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PdM Express®

Vibration Terminology Glossary

Acceleration
The time rate of change of velocity, usually measured in Gs in the English system of measurements, and
in meters per second per second (m/s 2) in the SI system. It is interesting to note that the G is not
actually a unit of acceleration, but is the magnitude of the acceleration due to gravity at the earth's
surface. This causes some undue complexity in converting parameters between acceleration, velocity,
and displacement. The value of G amounts to 32.2 feet per second per second.

Accelerometer
A transducer whose electrical output is directly proportional to acceleration over a fairly wide
frequency range. The high-frequency response of an accelerometer is limited by its inevitable internal
mechanical resonance. Most common accelerometers respond down to one or two hertz, and some
special accelerometers respond all the way down to zero frequency, sometimes called "D. C. response".

ICP Amplifier

Pre-loading Spring

Seismic Mass

Crystal Element

Base

Mounting Stud

Algorithm
An algorithm is simply a specific procedure for solving a mathematical problem. In digital computers,
algorithms for different purposes are stored and called into play when needed for certain operations.
The procedure for calculating the FFT spectrum is an algorithm.

Aliasing
To digitize an analog signal for processing in digital instruments such as FFT analyzers, it first must
be periodically sampled, and the sampling process occurs at a specific rate called the sampling
frequency. As long as the sampling frequency is more than twice as high as the highest frequency in the
signal, the sampled waveform will be a proper representation of the analog waveform. If, however, the
sampling frequency is less than twice as high as the highest frequency to be sampled, the sampled
waveform will contain extraneous components called "aliases". The generation of aliases is called
aliasing.
An example of aliasing sometimes occurs in motion pictures, as for instance when the wagon wheels in a
Western seem to be going backward. This is optical aliasing, caused by the fact that the frame rate of
the movie camera (24 frames per second) is not fast enough to resolve the positions of the spokes.
Another example of optical aliasing is the stroboscope, where a moving object is illuminated by a
flashing light and can be made to appear stationary, or move backward.
Aliasing must be avoided in digital signal analysis to prevent errors, and FFT analyzers always contain
low pass filters in their input stages to eliminate frequency components higher than one-half the
sampling frequency. These filters are automatically tuned to the proper values as the sampling
frequency is changed, and this occurs when the frequency range of the analyzer is changed.

Alignment
A condition where the components of a machine are either coincident, parallel, or perpendicular,
according to design requirements. Misalignment is the condition where the desired coincidence,
parallelism, or perpendicularity is not achieved, and it causes abnormally high wear and power
consumption in the machine. The procedure to correct misalignment is also called "alignment".

AM
See Amplitude Modulation.

Amplitude
The magnitude, or amount, of displacement, velocity, or acceleration, measured from the "at rest"
value. The amplitude of a vibration signal can be expressed in terms of "peak" level, "Peak-to-peak"
level, or RMS level. It is somewhat of a de facto standard that Displacement is peak-to-peak, Velocity is
peak, and Acceleration is RMS.

Vibration Amplitude

Peak

RMS
Average

Peak-to-Peak

Period, T
Amplitude Units

Amplitude Modulation
Amplitude modulation, or AM for short, is the fluctuation in amplitude of one signal component due to
the influence of another signal component called the modulating frequency. The modulating frequency
is usually much lower in frequency than the modulated frequency. Amplitude modulation is a non-linear
process, and gives rise to new frequency components in the spectrum that would not be there without
the modulation. These new spectral components are called sidebands.

Time

Amplitude Modulated Signal

Amplitude modulation occurs often in vibration signals generated by rotating machines. It is usually
recognized by the presence of sidebands in the vibration spectrum. The most common modulating
frequency is the turning speed, or 1X vibration component and common modulated frequencies are gear
mesh and bearing tones. See also Demodulation.

Analog
If quantities in two separate physical systems have a consistently similar relationship to each other, they
are called analogous, and one is called the analog of the other. The electrical output of a vibration
transducer is an analog of the vibration input to the transducer, and bears a continuous similarity to the
vibration itself. This is in contrast to a digital representation of the vibration signal, which is a sampled
and quantized signal consisting of a series of numbers, usually in binary notation.
Analog to Digital Conversion
The process of sampling an analog signal to produce a series of numbers, which is the digital
representation of the same signal. The sampling frequency must be at least twice as high as the highest
frequency present in the signal to prevent aliasing errors.

Original Signal

Sampled Waveform

Reconstructed
Signal

Analog to Digital Conversion

Analysis Parameters
The specific characteristics of spectrum analysis, such as frequency range, frequency resolution,
windowing function, averaging type and number, etc., are called analysis parameters. They may be
different for individual measurement points.

Asynchronous
Frequency components in a vibration signature which are not integral multiples of, or harmonics of, the
turning speed. Also called non-synchronous components. Belts and rolling element bearings, among
other things generate asynchronous components.

Attachment Pad/Block
In the DLI system, the transducer-mounting pad is called a "block" or "attachment pad". Attachment
pads (bronze or stainless steel) are located on the machines where measurements are required. The
triaxial accelerometer is attached to these pads for measurement collection. The alignment notch
controls the orientation of the transducer so the three axes (Radial, Transverse, and Axial) are aligned in
the correct directions on the machine. The attachment pad also ensures a good transfer of vibration data
through to the transducer - a strong, consistent force always in exactly the same position. The block is
fastened to the machine at the appropriate measuring point using an industrial adhesive. In vibration
technician slang, the mounting of the blocks is often called "blocking".

Averaging
In performing spectrum analysis, regardless of how it is done, some form of time averaging must be
done to determine the level of the signal at each frequency. In vibration analysis, the most important
type of averaging employed is linear spectrum averaging, where a series of individual spectra are added
together and the sum is divided by the number of spectra.
Averaging is very important when performing spectrum analysis of any signal that changes with time,
and this is usually the case with vibration signals of machinery. It is especially important for low-
frequency measurements, which require long averaging times to achieve a good statistically accurate
estimate of the spectrum. Linear averaging smoothes the spectrum of the random noise in a spectrum
making the discrete frequency components easier to see, but it does not actually reduce the noise level.
Another type of averaging which is important in machinery monitoring is time domain averaging, or time
synchronous averaging, which requires a tachometer to synchronize each "snapshot" of the signal to the
running speed of the machine. Time domain averaging is very useful in reducing the random noise
components in a spectrum, or in reducing the effect of other interfering signals such as components
from another nearby machine.
In the DLI Alert software, the baseline spectrum or reference spectrum can be defined as an average of
spectra from several machines. This type of average is an average of previously averaged spectra.
Axial
Parallel to the centerline of a shaft or turning axis of a rotating part. Axial vibration measurements are
an important part of machinery analysis. See also Orientation.

Background Noise
In machine vibration measurement, there will always be components in the spectrum that are not of
interest and may be caused by processes external to the machine being analyzed. These components
are collectively called background noise, and can sometimes mask the data of interest. Making a
vibration measurement with the machine turned off can make an estimate of the background noise.
Some noise is contributed by the instrumentation itself, and consists usually of random signals, line
frequency and its Harmonics. One way to reduce the effect of background noise is to use time
synchronous averaging.

Balancing
The adjustment of the mass distribution of a rotating member so that the forces on the bearings due to
centrifugal effects are reduced to small values. The rotor is balanced if the center of the mass
distribution is coincident with the center of rotation. Balancing reduces power consumption in machines,
reduces vibration levels, and increases bearing life, sometimes greatly.

Ball Pass Frequency


The frequency corresponding to the rate at which balls or rollers in a bearing pass a particular location
on one or other of the races. The inner race and outer race ball pass frequencies are different from each
other, and are dependent on the geometry of the bearing and the rotation speed of the bearing. They
are generally not harmonics of the turning speed, and are difficult to predict exactly due to variations in
bearing geometry, contact angle, and load. The two frequencies are abbreviated BPFI for inner race and
BPFO for outer race. Ball pass frequencies are some of the fault frequencies that are noted in the spectra
of machine vibration.

Ball Spin Frequency


The frequency at which the balls or rollers revolve about their own centerline in a bearing. This
frequency is dependent on bearing geometry and the running speed of the bearing, and is seldom a
harmonic of turning speed. It is difficult to predict accurately because of variations in bearing geometry,
contact angle, and load. Ball spin frequency is one of the fault frequencies that are noted in the spectra
of machine vibration.

Band Pass Filter


A filter, which only passes energy between two frequencies that are, called the lower and upper cutoff
frequencies. Band pass filters can be fixed, where the cutoff frequencies are constant, and can be
variable, where the cutoff frequencies are varied with time. Variable band pass filters are sometimes
used for spectrum analysis, but they have largely been supplanted by the FFT analyzer.

Bandwidth
The difference in frequency between the upper and lower cutoff frequencies of a band pass filter or other
device is called the bandwidth of the filter or device.

Barcode
Barcodes can be used to ensure that test machines are correctly identified. When setting up your
database in the host software, a unique barcode number identifies each measurement location. When
the test information is downloaded to the data collector, this barcode number is also transferred. To
collect data from a particular location, just attach the transducer and then swipe the barcode with a
barcode wand. An example of a typical barcode label follows:

Baseline Spectrum
The vibration spectrum of a machine that is considered to be in good condition. In the DLI Alert
software, the baseline spectrum may be an average of spectra recorded from several machines of the
same type. The baseline spectrum is also sometimes called a reference spectrum, and is used as a basis
for comparison to spectra recorded as the machine continues to operate.

Bearing Tones
Anti-friction bearings, i.e. bearings containing rolling elements like rollers or balls, produce vibration
excitation forces at specific frequencies dependent on the bearing geometry and rotation speed. These
vibration frequencies are called bearing tones. All such bearings, regardless of their condition, will
produce some level of bearing tones -- the important fact is that they increase in level as the bearing
deteriorates.
Four bearing tones are defined for rolling element bearings:
The Fundamental Train Frequency, abbreviated FTF, is the rotation rate of the cage or ball
retainer. It is usually about 0.4 times the running speed. The FTF itself is seldom seen in a vibration
spectrum because the cage is not very massive and caries essentially no load. The FTF is seen as a
modulating frequency, for instance in the case of a defective roller being carried in and out of the
bearing load zone will produce bursts of noise amplitude modulated at the FTF rate, causing sidebands in
the spectrum spaced apart by the FTF.
           The Ball Spin Frequency (BSF), is the rotation rate of the balls or rollers. A defect such as
a pit or spall on a ball will introduce the BSF into the vibration spectrum. The BSF is strongly
dependent on bearing geometry.
           The Ball Pass Frequency Outer Race (BPFO), is the rate at which a ball passes over a fault
in the outer bearing race. It is very commonly found in bearing signatures. The BPFO will be
about 0.4 x RPM x No. of rollers.
           The Ball Pass Frequency Inner Race (BPFI), is the rate at which a defect in the inner race
encounters a ball. BPFI usually is lower in level than BPFO because the vibration source is
farther from the transducer -- the vibration excitation must pass through the rolling elements
and the outer race before being detected. The BPFI will be about 0.6 x RPM x No. of rollers.
The bearing tone frequencies can be calculated more exactly from the bearing geometry with the
following formulas, but this is not usually necessary. The bearing tones are almost always non-
synchronous, so they are relatively easy to identify in an order-normalized spectrum.

VdB
120

110

100

90

80

70

60
0 2 4 6 8 10 12

CPM ( X 1000 )
Bearing Tones with 1x Sidebands

Beat Frequency
If two vibration components are quite close together in frequency, they will combine in such a way that
their sum will vary in level up and down at a rate equal to the difference in frequency between the two
components. This phenomenon is known as beating, and its frequency is the beat frequency.
There is confusion in some areas between beating and amplitude modulation, which also can produce
an undulating vibration level. Amplitude modulation is a different effect, and is caused by a low-
frequency component being multiplied by a higher-frequency component and is thus a non-linear effect,
whereas beating is simply a linear addition of two components whose frequencies are close to one
another.

Bin
In an FFT spectrum, the individual "lines", or frequency indicators, are sometimes called bins.

Blade Pass Frequency


In the case of a fan or turbine, the rate at which the blades pass by a fixed position is called the blade
pass frequency. It is equal to the number of blades times the rpm of the rotor. Blade pass frequency is
one of the fault frequencies of interest in machine vibration spectra.
Block
See Attachment Pad

Bow
A shaft with a simple circular curve is said to be “bowed”. In electric motors, one cause of shaft bow is
uneven heating of the rotor laminations due to broken or cracked rotor bars. A bowed shaft will exhibit a
large degree of imbalance if the shaft RPM is above the first critical speed.

BPI, BPFI
For rolling element bearings, the Ball Pass Frequency Inner Race (BPFI), is the rate at which a defect in
the inner race encounters a ball. BPI usually is lower in level than BPFO because the vibration source is
farther from the transducer - the vibration excitation must pass through the rolling elements and the
outer race before being detected. The BPI will be about 0.6 x RPM x No. of rollers.

BPO, BPFO
For rolling element bearings, the Ball Pass Frequency Outer Race (BPFO), is the rate at which a ball
passes over a fault in the outer bearing race. It is very commonly found in bearing signatures. The BPFO
will be about 0.4 x RPM x No. of rollers.

BS, BSF
The Ball Spin Frequency (BSF), is the rotation rate of the balls or rollers in a rolling element bearing. A
defect such as a pit or spall on a ball will introduce the BS frequency into the vibration spectrum. The
BSF is strongly dependent on bearing geometry.

Brinnelling
The indentation of a race in a ball bearing due to a large static force or continuous vibratory force
applied to the bearing when stationary. A brinnelled bearing will show large amounts of ball pass
frequencies in its vibration spectrum and will fail prematurely.

Broad band
An overall vibration level that encompasses a wide range of frequencies is called a broadband
measurement, as opposed to a narrow band or FFT measurement where the energy in narrow frequency
bands is measured.

Buffer
A memory location in a computer or digital instrument which is set aside for temporarily storing digital
information while it is waiting to be processed. For instance, an FFT analyzer will have one or more input
buffers where the digital words representing the samples of the input signal are kept.

Bump Test, Impact Test


A bump test is a type of vibration test that is normally run on a non-operating machine. The machine is
instrumented with one or more vibration transducers, and it is then impacted with a massive object
such as a hammer. The machine will respond to the impact by a vibration that will die away, and the
signals from the transducers are recorded and fed into a spectrum analyzer. The resulting spectrum
will contain peaks that correspond to the natural frequencies, or "resonances" of the machine. In any
machine, the vibration excitation forces from its normal operation should be well away from the natural
frequencies to avoid resonant responses that can cause very high and destructive vibration levels.

Calibration
The verification of the accuracy and repeatability of transducers and measurement electronic systems is
called calibration. Vibration transducers are calibrated by subjecting them to a known motion and
accurately measuring the electrical output. They are normally routinely calibrated at one-year intervals,
and more often if they are subjected to damaging stresses.

Carrier Frequency
In a signal that is generated by modulation, the frequency being modulated is called the carrier
frequency, by analogy to radio broadcasting, where a very high frequency signal called the carrier is
modulated by the audio signal. In machinery vibration analysis, an example of a carrier might be a gear
mesh frequency that is being amplitude modulated by the turning speed of the gear.
Cavitation
Cavitation is a condition that often occurs in pumps and water turbines where reduced fluid pressure
results in bubbles forming near the surface of the rotor. When these bubbles collapse, relatively large
forces are transmitted to the rotor, and eventually it will cause pitting of the surface. Cavitation in
pumps commonly occurs when the inlet pressure is too low. It causes high-frequency random noise in
the spectrum of the machine.

Center of Gravity
In a mechanical structure, the center of gravity is the point within the structure where the mass seems
to be concentrated. If suspended from the center of gravity, the structure would be in equilibrium, and
would not tend to rotate due to gravitational attraction. If the center of gravity of a rotor lies on its axis
of rotation, the rotor is said to be statically balanced.

Centrifugal Force
When you swing a stone on a string around in a circle, you apply an inward directed radial force to it
through the string to keep it moving in a circle. Otherwise, it would continue to move in a tangential
direction in accordance with Newton's laws of motion. The force applied through the string is called the
centrifugal force.
The stone also produces a reaction force equal to the centrifugal force in the outward radial direction,
and this is the so-called centripetal force. There exists much confusion concerning these two forces --
what is popularly called centrifugal force is usually actually centripetal force. The centripetal force is the
force which causes 1X vibration in machines with out of balance rotors.

Centripetal Force
See Centrifugal Force.

Cepstrum
The Cepstrum is the forward Fourier Transform of a spectrum. It is thus the spectrum of a spectrum,
and has certain properties that make it useful in many types of signal analysis. One of its more powerful
attributes is the fact that any periodicities, or repeated patterns, in a spectrum will be sensed as one or
two components in the cepstrum. If a spectrum contains several sets of sidebands or harmonic
series, they can be confusing because of overlap. But in the cepstrum, they will be separated similar to
the way the spectrum separates repetitive time patterns in the waveform. Gearboxes lend themselves
especially well to cepstrum analysis. The cepstrum is closely related to the auto correlation function.
The DLI expert system routinely uses cepstrum analysis to identify harmonic series in your spectral
data. When viewing the screening table for a machine after executing the expert system, any peak
perceived as being part of a harmonic series (as a result of the cepstrum analysis) will be identified by a
"#" symbol. Cepstrum displays can also be produced in the DLI ExpertALERT software.

VdB
140

130

120

110
1X Harmonics
Bearing Tones
100

90

80

70

60
.006 .003 .002 .0015

Time, Seconds
Cepstrum from a Ball-Bearing Machine

Cluster
Refers to a triaxial cluster of accelerometer transducers. The DLI DC-7 is designed to work with a
triaxial accelerometer, which measures three directions of vibration simultaneously.
Correction Weight
The correction weight is the added mass applied to a rotor to bring it into a state of balance. To balance
some rotors, several correction weights may be needed, and the procedure required to determine the
correction weights and their location is called multiple-plane balancing.

Couple Imbalance
See Imbalance

Crest Factor
The crest factor of a waveform is the ratio of the peak value of the waveform to the RMS value of the
waveform. It is also sometimes called the "peak-to-RMS-ratio". The crest factor of a sine wave is 1.414;
i.e. the peak value is 1.414 times the RMS value. A typical vibration signal from a machine with a large
imbalance will have a crest factor similar to this, but as the bearings begin to wear, and impacting
begins to happen, the crest factor will become much greater than this. The crest factor is one of the
important measures of machine condition.

Critical Damping
Critical damping is the minimum amount of damping which will prevent a resonant structure from
oscillating. The frequency response function of a critically damped system will show no peak at the
natural frequency. It is common to express the degree of damping of a system as a percent of critical
damping.

Critical Speed
The critical speed of a rotor is an operating range where turning speed equals one of its natural
frequencies due to bending or torsional resonances. If a rotor is operated at or near a critical speed, it
will exhibit high vibration levels, and is likely to be damaged. Much rotating equipment is operated above
its lowest critical speed, and this means it should be accelerated relatively rapidly so as not to spend any
appreciable time at a critical speed.

Cycle
One complete period of a periodic wave form is called a cycle. The units for frequency used to be
called "cycles per second" until the ISO standardized on the term "hertz", in honor of Heinrich Hertz, the
noted German scientist who was an early investigator of radio wave transmission.

Damped Natural Frequency


If a resonant mechanical structure is set in motion and left to its own devices, it will continue to oscillate
at a particular frequency known as its natural frequency, or "damped natural frequency". This will be a
little lower in frequency than the resonant frequency, which is the frequency it would assume if there
were no damping. The resonant frequency is also called the "undamped natural frequency".

Damping
Damping is the dissipation of energy within a mechanical structure and its conversion ultimately into
heat. There are several different mechanisms for damping, the most important two of which are
coulomb damping and viscous damping.

dB
see Decibel.

Decibel
A logarithmic measure of a power ratio, according to the following equation:

P1 V
dB  10 log  20 log 1
P2 V2
where P stands for Power and V stands for voltage.
Because we are seldom able to measure power directly, we generally use the second form of the
equation, where the multiplier of 20 implies that power is proportional to the square of voltage. In the
case of vibration signals, it is true that power is proportional to acceleration or velocity squared, so we
can express vibration ratios in dB according to:
A12 A
AdB  10 log 2
 20 log 1
A2 A2
V12 V
VdB  10 log 2
 20 log 1
V2 V2

where A = acceleration and V = velocity.

It is convenient to express vibration levels in terms of dB, so we replace the denominators in the above
equations with reference levels that correspond to zero dB:

A
AdB  20 log
3. 861  10 4
V
VdB  20 log
5. 568  10 7

where the acceleration reference is 3.861x10-4 inches per second squared (RMS),
and the velocity reference is 5.568x10-7 inches per second (peak).

With these very small reference values, we are assured of always measuring positive dB levels of
vibration.
A 6 dB change represents a two-fold change in vibration level, and a 20 dB change represents a ten-fold
change in level.

Degree of Freedom
In the description of the motion of structures or objects, a degree of freedom is one of several
orthogonal components that can be used to completely characterize the motion. For instance, a free
object in space has six different degrees of freedom -- it can translate in three mutually perpendicular
directions, and it can rotate about the three mutually perpendicular axes. Any motion of the object, no
matter how complex, can be resolved into these 6 basic motions.
Some objects may not have all 6 degrees of freedom available to them; for instance an elevator in an
elevator shaft is constrained to 1 degree of freedom. When describing the motion of a complex
structure, different parts may be constrained in different ways, and a great many degrees of freedom
may be required to fully describe the overall motion of the structure. In performing modal analysis of a
structure or in finite element modeling of a structure, it is not uncommon to consider hundreds of
degrees of freedom.

Demodulate, Demodulation
Demodulation is the process of recovering the modulating signal from an amplitude modulated (AM) or
frequency modulated (FM). The demodulator is also called a detector. In the field of vibration analysis, it
is sometimes found that certain signal components, such as 1X or run speed, will modulate other
components such as gear mesh frequencies or bearing tones. A demodulator can be used to detect and
recover these modulating signals. See also Amplitude Modulation and Frequency Modulation.

Deterministic
A type of signal whose spectrum consists of a collection of discrete components, as opposed to a random
signal, whose spectrum is spread out or "smeared" in frequency. Some deterministic signals are
periodic, and their spectra consist of harmonic series. Vibration signatures of machines are in general
deterministic, containing one or more harmonic series, but they always have non-deterministic
components, such as background noise.

Differentiation
In vibration analysis, differentiation is a mathematical operation, which converts a displacement
signature to a velocity signature, or a velocity signature to an acceleration signature. It is performed
electronically on an analog signal, or can be performed digitally on a spectrum. Differentiation is an
inherently noisy operation, adding a significant amount of high frequency noise to the signal, and is
generally not used very much in machinery vibration analysis. See also integration, which is the
inverse of differentiation.
Digital
Digital instrumentation consists of devices that convert analog signals into a series of numbers through a
sampling process and an analog to digital converter. They then perform operations on the numbers to
achieve such effects as equalization, data storage, data compression, frequency analysis, etc. This
process in general is called digital signal processing, and is characterized by certain advantages and
disadvantages. One advantage is that the converted signals can be manipulated, transformed, and
copied without introducing any added noise or distortion.
The disadvantage is that the digital representation may not be truly representative of the original signal.
Care must be taken that the sampling rate is high enough to encode all the information of interest, and
that artifacts are not introduced by aliasing.

Discrete
With reference to a spectrum, discrete means consisting of separate distinct points, rather than
continuous. An example of a discrete spectrum is a harmonic series. An FFT spectrum, which consists of
information only at specific frequencies (the FFT lines), is actually discrete regardless of the input signal.
For instance, the true spectrum of a transient is continuous, and the FFT of a transient appears
continuous on the screen, but still only contains information at the frequencies of the FFT lines.
The input signal to an FFT analyzer is continuous, but the sampling process necessary to implement the
FFT algorithm converts it into a discrete form, with information only at the specific sampled times.

Discrete Fourier Transform


The mathematical calculation which converts, or "transforms" a sampled and digitized waveform into a
sampled spectrum. The Fast Fourier Transform, or FFT, is an algorithm which allows a computer to
calculate the discrete Fourier transform very quickly.

Displacement
In machinery vibration, the displacement is the actual distance the vibration causes the part in question
to move. It is oscillatory and is measured in thousandths of an inch (mils) in the English system and in
millimeters (mm) in the SI system. By popular convention, displacement measurements are made in
peak-to-peak units.

Displacement Transducer
See Proximity Probe.

Distortion
Distortion is the presence of frequency components in the response of a system that are not present in
the excitation of the system, and it is caused by non-linearity in the system. An example is an imbalance
in a rotor in a machine which generates a sinusoidal excitation force at the turning speed. If the machine
is linear, the resulting vibration will be only at the turning speed, but if there are non-linearities in the
machine, such as looseness, then harmonics of the turning speed will also be generated. In other words,
the looseness of the machine parts distorts the driving force signal. This property is used to diagnose
machine non-linearities such as looseness in machines.

Domain
A domain is a set of coordinates in which a mathematical function resides. A waveform, for instance, has
dimensions of amplitude vs time, and it is said to exist in the time domain, while a spectrum has
dimensions of amplitude vs frequency, and is said to exist in the frequency domain.

Dynamic Imbalance
See Imbalance.

Dynamic Range
The dynamic range of an instrumentation device such as an amplifier or an analyzer is the ratio between
the smallest signals it will sense without noise contamination to the largest signal it will accept without
an overload occurring. Dynamic range is usually expressed in decibels, and most instrumentation used
for vibration analysis has a dynamic range of 70 to 80 dB. An overload in any instrument is a gross non-
linearity, causing spurious components to appear in the signal, and must be avoided at all costs. For this
reason, most vibration instruments have overload indicators that warn the operator of possible data
contamination.
Eccentricity
Eccentricity is the deviation from circularity of a part, such as a rotor or a shaft. In electric motors,
eccentricity of the rotor causes undue vibration of the motor due to non-symmetrical magnetic effects.
Eccentricity of the stator also causes magnetic effects which increase the vibration level.

Eddy Current
Eddy currents are electric currents induced in electrically conducting materials by fluctuating magnetic
fields. They cause heating of the metal, and are thus wasters of power. A practical use for eddy currents
is the eddy current probe, or proximity probe.

Eddy Current Probe


See Proximity Probe.

Engineering Units, EU
The units in which a measurement is made; for instance velocity may be expressed in millimeters per
second, miles per hour, or furlongs per fortnight, depending on the use the data will be put to. Modern
instrumentation, such as FFT analyzers allow you to specify what the engineering units are and to apply
conversion factors if needed.

EU
See Engineering Units

Excitation
In a vibrating mechanical system, the force, or forces, which cause the vibration are called the excitation
forces. If a mechanical system such as a machine is excited at a particular frequency, it will vibrate at
that frequency, and the vibration can be sensed almost anywhere on it. Machinery analysis uses this
basic fact, i.e. when a cracked bearing race causes a force on the bearing housing at its characteristic
frequency, this can be sensed by a vibration transducer and the crack thus detected.

Expert System
The portion of Predictive Maintenance software that automatically examines recorded vibration data,
performs a diagnosis of machine problems, and writes a report is called an expert system, or EADS
(Expert Automated Diagnostic System) for short.

Fast Fourier Transform (FFT)


The FFT is an algorithm, or digital calculation routine used in the FFT analyzer, which calculates a
spectrum from a time waveform. In other words it converts, or "transforms" a signal from the time
domain into the frequency domain. See also DFT.

Fatigue
Metal fatigue is a condition in which a metal will lose its strength and will eventually crack when
subjected to too many flexings near its elastic limit.

Fault Frequency
Fault frequencies, sometimes called fault-forcing frequencies are the frequencies at which a faulty part
will generate forces on a machine. An example is the Ball Spin Frequency (BSF) in a bearing. The fault
frequencies are used as tell tale tones in a machine spectrum for diagnosing internal faults.
Unfortunately it is not as easy as that. For example, when studying vibration characteristics of a rolling
element bearing, you may not find the peak exactly at the ball spin frequency, instead you may look at
twice this frequency, or you may look at the harmonics of this frequency. The important point is that
you need to know what the ball spin frequency is before you can go any further.
Fault frequencies are related to the physical makeup of a component. Examples of fault frequencies are:
           Machine Running Speed (1X)
           Gear mesh rates
           Blade rates
           Motor bar rates
Software for Predictive maintenance can display fault frequencies of several kinds as overlays on the
recorded vibration spectrum of a machine to aid in the identification of faults detected in the spectrum.
FFT
See Fast Fourier Transform.

FFT Analyzer
The FFT analyzer is a device that uses the FFT algorithm to calculate a spectrum from a time domain
signal, and is the most common type of spectrum analyzer available today. The FFT analyzer is a very
useful device, and is available in a great variety of models with varying complexity. It is the heart of any
machinery predictive maintenance program.

Record Length T
ime Record = N Samples

 F = Freq. Span/No. of Lines

F

t = T/No. of Samples
F

Spectrum = N/2 Lines


Frequency Span

FFT Analysis Fundamental Relationships

Filter
A filter is an electrical circuit that allows signals of certain frequency ranges to pass through, and blocks
all other frequencies. There are many types of filters, such as low pass filters, high pass filters, and
band pass filters. Examples of filters used in machinery monitoring instruments are low pass filters to
reject high frequency noise and to prevent aliasing, and high pass filters to reject low frequency noise.
Variable band pass filters were used in the past to perform spectrum analysis, but have been largely
supplanted by the FFT analyzer.

Flattop Window
The flattop window is a special window used in some FFT analyzers in addition to the more common
Hanning window and rectangular window. The flattop window does not allow as fine a frequency
resolution as the Hanning window, but it will accurately measure the level of a signal at any frequency,
even if the frequency is between the lines of the FFT analysis. It is used in transducer calibration
systems to increase amplitude accuracy.

Fluid-Film Bearing
A fluid film bearing is a sleeve bearing which supports the shaft, or journal, on a thin film of oil. The oil
film layer may be generated by the rotation of the journal itself (hydro-dynamic bearing), or it may be
generated by externally applied pressure (hydro-static bearing).

Forced Vibration
The vibration of a structure or system in response to an applied force. If the system is linear, the
vibration will be at the same frequency as the force, but if it is non-linear, the vibration will also occur
at other frequencies, especially at harmonics of the forcing frequency. Vibration of machines is typically
forced vibration, and the forces result from such things as imbalance and misalignment of rotating parts,
and from bearing faults, etc.

Forcing Frequencies
In a rotating machine, the moving parts impart vibratory forces into the structure, and these forces
occur at specific frequencies determined by the dynamics of the moving element. The resulting
vibration of the machine will occur at these frequencies and other frequencies that are related to them.
The most important forcing frequencies of interest to the maintenance engineer and vibration analyst
are the ones related to various faults such as bearing problem, misalignment, mechanical looseness, etc.
These frequencies should be identified and kept at hand by the analyst when examining vibration
spectra. One of the most important uses of the VTAG is the listing of the forcing functions present in
each machine.
Foundation
The supporting structure for a machine is generally called the foundation, and it is vitally important to
the proper operation of the machine. Loose, flexible, or cracked foundations are the cause of many
machine problems, especially misalignment.

Fourier, Jean Baptiste


The famous many-talented French engineer, one time president of Egypt, and mathematician who
devised the Fourier series and Fourier Transform for the conversion of time functions into frequency
functions and vice versa.

Fourier Transform
The mathematically rigorous operation which transforms from the time domain to the frequency
domain and vice versa. See Fourier Analysis.

Fourier Analysis
Fourier analysis is another term for spectrum analysis, although it generally refers to analysis using an
FFT analyzer.

Free Vibration
Free vibration is the continuing oscillation of a structure after the excitation force is stopped. The
vibration will then be at the natural frequency of the system and will gradually die away due to the
damping in the system.

Frequency
Frequency is the reciprocal of time. If an event is periodic in time, i.e. if it repeats at a fixed time
interval, then its frequency is one divided by the time interval. If a vibrating element takes one tenth of
a second to complete one cycle and return to its starting point, then its frequency is defined to be 10
cycles per second, or 10 hertz (Hz). Although the SI standard unit of frequency is the Hz, when
analyzing machinery vibration we often find it more convenient to express frequency in cycles per
minute, which corresponds to rpm. Frequency in rpm is simply frequency in Hz times 60. Another
common frequency representation used in machinery monitoring is multiples of turning speed, or
"orders". Frequency in orders is frequency in rpm divided by the turning speed of the machine. The
second order is then the second harmonic of turning speed, etc. This is especially convenient if the
machine is varying in speed, for the frequency representation on a spectrum will be the same
regardless of speed. Two machine spectra can therefore more easily be compared if they are both
expressed in orders. Conversion of the frequency axis of a spectrum to orders is called "order
normalization", and is done by the monitoring software.

Frequency Domain
Vibration exists in time, and it is said to be in the "time domain". The representation of a vibration
signal in the time domain is a "wave form", and this is what you would see if the signal were displayed
on an oscilloscope. If the waveform is subjected to a spectrum analysis, the result is a plot of
frequency vs amplitude, called a spectrum, and the spectrum is in the frequency domain. The
waveform is said to be "transformed" from the time domain to the frequency domain. Most detailed
analysis of machinery vibration data is done in the frequency domain, but certain information is more
easily interpreted in the time domain.

Frequency Response
The frequency response is a characteristic of a system that has a measured response resulting from a
known applied input. In the case of a mechanical structure, the frequency response is the spectrum of
the vibration of the structure divided by the spectrum of the input force to the system. To measure the
frequency response of a mechanical system, one must measure the spectra of both the input force to
the system and the vibration response, and this is most easily done with a dual-channel FFT analyzer.
Frequency response measurements are used extensively in modal analysis of mechanical systems.
The frequency response function is actually a three-dimensional quantity, consisting of amplitude vs
phase vs frequency. Therefore a true plot of it requires three dimensions, and this is difficult to
represent on paper. One way to do this is the so-called Bode plot, which consists of two curves, one of
amplitude vs frequency and one of phase vs frequency. Another way to look at the frequency response
function is to resolve the phase portion into two orthogonal components, one in-phase part (called the
real part), and one part 90 degrees out of phase (called the "quadrature" or "imaginary" part).
Sometimes these two phase parts are plotted against each other, and the result is the so-called Nyquist
plot.
FT, FTF
FT stands for "fundamental train frequency", and is the rotation rate of the "cage" supporting the rollers
in a rolling element bearing. The FT is always less than one-half the rpm of the shaft, and is one of the
fault frequencies which is monitored in machines. If the vibration spectrum of a machine shows a high
amplitude of the FT, it does not mean the bearing has a bad cage, but rather means that one of the
rollers is cracked or otherwise deformed. This causes a vibration component to occur each time the roller
enters the load zone of the bearing, which is at each revolution of the cage, giving rise to a vibration at
that rate. Frequently other fault frequencies in bearings are amplitude modulated by the FT. This means
there will be sidebands around these frequencies spaced at the interval of the FT.

Fundamental Frequency
The spectrum of a periodic signal will consist of a fundamental component at the reciprocal of the
period and a series of harmonics of this frequency. The fundamental is also called the "first harmonic".
It is possible to have a periodic signal where the fundamental is so low in level that it cannot be seen,
but the harmonics will still be spaced apart by the fundamental frequency.

Fundamental Train Frequency


See FT, FTF

G
G is the acceleration due to gravity at the surface of the earth, and it is used as a unit of acceleration
in the English system of measurements. G is not exactly constant, but varies a little over the earth's
surface, so an average value of 32.2 feet per second per second is used. In the SI system, G is 9.81
meters per second per second, but is not usually used as a unit of acceleration. Because we use inches
per second as a unit of velocity, it would make more sense to use inches per second per second as an
acceleration unit, but G has a long tradition behind it.

Gear-Mesh Frequency
The gear mesh frequency, also called "tooth mesh frequency", is the rate at which gear teeth mate
together in a gearbox. It is equal to the number of teeth on the gear times the rpm of the gear. A
gearbox will always have a strong vibration component at the gear mesh frequency, and it is one of the
fault frequencies used in machinery monitoring.

VdB gear
140

130
motor
120
pump
110
100

90
80
70

60
0 8 16 24 32 40 48
Orders
1X Sidebands Around Gear Mesh Frequency

Ghost Frequency
Sometimes the vibration spectrum of a gearbox will contain components that cannot be related to any
known geometry of the gearbox. These are called "ghost frequencies", and are caused by irregularities
machined into the gears in the manufacturing process. Ghost components are independent of loading,
and tend to disappear as the gears wear.

Ground Loop
In instrumentation systems, such as vibration measurement data collection systems, it is often required
to mount a transducer on a machine whose structure or "ground" may have an electrical voltage
present on it caused by current leakage in motor windings, etc. The transducer cable shield is normally
connected to the housing, and is then electrically connected to this voltage when the transducer is
mounted. If the instrument to which the transducer is connected is connected to a different ground, such
as a power line neutral, this difference in the ground potentials will cause a current in the shield, and
this will add interference to the measured signal. The interference will be at 60 Hz and its harmonics,
and it reduces the signal to noise ratio of the measurement. This condition is called a ground loop,
and there are several ways to avoid it. One is to use an insulating disc between the transducer and the
machine, and another is to use a battery-operated instrument, which is not connected to a power line.

Hanning Window
The Hanning window, also called "Hanning weighting", is a digital manipulation of the sampled signal
in an FFT analyzer which forces the beginning and end of the time record to zero amplitude. This
compensates for an inherent error in the FFT algorithm, which would cause the energy at specific
frequencies to be spread out rather than well defined in frequency. The Hanning window causes a
distortion of the waveform used by the analyzer to calculate the spectrum resulting in the measured
levels being too low. When processing continuous data, this effect is compensated for, but an error is
introduced if the Hanning window is used for transient data.

Hamming Window
Named after its originator, the Hamming window is a Hanning window sitting on top of a small
rectangular pedestal. Its function is similar, but has its first sidelobes 42 dB down, whereas the Hanning
window's first sidelobes are only 32 dB down. Thus the Hamming has better selectivity for large signals,
but it suffers from the disadvantage that the rest of the sidelobes are higher, and in fact fall off slowly at
20 dB per octave like those of the rectangular window. The Hamming window had some advantage in
the days when FFT analyzers only had 50 dB or so of dynamic range, but nowadays it is essentially
obsolete.

Harmonics
Harmonics, also called a harmonic series, are components of a spectrum, which are integral multiples
of fundamental frequency. A harmonic series in a spectrum is the result of a periodic signal in the
waveform. Harmonic series are very common in spectra of machinery vibration.

Hertz
The unit of frequency in the SI measurement system is the hertz, abbreviated Hz. One hertz is equal to
one cycle per second. The name is in honor of Heinrich Hertz, an early German investigator of radio
wave transmission.

High-Pass Filter
A filter that passes signal frequencies above a specific frequency called the "cut-off" frequency. High
pass filters are used in instrumentation to eliminate low-frequency noise, and to separate alternating
components from direct (DC) components in a signal.

HTF
See Hunting Tooth.

Hunting Tooth
The hunting tooth frequency (HTF) is the rate at which a particular tooth on one gear mates with a
particular tooth on the other gear. If the numbers of teeth on the gears are a simple ratio such as 1:2 or
1:3, the HTF will be equal to the RPM of the larger gear, but if the numbers of teeth have no common
factors, the HTF may be very low. Gear pairs with low HTFs will wear more evenly and last longer than
ones with a relatively high HTF. The HTF is equal to the gear mesh frequency divided by the least
common multiple of the numbers of teeth on the gears
 

Hysteresis
Hysteresis is a condition that exists in certain systems where a small change in input level does not
result in a change in the output of the system. It is also sometimes called "deadband". Hysteresis exists
in many types of systems; i.e. in the magnetization of magnetic media as well as mechanical systems,
especially ones that have excessive looseness.

Hz
See Hertz.

ICP Accelerometer
ICP stands for Integrated Circuit Piezoelectric, and an ICP accelerometer contains within its housing a
small integrated circuit which effectively isolates the piezoelectric element from the outside world. A
power supply is needed at the signal-conditioning device to supply a constant current of a few
milliamperes to the IC. This current is in the same conductor as the signal coming back from the
accelerometer, and there must be a series capacitor to isolate the DC source from the signal current.

Imbalance
A condition of a rotating part where the center of mass does not lie on the center of rotation. Imbalance
of a rotor causes a centripetal force at the frequency of the rotation rate to be applied to the bearings. If
it is large, it can severely shorten the life of the bearings, besides causing undue vibration of the
machine. Forces caused by imbalance are proportional to the square of the RPM, and this means that
high-speed machines must be balanced to a higher standard than low-speed machines.
Imbalance exists in several forms. Static Imbalance is the condition where the principal inertia axis of a
rotor is offset from and parallel to the axis of rotation. A rotor with static imbalance will seek a position
with the heavy spot at the bottom if placed on level knife-edges. Static imbalance can theoretically be
corrected by the addition of a single correction mass.
Couple imbalance is the condition where the principal inertia axis intersects the rotation axis of the rotor
at the center of gravity. A rotor with couple imbalance will be stable in any position on knife-edges, but
will produce out-of-phase imbalance forces on the bearings when rotated. Correction of couple
imbalance requires the addition of two correction masses.
Dynamic imbalance is a combination of these two types, and is the most common type found in practice.
In dynamic imbalance, the principal inertia axis neither intersects nor is parallel to the axis of rotation.
Correction of dynamic imbalance requires at least two correction masses.

Impact Test
See Bump Test.

Impedance, mechanical
The mechanical impedance of a point on a structure is the ratio of the force applied to the point to the
resulting velocity at the point. It is a measure of how much a structure resists motion when subjected to
a given force and it is the reciprocal of mobility. The mechanical impedance of a structure varies in a
complicated way as frequency is varied. At resonance frequencies, the impedance will be low,
meaning very little force can be applied at those frequencies. Mechanical impedance measurements of
machine foundations are sometimes made to insure their suitability for the machine in question. For
instance, it would not be good to have a foundation resonance near the turning speed of the machine.

Inertia
Inertia is the tendency of a mass to remain stationary when it is not moving and to remain in motion
when it is moving. Mass is actually a quantitative measure of inertia.

Integration
Integration is the mathematical operation that is the inverse of differentiation. In vibration analysis,
integration will convert an acceleration signal into a velocity signal, or a velocity signal into a
displacement signal. Integration can be done with excellent accuracy with an analog integrator in the
time domain or can be done digitally in the frequency domain, and for this reason the accelerometer
is the best choice of vibration transducer because velocity and displacement can so easily be derived
from its output. An analog integrator is actually a low pass filter with 6 dB of attenuation per octave.
Integrator
The integrator, sometimes called an "analog integrator", is a simple electronic circuit which performs a
mathematical integration on a signal which passes through it. It is most often used to convert the
acceleration signal output of an accelerometer to a velocity signal. Integrators are common in signal
processing equipment, including FFT analyzers.

Isolation
Vibration isolation is the reduction in the tendency of a mechanical system to respond to, or to transmit,
an excitation, and it is accomplished by a system of resilient supports. The design of such supports is
somewhat complex, and depends on the mass of the unit to be isolated, among other things.

Jerk
Jerk is the rate of change of acceleration, and can be measured by differentiating the output of an
accelerometer. It is not normally used in vibration analysis of machinery, but is measured by elevator
makers because it is the quantity most easily felt by elevator riders.

Leakage
In an FFT analyzer, the input signal is recorded in blocks, called time records, and the spectra are
computed from the blocks of data. Because the input signal is not synchronized with the length of the
block, it will be truncated at the beginning and end of the block. This truncation causes an error in the
calculation that effectively spreads out, or "smears" the spectrum in the frequency domain. This
phenomenon is called leakage; the signal energy essentially "leaks" from a single FFT line to adjacent
lines. Leakage reduces the accuracy of the measured levels of peaks in the spectrum, and reduces the
effective frequency resolution of the analysis. Leakage is worst for continuous signals and rectangular
window, and it is greatly reduced by use of the Hanning window, which forces the signal level to zero
at the ends of the data block.

Level
In common usage the level of a signal is simply its amplitude, but strictly speaking, the term should be
reserved for the amplitude expressed on a decibel scale relative to a reference value.

Line Spectrum
A line spectrum is a spectrum where the energy is concentrated at specific frequencies (lines or bins),
as opposed to a continuous spectrum where the energy is smeared out over a band of frequencies. A
deterministic signal will have a line spectrum, and a random signal will have a continuous spectrum.
Spectra generated by machine vibration signatures are always a combination of the two types.

Linear, Linearity
A system is said to be linear if it meets the two following conditions: If input A to the system results in
output B, and input 2A results in output 2B AND if input A results in output B and input C results in
output D, then input A+C results in output B+D. A linear system generates no spurious signals of its
own, and its output frequency is always the same as its input frequency. It is non-linearities in stereo
systems that result in harmonic and intermodulation distortions. While mechanical systems tend to be
linear, they always exhibit non-linearities when driven at very high levels.

Low Pass Filter


A low pass filter is a filter that passes signal components at frequencies lower than a specific
frequency called the cut-off frequency. An example is the anti-aliasing filter.

Magnetostriction
Magnetostriction is a property of magnetic materials, which causes them to change shape in the
presence of magnetic fields. This causes a vibration at the frequency of the field fluctuations, and this is
part of the cause of 120 Hz vibration found in electrical machines such as motors and transformers.

Mask
In predictive maintenance software, a mask (often called alarm envelope) defines the alarm level across
the frequency span. You may decide that the vibration level should not increase by more than 6 dB
(that is, where the level will double), so you will design the mask so that it is 6 dB above all of the peaks
in the reference trace. Every spectrum measurement point on a machine should have its own mask.

Mechanical Impedance
See Impedance, Mechanical
Micrometer
The micrometer, or micron as it is sometimes called, is a unit of length in the SI system equal to one
millionth of a meter. 25.4 micrometers equals one mil.

MIL-STD-167-1
This is the military standard which defines acceptable vibration levels. This limit will be used if no
average data is available for expert system analysis. This sets the alarm level at 107 VdB above a
frequency of about 1000RPM:

VdB
120

107 110 MIL-STD-167-I


VdB
100

90

80

70

60
1 2 3 4 5 6 7 8
~1000RPM ORDERS

Mils
The mil is the English system abbreviation for one thousandth of an inch. Vibration displacement is
usually measured in mils in the English system.

Mobility
Mobility is the inverse of Mechanical impedance. It is the ease with which a structure is able to move in
response to an applied force, and is a function of frequency as well as a function of the location on the
structure.
The vibration measured at a point on a machine is the result of vibratory forces acting somewhere in the
machine. The magnitude of the vibration is the equal to the magnitude of the force times the mobility of
the structure. From this it follows that the value of the destructive forces acting on a machine are not
determined directly by measuring the vibration if the mobility is not known. For this reason, it is a good
idea to measure the mobility at the bearings of a machine in order to find out the levels of the forces
acting on the bearings due to imbalance or misalignment.

Modal Analysis
Modal analysis is generation of a computer model of a mechanical system from measured frequency
response functions of the system. Once the model exists in the software, it can be displayed on the
screen and all its modes of vibration can be animated. Adding or subtracting masses and stiffnesses to
evaluate the effect of doing this on the actual system can also modify the model. Modal analysis is an
experimental technique, and is often used to verify the accuracy of an FEM.

Mode of Vibration
A mode of vibration is a characteristic pattern or shape in which a mechanical system will vibrate. Most
systems have many modes of vibration, and it is the task of modal analysis to determine these mode
shapes. The actual vibration of a structure is always a combination or mixture of all the vibration
modes. but they need not all be excited to the same degree. For instance, if a bell is rung softly, we
hear primarily the fundamental mode of vibration, but if it is hit harder, other modes are excited, and we
hear the upper partials of the tone.

Mode Shape
A mode shape is a specific pattern of vibration executed by a mechanical system at a specific
frequency. Different mode shapes will be associated with different frequencies. The experimental
technique of modal analysis discovers these mode shapes and the frequencies.
Modulation
Modulation is the variation of one parameter of a signal by the action of another signal. A common type
of modulation is amplitude modulation, where the amplitude of one signal (called the "carrier") is caused
to fluctuate in response to a modulating signal. This is the way AM radio transmission works; a high-
frequency wave called the carrier is caused to fluctuate in level in accordance with the voice or music
signal being transmitted. The radio receiver picks up the modulated carrier and performs a demodulation
to extract the audio signal. Frequency modulation is another type where the frequency of the carrier is
varied rather than the amplitude. Modulation of a carrier causes new components to appear in the
spectrum and they are called sidebands. The frequencies of the sidebands are equal to the carrier
frequency plus and minus the modulating frequency.
In rotating machinery there are many fault mechanisms which can cause amplitude and frequency
modulation, and vibration analysis exposes the sidebands. Demodulation can be performed to detect
the modulation frequencies directly.

Narrow band Analysis


Narrow band analysis is technobabble for FFT analysis.

Natural Frequency
The natural frequency is the frequency at which a mechanical system will continue to vibrate after the
excitation signal is removed. It is sometimes called the resonant frequency, but this is inaccurate, for
the resonant frequency is the frequency at which it would vibrate if there were no damping. See also
Free Vibration.

Node
In a vibration mode shape the locations where the motion is zero are called nodes. Each mode shape
will have its nodes in different places on the structure, and there may be some nodes that are common
to several mode shapes.

Noise
Strictly speaking, noise is any unwanted signal, but the term generally is used to indicate a random
signal. Noise is caused by electrical effects as well as mechanical effects, and there are many different
types.

Noise Floor
The noise floor is the residual noise level of an instrumentation system when nothing is being measured.
The smallest measurable signal must be above this noise floor if it is to be measured accurately.

Non-Linear
A non-linear process is defined as any process that violates the rules of linearity. Most properly running
machines are essentially linear in their response to vibration excitation, but certain defective conditions
introduce non-linearity, and this greatly affects the vibration signature. This fact is the major reason
for the success of vibration monitoring as an effective tool for machine condition determination. Non-
linearities caused by looseness account for the generation of harmonics of running speed, and defective
gears and bearings create non-linearities which cause running speed sidebands to appear in the
vibration spectra.

Non-Linear Damping
Non-linear damping is damping in a mechanical system where the damping force is not proportional to
velocity. Many complex structures exhibit non-linear damping, and their behavior at various excitation
levels is difficult to predict.

Normal Mode of Vibration


A normal mode of vibration of a mechanical system is vibration in a mode shape as described under
modal analysis. It is difficult to excite a system to vibrate in only one mode at a time unless it is a
very simple system; usually all modes are excited at least to some extent.

Normalization
With regard to vibration spectra of rotating machines, normalization is the process of dividing the
frequency values along the x-axis by the turning speed of the machine. After this is done, the machine
speed will appear at a frequency of 1, the second harmonic will be at a frequency of 2, etc. A glance at
the spectrum is all that is needed to find the harmonics of turning speed, and any other components are
thus easily seen, especially non-synchronous components.
Octave
An octave is a frequency interval having a ratio of two. It is called an octave from the music tradition
where an octave spans eight notes of the scale. The second harmonic of a spectral component is one
octave above the fundamental. In acoustical measurements, sound pressure level is often measured in
octave bands, and the center frequencies of these bands are defined by the ISO. Vibration
measurements are seldom expressed as octave band levels.

1 Octave 1 Octave
1/3
Octave

Octaves and 1/3 Octaves

Oil Whip
Oil whip is a potentially destructive condition where a shaft is operating at a speed where the vibration
excitation due to oil whirl corresponds to a shaft critical speed. The result is violent vibration of the
shaft.

Oil Whirl
A vibration of a shaft within a sleeve bearing caused by the oil film whirling around the inside of the
bearing and moving the journal around with it. It occurs at between 40 and 48 percent of the shaft rpm,
and is non-synchronous with the shaft. It can be caused by excessive clearance in the bearing and/or
by insufficient radial loading of the bearing. Oil whirl is never desirable, but if it causes oil whip, it
becomes much more serious.

Orbit
The orbit is a plot of the position of the centerline of the journal in a sleeve bearing, and is measured by
two proximity probes mounted in the bearing housing 90 degrees apart from each other. It can be
displayed on an oscilloscope if the two probe outputs are connected to the horizontal and vertical inputs
respectively, and it is a good indicator of the presence of oil whirl in the bearing.

Orders
In rotating machines, orders are multiples or harmonics of the turning speed. In comparing vibration
spectra of rotating machines, it is convenient to express the frequency axis of the spectra in orders,
especially if the machine speed varies between measurements.

Order Analysis
Order analysis is simply frequency analysis where the frequency axis of the spectrum is expressed in
orders of rpm rather then in Hz or rpm.

Orthogonal
Orthogonal refers to independent dimensions of a measured quantity. For instance, on a map, it is
possible to locate a point by its longitude and latitude. These two measures are independent of each
other, and both are required to locate the point. They are said to be orthogonal. In vibration
measurement for machine monitoring, we measure acceleration in three orthogonal directions, and from
these three measurements, the actual orientation in space of the vibration can be determined. In three-
dimensional space, orthogonal directions are 90 degrees from each other.

Oscillation
Oscillation is another term for vibration.

Overall Level
The overall level of vibration of a machine is a measure of the total vibration amplitude over a wide
range of frequencies, and can be expressed in acceleration, velocity, or displacement. The overall level
can be measured with an analog vibration meter, or it can be calculated from the vibration spectrum by
summing up all the amplitude values over a frequency range. In comparing overall vibration
measurements, it is important that they encompass the same frequency range.
Overlap Processing
In the FFT Analyzer, the time signal is stored in a buffer before being processed to form the spectrum. If
the buffer is continually being updated with new information, and if the FFT algorithm is allowed to
process the signal before all the data is replaced, overlap processing is the result. Overlap processing is
desirable when using a Hanning Window because it ensures against loss of data for parts of the signal
that occur near the beginning and end of the window. Most FFT-type data collectors use 50% overlap
processing as default.

Peak
The peak value of a signal is the maximum excursion in one direction from the zero point. The actual
value can be displacement, velocity, or acceleration, or could simply be expressed as a voltage.
In a spectrum, a peak is simply a sharp maximum.

Peak-to-Peak (Pk-Pk) Value


In measuring the level of a signal waveform, the peak-to-peak value is the difference between the
highest positive peak level and the lowest negative peak value. In machine vibration, displacement is
generally measured in peak-to-peak units.

Period
A signal, which repeats the same pattern over time, is called periodic and the period is the length of
time encompassed by one cycle, or repetition. The period of a periodic waveform is the inverse of its
fundamental frequency.

Periodic
A signal is periodic if it repeats the same pattern over time. The spectrum of a periodic signal is always
a series of harmonics.

Phase
Phase is a relative time difference between two signals. It is usually measured in units of angle rather
than units of time, and it makes sense only if the two signals being compared are of the same
frequency. One cycle of a periodic signal represents a complete circle, or 360 degrees of phase angle.
A phase difference of 180 degrees is thus a difference of one half cycle. Phase measurement is a two-
channel measurement, and has no meaning when considering a single signal. In balancing of rotating
equipment, phase measurement relative to the shaft position is of vital importance, and a tachometer
pulse derived from a position on the shaft is used as a reference for zero phase angle. Phase is also an
important part of the frequency response measurement.

Time Delay = 1/4 period, = 90 Degrees of Angle

Phase

Phase Angle
See Phase.

Phase Shift
The phase shift of one signal in relation to another is simply a time delay expressed in degrees of angle
where a full circle (360 degrees) is equal to one cycle of the signal, or one rotation of the rotor in a
rotating machine.
Phasor
A sinusoidal signal can be thought of as a rotating vector whose length represents its magnitude and
angle represents its phase. Its rate of rotation is then the frequency of the signal. Such a vector is
called a phasor.
Phasor notation is sometimes used when describing amplitude and frequency modulation.

Picket Fence Effect


See Resolution Bias Error.

Pickup
"Pickup" is instrumentation people's slang for a vibration transducer. It is not specific for any particular
type.

Piezo-electric
Certain substances, especially some crystals such as quartz, will develop an electric charge on their
surfaces when they are mechanically squeezed and they are called piezoelectric. The word piezo comes
from the Latin word meaning to squeeze. This characteristic is utilized in the design of many different
transducers, especially accelerometers.

Piezo-electric Transducer
Any transducer that uses a piezoelectric substance as an active element. Examples are force
transducers, accelerometers, pressure transducers, and phonograph pickup cartridges.

Power Factor
In the 60 Hz alternating current power distribution system, the voltage and the current have the same
sinusoidal waveform. Ideally, these two waves would be exactly in phase, and this will be true in the
case of a purely resistive load. If the load is reactive, i.e., if it has either capacitive or inductive
reactance, then the current will either lead the voltage or lag behind the voltage. When this happens,
the power transmitted is reduced, even though the voltage and current levels are the same. (Since
power is current times voltage, if the two are not in phase the produce will be smaller than if they are in
phase.) The power factor is the amount that the power is reduced because of reactive loads, and it is
measured in percent.
Most industrial plants have many electric motors, and this presents a highly inductive load to the power
line, reducing the power factor and the efficiency of the power lines. Because capacitive and inductive
reactances shift the current in opposite directions, connecting a large capacitor across the line can
compensate a reactive load. This is frequently done in practice.
An interesting characteristic of synchronous electric motors is that they behave like capacitors if the
rotor excitation current is larger than normal. This is called "over excitation", and is sometimes used to
correct power factor in plants with many induction motors.

Power Spectral Density


Power spectral density, or PSD, is a method of scaling the amplitude axis in certain spectra which
consist of random rather than deterministic signals. Because a random signal has energy spread out
over a frequency band, it is not meaningful to speak of its RMS value at any specific frequency. It only
makes sense to consider its amplitude in a fixed frequency band, usually 1 Hz. PSD is defined in terms
of amplitude squared per hertz, and is thus proportional to the power delivered by the signal in a one-
hertz band.

Preload
A preload is a static axial force applied to a rolling element bearing to assure that the rolling elements
and the races are always in contact. Too little preload can cause the elements to lose contact
momentarily and then skid with consequent damage. Too much preload will also cause premature
bearing failure.

Pressure Waves
Vibratory motion in a mechanical system is seldom uniform in all parts of the system especially at high
frequencies, but travels in the metal at high speeds by pressure waves. Any material or structure
cannot transmit a force instantaneously, but does so at the speed of sound in the material. Because this
speed is not infinite, if the force being transmitted is oscillatory, pressure waves will travel through the
medium, and their wavelength will be the speed of sound divided by the frequency of oscillation of the
force.
The speed of sound in steel is about 17 times the speed of sound in air.
Prime Mover
A machine that converts chemical or electrical energy into mechanical motion, such as a steam engine or
an electric motor.

Principal Inertia Axis


In reference to a rotor, the principal inertia axis is a hypothetical axis, on which the center of mass is
located, and around which the rotor would spin if it were in free space unencumbered by bearing or
gravitational forces. See Imbalance.

Proximity Probe
The proximity probe is a displacement transducer. It consists of a small coil of wire around a metal
rod, which is connected to a special preamplifier. The voltage output of the preamplifier is proportional
to the displacement between the end of the probe and a conducting surface. The response of the system
is from DC, i.e. it measures static displacement, and dynamic displacement up to about 1000 Hz.
Proximity probes are used extensively in instrumenting sleeve bearings, where they measure the
thickness of the oil film and can detect oil whirl and other bearing defects. They are also sometimes
called eddy current probes.

PSD
See Power Spectral Density.

Q
Q stands for "quality factor", and is a measure of the sharpness, or frequency selectivity of a
mechanical or electrical resonance. A high Q means a sharply tuned resonance and low damping. Q is
numerically equal to the resonant frequency divided by the difference in frequency between the half
power points, or the frequencies where the response is 3 dB below the maximum.

Radial
Radial means in a direction toward the center of rotation of a shaft or rotor. In machine vibration
measurements, radial measurements are made with the transducer oriented so its sensitive axis is in the
radial direction. Radial measurements are best for detecting imbalance in rotors.

Radian
The radian is a measure of angle computed by taking the arc length divided by the radius. One radian
amounts to 57.3 degrees, and a full circle is 2 radians. In mathematical equations involving frequency,
the unit that naturally occurs is the radian per second, and the symbol is the Greek letter omega, ().
The ratio between and Hz is 2; in other words, equals 2f, where f equals frequency in Hz.

Random
A random signal contains energy spread over a band of frequencies rather than concentrated at
discrete frequencies. Random signals are commonly called random noise, and a good example is the
noise heard on a FM radio receiver when tuned off station. Most vibration signals from machines contain
a certain amount of random noise in addition to the desired vibration signature.

Resolution Bias Error


The FFT spectrum is a discrete spectrum, containing information only at the specific frequencies that are
decided upon by the FFT analyzer analysis parameters. The actual spectrum of the analyzed signal may
have peaks between the lines of the FFT spectrum, and the peaks in the FFT spectrum will not be at
exactly the correct frequencies. This is called Resolution Bias Error, or the Picket Fence Effect. By a
process of interpolation, it is possible to increase the apparent resolution and amplitude accuracy of the
FFT by a factor of ten.
Picket Fence Effect

Resonance
A vibratory condition where a natural frequency and an excitation frequency coincide. Resonance results
in high vibration, and may reach damaging levels. It is of paramount importance that a machine not be
operated at a speed that corresponds to a natural frequency of the structure!

Resonant Frequency
See Natural Frequency.

Response Spectrum
See Frequency Response.

Rigid Rotor
A rotor which does not deform significantly at its running speed.

RMS
RMS stands for Root Mean Square, and is a measure of the level of a signal. It is calculated by squaring
the instantaneous value of the signal, averaging the squared values over time, and taking the square
root of the average value. The RMS value is the value that is used to calculate the energy or power in a
signal. The RMS value of a sine wave is .707 times the peak value, but the RMS value of a complex
signal is difficult to predict without measuring it. It is the accepted convention to measure the RMS value
of acceleration when performing vibration analysis of machines.

Roll Off, Rolloff


The attenuation of a high-pass or low-pass filter is called the roll off. The term is mostly used for high-
frequency attenuation.

Running Speed
The speed usually expressed in revolutions per minute (rpm) at which a rotating machine runs. It may
also be expressed in Hz.

Runout
Runout, also called TIR for Total Indicator Reading, is the apparent radial motion of the surface of a
turning rotor or shaft. It can be caused by the part not being round, or it can be caused because the
center of rotation is not coincident with the geometric center of the part. When a proximity probe is
used to sense the position of a shaft, it reads the location of the surface, and is therefore sensitive to
runout, introducing an error in the measurement.

Scalar
A scalar quantity has magnitude only, as opposed to a vector, which has a direction and a magnitude.

Seismic
Literally, seismic means caused by an earthquake, but in vibration instrumentation, it means related to
an inertial mass. A seismic transducer utilizes the inertia of a small mass to generate a force when
accelerated, or to generate a relative motion which is then sensed. Examples are the piezoelectric
accelerometer and the velocity transducer.
Sensitivity
The sensitivity of a transducer is the numerical value of the output signal resulting from one unit of the
quantity being sensed. The sensitivity of a velocity transducer is expressed in millivolts per inch per
second, and the sensitivity of an accelerometer can be expressed in millivolts per G or picocoulombs
per G. Typically, the sensitivity of a transducer will vary significantly with frequency, and the purpose
of the calibration of a transducer is to determine this relationship, and an accurate value of the
sensitivity.

Shock
Mechanical shock is a non-periodic, or transient, excitation of a mechanical system, and it typically
excites all or most of the system resonances.

Shock Pulse Meter


The Shock Pulse Meter is a proprietary device that evaluates rolling element bearing condition by
measuring very high frequency vibration. It uses a resonant transducer, and relies on the excitation of
the resonance by the bearing vibration signal.

Shorting Ring
The shorting ring is the circular conductor, usually of copper or aluminum, which electrically connects
the ends of the rotor bars in induction motors. There are two shorting rings -- one at each end of the
rotor. One of the problem areas in induction motors is the degradation of the shorting rings, causing loss
of torque and heating of the rotor.

SI
SI stands for Système Internationale, which is the successor to the metric system of weights and
measures. The United States has the distinction of being the only industrial country in the world that
does not use it.

Sidebands
Sidebands are spectral components that are the result of amplitude or frequency modulation. The
frequency spacing of the sidebands is equal to the modulating frequency, and this fact is used in
diagnosing machine problems by examining sideband families in the vibration spectrum. For instance, a
defective gear will exhibit sidebands at the gear rpm around the gearmesh frequency.

Spectrum Showing
Sidebands

Signal
In vibration analysis, a signal is an electric voltage or current which is an analog of the vibration being
measured. The signal is usually meant to be the desired part of the quantity, and the accompanying
undesired part is called noise. The signal to noise ratio is an important parameter in any
measurement system.

Signal Conditioning
Signal conditioning is the manipulation of a signal from a transducer by such instruments as
preamplifiers, filters, etc., in preparation for its final destination, which might be an FFT analyzer or
recording device.
Signature
The signature, usually called the vibration signature, is the overall pattern of a vibration of a machine.
It is said that the vibration signature contains more information about the machine than any other non-
destructive test can discover.

Single Degree of Freedom


A single degree of freedom system is the simplest mechanical system possible. It can move by
translation along one direction only, or can rotate about one axis. The motion of a single degree of
freedom system is a sinusoid, having only a single frequency. Mechanical structures are always more
complex than the single degree of freedom system, but they can be though of a being built up of a
collection of single degree of freedom systems. This is somewhat analogous to a complex waveform
being considered as a collection of sinusoidal components. The disciplines of modal analysis and finite
element modeling treat mechanical systems in this way, and their complexity is determined by the
number of degrees of freedom they possess.

Simple Harmonic Motion


Simple harmonic motion is the simplest possible motion of a vibrating system, and it consists of a single
frequency at constant amplitude. An example of simple harmonic motion is a mass oscillating up and
down on a spring. The waveform of simple harmonic motion is a sine wave. A single degree of
freedom mechanical system would exhibit simple harmonic motion.

Simple Harmonic Motion

Sine Wave
A sine wave, also called a sinusoid, is the graph of the mathematical sine function from trigonometry. It
consists of a single frequency at constant amplitude. A mechanical system of one degree of freedom
would vibrate with a sinusoidal waveform, but this is never found in the real world.

Sine Wave

Sinusoid
See Sine Wave.

Ski Slope
In a vibration spectrum, a "ski slope" is an artifact consisting of rising very low-frequency content. It
could be the result of actual data, but this is rare. It is usually caused by a problem with the vibration
transducer, such as a temperature transient or a loose mounting. When applying power to an ICP
accelerometer, you have to wait until the circuitry is stabilized before taking data., This usually takes
about 10 seconds or so. Another cause can be noise introduced by the integration process if the
spectrum is velocity derived from acceleration. When you see a ski slope, it is a good idea to look at the
time waveform and see if there is an exponentially sloping curve extending over the entire time record.
This indicates an instrumentation problem, usually not enough time delay between applying power to the
transducer and the taking of the data.

Slip
Slip is the difference between the actual speed of an induction motor and the synchronous speed, which
is the speed at which a similarly wound synchronous motor would run. For instance, the slip of a motor
turning 1760 RPM would be 1800 - 1760 = 40 RPM. The slip is dependent on the load on the motor,
greater loads producing more slip, and hence lower speeds.

Slip Cycle
The slip cycle of an induction motor is the synchronous speed divided by the slip. For instance, a motor
turning 1740 RPM would have a slip cycle of 1800 60 = 30. This means that every thirty revolutions, the
rotor will be in the same relationship with the rotating magnetic field inside the stator. In other words, it
takes thirty revolutions of the rotor for the magnetic field to migrate all the way around it. If there is a
discontinuity in the rotor, such as a broken rotor bar, it will encounter the maximum of magnetic force
twice each slip cycle, once for the North end of the rotating pole, and once for the South end.

Spectra
Spectra are the plural of spectrum.

Spectrum
The spectrum is the result of transforming a signal from the time domain to the frequency domain.
It is the decomposition of a time signal into a collection of sine waves. The plural of spectrum is
spectra. Spectrum analysis is the procedure of doing the transformation, and it is most commonly done
with an FFT analyzer.

Spectrum Analyzer
A spectrum analyzer converts a signal from the time domain into the frequency domain, and the
FFT analyzer is the most common type today.

Spike Energy
Spike energy is a measurement of acceleration in a high-frequency range, usually to 20 kHz, for the
detection of rolling-element bearing problems. The name is a trademark of the IRD Company, but the
technique is generic.

Squirrel Cage Motor


Another term for Induction Motor, which comes from the resemblance of the rotor bar assembly to a
rotating cage used to exercise pet squirrels.

Standard Deviation
In a vibrating quantity, the instantaneous deviation from the equilibrium position, if considered over a
long time interval, will have an average, or mean value. If these deviation values are squared and then
averaged, the result is called the variance of the vibration. The square root of the variance is defined as
the standard deviation of the vibration. It can be thought of as the RMS value of the deviation. A
vibration with a small standard deviation never strays very far from its equilibrium position, while one
with a large standard deviation does make larger excursions.

Stationary Signal
A stationary signal is a signal whose average statistical properties over time are constant, and it can be
deterministic or not. In general, the vibration signatures of rotating machines are stationary.

Strain
Strain is physical stretching of a mechanical member as a result of an applied force. The amount of
resultant strain for a given force depends on the stiffness of the material. Strain is a dimensionless
quantity, usually expressed in "micro strain", i.e. micro inches per inch, etc.

Strain Gage
A strain gage is a small transducer that measures strain. It consists of a series of fine wires, or other
conductors, which are glued to the surface being measured. Strain in the material stretches the wires
and reduces their resistance. This change in resistance is sensed by an external circuit and output as a
voltage proportional to the strain. Strain gages are used extensively in mechanical structural testing.

Sub harmonic
Sub harmonics are synchronous components in a spectrum that are multiples of 1/2, 1/3, or 1/4 of
the frequency of the primary fundamental. They are sometimes called "sub-synchronous" components.
In the vibration signature of a rotating machine, there will normally be a component at the turning
speed along with several harmonics of the turning speed. If there is sufficient looseness in the
machine so that some parts are rattling, the spectrum will usually contain sub harmonics. Harmonics of
one-half turning speed are called "one-half order sub harmonics", etc.

Sub synchronous
See Sub Harmonic.

Synchronous
Synchronous literally means "at the same time", but in spectrum analysis, synchronous components
are defined as spectral components which are integral multiples, or harmonics, of a fundamental
frequency. They may in some cases exist as multiples of an integral fraction of the fundamental
frequency, in which case they are called sub harmonics.

Synchronous Averaging
A type of signal averaging where successive records of the time waveform are averaged together. This is
also known as time domain averaging. The important criterion is that the start of each time record must
be triggered from a repetitive event in the signal, such as 1X rpm. The triggering assures that the
phase of the waveform components that are synchronized with the trigger are the same in each record.
Then in the averaging process, these in-phase components will add together while the rest of the signal
components will gradually average out because of their random relative phases. The technique is
excellent for extracting signals from noisy environments.

1st Average

2nd Average

Nth Average
Synchronous Averaging

Tangential
In measuring tri-axial vibration in rotating machines, one of the sensitive axes of the transducer is
tangent to the rotating shaft in question. It is perpendicular to the radial transducer, which is a direction
toward and away from the center of the shaft.

Temperature Transient
When a piezo-electric accelerometer is subjected to a different temperature, as will be the case when
it is attached to a hot surface, it will take a certain time before the active elements reach a constant
temperature. During this time, the accelerometer will produce a slowly varying output voltage, which
can be relatively large. If it is connected to a spectrum analyzer or other instrumentation, the measured
vibration signal will be contaminated with this low-frequency noise component. The usual result is a so-
called "ski-slope" at the low end of the frequency scale. In some accelerometers, especially of the
compression type, the temperature transient is so large that the internal preamplifier is momentarily
overloaded, causing gross distortion of the data.
Whenever an accelerometer is mounted to a surface having a different temperature than the
accelerometer itself, you should wait a half-minute or so to be sure the temperature transient has died
away before taking any vibration data.

Thermography
Thermography is the art and science of utilizing infrared sensing devices to determine the surface
temperature distribution of a device that may not be readily accessible. Typically, an infrared video
camera is used, and the video image is digitized and fed into a computer, which assigns different colors
to different temperatures so one can see at a glance if there are hot spots in the device. Thermography
is extensively used to check electrical breaker panels, fuses, etc., for local heating.

Thrust
Thrust is a force in the axial direction of a rotating shaft or part. If significant thrust forces are
generated in rotating equipment, such as is the case in a vertically mounted motor/pump assembly; a
special thrust bearing is required to bear the thrust load. The term is sometimes misused to refer to
axial motion of a shaft.

Time Domain
Vibration is an oscillation in position as a function of time, and is said to exist in the time domain. The
signal from a transducer is also in the time domain, and when it is displayed on the screen of an
oscilloscope, it is called a waveform. Although most diagnosis of machine vibration problems is done
via spectrum analysis, some types of information are more easily seen in the waveform; for example
when looking at repetitive impacting in a rolling element bearing.

TIR
Short for Total Indicator Reading. See Runout.

Tone
A signal at a specific frequency, which would be heard as a specific musical pitch, is called a tone, by
analogy with music. Sometimes a peak in a spectrum is also called a tone, such as a "bearing tone".

Torque
Torque is defined as a force that causes rotation about a centerline. The rotational force exerted on a
shaft by an electric motor is a torque.

Torsional Resonance
A torsional resonance is a resonance where the spring is the twisting of a shaft and the mass is polar
inertia of a component connected to the shaft, such as a coupling or a rotor of some type. Torsional
resonances occur when a torsional natural frequency corresponds to a torsion excitation frequency, and
can result in high levels of torsional vibration. They can cause severe damage to rotating machines.

Torsional Vibration
Torsional vibration is an oscillation of angular position about a centerline, and is caused by oscillating
torque forces. For instance, a motor coupled to a shaft that is driving a pinion gear in a gearbox will
experience a torque variation as each tooth meshes with the tooth of the other gear. This causes a
torsional vibration to exist in the shaft. It is important to see to it that such forces do not occur near the
frequencies of torsional resonances, or the vibration levels can be very high.
Transducer
A transducer is a device that converts one type of energy, such as vibration or sound, into a different
type of energy, usually an electric current or voltage. Transducers are the hearts of instrumentation
systems, and are usually also the weakest links. They contribute noise to the measured signals and also
generate distortion because of non-linearities. They are subject to changes in their sensitivity, and
therefore require regular calibration. Some types of transducer are much more reliable and linear than
others. An example is the piezoelectric accelerometer, which is by far the best type for general
vibration measurement.

Transient
A transient is a signal or waveform that begins at zero amplitude, lasts for a certain time, and ends at
zero amplitude. An example is the sound of a gunshot, or the vibration due to a hammer blow. When
transients are subjected to spectrum analysis, they usually do not generate a harmonic series, but
generate a continuous spectrum where the energy is smeared out over frequency. When analyzing
transients with an FFT analyzer, care must be taken that the entire transient is included in the time
record of the analyzer, and also that the rectangular window rather than the Hanning window be
used.

Transform
A transform is a mathematical operation that converts a function from one domain to another with no
loss of information. For example, the Fourier transform converts a function of time into a function of
frequency.

Transmission Loss
See attenuation.

Trend
A trend is a plot of vibration level versus elapsed time. The trend is made by most vibration monitoring
software from stored vibration data, and is usually designed to display the vibration level at certain
important frequencies over a period of several months or years.

Trial Weight
In the performance of balancing, which is the determination of the magnitude and location of balance
weights for a rotor, it is the usual practice to attach a known trial weight to the rotor and to measure
the change in vibration level and phase that it causes.

Triaxial
Literally, with three axes. The vibration transducers often used by machine vibration measurement
systems consist of three accelerometers oriented at 90 from each other enclosed in a single housing.
This is called a triaxial accelerometer.

CAPTURE SCREW
ACCELEROMETER
PLAN VIEW

CHANNEL
IDENTIFICATION
& ORIENTATION
ARROWS

ACCELEROMETER
ELEVATION

CAPTURE SCREW

ALIGNMENT KEY

Triaxial Accelerometer
Trigger
A trigger is an electrical impulse that is used to initiate a process, such as data collection with an FFT
analyzer or oscilloscope. The trigger can be generated by a machine event such as a once per
revolution tachometer pulse, or can be generated manually. The once per rev trigger is essential in
performing time synchronous averaging of vibration spectra.

True RMS
True RMS is the actual RMS value of a signal as calculated by squaring the signal level instantaneously,
averaging the squared values, and taking the square root of the average, and this is what is done in a
true RMS meter. In the case of a sine wave, the RMS value is 1.11 times the average value, and many
AC voltmeters use this relationship to calculate the RMS value from the average value, which is much
easier to sense. This works only with sine waves, so such meters give the wrong answer when
measuring any other waveforms.

Tunable Filter
A tunable filter is simply a filter whose cutoff frequencies, either high pass, low pass, or band pass are
adjustable. The term comes from the practice of tuning musical instruments, which is a frequency
adjustment. Someone once said that a tunable filter is a filter that is never at the correct frequency.

Turning Speed
In a rotating machine, the turning speed is the frequency of rotation, and it can be expressed in Hz, or
RPM. In vibration analyst slang, the turning speed is called "1 X", the second harmonic "2 X", etc.

Uniform window
The same as rectangular window.

Vane Pass Frequency


In a centrifugal pump or a fan, the vane pass frequency is the number of fan blades or impeller vanes
times the turning speed of the rotor. The vane pass always shows up as a relatively strong component in
the vibration spectrum of a pump or fan. Thus, a pump with 7 vanes will have a spectral component at
7 times the RPM, or "7 X".

VdB
VdB is a decibel representation of vibration level where the reference, or zero dB level, is 10 -9 meter per
second according to the SI system of units. The US Navy does not recognize the SI standard, however,
and uses a reference value of 10-8 meter per second. This means there is a 20 dB difference in level
between measurements made in the two systems. Most of the industrial users in the US use the Navy
standard.

Vector
A vector quantity is a quantity that has a direction as well as a magnitude. For example a thrust is a
vector, as it is a force in the axial direction on shaft or rotor.

Velocity
Velocity is defined as the time rate of change of position, and has units of distance per unit time. In
vibration signals, velocity is also the rate of change of displacement, and is expressed usually in
inches per second or millimeters per second. Velocity is also the time integral of acceleration, and it is
often calculated in practice by integrating acceleration.

Velocity Transducer
The velocity transducer is one of the oldest types of vibration transducer, and even though it has many
drawbacks, is still in fairly common use. It is a seismic transducer that contains either a moving coil of
wire in a magnetic field, or a moving magnet inside a coil of wire.
Coil of Wire

N Loosely Sprung
Magnet
S

The velocity transducer has moving parts, and is therefore subject to wear. It requires frequent
calibration, and its response depends on temperature and the orientation of the transducer. Its
frequency response extends from about 15 Hz to 1500 Hz, and its phase response can be erratic,
especially at low frequencies.
A newer type of velocity transducer, called a "velometer", consists of a piezoelectric accelerometer
with a built-in integrator to convert the signal to velocity, and it is much better in all respects than the
traditional velocity transducer.

Vibration
Vibration is the oscillation of a point, an object, or a part of an object around a fixed reference, or rest,
position. An object can vibrate as a unit, in which case it is called "whole body vibration", or, as is
usually the case, an object can vibrate in a complex way where it deforms and different parts of it
vibrate at different frequencies and amplitudes.

Vibration signature
The vibration signature of a machine is the characteristic pattern of vibration it generates while it is in
operation. The actual signal from a vibration transducer can be considered the signature, but the
spectrum of the vibration signal is usually referred to as the signature. It has been said that of all the
non-destructive tests that can be made on a machine, the one containing the most information is the
vibration signature.

Vibration Test and Analysis Guide/VTAG


The Vibration Test and Analysis Guide (VTAG) is a format that DLI engineers use to gather together all
the critical information for complete vibration analysis. VTAG's include information such as:
o o         Test Conditions

o o         Component Information that will contribute to Forcing Frequencies (such as number of fan
blades, impeller, vanes, motor bars, gear teeth, etc.)
o o         Machine Diagram with test locations marked

o o         Machine Schematic

o o         Any other helpful information, such as technical manuals, manufacturer, equipment
numbers, etc.

Viscous Damping
Viscous damping is a type of mechanical damping where the damping force is proportional to the
velocity of vibration, as opposed to Coulomb damping, where the damping force is constant. A good
example of viscous damping is the damping provided by the shock absorbers in cars. Most mechanical
systems exhibit a combination of the two types of damping.

Vortices
Vortices are eddies, or "whirlpools" sometimes formed at the ends of airplane wings, fan blades,
propeller blades, pump vanes, and the edges of other structures in a fluid flow. Vortices absorb energy,
and they cause turbulence and reduced efficiency in many fluid-handling machines. The vibration
signature of a machine with turbulent flow will exhibit a strong random component.

VTAG
See Vibration Test and Analysis Guide.
Wave
A wave is a disturbance propagated in a medium, and it results in local oscillatory motion of the
medium. Waves transmit energy in the medium, and travel at characteristic speeds depending on the
medium. The speed of sound is the speed of pressure wave propagation in air. Sound waves are
longitudinal waves, meaning that the direction of propagation is the same as the direction of the
oscillation of the medium. Ocean waves, on the other hand, are an example of transverse waves, for the
direction of wave transmission is at 90 degrees to the direction of motion of the water; the energy
moves horizontally, but a floating cork simply moves up and down as the waves pass. Mechanical
structures can have both kinds of vibration waves, and they travel at different speeds, and the result is
that most such structures, when excited by a complex force, will vibrate in a very complicated pattern.

Waveform
The waveform is the shape of a time domain signal as seen on an oscilloscope screen. It is a visual
representation or graph of the instantaneous value of the signal plotted against time. Inspection of the
waveform can sometimes reveal information about the signal that the spectrum of the signal does not
show. For instance a sharp spike or impulse and a randomly varying continuous signal can have spectra
that look almost identical, while their waveforms are completely different. In machine vibration,
mechanical impacting usually causes spikes, while random noise can be caused by the advanced stages
of bearing degradation.

Wavelength
The wavelength of a wave traveling in a medium is the distance in the medium spanned by one
repetition of the wave motion. The wavelength is the wave velocity divided by the frequency of the
waves. The velocity of wave motion is usually constant in a medium, and the wavelength thus depends
only on the frequency of the waves. The speed of a vibration compression wave in steel is very fast,
about 17 times as fast as the speed of sound in air, and this means the wavelengths are extremely
short.

Wear Particle Analysis


Wear particle analysis is a type of lubricating oil analysis where the particles found in the oil are
analyzed to see what process caused them to be there.

Weighting
See Hanning Window, and Window.

White Noise
White noise is defined as random noise that contains a constant energy at each frequency, or more
precisely, a uniform distribution of energy over the frequency spectrum. The noise heard in a FM radio
when tuned off station is approximately white noise.

Whole Body Motion


Whole body motion is the vibration of an object as a unit, where all parts of it are moving in the same
direction at the same time. An example is a mass oscillating up and down on the end of a spring.

Window
The FFT analyzer does not operate in a continuous manner, but is instead a batch processing device,
taking samples of the time domain signal and transforming them into the frequency domain. The
time interval during which the signal is sampled and recorded is called the window. In order to
compensate for certain limitations of the FFT process, the time data in the window is often multiplied by
a weighting curve, such as a Hanning or Flattop weighting. These weighting curves are also called
Hanning window and flattop window respectively.

X
Abbreviation for run speed. X refers to the speed of the shaft nearest the measurement point, so a
machine with more than one shaft will have several values of X.

Xm
Abbreviation for motor speed. See also X.
 
Glossary of Terms
Vibration Amplitude Conversion
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