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PVP 2018
July 15-20, 2018, Prague, Czech Republic
PVP2018-84028
1 Copyright
c 2018 by ASME
configurations. These evaluations which are based on simple In an ideal beam, the dynamic stress as a function of vi-
beam analogies are known to be very conservative and in some bration Deflection Amplitude and as a function of vibration
cases inaccurate since they do not account for the actual pipe velocity amplitude are given in [2].
geometry, boundary conditions and concentrated weights of a
complex piping system. For the cases where the system vibration The dynamic bending stress Sbd due to vibration displace-
characteristics are complex , to ensure pipe safety, especially ment amplitude ∆(0 − peak) is presented in equation (1).
when the pipe operates at high temperature and pressure, a more
rigorous dynamic analysis must be performed, to determine the
acceptability of the vibration levels. Rigorous dynamic analysis
E pi2 D
and the modeling of the vibration signal can be very complex , Sbd = C2 K2 ×CED × × 2 ×∆ (1)
time consuming and in most cases must be performed by experts 2 L
and vibration specialists.
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FIGURE 1. THE RELATIONSHIP BETWEEN DISPLACEMENT, VELOCITY AND ACCELERATION
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The significant improvement of the proposed method, compared
to the simplified methods, relies in the accuracy of the dynamic
analysis model. In the CAESAR II model the boundary condi-
tions, concentrated weights , pipe contents, pipe properties and
applied vibration load are modeled accurately and provide more
accurate results.
FIGURE 2. VIBRATION ANALYSIS SEQUENCE Step-2: Review the free modal analysis frequencies with
the spectrum peak frequencies.
system vibrates with a velocity x mm/sec at f=100 Hz, as the Prior to the harmonic analysis, a run of free vibration modal
frequency increases the displacement will decrease and the analysis is performed to obtain an understanding of the dynamic
acceleration increase while the velocity will remain constant. characteristics of the model. A review is required to check if
the spectrum peak frequencies fM in the velocity spectrum in
In the range 5-2000 Hz, Velocity amplitude is a better measure the area investigated, coincide with the modal analysis main
(curve is flat) and is related more to fatigue failure. Even frequencies fn .
at a small displacement amplitude at 200 Hz under repeated
motion can cause fatigue failure. Above the 2000 Hz the failure Based on the review of the mode shapes, a location for the
normally is force related and is best represented by Acceleration harmonic force is selected, which most likely is near the velocity
vs. frequency. measurement location.
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is calculated in the following equation as in [4].
Γ = Mass participation factor for mode n (Based on F= 1000 N)
un = Mass normalized mode shape displacement
v
1 + (2ζ ωωMn )2
u
Step-4: Compare the unit Force spectrum analysis results
u
DLF = t (6)
(1 − ωωMn )2 + (2ζ ωωMn )2 with the response of the real system
ωn = 2π fn (7)
SF = Scaling f actor = VM /Vc (11)
ωM = 2π fM (8)
Fad j = (SF)F (12)
5 Copyright
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In most standard programs like Caesar II [3], the pipe bending
stresses are calculated according to ASME B31.1 [6] at each
data point. The following adjustment is required to calculate the
alternating stress Salt according to OM-3 standard [1].
C2 K2 M Sel
Salt = < = 7690 psi (46815 K pa) (15)
Z a
ASME B31.1 provides the following equation for occasional FIGURE 3. THE RELATIONSHIPS BETWEEN ALTERNATING
loads (with pressure taken as zero) STRESS S AND NUMBER OF CYCLES (FROM FIG 1.9.1 OF BVP
CODE SEC.III)
0.75iM
SB31.1 = < 1.2 Sh (16)
Z peaks can be easily combined by SRSS and the resulting stress
from all peaks compared with the endurance limit.
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FIGURE 4. TYPICAL PIPING MODEL
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close to the measured frequency fM =2.2 Hz.
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Step-1 Step-3 Step-4 and 5
D.P VIBRATION SPECTRUM ANALYSIS BASED SPECTRUM ANALYSIS BASED
MEASUREMENTS ON AMPLITUDE 1000N ON SCALED AMPLITUDE 615N
Measured Measured Applied force Velocity
SF = Aad j = SF(A) Vad j
Velocity VM Frequency fM Amplitude A Response VC
VM /VC (N) (mm/s)
(mm/s) (0-peak) (Hz) (N) (mm/s)
130 120 2.2 1000 195 0.615 615 120
TABLE 1. CALCULATION OF SCALE FACTOR SF AND ADJUSTED VELOCITY VC
Step-6
D.P
Calculated stress per ASME B31.1 Calculated stress per OM-3 Endurance Limit
SB31.1 = 0.75iM/Z (Kpa) SOM−3 = 2.67(SB31.1 ) (Kpa) Sel /a = 0.8(SA)/1.3 = 46815 Kpa
39 18788 50137 46815
TABLE 2. CALCULATION OF MAXIMUM STRESS VS ENDURANCE LIMIT
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FIGURE 7. TYPICAL PIPING MODEL WITH ADDITIONAL RESTRAINT AT DP 133
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REFERENCES
[1] OM3, A., 2010. “Operation and maintenance of nuclear
power plants”. American Society of Mechanical Engineers.
[2] Wachel, J., Morton, S. J., Atkins, K. E., et al., 1990. “Piping
vibration analysis.”. In Proceedings of the 19th turboma-
chinery symposium, Texas A&M University. Turbomachin-
ery Laboratories.
[3] CAESARII, 2017. User GUIDE. COADE Engineering Soft-
ware Inc.
[4] Chopra, A. K., et al., 1995. Dynamics of structures, Vol. 3.
Prentice hall New Jersey.
[5] Aleva Bilosova, J. B., 2012. Vibration Diagnostics. esf,
eouropean scocial fund.
[6] B31, A., 2014. Power Piping: ASME Code for Pressure
Piping, B31. American Society of Mechanical Engineers.
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