Company Profile

1
DESCRIPTION

1.About Victora
2.Engineering Process
3.Quality Control & Inspection
4.Future Plan
 Journey so far …
1988
1972 1978 Victora
1987 1994
Victora Tool Established Automotive
Presidency Established Victora Auto Pvt Ltd (SDL) For
Engineering Inc.(Advantec)
Victora Tool Award For Sheet Metal Stamping.
Founded and At Gurugram
Engineering Best 1997
Established Plant 2 Established VTE Plant 4
Entrepreneur Established
2000
VTE Plant 3
Established Victora Lifts Pvt Ltd
2003
1972 1978 Export Started To European Countries.
1987
1988 2005
1994-2003 Established Victora Auto Pvt Ltd For Automotive
Exhaust Hangers In Faridabad
Established Victora Auto Pvt Ltd Machining division
Certification Of ISO TS 16949 Of Different Plants.

2019
2003- PCI - Investment Casting Division
Certification Of IATF 16949 Of All
2007-
2006 2017
2018 Plants.
Bhunit Engineering- New
Export Started to America. VAPL Noida SEZ New tool Room Established.
Plant For Aluminium Casting.
Established Victora Automotive Inc (Machining Unit ) Machining Division Victora Hospitalities (Juna Mahal
Imt New Plant- Hanger
In Haridwar. 2007-10 Division. Started. Hotel, Rajasthan)
2010 PEL Acquisition
Established Victora Tool Engineers Plant 5 In
Faridabad.
2011-2012
2011
Established Victora Tool Engineers Plant 6 & 7 2013-16 2017
Victora Hospitalities (Radisson 5-star Hotel In NCR)
2012 2018 2019
Established Stamping Plant in Manesar
(Panchsheel).
Established Victora Hot Forging Plant In Haridwar.

2014
Established Victora Tool Engineers Plant 8
2016
Victora USA Incorporated.
Established Victora Tool Engineers Plant 9
2nd Plant For CNC Machining In Haridwar & Pressure pipe production started in Faridabad.
Victora – Capabilities

❑ Stampings
❑ Assemblies
❑ Tool & Die design & manufacturing
❑ Rod / Tubular parts & Assemblies (Exhaust Hangers)
❑ Pressure pipes/ Fuel Lines Pressure pipes/ Fuel Lines
❑ CNC Machining
❑ CNC Grinding
❑ Hot Forgings
❑ Investment Castings
❑ Aluminium Castings
❑ Elevators
❑ Hospitalities

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Victora-Group Companies
Business Line Verticals

Tube & Wire Aluminum Investment

Stamping Machining Forging
(Hangers) Casting Casting

VAPL VAPL VAPL Precision Casting

Sikri(Faridabad)
VAPL BECPL
IMT Faridabad Sidkul Haridwar Sidkul Haridwar Deoli (Palwal) Manesar

Millennium
VTE ( 3 Plants) VUSA VAI Precision Casting
Technotools
Faridabad Michigan (USA) Sidkul , Haridwar Bawal
(Manesar)

All Plants are certified for

VAPL VAPL
Manesar (Gurugram) SEZ, Noida 1) IATF-16949
2) ISO 14001
3) OSHAS 18001

5 2 3 1 2 2
Plants Plants Plants Plant Plant Plants
Customers - Global
As Tier-1 As Tier-2
Customers – Global
Tenneco Germany
Tenneco Canada Faurecia Germany Tenneco Czech Republic
Eberspacher Germany Faurecia Czech Republic
Boysen Germany Eberspacher Czech Republic

Tenneco UK Tenneco Russia

Faurecia UK

Tenneco France
Faurecia France
Eberspacher France Tenneco Poland
Tenneco USA
Faurecia USA Faurecia Portugal Katcon Poland
Eberspacher USA Tenneco Spain Magneti Marelli Poland
Cummins USA Faurecia Spain Tenneco China
Caterpillar USA Faurecia Netherland
John Deere USA Tenneco Thailand
TIEM (Toyota Industrial) USA Faurecia Thailand
Faurecia Turkey
Volkswagen Mexico
Katcon Mexico
Tenneco Mexico Tenneco Brazil
Bentler Mexico Eberspacher Brazil
Faurecia Italy
Tenneco South Africa Eberspacher Italy
Tenneco Argentina Faurecia South Africa
Customers – Domestic
Suzuki Motors, Gurugram
KML ,Gurugram
Mark Exhaust, Gurugram
SKH MM Gurugram TS Tech Noida

Yutaka Bhiwadi

TS Tech Neemrana

Tenneco Bawal

Sharda Motors, Pune

Tenneco ,Pune
Cummins, Pune

Sango, Bangalore
Faurecia, Bangalore Renault Nissan, Chennai
Tenneco ,Chennai
Faurecia , Chennai
SKH, Chennai
Magneti Marelli, Chennai

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SALES- Victora Group
Total Sales Victora Auto Sales
300 Sales Distribution ( Region Wise)

242.53
250

197.23
In Million USD

200

150
130.13
140.53
127 36% 32%
103 104
100 85
73 71 63
52
50

5 0 5 1 5 4 6 5 32%
0
2015-16 2016-17 2017-18 2018-19
VAPL 73.3 71.23 103.48 126.93
VTPL 52.01 63.46 84.62 104.45
HOTEL 4.62 4.95 5.45 6.16
ELEVATOR 0.2 0.89 3.68 4.99
TOTAL 130.13 140.53 197.23 242.53 India USA Europe

HOSPITALITY ELEVATOR BUSINESS Victora Auto Sales

BUSINESS 2%
3% Commercial
Vehicles
34.6%
AUTOMOTIVE Passenger
BUSINESS Car
95%
65.4%
Product
1.4: Range
Product Range:- Sub Assemblies
1.4: Product Range:- Heat Shields & Railway Products
Exhaust System
Seat Frames Parts

Stamping
Baffles Flanges
Seating

Muffler Cover Shells

Forging, M/C
Power Train Parts

Hanger
Cover Oil Pan
Exhaust Manifold
• Investment Casting

Casting
• Al. Gravity Casting
• Pressure die Casting
Pressure Tube Assembly
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Product Range:- Stamping Division
Exhaust System- Heat Shields 1500 mm Long Heat Shield.
Exhaust System- Muffler, Shells &
Baffles
Product Range:- Stamping Division
Product Range:- Shocker
StampingAssembly
DivisionParts
Exhaust System- Flanges
Exhaust System- Cones & Half-Cones
Product Range:- Stamping Division
Product Range:- Shocker
StampingAssembly
DivisionParts
UPPER SPRING SEAT LOWER SPRING SEAT
Shocker Assembly Parts

KNUCKLE BKTS.
Product Range:- Tube & Wire Division
Range of Exhaust Hangers

Wire to Wire
welded Hanger

Wire to Bracket welded Hanger

Product Range:- Tube & Wire Division
Tubular to Bkt Hanger
Range of Exhaust Hangers
Collar Head

Tube to Tube Welded Hanger Pressure Pipes

Product Range:- Laser Weld Assembly
Laser Welding
Exhaust Assembly Parts
Pipe Dia- 101.6mm

Casted Bosses

Pipe Dia 9.6mm With

Laser Welding Perforation

Stamping Part with

Perforations (Mesh)
Product Range:- Manipulated Tube ( End Forming )
Exhaust Assembly Parts

Blank Cutting Tube Rolling Tube Welding Sizing

Product Range:- Forging Division
Forged Parts
Product Range:- Casting Division.
Investment Casting
Exhaust Parts
Product Range:- Casting Division.
Investment Casting
Exhaust Parts

Nt Wt-5.2 KG
Product Range:- Machining Division
Machined Exhaust Parts
Product Range:- Machining Division
Machined Exhaust Parts
ProductProduct
Range:- Range:- Casting Division.
Casting Division
Aluminum- Pressure Die Casting
DESCRIPTION

1.About Victora
2.Engineering Process
3.Quality Control & Inspection
4.Future Plan
Raw Materials R & D Center -- Toolroom
Stainless Steels
Aluminized Coated Covering complete Range
High Tensile Steels
Sheets, Plate, Bars, Tubes, Sections
Sheets (Based on Application) Sheet/Plate
SP 810/820/830
SA1C/SA1D/SA1E - 300 Family (i.e.301, 304, 304L, 309, 314, 316L, 321, 316TI) •SAPH 370/ 440
- 400 Family (i.e. 409L, 410, 430,436L,439, 441, 410, 430LNB, 430F, 409NI, 409CB/NB, 409HITI) •JSH 590

Aluminium & Alloys SS Wire

Ingots & Alloys SS wire coils
Parts Material
P1020 409, 409HITI, 304,314,316
AA6082-T6

Tubes/ Rods Mild Steels

ERW/CEW/CDS Quality Sheet/Plate Bars/Section
•Material testing JSC 270 SAE-1018
JSH- 270
STKM 11/12/13 JIS G 3445 •Spectro Gun IS 513 CR
SAE-1045
ERW/CEW as per IS 3074 SAE-1035
•Mechanical Properties Verification IS 1079 HR
SAE-1020 1.0038
ST-52.3 AISI-4142H
MC355C ST-52.3
Capability To Handle Wide Spectrum of Raw Materials MC315C 16MNCR5
38MNVS6
Engineering/Development
Process Layouts

Tool
Simulation

Prototyping

Tool/Gauge
Design

Tool/Gauge
Manufacturing

Maturation
& Prove out
Process Development- Stamping
Process Layouts

Tool
Simulation

Prototyping

Tool/Gauge
Design

Tool/Gauge
Manufacturing

Maturation
& Prove out
Process Development –Pressure Pipes Forging
Process Layouts

⚫ Blank Cutting
Tool
Simulation

Prototyping
⚫ Billet Heating
Tool/Gauge
Design

Tool/Gauge
Manufacturing ⚫ Upsetting

Maturation
& Prove out
⚫ Blocker

⚫ Hot Forging

⚫ Trimming & Piercing

Process Development – Simulation Capability
Process Layouts

Tool
Simulation

Prototyping

Tool/Gauge
Design

Tool/Gauge
Manufacturing

Maturation
& Prove out
Process Development – Investment Casting Simulation Capability
Vector
Metal Filling Filling Velocity
Process Layouts (Metal flowing direction)

Tool
Simulation

Prototyping

Tool/Gauge
Design
Filling Pressure Air Escape Turbulence
Tool/Gauge
Manufacturing

Maturation
& Prove out

Marks on Casting - Pinholes Air Contact Time Cold Shut

Process Development
Process Layouts

Tool
Simulation

Prototyping
5 Axis Laser Cut for 3D Profile Turret Punching

Tool/Gauge
Design

Tool /Gauge
Manufacturing

Maturation
& Prove out

Vertical Machining Center EDM Wire Cutting

CMM Machine for validation 3D Pattern Printing Rapid Shell Drying Unit
Process Development-Stamping
Factors consideration
Process Layouts
• Past Quality issues in similar part.
• Mistake proofing
Tool • Simulation data consideration
Simulation • Press specification
• Tool material vs Part material
• Ease of manufacturing
Prototyping • Ease of maintainability
• Ease of Operation
• Tool Construction Material
Tool/Gauge Standardization
Design

Tool/Gauge
Manufacturing

Maturation
& Prove out
Process Development- Stamping
Process Layouts Factors consideration

• Past Quality issues in similar part.

Tool • Mistake proofing
Simulation • Fit/ Function of part
• Print requirements
• Gauge Work Instructions
Prototyping • Gauge Verification and Approval
• Gauge Periodic Calibration
• Ease of Checking for Reduction in Appraiser Variation.
Tool/Gauge
Design

Tool/Gauge
Manufacturing

Maturation
& Prove out
Progressive Tool Manufacturing
Process Layouts

Tool
Simulation

Prototyping

Tool/Gauge
Design

Tool/Gauge
Manufacturing

Maturation
& Prove out

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Process Development
Process Layouts Factors consideration

• Checks of Part Quality during Tool Maturation

Tool • Involvement of Manufacturing / Tool Maintenance Team
Simulation during Maturation
• Part Quality Level Achievement
• Tooling Suitability for Mass Productionisation
Prototyping • Prompt Reaction and initiation of correction during Prove
out.

Tool/Gauge
Design

Tool /Gauge
Manufacturing

Maturation
& Prove out
DESCRIPTION

1.About Victora
2.Engineering Process
3.Quality Control & Inspection
4.Future Plan
Quality Control / Inspection Method

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Stage wise Quality Control

❑ Raw material Inspection

❑ BOP Inspection
❑ Stamping
FOA, Patrolling, LOA Approval
❑ Welding
Set Up Approval, patrolling
❑ Machining
Set Up Approval, patrolling, Process
Controls
❑ Hanger, Forging, Casting
Set Up Approval, patrolling, Process ❑ Visual Inspection
Controls Burrs, Scratch, Dent, Damage, Physical
condition,
Functional Gauge Qualification
Inspection & Testing Facilities

HARDNESS TESTER PROFILE PROJECTOR UTM WELD PENETRATION CHECK

• Stamping Division • • Stamping Division

• Stamping Division • Hanger Division •
Stamping Division
Hanger Division • Hanger Division
• Hanger Division • Machining Division

• Stamping Division
• Hanger Division
• Machining Division

CUPPING TESTER COMPARATOR STAND SPECTROMETER SURFACE PLATE (S)

• Stamping Division • Stamping Division

• Stamping Division
• Stamping Division • Hanger Division • Hanger Division
• Machining Division • Machining Division
• Hanger Division
DESCRIPTION

1.About Victora
2.Engineering Process
3.Quality Control & Inspection
4.Future Plan
43
Future plan
Program Management
Software (PLM) under
implementation

Working On Entering
New Commodities:

❖ Sand Casting
April 2020 ❖ Perforated Tubes
Centralized Engineering Aug 2020 ❖ Cold Forgings Working on Addition
Division at Faridabad: of New Technologies
like Transfer line
❖ Built Up Area : 125000 Sq.
Feet.
❖ Having Facility of Tool
Making, Welding Jigs & C/F.
❖ Independent Engineering Nov 2020
Team for study of VAVE Ideas Working on Addition
and process innovation. of New Technologies
Dec 2020
like Progressive
Stamping line June 2021
 CONTACT INFO.

Mr. H. S. Banga
Managing Director
Victora Auto Pvt. Ltd.
Email:- bangahs@victora.co.in

Mr. Harbir Banga Mr. Amitbir Banga

Director Director
Victora Auto Pvt. Ltd. Victora Auto Pvt. Ltd.
Mobile No.:- +919873176695 Mobile No.:- +919811576695
Email:- harbirbanga@victora.co.in Email:- asb@victora.co.in

Mr. Puneet Ahuja Mr. Deepak Kumar Kapasiya

VP Mkt & Business Dev. (Europe + South Africa + Asia) V.P. Sales and Marketing (USA)
Victora Auto Pvt. Ltd. Victora USA Inc. (Victora Auto Pvt. Ltd.)
Mobile No. +91 9821115809 Mobile No. +1 248 930 3317.
Email:- puneet@victora.co.in Email:- dkaps@victora.co.in

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VICTORA AUTO (P) LTD.