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PT.

DHARMA SATYA NUSANTARA

PKS : …………………………..
LINE : 2

TIME FRAME PENGGANTIAN CONVEYOR & ELEVATOR SESUAI STANDARD HM


HM ACTUAL
SEPTEMBER 2020
NO STATION MACHINARY SETELAH
PENGGANTIAN
1 Sterillizer Fruit Bunch Conveyor 8000
- Chain 6 inch x 60.000 lb breaking load chain CONTOH
- Sprocket

- Liner
2 Horizontal Distributing Bunch Conveyor TOLONG DI ISI
- Chain 6 inch x 60.000 lb breaking load chain
- Sprocket
3 Horizontal Empty Bunch Conv TOLONG DI ISI
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
1 TIPPLER 4 Inclined Empty Bunch Conv TOLONG DI ISI
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
5 Below Thresher Conv TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
6 Bottom Cross Conv TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
7 Fruit Elevator TOLONG DI ISI
- Chain - 6 inch x 36000lbs breaking load
- Sprocket
- Buckets
8 Top Cross Conv TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
PRESS & 9 Fruit Distributing Conv TOLONG DI ISI
2 DIGERST - Scrol ( MS plate 9mm )
ER - Liner ( MS plate 9mm )
- Hanger bearing & Bushing
10 Fruit Return Conv TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
11 Cake Breaker Conv TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
12 Auger Conveyor TOLONG DI ISI
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
13 Cracked Mixture Conv TOLONG DI ISI
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
14 Nut Elevator TOLONG DI ISI
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
15 Cracked Mixture Elevator TOLONG DI ISI
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
16 Wet Kernel Elevator TOLONG DI ISI
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
17 Wet Shell Elevator TOLONG DI ISI
- Chain - 4 inch x 26000lbs breaking load
3 KERNEL - Sprocket
- Buckets
18 Wet Kernel Conv TOLONG DI ISI
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
19 Wet Shell Conv TOLONG DI ISI
- Scrol ( S/S plate 6mm )
- Liner ( S/S plate 6mm )
- Hanger bearing & Bushing
20 Kernel Distributing Conv TOLONG DI ISI
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
21 Dry Kernel Conveyor TOLONG DI ISI
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
22 Dry Kernel Elevator TOLONG DI ISI
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
23 Solid Waste Conveyor TOLONG DI ISI
- Scrol ( S/S plate 6mm )
- Liner ( S/S plate 6mm )
- Hanger bearing & Bushing
24 Fibre Shell Conveyor TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
25 Inclined Fibre Shell Scrapper Conveyor TOLONG DI ISI
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
26 Boiler Fuel Feeding Conveyor TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
DEPERIC
4 - Hanger bearing & Bushing
ARPER
DEPERIC
4
ARPER 27 Fuel Retrival Scrapper Conv TOLONG DI ISI
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
28 Boiler Fuel Excess Conveyor TOLONG DI ISI
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
29 Boiler Return Scrapper Conv TOLONG DI ISI
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
30 Ash Conveyor TOLONG DI ISI
- Scrol ( S/S plate 6mm )
- Liner ( S/S plate 6mm )
- Hanger bearing & Bushing

NOTE :
`-TOLONG DI LENGKAPI UNTUK CONFEYOR DAN ELEVATOR YANY BELUM ADA DI LIST I
`- HARGA ESTIMMASI DI AMBIL DARI SAP
`- TOLONG DI BUDGET KAN YG DI BUAT DI LIST INI UTK AP 2021.
( INI AKAN DI PERSENTASIKAN KE PAK ALB UTK RENCANA BUDGET 2021.)
`- TIME FRAME DI LENGKAPI SESUAI STANDARD HM.
STANDARD HM
TAHUN 2021
user:
STANDAR HM PLAN/COST ESTIMASI JALAN
500 HM PER
PENGGANTIAN ( JUTA ) BULAN MAKA
JAN FEB MAR APR MAI JUN JUL
(12500- AGS
8000)/500 = 9
12500 PLAN BULAN.

COST ( Juta ) 65

15000 PLAN
COST
15000 PLAN
COST
15000 PLAN
COST
15000 PLAN

COST

12500 PLAN

COST

12500 PLAN

COST

12500 PLAN

COST

12500 PLAN

COST

15000 PLAN

COST

12500 PLAN

COST

20000 PLAN

COST
COST

20000 PLAN

COST

20000 PLAN

COST

20000 PLAN

COST

20000 PLAN

COST

5000 PLAN

COST

15000 PLAN

COST

20000 PLAN

COST

20000 PLAN

COST

20000 PLAN

COST

20000 PLAN

COST

5000 PLAN

COST

15000 PLAN

COST

15000 PLAN
COST
15000 PLAN

COST
10000 PLAN
COST
15000 PLAN

COST

15000 PLAN
COST
5000 PLAN

COST

TOTAL COST
NY BELUM ADA DI LIST INI

DGET 2021.)
JALAN
ER KET
AKA
SEP OKT NOV DES
0=9

ESTIMASI JALAN 500


HM PER BULAN MAKA
(12500-8000)/500 = 9
BULAN.
PT.DHARMA SATYA NUSANTARA

PKS : …………………………..
LINE : 2

TIME FRAME PENGGANTIAN CONVEYOR & ELEVATOR SESUAI STANDARD HM


HM ACTUAL
SEPTEMBER 2020 STANDAR HM
NO STATION MACHINARY SETELAH PENGGANTIAN
PENGGANTIAN
1 Sterillizer Fruit Bunch Conveyor 8000 12500
- Chain 6 inch x 60.000 lb breaking load chain CONTOH
- Sprocket

- Liner
2 Horizontal Distributing Bunch Conveyor TOLONG DI ISI 15000
- Chain 6 inch x 60.000 lb breaking load chain
- Sprocket
3 Horizontal Empty Bunch Conv TOLONG DI ISI 15000
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
1 TIPPLER 4 Inclined Empty Bunch Conv TOLONG DI ISI 15000
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
5 Below Thresher Conv TOLONG DI ISI 15000
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
6 Bottom Cross Conv TOLONG DI ISI 12500
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
7 Fruit Elevator TOLONG DI ISI 12500
- Chain - 6 inch x 36000lbs breaking load
- Sprocket
- Buckets
8 Top Cross Conv TOLONG DI ISI 12500
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
PRESS & 9 Fruit Distributing Conv TOLONG DI ISI 12500
2 DIGERST - Scrol ( MS plate 9mm )
ER - Liner ( MS plate 9mm )
- Hanger bearing & Bushing
10 Fruit Return Conv TOLONG DI ISI 15000
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
11 Cake Breaker Conv TOLONG DI ISI 12500
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
12 Auger Conveyor TOLONG DI ISI 20000
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
13 Cracked Mixture Conv TOLONG DI ISI 20000
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
14 Nut Elevator TOLONG DI ISI 20000
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
15 Cracked Mixture Elevator TOLONG DI ISI 20000
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
16 Wet Kernel Elevator TOLONG DI ISI 20000
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
17 Wet Shell Elevator TOLONG DI ISI 5000
- Chain - 4 inch x 26000lbs breaking load
3 KERNEL - Sprocket
- Buckets
18 Wet Kernel Conv TOLONG DI ISI 15000
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
19 Wet Shell Conv TOLONG DI ISI 20000
- Scrol ( S/S plate 6mm )
- Liner ( S/S plate 6mm )
- Hanger bearing & Bushing
20 Kernel Distributing Conv TOLONG DI ISI 20000
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
21 Dry Kernel Conveyor TOLONG DI ISI 20000
- Scrol ( MS plate 6mm )
- Liner ( MS plate 6mm )
- Hanger bearing & Bushing
22 Dry Kernel Elevator TOLONG DI ISI 20000
- Chain - 4 inch x 26000lbs breaking load
- Sprocket
- Buckets
23 Solid Waste Conveyor TOLONG DI ISI 5000
- Scrol ( S/S plate 6mm )
- Liner ( S/S plate 6mm )
- Hanger bearing & Bushing
24 Fibre Shell Conveyor TOLONG DI ISI 15000
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
25 Inclined Fibre Shell Scrapper Conveyor TOLONG DI ISI 15000
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
26 Boiler Fuel Feeding Conveyor TOLONG DI ISI 15000
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
DEPERIC
4 - Hanger bearing & Bushing
ARPER 27 Fuel Retrival Scrapper Conv TOLONG DI ISI 10000
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
28 Boiler Fuel Excess Conveyor TOLONG DI ISI 15000
- Scrol ( MS plate 9mm )
- Liner ( MS plate 9mm )
- Hanger bearing & Bushing
29 Boiler Return Scrapper Conv TOLONG DI ISI 15000
- Chain 4 inch x 26.000 lb breaking load chain
- Sprocket
30 Ash Conveyor TOLONG DI ISI 5000
- Scrol ( S/S plate 6mm )
- Liner ( S/S plate 6mm )
- Hanger bearing & Bushing

NOTE :
`-TOLONG DI LENGKAPI UNTUK CONFEYOR DAN ELEVATOR YANY BELUM ADA DI LIST INI
`- HARGA ESTIMMASI DI AMBIL DARI SAP
`- TOLONG DI BUDGET KAN YG DI BUAT DI LIST INI UTK AP 2021.
( INI AKAN DI PERSENTASIKAN KE PAK ALB UTK RENCANA BUDGET 2021.)
`- TIME FRAME DI LENGKAPI SESUAI STANDARD HM.
PLAN PENGGANTIAN TAHUN 2021
user:
PLAN/COST ESTIMASI JALAN
500 HM PER
( JUTA ) BULAN MAKA
JAN FEB MAR APR MAI JUN JUL
(12500- AGS SEP OKT NOV DES
8000)/500 = 9
PLAN BULAN.

COST ( Juta ) 65

PLAN
COST
PLAN
COST
PLAN
COST
PLAN

COST

PLAN

COST

PLAN
COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST
PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST

PLAN

COST
COST

PLAN
COST
PLAN

COST

PLAN
COST
PLAN

COST

PLAN
COST
PLAN

COST

TOTAL COST
DI LIST INI
KET

ESTIMASI JALAN 500


HM PER BULAN MAKA
(12500-8000)/500 = 9
BULAN.
PT. DHARMA SATYA NUSANTARA
PKS :…………….

NO STATION

1 Sterilizer

2 Thresher

3 Pressing
4 Clarification

5 Nut & kernel


SATYA NUSANTARA
.
TIME FRAME PENGGANTIAN PERALATAN PKS TAHUN 2021 SESUAI ST

TAHUN
UNIT MESIN
PEMASANGAN

Body Exhaust Silincer 2010 ( CONTOH )


Body Blowdown Chamber TOLONG DI ISI
Sterilizer no 1 TOLONG DI ISI
`- Penggantian liner & rel sterilizer TOLONG DI ISI
`- Penggantian pipa kondensat TOLONG DI ISI
`-Penggantian pipa exhaust TOLONG DI ISI
Sterilizer no 2 TOLONG DI ISI
`- Penggantian liner & rel sterilizer TOLONG DI ISI
`- Penggantian pipa kondensat TOLONG DI ISI
`-Penggantian pipa exhaust TOLONG DI ISI
Sterilizer no 3 TOLONG DI ISI
`- Penggantian liner & rel sterilizer TOLONG DI ISI
`- Penggantian pipa kondensat TOLONG DI ISI
`-Penggantian pipa exhaust TOLONG DI ISI
Sterilizer no 4 TOLONG DI ISI
`- Penggantian liner & rel sterilizer TOLONG DI ISI
`- Penggantian pipa kondensat TOLONG DI ISI
`-Penggantian pipa exhaust TOLONG DI ISI

Threser Drum no 1 (set) TOLONG DI ISI


`-Doubling spider arm, shaft, kisi-kisi, TOLONG DI ISI
Threser Drum no 2 ( Set ) TOLONG DI ISI
`-Doubling spider arm, shaft, kisi-kisi, TOLONG DI ISI
Threser Drum no 3 ( Set ) TOLONG DI ISI
`-Doubling spider arm, shaft, kisi-kisi, TOLONG DI ISI

Liner Digester 1 TOLONG DI ISI


Bottom plate digester 1 TOLONG DI ISI
Liner Digester 2 TOLONG DI ISI
Bottom plate digester 2 TOLONG DI ISI
Liner Digester 3 TOLONG DI ISI
Bottom plate digester 3 TOLONG DI ISI
Liner Digester 4 TOLONG DI ISI
Bottom plate digester 4 TOLONG DI ISI
Liner Digester 5 TOLONG DI ISI
Bottom plate digester 5 TOLONG DI ISI

Sand trap tank no 1 TOLONG DI ISI


Sand trap tank no 2 TOLONG DI ISI

Crude oil tank 1 TOLONG DI ISI

Crude oil tank 2 TOLONG DI ISI

Liner Continuous Settling Tank 1 (ss) TOLONG DI ISI

Liner Continuous Settling Tank 2 TOLONG DI ISI

Liner pure oil tank 1 TOLONG DI ISI

Liner pure oil tank 2 TOLONG DI ISI

Liner Sludge Tank 1 TOLONG DI ISI

Liner Sludge Tank 2 TOLONG DI ISI

Overhead sludge balance tank 1 TOLONG DI ISI

Overhead sludge balance tank 2 TOLONG DI ISI

Hot Water tank 1 TOLONG DI ISI

Hot Water tank 2 TOLONG DI ISI


Hot well tank 1 TOLONG DI ISI
Hot well tank 2 TOLONG DI ISI

Solid Hopper TOLONG DI ISI

Fibre Cyclone 1 TOLONG DI ISI


`- Ducting,liner,cyclone cone TOLONG DI ISI
`- Fiber cyclone air lock TOLONG DI ISI
Fibre Cyclone 1 TOLONG DI ISI
`- Ducting,liner,cyclone cone TOLONG DI ISI
`- Fiber cyclone air lock TOLONG DI ISI
Polishing drum line 1 TOLONG DI ISI
Polishing drum line 2 TOLONG DI ISI
First Stage Separation Column (LTDS 1) line 1 TOLONG DI ISI
`- Ducting,liner,cyclone cone TOLONG DI ISI
`- air lock TOLONG DI ISI
Second Stage Separation Column (LTDS 2) line 1 TOLONG DI ISI
`- Ducting,liner,cyclone cone TOLONG DI ISI
`- air lock TOLONG DI ISI
First Stage Separation Column (LTDS 1) line 2 TOLONG DI ISI
`- Ducting,liner,cyclone cone TOLONG DI ISI
`- air lock TOLONG DI ISI
Second Stage Separation Column (LTDS 2) line 2 TOLONG DI ISI
`- Ducting,liner,cyclone cone TOLONG DI ISI
`- air lock TOLONG DI ISI
Destoner line 1 TOLONG DI ISI
`- Ducting,liner,cyclone cone TOLONG DI ISI
`- air lock TOLONG DI ISI
Destoner line 2 TOLONG DI ISI
`- Ducting,liner,cyclone cone TOLONG DI ISI
`- air lock TOLONG DI ISI

NUT HOPPER line 1 TOLONG DI ISI


NUT HOPPER line 2 TOLONG DI ISI

CLA BATCH 1 (SET ) TOLONG DI ISI

CLAY BATCH 2 (SET ) TOLONG DI ISI


KERNEL SILO LINE 1 TOLONG DI ISI

KERNEL SILO LINE 2 TOLONG DI ISI

KERNEL SILO LINE 3 TOLONG DI ISI


KERNEL SILO LINE 4 TOLONG DI ISI

NOTE :
`-TOLONG DI LENGKAPI UNTUK ALAT YANG BELUM ADA DI LIST INI
`- HARGA ESTIMMASI DI AMBIL DARI SAP
`- TOLONG DI BUDGET KAN YG DI BUAT DI LIST INI UTK AP 2021.
( INI AKAN DI PERSENTASIKAN KE PAK ALB UTK RENCANA BUDGET 2021.)
`- TIME FRAME DI LENGKAPI SESUAI STANDARD HM./TAHUN
user:
Baru ,usulan
belum di
tetapkan dan
akan di revisi
AHUN 2021 SESUAI STANDARD HM/TAHUN
setelah meliahat
data historikal
penggantian di
PLAN PKS
TAHUN /BLN
STANDARD HM ESTIMASI BIAYA
PENGGANTIAN user:
PENGGANTIAN user: ( JUTA )
PLANPLAN PE
TERAKHIR PKS 7 ganti 3 th
( TAHUN) JAN FEB MAR PENGGANTIAN

2017 (CONTOH ) 3
TOLONG DI ISI 4
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
user:
pks 7 ganti 3
TOLONG DI ISI 3 tahun

TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
TOLONG DI ISI 3
user:
pks 7 & 6
TOLONG DI ISI 3 user:
pks 7
TOLONG DI ISI 4
TOLONG DI ISI 2
TOLONG DI ISI 4
TOLONG DI ISI 2
TOLONG DI ISI 4
TOLONG DI ISI 2
TOLONG DI ISI 4
TOLONG DI ISI 2
TOLONG DI ISI 4
TOLONG DI ISI 2
TOLONG DI ISI 5
TOLONG DI ISI 5

TOLONG DI ISI 5
TOLONG DI ISI 5

TOLONG DI ISI 10

TOLONG DI ISI 10

TOLONG DI ISI 10

TOLONG DI ISI 10

user:
TOLONG DI ISI 5
pks 6 ganti 4
tahun
TOLONG DI ISI 5

TOLONG DI ISI 4

TOLONG DI ISI 4

TOLONG DI ISI 10
TOLONG DI ISI 10
TOLONG DI ISI 10
TOLONG DI ISI 10
TOLONG DI ISI 10
user:
pks 7 ganti 4
tahun
TOLONG DI ISI
TOLONG DI ISI 4
TOLONG DI ISI 5
TOLONG DI ISI
TOLONG DI ISI 4
TOLONG DI ISI 5
TOLONG DI ISI 5
TOLONG DI ISI 5
TOLONG DI ISI
TOLONG DI ISI 4
TOLONG DI ISI 5
TOLONG DI ISI
TOLONG DI ISI 4
TOLONG DI ISI 5
TOLONG DI ISI
TOLONG DI ISI 4
TOLONG DI ISI 5
TOLONG DI ISI
user:
pks 7 ganti 3
tahun
user:
TOLONG DI ISI 4 pks 7 ganti 3
TOLONG DI ISI 5 tahun
TOLONG DI ISI
TOLONG DI ISI 3
TOLONG DI ISI 5
TOLONG DI ISI
TOLONG DI ISI 3
user:
TOLONG DI ISI 5 pks 7 ganti 4
TOLONG DI ISI 10 tahun
TOLONG DI ISI 10
TOLONG DI ISI 4
TOLONG DI ISI 4
TOLONG DI ISI 10
TOLONG DI ISI 10
TOLONG DI ISI 10
TOLONG DI ISI 10
user:
PLANPLAN PENGGANTIAN TAHUN 2021
APR MAI
PENGGANTIAN JUN JUL AGS SEP OKT NOV DES
KET

CONTOH
PT.DHARMA SATYA NUSANTARA

PKS : 7 (CONTOH)

LINE : 1
TIME FRAME STANDARD HM SERVICE DECANTER & HSS 2021
HM ACTUAL
SEPTEMBER 2020
NO STATION MACHINARY SETELAH
PENGGANTIAN

1
HIGHT SPEED SEPARATOR (Type: PASX 710)
HSS NO 1'- Intermediate service 1362

'- Major service 1362

2
HIGHT SPEED SEPARATOR (Type: PASX 710)
HSS NO 2'- Intermediate service 1461

'- Major service 3461

1 KLARIFIKASI
1 KLARIFIKASI 3
HIGHT SPEED SEPARATOR (Type: PASX 710)
HSS NO 3- Intermediate service 1145

'- Major service 1145

DECANTER (type :PANX 650)


4 DECANTER NO 1'- Major service
1205

5 DECANTER NO 2'- Major service


1605

HSS rata rata HM oprasional 300 hm/bln

DECANTER rata rata HM oprasional 400 hm/bln

Harga spare part bisa berubah karna mengikuti nilai dolar


STANDAR HM PLAN/COST TAHUN 2021
PENGGANTIAN ( JUTA )
JAN FEB MAR APR MAI JUN JUL AGS SEP OKT
ACER:
periode
ACER:
intermediate
2000 PLAN INTERMEDIATE
service
KIT 10 JT +
bersamaan
COST MAJOR
dengan KIT 55 JT
major
+service
JASA 20
(periode major
4000 PLAN service part
intermediate
COST 85 juga di ganti)

2000 PLAN

COST
20
4000 PLAN
COST

ACER:
periode
ACER:
intermediate
2000 PLAN INTERMEDIATE
service
KIT 10 JT +
bersamaan
COST MAJOR
dengan KIT 55 JT
major
+service
JASA 20
(periode major
4000 PLAN service part
intermediate
COST 85 juga di ganti)

ACER:
spare part 75 jt +
jasa 20 jt +
PLAN transport 5 jt
4000
ACER:
COST spare part 75 jt +
100 jasa 20 jt +
PLAN transport 5 jt
4000
COST
100
NOTE :

KET
NOV DES
ACER:
intermediate Kode barang Spare part Harga
service kit 10jt
+jasa 10 jt 111011216 INTERMEDIATE SERVICE KIT 8,485,596

111011217 MAJOR SERVICE KIT 49,988,715


20

jasa intermediate service 10,000,000

ACER: jasa major service 20,000,000


periode
ACER:
intermediate
INTERMEDIATE
service
KIT 10 JT +
bersamaan
MAJOR
dengan KIT 55 JT
major
+service
JASA 20 transpor & akomodasi 10,000,000
(periode major
service part
intermediate
juga di ganti)
KIT 10 JT +
MAJOR KIT 55 JT
+ JASA 20
(periode major
service part
intermediate
85 juga di ganti)

ACER:
intermediate
service kit 10jt
+jasa 10 jt

20

111011396 MAJOR SERVICE KIT 17,668,212

111011397 MAJOR SERVICE KIT 29,120,167

111004664 OIL FOR GEAR BOX 2,737,541

111011398 THRUST RING DIA.120/62 NX445 11,866,249


part 75 jt +
jt +
ort 5 jt 111013550 DISC SPRING DIA. 100.5/133.5 1,102,383

111011956 V-BELT 2,494,902

111011957 V-BELT 622,490


PT. DHARMA SATYA NUSANTARA
PKS :…………….
TIME FRAME PENGGANTIAN IMPELLER FAN P
NO STATION MACHINARY

1 FIBRE CYCLONE FAN 1


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22217 EK

2 FIBRE CYCLONE FAN 2


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22217 EK

3 Destoner Fan1
- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22217 EK

4 Destoner Fan 2
- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22217 EK

5 First Stage Separation Column (LTDS 1) line 1


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 2211 EK

6 Second Stage Separation Column (LTDS 2) line 1


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 2211 EK

7 First Stage Separation Column (LTDS 1) line 2


- Impeller Fan

ST. NUT & - Bearing Fan Spherical Roller Bearing 2211 EK


1
KERNEL
8 Second Stage Separation Column (LTDS 2) line 2
- Impeller Fan

- Bearing Fan Spherical Roller Bearing 2211 EK


9 Wet Shell Transport Fan
- Impeller ,Fan

- Bearing Fan Spherical Roller Bearing 2213 EK

10 Dry Kernel Pneumatic Transport Fan


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 2213 EK

11 Fan Heater Kernel Silo No.1


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22211 EK

12 Fan Heater Kernel Silo No.2


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22211 EK

13 Fan Heater Kernel Silo No.3


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22211 EK

14 Fan Heater Kernel Silo No.4


- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22211 EK

14 BOILER NO 1
ID Fan
- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22222 EK

PA Fan
- Impeller Fan

- Bearing Fan FYH F212 UKF

SA Fan
- Impeller Fan

2 ST BOILER
- Bearing Fan FYH F211 UKF
2 ST BOILER
15 BOILER NO 2
ID Fan
- Impeller Fan

- Bearing Fan Spherical Roller Bearing 22222 EK

PA Fan
- Impeller Fan

- Bearing Fan FYH F212 UKF

SA Fan
- Impeller Fan

- Bearing Fan FYH F211 UKF


N IMPELLER FAN PKS TAHUN 2021 SESUAI STANDARD HM/TAHUN
HM ACTUAL STANDAR
SEPTEMBER 2020 HM PLAN/COST (
SETELAH PENGGANTIA JUTA )
PLAN PENG
PENGGANTIAN N JAN FEB MAR APR

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

PLAN
COST
PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

PLAN
COST
PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST
24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST

24,000 PLAN
COST
15,000 PLAN
COST
PLAN PENGGANTIAN TAHUN 2021 KET
MAI JUN JUL AGS SEP OKT NOV DES
Mill Technical, Engineering & System
SBU-AGRO
Plan Inspeksi Turbine PKS 2021 & Estimasi Biaya

PLAN/
PKS TURBIN SPEC PIC Cost Jan Feb Mar

Inspeksi Turbin No 1 Merk : Nadrowski 1000 kw INC PLAN


Cost (jt ) 50
PKS 1
Inspeksi Turbin No 2 Merk : Nadrowski 1000 kw INC PLAN
Cost (jt ) 50
Inspeksi Turbin No 1 Merk : Dresser -Rand 800 KW INC PLAN
Cost (jt ) 50
PKS 2
Inspeksi Turbin No 2 Merk : Dresser -Rand 800 KW INC PLAN
Cost (jt ) 50
Inspeksi Turbin No 1 Merk : Dresser -Rand 1.000 KW INC PLAN
Cost (jt ) 50
PKS 3
Inspeksi Turbin No 2 Merk : Dresser -Rand 1.000 KW INC PLAN
Cost (jt ) 50
Inspeksi Turbin No 1 Merk : Elliot 2.600 KW INC PLAN
Cost (jt ) 85
Inspeksi Turbin No 2 Merk : Elliot 1.000 KW INC PLAN
PKS 4
Cost (jt ) 50
Inspeksi Turbin No 3 Merk : Elliot 1.000 KW INC PLAN
Cost (jt ) 50
Inspeksi Turbin No 1 Merk : Dresser -Rand 1.200 KW INC PLAN
Cost (jt ) 50
Inspeksi Turbin No 2 Merk : Dresser -Rand 1.200 KW INC PLAN
PKS 5
Cost (jt ) 50
Inspeksi Turbin No 3 Merk : Dresser -Rand 1.200 KW INC PLAN
PKS 5

Cost (jt ) 50
Inspeksi Turbin No 1 Merk : Dresser -Rand 1.600 KW INC PLAN
PKS 6
Cost (jt ) 50
Inspeksi Turbin No 1 Merk : Shinko 1.600 KW PMT PLAN
PKS 7
Cost (jt ) 40
Inspeksi Turbin No 1 Merk : Shinko 1.200 KW PMT PLAN
PKS 8
Cost (jt )
Inspeksi Turbin No 1 Merk : Shinko 1.200 KW PMT PLAN
Cost (jt )
PKS 9
Inspeksi Turbin No 2 Merk : Shinko 1.200 KW PMT PLAN
Cost (jt )
Inspeksi Turbin No 1 Merk : Shinko 1.000 KW PMT PLAN
PKS 10
Cost (jt )

Plan

ESTIMASI BIAYA OVER HOUL TURBINE


1 Turbine ( 800- 1000 KW ) 550,000,000
2 Turbine ( 1200 KW ) 550,000,000
3 Turbine ( 1600 KW ) 560,000,000
4 Turbine ( 2.700 KW ) 700,000,000
Apr May Jun Jul Aug Sep Oct Nov Dec

50

50

50

50

50

50

85

50

50

50

50
50

50

40

40 40

40 40

40 40
Mill Technical, Engineering & System
SBU-AGRO
Plan Inspeksi Boiler PKS 2021 & Estimasi Biaya

PLAN/
PKS BOILER SPEC PIC JAN FEB
ACTUAL
1 Inspeksi BOILER 1 Mechmar, Kap : 25 T/H, Tek. kerja : 21 Bar VH Boiler PLAN
Cost (jt ) 65
PKS 1
2 Inspeksi BOILER 2 Mechmar, Kap : 25 T/H, Tek. kerja : 21 Bar VH Boiler PLAN
Cost (jt ) 65
1 Inspeksi BOILER 1 Vickers H TW 16/38-54, Kap : 20 T/H, Tek. kerja : 21 Bar VH Boiler PLAN
Cost (jt ) 65
PKS 2
2 Inspeksi BOILER 2 Vickers H TW 16/38-54, Kap : 20 T/H, Tek. kerja : 21 Bar VH Boiler PLAN
Cost (jt ) 65
1 Inspeksi BOILER 1 Vickers H TW 16/38-54, Kap : 20 T/H, Tek. kerja : 25 Bar VH Boiler PLAN
Cost (jt ) 65
PKS 3
2 Inspeksi BOILER 2 Vickers H TW 16/38-54, Kap : 20 T/H, Tek. kerja : 25 Bar VH Boiler PLAN
Cost (jt ) 65
1 Inspeksi BOILER 1 Takuma, Kap : 25 T/H, Tek. kerja : 25 Bar PT SAS PLAN
Cost (jt )
2 Inspeksi BOILER 2 Takuma, Kap : 22 T/H, Tek. kerja : 25Bar PT SAS PLAN
PKS 4
Cost (jt )
3 Inspeksi BOILER 3 Takuma, Kap : 22 T/H, Tek. kerja : 25 Bar PT SAS PLAN
Cost (jt )
1 Inspeksi BOILER 1 Takuma N750 SA, Kap : 27 T/H, Tek. kerja : 25 Bar PT SAS PLAN
Cost (jt )
PKS 5
2 Inspeksi BOILER 2 Takuma N750 SA, Kap : 27 T/H, Tek. kerja : 25 Bar PT SAS PLAN
Cost (jt )
1 Inspeksi BOILER 1 Takuma N1000 , Kap : 35 T/H, Tek. kerja : 31 Bar PT SAS PLAN
PKS 6
Cost (jt )
1 Inspeksi BOILER 1 Takuma N1000R , Kap : 35 T/H, Tek. kerja : 31 Bar PT SAS PLAN
PKS 7
Cost (jt )
1 Inspeksi BOILER 1 Takuma N 600 SA , Kap : 22 T/H, Tek. kerja : 25 Bar PT SAS PLAN
PKS 8
Cost (jt )
1 Inspeksi BOILER 1 Takuma N 600 SA , Kap : 22 T/H, Tek. kerja : 25 Bar PT SAS PLAN
Cost (jt )
PKS 9
2 Inspeksi BOILER 2 MaxitermDLF 20-2.4/S260P, Kap 20 Ton PT Maxiterm PLAN
Cost (jt )
1 Inspeksi BOILER 1 Takuma N 600 SA, Kap : 22 T/H, Tek. kerja : 25 Bar PT SAS PLAN
PKS 10
Cost (jt )
Plan OH
Plan Plan Service Rutin / Inspeksi
MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Keterangan

65

65

65

65

65

65

65 65

65 65

65 65

65 65

65 65

65 65

65 65
65 65

65 65

65 65
PT. DHARMA SATYA NUSANTARA
PKS :…………….
TIME FRAME PERBAIKAN GENSET PKS TAHUN 2021 SESUAI STANDARD HM / REKOMENDASI VENDOR

PLAN PERBA
HM ACTUAL DI HITUNG
PKS GENSET SPEC SETELAH SERVICE ESTIMASI BIAYA PLAN SERVICE
(JUTA) /OVER HOUL
TERAKIR
JAN FEB MAR APR
Genset No 1 Merk : Caterpillar, 500 KVA 4000 ( Contoh ) 200 PLAN
PKS 1 Genset No 2 Merk : Perkins, 350 KVA TOLONG DI ISI PLAN
Genset No 3 Merk : Perkins, 350 KVA TOLONG DI ISI PLAN
Genset No 1 Merk : Caterpillar, 200 KVA TOLONG DI ISI PLAN
PKS 2 Genset No 2 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
Genset No 3 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
Genset No 1 Merk : KOMATSU, 500 KVA TOLONG DI ISI PLAN
PKS 3 Genset No 2 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
Genset No 3 Merk : Doosan, 400 KVA TOLONG DI ISI PLAN
Genset No 1 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
PKS 4 Genset No 2 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
Genset No 3 Merk : Doosan, 400 KVA TOLONG DI ISI PLAN
Genset No 1 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
Genset No 2 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
PKS 5
Genset No 3 Merk : Perkins, 400 KVA TOLONG DI ISI PLAN
Genset No 4 Merk : Caterpillar, 200 KVA TOLONG DI ISI PLAN
Genset No 1 Merk : Perkins, 500 KVA TOLONG DI ISI PLAN
PKS 6 Genset No 2 Merk : Perkins, 500 KVA TOLONG DI ISI PLAN
Genset No 3 Merk : Perkins, 160 KVA TOLONG DI ISI PLAN
Genset No 1 Merk :CUMMINS, 500 KVA TOLONG DI ISI PLAN
PKS 7 Genset No 2 Merk :CUMMINS, 500 KVA TOLONG DI ISI PLAN
Genset No 3 Merk :CUMMINS, 200 KVA TOLONG DI ISI PLAN
Genset No 1 Merk :CUMMINS, 550 KVA TOLONG DI ISI PLAN
PKS 8 Genset No 2 Merk :CUMMINS, 550 KVA TOLONG DI ISI PLAN
PKS 8
Genset No 3 Merk :CUMMINS, 250 KVA TOLONG DI ISI PLAN
Genset No 1 Merk : Perkins, 500 KVA TOLONG DI ISI PLAN
PKS 9 Genset No 2 Merk : Perkins, 500 KVA TOLONG DI ISI PLAN
Genset No 3 Merk : Perkins, 250 KVA TOLONG DI ISI PLAN
Genset No 1 Merk :CUMMINS, 250 KVA TOLONG DI ISI PLAN
PKS 10 Genset No 2 Merk :CUMMINS, 550 KVA TOLONG DI ISI PLAN
Genset No 3 Merk :CUMMINS, 550 KVA TOLONG DI ISI PLAN

NOTE : TOLONG DI ISIKAN TIME FRAME SERVICE / OVER HOUL SESUAI REKOMENDASI STANDARD HM ATAU
PLAN PERBAIKAN TAHUN 2021
KET

MAI JUN JUL AGS SEP OKT NOV DES


contoh
SI STANDARD HM ATAU REKOMENDASI TEKNISI
Mill Technical, Engineering & System
SBU-AGRO
Plan Service Hydraulic PKS 2021 & Estimasi Biaya

PKS TURBIN PIC PLAN/ Jan Feb Mar Apr May Jun Jul
Cost
Service Hydraulic Sukses Berkat PLAN
PKS 1
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 2
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 3
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 4
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 5
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 6
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 7
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 8
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 9
Cost (jt ) 50
Service Hydraulic Sukses Berkat PLAN
PKS 10
Cost (jt ) 50

PLAN
Aug Sep Oct Nov Dec

50

50

50

50

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