WEEKLY MAINTENANCE CHECK – MECHANIC

RIG NO: DATE START:

DESCRIPTION WEEK NO.

ENGINES (RIG/MAIN CAMP/FLY CAMP)

COMPLETE DAILY ROUTINE CHECKLIST ITEMS
CHANGE OIL AND FILTER, AIR FILTER AND FUEL FILTER ON WELDING MACHINE AT 250 HOURS
CHANGE OIL AND FILTER, AIR FILTER AND FUEL FILTER AND INDEPENDENT CENTRIFUGAL PUMP
ENGINES AT 250 HOURS
CHECK OIL LEVELS. ENGINES, GEARBOXES AND TRANSMISSIONS
CHECK CONDITION AND TENSION V-BELTS
CHECK AIR CLEANER CONDITION. CLEAN OR REPLACE AS NEEDED
CORRECT ANY LEAKS AS FOUND
AIR TANK – DRAIN WATER
CHECK AND ADJUST COOLING WATER ADDITIVE AS REQUIRED
CHECK OPERATION OF SAFETY SHUT-DOWN SYSTEMS AT IDLE SPEED ONLY ONCE EVERY FOUR WEEKS
CLEAN RADIATOR CORES WITH COMPRESSED AIR OR WASH GUN
RUN ENGINE FOR 20 MINUTES IF IT HAS NOT BEEN RUNNING ALL WEEK
ENSURE THAT ENGINE REPORT HAS BEEN COMPLETED FOR PAST WEEK
CHECK ENGINE REPORTS ARE BEING COMPLETED CORRECTLY
CHECK OPERATION OF SAFETY SHUT-DOWN SYSTEMS AT IDLE SPEED ONLY ONCE EVERY FOUR WEEKS
OF MOVE
CHECK OPERATION OF ALL GAUGES, REPLACE AS REQUIRED
CHECK, INSPECT AND REPLACE WHERE REQUIRED ALL BELTS, HOSES AND RADIATOR
CHECK AND ADD COOLING WATER ADDITIVE AS REQUIRED
CLEAN RADIATOR CORES WITH COMPRESSED AIR OR WASH GUN
DRAIN WATER AND SEDIMENT FROM FUEL TANKS AND FUEL FILTER HOUSINGS
LUBRICATE FAN DRIVE HOUSINGS – AND ADJUST BELTS AS REQUIRED
TAKE OIL ANALYSIS SAMPLE AT 500 HOURS OPERATION FROM LAST SAMPLE OR OIL CHANGE IF ASKED
BY MAINTENANCE SUPERINTENDENT
CHANGE OIL AND FILTERS, FUEL FILTERS AND AIR FILTERS. CHECK THE ANNUAL PLAN AT THE T.P
OFFICE
FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
H.P. MUD PUMPS
CHECK AND CLEAN PISTON COOLING SPRAY RING
CLEAN AIR FILTER ON GEAR END
CLEAN DISCHARGE SCREEN
DRAIN WATER AND SEDIMENT FROM GEAR OIL SUMP & CHAIN OIL RESERVOIR
GREASE RELIEF VALVE STEMS AND CHECK OPERATION
CHECK AND NOTE OPERATING HOURS ON PUMP
CHAIN CASES: INSPECT OILPUMP, CHECK FOR OVERHEATING & ABNORMAL NOISE.
CROSS HEAD: DRAIN CONTAMINATION FROM CROSS HEAD CHAMBERS
FLUID END: CHECK CONDITION / TIGHTNESS OF LINERS, PISTONS, RODS, CLAMPS .

Page 1 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

TRANSMISSION: VISUAL CHECK LINES AND SPRAY NOZZLES OF OIL PUMP

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
ANNULAR BOP
HYDR. SYST.: CHECK HYDR.SYST. FOR LEAKAGE, ""INNER SYST."" AND OUTSIDE"

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CROWN BLOCK
CHECK HOLD DOWN BOLTS BUMPER BAR AND SAFETY SLINGS/CHAINS
VISUAL INSPECT FOR CRACKS, LOOSE FITTINGS, ELONGATION OF PARTS & EXCESSIVE WEAR
CHECK HOLD DOWN BOLTS BUMPER BAR AND SAFETY SLINGS/CHAINS
GENERAL: OBSERVE THE OPERATION FOR SIGNS OF DAMAGE OR WEAR
LUBRICATION: GREASE ALL FITTINGS. (BLOCK AND SHEAVES)
VISUAL INSPECT FOR CRACKS, LOOSE FITTINGS, ELONGATION OF PARTS & EXCESSIVE WEAR
FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
TRAVELLING BLOCK
VISUAL INSPECT FOR CRACKS, LOOSE FITTINGS, ELONGATION OF PARTS & EXCESSIVE WEAR
BRUSH GREASE ON LINK CONNECTIONS BETWEEN BLOCK AND HOOK
GREASE BLOCK GUIDE ROLLERS AND CHECK CONDITION OF ROLLERS AND PINS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
BOP ACCUMULATOR UNIT
OPERATE ALL CONTROLS ON BOP REMOTE CONTROL PANELS AND OBSERVE THAT ALL OPERATE
CORRECTLY
OIL ADJUSTMENT SCREWS ON AIR PRESSURE REGULATORS
OIL LINKAGE CONNECTORS OF REMOTE CONTROL CYLINDERS
GREASE 4 WAY VALVES CHECK FOR LEAKAGE
CHECK FOR SLUDGE IN BOTTOM OF HYDRAULIC FLUID RESERVOIR. IF SLUDGE IS FOUND, DRAIN
RESERVOIR AND REFILL. DRILLING FLUID IN RESERVOIR IS AN INDICATION THAT A PREVENTER HAS
LEAKING SEALS WHICH MUST BE CORRECTED
CHECK OIL LEVEL, CONDITION AND OPERATION OF CHARGING PUMP
CONTROL MANIFOLD: VISUAL CHECK AIR TRANSMITTER (CORRECT PRESSURE 12-15PSI)
CONTROL MANIFOLD: VISUAL CHECK REGULATORS (ADJUST AS REQUIRED)
ELECTR. TRIPLEX PUMP(S): VISUAL CHECK LEVEL OF CHAIN CASE OIL (IF APPLIC.)
ELECTR. TRIPLEX PUMP(S): VISUAL CHECK LEVEL OF CRANK CASEOIL.

Page 2 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

HYDR. PIPING (PIPE RACK) :CHECK LINES AND CONNECTIONS FOR CONDITION AND LEAKAGE"
RELIEF VALVES :LEAKPROOF (THROUGH RESERVOIR)
REMOTE CONTROL(S) :CHECK CORRECT READING OF GAUGES & ADJUST AS REQUIRED
REMOTE CONTROL(S): CHECK MAIN CONTROL CABLES FOR DAMAGE

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
TOPDRIVE
GREASE IBOP VALVE
CHECK ROTATING HEAD SEALS FOR LEAKS
CHECK LINK TILT CONDITION
CHECK JAW DIES CONDITION
CHECK CARRIAGE FLANGE ROLLERS AND WEB FOR CRACKS AND WEAR
CHECK GIMBLE/TORQUE TUBE FOR EXCESSIVE PLAY
CHECK OPERATION OF SAFETY VALVE
CHECK MASTER BUSHING GUIDE RING FOR WEAR
GREASE MASTER BUSHING WEAR GUIDE
CHECK OIL LEVEL IN GEARBOX AND SWIVEL
CHECK OIL FILTER CONDITION
CHECK CONDITION OF SERVICE LOOP, ALL HOSES, CABLES, DUCTING AND ASSOCIATED CONNECTIONS
AIR FILTER/REGULATOR/LUBRICAT.: DRAIN AND CLEAN AIR FILTER BOWL. FILL LUBRICATOR WITH
HYDRAULIC OIL.
GEAR BOX: REMOVE 3"PLUGS FROM MAIN BODY AND CHECK OIL FLOW FROM THE 4 SPRAY NOZZLES
WHILE LUBE OIL PUMP IS OPERATING.
HYDR. SYSTEM: THIGHTEN OR REPLACE ANY LEAKING PORT CONNECTIONS AND CLEAN ANY DIRT
BUILD UP FROM HYDRAULIC COMPONENTS.
HYDR. SYSTEM: INSP. SYSTEM FOR DAMAGED HOSE COVERS, KINKED OR CRUSHED HOSES AND HARD
OR STIFF HOSES.
HYDR. SYSTEM: INSP. SYSTEM FOR LEAKS AND DAMAGED OR CORRODED FITTINGS.
MAIN BODY: CHECK FOR SEAL LEAKAGES AROUND THE LOWER BEARING RETAINER.
SAFETY VALVE ACTUATOR: CHECK CRANK ASSY. FOR WORN COMPONENTS AND OPERATE VALVE TO
VERIFY CORRECT ADJUSTMENT.
SAFETY VALVE ACTUATOR: CHECK THAT ALL SCREWS OF THE ROLLER ASSY ARE ADEQUATELY SECURED.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
ELMAGCO BRAKE
CHECK COUPLING ENGAGES AND DISENGAGES AND LOCKS IN BOTH POSITIONS
BRUSH GREASE ON COUPLING TEETH
CHECK PIPING AND CABLES FOR LEAKS OR DAMAGE
WHEN OPERATIONS ALLOW, CLEAN OUT THE P.W.N. CONTROL CABINET WITH DRY COMPRESSED AIR
CHECK P.W.N. FOR SIGNS OF OVERHEATING AND FOR LOOSE CONNECTIONS

Page 3 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
AUTO DRILLER
CHECK OIL LEVEL IN DIFFERENTIAL GEAR ASSEMBLY
GREASE DRUM ROTATION SENSOR SLIDE, LUBRICATE PLUNGER
GREASE FLEXIBLE DRIVE SHAFT (1 SHOT) TO EACH FITTING
CHECK OIL LEVEL IN LUBRICATOR
CHECK CALIBRATION OF PIT VOLUME TOTALIZER SYSTEM
CHECK CALIBRATION OF MUD FLOW RETURNS SYSTEM
CHECK CALIBRATION OF TRIP TANK VOLUME SYSTEM
REPAIR / RECALIBRATE AS REQUIRED

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
DRAWWORKS
LUBRICATE DRILL LINE ON DRUM WITH APPROPRIATE LUBRICANT
LUBRICATE CONTROL CABINET LEVERS AND LINKAGE
LUBRICATE PINS AND ROLLERS ON MAIN DRUM BRAKES AND SAND LINE BRAKE
INSPECT ALL SAFETY PINS AND REPLACE AS NEEDED
WIRE BRUSH AND LUBRICATE 2 EYE BOLTS ON END OF MAIN DRUM BRAKE
CHECK BRAKE BAND ROLLER SETTINGS AND SPRING TENSION
CHECK ALL BOLTS ON ROTARY AND BACK BRAKE ASSEMBLY ARE TIGHT
CHECK CHAINS ARE RECEIVING OIL
GREASE CATHEAD CLUTCH BEARING (1 SHOT)
OIL CATHEAD MAIN BEARING
INSPECT WIRE LINE GUIDE ROLLERS FOR WEAR AND REPLACE AS REQUIRED
INSPECT ALL WIRE LINE AND CLAMPS ATTACHED TO THE LINE GUIDE ASSEMBLY
GREASE WIRE LINE GUIDES, INSPECT FOR WEAR
CHECK THAT CLUTCHES ARE OPERATING CORRECTLY
INSPECT ALL CHAINS FOR SIGNS OF DAMAGE
CHECK SHOCK ABSORBER AND MOUNTING BELOW MAIN GEARBOX IF EXIST
CHECK AIR CLUTCH OPERATION FOR AUTO DRILLER. SUPPLY PRESSURE FROM RIG AIR TO RELAY VALVE
(120 PSI)
CHECK ALL OIL AND AIR LINES FOR LEAKS
FUNCTION TEST EMERGENCY DISC BRAKE SYSTEM
FAST LINE CLAMP SHOULD BE CHECKED TO MAKE SURE IT IS TIGHT.
ROLL DRUM AND CHECK BEARINGS FOR NOISE AND THAT THEY ROLL SMOOTH AND FREE
GREASE COUPLINGS (4 SHOTS) AND CHECK TO MAKE SURE THEY ARE IN GOOD WORKING ORDER.

Page 4 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

GREASE DRUM BEARINGS (4 SHOTS)

CATHEADS: CHECK CONDITION OF THE WIRE LINE GUIDES.
CATHEADS: GREASE THE CATHEADS.
DISC BRAKE CALIPER ASSY.: PUSH / PULL / ROTATE UNLOADED CALIPER ASSY. COMPONENT TO
CONFIRM THEY MOVE FREELY AND ARE NOT SEIZED.
DISC BRAKE CALIPER ASSY.: SPRAYED PENTRATING OIL (WD-40) ON ALL BOLTS TO PREVENT BOLTS AND
HOLES FOR BRAKE DUST SEDIMENTS.
DISC BRAKE COOLING SYSTEM: CHECK PIPING SYSTEM FOR ANY LEAKAGES.
DISC BRAKE PADS: Check Pad Thickness/Clearance for service pads(0.0625-0.0625)/ Emergency pads
(0.875-0.01)
PNEUM. SYST. (DRILLER CONSOLE): APPLY OIL AT ALL PIVOT JOINTS OF HAND LEVER AND VALVE
LINKAGES.
PNEUM. SYSTEM: CHECK LINES AND CONNECTIONS FOR CONDITION AND LEAKAGES.

DRAWWORKS 1625UDBE
CHECK PAD THICKNESS/CLEARANCE FOR SERVICE PADS(0.0625-0.0625)/ EMERGENCY PADS (0.875-
0.01)
INSPECT AND VERIFY THAT THE AIR CLUTCH(S) ENGAGE ANDDISENGAGE PROPERLY
LUBRICATE CONTROL CABINET LEVELERS AND LINKAGE
LUBRICATE CATHEAD ALEMITE EVERY 2WEEKS

DRAWWORKS 3000UEDB
CHECK ALL SAFETY CONTROLS FOR MALFUNCTION - FUNCTION TEST THE CROWNS SAVER SYSTEM &
DRAWWORKS EMERGENCY LOAD LOWERING VALVE.
GREASE DRIVESHAFT ZERKS
GREASE WATER UNION ZERKS
MEASURE COOLING WATER FLOW RATER (60GPM) & TEMPERATURE (MAX INLET SHOULD NOT
EXCEED 100°F). ENSURE ADEQUATE COOLANT SUPPLIED TO BAYLOR BRAKE.
FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CATHEADS
GREASE CLUTCH BEARINGS (1 SHOT)
GREASE ALL CATHEAD ROLLER FITTINGS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
BRAKE COOLING TANK
CHECK DRAIN VALVE FOR LEAKS
GREASE VALVE STEMS AND CHECK OPERATION

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
AUXILIARY DRAWWORKS BRAKE (HYDROMATIC BRAKE)

Page 5 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

VISUALLY INSPECT COUPLING FOR DEFECTS WEAR

CHECK AND ADJUST COOLING WATER ADDITIVE AS REQUIRED. CHECK PIPING FOR LEAKS OR
DRAINAGE
CHECK OPERATION OF OVER-RUNNING CLUTCH

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
HYDRAULIC DISC BRAKES
CHECK SYSTEM PSI IT SHOULD BE 1200 PSI
CHECK ACCUMULATOR PRE-CHARGE PRESSURE SHOULD BE 580 PSI
CHECK ALL BRAKE CYLINDERS FOR LEAKS
CHECK ALL QUICK RELEASE COUPLINGS AND HYDRAULIC HOSES FOR LEAKS
CHECK ALL BRAKE PINS
GREASE NIPPLES ON BRAKES (1 SHOT)
CHECK ALL BRAKE BOLTS AND GUARDS TO BE TIGHT AND IN GOOD WORKING ORDER
CHECK BRAKE CLEARANCE. IT SHOULD BE 0.5MM
CHECK BRAKE THICKNESS. MIN. THICKNESS 12MM
CHECK OIL FILTER DIFF. GAUGE AND REPLACE FILTER IF NEEDED

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
COMPOUNDS AND RIG DRIVES
CHECK CHAINS AND BELTS FOR TIGHTNESS
CHECK OPERATION OF ENGINE AND PUMP DRIVE CLUTCHES

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
AGITATORS
GREASE BEARINGS (3 SHOTS EACH)

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
AIR COMPRESSOR AND DRYERS
CHECK OPERATION OF UNLOADER PILOT VALVE. CHECK PRESSURE SETTING
CHECK CONDITION AND TENSION OF 'V' BELTS
CHECK AUTO DRAIN OPERATION
CHECK REGENERATIVE CYCLE (IF APPLICABLE TO DRYER)
CHECK MOISTURE INDICATOR (BLUE)

Page 6 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

CHECK DESICCANT CONDITION, REPLACE AS REQUIRED

LUBRICATE ALL LINKAGES WITH OIL
CLEAN ALL OIL/WATER STRAINERS IN SYSTEM
CHECK DRIVE COUPLINGS
RUN COLD START FOR 20 MINUTES
CHANGE OVER AIR COMPRESSORS - IF APPLICABLE 2 COMPRESSORS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
AIR HOIST – BOP LIFTING
DRAIN CONDENSATE FROM AIR FILTER
CHECK OIL LEVEL IN AIR LUBRICATOR
BRUSH GREASE CHAIN AND CHECK OPERATION
GREASE TROLLEY BEARINGS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
AIR RECEIVERS
CHECK RELIEF VALVES, LUBRICATE SPRINGS AND PLUNGERS
DRAIN CONDENSATE

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
AIR WINCHES/HOISTS
CHECK BRAKE ADJUSTMENT AND OPERATION
CHECK LINE ANCHOR BOLT IS TIGHT
GREASE DRUM BEARINGS
CHECK AND DRAIN WATER FROM HOUSING OF AIR MOTOR & GEAR REDUCER
CHECK CONDITION AND COLOR CODE OF ALL WIRE ROPES
GREASE ALL SHEAVES
CHECK SAFETY LINES ARE ATTACHED TO EACH SHEAVE

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
BOP HOIST
LIFTING SYSTEM GENERAL: INSPECT CONDITION OF WIRE LINE, HOOK, PULLEYS AND GUIDES
STOP SWITCHES: CHECK FUNCTION OF THE UPPER AND LOWER STOP SWITCHES( if available)

Page 7 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
BOP HANDLING
CHECK SYSTEM PRESSURE (3,000 PSI)
GREASE DRIVE TRACK, CHECK FOR OBSTRUCTIONS
CHECK ANCHOR PINS ARE SECURED WITH LOCKING PINS OR LOCK WIRE
CHECK TROLLEY ASSEMBLY FOR ANY LOOSE FITTINGS
CHECK FOR ANY SIGN OF EXCESSIVE WEAR OR ELONGATION OF PARTS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
BOP TEST PUMP
CHECK AIR PRESSURE TO PUMP (100 PSI)
CHECK OIL LEVEL IN LUBRICATOR AND ADJUST
CHECK RESERVOIR FLUID LEVEL
CHECK PUMP OPERATION

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
BOP, DIVERTER (INFORM A.D)
CHECK CONDITION AND LUBRICATE MANUAL LOCKING SHAFT THREADS
LUBRICATE ALL BOP GATE VALVES
CHECK STACK LINE UP WITH ROTARY
CHECK TURNBUCKLES ARE TIGHT AND SECURED WITH LOCK WIRE
BOP OPERATION CHECKED AS PER STANDARD BOP TESTS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CAMP POTABLE WATER PUMPS
CHECK, ADJUST & REPLACE AS REQUIRED PUMP PACKING’S OR MECHANICAL SEALS
ENSURE THAT PRESSURE TANK HAS AN AIR PRECHARGE PRESSURE 2 PSI LOWER THAN THE CUT-IN
PRESSURE SETTING FOR THE PUMP
FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CASING ELEVATORS AND SLIPS (INFORM A.D)

Page 8 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

CHECK AIR PRESSURE (90 - 120 PSI)

CHECK OIL LEVEL IN AIR LUBRICATOR
CHECK AIR SWITCH OPERATION
GREASE ALL POINTS ON ELEVATOR AND SLIPS
CHECK SAFETY LINES ARE ATTACHED

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CASING STABBING BOARD (INFORM A.D)
CHECK ALL SAFETY LINES AND SAFETY LOCKS ARE SECURE AND OPERATIONAL
CHECK OIL LEVEL IN GEAR REDUCER
LUBRICATE DRIVER CHAIN, CHECK CHAIN TENSION
CHECK AIR LUBRICATION

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CENTRIFUGAL PUMPS
CHECK OIL AND GREASE SEALS FOR LEAKS
CHECK PACKING CONDITION
CHECK OIL BREATHER
OIL MOVING PARTS ON ALL BUTTERFLY VALVE HANDLES
ADD GREASE TO GREASE FITTINGS ON BUTTERFLY VALVES IF FITTED

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CHOKE CONTROL
OPERATE PUMP 1 AND 2 CHECK RATE METER AND COUNTER FUNCTION
OPERATE OPEN AND CLOSE VALVE CHECK CHOKE OPERATION
CHECK HYDRAULIC PRESSURE (1,200 PSI)
ENSURE THAT EMERGENCY HAND PUMP OPERATES PROPERLY

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
CHOKE MANIFOLD
LUBRICATE ALL MANIFOLD VALVES, CHECK FOR LEAKS
VISUAL CHECK AIR SYST. LINES AND CONNECTIONS FOR LEAKAGE
VISUAL CHECK GAUGES OF AIR SYSTEM

Page 9 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

VISUAL CHECK LINES & CONNECTIONS OF HYDR. GATE VALVES AND NEEDLE VALVE FOR LEAKAGES.
VISUAL CHECK LINES & CONNECTIONS OF HYDR. SYST. FOR LEAKAGE
VISUAL CHECK PRSSURE READING OF GAUGES OF HYDR. SYST.
VISUAL CHECK VALVES & CONTROLS OF HYDR. SYST.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
DEADLINE ANCHOR
CHECK DEADLINE ANCHOR BEARINGS AND LOAD SENSOR SECURING PINS
CHECK NUTS & BOLTS ARE TIGHT AND SECURE
GREASE DEADLINE ANCHOR BEARINGS AND LOAD SENSOR SECURING PINS AND CHECK NUTS AND
BOLTS ARE TIGHT AND SECURE
FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
DEGASSER
OPERATE DEGASSER AND CHECK FOR CORRECT OPERATION
CHECK TENSION AND CONDITION OF V-BELTS
FLUSH AFTER EACH USE
CHECK HOLDING DOWN BOLTS FOR TIGHTNESS
GAUGES: CHECK GAUGES FOR CORRECT PRESSURE READING.
GEARBOX: CHECK OIL LEVEL
VACUUM PUMP: CHECK OIL LEVEL.
VACUUM PUMP: CHECK PUMP FOR OVERHEATING AND ABNORMAL NOISE.
VALVE LINKAGE: INSP. VALVE LINKAGE FOR FREE MOVEMENT.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
DERRICK (INFORM A.D)
CHECK ALL LOOSE TOOLS ARE REMOVED FROM CROWN AND DERRICKMANS PLATFORM
GREASE 'V' DOOR ROLLER BEARINGS (WHERE APPLICABLE)
CHECK ALL SAFETY EQUIPMENT IS IN PLACE AND OPERABLE

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
DESANDER AND DESILTER (INFORM A.D)
CHECK SPARE CONES AND FEED PRESSURE GAUGES ARE AVAILABLE

FINDINGS:

Page 10 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
DRILLING INSTRUMENTATION
CHECK MUD PIT FLOATS ARE FREE AND MAGNETS ARE IN PLACE AND OPERATING

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
DRILLING TANKS & PIPING MANIFOLDS (INFORM A.D)
VISUALLY INSPECT ALL PIPING AND VALVES. ENSURE THAT ALL VALVES ARE INTACT & OPERATIONAL
OPERATE EACH VALVE AND SEE THAT EACH MOVES FREELY AND HOLDS PRESSURE. OIL VALVE STEMS
OIL THE MOVING PARTS OF BUTTERFLY VALVE HANDLES
ADD 1 OR 2 SHOTS OF GREASE TO GREASE FITTINGS OF ANY BUTTERFLY VALVE SO EQUIPPED
CHECK SPARE PARTS ON HAND FOR VALVES

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
___________________________________________________________________
____________________
EDS
CHECK WATER TEMPERATURE AND PRESSURE GAUGES ARE OPERATIONAL.
CHECK NO COOLING WATER IS LEAKING FROM THE BRAKE OR WATER COOLING SYSTEM.
CHECK AIR HOSES AND FITTINGS ARE TIGHT, AND NO AIR LEAKS ARE PRESENT.
VERIFY BRAKE COOLING FLOW IS ADEQUATE.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
___________________________________________________________________
____________________
ELEVATORS (MANUAL & AUTO)
CHECK AND GREASE SPRINGS AND LINK RETAINER FASTENERS
CHECK FOR WORN OR CRACKED HINGE PIN, LATCH PIN AND LATCH LOCK-PIN
GREASE LATCH AXLE NIPPLE AND CYLINDER CONNECTION BOLT NIPPLES (AUTO ELEVATORS)

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
EZY TORQ UNIT
CHECK SYSTEM SUPPLY PRESSURE (3,000 PSI) CHECK OPERATING PRESSURE (2,500 PSI)
GREASE MOVING PARTS AND LINKS
CHECK WIRE LINE ASSEMBLY CONDITION, REPLACE IF KINKED, MASHED OR SPLIT. CHECK THAT
SPRING IS INSTALLED PROPERLY

Page 11 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

GREASE CYLINDER SHEAVES, CHECK FREE ROTATION

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
HOOK
CHECK OIL LEVEL IN SNUBBER
LUBRICATE BALL PIN
VISUAL INSPECT FOR CRACKS, LOOSE FITTINGS ELONGATION OF PARTS & EXCESSIVE WEAR
ELEVATOR LINKS: CHECK LINKS FOR CRACKS AND DAMAGE.
ELEVATOR: CHECK CONDITION AND ADJUSTMENT OF BALANCING STRAP
ELEVATOR: CHECK SPRINGS
ELEVATOR: CHECK WEAR OF PINS, HOLES, TAPER AND SHOULDER.
HOOK: CHECK FOR OIL LEAKS.
HOOK: LUBRICATE ALL PARTS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
HYDRAULIC POWER UNITS
DRAIN CONDENSATE AND SEDIMENT FROM RESERVOIR
DRAIN CONDENSATE FROM AIR FILTER
CHECK OPERATION OF THERMOSTATIC CONTROL VALVE
CHECK ENGINE TEMPERATURE, VIBRATION, EXHAUST, OIL AND FILTERS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
HYDR. TONG
CHECK CONDITION AND LEVEL OF GEAR CASE OIL.
CHECK FOR LEAKAGE
CHECK HYDR. LINES FOR POSSIBLE WEAR, DAMAGE OR LOOSE FITTINGS
INSPECT FOR ABNORMAL NOISE

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
IRON ROUGHNECK
CHECK ALL HYDR. HOSES AND CONNECTIONS FOR TIGHTNESS, ABBRASION, PINCHING, KINKING,
CRACKING AND EXCESS. BENDING.
CHECK PRESSURE GAUGES FOR FUNCTION AND CORECT PRESSURE READING
SPINNING WRENCH: CHECK QUANTITY AND QUALITY OF THE GEAR CASE OIL, CHANGE AS REQUIRED

Page 12 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

TORQUE WRENCH: INSP. LATCH MECHANISM FOR FUNCTION AND EXCESSIVE WEAR (IF APPLIC.)."

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
KELLY DRIVE BUSHING (INFORM A.D)
CHECK 4 HOLD DOWN NUTS ARE TIGHT
CHECK FOR EXCESSIVE WEAR AND CRACKS
CHECK GAP BETWEEN TOP & BOTTOM BODY (1/8" NEW) RECORD MEASUREMENT

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
KELLY SPINNER (INFORM A.D)
CHECK OPERATION OF HAND CONTROL VALVE CLEAN & LUBRICATE MOVING PARTS
ADJUST TURNBUCKLES TO ALLOW POWER SUB. EXACTLY 6" ROTATION
CHECK FOR OVERHEATING AND ABNORMAL NOISE.
CHECK GEAR CASE FOR ANY OIL LEAKAGE
CHECK LINES AND CONNECTIONS FOR LEAKAGE AND CONDITION

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
KELLY VALVES (INFORM A.D)
FILL INSIDE BEARING CHAMBER IN VALVE WITH GREASE
CHECK OPERATING WRENCH FOR VALVES IS AVAILABLE

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
MASTER BUSHING, BOWLS AND SLIPS (INFORM A.D)
CLEAN AND REMOVE ABRASIVE MATERIAL FROM INSIDE TAPER AND CHECK FOR WEAR
CLEAN AND LUBRICATE 2 MASTER BUSHING LOCKS AND HINGE PIN
CHECK CONDITION OF SLIP DIES, REPLACE AS REQUIRED

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
MASTS
CHECK ALL LOOSE TOOLS ARE REMOVED FROM CROWN AND DERRICKMANS PLATFORM
GREASE 'V' DOOR ROLLER BEARINGS (WHERE APPLICABLE)
CHECK ALL SAFETY EQUIPMENT IS IN PLACE AND OPERABLE (INFORM SAFETY)

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BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
POWER SLIP ASSY
AIR / HYDR. SYSTEM: CHECK CONDITION OF CYLINDERS.
AIR / HYDR. SYSTEM: CHECK FUNCTION OF CONTROL VALVE
AIR / HYDR. SYSTEM: CHECK LINES & CONNECTIONS FOR LEAKAGE AND CONDITION.

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
PIPE SPINNING WRENCH
CHECK CONDITION OF SNUB LINES
LUBRICATE SWIVEL AIR MOTOR, DRIVE ROLLER BEARINGS, ADJUSTABLE LINKS & CYL ROD PIN
OIL THROTTLE CONTROL VALVE
INSPECT ROLLERS FOR WEAR, REPLACE AS REQUIRED

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
RAM BOP
HYDR. SYST.: CHECK HYDR. SYSTEM FOR LEAKAGES OUTSIDE CONNECTIONS IN AND ""INNER SYSTEM""
THROUGH THE ACCU. UNIT HYDR. RESERVOIR
FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
RIG SKIDDING/MOVING SYSTEMS
CHECK SYSTEM PRESSURE
CHECK HOSES, PIPEWORK AND CONNECTIONS FOR DAMAGE AND LEAKS
CHECK HYDRAULIC CYLINDERS ARE RETRACTED WHEN NOT IN USE

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
ROTARY TABLE
CHECK OIL CONDITION IN SUMP AND CHAIN GUARD, DRAIN SEDIMENT AND WATER
ENSURE CLAMP RING BOLTS ARE TENSIONED TO ALLOW LUB. TO 'O' RING IN CASE RING
CHECK MUD BUILD UP AROUND TABLE AND CHECK DRAINS
CHECK LOCKING MECHANISM OPERATION
INSPECT CONDITION OF ROTARY BRAKE

Page 14 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

ROTARY BRAKE: INSP. ROTARY BRAKE AIR RELEASE VALVE AND THE BRAKE ASSY. FOR FUNCTION AND
ANY DAMAGES.
ROTARY CHAIN CASE (IF EXIST): GREASE ALL BEARINGS AND SEALS PER MANUF. RECOMMENDED
PROCEDURE.
ROTARY DRIVE SHAFTS (IF EXIST): GREASE ALL NIPPLES ON THE DRIVE SHAFTS
CHECK LUBE PUMP FOR PROPER OPERATION

FINDINGS:

_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
ROTARY TONGS
CHECK HINGE PINS AND DIES FOR WEAR, REPLACE AS NEEDED
CHECK LATCH ENGAGEMENT
CHECK SNUB LINE CONDITION
CHECK TONG TORQUE GAUGE ACCURACY
GREASE ALL NIPPLES ON TONGS
CHECK AVAILABLE STOCK OF SPARE PARTS AND DIES

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
SHALE SHAKERS
CHECK SCREEN CONDITION
CLEAN AND GREASE THREADS ON BYPASS CONTROL GATE
CHECK SUPPORT SPRINGS FOR WEAR OR CRACKS
CHECK AND ADJUST V-BELTS
CHECK SPARE SPRINGS, SCREENS & BELTS AND AVAILABLE
CHECK LUBELINES & CONNECTIONS FOR LEAKAGE AND CONDITION
CHECK TIMER INTERVAL OF LUBRIATOR, ADJUST AS NECESSARY.
GREASE BEARINGS AND MOVING PARTS

FINDINGS:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_______________________________________________________________________________________
SWIVEL
BRUSH GREASE ON UNDERSIDE OF SWIVEL BAIL
CHECK OIL LEVEL
VISUAL INSPECT FOR CRACKS, LOOSE FITTINGS ELONGATION OF PARTS & EXCESSIVE WEAR
GREASE WASH PIPE PACKING, CHECK FOR LEAKS

FINDINGS:
_____________________________________________________________________________________________
_________________________________________________________________________________________

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BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

CRANES
ENGINE OIL VISCOSITY.[LOWER & UPPER BOTH]
CHECK BELT TENSION & TENSIONER, GEAR OIL CONDITION AND LE VEL
CHECK COOLANT WATER IN RESERVOIR & RADIATOR CAP RUBBER.
BRAKE FLUID IN RESERVOIR & ADJUSTMENT, HAND / SERVICE BRAKE.
RELEASE WATER FROM AIR TANK, CHECK FUEL TANK CAP FUEL LEVEL INDICATOR ON PANEL BOARD.
HYDRAULIC TANK INDICATOR/ HYDRAULIC OIL LEVEL & LEAKAGE OR SWATTING IF ANY.[UPPER &
LOWER BOTH]
CHECK HOSE & LEVER LINKAGE, BATTERY AND TERMINAL
SHAFT MOUNTING / BEARING/ YOKE& TEETH JOINTS/ HOSE PIPE FITTING AND CLAMPS.
TIRE CONDITION/ PRESSURE/MOUNTING STUD BOLTS & HUB OIL LEVEL, DIFFERENTIAL OIL &
MOUNTING BOLTS
CLUTCH PLAY/ ADJUSTMENT, GEAR SHIFTING LEVER PLAY & LINKAGE
REAR SUSPENSION LEAF SPRING ASSY MOUNTING BOLT/ U CLAMP & TORSION BAR BUSH &
MOUNTING BOLT.
WHEEL HUB OIL LEVEL/ DIFFERENTIAL OIL LEVEL/ AXEL SHAFT PLAY & BRAKE BOOSTER / AIR HOSE.
CHECK & ADJUST BRAKE IF REQUIRED.
PTO & PTO SHAFT JOINT AND MANIFOLD HOSE CLAMP.
HYDRAULIC TANK, HOSE/CLAMP/INDICATOR & LEAKAGE IF ANY.
STEERING ARM BOLT/ TIE ROD / BALL JOINTS & GREASE
REMOTE CONTROL BOX FUNCTION & EMERGENCY SHUT OFF SWITCH.
GREASE IN BOOM &OUT RIGGER HORIZONTAL BEAM.

FINDINGS: ________________________________________
_____________________________________________________________________________________________
_______________________________________
FORKLIFT
CHECK ENGINE OIL VISCOSITY, GEAR OIL CONDITION & LEVEL , BELT TENSION & TENSIONER
COOLANT WATER IN RESERVOIR & RADIATOR CAP RUBBER.
BRAKE FLUID IN RESERVOIR & ADJUSTMENT, HAND / SERVICE BRAKE.
RELEASE WATER FROM WATER SEPARATOR, CHECK FUEL TANK CAP FUEL LEVEL INDICATOR ON PANEL
BOARD.
HYDRAULIC TANK INDICATOR/ HYDRAULIC OIL LEVEL & LEAKAGE OR SWATTING IF ANY.
CHECK HOSE & LEVER LINKAGE AND CLEAN AIR FILTER
SHAFT MOUNTING / BEARING/ YOKE& TEETH JOINTS/ HOSE PIPE FITTING AND CLAMPS.
TIRE CONDITION/ PRESSURE/MOUNTING STUD BOLTS & HUB OIL LEVEL.
CHECK DIFFERENTIAL OIL & MOUNTING BOLTS, BATTERY AND TERMINAL

FINDINGS:
_____________________________________________________________________________________________
_________________________________________________________________________________________
PICK UPS
CHANGE OIL AND FILTER EVERY 5000 MILES OR 28 DAYS
GREASE ALL FITTINGS
CHECK AND REPLACE AIR FILTER IF NEEDED

Page 16 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

CHECK OIL LEVEL IN TRANSMISSION

REPLACE TRANSMISSION/GEARBOX OIL EVERY 6 MONTHS

FINDINGS:
_____________________________________________________________________________________________
_________________________________________________________________________________________
GENIE
CHECK ALL HYDRAULIC JACK/ CYLINDER/REMOTE CABLE

CHECK HOSE /TRAY/BASKET SAFETY LACK, EMERGENCY SWITCH AND TOGGLE SWITCH.

CHECK BASKET ROTATING HYDRAULIC CONTROL & CONFIGURATION, BASE CONTROL PANEL
FUNCTION AND DRIVING
FINDINGS:
_____________________________________________________________________________________________
_________________________________________________________________________________________
HEAD TRUCKS
CHANGE ENGINE OIL AND FILTERS AT 250 OPERATING HOURS
CHECK OIL LEVEL IN WINCH GEARBOX
GREASE ALL FITTINGS
CHECK OIL LEVEL IN DRIVE AXLES
CLEAN OUT CAB, WINDOWS AND MIRRORS

FINDINGS:
_____________________________________________________________________________________________
_________________________________________________________________________________________

COMMENTS

______________________________________________________________________________________________________

______________________________________________________________________________________________________

______________________________________________________________________________________________________

______________________________________________________________________________________________________

______________________________________________________________________________________________________

_______________________________________________________________________________________________

POSITION NAME ID NUMBER SIGNATURE

APPROVED BY: D.
SUPERINTEND
REVIEWED BY: 1.
1. TOOL PUSHER 2.
2. ASSIST. DRILLER 1.

Page 17 of 18
BWD/M/004
 WEEKLY MAINTENANCE CHECK – MECHANIC
RIG NO: DATE START:
DESCRIPTION WEEK NO.

2.
3. SAFETY OFFICER 1.
PERFORMED BY: 1.
1. MECHANIC 2.
3.
*COMPLETE THE CHECKLIST WITH RELEVANT SIGNATURES AND SAVE IT EVERY 5 WEEKS IN YOUR WEEKLY
CHECKLIST FILE.

Page 18 of 18
BWD/M/004