Date

Inspectors

1st compartment
Inlet diaphragm
Position Thickness(mm() Height(mm)
Inner 90 740
Outer 195
Scoops thickness
Di\stance between scoops
Inlet Trunion Dia 1033
Outlet Diaphragm
Position Thickness(mm() Height(mm)
Inner 50 625
Outer 50 350
Center Screen 1000
Position Inlet Middle Outlet
Charge Classification
Free height(mm)
1
2
3
#DIV/0!
4
5
6
Effective length 4350
Effective Diameter 3053
% Volume filling #DIV/0!
Charge added
Charge 90mm 80mm 70mm
Quantity
Total
Mill Power (kW)
Motor kW Prior charge Post charge Expected kW
1600
Material Ground
The mill was emptied there was no material inside the mill.
Lifting Liners Chamber 1 Shell Liner thickness before installation
Liner Lifting Heights Steps thickness
1 0
2 47
3 47
4 47
5 47
6 47
7 47
 8 47
9 47
10 47
11 47
12 47
13 47
14 47
15 47
16 60 70
17 60 70
18 0 0
2nd compartment
Outlet Diaphragm
Position Thickness(mm() Height(mm)
Inner 50 625
Outer 50 350
Outlet center screen 950
Inlet diaphragm
Position Thickness Height(mm)
Inner 50 625
Outer 50 350
Center screen 1000
Center scrolls
Length Height Thickness Distance apart

Position Inlet Middle Outlet

Charge Classification
Free height(mm)
1
2
3 #DIV/0!
4
5
6
Effective length 7800
Effective Diameter 3058
Volume filling #DIV/0!
Charge added
Charge 60mm 50mm 40mm
Quantity
Total
Material Ground

Lifting Liners Chamber 2 Shell liner thickness before installation

Liner Class.liner steps thickness Class .liner Lifting Height
 1 60 50
2 110 100
3 110 100
4 110 100
5 110 100
6 110 100
7 110 100
8 110 100
9 110 100
10 110 100
11 110 100
12 110 100
13 110 100
14 110 100
15 110 100
16 110 100
17 60 100
 Comments
Slots(mm)

Slots(mm) comments
7
7
9 liner to center screen 1038
Comment

Parameters
ϴ #DIV/0!
R 1.53
h #DIV/0!
Total mill cross sectional area #DIV/0!

Occupied cross sectional area 7.32

4350
3053
#DIV/0! #DIV/0! #DIV/0!
Comments
60mm 50mm

Difference

ber 1 Shell Liner thickness before installation 50*2 mm both sides

 Slots(mm) Comments
9
9
10 Comments

Slots(mm)
15
9
10

Quantity
6 scoops+ 2scrolls
Comment

Parameters
ϴ #DIV/0!
R 1.53
h #DIV/0!
Total mill cross sectional area #DIV/0!

Occupied cross sectional area 7.35

7800
3058
#DIV/0! #DIV/0! #DIV/0!

30mm

ber 2 Shell liner thickness before installation 74 *2 mm Both sides

Optimal Volume filling 29.00%
Optimal Volume filling 30.00%
Date 10/2/2018
Inspectors Mandela&Fred

1st compartment
Faceliners
Position Thickness(mm() Height Comments
Inner 700
Outer 300 One inlet faceliner inlet lifted front ward leaving a gap.
Scoops thickness 9 80
Di\stance between scoops 176.8 Some scoops bent,worn out and others damaged, their length was
ending point
Inlet trunion D 1090
Diaphragm
Position Thickness(mm() Height(mm) Slots(mm) comments
Inner 37.8 10.25 35mm open where there is a damage
Outer 21.75 5.67 39mm open slot damaged
Center Screen 5.7 11.5
Position Inlet Middle Outlet Comment
Charge Classification Charge not mixed up
Free height(mm)
1 2480
2 2380
3 2420
2425 Err:508
4 2420
5
6
Effective length 3260mm
Effective Diameter 3125mm
% Volume filling 16.80% Top up required 8.3 tons
Charge added
Charge 90mm 80mm 70mm 60mm 50mm
Quantity
Total
Mill Power (kW)
Motor kW Prior charge Post charge Expected kW Difference
1600 1522.21
Material Ground

Lifting Liners
Liner Lifting Heights Thickness
1 46 40
2 48 40
Lifting heigt vs
3 41 30 60
4 42 32 50
5 41 35 40
6 41 40 30
7 43 30 20
8 40 34 10
9 46 48 0
10 42 40 1 2 3 4 5 6
11 44 20 Lifting Heigh
12 51 45
13 40 35
2nd compartment
Outlet Diaphragm
Position Thickness(mm() Height(mm) Slots(mm) Comments
Inner 24 14 The whole open at 65%, remaining clos
Middle 25.75 5.75 Some Media found attached in between
Outer 37.5 12.2 Slots mosltly closed by cylpebs on the o
Center Screen 10 780 18 Center screen Slots open to 85%, defor
Inlet diaphragm
Position Thickness Height(mm) Slots(mm)
Inner 40.3 740 9.7
Outer 35
Center scrolls
Length Height Thickness Distance apart Quantity
70
Position Inlet Middle Outlet Comment
Charge Classification Balls mixed with cylpeds which shifted f
Free height(mm)
1 2260
2 2260
3 2261
2253 The charge is less
4 2231
5
6
Effective length 2750
Effective Diameter 3125
Volume filling 22.90% Top up required 5.3 Tons
Charge added No charge added
Charge 60mm 50mm 40mm 30mm
Quantity
Total
Material Ground

Lifting Liners
Liner Lifting Heights Step thickness
1 49 33
2 35 23
Lifting heigt vs Step thickness
3 40 27 60
4 39 27 50
5 39 18 40
6 36 18 30
7 38 15
20
10
8 28 19
0
9 29 19 1 2 3 4 5
10 29 18
Lifting Height
11 43 26
3rd Compartment
Outlet diaphragm
Position Thickness(mm() Height(mm) Slots
Inner
Middle
Outer
Diameter
Center Screen
Length Height Thickness Distance apart Comments
Main screen
Inner ring
Outer ring
Spirals
Cone
Inlet diaphragm
Position Thickness Comments
Inner
Outer
Position Inlet Middle Outlet Comment
Charge Classification
Free height
1
2
3
#DIV/0!
4
5
6
Effective length
Effective Diameter
Volume filling
Charge added
Charge 20*20mm 19*19mm 18*18mm 17*17mm 16*16mm
Quantity
Total
Material Ground

Lifting Liners
Liner Lifting Heights Step Height
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
ted front ward leaving a gap.

out and others damaged, their length was cut, reduced from its

comments
35mm open where there is a damage slots 95% Open but worn out and slots opening size has decreased
39mm open slot damaged Diaphragm deformed ,some gaps where small media can pass

Comments
No charge added, the chamber 2 mixed up with cylpebs and its waiting for sorting, the current reading of power drawn doent
provide magin to top up grinding media.

Lifting heigt vs steps thickness

4 5 6 7 8 9 10 11 12 13

Lifting Heights Thickness

Comments
The whole open at 65%, remaining closed by cylpebs.
Some Media found attached in between shell liner and diaphragm liner where liner worn out, no coating found on shell liners.
Slots mosltly closed by cylpebs on the outer diaphragm liner up to 70%
Center screen Slots open to 85%, deformed due to wear.

Balls mixed with cylpeds which shifted from chamber 3 through gaps between outer and inner dia phragm liner and broken slots

No charge added

igt vs Step thickness

4 5 6 7 8 9 10 11

Lifting Heights Step thickness

Length (mm) Comments