You are on page 1of 8

CyTA - Journal of Food

ISSN: 1947-6337 (Print) 1947-6345 (Online) Journal homepage: http://www.tandfonline.com/loi/tcyt20

Chemical, sensory and microbiological stability of


freeze-dried Nile tilapia croquette mixtures

Renata Hernandez Barros Fuchs, Ricardo Pereira Ribeiro, Makoto


Matsushita, Ailey Aparecida Coelho Tanamati, Cristiane Canan, Evandro
Bona, Leila Larisa Medeiros Marques & Adriana Aparecida Droval

To cite this article: Renata Hernandez Barros Fuchs, Ricardo Pereira Ribeiro, Makoto Matsushita,
Ailey Aparecida Coelho Tanamati, Cristiane Canan, Evandro Bona, Leila Larisa Medeiros
Marques & Adriana Aparecida Droval (2015) Chemical, sensory and microbiological stability
of freeze-dried Nile tilapia croquette mixtures, CyTA - Journal of Food, 13:4, 556-562, DOI:
10.1080/19476337.2015.1014431

To link to this article: http://dx.doi.org/10.1080/19476337.2015.1014431

© 2015 The Author(s). Published by Taylor & Published online: 06 Mar 2015.
Francis.

Submit your article to this journal Article views: 544

View related articles View Crossmark data

Full Terms & Conditions of access and use can be found at


http://www.tandfonline.com/action/journalInformation?journalCode=tcyt20

Download by: [181.229.254.24] Date: 22 March 2017, At: 15:44


CyTA – Journal of Food, 2015
Vol. 13, No. 4, 556–562, http://dx.doi.org/10.1080/19476337.2015.1014431

Chemical, sensory and microbiological stability of freeze-dried Nile tilapia croquette mixtures
La estabilidad química, sensorial y microbiológica de la mezcla de croquetas de tilapia del Nilo
liofilizadas
Renata Hernandez Barros Fuchsa*, Ricardo Pereira Ribeirob, Makoto Matsushitac, Ailey Aparecida Coelho Tanamatia,
Cristiane Canand, Evandro Bonad, Leila Larisa Medeiros Marquesa and Adriana Aparecida Drovala
a
Food Technology Department, Federal University of Technology – Paraná (UTFPR), Via Rosalina Maria dos Santos, 1233 – CEP,
Campo Mourão 87301-899, PR, Brazil; bDepartment of Animal Science, Postgraduate Program in Food Science, State University of
Maringá, Av. Colombo, 5.790 – CEP, Maringá 87020-900, PR, Brazil; cDepartment of Chemistry, Postgraduate Program in Food
Science, State University of Maringá, Av. Colombo, 5.790 – CEP, Maringá 87020-900, PR, Brazil; dPost-Graduation Program of Food
Technology (PPGTA), Food Technology Department, Federal University of Technology, Paraná (UTFPR) Via Rosalina Maria dos
Santos, 1233 – CEP, Campo Mourão 87301-899, PR, Brazil
(Received 18 September 2014; final version received 29 January 2015)

The stability of tilapia croquette mixtures was evaluated for 240 days, through analyses of water activity (aw), lipid oxidation (TBARS) and
sensory and microbiological assays. The control mixture was composed of tilapia mince, wheat and rye flours and seasonings while the
enriched mixture also contained flaxseed flour. Aw increased significantly over time, from 0.1666 to 0.5392 for the control mixture and
from 0.0554 to 0.5415 for the enriched mixture. TBARS values increased from 0.08 to 0.38 mg kg−1 for the control mixture and from 0.11
to 0.40 mg kg−1 malondialdehyde (MDA) for the enriched mixture. Appearance, texture and overall acceptance of the control mixture
remained constant and the flavour improved during storage, while sensory attributes of the enriched mixture did not change. Overall
acceptance was nearly 8 for the control mixture and 6 for the enriched mixture using a 9-point hedonic scale, where 9 = ‘like a lot’ and
1 = ‘dislike intensely’. Microbiological parameters did not exceed the legal limits allowed for consumption. Both mixtures remained
suitable for consumption after 240 days.
Keywords: Nile tilapia mince; flaxseed; freeze-drying; croquette; storage

Se evaluó la estabilidad de la mezcla de croquetas de tilapia durante 240 días, mediante análisis de la actividad del agua (aw), la oxidación
lipídica (TBARS), además de ensayos sensoriales y microbiológicos. La mezcla control estaba compuesta por carne picada de tilapia,
harinas de trigo y centeno, además de sazonadores mientras que la mezcla enriquecida también contenía harina de linaza. Aw aumentó
significativamente con el tiempo, de 0,1666 a 0,5392 para la mezcla control y de 0,0554 a 0,5415 para la mezcla enriquecida. Los valores
TBARS aumentaron de 0,08 a 0,38 mg kg−1 MDA para la mezcla control y de 0,11 a 0,40 mg kg−1 MDA para la mezcla enriquecida. La
apariencia, la textura y el total de aceptación de la mezcla control se mantuvo constante y el sabor mejoró durante el almacenamiento,
mientras que los atributos sensoriales de la mezcla enriquecida no mostraron cambios. El total de aceptación fue cerca de 8 para la mezcla
control y 6 para la mezcla enriquecida. Los parámetros microbiológicos no superaron los límites legales permitidos para el consumo. Las
dos mezclas se mantuvieron aptas para el consumo después de 240 días.
Palabras clave: Carne picada de tilapia del Nilo; linaza; liofilización; croqueta; almacenamiento

1. Introduction (Kuhn & Soares, 2002). Tilapia production is expected to rise


The culture of Nile tilapia (Oreochromis niloticus) as an orna- in the near future, increasing the amount of mince produced to as
mental fish began in Egypt over 4000 years ago. Development of much as 33.2 g 100 g−1 of whole tilapia (Ninan, Bindu &
sex-reversal techniques, nutrition and crop system research, as Joseph, 2010). Therefore, it is of great importance to devise
well as market development and processing advances, led to the alternatives that strengthen the supply chain of tilapia, due to
rapid expansion of the sector from the mid-1980s (Rakocy, the increased demand for this fish (World Bank, 2014). Value
2005). In Brazil, the production of tilapia in 2010 was approxi- addition could help to bring different forms of fish products to
mately 160,000 tons (Brazil, 2012). the marketplace while reducing postharvest losses. Postharvest
A by-product of the filleting process, tilapia mince, is a losses in developing-country markets are as high as 30–40% of
product with high protein content (nearly 15 g 100 g−1) and a the harvest (World Bank, 2014).
mild flavour, and is an ideal ingredient for the development of Most pre-packaged foods found on the market are frozen
food products (Gehring, Gigliotti, Moritz, Tou & Jaczynski, (Adegoke & Olapade, 2012). However, even frozen fish and fish
2011). Its use as a raw material for new products results in a products can undergo undesirable changes during storage, lead-
greater consumption or inclusion of fish in the diet and the ing to reduced stability and loss in quality (Taub & Singh, 1998).
emergence of a consumer sector for this raw material that was Undesirable changes that induce protein denaturation and lipid
once considered a by-product of the fish-processing industry oxidation continue to occur even at low temperatures, resulting

*Corresponding author. Email: renata@utfpr.edu.br

© 2015 The Author(s). Published by Taylor & Francis.


This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0/), which permits
unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
CyTA – Journal of Food 557

in changes in texture and flavour (Kurade & Baranowski, 1987; Table 1. Composition of Nile tilapia croquette freeze-dried formulations
Tokur, Ozkütük, Atici, Ozyurt, & Ozyurt, 2006; Yerlikaya, subjected to stability evaluation.
Gokoglu, & Uran, 2005). Tabla 1. Composición de las formulaciones de croquetas de tilapia del
Freeze-drying is a process of drying and preserving food that Nilo liofilizadas sujetas a una evaluación de estabilidad.
maintains the structure of the material while removing moisture Ingredient (g 100 g−1) Control formulation Enriched formulation
at low temperatures, increasing product stability and minimizing
degradation during storage (Boss, Filho & Toledo, 2004; Nile tilapia mince 54.71 47.56
Crapo, Oliveira, Nguyen, Bechtel & Fong, 2010; Krokida & Water 27.35 23.78
Philippopoulos, 2006). Freeze-drying is based on sublimation, Wheat flour 6.84 5.95
Rye flour 6.84 5.95
where water changes directly from a solid state to a vapour phase Flaxseed flour 0 12.50
without transitioning through the liquid phase. The combination Soybean oil 1.09 1.09
of low moisture and temperature, in addition to the presence of a Dried seasonings 3.17 3.17
vacuum, minimizes product deterioration and microbial activity
during the drying process (Crapo et al., 2010). Compared with
classical dehydration techniques, the main advantages of the
docosahexaenoic acid) compared with wild fish (Vieira,
vacuum freeze-drying process including the preservation of
Hilsdorf & Moreira, 2012). Therefore flaxseed flour was added
most of the initial raw material properties, such as shape, appear-
to the basic formulation of tilapia croquette to improve lipid
ance, taste, colour, flavour, texture, biological activity and the
quality. Fuchs, Ribeiro, Matsushita, et al. (2013) found that the
high rehydration capacity of the freeze-dried product (Hammami
upper limit to the amount of flaxseed flour that can be added to
& René, 1997). The freeze-drying process is currently not widely
Nile tilapia croquette, without reducing its acceptance, is
used in the food industry due to its high operational costs.
12.5 g 100 g−1. The formulations of both controlled and enriched
Although improvements have been researched aimed at reducing
Nile tilapia croquette mixtures are shown in Table 1.
costs, vacuum freeze-drying is, to date, the only technology used
The mince was thawed at 4°C for 24 h, braised with soybean
on an industrial scale to dry coffee, spices, meats, food ingredi-
oil (140°C for 3 min), combined with dried seasonings and
ents and other high-value foods. However, with increasing con-
cooked (150°C for 3 min). Water was added and the mixture
cerns about food quality, this process could be considered as a
brought to boil for 2 min. Then, the various flours were added
valuable alternative in the preservation of other foods (Ratti,
and the dough baked at 85°C for 2 min as described in Fuchs,
2001). Wang, Zhang, Mujumdar and Mothibe (2013) demon-
Ribeiro, Bona, et al. (2013). Portions of croquette dough (170 g)
strated that freeze-drying restructured fish meat has potential use
were formed into 1 cm discs of diameter 17 cm, which were
in the development of new dried fish products using optimal
frozen in an ultra-freezer (Brazil, Indrel CPH 35D) at −40°C for
drying conditions.
24 h and then freeze-dried (Brazil, LIOTOP-L101, Liobras) at
The aim of this study was to determine the shelf life of two
−55°C and 290 Pa for 24 h.
freeze-dried mixtures of Nile tilapia croquettes, stored at room
After freeze-drying, the dried mass was ground in a food
temperature, by evaluating the changes in their chemical, sensory
processor (Philips Walita, 750 W) to yield a type of flour before
and microbiological characteristics.
being vacuum packed in heat-shrinkable, low-density polyethy-
lene packaging (20 × 35 cm, 180 μm; Alviplast). The packaged
samples were stored in dark plastic containers protected from
2. Materials and methods
light at room temperature (24°C ± 3°C) for up to 240 days.
2.1. Ingredients
Nile tilapia mince was the main raw material used in the for-
mulation of croquette mixtures that were ultimately freeze-dried. 2.3. Chemical parameters
The pre-packaged, frozen mince was obtained from the 2.3.1. Water activity
Cooperativa Agroindustrial Consolata (Copacol) Cafelândia The water activity (aw) of the freeze-dried mixtures was deter-
(Paraná – Brazil). Wheat (brand COAMO), rye and flaxseed mined over 240 days at 30-day intervals using an AquaLab
flour (brand Vitao), dried seasonings including onion, garlic, Series 3 TE (Decagon Devices Inc., Pullman, Washington,
parsley and chives (brand Kitano), and other ingredients used DC). The sample temperature was 24°C (±3°C) and the equip-
in the formulations were purchased from commercial establish- ment was calibrated with a solution of lithium chloride
ments in the city of Campo Mourão (Paraná – Brazil). (aw = 0.250 ± 0.03).

2.2. Development and freeze-drying of mixtures of Nile 2.3.2. Lipid oxidation determination
tilapia croquette Lipid oxidation was analysed by determining the level of thio-
The basic formulation of tilapia croquettes was previously barbituric acid reactive substances (TBARS) according to the
defined using a simplex centroid experimental design. A multi- method described by Vyncke (1970), with modifications. A
objective optimization using the genetic algorithm (GA) with sample of the croquette mixture (10 g) was homogenized in
desirability functions was performed to select the formulation 50 mL of an aqueous solution (7.5 g 100 g−1) of trichloroacetic
with the lowest cost and highest overall acceptance and fibre acid (Sigma-Aldrich) in a magnetic stirrer (1000 rpm) at 20°C
content (Fuchs, Ribeiro, Bona & Matsushita, 2013). Although for 20 min. The suspension was centrifuged (4800 × g) at 5°C
most fish are a rich source of omega-3 (n-3) and omega-6 (n-6) for 20 min and 5 mL of the supernatant was added to 5 mL of
polyunsaturated fatty acids (PUFA), some studies have shown TBA reagent (Sigma-Aldrich; 0.02 M 2-thiobarbituric acid in
that farmed fish, including Nile tilapia, have low amounts of the distilled water). The mixture was incubated in a water bath at 96°
main PUFA (n-3: α-linolenic acid, eicosapentaenoic acid and C for 40 min then cooled in ice water for 5 min. Following this,
558 R.H.B. Fuchs et al.

the absorbance was measured at 538 nm using a FEMTO Table 2. Values of water activity (aw) of control and enriched freeze-
spectrophotometer. dried mixtures of tilapia croquette during storage.
TBARS values were calculated from a standard curve of Tabla 2. Los valores de actividad del agua (aw) de la mezcla control y
MDA in 1,1,3,3-tetramethoxypropane (TMP) and expressed as la mezcla enriquecida liofilizada de croquetas de tilapia durante el
almacenamiento.
mg MDA kg−1 sample. The evaluation of lipid oxidation was
performed monthly over a period of 240 days. Aw

Time (days) Control mixture Enriched Mixture


2.4. Sensory evaluation 0 0.1666Ga ± 0.0058 0.0554Ib ± 0.0002
Appearance, texture, flavour, odour and overall acceptance of the 30 0.2705Fa ± 0.0083 0.0921Hb ± 0.0047
control and enriched freeze-dried mixtures were evaluated using 60 0.3176Eb ± 0.0062 0.3269Ga ± 0.0030
90 0.3171Eb ± 0.0006 0.4035Fa ± 0.0045
a 9-point hedonic scale, where 9 = ‘like a lot’ and 1 = ‘dislike 120 0.4376Da ± 0.0027 0.4191Eb ± 0.0008
intensely’ (Meilgaard, Civille & Carr, 1999). Fifty untrained 150 0.4563Ca ± 0.0002 0.4420Db ± 0.0004
adult panellists participated in the test and received samples 180 0.4681Ca ± 0.0015 0.4642Ca ± 0.0010
coded with three random digits. The panellists were students 210 0.4812Bb ± 0.0032 0.4904Ba ± 0.0009
240 0.5392Aa ± 0.0029 0.5415Aa ± 0.0011
and employees of the Federal University of Technology-Paraná
(UTFPR) who received instructions about the project and the Note: Values with different letters (a–b) in the same row and (I–A) in the same
type of product being evaluated. The acceptance test for both column differ significantly (p < 0.05). The results are represented as mean ± SD
(n = 3).
samples was carried out in one sensory analysis session. The
Ethics Committee in Research of the Integrado School (Campo Nota: Los valores con diferentes letras (a-b) en la misma fila y (I-A) en la misma
columna difieren significativamente (p < 0,05). Los resultados se representan como
Mourão, Paraná, Brazil) approved this study under protocol promedio ± desviación estándar (n = 3).
number 62/11 on 4 October 2011.
The mixtures were rehydrated in water at room tempera-
ture (22°C ± 1°C) using the following water/mixture ratios:
Table 2 shows that water activity increased significantly
control croquette (1:1) and enriched croquette (1:1.2). After
(p < 0.05) during storage for both formulations. Aw values for
the addition of water, the dough was mixed, shaped by hand
the control mixture increased from 0.1666 to 0.5392, and for the
(portions of 15 g), breaded in wheat flour, egg and bread-
enriched mixture from 0.0554 to 0.5415, over the 240 days of
crumbs, deep-fried in soybean oil in an electric frying pan
storage. At 90 days of storage, the water activity of the two
(190°C for 2 min) and submitted for sensory analysis in a
formulations showed different behaviour because sometimes the
randomized order. The control and enriched freeze-dried cro-
enriched mixture showed higher values of aw, and sometimes the
quette formulations were evaluated at 0, 120 and 240 days of
control mixture. The mean aw values for the control (r = 0.94)
storage.
and enriched (r = 0.81) mixtures showed a significant positive
correlation (p < 0.05) with time.
At the end of the study (240 days), the aw of the control
2.5. Microbiological analysis and enriched mixtures increased to 0.5392 ± 0.0029 and
Microbiological counts of control and enriched freeze-dried cro- 0.5415 ± 0.0011, respectively, suggesting that the packaging
quette mixtures were performed. The microbiological analysis of had not provided an adequate barrier to water vapour. Two
total and thermotolerant coliforms, Staphylococcus aureus, strategies can be used to control increase in aw: utilizing a
Bacillus cereus, Salmonella sp., yeasts and moulds was carried package with higher levels of impermeability or adding anti-
out on days 0, 120 and 240 of storage according to the metho- wetting agent(s) to the freeze-dried croquette mixtures.
dology described by ICMSF (1982). Current Brazilian legisla- However, by using freeze-drying, the assumption was that in
tion (Brazil, 2001) suggests analytical procedures for these types addition to preservation of the sensory characteristics of the
of microorganism. product, the end result would be a product free of chemical
additives, such as anti-wetting agents, stabilizers or
flavourings.
2.6. Statistical analyses Unmodified foods have secured a market niche, justifying
the value added by the freeze-drying process. Therefore, the
Measurements of water activity and TBARS (in triplicate) as
packaging should ensure low aw values for a longer time without
well as the results of the sensory analysis were evaluated by
the use of chemical additives. The use of packaging that includes
ANOVA and Tukey tests (p < 0.05) using Statistica software 7.1
an aluminized middle layer may be an alternative that would
(Statsoft, Tulsa, USA, 2006).
resist the passage of gases and moisture, protecting the mixture
from light and preventing oxidative processes (Souza &
Menezes, 2006).
3. Results and discussion Despite increased aw during the storage period
3.1. Chemical parameters (240 days), the aw values for the two mixtures were lower
3.1.1. Water activity than the maximum recommended values (0.6) for dry foods,
which ensured the inhibition of microbial growth. It is known
The water activity values for the freeze-dried tilapia croquette that microorganisms require a minimum aw for growth.
mixtures are shown in Table 2. Aw values found for the for- Generally, bacteria are more sensitive and are growth-inhibited
mulations (on day 0) were within the ranges reported in the at an aw of 0.90–0.91, while moulds and yeasts are more
literature for dried foods, which by their nature have a lower tolerant of lower aw values, growing at an aw of 0.70–0.80
aw, generally less than 0.30 (Vitali & Quast, 1996). and 0.87–0.94, respectively. Water activity of 0.60 or less
CyTA – Journal of Food 559

prevents the growth of all types of microorganism (Abbas reactions, including lipid oxidation, occur even at low aw values
Saleh, Mohamed & Lasekan, 2009). (Labuza, McNally, Gallagher, Hawkes & Hurtado, 1972;
Labuza, Tannenbaum & Karel, 1970). Although low aw values
may have promoted lipid oxidation in this study, both freeze-
3.1.2. Assessment of lipid oxidation dried mixtures evaluated showed TBARS values lower than
The level of TBARS, an index widely used to assess lipid those reported in the literature for products based on frozen
oxidation, was selected to evaluate the content of MDA in the tilapia mince. Evaluating nuggets made from Nile tilapia
product. MDA is formed from hydroperoxides, which are the mince, Kirschnik (2007) found TBARS values ranging between
initial products of the reaction between polyunsaturated fatty 1.15 and 1.91 mg MDA kg−1 after storage at −18°C for
acids and oxygen (Fernández, Pérez-Álvarez & Fernández- 180 days, depending on the type of process used to obtain the
López, 1997). mince. Bonacina and Queiroz (2007) evaluated the lifetime of
Lipid oxidation in the freeze-dried Nile tilapia mixtures batter made from corvina (Micropogonias furnieri) stored for
during storage is shown in Figure 1. The amount of TBARS in 135 days at −18°C and reported TBARS values ranging from
the control mixture increased from 0.08 mg MDA kg−1 (time 0) 0.33 to 1.59 mg MDA kg−1, indicating a significant increase in
to 0.38 MDA kg−1 (240 days), and in the enriched mixture, from the MDA value of 0.596 mg kg−1 recorded at 90 days of storage.
0.11 (time 0) to 0.40 MDA kg−1 (240 days). In both formula- By comparison, the values reported in this work confirmed the
tions, the amount of TBARS increased significantly (p < 0.05) efficacy of freeze-drying in extending the shelf life of products
during the first 30 days of storage. In the control formulation, made from fish.
this value remained stable between 30 and 150 days of storage, No legislation currently exists in regard to the levels of
rising from 0.16 to 0.19 mg MDA kg−1, while for the enriched oxidation in fish products. According to Al-Kahtani et al.
formulation, the value increased from 0.16 to 0.24 mg MDA (1996), these products can be considered acceptable for con-
kg−1. TBARS values for the control mixture (r = 0.92) and the sumption at values below 3 mg MDA kg−1, while Ke,
enriched sample (r = 0.95) had a significant positive correlation Cervantes and Robles-Martinez (1984) indicated that MDA
(p < 0.05) over time. values greater than 1.51 mg kg−1 are classified as unacceptable,
Although the enriched formulation had higher TBARS with those below 0.576 mg kg−1 indicating low rates of oxida-
values than the control (initially and at all time points), the tion or rancidity. The values reported in this study after 240 days
values were similar (p < 0.05) at 240 days. Because flaxseed is of storage for the two freeze-dried mixtures were lower than
a functional food rich in lipids, essential fatty acids and antiox- those in the literature, and the rate of product rancidity was
idants (Tarpila, Wennberg & Tarpila, 2005), the addition of this very low even without the use of antioxidants.
ingredient would have made the product more susceptible to
oxidation due to the presence of a higher concentration of
unsaturated fatty acids. However, this was not observed and 3.2. Sensory evaluation
may be attributed to the presence of antioxidants in flaxseeds. Table 3 shows the hedonic values given to the control and
According Tarpila et al. (2005), flaxseed is naturally rich in enriched freeze-dried mixtures in acceptance tests performed
phytochemicals, such as flavonoids, phenolic acids and coumar- during the storage period. It was noted that appearance, texture
ins, in addition to a high content of lignans, such as secoisolar- and overall acceptance of the control mixture remained constant
iciresinol diglucoside components, which act as antioxidants. over the 240-day storage period. Throughout the evaluation
Few published studies have evaluated the oxidation of period, there was significant improvement (p < 0.05) in flavour,
freeze-dried fish products. It is known that many deterioration as scores for this attribute at the second and third tastings were

0.45

0.40

0.35

0.30
mg MDA kg–1

0.25

0.20

0.15

0.10

0.05

0.00
0 30 60 90 120 150 180 210 240
Time (days)

Control Formulation Enriched Formulation

Figure 1. TBARS values for control and enriched freeze-dried mixtures of tilapia croquettes enriched during storage.
Figura 1. Los valores TBARS en la mezcla control y la mezcla enriquecida liofilizada de croquetas de tilapia enriquecidas durante el almacenamiento.
560 R.H.B. Fuchs et al.

Table 3. Mean hedonic values (on a 9-point hedonic scale) assigned by product to be considered suitable for commercialization (70%).
the panellists to control and enriched freeze-dried mixtures of tilapia This suggested that 240 days was the time limit for sensory stability
croquette during storage.
of enriched freeze-dried Nile tilapia croquette mixtures. When
Tabla 3. Los valores promedio hedónicos asignados por los panelistas compared with other products made from Nile tilapia, such as
para la mezcla control y la mezcla enriquecida liofilizada de croquetas de
tilapia durante el almacenamiento. nuggets (Kirschnik, 2007), sausage (Oliveira Filho, Viegas,
Kamimura & Trindade, 2012), pate (Minozzo, Waszczynskyj &
Formulations Boscolo, 2008) and fishburger (Marengoni et al., 2009), the accep-
tance index of both mixtures was similar or even superior.
Time (days) Control mixture Enriched mixture

Appearance
0 7.06Aa ± 1.236 6.58Aa ± 1.197 3.3. Microbiological analysis
120 6.95Aa ± 1.384 5.98Ab ± 1.489 Both mixtures were analysed for total and faecal coliforms,
240 7.34Aa ± 1.504 6.02Ab ± 1.645
Texture Bacillus cereus, Salmonella sp., Staphylococcus coagulase,
0 7.04Aa ± 1.212 7.04Aa ± 1.442 moulds and yeasts at 0, 120 and 240 days as required by inter-
120 7.34Aa ± 1.328 6.85Ab ± 1.412 national legislation (ICMSF, 1982).
240 7.47Aa ± 1.369 6.63Ab ± 1.680 At time 0, the control mixture showed the following
Flavour
0 6.86Ba ± 1.294 6.94Aa ± 1.449
counts: Salmonella sp., 25 g−1; total and faecal coliforms,
120 7.79Aa ± 1.380 6.77Ab ± 1.309 101 CFU g−1; and Bacillus cereus, yeasts, moulds and
240 8.02Aa ± 0.908 6.42Ab ± 1.453 Staphylococcus coagulase, <101 CFU g−1. At other time
Odour points, the microbial count for all microorganisms was less
0 8.04Aa ± 0.903 7.16Ab ± 1.149 <101 CFU g−1. For the enriched mixture, the microorganism
ABa
120 7.46 ± 1.385 6.95Aa ± 1.521
240 7.14Ba ± 1.548 6.68Aa ± 1.570 counts were <101 CFU g−1 at all time points and Salmonella
Overall acceptance was not detected at any time. These data indicated that the
0 7.26Aa ± 1.175 7.20Aa ± 1.370 microbiological results were within the standards set by inter-
Aa
120 7.69 ± 1.104 6.85ABb ± 1.195 national law (ICMSF, 1982).
240 7.68Aa ± 0.819 6.39Bb ± 1.390
Preservation methods, such as freezing, drying and freeze-
Note: Values with different letters (a–b) in the same row and (A–B) in the same drying, are commonly used to control microbial contamination.
column differ significantly (p < 0.05). The results are shown as mean ± SD After freeze-drying, for instance, the population of microorgan-
(n = 50).
isms may be either killed or sustain sublethal injury (Wu, Fung
Nota: Los valores con diferentes letras (a-b) y en la misma fila (A-B) en la misma & Kang, 2001). Several authors have described the types of
columna difieren significativamente (p < 0,05). Los resultados se muestan como
promedio ± SD (n = 50). injury sustained by microorganisms from these treatments
where the primary injury was related to a change in permeability
for barrier structures (surface and cytoplasmic membranes)
(Brennan, Wanismail & Ray, 1986; Manel, Sana, Abdeslam,
higher than at time 0. Odour decreased during storage, with an
Philippe & Mokhtar, 2009; Santivarangkna, Wenning, Foerst &
acceptable final average that corresponded to ‘like moderately’.
Kulozik, 2007). Furthermore, some macromolecules are altered
The characteristics of the enriched mixture remained constant
within these cells with consequent functional damage, causing
throughout the evaluation period, with the exception of the over-
potential metabolic injury (Jay, Loessner & Golden, 2005).
all acceptance attribute.
Freezing damages the lipopolysaccharide molecules of the
At time 0, the two mixtures were considered equal in respect
outer membrane of Gram-negative bacteria due to the destabili-
of all sensory attributes with the exception of odour. During the
zation of ionic bonds (Ray, 1986).
second evaluation (120 days of storage), panellists began to
detect significant differences (p < 0.05) between mixtures in all
sensory attributes with the exception of odour. After 120 days 4. Conclusions
the odour factor was considered equal between mixtures, sug-
Control and enriched freeze-dried croquette mixtures can be
gesting that over time, volatiles had been lost. This flow of
stored for 240 days at room temperature without undesirable
vapours between the freeze-dried mixtures and the external med-
changes in chemical, sensory or microbiological quality. Lipid
ium was also observed during the evaluation of aw, indicating
oxidation and microbiological analyses for both products sug-
the necessity of a more impermeable package to maintain the
gested that the shelf life could be extended for an even a
stability of the product.
longer period. Water activity values for both mixtures
The overall acceptance of the croquettes differed signifi-
increased with storage time, indicating that a less porous
cantly with storage time. At time 0, the overall acceptance of
type of packaging should be used for these products. All
the samples was equal (p < 0.05). Over time, the overall
sensory attributes evaluated changed little for either formula-
acceptance of the control mixture remained constant while the
tion. Throughout storage, the overall acceptance of the mix-
average for the enriched mixture decreased significantly. At the
tures was equal (time 0), before diverging, with that of the
end of the evaluation, the overall acceptance of the control
enriched mixture dropping to levels close to the minimum
mixture was ~8 on a 9-point hedonic scale (‘like very much’)
acceptable for a marketable product, indicating the end of
while the enriched mixture showed values near 6 (‘like
that product’s shelf life.
slightly’).
The acceptance index of the control mixture increased from
80.1% (day 0) to 85.3% (day 240), while the index for the enriched
mixture decreased from 80 to 71%, approaching the minimum Disclosure statement
recommended by Teixeira, Meinert and Barbetta (1987) for a No potential conflict of interest was reported by the authors.
CyTA – Journal of Food 561

References caunesp.unesp.br/publicacoes/dissertacoes_teses/teses/Tese%20Peter
Abbas, K. A., Saleh, A. M., Mohamed, A., & Lasekan, O. (2009). The %20Gaberz%20Kirschnik.pdf
relationship between water activity and fish spoilage during cold Krokida, M. K., & Philippopoulos, C. (2006). Volatility of apples during
storage: A review. Journal of Food Agriculture & Environment, 7, air and freeze drying. Journal of Food Engineering, 73, 135–141.
86–90. doi:10.1016/j.jfoodeng.2005.01.012
Adegoke, G. O., & Olapade, A. A. (2012). Preservation of plant and Kuhn, C. R., & Soares, G. J. D. (2002). Proteases e inibidores no
animal foods: An overview. In R. Bhat, A. K. Alias, & G. Paliyath processo de surimi. Revista Brasileira de Agrociência, 8, 5–11.
(Eds.), Progress in food preservation (pp. 603–611). Oxford: Wiley- Kurade, S. A., & Baranowski, J. D. (1987). Prediction of shelf-life of
Blackwell. frozen minced fish in terms of oxidative rancidity as measured by
Al-Kahtani, H. A., Abu-Tarboush, H. M., Bajaber, A. S., Atia, M., Abou- TBARS number. Journal of Food Science, 52, 300–302.
arab, A. A., & El-mojaddidi, M. A. (1996). Chemical changes after doi:10.1111/j.1365-2621.1987.tb06598.x
irradiation and post-irradiation storage in tilapia and Spanish mack- Labuza, T. P., McNally, L., Gallagher, D., Hawkes, J., & Hurtado, F.
erel. Journal of Food Science, 61, 729–733. doi:10.1111/ (1972). Stability of intermediate moisture foods. 1. Lipid oxidation.
j.1365-2621.1996.tb12191.x Journal of Food Science, 37, 154–159. doi:10.1111/j.1365-
Bonacina, M., & Queiroz, M. I. (2007). Elaboração de empanado a partir 2621.1972.tb03408.x
da corvina (Micropogonias furnieri). Ciência E Tecnologia De Labuza, T. P., Tannenbaum, S. R., & Karel, M. (1970). Water content and
Alimentos, 27, 544–552. doi:10.1590/S0101-20612007000300019 stability of low-moisture and intermediate moisture foods. Food
Boss, E. A., Filho, R. M., & Toledo, E. C. V. (2004). Freeze drying Technology, 24, 35–42.
process: Real time model and optimization. Chemical Engineering Manel, Z., Sana, M., Abdeslam, M., Philippe, T., & Mokhtar, H. (2009).
and Processing: Process Intensification, 43, 1475–1485. doi: Production and freeze-drying of leben lactic starter. Research Journal
10.1016/j.cep.2004.01.005 of Microbiology, 4, 31–37. doi:10.3923/jm.2009.31.37
Brazil. (2001). Ministério da Saúde. Agência Nacional de Vigilância Marengoni, N. G., Pozza, M. S. S., Braga, G. C., Lazzeri, D. B., Castilha,
Sanitária. Resolução RDC nº 12, de 02 de janeiro de 2001. L. D., Bueno, G. W., … Polese, C. (2009). Caracterização
Regulamento Técnico sobre Padrões Microbiológicos para microbiológica, sensorial e centesimal de fishburgers de carne de
Alimentos. Diário Oficial da República Federativa do Brasil, tilápia mecanicamente separada. Revista Brasileira de Saúde e
Brasília, DF, 10 jan. 2001. Seção 1, p. 45. Produção Animal, 10, 168–176.
Brazil. (2012). Boletim estatístico da pesca e aquicultura. Ministério da Meilgaard, M., Civille, G. V., & Carr, B. T. (1999). Sensory evaluations
Pesca e Aquicultura. Retrieved from http://www.mpa.gov.br/images/ techniques (3rd ed.). London: CRC Press.
Docs/Informacoes_e_Estatisticas/Boletim%20Estat%C3%ADstico% Minozzo, M. G., Waszczynskyj, N., & Boscolo, W. R. (2008). Utilização
20MPA%202010.pdf de carne mecanicamente separada de (Oreochromis Niloticus) para a
Brennan, M., Wanismail, B., & Ray, B. (1986). Cellular damage in dried produção de patês cremoso e pastoso. Alimentos e Nutrição, 19,
Lactobacillus acidophilus. Journal of Food Protection, 49, 47–53. 315–319.
Crapo, C., Oliveira, A. C. M., Nguyen, D., Bechtel, P. J., & Fong, Q. Ninan, G., Bindu, J., & Joseph, J. (2010). Frozen storage studies of
(2010). Development of a method to produce freeze-dried cubes value-added mince-based products from tilapia (Oreochromis
from 3 Pacific salmon species. Journal of Food Science, 75, E269– mossambicus, Peters 1852). Journal of Food Processing
275. doi:10.1111/j.1750-3841.2010.01642.x and Preservation, 34, 255–271. doi:10.1111/j.1745-4549.2009.
Fernández, J., Pérez-Álvarez, J. A., & Fernández-López, J. A. (1997). 00379.x
Thiobarbituric acid test for monitoring lipid oxidation in meat. Food Oliveira Filho, P. R. C., Viegas, E. M. M., Kamimura, E. S., & Trindade,
Chemistry, 59, 345–353. M. A. (2012). Evaluation of physicochemical and sensory properties
Fuchs, R. H., Ribeiro, R. P., Bona, E., & Matsushita, M. (2013). of sausages made with washed and unwashed mince from Nile tilapia
Development of a freeze-dried mixture of Nile tilapia (Oreochromis by-products. Journal of Aquatic Food Product Technology, 21, 222–
niloticus) croquette using a GA-based multiobjective optimisation. 237. doi:10.1080/10498850.2011.590270
Journal of the Science of Food and Agriculture, 93, 1042–1048. Rakocy, J. E. (2005). Cultured aquatic species information programme.
doi:10.1002/jsfa.5844 Oreochromis niloticus. FAO Fisheries and Aquaculture Department.
Fuchs, R. H. B., Ribeiro, R. P., Matsushita, M., Tanamati, A. A. C., Retrieved April 3, 2013, from http://www.fao.org/fishery/culture-
Bona, E., & Souza, A. H. P. (2013). Enhancement of the nutritional dspecies/Oreochromis_niloticus/en
status of Nile tilapia (Oreochromis niloticus) croquettes by adding Ratti, C. (2001). Hot air and freeze-drying of high-value foods: A review.
flaxseed flour. LWT - Food Science and Technology, 54, 440–446. Journal of Food Engineering, 49, 311–319. doi:10.1016/S0260-8774
doi:10.1016/j.lwt.2013.07.004 (00)00228-4
Fung, D. Y. C., & Vanden Bosch, L. L. (1975). Repair, growth, and Ray, B. (1986). Impact of bacterial injury and repair in food microbiol-
enterotoxigenesis of Staphylococcus aureus S-6 injured by freeze- ogy: Its past, present and future. Journal of Food Protection, 49,
drying. Journal of Milk and Food Technology, 38, 212–218. 651–655.
Gehring, C. K., Gigliotti, J. C., Moritz, J. S., Tou, J. C., & Jaczynski, J. Santivarangkna, C., Wenning, M., Foerst, P., & Kulozik, U. (2007).
(2011). Functional and nutritional characteristics of proteins and Damage of cell envelope of Lactobacillus helveticus during vacuum
lipids recovered by isoelectric processing of fish by-products and drying. Journal of Applied Microbiology, 102, 748–756. doi:10.1111/
low-value fish: A review. Food Chemistry, 124, 422–431. j.1365-2672.2006.03123.x
doi:10.1016/j.foodchem.2010.06.078 Souza, M. L. D., & Menezes, H. C. D. (2006). Avaliação sensorial de
Hammami, C., & René, F. (1997). Determination of freeze-drying pro- cereais matinais de castanha-do-brasil com mandioca extrusados.
cess variables for strawberries. Journal of Food Engineering, 32, Ciência e Tecnologia de Alimentos, 26, 950–955. doi:10.1590/
133–154. doi:10.1016/S0260-8774(97)00023-X S0101-20612006000400036
ICMSF. (1982). International commission of microbiological specifica- Statistica. (2006). v. 7.1 for Windows. Tulsa, OK: Statsoft Inc. Software.
tions for foods. In Microorganisms in foods. Their significance and Tarpila, A., Wennberg, T., & Tarpila, S. (2005). Flaxseed as a functional
methods of enumeration (2nd ed., 436 p.). Toronto: University of food. Current Topics in Nutraceutical Research, 3, 167–188.
Toronto Press. Taub, I. A., & Singh, R. P. (1998). Food storage stability. Boca Raton,
Jay, J. M., Loessner, M. J., & Golden, D. A. (2005). Modern food FL: CRC Press.
microbiology (pp. 229–233). New York, NY: Springer. Teixeira, E., Meinert, E. M., & Barbetta, P. A. (1987). Análise Sensorial
Ke, P. J., Cervantes, E., & Robles-Martinez, C. (1984). Determination of de Alimentos. Florianópolis: Editora da UFSC.
thiobarbituric acid reactive substances (TBARS) in fish tissue by an Tokur, B., Ozkütük, S., Atici, E., Ozyurt, G., & Ozyurt, C. E. (2006).
improved distillationspectrophotometric method. Journal of the Chemical and sensory quality changes of fish fingers, made from
Science of Food and Agriculture, 35, 1248–1254. doi:10.1002/ mirror carp (Cyprinus carpio L., 1758), during frozen storage (−18°
jsfa.2740351117 C). Food Chemistry, 99, 335–341. doi:10.1016/j.foodchem.
Kirschnik, P. G. (2007). Avaliação da estabilidade de produtos obtidos 2005.07.044
de carne mecanicamente separada de tilápia nilótica (Oreochromis Vieira, V. A. R. O., Hilsdorf, A. W. S., & Moreira, R. G. (2012). The
niloticus) (Doctoral dissertation). Retrieved from http://www. fatty acid profiles and energetic substrates of two Nile tilapia
(Oreochromis niloticus, Linnaeus) strains, Red-Stirling and
562 R.H.B. Fuchs et al.

Chitralada, and their hybrid. Aquaculture Research, 43, 565–576. (Hypophthalmichthys molitrix) as affected by drying methods. Food
doi:10.1111/j.1365-2109.2011.02862.x and Bioprocess Technology, 6, 1664–1680. doi:10.1007/s11947-012-
Vitali, A. A., & Quast, D. G. (1996). Vida de prateleira de 0812-y
alimentos. In S. C. S. R. Moura, & S. P. M. M. Germen World Bank. (2014). Fish to 2030: Prospects for fisheries and aquacul-
(Eds.), Reações de transformações e vida de prateleira de ali- ture (Report No. 83177-GLB). Washington, DC: Author.
mentos processados: Manual técnico, n.6 (pp. 3–10). Campinas: Wu, V. C. H., Fung, D. Y. C., & Kang, D. H. (2001). Evaluation of thin
ITAL. agar layer method for recovery of cold-injured foodborne pathogens.
Vyncke, W. (1970). Direct determination of the thiobarbituric acid value Journal of Rapid Methods and Automation in Microbiology, 9, 11–
in trichloracetic acid extracts of fish as a measure of oxidative 25. doi:10.1111/j.1745-4581.2001.tb00224.x
rancidity. Fette Seifen Anstrichmittel, 72, 1084–1087. doi:10.1002/ Yerlikaya, P., Gokoglu, N., & Uran, H. (2005). Quality changes of fish patties
lipi.19700721218 produced from anchovy during refrigerated storage. European
Wang, Y., Zhang, M., Mujumdar, A. S., & Mothibe, K. J. (2013). Quality Food Research Technology, 220, 287–291. doi:10.1007/s00217-
changes of dehydrated restructured fish product from silver carp 004-1035-x

You might also like