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Schedule of Rates

w.e.f 1st Jun 2019

Karnataka Power Transmission


Corporation Limited
ii KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
INDEX

Sl.
Particulars Page No.
No.

1 Corporate Order v

2 Specification for Works vi - xxx

PART - I :
3 1 - 62
Material Portion

PART - II :
4 63 - 110
Labour Charges

PART - III :
5 111 - 130
Transformer Repairs

PART - IV :

6 Abstract of Tower Weights & Tower Foundations, 131 - 200


Station Structures & Mounting Structures

SCHEDULE OF RATES – 2019 iii


Abbreviations used in this document:

Sl.
Symbol Abbreviation
No.

1 Ltr Litre

2 kL Kilo litre

3 km Kilo metre

4 m Metre

5 mm Milli metre

6 Rmtr Running metre

7 MT Metric Tonne

8 Sq mm Milli metre square

9 Sq m Metre square

10 cu m / CMT / Cmtr Cubic metre

11 ckt m Circuit metre

12 ckt km Circuit kilo metre

13 L/s Lumpsum

14 kN Kilo Newton

15 nm Nano metre

16 mA Milli Ampere

iv KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


SCHEDULE OF RATES – 2019 v
SPECIFICATION FOR WORKS
1. SURVEY

Surveying for fixing anchor towers location only, including jungle


clearing for this purpose, hire charges of surveying materials like chain,
theodolite, dumpy level, staff, tanging rods, flags, pegs, etc., and fixing
size stone, bench marks of size 150 x 150 x 400 mm clearly dressed
fixing using concrete of 1:2:4 ratio of fine aggregates sand and cement
of approved specifications, suitably painted with good quality paint
approved by the site Engineer, including transportation and
supervision charges.

a) Preparing of Schedules: Containing PTCC questionnaire, toposheet


extracts with marking and proposed line, SR reports, Tower sketch
etc.,

b) Railway Crossing: Proposal with drawing are inclusive of graph


sheets and other stationary materials, labour etc.,

c) Tree Schedule: Containing the details like name of the tree, girth
size of tree distance from central line of the alignment, approximate
height of the tree etc., complete.

d) Forest Proposal: Inclusive of all works like fixing of stones at every


20 metre in the Centre line and both ends of the corridor, painting
of each tree after chipping, writing the numbers on the tree, taking
girth size of all the trees coming in the corridor at 1.0 m height from
GL, approximate height of the tree and forest clearance Proposals
etc.,

e) Rounding off of small survey works of less than 1 km to 1 km.

2. JUNGLE CLEARANCE FOR DETAILED SURVEY

Jungle clearance for detailed surveying and taking cross sectional


levels, readings to fix up the profile at 20 metre Intervals, drawing route
profile and preparing of tower schedules using sag templates. The cost
includes hire charges for jeep, all surveying instruments, drawing of
vi KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
profile after calculating reduced levels, stationery and office equipments
etc., complete.

3. JUNGLE CLEARANCE FOR STRINGING OF LINES

Jungle clearance for stringing of lines suitable for corridors as


mentioned below for different voltage classes. The rates include clearing
of jungle, bushes, cutting of tree upto 15 cm girth as directed etc.,
complete including disposing off the materials with initial lead upto
50 m and all lifts. For 220 kV, 35 m corridor; for 110 kV, 22 m corridor;
for 66 kV, 18 m corridor and for 33 kV, 15 m corridor is to be taken.

4. EXCAVATION

Earth work for yard levelling, foundation to transmission line towers,


station structures, equipments etc., and removing the excavated earth
to a distance of not more than 50 m and with a lift of 1.5 m.

i) Normal Dry Soil: Soil removed by means of ordinary pick axe and
shovel.

ii) Partially Submerged Soil : Where water rises in the pit upto 0.75 m
below ground level. Ref. IS: 5613 (Part II/Sec.2)1976.

iii) In Fully Submerged Soil : Where sub soil water rises in the pit
within 0.75 m below ground level.

iv) Soft rock/wet black cotton soil Laterite soil / B.C. Soil.

v) Dry Fissured Rock: Ordinary rock comprising of lime stone, sand


stone, hard laterite, fissured rock, or other soft or disintegrated rock
which may be quarried or split with crow bars.

vi) Hard Rock with blasting. Requiring extensive blasting and /or
quarrying methods such as chiselling, wedging or using pneumatic
breakers etc.,

SCHEDULE OF RATES – 2019 vii


5. BACK FILLING

a) Back filling with the excavated earth available near the tower /
station structure / new earth with initial lead of 50 m including
watering and compacting layer by layer of 150 mm depth.

6. FABRICATION OF STATION STRUCTURES

Labour charges for fabrication of ODS (as per approved drawing) made
out or rolled steel section, equipment mounting structures, inclusive of
one coat of good quality red oxide primer. All steel rolled sections shall
be free from any imperfections, mill scales, slag intrusions,
laminations, fillings rust etc., that may impair the strength, durability
and appearance and all members shall be of approved quality.
Galvanizing of structure / tower members shall conform to IS 4759 –
1968 and spring washers shall be galvanized in accordance with IS
1573 – 1970.

Bolts and nuts shall be of GKW make or similar quality shall be used.
All bolts & nuts and washers shall be galvanized in accordance with
ISS: 5358-1969. The depth of the bolt shall be such that the thread
portion will not be extending upto the plane of contact of the member.
The member connected shall bear upon the shank of the bolt and not
on the threaded portion of the bolt. The length of the bolt shall extend
at least 6 mm beyond the nuts when fully tightened.

7. CONCRETING AND CURING

Providing and laying in site vibrated cement concrete of


1:1:5:3/1:2:4/1:4:8/1:3:6 using clean hard graded approved aggregate
(coarse aggregate shall be as per IS:383 latest edition and fine
aggregate as per IS:515) free from organic or clay coating and other
impurities graded sand and Portland cement of approved quality
including cost of all materials machinery. form works, centering,
scaffolding, placing in position, levelling, vibrating, finishing curing and
cleaning etc., for using 40 mm down coarse for 1:4:8 and 20 mm upto

viii KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


10 mm size for 1:1.5:3, 1:2:4 & 1:3:6 concrete and 28 days cube
compression strength as per IS Code and Ordinary Portland cement to
IS:269 and manufactured by reputed factories in India or abroad.

8. ERECTION OF TOWERS

a) Sorting of Tower parts made out of fabricated angle iron supplied.

b) Assembling, step setting and erection of towers including tightening


of bolts and nuts.

c) Riveting of tower bolt ends by heating oxy- acetylene gas and


hammering to destroy treads so as to make the tower members theft
proof. (bolts and nodal points only to be selected and riveted upto a
height of 14/15 metre as per the direction of field Engineers).

9. SUPPLYING AND FIXING OF AC DEVICES

Supplying and fixing G.L. angle iron 45 x 45 x 5 mm (1 m length) with


cleats. Bolt & nuts as per specification and fixing above 0.5 m length
each at inner and outer surface of the tower to facilitate running of
barbed wire.

10. FIXIGN OF NAME PLATE, DANGER BOARDS, NUMBER PLATES,


PHASE PLATES/TOWER MANUFACTURED AS PER APPROVED
DRAWING.

11. STRINGING OF CONDUCTORS

Hoisting and fixing insulator strings, armor rods, vibration dampers,


paving, jointing, terminating, inclusive of labour, T&P like come along,
wire ropes, pulleys, rollers, suspension clamps, compression joints,
drum stands, manila ropes, truck, jeep etc.,

12. GROUDING OF TOWERS

a) Grounding of towers, including cost of 40 mm class ‘B’ G.I. Pipe of


3 m length as per specification with 50 mm x 6 mm G.I, Flat, salt
and charcoal.
SCHEDULE OF RATES – 2019 ix
b) Counter Poise Earthing: Counter poise earth consists of 4 lengths of
galvanized steel stranded wires, each fitted/crimped with a lug for
connection to the tower leg at on end. The wires are connected to
each of the legs and taken radially away from the tower and
embedded horizontally 450 mm below ground level. The length of
each wire is normally minimum distance of 15m, but may be
increased if the safe permissible resistance is not achieved. The size
of the galvanized steel standard wire may be taken equal to the size
of the earth conductor.

13. ERECTION, ASSEMBLY AND ALIGNMENT OF O.D.S STRUCTURE

The ODS shall be erected on foundation not less than 14 days after
concreting or till such time concrete acquiring strength, either by build
up method or section method, positioning, levelling, aligning, plumbing
or column/ masks shall be done as approved by KPTCL., site Engineer,

No. cutting of section flanges, webs, cleats shall be done after


specification are approved by the Board.

Erection, alignment assembly of fabricated steel lattice structure made


out of galvanized MS angles and mounting structure, pedestal
structures or CTs, PTs and LAs. All T&P consumable materials shall be
arranged by the contractor, such as crane, special tools etc.,

14. ERECTION OF TRANSFORMERS

a) Fabrication of Transformer Railing and embedding in Transformer


plinth: Formation of rail track with gauge 1676 mm/2982 mm, as
the case may be, using 90 Lbs rails: providing spacers of
50 x 50 x 6 mm angle iron, at intervals of 1 m, duly welded at the
bottom portion of rails. The track shall be embedded in the plinth as
per the approved drawing.

b) Assembly of loose parts supplied separately. All components


dispatched separately shall be cleaned, filling of transformer oil/hot
oil circulation for heat run.
x KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
c) Wiring, testing, commissioning and wiring of various alarm trip
contacts, fan motors. Pump motor and other apparatus and earthing
of neutrals.

d) Pre commissioning test like checking of ratio, polarity, phase


relationship, resistance measurement of winding insulation
resistance, magnetizing current, iron losses, tap changer, Buccholtz
relay test, checking magnetic oil level gauges, temperature
indicators, fans and pumps. Wiring of marshalling box, testing of oil,
general inspection and any other test that is required.

15. ERECTION OF BREAKERS

a) Erection assembly, alignment, Interpol wiring of breaker and wiring


of breaker to connect with related equipment’s.

b) Testing and commissioning.

16. ERECTION OF CTS AND PTS

a) Erection of CTs and PTs with ground connection and wiring

b) Testing and commissioning.

c) Erection of NCTs with the ground connection and wiring.

d) Testing and commissioning.

17. ERECTION OF ISOLATORS

a) Assembly, alignment with ground connection and wiring

i) Upright

ii) Under hung

b) Testing and Commissioning

i) Upright

ii) Under hung

SCHEDULE OF RATES – 2019 xi


18. ERECTION OF LIGHTNING ARRESTORS

Erection as per approved drawing.

19. FIXING OF H.T. FUSE UNITS FOR POWER TRANSFOMRERS

Hoisting, erection, assembling the fuse units at the desired level on the
designated structures, levelling, aligning and checking for smooth
operation.

20. FIXING OF PEDSTAL INSULATORS

Hoisting & fixing of pedestal/post insulators/solid core insulators on


steel / RCC Supports and formation of stacks as per design.

21. BUSBAR FORMATION

a) Main bus (all the three phases) using falcon / drake / lynx / coyote
/ double conductors with fixing of insulators having required height
above equipment, including providing jumps to inter connect
different segment of the main bus.

b) Cross bus: Stringing of cross busses made up of conductors with


the use of suitable disc insulator strings of appropriate voltage class
insulator, hardware and providing jump connection to the isolator
breakers, CTs, outdoor PLCC equipment’s, capacitor banks after
installation of these equipments.

c) Rigid bus: Cutting the tubular bus bars of required size as per
drawing installation of main bus, aligning bus post insulator stacks
with clamps making V-taps, straight line taps, expansion joints,
bus inserts. Welding aluminium tubes by using pure argon gas with
shielding from wind and dust. The welding process to be carried out
at the rate of 15-20cm/minute washing with hot water after welding
and radiographic testing of joints including cost of gas and all
equipments required The weld shall have average strength from
120-155 kg/Sq cm.

xii KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


22. EARTH MAT WORKS

A) The work shall be carried out as per the detailed standard


specification for earthing works in a sub-station.

The Scope of work includes the following:

1) Excavation for laying earthmat & back filling after laying the
earthmat.

2) Laying of earthmat duly interleaving, welding and treatment of


welded portion by ACB paint.

3) Providing 1 metre M.S. rod of 25 mm dia along the peripheral


earthmat conductor.

4) Providing CI pipe/Deep bore electrodes as per specification.

5) Providing earthing connection from equipment to earthmat / C.I.


Pipe / Deep bore electrode.

6) Providing earthing connection from switchgear panel, control, room


11kV outgoing feeders (if provided) to C.I. Pipe and to earthmat.

7) Providing earthing for station fencing separately.

8) Spreading of Jelly in the yard as per design requirement.

9) The chemical treatment with Sodium based bentonite wherever


suggested shall be carried out as per the detailed standard
specifications.

10) Providing 450 mm dia Hume pipe collar for all electrodes in the
earthmat area and labelling.

B) Method of application of Sodium Bentonite for Earth Electrodes


/ Earthmat Conductors.

I. Quantity

1. Density=1

2. Swell Index by volume ≥ 8.

SCHEDULE OF RATES – 2019 xiii


3. Ph value to be between 8 and 10.

4. Resistivity ≤ 10 ohm-metre.

With the above minimum parameters, the requirement of dry


Bentonite for a treatment volume of One cubic meter will be
125 kg.

Based on the above, the requirement of dry Bentonite for


electrodes and earthmat conductors will be:

Sl. Requirement of
Type of Electrode
No. dry Bentonite
1 Cast Iron Pipe electrode of
100 mm Id. 13 mm thick,
275 m long as per IS- 45 kg per
3040-1987 for a treatment electrode.
of 150 mm all-round the
electrode.
2 M.S.Flat conductor of
earthmat in sub-station for 9 Kg per running
a treatment of 150mm metre.
alround the MS Flat
conductor.

Note: The random samples of Bentonite shall be got tested for


suitability for earthing at any NABL accredited lab before use.

II Application:

a) Preparation of slurry:
The slurry shall be prepared in the following proportion.

1 kg of dry Bentonite + 200 gm of common Salt + 8 Litres of


ordinary tap water.

xiv KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


This ratio shall be maintained for the entire requirement of
treatment volume.

This slurry shall be poured around the electrode/earthmat


conductor immediately after preparation of slurry & using
suitable formers.

To obtain good contact between soil and the electrode, the slurry
must be allowed to swell around the electrode/earthmat
conductor. This can be achieved only when the slurry is poured
around the electrode immediately after the slurry is prepared.

b) Treatment for pipe electrode.

i) Former for pipe electrode.


A cylindrical former may be formed using sheet steel with
338 mm dia for Galvanized pipe electrode and 426 mm dia for
Cast iron pipe electrode.

At the top of cylindrical former, two hooks shall be provided at


diametrically opposite ends & a sling attached to these hooks for
pulling of the cylindrical former after treatment.

The height of cylindrical former may be kept at around 90cm. If


the height is increased further, there may be difficulty in pulling
the former of the treatment.

ii) Application of Slurry

First the cylindrical former is placed around the pipe electrode


at the bottom. The slurry immediately after preparation is to be
poured in the annular space between the pipe electrode and
cylindrical former.

The annular space between cylindrical former and the earth pit
shall be back filled with normal soil up to the height of the
cylindrical former.

SCHEDULE OF RATES – 2019 xv


Next, the cylindrical former is pulled up after 2 to 3 hrs so that
the bottom of the cylindrical former is at the top of the first
filling.

Process as above is repeated for the entire length of the pipe


electrode.

c) Treatment for earthmat conductor:

i) Former for earthmat conductor.

Two parallel sheet steel plates of 300 mm height and 3 m


length shall be formed duly welding MS Rods of 350 mm
length at the top of the plates at 1 m spacing to maintain
350 mm distance between the plates.

Hooks shall be provided to the plates for pulling the plate


former after treatment.

ii) Application of Slurry.

The MS Flat earthmat conductor shall be raised 150 mm


above the bottom of the trench by suitably placing small
brick pieces along the length of the MS Flat.

The plate former shall be placed in the trench along the MS


Flat so that the plates are equidistant from the MS Flat.

The slurry shall be poured immediately after preparation


into the plate former (There may be need to block the ends of
the plate former to retain the slurry).

The space between plates and trench shall be back filled


with normal soil up to the height of the plates.

The plate former and end blocks may be removed by pulling


up after 2 to 3 hrs, former placed for the next length of the
MS Flat.

xvi KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


C) Laying of Earthmat:

1. Earthmat shall be laid for the entire area as per earthmat


drawing, even though only one transformer is installed in the
first phase.

2. While installing the earthmat, the Rows and Columns shall be


interleaved like a woven mat to obtain better mechanical
strength and electrical continuity.

3. MS Flat of the designed cross section shall be laid at the


designed depth and spacing duly straightening and removing
any bends.

4. As the standard length of flats available in the market are


around 6 metre in length. For continuous running of earthmat,
straight joints are required. When such straight joints are made,
a minimum overlap equal to the width of the flat shall be
maintained.

5. The overlap portion shall be welded on all four sides by


continuous welding. To facilitate welding on all four sides.
Welding work shall be done on the natural ground surface and
then laid in the trench.

6. A thick 2 coats of Anti-corrosive bituminous paint shall be


applied at the welded joints duly removing the deposited weld,
flux and any burrs.

7. After laying the flats in the trench and interleaving all the
perpendicular crossings of flats shall be welded and applied a
thick coat of ACB paint as above.

The ACB paint shall be applied only to the welded portion.


8. Projects of flat at the periphery of the earthmat should be
avoided and the overlap shall be in flush with the edge of the
peripheral flat of earthmat. At these joints, the welding shall be
continuous on all the three sides.

SCHEDULE OF RATES – 2019 xvii


9. The peripheral MS round rod of 25 mm dia shall be driven into
the ground at locations shown in the earthmat drawing. Before
driving these rods, the top 50 mm portion of the rod shall be
flattened and bent & then welded properly to the MS Flat of
earthmat firmly. The other end of the rod shall be sharpened for
easy driving.

10. When hard soils such as fissured rock/Gravel/Laterite etc., are


encountered at the sub-station site during excavation for laying
the earthmat and chemical treatment with Sodium bentonite
clay is not suggested in the design, soft soil or tank clay shall be
used for back filling the trenches of earthmat to a height of
0.3 m. This helps in getting good compactness around earthmat
conductors and improvement in metal/soil contact.

11. When the substation yard is terraced i.e., at different levels. It


shall be ensured that the earthmat is continuous and
interconnection of earthmat is made firmly between different
levels.

12. The transformer plinth, Control room and outdoor switch shall
be surrounded by MS Flat of designed cross section at the
designed depth and the earthmat conductor shall be terminated
at the surrounding MS Flat by welding.

13. The earthmat shall be run below the concrete cable duct,
wherever the mat encounters cable duct path.

14. When structures come in the way of earthmat conductor, one or


two conductors may be slightly shifted. However, the designed
spacing must be maintained for other earthmat conductors.

D) EARTH CONNECTIONS:

1) All earth connections from equipment/cast iron pipe electrode to


the earthmat shall be made using Galvanised Iron Flats of cross
section equal to the MS Flat of earthmat. All earth connections
are to be made only by welding. Suitable laps and bends shall be
xviii KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
formed while making earth connections from equipment to the
earthmat.

2) POWER TRANFORMER NEUTRAL :


Two distinct continuous earth conductors (Galvanized Iron Flats
without any joints as far as possible) shall be run in opposite
directions from the power transformer neutral to the cast iron
pipe electrode provided for the purpose by welding. Further,
these cast iron pipe electrodes shall be connected to the
earthmat by welding using Galvanized Iron Flats. If a joint is
unavoidable in the neutral earth connection, then the joint shall
be made above the ground level so that it is visible for
inspection.

3) LIGHTNING ARRESTERS:
Each phase of the lightning arrester base plate shall be
connected to the cast iron pipe electrode provided for that
individual phase by running Galvanised Iron Flat from the base
plate. The cast iron pipe in turn shall be connected to the
earthmat by welding using Galvanised Iron Flat.

A flexible braided earth bond connection shall be made firmly


between the base terminal and the Galvanized Iron Flat. The
length of the earth connection shall be as minimum as
practicable.

4) LIGHTNING MAST:
The earth conductor from the top of the Mast shall be run up to
the earthmat & welded.

5) SWITCHGEAR:
A minimum of two cast iron pipe electrodes are to be provided at
both ends of the switch gear. A separate earth bus of Galvanised
Iron Flat shall be run along the switch gear on the power cable
entry side & cable sheath earths shall be connected to this bus,

SCHEDULE OF RATES – 2019 xix


which in turn should be connected to the earthmat through the
cast iron pipe electrodes.

6) CONTROL ROOM
A Minimum of two cast iron pipe electrodes are to be provided
around the control room. The control panel earth bus shall be
connected to earthmat through the CI Pipe electrodes provided
as above.

The control panel body & earth points shall be connected to the
control panel earth bus.

7) NON CURRENT CARRYING METAL PARTS:


All non-current carrying metal parts such as transformer body,
Circuit breaker body, Current transformer body, Outdoor
structure & Isolator structure are to be directly connected to the
earthmat using Galvanised Iron Flats with two distinct
connections run in opposite directions. For the isolator
structure, a GI Flat shall be run from the mounting pedestal
channel duly welding the 3 channels to the GI Flat connected to
the earth running down to the earthmat. The operating handles
of isolators are to be connected to the earth conductors
(Galvanised Iron Flat) using braided earth bonds.

E) POWER CABLES(11kV Class):

1. THREE CORE CABLES


The sheath of the cables are to be directly connected to the
earthmat at their terminations and joints i.e., at both switch
gear and terminating pot heads.

2. Single Core Cables


Sheaths of single core cable shall be earthed at only one end,
preferably transformer end. By running a Galvanised Iron flat
from the pot head structure at the top to the earthmat and
connecting the cable sheath to this Galvanised Iron Flat firmly.

xx KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Wooden clamps are to be provided for Single core cable in the
supporting structure and metal clamps shall be avoided.

F) OUT GOING 11KV FEEDERS

1) WHEN THE FEEDERS ARE ERECTED WITHIN THE SUBSTATION


FENCE:

The pot head cable sheath is to be earthed and connected to the


earthmat through independent cast iron pipe electrode by running
designed size as per R&D approved EMD. Galvanized Iron Flat from
top of the structure upto the CI pipe electrodes. In turn, these CI
electrodes are to be connected to the earthmat. All these
connections shall be made by welding. Further, the cross braces at
the top of the structure provided for line take off and GOS mounting
frame shall also be connected to this GI flat by welding.

2) WHEN THE FEEDERS ARE ERECTED WITHIN THE SUBSTATION


FENCE:

The cable sheath of the pot head shall be connected to CI pipe


electrode of the feeder as mentioned in clause F(1) above.

Further, a MS flat of minimum size 50x6mm shall be run at a depth


of 0.9 m near the CI electrodes provided for the feeders and these
electrodes shall be connected to the MS flat so buried by welding
using Galvanised Steel Flats.

The feeder earth system shall not be connected to the station


earthmat and should always be isolated from the station earth.

G) SUBSTATION FENCING:

a) Fence earthing shall be isolated from the main earthing of the


substation. The substation fence and fence earthing shall be
provided at a distance of minimum 1.5 m away from the edge of the
substation earthmat along the periphery.

SCHEDULE OF RATES – 2019 xxi


b) A separate earthing conductor of minimum size 50 x 6 mm MS Flat
should be run along the perimeter of the fence at a depth of 0.9 m
below the ground surface. The perimeter fence is to be connected to
this MS Flat through independent vertical electrodes (CI Pipe
Electrodes) using Galvanised Iron Flat of minimum size 50 x 6 mm.
The connections are to be made by welding. When chain
link/barbed wire fence is provided, two flats shall be welded on
either side of the fence vertically abutting the fence and these flats
are to be welded to the flat run below the ground through the CI
pipe electrode.

c) The metal gate and the fence shall be firmly bonded.

d) The CI pipe electrodes shall be provided at corners and mid points


of the fence if the perimeter is more than 200 m. Otherwise CI pipe
electrodes may be provided only at the corners or midpoints.

e) The fence earth and station earthmat shall not have any electrical
tie and should be physically separate.

H) CRUSHED ROCK SURFACE LAYER:

20/25 mm metal (Baby granite jelly) to a height of 100 mm shall be


provided over the area as mentioned in the Design.

I) SEPARATION BETWEEN CAST IRON PIPE ELECTRODES:

1. The separation between any two CI pipe electrodes in the substation


yard has to be maintained equal to twice the length of CI pipe
electrodes. This is very important due to the fact that close
electrodes experience an increase in their earth resistance due to
mutual interference. It shall be ensured that the CI pipe electrodes
are uncoated. Refer sketch in this book for general arrangement of
CI pipe electrodes.

2. The location of cast Iron Pipe electrodes shall be planned


earlier keeping in view the following:

xxii KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


a) The CI pipe electrode for lightning arrester and power Transformer
neutral shall be as near as practicable to the respective equipment.

b) The distance between any two CI pipe electrodes should not be less
than twice the length of the CI pipe electrode.

c) The lightning arrester earth connection should not be run over the
ground surface. They should be directly run vertically down up to
the mat depth and connected to the earthmat at the nearest point
at that depth.

3. PROVIDING CAST IRON PIPE ELECTRODE AS PER


SPECIFICAITON

CI pipe electrodes of 100 mm ID, 13 mm thick, machinable grade,


2.75 m long and uncoated pipe shall be provided at the locations
specified in the design.

The CI pipe shall be provided with a split clamp made out of


50 x 6 mm G.I. Flat and welded to the CI pipe 50 mm below the top
edge of the pipe.

The pipe shall be buried such that, only 150 mm length of the CI
pipe is above the ground level.

A minimum of 150 mm around the electrode for the entire length of


the electrode shall be treated as follows:

A homogeneous mixture of Coke/Charcoal, Common Salt & Sand


shall be used for treatment. Coke/Charcoal, Common Salt shall be
in equal proportion by weight and sand shall be equal to the
combined volume of Coke/Charcoal and Common Salt for preparing
the homogeneous mixture.

Only lumps of Coke/Charcoal shall be used as it has to hold the


electrolyte. After installing the CI Pipe electrode, the area around
the electrode shall be watered several times a day for one week to
allow the electrolyte to percolate down the entire length of the
electrode.
SCHEDULE OF RATES – 2019 xxiii
Please refer sketch in this book for details.

4. PROVIDING DEEP BORE ELECTRODE AS PER SPECIFICATION


(IF RECOMMENDED IN DESIGN)
A 150 mm bore shall be drilled at the specified location using bore
well machine for a depth as specified by R&D.

40 mm dia MS round rod shall be used as electrode and lowered


into the bore for required depth. To obtain continuous length of the
rod, straight joints are to be made by welding. At the straight joints,
the rods shall be welded using 50 x 6 mm GI Flats as shown in
sketch.

The annular space shall be filled with Sodium bentonite slurry till
the entire bore length of required depth is covered. The slurry level
sinks after few hours. This is again to be filled with slurry and the
process continued until the entire length is filled with bentonite and
no further sinking takes place.

Generally, 100 kg of bentonite is required per electrode and in some


cases where lot of crevices are formed during drilling, another 50 to
100 kg of bentonite is required for 50 m length of deep bore
electrode.

J) POWER CABLES AND CONTROL CABLES:

The power cables & control cables shall be laid in a separate


concrete duct. A clearance of minimum of 0.6 m shall be
maintained between any earthmat conductor and the power /
control cables. Parallelism of power/control cables with earthing
conductors should be avoided, especially at the entry point of
control room.

K) LABELLING OF PIPE ELECTRODES:

The individual pipe electrodes shall be labelled for proper


identification. This is a statutory requirement. The label boards
shall be welded to the electrode to avoid misplacement.
xxiv KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
L) SAFETY

1) Metal piping should not be used for water supply within the
substation yard.

2) The station shall have a dedicated Auxiliary Transformer


installed within the station yard with its neutral firmly connected
to the station earthmat through an independent electrode. For
no reason, the power supply from the station auxiliary
transformer should be extended beyond the station yard.

23. STATION YARD LIGHTNING

a) Supply and erection of fabricated clean, supporting structure /


tubular pole provided with two coats enamelled paint of approved
quality and colour. The pole/Structure shall have MS Plates of size
300 x 6 mm long GI Pipe for cable entry at the bottom of the
structure and shall be fitted to control box having size
200 x 200 x 125 mm with front opening cover with looping
arrangements and providing and fixing 30A D.P.(Bakelite) on
member of 4 way connector in case of looping the pole structure
shall be erected in cement concrete work (1:3:6)including excavation
and refilling as per IS:2713-1980.

b) Supplying and fixing of sodium vapour lamps of 230 Volts,


250 Watts.

24. PAINTING

a) Supplying and painting of two coats of good quality Red oxide primer
after cleaning and scrapping the surface.

b) As above with aluminium paint.

c) As above with synthetic enamel paint.

SCHEDULE OF RATES – 2019 xxv


25. BATTERY SET

Installing and assembling, filling of acid and wiring, test charging and
discharging.

26. SUPPLYING AND SPREADING OF JELLY IN STATION YARD

Supplying and spreading of 100 mm thick with 20/25 mm jelly with all
lead and lifts.

27. CONTROL CABLE / POWER CABLES

Laying, wiring, termination of Control and power cables: Laying of


control and power cables in cable ducts, erection in the switchyard of
proper termination at both ends, cable marks /Tag enroute.
Preparation of cable schedule, supply of all cable accessories including
cable glands, terminals, identification. Tags, ferrule at both ends. Cable
shall be on cable racks in built trenches/excavated trench pulled
through pipe/conduit laid in concrete run and clamped on wall/celling.
The cables in duct shall run on cable ladder with separate tiers for
power and control cables.

The design, manufacturing, Installation, Testing and performance shall


comply with the following standards.

IS : 1653 : Rigid steel conduit for electrical wiring.

IS : 3450 : Flexible steel conduit for electrical wiring.

IS : 2667 : Accessories for rigid steel conduit electrical wiring.

IS : 1239 : Mild steel tube.

IS : 458 : Space for concrete pipe.

IS : 5216 : 8309, 573, 2633.

Provide junction boxes as per specification. Terminal block shall be


rated for 1100 Volts and 15A, non-disconnecting steel type complete
with insulated bushings, terminal studs, nuts lock nuts, identification
strips etc.,
xxvi KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
Each cable and conduit run should be tagged with numbers that
appear in the cable and the conduit schedule. Tag shall be of
aluminium with numbers punched on it and securely attached to the
cable conduit by not less than two runs of 20 SWG. G.I. wire
conforming to IS: 280. Cable tags shall be of rectangular shape for
power cables and circular shape for control cables. Location of cables
laid directly underground cable joints shall be indicated with cable
marker made of galvanized iron plates. Underground cable joints shall
be indicated with cable markers with an additional inscription “Cable
Joints” The marker shall project 150 mm above ground level and be
spaced at intervals of 30 m and at every change in direction located on
both sides of the road and drain crossings.

28. COLONY AND STATION YARD BOUNDARY FENCING INCLUDING


ERECTION OF SUPPORTS.

1) Security fencing using chain link/mesh

2) Barbed wire fencing.

29. FORMATION OF CABLE DUCT

a) Excavation
b) Burnt brick/size stone/RCC revetment including form box back
filling besides Removing the excess excavated soil, duct covering
with RCC slabs.

30. ERECTION OF PLCC EQUIPMENTS.

a) Erection of mounting structure for coupling capacitor.

b) Erection of coupling capacitor / Wave traps / line matching units.

Formation of Faraday cage using 7/10 SWG or 7/9 SWG rig including
fixing of hardware at tension points and grounding the cage using the
same size of wire as for the cage.

SCHEDULE OF RATES – 2019 xxvii


31. CAPACITOR BANKS - FROM 5 TO 30 MVAr OF DIFFERENT
VOLTAGE CLASS

Levelling of site, excavation of pits, casting of foundations for elevating


structure of concrete plinth and other mounting structures as
applicable as per approved drawing, erecting elevating structure and
mounting racks painting wherever required, assembling of capacitor
units on the racks, making individual connections, bank formation,
associated equipments like surge arrestors, disc connects, CTs, Circuit
breakers, Current limiting reactor, Neutral CTs, Voltage transformers,
Relay Panels, Control cables earthling fencing etc., in a complete
manner, testing and commissioning of the capacitor banks.

32. For Material

Due to introduction of GST which is subject to frequent revision,


MWSR 2019 for material cost is excluding GST component and F&I
charges i.e., Ex-Works Price is considered. However, an indicative F&I
charges of 6 % on material cost shall be taken into account to arrive at
material cost including F&I & further GST @ appropriate rate is to be
applied on material cost including F&I to arrive FORD price of the
materials at the time of preparation of estimate and tendering.

33. For Labour

Provisions made in MWSR 2016 viz. 15% over the basic labour rates to
take care of contractor’s overheads, ‘Special Locality Allowance’,
Scattered Area Mobilisation Allowance (at 5% over the basic labour
rates for both Station and Line work for the areas which are not
covered under ‘Special Locality Allowance’), Area allowance for
Transmission Line works etc., are retained in MWSR 2019.

Wherever the proposed ‘Area Allowance’ and the prevailing ‘Special


Locality Allowance’ converge, either one of the maximum percentage
shall be allowed. GST at the appropriate rate is to be applied to arrive
at Total labour cost including GST.
xxviii KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
SCHEDULE OF RATES – 2019 xxix
xxx KARNATAKA POWER TRANSMISSION CORPORATION LIMITED
Part - I

Rates for Major Works


Materials / Equipments
(Rates are exclusive of GST and F&I charges)
PART - I
RATES FOR MAJOR WORKS MATERIALS / EQUIPMENTS
(Rates are exclusive of GST and F&I charges)
HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1 1.1 POWER TRANSFORMER : 8504

150 MVA, 3 Ph 220/66/11 kV , Oil forced cooling,


complete with all fitting and accessories, OLTC,
1.1.1 No. 645.73
RTCC, FCC, first filling of oil and 10% spare oil in non-
returnable drums.
100 MVA, 220/66/11 kV Transformer complete with
1.1.2 No. 395.35
accessories as in item no. 1.1.1 above

100 MVA, 220/110/11 kV Auto Transformer complete


1.1.3 No. 368.30
with accessories as in item no. 1.1.1 above

31.5 MVA, 66/11 kV Transformer complete with


1.1.4 No. 176.41
accessories as in item no. 1.1.1 above

16/20 MVA, 66/11 kV Transformer complete with all


1.1.5 fittings and accessories, OLTC, RTCC first filling of oil No. 136.05
and 10% spare oil

20 MVA, 110/33/11 kV Transformer with accessories


1.1.6 No. 146.44
as in item no. 1.1.5

12.5 MVA, 66/11 kV Transformer with accessories as


1.1.7 No. 91.85
in item no. 1.1.5

10 MVA, 110/33/11 kV Transformer with accessories


1.1.8 No. 89.50
as in item no. 1.1.5

8 MVA, 66/11 kV Transformer with accessories as in


1.1.9 No. 95.71
item no. 1.1.5

3ph, 50 Hz, Core type, 2 winding Delta / Star, Vector


Group : DYn11, OLTC, RTCC panel, Oil suitable
1.1.10 No. 18.46
terminal connectors for 63 mm Aluminium tube etc.,
1 MVA, 33/0.433 kV

EHV Grade Transformer oil in new steel barrels of 210


1.1.11 kL 2710 0.61
litres capacity strictly confirming to IEC 60296

New uninhibited Natural Ester insulating oil


conforming to IEC 62770 (Latest version) for filling of
1.1.12 tanks, radiators & OLTC at proper level including 10% kL 2710 2.27
extra oil for topping up supplied in non-returnable
containers suitable for outdoor storage

SCHEDULE OF RATES - 2019 3


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1.2 1.2.1 EHV CIRCUIT BREAKERS : 8536

1.2.1.1 220 kV No. 16.06

1.2.1.2 110 kV No. 4.86

1.2.1.3 66 kV No. 5.35

1.2.1.4 33 kV No. 3.49

1.2.2 11 kV SWITCH GEAR 8537

11 kV PCVCB, 350 MVA, 20 kA, 1250 A incomer


1.2.2.1 8537
800 A feeder

Incomer Panel No. 4.78

Feeder Panel No. 3.76

Feeder Panel for capacitor bank No. 4.13

11 kV MCVCB, 350 MVA, 20 kA, 1250 A incomer


1.2.2.2 8537
800 A feeder

Incomer Panel No. 6.05

Feeder Panel No. 5.30

Bus Coupler No. 5.16

Feeder Panel for capacitor bank No. 5.60

11 kV MCVCB, 500 MVA, 25 kA, 1600 A incomer


1.2.2.3 8537
1250 A feeder

Incomer Panel No. 6.17

Feeder Panel No. 5.38

Bus Coupler No. 5.32

Feeder Panel for capacitor bank No. 5.71

11 kV MCVCB, 500 MVA, 31.5 kA, 2000 A incomer


1.2.2.4 8537
1600 A feeder

Incomer Panel No. 8.14

Feeder Panel No. 6.71

Bus Coupler No. 7.29

Capacitor panel No. 7.05

4 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1.2.2.5 Adapter Panel for MCVCB 8537

Adapter Panel (1250 A) No. 1.17

Adapter Panel (2000 A) No. 1.32

Annunciator Panel for the following combinations


1.2.2.6 8531
(Both for MCVCB & PCVCB)

1I/c + 4F No. 0.88

1I/c + 5F No. 1.14

2I/c + 8F No. 1.59

1I/c + 4F + 1CB No. 1.05

1I/c + 5F + 1CB No. 1.30

2I/c + 8F + 2CB No. 1.91

2I/c + 8F + 1BC No. 1.73

2I/c + 10F + 1BC No. 1.91

2I/c + 12F + 1BC No. 2.09

2I/c + 14F + 1BC No. 2.25

2I/c + 16F + 1BC No. 2.58

1.2.2.7 11 kV Switchgear SCADA compatible L/s 157.47

1.2.2.8 LT Switchgear (Indoor) :

415 V main switch board Set 25.06

415 V ACDB Set 18.40

415 V MLDB Set 19.31

415 V Emergency LDB Set 8.69

11 kV HT metering cubicle Set 1.82

ETV Tariff Metering Cubicle No. 9.22

CURRENT TRANSFORMERS with 0.2 accuracy


1.3 8504
class :

220 kV Class - 1200-800-600-400-300 /


1.3.1 No. 2.30
1-1-1-1-1 A

110 kV Class - 600-400/1-1-1 A


1.3.2 No. 1.15
(for 100 MVA Tr.)

SCHEDULE OF RATES - 2019 5


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1.3.3 110 kV Class - 400-200/1-1-1 A No. 0.83

1.3.4 110 kV Class - 200-100/1-1-1 A No. 0.82

1.3.5 66 kV Class - 1600-1000/1-1-1 A No. 0.97

1.3.6 66 kV Class - 1000-800-600/1-1-1 A No. 0.69

1.3.7 66 kV Class - 400-200/1-1-1 A No. 0.56

1.3.8 66 kV Class - 200-100/1-1-1 A No. 0.55

1.3.9 33 kV Class - 400-200/1-1-1 A No. 0.27

1.3.10 33 kV Class - 200-100/1-1-1 A No. 0.27

11 kV NCTs - 2000-1200/1-1-1 A
1.3.11 No. 0.26
(for 31.5 kA SWG)

11 kV NCTs - 1200-800/1-1-1 A
1.3.12 No. 0.28
(for 500 MVA SWG)

11 kV NCTs - 800-600-400/1-1-1 A
1.3.13 No. 0.42
(for 350 MVA SWG )

11 kV NCTs - 600-300/1-1-1 A
1.3.14 No. 0.41
(for PCVCBs upto 10 MVA Transformer)

1.3.15 11 kV CTs - Indoor/Outdoor

11 kV CTs - 2000-1200/1-1-1 A
1.3.15.1 No. 0.34
(for Incomer/Bus coupler for 31.5 kA SWG)

11 kV CTs - 1200-800/1-1-1 A
1.3.15.2 No. 0.20
(for Incomer/Bus coupler for 500 MVA SWG)

11 kV CTs - 800-400/1-1-1 A
1.3.15.3 No. 0.21
(for Incomer/Bus coupler for 350 MVA SWG )

11 kV CTs - 600-400/1-1-1 A
1.3.15.4 No. 0.27
(for for feeders of 31.5 kA SWG)

11 kV CTs - 400-200/1-1-1 A
1.3.15.5 No. 0.24
(for for feeders of 500 MVA SWG)

11 kV CTs - 200-100/1-1-1 A
1.3.15.6 No. 0.24
(for feeders of 350 MVA SWG)

6 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1.4 CAPACITOR VOLTAGE TRANSFORMERS : 8504

245 kV CVT, 8800 PF, one phase CVT with 3


1.4.1 No. 3.26
secondaries

245 kV CVT, 4400 PF, one phase CVT with 3


1.4.2 No. 1.44
secondaries

1.5 VOLTAGE TRANSFORMERS : 8504

1.5.1 220 kV/√3 / 110 V/√3 - 110 V/√3 No. 1.85

1.5.2 110 kV/√3 / 110 V/√3 - 110 V/√3 - 110 V/√3 No. 0.93

1.5.3 66 kV/√3 / 110 V/√3 - 110 V/√3 - 110 V/√3 No. 0.57

1.5.4 33 kV/√3 / 110 V/√3 - 110 V/√3 No. 0.26

1.5.5 11 kV / 110 V - 110 V (Three Phase) No. 0.28

1.5.6 11 kV / 110 V - 110 V (Single Phase) No. 0.21

1.6 LIGHTNING ARRESTORS (POLYMERIC) : 8535

198 kV Metal Oxide type, with surge counter


1.6.1 No. 0.60
(Discharge Class - 3)

96 kV Heavy Duty Metal oxide


1.6.2 No. 0.33
(Discharge Class - 2 for Lines & Transformers)

60 kV, 10 kA Normal Duty


1.6.3 No. 0.19
(Discharge Class - 2 )

30 kV Normal Duty Metal oxide


1.6.4 No. 0.09
(Discharge class - 2 )

96 kV Heavy Duty Metal Oxide


1.6.5 No. 0.35
(Discharge Class - 3 for Capacitor Bank )

60 kV Normal Duty Metal Oxide


1.6.6 No. 0.18
(Discharge Class - 3 )

30 kV Normal Duty Metal Oxide


1.6.7 No. 0.07
(Discharge Class - 3 )

1.7 ISOLATORS : 8536


220 kV, 1250 A, 31.5 kA/40 kA for three seconds
short time current rating remote, electrically cum
1.7.1
manually operated double break type Disconnects
with Solid core insulators :

1.7.1.1 Upright with Earth Switch LPH 5750 mm Set 5.22

Upright without Earth Switch (Live Point Height 5750


1.7.1.2 Set 4.52
mm)

SCHEDULE OF RATES - 2019 7


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

Upright without Earth Switch (Live Point Height 8250


1.7.1.3 Set 4.65
mm)

Underhung without Earth Switch (12850 mm


1.7.1.4 Set 4.82
Mounting Height)

110 kV, 1250 A, 31.5 kA double break Electrically


1.7.2 cum manually operated isolators as detailed in
item no. 1.7.1.

1.7.2.1 Upright with Earth Switch LPH 4600 mm Set 2.31

Upright without Earth Switch (Live Point Height 4600


1.7.2.2 Set 2.30
mm)

Upright without Earth Switch (Live Point Height 6350


1.7.2.3 Set 2.30
mm)

Underhung without Earth Switch (10000 mm


1.7.2.4 Set 2.55
Mounting Height)

110 kV, 1250 A, 31.5 kA double break Manually


1.7.3
operated isloators as detailed in item no. 1.7.1.

1.7.3.1 Upright with Earth Switch LPH 4600 mm Set 2.60

Upright without Earth Switch (Live Point Height 4600


1.7.3.2 Set 2.22
mm)

Upright without Earth Switch (Live Point Height 6350


1.7.3.3 Set 2.23
mm)

66 kV, 1250 A/800 A, 31.5 kA double break


1.7.4 Electrically cum Manually operated isolators as
detailed in item no. 1.7.1.

1.7.4.1 Upright with Earth Switch LPH 4250 mm Set 2.46

Upright without Earth Switch (Live Point Height 4250


1.7.4.2 Set 2.14
mm)

Upright without Earth Switch (Live Point Height 5500


1.7.4.3 Set 1.98
mm)

1.7.4.4 Underhung without Earth Switch Set 2.27

66 kV, 1250 A/800 A, 31.5 kA double break


1.7.5 Manually operated isolators as detailed in item
no. 1.7.1.

1.7.5.1 Upright with Earth Switch LPH 4600 mm Set 2.17

Upright without Earth Switch (Live Point Height 4600


1.7.5.2 Set 1.83
mm)

8 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

Upright without Earth Switch (Live Point Height 5500


1.7.5.3 Set 1.73
mm)

66 kV, 2000 A, 31.5 kA double break Electrically


1.7.6 cum Manually operated as detailed in item no.
1.7.1.

1.7.6.1 Upright with Earth Switch Set 1.91

1.7.6.2 Upright without Earth Switch 4250 mm Set 1.95

1.7.6.3 Upright without Earth Switch 5500 mm Set 2.00

1.7.6.4 Underhung without Earth Switch Set 1.91

33 kV Isolators with electrically cum motor


1.7.7
operating mechanism

33 kV, 800 A, 25 kA Upright with Earth Switch


1.7.7.1 Set 0.76
complete metallic portion with insulator

33 kV, 800 A, 25 kA Upright without Earth Switch


1.7.7.2 Set 0.64
(Live Point Height 3750 mm)

33 kV, 800 A, 25 kA Upright without Earth Switch


1.7.7.3 Set 0.74
(Live Point Height 4750 mm)

1.7.8 33 kV, Isolators :

33 kV, 800 A, 25 kA Upright with Earth Switch


1.7.8.1 Set 0.69
complete metallic portion with insulator

33 kV, 800 A, 25 kA Upright without Earth Switch


1.7.8.2 Set 0.57
(Live Point Height 3750 mm)

33 kV, 800 A, 25 kA Upright without Earth Switch


1.7.8.3 Set 0.78
(Live Point Height 4750 mm)

1.8 BATTERY SETS : 8507

1.8.1 Tubular type :

1.8.1.1 110 V, 100 AH Set 2.80

1.8.1.2 220 V, 300 AH Set 14.54

1.8.2 Plante Type : 8507

1.8.2.1 48 V, 100 AH Set 1.25

1.8.2.2 48 V, 200 AH Set 2.35

1.8.2.3 48 V, 300 AH Set 3.39

1.8.2.4 48 V, 400 AH Set 5.74

SCHEDULE OF RATES - 2019 9


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1.8.2.5 110 V, 100 AH Set 3.26

1.8.2.6 220 V, 300 AH Set 15.78

1.8.2.7 220 V, 645 AH for GIS Set 45.65

1.9 BATTERY CHARGER : 8504

1.9.1 48 V, 200 AH Set 2.25

1.9.2 Suitable for 200 AH (75 A) No. 8507 4.37

1.9.3 Suitable for 400 AH (100 A) No. 8507 5.82

110 V, 100 AH (with float cum boost battery charger


1.9.4 working on 230 V, 1 Ph AC supply as per Set 0.96
specifications)

Station Battery & Battery charger :


2 x 220 V, 300 AH (with 2 nos. of float and 2 nos. of
boost battery charger including control panels,
1.9.5 Set 8507 5.49
change over arrangement etc., complete along with 2
separate DC Distribution Panel (Indoor) 1I/C + 20
O/G SFU 60A + 20 O/G SFU 30A

2 x 220 V, 645 AH (with 2 nos. of float and 2 nos. of


float cum boost including control panel, change over
1.9.6 Set 10.35
arrangements etc., complete along with separate DC
Distribution Panel (Indoor))

1.10 LTAC Panels and ACDBs 8537

1.10.1 For 400 kV and 220 kV Stations :

AC distribution Box Single front (outdoor type) 6


Terminal 1200 x 1350 x 300 mm, one I/C of 100A
1.10.1.1 No. 0.43
MCCB 20kA + 6 O/G MCB 16A + 1 O/G of 100A, HRC
fuse
AC distribution Box Double front (outdoor type) 24
Terminal 1200 x 1350 x 600 mm, two I/C of 100A
1.10.1.2 No. 0.99
MCCB 20kA + 24 O/G MCB 16A + 2 O/G of 100A,
HRC fuse

LTAC panel (indoor), 415V as per technical


specification comprising of voltmeter and ammeter, 2
1.10.1.3 I/C ACB 800A + 2 O/G SFU, 200A + 8 O/G SFU 100A No. 8.40
+ 14 O/G SFU, 63A + 12 O/G, 32A + 1B/C SFU,
800A + 1DG change over switch 300 A etc.

DC distribution panel (Indoor) 1 I/C SFU 200 A + 10


O/G SFU 63A + 10 O/G SFU 32A with relays for DC
1.10.1.4 No. 0.78
failure & DC Bus earth fault as per technical
specification.

10 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1.10.2 For 110 kV and 66 kV Stations :

AC distribution Box Single front (outdoor type) 6


Terminal 1200 x 1350 x 300 mm, one I/C of 100A
1.10.2.1 No. 0.59
MCCB 20kA + 6 O/G MCB 16 A + 1 O/G of 100A,
HRC fuse

LTAC panel (indoor), 415V as per technical


specification comprising of voltmeter and ammeter, 1
1.10.2.2 I/C MCCB 200A + 2 nos. 3-Phase 63A O/G SFU, + 2 No. 0.70
nos. 3 Phase 32A O/G SFU 100A + 14 O/G SFU, 6
nos. 3 Phase 16A SFU etc. complete

DC distribution panel (Indoor) as per technical


specification comprising of earth fault indicator,
1.10.2.3 No. 0.43
indication circuit for AC mains failure, 1 no. 100A
SFU for I/C + 12 nos. 32A SFU for O/G

CAPACITOR BANK with 0.2 % Series Reactor &


1.11 8532
NCT :

Design, Engineering, supply, erection, testing &


commissioning of Capacitor Banks with internal
fuses, terminal connector suitable capacity Neutral
CTs, & 0.2% series reactors on neutral side with
elevating/mounting structure and with 10% spare
capacitors complete (This does not include breaker,
panel, civil works like excavation and foundation
concreting works).

123 kV, 24 MVAr (Double star, double Bank of 4 x 6


1.11.1 Set 33.49
MVAr)

123 kV, 20 MVAr (Double star, double Bank of 4 x 5


1.11.2 Set 27.90
MVAr)

123 kV, 24 MVAr (Double star connected Bank of 2 x


1.11.3 Set 27.31
12 MVAr)

72.5 kV, 20 MVAr (Double star connected Bank of 4 x


1.11.4 Set 27.03
5 MVAr)

72.5 kV, 20 MVAr (Double star connected Bank of 2 x


1.11.5 Set 32.65
10 MVAr)

1.11.6 12.1 kV, 2.9 MVAr star connected Capacitor Bank Set 3.72

1.11.7 12.1 kV, 5.8 MVAr star connected Capacitor Bank Set 7.71

1.12 Copper Control Cables : 8544

1.12.1 2 Core 2.5 Sq mm km 0.62

1.12.2 2 Core 6 Sq mm km 1.02

SCHEDULE OF RATES - 2019 11


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

1.12.3 2 Core 10 Sq mm km 1.34

1.12.4 2 Core 70 Sq mm km 16.91

1.12.5 2 Core 150 Sq mm km 21.55

1.12.6 4 Core 2.5 Sq mm km 0.94

1.12.7 4 Core 4 Sq mm km 1.17

1.12.8 4 Core 6 Sq mm km 1.63

1.12.9 4 Core 10 Sq mm km 2.67

1.12.10 4 Core 16 Sq mm km 3.71

1.12.11 4 Core 25 Sq mm km 6.15

1.12.12 5 Core 2.5 Sq mm km 1.65

1.12.13 7 Core 2.5 Sq mm km 2.09

1.12.14 10 Core 2.5 Sq mm km 1.89

1.12.15 14 Core 2.5 Sq mm km 2.76

1.12.16 19 Core 2.5 Sq mm km 3.47

1.1 kV class Armoured Aluminium / Copper Cables


1.13 8544
:

4 x 240 Sq mm Aluminium cable with


1.13.1 km 13.01
glands/lugs/ferrules

4 x 95 Sq mm Aluminium cable with


1.13.2 km 5.04
glands/lugs/ferrules

4 x 70 Sq mm Aluminium cable with


1.13.3 km 3.59
glands/lugs/ferrules

4 x 25 Sq mm Aluminium cable with


1.13.4 km 1.31
glands/lugs/ferrules

4 x 16 Sq mm Aluminium cable with


1.13.5 km 1.36
glands/lugs/ferrules

4 x 6 Sq mm Aluminium cable with


1.13.6 km 0.92
glands/lugs/ferrules

3.5 x 300 Sq mm Aluminium cable with


1.13.7 km 14.61
glands/lugs/ferrules

3.5 x 240 Sq mm Aluminium cable with


1.13.8 km 7.89
glands/lugs/ferrules

12 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

3.5 x 70 Sq mm Aluminium cable with


1.13.9 km 3.51
glands/lugs/ferrules

3.5 x 35 Sq mm Aluminium cable with


1.13.10 km 2.09
glands/lugs/ferrules

2 x 10 Sq mm Aluminium cable with


1.13.11 km 0.65
glands/lugs/ferrules

2 x 6 Sq mm Aluminium cable with


1.13.12 km 0.71
glands/lugs/ferrules

1 x 630 Sq mm Aluminium cable with


1.13.13 km 8.26
glands/lugs/ferrules

4 Core 25 Sq mm Copper cable with


1.13.14 km 5.34
glands/lugs/ferrules

4 Core 10 Sq mm Copper cable with


1.13.15 km 2.40
glands/lugs/ferrules

2 CONTROL AND RELAY PANELS : 8536

110 kV / 66 kV / 33 kV Station - Simplex 110 V


2.1 2.1.1
DC compatible to SCADA

2.1.1.1 110 kV Line panel No. 4.41

2.1.1.2 66 kV Line panel No. 5.66

2.1.1.3 110/33 kV Tr. panel No. 6.30

2.1.1.4 110/11 kV Tr. panel No. 5.12

2.1.1.5 66/11 kV Tr. panel No. 5.90

2.1.1.6 33 kV Line panel No. 1.73

Marshalling bay kiosks (as per technical


2.1.1.7 specifications, along with Air conditioning system) No. 8.39
For 66 kV Panel

2.1.2 220 V DC Simplex type

2.1.2.1 33 kV Line panel No. 4.17

C&R Panels compatible to SCADA for installation


2.2
in 220 kV Sub-stations - Duplex type :

2.2.1 220 kV Line panel - Type 2L No. 12.66

2.2.2 220/66/11 kV Transformer panel - Type 2T6 No. 17.03

2.2.3 220/110/11 kV Transformer panel - Type 2T1 No. 17.03

SCHEDULE OF RATES - 2019 13


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

2.2.4 220 kV Bus Coupler panel - Type 2BC No. 8.26

2.2.5 220 kV Bus Bar Protection panel - Type 2BBA No. 26.31

2.2.6 110 kV Line panel - Type 1L No. 6.93

2.2.7 110 kV Bus Coupler panel - Type 1BC No. 8.26

2.2.8 110/11 kV Transformer panel - Type 1T1 No. 8.90

2.2.9 66 kV Line panel - Type 6L No. 7.06

2.2.10 66 kV Bus Coupler panel - Type 6BC No. 6.87

2.2.11 66/11 kV Transformer panel - Type 6T1 No. 8.90

C&R Panels compatible to IEC 61850,


2.3 communication protocol for Station automation
system in 220 kV Sub-stations :

2.3.1 220 kV Line Type 2L No. 12.82

2.3.2 220/66/11 kV Transformer Type 2T6 No. 25.28

2.3.3 220/110/11 kV Transformer Type 2T1 No. 17.04

2.3.4 220 kV Bus Coupler Type 2BC No. 8.99

2.3.5 220 kV Bus Bar Protection Type 2BBA No. 24.93

2.3.6 110 kV Line panel - Type 1L No. 10.88

2.3.7 110 kV Bus Coupler panel - Type 1BC No. 6.21

2.3.8 110/11 kV Transformer panel - Type 1T1 No. 20.81

2.3.9 66 kV Line - Type 6L No. 11.61

2.3.10 66 kV Bus Coupler - Type 6BC No. 7.75

2.3.11 66/11 kV Transformer - Type 6T1 No. 18.39

2.3.12 33/0.433 kV Transformer No. 9.22

11 kV Line type - 1L - Provision for 2 feeders to be


2.3.13 No. 7.02
made in one panel

2.4 Sub-station Automation System No. 107.52

14 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

3 TOWERS : 7308

Fabrication, galvanising and supply of High tensile


3.1 MT 0.91
steel tower materials

Fabrication, galvanising and supply of mild steel


3.2 MT 0.82
tower materials

3.3 Supply of galvanised Bolts & Nuts MT 1.15

Fabrication, Proto testing and supply of galvanised


DC Monopoles
(including cross arms, base plate with anchor bolts,
4 MT 2.97
anticlimbing device, step bolts and bolt & nuts/ladder
and all other equipments complete as per technical
specification)

Amount
5 ACCESSORIES : 7308
in Rs.

5.1 Phase Plates (Set of 6 per tower) Set 397.77

5.2 Number Plates/Circuit Plates No. 150.79

5.3 Danger Plates/Caution Plates (1 no. per tower) No. 167.69

5.4 Earth Bond 300 mm Long No. 360.07

5.5 Earth Bond 450 mm Long No. 413.37

6 RCC POLES : 6810

6.1 8 metre Long 145 kg for DPS No. 7722.73

6.2 9 metre Long 150 kg working load No. 9371.85

6.3 9.5 metre Long 300 kg working load for ODS No. 9753.09

7 RIGID BUS WITH TAPS & CLAMPS

7.1 RIGID BUS : 8537

Aluminium Tube Conforming to 6340 WP of IS-


7.1.1
5082/1969 (BS1600 - Sch. 40) of following sizes:

7.1.1.1 75 mm size - 220 kV side m 1285.34

7.1.1.2 75 mm size - 110 kV side m 1285.34

7.1.1.3 63 mm size - 66 kV side m 1176.70

SCHEDULE OF RATES - 2019 15


HSN Amount
Sl. No. Description of Materials Unit
Code in Rs.

7.1.1.4 50 mm size - 33 kV side m 995.29

50 mm size connecting isolator to vertical tap - 66 kV


7.1.1.5 m 793.44
side

38 mm size connecting isolator to vertical tap - 33 kV


7.1.1.6 m 526.75
side

Aluminium Tube Conforming to 6340 WP of IS-


7.1.2
5082/1969 (BS1600 - Sch. 80) of following sizes :

7.1.2.1 100 mm size - 220 kV side m 2839.89

7.1.2.2 75 mm size - 66 kV side m 973.22

7.1.2.3 50 mm size - 66 kV side m 903.70

63 mm size connecting isolator to vertical tap - 220


7.1.2.4 m 835.07
kV side

63 mm size connecting isolator to vertical tap - 66 kV


7.1.2.5 m 973.22
side

7.1.2.6 63 mm size - 33 kV side m 1622.00

7.1.2.7 125 mm (5'') - 220 kV side main bus interconnection m 4131.00

100 mm (4'') - 400 kV side equipment


7.1.2.8 m 2987.00
interconnection

7.2 Taps : 8481

Inverted 'V' taps made of 75 mm Aluminium Tube


(BS-1600) of 1250 mm vertical height for vertical
7.2.1 No. 973.22
portion and auxiliary bus on 66 kV side with rounded
off end.

Inverted 'V' taps made of 63 mm Aluminium Tube


(BS-1600) of 2500 mm vertical height for vertical
7.2.2 No. 7225.09
portion and cross bus on 220 kV side with rounded
off end.

Straight taps made of 63 mm Aluminium Tube (BS-


7.2.3 1600) of 1750 mm vertical height for vertical portion No. 4724.00
and cross bus on 110 kV side with rounded off end.

Straight taps made of 50 mm Aluminium Tube (BS-


7.2.4 1600) of 1250 mm vertical height for vertical portion No. 3337.04
and cross bus on 66 kV side with rounded off end.

Straight taps made of 38 mm Aluminium Tube (BS-


7.2.5 1600) of 1000 mm vertical height for vertical portion No. 4042.67
and cross bus on 33 kV side with rounded off end.

16 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No. Description of Materials Unit
Code in Rs.

7.3 CLAMPS : 7318

Post insulator Clamp suitable for 100 mm


7.3.1 Aluminium pipe and post insulators Solid core
type - 220 kV side

7.3.1.1 Rigid Type No. 1537.83

7.3.1.2 Expansion Type No. 3074.69

7.3.1.3 Sliding Type No. 1230.26

Post insulator Clamp suitable for 75 mm


7.3.2 Aluminium pipe and post insulators Solid core 7318
type

7.3.2.1 Rigid Type No. 1235.60

7.3.2.2 Expansion Type No. 3520.39

7.3.2.3 Sliding Type No. 1395.66

Post insulator Clamp suitable for 63 mm


7.3.3 Aluminium pipe and post insulators Solid core 7318
type

7.3.3.1 Rigid Type No. 1160.20

7.3.3.2 Expansion Type No. 3273.02

7.3.3.3 Sliding Type No. 979.99

Post insulator Clamp suitable for 50 mm


7.3.4 Aluminium pipe and post insulators Solid core 7318
type

7.3.4.1 Rigid Type No. 1077.61

7.3.4.2 Expansion Type No. 2941.66

7.3.4.3 Sliding Type No. 1128.31

7.3.5 Corona Bell Suitable for Aluminium pipe of Size 7318

7.3.5.1 75 mm No. 731.43

7.3.5.2 63 mm No. 522.87

7.3.5.3 50 mm No. 402.97

SCHEDULE OF RATES - 2019 17


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

8 CONDUCTORS : 7604

8.1 Coyote ACSR km 0.77

8.2 Lynx ACSR km 1.02

8.3 Drake ACSR km 2.05

8.4 Moose ACSR km 3.56

8.5 AAAC - Moose km 2.61

8.6 Bersimis km 6.00

8.7 7/3.15 mm G.I. Wire for ground conductor km 0.58

8.8 7/3.65 mm G.I. Wire for ground conductor km 0.80


Amount
9 INSULATORS : 8546
in Rs.
9.1 Solid Core Insulators 220 kV No. 22203.61

9.2 Solid Core Insulators 110 kV No. 9767.17

9.3 Solid Core Insulators 66 kV No. 4403.36

9.4 Solid Core Insulators 33 kV No. 2959.54

9.5 Disc Insulator 70 kN No. 391.02

9.6 Disc Insulator 90 kN No. 447.54

9.7 Disc Insulator 120 kN No. 550.00

9.8 Disc Insulator 160 kN No. 779.11

9.9 Antifog Disc Insulators 120 kN No. 810.00

9.10 Antifog Disc Insulators 160 kN No. 945.00

9.11 33 kV Pin Insulator Shell with pin No. 488.64

9.12 Pins for above No. 195.21

9.13 Solid Core Long Rod Insulators 90 kN No. 4098.85

9.14 Solid Core Long Rod Insulators 120 kN No. 17409.89

9.15 Solid Core Long Rod Insulators 160 kN No. 23285.62

9.16 220 kV Polymer Disc Insulator Set 6771.51

9.17 110 kV Polymer Disc Insulator Set 3227.34

9.18 66 kV Polymer Disc Insulator Set 2609.14

18 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No. Description of Materials Unit
Code in Rs.

Silicon Rubber Composite Insulator 120 kN - Tension


9.19 Set 789.12
Strings for Moose ACSR (16 nos. for Single tension)

Silicon Rubber Composite Insulator 90 kN -


Suspension Strings for Moose ACSR (14 nos. for
9.20 Set 7891.98
Single suspension & 2x14 nos. for Double
suspension)

Silicon Rubber Composite Insulator 120 kN - Tension


9.21 Strings for Drake ACSR (16 nos. for Single tension & Set 2873.42
2x16 nos. for Double tension)

Silicon Rubber Composite Insulator 90 kN -


Suspension Strings for Drake ACSR (14 nos. for
9.22 Set 1537.18
Single suspension & 2x14 nos. for Double
suspension)

Silicon Rubber composite Insulator 90 kN - Tension


9.23 Set 2070.33
strings (5 nos. of Disc for Coyote conductor)

Silicon Rubber composite Insulator 90 kN -


9.24 Suspension strings (4 nos. of Disc for Coyote Set 4418.72
conductor)

Amount in
10 TELECOMMUNICATION EQUIPMENTS : 8517
Rs. Lakhs

10.1 Wave Trap : 8517

10.1.1 0.5 mH, 1250 A, 31 kA Set 3.84

10.1.2 1.0 mH, 2000 A, 31 kA Set 6.55

10.1.3 1.0 mH, 2000 A, 40 kA Set 6.79

10.1.4 1.0 mH, 3150 A, 63 kA Set 10.00

10.2 PLCC Terminals (Carrier cabinets) : 8517

10.2.1 Twin Channel Set 7.28

10.2.2 Single Channel Set 6.14

10.3 Coupling Device with protective device :

10.3.1 Coupling Ph/Ph Set 1.65

10.4 HF Co-axial Cable :

10.4.1 75 ohm km 1.94

SCHEDULE OF RATES - 2019 19


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

10.5 EPAX for PLCC :

10.5.1 Trunk/E&M/Line 8/8/16 No. 4.85

10.5.2 Trunk/E&M/Line 8/8/8 No. 4.85

10.6 Protection couplers : 8517

10.6.1 4 commands No. 2.67

10.6.2 Digital Protection Coupler No. 3.40

Amount
10.7 Over Head Cables (Unshielded) 8517
in Rs.

20 Pair PVC/OH Telephone Cable 0.51 mm dia


10.7.1 m 72.76
conductor

10 Pair PVC/OH Telephone Cable 0.51 mm dia


10.7.2 m 38.80
conductor

5 Pair PVC/OH Telephone Cable 0.51 mm dia


10.7.3 m 19.40
conductor

5 Pair PVC Telephone Cable 0.51 mm dia


10.8 m 8517 38.80
conductor with shield

10.9 0.91 mm Copper drop wire m 8517 14.55

10.10 Telephone Instruments : 8517

Per
10.10.1 Push Button Telephone 485.04
Unit
Plan 103 P.B. Telephone (1 Main & 1 Extn) with
10.10.2 No. 3589.26
caller ID

Plan 103 P.B. Telephone (1 Main & 1 Extn) without


10.10.3 No. 2716.20
caller ID

10.11 KRONE BOX : 8517

10.11.1 10 pairs No. 242.52

10.11.2 20 pairs No. 291.02

10.11.3 50 pairs No. 436.53

10.11.4 100 pairs No. 582.04

10.12 10.12.1 Krone modules for 10 pairs isolation type No. 8517 169.76

10.12.2 Krone modules for 100 pairs (10 nos. each row) No. 8517 388.03

20 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No. Description of Materials Unit
Code in Rs.

J.F. Telephone Cable (0.63 mm conductor dia


10.13 8517
with Armour) of following pairs (UG cable)

10.13.1 20 pairs m 97.01

Straight through joint kit for J.F. U.G Cable of


10.14 0.63 mm dia Conductor, TSF (Thermo Shrink 8517
Filled Closure type)
Per
10.14.1 20 pairs TSF-1 741.13
kit
Equipments for establishing SCADA Amount in
11
Communication : Rs. Lakhs

11.1 Remote Terminal Unit (RTU) 8517

11.1.1 64 (I/O) Port No. 7.99

11.1.2 34 (I/O) Port No. 8.25

11.2 Data Concentrator Unit (DCU) No. 8517 0.30

2 kVA Online UPS (230 V AC, 1 phase, 50 Hz)


11.3 No. 8517 1.52
UPS with Battery confirming to KPTCL Specifications

Amount
11.4 Cables : 8544
in Rs.
Current cable - Copper core with c/s 4 Sq mm
11.4.1 multistrand m 280.74
7 core
Voltage cable - Copper core with c/s 2.5 Sq mm
11.4.2 m 111.59
multistrand 4 core

Signal cable - Armoured copper core 0.5 Sq mm


11.4.3 m 127.75
multistrand 10 core

Supply of Control cables copper core 1.5 Sq mm


11.5 multistrand 10 core, conforming to KPTCL m 8544 127.45
specifications (160m/Station)

Supply of Control cables copper core 4 Sq mm


multistrand
11.6 m 8544 142.08
3 core for AC input to UPS and UPS to RTU,
conforming to KPTCL specifications (15m/Station)

Supply of Control cables copper core 32 Sq mm


multistrand for battery conforming to KPTCL
11.7 m 8544 304.58
specifications
(15 m x 2 runs/Station)
OPGW - Optical Ground Wire (Supply Package
11.8 8544
only) Cable & Accessories (24 Fibre)
11.8.1 24 Fibre (DWSM) OPGW fibre optic cable km 79674.00

11.8.2 Suspension Clamp assembly for 24 Fibre OPGW No. 2294.00

11.8.3 Tension Assembly for Dead End for 24 Fibre OPGW Set 2313.00

SCHEDULE OF RATES - 2019 21


HSN Amount
Sl. No. Description of Materials Unit
Code in Rs.

Tension Fitting assembly for 24 Fibre OPGW


11.8.4 including all accessories for joint box (splicing No. 4443.00
location)

Tension assembly - Double Tension Pass through


11.8.5 No. 4370.00
for 24 Fibre OPGW

Tension Fitting assembly on Suspension Tower for


11.8.6 24 Fibre OPGW including all accessories for joint No. 5854.00
box (splicing) location

11.8.7 Vibration Damper for 24 Fibre OPGW No. 607.00

11.8.8 Down Lead Clamp assembly for Fibre OPGW No. 255.00

11.8.9 Joint Box for 24 Fibre OPGW No. 4402.00

11.9 FODP - Fibre Optic Distribution Panel 8537

11.9.1 FODP 48F : lndoor type No. 53515.00

11.9.2 FODP 96F : lndoor type No. 67835.00

11.10 Fibre Optic Approach Cable 8544

11.10.1 24 Fibre (DWSM) - Including accessories km 60397.00

Installation Hardware set for above 24 Fibre, Fibre


11.10.2 km 55661.00
Optic Approach Cable

11.11 Underground Fibre Optic Cable Accessories 8544

Unarmoured Underground FO Cable (24 Fibre


11.11.1 km 178175.00
DWSM)
11.11.2 Joint Box (24 Fibres) No. 5955.00

GI pipe 100 mm (Nominal bore), medium class


11.11.3 m 893.00
(including accessories)

11.11.4 PLB HDPE pipe O D 40 mm m 93.00

Amount in
11.12 Test Equipment for Fibre Optic Cabling 8544
Rs. Lakhs
OTDR (Optical Time Domain Reflectometer) for
11.12.1 No. 2.69
1310/1550 nm with laser source

11.12.2 Optical Attenuators (Variable 1310/1550 nm) No. 1.97

11.12.3 Optical Power meter (1310/1550 nm) No. 0.39

11.12.4 Optical Talk set No. 1.94

Optical Fibre Fusion Splicer inlcluding Fibre


11.12.5 No. 2.48
cleaver

22 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No. Description of Materials Unit
Code Rs. Lakhs

11.12.6 Calibrated Fibre No. 0.09

11.12.7 Connectorization kit No. 0.71

11.12.8 Splice kit No. 0.56

Optical test accessory kit including all necessary


11.12.9 connectors, adaptors, cables, terminators and No. 1.34
other items required for testing

11.12.10 Light source 1310/1550 nm No. 0.62

Amount
12 TOOLS AND PLANT :
in Rs.
Portable (mobile) Oil Pump (1/2 HP Air Pump 500
12.1 No. 8413 13395.41
to 1000 gallons)

12.2 Telescopic Ladder aluminium 6 m height No. 7306 29024.05

12.3 Ring spanners - 12 nos. per set Set 8207 582.04

12.4 Tube Spanners - 12 nos. per set Set 8207 949.81

12.5 Pipe wrench 24 inches size No. 8207 1028.22

12.6 Pipe wrench 18 inches size No. 8207 596.65

12.7 Double end spanner - 12 nos. per set Set 8207 548.56

12.8 Hack saw frames +B185 No. 8207 240.48

12.9 Hydraulic crimping tool upto 1000 Sq mm No. 8203 46139.76

12.10 Rubber hand gloves 15 kV tested Pair 4015 193.68

12.11 Rechargeable 5 W LED Hand Torch No. 8513 1500.00

12.12 Insulated cutting pliers 12 inches size No. 8203 259.98

12.13 Insulated cutting pliers 8 inches size No. 8203 183.47

12.14 Line live tester No. 9024 205.38

12.15 Screw driver 18 inches size No. 8207 192.38

12.16 Screw driver 12 inches size No. 8207 49.52

12.17 Hammer 8 Lbs. No. 8205 328.87

12.18 Hammer 2 Lbs. No. 8205 165.09

12.19 Chain pulley block 5 Ton Capacity No. 8483 32000.81

SCHEDULE OF RATES - 2019 23


HSN Amount
Sl. No. Description of Materials Unit
Code in Rs.

Open Pulley (Fibre/metallic, single) 1", Capacity 2


12.20 No. 8483 779.33
Ton

Double Pulley (Fibre/metallic, single) 1", Capacity


12.21 No. 8483 8929.80
3 Ton

12.22 Hydraulic Jack 5 Ton Capacity No. 8425 4662.72

12.23 Pipe derrick No. 8426 18514.40

12.24 Allen keys Set 8204 315.87

12.25 Box spanners - 12 nos. per set Set 8204 3271.55

12.26 Transil Oil Dielectric Breakdown testkit No. 9024 96744.66

Insulation Tester Digital type (Megger)


12.27 No. 8207 50604.90
2.5 kV - 5 kV

12.28 Insulation Tester (Megger) 500 V rating No. 8207 11647.65

12.29 AC Leakage Clamp meter (mA) (DCM 10 A) No. 8204 15600.00

12.30 1000 A AC Clamp Meter (DCM 39 A) No. 8204 8050.00

12.31 SF6 gas leak detector No. 8543 43163.00

SF6 Gas filled in 50 kg Cylinders (including non


12.32 No. 8543 44863.00
returnable carbon steel cylinders)

SF6 Gas filled in 25 kg Cylinders (including non


12.33 No. 8543 24012.00
returnable carbon steel cylinders)

12.34 Multimeter electromechanical type No. 9030 2976.76

12.35 Multimeter electronic type No. 9030 6474.78

12.36 Hydrometer No. 9025 595.35

12.37 D.C. Volt meter range - 3V to + 5V No. 9030 1786.06

12.38 Hydrometer syringe suitable for vent holes No. 9033 595.35

12.39 Specific gravity correction chart No. 4911 595.35

12.40 Wall mounting type holder for Hydrometer No. 9033 1786.06

12.41 Earth resistance tester No. 9030 18605.39

12.42 Arc welding machine (9/10 kVA) No. 8515 18452.00

24 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No. Description of Materials Unit
Code in Rs.

12.43 Thermometer with wall mounting holder No. 9025 1786.06

12.44 Rubber appron No. 4015 1264.80

12.45 Pippette No. 7017 521.26

12.46 Protective Goggle No. 9004 595.35

12.47 Acid Resisting jars (4 print capacity) No. 7010 595.35

12.48 Rubber shoes knee height Pair 6403 1414.29

12.49 Glass Funnel No. 7017 447.16

12.50 Hickery rods No. 7227 3572.11

Grounding sticks extendable upto 18 ft - 3 nos. of


12.51 Set 7215 1161.12
each 6 ft Sticks of 3 phase R, Y, B (3 nos. of 1 set)

12.52 Manilla rope 1" (One bundle of 100 m) Bundle 5608 14437.93

12.53 Manilla rope 3/4" (One bundle of 100 m) Bundle 5608 14437.93

12.54 Files of sizes (One set of 6 nos.) Set 8203 5729.94

12.55 Portable drilling machine with stand (heavy duty) No. 8459 28279.21

12.56 Hand drilling machine No. 8459 14140.25

12.57 Safety belts No. 4015 803.33


Safety belt, minimum 2 m rope length along with
scaffold hook - Class-A material suitable for EHV
12.58 No. 6506 6900.00
Transmission Line maintenance staff (PN56 &
351)
12.59 Safety helmet with rachet No. 6506 219.19

12.60 Steel Measuring tape 30 m No. 9017 818.93

12.61 Steel Measuring tape 15 m No. 9017 587.55

12.62 Manual crimping tool upto 400 Sq mm No. 8203 2962.46

12.63 Rain coat with dick back No. 6201 890.00

12.64 Gum Boots Pair 6402 2069.43

Hydraulic Bolt Cutter / Wire Cutter upto Drake


12.65 No. 8203 48372.98
ACSR conductor with bits for cuttings

12.66 Cast Iron Pipe Electrode No. 7213 5799.00

SCHEDULE OF RATES - 2019 25


Amount in Rs.

HSN Bersimis/
26

Sl. No. Description of Materials Unit


Code AAAC/ Drake Lynx Coyote Rabbit Ground
ACSR ACSR ACSR ACSR ACSR Conductor
Moose

13 13.1 HARDWARE
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

13.1.1 Single Tension Clamps with arcing horns No. 7318 2735 2487 1085 993 780 816

13.1.2 Double Tension Clamps with arcing horns No. 7318 4872 4429 3090 2870 2554

13.1.3 Single Suspension Clamps with arcing horns No. 7318 1709 1553 1318 1219 812 861

13.1.4 Double Suspension Clamps with arcing horns No. 7318 3243 2948 2515 2487 2231

13.1.5 P.G. Clamps No. 7318 941 535 513 210 91 266

13.1.6 M.S.C. Joints No. 8538 836 760 442 411 273 303

13.1.7 Pre-formed Armour Rods No. 7221 2434 2212 836 716 578

13.1.8 Repair Sleeves No. 7609 643 585 391 199 146 204

13.1.9 Vibration Damper No. 7308 1122 1020 671 564 606

13.1.10 Automatic Come - along Clamp No. 7318 5760 5236 5031 5031 5031 2757

13.1.11 Pad Clamps No. 7318 818 535 738 210 534
HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

Hardware Clamps for Station materials

13 13.2 Bolted Type Tension Clamp 7318

13.2.1 Twin Falcon ACSR Conductor 120 kN, 20 mm No. 3371

13.2.2 Twin Drake ACSR Conductor 120 kN, 20 mm No. 2900

13.2.3 Twin Moose ACSR Conductor 120 kN, 20 mm No. 3020

13.2.4 Twin Falcon ACSR Conductor 90 kN, 16 mm No. 2732

13.2.5 Single Falcon ACSR Conductor 120 kN, 20 mm No. 1776

13.2.6 Twin Drake ACSR Conductor 90 kN, 16 mm No. 2635

13.2.7 Single Falcon ACSR Conductor 90 kN, 16 mm No. 1721

13.2.8 Single Drake ACSR Conductor 120 kN, 20 mm No. 1664

13.2.9 Single Drake ACSR Conductor 70/90 kN, 16 mm No. 1605

13.2.10 Single Lynx ACSR Conductor 70/90 kN, 16 mm No. 935

13.2.11 Single Coyote ACSR Conductor 70/90 kN, 16 mm No. 877

13.2.12 Single Rabbit ACSR Conductor 70/90 kN, 16 mm No. 660

13.3 Wedged Clamps 7318

13.3.1 Single Tension Clamp Compression type Drake ACSR No. 2527

13.3.2 Single Tension Clamp Compression type Moose ACSR No. 2527

13.4 Bolted Type Suspension Clamp 7318

13.4.1 Twin Falcon ACSR Conductor 90 kN, 16 mm No. 3113

13.4.2 Twin Moose ACSR Conductor 90 kN, 16 mm No. 2879

13.4.3 Twin Drake ACSR Conductor 90 kN, 16 mm No. 2108

13.4.4 Single Falcon ACSR Conductor 90 kN, 16 mm No. 1271

13.4.5 Single Drake ACSR Conductor 70/90 kN, 16 mm No. 1114

13.4.6 Single Lynx ACSR Conductor 70/90 kN, 16 mm No. 835

13.4.7 Single Coyote ACSR Conductor 70/90 kN, 16 mm No. 757

13.4.8 Single Rabbit ACSR Conductor 70/90 kN, 16 mm No. 606

13.5 Hardware Clamps for Station Materials 7318

13.5.1 Ground Wire Clamp 7/3.15 mm, 2 bolt No. 855

SCHEDULE OF RATES - 2019 27


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

13.6 Post Insulator Clamps 7318

13.6.1 Twin Falcon ACSR Conductor 127 mm, 220 kV No. 1263

13.6.2 Twin Moose ACSR Conductor 127 mm, 220 kV No. 1080

Twin Drake ACSR Conductor 127 mm,


13.6.3 No. 1013
220/110/66 kV

Single Falcon ACSR Conductor 127/76 mm,


13.6.4 No. 729
220/110/66 kV

Single Drake ACSR Conductor 127/76 mm,


13.6.5 No. 668
220/110/66/33 kV

Single Lynx ACSR Conductor 127/76 mm,


13.6.6 No. 624
110/66/33 kV

Single Coyote ACSR Conductor 127/76 mm,


13.6.7 No. 577
66/33 kV

13.6.8 Single Rabbit ACSR Conductor 76 mm, 33 kV No. 529

13.7 Spacer Clamp for ACSR Conductors 7318

13.7.1 Twin Falcon 220 kV No. 467

13.7.2 Twin Moose 220 kV No. 439

13.7.3 Twin Drake 220/110/66 kV No. 419

Requirement of Power Connectors 'T' Clamps for


13.8 7318
ACSR Conductors

13.8.1 Twin Falcon to Single Drake No. 1348

13.8.2 Twin Moose to Single Drake No. 1015

13.8.3 Twin Drake to Single Drake No. 870

13.8.4 Single Falcon to Single Drake No. 547

13.8.5 Single Drake to Single Drake No. 481

13.8.6 Single Drake to Single Lynx No. 450

13.8.7 Single Drake to Single Coyote No. 422

13.8.8 Single Lynx to Single Lynx No. 355

13.8.9 Single Coyote to Single Drake No. 422

13.8.10 Single Lynx to Single Drake No. 450

13.8.11 Single Coyote to Single Coyote No. 337

28 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

Power Connectors, Terminal Connector Clamps for


13.9 7318
ACSR Conductor

13.9.1 Twin Drake No. 1222

13.9.2 Single Drake No. 737

13.9.3 Single Lynx No. 564

13.9.4 Single Coyote No. 489

Power Connectors, Expansion Type Terminal


13.10 8544
Connectors suitable for Aluminium pipes

13.10.1 63 mm nominal diameter x 73.03 mm No. 1312

13.10.2 50 mm nominal diameter x 60.03 mm No. 1118

13.11 C - Type Wedge Connectors 7318

13.11.1 Rabbit to Coyote ACSR Conductor No. 531

13.11.2 Rabbit to Lynx ACSR Conductor No. 1491

13.11.3 Rabbit to Drake ACSR Conductor No. 2561

13.11.4 Coyote to Coyote ACSR Conductor No. 531

13.11.5 Coyote to Lynx ACSR Conductor No. 1639

13.11.6 Coyote to Drake ACSR Conductor No. 1771

13.11.7 Lynx to Lynx ACSR Conductor No. 1111

13.11.8 Lynx to Drake ACSR Conductor No. 1556

13.11.9 Drake to Drake ACSR Conductor No. 1868

13.11.10 Double Drake to Single Drake No. 4998

13.11.11 Rabbit to 2 hole paddle ACSR Conductor - 610 A No. 1546

13.11.12 Rabbit to 2 hole paddle ACSR conductor - 895 A No. 1694

13.11.13 Coyote 2 hole paddle ACSR Conductor - 610 A No. 1546

13.11.14 Coyote 2 hole paddle ACSR Conductor - 895 A No. 1932

13.11.15 Coyote 2 hole paddle ACSR Conductor - 1400 A No. 4959

13.11.16 Coyote 4 hole Paddle ACSR Conductor - 610 A No. 1642

13.11.17 Coyote 4 hole paddle ACSR Conductor - 895 A No. 2250

13.11.18 Coyote 4 hole paddle ACSR Conductor - 1400 A No. 4811

SCHEDULE OF RATES - 2019 29


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

13.11.19 Lynx 2 hole paddle ACSR Condcutor - 610 A No. 2683

13.11.20 Lynx 2 hole paddle ACSR Conductor - 895 A No. 1868

13.11.21 Lynx 2 hole paddle ACSR Conductor - 1400 A No. 5081

13.11.22 Lynx 4 hole paddle ACSR Conductor - 610 A No. 3050

13.11.23 Lynx 4 hole paddle ACSR Conductor - 895 A No. 1932

13.11.24 Lynx 4 hole paddle ACSR Conductor - 1400 A No. 3381

13.11.25 Drake 2 hole paddle ACSR Conductor - 610 A No. 4879

13.11.26 Drake 2 hole paddle ACSR Conductor - 895 A No. 2483

13.11.27 Drake 2 hole paddle ACSR Conductor - 1400 A No. 2585

13.11.28 Drake 4 hole paddle ACSR Conductor - 610 A No. 3388

13.11.29 Drake 4 hole paddle ACSR Conductor - 895 A No. 2585

13.11.30 Drake 4 hole paddle ACSR Conductor - 1400 A No. 5406

13.11.31 Rabbit to Rabbit ACSR Conductor No. 542

13.11.32 Drake to Moose ACSR Conductor No. 2737

13.11.33 Drake to Falcon ACSR Conductor No. 7777

13.11.34 Moose to Moose ACSR Conductor No. 2737

13.11.35 Moose to Falcon ACSR Conductor No. 7777

13.11.36 Falcon to Falcon ACSR Conductor No. 7728

Moose 2 hole paddle ACSR Conductor & 2 hole paddle -


13.11.37 No. 7114
895 A

Moose 2 hole paddle ACSR Condcutor & 2 hole paddle -


13.11.38 No. 7114
1400 A

Moose 4 hole paddle ACSR Conductor & 4 hole paddle -


13.11.39 No. 7114
895 A

Moose 4 hole paddle ACSR Conductor & 4 hole paddle -


13.11.40 No. 7114
1400 A

Falcon 2 hole paddle ACSR Conductor & 2 hole paddle -


13.11.41 No. 18430
1400 A

Falcon 4 hole paddle ACSR Conducotr & 4 hole paddle -


13.11.42 No. 18430
1400 A

30 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

13.12 13.12.1 CT Clamps for Single Drake No. 850

13.12.2 PG Clamps for Coyote to Rabbit No. 210

13.12.3 NCT Pad Clamp No. 700

14 Relays : 8536

Numerical Distance Relay for 220 kV system /


14.1
110 kV/66 kV

Numerical Distance Relay for 220 kV system /


14.1.1 110 kV/66 kV compatible to IEC 60870-5-103 No. 157140
communication protocol

Numerical Distance Relay for 220 kV system /


14.1.2 110 kV/66 kV compatible to IEC 61850 communication No. 157140
protocol

Static/Digital/Numerical Differential Relay for


14.2 Transformer protection for SAS Station - IEC61850 No. 164900
compatible

14.3 Single pole Directional Over Current/ Earth Fault Relay No. 12125

14.4 Restricted Earth Fault Relay No. 15209

14.5 Single pole Over Current / Earth Fault Relay No. 9262

14.6 Trip Circuit Supervision Relay No. 5335

14.7 Auxillary Relay - 2 element No. 3929

14.8 Master Trip Relay No. 11184

Single pole Non-directional Over Current / Earth Fault


14.9 No. 8730
Relay with HS

14.10 Auxillary Relay - 3 element No. 5335

14.11 Under Frequency Relay No. 91253

14.12 Line Differential Relay No. 286150

14.13 Numerical Relay with df/dt features No. 83868

14.14 Single Phase Trip Relay - 220 kV Station No. 6790

Three Phase Trip Relay - 220 kV, 110 kV & 66 kV


14.15 No. 8730
Stations

Numerical REF Relay for 110 kV & 66 kV Power


14.16 No. 48500
Transformers

14.17 High Speed Trip Relay for 11 kV Feeders No. 7566

SCHEDULE OF RATES - 2019 31


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

15 15.1 MISCELLENEOUS ITEMS

15.1.1 11 kV GOS - D/B 1200 A Set 8536 44638

15.1.2 11 kV GOS - D/B 800 A Set 8536 27706

15.1.3 11 kV GOS - D/B 400 A Set 8536 23253

15.1.4 11 kV GOS - S/B 400 A Set 8536 13104

15.1.5 11 kV GOS - S/B 200 A Set 8536 16060

15.1.6 11 kV, 400 A Special Roster GOS Set 8536 20076

15.1.7 11 kV HG Fuse unit No. 8535 797

15.1.8 9 kV, 5 kA Lightning Arrestor (Metal oxide type) No. 8535 827

15.1.9 9 kV, 10 kA Lightning Arrestor (Metal oxide type) No. 8535 3025

15.2 11 kV GOS Contact Blade : 8536

11 kV, 800 A Male contact Blade suitable for Double Break


15.2.1 No. 1940
GOS

11 kV, 800 A Female contact Blade suitable for Double


15.2.2 No. 1552
Break GOS

11 kV, 400 A Male contact Blade suitable for Double Break


15.2.3 No. 1164
GOS

11 kV, 400 A Female contact Blade suitable for Double


15.2.4 No. 776
Break GOS

11 kV, 200 A Male contact Blade suitable for Single Break


15.2.5 No. 437
GOS

11 kV, 200 A Female contact Blade suitable for Single


15.2.6 No. 679
Break GOS

15.3 HV Cables : 8544

15.3.1 11 kV UG Cable 1 Core 1000 Sq mm km 810200

15.3.2 11 kV UG Cable 3 Core 400 Sq mm km 1294038

15.3.3 11 kV UG Cable 3 Core 240 Sq mm km 903422

15.3.4 11 kV UG Cable 3 Core 95 Sq mm km 502477

32 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

16 11 kV Joints and Pot heads

Heat Shrinkable type transition jointing kit for XLPE


16.1 8538
Cable

16.1.1 3 x 95 Sq mm No. 9342

16.1.2 3 x 240 Sq mm No. 11544

16.1.3 3 x 400 Sq mm No. 11758

16.1.4 1 x 1000 Sq mm No. 9848

16.2 Cold Shrinkable type termination kit for XLPE Cable 8538

16.2.1 Indoor

16.2.1.1 3 x 95 Sq mm No. 4518

16.2.1.2 3 x 240 Sq mm No. 5548

16.2.1.3 3 x 400 Sq mm No. 6376

16.2.1.4 1 x 1000 Sq mm No. 4985

16.2.2 Outdoor

16.2.2.1 3 x 95 Sq mm No. 5528

16.2.2.2 3 x 240 Sq mm No. 5548

16.2.2.3 3 x 400 Sq mm No. 6546

16.2.2.4 1 x 1000 Sq mm No. 5629

Cold Shrinkable type transition jointing kit for XLPE


16.3 8538
Cable

16.3.1 3 x 95 Sq mm No. 23393

16.3.2 3 x 240 Sq mm No. 21739

16.3.3 3 x 400 Sq mm No. 22578

16.3.4 1 x 1000 Sq mm No. 10066

11 kV Heat Shrinkable Cable termination kit for XLPE


16.4 8538
Cable

16.4.1 Indoor

16.4.1.1 3 x 95 Sq mm No. 3450

16.4.1.2 3 x 240 Sq mm No. 2910

16.4.1.3 3 x 400 Sq mm No. 8100

16.4.1.4 1 x 1000 Sq mm No. 2910

SCHEDULE OF RATES - 2019 33


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

16.4.2 Out door

16.4.2.1 3 x 95 Sq mm No. 2583

16.4.2.2 3 x 240 Sq mm No. 2910

16.4.2.3 3 x 400 Sq mm No. 12770

16.4.2.4 1 x 1000 Sq mm No. 3000

11 kV Heat Shrinkable Straight through jointing kit


16.5 for XLPE Cable with Copper Lugs & Aluminium 8538
Ferrules

16.5.1 3 x 95 Sq mm No. 6076

16.5.2 3 x 240 Sq mm No. 6867

16.5.3 3 x 400 Sq mm No. 8295

16.5.4 1 x 1000 Sq mm No. 7200

Fire Fighting equipments with necessary mounting


17 8424
stands

17.1 Foam extinguishing type

17.1.1 50 litre capacity No. 8467

17.1.2 9 litre capacity No. 2802

17.2 Water type (Gas pressure type) 9 litre capacity No. 1656

17.3 Carbondioxide type

17.3.1 4.5 kg No. 5397

17.3.2 22.5 kg No. 23360

17.4 DCP Type

17.4.1 4.5 kg No. 3381

17.4.2 22.5 kg No. 28126

17.5 Sand type

17.5.1 G.I. Buckets 9 litre capacity No. 399

17.5.2 Steel stands No. 1563

Nitrogen Injection fire extinguishing system for 100


17.6 Set 1300000
MVA and above Power Transformers

Nitrogen Injection fire extinguishing system for Power


17.7 Set 776057
Transformers below 100 MVA

34 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount
Sl. No Description of Materials Unit
Code in Rs.

Fire Alarm / detection system using smoke detectors, heat


Set
detectors etc., as per specification for GIS hall control
17.8 or 1112280
room, relay panel room, LTAC room, office room,
L/s
monitoring room etc.,

Electric Generating Set Comprising of :


50 kW/62.5 kVA Diesel Generating Set rated at 50
kW/62.5 kVA, 415V, 0.8 PF, mounted on a base frame,
18 18.1 complete with inbuilt fuel tank and battery 1 no. 12 V & No. 8501 1016572
inbuilt standard manual Control Panel with acoustic
enclosure - NAL Approved D.G. Set 63 kVA capacity with
AMF panel

DG Set : 3 Ph, 50 Hz, 415 V, 0.8 PF, 250 kVA capacity DG


18.2 set with required foundation for No. 3349497
400 kV

Auxiliary Transformer with oil, cable termination type on


both HT & LT outdoor type with off load tap changer in
19 19.1 No. 866412
steps of 2.5 % :
630 kVA, 11 kV/433 V, 3 phase Delta Star, Dyn11

Station Auxiliary Transformer with oil, cable termination


19.2 type on both HT & LT outdoor type No. 8504 222785
100 kVA, 11 kV/433 V, 3 phase Dy11

Erection 13813
Supply and erection of 3 Ph 11 kV/433 V Distribution
19.2.1 8504
Transformer with copper windings
19.2.1.1 250 kVA - Supply No. 280150

250 kVA - Erection 32509

19.2.1.2 100 kVA - Supply No. 222785

100 kVA - Erection 13813

19.2.2 Supply & Fixing LT Distribution box 8535

19.2.2.1 250 kVA - Supply No. 23683

250 kVA - Erection 937

19.2.2.2 100 kVA - Supply No. 13519

100 kVA - Erection 375

20 20.1 11 kV Insulation Tapes (HV BT Tapes) 8547

20.1.1 25 mm width m 498

20.1.2 50 mm width m 996

20.1.3 75 mm width m 1492

20.1.4 100 mm width m 1990

20.2 Epoxy shroubs suitable for 11 kV outdoor bus m 2631

SCHEDULE OF RATES - 2019 35


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs.

21 400 kV Sub-station main equipments

As per the
weight of the
167 MVA, 400/220/33 kV single phase Inter - Transformer
21.1 21.1.1 Set 8504 427.85
Connecting Transformer (ICT) (rate / MT
indicated in
labour portion)

As per the
315 MVA, 400/220/33 kV three phase Inter-
21.1.2 Set 8504 1180.09 weight of the
Connecting Transformer
Transformer

As per the
500 MVA, 400/220/33 kV three phase Inter-
21.1.3 Set 8504 1262.51 weight of the
Connecting Transformer
Transformer

As per the
420 kV Class, 125 MVAr Bus Reactor along with
21.2 21.2.1 Set 8504 591.86 weight of the
Neutral Ground Transformer
Reactor

As per the
420 kV Class, 63 MVAr Line Reactor along with
21.2.2 No. 8504 464.27 weight of the
Neutral Ground Transformer
Reactor

Circuit breaker SF6 type, with operating


mechanism and marshalling box along with
21.3 8536
associated support structure and terminal
connector etc.,

420 kV Class 50 kA, 3150 A (without closing


21.3.1 Set 23.00 53411.28
resistors)

21.3.2 420 kV Class 50 kA, 3150 A (with closing resistors) Set 33.00 53411.28

21.4 Controlled Switching device for Circuit Breaker Set 8536 4.57 2750.21

Isolators with operating mechanism and


21.5 8536
marshalling boxes, terminal connectors etc.,

21.5.1 245 kV, 1600 A, 40 kA Double break

21.5.1.1 3-Pole with one earth switch Set 6.89 19635.00

21.5.1.2 3-Pole with two earth switch Set 8.01 19635.00

1-Pole (3ph) Tandem operated ISO without earth


21.5.1.3 Set 5.84 19635.00
switch
245 kV, 3000 A, 40 kA Double break - For BC
21.5.2
Bay

3-Pole with single earth switch Set 7.73 19635.00

420 kV, 3150 kA one complete isolator


21.5.3 including support insulator with one E/S with Set 13.33
operating mechanism

21.5.4 420 kV, 50 kA, 3150 A pantograph type

21.5.4.1 3-Pole with single earth switch Set 11.21 26469.35

21.5.4.2 3-Pole without earth switch Set 9.19 25407.93

36 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs.

21.5.5 420 kV, 50 kA, 3150 A Centre break type

21.5.5.1 3-Pole with double earth switch Set 9.14 27525.26

420 kV, 40 kA, 2000 A Horizontal Centre break


21.5.6
type

21.5.6.1 3-Pole with single earth switch (Line Isolator) Set 8.64 24543.75

21.5.6.2 3-Pole with double earth switch (C Isolator) Set 9.38 24543.75

420 kV, 50 kA, 3150 A Double break type


21.5.7
(Copper Design)

21.5.7.1 3-pole with single earth switch Set 16.35 46734.87

21.5.7.2 3-pole with double earth switch Set 18.35 46734.87

Current Transformers having 5 Cores, with


21.6 8504
marshalling boxes, terminal connectors etc.,

420 kV Class, 50 kA CT with ratio 3000-2000-


No. 6.19 10682.26
500/1-1-1-1-1 A

Surge Arresters with insulating base, surge


21.7 8535
monitor, terminal connectors etc.,

21.7.1 390 kV Class No. 1.08 2670.56

21.7.2 216 kV Class No. 0.62 3224.11

21.7.3 145 kV Class No. 0.63 1335.28

Capacitor Voltage Transformers having 5 Cores,


21.8 with marshalling boxes, terminal connectors 8504
etc.,

420 kV Class, 8800 PF No. 2.55 10682.26

21.9 Control & Relay Equipment 8536

21.9.1 Back-up control panel for 400 kV Reactor Set 7.17 6875.53

21.9.2 Relay panels for 400 kV Reactor Set 13.59 12640.67

21.9.3 400 kV Line - Type 4L No. 15.10 13751.06

21.9.4 400/220/33 kV Transformer - Type 4T No. 15.10 13751.06

21.9.5 Bus bar protection panel No. 43.03 6676.41

21.9.6 400 kV Bus Coupler No. 8538 38.70 9860.00

Marshalling bay kiosks (as per technical


21.9.7
specifications, along with Air conditioning system)

21.9.7.1 For 400 kV Panels No. 2.57 2563.47

21.9.7.2 For 220 kV Panels No. 6.93 2563.47

SCHEDULE OF RATES - 2019 37


Supply Labour
HSN
Sl. No Description of Materials Unit rates rates
Code
in Rs. in Rs.
21.10 BUS AND HARDWARE FITTINGS :

Aluminum tube, confirming to 6340WP of IS 5082,


21.10.1 m 7608 2756.45
1969, BS1600 Sch 40 of size 100 mm (4")

Hardware set for 400 kV Double Tension string


assembly with double anchoring points including turn
21.10.2 buckle, corona ring and tension clamp and complete Set 7318 24124.75
set suitable for Twin Moose ACSR bundle with 450 mm
sub-conductor spacing.

Hardware set for 400 kV Single suspension string


insulators assembly including corona ring, suspension
21.10.3 Set 7318 12469.89
clamp and complete set etc., suitable for Twin Moose
ACSR bundle with 450 mm sub-conductor spacing.

Hardware set for 220 kV Double tension string


assembly with double anchoring points including
21.10.4 7318
turn buckle arcing horn, tension clamps and
complete set etc., suitable for :

Quadruple Moose ACSR bundle with 250 mm sub-


21.10.4.1 Set 21427.46
conductor spacing.

Twin Moose ACSR bundle with 250 mm sub-conductor


21.10.4.2 Set 9395.64
spacing.
Hardware set for 220 kV single suspension string
insulator assembly including arcing horn,
21.10.5 7318
suspension clamp and complete set etc., suitable
for :
Quadruple Moose ACSR bundle with 250 mm sub-
21.10.5.1 Set 10676.04
conductor spacing

Twin Moose ACSR bundle with 250 mm sub-conductor


21.10.5.2 Set 4446.00
spacing

21.10.6 400 kV Class Bus Post Insulators No. 8546 46666.22

21.11 400 kV Clamps and Connectors

Terminal connector for CB to receive 4" IPS Al. tube


21.11.1 No. 8535 4177.86
flexible type

Terminal connector for CT to receive 4" IPS Al. tube


21.11.2 No. 8535 4313.05
flexible type

21.11.3 Terminal Connector for CVT to receive 8535

21.11.3.1 Twin Moose ACSR No. 1380.00

21.11.3.2 4" IPS Al. tube flexible type No. 4800.00

ACSR Twin Moose conductor suitable for horizontal


21.11.3.3 No. 1980.00
take off 450 mm spacing

21.11.4 Terminal connector for Centre Break Isolator to receive 8535

21.11.4.1 4" IPS Al. tube flexible type No. 4177.86

Twin Moose ACSR conductor suitable for vertical take


21.11.4.2 No. 2593.29
off 450 mm spacing

38 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Supply Labour
HSN
Sl. No Description of Materials Unit rates rates
Code
in Rs. in Rs.
21.11.5 Terminal connector for double break Isolator to receive 8535

21.11.5.1 4" IPS Al. Tube flexible type No. 4800.00

ACSR Twin Moose conductor suitable for vertical take


21.11.5.2 No. 1980.00
off 450 mm spacing

21.11.6 Terminal connector for Isolator 8535

Rigid type terminal connector suitable for AAAC Moose


21.11.6.1 No. 780.00
ACSR

Flexible type terminal connector suitable for 63 mm Al.


21.11.6.2 No. 2700.00
tube

21.11.7 Terminal Connector for BPI to receive 8535

21.11.7.1 4" IPS Al. tube Expansion type No. 4116.77

21.11.7.2 4" IPS Al. tube Rigid type No. 3750.20

21.11.7.3 4" IPS Al. tube Sliding type No. 2159.96

21.11.7.4 Twin ACSR Moose conductor No. 980.00

Quadruple Bersimis ACSR bundle with 250 mm sub-


21.11.7.5 No. 4200.00
conductor spacing

Twin Bersimis ACSR bundle with 250 mm sub-


21.11.7.6 No. 1080.00
conductor spacing

21.11.8 Terminal Connector for Wave Trap 8535

21.11.8.1 to receive 4" IPS Al. Tube flexible type No. 4800.00

21.11.8.2 to receive ACSR Twin / Quad Bersimis No. 3800.00

C' type wedge connector suitable for Moose ACSR to


21.11.9 No. 8535 5372.46
Moose ACSR

21.11.10 T' clamps 8535

T' Clamp suitable for 4" IPS Al. tube to Twin Moose
21.11.10.1 No. 3004.06
ACSR conductor

21.11.10.2 T' clamp suitable for 4"Al. tube to 4" Al. tube. No. 2949.46

T' Clamp suitable for 4" IPS Al. tube to Twin Bersimis
21.11.10.3 No. 3699.00
ACSR conductor

T' clamp / Fire wedge type suitable for Bersimis ACSR


21.11.10.4 No. 7800.00
on tap and Twin Moose ACSR on run

T' clamp (Fire wedge type) suitable for Twin Bersimis to


21.11.10.5 No. 7800.00
Twin Bersimis

21.11.10.6 T' Clamp suitable for Moose ACSR to Moose ACSR No. 780.00

Spacers for Quadruple Twin Moose ACSR conductor


21.11.11 8535
with 450 mm spacing

21.11.11.1 Flexible No. 2317.15

21.11.11.2 Rigid No. 1514.66

SCHEDULE OF RATES - 2019 39


Supply Labour
HSN
Sl. No Description of Materials Unit rates rates
Code
in Rs. in Rs.
Spacers for Quadruple Twin Bersimis ACSR conductor
21.11.12 8535
with 450 mm spacing

21.11.12.1 Flexible No. 1782.00

21.11.12.2 Rigid No. 885.00

21.11.13 Terminal connector for LA to receive 8535

ACSR Twin Moose conductor suitable for


21.11.13.1 No. 2449.00
horizontal/vertical take off with 450 mm spacing

Twin Bersimis ACSR conductor suitable for horizontal


21.11.13.2 No. 2380.00
take off with 450 mm spacing

Twin Bersimis ACSR conductor suitable for 450 mm


21.11.13.3 No. 2380.00
spacing (through type)

21.11.14 Welding sleeve suitable for 4 inch IPS Al. tube No. 7609 1824.28

Rigid type terminal connector for SF6 / Air Bushing


21.11.15 No. 8535 1550.00
suitable for 4" IPS Al. tube

Terminal connector for SF6 / Air Bushing suitable to


21.11.16 No. 8535 2380.00
receive Twin Bersimis ACSR Conductor

21.12 220 kV Clamps and Connectors

Terminal connector for CB to receive 4" IPS Al. tube


21.12.1 No. 8535 3915.28
flexible type

21.12.2 Terminal connector for CT to receive 8535

21.12.2.1 Twin Moose ACSR conductor No. 2287.42

21.12.2.2 4" IPS Al. tube flexible type No. 4071.27

21.12.2.3 Twin Bersimis ACSR conductor No. 2509.00

21.12.3 Terminal Connector for isolator to receive 8535

21.12.3.1 4" IPS Al. tube flexible type No. 3915.28

21.12.3.2 4" IPS Al. tube Rigid through type No. 1983.64

Twin Moose ACSR conductor suitable for Vertical take


21.12.3.3 No. 1784.76
off 250 mm spacing

Twin Moose ACSR conductor suitable for horizontal


21.12.3.4 No. 1784.76
take off 250 mm spacing

Quad Moose ACSR conductor suitable for horizontal


21.12.3.5 No. 3800.00
take off 250 mm spacing

Twin Bersimis ACSR conductor suitable for horizontal


21.12.3.6 No. 2327.00
take off 250 mm spacing

Twin Bersimis ACSR conductor suitable for vertical


21.12.3.7 No. 4808.00
take off 250 mm spacing

21.12.4 Terminal connector for PT to receive 8535

21.12.4.1 4" IPS Al. tube rigid type No. 1450.00

21.12.4.2 Twin Bersimis ACSR No. 2663.00

40 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Supply Labour
HSN
Sl. No Description of Materials Unit rates rates
Code
in Rs. in Rs.

21.12.5 Terminal Connector for CVT to receive 8535

21.12.5.1 4" IPS Al. tube Rigid type No. 2059.03

21.12.5.2 Twin Moose ACSR No. 2066.83

21.12.5.3 Twin Bersimis ACSR No. 2509.00

Clamps for BPI to receive Twin Moose ACSR (for


21.12.6 No. 8535 1574.00
Transformer Bay)

Clamps for Aluminium tube suitable for BPI for both


21.12.7 8535
main bus & interconnecting bus

4" IPS Al. tube (od: 114.3 mm, ID:97.18 mm)


21.12.7.1 No. 5204.78
Expansion type

21.12.7.2 4" IPS Al. tube Rigid type No. 1504.00

21.12.7.3 4" IPS Al. tube Sliding type No. 2182.52

T' clamp suitable for 4" IPS Aluminium tube to Twin


21.12.8 No. 8535 2267.02
Moose conductor

T' clamp suitable for Quadruple Moose ACSR to 4" IPS


21.12.9 No. 8535 3344.63
Al. tube

T' clamp suitable for 4" IPS Aluminium tube to Twin


21.12.10 No. 8535 3200.00
Bersimis ACSR conductor

T' clamp suitable for Quadruple Bersimis ACSR to 4"


21.12.11 No. 8535 5172.00
IPS Al. tube

21.12.12 T' Clamp suitable for Moose ACSR to Moose ACSR No. 8535 740.00

21.12.13 T' Clamp suitable for Quad Moose to Quad Moose No. 8535 2960.00

21.12.14 T' Clamp suitable for Quad Moose to Twin Moose No. 8535 3800.00

21.12.15 T' Clamp suitable for Twin Moose to Twin Moose No. 8535 1480.00

T' Clamp (fire wedge type) suitable for Twin Bersimis


21.12.16 No. 8535 7800.00
ACSR on run and Twin Bersimis ACSR on tap

T' Clamp (fire wedge type) suitable for Twin Bersimis to


21.12.17 No. 8535 7800.00
Drake ACSR

T' Clamp (fire wedge type) suitable for Drake / AAAC to


21.12.18 No. 8535 7800.00
Bersimis ACSR

21.12.19 PG Clamp suitable for ACSR Moose to ACSR Moose No. 8535 480.00

Post insulator clamp suitable for 5'' Al tube for main


21.12.20 8535
rigid bus

21.12.20.1 Expansion type No. 6300.00

21.12.20.2 Rigid type No. 2600.00

SCHEDULE OF RATES - 2019 41


Supply Labour
HSN
Sl. No Description of Materials Unit rates rates
Code
in Rs. in Rs.
Post insulator clamp suitable for 5'' Al tube for 220 kV
21.12.21 8535
interconnecting bay

21.12.21.1 Rigid type No. 2600.00

21.12.21.2 Expansion type No. 6300.00

21.12.21.3 Sliding type No. 2800.00

C' type wedge connector suitable for Quad Moose


21.12.22 No. 8535 5274.97
ACSR to Quad Moose ACSR

C' type wedge connector suitable for Quad Moose


21.12.23 No. 8535 5274.97
ACSR to Twin Moose ACSR

Spacers for twin ACSR Moose Conductor with 250 mm


21.12.24 8535
spacing

21.12.24.1 Flexible No. 1419.48

21.12.24.2 Rigid No. 565.45

Spacers for Twin ACSR Bersimis Conductor with 250


21.12.25 8535
mm spacing

21.12.25.1 Flexible No. 1709.00

21.12.25.2 Rigid No. 774.00

Spacers for Quad ACSR Bersimis Conductor with 450


21.12.26 8535
mm spacing

21.12.26.1 Flexible No. 2809.00

21.12.26.2 Rigid No. 2109.00

21.12.27 Terminal connector for LA to receive 8535

ACSR Twin Moose conductor suitable for horizontal


21.12.27.1 No. 1784.76
take off with 250 mm spacing

ACSR Twin Bersimis conductor suitable for horizontal


21.12.27.2 No. 1450.00
take off with 250 mm spacing

21.12.28 Welding sleeve suitable for 4 inch IPS Al. tube No. 7609 2094.13

21.12.29 Corona Bell suitable for 4 inch IPS Al. Tube No. 7318 691.54

Terminal connector for SF6 / Air Bushing suitable to


21.12.30 No. 8535 1450.00
receive Twin Bersimis ACSR Conductor

Terminal Connector suitable for 220 kV UG Cable


21.12.31 No. 8535 1080.00
termination to Bersimis ACSR

21.13 72 kV Clamps and Connectors

Terminal connector for PT to receive 2.5 IPS Al. Tube


21.13.1 No. 8535 1420.78
rigid type

Terminal connector for CT to receive 2.5 IPS Al. Tube


21.13.2 No. 8535 2800.00
flexible type

Terminal connector for CB to receive 2.5 IPS Al. Tube


21.13.3 No. 8535 780.00
rigid type

42 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Supply Labour
HSN
Sl. No Description of Materials Unit rates rates
Code
in Rs. in Rs.
Terminal connector for isolator to receive 2.5 IPS Al.
21.13.4 No. 8535 3004.06
Tube flexible type

21.13.5 Clamps for Moose ACSR suitable for BPI No. 8535 560.00

Clamps for Aluminium tube suitable for BPI for both


21.13.6 8535
main bus & interconnecting bus

2.5 IPS Al.Tube (od:114.3 mm, ID: 97.18 mm)


21.13.6.1 No. 4262.35
Expansion type

21.13.6.2 2.5 IPS Al. Tube Rigid type No. 1311.59

21.13.6.3 2.5 IPS Al. Tube Sliding type No. 1457.18

21.13.7 Welding sleeve suitable for 2.5 inch IPS Al. tube No. 7609 664.25

21.13.8 Corona Bell suitable for 2.5 inch IPS Al. Tube No. 7318 324.97

Straight tap suitable for connecting 2.5 inch IPS Al.


21.13.9 tube to connect 33 kV Main bus to No. 8535 1620.97
33 kV equipment bus

T' clamp suitable for connecting 2.5 IPS Al. tube of 2.5"
21.13.10 No. 8535 3058.65
IPS Al. tube

Supply
Insulator with hardware for Twin Moose ACSR
21.14 8546 rates in
conductor
Rs. Lakhs

Single suspension fittings with 23 nos. of 120 kN


21.14.1 Set 0.34
insulators and hardware set

Double suspension fittings with 2 x 23 nos. of 120 kN


21.14.2 Set 0.61
insulators and hardware set

Single Tension fittings with 24 nos. of 160 kN


21.14.3 Set 0.41
insulators and hardware set

Double Tension fittings with 2 x 24 nos. of 160 kN


21.14.4 Set 0.75
insulators and hardware set

Pilot insulators fittings with 23 nos. of 120 kN Disc


21.14.5 Set 0.29
insulators and hardware set

Supply
Insulator with hardware for Quad Moose ACSR
21.15 8546 rates
conductor
in Rs.

Quadruple Tension string assembly (excluding Disc


21.15.1 Insulators) for Quad Moose ACSR conductor with Set 82910.97
arcing horn

Suspension string assembly (excluding Disc


21.15.2 Insulators) for Quad Moose ACSR conductor with Set 35645.25
arcing horn

Single "I" suspension pilot isolator string suitable for


21.15.3 Set 51306.00
Quad Moose ACSR excluding Disc Insulators

SCHEDULE OF RATES - 2019 43


Supply Labour
HSN
Sl. No Description of Materials Unit rates rates
Code
in Rs. in Rs.
21.16 Hardware for Transposition Tower 7308

Single Tension string assembly (excluding Disc


21.16.1 Insulators) for Quad Moose ACSR conductor No. 48632.55
configuration

21.16.2 T-connectors No. 2289.37

Silicon Rubber Composite Insulator 160 kN (suitable


21.16.3 No. 8000.00
for string length of 24 nos. of Disc)

Silicon Rubber Composite Insulator 120 kN (suitable


21.16.4 No. 13892.05
for string length of 23 nos. of Disc)

21.17 Accessories for Conductors

21.17.1 Mid Span Compression Joint No. 8538 1686.30

21.17.2 Repair Sleeves No. 7609 641.22

21.17.3 Quadruple Spacer Dampers No. 7308 3215.00

21.17.4 Bundle Spacers for Line No. 8537 875.00

21.17.5 Rigid Spacers for Jumpers No. 8537 1027.24

21.17.6 Balancing Weights No. 8423 25624.42

8535/
21.17.7 T-Connectors No. 1314.45
8536

Hardware and Accessories for Ground Wire of size


21.18
7/3.66 mm

21.18.1 Mid Span Compression Joint No. 8538 383.91

21.18.2 Compression Type Tension Clamp No. 7318 1119.93

21.18.3 Suspension Clamps No. 7318 860.33

21.18.4 Repair Sleeves No. 7609 181.96

21.18.5 Vibration Dampers No. 7308 658.42

21.19 Check Survey & Tower Spotting 9015

per
21.19.1 Hilly Terrain 5025.67
km

per
21.19.2 Plain Terrain 3354.11
km

21.20 Stringing of Conductor & Ground Wire 8544

Stringing of ACSR Moose conductor including


installing insulator strings complete with necessary
21.20.1 km 63865.13
hardwares and fixing of conductor accessories, tower
accessories etc.,

Installing and stringing of 7/3.66 mm earth wire


21.20.2 including fixing of earth wire accessories and km 67037.01
hardwares.

44 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No Description of Materials Unit
Code Rs. Lakhs

22 Rates of EHV UG Cables


22.1 EHV UG CABLES 8544

127/220 kV, Single core 1200 Sq mm XLPE


insulated, Lead Sheathed overall PE Sheathed UG cable
(E) grade, 1 core, circular, stranded, playing annealed
compacted copper conductor, screen on extruded semi
conducting compound, XLPE insulation; inulation
screen of semiconducting compound, non-woven water
22.1.1 swellable semi conducting tape extruded lead alloy (E) km 225.39
sheath, semi conducting bedding tape (s) helically
applied copper wires open helix copper tape, non-woven
swellable tape, extruded PVC ST2 sheath conducive
coating & antitermite treated high density poly-ethylene
outer sheathed copper cable as per technical
specifications.

127/220 kV, Single core 1000 Sq mm XLPE


insulated, Lead Sheathed overall PE Sheathed UG cable
(E) grade, 1 core, circular, stranded, playing annealed
compacted copper conductor, screen on extruded semi
conducting compound, XLPE insulation; inulation
screen of semiconducting compound, non-woven water
22.1.2 swellable semi conducting tape extruded lead alloy (E) km 187.83
sheath, semi conducting bedding tape (s) helically
applied copper wires open helix copper tape, non-woven
swellable tape, extruded PVC ST2 sheath conducive
coating & antitermite treated high density poly-ethylene
outer sheathed copper cable as per technical
specifications.

110 kV, 630 Sq mm XLPE UG Cable - 110 kV (E)


grade, 1 core, Circular, stranded, plain annealed copper
condutor, conductor screen on extruded semi
conducting compound, cross linked polyethylene (XLPE)
insulation, core screen, semi-conducting water swellable
22.1.3 layer, extruded lead alloy (E) sheath, semi conducting km 102.43
bedding tapes, helically applied plain round copper wire
screen, plain copper tape in open helix, water swellable
tape with overall extruded high density polyethylene
sheath, coated with graphite etc., as per technical
specification.

110 kV, 400 Sq mm XLPE UG Cable - 110 kV (E)


grade, 1 core, Circular, stranded, plain annealed copper
condutor, conductor screen on extruded semi
conducting compound, cross linked polyethylene (XLPE)
insulation, core screen, semi-conducting water swellable
22.1.4 layer, extruded lead alloy (E) sheath, semi conducting km 85.79
bedding tapes, helically applied plain round copper wire
screen, plain copper tape in open helix, water swellable
tape with overall extruded high density polyethylene
sheath, coated with graphite etc., as per technical
specification.

SCHEDULE OF RATES - 2019 45


HSN Amount in
Sl. No Description of Materials Unit
Code Rs. Lakhs

110 kV, 240 Sq mm XLPE UG Cable - 110 kV (E)


grade, 1 core, Circular, stranded, plain annealed copper
condutor, conductor screen on extruded semi
conducting compound, cross linked polyethylene (XLPE)
insulation, core screen, semi-conducting water swellable
22.1.5 layer, extruded lead alloy (E) sheath, semi conducting km 72.79
bedding tapes, helically applied plain round copper wire
screen, plain copper tape in open helix, water swellable
tape with overall extruded high density polyethylene
sheath, coated with graphite etc., as per technical
specification.

66 kV, 1000 Sq mm XLPE UG Cable - 66 kV (E) grade,


1 core, Circular, stranded, plain annealed Segmental
compact type miliken copper condutor, conductor
screen on extruded semi conducting compound, cross
linked polyethylene (XLPE) insulation, core screen, semi-
22.1.6 conducting water swellable layer, extruded lead alloy (E) km 117.95
sheath, semi conducting bedding tapes, helically applied
plain round copper wire screen, plain copper tape in
open helix, water swellable tape with overall extruded
high density polyethylene sheath, coated with graphite
etc., as per technical specification.

66 kV, 630 Sq mm XLPE UG Cable - 66 kV (E) grade, 1


core, Circular, stranded, plain annealed Segmental
compact type miliken copper condutor, conductor
screen on extruded semi conducting compound, cross
linked polyethylene (XLPE) insulation, core screen, semi-
22.1.7 conducting water swellable layer, extruded lead alloy (E) km 65.25
sheath, semi conducting bedding tapes, helically applied
plain round copper wire screen, plain copper tape in
open helix, water swellable tape with overall extruded
high density polyethylene sheath, coated with graphite
etc., as per technical specification.

66 kV, 240 Sq mm XLPE UG Cable - 66 kV (E) grade, 1


core, Circular, stranded, plain annealed Segmental
compact type miliken copper condutor, conductor
screen on extruded semi conducting compound, cross
linked polyethylene (XLPE) insulation, core screen, semi-
22.1.8 conducting water swellable layer, extruded lead alloy (E) km 40.74
sheath, semi conducting bedding tapes, helically applied
plain round copper wire screen, plain copper tape in
open helix, water swellable tape with overall extruded
high density polyethylene sheath, coated with graphite
etc., as per technical specification.

46 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Amount in
Sl. No Description of Materials Unit
Code Rs. Lakhs

22.2 EHV UG CABLES ACCESSORIES :

Out door type cable end termination Procelain design


type suitable for the above 127/220 kV (E) class single 1
22.2.1 No. 8538 8.93
core 1000 Sq mm lead sheathed cable including PVC
earthing cable

Outdoor type cable end termination suitable for 110 kV


22.2.2 (E) 1 - core, 630 Sq mm lead sheathed cable including No. 8538 3.85
PVC earthing cable

Outdoor type cable end termination suitable for 110 kV


22.2.3 (E) 1 - core, 400 Sq mm/240 Sq mm lead sheathed cable No. 8538 2.89
including PVC earthing cable

Outdoor type cable end termination suitable for 66 kV


(E) 1 - core, 1000 Sq mm, Segmental compact type
22.2.4 No. 8538 2.22
miliken copper conductor, XLPE, lead sheathed cable
including PVC earthing cable

Outdoor type cable end termination suitable for 66 kV


(E) 1 - core, 630/240 Sq mm, Segmental compact type
22.2.5 No. 8538 1.11
miliken copper conductor, XLPE, lead sheathed cable
including PVC earthing cable

Indoor type suitable for plug in type cable termination


22.2.6 for GIS modules confirming to IEC 62271-209 for 220 No. 8538 5.92
kV, 1200 Sq mm XLPE UG cable

Indoor type suitable for plug in type cable termination


22.2.7 for GIS for No. 8538 3.09
66 kV, 1000 Sq mm XLPE UG cable

Indoor type suitable for plug in type cable termination


22.2.8 for GIS modules confirming to IEC 62271-209 for 66 kV, No. 8538 3.09
630 Sq mm XLPE UG cable

Pre moulded outdoor cable termination kit for 220 kV,


22.2.9 1200 Sq mm XLPE cable for 220 kV lines (as per No. 8538 8.59
specification)

Pre moulded outdoor cable termination kit for 66 kV,


22.2.10 1000 Sq mm XLPE cable (as per specification with No. 8538 3.09
necessary accessories)

Pre moulded outdoor cable termination kit for 66 kV,


22.2.11 630 Sq mm XLPE cable (as per specification with No. 8538 3.99
necessary accessories)

Normal Straight through joints suitable for 220 kV, 1


core pre mounted design 1000 Sq mm copper conductor,
22.2.12 No. 8544 6.51
XLPE lead sheathed cable, 127/220 kV class, single
core 1000 Sq mm cable as at Sl. No. 22.2.1

SCHEDULE OF RATES - 2019 47


HSN Amount in
Sl. No Description of Materials Unit
Code Rs. Lakhs

Normal Straight Joints suitable for 110 kV(E) 1 - core


630 Sq mm copper conductor XLPE, Lead sheathed
22.2.13 No. 8544 2.31
cable, complete with all accessories as per technical
specifications

Normal Straight Joints suitable for 110 kV(E) 1 - core


400 Sq mm / 240 Sq mm copper conductor XLPE, Lead
22.2.14 No. 8544 1.90
sheathed cable, complete with all accessories as per
technical specifications

Normal Straight Joints suitable for 66 kV(E) 1 - core


22.2.15 1000 Sq mm, Segmental compact type miliken copper No. 8544 1.31
conductor, XLPE, Lead sheathed cable

Normal Straight Joints suitable for 66 kV(E) 1 - core


22.2.16 630 Sq mm / 240 Sq mm, Segmental compact type No. 8544 1.11
miliken copper conductor, XLPE, Lead sheathed cable

220 kV : Cross Bonding, Link Boxes, Single phase out


door structure mounting type, with Temperature
22.2.17 Transducers, Thermocouplers, SVL/CCPU and PVC No. 8536 6.20
earthing cable including 1C x 1000 Sq mm cable as per
the technical specifictions.

110 kV : Link boxes, single phase outdoor structure


mounting type with SVL/CCPU and PVC earthing cable
22.2.18 No. 8536 0.61
including the cost of 1C x 400 Sq mm / 240 Sq mm
copper cable

66 kV : Link boxes, single phase outdoor structure


22.2.19 mounting type with SVL/CCPU and PVC earthing cable No. 8536 0.45
including the cost of 1 x 1000 Sq mm copper cable

22.3 OPTICAL FIBRES AND ACCESSORIES

12 Fibre Dual Window Mono Mode (DWMM) Optical


22.3.1 km 8544 1.33
Fibre Cable as per technical specifications

22.3.2 Polyvinyl Lubricated Bond (PLB) pipe km 3917 0.79

22.3.3 Straight Joint Kit for Optical Fibre cable Kit 8536 0.13

22.3.4 Line Interface Unit for Optical Fibre cable Unit 9001 0.13

22.3.5 Collars for PLB pipe No. 3917 0.0013

48 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

Rates of Major works equipments for


23
supply of GIS Modules

420 kV, SF6 gas insulated ICT feeder bay


module each comprising of SF6 gas
insulated circuit breaker, current
transformer, bus-bar disconnectors with
common grounding switch, safety grounding
switches, local control cubicle, SF6 gas
monitoring system for complete bay, gas
insulated terminal connection (SF6/Air)
including gas insulated bus duct for
connecting ICT with GIS to complete ICT
feeder bay module

23.1 400 kV ICT Feeder Bay 2000 A, 40 kA 8536 393.99 2.06

420 kV, SF6 gas insulated Reactor feeder


bay module each comprising of SF6 gas
insulated circuit breaker with controlled
switching, current transformer, bus-bar
disconnectors with common grounding
switch, safety grounding switches, local
control cubicle, SF6 gas monitoring system
for complete bay, gas insulated terminal
connection (SF6/Air) including gas insulated
bus duct for connecting Reactor with GIS to
complete Reactor feeder bay module

23.2 Bus Reactor Module 2000 A, 40 kA 8536 393.99 2.06

420 kV, SF6 gas insulated Line feeder bay


module each comprising of SF6 gas
insulated circuit breaker, current
transformer, bus-bar disconnectors with
common grounding switch, safety grounding
switches, high speed fault making grounding
switch local control cubicle, SF6 gas
monitoring system for complete bay, gas
insulated terminal connection (SF6/Air)
including gas insulated bus duct for
connecting Overhead line with GIS to
complete feeder bay module

23.3 2000 A, 40 kA Line Feeder Bay Module 8536 393.09 2.06

420 kV, 3 single phase (isolated), SF6 gas


insulated, metal enclosed bus bars each
enclosed in three individual bus enclosures
running along the length of the switchgear to
interconnect each of the circuit breaker bay
module. Each bus bar set shall be complete
with voltage transformer, disconectors with
grounding switch, local control cubicle, SF6
gas monitoring system for the complete bus
etc.,

SCHEDULE OF RATES - 2019 49


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

23.4 4000 A, 40 kA 8536 279.38 0.94

420 kV, SF6 gas insulated bus coupler bay


module comprising of SF6 gas insulated
circuit breaker, current transformer,
disconnectors switches, safety grounding
switches. Local control cubicle, SF6 gas
monitoring system for the complete bay etc.

23.5 3000 A, 40 kA Bus Coupler Module 8536 277.32 1.42

Metal encapsulated SF6 gas insulated


Switchgear 40 kA rating suitable for indoor
installation of modular design.

23.6 220 kV Line (U.G. Cable) Module : No. 8544 214.27 1.62

Each Module comprising of the following :


SF6 Circuit Breaker : Complete with
i operating mechanism, 2000 A, 8536
1Phase/3phase - 1 no.
ii Disconnector:

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 1600 A - 3 nos.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 2 nos.

3 Phase, Single Pole, fast acting, fault make


earthing switch complete with group
8537
operated manual & motor driven operating
mechanism - 1 no.

Current Transformer : 5 Core, Multi ratio,


single phase current transformer 1200-
iii 8504
600/1-1-1 A plus additional 2 cores of
1200/1-1 A - (1 Set) 3 nos.

iv Surge Arresters - (1 Set) 3 nos. 8535

Cable end unit (Plug in type) : 3 Phase,


Single pole, Plug in type cable termination -
v 8538
1 run for 1000 Sq mm for each phase - 1
(Set)

vi Bus Bar - Double bus arrangement :

Main Bus - 2500 A 8537

Auxiliary Bus - 1600 A

50 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

Local Control cubicle for GIS module, gas


monitoring device, barriers pressure
vii switches etc., as required. 8537
NOTE: The bus may be with single phase or 3
phase enclosure.

23.7 220 kV Line (O.H. Line) Module : No. 7604 212.03 1.62

Each Module comprising of the following :


SF6 Circuit Breaker : Complete with
i operating mechanism, 2000 A, 8536
1Phase/3phase - 1 no.
ii Disconnector :

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 1600 A - 3 nos.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 2 nos.

3 Phase, Single Pole, fast acting, fault make


earthing switch complete with group
8537
operated manual & motor driven operating
mechanism - 1 no.

Current Transformer : 5 Core, Multi ratio,


single phase current transformer 1200-
iii 8504
600/1-1-1 A plus additional 2 cores of
1200/1-1 A - (1 Set) 3 nos.

Single Phase SF6 duct & wall mounted SF6


iv to air bushing for outdoor connection of 8535
conductor of overhead line - as required.

v Bus Bar - Double bus arrangement :

Main Bus - 2500 A 8537

Auxiliary Bus - 1600 A

Local Control cubicle for GIS module, gas


monitoring device, barriers pressure
vi switches etc., as required. 8537
NOTE: The bus may be with single phase or 3
phase enclosure

23.8 220 kV Bus Coupler Module : No. 8536 152.09 1.19

Each module comprising of the following :

SF6 Circuit Breaker : Complete with


i operating mechanism, 2000 A, 8536
1Phase/3phase - 1 no.

SCHEDULE OF RATES - 2019 51


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

ii Disconnector :

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 1600 A - 2 nos.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8538
manual operating mechanism - 2 nos.

Current Transformer : 3 Core, Multi ratio,


single phase current transformer 1200-
iii 8504
600/1-1-1 A plus additional 2 cores of
1200/1-1 A - (1 Set) 3 nos.

Bus Bar - Double bus arrangement :


iv 8537
Main Bus - 2500 A

Local Control cubicle for GIS module, gas


monitoring device, barriers pressure
v switches etc., as required. 8537
NOTE: The bus may be with single phase or 3
phase enclosure

Transformer Module
23.9 No. 8504 211.09 1.62
(For 150 MVA - 220 kV side)

Each module comprising of the following :


SF6 Circuit Breaker : Complete with
i operating mechanism, 2000 A, 8536
1Phase/3phase - 1 no.
ii Disconnector :

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 1600 A - 3 nos.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 3 nos.

Current Transformer : 3 Core, Multi ratio,


single phase current transformer 600-300/1-
iii 8504
1-1 A plus additional 2 cores of 1200/1-1 A -
(1 Set) 3 nos.

Surge Arresters (To be provided at the end


of SF6 ducts to be connected to SF6 Air
iv 8535
bushing for Transformer bushing
connection): 3 nos. (1 set)

v Bus Bar - Double bus arrangement :

Main Bus - 2500 A 8537

Auxiliary Bus - 1600 A

52 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


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Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

Local Control cubicle for GIS module, gas


vi monitoring device, barriers pressure 8537
switches etc., as required.

Single phase SF6 ducts & SF6 to Air


bushing for outdoors connections - as
vii required 8535
NOTE: The bus may be with single phase or 3
phase enclosure

245 kV , 3 single phase or three phase,


SF6 gas insulated, metal enclosed bus
bars each enclosed in three individual or
in a three phase bus enclosures running
along the length of the switchgear to
23.10 interconnect each of circuit breaker bay
module. Each bus bar set shall be
complete with voltage transformer,
disconectors with grounding switch, local
control cubicle, SF6 gas monitoring
system for the complete bus etc.,

4000 A, 40 kA No. 8536 175.82 0.77

Transformer Module
23.11 No. 8504 114.77 1.44
(For 150 MVA - 66 kV side)

Each module comprising of the following :

SF6 Circuit Breaker : Complete with


i operating mechanism, 2000 A, 8536
1Phase/3phase - 1 no.

ii Disconnector:

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 1600 A - 3 nos.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 3 nos.

Current Transformer : 3 Core, Multi ratio,


iii single phase current transformer 1600- 8504
1000/1-1-1 A - (1 Set) 3 nos.

Surge Arresters : To be provided at the end


of SF6 ducts to be connected to SF6 Air
iv 8535
bushing for Transformer bushing
connection) - 3 nos. (1 set)

v Bus Bar - Double bus arrangement :

Main Bus - 2500 A 8537

Auxiliary Bus - 1600 A

SCHEDULE OF RATES - 2019 53


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

Local Control cubicle for GIS module, gas


vi monitoring device, barriers pressure 8537
switches etc., as required

Single phase / three phase SF6 ducts & SF6


to Air bushing for outdoors connections - as
vii required 8535
NOTE: The bus and the equipmnets may be
with single phase or 3 phase enclosure

23.12 PT Module 8504

a 400 kV (1 for each bus) No. 58.89 2.69

b 220 kV (1 for each bus) No. 42.48 0.70

c 66 kV (1 for each bus) No. 26.44 0.54

Each module comprising of the following :

i Disconnector :

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven
operating mechanism -
8537
2000 A, 50 kA for 400 kV,
1600 A for 220 kV,
1250 A for 66 kV - 1 no.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 1 no.

Potential Transformer : 3 Core, Multi ratio,


ii 8504
single phase potential transformer

400 kV/√3 / 110 V/√3 - 110 V/√3 - 110


V/√3 - 1 Set (3 nos.)

3P/3P/0.2, 50/50/50 VA

220 kV/√ 3 / 110 V/√ 3 - 110 V/√ 3 - 110


V/√ 3 - 1 Set (3 nos.)

66 kV/√ 3 / 110 V/√ 3 - 110 V/√ 3 - 110


V/√ 3 - 1 Set (3 nos.)

iii Bus Bar - Double bus arrangement : 8537

i) Main Bus - 4000A

ii) Auxiliary Bus 2000 A - for 400 kV

54 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

ii) Auxiliary Bus 1600 A - for 220 kV

iii) Auxiliary Bus 1250 A - for 66 kV

Control cubicle for GIS module, gas


iv monitoring device, barriers pressure 8537
switches etc., as required

Bus Maintenance earth switch 3 Phase,


Single pole, Group operated maintenance
23.13 8537
earthing switch complete with manual
operating mechanism - 1600 A

i 400 kV (1 for each bus) No. 20.94 1.07

ii 220 kV (1 for each bus) No. 16.35 0.70

iii 66 kV (1 for each bus) No. 10.62 0.54

66 kV Transformer Module
23.14 No. 8504 113.90 1.44
(For 31.5 MVA)

Each module comprising of the following :


SF6 Circuit Breaker : Complete with
i operating mechanism, 1600 A, 1 8536
Phase/3Phase - 1 no.
ii Disconnector :

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 1250 A - 2 nos.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism 2 nos.

Current Transformer : 3 Core, Multi ratio,


iii single phase current transformer 400-200/1- 8504
1-1 A (1 Set) - 3 nos.

iv Bus Bar - Single bus arrangement : 8537

Main Bus - 2000 A

Auxiliary Bus - 1250 A

Control cubicle for GIS module, gas


v monitoring device, barriers pressure 8537
switches etc., as required

Cable end unit (Plug in type) : 3 Phase,


vi Single pole, cable termination - 1 run for 8504
630 Sq mm for each phase - 1 set

SCHEDULE OF RATES - 2019 55


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

23.15 66 kV Line (U.G.Cable) Module No. 8544 135.22 3.78

Each module comprising of the following :

SF6 Circuit Breaker : Complete with


i operating mechanism, 1600 A, 1 8536
Phase/3Phase - 1 no.

ii Disconnector :

3 Phase, Single Pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 1250 A - 2 nos.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 2 nos.

3 Phase, Single pole, fast acting, fault make


earthing switch complete with group
8537
operated manual & motor driven operating
mechanism - 1 no.

Current Transformer : 3 Core, Multi ratio,


iii single phase current transformer 1200- 8504
800/1-1-1 A - 1 Set (3 nos.)

iv Surge Arresters - 1 Set (3 nos.) 8535

Cable end unit (Plug in type) : 3 Phase,


v Single pole, cable termination - 1 run for 8504
630/10000 Sq mm for each phase - 1 Set

vi Bus Bar - Single bus arrangement :

Main Bus - 2000 A 8537

Auxiliary Bus - 1600 A

Control cubicle for GIS module, gas


vii monitoring device, barriers pressure 8537
switches etc., as required

66 kV Bus Sectionalising module


23.16 No. 58.49 1.44
comprising the following :

i Disconnector :

3 Phase, Single pole, Group operated isolator


switch complete with manual & motor driven 8537
operating mechanism 2000 A - 1 no.

Bus Bar - Single bus arrangement :


ii 8537
Main Bus - 2000 A

56 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


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Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

Control cubicle for GIS module, gas


monitoring device, barriers pressure
iii switches etc., as required. 8537
Note: The bus and the equipments may be
with single phase or 3 phase enclosure

23.17 PT Module 8504

66 kV No. 70.83 0.55

Each module comprising of the following :

i Disconnector :

3 Phase, Single pole, Group operated isolator


switch complete with manual & motor driven
8537
operating mechanism 1250 A - For 66 kV - 1
no.

3 Phase, Single Pole, Group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 1 no.

Potential Transformer : 3 Core, Multi ratio,


ii Single phase potential transformer 8504
66 kV voltage class - 1 Set/3 nos.

Bus Bar - Single bus arrangement :


iii Main Bus - 2000 A 8537
Auxiliary Bus - 1250 A

Control cubicle for GIS module, gas


iv monitoring device, barriers, pressure 8537
switches etc., as required.

400 kV SF6 gas filling evacuating filtering


23.18 drying pumping and storage plant with Set 8421 82.60
spares for 5 yrs.

23.19 66 kV Bus Coupler Module - UG Cable No. 8538 56.15 2.26

Each module comprising of the following :


SF6 Circuit Breaker : Complete with
i operaing mechanism, 2000 A, 1 ph/3 ph - 1
no.
ii Disconnector :

3 ph, Single pole, Group operated Isolator


Switch complete with manual & motor
driven operating mechanism 1600 A - 2 nos.

3 ph, Single pole, Group operated


maintenance earthing switch complete with
manual operating mechanism - 2 nos.

SCHEDULE OF RATES - 2019 57


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

Current Transformer : 3 Core, Multi ratio,


iii Single Ph current transformer, 1600-1000/1-
1-1 A - 1 Set/3 nos.

Bus Bar : Double Bus arrangement


iv Main Bus - 2500 A
Auxiliary Bus - 1600 A

Local Control Cubicle for GIS module for


66 kV Bus Coupler & 66 kV PTs, gas
v
monitoring device, barrier pressure switches
ets., as required.

24 Rates for supply of Hybrid Switchgear :

Hybrid SF6 gas insulated switch gear 40


kA rating suitable for outdoor installation
24.1
of modular design with mounting
structures.

24.1.1 220 kV Line Module : No. 125.15 2.38

Each Module comprising of the following :

SF6 Circuit Breaker : Complete with


i operating mechanism , 1600 A, 8536
1Phase/3phase - 1 no.

ii Disconnector :

3 phase, single pole, group operated isolator


switch complete with manual and motor 8537
driven operating mechanism 1250 A - 2 nos.

3 Phase, single pole, group operated


maintenance earthing switch complete with 8537
manual operating mechanism - 2 nos.

Current Transformer : 3 Core, Multi ratio,


single phase current transformer 800-600-
iii 8504
400-300/1-1-1 A plus additional 2 cores of
800/1-1 A - (1 Set) 3 nos.

iv Auxilary Bus - 1250 A 8537

SF-6 to air bushing, 1250 A on both line


side and bus bars side 2 Sets (3 nos. each)
v
along with terminal connector suitable for 63
mm Aluminium tube

Local Control cubicle for Hybrid Switch


vi gear gas monitoring device pressure 8537
switches etc., as required.

58 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

24.1.2 220 kV Bus Coupler Module : 119.08 2.38

Each Module comprising of the following :

SF6 Circuit Breaker : Complete with


i operating mechanism , 1600 A, 8536
1Phase/3Phase - 1 no.
ii Disconnector :

3 phase, single pole, group operated isolator


switch complete with manual and motor 8537
driven operating mechanism 1250A - 2 nos.

3 Phase, single pole, group operated


maintenance earthing switch complete with 8538
manual operating mechanism - 1 no.

Current Transformers : 3 core, Multi ratio ,


single phase current transformer 800-600-
iii 8504
400-300/1-1-1 A plus additional 2 cores of
800/1-1 A - (1 Set) 3 nos.

iv Auxilary Bus - 1250A 8537

SF-6 to air bushing, 1250 A on both bus


bars side 2 Sets (3 nos. each) along with
v
terminal connector suitable for Drake ACSR
Conductor

Local Control cubicle for GIS module, gas


vi monitoring device pressure switches etc., as 8537
required.

Transformer Module
24.1.3 150.82 2.38
(For 100/150 MVA - 220 kV side )

Each Module comprising of the following :

SF6 Circuit Breaker : Complete with


i operating mechanism, 1600 A, 8536
1Phase/3Phase - 1 no.

ii Disconnector :

3 phase, single pole, group operated isolator


switch complete with manual and motor 8537
driven operating mechanism 1250 A - 2 nos.

3 Phase, single pole, group operated


maintenance earthing switch complete with 8538
manual operating mechanism - 2 nos.

Current Transformer : 3 Core, Multi ratio,


single phase current transformer 800-600-
iii 8504
400-300/1-1-1 A plus additional 2 cores of
800/1-1 A - (1 Set) 3 nos.

SCHEDULE OF RATES - 2019 59


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

iv Auxillary Bus - 1250 A 8537

Local Control cubicle for GIS module, gas


v monitoring device pressure switches etc., as 8537
required

SF-6 to air bushing of 1250 A on both line


side and bus bars side 2 Sets (3 nos. each)
vi
along with terminal connector suitable for
Drake ACSR Conductor

Hybrid SF6 gas insulated switch gear 40


kA rating suitable for outdoor installation
24.2 of modular design with mounting No. 8536 72.76 0.88
structure - Modules for Single Breaker
Scheme

Each module comprising of the following :


SF6 Circuit Breaker : Complete with
i operating mechanism, 1600 A, 3 phase - 1 8536
no.
ii Disconnector :

3 Phase, three Pole, Group operated isolator


switch complete with manual & motor driven
8537
operating mechanism 1250 A - 2 nos. (1 no.
on Line side and 1 no. on Bus side)

3 Phase, three Pole, Group operated


maintenance earthing switch complete with
manual/motor driven operating mechanism - 8537
2 nos. (1 no. each on Line side and 1 no. on
Bus side)

3 phase, single pole, fast acting, fault make


earthing switch complete with group
operated manual & motor driven operating
mechanism - 1 no. on line side. 8537
Note: Combined disconnector and earthing
switch operated by means of a common
driving mechanism is acceptable

Current Transformer : 3 Core, Multi ratio,


single phase Ring type current transformer
iii 8504
1200-800/1-1-1-1 A - 1 Set (3 nos.)
positioned in the bushing

SF6 to Air bushing made of Silicon Rubber,


iv 1600 A on both Line side and Bus bar side 2 8535
Sets (3 nos. each )

Local Control cubicle for Hybrid module,


v gas monitoring device, pressure switches 8537
etc., as required.

60 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

Hybrid SF6 gas insulated switch gear 40


kA rating suitable for outdoor installation
24.3 No. 8536 106.71 1.29
of modular design of Twin Breaker type
with mounting structure - Modules

Each module comprising of the following :

SF6 Circuit Breaker : Complete with


i operating mechanism, 1600 A, 3 phase - 2 8536
nos.

ii Disconnector :

3 Phase, three Pole, Group operated isolator


switch complete with manual & motor driven
8537
operating mechanism 1250 A - 2 nos. (1 no.
each on Line side)

3 Phase, three Pole, Group operated


maintenance earthing switch complete with
8537
manual/motor driven operating mechanism -
2 nos. (1 no. each on Line side)

3 phase, single pole, fast acting, fault make


earthing switch complete with group
8537
operated manual & motor driven operating
mechanism -2 nos. (1 no. each on Line side)

3 phase, three pole, group operated isolator


switch complete with manual motor driven
8537
operating mechanism 1600 A - 1 no. on Bus
side (Common for both Lines)

3 phase, three pole, group operated


maintenance earthing switch complete with
manual/motor driven operating mechanism -
1 no. on Bus side (Common for both Lines).
8537
Note: Combined disconnector and earthing
switch operated by means of a common
driving mechanism is acceptable.

Current Transformer : 3 Core, Multi ratio,


single phase Ring type current transformer
iii 1200-800/1-1-1-1 A - 12 Sets (6 nos.) 8504
positioned in the bushing. 3 nos. each on
line side

SF6 to Air bushing made of Silicon Rubber,


1600 A on both line side and Bus bar side 3
iv 8535
sets (3 nos. each on Line side and 3 nos.
(Common) on Bus side)

Local Control cubicle for Hybrid module,


v gas monitoring device, pressure switches 8537
etc., as required.

SCHEDULE OF RATES - 2019 61


HSN Supply rates Labour rates
Sl. No Description of Materials Unit
Code in Rs. Lakhs in Rs. Lakhs

25 HTLS Conductor with accessories

25.1 Conductor and Earth wire

25.1.1 HTLS Conductor km 7604 8.97

25.2 Accessories for HTLS 8522

Dead End Assembly, Single Tongue


25.2.1 Each 7326 0.78
(W/Terminal)

25.2.2 Thermolign Suspension Assembly Each 7326 0.13

25.2.3 Splice (MSC) Each 8538 0.87

25.2.4 Repair Rod Each 7604 0.14

25.2.5 Vibration Dampers Each 9015 0.07

25.2.6 Bus Bar Socket Each 8536 0.24

Amount in
26 Covered Conductor and accessories
Rs.
52 kV Grade CCSX 99 ACSR Covered
26.1 Conductor with 99 Sq mm cross section km 7614 1377500
metres area

26.2 Prestressed spun pole 11.0 m long Set 6810 20144

66 kV GI Single top support with bolt, nut


26.3 Set 7318 2685
and washers

66 kV GI Horizontal cross arm with clamp,


26.4 No. 7318 4834
bolt, nuts and washers

66 kV class Polymeric Post Insulator with


26.5 No. 7318 10745
bolt, nuts and washers

66 kV class Polymeric Suspension Insulator


26.6 No. 8547 6043
with clamps and accessories

26.7 Wedge clamps for Coyote ACSR conductor No. 7318 3491

Preformed Ties for tying Covered Conductor


26.8 No. 8544 872
to the Insulators

26.9 Covered Conductor jointing kits Set 8544 14551

62 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Part - II

Schedule of Rates for


Labour of Major Works
(Rates are exclusive of GST)
PART - II
SCHEDULE OF RATES FOR LABOUR OF MAJOR WORKS
(Rates are exclusive of GST)
Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Transmission Line Surveying using


1 A
Modern Survey Techniques

Preliminary survey for identification of


3 alternative routes using low
resolution satellite imageries (1:25,000
PAN + LISS merged) of NRSA Google
images and Survey of India maps and
finalization of most economical,
optimum route showing the
topographical and other features upto
i ___ km on either side and indicating
final selected route alignment and
digital modeling in undulated hilly
terrain along the proposed route using
contour data from topographical map
and submission of preliminary survey
reports for approval as detailed in
technical specifications with usage of
NRSA imageries.

Plain terrain km 4700 4465 4240 4240 _

Hilly terrain km 5170 4912 4664 4664 _

Preliminary survey for identification of


3 alternative routes using Google
images and Survey of India maps and
finalization of most economical,
optimum route showing the
topographical and other features upto
___km on either side and indicating
ii final selected route alignment and
digital modeling in undulated hilly
terrain along the proposed route using
contour data from topographical map
and submission of preliminary survey
reports for approval as detailed in
technical specifications without usage
of NRSA imageries.

Plain terrain km 3415 3280 3120 3120 _

Hilly terrain km 3757 3608 3432 3432 _

SCHEDULE OF RATES - 2019 65


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Detailed survey along the approved


route alignment approved after
conducting the preliminary survey by
using modern survey equipments like
GPS/DGPS/Total stations/Digital
thedolites including profiling, tower
iii
spotting and optimization of locations
by using computer aided techniques
like ALTM as well as other activities as
detailed in the scope of work using
PLS-CADD software and submission
of draft report for approval.

a) Drawing the route profile including


geographical features like Nalas,
Rivers, Gardens, P&T lines, Railway
crossings etc.

b) Leveling of the profile with reference


to Survey of India benchmarks (MSL)

c) Tower Schedule

d) Line Schedule

e) Burgie details by using Modren


Survey techniques and providing GPS,
Co-ordinates at each anchor points for
identification of anchor locations
including permanent marks like poles,
telephone lines, buildings etc.

Plain terrain km 7960 7560 7180 7180 _

Hilly terrain km 9552 9072 8616 8616 _

Providing and Fixing marking stones


of size 200 x 200 x 1000 mm, with
approved marks including painting
above the ground level and Yellow
Lettering and the direction of incoming
line and out going lines are to be
iv clearly marked on the top with red Per Stone 427 _
colour. If the distance between two
anchor points is more than 1 km, one
more directional stone is to be fixed.
So also for the road crossing, railway
crossing and nala crossing for all on
both the sides.

Conducting soil resistivity test along


the selected route and submitting the
v Per Test 866 _
test results in the form of draft report
as detailed in technical specifications

66 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Making 150 mm nominal diameter


bore holes at various locations in soil
using suitable approved method of
boring including, cleaning providing
Bore holes at interval and at change of
strata, collection of water samples,
observation such as ground water etc.,
Collection of undisturbed soil samples
and at change of strata, transporation
of all the collected samples to the
vi Per m 2500 _
laboratory and back filling of bore
holes on completion of the work,
complete as per specification and
instruction of Engineer-in-charge of
work. The scope also includes the
submisison of final report containing
the bore log details with classification
of soil for the purpose of providing
foundation along with PS co-ordinates
of each boreholes

Digitised Contouring at
undulated/hilly tower locations as
detailed in technical specifications for
assessing the quantum of benching
and revetment required and
submission of draft report on the work
done (as per number of points of levels
vii No. * 31 _
taken).

* Note: The unit per location


mentioned in the approved bill of
quantities may be changed to per No.
as the rates are available in KPTCL SR
for taking spot levels.

viii Preparation of Schedules

PTCC Proposal : Containing PTCC


questionaire, topo sheet extracts with
a marking of the proposed line, S.R. Per set 1031 _
Report, tower sketch, station single
line diagram etc., (30 Copies/Set)

Railway Crossing proposal with


drawing are inclusive of graph sheets Per
b 1031 _
and other stationery materials, labour Crossing
etc., (10 Sets per crossing)

Tree Schedule Containing the details


like name of tree, girth size of tree,
Per
c distance from central line of the 739 _
Hectare
alignment, approximate height of the
tree etc., complete.

SCHEDULE OF RATES - 2019 67


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Forest proposals : Inclusive of all


works like fixing of stones at every 20
metres in the centre line and both
ends of the corridor, painting of each
tree after chipping, writing the
numbers on the tree, taking girth size
of all the trees coming in the corridor
d at 1 metre height from GL, Per km 4811 -
approximate height of the tree and
forest clearance proposals etc.,
complete (10 sets). The work shall be
carried out as per requirement and as
per instruction of Engineer-in-charge
and as per latest circular of Forest
Department.

Preparation of Detailed land schedule


along the Right of Way. Plotting of line
route on the digitised revenue village
maps to show details of land along the
line corridor with survey no. and
ix km 600 570 540 540 -
computation of estimate of land
compensation for line corridor land
and tower foot area land as per
prevailing guidance value notified by
GoK.

Submission of Detailed Consolidated


report on the surveying work done
appending all approved draft reports
including all relevant information
collected during survey, calibration
certificates of the instruments used for
the work, photos taken at site and
submitting soft copies of all
documents and reports in 6 sets. The
x detailed report shall contain following Job 10000 8000 5000 5000 -
approved draft reports.
Preliminary report/ Detailed Survey
Report/ Soil Resistivity Report/ Soil
Classification report with location
wise/ Tree Schedule/ Line Schedule/
Land Schedule/ Burgies details/
Digitised contours/ Digitised village
map geo referenced and super
imposed on the line corridor

68 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Transmission Line Survey using


1 B
conventional method :
Reconnoitary Survey-cum-walk over
Survey along with K.P.T.C. Ltd., Staff
to determine the feasible route of the
line on topo sheet. An alternate route
i if available should be indicated. The
route of the line is to be indicated and
got approved by the competent
authority (Rates include the cost of
Toposheet and Transportation).

a Hilly terrain km 1781

b Plain terrain km 1687

Detailed Survey, fixing anchor points


and taking levels at 20 metres
intervals, drawing route profile on
Graph paper indicating geographical
features like Nalas, Rivers, Gardens,
ii P&T Lines, Railway-crossings etc., and
enroute villages furnishing geo-co-
ordinates of each location with survey
no. of the lands through which the
line is passing duly covering the
corridor proposed to be cleared.

a Hilly terrain km 8601

b Plain terrain km 5748

Remarks:-
i) In case of detailed survey of existing
line for preparation of schedules to
facilitate placing of proposals before
PTCC, 50% of the above costs are to
be adopted.

Fixing marking stones with approved


marks including painting above the
ground level and Yellow Lettering and
the direction of incoming line and out
going lines are to be clearly marked on
iii the top with red colour. If the distance Per Stone 427
between two anchor points is more
than 1 km, one more directional stone
is to be fixed. So also for the road
crossing, railway crossing and nala
crossing for all on both the sides.

Burgie details for identification for all


Per
Anchor towers with existing
iv Anchor 385
permanent marks like poles, telephone
Tower
lines, buildings, etc.,

SCHEDULE OF RATES - 2019 69


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Excavation for soil classification:


a) Excavation of soil 1.2 m x 1.2 m up
to a depth of 3 metres or up to hard
rock is reached which ever is less
(Applicable for soil classification
Rates for different soils
purpose for 400 kV & 220 kV lines
cu m encountered as per actual soil
only)
v (cubic condition applicable for
b) Excavation of soil 1.2 m x 1.2 m up
metre) Transmission Line
to depth of 2.5 metres or up to hard
(Ref-item 3A )
rock is reached which ever is less
(Applicable to 110 kV & 66 kV lines).
The excavation of trial pits shall be
retricted to one pit for every km and
part there off.

vi Conducting soil resistivity tests Per Test 866

Clearing of bushes, tree branches of


trees, crops and shrubs wherever
encountered for detailed survey to
vii
enroute the corridor width of 3 metres
(including viewing for fixing anchor
towers etc.,)

a Hilly terrain Per km 1281

b Plain terrain Per km 854

Submission of reports in the form of


good binding including the
preparation of sketches for burgie
details for each anchor points,
viii a Per set 260
scheduling of line details, S.R. values,
soil classification reports tower
schedule, abstract of towers etc.,
complete.

Drawing the route profile on graph


sheet including geographic features
like nala's, rivers, gardens, P&T lines,
b Per km 260
railway crossings etc., inclusive of all
stationeries (Normal requirement is 5
Sets).

ix Preparation of Schedules:

PTCC Proposal : Containing PTCC


questionaire, topo sheet extracts with
a marking of the proposed line, S.R. Per set 1031
Report, tower sketch, station single
line diagram etc., (30 Copies/Set)

Railway Crossing proposal with


drawing are inclusive of graph sheets Per
b 1031
and other stationery materials, labour Crossing
etc., (10 Sets)

70 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Tree Schedule Containing the details


like name of tree, girth size of tree,
Per
c distance from central line of the 739
Hectare
alignment, approximate height of the
tree etc., complete.

Forest proposals : Inclusive of all


works like fixing of stones at every 20
metres in the centre line and both
ends of the corridor, painting of each
tree after chipping, writing the
numbers on the tree, taking girth size
d of all the trees coming in the corridor Per km 4811
at 1 metre height from GL,
approximate height of the tree and
forest clearance proposals etc.,
complete (10 sets)

Note: This applies to forest area only.

Check Survey to be conducted by


1 C
the construction agency
Conducting detailed Survey along with
approved route duly following the
route alignment, marking stones and
submission of detailed line shcedule,
tower schedule and land schedule for
i the transmission line construction,
duly marking the corridor width in the
field for purpose of preparation of
revenue survey sketches for
computation of corridor
compensation.
a Hilly terrain Per km 4290

b Plain terrain Per km 2864

Preparation of Revenue Survey sketch


of the land along with line corridor for
the purpose of computing
compensation for corridor land and
tower foot area land, through licensed
ii GoK approved Surveyors and
submission of Survey sketch, extent of
land falling inthe line corridor, name
of the land owner and RTC etc., in the
form of land schedule duly certified by
concerned Revenue Authorities.
Per
a Rural Area Survey 1416
Sketch
Per
b Urban Area Survey 1700
Sketch

SCHEDULE OF RATES - 2019 71


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

2 A Taking block levels for Sub-stations:

a
Running Peripheral Theodolite
traverse along periphery and co-
ordinating and heightening of all
corners/turning points, establishing
permanent co-ordinate axis formation
of Grids at 50 metre intervals for
Hectare 1427
northing and easting with reference to
already established permanent co-
ordinate axis levels at 50 metre Grid
intersection for preparing plot plan of
the entire area with contours.
Including existing structure location.

Establishing datum level and bench


marks at every 100 m / 50 m intervals
both longitudinal and laterally and all
corners/turning points with stone
b No. 1427
pillars of size not less than 0.2 m x 2
m x 1.0 m buried on the ground and
exposed on top engraved for painting
RL, and co-ordinates of that point.

Taking level at 5m / suitable grid


c interval in the Sub-station area for No. 31
plotting block levels, contour map.

Preparation of CAD drawings,


generating the contours using
appropriate software and submission Per
d 14266
of 6 sets of blue prints and one tracing Project
sheet (original) and one soft copy etc.,
complete.

Furnishing cutting and filling


Per
e quantities using appropriate software 4280
Project
for earth work calculation.

Super imposing GA drawings on


contour maps in Co-ordination with
Per
f KPTCL Engineers and supply of 12 11413
Project
sets of blue print drawings etc.,
complete.

72 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

2 B Geo Technical Investigations:

Making 150 mm nominal diameter


bore holes at various locations in soil
using suitable approved method of
boring including, cleaning providing
Bore holes at interval and at change of
strata, collection of water samples,
observation such as ground water etc.,
Collection of undisturbed soil samples
a Per m 2135
at every 2.0 m / 3.0 m interval and at
change of strata, transporation of all
the collected samples to the laboratory
and back filling of bore holes on
completion of the work, complete as
per specification and instruction of the
6.0 metre below natural ground level
or refusal strata.

Conducting various laboratory tests


on soil samples at approved laboratory
including preparation of soil samples
to determination of soil, all complete
b as per specification.

Note: Laboratory identified shall be


approved by KPTCL not below the
rank of EE (Civil)

i Bulk density and moisture content Each 854

ii Sieve analysis Each 854

iii Hydrometer Analysis Each 854

iv Liquid limit and plastic limit Each 854

v Shrinkage limits Each 1000

vi Specific gravity Each 1000

vii Standard proctor density test Each 1000

viii Swell pressure Each 1145

ix Free swell index Each 1145

x Uncombined Compressive strength Each 1145

xi Triaxial shear test Each 1145

xii One dimensional consolidation test Each 1145

xiii California bearing ratio Each 1145

SCHEDULE OF RATES - 2019 73


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

c Submitting final report in 6 copies Per Job 17120


including all field records and
laboratory test results, graphs and
recommendations etc., complete as
per specifications.

Note: The above rates are inclusive of


mobilization of Plant Equipment &
Materials for Topographical survey,
block leveling and Geotechnical
investigation works and
Demobilization. No extra rate is
admisible for mobilization &
Demobilization
3 Excavation for Station structure:
1) Corresponding rates in KPWD SR as
mentioned against each classification
below shall be adopted.
2) Area weightages applicable for the
Excavation of pits as per
respective areas as per Latest KPWD SR
specifications for lattice type of Station
shall be allowed to arrive at final rate.
structures, Tr. Plinth, control panels,
3) Extra for excavation under water
A mounting structures for breakers,
conditions and/or foul conditions
CTs, PTs Isolators, LAs etc.,
including bailing/pumping out, removing
Excavation of trenches for control
slush add 20% of the rate of the respective
cables, U.G. Cables, Groundmat etc.,
rate on account of slow progress of work
under these conditions (The extra
percentage indicated here shall be as
indicated in the relevant KPWD SR).

i Normal Soil cu m Latest KPWD SR Rate for hard soil

ii B.C. Soil cu m Latest KPWD SR Rate for ordinary soil

iii Partially Submerged soil cu m Latest KPWD SR Rate for ordinary soil

iv Fully submerged soil cu m Latest KPWD SR Rate for ordinary soil

v Wet black cotton soil cu m Latest KPWD SR Rate for ordinary soil

Rate for ordinary rock (without blasting) of


vi Dry fissured/Ordinary rock cu m
Latest KPWD SR
Rate for ordinary rock (without blasting) of
vii Latterite soil cu m
Latest KPWD SR
Rate for hard rock (with blasting) of Latest
viii Hard rock with blasting/Hard latterite cu m
KPWD SR

Note 1 : For Excavation purposes


measurement shall be as per actuals.

Note 2 : For Foundation purposes


predominant soil shall be considered.

74 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

B Excavation (For Tr. Line Tower)

i Normal Soil cu m

ii B.C. Soil cu m

iii Partially Submerged soil cu m

iv Fully submerged soil cu m


(Rates as per item 3-A excluding
v Wet black cotton soil cu m Area weightage + 50 % extra)

vi Dry fissured/Ordinary rock cu m

vii Latterite soil cu m

viii Hard rock with blasting/Hard latterite cu m

C Back Filling :

Back filling with excavated earth


available near the tower and Rates as per Latest KPWD SR +
i cu m
consolidation layer by layer of 150 mm 10% extra
depth with adequate quantity of water.

Supplying and back filling with


Rates as per Latest KPWD SR +
ii external hard murrum soil with proper cu m
10% extra
consolidation including lead and lift.

Note: This item is applicable only


when Black cotton soil, Wet black
cotton soil, Dry fissured rock,
Ordinary rock, Hard rock are
encountered.
Concreting and curing (For Both
4 Transmission lines and Station
structures)
Concreting and curing as per
specifications including the cost of 1) Corresponding rates in Latest KPWD SR
materials, T&P materials and labour as mentioned against each classification
charges with all lead and lift, for shall be adopted.
A
lattice type Station structures, Tr.
Plinth, control panels, mounting 2) For the above basic rate add applicable
structures for Breakers, CTs, PTs, area weightage as per Latest KPWD SR.
Isolators, LAs, etc.,
Rate under plain concrete for foundation
i 1:4:8 Concrete (M-7.5) cu m
of Latest KPWD SR
Rates under basement of Latest
ii 1:3:6 Concrete (M-10) cu m
KPWD SR
Rate under raft foundation of Latest
iii 1:2:4 Concrete (M-15) cu m
KPWD SR
Rate under raft foundation of Latest
iv 1:1.5:3 Concrete (M-20) cu m
KPWD SR

SCHEDULE OF RATES - 2019 75


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Concreting and curing as per


For arriving at the rates for concrete items
specifications including the cost of
for Transmission lines, add 50% weightage
B materials, T&P materials and labour cu m
to the basic rates of different propotions of
charges with all lead and lift for
concrete proposed above.
Transmission line Towers.

Note :
a) Extra as indicated in the relevant
KPWD SR may be allowed for
providing concrete in watery
situations including cost of bailing out
water and removing slush.

b) Only machine mixing for concreting


is to be used.

c) Jelly to be used is 20 mm and down


size for 1:1.5:3, 1:2:4 & 1:3:6 concrete
and 40 mm and down size for CC
1:4:8.

Providing and fabricating TMT steel


reinforcement including straightening
cutting, bending hooking, lapping
and/or welding wherever required
placing in position tieing with binding
For Sub-station works rate as per KPWD
wire and anchoring to the adjoining
C kg SR and for Transmission line works add
members wherever necessary
10% extra
including laps and wastages etc.,
complete as per design, and
specification and directions (Laps and
wastages not to be measured and
paid)
5 Towers
Sorting of tower parts made of
a MT 323
fabricated angle iron.
Setting up of stubs templates and
aligning dismantling and
b Per Locn 656 656 569 502
transportation of templates from one
location to another location
Assembling and erection of towers
including tightening of bolts and nuts
c including loading, unloading at store MT 2356
and site (Including the weight of
stubs).

Rivetting of tower bolt ends by heating


using dry-Acetylene gas and
hammering to destroy threads so as to
make the tower members theft - proof
d Per Bolt 15
(Bolts at nodal points only to be
selected and rivetted up to height of
bottom cross arm, as per the
directions of the Field Engineer).

76 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

e Welding of bolts and nuts Per Bolt 15

Note : For tower erections requiring


shutdown 25% above S.R. for item 5(c)
to 5(e) only are to be adopted.

6 Supplying and fixing A.C. devices :

Supplying and fixing G.I. Angle iron


45 x 45 x 5 mm (1 m length) with
cleats, bolt & nuts as per specification
a Per set 2781
and fixing above 0.5 m length each at
inner and outer surface of the tower to
facilitate running of barbed wire.

Supplying and fixing barbed wire as


b Rmtr 51
per specification

7 Fixing of Boards

a Fixing Danger Board No. 54

b Fixing Number Plate No. 54

Set
c Fixing Phase Plate 161
(3 Nos.)

d Fixing Circuit plate No. 54

Stringing of Conductor without


allowing the conductor to touch the
8
ground and without damaging the
conductor.

Paving out conductor from anchor to


anchor normally spaced at 5 spans
with 4 tangent towers in between,
400 kV
including providing stays at each
line
anchor points and jointing of
work
conductors, hoisting and fixing of
labour
insulator string, armour rods,
charges
A vibration dampers, including the cost
are
of T&P materials like comealong, wire
indicate
ropes, pulley, rollers, suspension
d in
clamps, compression jointing
material
machines with bits, drum stands,
portion
manila ropes, truckker and jeep etc.,
(Rate for 1 route km of single
conductor).

12512 with
i For Hilly terrain km 27541 13771
coyote ACSR

5928 with
ii For Plain terrain km 13333 5928
coyote ACSR

SCHEDULE OF RATES - 2019 77


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Stringing of ground conductor as


B
above

i For Hilly terrain km 9184 6879 6123

ii For Plain terrain km 6879 5501 4586

Note:
Conductors normally used are:
i) 220 kV - Drake and AAAC Moose
ii) 110 kV - Lynx and Drake
iii) 66 kV - Coyote and Drake

C SPECIAL CONDITIONS % over the basic labour rates

I TRANSMISSION LINE WORKS

i) River crossing with different type


towers

1 ii) Stringing of railway crossings 100% extra

iii) Emergency works such as break


down works
2nd Circuit Stringing with 1st Circuit
2 75% extra
under live condition

Works under shutdown. This is


applicable under the following
conditions only.

i) Pre-programmed for interruption of


3 50% extra
line.

ii) Pre-arranged
replacement/rectification of line
materials.

4 Dismantling works 75% of normal rate

5 National and State High way crossings 50% extra

SUB-STATIONS AND OTHER


II
WORKS:

Works under shutdown. This is


applicable under the following
conditions only.

a. Pre-programmed for interruption of


1 equipment. 50% extra
b. Pre-programmed replacement of
bus in Sub-station.
c. Pre-arranged
replacement/rectification of the
equipment.

78 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

2 Dismantling works 75% normal rates

Emergency works such as break down


works.
3 100% extra
This will not be applicable for pre-
arranged shut down works.

Earthmat work inside the existing Sub-


4 stations shall be treated as a pre- 50% extra
arranged shut down work.

However, if more than one special


condition such as emergency, shut
down, 2nd circuit stringing with 1st
circuit live etc., are applicable for a
particular work item or situation, then
only one condition with maximum
extra rate out of applicable special
charges can be allowed. Applying more
than one special condition for any
item is to be dispensed.

These Rates are applicable only


9 I when total Length of the entire Line
is less than 3 spans.

Stringing of conductors in special


conditions where normal 5 spans
between anchor to anchor are not
encountered, whereas anchors are
A
provided at single/two/three spans
with average span intervals of
267/320 metres (rate for spans of
single conductor).

i For Hilly terrain

Anchoring single span upto 320 6550 with


a 1 Span 15332 7648
metres coyote ACSR

Anchoring 2 span interval upto 640 8122 with


b 2 Spans 19113 9538
metres with 1 tangent tower only coyote ACSR

Anchoring 3 span interval up to 960 9526 with


c 3 Spans 22992 11490
metres with two tangent towers only Coyote ACSR

ii For Plain terrain

Anchoring single span up to 320 4916 with


a 1 Span 11795 5342
metres coyote ACSR

Anchoring 2 span interval upto 640 6294 with


b 2 Spans 14734 6855
metres with 1 tangent tower only coyote ACSR

Anchoring 3 span interval upto 960 7050 with


c 3 Spans 17674 8257
metres with two tangent towers only Coyote ACSR

SCHEDULE OF RATES - 2019 79


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Stringing of ground conductor as


B
above

i For Hilly terrain

Anchoring single span upto 320


a 1 Span 5074 3806 3305
metres

Anchoring 2 span interval upto 640


b 2 Spans 6355 4781 3940
metres with 1 tangent tower only

Anchoring 3 Span interval upto 960


c 3 Spans 7648 5745 4684
metres with two tangent towers only

ii For Plain terrain

Anchoring single span upto 320


a 1 Span 3842 3074 2488
metres

Anchoring 2 span interval upto 640


b 2 Spans 4806 3806 3025
metres with 1 tangent tower only

Anchoring 3 span interval upto 960


c 3 Spans 5781 4611 3562
metres with two tangent towers only

Note:
1) Conductors normally used are:
i) 400 kV - Quad Moose and
Bersimis
ii) 220 kV - Drake and AAAC
Moose
iii) 110 kV - Lynx and Drake
iv) 66 kV - Coyote and Drake

2) For Shut down works 50% more


above the normal rates of respective
works (This is applicable to shut down
of 33 kV and above lines only. 11 kV
& LT line shut down works not
included).
Rates for Short span stringing in
Normal length of the line of more
II
than 3 spans comprising of short
spans.

Stringing of conductors in special


conditions where normal 5 spans
between anchor to anchor are not
encountered, where as anchors are
A
provided at single/two/three spans
with average span intervals of
275/320 metres (rate for spans of
single conductor).

80 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

i For Hilly terrain

Anchoring single span upto 320 975 with coyote


a 1 Span 2305 1147
metres ACSR

Anchoring 2 span interval upto 640 1621 with


b 2 Spans 3818 1903
metres with 1 tangent tower only Coyote ACSR

Anchoring 3 Span interval up to 960 2378 with


c 3 Spans 5745 2879
metres with two tangent towers only Coyote ACSR

ii For Plain terrain

Anchoring single span upto 320 733 with


a 1 Span 1769 805
metres Coyote ACSR

Anchoring 2 span interval upto 640 1196 with


b 2 Spans 2952 1366
metres with 1 tangent tower only Coyote ACSR

Anchoring 3 Span interval upto 960 1769 with


c 3 Spans 4415 2061
metres with two tangent towers only Coyote ACSR

Stringing of ground conductor as


B
above

i For Hilly terrain

Anchoring Single span upto 320


a 1 Span 756 573 500
metres

Anchoring 2 Span interval upto 640


b 2 Spans 1269 951 793
metres with 1 tangent tower only

Anchoring 3 span interval upto 960


c 3 Spans 1915 1439 1171
metres with two tangent towers only

ii For Plain terrain

Anchoring single span upto 320


a 1 Span 573 463 378
metres

Anchoring 2 span interval upto 640


b 2 Spans 964 964 610
metres with 1 tangent tower only

Anchoring 3 span interval upto 960


c 3 Spans 1634 1159 890
metres with two tangent towers only

SCHEDULE OF RATES - 2019 81


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Replacement of Insulators for Anchor Per


C i 168
Towers Insulator

Replacement of Insulators for Per


ii 90
Suspension Towers Insulator

Replacement of Insulators for Anchor Per


iii 116 116 116
Towers Insulator

Replacement of Insulators for Per


iv 63 63 63
Suspension Towers Insulator

Clearing of bushes, branches of tree


& Crops for erection of tower &
10 A
Stringing of line for full corridor
width.

a In thin Jungle Per km 3671

b In thick Jungle Per km 5513

Removing grass/vegetation, bushes in


c Station yard/premises including Sq m 12
disposal of the same.

Cutting of trees of different girths


including cutting of trunks, branches
and removal of stumps stacking of
B a No. As per applicable KPWD SR
serviceable materials earth filling in
the depressions/pit, labour charges
complete as per specifications

Transportation of wood to the desired


b cu m Rate as per forest SR
destination as per KPTCL directions

Clearing and grubbing land including


uprooting rank vegetation, grass,
bush, shrubs, saplings and trees of
girth up to 300 mm by manual means
c in area of light jungle, removal of Sq m As per applicable KPWD SR
stumps, disposal of unserviceable
materials, stacking of serviceable
materials, labour charges complete as
per specifications.

11 Grounding of Towers/Equipments Material + Labour

Grounding of towers including cost of


40 mm dia 2.5 mm thick, class 'C' G.I.
Pipe of 3 metres length as per
a Set 3525+1425
specifications, with 50 X 6 mm GI
Flats 3 metre long, salt charcoal,
including excavation charges.

82 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Grounding of towers/Equipments
excluding the cost of G.I. Pipe/C.I.
Pipe as per specifications with 50 X 6
b mm G.I. Flat 3 metres Long (to be Set 924+975
supplied departmentally). But salt &
Charcoal to be supplied by contractor.
The rates include excavation charges.

Grounding of equipments by providing


cast iron pipe of 100 mm ID 13 mm
thickness, 2.75 metres long with 2
part clamp out of G.I. Flat 50 X 6 mm
c continuously welded alround the pipe Set 8632+2356
using cast iron welding electrodes as
per drawing including the cost of
excavation (All materials to be
supplied by the contractor)

Note : All the leads from earthmat &


equipment should be connected to
earth electrode through the GI Flat 50
x 6 mm of suitable length and welded
as per specifications.

Supplying and fixing of counter


poise earthing with G.I. Stranded
12 wire where hard rock is Per Loc 2510+2244
encountered as per specifications
(including excavation charges).

13 Station Structures

Erection, assembly and alignment of


a Station structure as per the directions MT 2715
of site Engineer.

Erection, alignment & assembly of


fabricated steel lattice structure,
b pedestal structures & Mounting MT 2032
structures, for G.O.S., CTs, PTs, LAs
etc.,

14 Erection of Transformers

Moving the Transformer to the plinth.


Maximum allowable distance is 50 Per
a 48
metres (More than 50 metres approval MT/m
of D(T) has to be obtained).

Assembly of Transformer parts like


b i bushings, radiators, filling oil into Tr. MT 975
etc., for the total weight of the Tr.

SCHEDULE OF RATES - 2019 83


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Filling oil to the Power Tr. Conservator


ii and radiator (for maintenance purpose
only).

For 5 MVA to 20 MVA Tr. Ltr 2.44

For 50 MVA & above with vaccum Ltr 2.44

Filtration of oil using filter set of the


iii contractor, to bring the insulation Ltr 4.88
value to I.E. Specifications.

Filtering Oil as above but with the


iv Ltr 2.44
filter set supplied by the Board.

Wiring of Transformer marshalling


box, bucholtz relay, fixing
Thermometer, OLTC upto control
c
panel and assisting in testing and
commissioning by RT/MT/Firm
Engineers

i 5 MVA to 6.3/8 MVA Tr. L/s 5513

ii 10 MVA to 20 MVA Tr. L/s 11026

iii Above 20 MVA Tr. L/s 18381

Fabrication of Transformer railing


and embedding in Transformer
15 L/s 1098
plinth (Rails to be supplied by the
Corporation).

16 Fixing of H.T. fuse units & wiring Per Set 1281

12.5/
100/
Testing & Commissioning of Power 20/ 8/10 5/6.3
17 150
Transformers 31.5 MVA MVA
MVA
MVA
Inspection of wires and Ferrules.
Inspection of wiring of Protective
a 13862 11551 7701 6931
Devices, Cooling fans, Oil flow Pumps,
OLTC, RTCC

Testing:
1. Ratio Test
2. SC test Lump
3. Excitation test Sum for
4. Magnetic Balance test Each
b 5. Vector group test 55449 46205 30805 27722
6. Induced High voltage test
7. OLTC operation
8. Protective Devices operation Checks
9. Stability Checks: For Differential &
REFR protection

84 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

18 Erection of Breakers

Breaker Erection, assembly, alignment


& interpole wiring of breakers with its
a connected equipments including Per Set 16018 12939 9314 6208
movement from the point of unloading
to the point of erection.

Assisting in Testing and


b Set 3825 3122 2342 1561
Commissioning

Testing & Commissioning:


Wiring:
Identification, ferruling, crimping and
c Set 8985 6931 6931 6931
termination of wires in Breaker &
Wiring up to control panel/Relay
panels.

Testing:
Test for insulation level, gas leakage,
Testing for travel time, Trip and close
Set 35940 27722 27722 27722
timings. Local Trip close test, Remote
trip and close test, Tripping through
relays, operation of interlocks etc.,

19 Erection of CTs and PTs

Erection of CTs and PTs and wiring


Set
a including movement from the point of 8026 6432 3217 1613
(3 Nos.)
unloading to the point of erection.

Assisting in Testing and Set


b 1171 976 781 585
Commissioning (3 Nos.)

Testing & Commissioning of Current


c
Transformers:

Wiring:
Inspection of wiring, Ferruling, Set
4621 2310 2310 2310
Crimping of lugs, Connections up to (3 Nos.)
marshalling box & Control panel.

Testing and Commissioning of CTs: Set


18483 9239 9239 9239
Insulation, Polarity, Ratio, Excitation. (3 Nos.)

Testing & Commissioning of Potential


d
Transformers:

Wiring:
Inspection of wiring,Ferruling, Set
2310 2310 2310 2310
Crimping of lugs, Connections up to (3 Nos.)
marshalling box & Control panel.

Testing and Commissioning of PTs: Set


9239 9239 9239 9239
Insulation, Polarity, Ratio, Excitation. (3 Nos.)

SCHEDULE OF RATES - 2019 85


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Erection, Testing & Commissioning


20
of NCTs

Erection of NCTs including movement


from the point of unloading to the
a Set 2474 2041 975 467
point of erection with grounding
connections

Assisting in Testing and


b Set 134 134 134 73
Commissioning

21 Erection of Isolators

Assembly, Erection, alignment and


wiring including movement from the
a
point of unloading to the point of
erection.

i Upright Set 8014 6430 3160 975

ii Under hung Set 9547 8026 4783

Assisting in Testing and


b
Commissioning

i Upright Set 976 781 390 122

ii Under hung Set 1171 976 585

Note:
1) Assisting in testing and
commissioning for item nos. 17 to 19
means contractors should provide
labourers for testing and
commissioning by RT/MT/Firm
Engineers.

2) Testing & Commissioning in item


17 & 20 means the testing will be
carried out by the firms themself
using their own testing equipments &
staff in presence of the MRT staff who
will witness the tests.

22 Erection of Lightning Arrestors

Erection of Lightning Arrestors and


wiring including movement from the
Set 1546 978 538 244
point of unloading to the point of
erection

23 Fixing of Solid Core insulator Per Stack 337 259 216 86

Test & Commissioning : Capacitor


24 Each 17950 17950 17950
Bank with reactors

86 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

25 Control Cables and U.G. Cables

a Formation of Cable Duct

Burnt brick/size stone/RCC Cable


duct including form box, back filling
As per Latest KPWD SR applicable to
i the sides, removing the excess cu m
respective areas.
excavated soil, duct covering with RCC
slabs.

Supplying 300 mm dia 1.5" to 2" thick


RCC Hume pipes including loading
unloading and transportation charges As per Latest KPWD electrical SR
ii m
and laying at required level and applicable to respective areas.
gradient as per the direction of Field
Engineer

Providing, laying and jointing PVC


pipes conforming to IS 4085-1960, &
7634-1975 and approved makes with
necessary specials such as collars,
bends, Elbows, Tee, nipples, plugs As per Latest KPWD electrical SR
b m
with cuts and threads using jointing applicable to respective areas.
ring with solutions, wherever
necessary as per the directions of the
field engineer including all lead and
lift.

25 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

32 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

63 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

75 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

90 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

110 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

140 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

160 mm dia (outer) 2 mm to 2.5 mm As per Latest KPWD electrical SR


m
thick applicable to respective areas.

Supplying & Laying cable trays


c
including welding fixing of supports

Cable tray of 600 mm width (Suitable


i Rmtr 353+245
for cable ducts of A, B & C type)

SCHEDULE OF RATES - 2019 87


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Cable tray of 300 mm width (Suitable


ii Rmtr 259+165
for cable duct of D type)

Laying of control cables from


d Rmtr 11
equipments to control panels.

Laying of 11 kV cables in existing


trench/G.I. Pipe/Stoneware pipe/RCC
e
Hume pipe using wooden/aluminium
rollers as directed by KPTCL staff.

Cables of Sizes 3C x 95 to 3C x 150


i Rmtr 54
sqmm

Cables of sizes 3C x 185 to 3C x 240


ii Rmtr 54
sqmm

Cables of sizes 3C x 300 to 3C x 400


iii Rmtr 54
sqmm

Cables of sizes 1C x 630 to 1C x 1000


iv Rmtr 54
sqmm

f Fixing of pot heads for HT cable only

i Epoxy type No. 2254

Heat Shrinkable/Cold
ii No. 2857
Shrinkable/Pushon

26 Control Panels

Erection of control panel, auxilary


panel, carrier cabinet, marshalling
Bay Kiosk etc., alignment and fixing
a Per Panel 4005 4005 3249 3249
properly to foundation base including
movement from the point of unloading
to the point of erection.

Wiring & assisting in testing and


b Per Panel 6099 6099 6099 6099
commissioning of panel.

Testing & Commissioning:


c i
C&R Panels Wiring & Testing:

Wiring of C&R panels:


Identification, ferruling, crimping, Per Panel 9177 6931 6931 6931
termination of wires in C&R panels.

Testing of C&R panels:


Testing for insulation level, Testing of
relays, control operations for closing Per Panel 36709 27722 27722 27722
tripping etc., interlock. Alarm
Annunciation & Indication Checks.

88 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Sychronising Trolley/Panel:
ii Wiring, Testing, Calibration of meters Each 13512
& Testing for operation

Bus Bar Protection Panel wiring &


iii Each
testing:

Wiring:
Identification, ferruling, crimping, Rs.2702 upto 3 Bays & Rs.1155 for each
termination of wires in Bus Bar additional Bay.
protection panel.

Testing:
Rs.10810 upto 3 Bays & Rs.4620 for each
1. Testing of relays.
additional Bay.
2. Stability test.

LT AC Panel 4508 3394 3394

ACDB 2424 2424 2424

DCDB 2424 2424 2424

27 11 kV Switchgear

Erection, alignment and fixing to the


foundation, indoor/outdoor 11 kV
a switchgear Panel/unit including
movement from the point of unloading
to the point of erection.

i 11 kV Indoor / Outdoor switchgear Per Panel 1896

ii 11 kV Kiosk Per Panel 1572

Wiring & assisting in Testing &


b
Commissioning

i 11 kV Indoor / Outdoor switchgear Per Panel 781

ii 11 kV Kiosk Per Panel 781

Testing & Commissioning:


Wiring:
Identification of wires, Ferruling,
c Crimping & Termination of wires for
annunciation, etc.,
Testing of Relays, CTs, PTs, & Breaker
for operation.

For indoor/outdoor panel comprising


i Per set 76724
of 2I+8F+1BC+1AP3

ii For single 11 kV panel indoor type Each 15342

SCHEDULE OF RATES - 2019 89


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

For additional 11 kV panel (indoor


iii Each 7671
type)

For single 11 kV panel outdoor


iv Each 15342
type/Kiosk

For each additional 11 kV panel out


v Each 11724
door type/Kiosk

Note:
Assisting in Testing & Commissioning
for item 22, 24 & 23 means
contractors should provide labourers
for wiring & Commissioning by
RT/MT/Firm Engineers.

28 Busbar Formation

Main/Cross bus with spacers (Spacers to


Main bus/cross bus (all the three
be utilised only for Double Conductor)
phases in a segment) using
using
Falcon/Drake/Lynx/Coyote-
i) Twin Bersimis Conductor - 178897/-
single/double conductors with fixing
ii) Quad Bersimis Conductor- 223621/-
of insulator spacers, levelling of string
iii) Quad Moose ACSR - 13333/-
conductors to the required height Per Bay
iv) Falcon single conductor - 8944/-
above the equipment, including
v) Falcon double conductor - 13333/-
providing jumps to interconnect
vi) Single Drake conductor - 7134/-
different segments of the main bus
vii) Double Drake conductor - 10605/-
(Spacers to be used only for Double
viii) Single Lynx conductor - 5928/-
Conductor).
ix) Single Coyote-conductor - 5928/-

29 Groundmat

Laying of M.S. Flats, welding, applying


a ACB paint to welded portion and Rmtr 34
covering with sodium bentonite clay

Supplying and laying of MS flats of


50x6-273
various sizes, welding and applying
50x8-291
ACB paint to welded portion and
b i Rmtr 75x12-566
covering with sodium bentonite clay,
75x6-505
as per the drawing/standard
75x8-535
specifications and consolidation.

50x6-135
50x8-152
Same as above but without sodium
ii Rmtr 75x12-429
bentonite clay
75x6-367
75x8-395

90 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Grounding of equipment with 50 x 6


mm G.I. Flat and connecting
Equipment to the earthmat/ground
pit. Each point of earthing with all 50x6-226
formation works like bending, 50x8-253
c twisting, drilling of holes and Rmtr 75x12-618
connecting by welding (inclusive of all 75x6-541
T&P and consumables) to the 75x8-571
earthmat/ ground pit/ point of earth
connection, all the materials supplied
by the contractor.

Providing 25 mm dia M.S. rod 1.05


metre Long earthmat spikes including
heating, bending top 50 mm over lap
d flattening and making spike edge at Each 305
one end driving into the earth below
the ground level and welding the rod
with ground mat flat.

Supplying & Providing 450 mm dia


450 mm height 1.5" to 2" thick hume
e pipe collar (non pressure type) for Each 1012
earth pits including all lead and lifts
etc.,

30 Providing Deep Bore earthing

"Sinking bore of 150 mm clear dia


using fast rig including fixing of 40
mm dia MS rod, including jointing the
pipes as per KPTCL standard and
providing sodium bentonite treatment
in the annular space, including
transportation of rig and other
supporting vehicles etc., complete, as
per the directions of engineer in
charge, including cost of MS rod &
sodium bentonite".

a Drilling 150 mm dia bore Rmtr 675

b 40 mm dia MS rod Rmtr 634

c Bentonite Clay kg 17

Cost of GI flat for joining two rods by


d Per joint 671
welding to obtain continuous length

31 Site surfacing

Spreading and forming stone dust to


required level as per specification
a cu m 1107
including cost of all materials, labour,
lead etc., complete.

SCHEDULE OF RATES - 2019 91


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Supplying and spreading 100 mm


b thick with 20/25 mm jelly with all
lead and lifts.

20/25 mm Jelly cu m 1496

i
Note : Only 20/25 mm jelly shall be
used.

32 Station Yard Lightning

Supplying and erection of fabricated


As per Latest KPWD electrical SR
a supporting structures including Per set
applicable to respective areas.
foundation.

Supplying and fixing of Sodium


As per Latest KPWD electrical SR
b Vapour lamp fittings of 250 watts/90 Per fitting
applicable to respective areas.
watts LED with fittings.

Supplying and laying of 1.1 kV, 6


sqmm PVC cable or any other As per Latest KPWD electrical SR
c Rmtr
specified size, testing and applicable to respective areas.
commissioning of yard lights.

Erection of RCC poles with stringing of


Rates for different items as per
d O.H. conductor/Laying of cable for
ESCOM SR to be applied.
yard lights.

33 Painting of structures Material + Labour

Supplying and painting of two coats of


a good quality Red Oxide primer after Sq m 23+50=73
cleaning and scrapping the surface.

As above with 2 coats of good quality


b Aluminium paint after 2 coats of good Sq m 55+75=130
quality Red Oxide primer.

Supplying and painting two coats of


aluminium paint after cleaning and
c Sq m 23+41=64
scraping the surface without applying
Red Oxide primer

As per (b) but with synthetic enamel


d Sq m 55+87=142
paint

Supplying and painting two coats of


Synthetic enamel paint after cleaning
e Sq m 34+36=70
and scraping the surface without
aplying red oxide primer.

92 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

34 Battery Set and Charger

Installing, assembling, filling of acid,


a wiring, assisting, test-charging and
discharging Battery set.

i 220 V Set 22145

ii 110 V Set 8056

iii 48/24 V Set 3326

b Erection of Battery Charger and wiring

i 220 V Set 1273

ii 110 V Set 1273

iii 48/24 V Set 1273

Testing & Commissioning of Battery


Charger:

Wiring: Identification, Ferruling,


c No. 7624 4990 4990 4990
Crimping & connecting
i) AC Supply cable upto 2 sources
ii) Load cables, connection at charger
end upto 10 load points
Testing:
i) AC supply voltage phase Sequence
ii) Testing of Output DC Voltages in
Boost/ Float/ Trickle/ Variations as
per the order/ requirement
iii) Testing for repel factor

Commissioning:
i) Fixing of Boost Voltage level
ii) Fixing of Float Voltage level
iii) Fixing of Trickle Voltage level
iv) Testing of alarm, indication and
load ckts, Auto/Manual change overs
etc.
v) Full load test in Boost & Trickle
modes

a) 220 V DC: Per set 30497

b) 110 V DC: Per set 19962 19961 19961

35 Fencing :

Colony and Station yard Boundary


fencing including erection of supports
As per Latest KPWD SR
a) Security fencing using 8G m
applicable to respective areas
chainlink/50 mm Mesh
b) Barbed wire fencing

SCHEDULE OF RATES - 2019 93


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

36 A PLCC Equipments
Erection of mounting structures for
a Set 5057 5057 5057 5057
coupling capacitors
Erection of Coupling capacitors/wave
b Set 10078 8049 3837 1827
traps/LMU.

c Wiring, testing and commissioning Set 910 783 783 510

OPGW (Supply Package only) cable &


B
Accessories (24 Fibre)
Installation of OPGW cable along with
associated hardware fittings and
1 km 53996
vibration dampers for LIVE LINE
condition
Installation of OPGW cable along with
associated hardware fittings and
2 km 52746
vibration dampers for OFFLINE
condition
C FODP
1 FODP 48F: Indoor type No. 29945

2 FODP 96F: Indoor type No. 29945

D Fibre Optic Approach Cable


1 24 Fibre (DWSM) km

Installation Harware set for above 24 44099


2 Fibre Approach Cable which includes km
Clips, Ties, Cleats, PLB HDPE etc.

Underground Fibre Optic Cable


E
Accessories
Unarmoured Underground FO Cable
1 km 39900
(24 Fibre DWSM)

2 Joint Box (24 Fibres) No. 11400

GI pipe 100 mm (Nominal bore),


3 m 57
medium class (inlcuding accessories)
4 PLB HDPE pipe O D 40 mm m 11400

5 Survey & Documentation km 4560

6 Warning Tape km 5712

7 RCC Manholes (Supply & Installation)

a for joint location No. 22800

b for providing service loops at crossing No. 22800

Brick walled Manholes (Supply &


8
Installation)
a for joint location No. 17100

94 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

Installation of PLB HDPE on wall in


9 building premesis including routing of m 1140
OFC through it
Site survey, wiring, installation, testing
F a and commissioning of RTU, DCU (DCU No. 31148
installation to be done in RTU panel)
Wiring,Installation,Testing &
b Commissioning of UPS with batteries & No. 5359
cables

Integration of RTU, DCU, UPS with field


c No. 22323
equipments

Installation, integration, testing &


commissioning of C&R panels with
G a SAS supplied by a company for new Amount in Rs. Lakhs
bay extensions with their existing
Automation System.

All types of 220 kV feeder C&R panels


with BCUs including integration with No. 2.00
existing bus bar scheme

220/110 kV or 220/66 kV Power


Transformer C&R panels with BCUs
No. 2.00
including integration with existing bus
bar scheme

All types of 110 kV or 66 kV feeder C&R


No. 1.75
panels with BCUs
110/11 kV or 66/11 kV Power
No. 1.75
Transformer C&R panels with BCUs
11 kV twin feeder C&R panels with 2.0
No.
BCUs (1.0/feeder)
Installation, integration, testing &
commissioning of C&R panels with
b SAS supplied by other SAS supplier
for new bay extensions with different
Automation System.

All types of 220 kV feeder C&R panels


with BCUs including integration with No. 3.50
existing bus bar scheme

220/110 kV or 220/66 kV Power


Transformer C&R panels with BCUs
No. 3.50
including integration with existing bus
bar scheme
All types of 110 kV or 66 kV feeder C&R
No. 3.00
panels with BCUs
110/11 kV or 66/11 kV Power
No. 3.00
Transformer C&R panels with BCUs
11 kV twin feeder C&R panels with 2.50
No. (1.25/feeder)
BCUs

SCHEDULE OF RATES - 2019 95


Amount in Rs.
Sl. No. Description Unit
400 kV 220 kV 110 kV 66 kV 33 kV

37 Yard Levelling
Yard Levelling and filling up of soil As per Latest KPWD SR
cu m
and consolidation. applicable to respective areas
38 Watch and Ward

Emoluments for watch and ward


Per Shift 273
including pay and DA for 8 hours duty

39 Transportation
Transportation of Transformer, CTs,
A PTs, Breakers, C&R Panels, 11 kV
Switchgears and EHT LAs only.

1 Using 10 MT Lorry

Upto 250 km km 46.85

Greater than 250 km km 41.00

2 Using 10 MT Truck & Trailor

Upto 250 km km 81.99

Greater than 250 km km 64.42

3 Using 11 to 20 MT Truck & Trailor

Upto 250 km km 105.42

Greater than 250 km km 81.99

4 Using 21 MT to 40 MT Truck & Trailor

Upto 250 km km 158.13

Greater than 250 km km 128.84

5 Using 41 MT to 80 MT Truck & Trailor

Upto 250 km km 673.50

Greater than 250 km km 585.65


Using 81 MT to 120 MT Truck &
6
Trailor
Upto 250 km km 1639.82

Greater than 250 km km 1288.43


Crane hiring charges for Sub-station
B
works
1 Up to 5 hours hour 1756.95

2 Greater than 5 hours hour 1405.56


Note:-
1) The rates are for up and down journey and for a minimum distance of 250 km.
2) Detention charges are Rs. 5000.00 per day for vehicles upto 40 MT Trailor and
Rs.15000.00 for vehicles greater than 40 MT Trailor.

96 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Transportation by Head Load wherever there is no accessability
39 (C) for transportation by vehicle for
Transmission line works only.

Earth, Gravel, Rough, size, cut


Steel, RCC Pole
Sand, Lime & Latterite Stones,
Cement, 300 kg WL
Sl. No Total Distance other Str. Mat. Concrete Blocks
Per Ton Rate/pole
Rate/cu m Rate/cu m
in Rs. in Rs.
in Rs. in Rs.

Up to 50 metres initial
1 Included in the item Rate
lead

Beyond 50 metres and


2 23 28 36 444
upto 100 metres

Beyond 100 metres and


3 36 45 57 638
upto 150 metres

Beyond 150 metres and


4 50 62 78 708
upto 200 metres

Beyond 200 metres and


5 61 77 96 815
upto 250 metres

Beyond 250 metres and


6 77 96 120 815
upto 300 metres

SCHEDULE OF RATES - 2019 97


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV 33 kV

Using light vehicle including fuel, oil,


lubricants and crew subject to a minimum of
Per
39 D 100 km per day in case of break down / Prevailing Board approved Rates
Day
subject to prior approval of CEE
(Transmission Zone).

40 Loading and Unloading

Loading of Power Transformers, CTs, PTs,


Breakers, C&R Panels, 11 kV Switchgears,
a Wave trap, Coupling Capacitors, HT UG MT 2061
Cables, Insulators, ACSR Conductor, Ground
Conductors, etc.,

Unloading of Power Transformers, CTs, PTs,


Breakers, C&R Panels, 11 kV Switchgears,
b Wave trap, Coupling Capacitors, HT UG MT 2061
Cables, Insulators, ACSR Conductor, Ground
Conductors, etc.,

Loading of other materials like structural


c MT 366
steel, building materials etc.,

Unloading of other materials like structural


d MT 366
steel, building materials etc.,

41 Benching, Revetment and Pitching

Earth work in surface excavation in the


following types of soil/Rock and removing the
excavated stuff with all leads and lifts,
disposed earth leveled , excavated surface
For Sub-station works, rate as per
leveled & neatly dressed etc., complete as per
A cu m KPWD SR and for Transmission
specifications.
line works, add 25% extra
a) Ordinary soil
b) Hard soil
c) Ordinary rock/soft rock/laterite soil
d) Hard rock

Construction of revetment/retaining wall with


B i size stone masonry for foundation/basement cu m
in CM 1:6

Construction of revetment/retaining wall with


ii rubble stone masonry for cu m For Sub-station works, rate as per
foundation/basement in CM 1:6 KPWD SR and for Transmission
line works, add 25% extra
Providing and laying pitching on slopes laid
over prepared filter media including
iii stone/boulder apron laid dry in front of toe of cu m
embankment complete as per drawing and
technical specifications

98 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV 33 kV

Labour for 66/33 kV lines using 9/9.5


42
metres Long RCC Poles

Erection of 9/9.5 metres RCC Poles 300 kg


working load, in the excavated pit as per the
approved drawing specification (excluding the
cost of excavation, backfilling and concreting)
a No. 781
Note: The rates of excavation, backfilling and
concreting are to be adopted as noted in Sl
nos. 3 and 4 respectively.

Erection of DP structure excluding cost of


erection of RCC poles. Including fixing of
braces insulators etc., as per the approved
drawings and specifications (excluding the
b cost of excavation, backfilling and concreting). Set 1403

Note: The rates of excavation, backfilling and


concreting are to be adopted as noted in Sl
nos. 3 and 4 respectively.

Fixing of V-Shape cross arms, single top


c Set 159 98
supports and insulators.

d Fixing of spiral earth electrodes Set 122 122

e Road/P&T Guarding Set 1049 976

Stringing Rabbit conductor, fixing disc


f
insulator to cross arms etc.,

i For Hilly terrain km 2830 2732

ii For Plain terrain km 2025 2025

Fixing of guy sets in the excavated pits using


7/9 or 7/10 SWG guy wire/turn buckle, guy
rod break insulators as per the approved
drawings and specifications (excluding the
g cost of excavation, backfilling and concreting) No. 234 234

Note : The rates of excavation, backfilling and


concreting are to be adopted as noted in Sl
nos. 2, 3 and 4.

Supplying and fixing of AC devices as per


h Rmtr 61 61
specification

SCHEDULE OF RATES - 2019 99


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV 33 kV

43 Dismantling

Same rate as that of erection of


i Dismantling of Power Transformer
Power Transformer
Dismantling charges for conctrete with steel
ii cu m 829
reinforcement

iii Dismantling of concrete only cu m 403

iv Dismantling charges in all other cases 75% of erection charges in general

44 I Special Locality Allowance

Following places are eligible for extra locality


allowance against each items on labour
charges

Dakshina Kannada District :


a Bantwal, Mangalore, Sulya, Puttur, 35%
Belthangady Taluks

Udupi District :
b 35%
Udupi, Kundapur, Karkala Taluks

Uttara Kannada District :


Karwar, Supa, Haliyal, Sirsi, Mundagodu,
c 35%
Yellapur, Bhatkal, Siddapur, Honnavar,
Kumta Ankola Taluks

Kodagu District :
d 35%
Madikeri, Virajpet, Somarwarpet, Taluks

Chikkamagalur District :
Kadur, Chikkamagalur, Koppal, Tarikere,
e 25%
Mudigere, Narasimharajapura, Sringeri
Taluks

f Shimoga District :

Hosanagar, Thirthahally, Sagar, Sorab,


i 25%
Shikarpur Taluks

ii Shimoga, Bhadravathi, Honnali Taluks 15%

Davangere District :
g 15%
Chennagiri Taluk only

h Dharwad District :

i Kalgatagi Taluk 25%

ii Dharwad Taluk 15%

100 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV 33 kV

i Haveri District :

i Hangal, Herekerur Taluks 25%

ii Bydagi, Shigaon, Savanur Taluks 15%

j Belgaum District :

i Khanapura Taluk 25%

Hukkeri, Belgaum, Bylahongal, Soundatti


ii 15%
Taluks only

Mysore District :
k 25%
Heggadadevanakote, Hunsur Taluks

Chamarajanagar District :
l 25%
Gundlupet, Chamarajanagar, Kollegal Taluks

Hassan District :
m Sakaleshpur, Hassan, Arakalagud, Belur, 25%
Alur, Taluks only

Scattered area mobilisation allowance over


the basic labour rates for Station & Line
II 5%
works which are not covered under special
locality allowance.

Extra allowance over the basic labour rates


III for Station & Line works to take care of 15%
contractors overheads.

Area allowance for Transmission Line


IV
works

i BBMP limits 40%

Other Corporation area limits other than


ii 25%
BBMP limits.

iii Town/City Municipal Corporation area limits. 20%

Note:
1) In case of civil works where KPWD SR rates
are adopted, the locality allowance as
applicable in KPWD SR shall be followed.
2) For all other works the locality allowance
as indicated above shall be followed.

SCHEDULE OF RATES - 2019 101


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

Surveying of cable route excavation trial


holes as per field requirements, preparation
of cable route profile, drawings for cable
45 1 laying, final route alignment, marking lines km 107997 60986 60986
and grades, preparation of final cable route,
drawings after laying and energising for
preparing bill of materials.

Note:
1. Extra for excavation under
Earth work excavation for laying of UG cable
water condition and or foul
below footpath in the following strata of soil
conditions including
by mechanical/manual means including
bailing/pumping out removal of
removing and re-fixing the kerb and
slush add 20% of the rate.
pavement stone slabs, removing and re-
2. The indicated rates are
fixing masonry of other services with patch
applicable for works in BBMP
2 A work, deposition of earth/rock on bank with
limits of Bangalore. For other
all leads and lifts including shoring,
areas the rates of respective KPWD
strutting, providing caution boards, danger
Circles shall be considered.
lighting, bracing, sheeting, bailing out of
3. No extra area weightage need to
water, barricades and other works not
be added to the rates indicated
specifically mentioned herein but required
here for works in BBMP limits
for the completion of work in all respects
since the PWD area weightage is
already considered.

a Ordinary soil/ Black Cotton Soil cu m 345

b Hard soil cu m 472

c Hard Laterite Soil/Dry fissured rock. cu m 1282

d In hard rock with chiseling and wedging cu m 1799

Earth work excavation for laying of UG cable


in open ground and beneath the road
surface in the following strata of soil by
mechanical/manual means deposition of
earth/rock on bank with all leads and lifts
B including shoring, strutting, providing
caution boards, danger lighting, Bracing,
sheeting, bailing out of water, barricades
and other works not specifically mentioned
herein but required for the completion of
work in all respects.

a Ordinary soil/Black Cotton Soil cu m 255

b Hard soil cu m 382

c Hard Laterite Soil/Dry fissured rock. cu m 1192

d Hard rock with chiseling and wedging cu m 1709

102 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

Note:
1. The indicated rates are
applicable for works in BBMP
Cutting the road surface for laying of cable &
limits of Bangalore. For other
disposing of the excavation/debris with all
areas the rates of respective KPWD
leads and lifts to any notified disposal point
Circles shall be considered.
3 of the local bodies/as directed including
providing barricading, danger
2. No extra weightage need to be
lighting/caution boards etc., in the following
added to the rates indicated here
classifications of road surfaces.
for works in BBMP limits since the
PWD area weightage is already
considered.

a Macadam road surface cu m 491

b Asphalt surface cu m 613

c Cement concrete surface cu m 902

Laying EHT single core, XLPE copper cable


in trefoil, tapping, fixing pipes for drain and
gate crossing as per drawings &
specifications in trench pipes, ducts by
pulling, drawing etc., including transport,
handling of cable drums, paving out cables
using standard cable installation
4 equipments. ckt km 2982762 1144055 975770

NOTE: The quoted rate per km shall include


laying one circuit per km each circuits
consisting of 3 Nos. Single core cables
including transport of cable drums material,
equipments to site and retaining unused
items to stores.

Supplying and filling sieved/riddled sand of


approved quality in cable trenches including
5 cu m 2306
all lead, lift, watering, ramming, etc.,
complete.

Design, Engineering, supplying RCC Rate is same for all


protection covers with M20 Grade concrete capacity of cables. The
and Fe 415 steel, handling and covering the rate is same for all
6 Sq m 1129
cables in the trench as per the drawing, circles and areas. No
specifications and directions of the Engineer extra weightage to be
in charge of the work. added.

SCHEDULE OF RATES - 2019 103


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

Back filling the cable trench with selected


available ridded earth from the trench
Rate is same for all
excavation & consolidating with ramming in
capacity of cables.
7 successive layers of 15 cm thickness, cu m 82
Refer notes as in item
watering wherever necessary, achieving 96
3.
% proctors density, forming a crown for
subsidence.

Disposal of surplus earth/rock to the areas Rate is same for all


directed/notified areas of disposal point of capacity of cables.
8 cu m 246
the local bodies including all lead and lift Refer notes as in item
charges loading, unloading etc., complete. 3.

Handling and making normal straight joints


9 for EHV power cables with all consumables No. 462843 101000 48789
at site etc., complete.

Handling and making of cables end


10 termination for EHV single core XLPE copper No. 484899 101000 48789
cable.

Erection of cross bonding single phase earth


link boxes on to the cable mounting
11 structure connecting earth leads with all No. 44080 36591 36591
lugs, fixtures, clamps bolts, and nuts
complete.

Rate is same for all


Supplying, handling and fixing RCC cable
capacity of cables. The
route markers and joint markers as per the
rate is same for all
12 specifications, approved drawing and No. 296
circles and areas. No
directions of the Engineer in charge of the
extra weightage to be
work.
added.

Design engineering, supply of all labour,


material and construction of RCC (M20
Grade) footings and pedestals of any
section/size including the cost of excavation
in all types of soil/rock, back filling with
available approved earth/new earth,
disposal of surplus earth/rock to the places
directed, concrete (M20 Grade and lean
13 concrete 1:4:8), reinforcement steel, form No. 30005 8282 8282
work, grouting, under pinning, foundations
strengthening in expansive/BC soil, curing,
sundries and other items not mentioned
herein but required for the completion of
work as per technical specifications,
approved drawing and directions of Engineer
in charge of the work.
For EHV cable termination structure.

104 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

Design, Engineering and construction of


RCC Cable Joint Bays to accommodate
jointing of 3 Nos. (Single Circuit) / 6 Nos.
(Double Circuit) as required of single core
XLPE UG Cable as per specifications,
The rate is same for all circles and
drawings and directions of the Engineer in
14 areas. No extra weightage to be
charge of the work. The bidders shall inspect
added.
the site and quote duly furnishing designs
and drawings. The joint bays shall be filled
with riddled sand after completion of all the
other works viz., construction of joint bay,
laying of cable, testing etc.

For 220 kV Cables, size of bay 9.0 x 1.6 x


a No. 401572
1.6 m clear

For 110 kV & 66 kV Cables, size of bay 4.0 x


b No. 194551 194551
1.8 x 1.5 m clear

Surface Restoration :
Providing road restoration work consisting of
Granular Sub-Base, wet mix macadam,
bituminous macadam, bituminous concrete, Note:-
Primer Coat & Tack Coat as per BBMP
specifications / requirements and drawing 1. The indicated rates
15 are applicable for
including cost of all materials, labour, over
heads, machineries etc., and directions of works in BBMP limits
the Engineer in charge of the work. of Bangalore. For other
(Note: For detailed specifications KPWD SR areas the rates of
of Bangalore Circle and NH SR shall be respective KPWD
referred.) Circles shall be
considered.

2. No extra area
a Cable trench clear width 0.80 metre Rmtr 1269 weightage need to be
added to the rates
indicated here for
works in BBMP limits
b Cable trench clear width 1.00 metre Rmtr 1586 since the PWD area
weightage is already
considered.

c Cable trench clear width 1.50 metre Rmtr 2379

SCHEDULE OF RATES - 2019 105


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

Cable Crossing Arrangements:


Design, Engineering and construction of
Cable crossing arrangements at Rail, Bridges
& Culverts / Storm water drains / Water
Supply Line, etc. The arrangement shall
accommodate 3 Nos. (Single Circuit) / 6 Nos.
(Double Circuit) as required of single core
XLPE Cable. Construction of crossing
arrangements shall include RCC cable
The rates to be arrived based on
ducts, RCC/Stone Masonry piers,
the drawing and site requirement.
abutments, Wing walls, Returns, Wall
16 a Rmtr The estimates shall be prepared in
foundations, etc. The bidders shall inspect
consultation with Civil Engineers
the site and quote duly furnishing designs
of the circle.
and drawings. The successful bidders shall
furnish the designs and drawings in
accordance with the requirements of the
statutory authorities (National & State High
ways, BBMP, Railways, BWSSB, BSNL,
KPTCL / BESCOM etc.) and execute the
work as per the approved drawing and
directions of the Engineer in charge of the
work.

Cement concrete 1:2:4:


Providing and laying site mix / Ready mixed
cement concrete of 1:2:4 proportion for
embedding the HDPE pipes in road crossings
and for other works using 20 mm and down
b size granite jelly and clean sieved sand laid cu m 5630
in 15 cm thick layers and well compacted
including vibrating, curing etc., with all lead
and lift, smooth finishing for exposed faces
and with necessary centering and form work
etc., complete.

Horizontal trench less cutting : Design of


cable crossing arrangement at highway
using HDD arrangement shall accommodate
17 ckt m 27545 18364 18364
crossing of XPLE UG cable. The work shall
be carried out as per the directions of KPTCL
in charge of the work.

Laying of 12 Fibre Dual Window Mono Mode


18 (DWMM) Optical Fibre Cable as per drawings km 9417 9417 9417
& specifications.

Handling and making straight through joints


19 closures for 12 Fibre Dual Window Mono No. 22074 22074 22074
Mode (DWMM) Optical Fibre Cable.

106 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

Handling and making terminal joints for 12


20 Fibre Dual Window Mono Mode (DWMM) No. 26447 26447 26447
Optical Fibre Cable.

Supplying and providing PVC warning Tapes


150 mm wide & 100 Microns thick as per
21 Rmtr 53
specifications, drawings and directions of
the Engineer in charge of the work.

HDPE Pipes : Supplying & providing HDPE


pipe 6 mm thickness (as per IS 4984) with
22
necessary accessories for road crossing,
drive ways etc.

a 160 mm dia Rmtr 1088

b 230 mm dia Rmtr 2401

46 RT and R & D Testing Charges Amount per day in Rs.

Testing of Transformers and attending to


1 break down work of ESCOMs 33 kV 8433 + Transportation charges
Stations.

Energy meter installation charges at wind


2 11830
mill

Charges for conducting any test on per day


3 31039
basis (exclusive of service tax)

Charges for witnessing the pre


4 commissioning tests (excluding 9370
transportation charges)

Soil resistivity tests & furnishing results up


5 46852
to 110 kV Sub-stations

Soil resistivity tests & furnishing results up


6 76135
to 220 kV Sub-stations

Furnishing Earth mat design after


7 conducting Soil resistivity test up to 110 kV 128843
Sub-station.

Furnishing Earth mat design after


8 conducting Soil resistivity test up to 220 kV 199121
Sub-station

SCHEDULE OF RATES - 2019 107


Amount per day in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

Investigation of existing Sub-station up to


9 58565
110 kV & suggesting remedial measures.

Investigation of existing Sub-station up to


10 87848
220 kV & suggesting remedial measures.

Tan-delta & Capacitance test on


11 46852
Transformers up to 110 kV voltage class

Tan-delta & Capacitance test on


12 70278
Transformers up to 220 kV voltage class

Soil resistivity tests & furnishing results for


13 87848
400 kV Sub-stations

Furnishing Earthmat design including


14 conducting Soil resistivity test at site for 400 263543
kV Sub-station

Earth efficiency test of existing Sub-station


15 128843
for 400 kV & suggesting remedial measures.

Tan-delta & Capacitance test on


16 Transformers for 400 kV voltage class (per 117130
Transformer / 3 phases of ICTs)

Additional earthmat design / suitability of


17 81991
existing earthmat up to 110 kV Sub-stations

Additional earthmat design / suitability of


18 122987
existing earthmat for 220 kV Sub-stations

Additional earthmat design / suitability of


19 175695
existing earthmat for 400 kV Sub-stations

20 Transformer Oil Testing Charges

i Acidity 1350

ii Resistivity 1650

iii Tan-Delta 1650

iv Interfacial Tension 1350

v Breakdown Voltage 1350

108 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount per day in Rs.
Sl. No. Description Unit
220 kV 110 kV 66 kV

vi Water Content 1650

vii Flash Point 1350

viii Viscosity 1350

ix Density 1350

x Dissolved Gas Analysis 6600

xi Furan Analysis 8000

Note : The transportation charges, existing


at the rate of Rs. 15/- per km to be revised
to Rs. 25/- per km for to & fro from head
quarters to site.

Minimum transportation charges of


lumpsum Rs. 3000/- per day for 100 km
with in city limits/local

External agencies have to provide


accommodation for KPTCL officers/staff
during the stay at site at their cost.

The testing charges for ESCOMs at the


concessional rate at 50% of revised charges
(remaining unaltered as in earlier circular)

SCHEDULE OF RATES - 2019 109


Part - III

Schedule of Rates for


Repair of Power Transformer
(Material only, Labour only and both
Material & Labour)
(Rates are exclusive of GST)
PART - III
SCHEDULE OF RATES FOR REPAIR OF POWER
TRANSFORMER
(Only Material Portion - Rates are exclusive of GST)

Amount
Sl. No. Description of Materials Unit HSN Code
in Rs.

1 Main Tank for Power Transformers


Rs. 2000/kg
i Dehydrating Silicagel Breather Assembly No. 8504 capacity of
Silicagel
Rubberised corksheet/Neoprene rubber
ii Gaskets as necessary, for complete
Transformer

a 220 kV and above Class Set 8484 35000

b 110 kV and below Class Set 8484 20000

Bi-directional Rollers for Power


iii
Transformers

a 220 kV and above Class Set 40000

b 110 kV and below Class Set 30000

Drain plugs with Teflon washers for Power


iv
Transformers

a 220 kV and above Class No. 6813 1500

b 110 kV and below Class No. 6813 1500

2 Bushings for Power Transformers

Condensor type OIP Bushings for Power


A
Transformers
i 420 kV/1250 A No. 8504 750000

ii 245 kV/800 A No. 8504 300000

iii 245 kV/1250 A No. 8504 400000

iv 245 kV/2000 A No. 8504 530000

v 145 kV/800 A No. 8504 80000

vi 145 kV/1250 A No. 8504 100000

vii 145 kV/2000 A No. 8504 240000

viii 72.5 kV/800 A No. 8504 72000

SCHEDULE OF RATES - 2019 113


Amount
Sl. No. Description of Materials Unit HSN Code
in Rs.

ix 72.5 kV/1250 A No. 8504 98000

x 72.5 kV/2000 A No. 8504 168000

xi 36 kV/2000 A No. 8504 60000

Conventional Bushing with metal parts


B
for Power Transformers

i 36 kV/800 A - 1250 A - 2000 A No. 8504 15000

ii 12.1 kV/800 A - 1250 A - 2000 A No. 8504 15000

Bushing Terminals for Power


C
Transformers

i Suitable for 420 kV class / 1250 A bushing No. 8536 45000

ii Suitable for 220 kV class / 800 A bushing No. 8536 35000

iii Suitable for 245 kV class / 1250 A bushing No. 8536 38000

iv Suitable for 245 kV class / 2000 A bushing No. 8536 45000

Suitable for 72.5 kV or 145 kV class / 800 A


v No. 8536 20000
bushing

Suitable for 72.5 kV or 145 kV class / 1250


vi No. 8536 35000
A bushing

Suitable for 72.5 kV or 145 kV class / 2000


vii No. 8536 45000
A bushing

viii Suitable for 36 kV class / 800 A bushing No. 8536 14000

ix Suitable for 36 kV class / 1250 A bushing No. 8536 14500

x Suitable for 36 kV class / 2000 A bushing No. 8536 15000

Terminal Connector clamps for bushings


D
for Power Transformers
Suitable for 420 kV class bushing to suit
i No. 8536 2000
Twin Moose / Drake

Suitable for 420 kV class bushing to suit


ii No. 8536 1500
Rigid Busbar (100 mm/63 mm)

Suitable for 245 kV class bushing to suite


iii No. 8536 835
Single Drake conductor

Suitable for 245 kV class bushing to suit


iv No. 8536 1400
Twin Moose / Drake

114 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount
Sl. No. Description of Materials Unit HSN Code
in Rs.

Suitable for 245 kV class bushing to suit


v No. 8536 1500
Rigid Busbar (100 mm/63 mm)

Suitable for 121 kV class bushing to suit


vi No. 8536 1400
Twin Moose / Single Drake conductor

Suitable for 72.5 kV class bushing to suit


vii No. 8536 1400
Twin Moose / Single Drake conductor

Suitable for 36 kV class bushing to suit


viii No. 8536 345
Coyote / Lynx conductor

Suitable for 12.1 kV class bushing to suit


ix No. 8536 800
Drake conductor

E Bushing CT (Turret CT) No. 8504 10000

3 Cooler Bank for Power Transformers

A Radiators for Power Transformers

Radiator without valve for 220 kV and


i Each 7322 80000
above voltage class Transformer

Radiator without valve for 110 kV and


ii Each 7322 30000
below voltage class Transformer

Radiator valves with gaskets (50 to 200


iii No. 8481 1500
mm)

iv Air out plug with gaskets No. 6903 1000

B Fans / Pumps for Power Transformers

i Cooling Fan No. 7322 10500

ii Oil Pump No. 8413 30000

Cooler control cubicles for Power


C
Transformers

i MCB/MCCB

a 100 A, 3/4 Pole No. 8536 4000

b 63 A, 3/4 Pole No. 8536 2900

c 32 A, 3/4 Pole No. 8536 2000

d 16 A, 3/4 Pole No. 8536 1900

ii Timer No. 9106 1600

SCHEDULE OF RATES - 2019 115


Amount
Sl. No. Description of Materials Unit HSN Code
in Rs.

CCU (Should match with the secondary of


iii No. 5000
the WTI CT) with dual output

WTI with 4 contacts, 15 meters capillary


length with built in CCU RTD and external
iv No. 9025 40000
remote indicator, range 0-150 deg C, with
SCADA compatability)

OTI with 2 contacts, 15 meters capillary


length with built in CCU, RTD and external
v No. 9025 12500
remote indicator range 0-150 deg C, with
SCADA compatability

Gauge glass along with beeding for cooler


vi No. 9026 5000
control cabinet (FCC)

vii Power Contactor No. 8536 2000

viii Auxiliary relay/contactor for control circuit No. 8536 1500

ix Thermal Over Load Relay No. 8536 1500

x Single phase preventer (SPM) No. 8535 1600

xi F.O Temperature sensor cable No. 2000

xii CAT Cable m 150

xiii PT 100 Sensor No. 48750

xiv PT 100 Sensor Probe m 1850

4 OLTC for Power Transformers


Complete OLTC (Diverter switch,
selector switch Assembly, DOVA, drive
i
mechanism and linkages) for
Transformers
a 220 kV and above Class Set 8504 / 9010 1000000

b 110 kV and below Class Set 8504 / 9010 700000

Diverter Switch assembly for Power


ii
Transformers

a 220 kV and above Class Set 8504 / 9010 400000

b 110 kV and below Class Set 8504 / 9010 370000

Selector Switch assembly (For 3 Phases)


iii
for Power Transformers

a 220 kV and above Class Set 8504 / 9010 300000

b 110 kV and below Class Set 8504 / 9010 270000

116 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount
Sl. No. Description of Materials Unit HSN Code
in Rs.

Drive assembly with gears and connecting


iv Set 8504 / 9010 650000
rod etc.,

RTCC Panel (ROTI, RWTI, switches, Tap


v Position Indicator, Timer, annunciator
etc.,) for Power Transformers

a 220 kV and above Class Set 8504 / 9010 200000

b 110 kV and below Class Set 8504 / 9010 100000

vi OLTC Conservator

a 220 kV and above Class Set 8504 / 9010 32200

b 110 kV and below Class Set 8504 / 9010 21000

vii Oil Surge relay for OLTC No. 8504 / 9010 10000

Diverter Switch Oil Vessel Assembly


viii
(DOVA) for Power Transformers

a 220 kV and above Class Set 8504 / 9010 350000

b 110 kV and below Class Set 8504 / 9010 300000

Fixed and moving contacts for diverter


ix Set 8536 228000
switch

Fixed and moving contacts for Selector


x
switch

a 220 kV and above Class Set 8536 350000

b 110 kV and below Class Set 8536 300000

xi Protection micro Switch No. 8504 / 9010 1500

OLTC Pressure relief Device with trip


xii No. 8504 / 9010 15000
contacts and reset device

xiii Transition Resistance complete assembly Set 8504 / 9010 150000

xiv Transition Resistance No. 7408 5000

xv Snap action switch No. 8504 / 9010 35000

xvi ROTI, RWTI in RTCC Panel No. 8504 / 9010 2000

Auxiliary relay Contactor for Tap changer


xvii No. 8504 / 9010 1500
control circuit

SCHEDULE OF RATES - 2019 117


Amount
Sl. No. Description of Materials Unit HSN Code
in Rs.

xviii Remote Tap change indicator No. 8504 / 9010 5000

Switches (Control selector switch, sequence


xix No. 8504 / 9010 2000
selector switch etc.,)

xx Limit switches No. 8504 / 9010 4500

xxi Tap Position Indicator No. 8504 / 9010 2000

Main Tank Conservator for Power


5
Transformers

i Conservator tank

a 220 kV and above Class No. 80000

b 110 kV and below Class No. 56000

ii MOG No. 9026 5000

iii Prismatic Gauage No. 9026 10000

Fibre Optic temperature sensor system with


iv Set 9026 300000
8 temperature channels.

Aircell for conservator for 220 kV and above


v No. 100000
Transformers

Aircell for conservator for 110 kV and below


vi No. 40000
Transformers

Transformer mounted Protection in


6
Power Transformers

i Buchholz Relay No. 8536 5900.00

ii Oil surge Relay (OSR) No. 8536 2525.40

iii Pressure Relief Device (PRD or PRV) No. 8536 7300.00

7 Control Valves for Power Transformers

Drain Valve (100 mm to 200 mm size)


i
suitable for,

a 220 kV and above Class No. 8481 3000

b 110 kV and below Class No. 8481 2500

118 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Amount
Sl. No. Description of Materials Unit HSN Code
in Rs.

Top / Bottom Filter Valve (50 mm to 100


ii
mm size) suitable for :

a 220 kV and above Class Transformers No. 8481 4500

b 110 kV and above Class Transformers No. 8481 3200

Oil Sampling Valve with Plug (20 mm


iii
size) suitable for :

a 220 kV and above Class Transformers No. 8481 3000

b 110 kV and above Class Transformers No. 8481 2250

iv Header pipe valve No. 8481 2200

Gate/Butterfly valves of various sizes


v ranging from 50 mm to 200 mm suitable
for :

a 220 kV and above Class Transformers No. 8481 5625

b 110 kV and above Class Transformers No. 8481 2000

Nitrogen Fire Protection System (NIFPS)


8
for Power Transformers

i Fire Sensors for NIFPS/LHD Cable No. 8531 3000

ii PNRV for NIFPS No. 8481 1500

9 Others
Marshalling Box (with IP 55 degree of
protection, TBs, Earthing arrangement,
i No. 15000
mounting arrangements for various
components etc.,)

ii Transformer Oil kL As per latest IEEMA rates

10 Credit Parts of Power Transformers


Rate/
i Scrap Copper 391.00
kg
Rate/
ii Scrap Iron 25.50
kg
Rate/
iii Scrap CRGO 66.33
kg
Rate/
iv Scrap Brass 321.00
kg
At 60% of the latest IEEMA
v Released Oil kL
rates

SCHEDULE OF RATES - 2019 119


SCHEDULE OF RATES FOR REPAIR OF POWER TRANSFORMER
(Only Labour Portion - Rates are exclusive of GST)

HSN Capacity Amount


Sl. No Description of Jobs Unit
Code in MVA in Rs.

Draining out oil from the Power Transformer


complete duly collecting the oil in barrels (supplied
1 by KPTCL), shifting barrels to safe place (in the Ltr 9988 All capacity 1.05
Station premises only) with proper tightness of
cork/lid to avoid entry of moisture.

Unloading of the Faulty Transformer tank with


active parts and accessories at firm's work or
2 MT 9988 All capacity 153.30
loading of repaired Transformer tank with active
parts or accessories at firm's works

66/11 kV Class

L/s 8 22991

L/s 12.5 35923


9988
L/s 16/20 45982

L/s 31.5 54603

220/66/11 kV Class

L/s 100 58116


9988
L/s 150 87174
Dismantling faulty Transformer for joint inspection
at repairer's premises including all activities such 400/√3/220/√3 kV - 33 kV Class
as opening of top cover, de-tanking of core and
3 winding, separation of HV/LV coils, conducting
preliminary test required for assessment of repair L/s 9988 167 97054
work to be undertaken, dismantling core etc., in
the presence of KPTCL authorised representative. 400/220 kV - 33 kV Class

L/s 315 183066


9988
L/s 500 290580

110/33-11 kV Class or
110/11 kV Class

L/s 10 24420
9988
L/s 16/20 48840

220/110/11 kV Class

L/s 9988 100 58116

120 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Capacity Amount
Sl. No Description of Jobs Unit
Code in MVA in Rs.

4 Main Tank of Power Transformers

Minor modification to Transformer Main Tank/Top


i lid or frame assembly in case required during kg 9988 All capacity 180
repair.

Modification/replacement of link board for 110/33- Per


ii 9988 All capacity 22000
11 kV Transformers. Phase

5 Drying of Power Transformers

Drying of Transformer at site : Drying of active


parts of Power Transformer upto 5 cycles, by
Vaccuum application, external heating, nitrogen
purging, till the required dew point is achieved.
i
Work should be carried out at site only (Required
new transformer oil will be supplied by KPTCL).
Provision for replacement of gaskets also may be
made as per Sl. No. 1 (ii) of material portion.

a 220 kV and above class Transformer L/s 9988 All capacity 400000

b 110 kV and below class Transformer L/s 9988 All capacity 250000

Drying of active parts for each cycle over and


ii
above 5 cycles, if required

a 220 kV and above class Transformer L/s 9988 All capacity 56000

b 110 kV and below class Transformer L/s 9988 All capacity 32500

Drying of Transformer at factory : Drying of


iii
active parts of Transformer in VPD chamber

a 220 kV and above class Transformer L/s 9988 All capacity 168750

b 110 kV and below class Transformer L/s 9988 All capacity 97500

Drying of Transformer at factory : Drying of


iv
active parts of Transformer in Oven

a 220 kV and above class Transformer L/s 9988 All capacity 135000

b 110 kV and below class Transformer L/s 9988 All capacity 78000

SCHEDULE OF RATES - 2019 121


HSN Capacity Amount
Sl. No Description of Jobs Unit
Code in MVA in Rs.

v Re-assembly of Core and Winding 66/11 kV Class

L/s 8 26823

L/s 12.5 41910


9988
L/s 16/20 53645

L/s 31.5 63704

220/66/11 kV

L/s 100 66889


9988
L/s 150 100333

Single Phase 400/√3/220/√3 kV -


33 kV Class

L/s 9988 167 111704

400/220 kV - 33 kV Class

L/s 315 210700


9988
L/s 500 334444

110/33-11 kV Class -
110/11 kV Class

L/s 10 28490
9988
L/s 16/20 56979

220/110/11 kV Class

L/s 9988 100 66889

Filling of oil to the main tank and OLTC tank,


filtering the oil including filtering till attainment of
vi Ltr 9988 All capacity 4.39
prescribed BDV valves including labour, filtering
equipment along with accessories.

6 Cooler Bank of Power Transformers

Refurbishment of radiators including removal of


i bends of radiators, fins, test for leakages and
arrest if any.

a 220 kV and above class Transformer Each 9988 All capacity 4000

122 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Capacity Amount
Sl. No Description of Jobs Unit
Code in MVA in Rs.

b 110 kV and below class Transformer Each 9988 All capacity 1500

ii Overhauling of fans and pump No. 9988 All capacity 2000

iii Repair of cooling fan No. 9988 All capacity 5000

iv Repair of Oil pump No. 9988 All capacity 9000

7 Tests to be carried out on Power Transformers

Impulse test on Transformer below 72.5 kV (For


i Transformer above 72.5 kV class, Impulse test No. 9988 All capacity 125000
comes under routine test)

ii 66/11 kV Class

L/s 8 15327

L/s 12.5 23949


9988
L/s 16/20 30654

L/s 31.5 36402

220/66/11 kV

L/s 100 55892


9988
a) Testing the Transformer for routine tests as per L/s 150 83837
IS 2026-1983 if repairs are carried out at
Repairer's work.
400/√3 / 220/√3 kV - 33 kV Class
b) Testing the Transformer for IR values, Voltage
ratio at all Taps, Short circuit test, Magnetic L/s 9988 167 93339
balance, Magnetising current measurement at low
voltage from HV & LV. Magnetising current
measurement at rated voltage from LV side. 400/220 kV - 33 kV Class

L/s 315 176058


9988
L/s 500 279458

110/33-11 kV Class - 110/11 kV


Class

L/s 10 16280
9988
L/s 16/20 32559

220/110/11 kV Class

L/s 9988 100 55892

SCHEDULE OF RATES - 2019 123


HSN Capacity Amount
Sl. No Description of Jobs Unit
Code in MVA in Rs.

66/11 kV Class

L/s 8 6270

L/s 12.5 9797


9988
L/s 16/20 12540

L/s 31.5 14892

220/66/11 kV - 66/11 kV Class

L/s 100 16418


9988
L/s 150 24627

Single Phase Transformer 400/√3 /


220/√3 kV - 33 kV Class
iii Supervising and commissioning of Transformer
L/s 9988 167 27418

400/220 kV - 33 kV Class

L/s 9988 315 51717

L/s 9988 500 77575

110/33-11 kV Class - 110/11 kV


Class

L/s 10 6660
9988
L/s 16/20 13320

220/110/11 kV Class

L/s 9988 100 16418


Redesigning of Power Transformer (Where ever
8 applicable) (3 Winding / Auto Transformer / 2
Winding)
i 3 Winding Transformer

a 220 kV and above class Transformer L/s 9988 All Capacity 75000

b 110 kV and below class Transformer L/s 9988 All Capacity 50000
Reconditioning of accessories like Radiators,
Conservator by hot air circulation along with
9
pressure test of radiators and reconditioning of
Transformer mounted mechanical relays
i 220 kV and above class Transformer L/s 9988 All Capacity 100000

ii 110 kV and below class Transformer L/s 9988 All Capacity 70000

124 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


SCHEDULE OF RATES FOR REPAIR OF POWER
TRANSFORMER
(Both Material & Labour Portion - Rates are exclusive of GST)

HSN Capacity Amount


Sl. No Description of Materials Unit
Code in MVA in Rs.

1 Main Tank of Power Transformer

Providing new pipeline from main tank to Buchholz


i kg 9988 All capacity 160.00
relay and conservator/from conservator to breather

66/11 kV Class

L/s 8 16720

L/s 12.5 26125


9988
L/s 16/20 33441

L/s 31.5 39711

220/66/11 kV Class

L/s 100 43154


9988
L/s 150 64731

400/√3 / 220/√3 kV -
Cleaning, Repairing and painting inside the 33 kV Class
Transformer Tank with hot oil bath and acid proof
epoxy paint and painting outside the tank with
ii L/s 9988 167 72067
enamel paint after thorough cleaning including the
cost of materials including the painting of radiators
at site/Firm. 400/220 kV - 33 kV Class

L/s 315 135935


9988
L/s 500 215769

110/33-11 kV Class -
110/11 kV Class

L/s 10 22199
9988
L/s 16/20 35519

220/110/11 kV Class

L/s 9988 100 43154

SCHEDULE OF RATES - 2019 125


HSN Capacity Amount
Sl. No Description of Materials Unit
Code in MVA in Rs.

66/11 kV Class

L/s 8 15327

L/s 12.5 23949


9988
L/s 16/20 30654

L/s 31.5 36402

220/66/11 kV Class

L/s 100 50298


9988
L/s 150 75447
Tanking the assembly, giving connection, providing
new gaskets and insulating materials conforming to 400/√3 / 220/√3 kV -
relevant ISS, putting back the cover, tightening the 33 kV Class
iii fixtures, fixing the bushing etc., including the cost
L/s 9988 167 83998
of all materials like Gasket, insulating materials,
Bolts and Nuts etc., and labour. Other accessories
at repairers work to facilitate the testing. 400/220 kV - 33 kV Class

L/s 315 158439


9988
L/s 500 251490

110/33-11 kV Class -
110/11 kV Class

L/s 10 20350
9988
L/s 16/20 32559

220/110/11 kV Class

L/s 9988 100 50298

2 Bushing of Power Transformers

i Modifying existing/Providing the new turret kg 9988 All capacity 160.00

3 Active Parts with lead


A Core
Providing new CRGO lamination to the core in place
i of damaged lamination wherever necessary kg 9988 All capacity 452.17
including cost of materials and labour.

B Solid insulation
Providing solid insulation materials for replacement
i of damaged or burnt insulation as per actual kg 9988 All capacity 426.35
weight.

126 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


HSN Capacity Amount
Sl. No Description of Materials Unit
Code in MVA in Rs.

C Winding
Providing re-insulation to HV/LV winding whenever
i necessary for total weight of winding except solid kg 9988 All capacity 166.75
insulation.

Providing new windings in place of damaged


ii winding including cost of materials, labour, drying kg 9988 All capacity 566.26
etc., (Both HV & LV) - per kg of winding.

Providing HV static rings/LV static rings/end rings


iii No. 9988 All capacity 400.00
for Tap coils including new insulation

D Leads and Supports

i Modification/replacement of lead if required kg 9988 All capacity 1000

4 OLTC of Power Transformers


66/11 kV Class

L/s 8 15902

L/s 12.5 24847

L/s 16/20 31804

L/s 31.5 37767

220/66/11 kV

L/s 100 57565

L/s 150 86347

Repair and overhauling of OLTC each Divertor 400/√3 / 220/√3 kV - 33 kV Class


switch including change of oil, lubrication and
i
replacement of gaskets and other parts which are L/s 167 96133
locally available
400/220 kV - 33 kV Class

L/s 315 181328

L/s 500 287823

110/33-11 kV Class - 110/11 kV


Class

L/s 10 20350

L/s 16/20 32559

220/110/11 kV Class

L/s 100 57565

SCHEDULE OF RATES - 2019 127


HSN Capacity Amount
Sl. No Description of Materials Unit
Code in MVA in Rs.

Reconditioning of RTCC Panel and modification for


SCADA compatability, replacement of all types
ii
switches, indicating lamps, annunciator windows,
ROTI, RWTI, Tap position indicator etc., if required.

a 220 kV and above Class L/s 9988 All capacity 75000

b 110 kV and below Class L/s 9988 All capacity 50000

Retrofitting of existing OLTC by new one of other


make including mounting arrangement, fixing of
iii
drives, drive linkages, modification in the
maintenance lid, leads etc.

a 220 kV and above Class (Inclusive of cost of OLTC) L/s 9988 All capacity 1450000

b 110 kV and below class (Inclusive of cost of OLTC) L/s 9988 All capacity 1087500

5 Cooler Bank of Power Transformers

Providing 2 nos. of SCADA compatible Analog O/P


of 4-20 mA and Remote temperature indicator for
i Set 9988 All capacity 10000
WTI & OTI to be provided along with necessary
RTCs.

Providing new Fan control cubicle with main switch,


contactors, relay and new wiring to meet
ii Set 9988 All capacity 75000
requirement up to and including 8 nos. of fans as
per standard/latest drawing.

Providing new Fan control cubicle with main switch,


contactors, relay and new wiring to meet
iii Set 9988 All capacity 85000
requirement for more than 8 fans as per standard
/latest drawing

Providing new external wiring / cabling for cooling


iv fans using 2.5 Sq mm , 4 core armoured copper m 9988 All capacity 105
cable.

Providing mounting arrangement for each fan frame


v kg 9988 All capacity 180
for cooling fans.

Nitrogen Fire Protection System (NIFPS) of


6
Power Transformers
Re-commissioning of NIFPS in case of replacement
i of Transformers (includes modification works
required to connect all the accessories of NIFPS)

a 220 kV and above Class L/s 9988 All capacity 95000

b 110 kV and below class L/s 9988 All capacity 55000

ii Replenishment of Nitrogen gas (50 kg) No. 9988 All capacity 20000

128 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Note :
1 Wherever explosion vent is present, the same shall be replaced by PRV.

Provision for refurbishment/overhauling of various items may be made wherever the items seems
2 to be in good condition by visual inspection. Decision regarding replacement of such items may
be taken during Joint inspection for which SR rates are available.

Any Transformer that does not have NIFPS, provision shall be made for fixing of NIFPS to the
3
Transformer for capacities of 20 MVA and above.

GST Reference Code 9988 : Manufacturing services on physical inputs (goods) owned by
4
others.

SCHEDULE OF RATES - 2019 129


Part - IV

Abstracts of Tower Weights


and Tower Foundations
Station Structures and
Mounting Structures
400 kV DC TOWER
(M/s. KEC Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width
Type of Tower Nuts
MxM
HT MS Total HT MS (in kg)

DA Normal 10.6 x 8.0 3236 5614 8850 253 419

+3M Extn 11.6 x 8.6 328 957 1285 51

+6M Extn 12.5 x 9.2 807 1908 2715 93

DB Normal 14.0 x 14.0 6190 8972 15162 452 509

+3M Extn 15.3 x 15.3 506 2314 2820 95

+6M Extn 16.5 x 16.5 751 3200 3951 100

DC Normal 16.0 x 16.0 6933 9930 16863 467 505

+3M Extn 17.5 x 17.5 485 2917 3402 105

+6M Extn 19.0 x 19.0 833 3772 4605 115

DD Normal 16.7 x 16.7 7760 11572 19332 660 614

+3M Extn 18.2 x 18.2 615 3070 3685 99

+6M Extn 19.7 x 19.7 1193 3848 5041 109

+9M Extn 21.3 x 21.3 1670 5205 6875 164

+12M Extn 22.8 x 22.8 2736 9926 12662 797 314

+18M Extn 25.9 x 25.9 5461 13921 19382 565

+25M Extn 29.0 x 29.0 10120 24071 34191 891

Note:
1. The towers are designed for
a) Normal Span : 400 m
b) Conductor : Twin ACSR Moose
2. These towers are used for 400 kV DC BTPS - Hiriyur line

SCHEDULE OF RATES - 2019 133


400 kV DC TOWER
(M/s. DCIL Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Type of Tower Nuts
HT MS Total HT MS (in kg)

DA Normal 6694 8102 14796 410 579

+3M Extn 348 1688 2036 70

+6M Extn 647 2495 3142 88

+9M Extn 995 3284 4279 110

DB Normal 12079 12879 24958 809 763

+3M Extn 728 2958 3686 97

+6M Extn 1360 4018 5378 129

+9M Extn 2110 5260 7370 193

DC Normal 13742 13563 27305 931 817.9

+3M Extn 825 3538 4363 93

+6M Extn 1513 4651 6164 130

+9M Extn 2362 5934 8296 199

DD Normal 16198 16114 32312 1375 950

+3M Extn 1215 3976 5191 116

+6M Extn 2238 5171 7409 159

+9M Extn 3484 6564 10048 229

+18M Extn 7041 13421 20462 494

+25M Extn 9870 23960 33830 758

Note:
1. The towers are designed for
a) Normal Span : 400 m
b) Conductor : Quad Moose ACSR
2. These towers are used for 400 kV DC Nandikur - Shanthigram line

134 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Bill of Materials for 400 kV DC Towers suitable for Quad
Moose Conductor
(M/s. KEC Design)

Tower weight (in kg) Bolts,


Bolts, Nuts Stub weight (in kg)
Type of Base width Nuts &
& Washers
Tower (in mm) Washers
HT MS (in kg) HT MS (in kg)

BTB 10450.00 6660.04 5490.24 594.50 421.72 8.16 10.72

0 ME 12457.22 720.81 1275.15 90.53

DA 3 ME 13460.83 1147.35 1965.11 110.34

6 ME 14464.44 739.37 2090.97 89.81

9 ME 15468.05 970.96 3215.81 144.66

BTB 13200.00 16363.12 4608.00 751.99 849.20 8.20 14.46

0 ME 16360.00 2393.00 1293.00 137.80

DB 3 ME 17852.92 3793.50 1604.90 185.60

6 ME 19345.83 2476.96 3007.29 141.08

9 ME 20838.74 3494.81 3662.90 193.36

BTB 13450.00 19220.41 4358.28 782.59 939.44 8.17 17.03

0 ME 16670.00 2893.16 1110.68 111.31

DC 3 ME 18191.76 3828.37 2144.03 166.36

6 ME 19712.52 2972.35 3608.75 169.30

9 ME 21233.78 4558.31 3656.09 185.39

BTB 13084.00 21496.95 4237.54 870.77 1411.44 8.17 21.18

0 ME 16825.10 4344.08 1061.01 132.92

3 ME 18352.08 5670.22 1908.80 197.92

DD 6 ME 19879.06 5176.25 1657.90 153.86

9 ME 21406.04 7547.15 1675.83 220.13

18 ME 30000 18867.88 4189.58 550.33 1800.00 8.17 30.00

25 ME 33000 37735.75 8379.15 1100.65

SCHEDULE OF RATES - 2019 135


Bill of Materials for 400 kV DC Towers suitable for Quad
Moose Conductor
(YTPS - BPS Line - M/s. L & T Design)

Stub weight Bolts,


Base Tower weight (in kg) Bolts, Nuts
Type of (in kg) Nuts &
width & Washers
Tower Washers
(in mm) HT MS (in kg) HT MS (in kg)

BTB 6502.31 4770.70 474.05

0 ME 824.74 1966.35 102.05

DA 3 ME 1218.67 2493.42 138.90 386.02 0.00 9.41

6 ME 674.82 1971.57 87.33

9 ME 1001.92 2647.98 129.63

BTB 13029.46 5387.11 830.63

0 ME 1800.61 3243.42 142.08

DB 3 ME 2482.29 4386.84 183.09 824.09 0.00 15.01

6 ME 1515.63 3362.25 127.85

9 ME 2116.24 4493.42 162.65

BTB 13198.25 7276.20 891.99

0 ME 2388.69 3131.32 155.52

DC 3 ME 2857.50 4703.03 195.72 955.23 0.00 15.26

6 ME 1573.03 3835.77 139.63

9 ME 2431.98 5043.84 207.32

BTB 16747.67 6892.30 915.33

0 ME 3442.82 3423.99 213.96

3 ME 4025.04 5600.44 252.82 1273.65 0.00 19.18

DD 6 ME 2345.06 4463.33 179.97

9 ME 4615.34 4712.88 232.08

18 ME 8461.80 13024.15 520.83 1316.51 0.00 19.18

25 ME 11023.06 18144.35 665.66

136 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Bill of Materials for 400 kV DC Towers suitable for Quad
Moose Conductor
(YTPS - BPS Line - M/s. L & T Design)

Tower weight (in kg) Stub weight (in kg) Bolts,


Base Bolts, Nuts
Type of Nuts &
width & Washers
Tower Washers
(in mm) HT MS (in kg) HT MS (in kg)

BTB 21145.59 8272.32 969.26

0 ME 2503.89 3140.81 192.04

MA 3 ME 956.23 0.00 15.78

6 ME 1757.29 2944.38 149.42

9 ME

BTB 44288.45 15003.76 2650.13

0 ME 4687.78 5430.94 374.76

MB 3 ME 2396.13 0.00 74.17

6 ME 4079.88 5748.40 280.92

9 ME

BTB 65662.25 17114.77 3517.22

0 ME 14076.22 2672.73 714.27

MD 3 ME 17442.02 4190.48 727.93 3487.50 0.00 62.83

6 ME 8309.04 4589.90 412.30

9 ME 12238.68 6021.66 634.14

SCHEDULE OF RATES - 2019 137


138

ABSTRACT OF TOWER WEIGHTS AND BASE WIDTHS


220 kV 'A' Type SC is M/s. KEC
make & 220 kV 'B' & 'D' Type 220 kV DC KEC Design 220 kV DC L&T Design 220 kV DC Kalpatharu Design
Basic are M/s. S.A.E Design
Sl.
Tower Tower Tower Tower Tower
No. Base B&N Base B&N Base B&N Base B&N
Extn weight weight weight weight with
width weight width weight width weight width weight
with Stub with Stub with Stub Stub
(in m) (in kg) (in m) (in kg) (in m) (in kg) (in m) (in kg)
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

(in MT) (in MT) (in MT) (in MT)


1 A+0M 4.150 2.630 140 5.100 3.707 150 5.690 4.150 170 5.95 3.422 152

2 A+3M 4.629 3.060 158 5.651 4.244 173 6.300 4.810 198 6.63 3.884 167

3 A+6M 5.109 3.649 185 6.202 4.731 190 6.967 5.350 220 7.31 4.283 175

4 B+0M 7.450 5.350 215 8.50 5.327 190

5 B+3M 8.390 6.700 259 9.58 6.252 218

6 B+6M 9.340 7.350 280 10.65 6.805 225

7 C+0M 6.800 3.600 165 6.750 6.089 247 8.300 6.000 240 9.90 6.060 218

8 C+3M 7.852 4.321 196 7.683 7.114 279 9.400 7.490 290 11.25 7.227 251

9 C+6M 8.904 4.940 221 8.616 7.677 285 10.500 8.220 315 12.57 8.133 265

10 D+0M 8.000 4.980 188 10.150 8.588 268 10.200 7.925 300 10.60 7.597 275

11 D+3M 9.206 6.062 229 11.694 10.137 320 11.600 9.905 356 12.07 9.031 314

12 D+6M 10.412 6.777 249 13.328 11.692 364 13.000 10.875 385 13.54 10.175 343
Note: A Type : 0° - 2° Deviation
1 Weight of Stubs is included in Normal Tower weights only B Type : 2° - 15° Deviation
2 At present 220 kV DC Kalpatharu design is being used C Type : 15° - 30° Deviation
3 220 kV SC 'A' Type Tower is of M/s. KEC make D Type : 30° - 60° Deviation & DE Condition
220 kV DC TOWER
(M/s. RPG Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width
Type of Tower Nuts
MxM
HT MS Total HT MS (in kg)

MA Normal 5.7 x 5.7 4090 4090 190 190

+3M Extn 6.4 x 6.4 635 635 30

+6M Extn 7.1 x 7.1 1115 1115 50

MB Normal 8.0 x 8.0 6340 6340 340 520

+3M Extn 9.0 x 9.0 1140 1140 50

+6M Extn 9.9 x 9.9 1980 1980 75

MC Normal 8.9 x 8.9 1190 5360 6550 260 50 680

+3M Extn 10.0 x 10.0 250 920 1170 80

+6M Extn 11.2 x 11.2 470 1520 1990 155

MD Normal 9.5 x 9.5 1940 5940 7880 345 100 770

+3M Extn 10.7 x 10.7 320 1200 1520 110

+6M Extn 12.0 x 12.0 615 1720 2335 160

Note:
1. The towers are designed for
a) Normal Span : 320 m
b) Conductor : AAAC MOOSE
2. These towers are used in 220 kV DC Narendra - Ambewadi line

SCHEDULE OF RATES - 2019 139


220 kV DC NARROW BASED TOWER
(M/s. L & T Design adopted for NRS - Laggere Line)
Weight of Tower (in kg)

Type 'DA' Type 'DB & 'DE'


(0˚ - 2˚) (0˚ - 30˚)

Type of Super
Sl. No. Bolt & Nuts Super Structure Bolt & Nuts
Tower Structure

MS MS HT MS MS

Normal
1 5814 272 4325 6351 404
Tower

+3M Extn
2 678 30 849 526 55
only

+6M Extn
3 - - 1572 815 74
only

4 Stub 761 2 1271 100 2

140 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


220 kV DC NARROW BASED TOWER
(M/s. L&T Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width
Type of Tower Nuts
MxM
HT MS Total HT MS (in kg)

DA Normal 3.0 x 3.0 1590 2060 3650 270 254

+3M Extn 3.3 x 3.3 200 194 394 19

+6M Extn 3.6 x 3.6 396 396 792 36

+9M Extn 3.8 x 3.8 594 607 1201 52

DB Normal 3.5 x3.5 2684 2802 5486 498 328

+3M Extn 3.8 x 3.8 379 260 639 27

+6M Extn 4.1 x 4.1 707 546 1253 42

+9M Extn 4.4 x 4.4 1086 827 1913 70

DC Normal 3.8 x 3.8 4077 2080 6157 641 368

+3M Extn 4.1 x 4.1 559 225 784 41

+6M Extn 4.5 x 4.5 1025 568 1593 80

+9M Extn 4.8 x 4.8 1508 913 2421 118

DD Normal 3.9 x 3.9 5301 2643 7944 856 403

+3M Extn 4.3 x 4.3 836 220 1056 60

+6M Extn 4.6 x 4.6 1548 484 2032 90

+9M Extn 4.9 x 4.9 2129 843 2972 132

Note:
1. The towers are designed for
a) Normal Span : 200 m
b) Conductor : AAAC Moose (61/3.55)
2. These towers are used for 220 kV DC Narrow Based Hoody - HAL line

SCHEDULE OF RATES - 2019 141


220 kV DC TOWER
M/s. L&T Design (Gadag - Bagalkot line)
Stub weight Bolts,
Tower weight (in kg)
Base width (in kg) Nuts &
Type of Tower
(in mm) Washers
HT MS Total HT MS (in kg)
DA+0 5049.20 963 2958 3921 150 224

3M Extn 5624.19 238 406 644 35

6M Extn 6199.17 303 715 1018 43

9M Extn 6774.16 626 1114 1740 170 84


DA
12M Extn 7349.14 711 1460 2171 100

15M Extn 7924.13 818 1993 2811 121

18M Extn 8499.12 1246 2281 3527 167

24M Extn 9649.10 1426 3528 4954 214

DB + 0 7557.79 2237 3427 5664 227 250

3M Extn 8478.90 398 636 1034 55

6M Extn 9400.00 546 1047 1593 78


DB 9M Extn 10321.11 990 1536 2526 275 115

12M Extn 11242.21 1354 2337 3691 157

15M Extn 12163.31 1593 2907 4500 180

18M Extn 13084.43 1987 3708 5695 225

DC+0 8002.32 2619 3614 6233 278 310

3M Extn 8952.06 328 770 1098 51

6M Extn 9901.80 500 1284 1784 84


DC 9M Extn 10851.54 800 1941 2741 310 95

12M Extn 11801.28 1266 2745 4011 153

15M Extn 12751.02 1657 3221 4878 190

18M Extn 13700.76 2048 4003 6051 211

DD 10064.31 3859 3152 7011 325 300

3M Extn 11385.26 428 980 1408 63

6M Extn 12706.20 710 1457 2167 85


DD 9M Extn 14027.14 1170 2090 3260 360 120

12M Extn 15348.09 1781 3388 5169 188

15M Extn 16669.03 2422 3780 6202 217

18M Extn 17989.97 2791 4778 7569 270

Normal Span Length - 320 m for Drake ACSR


Used in 220 kV Gadag - Bagalkote line (M/s. L&T design)

142 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


220 kV MC TOWER (4 Circuits)
(M/s. K Ramachandra Rao Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width M
Type of Tower Nuts
xM
HT MS Total HT MS Total (in kg)

MA Normal 6.0 x 6.0 2574 5716 8290 436 84 520 492

+3M Extn 6.6 x 6.6 371 311 682 44

+6M Extn 7.2 x 7.2 438 937 1375 56

MB Normal 9.0 x 9.0 3026 11660 14686 613 121 734 776

+3M Extn 10.0 x 10.0 470 1189 1659 98

+6M Extn 11.1 x 11.1 911 1919 2830 98

MD Normal 11.0 x 11.0 7478 18316 25794 1140 225 1365 772

+3M Extn 12.4 x 12.4 882 1546 2428 82

+6M Extn 13.9 x 13.9 1646 2895 4541 155

Note:
1. The towers are designed for
a) Normal Span : 320 m
b) Conductor : Drake ACSR
2. These towers are used for 220 kV MC Shimoga - Dugudimane line

SCHEDULE OF RATES - 2019 143


220 kV DC Monopole
(M/s. Volmount - Jigani Line)

Weight of
the pole Embedded Foundation Details
Monopole Type (in kg)

Excavation
HT Total L D Steel RCC (M30)
in m³

P1+0M 8183 6.50 1.50 11.60 222 7.48

P1 (0° - 10°) P1+3M 9812 6.50 1.50 11.60 222 7.39

P1+9M 7.30 1.50 13.03 246 7.58

P2+0M 9450 7.30 1.50 13.03 246 7.90

P2 (11° - 30°) P2+3M 10858 7.30 1.50 13.03 246 7.14

P2+9M 14858 7.45 1.50 13.30 249 6.62

P3+0M

P3 (60° - 70°) P3+3M 17687 8.10 1.70 18.58 334 9.72

P3A+3M(90°) 8.10 1.70 18.58 334 9.46

PS4/PS5 +0 DC
Monopole with
0M 20585
single sided cross
arm

PS6 +0 SC
Monopole with
0M 8069
single sided cross
arm

Design Span Length - 150 m

Conductor - Drake ACSR

144 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


220/110 kV MC TOWER
(M/s. L&T Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width M
Type of Tower Nuts
xM
HT MS Total HT MS (in kg)

MA Normal 7.5 x 7.5 1421 4203 5624 200 313

+3M Extn 8.3 x 8.3 167 589 756 31

+6M Extn 9.2 x 9.2 315 721 1036 40

MB Normal 9.3 x 9.3 3808 5421 9229 354 477

+3M Extn 10.3 x 10.3 284 810 1094 45

+6M Extn 11.3 x 11.3 527 1378 1905 74

MC Normal 10.2 x 10.2 3378 7331 10709 406 490

+3M Extn 11.3 x 11.3 331 927 1258 55

+6M Extn 12.5 x 12.5 622 1680 2302 88

MD Normal 11.5 x 11.5 4651 7658 12309 503 505

+3M Extn 12.7 x 12.7 408 1177 1585 62

+6M Extn 14.0 x 14.0 796 1830 2626 84

+9M Extn 15.3 x 15.3 750 2349 3099 101

Note:
1. These towers are designed for
a) Normal Span : 320 m
b) Conductor : 220 kV circuit : Drake ACSR
110 kV Circuit : Lynx ACSR
2. These towers are used for 220/110 kV MC line from Khemar to Guruvayankere
(Conventional Base)

SCHEDULE OF RATES - 2019 145


220/110 kV MC TOWER (4 Circuits)
(M/s. L&T Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width
Type of Tower Nuts
MxM
HT MS Total HT MS Total (in kg)

MA Normal 3.96 x 3.96 2007 4493 6500 0 0 0 391

+3M Extn 4.13 x 4.13 0 0 0 0 0 0 0

+6M Extn 4.23 x 4.23 672 911 1583 0 0 0 102

MB Normal 5.95 x 5.95 3625 4627 8252 689 0 689 440

+6M Extn 6.58 x 6.58 876 1312 2188 689 0 689 95

+9M Extn 6.89 x 6.89 1528 2003 3531 689 0 689 151

MC Normal 6.27 x 6.27 4503 8401 12904 0 0 0 579

+3M Extn 6.58 x 6.58 626 863 1489 0 0 0 72

+6M Extn 6.90 x 6.90 1157 1508 2665 0 0 0 112

MD Normal 7.20 x 7.20 6757 7809 14566 905 0 905 572

+3M Extn 7.57 x 7.57 972 914 1886 905 0 905 91

+6M Extn 7.94 x 7.94 0 0 0 0 0 0 0

Note:
1. The towers are designed for
a) Normal Span : 320 m
b) Conductor : 220 kV - Drake ACSR
: 110 kV - Lynx ACSR
2. These towers are used for 220/110 kV MC VARAHI - KEMAR - KAVOOR Line
(Narrow Based)

146 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


220 kV MC TOWER
(M/s. L&T Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Type of Base Width
Nuts
Tower MxM
(in kg)
HT MS Total HT MS Total

MA Normal 3.335 x 3.335 4507 4585 9092 516 0 516 500

+3M Extn

+6M Extn

MB Normal 3.760 x 3.760 8110 6209 14319 962 0 962 600

+3M Extn 890 506 1396 70

+6M Extn

MD Normal 4.0 x 4.0 17852 7093 24945 2495 0 2495 1500

+3M Extn 4967 668 5635 329

+6M Extn 7488 1025 8513 492

Note:

1. The towers are designed for

a) Normal Span : 200 m

b) Conductor : AAAC Moose

2. These towers are used for 220 kV MC OHL for Vikas Tech Park

SCHEDULE OF RATES - 2019 147


220/66 kV MC TOWER
(M/s. CPRI Design)
Weight of Tower (in kg)

220/66kV MC 220/66kV MC 220/66kV MC 220/66kV MC


Type 'MA' Type 'MB' Type 'MC' Type 'MD'
Sl. Type of
No. Tower
Super Bolt & Super Bolt & Super Bolt & Super Bolt &
Structure Nuts Structure Nuts Structure Nuts Structure Nuts

Normal
1 9372 332 - - 17303 622 31110 1191
Tower

+3M Extn
2 1031 34 - - 1996 90 3529 144
only

+6M Extn
3 2120 81 - - 3587 132 6257 223
only

4 Stub 637 5 - - 1025 12 2340 54

148 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


220/66 kV MC TOWER
(M/s. L&T Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width M
Type of Tower Nuts
xM
HT MS Total HT MS (in kg)

MA Normal 6.0 x 6.0 2175 3672 5847 206 - 374

+3M Extn 6.8 x 6.8 264 582 846 - 846

+6M Extn 7.6 x 7.6 438 937 1375 - 1375

MB Normal 8.0 x 8.0 5400 3906 9306 403 - 449

+3M Extn 8.9 x 8.9 381 850 1231 - 45

+6M Extn 9.9 x 9.9 787 1289 2076 - 77

MC Normal 10.0 x 10.0 5108 5578 10686 391 - 484

+3M Extn 11.4 x 11.4 568 1040 1608 - 60

+6M Extn 12.7 x 12.7 887 1670 2557 - 87

MD Normal 11.5 x 11.5 6638 5982 12620 494 - 562

+3M Extn 13.0 x 13.0 603 1388 1991 - 65

+6M Extn 14.6 x 14.6 1043 2100 3143 - 99

Note:
1. The towers are designed for
a) Normal Span : 275 m
b) Conductor : Drake ACSR (220 kV Circuit)
: Coyote ACSR (66 kV Circuit)
2. These towers are used for 220/66 kV MC Hoskote - BIAL line

SCHEDULE OF RATES - 2019 149


66 kV MCMV Narrow Based Tower
220/66/11 kV Chamarajanagar R/S to 66/11 kV Badanaguppe S/S

Stubs and
Fabricated Steel Members Bolts & Nuts
Soil EXCA Cleats
Sl. Type of Base Width (in MT) (in kg)
Classifi- (in (in MT)
No. Tower MxM
cation CMT/Twr)
HT MS Total HT MS Tower Stub Total

1 DFR 5.4 x 5.4 90.88

2 A PS 7.9 x 7.9 187.23 3.5745 3.9489 7.5234 0.4259 0 602.30 5.70 608.00

3 WBC 9.3 x 9.3 259.47

4 DFR 6.6 x 6.6 134.80

5 A+3 PS 8.1 x 8.1 196.83 0.3945 0.3762 0.7707 0.4529 0 539.30 5.70 545.00

6 WBC 9.7 x 9.7 282.27

7 DFR 6.6 x 6.6 134.80

8 A+6 PS 8.1 x 8.1 196.83 0.7899 0.7669 1.5568 0.4259 0 111.70 5.70 117.40

9 WBC 9.7 x 9.7 282.27

10 DFR 7.4 x 7.4 169.33

11 B PS 9.3 x 9.3 259.47 6.6163 5.6518 12.2681 0.7953 0 681.60 9.90 691.50

12 WBC 10.65 x 10.65 340.26

13 DFR 7x7 152.90

14 B+3 PS 9.7 x 9.7 282.27 0.7524 0.5058 1.2582 0.7953 0 76.90 9.90 86.80

15 WBC 11.2 x 11.2 376.32

16 DFR 7.4 x 7.4 226.39

17 D PS 11.1 x 11.1 492.84 14.0299 7.3966 21.4265 2.2797 0 1504.50 67.70 1572.20

18 WBC 11.1 x 11.1 492.84

19 DFR 8.4 x 8.4 291.33

20 D+3 PS 11.6 x 11.6 538.24 2.6665 0.3233 2.9898 2.2797 0 256.00 67.70 323.70

21 WBC 11.9 x 11.9 566.44

22 DFR 8.4 x 8.4 291.33

23 D+6 PS 11.6 x 11.6 538.24 5.0249 0.6667 5.6916 2.2797 0 517.40 67.70 585.10

24 WBC 11.9 x 11.9 566.44

25 DFR 8.4 x 8.4 320.463

26 D+9 PS 11.6 x 11.6 592.064 7.3859 1.0193 8.4052 2.2797 0 776.70 67.70 844.40

27 WBC 11.9 x 11.9 623.084

28 DFR 8.4 x 8.4 320.463

29 D + 12 PS 11.6 x 11.6 592.064 9.7670 1.4100 11.1770 2.2797 0 957.60 67.70 1025.30

30 WBC 11.9 x 11.9 623.084

150 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


151

ABSTRACT OF TOWER WEIGHTS AND BASE WIDTHS

110 kV SC Design 110 kV DC S.A.E Design 110 kV SC Kalpatharu Design 110 kV DC Kalpatharu Design
Basic
Sl. Tower Tower Tower Tower
Tower Base B&N Base B&N Base B&N Base B&N
No. weight with weight with weight with weight with
Extn width weight width weight width weight width weight
Stub Stub Stub Stub
(in m) (in kg) (in m) (in kg) (in m) (in kg) (in m) (in kg)
(in MT) (in MT) (in MT) (in MT)
1 A+0M 3.334 1.660 91 4.200 2.700 135 3.400 1.525 84 4.30 1.974 71

2 A+3M 3.820 2.004 108 4.705 3.128 155 3.868 1.808 100 4.87 2.301 79
SCHEDULE OF RATES - 2019

3 A+6M 4.306 2.362 129 5.211 3.596 178 4.325 2.122 119 5.44 2.672 88

4 B+0M 4.826 1.933 131 2.218 77 6.00 3.315 86

5 B+3M 5.624 2.325 147 2.645 101 6.84 4.039 96

6 B+6M 6.410 2.857 165 2.902 126 7.68 4.493 108

7 C+0M 4.826 2.380 131 6.700 3.790 195 2.218 77 6.00 3.315 86

8 C+3M 5.624 2.875 150 7.699 4.594 220 2.645 101 6.84 4.039 96

9 C+6M 6.410 3.545 159 8.698 5.240 250 2.902 126 7.68 4.493 108

10 D+0M 4.826 3.070 174 7.400 4.910 258 5.000 3.006 141 7.20 4.61 182

11 D+3M 5.624 3.707 201 8.498 5.880 297 5.729 3.540 166 8.36 5.66 210

12 D+6M 6.410 4.453 219 9.596 6.690 331 6.400 4.130 193 9.52 6.127 218

Note: A Type : 0° - 2° Deviation


1 Weight of Stubs is included in Normal Tower weights only B Type : 2° - 15° Deviation
2 At present 110 kV DC Kalpatharu design is being used C Type : 15° - 30° Deviation
D Type : 30° - 60° Deviation & DE Condition
110 kV DC NARROW BASED TOWER
(KPTCL Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat


Bolts &
Base Width
Type of Tower Nuts
MxM
(in kg)
HT MS Total HT MS

DA Normal 2.0 x 2.0 2793 2793 201 200

+3M Extn 2.1 x 2.1 415 415 - 19

+6M Extn 2.3 x 2.3 810 810 - 20

DC Normal 2.5 x 2.5 4830 4830 505 284

+3M Extn 2.65 x 2.65 773 773 - 34

+6M Extn 2.82 x 2.82 1517 1517 - 45

DD Normal 3.2 x 3.2 6297 6297 617 163

+3M Extn 3.47 x 3.47 983 983 - 23

+6M Extn 3.75 x 3.75 1921 1921 - 23

Note:

1. The towers are designed for


a) Normal Span : 320 m
b) Conductor : ACSR LYNX

152 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


110 kV MC TOWER
(M/s. CPRI Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width
Type of Tower Nuts
MxM
(in kg)
HT MS Total HT MS

MA Normal 6.0 x 6.0 - 6901 6901 - 362 317

+3M Extn 6.8 x 6.8 - 864 864 - 33

+6M Extn 7.6 x 7.6 - 1737 1737 - 68

+9M Extn 8.4 x 8.4 - 1761 1761 - 67

MC Normal 6.8 x 6.8 - 12402 12402 - 820 435

+3M Extn 7.8 x 7.8 - 1543 1543 - 45

+6M Extn 8.8 x 8.8 - 2900 2900 - 96

+9M Extn 9.9 x 9.9 - 3008 3008 - 96

MD Normal 7.8 x 7.8 - 17280 17280 - 1039 512

+3M Extn 8.5 x 8.5 - 2013 2013 - 50

+6M Extn 9.2 x 9.2 - 3750 3750 - 105

+9M Extn 9.9 x 9.9 - 3888 3888 - 105

Note:
1. The towers are designed for
a) Normal Span : 320 m
b) Conductor : LYNX ACSR

SCHEDULE OF RATES - 2019 153


ABSTRACT OF TOWER WEIGHTS AND BASE WIDTHS
154

66 kV Single Circuit 66 kV Double Circuit

KPTCL / S.A.E Design L&T Design KEC Design L&T Design Kalpatharu Design
BASIC
Sl.
TOWER
No. Tower Tower Tower Tower Tower
/EXTN Base Base Base Base Base B&N
Weight B&N wt Weight B&N wt Weight B&N wt Weight B&N wt Weight
width width width width width wt
With Stub (in kg) With Stub (in kg) With Stub (in kg) With Stub (in kg) With Stub
(in m) (in m) (in m) (in m) (in m) (in kg)
(in MT) (in MT) (in MT) (in MT) (in MT)
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

1 A+0M 2.000 1.126 137.72 2.495 1.210 75.000 2.800 1.506 93.220 3.323 1.658 83.000 4.200 1.293 56

2 A+3M 2.311 1.454 176.98 2.948 1.545 96.007 2.257 1.839 109.880 3.899 2.041 104.551 4.852 1.578 65

3 A+6M 2.622 1.756 213.82 3.404 1.888 111.761 3.727 2.164 127.140 4.476 2.443 121.000 5.695 1.897 70

4 B+0M 3.347 1.436 76.800 5.200 1.645 53

5 B+3M 4.019 1.796 95.916 6.205 2.029 61

6 B+6M 4.691 2.172 109.519 7.198 2.416 68

7 C+0M 3.000 1.619 156.69 4.250 1.669 84.700 4.600 2.355 129.700 4.360 2.500 150.400 5.250 1.910 63

8 C+3M 3.549 1.992 183.01 5.156 2.143 106.164 5.480 2.865 152.510 5.240 3.046 173.801 6.250 2.304 73

9 C+6M 4.099 1.395 209.33 6.063 2.566 120.388 6.361 6.113 3.504 198.109 7.206 2.762 80

10 D+0M 4.300 1.885 224.44 4.700 2.279 127.720 5.700 3.112 142.020 4.428 3.620 188.770 7.800 2.487 83

11 D+3M 5.162 2.506 258.16 5.518 2.821 149.926 6.660 3.744 168.870 5.325 4.296 215.157 6.868 3.030 97

12 D+6M 6.024 2.886 277.62 6.636 3.335 174.170 7.620 4.291 180.020 6.222 4.936 238.838 7.936 3.699 115

Note: A Type : 0° - 2° Deviation


1 Weight of Stubs is included in Normal Tower weights only B Type : 2° - 15° Deviation
2 At present 66 kV DC Kalpatharu design is being used C Type : 15° - 30° Deviation
3 For 66 kV SC KPTCL design is being used D Type : 30° - 60° Deviation & DE Condition
66 kV DC (NARROW BASED TOWER)
(KPTCL Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width
Type of Tower Nuts
MxM
(in kg)
HT MS Total HT MS Total

DA Normal 1.4 x 1.4 1824 1824 179 179 135

+3M Extn 1.898 x 1.898 333 333 25

+6M Extn 1.549 x 1.549 649 649 35

DC Normal 1.6 x 1.6 2710 2710 418 418 165

+3M Extn 1.767 x 1.767 583 583 35

+6M Extn 1.934 x 1.934 1132 1132 70

DD Normal 1.8 x 1.8 3428 3428 553 553 180

+3M Extn 1.967 x 1.967 781 781 35

+6M Extn 2.134 x 2.134 1491 1491 50

Note:
1. The towers are designed for
a) Normal Span : 250 m (Coyote ACSR)
140 m (AAAC Moose)
140 m (ACSR Drake)

SCHEDULE OF RATES - 2019 155


66 kV DC (Single Side Cross Arm)
(M/s. Deepak Cables India Ltd. Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Base Width
Type of Tower Nuts
MxM
HT MS Total HT MS Total (in kg)

DA Normal 1.5 x 1.5 1382 1545 2927 215 23 237 212

+3M Extn 1.7 x 1.7 223 151 374 30

+6M Extn 1.9 x 1.9 430 284 714 41

+9M Extn 2.1 x 2.1 653 445 1098 65

+12M Extn 2.3 x 2.3 859 595 1405 75

DB Normal 1.8 x 1.8 2102 1756 3858 410 59 469 248

+3M Extn 1.9 x 1.9 367 168 535 28

+6M Extn 2.0 x 2.0 707 317 1024 39

+9M Extn 2.2 x 2.2 1074 501 1574 64

+12M Extn 2.3 x 2.3 1413 672 2085 76

DC Normal 2.0 x 2.0 2255 1917 4171 434 59 493 262

+3M Extn 2.1 x 2.1 374 226 599 39

+6M Extn 2.3 x 2.3 713 438 1151 55

+9M Extn 2.4 x 2.4 1087 686 1773 87

+12M Extn 2.5 x 2.5 1427 463 1890 103

DD Normal 2.6 x 2.6 2440 2409 4849 546 59 605 319

+3M Extn 2.8 x 2.8 280 287 567 40

+6M Extn 3.0 x 3.0 926 545 1471 56

+9M Extn 3.2 x 3.2 1406 876 2282 89

+12M Extn 3.4 x 3.4 1853 1184 3036 108

Note:
1. The towers are designed for
a) Normal Span : 200 m
b) Conductor : Coyote ACSR
2. These towers are used for 66 kV DC Kushalnagara - Madikere line

156 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


66 kV MC TOWER (4 CIRCUITS)
(M/s. CPRI Design)
Weight of Tower (in kg)

Fabricated Steel members Stub & Cleat Bolts &


Type of Base Width
Nuts
Tower MxM
HT MS Total HT MS (in kg)

MA Normal 4.2 x 4.2 - 4178 4178 - 297 259

+3M Extn 4.8 x 4.8 - 557 557 - 29

+6M Extn 5.3 x 5.3 - 1201 1201 - 57

+9M Extn 5.9 x 5.9 - 1295 1295 - 57

MC Normal 5.2 x 5.2 - 6794 6794 - 550 257

+3M Extn 5.8 x 5.8 - 1054 1054 - 31

+6M Extn 6.5 x 6.5 - 2223 2223 - 68

+9M Extn 7.1 x 7.1 - 2301 2301 - 68

MD Normal 5.8 x 5.8 - 8688 8688 - 712 356

+3M Extn 6.5 x 6.5 - 1317 1317 - 39

+6M Extn 7.2 x 7.2 - 2664 2664 - 91

+9M Extn 7.9 x 7.9 - 2780 2780 - 95

Note:
1. The towers are designed for
a) Normal Span : 275 m
b) Conductor : Coyote ACSR

SCHEDULE OF RATES - 2019 157


DETAILS OF FOUNDATION OF TRANSMISSION LINE TOWERS NORMALLY USED
158

ABSTRACT OF CONCRETE AND EXCAVATION VOLUMES


(Common for Normal, + 3M, +6M and Body Extension)
66 kV SC KPTCL Design
66 kV SC L&T Design 66 kV DC KEC Design 66 kV DC Kalpatharu Design
BASIC (S.A.E Modified Design) BASIC
FDN TYPE TOWER CONC (in CMT) EARTH Steel TOWER
EXTINS CONC EXCA REINF CONC EXCA REINF CONC EXCA REINF
EXCA REINF EXTINS
(in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg)
1:02:04 1:03:06 (in CMT) (in kg)
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

Normal A 3.53 24.82 - 3.195 20.620 3.05 21.17 1.54 - 14.20 - A

D B - - - 3.302 22.250 2.08 - 20.60 - B

R C 3.50 25.14 - 3.417 23.912 5.76 37.98 2.64 - 27.65 - C

Y D 3.64 26.44 - 4.013 31.232 5.49 48.58 4.03 - 41.07 - D

Normal A 4.91 39.02 - 4.600 37.363 5.06 37.26 3.50 - 23.00 - A

W B - - - 4.600 37.363 4.72 0.59 38.79 133 B

E C 6.78 48.92 - 5.073 41.760 9.00 73.73 5.82 0.72 52.27 166 C

T D 7.08 50.72 - 7.260 59.050 11.33 95.00 8.27 1.11 84.27 219 D

A 10.55 66.01 939 4.600 37.363 8.39 56.44 4.51 0.62 36.99 118 A

B - - - 5.331 44.042 6.48 0.93 57.62 175 B


Partially
Submerged
C 11.13 71.63 - 5.332 44.020 11.83 91.25 7.83 1.11 75.84 215 C

D 11.67 74.08 - 9.910 76.250 13.24 107.03 10.46 1.51 111.63 274 D

A 10.55 66.01 939 6.712 56.400 14.20 82.42 6.05 0.80 50.69 154 A

B - - - 6.712 56.400 8.37 1.28 76.89 222 B


Fully
Submerged
C 17.73 99.29 - 8.059 64.538 18.36 125.40 9.73 1.46 97.2 240 C

D 18.49 102.18 - 15.475 106.170 19.54 144.02 13.04 1.99 142.83 351 D
66 kV SC KPTCL Design
66 kV SC L&T Design 66 kV DC KEC Design 66 kV DC Kalpatharu Design
BASIC (S.A.E Modified Design) BASIC
FDN TYPE TOWER CONC (in CMT) EARTH Steel TOWER
EXTINS CONC EXCA REINF CONC EXCA REINF CONC EXCA REINF
EXCA REINF EXTINS
(in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg)
1:02:04 1:03:06 (in CMT) (in kg)

A 7.12 16.87 - 3.104 5.155 5.81 16.76 1.90 - 4.99 41 A

B - - - 3.195 5.978 2.50 - 6.20 44 B


Soft Rock
C 9.51 26.72 - 3.304 6.863 7.27 22.19 2.60 - 7.91 51 C

D 10.03 25.83 - 4.830 17.568 8.29 24.28 4.03 - 17.97 56 D

A 8.30 76.82 - 9.693 106.171 261.42 17.07 127.00 592 8.84 1.36 74.00 206 A
SCHEDULE OF RATES - 2019

Wet Black B - - - 9.693 106.175 261.42 11.94 1.91 110.00 291 B


Cotton
C 14.35 85.78 - 10.293 113.490 282.27 23.14 194.69 797 14.03 2.25 143.88 382 C

D 14.85 87.87 - 14.779 167.020 548.24 35.95 246.96 1245 18.90 3.04 211.68 593 D

A 1.21 1.03 37 1.190 1.010 1.06 0.93 51 - - - - A

B - - - 1.190 1.010 - - - - B
Hard Rock
C 1.62 1.44 65 1.191 1.008 1.12 1.00 61 - - - - C

D 1.62 1.44 65 4.830 17.568 1.55 1.43 73 - - - - D

A - - - 3.12 - 5.49 44 A

Wet B - - - 4.77 - 13.61 50 B


Fissured
Rock (WFR) C - - - 5.96 - 22.03 56 C

D - - - 9.51 - 40.11 61 D

A - - - 5.91 - 18.98 44 A

Submerged B - - - 8.95 - 29.23 50 B


Fissured
Rock (SFR) C - - - 10.87 - 42.45 56 C
159

D - - - 16.50 - 67.79 60 D
DETAILS OF FOUNDATION OF TRANSMISSION LINE TOWERS NORMALLY USED
160

ABSTRACT OF CONCRETE AND EXCAVATION VOLUMES


(Common for Normal, + 3M, +6M and Body Extension)
110 kV SC L&T Design 110 kV SC Kalpatharu Design
BASIC
FDN TYPE TOWER CONC (in CMT)
CONC EXCA REINF EXCA REINF
EXTINS
(in CMT) (in CMT) (in kg) (in CMT) in kg
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

1:02:04 1:03:06

A 2.59 2.64 2.68 16.90 17.60 18.22 2.24 21.07

B 2.72 2.77 2.86 18.40 19.20 20.40 3.37 32.32


Normal Dry
C 3.10 3.23 3.35 24.34 25.48 26.63 3.81 37.36

D 4.77 4.91 5.10 42.86 44.28 45.70 5.03 48.27

A 4.70 4.83 4.94 31.55 32.41 43.37 4.83 0.56 35.38 110

B 5.30 5.58 5.88 36.60 38.60 40.70 6.94 0.90 59.74 118
Normal Wet
C 7.27 49.46 8.16 1.06 73.01 212

D 14.51 96.43 13.35 94.08

A 6.82 7.22 7.59 45.50 47.67 49.85 6.69 0.9 52.71 166

Partially B 6.93 7.65 8.50 47.20 51.80 56.60 9.21 1.30 82.85 242
Submerged
C 12.23 75.14 10.60 1.49 99.15 303

D 14.20 142.20 468 12.97 1.76 129.10 331

A 10.42 10.98 11.54 64.40 67.02 69.63 8.49 1.87 71.27 218

Fully B 11.70 12.90 14.20 72.30 78.00 83.90 11.79 1.75 108.40 341
Submerged
C 13.60 109.60 384 13.37 1.97 127.80 421

D 20.36 187.10 538 13.81 1.52 138.72 369


110 kV SC L&T Design 110 kV SC Kalpatharu Design
BASIC
FDN TYPE TOWER CONC (in CMT)
CONC EXCA REINF EXCA REINF
EXTINS
(in CMT) (in CMT) (in kg) (in CMT) in kg
1:02:04 1:03:06

A 3.59 3.63 4.43 8.43 9.42 10.40 2.38 7.60 25

Dry Soft B 3.98 4.25 4.55 9.00 10.00 11.10 2.49 8.57 41
Rock
C 6.47 6.72 6.59 18.03 18.52 19.49 2.68 9.65 41

D 12.07 12.07 13.00 35.26 35.89 39.52 9.398 43.01

A 381 454 505 4.07 9.93 25


SCHEDULE OF RATES - 2019

Wet Soft / B 505 520 532 4.84 13.15 41


Fissured
Rock C 674 5.36 17.55 119

D 864 11.91 0.38 38.32 284

A 12.25 13.00 14.36 105.50 192.50 116.50 34 12.17 1.86 101.00 308

Wet Black B 14.36 15.20 14.62 116.50 1223.70 131.00 39 16.21 2.52 151.59 515
Cotton C 18.10 163.00 39 18.30 2.83 178.02 651

D 31.30 250.00 49 22.13 3.36 232.32 713

A 1.60 1.40 1.66 1.13 52

B 2.00 1.80 1.92 1.39 52


Hard Rock
C 2.30 2.00 2.13 1.62 89

D 3.40 3.24 2.33 1.84 92

A 6.37 17.88 25
Submerged B 7.81 0.38 24.32 41
Fissured
C 7.95 35.93 194
161

Rock (SFR)

D 18.316 0.63 120.66 404


DETAILS OF FOUNDATION OF TRANSMISSION LINE TOWERS NORMALLY USED
162

ABSTRACT OF CONCRETE AND EXCAVATION VOLUMES


(Common for Normal, + 3M, +6M and Body Extension)
110 kV DC S.A.E Design 110 kV DC R&C Design 110 kV DC Kalpatharu Design
BASIC
FDN TYPE TOWER CONC (in CMT) EARTH Steel
CONC EXCA REINF CONC EXCA REINF
EXTINS EXCA REINF
(in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg)
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

1:02:04 1:03:06 (in CMT) (in kg)

A 3.64 26.24 3.440 24.986 2.35 23.06

B 5.048 42.439 3.34 35.82


Normal Dry
C 5.18 42.21 6.359 54.684 4.32 43.77

D 8.10 64.03 8.736 71.424 7.70 66.27

A 6.23 6.71 6.71 50.92 54.44 54.44 5.08 41.53

B 8.54 66.64
Normal Wet
C 10.50 10.93 10.93 78.64 81.12 81.12 9.41 1.22 92.06 260

D 21.28 130.68 12.88 1.56 134.87 427

A 8.45 66.27 8.158 58.538 6.69 1.00 61.94 179

Partially B 13.991 95.287 8.38 1.20 90.75 248


Submerged
C 11.70 109.44 486 21.980 135.200 14.62 2.18 155.52 459

D 17.51 166.06 950 27.007 161.312 15.97 2.42 171.40 615

A 9.54 93.41 328 11.385 68.920 8.78 1.39 82.98 241

Fully B 16.295 117.211 10.55 1.60 117.50 319


Submerged
C 15.51 147.00 624 26.519 152.352 14.62 2.18 155.50 450

D 22.80 215.73 1233 31.575 180.000 19.42 3.04 211.60 835


110 kV DC S.A.E Design 110 kV DC R&C Design 110 kV DC Kalpatharu Design
BASIC
FDN TYPE TOWER CONC (in CMT) EARTH Steel
CONC EXCA REINF CONC EXCA REINF
EXTINS EXCA REINF
(in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg)
1:02:04 1:03:06 (in CMT) (in kg)

A 4.39 7.80 181 6.742 9.236 2.01 7.59 46

Dry Soft B 7.865 10.934 3.41 11.62 56


Rock
C 7.35 28.66 369 14.667 28.572 4.50 20.08 57

D 11.04 54.64 618 15.063 35.334 7.74 34.00 59

A 10.59 50.87 366 9.659 21.946 5.05 14.48 51


SCHEDULE OF RATES - 2019

Wet Soft / B 13.399 27.953 7.14 28.50 61


Fissured
Rock C 17.07 101.11 718 24.227 57.897 10.23 42.50 61

D 24.57 158.32 1410 30.813 67.829 16.34 66.45 61

A 14.81 151.23 468 10.425 68.926 12.34 2.04 117.60 359

Wet Black B 12.713 80.162 15.60 2.52 177.80 558


Cotton C 20.34 204.68 765 21.864 139.392 20.31 3.20 221.86 738

D 29.46 281.66 1636 25.703 156.800 26.43 4.29 291.00 1276

A 1.49 1.31 43

B
Hard Rock
C 2.66 2.48 83

D 4.24 4.50 154

A 9.96 34.90 51
Submerged B 12.56 62.06 61
Fissured
C 17.95 72.21 61
163

Rock (SFR)

D 14.56 2.18 102.39 509


164

DETAILS OF FOUNDATION OF TRANSMISSION LINE TOWERS NORMALLY USED


ABSTRACT OF CONCRETE AND EXCAVATION VOLUMES
(Common for Normal, + 3M, +6M and Body Extension)
220 kV SC (S.A.E Design) 220 kV DC KEC Design 220 kV DC L&T Design 220 kV DC Kalpatharu Design
BASIC
FDN TYPE TOWER CONC CONC (in CMT)
EXCA REINF CONC EXCA REINF CONC EXCA REINF EXCA REINF
EXTINS (in CMT) (in CMT) (in kg)
(in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg) (in CMT) (in kg)
1:02:04 1:03:06
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

A 2.92 18.54 3.340 22.580 3.637 29.70 3.54 32.15

B 5.696 51.80 5.33 47.80


Normal Dry
C 4.08 29.07 6.400 50.270 7.148 63.40 6.82 56.66

D 5.46 41.28 7.820 60.550 12.672 98.40 9.37 1.48 109.44 492

A 4.82 33.93 5.910 41.990 7.816 56.60 6.14 0.76 50.63 167

B 10.992 116.10 512.80 10.73 1.27 95.43 294


Normal Wet
C 8.27 57.92 14.123 96.180 12.708 138.30 713.70 11.00 1.51 111.63 301

D 11.60 85.64 16.720 111.080 19.016 197.40 990.84 17.34 2.66 187.13 806

A 9.60 59.69 9.520 61.250 8.792 86.10 427.52 9.11 1.12 71.29 226

B 14.620 157.20 666.00 13.60 1.80 130.68 350


Partially
Submerged
C 16.38 95.48 22.772 134.400 17.212 194.80 846.50 13.79 2.02 145.32 431

D 20.46 128.86 24.870 146.110 24.308 256.70 1354.70 21.07 3.43 236.50 1270

A 14.94 80.14 18.680 94.170 11.842 118.20 580.56 11.88 1.53 94.25 297

B 19.140 206.40 854.00 16.80 2.38 168.70 498


Fully
Submerged
C 24.06 122.33 38.740 186.440 22.764 241.20 1072.20 16.86 2.58 181.59 602

D 29.28 162.53 39.910 196.020 30.848 328.90 1793.20 26.67 4.25 289.30 1409
220 kV SC (S.A.E Design) 220 kV DC KEC Design 220 kV DC L&T Design 220 kV DC Kalpatharu Design
BASIC
FDN TYPE TOWER CONC CONC (in CMT)
EXCA REINF CONC EXCA REINF CONC EXCA REINF EXCA REINF
EXTINS (in CMT) (in CMT) (in kg)
(in CMT) (in CMT) (in kg) (in CMT) (in CMT) (in kg) (in CMT) (in kg)
1:02:04 1:03:06

A 7.930 17.080 5.184 29.91 267.04 6.26 24.98 47

B 9.374 60.00 440.20 11.26 47.04 59


Soft Rock
C 13.300 39.060 10.626 71.40 551.68 14.19 56.84 60

D 16.490 46.720 16.472 114.60 815.08 25.83 98.36 62

A 18.390 85.290 16.696 167.80 844.40 14.14 2.24 133.23 461


SCHEDULE OF RATES - 2019

Wet Black B 26.528 286.90 1218.00 22.45 3.39 234.40 704


Cotton
C 39.250 179.480 30.304 327.60 1560.80 23.22 3.72 255.00 985

D 44.120 188.790 41.068 428.70 2347.80 34.13 5.64 377.60 2134

A 2.09 1.90 46

B
Hard Rock
C 2.53 2.34 55

D 3.85 3.66 110

A 10.98 36.32 53

Wet B 11.99 1.71 77.48 297


Fissured
Rock (WFR) C 13.16 1.98 92.15 432

D 21.30 3.23 167.20 1035

A 11.16 1.80 68.92 310


Submerged
165

B 16.92 2.61 125.26 523


Fissured
Rock (SFR) C 18.59 2.96 144.56 734

D 29.69 4.71 249.80 1706


FOUNDATION VOLUMES FOR 66 kV MC TOWERS
(Common for Normal, + 3M & + 6M Body Extension Towers)

Concrete Mix.
Type of Soil/ (in CMT/Twr) Earth Exvn. Steel Re inf (in
Tower Type
Foundation (in CMT/Twr) kg/Twr)
M20 1:3:6

MA 11.5 1.20 90 760

MB - - - -
Normal DRY
MC 21.0 2.05 150 1612

MD 29.9 2.90 205 2332

MA 20.3 2.04 150 1120

MB - - - -
Normal WET
MC 40.0 4.04 280 2700

MD 54.0 5.40 365 4584

MA 25.00 2.75 183 1284

Partially Sub- MB - - - -
Merged MC 45.08 4.60 315 3136

MD 54.00 5.40 364 4324

MA 30.08 3.20 222 1444

Fully Sub- MB - - - -
Merged MC 44.28 4.60 315 3136

MD 54.00 5.40 364 4452

MA 30.70 3.20 222 1496

Wet Black MB - - - -
Cotton MC 52.76 5.40 365 3728

MD 71.21 7.20 476 5816

MA 20.00 2.05 165 1132

Dry Fissured MB - - - -
Rock MC 39.00 4.04 215 2828

MD 50.08 5.40 292 4452

MA 30.70 3.20 170 1440


Submerged MB - - - -
Fissured
Rock MC 45.08 4.60 250 3136

MD 58.01 5.80 316 4548

166 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


FOUNDATION VOLUMES FOR 110 kV MC TOWERS
(Common for Normal, + 3M, & + 6M Body Extension Towers)

Concrete Mix.
Type of Soil/ (in CMT/Twr) Earth Exvn. Steel Re inf
Tower Type
Foundation (in CMT/Twr) (in kg/Twr)
M20 1:3:6

MA 12.0 1.3 95 836

MB - - - -
Normal DRY
MC 32.8 3.2 225 2856

MD 43.0 4.0 270 4148

MA 24.6 2.5 175 1300

MB - - - -
Normal WET
MC 58.9 6.0 390 5100

MD 84.6 7.7 510 8384

MA 28.4 2.9 205 1388

Partially Sub- MB - - - -
Merged MC 66.7 6.8 450 5832

MD 86.0 8.7 575 8676

MA 33.2 3.6 245 1544

Fully Sub- MB - - - -
Merged MC 75.0 7.7 510 6224

MD 105.0 10.0 640 9080

MA 33.8 3.6 245 1604

Wet Black MB - - - -
Cotton MC 76.0 7.7 510 6468

MD 96.5 10.0 640 9788

MA 24.2 2.5 130 1252

Dry Fissured MB - - - -
Rock MC 58.0 6.0 320 4872

MD 76.0 7.7 425 8032

MA 33.8 3.6 185 1608


Submerged MB - - - -
Fissured
Rock MC 76.0 7.7 425 6192

MD 96.5 10.0 545 9972

SCHEDULE OF RATES - 2019 167


FOUNDATION VOLUMES FOR 220 kV/110 kV
(Common for Normal, + 3M, & + 6M Body Extension Towers)

Concrete Mix.
Type of Soil/ ( in CMT/Twr) Earth Exvn. Steel Re inf
Tower Type
Foundation (in CMT/Twr) (in kg/Twr)
1:2:4 1:3:6

MA 3.53 0.40 39 82

MB 9.20 1.35 101 707


Normal DRY
MC 12.14 1.74 125 935

MD 16.93 2.45 173 1390

MA

MB
Normal WET
MC

MD

MA 12.14 1.51 112 82

Partially Sub- MB 20.64 3.36 232 1688


Merged MC 28.00 4.05 276 1888

MD 36.47 5.20 350 2849

MA 17.20 1.68 123 82

Fully Sub- MB 28.89 4.23 288 1559


Merged MC 36.90 5.00 337 1968

MD 44.96 6.50 432 3258

MA

Wet Black MB
Cotton MC

MD

MA 6.12 0.76 33 82

Dry Fissured MB 12.93 2.05 101 965


Rock MC 16.77 2.52 127 1291

MD 23.08 3.36 173 1778

MA 22.70 2.05 101 82


Submerged MB 31.29 4.61 243 1654
Fissured
Rock MC 36.74 5.41 288 2246

MD 48.12 6.96 376 3513

168 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


FOUNDATION VOLUMES FOR 220 kV MC TOWER
(Common for Normal, +3M & +6M Body Extension Tower)

Type of Soil/ Concrete Mix. (in CMT/Twr) Earth Exvn. Steel Re inf
Tower Type
Foundation (in CMT/Twr) (in kg/Twr)
1:2:4 1:3:6

MA - - - -

MB - - - -
Normal DRY
MC - - - -

MD - - - -

MA 17.16 2.244 191.8 1887

MB 47.96 5.100 401.0 4916


Normal WET
MC - - - -

MD - - - -

MA 20.24 2.82 236.2 2057

Partially Sub- MB 61.06 6.73 521.0 6167


Merged
MC - - - -

MD - - - -

MA - - - -

Fully Sub- MB - - - -
Merged
MC - - - -

MD - - - -

MA - - - -

Wet Black MB - - - -
Cotton MC - - - -

MD 145.96 12.0 933 11225

MA 14.95 2.8 98.1 1508

Dry Fissured MB 35.5 3.2 190.9 3602


Rock
MC - - - -

MD 40.1 5.0 273 6190

MA - - - -

Submerged MB - - - -
Fissured Rock MC - - - -

MD 95.6 10.36 637 9030

SCHEDULE OF RATES - 2019 169


FOUNDATION VOLUMES FOR 220 kV DC N.B. TOWER
[M/s. L&T Design adopted in NRS - Laggere line]
(Common for Normal, +3M & +6M Body Extension Towers)

Concrete Mix.
Type of Soil / (in CMT/Twr) Earth Exvn. Steel Re inf
Tower Type
Foundation (in MT/Twr) (in kg/Twr)
1:2:4 1:3:6

DA 27.00 1.80 142 988


Soft Rock
DB & DE 67.43 4.14 343 2482

DA 34.70 2.45 199 1275


Wet Soft Rock
DB & DE - - - -

DA - - - -
Hard Rock
DB & DE 65.93 - 93.26 3141

170 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


BOQ AS PER THE APPROVED DESIGN FOR 220/66 kV MC TOWER
ADOPTED FOR HOSKOTE - BEGUR (BIAL) LINE

Soil Classification 1:3:6 M20 Steel

Hard
Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg
Rock

A+0, +3, +6 16.90 0.41 3.40 86.50


SCHEDULE OF RATES - 2019

1.35 0.00 1.50 91.20

47.70 0.51 4.13 86.50

154.00 1.95 12.28 832.00

123.00 1.51 10.20 584.00

96.00 1.15 8.36 527.00

B+0, +3, +6 90.99 1.62 12.11 912.00

103.97 1.30 9.98 781.00

387.00 5.41 32.83 2317.00

C+0, +3, +6 122.88 1.68 12.34 1042.82

102.12 1.92 13.74 1108.00

390.00 5.83 37.81 2586.00


171

D+0, +3, +6 6.73 0.00 7.03 212.13

133.15 2.38 17.88 1377.34

172.50 2.20 16.72 1496.00

483.00 6.60 44.27 3262.00


BOQ AS PER THE APPROVED DESIGN FOR 220 kV DC NARROW BASED TOWER
172

ADOPTED FOR HOODY - HAL LINE, Bengaluru

Soil Classification 1:3:6 M15 Steel


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

Hard
Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg
Rock

A+0, +3, +6, +9 221.00 2.94 33.30 1636

213.00 2.81 32.30 1586

109.76 1.74 22.94 1148

B+0, +3 136.00 2.11 28.55 1483

B+6, +9 154.00 2.38 31.32 1533

C+0, +3, +6 213.90 3.00 40.04 2060

C+9 485.20 6.05 67.41 5262

213.80 3.00 40.93 2035

D+0, +3, +6 15.29 0.00 15.73 605

235.10 3.28 51.80 2777

DD/DE +9 15.29 0.00 15.73 605

237.80 3.28 50.74 2771


BOQ AS PER THE APPROVED DESIGN FOR 400 kV DC LINE
(BTPS to HIRIYUR Station)

Soil Classification 1:3:6 M20 Steel

Hard
Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg
Rock

A+0, +3, +6, +9 77.14 1.68 11.71 613.00


SCHEDULE OF RATES - 2019

124.03 2.56 16.85 987.00

158.12 2.22 14.77 865.00

125.19 1.72 11.86 667.00

62.38 0.78 5.78 405.81

100.23 1.34 9.74 509.00

224.99 3.25 21.15 1178.00

43.60 1.03 7.02 504.00

B+0, +3, +6, +9 178.30 3.56 24.60 2334.00

255.03 3.72 25.85 2197.00

312.12 4.61 31.47 2680.00

400.00 6.00 43.93 2734.00


173

130.68 1.80 14.77 1331.00

203.69 2.92 20.85 1895.00

116.44 2.42 17.13 1674.00


174

Soil Classification 1:3:6 M20 Steel

Hard
Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg
Rock

C+0, +3, +6, +9 199.23 3.94 27.08 2574.00


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

339.63 5.04 34.15 3081.00

279.95 4.10 28.32 2590.00

127.92 2.64 18.48 1933.00

434.88 6.54 47.49 2995.00

224.99 3.24 22.92 2158.00

136.28 1.88 16.18 1447.00

D+0, +3, +6, +9 279.67 5.58 42.14 3972.00

467.25 7.06 53.55 5118.00

389.88 5.83 44.73 4496.00

183.27 3.80 29.78 3007.00

591.36 9.03 75.21 4831.00

320.75 4.74 36.77 3533.00

202.71 2.90 25.02 2189.00

D+12 476.28 7.20 56.24 5550.00

191.81 3.96 32.62 3221.00


Soil Classification 1:3:6 M20 Steel

Hard
Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg
Rock

D+18/25 324.17 6.38 49.59 4610.00

538.88 8.19 63.72 6012.00


SCHEDULE OF RATES - 2019

439.23 6.61 52.02 5289.00

185.89 4.14 33.83 3628.00

675.00 10.36 86.99 5583.00

363.00 5.41 42.98 4479.00

221.88 3.20 28.32 2548.00


175
176

BOQ AS PER THE APPROVED DESIGN FOR 400 kV DC LINE


(SHANTHIGRAMA - NANDIKUR LINE)

Soil Classification 1:3:6 M20 Steel


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg

D+3 453.96 7.20 64.50 7544.20

421.85 8.00 78.71 8385.90

1078.00 17.30 168.20 14523.20

811.30 14.80 151.28 12906.50

923.42 14.80 142.02 12690.40

790.60 12.64 121.26 10768.20

598.65 11.10 108.10 10834.40

672.60 10.73 99.68 10009.70

D+6 429.05 8.13 79.98 8515.10

826.30 15.05 153.32 13427.50

934.06 14.96 143.27 12777.60

672.60 10.73 99.68 10009.70

607.23 11.25 109.51 10894.40

1101.50 17.67 171.10 15107.60

468.97 7.44 66.11 7949.30

805.40 12.88 120.77 11520.70


Soil Classification 1:3:6 M20 Steel

Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg

D+9 445.15 8.19 81.75 8366.90

836.36 15.23 154.49 13517.30


SCHEDULE OF RATES - 2019

805.40 12.88 120.77 11520.70

615.86 11.40 110.95 11048.70

944.77 15.14 144.60 13156.80

695.43 11.10 102.49 10503.90

468.97 7.44 66.11 7949.30

D+18 851.57 15.49 156.91 13942.30

695.43 11.10 103.14 10406.70

633.31 11.70 115.39 11303.20

467.52 8.58 84.42 9326.10

D+25 861.80 15.66 162.33 14179.80


177

704.67 11.25 108.17 10425.20

633.31 11.70 117.61 11412.60

467.52 8.58 84.42 9326.10


178

Soil Classification 1:3:6 M20 Steel

Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg

B+3 243 3.87 29.01 3760.70


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

230.71 4.51 36.28 4374.40

661.57 10.73 80.61 8143.40

492.00 8.91 70.19 6965.50

546.75 8.84 69.15 6460.70

457.57 7.38 55.97 5714.30

376.32 6.05 48.45 4748.30

353.58 6.50 51.15 5716.10

B+6 245.71 3.92 29.69 3763.90

233.35 4.56 35.45 4619.60

489.12 8.98 71.16 7070.80

550.81 8.91 69.22 6443.40

461.28 7.44 57.25 5655.50

379.69 6.11 48.55 4833.00

353.58 6.50 51.15 5716.10

675.00 10.95 81.88 8461.40


Soil Classification 1:3:6 M20 Steel

Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg

B+9 236.00 4.61 35.73 4635.50

492.96 9.05 72.70 7005.70


SCHEDULE OF RATES - 2019

554.88 8.98 69.86 6726.80

465.00 7.50 59.03 5657.60

6.61 52.14 5758.30

386.47 6.22 49.29 4930.10

675.00 10.95 81.88 8461.40

248.43 3.96 29.93 3776.70

A+3 93.95 1.43 10.28 1273.50

88.50 1.71 12.29 1463.40

326.72 5.15 32.99 2618.40

210.41 3.92 27.11 2375.20

244.31 3.83 24.62 2169.30


179

200.11 3.12 20.35 1862.00

164.77 2.56 17.38 1608.70

141.29 2.70 19.79 1791.60


180

Soil Classification 1:3:6 M20 Steel

Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg

A+6 90.14 1.74 12.63 1453.20


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

329.89 5.20 33.20 2729.00

212.95 3.96 27.64 2359.60

249.80 3.92 24.90 2241.90

164.77 2.56 17.61 1567.20

143.38 2.74 20.11 1801.30

95.65 1.46 10.73 1295.20

207.59 3.24 20.85 1960.70

A+9 95.65 1.46 10.73 1295.20

167.10 2.59 17.81 1573.10

C+3 314.22 4.95 41.61 4878.80

297.00 5.62 48.38 5690.40

800.44 12.80 107.42 10549.60

603.58 10.80 93.77 9391.50

568.28 9.05 73.33 7587.60

472.76 7.50 61.32 6496.90

436.84 7.94 67.02 7599.40

695.43 11.10 86.94 9671.20


Soil Classification 1:3:6 M20 Steel

Tower Type NDS Wet PS FS WBC DFR SFR PSFR Cmtr Cmtr kg

C+6 303.05 5.72 49.00 5791.50

810.35 12.96 110.47 10413.30


SCHEDULE OF RATES - 2019

604.71 10.95 95.74 9471.50

484.22 7.69 63.49 6753.80

444.17 8.06 68.17 7651.90

323.57 5.10 42.47 5105.70

589.29 9.38 75.44 7941.50

C+9 306.10 5.78 49.31 5944.50

620.86 11.10 98.10 9623.60

484.22 7.69 63.64 6757.60

451.56 8.19 70.10 7617.30

323.57 5.10 42.47 5105.70

589.29 9.38 75.44 7941.50

695.43 11.10 86.94 9671.20


181

820.33 13.12 111.55 10659.80


182

BOQ AS PER THE APPROVED DESIGN


FOR 66 kV DC NARROW BASED TOWER DESIGNED BY KPTCL
Soil Classification 1:3:6 M20 Steel
KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

Tower Type NDS PSS FSS WET WBC DFR SFR Cmtr Cmtr kg

32.67 0.45 5.44 198.40

50.43 0.72 7.34 313.41

48.00 0.68 7.07 288.16

A NT 48.00 0.68 7.07 288.16

52.92 0.76 7.61 323.42

16.38 0.33 4.35 168.74

28.02 0.57 7.14 268.44

38.88 0.54 6.09 233.38

58.08 0.84 8.97 343.50

60.75 0.88 9.30 376.82

A+3M, +6M 55.47 0.80 8.64 337.16

63.48 0.92 10.19 373.11

22.46 0.45 5.02 213.51

33.92 0.68 9.22 418.46


Soil Classification 1:3:6 M20 Steel

Tower Type NDS PSS FSS WET WBC DFR SFR Cmtr Cmtr kg

50.43 0.72 9.70 363.83

72.03 1.05 12.21 486.18


SCHEDULE OF RATES - 2019

75.00 1.10 12.67 508.84


C NT
(03˚ to 10˚ 75.00 1.10 12.67 506.74
deviation)
81.12 1.20 14.51 291.57

29.88 0.61 7.71 307.29

45.23 0.92 11.77 522.69

60.75 0.88 11.32 424.41

90.75 1.35 15.95 610.80

94.08 1.40 16.51 655.24


C+3M, +6M
(03˚ to 10˚ 90.75 1.35 15.95 628.95
deviation)
97.47 1.45 17.07 719.66
183

38.00 0.76 9.39 352.91

50.21 1.01 14.44 695.96


184

Soil Classification 1:3:6 M20 Steel

Tower Type NDS PSS FSS WET WBC DFR SFR Cmtr Cmtr kg

58.08 0.84 10.97 424.44


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

84.27 1.25 15.50 596.50

90.75 1.35 16.49 630.63


C NT
(11˚ to 20˚ 81.12 1.20 14.97 571.63
deviation)
94.08 1.40 17.05 696.74

33.92 0.68 9.22 363.35

52.69 1.05 15.02 660.99

72.03 1.05 14.11 565.77

104.43 1.56 18.18 843.13

104.43 1.56 18.40 868.00


C+3M, +6M
(11˚ to 20˚ 97.47 1.45 17.22 796.75
deviation)
111.63 1.68 19.62 996.49

38.78 0.84 10.66 484.96

71.63 1.40 18.16 869.50


Soil Classification 1:3:6 M20 Steel

Tower Type NDS PSS FSS WET WBC DFR SFR Cmtr Cmtr kg

63.48 0.92 11.77 492.37

94.08 1.40 16.65 774.11


SCHEDULE OF RATES - 2019

97.49 1.45 17.07 819.62


C NT
(21˚ to 30˚ 90.75 1.35 15.95 734.65
deviation)
99.18 1.48 17.36 877.21

34.24 0.70 10.03 481.93

59.18 1.25 18.33 842.90

94.08 1.40 20.05 904.77

138.72 2.11 29.58 1398.09

147.00 2.24 31.36 1482.35


D+3M, +6M
(41˚ to 50˚ 142.83 2.17 30.47 1388.54
deviation)
151.23 2.31 32.28 1650.95
185

67.43 1.40 20.42 977.67

110.40 2.24 33.57 1506.32


186

Soil Classification 1:3:6 M20 Steel

Tower Type NDS PSS FSS WET WBC DFR SFR Cmtr Cmtr kg

84.27 1.25 17.61 886.14


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

126.75 1.92 25.56 1264.49

130.68 1.98 26.35 1341.82


D NT
(51˚ to 60˚ 122.88 1.86 24.79 1197.17
deviation)
138.72 2.11 27.97 1558.46

55.86 1.15 17.02 802.01

95.22 1.92 27.24 1349.22

115.32 1.74 24.78 1268.42

153.36 2.34 32.61 1597.27

155.52 2.38 33.20 1771.85


D+3M, +6M
(51˚ to 60˚ 151.23 2.31 32.76 1596.53
deviation)
168.75 2.59 36.34 2095.58

76.21 1.56 23.79 1058.23

110.29 2.17 38.59 1694.63


Soil Classification 1:3:6 M20 Steel

Tower Type NDS PSS FSS WET WBC DFR SFR Cmtr Cmtr kg

81.12 1.20 15.64 684.76

115.32 1.74 20.24 1012.36


SCHEDULE OF RATES - 2019

119.07 1.80 20.88 1057.46


C+3M, +6M
(21˚ to 30˚ 115.32 1.74 20.24 1049.01
deviation)
126.75 1.92 22.18 1332.43

43.69 0.92 13.32 616.37

76.65 1.62 23.00 1098.97

75.00 1.10 15.30 630.56

111.63 1.68 22.54 933.56

111.63 1.68 22.54 1051.28


D NT
(31˚ to 40˚ 108.00 1.62 21.82 946.37
deviation)
115.32 1.74 23.28 1077.89
187

39.55 0.88 12.53 602.11

68.86 1.43 20.78 1068.76


188

Soil Classification 1:3:6 M20 Steel

Tower Type NDS PSS FSS WET WBC DFR SFR Cmtr Cmtr kg

90.75 1.35 19.35 841.61


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

126.75 1.92 27.01 1143.26

130.68 1.98 27.85 1229.83


D+3M, +6M
(31˚ to 40˚ 126.75 1.92 27.01 1143.26
deviation)
138.72 2.11 29.58 1458.76

51.47 1.10 16.37 788.57

92.27 1.86 28.22 1294.43

81.12 1.20 16.50 756.47

119.07 1.80 24.03 1160.78

119.07 1.80 24.03 1123.50


D NT
(41˚ to 50˚ 122.88 1.86 24.79 1140.29
deviation)
130.68 1.98 26.35 1302.63

54.45 1.12 15.75 750.87

88.78 1.80 25.79 1219.40


BOQ AS PER THE APPROVED DESIGN FOR 220 kV DC LINE
GADAG - BAGALKOT LINE (L&T DESIGN)
Soil Classification
1:3:6 M20 Steel
Tower Type NDS WBC FSS PSS WET DFR SFR PSFR WFR
Cmtr Cmtr kg

34.68 0.39 3.11 145.00


SCHEDULE OF RATES - 2019

127.53 1.75 9.16 417.00

77.41 1.00 5.96 267.00

58.08 0.72 4.86 202.00

DA (NT,+3,+6) 51.91 0.63 4.52 185.00

19.17 0.42 3.22 148.00

64.00 1.24 6.89 336.00

44.00 0.89 5.52 246.00

30.00 0.63 4.52 185.00

58.00 0.72 5.59 243.80

241.92 3.51 19.69 1106.65

171.46 2.42 13.32 921.44

136.28 1.88 11.21 717.38

DB (NT,+3,+6) 103.00 1.38 9.12 506.00


189

46.28 0.92 6.61 373.15

149.84 2.77 15.20 971.63

112.63 2.11 11.87 822.60

83.24 1.59 9.50 657.52


190
1:3:6 M20 Steel
Tower Type NDS WBC FSS PSS WET DFR SFR PSFR WFR
Cmtr Cmtr kg

70.27 0.90 6.88 371.00

286.94 4.21 23.04 1558.00


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

208.68 3.00 16.95 1219.00

167.85 2.37 13.99 1004.00

DC (NT,+3,+6) 129.88 1.79 11.24 732.00

60.41 1.18 8.45 493.00

181.45 3.39 19.24 1331.00

139.83 2.59 14.61 1145.00

106.11 2.00 11.45 1044.00

81.12 1.06 7.86 445.29

312.12 4.61 25.42 1968.29

232.32 3.36 19.07 1545.32

186.28 2.65 16.84 1025.70

DD (NT,+3,+6) 145.32 2.02 13.22 830.71

69.91 1.35 10.29 558.16

206.00 3.75 22.03 1430.90

156.70 2.89 17.78 1112.78

118.59 2.22 14.38 878.20


BOQ AS PER THE APPROVED DESIGN FOR 220 kV DC LINE
GADAG - BAGALKOT LINE (L&T DESIGN)
Soil Classification

1:3:6 M20 Steel


Tower Type NDS WBC FSS PSS WET DFR SFR PSFR WFR
Cmtr Cmtr kg

34.68 0.39 3.11 145.00

138.72 1.92 9.83 522.27

85.55 1.12 6.43 334.22


SCHEDULE OF RATES - 2019

69.12 0.88 5.49 264.36


DA
55.99 0.69 4.75 207.70
(+9 +12 +15 +18 +24)
19.18 0.42 3.22 147.72

71.08 1.37 7.41 424.51

50.13 0.99 5.93 307.81

34.44 0.71 4.81 209.15

58.08 0.72 5.38 243.76

247.34 3.60 20.03 1137.17

176.03 2.49 13.60 982.80

140.36 1.95 11.45 755.80


DB
106.56 1.44 9.33 524.85
(+9 +12 +15 +18)
47.23 0.94 6.67 374.58

154.11 2.84 15.49 981.96

115.60 2.16 12.08 846.21


191

85.79 1.64 9.68 664.40


192

1:3:6 M20 Steel


Tower Type NDS WBC FSS PSS WET DFR SFR PSFR WFR
Cmtr Cmtr kg

75.00 0.97 7.53 441.42

300.00 4.42 23.85 1746.44

218.80 3.15 17.56 1338.44


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

177.87 2.52 14.59 1129.56


DC
137.09 1.90 11.73 806.55
(+9 +12 +15 +18)
64.80 1.26 8.87 525.28

190.87 3.56 19.98 1418.84

148.15 2.74 15.18 1287.00

111.90 2.10 12.10 1068.45

87.48 1.15 8.23 537.00

324.48 4.80 26.19 2205.91

243.00 3.53 19.73 1698.00

192.96 2.75 17.25 1105.42


DD
150.38 2.10 13.53 918.80
(+9 +12 +15 +18)
75.83 1.46 10.71 597.12

213.00 3.87 22.51 1533.70

165.49 3.04 18.39 1202.84

123.16 2.30 14.69 937.80


BOQ AS PER THE APPROVED DESIGN FOR 400 kV DC LINE
VASANTHANARASAPURA TO KELAGINAKANIVE LIMITS (KEC)
Soil Classification
1:3:6 M20 Steel
Tower Type NDS Wet PS FS WBC DFR SFR PSFR
Cmtr Cmtr kg

52.88 1.10 9.49 634.45


SCHEDULE OF RATES - 2019

A NT +3 190.30 3.38 23.17 1470.74

333.23 4.32 28.84 1902.41

A NT +6 53.41 1.10 9.54 668.00

A NT +9 54.49 1.12 9.65 671.25

95.51 1.10 9.54 727.50

A NT / +3/ +6/ +9 194.32 2.42 17.09 1180.80

152.63 1.86 13.85 964.87

194.39 3.44 23.55 1480.70


A +6/ +9
340.00 4.42 29.38 2019.00
193

A NT /+3/+6/+9 HR

319.96 6.01 61.76 4471.58


DD NT/ +3
1126.22 15.49 150.77 12021.67
194

1:3:6 M20 Steel


Tower Type NDS Wet PS FS WBC DFR SFR PSFR
Cmtr Cmtr kg

322.60 6.05 62.13 4484.00


KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

DD +6/ +9
1138.63 15.66 152.31 12258.78

801.98 13.81 129.23 12114.11

691.38 9.33 90.35 7472.00

DD NT/ +3/ +6/ +9 434.15 5.72 59.35 4324.71

816.85 11.10 105.68 9368.27

HR

668.31 9.00 77.25 6200.00


DD NT/ +3
HR

212.19 2.66 25.36 1991.68

449.98 7.71 59.42 5874.00

162.13 3.06 27.98 2157.18


DB NT/ +3/ +6/ +9
449.65 5.94 47.39 4074.00

374.85 4.90 40.36 3284.49

670.21 9.03 77.46 5689.27


BOQ AS PER THE APPROVED DESIGN FOR 400 kV DC LINE
VASANTHANARASAPURA TO KELAGINAKANIVE LIMITS (KEC)
Soil Classification

1:3:6 M20 Steel


Tower Type NDS Wet PS FS WBC DFR SFR PSFR
Cmtr Cmtr kg

DC NT/ +3/ +6 216.77 3.96 35.82 2971.81


SCHEDULE OF RATES - 2019

565.79 7.56 60.20 6128.78

281.55 3.61 33.28 2766.20


DC NT/ +3/ +6/ +9
HR 573.12 9.66 75.35 7657.47

821.07 11.16 87.59 8763.28

DC+9 271.86 3.98 35.94 2976.45

322.60 6.05 62.13 4484.00

806.16 13.88 129.81 12248.00

1138.63 15.66 152.31 12258.78


195

DD+18 +25
434.15 5.72 59.35 4324.71

816.85 11.10 105.68 9275.36

691.39 9.33 90.35 7472.00


Bill of Materials for 400 kV MC Towers suitable for Quad Moose
Conductor
(YTPS-BPS Line - M/s. L&T Design)

Tower weight Bolts, Stub weight Bolts,


Base width (in kg) Nuts & (in kg) Nuts &
Type of Tower
(in mm) Washers Washers
HT MS (in kg) HT MS (in kg)

BTB 21145.59 8272.32 969.26

MA 0 ME 17417 x 14639 2503.89 3140.81 192.04 956.23 0.00 15.78

6 ME 19612 x 16212 1757.29 2944.38 149.42

BTB 44288.45 15003.76 2650.13

MB 0 ME 18636 4687.78 5430.94 374.76 2396.13 0.00 74.17

6 ME 21100 4079.88 5748.40 280.92

BTB 50215.68 14313.10 2701.88

MC 0 ME 19803 6707.74 6651.88 431.02 2774.16 0.00 86.99

6 ME 22482 4552.74 6119.81 308.44

BTB 65662.25 17114.77 3517.22

0 ME 20196 14076.22 2672.73 714.27

MD 3 ME 17442.02 4190.48 727.93 3487.50 0.00 62.83

6 ME 23000 8309.04 4589.90 412.30

9 ME 12238.68 6021.66 634.14

196 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


STATION STRUCTURES AND MOUNTING STRUCTURES
Weight Weight
Total
Sl. No. Specifications Unit of Steel of B&N
in MT
in MT in MT

I Station Structures - 220 kV Station

A 220 kV side Station structure

i Station structures Tower - 2T1 with peak No. 1.502 0.076 1.578

ii Station structures Tower - 2T2 without peak No. 1.272 0.053 1.325

Station structures Beam - 2B1 suitable for fixing


iii No. 1.631 0.064 1.695
under hung isolator

Station structures Beam - 2B2 without under hung


iv No. 1.112 0.055 1.167
isolator

B 110 kV side Station structure

i Station structures Tower - 1T1 with peak No. 0.908 0.044 0.952

Station structures Tower - 1T1 with peak with 2.5


ii No. 1.290 0.062 1.352
metre Extn

iii Station structures Tower - 1T2 without peak No. 1.020 0.066 1.086

Station structures Beam - 1B1 suitable for fixing


iv No. 0.524 0.028 0.552
under hung isolator

Station structures Beam - 1B2 without under hung


v No. 0.429 0.036 0.465
isolator

C 66 kV side Station structure

i Station structures Tower - 6T1 with peak No. 0.891 0.041 0.932

ii Station structures Tower - 6T2 without peak No. 0.732 0.042 0.774

iii Station structures Tower - 6T3 with peak No. 0.865 0.047 0.912

Station structures Tower - 6T3 with peak with 5


iv No. 1.359 0.063 1.422
metre Extn

Station structures Beam - 6B1 suitable for fixing


v No. 0.443 0.030 0.473
under hung isolator

Station structures Beam - 6B2 without under hung


vi No. 0.417 0.031 0.448
isolator

Station structures Beam - 6B3 suitable for fixing


vii No. 0.555 0.039 0.594
under hung isolator

SCHEDULE OF RATES - 2019 197


Weight Weight
Total
Sl. No. Specifications Unit of Steel of B&N
in MT
in MT in MT

D 33 kV side Station structure

i Station structures Tower - 3T1 with peak No. 0.348 0.017 0.365

ii Station structures Beam - 3B1 No. 0.184 0.010 0.194

E Mounting structures for

1 Isolator

a 220 kV Isolator

i Live point height 8250 mm No. 1.404 0.034 1.438

ii Live point height 5750 mm No. 0.911 0.026 0.937

b 110 kV Isolator

i Live point height 6350 mm No. 0.894 0.030 0.924

ii Live point height 4600 mm No. 0.726 0.015 0.741

c 66 kV Isolator

i Live point height 5500 mm No. 0.612 0.014 0.626

ii Live point height 4250 mm No. 0.463 0.012 0.475

d 33 kV Isolator

i Live point height 4750 mm No. 0.320 0.010 0.330

ii Live point height 3750 mm No. 0.240 0.008 0.248

2 Current Transformer

a For 220 kV CTs and NCTs No. 0.160 0.010 0.170

b For 110 kV CTs and 11 kV NCTs No. 0.140 0.012 0.152

c For 66 kV CTs and NCTs No. 0.140 0.011 0.151

d For 33 kV CTs and NCTs No. 0.142 0.010 0.152

3 Voltage Transformers / CVTs

a For 220 kV VTs and CVTs No. 0.170 0.010 0.180

b For 110 kV VTs No. 0.131 0.011 0.142

198 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED


Weight Weight
Total
Sl. No. Specifications Unit of Steel of B&N
in MT
in MT in MT

c For 66 kV VTs No. 0.163 0.010 0.173

d For 33 kV CTs No. 0.142 0.010 0.152

4 Surge Arrestors

a For 198 kV LAs No. 0.180 0.005 0.185

b For 96 kV LAs No. 0.100 0.011 0.111

c For 60 kV LAs No. 0.142 0.005 0.147

d For 30 kV LAs No. 0.070 0.005 0.075

5 For Post insulator of Rigid bus

a For 220 kV side No. 0.127 0.017 0.144

b For 110 kV side No. 0.129 0.012 0.141

c For 66 kV side No. 0.133 0.010 0.143

d For 33 kV side No. 0.070 0.005 0.075

6 For High Post insulator of Transformers & CBs

For 100 MVA Transformer both on 220 kV side &


a No. 0.204 0.017 0.221
110 kV/66 kV side

b 110/66 kV Capacitor Bank No. 0.201 0.017 0.218

c 110/11 kV or 66/11 kV Transformer No. 0.201 0.017 0.218

II Station structures - 110 kV & 66 kV Stations

110 kV/66 kV side Station structures fabricated


A
out of galvanised mild steel

i Station Towers (Verticals 1T1) No. 0.91 0.0455 0.956

ii Station Beams 1B1 No. 0.48 0.024 0.504

33 kV side Station structures fabricated out of


B
galvanised mild steel

i Station Towers (Verticals 3T1) No. 0.57 0.0285 0.599

ii Station Beams 3B1 No. 0.23 0.0115 0.242

SCHEDULE OF RATES - 2019 199


Weight Weight
Total
Sl. No. Specifications Unit of Steel of B&N
in MT
in MT in MT

C 11 kV side Station structures

As per
Columns out of 8.0 metre Length RCC pole of
i No. ESCOM
working load 115 kg (using TOR Steel)
SR
Beam out of Channel 100 x 50 with
D arrangements for stringing power conductor on
11 kV side

i 1B1 7.45 metre Long No. 0.068 0.0034 0.071

ii 1B2 4.00 metre Long No. 0.036 0.0018 0.038

8.0 metre Long RCC pole of WL 115 kg for 11 kV As per


E Double pole structures for mounting roaster No. ESCOM
Isolator (1 for Aux, Distribution Transformer) SR

F Mounting Structures

i 110/66 kV Isolators No. 0.724 0.036 0.760

ii 33 kV Isolators No. 0.24 0.012 0.252

iii Current Transformers 110/66 kV + 11 kV NCT No. 0.142 0.007 0.149

iv Current Transformers 33 kV No. 0.142 0.007 0.149

v Voltage Transformers 110/66 kV No. 0.142 0.007 0.149

vi Voltage Transformers 33 kV No. 0.142 0.007 0.149

vii Surge Arrestors 96/60 kV No. 0.069 0.003 0.072

viii Surge Arrestors 30 kV No. 0.069 0.003 0.072

11 kV cable terminating structure of LV side of


ix No. 0.069 0.003 0.072
110/66/11 kV Tr.

x a For Pedestal Insulator 110/66 kV No. 0.14 0.007 0.147

b For Pedestal Insulator 33 kV No. 0.14 0.007 0.147

c For High Pedestal Insulator 110/66 kV No. 0.22 0.011 0.231

For High Pedestal Insulator 33 kV (with bolted type


d No. 0.22 0.011 0.231
foundation)

For High Pedestal Insulator 11 kV (with bolted type


e No. 0.22 0.011 0.231
foundation)

200 KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

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