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1. Introduction
Sandwich panel has been extensively developed in engineering application fields such as
aerospace and ship structure (Ardhyananta et al., 2019).
Low density and the capability to keep damage localized are two important characteristics of
marine composite materials. A typical sandwich structure is similar to an I-beam where the flanges
transport the bending and in-plane loads, while the web sustains transverse shear, redistributes
concentrated normal to the surface forces and defends the structure integrity. V. Birman, G. A.
Kardomateas.
Specifically, marine sandwich panels are prone to debonding because of several reasons such as
different adhesion properties of the interfaces layers, difficulties in controlling the proper bonding
during the manufacturing process (Chen et al., 2017; Fatt and Sirivolu, 2017), significant
distinctions between thickness and elastic moduli of the constitutive layers (Gaiotti and Rizzo,
2013; Tuswan et al., 2020). The presence of debonding can severely degrade the load-carrying
capacity (Bragagnolo et al., 2020) and the vibration properties of the sandwich (Savic-Barcan et al.,
2018).
This underlying principle of this method is to evaluate the modal parameters of the damaged
structures such as the natural frequencies (Yang et al., 2016; Zhao et al., 2016), mode shapes
(Kaveh and Zolghadr, 2015),
Reduction in the structural weight of ships will increase their cargo-carrying efficiency. This
increase in efficiency is obtained by either carrying more cargo with the same displacement or by
increasing the speed of the ship. As a result of this, the focus in the marine industry has been
shifted toward the structural designs and optimization of panels, either by means of modifying the
dimensions or utilizing alternative configurations for the panel structures. The number of panel
stiffeners still to be installed by the yard is reduced when applying sandwich panels because of the
high sectional modulus compared to a single plate panel. Production costs at a shipyard can be
reduced by applying sandwich panels instead of conventional stiffened panels due to the reduction
of panel stiffeners and therefore the reduction of brackets, cut-outs, collar plates and buckling
stiffeners. The number of panel stiffeners still to be installed by the yard is reduced when applying
sandwich panels because of the high sectional modulus compared to a single plate panel.
Production costs at a shipyard can be reduced by applying sandwich panels instead of
conventional stiffened panels due to the reduction of panel stiffeners and therefore the reduction
of brackets, cut-outs, collar plates and buckling stiffeners.
Top Bottom
Total of longitudinal
Models thickness thickness Total of transverse stiffener
stiffener
(mm) (mm)
25
24
23
23.06
22.99
22
21
W (tons)
20
20.63
19.76
19
18
18.11
17
16.47
16
15
Existing Model A Model B Model C Model D Model E
Model Variations
Figure 2. Weight estimation of different configuration models
In order to conduct preliminary analysis regarding the application of sandwich panel, rough
weight estimation is conducted to ensure that the specific sandwich application will lead to
substantial benefits for decision making to the shipyard as well as the shipowner. Weight
reduction should be significant to consider the unforeseen technical, practical, and financial
problems during the engineering and manufacturing of the sandwich panel. Weight comparison
between existing and modification model is illustrated in figure 2. Structure weight ( m) is the
relationship between the density (ρ) and how much space it takes up (V). From the diagram, it can
be reviewed that the application of the sandwich panel considerably decreased the weight.
However, the proposed model A results marginally increases weight by about 0.3%. Model B,
model C, and model D produce the weight-saving about 10.3%, 14.1%, and 21.2%, serially.
Moreover, proposed model E achieves the highest weight saving about 28.3%.
Compared with similar research regarding the application of sandwich panel with the same
material properties in different ship structure is stated. Sujiatanti et al. stated that the application
of the sandwich panel in Ro-Ro’s car deck comprehensively reduce the structural deck about 12%.
Another research (Tuswan, car deck senta) shows that the weight savings can be obtained in the
range of 8.87% - 11.6% in the car deck model. The application of sandwich panel in the side hull
structure is also stated in [Tuswan, material today), The weight saving can be reached up to 17%.
Compared to similar research applied in other ship types, Momčilovic and Motok [21] studied the
application of sandwich panel in general cargo barge offers a weight saving from 5 to 15%. In the
container barge is even less, about 4% - 13%. However, even though this application proposes
valuable benefits, the rough weight reduction, even greater than 50%, can be occasionally
discovered. In contrast, weight-saving for a composite sandwich can reach up to 70% that is higher
than steel sandwich application (Kortenoeven et al.) Further investigation should be performed to
obtain preliminary strength assessment based on loading conditions to analyze the comparison of
strength to weight ratio of whole configuration models.
Figure 3. (a) Debonding modeling technique with spring element (b) the law of spring element
contact
3. Result and discussion
42
σv (MPa)
U (m)
40 0.00120
38
36
0.00115
34
32
30 0.00110
0 50000 100000 150000 200000 250000
Number of Element
Figure 4. Convergency analysis in the existing model
50 20
50
0.0020
σ11 (MPa)
σv (MPa)
40 40
U (m)
0.0015 15
τ (MPa)
30 30
0.0010
20 20
10
10 0.0005 10
0 0.0000 0 5
Existing Model A Model B Model C Model D Model E Existing Model A Model B Model C Model D Model E
Model Variations Model Variations
Figure 5. a) von Mises stress and displacement (U) between existing and modified model b)
Normal stress and shear stress between existing and varied models
35%
18.94%
19.24%
25% 12.42%
15.87%
Reduction percentage
15% 2.73%
32.04%
27.61%
10.28%
24.42%
14.06%
21.20%
28.35%
3.63%
5%
-0.29%
-22.89%
-5%
Model B Model B
Natural frequency (Hz)
Figure 7. Comparison of natural frequency between existing and modified model a) mode 1-5 b)
mode 6-10
a 140
Mode 1 b 140
Mode 1
Mode 3
Natural frequency (Hz)
Mode 3 100
100 Mode 4 Mode 4
80 Mode 5
Mode 5
80 Mode 6
Mode 6 60
Mode 7
60 Mode 7
40
Mode 8
Mode 8
20 Mode 9
40 Mode 9
Mode 10
Mode 10 0
20 0% 2.5% 5% 7.5% 10%
0% 2.5% 5% 7.5% 10% Damage parameter
Damage parameter
78
68
38
58
28 48
38
18
28
18
8
8
-2 -2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Mode number Mode number
Figure 9. Comparison of natural frequencies shift between a) with spring element modeling b)
without spring element modeling
Mode 5 80 Mode 5
80
Mode 6 60 Mode 6
60 Mode 7 Mode 7
40
Mode 8 Mode 8
40 Mode 9 20 Mode 9
Mode 10 Mode 10
20 0
initial Through-the- Through-the- Square Circular initial Through-the- Through-the- Square Circular
length width length width
Debonding geometry Debonding geometry
geometry with 5% debonding ratio between a) with spring element modeling b) without spring
element modeling
a 140 140
Mode 1 b Mode 1
100
100 Mode 4 Mode 4
Mode 5 80 Mode 5
80
Mode 6 Mode 6
60
60 Mode 7 Mode 7
40
Mode 8 Mode 8
40 Mode 9 20 Mode 9
Mode 10 Mode 10
20 0
initial Through-the- Through-the- Square Circular initial Through-the- Through-the- Square Circular
length width length width
Debonding geometry Debonding geometry
Figure 11. Comparison of natural frequencies as a function of debonding geometry with 10%
debonding ratio between a) with spring element modeling b) without spring element modeling
35 60
50
25 40
1 2 3 4 5 6 7 8 9 10
Mode number Mode number
Figure 12. Natural frequencies of intact and debonding models with different number of
debonding (a) mode number 1- (b) mode number 6-10
110
55
90
45
70
35
50
25 30
1 2 3 4 5 6 7 8 9 10
Mode number Mode number
Figure 13. Natural frequencies of intact and debonding models with different debonding thickness
(a) mode number 1- (b) mode number 6-10
140
CFFF CFCF SFSF CCCC
120
Natural Frequency shift (Hz)
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10
Mode number
Figure 14. Natural frequencies of intact and debonding shift with different boundary conditions
a 40
Initial b
70
Initial
35 0.25 L 65 0.25 L
0.5 L 0.5 L
Natural frequency (Hz)
15 45
10 40
5 35
0 30
1 2 3 4 5 6 7 8 9 10
Mode number Mode number
Figure 15. Natural frequencies of intact and debonding models with different debonding location
a) mode number 1-5 b) mode number 6-10
4. Conclusions
5. Acknowledgement
This research is fully funded by Directorate of Research and Community Services, Ministry of
Research, Technology and Higher Education, The Republic of Indonesia under The Master’s Degree
Program Leading to Doctoral Degree for Excellent Bachelor Graduates (PMDSU) research scheme.
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