Abf 000042 01 en PDF

ABF-000042-01-EN
USE AND MAINTENANCE MANUAL
EUROCHILLER S.r.l.
INTERNATIONAL COOLING
Via Milano, 69 - 27030 CASTELLO D’AGOGNA (PV) ITALIA
TEL.: 0384-298985 – FAX : 0384-298984
SERVICE: 0384-298981
e-mail: eurochiller@eurochiller.com
Revisione Elaborato da: Data Approvato da Data

01 A. Bartellone 14/11/2018 G. Lisotto 14/11/2018
1
ABF-000042-01-EN USE AND MAINTENANCE MANUAL
Summary
1. LABLES ..................................................................................................................................................... 5
2. NOTES FOR MANUAL HANLING AND CONSULTATION ..................................................................... 10
3. SIMBOLS ................................................................................................................................................. 11
4. GENERAL INFORMATION REGARDING THE INSTRUCTION MANUAL ............................................ 12
4.1. Introduction ...................................................................................................................................... 12
4.2. Regulatory referencers .................................................................................................................... 12
4.3. Purpose of the document................................................................................................................. 12
4.4. Use and preservation of the manual ................................................................................................ 13
4.5. Compliance with legislation ............................................................................................................. 13
4.6. Conservazione del manuale ............................................................................................................ 13
4.7. User information .............................................................................................................................. 13
4.8. Warranty .......................................................................................................................................... 13
4.9. General precautions ........................................................................................................................ 14
4.10. Precautions against residual risks ............................................................................................... 14
4.11. Preventing mechanical residual risks .......................................................................................... 14
4.12. Preventing electrical residual risks .............................................................................................. 14
4.13. Preventing residual risks of a different nature ............................................................................. 14
4.14. Identification plate ........................................................................................................................ 15
5. TRASPORT AND LIFTING ...................................................................................................................... 16
5.1. Inspection......................................................................................................................................... 16
5.2. Storage ............................................................................................................................................ 16
5.3. Handling ........................................................................................................................................... 16
6. PRELIMINARY CHECK ........................................................................................................................... 17
6.1. Preventive checks and controls ....................................................................................................... 17
6.2. Checking for damage suffered by the equipment during transportation ......................................... 17
6.3. Positioning ....................................................................................................................................... 17
7. GENERAL DESCRIPTION OF THE EQUIPMENT ................................................................................. 18
8. INTENDED AND UNINTENDED USE ..................................................................................................... 18
8.1. Unintended use ................................................................................................................................ 18
8.2. Intended use and operating limits .................................................................................................... 19
9. DIMENSIONAL ........................................................................................................................................ 20
9.1. ABFevo UNO 20 / 30 ....................................................................................................................... 20
9.2. ABFevo UNO 40 / 55 ....................................................................................................................... 21
9.3. ABFevo UNO 75 / 110 ..................................................................................................................... 22
9.4. ABFevo UNO 140 ............................................................................................................................ 23
9.5. ABFevo DUE 20-10 / 30-10 ............................................................................................................. 24
9.6. ABFevo DUE 40-15 / 55-20 ............................................................................................................. 25
9.7. Hydraulic connection ....................................................................................................................... 26
9.8. Adjusting the pressostatic valve on water side ................................................................................ 27
9.9. Air pipe connection .......................................................................................................................... 28
9.10. Condensate discharge ..................................................................................................................... 29
9.11. Electrical connection .................................................................................................................... 30
2
10. INFORMATION ON THE REFRIGERANT .......................................................................................... 31

10.1. Process air flow rate ........................................................................................................................ 33
10.2. Air side flow switch .......................................................................................................................... 38
11. SCHEMATIC DIAGRAMS ................................................................................................................... 39
12. COMMISSIONING ............................................................................................................................... 45
12.1. Verification ................................................................................................................................... 45
12.2. Start-up ............................................................................................................................................ 46
13. CONTROL PANEL .............................................................................................................................. 47
13.1. Display and function .................................................................................................................... 47
13.2. Changing the temperature set-point ............................................................................................ 48
13.3. Delate an alarm............................................................................................................................ 48
13.4. Historical alarm ............................................................................................................................ 49
13.5. Menù ............................................................................................................................................ 49
13.6. Touch panel set-up ...................................................................................................................... 50
13.7. Equipment information ................................................................................................................. 51
13.8. Hours of operation ....................................................................................................................... 51
13.9. Time programmer ........................................................................................................................ 52
13.10. Diagram of temperatures and pressures ..................................................................................... 53
13.11. Unexpected stop due to power outage ........................................................................................ 54
13.12. Remote ON/OFF .......................................................................................................................... 54
13.13. Manual stop for end of operation ................................................................................................. 54
13.14. ON/OFF operation status signal .................................................................................................. 55
13.15. Malfunction alarm signal .............................................................................................................. 55
13.16. AMK free-cooling opening % signal ............................................................................................. 55
13.17. Clogged filter alarm ...................................................................................................................... 55
13.18. Temperature sensor fault signal ................................................................................................. 55
13.19. Periodic cooling coil cleaning operation warning ......................................................................... 56
13.20. Export of electrical absorption measurements ............................................................................ 56
13.21. Insufficient air flow rate warning .................................................................................................. 56
13.22. Remote set-point setting with 0-10V / 0-20mA / 4-20mA analogue signal .................................. 57
14. MODBUS ADDRESSES ...................................................................................................................... 58
15. OPTIONAL ........................................................................................................................................... 64
15.1. Audible, flashing alarm ................................................................................................................ 64
15.2. Remote panel............................................................................................................................... 64
15.3. Power meter................................................................................................................................. 64
15.4. Starting of condensing water pump ............................................................................................. 67
15.5. Temperature retransmission by means of 0-10V / 0-20mA / 4-20mA analogue output .............. 67
15.6. ON-AIR remote assistance .......................................................................................................... 67
15.7. Address TCP-IP ........................................................................................................................... 68
15.8. Address PROFIBUS-DP .............................................................................................................. 68
15.9. Address CAN-OPEN .................................................................................................................... 68
15.10. Address DEVICE-NET ................................................................................................................. 68
15.11. Address PROFI-NET ................................................................................................................... 69
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16. CONFIGURATION WITH AIR MIX KIT ............................................................................................... 77

16.1. Management AIR MIX KIT ........................................................................................................... 77
16.2. Operating Principle ...................................................................................................................... 78
16.3. Components................................................................................................................................. 78
16.4. Systems of fixing recommended.................................................................................................. 79
16.5. Air temperature sensors installation ............................................................................................ 79
16.6. AIR MIX KIT type 1 ...................................................................................................................... 80
16.7. AIR MIX KIT type 2 ...................................................................................................................... 81
16.8. AIR MIX KIT type 3 ...................................................................................................................... 82
16.9. Electrical connection ABFevo UNO ............................................................................................. 83
16.10. Electrical connection ABFevo DUE ............................................................................................. 84
17. PROTECTION DEVICES .................................................................................................................... 85
17.1. Gas safety valve .............................................................................................................................. 85
17.2. Pressure switch ............................................................................................................................... 85
17.3. Air flow switch .................................................................................................................................. 85
17.4. Pressure transducer ........................................................................................................................ 86
17.5. Differential pressure switch (optional) for air filters ...................................................................... 86
18. PROTECTION DEVICE RESET .......................................................................................................... 87
18.1. Reset the circuit breaker .................................................................................................................. 87
18.2. Pressure switch reset ...................................................................................................................... 87
19. MAINTENANCE ................................................................................................................................... 88
19.1. Precautions for maintenance operations ..................................................................................... 88
19.2. Preventive checks ........................................................................................................................ 88
19.3. Cleaning condenser ..................................................................................................................... 89
19.4. Shell and tube washing ................................................................................................................ 89
19.5. Cleaning filter panel ..................................................................................................................... 89
20. RECOMMENDED SPARE PARTS ..................................................................................................... 90
21. SCRAPPING ........................................................................................................................................ 91
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1. LABLES
ABFevo UNO
5
ABFevo UNO
6
7
ABFevo DUE
ABFevo DUE
8
ABFevo DUE
9
2. NOTES FOR MANUAL HANLING AND CONSULTATION
A single copy of this manual has been included with the The manual constitutes an integral part of the equipment
purchase of the equipment. In the event that the customer and, as such, must be stored in a safe and dry place, out of
require more copies, these can be requested from the direct sunlight an where it is always readily available for
manufacturer. Customers will be asked to specify the model consultation.
and quote the serial number (this information can be found Additional copies of this document may be produced if
on the equipment's ID plate). destined for internal use only.
In order to operate the equipment in question, it is an The word "WARNING" serves to draw the operator’s
essential requirement that the User be professionally skilled attention to eventualities that might jeopardize his or her
and have previous experience of working with this type of safety and the health of the equipment. Such events will be
equipment. Where the User does not possess these skills accompanied by diagramic symbols, written in italic script
and experience, he or she will be expected to visit the and in some cases also in bold type.
Manufacturer or Dealer's premises to be trained by qualified
staff on how to use the equipment.
Warning:
All requests or orders for equipment accessories, and/or spare parts, must be forwarded to the offices of the
Manufacturer EUROCHILLER S.r.l.
The Manufacturer, EUROCHILLER S.r.l., reserves the right to make changes to the size, shape and characteristics
of the equipment and of the manual at any time and without prior notice.
10
3. SIMBOLS
It is compulsory to carefully read the operating handbook before performing any operation on the
equipment: if the equipment is started by unskilled operators it could cause serious damages to people and
things.
The operators responsible for the equipment use must be well trained. Therefore, the customer must check
that the personnel training is suitable and when necessary, ask the builder to hold special training sessions.
All maintenance, adjustment setting and replacement operations described in this Instruction manual must
be carried out ONLY AFTER having switched off the equipment and disconnected the equipment plug from
the main line socket.
The operator must wear special anti-slip and resistant shoes.
The protection systems on the equipment have been provided by the manufacturer to protect the operator
during his operation on the equipment. These protection guards must NEVER be removed for any reason
whatsoever while the equipment is running.
Never use the equipment, which is equipped with an electric motor, in the presence of natural gas, petrol
vapours or other inflammable vapours.
No unauthorised operator must pass or stop near the lifting and handling area of the equipment elements,
while the operators responsible for such operations will have to keep at a suitable distance to avoid being hit
by the elements hanging in the air.
The electric and earth connection must be carried out by qualified and skilled operators according to the
regulations in force.
It is strongly advised to protect the user’s main line from overloading by installing a safety switch
(magnetothermal switches) on the line.
The presence of magnetic or electromagnetic fields near the equipment could compromise the correct
function of the electrical or electronic parts. The ideal temperature and humidity levels for correct
equipment performance is standard room temperature.
Check that the electric circuit is duly protected and that it corresponds to the motor features: the equipment
is equipped with an identification plate indicating the power, the frequency and the supply voltage.
Check that the equipment is provided with an earth connection and with a differential switch compliant with
the regulations in force on top of the supply cable.The Builder will not accept any responsibility for the
damages caused to people and things by a wrong ground connection.
Only use the recommended types of gas and liquid: in case a different type is used, the Customer must first
check the physical-chemical characteristics (included in the documentation attached to the element) and
check the similarities with the recommended one: in case they are not similar, the Customer must contact
the Builder about the product use.
Before any adjustment, maintenance and replacement operation the operator must wait for a while since
the equipment has been stopped, so that the parts subject to heating during the normal equipment
functioning can cool down.
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4. GENERAL INFORMATION REGARDING  Suitable safety distances (pressure switches and safety
THE INSTRUCTION MANUAL valves) prevent abnormal overpressure in the system.
 The drains of the safety valves are positioned and
4.1. Introduction
directed to reduce the risk of contact with the operator in
These units are manufactured according to the latest design case of valve intervention. However, the installer must
and construction standards and guarantee high convey the valve drain away from the unit.
performance, reliability, and adaptability to any type of Specific protection devices (panels that can be removed by
system. using tools) and danger indications signal the presence of
These units are designed for water cooling and are not hot pipes or components (high surface temperature).
suitable for any purpose other than those specified in this
manual.
The fan protection devices (only for unit
This manual contains all the necessary information for the
with air condensation) must be always
units to be installed properly and instructions for them to be
mounted and never removed before
used and maintenance to be performed.
voltage disconnection from the equipment.
It is recommended to carefully read the manual before
It is the User's responsibility to make sure
installation or performing any operation on the equipment.
that the unit is suitable for the conditions in
The installation and maintenance of the chillers must solely
which it is used and that the installation
be performed by skilled personnel (preferably an Authorised
and maintenance are only performed by
Assistance Service).
personnel with adequate experience and
The manufacturer is not responsible for damage to property
who implement all the recommendations
or injury that may result from an incorrect installation, start-
provided in this manual. The unit must be
up and/or improper use of the unit and/or failure to
supported suitably as indicated in this
implement the procedures and instructions provided in this
manual. Failure to comply can create a
manual
hazardous situation for the personnel.
4.2. Regulatory referencers
The unit is designed to rest on the floor and
These units must be installed in accordance with the not to be secured.
Equipmentry Directive 2006/42/EC, the Low Voltage
The unit has not been designed to
Directive 2014/35/EC, the Pressure Equipment Directive withstand loads and/or stress that could be
2014/68/UE, the Electromagnetic Compatibility Directive transmitted by adjacent units, piping
2014/30/EC, and other regulations in force in the area where and/or structures. Each load or stress can
the installation takes place. If the above is not complied cause the structure of the latter to break or
subside, besides posing serious hazards to
with, the unit must not be operated.
people. In these cases, any form of
The unit must be earthed and no warranty is automatically rendered null and
installation and/or maintenance should be void.
performed before having disconnected the
power supply from the electrical panel of The packaging material must not be
the unit. dispersed in the environment or burnt.
Failure to comply with the above mentioned safety
precautions may result in electrical shock and fire in the
event of a short circuit. 4.3. Purpose of the document
Inside evaporators, condensers,
compressors and cooling lines, this unit The purpose of this manual is to provide the User the
contains liquid and gaseous coolant under directions and information to which strictly adhere in order
pressure. Release of this coolant may be to properly use the equipment and safeguard and protect
dangerous and cause injuries. the operator interacting with it. For this reason, the User is
The units are designed to run with eco- encouraged to:
friendly coolants. The company declines - make this document available in the workplace,
any liability for consequences resulting disclosing and explaining it to all operators,
from replacement of the coolant with a - transfer the Manual to subsequent owners of the unit.
non-original one or from using
hydrocarbons.
The units are designed and manufactured according to

European Pressure Equipment Directive 2014/68/UE (PED).
 The coolants used fall within group 2 of non-dangerous
fluids.
 The maximum operating pressure values are indicated on
the unit label.
12
4.4. Use and preservation of the manual  Used despite serious deficiencies in scheduled
This manual is addressed to the User of the equipment and maintenance;
to those responsible for handling, installation and  Used with changes or actions not explicitly
monitoring operations up to final dismantling of the plant. authorized by the Manufacturer with written note;
The manual indicates the intended use of the equipmentry  Used with non-original spare parts or parts not
as required by design assumptions and specifications, it specific for the model in question;
provides instructions for handling, proper and safe  Used with total or partial failure to comply with
installation, assembly, adjustment and use; as well as the instructions contained in this manual.
information to guide maintenance interventions, to facilitate 5 - The blanket warranty is deemed void in the case of:
spare parts ordering and to avoid any residual risk that may  Improperly used;
arise.  Tampering;
In particular, it must be constantly made available for the  Inadequate storage;
following information:  Faults due to misuse;
- Expected use conditions;  Unskilled use;
- Workstations occupied by the operator;  Overcoming of performance limits;
- Instructions concerning:  Mechanical and/or electrical stresses;
 Commissioning;  Use under the conditions described in Section 4.
 Use;
 Transport; Any requests for additional copies of this document should
 Installation; be regularized with a purchase order submitted to
 Assembly and disassembly; EUROCHILLER S.r.l.
 Adjustment operations;
 Maintenance and repairs;
 Any training instructions. 4.8. Warranty
4.5. Compliance with legislation The units are delivered complete, tested and ready for use.
Unitamente alle regole del presente manuale dovranno Any form of warranty is automatically rendered null and void
essere rispettate le disposizioni legislative specifiche nel if alterations are made to the unit without prior written
campo della prevenzione degli infortuni sul lavoro. consent being given by the factory.
This warranty will apply if the installation standards are
4.6. Conservazione del manuale complied with (those that may be issued by the factory
and/or those applicable from standard practice).
Together with the rules of this manual also the specific The validity of the warranty also requires the following
legislative provisions to ensure workplace accident conditions to be fulfilled:
prevention should be respected.
 The equipment must only be started up by skilled
technicians from the Authorised Assistance Service
4.7. User information
 Maintenance must only be performed by adequately
1 - The Manufacturer reserves the right to update products
trained personnel provided by an Authorised Assistance
and manuals, with no obligation to update manuals and
Service.
previous production.
2 - The characteristics of the materials can be modified at  Only original spare parts have been used.
any time, in the light of technical evolution, without  All scheduled maintenance recommended in this manual
notice. has been performed accordingly.
3 - If the equipment is provided free of electrical  The warranty does not cover parts subject to regular
protection and control (powerboard mounted on the wear, such as: (pump seals, electrical components, etc.)
equipment), the Manufacturer assumes no
responsibility for security issues arising from electrical
parts which do not comply with provided
recommendations and/or requirements. In any case
compliance with all electrical Laws and Regulations for
equipment supplied with the equipment will be the sole
responsibility of the Customer, who will implement
those devices professionally and appropriately,
according to their stated purposes.
4 - The Manufacturer shall be exempt from any possible
liability in case the equipment is:
 Improperly used;
 Operated by untrained staff;
 Used in a way other than that stated in this
manual;
 Used in a manner contrary to current Legislation
and Regulations;
 Used despite a primary power failure;
13
4.9. General precautions 4.12. Preventing electrical residual risks
The following precautions must be complied with when connect the unit to the power supply according to the
approaching or working on the unit: requirements of this manual
 carry out all the maintenance described in this manual

do not wear jewellery, loose clothing or any accessory disconnect the unit from the mains from the external
that could be entangled disconnecting switch before opening the electrical
wear suitable personal protective equipment (gloves, panel
 an
goggles, etc.) when carrying out operation with verify the proper earthing of the unit before starting it
open flame (welding) or compressed air  check all the electrical connections and the connection
intercept the connection pipes, drain them to balance cables with particular attention paid to the state of
their pressure with the atmospheric pressure before isolation; replace the cables that are obviously worn
disconnecting them, disassemble connections, or damaged
filters, joints or other line elements  periodically check the wiring inside the panel
 sure
always use tools that are in a good condition; make do not use cables having an inadequate section or jump
you have fully understood the instructions before leads, not even for short periods or for an
using them emergency
4.10. Precautions against residual risks 4.13. Preventing residual risks of a different
nature
make sure to have understood the user instructions
perfectly before performing any operation on the  connect the unit by following the indications
control panel described in this manual and on the unit panels
always have the instruction manual available when  make sure that any disassembled component has
operating on the control panel
been remounted correctly before restarting the unit
start the unit only after having made use its perfect
connection to the system
 do not touch the compressor delivery pipes, the
promptly inform the TECHNICIAN of any alarm that compressor itself, and any other pipe or component
appears on the unit inside the equipment without wearing protective
do not reset the alarms requiring a manual reset before gloves
having identified and eliminated the cause  have a fire extinguisher near the equipment to
extinguish fire on electrical equipment
 on units installed indoors, connect the safety valves
4.11. Preventing mechanical residual risks of the cooling circuit to a piping network to convey
any coolant leak outside
install the unit in accordance with the requirements of  eliminate any fluid leak inside or outside the unit
this manual  collect the discharge liquids and dry any oil leak
regularly perform all the maintenance described in this
 periodically clean the compressor compartment
manual
from accumulated dirt
before opening any panel of the equipment, verify
whether it is securely connected with hinges  do not store flammable liquids near the unit
do not remove the guards from moving parts while the  do not disperse the coolant and lubricating oil into
unit is running the environment
make sure the guards of the moving parts are positioned  weld only empty pipes. Do not move flames or
correctly before restarting the unit other heat sources near the pipes containing
coolant
 do not bend or hit the pipes containing pressurised
fluids
14
4.14. Identification plate
An identification plate fixed to the structure in a well visible way indicating the equipment main data is applied to the equipment:
Indication of reading:
1. Manufacturer
2. Model of the equipment
3. CE Mark
4. PED number
5. Obbligation of reading the manual
6. Serial number
7. Manufacturer year
8. Refrigerant charge
9. Refrigerant charge in the circuit
10. Project pressure
11. Project temperature (High side)
12. Project temperature (Low side)
13. Main supply
14. Current
15. Absorbed power
16. Voltage auxiliary circuit
17. Tempereture of inlet water condensing
18. Temperature of outlet process air
19. Relative humidity
20. Cooling capacity (Circuit 1-2-3)
Warning: The equipments described in this manual are designed to be placed on a transport and positioning skid. The
equipments placed on skid must retain their characteristic of individual equipment in line with the CE mark here
included . The use of more equipments integrated in a single circuit crossed by the same fluid must be designed
and validated by engineers who know the relevant legislation.
The equipments described in this manual are designed to be joined by hydraulic manifolds conceived like
accessories of installation. Any shut off valves must be kept completely open.
Any calibration and security seal can not be tampered with or changed without prior authorization of Eurochiller
15
5. TRASPORT AND LIFTING 5.2. Storage
The units are supplied already assembled and the equipment In the event the unit must be stored for a long period, take
contains the correct amount of coolant and oil required for all the measures required to prevent the risk of damage or
operation. deterioration.
- Make sure that the openings of the water fittings are
5.1. Inspection sealed.
- Make sure that the temperature of the storage
Upon delivery, we recommend inspecting the unit carefully environment ranges between 45°C and -20°C.
in order to detect any damage occurred during transport. - Do not soak or wash the equipment with vapour jets.
In case of damage, indicate it on the delivery note of the - If required, wrap the equipment with bubble wrap or other
carrier and issue a complaint according to the instructions insulation material to prevent dirt accumulation.
indicated on the delivery note.
In case of serious damage, we recommend informing the 5.3. Handling
factory immediately.
The factory declines any liability for damage to the The transit area, where the equipment is going to be moved
equipment that occurred during transport, even if the over must first be inspected, to identify and eliminate any
courier was entrusted by the factory. possible dangers.
Lifting the equipment or parts of it must by carried out be
qualified personnel;
Use suitable pallet transporter, fork lift or crane to move the
packaged equipment.
Sling, lifting and transportation devices must take the
volume, weight and shape of the load to be moved into
account.
Model Weight Modello Weight

ABFevo UNO (Kg) ABFevo DUE (Kg)
20 400 20/10 450
30 420 30/10 510
40 580 40/15 720
55 615 55/20 860
75 865
110 900
140 1000
WARNINGS:
Any persons not involved in the operations must not walk or stop in the vicinity of the handling area of
the equipment parts, whereas operators must maintain a suitable distance to avoid being hit by elements
suspended in the air.
During the handling operations, in addition to the operator driving the fork-lift truck or crane, there must
also be a second person present who checks the route, making sure there are no obstacles and that the
equipment does not encounter persons or things during its handling.
16
6. PRELIMINARY CHECK of the protruding and most delicate parts of the equipment
is checked. Here is a list of examples:
6.1. Preventive checks and controls  the control panel with related control parts,
 the mechanical protections.
Upon receipt of the equipment a quick check of all the Carry out a particularly accurate check if the protective shell
elements making up the equipment is recommended. Here has suffered evident cuts or damages. If damage has
is a partial list of the elements to be controlled: occurred to the packaging of the equipment parts, do as
1. Check if all the components of the equipment have follows:
been delivered;  Damage that can be made out from the exterior or the
2. Check the presence of any requested accessories and lack of individual elements: they must be declared
options; immediately after delivery to the carrier or the
3. Check the presence of all the mechanical protections transport company, etc. and confirmed in writing in the
and safety devices. delivery papers;
 Damage that cannot be immediately made out: they
6.2. Checking for damage suffered by the must be declared to the carrier or the transport
equipment during transportation company, etc. within the time scales allowed by the
law.
In order to identify any damage suffered by the equipment  Serious damage: a report must be made by a technical
during transportation, it is recommended that the integrity expert hired by the transport company, carrier or the
respective insurance company.
Warning:
Any complaints regarding the absence of supplied materials must be received within 10 days of the date of
receipt.
6.3. Positioning
Carfully check that the equipment unit shall be positioned according to the minimum space requirements indicated in the figure.
The surrounding space allows correct use of the unit and maintenance operations to be carried out.
ATTENTION: The following equipment is designed to rest

on the ground and not to be secured.
The unit has been designed to be installed
indoors. Nevertheless, it can be installed
outdoors provided that the installation
environment is protected as indicated in the
following chapters.
Before installing the units, make sure that

the structure or support surface of the
building can withstand the unit weight.
DO NOT SECURE THE UNIT TO THE
GROUND!
17
7. GENERAL DESCRIPTION OF THE

EQUIPMENT 8. INTENDED AND UNINTENDED USE
The ABF has been conceived and built according to avant- If the equipment is used in a wrong way, this condition could
garde technology; it also assures the maximum functioning give some damages during operations and become a serious
reliability and the minimum operating time. danger for the operator.
ABF is equipment of modern conception with built-in
components; it uses the refrigerating cycle with water or air
condensation to produce the quantity of air necessary for 8.1. Unintended use
the film cooling, in the desired conditions.
The equipment model ABF must be connected to the - It is prohibited to keep metal objects close to the fan
refrigeration ring near the extrusion system. protection grid as these may fall into it and generate
The equipment main features are the following: serious danger.
 Automatic control of the process air temperature - The work sequence is tested prior to delivery.
 The process air temperature can be set between - All the elements, of which this manual does not indicate
+3°C and +20°C (for LT versions only) and from variations, adjustments, or replacement, can be
+5°C to +20°C (for all other versions). modified by qualified personnel or by the system
 Water condensation controlled by a thermal Manufacturer.
expansion valve (only in PW models). - For any intervention on the machine, the User must
refer to the Manufacturer for any counter-indication or
Thanks to its special anti-vibration devices and its dynamic danger that may arise from its improper use.
and static parts duly dimensioned to reduce the noise level, - Do not use flammable, harmful, or polluting gases.
the equipment can be installed in any industrial Exhaust gas must be disposed of in compliance with the
environment. standards in force.
The operator can set the working parameters through a - Do not install the machine in an explosive environment
functional and simple control panel. - It is strictly forbidden to install the ABF outdoors if the
The routine maintenance is quick and easy, thanks to the environmental conditions envisage temperatures below
simple structure and to the extremely accurate lay-out of 5°C
the various equipment parts. - It is strictly forbidden to install the ABF outdoors
without protection against severe weather conditions.
- The process fan (AIR RING – IBC) must not withdraw air
at a temperature below Δ 10 between the fan air and
output air of the ABF after cooling. (E.g. Air IN 15 – Air
OUT 10 unacceptable condition / Air IN 20 – Air OUT 10
acceptable condition)
18
8.2. Intended use and operating limits
The drawing shows an example of exact functioning and positioning of the chiller.
We recommend the installation as our drawing.
1
2
1 mt 1 mt
The ABF (1) and the fan (2) must be positioned inside the The air exiting from the ABF must be ducted and sent to the
building. It is important that the air sucked-in by the fan and user through air ducts with the same or greater diameter,
then flowed to the ABF comes from inside the building. It is (at the in- and outlet of the ABF) to prevent inefficiency of
forbidden to flow air to ABF with the same or lower the air flow sensor and the temperature sensor.
temperature than the process temperature, which is set as a For failure to comply with the afore-mentioned indications,
set-point. contact our Technical Office.
Place the ABF as near as possible to the plant to be cooled so
as to prevent heat loss and waste of electricity.
OPERATING LIMITS
CONDITIONS NOMINAL MINIMUM MAXIMUM

AIR SIDE Air intake after fan 35°C - 60% R.H. 20°C - 30% R.H. 40°C - 40% R.H.
Process air outlet 15°C 5°C 15°C
WATER SIDE Cooling water pressure see par. 10.4 200 kPa (2 bar) 600 kPa (6 bar)
SUPPLY Electrical features 220V 3ph 50Hz 198V 242V
220V 3ph 60Hz 198V 242V
400V 3ph 50Hz 360V 440V
400V 3ph 60Hz 360V 440V
460V 3ph 50Hz 414V 506V
460V 3ph 60Hz 414V 506V
19
9. DIMENSIONAL
9.1. ABFevo UNO 20 / 30
20
9.2. ABFevo UNO 40 / 55
21
9.3. ABFevo UNO 75 / 110
22
9.4. ABFevo UNO 140
PAGINA INTENZIONALMENTE LASCIATA VUOTA
23
9.5. ABFevo DUE 20-10 / 30-10
24
9.6. ABFevo DUE 40-15 / 55-20
25
9.7. Hydraulic connection
The hydraulic connection of the equipment can be carried installation of anti-vibration mounts is also recommended if
out using rigid or flexible pipes. rigid piping is used.
The nominal pressure at which pipes and fittings must resist WARNING:
must not be less than PN 10. To assure the equipment correct functioning, the minimum
To guarantee an adequate flow, the internal diameter of the pressure of the water inside the condenser must be 2 bar
pipe must be at least the same size as the attachment and the maximum pressure of 6 bar.
diameter on the equipment. At the front of the chiller there is a pressure gauge which
A closing tap must be installed on each hole for attachment detects the water pressure at the condenser inlet.
of the equipment, except for condensation drainage. The
CONDENSING WATER MINIMUM PRESSURE TO CONDENSER: 2 BAR

ABFevo ABFevo ABFevo ABFevo ABFevo ABFevo ABFevo ABFevo ABFevo
CONDENSATE UNO 10 UNO 15 UNO 20 UNO 30 UNO 40 UNO 55 UNO 75 UNO 110 UNO 140
WATER TEMP. (°C) Flow rate Flow rate Flow rate Flow rate Flow rate Flow rate Flow rate Flow rate Flow rate
m³/h m³/h m³/h m³/h m³/h m³/h m³/h m³/h m³/h
10 1.3 1.5 2.1 2.1 4 5.8 6.7 11.6 15.6
15 1.3 1.5 2.2 2.2 4.2 6.1 8.5 12.2 17.2
20 1.6 2.1 3 4,5 5,1 7.8 10,8 15,6 19.6
25 2 3 4.2 5,4 6,8 9,7 13,9 19,4 23.4
19.6
30 2 3.1 4.5 6,8 8,6 10,9 15,4 21,8 25.8
35 2.5 3.9 5.3 7,9 10 12,6 17,9 25,2 29.2
40 3 4.8 6.3 9,3 11,6 15 21,3 30 34
CONDENSING WATER MINIMUM PRESSURE TO CONDENSER: 2 BAR

ABFevo DUE ABFevo DUE ABFevo DUE ABFevo DUE
CONDENSATE
20/10 30/10 40/15 55/20
WATER TEMP. (°C)
Flow rate m³/h Flow rate m³/h Flow rate m³/h Flow rate m³/h
20 4,5 5,1 7.8 10,8
25 5,4 6,8 9,7 13,9
30 6,8 8,6 10.9 15,4
35 7,9 10 12.6 17,9
40 9,3 11,6 15 21,3
* Condensation temperatures water which are different (lower or higher) from those listed above must be notified to the
Manufacturer or eventually local agent or reseller before installation and start-up, otherwise warranty terms will be considered
expired.
MINIMUM DIAMETER Distance Distance Distance Distance

PIPING ABFevo UNO < 10 mt. > 10 < 20 mt. > 20 < 30 mt. > 30 < 50 mt.
10 1” 1” 1” 1/4 1” 1/2
15 1” 1” 1/4 1” 1/2 2”
20 1” 1” 1/2 1” 1/2 2”
30 1” 1/2 2” 2” 2” 1/2
40 2” 2” 1/2 2” 1/2 3”
55 2” 2” 1/2 2” 1/2 3”
75 2” 1/2 2” 1/2 2” 1/2 3”
110 2” 1/2 2” 1/2 2” 1/2 3”
140 2” 1/2 2” 1/2 2” 1/2 3”
20/10 2” 2” 2” 1/2 2” 1/2
30/10 2” 2” 2” 1/2 2” 1/2
40/15 2” 2” 1/2 2” 1/2 3”
55/20 2” 1/2 2” 1/2 3” 3”
26
9.8. Adjusting the pressostatic valve on water side
A wrong regulation of the thermostatic valve, climbed on the For the regulation to make reference to the figure ,
pipe of exit of the water of condensation, it can jeopardize the Rotating the handle grip in the direction “-“ it decreases the
operation of the equipment: passage of the water (staircase graduated way 1) and the pressure
- too closed valve  high pressure encircled gas increases,
- too open valve  low pressure encircled gas Rotating in the direction “+” it increases the quantity of the water
(staircase graduated way 5) and the pressure decreases.
Warning:
The pressure gauge valve is adjusted when there is no water passage at the valve exit with the equipment
stopped.
For the equipment correct functioning, the minimum pressure must be 2 bar
27
9.9. Air pipe connection
The standard connections are as listed below.

- OK: the connection consists of a terminal with a smooth joint and screw
- JACOB: the connection only includes the Jacob type terminal
MODEL AIR-RING IBC

ABFevo UNO 20 O.K.210 -
ABFevo UNO 75 NW 300 -
ABFevo DUE 20/10 O.K.210 O.K.210
O.K. TERMINAL WITH BOLT O.K. INITIAL PIPE/ SMOOTH PIPE INITIAL SQUARE / JACOB
Ø ØL H Ø ØL H
210 O.K. 210 60 NW 300 300 182
270 O.K. 270 60
In case a diameter smaller than the one of the equipment connection needs to be used, it is possible to ask for an adapter (see
picture).
REDUCTION OK / OK REDUCTION JACOB / OK
Ø MIN Ø MAX H Ø MIN Ø MAX H

100 OK 160 OK 114 210 OK NW 300 115
100 OK 210 OK 130 270 OK NW 300 120
160 OK 210 OK 105
160 OK 270 OK 175
210 OK 270 OK 116
Materials:
- Painted plate
- Galvanised metal sheet
- Stainless steel
28
9.10. Condensate discharge
Please install the condensate drain pipe as shown by the images.
Warning:
It is forbidden to install filters, shut-off valves or other components on the condensate drain
29
9.11. Electrical connection
The manufacturer declines any liability for damage to objects and/or injuries to people resulting from failure to
comply with these precautions.
Before taking any action or performing handling operations on the equipment's electrical part, make sure that
voltage is disconnected.
The unit complies with standard EN 60204-1.  It is recommended to install differential switches: this
device offers no protection against overload or short
Make the following connections: circuit between phase and phase or between phase and
 A three-phase connection and earthing for the power neutral; it is called differential, because it bases its
supply circuit. operation on the detection of the possible difference of
 The electrical distribution system must be suitable for electric currents detected in input and output to the
the power consumed by the equipment. electrical system in case of dispersion.
 The power supply lines and insulation devices must be
designed so that every line is fully independent. Use one of the three following methods to connect the main
power supply line:
Open the hole made by Eurochiller on the roof Open the hole made by Eurochiller on Go from the base fixing the cables to
and drill the plate next to the E.P. the roof and connect to the PG located the side member up to the PC located
under the E.P. under the E.P.
The equipment is equipped with a power supply phase sequence check device. If the device (K/F) interrupts power
supply, invert 2 wires of the cable connected to the main switch.
The connection of the power supply and of the earthing system must be made by qualified personnel in compliance
with the standards in force..
Protect the power supply main line with a residual current circuit breaker.
Warning:
Only skilled and qualified operators must carry out the power and the grounding connection according to
the regulations in force.
Protect the main power line by means of a differential magnetothermal switch.
Check:
- That the voltage value on the equipment identification plate corresponds to the factory mains voltage,
- That all the motor unions are correctly fixed,
- that all the control panel cables are correctly connected.
-
30
10. INFORMATION ON THE REFRIGERANT
DATA OF THE REFRIGERANT SAFETY DATA: R407C

Toxicity Acute toxicity.
Skin protection Wear waterproof clothing and safety shoes for professional use (Standard of
reference EN 344)
Hand protection Wear latex, PVC or equivalent operation gloves (Standard of reference EN
374). Before choosing a material, evaluate its degradation, break-up time,
and the permeation.
Eye protection Wear sealed protective goggles and a face shield to avoid the risk of contact with your
face (Standard of reference EN 166).
Respiratory protection In the event of brief and slight exposure, wear a gas and organic vapour
filter (Standard of reference EN 371). In case of intense and long-lasting
exposure, wear breathing apparatus (Standard of reference EN 137)
General hygiene and protection measures Wash your hands before operation breaks and after processing. Do not eat,
drink or smoke during use. Equip the operation environments with an eye-
wash system and a safety shower
Main symptoms and effects, both acute and Inhalation of low concentration of product may cause a narcotic effect. In this case, the
delayed main symptoms are headache, dizziness, nausea, shortness of breath, and loss of
coordination. Inhalation of high concentration of product may cause asphyxiation,
whose main symptoms, in this case, are loss of mobility and fainting. Contact with skin
may cause frostbite.
Indication of immediate medical care and Immediately seek medical attention in the presence of respiratory symptoms resulting
special treatment from product inhalation. Do not administer adrenaline or sympathomimetic drugs.
Treat symptomatically
Medical advice Semeiotic and support therapy is recommended. Cardiac sensitisation may cause
cardiac arrhythmia in the presence of circulating catecholamines (adrenaline) and
cardiac arrest after prolonged exposure to high concentration of product.
Chemical stability The product is stable under normal operating and storage conditions.
Possibility of hazardous reactions
No hazardous reaction is known under normal operating and storage conditions
Conditions to be avoided The product is not flammable in air under normal temperature and pressure conditions.
However, product mixtures with high concentration of high pressure air may become
fuel. Therefore, the product must not be mixed with air under pressure for the leak test
or other purposes. An increase in temperature may cause the same effect.
Incompatible materials Alkali metals and alkaline earth metals and metal salts
Classification of the substance or mixture The product is classified hazardous according to EC Regulation 1272/2008 (CLP).
Classification pursuant to directives 1967/548/EEC and 1999/45/EEC -
Classification pursuant to EC regulation 1272/2008 (CLP)
Pressurised gas, liquefied gas H280.
Extinguishing media Use suitable extinguishing media (e.g. spraying water, carbon dioxide, dry chemical or
foam) for the surrounding fire. No specific extinguishing agent is recommended.
Hazard resulting from the substance or The product is not flammable in air under normal temperature and pressure conditions.
mixture However, product mixtures with high concentration of high pressure air may become
fuel. Therefore, the product must not be mixed with air under pressure for the leak test
or other purposes. An increase in temperature may cause the same effect. Oxides of
carbon, hydrogen fluoride and carbonyl fluoride may be released in the presence of
fire. Exposure to decomposition products is seriously harmful for health. Exposure to
flames may break or burst containers due to overpressure.
31
Personal precautions, protection devices Evacuate and fence the area off until the product is fully dispersed. Alert the
and procedures in case of emergency personnel in charge to solve the emergency. In the event immediate action is
required, refer to the instructions specific for the personnel in charge of solving the
emergency. Ensure suitable ventilation Vapours are heavier than air and may cause
narcotic effects or asphyxiation, if in high concentration, due to the lack of oxygen
available for breathing. Avoid inhaling vapours and contact with eyes, skin, and
clothing. Use suitable personal protective equipment.
Environmental precautions. Prevent the product from flowing in drains, surface waters and groundwater.
Methods and materials for containment Minimise leaks. Cover the drains. In the event of small leaks, let the product
and reclamation. evaporate. In the event of serious leaks, absorb using sand, soil, or other suitable
material. Dispose of the leaked product according to local and national standards.
Accurately clean the area involved to eliminate the residual contamination.
Conditions for safe storage, including Store the product only in its original container, well-closed, and in a dry, fresh and
any incompatibility ventilated place (T < 45°C). Avoid exposure to humidity and direct sunlight. Keep
away from heat sources, sparks, and flames. Keep away from incompatible
materials.
Information on physical and chemical Appearance: Liquefied gas
properties Colour: colourless
Odour: slight, ether-like, and hardly noticeable at low concentrations
pH: neutral
initial boiling point and boiling range: -43.6°C, vapour pressure: 10.7 bar (20°C)
Density: 1.16 g/cm3 (20°C)
Self-ignition temperature: 685°C
Explosive properties: non-explosive
Incompatible materials: Alkali metals and alkaline earth metals and metal salts.
Waste treatment methods Recover the product for distillation or dispose of it in compliance with local or
national standards. Return the contaminated containers to the supplier after de-
pressurisation. We recommend contacting the authorities in charge or specialised
and authorised companies to ask for indications on how to recover or dispose of the
product.
Environment protection
Service personnel have to make every effort to prevent any refrigerant emissions while installing,
operating, or servicing equipment. Always conserve refrigerants for continued use and follow all
warnings and cautions in this manual.
In order to combat the potential global warming effects the European Union passed F-gas Regulation (EC)
No 842/2006. This Regulation requires a periodical leak checking. The frequency of the leak check
depends on the refrigerant charge amount by circuit (see below) For circuits charge refers to unit’s
nameplate label
According the F-gas Regulation (EC) No 842/2006, Leak Checking can only be done by fully qualified and
certified refrigeration personnel by electronic gas detector or search for foam leaks.
All technicians who handle refrigerants must be certified
Frequency of leak checking
 Circuits charge from 3kg up to >30kg: Annually
 Circuits charge from 30kg up to 300kg: Six Monthly
32
10.1. Process air flow rate
Attention: Using ABF out of these ranges can seriously temperature and the coil input conditions (temperature and
damage its operation. Eurochiller shall not be held liable for relative humidity) foreseeable in a short period.
any use beyond the curve ranges shown in the following The bottom white area represents the area inside which the
diagrams. device’s regulation features are not ensured, meaning the
The choice of the ABF model is subject to performance in flow rate and air temperature conditions in which the
the conditions recommended in the design: 35°C – 60 % RH decrease in compressor speed and hot gas injection are not
in input to the coil. sufficient to adapt the machine’s cooling power to the
Performance with air 35°C – 60 % RH are reflected by the current requirements.
yellow area. This area reaches decreasing air output Attention to the selection criteria: the ABF model must not
temperatures of up to 5°C as the flow of treatable air be oversized with regard to the line’s features, meaning the
decreases. Above this area, with the same output air user - with his request - must not limit himself to declaring
temperature, it is possible to check the increase in the the air flow rate from the open outlet of the process fan.
treatable air flow in certain temperature and relative Tolerances on the values represented:
humidity conditions below this design.
The extrusion line air flow rates must be higher than those  Inlet air temperature tolerance +/- 2°C
reported in the graphs according to the air output  Inlet air relative humidity tolerance +/- 5%
 Air flow rate tolerance + /- 5% and clean air filter.
33
34
35
36
37
10.2. Air side flow switch
The equipment is equipped with an air side flow switch. compressor operation, to avoid preventing the formation of
ice in the evaporator.
This unit runs according to the calorimetric principle; thanks Two leds positioned on the flow switch indicate the
to an electronic amplifier equipped with a potentiometer, it operating status of the instrument (Green ACTIVE / Red NOT
is possible to set a limit value beneath which a electrically ACTIVE).
relay connected to a dedicated PLC input interrupts
Model Nominal air Minimum air

ABFevo UNO flow rate flow rate
3 3
20 2000 m /h 800 m /h
3 3
30 3000 m /h 1200 m /h
3 3
40 4000 m /h 1600 m /h
3 3
55 5500 m /h 1800 m /h
3 3
75 7500 m /h 2600 m /h
3 3
110 10000 m /h 4500 m /h
3 3
140 12000 m /h 4800 m /h
Model Nominal air flow rate Minimum air flow rate

ABFevo DUE AIR RING IBC AIR RING IBC
20/10 2000 1000 800 300
30/10 3000 1000 1200 300
40/15 4000 1500 1600 600
55/20 5500 2000 2000 800
38
11. SCHEMATIC DIAGRAMS
DIAGRAM ABFevo HG Size ABFevo Inverter Size

UNO 20 HG
UNO 30 I
UNO 30 HG
1 UNO 40 HG
UNO 40 I
UNO 55 I
UNO 55 HG
UNO 75 HG UNO 75 I
2 UNO 110 HG UNO 110 I
UNO 140 HG UNO 140 I
DUE 20/10 I
3 -- DUE 30/10 I
DUE 40/15 I
DUE 20/10 HG
DUE 30/10 HG
4 DUE 40/15 HG
DUE 55/20 I
DUE 55/20 HG
LEGEND OF DIAGRAM AT NEXT PAGE

ITEM DESCRIPTION
CND CONDENSER
FL2 FLOW SWITCH 2*
FL1 FLOW SWITCH 1
S-R2 INTAKE TEMPERATURE PROBE 2*
S-R1 INTAKE TEMPERATURE PROBE 1
S-U2 OUTLET PROBE 2*
S-U1 OUTLET PROBE 1
TXV EXPANSION VALVE
Y/L2 CIRCUIT 2* SOLENOID VALVE
Y/L1 CIRCUIT 1 SOLENOID VALVE
IDL LIQUID INDICATOR
DRY DRYER FILTER
RB TAP
S-C CONDENSER WATER PROBE
V-2 CIRCUIT 2* HOT GAS VALVE
V-1 CIRCUIT 1 HOT GAS VALVE
AVB LOW VIBRATION DAMPER
CP2 CIRCUIT 2* COMPRESSOR
CP1 CIRCUIT 1 COMPRESSOR
TP/B2 CIRCUIT 2* LOW PRESSURE TRANSDUCER
TP/B1 CIRCUIT 1 LOW PRESSURE TRANSDUCER
TP/A2 CIRCUIT 2* HIGH PRESSURE TRANSDUCER
TP/A1 CIRCUIT 1 HIGH PRESSURE TRANSDUCER
PR2/A CIRCUIT 2* HIGH-PRESSURE PRESSURE SWITCH
PR1/A CIRCUIT 1 HIGH-PRESSURE PRESSURE SWITCH
VS SAFETY VALVE
4 FILTER
3 EVAPORATOR
2 DRAINING
1 SEPARATOR
* INDICATES IBC SIDE
39
40
41
42
43
44
12. COMMISSIONING
12.1. Verification
The pre start-up consists of verifying that all the ELECTRICAL CONNECTIONS: The electrical connections must
procedures carried out previously have been done so be implemented in a workmanlike manner; verify that the
correctly. It is highly recommended to perform a electrical data match (indicated on the equipment serial
thorough check in order to reduce the risk of damage number plate); verify that the cables have been sized
being caused to the system or the unit itself. correctly and that they are not damaged or worn.
STEPS TO BE PERFORMED BEFORE START-UP:
POSITIONING: Verify that the equipment was positioned as The equipment is equipped with an electrical
described in the previous chapters. It is recommended to set motor, therefore, do not use near natural gas,
up a perimeter around the unit by applying tape on the petrol vapours or other flammable vapours.
ground. (Also make sure that it is not close to a source of
heat that is too high, which could compromise its operation; Protection devices are provided by the
it must not be a particularly dusty environment, which Manufacturer to protect the operator's safety.
would increase equipment wear; and that it is level and Never remove the protection devices during
stable.) operation.
ACCESS TO THE UNIT: The unit must be easily accessible, so Connect the power cables to the main switch (paying
as to facilitate the operations. Verify that there are no tools attention to the phase connection L1-L2-L3).
or utensils left inside and do not alter the unit internally or
externally.
HYDRAULIC CONNECTIONS: Check for any leaks, assess the

risk of burns if contact is made with parts that may be hot
(process fluid pipes) - Do not leave any unsuitable body in
contact with the CHILLER during normal operation –
Connect the air ducts to the ABF inlet .
45
12.2. Start-up
Close the electrical panel and power the chiller by turning the
main switch handle to position 1
POSITION 0 POSITION 1
When powered, the touch panel lights up and the following
screen will appear. The icon indicates to wait before
switching on the chiller. Then press and hold the icon

for about 3 seconds to switch-on the chiller.
Warning:
The presence of magnetic or electro-magnetic fields may compromise the operation
of the control panel.
Environmental conditions, in terms of temperature and humidity, are ideal for the
proper use of the equipment.
Make sure that the electrical circuit is suitably protected and that it matches the
motor features. The equipment is equipped with an identification plate indicating
power, frequency and voltage values.
Moreover, make sure that earthing is done and that a residual current switch is
available upstream the power cable.
The Manufacturer declines any liability for damage to persons or objects caused by
incorrect or improper earthing.
46
13. CONTROL PANEL
13.1. Display and function
ABFevo UNO ABFevo UNO 75 ABFevo UNO 110 ABFevo DUE
SYMBOL MEANING SYMBOL MEANING

Grey: off
Back to the home page Blue: on
(read only)
ON/OFF
Settings menu Red: off
Green: on
Temperature diagram Presence of alarm
Pressure diagram SET-POINT
Process variable
Screenshot
(read only)
Inlet air temperature

Historical alarm display
(read only)
Percentage of inverter
frequency
SWITCH FOR PARTIALIZATION
Circuit 01 only: separates the equipment by operating circuit 1 only

No Partialisation: the equipment operation 100%

No Partialisation: the equipment operation 100%
47
13.2. Changing the temperature set-point
Touch the icon to set the set-point
Proceed as follows to change the set point:
- Enter the desired SET POINT value using the keypad, the value can be set with
decimal places.
Confirm by pressing the ENTER key.
IMPORTANT:
- Max indicates the maximum settable temperature;
- Min indicates the minimum settable temperature;
CLR : deletes all entered numbers

<- : deletes the last entered number
- : cannot be used since a negative SET-POINT value cannot be set
13.3. Delate an alarm
The icon appears when an alarm is triggered.

Click it to view the active alarms. Click the Reset allarmi
(Reset alarms) icon once to silence them, act on the

arrows at the bottom of the screen (right/left) to read all
the information about the alarm and then solve the
problem. To delete it, click the alarm description so as to
highlight it and act on the Reset allarmi (Reset alarms)
icon to delete it.
The icon can be displayed in 2 different colours:

YELLOW and RED.
YELLOW: indicates a warning, which means the normal

operating parameters have been exceeded. This warning
still enables machine operation.
If the parameters fall back within the norm, the warning
disappears automatically and the machine continues its
normal operation.
RED: indicates an alarm in which the machine may get
damaged. To protect itself, it automatically enables the
shutdown procedure.
48
13.4. Historical alarm
Touch the icon to view the Allarmi e avvisi (Alarms and warnings) page and then press on the icon to access
the Historical alarm (read only page)
Act on the arrows at the bottom of the screen (right/left) to read all the information about each individual alarm.
13.5. Menù
Touch the icon to access the menu. The following screen will appear in which the operator, using the Password 1111, can
access only the framed icons:
49
13.6. Touch panel set-up
Initially the user shall operate the following set-up pushing the icon
In this section we can:

1. DATE AND TIME;
2. LANGUAGE;
3. CALIBRATE THE TOUCH;
4. ENABLE THE BUZZER;
5. CLEAN THE PANEL;
1. DATE AND TIME Touch and set the desired month in

the drop-down menu.
Touch and set the

desired time on the
keypad. Touch and set the
desired year on the
keypad.
Touch on the
desired day to set it.
After having set the desired values, press and hold SINCRONIZZA ORA PLC (SYNCHRONISE PLC TIME).
2. LANGUAGE
Touch the desired language
3. ENABLE THE BUZZER
keep the icon pressed to enable/disable the key buzzer.
50
4. CALIBRATE THE TOUCH 5. CLEAN THE PANEL
Keep the icon pressed for a few seconds, the following Keep the icon pressed for a few seconds, the following
screen will appear. Calibration consists in repeatedly pressing screen will appear. Proceed to clean the panel with specific
the + symbol that appears on the screen (wherever it appears) touch cleaner until the panel automatically goes back to the
until the message calibration completed appears. initial screen.
13.7. Equipment information
This section displays information about the equipement
- MODEL;
- S/N;
- CUSTOMER;
- TEST DATA;
- VOLTAGE;
- CURRENT;
- FREQUENCY;
- GAS TYPE;
- PLC AND HMI SOFTWARE VERSION
13.8. Hours of operation
Touch to view the hours of operation of the compressor

N.B. for an ABFevo with single circuit, this section is not be present.
51
13.9. Time programmer
Touch the icon to access to time programmer
TIME PROGRAMMER
- Choose by tapping on a number in the selection area (selezione) (the selected
number turns red)
- Touch OFF to enable event (the ✔green symbol will appear next to the selected
number) it will become ON.
- Choose ACCENSIONE (ON) or SPEGNIMENTO (OFF), touch OFF to enable the
selected one, it will become ON.
- Choose CIRCUITO 01 (CIRCUIT 01) or CIRCUITO 02 (CIRCUIT 02), touch OFF to
enable the selected on, it will become ON.
- Tap on the time of the highlighted area (2) and set the time using the keypad,
press ENTER to confirm.
- Touch the drop-down menu to set the desired day
HOW TO CHANGE PROGRAM
- Choose the number to be changed in the selection area.
- Tap on the time of the highlighted area and set the time using the keypad, tap
ENTER to confirm.
- Touch the drop-down menu to set the desired day
HOW TO INTERRUPT A PROGRAM
- Choose the number to be interrupted in the selection area.
- Touch abilita evento (enable event) (the ✔green symbol next to the selected
number will disappear) it will become OFF.
Once the above steps have been performed, program will automatically remain set.
N.B. for an ABFevo with single circuit, the section (1) is not be present.
52
13.10. Diagram of temperatures and pressures
Touch the icon to access the temperature diagram and displays

the trend of the inlet temperatures (red line) and of the process
temperatures (blue line). Act on the arrows at the bottom of the screen
(right/left) to view the trend of temperatures over time, the temperature
scale is displayed on the left (from 0°C to 40°C) and the time (sampling
every 30 seconds) is displayed below the diagram.
Touch the icon to access the pressure diagram and displays the
pressure trend. Act on the arrows at the bottom of the screen (right/left)
to view the trend of pressures. The pressure scale is displayed on the left
of the diagram (from 0 to 30 bar) and the time (sampling every 30
seconds) is displayed below.
The instantaneous pressures read by the pressure transducer are
displayed below the diagram.
53
13.11. Unexpected stop due to power outage To change the factory settings (LAST STATE) of the REMOTE
ON/OFF parameter, the manager must set its own password
In case of equipment stop due to a temporary power failure,
when power is restored, the chiller will indicate the power
and access the specific area in: settings menu ,
failure , and if it was ON it will be OFF.
It is possible to enable the reset due to power failure in the
hardware and enable REMOTE ON/OFF. Go back to
Settings menu , software , Circuit 01

settings menu, software , circuit 01 configuration
configuration / 02 and press
and in REMOTE ON/OFF FUNCTION decide
OFF in enable current reset. In this way, when power
which mode to set.
returns, the chiller if ON will be ON and if OFF will be OFF.
13.13. Manual stop for end of operation
13.12. Remote ON/OFF
If the operation break is short (daily breaks), the chiller can
By enabling the REMOTE ON/OFF function, the chiller
be stopped by holding down the ON/OFF key.
manager can modify the equipment behaviour when the
While for midweek breaks, it is recommended to stop the
REMOTE ON/OFF contact in the terminal board is closed.
chiller by holding down the ON/OFF key and turning the
You can choose between three modes:
main switch handle to position 0.
- STAND-BY: when the contact is closed, the chiller
remains off;
- ON: when the contact is closed, the chiller restarts
independently of the previous state;
- LAST STATE: when the contact is closed, the chiller
remains set on the mode it was in at the time of the
power failure (if it was ON it will be ON, if it was OFF it
will be OFF);
POSITION 1 POSITION 0
54
13.14. ON/OFF operation status signal
The ON/OFF operation status can be signalled via communication (Chapter 14) or by means of the DO 01 / DO 02 relay. In the latter
case, the relays must be configured as operating status signals.
13.15. Malfunction alarm signal
The alarm signal status can be signalled via communication (Chapter 14) or by means of the DO 01 / DO 02 relay. In the latter case,
the relays must be configured as malfunction alarm signals.
13.16. AMK free-cooling opening % signal
Enabled with the AIR MIX KIT optional accessory (Chapter 16.1)
13.17. Clogged filter alarm
When requesting the clogged filter alarm optional

accessory, a pressure differential device is
installed and issues a signal if the dirty filters reach
the set limit pressure value.
This signal is represented in the main screen
(figure 1) by the YELLOW symbol . Clicking

it accesses the active alarms page that displays the
alarm’s description (UTILITY 01/02 CLOGGED AIR
FILTER).
Clean the filter, go back to the active alarms area
and reset it.
Figure 1 Figure 2
13.18. Temperature sensor fault signal
When the machine detects a temperature probe

fault, the main screen displays the RED icon
. Clicking it accesses the active alarms

page that displays the description of the alarm
(e.g. DAMAGED OUTPUT AIR TEMPERATURE
PROBE).
Replace the temperature probe, go back to the
active alarms area and reset it.
Figure 1 Figure 2
55
13.19. Periodic cooling coil cleaning operation warning
Every 350 hours of machine operation, the
yellow symbol in the first page will

signal the need to clean the cooling coil.
After cleaning, access the active alarms page
and reset the alarm by locking

circuit 01 or circuit 02.
13.20. Export of electrical absorption measurements
It is only possible to export the electrical absorption measurements if the energy meter optional device is purchased (Chapter 15.3),
13.21. Insufficient air flow rate warning
When an insufficient air flow rate is detected for machine
operation, the main screen displays the icon. Clicking it

accesses the active alarms page that displays the description of
the alarm (NO PROCESS AIR FLOW).
56
13.22. Remote set-point setting with 0-10V / 0-20mA / 4-20mA analogue signal
The optional remote set-point setting with an analogue signal sets the set-point by means on an analogue input that can be
requested when ordering, specifying from among the following types:
- 0-10V voltage input
- 0-20mA current input
- 4-20mA current input
The type of input selected is only set by the manufacturer during the testing phase via external adjustment DIP and from the
keyboard. The following screen displays the type of signal set (0-10V / 0-20mA / 4-20mA), the rough value, graduated value and the
source.
It is possible to view the remote set-point page by clicking the menus settings icon . Click the temperature/remote set-
point icon and enter the operator password 1111. Then click the set-point icon , which will display the following
screen.
It is possible to choose whether to use the LOCAL set-point or REMOTE input set-point.
LOCAL (to set by clicking the highlighted area); set the value set in the initial page
;
REMOTE (to set by clicking the highlighted area): by using the analogue signal sent to the
client, which is converted into a numerical set-point value;
57
14. MODBUS ADDRESSES
The user can set the following parameters regarding modbus connection:
 Addresses [1 ~ 250]
 Speed [2400Kb/s, 4800Kb/s, 9600Kb/s, 19200Kb/s, 38400Kb/s, 57600Kb/s]
 Parity [NONE, EVEN, ODD]
Based on the network features, data bits and stop bits are fixed on 8 and 1.
These parameters are available in the Modbus section that can be accessed from the main menu.
Addresses Read/Write Format Unit Description Standard Optional
GENERAL SECTION
500 R FLOAT °C Ambient temperatures 

AL 000: Circuit 01: High Pressure Gas Transducer alarm triggered;
Bit 0 
check the wiring and transducer.
AL 001: Circuit 01: Value read by the High pressure gas
Bit 1 transducer above the high limit of the range set. Check the 
transducer and value set.
Bit 2 transducer above the set high limit range. Check the transducer 
and value set.
AL 003: Circuit 01: Low Pressure Gas Transducer alarm triggered;
Bit 3 
AL 004: Circuit 01: Value read by the Low pressure gas
Bit 4 transducer below the set low limit range. Check the transducer 
and value set.
and value set.
AL 006: Circuit 02: High Pressure Gas Transducer alarm triggered;
Bit 6 
and value set.
502 R DWORD
and value set.
AL 009: Circuit 02: Low Pressure Gas Transducer alarm triggered;
Bit 9 
and value set.
and value set.
AL 012: Circuit 01: Damaged inlet air temperature probe; check
Bit 12 
the probe and wiring.
AL 013: Circuit 01: Value read by the inlet air probe too low;
Bit 13 
check the probe and low limit set for the temperature probes.
AL 014: Circuit 01: Value read by the inlet air probe too high;
Bit 14 
check the probe and high limit set for the temperature probes.
AL 015: Circuit 01: Damaged outlet air temperature probe; check
Bit 15 
AL 016: Circuit 01: Value read by the outlet air probe too low;
Bit 16 
NOTE 1: Circuit 02 only present in ABFevo DUE models
58
AL 017: Circuit 01: Value read by the outlet air probe too high;
Bit 17 
AL 018: Circuit 02: Damaged inlet air temperature probe; check
Bit 18 
AL 019: Circuit 02: Value read by the inlet air probe too low;
Bit 19 
AL 020: Circuit 02: Value read by the inlet air probe too high;
Bit 20 
AL 021: Circuit 02: Damaged outlet air temperature probe; check
Bit 21 
AL 022: Circuit 02: Value read by the outlet air probe too low;
Bit 22 
AL 023: Circuit 02: Value read by the outlet air probe too high;
Bit 23 
AL 024: Damaged ambient air temperature probe; check the
502 R DWORD Bit 24 
probe and wiring.
AL 025: Value read by the ambient air probe too low; check the
Bit 25 
probe and low limit set for the temperature probes.
AL 026: Value read by the ambient air probe too high; check the
Bit 26 
probe and high limit set for the temperature probes.
AL 027: Circuit 01: Damaged AirMix air temperature probe;
Bit 27 
check the probe and wiring.
AL 028: Circuit 01: Value read by the AirMix air probe too low;
Bit 28 
AL 029: Circuit 01: Value read by the AirMix air probe too high;
Bit 29 
AL 030: Circuit 02: Damaged AirMix air temperature probe;
Bit 30 
check the probe and wiring.
AL 031: Circuit 02: Value read by the AirMix air probe too low;
Bit 31 
AL 032: Circuit 02: Value read by the AirMix air probe too high;
Bit 0 
AL 033: Damaged condensation water temperature probe; check
Bit 1 
AL 034: Value read by the condensation water temperature
Bit 2 probe too low; check the probe and low limit set for the 
temperature probes.
AL 035: Value read by the condensation water temperature
Bit 3 probe too high; check the probe and high limit set for the 
504 R DWORD
temperature probes.
AL 036: Circuit 01: Circuit 01: Tripped compressor circuit
Bit 4 
breaker. Open the electrical panel and reset the switch.
AL 037: Circuit 02: Tripped compressor circuit breaker. Open the
Bit 5 
electrical panel and reset the switch.
AL 038: Circuit 01: not started. To start, open the configuration
Bit 6 
menu and go to the -> Software section and press "DEFAULT"
AL 039: Circuit 02: not started. To start, open the configuration
Bit 7 
menu and go to the -> Software section and press "DEFAULT"
59
Bit 8 AL 040: Current cut-off warning 
Bit 9 AL 041: PLC buffer battery discharged. Replace. 

AL 042: Circuit 01: No process air flow; check the flow switch
Bit 10 
and process fan(s).
AL 043: Circuit 02: No process air flow; check the flow switch
Bit 11 
and process fan(s).
Bit 12 AL 044: Circuit 01: Low gas pressure reached pre-alarm warning. 
AL 045: Circuit 01: Low gas pressure alarm, compressor switch-
Bit 13 off to prevent damage. Check Low Gas Pressure Alarm and 
transducer. Automatic Reset.
AL 046: Circuit 01: Low gas pressure block; maximum number of
low gas pressure alarms reached. Check Low Gas Pressure
Bit 14 
Alarm and transducer. Manual Reset by pressing "Reset
Alarms".
Bit 15 AL 047: Circuit 02: Low gas pressure reached pre-alarm warning. 
AL 048: Circuit 02: Low gas pressure alarm, compressor switch-
Bit 16 off to prevent damage. Check Low Gas Pressure Alarm and 
transducer. Automatic Reset.
AL 049: Circuit 02: Low gas pressure block; maximum number of
low gas pressure alarms reached. Check Low Gas Pressure
Bit 17 
Alarm and transducer. Manual Reset by pressing "Reset
504 R DWORD
Alarms".
AL 050: Circuit 01: High gas pressure reached pre-alarm
Bit 18 
warning.
AL 051: Circuit 01: High gas pressure block. Manual Reset by
Bit 19 resetting the high pressure, pressure switch situated on the 
compressor and pressing "Reset Alarms".
AL 052: Circuit 02: High gas pressure reached pre-alarm
Bit 20 
warning.
AL 053: Circuit 02: High gas pressure block. Manual Reset by
Bit 21 resetting the high pressure, pressure switch situated on the 
compressor and pressing "Reset Alarms".
Bit 22 AL 054: Circuit 01: Low inlet air temperature warning. 
AL 055: Circuit 01: Low inlet air temperature alarm. The
compressor is switched off to prevent damage. To reset the
Bit 23 
alarm, check the inlet air temperature and then press "Reset
Alarms".
Bit 24 AL 056: Circuit 01: High inlet air temperature warning. 
AL 057: Circuit 01: High inlet air temperature alarm. The
Bit 25 
Alarms".
AL 058 Circuit 01: check the inlet air temperature disabled due
Bit 26 
to a fault with the inlet air temperature probe.
60
Bit 27 AL 059: Low inlet air temperature warning. 

AL 060: Circuit 02: Low inlet air temperature alarm. The
Bit 28 
Alarms".
504 R DWORD Bit 29 AL 061: Circuit 02: High inlet air temperature warning. 
AL 062: Circuit 02: High inlet air temperature alarm. The
Bit 30 
Alarms".
AL 063: Circuit 02: check the inlet air temperature disabled due to
Bit 31 
a fault with the inlet air temperature probe.
Bit 0 AL 064: Circuit 01: Low process air temperature warning. 
Bit 1 AL 065: Circuit 01: Low process air temperature alarm. 
Bit 2 AL 066: Circuit 01: High process air temperature warning. 
Bit 3 AL 067: Circuit 02: Low process air temperature warning. 
Bit 4 AL 068: Circuit 02: Low process air temperature alarm. 
Bit 5 AL 069: Circuit 02: High process air temperature warning. 
Bit 6 AL 070: Circuit 01, minimum condensation gas pressure 
506 R DWORD Bit 7 AL 071: Circuit 02, minimum condensation gas pressure 
Bit 8 AL 072: High condensation water temperature warning 
Bit 9 AL 073: Circuit 01, circuit 01 clogged filter alarm 
Bit 10 AL 074: Circuit 02, circuit 02 clogged filter alarm 
Bit 11 AL 075: Circuit 01 cooling coils cleaning timed warning 
Bit 12 AL 076: Circuit 02 cooling coils cleaning timed warning 
Bit 13 AL 077: Check circuit 01 air flow rate and evaporator 
Bit 14 AL 078: Check circuit 02 air flow rate and evaporator 
510 R REAL °C Condensation water temperature 
61
Bit 0 Utility 01 compressor thermal feedback 
Bit 1 Utility 01 flow switch 
Bit 2 Utility 01 pressure switch 
Bit 3 Utility 01 fan thermal feedback 
Bit 4 Utility 02 compressor thermal feedback 
Bit 5 Utility 02 flow switch 

520 R WORD
Bit 6 Utility 02 pressure switch 
Bit 7 Utility 02 fan thermal feedback 
Bit 8 Utility 01 minimum condensation water pressure 
Bit 9 Utility 02 maximum condensation water pressure 
Bit 10 Utility 01 remote on-off 
Bit 11 Utility 02 remote on-off 
Bit 0 Utility 01 alarm relay 
Bit 1 Utility 02 alarm relay 
Bit 2 Utility 01 compressor 1/2 

521 R WORD
Bit 6 Utility 01 Line valve 
Bit 7 Utility 02 Line valve 
Bit 8 Utility 01 hot-gas valve enabling 
Bit 9 Utility 02 hot-gas valve enabling 
Bit 0 Utility 01 start/ button. Pulse >0.5s and < 2.0s 
550 RW BOOL Bit 1 Utility 02 start/ button. Pulse >0.5s and < 2.0s 
Bit 2 Remote alarm identification 
62
UTILITY 01 SECTION
0 R FLOAT °C Utility 01 output temperature 
2 R FLOAT °C Utility 01 input temperature 
4 R FLOAT Bar Utility 01 high-pressure pressure switch 
6 R FLOAT Bar Utility 01 low-pressure pressure switch 
10 R FLOAT % Utility 01 Inverter compressor reference 
12 R FLOAT % Utility 01 hot-gas valve reference 
14 R FLOAT % Utility 01 air-mix reference 
Bit 0 Utility 01 operation without alarm or warning 
Bit 1 Utility 01 warning 
Bit 2 Utility 01 alarm 

30 R WORD
Bit 3 Utility 01 standby 
Bit 4 Utility 01 operation 
Bit 5 Utility 01 air-mix use 
50 RW REAL °C Utility 01 set-point 
UTILITY 02 SECTION
100 R FLOAT °C Utility 02 output temperature 
102 R FLOAT °C Utility 02 input temperature 
104 R FLOAT Bar Utility 02 high-pressure pressure switch 
106 R FLOAT Bar Utility 02 low-pressure pressure switch 
110 R FLOAT % Utility 02 Inverter compressor reference 
112 R FLOAT % Utility 02 hot-gas valve reference 
114 R FLOAT % Utility 02 air-mix reference 
Bit 0 Utility 02 operation without alarm or warning 
Bit 1 Utility 02 warning 
Bit 2 Utility 02 alarm 

130 R WORD
Bit 3 Utility 02 standby 
Bit 4 Utility 02 operation 
Bit 5 Utility 02 air-mix use 
150 RW REAL °C Utility 02 set-point 
63
15. OPTIONAL
15.1. Audible, flashing alarm
It is possible to request the optional audible, flashing alarm

(situated above the chiller), which is useful to display an alarm
more easily.
It is also possible to request the remote option (to install
separately from the chiller) in order to display the presence of
an alarm, even when not in the vicinity.
15.2. Remote panel
ABFevo can be fitted with a remote touch panel. This will be

supplied as shown in the figure and will have the same
functions of the panel on the machine (reported in Chapter 14
CONTROL PANEL)
15.3. Power meter
The energy meter is an electricity digital meter/analyser for

three-phase systems.
This instrument displays:

IMP: Energy imported – energy withdrawn by the supplier
(positive sign)
EXP: Energy exported – Energy given to the supplier (negative
sign)
TOT: Total energy – Total energy meter (cannot be reset)
PAR: Partial energy – Partial energy meter, which can be reset
by the user from the controls menu
IN: Instant value – instant current measurement value displayed
by default each time you change page
HI: Maximum instant value – The highest value measured by the
multimeter for the relative measurement. HIGH values are
saved and stored, even with no power supply.
LO: Minimum instant value – The lowest valued measured by
the multimeter from connecting to the voltage.
AV: Integrated value – integrated measurement value (average)
over time. Views a measurement with slow variations.
MD: Maximum integrated value – maximum value of the
integrated value (max demand). Remains saved on the non-
volatile memory and can be reset from the relative control.
GR: Graphic bars – Display of the measurements from the
graphic bars.
64
Modbus addresses table for energy meter
Address Measurement Word UoM

1A20h Active Imported Energy 2 kWh/1000
1A22h Active Exported Energy 2 kWh/1000
1A24h Reactive Imported Energy 2 kvarh/1000
1A26h Reactive Exported Energy 2 kvarh/1000
1A2Ah Partial Active Imported Energy 2 kWh/1000
1A2Ch Partial Active Exported Energy 2 kWh/1000
1A2Eh Partial Reactive Imported Energy 2 kvarh/1000
1A30h Partial Reactive Exported Energy 2 kvarh/1000
1A34h Active Imported Energy L1 2 kWh/1000
1A36h Active Exported Energy L1 2 kWh/1000
1A38h Reactive Imported Energy L1 2 kvarh/1000
1A3Ah Reactive Exported Energy L1 2 kvarh/1000
1A3Eh Partial Active Imported Energy L1 2 kWh/1000
1A40h Partial Active Exported Energy L1 2 kWh/1000
1A42h Partial Reactive Imported Energy L1 2 kvarh/1000
1A44h Partial Reactive Exported Energy L1 2 kvarh/1000
1A48h Active Imported Energy L2 2 kWh/1000
1A4Ah Active Exported Energy L2 2 kWh/1000
1A4Ch Reactive Imported Energy L2 2 kvarh/1000
1A4Eh Reactive Exported Energy L2 2 kvarh/1000
1A50h Partial Active Imported Energy L2 2 kWh/1000
1A54h Partial Reactive Imported Energy L2 2 kvarh/1000
1A56h Partial Reactive Exported Energy L2 2 kvarh/1000
1A5Ch Active Imported Energy L3 2 kWh/1000
1A5Eh Active Exported Energy L3 2 kWh/1000
1A60h Reactive Imported Energy L3 2 kvarh/1000
1A62h Reactive Exported Energy L3 2 kvarh/1000
1A66h Partial Active Imported Energy L3 2 kWh/1000
1A6Ah Partial Reactive Imported Energy L3 2 kvarh/1000
1A6Ch Partial Reactive Exported Energy L3 2 kvarh/1000
1B48h Active Energy Rate 1 (Imp) 2 kWh/1000
1B4Ch Active Energy Rate 1 (Exp) 2 kWh/1000
1B50h Reactive Energy Rate 1 (Imp) 2 kvarh/1000
1B54h Reactive Energy Rate 1 (Exp) 2 kvarh/1000
1B5Ch Active Energy Rate 2 (Imp) 2 kWh/1000
1B60h Active Energy Rate 2 (Exp) 2 kWh/1000
1B64h Reactive Energy Rate 2 (Imp) 2 kvarh/1000
1B68h Reactive Energy Rate 2 (Exp) 2 kvarh/1000
1B98h Active Energy Rate 1 (Imp) L1 2 kWh/1000
1B9Ch Active Energy Rate 1 (Exp) L1 2 kWh/1000
1BA0h Reactive Energy Rate 1 (Imp) L1 2 kvarh/1000
1BA4h Reactive Energy Rate 1 (Exp) L1 2 kvarh/1000
1BACh Active Energy Rate 2 (Imp) L1 2 kWh/1000
1BB0h Active Energy Rate 2 (Exp) L1 2 kWh/1000
1BB4h Reactive Energy Rate 2 (Imp) L1 2 kvarh/1000
1BB8h Reactive Energy Rate 2 (Exp) L1 2 kvarh/1000
1BC0h Active Energy Rate 1 (Imp) L2 2 kWh/1000
1BC4h Active Energy Rate 1 (Exp) L2 2 kWh/1000
1BC8h Reactive Energy Rate 1 (Imp) L2 2 kvarh/1000
1BCCh Reactive Energy Rate 1 (Exp) L2 2 kvarh/1000
1BD4h Active Energy Rate 2 (Imp) L2 2 kWh/1000
1BD8h Active Energy Rate 2 (Exp) L2 2 kWh/1000
1BDCh Reactive Energy Rate 2 (Imp) L2 2 kvarh/1000
1BE0h Reactive Energy Rate 2 (Exp) L2 2 kvarh/1000
1BE8h Active Energy Rate 1 (Imp) L3 2 kWh/1000
1BECh Active Energy Rate 1 (Exp) L3 2 kWh/1000
1BF0h Reactive Energy Rate 1 (Imp) L3 2 kvarh/1000
1BF4h Reactive Energy Rate 1 (Exp) L3 2 kvarh/1000
1BFCh Active Energy Rate 2 (Imp) L3 2 kWh/1000
65
1C00h Active Energy Rate 2 (Exp) L3 2 kWh/1000

1C04h Reactive Energy Rate 2 (Imp) L3 2 kvarh/1000
1C08h Reactive Energy Rate 2 (Exp) L3 2 kvarh/1000
0002h Phase Voltage L1 2 V/100
0008h Phase Current L1 2 A/10000
000Ah Phase Current L2 2 A/10000
000Ch Phase Current L3 2 A/10000
000Eh Voltage L1-L2 2 V/100
0010h Voltage L2-L3 2 V/100
0012h Voltage L3-L1 2 V/100
0014h Active Power L1 2 kW/100
001Ah Reactive Power L1 2 kvar/100
001Ch Reactive Power L2 2 kvar/100
001Eh Reactive Power L3 2 kvar/100
0020h Apparent Power L1 2 kVA/100
0026h Power Factor L1 2 /10000
0028h Power Factor L2 2 /10000
002Ah Power Factor L3 2 /10000
0032h Frequency 2 Hz100
0034h Equivalent Phase Voltage 2 V/100
0036h Equivalent Line Voltage 2 V/100
003Ah Equivalent Active Power 2 kW/100
003Ch Equivalent Reactive Power 2 kvar/100
003Eh Equivalent Apparent Power 2 kVA/100
0040h Equivalent Power Factor L3 2 /10000
1E00h Partial Meter 1 2 s
66
15.4. Starting of condensing water pump
If this optional is requested, a signal is provided to control the condensing unit, this allows it to be switched on and off.
15.5. Temperature retransmission by means of 0-10V / 0-20mA / 4-20mA analogue output
Requesting the temperature retransmission optional accessory provides a 0-10V / 0-20mA / 4-20mA analogue output that will
repeat the value of the adjustment probe converted into voltage if 0-10V voltage output was requested when placing the order, or
current if a 0-20mA or 4-20mA current output was requested when placing the order.
This proportional value of the adjustment probe has the option to set the minimum scaling limits where the minimum scaling value
is the start scale value and maximum scaling is the full scale value.
The rough value is the voltage or current value obtained from the converted adjustment probe value’s ratio.
The scaled value is the adjustment probe reading.
It is possible to view the temperature retransmission page by clicking the settings menu
icon . Click the temperature/remote set-point icon and enter the
operator password 1111. Then click the process temp icon , which will
display the following screen.
This is a read-only screen and CANNOT be edited.
If you want to edit the minimum and maximum scaling limits, it is possible to enter the
client’s password.
15.6. ON-AIR remote assistance
ON-AIR is designed to manage, monitor and support especially large installations, for which it is difficult to have
complete control:
- The device must be placed indoors, in a sheltered position.
- Do not place close to heat sources or explosive items.
- Ensure there is sufficient space for the device to dissipate heat, and to perform any maintenance operations
- Periodically check no dust accumulates on or around it.
- Comply with the operating and storage temperatures set out in the table:
The PG (electric wire inlet) to make the connections are in the lower part of the device. ON-AIR can be connected via
LAN (local area network) or WAN (wide area network). In this case, the connection will be a WAN type (cable RJ45).
Temperatures Value
Operating temperatures 0-35°C
Storage temperatures -40°C / +70°C
Operative altitude Maximum 2000m
Storage altitude Maximum 3000m
67
15.7. Address TCP-IP
THIS SECTION HAS BEN INTENTIONALLY LEFT BLANK
15.8. Address PROFIBUS-DP
15.9. Address CAN-OPEN
15.10. Address DEVICE-NET
68
15.11. Address PROFI-NET
HD67602-485-A1 Profinet – Addresses table.

IP address: 192.168.0.5
Subnet mask: 255.255.255.0
Gateway: 192.168.0.1 (if used)
IN area: 20Byte
OUT area: 100Byte
Profinet name: eurochiller
Tunnelling port: 2000
USER 01 - Read
Byte Format Description Access Unit Min Max
0..3 REAL User 01 air temperature R °C -50.0 150.0
4..7 REAL User 01 inlet air temperature R °C -50.0 150.0
8..11 REAL User 01 refrigerant high pressure R bar 0.0 30.0
12..15 REAL User 01 refrigerant low pressure R bar 0.0 30.0
16..19 REAL User 01 inverter compressor’s frequency R % 0.0 100.0
20..23 REAL User 01 hot-gas valve reference R % 0.0 100.0
24..27 REAL User 01 Airmix reference R % 0.0 100.0
User 01 status
Bit 0: User 01 no alarms status
Bit 1: User 01 warning status
28..29 WORD Bit 2: User 01 alarm status R ---- 0 65535
Bit 4: User 01 standby
Bit 5: User 01 running
Bit 6: User 01 Air-mix modulating
USER 01 - Write
0..3 REAL User 01 Set-point W °C -50.0 150.0
69
USER 02 - Read
30..33 REAL User 02 outlet air temperature R °C -50.0 150.0
34..37 REAL User 02 inlet air temperature R °C -50.0 150.0
38..41 REAL User 02 refrigerant high pressure R bar 0.0 30.0
42..45 REAL User 02 refrigerant low pressure R bar 0.0 30.0
46..49 REAL User 02 inverter compressor’s frequency R % 0.0 100.0
50..53 REAL User 02 hot-gas valve reference R % 0.0 100.0
54..57 REAL User 02 Airmix reference R % 0.0 100.0
User 02 status
Bit 0: User 02 no alarms status
Bit 1: User 02 warning status
58..59 WORD Bit 2: User 02 alarm status R ---- 0 65535
Bit 4: User 02 standby
Bit 5: User 02 running
Bit 6: User 02 Air-mix modulating
USER 02 - Write
4..7 REAL User 02 Set-point W °C -50.0 150.0
70
GENERAL - Read
60..63 REAL Ambient temperature R °C -50.0 150.0

Bit 0: AL 000: Circuit 01: High Pressure Gas Transducer in fault.
Check the wiring and the transducer.
Bit 1: AL 001: Circuit 01: Actual High Gas Pressure Value less
than LOW limit of the range, please check the transducer and
the set LOW limit.
Bit 2: AL 002: Circuit 01: Actual High Gas Pressure Value
greater than HIGH limit of the range, please check the
transducer and the set HIGH limit.
Bit 3: AL 003: Circuit 01: Low Pressure Gas Transducer in fault.
Bit 4: AL 004: Circuit 01: Actual Low Gas Pressure Value less
than LOW limit of the range, please check the transducer and
the set LOW limit.
Bit 5: AL 005: Circuit 01: Actual Low Gas Pressure Value greater
than HIGH limit of the range, please check the transducer and
the set HIGH limit.
Bit 6: AL 006: Circuit 02: High Pressure Gas Transducer in fault.
Check the wiring and the transducer. 429496
64..67 DWORD R ---- 0
Bit 7: AL 007: Circuit 02: Actual High Gas Pressure Value less 7295
than LOW limit of the range, please check transducer and the
set LOW limit.
Bit 8: AL 008: Circuit 02: Actual High Gas Pressure Value
greater than HIGH limit of the range, please check transducer
and the set HIGH limit.
Bit 9: AL 009: Circuit 02: Low Pressure Gas Transducer in fault.
Bit 10: AL 010: Circuit 02: Actual Low Gas Pressure value less
than LOW limit of the range, please check transducer and the
set LOW limit.
Bit 11: AL 011: Circuit 02: Actual Low Gas Pressure Value
greater than HIGH limit of the range, please check transducer
and the set HIGH limit.
Bit 12: AL 012: Circuit 01: Inlet Air Temperature Probe
damaged. Check Probe and wiring.
Bit 13: AL 013: Circuit 01: Inlet Air Temperature value too low,
check probe and LOW value set for temperature probes.
71
GENERAL - Read
Bit 14: AL 014: Circuit 01: Inlet Air Temperature value too high,
check probe and HIGH value set for temperature probes.
Bit 15: AL 015: Circuit 01: Outlet Air Temperature Probe
Bit 16: AL 016: Circuit 01: Outlet Air Temperature value too
low, check probe and LOW value set for temperature probes.
high, check probe and HIGH value set for temperature probes.
Bit 18: AL 018: Circuit 02: Inlet Air Temperature Probe
Bit 19: AL 019: Circuit 02: Inlet Air Temperature value too low,
Bit 20: AL 020: Circuit 02: Inlet Air Temperature value too high,
Bit 21: AL 021: Circuit 02: Outlet Air Temperature Probe
low, check probe and LOW value set for temperature probes. 429496
64..67 DWORD R ---- 0
Bit 23: AL 023: Circuit 02: Outlet Air Temperature value too 7295
high, check probe and HIGH value set for temperature probes.
Bit 24: AL 024: Enviromental Air Temperature Probe damaged.
Check Probe and wiring.
Bit 25: AL 025: Enviromental Air Temperature value too low,
Bit 26: AL 026: Enviromental Air Temperature value too high,
Bit 27: AL 027: Circuit 01: AirMix Temperature Probe damaged.
Bit 28: AL 028: Circuit 01: AirMix Temperature value too low,
Bit 29: AL 029: Circuit 01: AirMix Temperature value too high,
Bit 30: AL 030: Circuit 02: AirMix Temperature Probe damaged.
Bit 31: AL 031: Circuit 02: AirMix Temperature value too low,
72
GENERAL - Read
Bit 0: AL 032: Circuit 02: AirMix Temperature value too high,
Bit 1: AL 033: Condensing Water Temperature Probe damaged.
Bit 2: AL 034: Condensing Water Temperature value too low,
Bit 3: AL 035: Condensing Water Temperature value too high,
Bit 4: AL 036: Circuit 01: Compressor Thermal Breaker Tripped,
Open the main cabinet and restore the thermal breaker.
Bit 5: AL 037: Circuit 02: Compressor Thermal Breaker Tripped,
Open the main cabinet and restore the thermal breaker.
Bit 6: AL 038: Circuit 01: not initialized. To initialize go in the
configuration menu -> software and press the key DEFAULT
Bit 7: AL 039: Circuit 02: not initialized. To initialize go in the
configuration menu -> software and press the key DEFAULT
Bit 8: AL 040: Power Fault Warning 429496
68..71 DWORD R ---- 0
7295
Bit 9: AL 041: PLC Battery low of charge, Replace.
Bit 10: AL 042: Circuit 01: Process Air Flow missing, check flow-
switch status and flow fan(s).
Bit 12: AL 044: Circuit 01: Low Pressure Gas Warning.
Bit 13: AL 045: Circuit 01: Low Pressure Alarm, compressor OFF
to prevent damage. Check Alarm Low Gas Pressure Parameter
and transducer. Automatic Restore.
Bit 14: AL 046: Circuit 01: Low Pressure Block, maximum
number if Low Gas Pressure Alarm Reached. Check Alarm Low
Gas Pressure Parameter and transducer. Manual Restore by
pressing the virtual key "Reset Alarms" in the alarm's page.
Bit 15: AL 047: Circuit 02: Low Pressure Gas Warning.
Bit 16: AL 048: Circuit 02: Low Pressure Alarm, compressor OFF
to prevent damage. Check Alarm Low Gas Pressure Parameter
and transducer. Automatic Restore.
73
GENERAL - Read
Bit 17: AL 049: Circuit 02: Low Pressure Block, maximum
number if Low Gas Pressure Alarm Reached. Check Alarm Low
Gas Pressure Parameter and transducer. Manual Restore by
Bit 18: AL 050: Circuit 01: High Pressure Gas Warning.
Bit 19: AL 051: Circuit 01: High Pressure Block. Manual Restore
by Resetting the pressure-switch on the compressor and then
Bit 20: AL 052: Circuit 02: High Pressure Gas Warning.
Bit 21: AL 053: Circuit 02: High Pressure Block. Manual Restore
by Resetting the pressure-switch on the compressor and then
Bit 22: AL 054: Circuit 01: Inlet Air Low Temperature Warning.
Bit 23: AL 055: Circuit 01: Inlet Air Low Temperature Alarm.
Compressor is turned off to avoid damages. To restore the
alarm: check the temperature of the incoming air and then
press the virtual key "Reset Alarms" in the alarm's page.
429496
68..71 DWORD Bit 24: AL 056: Circuit 01: Inlet Air High Temperature Warning. R ---- 0
7295
Bit 25: AL 057: Circuit 01: Inlet Air High Temperature Alarm.
Bit 26: AL 058 Circuit 01: Inlet air temperature check disabled
due to a Inlet Probe fails.
Bit 27: AL 059: Circuit 02: Inlet Air Low Temperature Warning.
Bit 28: AL 060: Circuit 02: Inlet Air Low Temperature Alarm.
Bit 29: AL 061: Circuit 02: Inlet Air High Temperature Warning.
Bit 30: AL 062: Circuit 02: Inlet Air High Temperature Alarm.
Bit 31: AL 063: Circuit 02: Inlet air temperature check disabled
due to a Inlet Probe fails.
74
GENERAL - Read
Bit 0: AL 064: Circuit 01: Process Air Low Temperature
Warning.
Bit 1: AL 065: Circuit 01: Process Air Low Temperature Alarm
Bit 2: AL 066: Circuit 01: Process Air high Temperature
Warning.
Bit 3: AL 067: Circuit 02: Process Air Low Temperature
Warning.
Bit 4: AL 068: Circuit 02: Process Air Low Temperature Alarm
Bit 5: AL 069: Circuit 02: Process Air high Temperature
Warning.
Bit 6: AL 070: Circuit 01 condensation refrigerant minimum
pressure
Bit 7: AL 071: Circuit 02 condensation refrigerant minimum 429496
72..75 DWORD R ---- 0
pressure 7295
Bit 8: AL 072: Condensing water high temperature warning
Bit 9: AL 073: User 01 air filter clogged
Bit 10: AL 074: User 02 air filter clogged
Bit 11: AL 075: Verify air filter user 01, time based signaling
Bit 12: AL 076: Verify air filter user 02, time based signaling
Bit 13: AL 077: Check evaporator and air flowrate user 01
Bit 14: AL 078: Check evaporator and air flowrate user 02
76..79 REAL Condensation water temperature R °C -50.0 150.0
75
GENERAL - Read
Digital input word
Bit 0: User 01 compressor thermal breaker
Bit 1: User 01 flow-switch
Bit 2: User 01 refrigerant high pressure switch
Bit 3: User 01 fan thermal breaker
Bit 4: User 02 compressor thermal breaker
80..81 WORD Bit 5: User 02 flow-switch R ---- 0 65535
Bit 6: User 02 refrigerant high pressure switch
Bit 7: User 02 fan thermal breaker
Bit 8: User 01 filter check device
Bit 9: User 01 filter check device
Bit 10: User 01 Remote on-off
Bit 11: User 02 Remote on-off
Digital input word
Bit 0: User 01 alarm relay
Bit 1: User 02 alarm relay
Bit 2: User 01 compressor 1/2

84..83 WORD R ---- 0 65535
Bit 6: User 01 refrigerant valve
Bit 7: User 02 refrigerant valve
Bit 8: User 01 hot-gas enable
Bit 9: User 02 hot-gas enable
GENERAL - Write
Command word
Bit 0: User 01 on/off (pulse)
8..9 WORD W ---- 0 65535

Bit 1: User 02 on/off (pulse)
Bit 2: alarm’s acknowledge
76
16. CONFIGURATION WITH AIR MIX KIT
16.1. Management AIR MIX KIT
The ABFevo can be equipped with the AIR MIX KIT for free cooling operation
Having purchased the AIM MIX KIT optional accessory, the panel will be as shown below (Figure 1). The first page will display the
read-only icon . Click the settings menu , then click Air Mix settings (enter customer password 1111) to
access the read-only parameters of AIR MIX KIT regarding Circuit 01 or circuit 02 (Figure 2):
- Ambient temperature
- Inlet air temperature
- Fan suction temperature
- Process air temperature
- Overheating
The highlighted part in Figure 2 (output) displays the shutter opening % value (circuit 1 or circuit 2). It is also possible to decide on
the shutter opening % manually by clicking the icon . A message will be displayed (figure 3), press YES and the manual
control will be enabled. At this point, clicking on forcing output will make it possible to set the desired shutter opening % value.
Picture 1 Picture 2 Picture 3 Picture 4
77
16.2. Operating Principle
The Air Mix Kit system is an automatic proportional system intended to provide free cooling that drastically reduces energy
consumption, as it is able to harness the outdoor air, when conditions allow, to cool the process air.
In the case of ABFevo equipments the system allows two types of operation:
- Total free-cooling (green): outdoor air is used, mixed with indoor air to completely cool the process air (compressor
OFF).
- Partial free-cooling (blue): the outdoor air is only used to cool the process air while optimizing the rotational speed of
the compressor (only ABFevo inverter, compressor ON at low speed).
Air Mix Kit systems are equipped with an electronic control that optimizes performance and energy savings, making the most of
the concepts mentioned above.
The outgoing air temperature, during free cooling, is modulated by a three-way damper. The system is activated only if the outdoor
air temperature is below a predetermined value (dynamically linked to the set-point value of the equipment).
In ABFevo non inverter equipments if the outgoing air temperature exceeds the expected range after a specified period, the
compressor operates at full capacity and the damper mixes the air entering the ABF to optimize the operation of the compressor.
In ABFevo inverter equipments if the outgoing air temperature exceeds the expected range after a specified period, the
compressor operates at partial speed (through inverter) and damper mixes the air entering the ABF.
In any case, if the outgoing air temperature falls in the value set for a specific period, the ABFevo remain inactive. The control
system allows, in winter, 100% lower power consumption compared to summer.
ADVANTAGES
 Lower operating costs during winter and mid-season periods.

 Free production of refrigerated air in winter.
 Longer compressor service life thanks to a great reduction in operationingworking hours.
 Decreased maintenance costs.
Warning:
For connection it is recommended to:
- Use rigid and smooth air ducts,
- Verify that the length of ducts is compatible with the prevalence of the fan,
- Use curves with radius/diameter ratio equal to > 1.0
- Protect the fresh air intake against the aspiration of water and debris.
16.3. Components
The Air Mix Kit free-cooling system consists of:

- Three-way damper with modulating actuator
- Outdoor air sensor
- Air intake sensor
- Three-way damper fixing kit
- Sensor fixing kit
78
16.4. Systems of fixing recommended
Fixing suspended Fixing at wall
16.5. Air temperature sensors installation

The temperature sensors have a degree of protection IP65, on consequence they don’t need protections against rain nor
humidity. In general sensors shall be installed in shaded area (to avoid direct sun radiation). In the case a sun shield is
recommended for outdoor air temperature sensor.
Outdoor air temperature sensor installation
Direct sun radiation protection
IP65 Outdoor air temperature probe
Duct air temperature sensors installation
IP65 Duct
air temperature probe
Screws for fixing support for
temperature probe
Screw for locking temperature

Probe support
probe at support
79
16.6. AIR MIX KIT type 1
80
81
82
16.9. Electrical connection ABFevo UNO
83
16.10. Electrical connection ABFevo DUE
84
17. PROTECTION DEVICES
17.1. Gas safety valve
Positioned in the back of the chiller on the low pressure side, its
task is to open when the gas circuit pressure exceeds 22 bar.
17.2. Pressure switch
Positioned on the high pressure side, its task is to activate and,

therefore, lock the compressor when the high side pressure
exceeds 26 bar.
17.3. Air flow switch
Positioned on the inlet tube of the plate evaporator, its

function is to lock the equipment when the air flow is below
the set value
85
17.4. Pressure transducer
Positioned on the low pressure side, its task is to detect the

pressure and, therefore, lock the compressor when it is below
1,5 bar.
17.5. Differential pressure switch (optional) for air filters
Positioned in the upper right part of the chiller, it trips

when the air filter shall be cleaned or replaced an alarm
display on central panel too.
86
18. PROTECTION DEVICE RESET
All maintenance, adjustment or replacement operations that have not been dealt with in this Instruction Manual must be carried
out only by qualified personnel of the Manufacturer.
18.1. Reset the circuit breaker
1. Disconnect the power cable and set the main switch to "0" in order to allow the electrical panel to be opened.
2. Open the electrical panel using the appropriate keys
3. Press the red button or turn the selector to reset the circuit breaker.
4. Close the front panel and reposition the main switch to position "1" and reconnect the power cable.
5. Restart the equipment.
18.2. Pressure switch reset
GAS CIRCUIT PRESSURE SWITCH IDENTIFICATION TABLE

PRESSURE SWITCH SIGLATURE REFERENCE FUNCTION
PR1/A Refrigerant circuit 1 high-pressure pressure switch

PR2/A Refrigerant circuit 2 high-pressure pressure switch
N.B. if it is an ABFevo with only one circuit, will not be present PR2/A.
87
19. MAINTENANCE
Suitable maintenance guarantees longer equipment duration

under optimal operation and performance conditions.
Therefore, the equipment must undergo checks and
maintenance to keep the technical, productive and safety
conditions provided by the Manufacturer unaltered. Maintenance, adjustment and replacement operations not
described in this Instruction Manual must only be carried out by
the Manufacturer's skilled personnel.
19.1. Precautions for maintenance operations
Maintenance operations can be performed only by Moreover, always follow the precautions below:
authorised technicians.
 never dispose of fluids contained in the cooling circuit
Before performing any maintenance operation: into the environment
 isolate the unit from the mains with the external  always use suitable equipment (extractor, antistatic
disconnecting switch bracelet, etc.) to replace an Eprom or electronic board
 affix a sign indicating "do not activate - maintenance in  make sure that the lifting devices are compatible with the
progress" on the external disconnecting switch weight to be lifted before replacing a compressor,
 make sure that any remote on-off controls are disabled evaporator, condensation coils, or any other heavy
 wear suitable accident-prevention equipment (hard had, component
isolating gloves, protective goggles, accident-prevention  in air units with autonomous compressor compartment,
shoes, etc.) do not access the fan compartment without having
isolated the equipment with the disconnecting switch on
In order to perform measurements or checks that require the panel. Also, remember to affix a sign indicating "do
equipment operation: not activate - maintenance in progress"
 operate with the electrical panel open for the shortest  contact the factory to modify the cooling, hydraulic or
time possible electrical diagram and control logic of the unit
 close the electrical panel as soon as the measurement or  contact the factory to perform complicated disassembling
check is complete and reassembling operations
 for outdoor units, do not perform any operation under  only use original spare parts purchased directly from the
dangerous weather conditions, such as rain, snow, fog, factory or official dealers of the companies indicated in
etc. the list of recommended spare parts
 contact the factory to handle the unit after one year from
its positioning on site or to dismantle it
19.2. Preventive checks
Inspection and maintenance operations must be carried out by qualified personnel.
Read and understand all the parts of this manual, in particular the safety chapter, before performing
maintenance operations.
It is important to perform preventive maintenance and If damage is caused during the warranty period due to
routine inspections so as to guarantee proper equipment incorrect maintenance or handling, the manufacturer is not
operation. liable for the costs incurred to restore the equipment.
Before performing maintenance it is mandatory to read the
entire manual, especially the section concerning safety.
Operations Daily Weekly Six-monthly Annual

Electrical consumption X
Check the compressor oil level X
Check the cleanliness of the filtering panels X
Filter cleaning (Chap. 19.4) X
Check operation of the oil cover resistance X
Check the insulated parts X
Clean the shell and tube condenser (Chap. 19.3) X
Check the electrical consumption X
88
19.3. Cleaning condenser
1. Turn off the in/out condensing water shut-off valve.

2. Remove the protection panels of the equipment.
3. Undo the fixing screws and remove the front and rear parts of
the condenser tube assembly (see figure).
4. Use the tube brush with appropriate size copper filaments to
clean inside the tubes along their whole length.
5. On completing the operation, wash with water and replace the
front and rear covers and parts using moderate force to fix the
screws.
6. Open the in/out condensing water shut-off valve.
7. Check that there are no water leaks.
8. Replace the protection panels of the equipment.
19.4. Shell and tube washing
1. Disassemble the side panels
2. Close the damper indicated in (figure 1)
3. Connect hydraulically to the two hose

connections and open the two dampers (figure 2)
4. Wash the condenser
5. Close the two dampers again (figure 2) and

disconnect hydraulically
6. Open the damper again (figure 1)

Picture 1 Picture 2
19.5. Cleaning filter panel
1. The filter panels must be cleaned periodically, as an

excessive build up of dust can impede air circulation
inside the chiller and therefore compromise its proper
operation.
2. Remove the cover and extract the filter panel as shown in

the figure.
3. Proceed with cleaning the filter panel using a jet of

compressed air, being careful not to damage it.
4. The filter must be periodically replaced (depending on the

environmental conditions where the equipment is
installed) to guarantee complete filtering.
89
20. RECOMMENDED SPARE PARTS
CODE ITEM DESCRIPTION QTY.

CA8#010 1 Pressure switch Danfoss high pressure n.c. 26.2BAR - 20BAR 1
CG2#004 2 Pressure trasducer 4-20 mA COD. 222155.0054 1
CK4#045 3 Sensor temperature PT1000 INOX 5 MT – temperature range -50°/+120°C with marking to the 1
sensor
CR1#009 4 Air sensor temperature series SL - Supply 24VDC 1
CP5#001 5 External memory USB 8GB 1
CM8#008 6 Feeder 340-575VAC 2PH DI 3PH OUT 24VDC 4.2A 100W 1
B1A#028 7 Air filter for canal IN - ABF1030 - Dimensions 740x370x90 1
For models: ABFevo 20 - ABFevo 30 - ABFevo 20/10 - ABFevo 30/10 - ABFevo 40/15 –
ABFevo 55/20
For models: ABFevo 40 - ABFevo 55 - ABFevo 140 - ABFevo 40/15 - ABFevo 55/20
For models: ABFevo 75 – ABFevo 110 - ABFevo 140
90
21. SCRAPPING
In the event the equipment must be put out of service to be 3. Pneumatic components, such as cylinders, must be
demolished, it is necessary to follow some essential rules to disassembled in order to be re-used, overhauled, or
protect the environment: recycled, if they are still in good condition.
4. The exhaust gas must be recovered separately from any
1. Plastic (or anyway non-metallic) sheaths, hoses and other waste material to prevent damage to the
components must be dismantled separately. surrounding environment. Once recovered, the exhaust
2. The body and all the equipment's metal parts must be gas must be disposed of by a specialised company in
dismantled and separated according to the type of compliance with the standards in force in the country in
material. The various parts obtained can then be which the equipment is installed.
demolished and melted to allow equipment material 5. The motor oil must be collected and disposed of
recycling. separately.
TUTTI I DIRITTI SONO RISERVATI.

E’ PROIBITA LA RIPRODUZIONE DI QUESTO MANUALE, ANCHE PARZIALE, IN QUALSIASI FORMA (STAMPA, FOTOCOPIE, MICROFILM O ALTRI MEZZI), E COSÌ PURE
L’ELABORAZIONE, LA RIPRODUZIONE O LA DIFFUSIONE MEDIANTE SISTEMI ELETTRONICI.
91
92

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USE AND MAINTENANCE MANUAL

Revisione Elaborato da: Data Approvato da Data

10. INFORMATION ON THE REFRIGERANT .......................................................................................... 31

16. CONFIGURATION WITH AIR MIX KIT ............................................................................................... 77

2. NOTES FOR MANUAL HANLING AND CONSULTATION

The operator must wear special anti-slip and resistant shoes.

The units are designed and manufactured according to

4.9. General precautions 4.12. Preventing electrical residual risks

4.14. Identification plate

5. TRASPORT AND LIFTING 5.2. Storage

Model Weight Modello Weight

ATTENTION: The following equipment is designed to rest

Before installing the units, make sure that

7. GENERAL DESCRIPTION OF THE

8.2. Intended use and operating limits

CONDITIONS NOMINAL MINIMUM MAXIMUM

9.1. ABFevo UNO 20 / 30

9.2. ABFevo UNO 40 / 55

9.3. ABFevo UNO 75 / 110

9.4. ABFevo UNO 140

PAGINA INTENZIONALMENTE LASCIATA VUOTA

9.5. ABFevo DUE 20-10 / 30-10

9.6. ABFevo DUE 40-15 / 55-20

9.7. Hydraulic connection

CONDENSING WATER MINIMUM PRESSURE TO CONDENSER: 2 BAR

CONDENSING WATER MINIMUM PRESSURE TO CONDENSER: 2 BAR

MINIMUM DIAMETER Distance Distance Distance Distance

9.8. Adjusting the pressostatic valve on water side

9.9. Air pipe connection

The standard connections are as listed below.

MODEL AIR-RING IBC

REDUCTION OK / OK REDUCTION JACOB / OK

Ø MIN Ø MAX H Ø MIN Ø MAX H

9.10. Condensate discharge

Please install the condensate drain pipe as shown by the images.

9.11. Electrical connection

Protect the main power line by means of a differential magnetothermal switch.

10. INFORMATION ON THE REFRIGERANT

DATA OF THE REFRIGERANT SAFETY DATA: R407C

10.1. Process air flow rate

10.2. Air side flow switch

Model Nominal air Minimum air

Model Nominal air flow rate Minimum air flow rate

11. SCHEMATIC DIAGRAMS

DIAGRAM ABFevo HG Size ABFevo Inverter Size

LEGEND OF DIAGRAM AT NEXT PAGE

HYDRAULIC CONNECTIONS: Check for any leaks, assess the

Connect the air ducts to the ABF inlet .

When powered, the touch panel lights up and the following

screen will appear. The icon indicates to wait before

switching on the chiller. Then press and hold the icon

13. CONTROL PANEL

13.1. Display and function

ABFevo UNO ABFevo UNO 75 ABFevo UNO 110 ABFevo DUE

SYMBOL MEANING SYMBOL MEANING

Temperature diagram Presence of alarm

Pressure diagram SET-POINT

Inlet air temperature

SWITCH FOR PARTIALIZATION

Circuit 01 only: separates the equipment by operating circuit 1 only

Circuit 01 only: separates the equipment by operating circuit 1 only

13.2. Changing the temperature set-point