Synthetic Fibre Rope Guide
Synthetic Fibre Rope Guide
Fibre Ropes
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Fibre Ropes
CHARACTERISTICS & PROPERTIES OF SYNTHETIC FIBRES
% ELONGATION
FIBRE CONSTITUTION DESCRIPTION REACTION TO SENSITIVITE TO RESISTANT TO SPECIFIC
HEAT GRAVITY
DRY WET
TERYLENE, Polyester Continuous filament Melts at 260°C, Hot caustic soda, Organic Approx. Approx. 1.38
DACRON, ETC. and staple, abrasion leaves hard balls concentrated mineral and 35% ext. 35% ext.
resistance second to and has an ammonia, nitric acids, causes causes
Nylon, excellent aromatic smell. concentrated oxidising rupture. rupture.
resistance to sulphuric acid. agents, dilute
sunlight, weathering alkali.
and bacteria. Wet strength equal
to dry.
VINYLON, Polyvinyl Alcohol Continuous filament Will not burn Concentrated Common Approx. Strength 1.30
KURALON, ETC. and staple, resistant yellows at 218°C mineral acids. solvents and 40% ext. about
to abrasion and melts at 235°C. alkalis. causes 55-60%
bacteria, quite good rupture in of dry
resistance to rope form. strength.
sunlight although
loses strength from
prolonged exposure.
POLYPROPYLENE Polypropylene Continuous filament Shrinks rapidly Bleaching agents Most alkalis Rope Same as 0.91
and film. High from flame, curls (sodium and acids, 25-30% dry.
strength, toughness and melts, ignites hypochlorite), solvents and ext. causes
and good resistance with difficulty. cleaning agents oxidising rupture.
to sunlight if UV Has low melting (trichlorethylene). agents.
inhibitors are used. point 166°C.
Unaffected by
changes in relative
humidity and water.
Wet strength equal
to dry.
POLYETHYLENE Polyethylene Continuous filament, Melts, shrinks Xylene at 93°C Most acids, Rope Same as 0.95
Tanikalon very tough, fungi and curls from Deteriorates on alkalis, grease, Approx. dry.
resistant. flame then very long oil, organic 50% ext.
softens at 110°C. exposure to solvents and causes
Burns rapidly. sunlight or heat. water. rupture.
Inhibitors may
prevent this from
happening. Hot
nitric or sulphuric
acids. Wet strength equal
to dry.
Fibre Ropes
MAN-MADE Polyamide Continuous filament Will not burn. Phenols, strong Acetone, Nylon 6 27-34% 1.14
FIBRES NYLON, (synthetic) and staple, resistant Softens at 235°C, acids, organic 23-42% ext.
PERLON, ETC. to abrasion and melts at 250°C, concentrated solvents, ext. causes causes
bacteria. leaves a bead formic acid, mineral and/or rupture. rupture.
Transparent strong and has celery sunlight. organic acids.
fibre of circular smell.
cross-section.
Wet strength approx.
10% less than dry.
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Fibre Ropes
CARE, HANDLING & MAINTENANCE
Fibres
Inspection
Right hand
Rope should always be inspected prior to use to ensure there is spin on yarns
no excessive wear, abrasion or cuts that could cause the rope to
break prematurely.
3-Strand, Hawser
2. Where a proper mandrel or turntable is not available, it is Lay on rope Laid Z Lay
advisable to uncoil the rope from the centre of the coil. In
this way the protective wrappings may be retained around the
coil until the complete coil has been withdrawn. For the
normal right hand lay rope ("Z" laid), uncoiling must always
take place in an anti-clockwise direction. (This applies
whether uncoiling from inside or outside of the coil).
Clockwise uncoiling of rope will insert twist and increase the
danger of kinking.
3. Before cutting the desired length of rope, apply whippings
close to each side of the intended cut. Failure to observe this
precaution could easily render a cut length unsuitable for its Method of Holding Calliper
intended purpose because of excessive unlaying of the rope.
4. Store ropes in a well ventilated dry atmosphere away from Three Strand Rope
heat, strong sunlight and corrosive substances.
Three strands twisted or laid together
Fibre Ropes
5. Avoid contact with chemicals unless the rope has been to form the rope. This construction is
supplied in a material resistant to a particular chemical still the most commonly encountered.
environment. Available in sizes 3mm diameter
6. Don’t drag ropes over sharp, rough or dirty surfaces as upwards.
abrasive particles can penetrate the rope and damage the
fibres.
7. Avoid the build-up of excessive turn. Kinks cause permanent Eight Strand Rope
damage and loss of strength. Work excessive turn over end of
rope. Never load rope to remove kinks. Balance is achieved by plaiting four
left hand and four right hand strands.
8. Avoid knotting a rope for the purpose of forming an eye. This results in a tough, kink resistant
Splice the rope in the normal manner. Knots can reduce a rope providing increased flexibility wet
rope’s strength by up to 50%. or dry. Available in sizes 16mm
9. When used on pulleys, ensure pulley diameter is at least 5 diameter and above.
times rope diameter. Furthermore, the groove profile should
support approximately one third of the rope’s circumference.
12 Strand Rope
Incidence of rope wear and distortion will increase if these
suggestions are not adhered to. 12 strand rope generally has superior
10. Avoid unnecessary chaffing. Protect any part of the rope in strength to the equivalent rope in 3
1 Ply Strand or 8 strand. 12 strand rope also has
contact with sharp edges or rough bearing surfaces.
excellent abrasian resistance, is more
11. Never overload a rope. The load applied should never exceed flexible, does not rotate or kink and is
the Minimum Breaking Force, or in the case of lifting easy to coil and handle. 12 strand rope
equipment, the Working Load Limit. Avoid shock loads. 2 Ply Strand is fully splicable and is available in
1 ply or 2 ply strand.
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Fibre Ropes
SUPERDAN ROPE
Because Superdan rope is manufactured from 3 Strand
high tenacity yarns, Superdan offers easy
handling, high strength and excellent abrasion Stock Code Diameter Weight Minimum Breaking Force
resistance. (mm) (kgs/100m) kg kN
12 Strand (1 Ply)
FKPP1212 12 6.5 2,560 25.1
FKPP1214 14 9.0 3,500 34.3
FKPP1216 16 11.6 4,500 44.1
FKPP1218 18 14.9 5,800 56.9
FKPP1220 20 17.9 6,900 67.7
FKPP1222 22 22.0 8,400 82.4
FKPP1224 24 26.0 9,900 97.1
FKPP1226 26 30.6 11,500 112.8
FKPP1228 28 35.5 13,200 129.5
FKPP1230 30 41.1 15,000 147.2
FKPP1232 32 46.0 16,800 164.8
WARNING
• The minimum breaking force should never be considered as the safe
working load of the rope.
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Fibre Ropes
ICE BLUE ROPE
Ice Blue is a high tenacity polyethylene rope with high strength enables good grip and has high ultra-violet light resistance
and excellent abrasion resistance (15% better breaking strength making it useful in numerous applications in the fishing and
compared to Australian Standards). The rope is hairy which marine industries and also for lashing and general purpose use.
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
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Fibre Ropes
NYLON ROPE
Nylon rope has twice the strength of natural fibre ropes such as choice for the marine industry and it is used extensively for
Manila. It also has high elongation (under load) when compared mooring lines, tow lines, commercial fishing applications, utility
to other synthetic ropes. The high energy absorption under shock rope and in leisure marine.
and good abrasion resistance make Nylon rope an excellent
3 Strand
Stock Code Diameter Weight Minimum Breaking Force
(mm) (kgs/100m) kg kN
FNY10 10 6.2 2,130 20.9
FNY12 12 8.9 3,040 29.8
FNY14 14 12.2 4,180 41.0
FNY16 16 15.8 5,380 52.8
FNY18 18 20.0 6,880 67.5
FNY20 20 24.5 8,450 82.9
FNY22 22 30.0 10,400 102.0
FNY24 24 35.5 12,300 120.7
FNY26 26 42.0 14,500 142.2
FNY28 28 48.5 16,200 159.0
FNY30 30 55.5 18,300 179.5
FNY32 32 63.0 20,600 202.0
8 Strand
FNY40 40 99.0 34,000 333.5
FNY44 44 120.0 40,500 397.3
FNY48 48 142.0 47,500 466.0
FNY52 52 166.0 55,000 539.5
FNY56 56 193.0 62,500 613.1
FNY60 60 221.0 70,500 691.6
FNY64 64 252.0 80,000 784.8
12 Strand (1 Ply)
FKNY1212 12 9.5 3,580 35.1
FKNY1214 14 12.9 4,800 47.1
Fibre Ropes
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
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Fibre Ropes
SUPERFLEX ROPE
Due to a technically reinforced composition of high tenacity • This unique composition and construction produces a rope
Superdan and polyester yarns, Superflex has superior strength with extreme low elongation whilst maintaining stability
when compared with a Superdan rope. This when combined and safety when the rope is overloaded. In addition,
with unique double construction cover yarns, provides superior Superflex retains its properties even after long periods
abrasion resistance when compared to conventional underwater.
constructed ropes.
• High ultra-violet stabilization.
This has been verified through frequent and repeated use in
mooring applications. • Popular applications are mooring, towing and anchor lines
Specifications 8 Strand
• Superdan and Polyester fibre Stock Code Diameter Weight Minimum Breaking Force
• Specific Gravity: 0.99 (Float) (mm) (kgs/100m) kg kN
FPSF2408 24 33.5 12,500 122.6
• Melting Point: 165°C/265°C
FPSF2808 28 46.0 16,600 162.8
• Water Absorption: 0-1% FPSF3208 32 59.5 21,300 208.9
• Elongation at break: 18-20% FPSF3608 36 74.2 26,500 260.0
FPSF4008 40 91.5 32,000 313.9
FPSF4408 44 109.0 38,000 372.8
FPSF4508 45 114.0 40,000 392.4
FPSF4808 48 132.0 44,000 431.6
FPSF5208 52 150.0 51,000 500.3
FPSF5608 56 179.0 59,000 578.8
FPSF6008 60 200.5 67,000 657.3
FPSF6408 64 226.0 75,000 735.8
FPSF6808 68 254.0 84,000 824.0
FPSF7208 72 284.0 94,000 922.1
FPSF8008 80 349.0 114,000 1,118.3
FPSF8808 88 420.0 138,000 1,353.8
FPSF9608 96 500.0 163,000 1,599.0
FPSF11208 112 674.0 221,000 2,166.0
FPSF12008 120 774.0 253,000 2,481.9
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
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Fibre Ropes
SUPERMAX UHMWPE ROPES
SuperMax is the latest development of ultra high molecular weight rope of the same diameter (approximately 12% the weight of
polyethylene (UHMWPE) fibre braided rope. SuperMax has the wire rope). SuperMax has a unique coating and the special heat
strongest tensile strength per weight and is stronger than wire treatment process enhances its anti-abrasion characteristics.
Elongation (%)
Strength (Ton)
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Fibre Ropes
SUPERMAX PLUS
SuperMax Plus consists of SuperMax (UHMWPE) braided Diameter Weight Minimum Breaking Force
rope core and Polyester fibre braided jacket. This
mm kgs/100m tonnes kN
combination offers non-rotating and anti-kinking
characteristics while maintaining extremely high breaking 8 3.7 2.9 28.4
loads. The braided jacket provides superior abrasion 10 4.8 4.2 41.2
resistance, round shape and protects the SuperMax
12 7.3 6.7 65.7
12 strand rope core from foreign matter.
14 9.7 10.8 105.9
• Material: Inside-UHMWPE, Outside-Polyester fibre 16 14.2 16.5 161.9
• Melting point: 150°C / 265°C 18 17.8 22.0 215.8
20 21.8 27.5 269.8
• Elongation at break: 4-5%
22 30.6 35.0 343.3
• Water Absorption: None 24 36.1 41.5 407.1
• UV resistance: Good 26 43.5 54.0 530.3
28 50.0 63.0 618.6
Characteristics 30 54.2 68.0 667.7
• High strength 32 64.0 74.0 726.6
• Lowest elongation 34 71.8 84.0 824.8
• Suitable for dry or wet applications as there 36 78.9 93.0 913.2
is no loss of strength when wet 38 86.1 102.0 1,002.0
• Very good abrasion ressisance due to addition 40 94.8 114.0 1,119.0
of braided polyester jacket 42 104.6 127.0 1,247.0
• Non-kinking and non-rotational 44 111.0 135.0 1,326.0
48 137.0 165.0 1,620.0
• Longer life and easy handling
52 160.0 195.0 1,915.0
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Fibre Ropes
POLYETHYLENE ROPE
Polyethylene rope has positive buoyancy (floats) and its tensile Superdan. Polyethylene ropes generally have superior abrasion
strength remains the same dry or wet. Polyethylene rope is resistance to Polypropylene rope however. Polyethylene rope is
slightly heavier than Polypropylene rope and it has lower breaking commonly used in commercial fishing and industrial applications.
strength compared to a high tenacity Polypropylene rope such as
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
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Fibre Ropes
COMBINATION ROPE
Combination rope has the same construction as wire rope.
However, each steel wire strand is covered with Polypropylene
yarn, which contributes to the rope having high tenacity with
good abrasion resistance. The rope is easy to handle and secures
tight knots.
The rope is widely used in the commercial fishing industry in
trawling, towing, mooring, anchor lines and netting applications.
6 Strand FC
Diameter Construction Approx. Weight Minimum Breaking Force
(mm) (kgs/100m) (kg) (kN)
10 6x6 11 2,100 20.6
12 6x6 13 2,600 25.5
14 6x8 21 3,600 35.5
16 6x8 27 4,500 44.1
18 6x8 35 5,500 54.0
20 6x8 44 6,900 67.7
22 6x8 59 9,700 95.2
24 6x8 70 11,000 107.9
26 6x8 83 12,700 124.6
28 6x8 95 14,000 137.3
6 x 7 + FC
6 Strand IWRC
Diameter Approximate Weight Minimum Breaking Force
(mm) (kgs/100m) (kg) (kN)
10 15 2,600 25.5
12 19 3,100 30.4
14 28 4,650 45.6
16 37 6,200 60.8
Fibre Ropes
18 46 7,600 74.6
20 58 9,700 95.2
22 88 14,200 139.3
24 104 17,100 167.7
26 117 19,000 186.4
28 133 21,600 211.9
6 x 7 + IWRC 30 154 25,000 245.3
32 178 29,100 285.5
Note: Construction of 10mm is 6 x 6, 12mm is 6 x 7, all other sizes are 6 x 8.
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
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Fibre Ropes
PLAYGROUND ROPE
Nobles range of playground rope meets the needs of playground
manufacturers. The combination ropes are suitable for use in
climbers in playgrounds and amusement parks. The colorful
combination ropes are offered in a variety of different dimensions
and colours. Custom manufactured ropes are available on
request.
PP-multi rope is the most common fiber for playground
combination rope. It offers a cost-effective solution while
providing excellent abrasion and UV resistance, while Nylon offers
superior durability with a braided cover that resists vandalism.
16 29 3,300 32.4
18 38 4,300 42.2
Available colours: Blue, Black, Yellow, Red & Green
WARNING
• The minimum breaking force should never be considered as the safe working load of the rope.
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