BELT SCALE SYSTEM ‘SIMPLICITY AND RELIABILITY GO HAND IN HAND. HI-TECH MICROPROCESSOR BELTSCALES FROM PBLPBL belt weighers incorporate much acclaimed innovative 'MICROMATE' second generation microprocessor based integrators, providing state-of-the-art conveyor weighing technology. OPERATION ‘A modem belt conveyor scalo consists of & major eboments: the cariagalvcigh biidge asomby, bot spoed eansor and the ection cabinet, often referred © asthe otlser or the intograter. Each serves 8 distinct function in the process of accurately weighing material roving on the bat “he cariagotweigh bridge essombly is the primary weight sonsor. cunted on fhe conveyor stringers, the cariagelweigh bridge supports the woighing iere and generates an oloctriccl output cignal ‘reportonal 1 belt loading (usualy expressed in KgsiNA) “The speed senses mechanically connected toa tall pulley ora large amotor ior and providoe a cca of pulses, each pulse reprocents 4 Unt of belt travel The itequency 0} the pulse stream is propertonal tb ba spoad. (The total package or integrator, provides the intligence te the eyetom) the intagratr receives the oubut signals Irom the weigh-bridge anc tho speod renter, Eletoricaly it mutigios tho bolt ravel and balt foating. The integramr furher resolves the total weight of ratbfal Which fs passed over the conveyor. converts Io chosen encinoering Unite end aéds thom to the total on the masior counter. Futhor computation against a tme base resus in arate of flow display, On a statecotthe-atiniograter, such as MICROMATE, fealures such 36 ‘automatic span anc zero caltralion and selfctsgnostics are available. ACCURACY (On approved instalaions, PBL warrants that tho series 100-201 ano 100-202 bolt eeale eystome wil woigh and totalee 10 a value within Wee of fest value when callorated against a known West weight. The tot rata must be batween 29% and 100% of the scale systam's calbrated capacity. Test duration 's doined as alleast three ‘aolsions of the conveyer and atleast 500 counts on te masier Totals and aloact fon minutes running time. Warranty is euject scale system bong instaled, operated and mainained in accordance with our nettctions, CARRIAGEWEIGHBRIDGE MODEL 100-20-1 & 100-20-2 The models 100-201 8 100-202 bat scale incorporate a low ellestion, rigid and rugged catriaga/weighordige. This cariago/weightridgo ie avcilabo in all belt widhs and idler epacings. ‘Weightridgos ate available in single idler, twee pont suspension and ‘ual ider with five point suspension. Features ofthis design incude: Frincionloee Pivots tunion type, these sealod unite aro compotaly lmpervous te voraion, moisture and material accumulations. WEIGHBRIDGE FEATURES: ‘No moving o: wearing parts. Rigid mechanical tubing frame - maintains alignment permanenty. Invineio atifening and support te conveyor stingers in the ceale Factory pre-assembled, unitsad construcion for fast and easy Soldinstallaton ‘5. Super precision strain gauge fosdcol appied in tonson - no chance cf Inadeall msalingmont ard resulting inaccuracy. 6. Tolal defection cn weigh der (6) ess than 0.1 mn 7. Counter-weiched carriages avaiable for ight belt loading roquiremonte '8,_ Sim prof minimizes material bulé-up and resuling zero shit SPEED SENSOR MODEL ST-101 ‘Tho PBL medol ST-101 Digital Speod Senscr ie the most positve Fokatle and acurate speed sonsing device yet developed for belt scale service, The unit is cirecly coupled 10 the tal pully, snubbingPOWER EAU ES) rallo: large ameter loged return rll wher throe is no chance of belt sippage and postive cortact with the belt is assured. The erebloms ‘associated wih the wheels atiompting o contact the bolt and resting buld-up and slippage are thus avcidod ‘The digital speed sensor is packaged in a rugged cast aluminium housing fat ie eutable ‘or outdocr installation. The epecd sensing cement empioyes a brushless pulsegenerator producing a steam of pulses. each pulsaroprasenting @ unt of belt travel. The fequency of the pulee steam is proporienal to true bolt speed. No brushas to roplace or adjust. The puleo output it fed to the MICROMATE integrator, Optional proximity switch pickup can be provided fr pulley revolution ‘greater man £0 rpm, MICROMATE MODEL 100-2001 1. Tola/z0r Total matoral woigt is read on the 8 dgt LED drley, casily roedabio in Figh or low Ight. The deplay leo servos as splay for various Ofer functions wen in set-up or clagnesic modes. 2 Tale Indlestor. The rato of matoral passing ovor tho belt scale ie splayed in your cnoica of engineering unis, The display is the same type and size as the totaliser. 9. Pus. When depressed, the “runt button is illuminated and the IMICROMATE is nis normal operatng mde. 4 Soup When depresead, the “eotup" button allows access to various setup and dlaghesic functions rough the keyboard inside the lower pane 5. Lomp lost, When depressed, the displays wil alomativaly flash 8's and decimals and all push button lamps wil lash. 5. Auto sore, When capressed, the “auto ero" button intates an automate zero calibration. 7. ato span. When depressed, the “auto span’ buten iritates an ‘automate span caltatien, on, Must be doprossed to entr varous getup furefons or new values of zero oF span after au calibration operations FEATURES © Proven conveyor scale software developed through years of experience The markets only “second generation" microprocessor-based integrator. © MICROMATE is @ true digital device, not an analog device with a digital readout like other call "digital. Digtal processing, bidirectional integration and ‘otalisation of data provides optimum dit-free stability * No interal adjustments. MICROMATE has no Potentiometers or adjusiable resistors to cause problems, * Automatic calibration, automatic zero, automatic span and selectable auto ze tracking are all available. (In zero tracking mode TARE Is updated automatically whenever the belt runs empty). * Simplo one time ontry of all data and instructions, via push buttons or Keyboad, * Brioht, easy-to-read digital display of rate and total, when’ in "run" mode. Incicators display calibration constants, sel-up codes and diagnostic code when in set-up mode. ‘© Rugged IP-55 enclosure is standard, * Excellent temperature stability Backed up by proven PBL know-how and service availabilty.MECHANICAL SPECIAFICATIONS MODEL 100-20-1 AND 109-20:2VEIGHDRIDGES WEIGH SPAN: 1 er 2 ior suspension wigh spans fom 890 ‘> 2500 mm CARAIAGE & WEIGHBRIDGE DESIGN: uutzedassomslyconssirg oi puted weigh plate [end one Supt Beam which spar it cofvoyerangor CARNAGE & WEIGHERIDGE CONSTRUCTION: Machrical sts! Fae EONVEYOR SIZES: £00 mm te 2000 mim as standard 2200 mm & 2100 opocia eron CLEARANCE REQUIREMENTS: Fits any standard conor. No ‘ace repre nbov ba no Loup CELL spEcicaTIONS LOAD GELL TYPE: Sipe proton, etsin gauge acl wih spacial ‘onpertue compensation {OAD CELL MOUNTING: One ead col apg in tnson LOADOELLEXCITATION:From PELIMGRO A TEIntagrntor (10VDC) NON-UINEAAITY (0.09% of le eupat REPEATABLITY WITHIN): 002% of tated euput HVSTERESSS QUSCNIOM) 000% trata uput {TENPEAATUAE SENSITIVITY. 2.001% pot Soto carsgrade on 2100 0014% pot doree Contra on san. BIEELOAD PROTECTION. Minimum of 100% 1 maintain elctical ‘igi: Mirman of 209 to malta arckralimogay ELECTRICAL SPECIFICATIONS: MODEL ST-101 DIGITAL SPEED SENSOR TYPE: Digital, rustless MOUNTING: Direct to 15 ayn diameter tub shaft on tal pulley, bond pulley, or aggas return rl. HOUSING: Weathor tight. IP. MOUNTING HARDWARE: Supplod with coupling, restraint arm and restraint spring. WEIGHT: 8 Kgs, Approx. MICRO-MATE INTEGRATOR MODEL 100-2001 CIRCUIT DESIGN: Microprooessor basod sold state design. CIRCLIT CONSTRUCTION. 8.5t microprecoesor with programmo slcted in non-olaile morrory. Calibration corstarts ented by front ‘access key board. Modular constuction for easy service. INTEGRATOR CAPACITY: (Ceunt Rate) Upto 100,000 units/nr Power Fallure Protection: Roplacoabia, long fe enorgy cot sapablo of grctooting RAM for upto ‘be years with power of. pute: WEIGHT: Milivot signal rom stain gauge loadcell SPEED: Pulea signal om digital spood sonsor. Outputs: LOAD CELL: Excitation fer strain gauge oad ool WEIGHT : 6 digit total woight deplay cirect roscing in tonroe or ober fenginoosing uns. RATE: 4 agit rate dsplay rect reading n tonnes per nour or ofer fengincoring units PULSE OUTPUT : Dry contact closure rated at § amp @ 289 VAC or 24VDG. 141, 1.10 of 1-160 Counts per count on master totaiza. CURRENT GUTPUT: Seloctable 420 oF 0-20 mA geivancalyisclated current output proporicnal orate Calibration: ZERO: Fuly au'omatic initiated by pushrbutton or Auto-2ero Track iniiated automatically whon Bok rare bmpty for prodotominad tna, SPAN ; Fully automate inated by pushbutton. Separate display of Wweightaccunuiatad uring ealtatin tun Electoniceahoratonfacly in-built UNEARITY < Goto tn 18 or ot weigh gaatrthan 1% fold cel capaci (OPERATING TEMPERATURE RANGE : -10 To 450°C. TEMPERATURE SENSITIVITY - Zero -83PPM/C" Span :SOPPMIC" POWER REQUIREMENTS : Standard -290 VAC + 103; 50:8 3% 25VA; OPTIONAL 110 VAC 10%, 50 * 3%. 25VA. ENCLOSURE Fed mounting IP58. WEIGHT 20 Kgs. Approx ‘Tested as por I$ 9000. POWER BUILD LIMITED Anand Sojira Road, alah Vidyanagar 388 120 (Gujarat) @) eee SOLE SELLING AGENTS : fTicl ENCIEERIC ITED D, Telax 0172-233, Fax (92582| 31020 [SHIEDADAD :Puahpak ty oor, Opp: Cuma Hon, Knangur Amedan! 900001, Ph Sogorsacoet4 SoNBAY -Appelay Houso, bsta Vax ne Rowd, Cucigate Rocanaton Bombay SCO G2), Ph 221315221505, Gra: ARVIND, Tuex-011-92790,Fax:2870731 BILASPUR. Huse No, 102 Lk Rowe Hr Saun Basu 483001 Ph 25772, Telex 027929, Fax 23788. CALCUTTA:Gratargetrematialconte/3s A, Chewighee oad, avo 100i Caleta 0307" Ph 295242292287, (Ga: FOLTTRESS Telex 024 5783 Far: 298218 NAGPUR < 101/104, Shroo ch se6, Knasway. Nagpur $40 001 Py: 531601531480, Gram MOON, Tobx: 07157479, Fax “591800. NEV! CE_Hls4t8 Weel rade Carre, aabarl ane, Earcara load. New Des 000%, 8931901 S40 Gram COWOAKEA Tele 051 56505 Fax3625058, SECUICE 22RD "S03, Chanoy Trade Con, 116 Pak Lane, Soauncortas 690003 Ph: bat 7ABB46084, Gam “ELECON, Tes “0425 e538 MADRAS & GANGALOREltenatoral Macpinony he 1) Manahor Avena, OF. Caca Mejor nad Egrore Mackat€08 CD, Ph 931621057601, Gram: MAGIINMEN Telex O44 7710,Fen: BO70E8.