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920092D
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
RM100
Table of Contents
Introduction.......................................................................................................................... 3
System Configuration ......................................................................................................... 4
ROUTE-MASTER system wiring with RMA100 Device Couplers ............................................................... 4
Specifications ...................................................................................................................... 6
RM100 ROUTE-MASTER ........................................................................................................................... 6
Dimensions .......................................................................................................................... 7
Installation.......................................................................................................................... 11
RM100 Rack .............................................................................................................................................. 11
Commissioning.................................................................................................................. 16
Troubleshooting................................................................................................................. 16
Hand-Held Communicator.......................................................................................................................... 16
CE Conformity ............................................................................................................................................ 17
Operation ................................................................................................................................................... 17
Maintenance .............................................................................................................................................. 17
Commissioning .......................................................................................................................................... 24
3
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
System Configuration
SAFE AREA
HAZARDOUS AREA
Ex i Ex i
Zone 0/1, IIA, IIB, IIC Zone 0/1, IIA, IIB
Class 1, Division 1 Class 1, Division 1
Groups A, B, C D TRUNK TRUNK TRUNK TRUNK Groups C, D
IN OUT IN OUT
+ + + +
Additional
Fieldbus Additional Fieldbus Additional Fieldbus
Device Fieldbus Devices Fieldbus Device
Devices Devices
ENTITY ENTITY
Spur Wiring Spur Wiring
120m (393ft) 120m (393ft)
Maximum RMA100 RMA100 Maximum
Device Coupler Device Coupler
4
ROUTE-MASTER™ Fieldbus System
RM100
(Intrinsically-Safe Installations)
SAFE AREA
HAZARDOUS AREA
+ +
Additional
Fieldbus Additional Fieldbus
Device Fieldbus Devices
Devices
ENTITY OR
FISCO Spur Wiring
120m (393ft)
Maximum RMA100C
Device Coupler TRUNK
OUT
TRUNK
IN
+ +
Spur Wiring
120m (393ft) Additional
Additional Fieldbus
Fieldbus Maximum Fieldbus
Fieldbus Device
Device Devices
Devices
ENTITY OR
ENTITY OR FISCO
FISCO
RMA100C
Device Coupler
5
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Specifications
RM100 ROUTE-MASTER Fieldbus Power Supply/Conditioner Rack
Communications FOUNDATION Performance Fault Power: 250W, all Indicators One GREEN LED
Fieldbus™ (H1) or (continued) channels shorted per DC Regulator
PROFIBUS PA to MTTF using RELCALC Card indicates normal
IEC61158-2 software with Telcordia operation
Performance Rack Capacity: SR-332 Data at 25C.
Segment with Single Ambient Operating:
Up to 8 Trunk Isolator Conditions -20°C to +60°C
Modules (RM102B); DC Regulator Card is
199 Years; Segment (-4°F to +140°F)
One or two DC Storage:
Regulator Cards with Dual DC Regulator
Cards is 757 Years. -40°C to +85°C
(RM103B) (-40°F to +185°F)
Supply Voltage: Alarm Action:
Volt-free Contact Closure Relative Humidity:
115Vac or 230Vac, 0-95%,
50/60Hz (not field (rated at 250Vac, 0.5A,
100VA) non-condensing
selectable) Surge Protection:
Output: 18.65V Terminals:
Screw-clamp terminals, 5,000W/1msec
(no load), 350mA per RFI/EMI Immunity:
trunk 0.8-2.5mm2 /12-24AWG
10V/m@80-1000MHz,
Power Dissipation: 1kHz AM (IEC61326)
35W, fully-loaded,
8 channels
6
ROUTE-MASTER™ Fieldbus System
RM100
(Intrinsically-Safe Installations)
Dimensions
Figure 3. RM100 Power Conditioner Rack and RMB-001 Surface Mounting Bracket Installation Dimensions.
SIDE VIEW
483mm
(19.00 in) 15mm
246mm (.59 in)
462mm
(9.69 in)
(18.17 in)
56mm
(2.21 in)
132mm
(5.21 in)
1 2 3 4 5 6 7 8
Up to 8 Trunk Isolator Modules per Rack Protective Cover
Over AC Terminals
SIDE VIEW
(RMB-001 SURFACE MOUNTING BRACKET)
270mm 16mm
(10.63 in) (0.63 in)
38mm
(1.50 in)
158mm
(6.22 in)
200mm
(7.87 in)
7
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Figure 4. ROUTE-MASTER RM100 with Connector Panel (RM100*-Y or H) available for Yokogawa or Honeywell Host Systems. (RM110 Power
Tray combined with RM100 has same dimensions as Yokogawa)
OPTIONAL SURFACE
MOUNT BRACKET
MOORE INDUSTRIES
P/N: 208-284-06
146.1mm
(5.75 in)
221.5mm
(8.7 in)
Honeywell Dimensions
284.2mm
(11.19 in)
482.6mm
(19.0 in)
101.6mm
(4.0 in)
177mm
(6.97 in)
8
ROUTE-MASTER™ Fieldbus System
RM100
(Intrinsically-Safe Installations)
Figure 5. Device Coupler RMA100 or RMA100C Series DIN Rail Mounting Installation Dimensions.
204 mm
(8.05 in)
178 mm 12-Spur
(7.03 in)
153mm 10-Spur
(6.01 in) 51mm
98 mm 8-Spur (Shown)
(3.85 in) (1.99 in)
4-Spur
TRUNK IN
Moore Industries-International, Inc., CA 91343, USA
S + S + S + S +
_ _ _ _
+
_
S
_
82mm
TERMINATOR
TERMINATOR
RMA108-DIN
7 5 3 1
AUTO
AUTO
AUTO
(3.23 in)
8 6 4 2
+
S
+
_
_ _ _ _
+ S + S + S + S
TRUNK OUT
Figure 6. Standard Aluminum Enclosure Installation Dimensions Figure 7. Electro-Polished Stainless Steel 316 Enclosure
for 4-Spur (RMA154/164), 8-Spur (RMA158/168), 10-Spur Installation Dimensions for 4-Spur (RMA124) Device Couplers.
(RMA15X/16X) and 12-Spur (RMA15W/16W) Models.
322mm
(12.68 in)
175mm
(6.89 in)
156mm
CLEAN ONLY WITH DAMP CLOTH
Model No :
FOR PLASTIC ENCLOSURES:
Serial No :
TRUNKGUARD
Series 200 Device Coupler
160mm 172mm
FI LDBUS
GROUND
STUD
SCREW
293mm #10-32
(11.54 in) DIA. 4.8mm
(0.190 in) Shown with Armored
Cable Glands
274mm 58mm 65mm
(10.79 in) (2.28 in) (2.60 in) 127mm
(5.00 in)
107mm
(4.21 in)
Solid Cover
(RMA15*) 90mm 150mm
(3.54 in) (5.90 in)
123mm
(4.86 in)
Clear Cover
(RMA16*)
9
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Figure 8. Electro-Polished Stainless Steel 316 Enclosure Figure 9. Stainless Steel 316 with E-Z Vertically Removable Lid
Installation Dimensions for 8- (RMA128) and 10-Spur (RMA12X) and Bottom Entry Cable Gland Plate Installation Dimensions for
Device Couplers. 8-Spur (RMA148), 10-Spur (RMA14X), 12-Spur (RMA14W) and
20-Spur (RMA14Y) Device Couplers.
MIN CLEARANCE
FOR LID
240mm REMOVAL
CLEAN ONLY WITH DAMP CLOTH
Model No :
FOR PLASTIC ENCLOSURES:
Serial No :
Tag No :
TRUNKGUARD
(9.50 in)
Series 200 Device Coupler
319mm
252mm Padlock fixing (12.56 in)
Tag No :
260mm
(10.24 in)
183mm
(7.20 in)
58mm 65mm
(2.28 in) (2.60 in) 124mm
(4.88 in) RMA148/RMA14X, RMA14W
90mm 150mm Removable Gland Plate 224mm (8.82 in)
(3.54 in) 135mm x 175mm RMA14Y
(5.90 in)
(5.31 in x 6.89 in) 424mm (16.70 in)
Pre-Drilled
RMA148/RMA14X RMA14W
M20 Entries 2x Plates
248mm (9.76 in)
RMA14Y
448mm (17.64 in)
134mm
(5.28 in)
CLEAN ONLY WITH DAMP CLOTH
244mm
Model No :
FOR PLASTIC ENCLOSURES:
Serial No :
Tag No :
150mm TRUNKGUARD
Series 200 Device Coupler
(9.60 in)
(5.90 in)
260mm
(10.24 in)
54mm
(2.13 in) 134mm
(5.28 in) Shown with
Unarmored
94mm 150mm Cable Glands
(3.70 in) (5.90 in)
140mm 105mm
55mm (5.51 in) (4.13 in)
(2.17 in)
160mm
(6.30 in)
55mm
(2.17 in)
10
ROUTE-MASTER™ Fieldbus System
RM100
(Intrinsically-Safe Installations)
Mounting of the RM100 Rack requires a clean and If cable glands are to be used, please follow
dry environment between -20 to +60°C (-4 to +140°F). instructions for cable gland installation.
The Rack should be mounted horizontally and can
be fixed into conventional 19-inch cabinets from the
front using the mounting slots provided or surface-
mounted using the RMB001 Rear Mounting Brackets. Figure 11. RM100 Rack Safe-Area and Intrinsically-Safe Wiring
Clearance of 20mm (0.79 in) top and bottom is
required to allow satisfactory cooling air flow.
SAFE-AREA WIRING
Cards within the Rack may be removed to ease AC Power Connections
mounting, but care must be taken to avoid damage
to Cards and exposed motherboard connections.
Cards should be re-installed into the Rack as soon as
practicable.
11
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Materials of Construction
Fuse Replacement 1. Materials and components that form parts of the
FUSES: 2A HBC 20mm IEC anti-surge or slow-blow
instrinsically-safe protection must not be exposed
fuses (RM100 Rack AC input).
to, and must be protected from, corrosion, dilution,
erosion and mechanical damage. Any damaged
DC Regulator Cards system components must be immediately replaced.
1. WARNING: In normal operation, some components
2. The intrinsically-safe nature of the RM100 Series
may become hot (>50°C) particularly with high
system means that NO on-site repair or modification
segment currents (>200mA). Take care when
is permissible. Return all suspect, failed or damaged
removing any Card from a Rack.
items to Moore Industries.
2. DC Regulator cards may be replaced under power.
3. Device Coupler components are composed of
aluminum and polyamide, with polyurethane potting
compound. Exposed circuit boards are sealed with
polyurethane varnish, and terminal screws are zinc
plated steel. Standard cable glands/connectors fitted
to all types are nickel-plated brass with neoprene
seals and nylon or fiber washers. Eurofast/Minifast
plugs and sockets (options) are typically ni-plated
brass.
12
ROUTE-MASTER™ Fieldbus System
RM100
(Intrinsically-Safe Installations)
Terminal Designations
RM102B RM103B
DC Regulator Card Alarm RM103B
Terminal Function
Shield/
Screen ALARM
1 Volt-free Contact Closure
1 1
2 Volt-free Contact Closure
2 2
1
VFC
2A 230 VAC
maximum
CLOSED
1
Trunk Isolator Module RM102B
2 HEALTHY 2
G 1
2
TRUNK 1 Screen/Shield
TRUNK 1 Negative -
4 TRUNK 2 Screen/Shield
5 TRUNK 2 Negative -
6 TRUNK 2 Positive +
ROUTEMASTER
7 SEGMENT Screen/Shield
Shield/Screen
MODEL 103B 8 SEGMENT Negative -
Linear Power Module
9 SEGMENT Positive +
TRUNK 1 TRUNK 2
ROUTEMASTER
SUB-FRAME
230VAC
E N L N L E
6 5 4 3 2 1
AC Power Connections
Terminal Function
LEFT RIGHT
1 Circuit 1 Earth/Ground
2 Circuit 1 Live / Hot
RIGHT SIDE LINEAR
LEFT SIDE LINEAR
POWER MODULE
POWER MODULE
WARNING
Replace fuse with
anti-surge
HBC, 20 x 5mm,
3 Circuit 1 Neutral / Common
rated at 2A
4 Circuit 2 Live / Hot
G 5 Circuit 2 Neutral / Common
6 Circuit 2 Earth/Ground
13
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Spur Wiring
120m (393 feet) maximum
–
+
–
S
1
2
S
–
+
+
+
–
S
S
4
–
+
Fieldbus Device
Shield not
connected in
+
–
the field
S
S
6
Field (Intrinsically Safe) Wiring
+
+
–
S
S
8
–
+
+
–
10
S
S
9
–
_
+ S + S
Terminator
T
RM102B Fieldbus
Single Mode + – S + – S Conditioned
Power
+ – S
Host (Safe Area) Wiring
FOUNDATION
Fieldbus™ coupler located in a IIC area
or PROFIBUS PA
14
ROUTE-MASTER™ Fieldbus System
RM100
(Intrinsically-Safe Installations)
ac
ac
rm -Te in
ac
ac
-Te in
rU
rU
– +
rU
rU
– +
Repl
Repl
Repl
Repl
ato
Auto
se
se
a to
Auto
se
se
Spur Wiring
r
r
– –
+
+
–
–
S
1
2
S
S
S
1
–
–
+
+
+ +
+
+
–
–
S
S
3
S
4
–
–
+
+
+
+
–
field
–
field
S
S
S
5
S
6
–
–
+
+
+
+
–
–
S
7
7
S
8
S
8
–
–
+
+
+
+
–
–
10
S
S
S
10
9
9
+
–
TRUNK OUT
Field (Intrinsically Safe) Wiring
TRUNK OUT
TRUNK IN
TRUNK IN
+ S – + S – + S – + S –
RM102B Fieldbus
Single Mode + – S + – S Conditioned
Power
Host (Safe Area) Wiring
+ – S
HOST
+ – S
FOUNDATION
Fieldbus™
or PROFIBUS PA
15
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
If Then
No communications with any devices on any segment Check AC input fuses - replace if required.
Verify AC supply within limits (115Vac, ±10%; 230Vac ±10%).
16
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
17
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
18
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
19
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
20
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
21
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
22
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
23
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
24
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Figure A-1. RM110 Power Tray Combined with the ROUTE-MASTER RM100 Feildbus Power Supply/Conditioner.
SAFE-AREA WIRING
Series 2 Series 2
Redundant
Series 2 H1
Power/Active Power/Active
Error Error Cards
Port 1 Port 1
Port 2 Port 2
AC Power
Connections
Fieldbus Fieldbus
H1 H1
GND
Carrier
Shield Bar
Port 1
DC Power
Port 2
Connections
RM110 PowerTray
RM100 ROUTE-MASTER
Power Supply/Conditioner
INTRINSICALLY-SAFE WIRING
25
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
26
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Figure A-2. RM110 Power Tray Combined with the ROUTE-MASTER RM100 Feildbus Power Supply/Conditioner.
SAFE-AREA WIRING
Series 2 Series 2
Redundant
Series 2 H1
Power/Active Power/Active
Error Error Cards
Port 1 Port 1
Port 2 Port 2
Fieldbus Fieldbus
H1 H1
GND
Carrier
Shield Bar
Port 1 Port 2
Fieldbus Single
Segment Isolated
Power Supply
DC Power
RM100
Shield/ Shield/
Screen Screen
G G
Shield/Screen Shield/Screen
INTRINSICALLY-SAFE WIRING
27
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Appendix B: Yokogawa
Connector Panel
The Yokogawa connector panel can be ordered with
the RM100 as an option. It allows plug-in connection
from H1 cards directly to the RM100 using ALF111
cables.
DUPLEX CONFIGURATION
HIS PRM
V net
FCS
FCU
ESB bus
ALF111
DUPLEX
Yokogawa Yokogawa
AKB336 Connector
Panel
SIMPLEX CONFIGURATION
HIS PRM
V net
FCS
FCU
ESB bus
Yokogawa Yokogawa
AKB336 Connector
Panel
28
RM100
ROUTE-MASTER™ Fieldbus System
(Intrinsically-Safe Installations)
Appendix C: Honeywell
Connector Panel
The Honeywell connector panel can be ordered with
the RM100 as an option. It allows plug-in connection
from Honeywell Series “C” FIM directly to the RM100
using Moore Industries 804-013-26 cable(s).
2 2
3 3
4 4
Moore Industries
804-013-26
Moore Industries
804-013-26
29
EC Declaration of Conformity
Moore Industries-International, Inc. Date Issued: 26 April 2011
16650 Schoenborn Street No. 100-100-205 Rev. A
North Hills, CA 91343-6196 U.S.A. Page 1 of 2
Equipment Description:
ROUTE MASTER Series 100 Intrinsically Safe Fieldbus System
Power Supply Model RM100 / * / * / * / *
* Indicates isolator module, regulator card, power and options as stated in the product data sheet.
Device Coupler Model RMA1 / * / * / * / * / *
* Indicates enclosure, spurs, gland type, gland size and options as stated in the product data sheet.
Directive:
2004/108/EC (EMC)
Equipment Description:
ROUTE MASTER Series 100 Intrinsically Safe Fieldbus System
Power Supply Model RM100 / * / * / * / *
* Indicates isolator module, regulator card, power and options as stated in the product data sheet.
Equipment Description:
ROUTE MASTER Series 100 Intrinsically Safe Fieldbus System
Device Coupler Model RMA1 / * / * / * / * / *
* Indicates enclosure, spurs, gland type, gland size and options as stated in the product data sheet.
Equipment Description:
ROUTE MASTER Series 100 Intrinsically Safe Fieldbus System
Device Coupler Model RMA1 / * / *C / * / * / *
* Indicates enclosure, spurs (‘C’ designation), gland type, gland size and options as stated in the
product data sheet.
Directive:
94/9/EC (ATEX)
On Behalf of Moore Industries-International, Inc., I declare that, on the date the equipment accompanied by this
declaration is placed on the market, the equipment conforms with all technical and regulatory requirements of
the above listed directives.
1. Call Moore Industries and request a Returned Material Authorization (RMA) number.
Warranty Repair –
If you are unsure if your unit is still under warranty, we can use the unit’s serial number
to verify the warranty status for you over the phone. Be sure to include the RMA
number on all documentation.
Non-Warranty Repair –
If your unit is out of warranty, be prepared to give us a Purchase Order number when
you call. In most cases, we will be able to quote you the repair costs at that time.
The repair price you are quoted will be a “Not To Exceed” price, which means that the
actual repair costs may be less than the quote. Be sure to include the RMA number
on all documentation.
3. Use sufficient packing material and carefully pack the equipment in a sturdy shipping
container.
The returned equipment will be inspected and tested at the factory. A Moore Industries
representative will contact the person designated on your documentation if more information
is needed. The repaired equipment, or its replacement, will be returned to you in accordance
with the shipping instructions furnished in your documentation.
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© 2011 Moore Industries-International, Inc. Specifications and Information subject to change without notice.