 Injection return (same as 5)

Installation manual
Connecting
Table 14: Rotor injection and IED connection X81

No Signal
4 Block injection, Common binary in
5 Injection Blocked NC binary out
6 Voltage/Current Saturation NO binary out
7 Common binary out
8 Voltage A, analog out
9 Voltage B analog out
10 Current A analog out
11 Current B analog out
12 Voltage sense A
13 Voltage sense B
15 Current sense B
17 -
18 -
Table 15: Rotor injection connection X82

No Signal
1 Injection (same as 3)
2 Injection, inside shunt resistor
3 Injection (same as 1)
Connect each signal connector terminal of screw compression type with one 0.5 to 2.5
mm2 (AWG 24 - AWG 14) wire or with two 0.5 to 1.0 mm2 (AWG 24 - AWG 18)
wires.
Protective conductor terminal must be connected to the cubicle or station protective

earthing system. Electrical codes and standards require that protective earth cables are
green/yellow conductors with a cross section area of at least 2.5 mm2 (AWG 14). The
cubicle must be properly connected to the station earthing system. Use a conductor
with a core cross section area of at least 4 mm2 (AWG 12).

Installation manual
Connecting
REX061 Capacitor unit connections

Table 16: Injection and rotor connection X1
No Signal
1 Rotor positive pole
2 -
3 Positive pole
4 -
5 Negative pole
6 -
7 Rotor negative pole
8 -
9 Rotor injection
10 Injection earth. Internally connected to chassis and PE
Table 17: Measurment connector X2

No Signal
1 Rotor + voltage divided by 1 000
2 Earth
3 Rotor - voltage divided by 1 000
X1 connector. Connect each signal connector terminal of screw compression type

with one 0.14 to 6 mm2 (AWG 35 - AWG 3) wire or with two 0.14 to 1.5 mm2 (AWG
35 - AWG 15) wires.

with one 0.5 to 2.5 mm2 (AWG 24 - AWG 14) wire or with two 0.5 to 1.0 mm2 (AWG
24 - AWG 18) wires.

The protective earthing terminal is also the functional earth terminal. The functional
earth is the reference for rotor injection and measurement. The connection to the
generator earthing, and also to the station, should be as short and low impedance as
possible to reduce unwanted disturbances and improve the quality of rotor
measurements.

Installation manual
Connecting
REX062 Shunt resistor unit connections

Table 18: Injection via shunt resistors connection X1
No Signal
1 -
2 Injection
3 -
4 Injection return
5 -
6 Current sense output
7 -
8 Current sense output
9 Injection input, External shunt
10 Injection input return, External shunt

with one 0.14 to 6 mm2 (AWG 35 - AWG 3) wire or with two 0.14 to 1.5 mm2 (AWG
35 - AWG 15) wires.

6.2.3 Connecting and setting voltage inputs

There are two different methods for connecting the IED to the REX060 injection unit
if both stator and rotor protection is used: either using two analog input channels on
the IED for both rotor and stator voltage and current measurements, or using two
analog IED input channels for the rotor and another two IED channels for the stator
measurements.
1. The same voltage input is used for both stator and rotor voltage measurement and
another voltage input is used for both stator and rotor current measurement. The
REX060 outputs to the IED are connected in series.

Installation manual
Connecting
IED X61 REX060

8
VOLTAGE MEASURE (U)
9
STATOR MODULE SIM
10
CURRENT MEASURE (U) 11
X81
8
9
ROTOR MODULE RIM
10
11
IEC11000210 V1 EN
Figure 42: Connection to IED with two analogue voltage inputs
2. Two different voltage inputs are used for stator and rotor voltage measurement
and two other voltage inputs are used for stator and rotor current measurement.
This means that the inputs for STTIPHIZ is separated from the inputs for
ROTIPHIZ.
IED X61 REX060

8
VOLTAGE MEASURE (U)
9
STATOR MODULE SIM
10
CURRENT MEASURE (U)
11
X81
8
VOLTAGE MEASURE (U) 9
ROTOR MODULE RIM
10
CURRENT MEASURE (U) 11
IEC11000209 V1 EN
Figure 43: Separate analog inputs for stator STTIPHIZ and rotor ROTIPHIZ
protection

Installation manual
Connecting
If sufficient number of analog voltage inputs are available in the IED, alternative two
with separate inputs for STTIPHIZ and ROTIPHIZ are recommended.
Some settings are required for the analog voltage inputs. Set the voltage ratio for the
inputs to 1/1, for example, VTSecx = 100 V VTPrimx = 0.1 kV
The analog inputs are linked to a pre-processor block in the Signal Matrix Tool. This
pre-processor block must have the same cycle time, 8 ms, as the function blocks for
STTIPHIZ and ROTIPHIZ.
The default parameter settings are used for the pre-processor block.
It is possible to connect two REG670 IEDs in parallel to the REX060 injection unit in
order to obtain redundant measurement in the two IEDs. However, at commissioning,
both IEDs must be connected during the calibration procedure.
It is important that REX060, REX061 and REX062 chassis are solidly

earthed. Protective earth is a separate 4 mm screw terminal that is a
part of the metallic chassis.
6.3 Making the optical connections
6.3.1 Connecting station and process bus communication

interfaces
The IED can be equipped with an optical ethernet module (OEM), see Figure 19,
needed for IEC 61850 communication and a serial communication module (SLM),
see Figure 19 for LON, SPA, IEC 60870–5–103 or DNP3 communication. For the
locations of rear-side connectors, see section "Rear side connectors".
• Optical ports X311: A, B (Tx, Rx) and X311: C, D (Tx, Rx) on OEM are used for
IEC 61850-8-1 communication. Both ports AB and CD shall be connected when
redundant IEC 61850-8-1 communication is used. Port C, D is used for IEC
61850-9-2LE communication. Connectors are of ST type. When OEM is used,
the protection plate for the galvanic connection must not be removed.
• Optical port X301: A, B (Tx, Rx) on SLM module is used for SPA, IEC
60870-5-103 or DNP3 communication. Connectors are of ST type (glass) or
HFBR Snap in (plastic).
• Optical port X301: C, D (Tx, Rx) on SLM module is used for LON
communication. Connectors are of ST type (glass) or HFBR Snap in (plastic).
The optical fibers have Transmission (Tx) and Reception (Rx) connectors, and they
should be attached to the Tx and Rx connectors of OEM and SLM module (Tx cable
to Rx connector, Rx cable to Tx connector).

Installation manual
Connecting
Connectors are generally color coded; connect blue or dark grey cable connectors to
blue or dark grey (receive) back-side connectors. Connect black or grey cable
connectors to black or grey (transmit) back-side connectors.
The fiber optical cables are very sensitive to handling. Do not bend too
sharply. The minimum curvature radius is 15 cm for the plastic fiber
cables and 25 cm for the glass fiber cables. If cable straps are used to
fix the cables, apply with loose fit.
Always hold the connector, never the cable, when connecting or
disconnecting optical fibers. Do not twist, pull or bend the fiber.
Invisible damage may increase fiber attenuation thus making
communication impossible.
Strictly follow the instructions from the manufacturer for each type of
optical cables/connectors.
6.3.2 Connecting remote communication interfaces LDCM

The Line Data Communication Module (LDCM) (see figure 19) is the hardware used
for the transfer of binary and analog signal data between IEDs in different protection
schemes on the IEEE/ANSI C37.94 protocol. The optical ports on the rear side of the
IED are X302, X303, X312, X313, X322 and X323. For location of the LDCM, refer
to section "Rear side connectors".
When the LDCM is used for binary signal exchange between IEDs in the same station
or even within the same panel, the fiber optic cables can be quite short (1-2 meters).
In such installation it is important to set the LDCM setting parameter OptoPower =
LowPower.
6.4 Connecting the galvanic X.21 line data

communication module
The Galvanic X.21 Line Data Communication Module (X.21 LDCM), see figure 19
is the hardware used for the transfer of binary and analog signal data between IEDs in
different protection schemes via telecommunication equipment, for example leased
telephone lines. For location of X-21 LDCM , refer to section "Rear side connectors".
The galvanic X.21 line data communication module uses a ABB specific PC*MIP
Type II format.

Installation manual
Connecting
C
en07000196.vsd
IEC07000196 V1 EN
Figure 44: Overview of the X.21 LDCM module
1 4
1 8
9 15
3 2
en07000239.wmf
IEC07000239 V1 EN
Figure 45: The X.21 LDCM module external connectors
1. Earth selection connector for IO, screw terminals, 2-pole

2. Earth pin
3. Soft earth pin, see figure 46
4. X.21 Micro D-sub 15 pole male connector according to the V11 (X:27) balanced
version

Installation manual
Connecting
I/O
100kW 100nF
Soft ground
en07000242.vsd
IEC07000242 V1 EN
Figure 46: Schematic view of soft earth
Earthing
Three different kinds of earthing principles can be set (used for fault tracing):
1. Direct earth - The normal earthing is direct earth, connect terminal 2 directly to
the chassis.
2. No earth - Leave the connector without any connection.
3. Soft earth - Connect soft earth pin (3), see figure 45
X.21 connector
Table 19: Pinout for the X.21 communication connector
Pin number Signal

1 Shield (earth)
2 TXD A
3 Control A
4 RXD A
6 Signal timing A
8 Earth
9 TXD B
10 Control B
11 RXD B
13 Signal timing B
5,7,12,14,15 Not used

Installation manual
Connecting
6.5 Installing the serial communication cable for RS485
6.5.1 RS485 serial communication module

Angle
bracket
Screw
terminal 1
X3 2
1
2 RS485
3 PWB
Screw 4
terminal
5
X1
6
Backplate
en07000140.vsd
IEC07000140 V1 EN
Figure 47: The connection plate to the backplate with connectors and screws.
This figure also shows the pin numbering from the component side
Pin Name 2-wire Name 4-wire Description

x3:1 soft earth
x3:2 soft earth
x1:1 RS485 + TX+ Receive/transmit high
or transmit high
x1:2 RS485 – TX- Receive/transmit low or
transmit low
x1:3 Term T-Term Termination resistor for
transmitter (and
receiver in 2-wire case)
(connect to TX+)
x1:4 reserved R-Term Termination resistor for
receiver (connect to RX
+)
x1:5 reserved RX- Receive low
x1:6 reserved RX+ Receive high
2–wire: Connect pin X1:1 to pin
X1:6 and pin X1:2 to pin
X1:5.
Termination (2-wire): Connect pin X1:1 to pin
X1:3
Termination (4-wire): Connect pin X1:1 to pin
X1:3 and pin X1:4 to pin
X1:6

Installation manual
Connecting
The distance between connection points should be < 1200 m (3000 ft), see Figures 48
and 49. Only the outer shielding is connected to the IED with the cable clamp, shown
in Figure 30. The cable shield shall be properly connected to the IED chassis with the
cable clamp, where the maximum open conductor length is 40 mm (1.57”) between
clamp and terminals, see Figure 30. If double shielded cable is used, the inner cable
shielding should be connected at the external equipment end only. At the IED terminal
end, the inner shield should be isolated. The inner and outer shieldings are connected
to the external equipment according to the installation instructions for the actual
equipment. Use insulating tape for the inner shield to prevent contact with the IED
chassis. Make sure that the IEDs are properly earthed with as short connections as
possible from the earth screw, for example to an earthed frame.
The IED and the external equipment should preferably be connected to the same
battery.
Cc 1)
Cc
1 2 3 4 5 6 1 2 3 4 5 6 2)
X1 X1
External
IED IED Equipment (PC)
3)
4)
4)
PE 1) 3)
IEC07000141 V2 EN
Figure 48: Communication cable installation, 2-wire
Where:
1 The inner shields shall be connected together (with an isolated terminal block) and only have
one connection point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to the IED chassis in every cable end. Use the shield
connection clamp at all IEDs. The first IED will have only one cable end but all others require
two.
2 Connect according to installation instructions for the actual equipment, observe the 120 ohms
termination.
3 Connect the screens according to the installation instructions for the actual equipment.
4 Shield connection clamp, see Figure 30.
Cc Communication cable

Installation manual
Connecting
Cc 1)
Cc
1)
1 2 3 4 5 6 1 2 3 4 5 6 2)
X1 X1
External
IED IED Equipment (PC)
4) 3)
4)
PE 1) 3)
IEC07000142 V2 EN
Figure 49: Communication cable installation, 4-wire
Where:
1 The inner shields shall be connected together (with an isolated terminal block) and only have
one connection point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to the IED chassis in every cable end. Use the shield
connection clamp at all IEDs. The first IED will have only one cable end but all others require
two.
2 Connect according to installation instructions for the actual equipment, observe the 120 ohms
termination.
3 Connect the screens according to the installation instructions for the actual equipment.
4 Shield connection clamp, see Figure 30.
Cc Communication cable

Installation manual
Connecting
en03000110.vsd
IEC03000110 V1 EN
Figure 50: Cable contact, Phoenix: MSTB2.5/6-ST-5.08 1757051
Where:
1 is cable
2 is screw
Pair separator
Pair Shield
Drain wire
Conductor
Overall shield
Separator
Jacket
en07000139.vsd
IEC07000139 V1 EN
Figure 51: Cross section of communication cable
The EIA standard RS-485 specifies the RS485 network. An informative excerpt is
given in section "Installing the serial communication cable for RS485 SPA/IEC".
6.5.2 Installing the serial communication cable for RS485 SPA/IEC

Informative excerpt from EIA Standard RS-485 - Electrical Characteristics of
Generators and Receivers for Balanced Digital Multipoint Systems
RS-485 Wire - Media dependent Physical layer

Installation manual
Connecting
1 Normative references
EIA Standard RS-485 - Electrical Characteristics of Generators and Receivers for Balanced Digital
Multipoint Systems
2 Transmission method
RS-485 differential bipolar signaling
2.1 Differential signal levels
Two differential signal levels are defined:
A+ =line A positive with respect to line B
A- =line A negative with respect to line B
2.2 Galvanic isolation
The RS485 circuit shall be isolated from earth by:
Riso ≥ 10 MW
Ciso ≤ 10 pF
Three isolation options exist:
a) The entire node electronics can be galvanically isolated
b) The bus interface circuit can be isolated form the rest of node electronics by optoisolators,
transformer coupling or otherwise.
c) The RS485 chip can include built-in isolation
2.3 Bus excitation and signal conveyance
2.3.1 Requirements
a) The RS485 specification requires the Signal A and Signal B wires.
b) Each node also requires (5 V) Excitation of the RS485 termination network.
c) Vim - the common mode voltage between any pair of RS485 chips may not exceed 10 V.
d) A physical earth connection between all RS485 circuits will reduce noise.
2.3.2 Bus segment termination network
The termination network below required at each end of each Bus Ph-segment.
ExV+
Ru = 390 ohm
1/4 W, 2%
Signal B
Rt = 220 ohm
1/4 W, 2%
Signal A
Rd = 390 ohm
1/4 W, 2%
DGND
ExV is supplied by the Node at end of the Bus Segment
en03000112.vsd
IEC03000112 V1 EN
Figure 52: RS-485 bus segment termination


Installation manual
Connecting
ExV is supplied by the Node at end of the Bus Segment
The specifications of the components are:

a) Ru + 5 V to Signal B = 390 W, 0.25 W ±2.5%
b) Rt Signal B to Signal A = 220 W, 0.25 W ±2.5%
c) Rd Signal A to GND = 390 W, 0.25 W ±2.5%
2.3.3 Bus power distribution

The end node in each Ph-segment applies 5 V bus excitation power to the Termination network via the
Excitation pair (ExV+ and GND) used in the Type 3 Physical layer specification.
6.5.3 Data on RS485 serial communication module cable

Type: Twisted-pair S-STP (Screened – Screened Twisted Pair)
Shield: Individual foil for each pair with overall copper braid
Length: Maximum 1200 m (3000 ft) from one system earth to the next system earth
(includes length from platform point to system earth on both sides)
Temp: According to application
Impedance: 120 W
Capacitance: Less than or equal to 42 pF/m
Example: Belden 9841,Alpha wire 6412, 6413
6.6 Installing the GPS antenna
6.6.1 Antenna installation

The antenna is mounted on a console for mounting on a horizontal or vertical flat
surface or on an antenna mast.

Installation manual
Connecting
1 6
4 7
5
xx05000510.vsd
IEC05000510 V1 EN
PosNO Description
1 GPS antenna
2 TNC connector
3 Console, 78x150 mm
4 Mounting holes 5.5 mm
5 Tab for securing of antenna cable
6 Vertical mounting position (on antenna mast etc.)
7 Horizontal mounting position
Mount the antenna and console clear of flat surfaces such as buildings walls, roofs and
windows to avoid signal reflections. If necessary, protect the antenna from animals
and birds which can affect signal strength. Also protect the antenna against lightning.
Always position the antenna and its console so that a continuous clear line-of-sight
visibility to all directions is obtained, preferably more than 75%. A minimum of 50%
clear line-of-sight visibility is required for un-interrupted operation.

Installation manual
Connecting
99001046.vsd
IEC99001046 V1 EN
Figure 53: Antenna line-of-sight
6.6.2 Electrical installation

Use a 50 ohm coaxial cable with a male TNC connector on the antenna end and a male
SMA connector on the receiver end to connect the antenna to the IED. Choose cable
type and length so that the total attenuation is max. 26 dB at 1.6 GHz. A suitable
antenna cable is supplied with the antenna.
The antenna has a female TNC connector to the antenna cable. For location of GPS
time module (GTM), refer to section "Rear side connectors". Connection diagram for
GTM is shown in figure 19.
Make sure that the antenna cable is not charged when connected to the
antenna or to the receiver. Short-circuit the end of the antenna cable
with some metal device, then connect to the antenna. When the
antenna is connected to the cable, connect the cable to the receiver.
The IED must be switched off when the antenna cable is connected.
6.6.3 Lightning protection

The antenna should be mounted with adequate lightning protection, that is the antenna
mast must not rise above a neighboring lightning conductor.

Installation manual
82
Checking installation
Section 7 Checking installation
7.1 Identifying hardware and software version
The information of hardware and software versions of the IED are available on the
label attached on the case of the IED. There are also module labels that can be used to
identify the different modules inside the IED (such as input-output cards and so on).
7.2 Checking mounting
Check that all fixing screws are tight and that all cables are connected.
7.3 Checking the power supply

measurement probe) may damage the female connector and prevent a
Check that the auxiliary supply voltage remains within the permissible input voltage
range under all operating conditions. Check that the polarity is correct before
energizing the IED.
7.4 Energizing the IED
Before connecting the auxiliary power, check that the terminal strip is wired and
placed correctly. Remove the protective film from the top side of the unit. Check that
there is no debris visible in the ventilation holes.
During IED start-up, you can observe the following sequence:
1. The Green Ready LED starts to flash.

2. The LCD lights up and starting... is displayed.
3. The main menu is displayed. A final steady green Ready LED indicates a
successful start-up of the device.

Installation manual
Checking installation
If the self supervision of the IED detects a diagnostic error during the start-up process,
the green Ready LED flashes. Further information on the error may be visible on the
local HMI under Main menu/Diagnostics/IED status/General. Note down the
displayed information as reference when contacting ABB technical support.

Installation manual
Removing, repairing and exchanging
Section 8 Removing, repairing and exchanging
8.1 Product lifecycle
At some point of the product lifecycle, the IED will be upgraded to a next generation
unit. When selecting the original product, already consider the upgrading and
extension possibilities that the specific product offers for its whole lifecycle.
8.2 Checking IED information
The IED information includes detailed information about the device, such as version
and serial number. To find the information navigate through the LHMI menus as
indicated below:
1. Select Main Menu/Diagnostics/IED status.

2. Select a submenu with and .
3. Enter the selected submenu with .
4. Browse the information with and .
The Product identifiers submenu contains product related information including

product type, serial number, order number, production date and SW version.
The Installed HW submenu contains information about the HW modules.
8.3 Removing the IED
Before removing the IED, make sure that auxiliary power is turned off and all wiring
is disconnected.
For upgrade purposes the IED does not need to be removed. Before
removing the IED check with your local ABB office if the IED can be
upgraded.

Installation manual
Removing, repairing and exchanging
8.4 Sending the IED for repair
In case of product problems, contact the nearest ABB office or representative for
consultation and instructions.
8.5 Exchanging the IED
To exchange the IED with another identical unit, remove the IED and install the new
one. Contact your local ABB for information about exchangeable units.

Installation manual
Technical data
Section 9 Technical data
9.1 Dimensions
9.1.1 Case without rear cover
A
D
B C
IEC08000164 V2 EN
Figure 54: Case without rear cover

Installation manual
Technical data
K
F
G
H J
xx08000166.vsd
IEC08000166 V1 EN
Figure 55: Case without rear cover with 19” rack mounting kit
Case size (mm) A B C D E F G H J K

6U, 1/2 x 19” 265.9 223.7 201.1 252.9 205.7 190.5 203.7 465.1 187.6 482.6
6U, 3/4 x 19” 265.9 336.0 201.1 252.9 318.0 190.5 316.0 465.1 187.6 482.6
6U, 1/1 x 19” 265.9 448.3 201.1 252.9 430.3 190.5 428.3 465.1 187.6 482.6
The H and K dimensions are defined by the 19” rack mounting kit

Installation manual
Technical data
9.1.2 Case with rear cover
A
D
B
C
IEC08000163 V2 EN
Figure 56: Case with rear cover

Installation manual
Technical data
K
F
G
J
H
xx08000165.vsd
IEC08000165 V1 EN
Figure 57: Case with rear cover and 19” rack mounting kit
IEC05000503 V2 EN
Figure 58: Rear cover case with details
Case size (mm) A B C D E F G H J K

6U, 1/2 x 19” 265.9 223.7 242.1 255.8 205.7 190.5 203.7 465.1 228.6 482.6
6U, 3/4 x 19” 265.9 336.0 242.1 255.8 318.0 190.5 316.0 465.1 228.6 482.6
6U, 1/1 x 19” 265.9 448.3 242.1 255.8 430.3 190.5 428.3 465.1 228.6 482.6
The H and K dimensions are defined by the 19” rack mounting kit.

Installation manual
Technical data
9.1.3 Flush mounting dimensions
A C
B
E
D
IEC08000162 V2 EN
Figure 59: Flush mounting
Cut-out dimensions (mm)

Case size
Tolerance A B C D
+/-1 +/-1
6U, 1/2 x 19" 210.1 254.3 4.0-10.0 12.5
6U, 3/4 x 19" 322.4 254.3 4.0-10.0 12.5
6U, 1/1 x 19" 434.7 254.3 4.0-10.0 12.5
E = 188.6 mm without rear protection cover, 229.6 mm with rear protection cover

Installation manual
Technical data
9.1.4 Side-by-side flush mounting dimensions
IEC06000182 V2 EN
Figure 60: A 1/2 x 19” size IED side-by-side with RHGS6
D G
B
E
F
C
xx05000505.vsd
IEC05000505 V1 EN
Figure 61: Panel-cut out dimensions for side-by-side flush mounting
Case size (mm) A B C D E F G

Tolerance ±1 ±1 ±1 ±1 ±1 ±1 ±1
6U, 1/2 x 19” 214.0 259.3 240.4 190.5 34.4 13.2 6.4 diam
6U, 3/4 x 19” 326.4 259.3 352.8 190.5 34.4 13.2 6.4 diam
6U, 1/1 x 19” 438.7 259.3 465.1 190.5 34.4 13.2 6.4 diam

Installation manual
Technical data
9.1.5 Wall mounting dimensions
IEC04000471 V2 EN
Figure 62: Wall mounting
Case size (mm) A B C D E

6U, 1/2 x 19” 292.0 267.1 272.8 390.0 243.0
6U, 3/4 x 19” 404.3 379.4 272.8 390.0 243.0
6U, 1/1 x 19” 516.0 491.1 272.8 390.0 243.0

Installation manual
94
Glossary
Section 10 Glossary
AC Alternating current
ACC Actual channel
ACT Application configuration tool within PCM600
A/D converter Analog-to-digital converter
ADBS Amplitude deadband supervision
ADM Analog digital conversion module, with time
synchronization
AI Analog input
ANSI American National Standards Institute
AR Autoreclosing
ASCT Auxiliary summation current transformer
ASD Adaptive signal detection
ASDU Application service data unit
AWG American Wire Gauge standard
BBP Busbar protection
BFOC/2,5 Bayonet fibre optic connector
BFP Breaker failure protection
BI Binary input
BIM Binary input module
BOM Binary output module
BOS Binary outputs status
BR External bistable relay
BS British Standards
BSR Binary signal transfer function, receiver blocks
BST Binary signal transfer function, transmit blocks
C37.94 IEEE/ANSI protocol used when sending binary signals
between IEDs
CAN Controller Area Network. ISO standard (ISO 11898) for
serial communication
CB Circuit breaker
CBM Combined backplane module

Installation manual
Glossary
CCITT Consultative Committee for International Telegraph and

Telephony. A United Nations-sponsored standards body
within the International Telecommunications Union.
CCM CAN carrier module
CCVT Capacitive Coupled Voltage Transformer
Class C Protection Current Transformer class as per IEEE/ ANSI
CMPPS Combined megapulses per second
CMT Communication Management tool in PCM600
CO cycle Close-open cycle
Codirectional Way of transmitting G.703 over a balanced line. Involves
two twisted pairs making it possible to transmit information
in both directions
COM Command
COMTRADE Standard Common Format for Transient Data Exchange
format for Disturbance recorder according to IEEE/ANSI
C37.111, 1999 / IEC 60255-24
Contra-directional Way of transmitting G.703 over a balanced line. Involves
four twisted pairs, two of which are used for transmitting
data in both directions and two for transmitting clock
signals
COT Cause of transmission
CPU Central processing unit
CR Carrier receive
CRC Cyclic redundancy check
CROB Control relay output block
CS Carrier send
CT Current transformer
CU Communication unit
CVT or CCVT Capacitive voltage transformer
DAR Delayed autoreclosing
DARPA Defense Advanced Research Projects Agency (The US
developer of the TCP/IP protocol etc.)
DBDL Dead bus dead line
DBLL Dead bus live line
DC Direct current
DFC Data flow control
DFT Discrete Fourier transform

Installation manual
Glossary
DHCP Dynamic Host Configuration Protocol

DIP-switch Small switch mounted on a printed circuit board
DI Digital input
DLLB Dead line live bus
DNP Distributed Network Protocol as per IEEE Std 1815-2012
DR Disturbance recorder
DRAM Dynamic random access memory
DRH Disturbance report handler
DSP Digital signal processor
DTT Direct transfer trip scheme
EHV network Extra high voltage network
EIA Electronic Industries Association
EMC Electromagnetic compatibility
EMF Electromotive force
EMI Electromagnetic interference
EnFP End fault protection
EPA Enhanced performance architecture
ESD Electrostatic discharge
F-SMA Type of optical fibre connector
FAN Fault number
FCB Flow control bit; Frame count bit
FOX 20 Modular 20 channel telecommunication system for speech,
data and protection signals
FOX 512/515 Access multiplexer
FOX 6Plus Compact time-division multiplexer for the transmission of
up to seven duplex channels of digital data over optical
fibers
FTP File Transfer Protocol
FUN Function type
G.703 Electrical and functional description for digital lines used
by local telephone companies. Can be transported over
balanced and unbalanced lines
GCM Communication interface module with carrier of GPS
receiver module
GDE Graphical display editor within PCM600
GI General interrogation command

Installation manual
Glossary
GIS Gas-insulated switchgear

GOOSE Generic object-oriented substation event
GPS Global positioning system
GSAL Generic security application
GSE Generic substation event
HDLC protocol High-level data link control, protocol based on the HDLC
standard
HFBR connector type Plastic fiber connector
HMI Human-machine interface
HSAR High speed autoreclosing
HV High-voltage
HVDC High-voltage direct current
ICT Installation and Commissioning Tool for injection based
protection in REG670
IDBS Integrating deadband supervision
IEC International Electrical Committee
IEC 60044-6 IEC Standard, Instrument transformers – Part 6:
Requirements for protective current transformers for
transient performance
IEC 60870-5-103 Communication standard for protection equipment. A serial
master/slave protocol for point-to-point communication
IEC 61850 Substation automation communication standard
IEC 61850–8–1 Communication protocol standard
IEEE Institute of Electrical and Electronics Engineers
IEEE 802.12 A network technology standard that provides 100 Mbits/s
on twisted-pair or optical fiber cable
IEEE P1386.1 PCI Mezzanine Card (PMC) standard for local bus modules.
References the CMC (IEEE P1386, also known as Common
Mezzanine Card) standard for the mechanics and the PCI
specifications from the PCI SIG (Special Interest Group) for
the electrical EMF (Electromotive force).
IEEE 1686 Standard for Substation Intelligent Electronic Devices
(IEDs) Cyber Security Capabilities
IED Intelligent electronic device
I-GIS Intelligent gas-insulated switchgear
IOM Binary input/output module
Instance When several occurrences of the same function are
available in the IED, they are referred to as instances of that

Installation manual
Glossary
function. One instance of a function is identical to another of

the same kind but has a different number in the IED user
interfaces. The word "instance" is sometimes defined as an
item of information that is representative of a type. In the
same way an instance of a function in the IED is
representative of a type of function.
IP 1. Internet protocol. The network layer for the TCP/IP
protocol suite widely used on Ethernet networks. IP is a
connectionless, best-effort packet-switching protocol. It
provides packet routing, fragmentation and reassembly
through the data link layer.
2. Ingression protection, according to IEC 60529
IP 20 Ingression protection, according to IEC 60529, level 20
IRF Internal failure signal
IRIG-B: InterRange Instrumentation Group Time code format B,
standard 200
ITU International Telecommunications Union
LAN Local area network
LIB 520 High-voltage software module
LCD Liquid crystal display
LDCM Line differential communication module
LDD Local detection device
LED Light-emitting diode
LNT LON network tool
LON Local operating network
MCB Miniature circuit breaker
MCM Mezzanine carrier module
MIM Milli-ampere module
MPM Main processing module
MVAL Value of measurement
MVB Multifunction vehicle bus. Standardized serial bus
originally developed for use in trains.
NCC National Control Centre
NOF Number of grid faults
NUM Numerical module
OCO cycle Open-close-open cycle

Installation manual
Glossary
OCP Overcurrent protection

OEM Optical Ethernet module
OLTC On-load tap changer
OTEV Disturbance data recording initiated by other event than
start/pick-up
OV Overvoltage
Overreach A term used to describe how the relay behaves during a fault
condition. For example, a distance relay is overreaching
when the impedance presented to it is smaller than the
apparent impedance to the fault applied to the balance point,
that is, the set reach. The relay “sees” the fault but perhaps
it should not have seen it.
PCI Peripheral component interconnect, a local data bus
PCM Pulse code modulation
PCM600 Protection and control IED manager
PC-MIP Mezzanine card standard
PMC PCI Mezzanine card
POR Permissive overreach
POTT Permissive overreach transfer trip
Process bus Bus or LAN used at the process level, that is, in near
proximity to the measured and/or controlled components
PSM Power supply module
PST Parameter setting tool within PCM600
PT ratio Potential transformer or voltage transformer ratio
PUTT Permissive underreach transfer trip
RASC Synchrocheck relay, COMBIFLEX
RCA Relay characteristic angle
RISC Reduced instruction set computer
RMS value Root mean square value
RS422 A balanced serial interface for the transmission of digital
data in point-to-point connections
RS485 Serial link according to EIA standard RS485
RTC Real-time clock
RTU Remote terminal unit
SA Substation Automation
SBO Select-before-operate
SC Switch or push button to close

Installation manual
Glossary
SCL Short circuit location

SCS Station control system
SCADA Supervision, control and data acquisition
SCT System configuration tool according to standard IEC 61850
SDU Service data unit
SLM Serial communication module.
SMA connector Subminiature version A, A threaded connector with
constant impedance.
SMT Signal matrix tool within PCM600
SMS Station monitoring system
SNTP Simple network time protocol – is used to synchronize
computer clocks on local area networks. This reduces the
requirement to have accurate hardware clocks in every
embedded system in a network. Each embedded node can
instead synchronize with a remote clock, providing the
required accuracy.
SOF Status of fault
SPA Strömberg Protection Acquisition (SPA), a serial master/
slave protocol for point-to-point and ring communication.
SRY Switch for CB ready condition
ST Switch or push button to trip
Starpoint Neutral point of transformer or generator
SVC Static VAr compensation
TC Trip coil
TCS Trip circuit supervision
TCP Transmission control protocol. The most common transport
layer protocol used on Ethernet and the Internet.
TCP/IP Transmission control protocol over Internet Protocol. The
de facto standard Ethernet protocols incorporated into
4.2BSD Unix. TCP/IP was developed by DARPA for
Internet working and encompasses both network layer and
transport layer protocols. While TCP and IP specify two
protocols at specific protocol layers, TCP/IP is often used to
refer to the entire US Department of Defense protocol suite
based upon these, including Telnet, FTP, UDP and RDP.
TEF Time delayed earth-fault protection function
TLS Transport Layer Security
TM Transmit (disturbance data)

Installation manual
Glossary
TNC connector Threaded Neill-Concelman, a threaded constant impedance

version of a BNC connector
TP Trip (recorded fault)
TPZ, TPY, TPX, TPS Current transformer class according to IEC
TRM Transformer Module. This module transforms currents and
voltages taken from the process into levels suitable for
further signal processing.
TYP Type identification
UMT User management tool
Underreach A term used to describe how the relay behaves during a fault
condition. For example, a distance relay is underreaching
when the impedance presented to it is greater than the
apparent impedance to the fault applied to the balance point,
that is, the set reach. The relay does not “see” the fault but
perhaps it should have seen it. See also Overreach.
UTC Coordinated Universal Time. A coordinated time scale,
maintained by the Bureau International des Poids et
Mesures (BIPM), which forms the basis of a coordinated
dissemination of standard frequencies and time signals.
UTC is derived from International Atomic Time (TAI) by
the addition of a whole number of "leap seconds" to
synchronize it with Universal Time 1 (UT1), thus allowing
for the eccentricity of the Earth's orbit, the rotational axis tilt
(23.5 degrees), but still showing the Earth's irregular
rotation, on which UT1 is based. The Coordinated
Universal Time is expressed using a 24-hour clock, and uses
the Gregorian calendar. It is used for aeroplane and ship
navigation, where it is also sometimes known by the
military name, "Zulu time." "Zulu" in the phonetic alphabet
stands for "Z", which stands for longitude zero.
UV Undervoltage
WEI Weak end infeed logic
VT Voltage transformer
X.21 A digital signalling interface primarily used for telecom
equipment
3IO Three times zero-sequence current.Often referred to as the
residual or the earth-fault current
3UO Three times the zero sequence voltage. Often referred to as
the residual voltage or the neutral point voltage

Installation manual
103
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We reserve the right to make technical changes or modify
the contents of this document without prior notice. ABB AB
ABB AB does not accept any responsibility whatsoever for potential
Substation Automation Products errors or possible lack of information in this document.
SE-721 59 Västerås, Sweden We reserve all rights in this document and in the subject
matter and illustrations contained herein. Any reproduction,
Phone +46 (0) 21 32 50 00
disclosure to third parties or utilization of its contents – in
www.abb.com/protection-control whole or in part – is forbidden without prior written consent of
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Relion® Protection and Control

670 series 2.0 IEC

© Copyright 2014 ABB. All rights reserved

Section 2 Safety information.......................................................... 13

Section 3 Environmental aspects................................................... 17

Section 4 Unpacking, inspecting and storing................................. 19

670 series 2.0 IEC 1

2 670 series 2.0 IEC

Installing the serial communication cable for RS485........................74

Section 7 Checking installation...................................................... 83

Section 8 Removing, repairing and exchanging.............................85

Section 9 Technical data................................................................ 87

670 series 2.0 IEC 3

1.1 This manual

670 series 2.0 IEC 5

1.2 Intended audience

1.3 Product documentation

1.3.1 Product documentation set

Deinstalling & disposal

Figure 1: The intended use of manuals in different lifecycles

6 670 series 2.0 IEC

The communication protocol manual describes a communication protocol supported

1.3.2 Document revision history

1.3.3 Related documents

670 series 2.0 IEC 7

Documents related to REC670 Identify number

Documents related to RED670 Identify number

Documents related to REG670 Identify number

Documents related to REL670 Identify number

8 670 series 2.0 IEC

Documents related to RET670 Identify number

Documents related to RES670 Identify number

670 series manuals Identify number

670 series 2.0 IEC 9

1.4 Document symbols and conventions

The caution icon indicates important information or warning related

The information icon alerts the reader of important facts and

1.4.2 Document conventions

10 670 series 2.0 IEC

Illustrations are used as an example and might show other products

670 series 2.0 IEC 11

Section 2 Safety information

2.1 Symbols on the product

All warnings must be observed.

Read the entire manual before doing installation or any maintenance

Class 1 Laser product. Take adequate measures to protect your eyes

Only electrically skilled persons with the proper authorization and

National and local electrical safety regulations must always be

Do not touch circuitry during operation. Potentially lethal voltages

670 series 2.0 IEC 13

Never connect or disconnect a wire and/or a connector to or from a

Dangerous voltages can occur on the connectors, even though the

Always connect the IED to protective earth, regardless of the

Never disconnect the secondary connection of current transformer

Never remove any screw from a powered IED or from a IED

The IED with accessories should be mounted in a cubicle in a

14 670 series 2.0 IEC

2.3 Caution signs

Whenever changes are made in the IED, measures should be taken to

The IED contains components which are sensitive to electrostatic

Always transport PCBs (modules) using certified conductive bags.

Do not connect live wires to the IED. Internal circuitry may be

Always use a conductive wrist strap connected to protective earth