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JS - PC
Specialised worldwide supplier and manufacturer of:
alternators 1 – 3000kVA

Our core focus is to be the most reliable partner for


people working in the energy field, from the design and
personalization of synchronous alternators through to
after-sales assistance and solutions for technical
problems. Strategically focused on a range of
alternators from 1 to 3000 kVA, our objective is to
produce every single component ourselves, offering the
widest possible range and to continually grow our share
of all world markets.
World-class Alternators
Mecc Alte is an innovative and dynamic company that
is proud to be the largest independent producer of
synchronous alternators.
Quite simply we manufacture the worlds widest range of low voltage alternators
through ‘made for manufacturing’ product designs. We have proven expertise
and experience in design, low cost manufacturing, complete research and
development capabilities. With global manufacturing taking place in Italy, UK,
India and China – coupled with high market capabilities and a powerful global
capacity, we can offer fast and reliable service to our customers ..... All over the
world
There are 6 main reasons
why we’re a world
leading producer &
supplier in our market ♦ We only make one kind of product. This
means that we’re always totally focused on producing high
sectors... quality synchronous alternators.

♦ Our company is totally independent. That's


why we never compete with any of our customers in the end
market

♦ We believe in the power of partnerships.


Consequently we aim to be the most reliable partner for
companies working in the energy field, keeping confidentiality.

♦ We do it all. From the design and personalisation of


high quality synchronous alternators right through to solutions
to technical problems

♦ We’re strategically focused. We offer a single


range from 1 – 3000kVA, from portable alternators to machines
for industrial use.

♦ We do everything ourselves, with complete


control over sales & Distribution and absolute control over all the
components we use.
1947

1954

1987

2009

2012
Our Italian heritage & Experience
Building and developing knowledge from over 60 years of expertise

1954 - The first 1987 - First 2006 – Purchased


synchronous alternators above VECO – lamination
alternator was 650Kva manufacturer
produced
1988 - Established 2007 – MAHL
1957 - The Carraro Zanardi to make (China) started
family became sole specialist products operation
1947 owner - and remains & Welders based in
2008 – Digital AVR
so. Legnago, Italy
Mecc alte becomes a standard
1972 - Decision 1994 - Purchased
company is made to specialise Eurogen - two pole
2010 – MAIL (India)
started operation
founded by Mario in 2 & 4 pole competitor based in
alternators Soave, Italy 2011 – Launched
Carraro & Romano 1978 - Business 1997 - Established
DER.
Cavaliere. moved to new UK product 2012 - Expanded
premises in manufacture in China and UK
Began Manufacture of Creazzo, Vicenza Oakham, UK operations.
Motors in Alte, then a Production of full
small village near 1982 - Began 2002 - Launched
range of 4 poles
Vicenza, Italy development of first alternators at
machines in China.
overseas 2.5MVA
Original name derived distribution
from the owners’ 2004 - Launched
subsidiaries
initials and the Digital AVR
companies location
Company Strengths
Proven expertise & experience in design, low cost
manufacture & complete research and design capabilities
including testing, development & prototyping, together with approved
accreditation and extensive library of design software...

► Worlds widest range in LV ► Highest Output:weight ratio ► Highly flexible products


alternators
► Excellent motor starting ► Simple & Reliable control
► Cost effective ‘made for throughout the range MAUX systems
manufacturing’ product design
► Shortest & Lightest Machines ► Worldwide distribution and
► Latest and most advanced available product support
manufacturing technology
► Very robust with choice of ► Independant ‘ family’
► Highest efficiency alternators impregnation systems organisation - and market
approach
Focus On: Our Leading Brands
Mecc Alte Portable 2 pole
Welders products
2 & 4 pole welding 1 - 15kVA
Industrial & Marine
alternators with auxiliary
products
output. ► 1 phase brushless
6 -3000kVA ► AC 130-220a and 200- capacitor excited units
500a DC with optional AVR or
►1ph brushless - Brush + AVR
Capacitor for light towers Special products tailored ► 3 phase with slipring
► Slipring/Compound in 2 to meet customers compound control or
& 4 pole up to 20kVA requirements. Brush + AVR
► Water-cooled, DC,
► Brushless compound in Lighting, Total enclosed,
2 & 4 pole to 82kVA with variable speed, Short
AVR option units...
► Brushless AVR in 2 & 4
pole to 2500kVA
> 400Hz up to 150kVA
Total Mecc Alte Group production [units]

450000
High Volume Manufacturing

400000
350000
300000
250000
200000
150000
100000
50000
0

With a Global Manufacturing Capability now capable of


producing over 1700 machines every day
Industrial & Marine Production [Units year]
180000
Industrial and Marine Sales History

160000
140000
120000
100000
80000
60000
40000
20000
0

In 2011 over 550 Industrial & Marine units were sold


every day
Portable Production [Units Per Year]
300000
Volume Manufacturing

250000

200000

150000

100000

50000

Eurogen Manufactured over 1000 units per day in 2011


New Investments by Mecc Alte [Million Euro]

16
Growth underpinned by Investment

14

12

10

Continual reinvestment supporting rapid growth with over ~100


million euro invested since the year 2000
Focus On: The ECO / ECP Range
Industrial Alternators
Up to 2500kVA 50Hz / 3000kVA 60Hz

ECO / ECP Industrial Series (2 and 4 pole)


ECO / ECP 2 pole, 3Ph/1Ph, Brushless, A.V.R.
ECO/ ECP 4 pole, 3Ph/1Ph, Brushless, A.V.R.

◊ 12 wire re-connectable as standard

◊ 50 or 60hz compatible

◊ Great Efficiency Levels with effective Size and weight

◊ Exceptional Excitation with the MAUX

◊ DSR - Fully Programmable Digital AVR with alarm memory

◊ Wide range of accessories

◊ Simple design for ease of maintenance


Focus On: The ECO / ECP Range
Industrial Alternators
Up to 2500kVA 50Hz / 3000kVA 60Hz

The world is round

The ECO / Broad Product Range Product Strengths and Excellent Motor
ECP range - the to meet customers
requirements;
user advantages Starting - all machines
offer 300% short circuit
Simplicity - either of our
heart of the AVR controlled 4 pole two AVR’s can control
as standard, so no need
to fit costly PMG or
industrial & machines 6 -2500Kva any alternator in the
special AVR voltage
50Hz continuous ECO/ECP range.
Marine Models Machines 12 wire to
(MAUX)
2 pole versions available
meet most voltage Robust - choice of
up to 1000kva
requirements impregnation systems to
Slipring & Transformer meet the most severe
Efficiency - superior to
alternatives on lower applications
any of our international
range machines
competitors
Capacitor excited models
Size & Weight - the best
for light towers
package available in the
world
Marine Alternators

Focus on: Marine


Up to 2500kVA 50Hz / 3000kVA 60Hz

ECO / ECP Marine Series (2, 4 and 6 pole)


ECO / ECP 2 pole, 3Ph/1Ph, Brushless, A.V.R.
ECO / ECP 4 pole, 3Ph/1Ph, Brushless, A.V.R.
◊ 12 wire re-connectable as standard

◊ 50 or 60hz compatible

◊ DNV Type Approval, ABS, KR and others


Design assessment

◊ Exceptional Excitation with the MAUX

◊ Digital AVR

◊ Wide range of accessories

◊ Simple design for ease of maintenance


400 Hz Alternators

Focus On: The HCP Range [400Hz]


Up to 150kVA 450Hz

HCP Series
HCP 14 – 24 pole, Brushless, A.V.R. (5.5÷200kVA / 400Hz)
Broad Product Product Strengths Excellent Motor
Range to meet and user Starting - all machines
customers advantages offer 300% short circuit
requirements; as standard, so no need
Simplicity - our AVR’s
for expensive PMG!
AVR controlled brushless can control any alternator
multi-pole machines to in the HCO/HCP range.
200kVA with higher Machines to meet most
outputs available voltage requirements

Low levels of harmonic Efficiency - superior to


distortion together with any of our international
high levels of efficiency competitors
within a compact/light Size & Weight - the best
frame which is both package available in the
rugged and reliable. world
Rail Alternators

Focus On: Rail


Up to 2500kVA 50Hz / 3000kVA 60Hz

TE34 Rail Series (4 pole)


TE34 4 pole, 3Ph/1Ph, Brushless, A.V.R.

Broad Product Product Strengths 2 Year warranty as


Range to meet and user standard
customers advantages Extended Maintenance
requirements; packages available for
IP55 – protection level
increased peace of mind
Robust in design and
Simplicity - either of our
operation Size & Weight - the best
two AVR’s can control
package available in the
Rail authority approved any alternator in the
world
range. Machines 12 wire
Bespoke design to
to meet most voltage Efficiency - superior to any
ensure fit for purpose
requirements of our international
competitors
Transformer Controlled

Focus On: The ESCO Range


Up to 70kVA 50Hz / 84kVA 60Hz

BTO Series (2 and 4 pole)


BTO3 2 pole, 3Ph/1Ph, Brushed, Transformer.
BTO3 4 pole, 3Ph/1Ph, Brushed, Transformer.

ECSO Series (2 and 4 pole)


ECSO 2 pole, 3Ph/1Ph, Brushless, Transformer.
ECSO 4 pole, 3Ph/1Ph, Brushless, Transformer.

◊ 12 wire re-connectable as standard

◊ 50 or 60hz compatible

◊ Transformer allows greater tolerance to deviations in speed

◊ Extreme Overload facility of 400%

Typical Application
◊ Wide range of accessories
Lighting Tower Alternators

Focus On: Illumination


Up to 10kVA 50Hz / 12kVA 60Hz

LT3 Series (2 & 4 pole)


LT3 2 pole, 1Ph, Brushless, Capacitor Controlled. (7÷10kVA 50Hz / 8÷12kVA 60Hz)
LT3 4 pole, 1Ph, Brushless, Capacitor Controlled. (3÷8kVA 50Hz / 4÷10kVA 60Hz)

◊ Compact Design

◊ Cost Effective

◊ Simple Control system

◊ Bespoke design

◊ Highly Reliable

Typical Application
Short Length Alternators

Focus On: Space saver


Up to 32kVA 50Hz / 38.4kVA 60Hz

NPE Series (2 and 4 pole)


NPE31 2 pole, 3Ph/1Ph, Brushless, A.V.R. (8÷32kVA 50Hz / 9÷38kVA 60Hz)
NPE32 4 pole, 3Ph/1Ph, Brushless, A.V.R. (6÷27kVA 50Hz / 6÷33kVA 60Hz)

◊ Short Length for where space is critical

◊ Extremely Compact Designs

◊ Smallest Package available

◊ Same great features as standard range

◊ Additional Impregnation with EG43 as standard

Typical Application
◊ MAUX winding for exceptional excitation
EUROGEN

Focus On: Portable Alternators


Broad Product Range
to meet customers
requirements;

2 pole capacitor excited Product Strengths


single phase range up to and user
12kVA advantages
Compound / Slipring 2 pole 3 Versatility - we can meet
phase machines to 15kVA virtually any portable
Brushless AVR available on power requirement
single phase Efficiency - very efficient
Wide range of couplings, competitive machines
terminal arrangements, Size & Weight -Now the
fuses, circuit breakers, and best package available in
sockets the world,
Brushed AVR design
Reliable - our excellent
available to give close
designs and our highly
voltage control and high
automated manufacturing
motor start capability
capability bring
consistency of quality
and reliability
Welding Alternators

Focus On: Zanardi Welding Range


Up to 500 amps

The Zanardi Two Main Product Product Features


Ranges
Welder range - Brushless designs
AC - 2 pole welders
Handy and The ‘Handyman’ series
High power to
weight ratios
with outputs from 130 -
Professional 210 Amp. Runs as a Compact package
series welder or as a generator. size
DC - 2 & 4 Pole Reliability.
Welders The
‘Professional’ range with
outputs from 170 - 500
Amp. Runs as welder
and generator.

Typical Application
A - Range Alternators

Focus On: Zanardi Basics range


Up to 70 kVA 50Hz

Zanardi Three Product Product Features;


Ranges
Second level value
Basic range - Value AM/T series - 2 pole product with
slipring alternators, economy
Products from 6 to 10kVA components
ATN/28 series - 2 & Very competitive
Mechanical 4 Pole slipring Price
customization alternators, from 10
to 40kVA
possible on small
AL series - 2 & 4
batches pole
DC alternators,
variable speed from
1 to 24 kVA
2 Pole Single-phase 23

(Suitable for special market/application)

PRESENT SITUATION
SERIES TYPE kVA - 50 Hz kVA - 60 Hz

F3/FB3 A 3 3,6
B 4 4,8

C 5 6

NPE31 A 7 8,4

B 9,5 11,5
C 12 14,4

D 15 18

E 21 24
F 25 30
2 Pole Three-phase 24
VOLTAGE AT 50 Hz SERIES TYPE kVA - 50 Hz kVA - 60 Hz TERMINALS
BTP3 BTP3-1L 16 19,2
230/400 6
PRESENT SITUATION BTP3-2L 20 24
ECP3 EC P3 1S 8 9,6
EC P3 2S 10 12
115/200/230/400 EC P3 3S 12,5 15 12
DSR EC P3 1L 16 19,2
EC P3 2L 19 22,8

ECP28 EC P/EC SP 28 M 22 26,5


ECSP28 EC P/EC SP 28 2L 27 32,5 12
DSR EC P/EC SP 28 3L 31,5 38
EC P/EC SP 28 VL 40 48
ECO31...N EC O/EC SO 31 2SN 44 53
ECSO31...N EC O/EC SO 31 3SN 55 66 12
DSR EC O/EC SO 31 1LN 66 79,5
115/200/230/400 EC O/EC SO 31 2LN 82 98,5
ECP34 EC P34 1S 100 120
EC P34 2S 125 150 12
DSR EC P34 1L 156 187
EC P34 2L 170 208
ECO37 EC O37-180 158 188
DSR EC O37-250 208 250 12
EC O37-370 300 360
ECO43 EC O43 1S (430) * 700 840
DER1/A EC O43-2S (500) * 800 960 12
EC O43-1L (590) * 950 1140

F3/FB3 A 4 4,8
230/400 B 5 6 6
C 6 7,2
NPE31 NPE31-A 8 10
NPE31-B 10,5 13
115/200/230/400 NPE31-C 13,5 16,5 12
NPE31-D 21 25,2
* To be confirmed
DSR NPE31-E 26 31,5
NPE31-F 32 38,4
4 Pole Single-phase dedicated 25
kVA kVA
SERIES TYPE 50 Hz 60 Hz
1PF 1PF
NPE32 NPE32-A 6,4 8,4
NPE32-B 8,7 10,5
NPE32-C 10,8 13
NPE32-D 13,8 17
DSR NPE32-E 18,5 22
NPE32-F 22,5 26,5
ECP3 EC P3-1S/4 5 6
EC P3-2S/4 6 7,5
EC P3-1L/4 8,5 10
DSR EC P3-2L/4 10 12
PRESENT SITUATION EC P3-3L/4 11 14
ECP28 DSR EC P28-S/4 12,5 15
EC P28-1L/4 14,5 17
(Suitable for special OPTIONAL DUMPER EC P28-2L/4 18 22
market/application) CAGE EC P28-VL/4 21 25
ECO32 EC O32-2S/4 30 36
EC O32-3S/4 33 40
EC O32-1L/4 38 46
DSR EC O32-2L/4 42 50
EC O32-3L/4 46 55
ECP34 EC P34-1S/4 65 78
EC P34-2S/4 68 82
DSR EC P34-1L/4 79 95
Also available with UL EC P34-2L/4 92 110
marking on specific demand ECO38N EC O38-2SN/4 96 115
EC O38-3SN/4 108 130
when placing the order. In
EC O38-1LN/4 125 150
same case possible derating DSR EC O38-2LN/4 142 170
power could be necessary. EC O38-3LN/4 167 200
4 Pole Three-phase 26

(Suitable for special market/application)

PRESENT SITUATION

kVA kVA
VOLTAGE AT 50 Hz SERIES TYPE TERMINALS
50 Hz 60 Hz
NPE32 NPE32-A 7,5 9
NPE32-B 11,5 14 12
NPE32-C 13 16
115/200/230/400
NPE32-D 17 21
DSR NPE32-E 25 31 12
NPE32-F 27,5 34

TE34 (IP55) TE34-1S 50 60


TE34-2S 60 72
115/200/230/400 12
DSR TE34-1L 70 84
TE34-2L 80 96
4 Pole Three-phase 27
kVA kVA
VOLTAGE AT 50 Hz SERIES TYPE TERMINALS
50 Hz 60 Hz
PRESENT BTP3 BTP3 1S 7 8,4
BTP3 2S 9 10,8
SITUATION BTP3 3S 11 13,2 6
COMPOUND / BTP3 1L 13 15,6
230/400 BRUSH BTP3 2L 15 18
CTP3 CTP3 1S 6,5 7,8
CTP3 2S 8 9,6
6
COMPOUND / CTP3 1L 10 12
BRUSHLESS CTP3 2L 13 15,6

ECP3 ECP3 1S 6,5 7,8


ECP3 2S 8 9,6
115/200/230/400 ECP3 1L 11 13,2 12
DSR ECP3 2L 13,5 16,2
ECP3 3L 15 18
ECP28 ECP/ECSP 28 1VS* 7,8 9,4
ECSP28 ECP/ECSP 28 2VS* 11 13,2
ECP/ECSP 28 0S* 13,5 16,2
OPTIONAL
ECP/ECSP 28 S 17 20,4 12
DUMPER CAGE
ECP/ECSP 28 M 20 24
DSR ECP/ECSP 28 2L 25 30
Also available 115/200/230/400
ECP/ECSP 28 VL 30 36
with UL
marking on ECO32 ECO/ECSO 32 2S 35 42
specific ECSO32 ECO/ECSO 32 3S 42,5 51
demand when ECO/ECSO 32 1L 50 60 12
placing the DSR ECO/ECSO 32 2L 63 75,5
order. ECO/ECSO 32 3L 75 90

* Made only in UK and China


4 Pole Three-phase 28
kVA kVA PMG MA
VOLTAGE AT 50 Hz SERIES TYPE TERMINALS
50 Hz 60 Hz OPTION
ECP 34 EC P 34 1.5VS 75 90
EC P 34 1S 85 102
PRESENT EC P 34 2S 105 126
12 /
EC P 34 1L 130 156
SITUATION DSR EC P 34 2L 150 180
EC P 34 3L 160 192
ECO 38...N EC O 38 1SN 180 220
EC O 38 2SN 200 240 AVAILABLE
EC O 38 3SN 225 270 ONLY
12
115/200/230/400 EC O 38 1LN 250 300 ON REQUEST
DSR EC O38 2LN 300 360 (NOT RETROFITTA B LE)
EC O38 3LN 350 420
Also available ECO 40 EC O 40 1S 400 480
with UL EC O 40 2S 450 540
marking on EC O 40 3S * 500 600 AVAILABLE
specific EC O 40 1L 550 660 12 AND
demand when EC O 40 1.5L * 620 744 RETROFITTABLE
placing the DER1/A EC O 40 2L 680 816
order. EC O 40 VL * 720 865

ECO 43… N EC O 43 1SN 800 960


EC O 43 2SN 930 1116
EC O 43 1LN 1100 1320 12
DER1/A EC O 43 2LN 1300 1560
EC O 43 VL 1400 1700 AVAILABLE
230/400/460/800 ECO 46 EC O 46 1S 1500 1800 AND
EC O 46 1.5S 1650 1980 RETROFITTABLE
EC O 46 2S 1800 2160
12
EC O 46 1L 2100 2520
DER1/A EC O 46 1.5L 2300 2760
EC O 46 2L 2500 3000

* Note: Name plate data are: 800V Series Star at 50 Hz, 960V Series Star at 60 Hz
What makes
us different Ma_AUX:
Ma_AUX: Mecc Alte Auxiliary
Winding.
Provides 300% of starting current for 20 seconds as
standard. MA_PMG also available on request.

Higher Efficiency and Power Vs


compactness ratio.
Comparing with competitor’s specification.

Wide choice of impregnation


options.
Using latest technologies.

Digital AVR.
As a standard on whole 4 poles range.
Mecc Alte Auxillary Winding
Innovative product features – The mAUX

Simple Representation of the MAUX System which supports 300% forced current
for 20 seconds (standard on all models)

PMG will be available as an option starting from 180 kVA up to 3000 kVA as an
after sales kit. Same digital AVR can handle MAUX or PMG. Same MAUX
performances
Innovative product features- Advanced Insulations IMPREGNATION OPTIONS
Standard protection level with impregnation resin
Standard applied to all active parts using most modern
tecnologies, VPI, roll dip, trickle impregnation.

This is the standard protection system with the


Standard + addition of EG43 grey varnish protection on the
exciter stator.

This is the standard protection level with the


Grey addition of EG43 grey varnish anti spark
protection on the main stator and exciter stator.

This is standard protection with the addition of 0.5


Total to 2.0mm of black butadienic rubber compound on
the main stator and exciter stator

This is standard protection with the addition of 0.5


Total + to 2.0mm of black butadienic rubber compound on
the main stator and exciter stator, and EG43 grey
varnish protection on the main and exciter rotor
Innovative product features – Digital Regulators

DSR DER1
•Digital •Digital
•Single - with three •All the DSR features
phase sensing option with additional
(only with optional functions.
board)
•Three phase sensing
•With alarm memory with automatic setting
from single to three
•Connectable via RS
phase sensing
232 or RS485 to a PC
for remote control • Higher voltage
precision
•Soft start included
•Soft start included
•Fully programmable
with out of standard •Possible to set a warm
specs for special up routine at the start
application up

All AVRs are fully interchangeable throughout the ECO/ECP


ranges.
Complete control

Focus On: Manufacturing


in manufacturing

► Mecc Alte Spa 1 ► Eurogen ► Mecc Alte India


Wound Stators for ‘Portable’ alternators 2-4 Poles Industrial
Industrial Range, up to 18kVA machines 5 -160kVA
Machined Components - 6,750 sq.m. - 5,400 sq.m.
- 13,700 sq.m. - 80personnel - 90 personnel
- 150 personnel
► Mecc Alte Spa 2
Assembly, Test,
Painting, Despatch
[Industrial range to
2500kVA]
- 6,450 sq.m. ► Zanardi ► Mecc Alte China
- 100 personnel Special Machines & Industrial machines 7.8 -
Welders 2500kVA
► Mecc Alte Spa 3 - 4,000 sq.m. - 8,500 sq.m.
Rotor and Exciter - 20 personnel - 150 personnel
International production [Industrial
range]
Manufacturing - 2,750 sq.m.
- 80 personnel
Base
► Mecc Alte Spa 4
in total 51.300sq. Frames & other steel
constructional ► Mecc Alte UK ► Veco
m. with ~ 900 components [Industrial 4 Poles Industrial Lamination supplier
employees and range] machines 7.8 -1400kVA - 8000 sq. m.
- 1,250 sq.m. - 5,900 sq.m. - 23000 Ton of Electric Steel
over 30 CNC - 140 personnel processed a year
- 10 personnel
controlled robots. - 180 millions of lamination
punched a year
Europe

Focus On: Italian Manufacturing

Focus On: British Manufacturing


Leading
manufacturing
facilities and
techniques
Leading edge manufacturing
Mecc Alte leads the
competition in investment for
manufacturing
Fully Automated Stator winding
Machine [up to 864kVA]
Fully Automated rotor winding
Machine [up to 1400kVA]
Advanced automatic
Impregnation and protection
overcoating
China

Focus On: Chinese Manufacturing


Leading Leading edge manufacturing
manufacturing Mecc Alte leads the
competition with the same
facilities and worldwide quality product
techniques Advanced Computerized Quality
control
Top level VPI impregnation
systems
Advanced automatic
Impregnation and protection
overcoating
India

Focus On: Indian Manufacturing


Leading
manufacturing Leading edge manufacturing
facilities and Mecc Alte leads the
competition with the same
techniques worldwide quality product
Fully Automated Rotor
winding Machine
Fully Automated exciter
winding Machine
Advanced Computerized
Quality control
Leadership

Focus On: Quality


► We will establish ► We will ensure
Full ISO9001 Quality is at the
and maintain a that all employees
forefront of
certification everything we do quality management are involved in the
we aim to ensure system that meets drive for excellence
or exceeds the in our business as
> Being extended long term customer
we believe that the
satisfaction and requirements of the
across the globe internationally abilities, knowledge
loyalty by producing
advanced recognised ISO and experience of
CSA technological 9001 series of our staff are our
most valuable
products and standards
service of the resource
UL 1004/4 - /B highest quality.

ISO18001
ISO 14001

Focus on: Our Environment


► Responsible
management of waste
generated from,
production, office and all
As a consequence of We take our associated areas.
this we are committed to environmental
Serious continuous responsibilities very ► Environmental policy
improvements in seriously and use latest supported throughout the
Commitment environmental and new advanced company
performance and the technology to minimise
to the prevention of pollution. our impact on the
► Minimising the
consumption of natural
environment
As a leading Mecc Alte is accreditated
environment.
resources and energy,
manufacturer we to ISO14001 and consuming goods in
Committed to improving
recognise that our environmental
our environmental
moderation and promoting
operations have an regulations, laws and recycling
performance, we make
effect on the local, codes of practise will be
regarded as setting the
sure that our business ► Meeting and Exceeding
regional and global and operational the Waste Electrical &
minimum standards of
environment. decisions take account Electronic Equipment and
environmental
of environmental the Restricted use of
performance.
impact. hazardous substances
Regulations
Focus On: Technical Solutions
Specialised Technologies
Bespoke Manufacturing

Customised Products
Tailor made to suit your requirements

Small Wind turbine


Generator

• From 500W to 20 kW
• Permanent magnet
design

• Bearings sized to sustain


the vertical turbine

• Optimized for high


efficiency

• Very robust
Focus On: Technical Solutions
Specialised Technologies
Bespoke Manufacturing

Customised Products
Tailor made to suit your requirements

6 Poles Generators 2 Poles up to Other Products in DC Units - With DC


1000kVA our vast library of
electronic voltage control
• From 1MVA to 2.5 bespoke power
or V-I battery charger
MVA • Extending the range of solutions include
option
• Designed to meet the 2 poles machines up to
Variable Speed - Water-cooled -
highest efficiency 1000kVA 50 Hz low
Permanent magnets Custom machines
available in the market voltage
and rotor winded
• Special Voltages • Small power plant
synchronous generators DC Units - With DC
available application
electronic voltage control
• Only 2 pole low voltage Water-cooled - or V-I battery charger
unit available in market in Custom machines option
this size
• Very high efficiency
Focus On: Worlwide Support
Independent distribution & sales agents

Complete
control over
our distribution Direct Sales to Major Customers
- Going to
market through
subsidiary
China –
sales and Haimen
France – UK –
Saint Amant De Boixe Oakham
support
companies
Germany – Far East –
around the Koln Singapore
India –
Pune
globe:
Australia – Spain – USA – Italy –
Adelaide Alicante
McHenry Vicenza
Global Communication

Focus On: Market Support Tools


Co-ordinated Marketing and Product Support

Website Development

► Latest Product Information ► Provides answers to


Website frequently asked questions
► Technical Information
Development ► Latest Company
Information
Mecc Alte recognise ► On line product Database
the importance of the ► E-mail enquiry form
website and electronic ► Spares Info & Pricing
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Specialised worldwide supplier and
manufacturer of alternators 1-3000kVA
Ma_AUX – Auxiliary Winding
EXCEPTIONAL EXCITATION
The MAUX Mecc Alte Auxiliary
winding is a separate winding
within the main stator that feeds
the regulator. This winding
enables every one of our
alternators to take an overload of
300% forced current (short circuit
maintenance) for 20 seconds. This
is ideal for motor starting
applications as this allows
maximisation of efficiencies and
alternator sizes. This delivers a
more compact, efficient, lighter
and intelligent solution.
Mecc Alte Auxillary Winding
Innovative product features – The mAUX

Simple Representation of the MAUX System which supports 300% forced current
for 20 seconds (standard on all models)

PMG will be available as an option starting from 180 kVA up to 3000 kVA as an
after sales kit. Same digital AVR can handle MAUX or PMG. Same MAUX
performances
PMG_ma (Permanent Magnet auxiliary)
Innovative product features – PMG-ma
Despite the technical benefits of the mAUX some traditional
users still occasionally request a Permanent Magnet
Generator option (PMG). With the recent introduction of digital
technology on our regulators we are now able to offer PMG as
an option on products starting from 180kVA. The pMAUX
permanent magnet auxiliary system allows the fitting of a kit
which adds a PMG onto the existing generator. And what is
great is that there is no need to change the AVR.

PMAUX installation parts


MAUX Vs. PMG

Mecc Alte MAUX System


•Same Motor starting capability and short circuit maintenance
for the two systems.

•PMG is an ‘extra’ generator adding length & costM

•PMG of competitors needs a special more expensive AVR to


run itM

•MAUX is coming from a smart design and a valuable


experience in auxiliary winding
Series 38-40-43-46 with PMG ma

Enclosing band
Adaptor for 38

Adaptor for 40-43-46 PMG shaft for 38

Securing stud
for 38

PMG shaft for 40-43-46

Securing stud
PMG stator for 40-43-46

PMG rotor

PMG ma exploded view PMG lid


Series 38-40-43-46 with PMG ma
Assembly components
Series 38-40-43-46 with PMG ma
PMG ma installation parts
Series 38-40-43-46 with PMG ma
Mecc Alte Product
Strengths
vs.
Cummins Generator
Technologies
Mecc Alte Product Strengths
Better efficiencies on the majority of powers
Lower weight across most of the range - so lower material cost
Shorter length machine of base product across almost all the range -
Can start motors and maintain short circuits;
without the additional cost and length of PMG
(CGT machines require EBS on small range at
+82mm!)
Far less complicated control systems & AVR choices

Mecc Alte Product Weaknesses


ECO 40 efficiencies are generally lower than CGT [350-680kVA]
CGT machines are shorter below 35 kVA – though see note above
Mecc Alte Product
Strengths
vs.
Leroy Somer
Mecc Alte Product Strengths
Better efficiencies on most of the range
Lower weight below 350 kVA and above 1750 kVA
Shorter length machine across almost all the range
Standard machine can start motors and maintain short circuits without adding
components and cost
Far less complicated control systems & AVR choices

Mecc Alte Product Weaknesses


Efficiencies are lower than Leroy 350-550 kVA [ECO 40] and also below 35 kVA
Mecc Alte
Product
Strengths
vs.
Marelli
Mecc Alte Product Strengths
Better efficiencies on most of the range
Lower weight below 350 kVA and above 1750 kVA
Shorter length machine across almost all the range
Standard machine can start motors and maintain short circuits without adding
components and cost
Far less complicated control systems & AVR choices

Mecc Alte Product Weaknesses


Efficiencies are lower than Marelli 350-550 kVA [ECO 40] and also below 35 kVA
Innovative product features- Advanced Insulations IMPREGNATION OPTIONS
Standard protection level with impregnation resin
Standard applied to all active parts using most modern
tecnologies, VPI, roll dip, trickle impregnation.

This is the standard protection system with the


Standard + addition of EG43 grey varnish protection on the
exciter stator.

This is the standard protection level with the


Grey addition of EG43 grey varnish anti spark
protection on the main stator and exciter stator.

This is standard protection with the addition of 0.5


Total to 2.0mm of black butadienic rubber compound on
the main stator and exciter stator

This is standard protection with the addition of 0.5


Total + to 2.0mm of black butadienic rubber compound on
the main stator and exciter stator, and EG43 grey
varnish protection on the main and exciter rotor
EG43 GREY VARNISH
(Standard on 34/38/40/43/46 series)
BUTADIENIC BLACK VARNISH
(For very special applications)
DSR: Digital Simplified Regulator
replacing SR7/UVR6 regulators

Technical Features

 Full digital controlled regulator.


 Installation on board the machine.
 Variable voltage supply: from 30 Vac up to 280 Vac.
 Maximum continuous output current of 4 Adc.
 Working ambient temperature: from -25°°C up to +70°°C.
 Voltage regulation accuracy: ± 1%.
 Single-phase sensing of the voltage.
 Regulation from 15 Hz up to 72 Hz.
Alarms
N. Event despription Action
The AL
alarm code 1 Checksum EEprom APO, Default data restoring-> STOP
is available 2 Overvoltage APO
in real time 3 Undervoltage APO
from the
serial 4 Short Circuit APO, Max. Excitation -> STOP
connection 5 Excitation overcurrent APO, Excitation current reduction
and is 6 Underspeed APO, V/F regulation
shown by 7 Overspeed APO
different
kind of
All the saved data (AL, NN, DD, TT) can be downloaded by serial connection
flashing of
the LED Internal clock is also avallabile for warranty management
aboard the
regulator. Maximum number of storing events: NNmax = 4.29 billion
Maximum storing times DDmax and TTmax = 136 years
The following are saved:
• AL = Alarm code NN = Nr. of events
•DD = Last duration TT = Total duration
DSR INTERFACING

AUX
DER1 (Digital Enhanced Regulator)

DER1
a digital controlled regulator based on DSP
(Digital Signal Processor) that improves DSR main functions
with three phase sensing (and other) into a
board having the same overall dimensions of UVR6
DER1 (Digital Enhanced Regulator)
DER1 (Digital Enhanced Regulator)
TECHNICAL CHARACTERISTICS

• Three phase sensing in all connections (Y / ∆ / YY / ∆∆ / Zig-Zag)


• Single phase or three phase sensing automatic recognizing

• Voltage regulation range (sensing) from 75Vac to 300Vac

• Suitable for alternators until 2000V phase-to-phase


(in series-star connection and only with single phase sensing)
• Programmable “Soft-start”
• Regulation only on average value
DER1 (Digital Enhanced Regulator)
TECHNICAL CHARACTERISTICS

• Overall dimensions as UVR6/1F

• Power connections through 20 poles Fast-On connector

• Signal connections (Pext, 60Hz Jumper, APO) through 10 poles


Fast-On separate connector

• 2 versions:
DER1/A (blue box) optimized for alternators series 40-43-46
DER1 (grey box) optimized for alternators from series 3 to 38
DER1 (Digital Enhanced Regulator)
TECHNICAL CHARACTERISTICS

• 2 different inputs “external voltage” for analogical remote control


1) 0/+2,5V  compliance with PFR96/2
2) -10/+10V  useful for parallel with grid and others

• Variable range of remote control simply changing the external


potentiometer value (from 25KΩ to 100KΩ)

• Digital Remote Control by RAM location


(useful for parallel with grid with digital controllers)

• and not approved


DER1 (Digital Enhanced Regulator)
SOFT START
Diesel engine can reach its rated speed in a few RPM or
AVR can be switched-on when the alternator is at its rated speed
 Fast excitation increasing  Engine braking
 Over voltage (due to AVR dynamic)

• DER1 “Soft start” = excitation current limit during the start-up


 gradual voltage increasing after a fast switch-on
• Settable by 2 new parameters: P[8] & P[9]
P[8] = Current limit time
P[9] = Current limit level
DER1 (Digital Enhanced Regulator)
SOFT START
ECO46-1S/4
running at
ωn=1500rpm
before DER1
switching on:
residual = 97V
No Soft Start ( P[8]=0 P[9]=32767 ) : Vmax = 471V

Sudden DER1
Switch on
SET UP:
0,5sec/div
250V/div
Soft Start ( P[8]=64 P[9]=16384 ) : Vmax = 405V
DER1 (Digital Enhanced Regulator)
DSR TERMINAL NEW RELEASE 2.02

Green indicator
signalling the
correct working

New Configuration Flags


• Bypass 1Ph/3ph automatic recognizing
• Voltage remote control by RAM location
or enable saturation on remote control
DER1 (Digital Enhanced Regulator)
AVAILABLE TECHNICAL GUIDES
(English & Italian version)

Instruction manual Digital regulators USB to Serial


Communication protocol adapter

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