Simulation: Reboiler design

Page 1

HEAT EXCHANGER SIZING REPORT

Customer:
Address:
Plant Location:
Service of Unit:
Reference No.:
Proposal No.:
Item No.:
Revision:
Date:

Calculation Mode: Rating

Case Name: Reboiler design
Unit ID: 1
Unit Label:

Remarks:

Page 1

SUMMARY REPORT
--------------
General Data: Heat Transfer Data:
Exch Class/Type R/AEL Effective Transfer Area 83.71
Shell I.D. 0.70 Area Required 76.77
Shell in Series/Parallel 1/1 COR LMTD 18.66
Number of Tubes 350 U (Calc/Service) 1001.96/918.88
Tube Length 3.05 Heat Calc 1565351.50
Tube O.D./I.D. 0.0254/0.0221 Heat Spec 1435551.50
Excess % 9.04
Tube Pattern TRI30 Foul(S/T) 2.048E-004/2.048E-004
Tube Pitch 0.03 Del P(S/T) -0.03/0.09
Number of Tube Passes 1 SS Film Coeff 5420.76
Number of Baffles 6 SS CS Vel 0.95
Baffle Spacing 0.42 TW Resist 0.000122
Baffle Cut, % Diameter 30 TS Film Coeff 4569.39
Baffle Type SSEG TS Vel 0.09
Baffle space def. Edge-Edge

Thermodynamics:
K: Ideal Vapor Pressure
H: SRK
D: Library

Number of Components: 1

Calculation Mode: Rating

Engineering Units:
Temperature C
Flow/Hour (kg/h)/h
Pressure bar
Enthalpy kcal
Diameter/Area m/m2
Length/Velocity m/(m/sec)
 Film kcal/h-m2-C
Fouling h-m2-C/kcal

Page 1
TEMA SHEET
1 ----------
2 Customer Ref No.
3 Address Prop No.
4 Plant Loc. Date Rev
5 Service of Unit Item
6 Size 0.7m x 3.0m Type AEL (Hor/Vert) V Connected in 1 Para 1 Seri
7 Surf/Unit(G/E) 85.1/83.7 m2; Shell/Unit 1.000000 Surf/Shell 85.1/83.7 m2
8 PERFORMANCE OF ONE UNIT
9 Type of Process Vert Cond Vert T-syphon
10 Fluid Allocation Shell Side Tube Side
11 Fluid Name Steam Spent Lees
12 Flow 2794.8 5552.0 kg/h
13 Liquid 0.0 5552.0 kg/h
14 Vapor 2794.8 0.0 kg/h
15 NonCondensable 0.00000 0.00000 kg/h
16 Steam 2794.8 0.0 kg/h
17 Evap/Cond 2794.8 2776.0 kg/h
18 Density 2.68/914.67/ 2.68/923.80 1.66/931.68/ 1.63/931.68 kg/m3
19 Conductivity 0.03/0.59 / 0.03/0.59 0.02/0.59 / 0.02/0.59 kcal/h-m-C
20 Specific Heat 0.58/1.03 / 0.58/1.02 0.54/1.02 / 0.54/1.02 kcal/kg-C
21 Viscosity 0.00/0.00 / 0.00/0.00 0.00/0.00 / 0.00/0.00 N-s/m2
22 Latent Heat 503.39 516.90 kcal/kg
23 Temperature(In/Out) 152.003/142.000 132.999/133.000 C
24 Operating Pressure 5.02 3.02 bar
25 Fouling Factor 0.000205 0.000205 h-m2-C/kcal
26 Velocity 0.95 0.09 m/sec
27 Press Drop Allow/Calc 0.345/-0.025 0.345/0.091 bar
28 Heat Exchanged 1.436e+006 kcal/h; MTD(Corrected): 18.66 C
29 Transfer Rate, Service: 918.9 Calc: 1002.0 Clean: 1792.7 kcal/h-m2-C
30 CONSTRUCTION DATA/SHELL Sketch
31 Shell Side Tube Side
32 Design/Test Press bar 0.000000/Code 0.000000/Code
33 Design Temperature C 0.000 0.000
34 No. Passes per Shell 1 1
35 Corrosion Allowance m 0.000 0.000
36 Connections IN ID m 0.150 0.350
37 Size & OUT ID m 0.080 0.490
38 Rating
39 Tube No. 350 OD 0.025 m;Thk. 0.0017 m;Length. 3.05 m;Pit. 0.032 m; Ptn. 30
40 Tube Type Bare Material TP 304 Stn. Stl.
41 Shell A-240-304L 0.70 ID 0.73 OD m Shell Cover
42 Channel or Bonnet A-240-304L Channel Cover
43 Tubesheet Stationary A-240-304 Tubesheet Floating
44 Floating Head Cover Impingement Protection: Yes
45 Baffles Cross A-240-304 Type SSEG Cut(Diam) 30 Spacing C/C 0.42 m
46 Baffles Long Seal Type
47 Supports Tube C.S. U-Bend
48 Bypass Seal Arrangement Tube-Tubesheet Joint
49 Expansion Joint No. Type
50 Rho-V2-Inlet Nozzle 720.28 Bundle Entrance Bundle Exit
51 Shell Side Tube Side
52 Gasket Floating Head
53 Code Requirements Tema Class R
54 Weight/Shell
55 Remarks: Pressure drop shown is total pressure drop.
56
57
Page 1
Page 1
HEATING CURVE REPORT (Tubeside)
--------------------------------
Zone Press. Temp. Heat Vapor Liquid Latent Surface Crit.
Load Flow. Flow. Heat Tension Pres.
---- ------- ------- ------- ------- ------- ------- ------- -------
1 3.02 133.00 0.00e+000 0.00e+000 5.55e+003 516.30 0.05 221.18
2 3.01 133.63 4.08e+003 9.66e-001 5.55e+003 516.30 0.05 221.18
3 2.99 133.46 2.87e+004 5.05e+001 5.50e+003 516.69 0.05 221.18
4 2.99 133.38 1.20e+005 2.27e+002 5.32e+003 516.85 0.05 221.18
5 2.98 133.31 2.39e+005 4.59e+002 5.09e+003 516.87 0.05 221.18
6 2.98 133.26 3.59e+005 6.91e+002 4.86e+003 516.91 0.05 221.18
7 2.97 133.21 4.79e+005 9.23e+002 4.63e+003 517.01 0.05 221.18
8 2.97 133.17 5.98e+005 1.16e+003 4.40e+003 517.01 0.05 221.18
9 2.97 133.14 7.18e+005 1.39e+003 4.17e+003 517.08 0.05 221.18
10 2.96 133.11 8.37e+005 1.62e+003 3.93e+003 517.08 0.05 221.18
11 2.96 133.08 9.57e+005 1.85e+003 3.70e+003 517.10 0.05 221.18
12 2.96 133.06 1.08e+006 2.08e+003 3.47e+003 517.11 0.05 221.18
13 2.96 133.04 1.20e+006 2.31e+003 3.24e+003 517.14 0.05 221.18
14 2.96 133.02 1.32e+006 2.54e+003 3.01e+003 517.15 0.05 221.18
15 2.95 133.00 1.44e+006 2.78e+003 2.78e+003 517.16 0.05 221.18

Zone Vapor Vapor Vapor Vapor Liquid Liquid Liquid Liquid

Ht.Cap. Visco. Cond. Density Ht.Cap. Visco. Cond. Density
---- ------- ------- ------- ------- ------- ------- ------- -------
1 0.54 0.00 2.40e-002 1.66e+000 1.02e+000 0.00 0.59 931.68
2 0.54 0.00 2.40e-002 1.66e+000 1.02e+000 0.00 0.59 931.13
3 0.54 0.00 2.40e-002 1.65e+000 1.02e+000 0.00 0.59 931.28
4 0.54 0.00 2.40e-002 1.64e+000 1.02e+000 0.00 0.59 931.35
5 0.54 0.00 2.40e-002 1.64e+000 1.02e+000 0.00 0.59 931.41
6 0.54 0.00 2.40e-002 1.64e+000 1.02e+000 0.00 0.59 931.46
7 0.54 0.00 2.40e-002 1.64e+000 1.02e+000 0.00 0.59 931.50
8 0.54 0.00 2.40e-002 1.64e+000 1.02e+000 0.00 0.59 931.53
9 0.54 0.00 2.40e-002 1.63e+000 1.02e+000 0.00 0.59 931.56
10 0.54 0.00 2.40e-002 1.63e+000 1.02e+000 0.00 0.59 931.58
11 0.54 0.00 2.40e-002 1.63e+000 1.02e+000 0.00 0.59 931.60
12 0.54 0.00 2.40e-002 1.63e+000 1.02e+000 0.00 0.59 931.63
13 0.54 0.00 2.40e-002 1.63e+000 1.02e+000 0.00 0.59 931.64
14 0.54 0.00 2.40e-002 1.63e+000 1.02e+000 0.00 0.59 931.66
15 0.54 0.00 2.40e-002 1.63e+000 1.02e+000 0.00 0.59 931.68

Engineering Units:
Pressure: bar
Temperature: C
Heat Load: kcal/h
Vapor Flow: kg/h
Liquid Flow: kg/h
Latent Heat: kcal/kg
Surf. Ten.: N/m
Crit. Pres.: bar
Vapor Ht. Cap.: kcal/kg-C
Vapor Visco.: N-s/m2
Vapor Cond.: kcal/h-m-C
Vapor Density: kg/m3
Liquid Ht. Cap.: kcal/kg-C
Liquid Visco.: N-s/m2
Liquid Cond.: kcal/h-m-C
Liquid Density: kg/m3

Page 1
HEATING CURVE REPORT (Shellside)
--------------------------------
Zone Press. Temp. Heat Vapor Liquid Latent Surface Crit.
Load Flow. Flow. Heat Tension Pres.
---- ------- ------- ------- ------- ------- ------- ------- -------
1 5.02 142.00 0.00e+000 0.00e+000 2.79e+003 503.41 0.05 221.18
2 5.02 143.42 4.08e+003 0.00e+000 2.79e+003 503.41 0.05 221.18
3 5.02 152.00 2.87e+004 0.00e+000 2.79e+003 503.41 0.05 221.18
4 5.02 152.00 1.20e+005 1.81e+002 2.61e+003 503.41 0.05 221.18
5 5.02 152.00 2.39e+005 4.18e+002 2.38e+003 503.36 0.05 221.18
6 5.02 152.00 3.59e+005 6.56e+002 2.14e+003 503.36 0.05 221.18
7 5.02 152.00 4.79e+005 8.94e+002 1.90e+003 503.39 0.05 221.18
 8 5.02 152.00 5.98e+005 1.13e+003 1.66e+003 503.38 0.05 221.18
9 5.02 152.00 7.18e+005 1.37e+003 1.43e+003 503.38 0.05 221.18
10 5.02 152.00 8.37e+005 1.61e+003 1.19e+003 503.38 0.05 221.18
11 5.02 152.00 9.57e+005 1.84e+003 9.51e+002 503.38 0.05 221.18
12 5.02 152.00 1.08e+006 2.08e+003 7.13e+002 503.38 0.05 221.18
13 5.02 152.00 1.20e+006 2.32e+003 4.75e+002 503.38 0.05 221.18
14 5.02 152.00 1.32e+006 2.56e+003 2.38e+002 503.38 0.05 221.18
15 5.02 152.00 1.44e+006 2.79e+003 0.00e+000 503.38 0.05 221.18

Zone Vapor Vapor Vapor Vapor Liquid Liquid Liquid Liquid

Ht.Cap. Visco. Cond. Density Ht.Cap. Visco. Cond. Density
---- ------- ------- ------- ------- ------- ------- ------- -------
1 0.58 0.00 2.56e-002 2.68e+000 1.02e+000 0.00 0.59 923.80
2 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 922.52
3 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
4 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
5 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
6 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
7 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
8 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
9 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
10 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
11 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
12 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
13 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
14 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67
15 0.58 0.00 2.56e-002 2.68e+000 1.03e+000 0.00 0.59 914.67

Engineering Units:
Pressure: bar
Temperature: C
Heat Load: kcal/h
Vapor Flow: kg/h
Liquid Flow: kg/h
Latent Heat: kcal/kg
Surf. Ten.: N/m
Crit. Pres.: bar
Vapor Ht. Cap.: kcal/kg-C
Vapor Visco.: N-s/m2
Vapor Cond.: kcal/h-m-C
Vapor Density: kg/m3
Liquid Ht. Cap.: kcal/kg-C
Liquid Visco.: N-s/m2
Liquid Cond.: kcal/h-m-C
Liquid Density: kg/m3

Page 1
Shellside Data:
Avg. SS Vel. m/sec 0.95
Film Coef. kcal/h-m2-C 5420.76
Allow Press. Drop bar 0.34 Calc. Press. Drop bar -0.03
Inlet Nozzle Size m 0.15 Press. Drop/In Nozzle bar 0.01
Outlet Nozzle Size m 0.08 Press. Drop/Out Nozzle bar 0.00
Mean Temperature C 147.00
Rho V2 IN kg/m-sec2 720.28 Press. Drop (Dirty) bar -0.04

Page 1
Tubeside Data:
Film Coef. kcal/h-m2-C 4569.39
Allow Press. Drop bar 0.34 Calc. Press. Drop bar 0.09
Inlet Nozzle Size m 0.35 Press. Drop/In Nozzle bar 0.00
Outlet Nozzle Size m 0.49 Press. Drop/Out Nozzle bar 0.00
Interm. Nozzle Size m 0.00 Mean Temperature C 133.00
Velocity m/sec 0.09 Mean Metal Temperature C 142.78

Page 1
TABULATED ANALYSIS
 ------------------
Overall Data:
Area Total m2 85.13 % Excess 9.04
Area Required m2 76.77 U Calc. kcal/h-m2-C 1001.96
Area Effective m2 83.71 U Service kcal/h-m2-C 918.88
Area Per Shell m2 83.71 Heat Duty kcal/h 1.44E+006
Weight LMTD C 18.66 LMTD CORR Factor 1.0000 CORR LMTD C 18.66

Shellside Data:
Avg. SS Vel. m/sec 0.95
Film Coef. kcal/h-m2-C 5420.76
Allow Press. Drop bar 0.34 Calc. Press. Drop bar -0.03
Inlet Nozzle Size m 0.15 Press. Drop/In Nozzle bar 0.01
Outlet Nozzle Size m 0.08 Press. Drop/Out Nozzle bar 0.00
Mean Temperature C 147.00
Rho V2 IN kg/m-sec2 720.28 Press. Drop (Dirty) bar -0.04

Tubeside Data:
Film Coef. kcal/h-m2-C 4569.39
Allow Press. Drop bar 0.34 Calc. Press. Drop bar 0.09
Inlet Nozzle Size m 0.35 Press. Drop/In Nozzle bar 0.00
Outlet Nozzle Size m 0.49 Press. Drop/Out Nozzle bar 0.00
Interm. Nozzle Size m 0.00 Mean Temperature C 133.00
Velocity m/sec 0.09 Mean Metal Temperature C 142.78

Clearance Data:
Baffle m 0.0048 Outer Tube Limit m 0.6850
Tube Hole m 0.0008 Outer Tube Clear. m 0.0150
Bundle Top Space m 0.0000 Pass Part Clear. m 0.0000
Bundle Btm Space m 0.0000

Baffle Parameters:
Number of Baffles
Baffle Type
Baffle space def.
Inlet Space
Center Space
Outlet Space
Baffle Cut, % Diameter
Baffle Overlap
Baffle Cut Direction
Number of Int. Baffles
Baffle Thickness
6
Single Segmental
Edge-Edge
m 0.434
m 0.420
m 0.434
30.000
m 0.051
Vertical
0
m 0.005

Shell:
Shell O.D. m 0.73 Orientation V
Shell I.D. m 0.70 Shell in Series 1
Bonnet I.D. m 0.70 Shell in Parallel 1
Type AEL Max. Heat Flux Btu/ft2-hr 1685567.50
Imping. Plate Impingement Plate Sealing Strip 5

Tubes:
Number 350 Tube Type Bare
Length m 3.05 Free Int. Fl Area m2 0.00
Tube O.D. m 0.025 Fin Efficiency 0.000
Tube I.D. m 0.022 Tube Pattern TRI30
Tube Wall Thk. m 0.002 Tube Pitch m 0.032
No. Tube Pass 1
Inner Roughness m 0.0000016
Number of tubesheets 2 Tubesheet thickness, m 0.025

Resistances:
Shellside Film h-m2-C/kcal 0.00018
Shellside Fouling h-m2-C/kcal 0.00020
Tube Wall h-m2-C/kcal 0.00012
Tubeside Fouling h-m2-C/kcal 0.00020
Tubeside Film h-m2-C/kcal 0.00022
Reference Factor (Total outside area/inside area based on tube ID) 1.149

Pressure Drop Distribution:

Tube Side Shell Side
Inlet Nozzle bar 0.0000 Inlet Nozzle bar 0.0079
Tube Entrance bar 0.0000 Impingement bar 0.0047
Tube bar 0.0004 Bundle bar 0.0062
Tube Exit bar 0.0001 Outlet Nozzle bar 0.0001
End bar 0.0000 Total Fric. bar 0.0142
Outlet Nozzle bar 0.0000 Total Grav. bar -0.0326
Total Fric. bar 0.0005 Total Mome. bar -0.0069
Total Grav. bar 0.0905 Total bar -0.0254
Total Mome. bar 0.0001
Total bar 0.0910

Page 1

Page 1
=========================
ZONE-BY-ZONE ANALYSIS
=========================
---------------------------------------------------------------------------
ZONE 1 2 3 4 5
---------------------------------------------------------------------------

---- Overall ----

Inc. Heat Load 4081.14 24639.95 90908.21 119629.30 119629.30
kcal/h
LMTD C 9.39 13.70 18.58 18.66 18.72
Overall Coef. 223.96 335.52 984.07 996.93 1011.78
kcal/h-m2-C
Iso-Overa. Coef. 223.96 335.52 984.07 996.93 1011.78
kcal/h-m2-C
AINC m2 1.94 5.18 4.97 6.43 6.32

---- Tube Side ----

Process Type LIQHEAT EVAPORA EVAPORA EVAPORA EVAPORA
Temp. C 133.32 133.55 133.42 133.34 133.28
T wall C 137.37 135.62 137.52 137.44 137.38
Vap. Rate kg/h 0 26 139 343 575
Liq. Rate kg/h 5552 5526 5413 5209 4977
Vapor Quality 0.0000 0.0046 0.0250 0.0618 0.1036
Vap. Prandtl No. 1.0947 1.0943 1.0941 1.0939
Liq. Prandtl No. 1.2702 1.2679 1.2691 1.2699 1.2705
P sat. bar 0.00 0.00 0.00 0.00
dP Sat. bar 0.00 0.00 0.00 0.00
T Sat. C 0.00 0.00 0.00 0.00
(Twall-Tsat) C 408.77 410.67 410.59 410.53
Nuc. Boi. Coef. 2415.34 4720.37 4568.00 4429.20
kcal/h-m2-C
For. Con. Coef. 215.26 409.59 656.94 878.82
kcal/h-m2-C
Film Coeff. 597.24 2630.61 5129.97 5224.94 5308.02
kcal/h-m2-C
Vap. Den. kg/m3 1.6560 1.6484 1.6445 1.6413
Liq. Den. kg/m3 931.6774 931.1343 931.2783 931.3517 931.4120
V-L Den. kg/m3 660.1315 350.4763 221.2250 170.2309
Two Phase Xtt 3.26 6.87 11.36 15.79
Mome. dP bar 0.00 0.00 0.00 0.00 0.00
Grav. dP bar 0.01 0.01 0.01 0.01 0.00
Fric. dP bar 0.00 0.00 0.00 0.00 0.00
Vap. Vel. m/sec 0.08 0.26 0.56 0.88
Liq. Vel. m/sec 0.01 0.02 0.04 0.05 0.06
Vel. m/sec 0.01 0.02 0.04 0.05 0.07
Liq. Re 1245 1244 1218 1171 1118
Vap Re 87 470 1161 1946
Page 1
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ZONE 1 2 3 4 5
---------------------------------------------------------------------------

---- Shell Side ----

Process Type LIQCOOL LIQCOOL CONDENS CONDENS CONDENS
Condenser Type TRANSIT TRANSIT TRANSIT
Temp. C 142.71 147.71 152.00 152.00 152.00
T wall C 138.55 138.30 147.80 147.89 148.03
Vap. Rate kg/h 0 0 90 299 537
Liq. Rate kg/h 2795 2795 2704 2495 2258
Vapor Quality 0.0000 0.0000 0.0323 0.1071 0.1922
Vap. Prandtl No. 1.1619 1.1619 1.1619
Liq. Prandtl No. 1.1842 1.1458 1.1131 1.1131 1.1131
Shear Coeff. 373.64 849.31 1270.40
kcal/h-m2-C
Gravity Coeff. 4332.55 4446.09 4597.74
kcal/h-m2-C
Gas Coeff. 0.00 0.00 0.00
kcal/h-m2-C
Film Coeff. 505.64 504.87 4348.64 4526.48 4770.02
kcal/h-m2-C
S-Non-Cond Fact. 0.0000 0.0000 0.0000
Vap. Den. kg/m3 2.6794 2.6794 2.6794
Liq. Den. kg/m3 923.8000 922.5237 914.6667 914.6657 914.6657
V-L Den. kg/m3 140.4459 63.9256 42.8725
Cross-flow Xtt 9.69 24.96 40.56
Window-flow Xtt 0.00 0.00 0.00
Mome. dP bar 0.00 0.00 0.00 0.00 0.00
Grav. dP bar -0.01 -0.02 -0.00 -0.00 -0.00
Fric. dP bar 0.00 0.00 0.00 0.00 0.00
Vap. Vel. m/sec 0.20 0.61 1.07
Liq. Vel. m/sec 0.00 0.00 0.10 0.21 0.28
Vap Re 812 2693 4830
Liq. Re 0 0 609 562 509
Page 1
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ZONE 6 7 8 9 10
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---- Overall ----

Inc. Heat Load 119629.30 119629.30 119629.30 119629.30 119629.30
kcal/h
LMTD C 18.77 18.81 18.84 18.87 18.90
Overall Coef. 1026.93 1042.05 1057.24 1072.62 1088.60
kcal/h-m2-C
Iso-Overa. Coef. 1026.93 1042.05 1057.24 1072.62 1088.60
kcal/h-m2-C
AINC m2 6.21 6.10 6.01 5.91 5.81

---- Tube Side ----

Process Type EVAPORA EVAPORA EVAPORA EVAPORA EVAPORA
Temp. C 133.23 133.19 133.16 133.13 133.10
T wall C 137.35 137.32 137.31 137.30 137.29
Vap. Rate kg/h 807 1039 1271 1503 1734
Liq. Rate kg/h 4745 4513 4281 4049 3818
Vapor Quality 0.1454 0.1872 0.2289 0.2706 0.3123
Vap. Prandtl No. 1.0938 1.0936 1.0935 1.0934 1.0933
Liq. Prandtl No. 1.2710 1.2714 1.2718 1.2721 1.2724
P sat. bar 0.00 0.00 0.00 0.00 0.00
dP Sat. bar 0.00 0.00 0.00 0.00 0.00
T Sat. C 0.00 0.00 0.00 0.00 0.00
(Twall-Tsat) C 410.50 410.47 410.46 410.45 410.44
Nuc. Boi. Coef. 4316.23 4217.35 4130.58 4053.73 3986.39
kcal/h-m2-C
For. Con. Coef. 1067.77 1235.10 1386.28 1524.45 1651.61
kcal/h-m2-C
Film Coeff. 5384.00 5452.44 5516.85 5578.18 5638.00
kcal/h-m2-C
Vap. Den. kg/m3 1.6389 1.6369 1.6352 1.6337 1.6324
Liq. Den. kg/m3 931.4576 931.4952 931.5276 931.5563 931.5818
V-L Den. kg/m3 142.6771 124.2244 110.5201 99.6825 90.7350
Two Phase Xtt 54.48 73.69 95.43 120.12 148.28
Mome. dP bar 0.00 0.00 0.00 0.00 0.00
Grav. dP bar 0.00 0.00 0.00 0.00 0.00
Fric. dP bar 0.00 0.00 0.00 0.00 0.00
Vap. Vel. m/sec 1.20 1.51 1.82 2.13 2.43
Liq. Vel. m/sec 0.07 0.08 0.08 0.09 0.09
Vel. m/sec 0.08 0.09 0.10 0.12 0.13
Liq. Re 1066 1013 961 909 856
Vap Re 2731 3516 4300 5085 5869
Page 1
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ZONE 6 7 8 9 10
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---- Shell Side ----

Process Type CONDENS CONDENS CONDENS CONDENS CONDENS
Condenser Type TRANSIT TRANSIT TRANSIT TRANSIT TRANSIT
Temp. C 152.00 152.00 152.00 152.00 152.00
T wall C 148.18 148.34 148.51 148.68 148.86
Vap. Rate kg/h 775 1012 1250 1488 1725
Liq. Rate kg/h 2020 1782 1545 1307 1069
Vapor Quality 0.2772 0.3622 0.4473 0.5323 0.6173
Vap. Prandtl No. 1.1619 1.1619 1.1619 1.1619 1.1619
Liq. Prandtl No. 1.1131 1.1131 1.1131 1.1131 1.1131
Shear Coeff. 1638.23 1975.76 2293.62 2596.45 2891.44
kcal/h-m2-C
Gravity Coeff. 4774.09 4979.03 5220.70 5512.85 5879.82
kcal/h-m2-C
Gas Coeff. 0.00 0.00 0.00 0.00 0.00
kcal/h-m2-C
Film Coeff. 5047.34 5356.72 5702.32 6093.69 6552.30
kcal/h-m2-C
S-Non-Cond Fact. 0.0000 0.0000 0.0000 0.0000 0.0000
Vap. Den. kg/m3 2.6794 2.6794 2.6794 2.6794 2.6794
Liq. Den. kg/m3 914.6657 914.6657 914.6657 914.6657 914.6657
V-L Den. kg/m3 32.8805 26.6772 22.2592 18.8238 15.9718
Cross-flow Xtt 55.19 69.07 82.24 94.67 106.28
Window-flow Xtt 0.00 0.00 0.00 0.00 0.00
Mome. dP bar 0.00 0.00 0.00 0.00 0.00
Grav. dP bar -0.00 -0.00 -0.00 -0.00 -0.00
Fric. dP bar 0.00 0.00 0.00 0.00 0.00
Vap. Vel. m/sec 1.52 1.97 2.42 2.87 3.32
Liq. Vel. m/sec 0.34 0.38 0.40 0.41 0.41
Vap Re 6967 9104 11241 13378 15516
Liq. Re 455 401 348 294 241
Page 1
---------------------------------------------------------------------------
ZONE 11 12 13 14
---------------------------------------------------------------------------

---- Overall ----

Inc. Heat Load 119629.30 119629.30 119629.30 119629.30
kcal/h
LMTD C 18.93 18.95 18.97 18.99
Overall Coef. 1106.80 1130.32 1161.12 1221.55
kcal/h-m2-C
Iso-Overa. Coef. 1106.80 1130.32 1161.12 1221.55
kcal/h-m2-C
AINC m2 5.71 5.58 5.43 5.16

---- Tube Side ----

Process Type EVAPORA EVAPORA EVAPORA EVAPORA
Temp. C 133.07 133.05 133.03 133.01
T wall C 137.30 137.31 137.35 137.46
Vap. Rate kg/h 1966 2197 2429 2660
Liq. Rate kg/h 3586 3355 3123 2892
Vapor Quality 0.3541 0.3958 0.4375 0.4792
Vap. Prandtl No. 1.0933 1.0932 1.0931 1.0931
Liq. Prandtl No. 1.2727 1.2729 1.2731 1.2733
P sat. bar 0.00 0.00 0.00 0.00
dP Sat. bar 0.00 0.00 0.00 0.00
T Sat. C 0.00 0.00 0.00 0.00
(Twall-Tsat) C 410.45 410.46 410.50 410.61
Nuc. Boi. Coef. 3931.22 3894.80 3877.42 3926.21
kcal/h-m2-C
For. Con. Coef. 1769.03 1877.57 1977.78 2069.95
kcal/h-m2-C
Film Coeff. 5700.26 5772.37 5855.20 5996.16
kcal/h-m2-C
Vap. Den. kg/m3 1.6312 1.6301 1.6291 1.6282
Liq. Den. kg/m3 931.6047 931.6257 931.6446 931.6616
V-L Den. kg/m3 83.1099 76.4490 70.5116 65.1277
Two Phase Xtt 180.55 217.72 260.81 311.19
Mome. dP bar 0.00 0.00 0.00 0.00
Grav. dP bar 0.00 0.00 0.00 0.00
Fric. dP bar 0.00 0.00 0.00 0.00
Vap. Vel. m/sec 2.73 3.03 3.33 3.63
Liq. Vel. m/sec 0.09 0.09 0.09 0.09
Vel. m/sec 0.14 0.15 0.16 0.18
Liq. Re 804 752 700 648
Vap Re 6653 7437 8221 9005
Page 1
---------------------------------------------------------------------------
ZONE 11 12 13 14
---------------------------------------------------------------------------

---- Shell Side ----

Process Type CONDENS CONDENS CONDENS CONDENS
Condenser Type TRANSIT TRANSIT TRANSIT TRANSIT
Temp. C 152.00 152.00 152.00 152.00
T wall C 149.07 149.35 149.73 150.50
Vap. Rate kg/h 1963 2201 2438 2676
Liq. Rate kg/h 832 594 356 119
Vapor Quality 0.7024 0.7874 0.8724 0.9575
Vap. Prandtl No. 1.1619 1.1619 1.1619 1.1619
Liq. Prandtl No. 1.1131 1.1131 1.1131 1.1131
Shear Coeff. 3251.21 3858.55 4823.33 7011.08
kcal/h-m2-C
Gravity Coeff. 6374.51 7119.55 8441.13 13715.71
kcal/h-m2-C
Gas Coeff. 0.00 0.00 0.00 0.00
kcal/h-m2-C
Film Coeff. 7155.75 8097.93 9721.99 15403.76
kcal/h-m2-C
S-Non-Cond Fact. 0.0000 0.0000 0.0000 0.0000
Vap. Den. kg/m3 2.6794 2.6794 2.6794 2.6794
Liq. Den. kg/m3 914.6657 914.6657 914.6657 914.6657
V-L Den. kg/m3 13.4660 11.1311 8.7758 5.9534
Cross-flow Xtt 116.95 126.44 134.33 139.51
Window-flow Xtt 0.00 0.00 0.00 0.00
Mome. dP bar 0.00 0.00 0.00 0.00
Grav. dP bar -0.00 -0.00 -0.00 -0.00
Fric. dP bar 0.00 0.00 0.00 0.00
Vap. Vel. m/sec 3.77 4.21 4.66 5.09
Liq. Vel. m/sec 0.39 0.36 0.30 0.18
Vap Re 17653 19790 21927 24064
Liq. Re 187 134 80 27

Page 1
Clearance Data:
 Baffle m 0.0048 Outer Tube Limit m 0.6850
Tube Hole m 0.0008 Outer Tube Clear. m 0.0150
Bundle Top Space m 0.0000 Pass Part Clear. m 0.0000
Bundle Btm Space m 0.0000

Page 1
Overall Data:
Area Total m2 85.13 % Excess 9.04
Area Required m2 76.77 U Calc. kcal/h-m2-C 1001.96
Area Effective m2 83.71 U Service kcal/h-m2-C 918.88
Area Per Shell m2 83.71 Heat Duty kcal/h 1.44E+006
Weight LMTD C 18.66 LMTD CORR Factor 1.0000 CORR LMTD C 18.66

Page 1

VIBRATION ANALYSIS
------------------
Item Inlet Center Outlet
---------------------------------- -------- -------- --------
Tube Span m 0.85 0.84 0.85
Cross-Flow Velocity m/sec 5.05 1.30 0.01
Critical Velocity m/sec 121.63 82.95 2.26
Natural Frequency (F_Tube) 78.81 78.65 53.59
Acoustic Frequency (F_AC) 308.94 308.94 0.00
Vortex Shed. Freq. (F_VS) 36.80 9.50 0.07
Turbu. Buff. Freq. (F_TB) 59.10 15.26 0.12
Condition B vel. (V_AR) m/sec 9.14 9.14 0.00
Condition C vel. (V_VS) m/sec 42.42 42.42 0.00
Condition C number (Re_VS) 30093.35 8492.85 1584.71
---------------------------------- -------- -------- --------
Ratio V_Cross/V_Crit 0.04 0.02 0.00
F_VS/F_Tube 0.47 0.12 0.00
F_TB/F_Tube 0.75 0.19 0.00
Vortex Shed. Ampl. (A_VS) m 0.0000 0.0000 0.0000
Turbu. Buff. Ampl. (A_TB) m 0.0000 0.0000 0.0000
F_VS/F_AC 0.12 0.03 0.00
F_TB/F_AC 0.19 0.05 0.00
V_Cross/V_AR 0.55 0.14 0.00
V_Cross/V_VS 0.12 0.03 0.00
Re_VS/2000 15.05 4.25 0.79
Vibration Exists No No No
---------------------------------- -------- -------- --------
Note: The Unit of Frequency is Cycles/Sec.

* indicating vibration or damaging may occur.

Criteria:
Fluid elastic instability 1.0 < V_Cross/V_Crit
Vortex shed. tube vibration 0.8 < F_VS/F_Tube
Turbu. buff. tube vibration 0.8 < F_TB/F_Tube
Vortex shed. damaging 0.0005 m < A_VS
Turbu. buff. damaging 0.0005 m < A_TB
Acoustic vibration 0.8 < F_VS/F_AC*k < 1.2, k=1,2,3,4
0.8 < F_TB/F_AC*k < 1.2, k=1,2,3,4
1.0 < V_Cross/V_AR
1.0 < V_Cross/V_VS & 1.0 < Re_VS/2000

Page 1
FLOW SUMMARIES:

Stream No. 1 2 3 4
Stream Name Spent Lees Steam
Temp C 133.0000 152.0000 133.0000 142.0000
Pres bar 2.9541 5.0218 2.9541 5.0218
Enth kcal/h 7.4155E+005 1.8346E+006 2.1771E+006 3.9909E+005
Vapor mole frac. 0.00000 1.0000 0.50000 0.00000
Total kmol/h 308.1877 155.1355 308.1877 155.1355
Total kg/h 5552.0000 2794.7659 5552.0000 2794.7659
Total std L m3/h 5.5520 2.7948 5.5520 2.7948
Total std V m3/h 6907.61 3477.15 6907.61 3477.15
Flow rates in kmol/h
Water 308.1877 155.1355 308.1877 155.1355

Page 1
*********************************************
* V Thermosyphon Reboiler Report *
*********************************************

Shell Style: AEL

Circulating Flow Calculation 1=on/0=off: 0
Number of Inlet Nozzle: 1
Number of Outlet Nozzle: 1
Number of Elbows on Inlet Pipes: 2
Number of Elbows on Outlet Pipes: 1
Inlet Static Head: 0.690084 m
Inlet Pipe Length: 4.572000 m
Inlet Pipe Diameter: 0.350000 m
Outlet Elevation: 1.219200 m
Outlet Pipe Length: 3.048000 m
Outlet Pipe Diameter: 0.490000 m
Pressure Drop through Inlet Pipe: 0.000000 bar
Pressure Drop through Elbows on Inlet Pipe: 0.000000 bar
Pressure Drop through Entrance of Inlet Pipe: 0.000000 bar
Pressure Drop and Elevation through Outlet Pipe: 0.005960 bar
Pressure Drop through Elbows on Outlet Pipe: 0.000025 bar
Pressure Drop through Exit of Outlet Pipe: 0.000000 bar
Pressure Drop through Reboiler: 0.057082 bar
Total Pressure Drop through Reboiler Side Loop: 0.063050 bar
Mass Vapor Fraction at Outlet: 0.500000
Outlet Vapor Mass Flow Rate: 2.776000e+003 kg/h
Outlet Liquid Mass Flow Rate: 2.776000e+003 kg/h
Circulating Flow Velocity in Inlet Pipe: 0.000000e+000 m/sec
Required Inlet Static Head: 0.690084 m

CHEMCAD 7.1.2 11-Jun-19 0:07 AM