Valvulas Proporcionales BR PDF

Product catalog
Industrial hydraulics
Part 5: Proportional servo valves
1
Product catalog
Industrial hydraulics
Part 5: Proportional servo valves
Product catalogs Industrial hydraulics of Bosch Rexroth at a glance:
Part 1: Pumps RE 00112-01
Part 2 Motors RE 00112-02
Part 3: Cylinders RE 00112-03
Part 4: On/off valves RE 00112-04
Part 5: Proportional servo valves RE 00112-05
Part 6: Electronics RE 00112-06
Part 7: Systems RE 00112-07
Part 8: Power units, Manifolds and plates, Accumulators RE 00112-08
Part 9: Filters RE 00112-09
Part 10: ATEX units for potentially explosive atmospheres RE 00112-10

For the latest product information from Bosch Rexroth, please visit our website:
www.boschrexroth.com/ics
RE 00112-05, edition: 2013-08, Bosch Rexroth AG

2
Publisher Bosch Rexroth AG

Zum Eisengießer 1
97816 Lohr, Germany
Phone +49(0)9352/18-0
Fax +49(0)9352/18-40
info@boschrexroth.de
www.boschrexroth.com
Catalog No. Document no.: RE 00112-05

Material no.: R999000306
Edition: 2013-08
Replaces: RE 00112-03_2008-11
Reprints and translation, in whole or in part, only with the publisher´s prior consent.
Subject to revision.
Should you have queries with regard to the products in this catalog, please contact the
Rexroth sales partner in your vicinity.
www.boschrexroth.com/contact
Bosch Rexroth AG, RE 00112-05, edition: 2013-08

3
Contents | Proportional servo valves
Contents
General 5 1
Proportional directional valves 109 2
Proportional pressure control 339 3
valves
Proportional flow control 677 4
valves
Directional control valves 791 5
Directional servo-valves 1207 6
Proportional servo valve 1299 7
accessories

4

5
Contents | General | Proportional servo valves
General
Designation Data sheet Page
Installation, commissioning and maintenance

1
General product information on hydraulic products 07008 7
Installation, commissioning, maintenance of servo valves 07700 39
Installation, commissioning and maintenance of proportional valves 07800 43
Installation, commissioning, maintenance of hydraulic systems 07900 47
Reliability characteristics according to EN ISO 13849 08012 53
Hydraulic fluid
2
Hydraulic fluids based on mineral oil and related hydrocarbons 90220 61
Environmentally Acceptable Hydraulic Fluids 90221 77
Fire-resistant, water-free hydraulic fluids (HFDR/HFDU) 90222 91

6

7
RE 07008/02.05 1/32
General product information on
hydraulic products
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2/32 Bosch Rexroth AG Hydraulics General product information RE 07008
Contents Page
1 Important basic information 4
1.1 Conventions used in this product information 4
1.2 What you need to know about this product information 4
1.3 The contents of this product information 4
2 Scope of delivery and responsibilities 5

2.1 Scope of delivery and responsibilities of Bosch Rexroth 5
2.2 Responsibilities of the plant operator 5
2.3 Liability, guarantee, warranty 6
2.4 Copyright 6
3 Important basic safety instructions 7

3.1 What to do in an emergency 7
3.2 Safety labelling on the hydraulic product 7
3.3 Proper use 7
3.4 Requirements for personnel, duty of care 8
3.5 General ancillary dangers and protective measures
when operating hydraulic products 9
4 Technical data and ambient conditions 11

4.1 Information about pressure fluids 11
4.2 Ambient conditions 11
5 What you need to know about pressure fluids 13

5.1 How to handle pressure fluids safely 13
5.2 Functions and effectiveness 13
5.3 Viscosity 13
5.4 Leakage fluid 14
5.5 Topping up/refilling 14
6 Construction and mode of operation of a hydraulic system 15

6.1 Definitions of terms 15
6.2 Schematic 15
6.3 Safety concept 15
7 Moving hydraulic units/components 16
8 Storage and longer standstills 16

8.1 Hydraulic systems - subsequent bringing into use after storage 16
8.2 Seals, hoses and hose lines 17
9
RE 07008 General product information Hydraulics Bosch Rexroth AG 3/32
Contents Page
9 Assembly and bringing into first use 18
9.1 Safety advice for assembly and bringing into first use 18 1
9.2 Before bringing into first use 18
9.3 Bringing into first use, subsequent bringing into use 19
10 Operation 22
11 Trouble-shooting 22
11.1 What to do in the event of a fault 22
11.2 The basic approach to trouble-shooting 22
11.3 Trouble-shooting tables 23
12 Maintenance 24
12.1 Definitions of terms 24
12.2 Safety during maintenance tasks 24
12.3 Inspection and servicing 25
12.4 Service and storage lives of hose lines 28
12.5 Topping up the pressure fluid 29
12.6 Servicing pressure accumulators 29
12.7 Repair 29
13 General information about hydraulic pressure accumulators 30

13.1 General 30
13.2 Safety devices relating to hydraulic pressure accumulators 30
14 Hydraulic systems 31
14.1 Effects of leaks in the hydraulic system on the machine 31
10
1 Important basic information Observing the product information and Operating Instructions
¾ reduces downtimes and maintenance costs
¾ increases the service life of your hydraulic products.
1.1 Conventions used in this product
information
The Operating Instructions must be directly accessible to one
Cross-references are printed in italics. of the personnel at the hydraulic product and kept readily avail-
able at all times in a place known to the personnel.
The Operating Instructions must be read and understood and
all its provisions observed by those responsible and by the
DANGER operative personnel. We recommend that a record is made in
writing of the employees’ familiarisation with all the relevant
This symbol indicates a threat of danger which will result parts.
directly in death or very serious injury if not avoided.
The cross-references to directives, standards and regulations
contained in this product information refer to the versions cur-
rent at the time of writing of this product information, which can
WARNING be obtained from the title page of this product information.
This symbol indicates a threat of danger which may result

in death or very serious injury if not avoided. 1.3 The contents of this product information
In addition to this document, product information for Rexroth

hydraulic products normally includes Operating Instructions
CAUTION consisting of three parts:
This symbol indicates possible danger which may lead to ¾ Part I, the general Operating Instructions for the relevant
minor or serious injury and/or to material damage. class of products
¾ Part II, the Technical Datasheet
IMPORTANT ¾ Part III, the Product- and Application-specific Operating

Instructions.
This symbol indicates additional information.
If you do not have all three parts, please request the missing
1.2 What you need to know about this part from Bosch Rexroth. Only if all the information contained
product information in all parts of the three-part Operating Instructions is observed
can safe operation of Rexroth hydraulic products be ensured.
This product information applies to the following types of Specific cross-references are used to draw your attention to
hydraulic products: information that you can find in the Operating Instructions.
¾ Hydraulic components The Operating Instructions contain detailed information about
¾ Hydraulic power units the product, including
¾ Hydraulic systems. ¾ Information about the scope of delivery

¾ Safety instructions
This product information applies exclusively to hydraulic prod- ¾ Technical data and operating limits
ucts that are operated with mineral-oil-based pressure fluids, if
the Operating Instructions do not expressly permit the use of ¾ Information about bringing into (first) use and maintenance
other pressure fluids. ¾ Information about the mode of operation
IMPORTANT ¾ Layouts, drawings
As this product information for Rexroth hydraulic products ¾ Parts lists if appropriate
applies in a general sense, some of the content may not neces- ¾ Information about replacement parts and accessories.
sarily apply to the hydraulic product you have purchased.
However, only by strictly observing this product information
and the Operating Instructions can accidents be prevented
and problem-free operation of your Rexroth hydraulic product
be guaranteed.
11
2 Scope of delivery and responsibilities Installation of Rexroth hydraulic products in a machine or sys-
tem may increase this value, and if so, the manufacturer of the
machine/system must document this.
2.1 Scope of delivery and responsibilities of At or above 85 dB(A), the plant operator must make suitable
Bosch Rexroth hearing protection available to the personnel.
1
Rexroth hydraulic products fulfil all safety requirements applica- 2.2.2 Special points concerning the installation of
ble to fluid power systems and their components.
certain products
IMPORTANT A Rexroth hydraulic product is intended above all for installa-
For the scope of delivery and the responsibilities of tion in machines, systems and power units as a part machine
Bosch Rexroth with respect to the product, please refer to the or a component for installation into another machine or system
Product-specific Operating Instructions. and is not a complete machine in the sense of the EU directive.
In addition to the Machinery Directive, still further directives
may apply, such as the Pressure Equipment Directive or the
Explosion Protection Directive.
2.2 Responsibilities of the plant operator A wide range of dangers can arise from the combined actions
of the hydraulic product and the machine or system in which
the hydraulic product is installed. Therefore you must always
CAUTION make sure that the hydraulic product is also suitable without
restriction for the proposed application at the installation loca-
If Rexroth hydraulic products are positioned in the vicinity tion. The interfaces with the overall machine and the operat-
of sources of ignition or strong radiators of heat, protec- ing conditions are also of the greatest importance. We recom-
tion must be put in place that would prevent any escaping mend that the results of the hazard analysis (risk assessment)
pressure fluid from igniting and the hose lines from aging of the overall machine are taken into account in the design of
prematurely. the hydraulic product.
Mineral-oil-based pressure fluid is hazardous to water and The functioning of the hydraulic product is also influenced by
flammable. It may only be used if the relevant safety data- the machine or system in which it is installed.
sheet from the manufacturer is available and all the mea- For this reason, you must also always observe the Operating
sures stipulated therein have been implemented. Instructions of the overall system in which your hydraulic prod-
If there is a risk of fluid leaking from the hydraulic product is installed. It is most important for you to also consider the
uct and contaminating water or the ground, the hydraulic possible use of the hydraulic product in a potentially explosive
product in question must be placed in a suitable collect- atmosphere (see 94/9/EC).
ing trough. In connection with this, the applicable statutory
regulations must be observed. IMPORTANT
You must also observe the EU directives for the use of work Bosch Rexroth points out that, at the time of their first intro-
equipment (Directive 89/391/EC) and the associated individ- duction on to the market, hydraulic products comply with the
ual directives, especially Directive 1999/92/EC for the protection requirements of all relevant EU directives and/or their imple-
from the danger arising from potentially explosive atmospheres mentation into national legislation in Germany. If the scope of
and their implementations in national legislation. The legisla- delivery is intended to be installed in a machine or system, then
tion contains minimum requirements with respect to the making the Machinery Directive applies as appropriate – including the
available by the employer of work equipment and for the use then currently applicable amendments – in that the scope of
of work equipment by employees at work, including the regu- delivery does not necessarily comply with the requirements
lations for operating equipment requiring supervision and the of the Machinery Directive because the scope of delivery is
obligation to produce explosion protection documentation. This intended for installation in a machine or because the scope of
involves, for example, dividing areas endangered by potentially delivery is intended for combination with other machines into a
explosive atmospheres into zones and specifying suitable work machine or a hydraulic system.
equipment and procedures for these areas. The bringing into use of the scope of delivery shall there-
fore not be permitted until the machine or system in which the
scope of delivery is to be installed or of which it represents a
2.2.1 Noise protection
component complies with the requirements of all relevant EU
directives.
The A-weighted equivalent continuous sound power level of
Rexroth hydraulic products can be obtained from the relevant Details of further responsibilities can be found in
Operating Instructions. If no values are documented then it can 3 Important basic safety instructions and in the Operating
be taken that the value is less than 70 dB(A). Instructions.
12
2.3 Liability, guarantee, warranty
Bosch Rexroth shall not be liable for damages that result from
non-compliance with or disregard of these and other parts of
the Operating Instructions.
Unauthorised tampering shall render the warranty null and void.
Bosch Rexroth shall only be liable if the scope of delivery was
shown to be defective. Bosch Rexroth shall not be liable if a
deficiency occurs that involves parts having been replaced by
the customer with equivalent but not identical parts as speci-
fied by the manufacturer.
Please refer to our general terms of supply or your contract for
details of the guarantee and manufacturer’s warranty.
2.4 Copyright
This product information may only be reproduced – electroni-

cally or mechanically, in whole or in part – with the express writ-
ten permission of Bosch Rexroth. It may likewise not be distrib-
uted, amended, transmitted, translated into another language
or employed or copied for other purposes or by other parties
without such consent.
13
3 Important basic safety instructions IMPORTANT

The hydraulic product shall be operated exclusively with pres-
sure fluids complying with DIN 51524. Where other pressure
3.1 What to do in an emergency fluids are permitted, for example brake fluids for brake valves,
this is specially mentioned in the Operating Instructions.
In the event of an emergency, fault or other abnormal occur- 1
For details on proper use see 4 Technical data and ambient
rences:
conditions.
1. Switch off the hydraulic system.
The following information can be found in the Operating
2. Secure the main switch against being unintentionally Instructions:
switched on again.
¾ the proper use, specific to the hydraulic product
3. Secure the danger area so that no one can enter the dan-
¾ where applicable, the safety category in accordance with
ger area unknowingly or uncontrolled.
EN 954-1
4. Notify the relevant specialist personnel immediately.
¾ non-permitted and improper use.
5. In the event of fire, observe the provisions of the safety
datasheets issued by the manufacturer of the pressure
fluid and the fire precautions specifically applicable to
your place of work, which must be documented in the 3.3.1 Proper use, requirements before operation
plant operator’s operating manual.
¾ Rexroth hydraulic products may only be operated if they
are in perfect technical condition.
WARNING • In the event of disturbances in the power supply and/

or damage to the electrical equipment, switch off
immediately and secure the main switch against being
Fighting fires with materials other than those permitted switched on again without authorisation.
can lead to explosions and/or more rapid spread of the
fire! • Report and rectify all faults and damage indicated by
Danger to life from smoke inhalation! the system or discovered by other means.
¾ The connections, operating conditions and performance
data specified in the Operating Instructions must be
observed and never changed.
3.2 Safety labelling on the hydraulic product ¾ Rexroth hydraulic products shall not be converted or
otherwise modified without prior consultation with
IMPORTANT Bosch Rexroth.
¾ The meanings of the safety labelling on the Rexroth prod- ¾ The plant operator shall not modify the program code of
uct are explained in the Operating Instructions. programmable control systems.
¾ For a diagram of the nameplate and an explanation of the ¾ Dependencies and time factors shall not be modified with-
information on it please refer to the Operating Instructions. out prior consultation.
¾ The safety devices fitted by Rexroth must be present,
properly installed and in full working order – except when
this is impractical during setting up or maintenance work.
3.3 Proper use They shall not be relocated, bypassed or rendered ineffec-
tive.
Rexroth hydraulic products are designed and constructed for
the provision, transmission, control or regulation of energy and ¾ Safety components such as limit switches, valves and
signals using the flow of oil. other control components shall not be rendered inopera-
tive.
Unless otherwise agreed, the Rexroth hydraulic product satis-
fies at least safety category B in accordance with EN 954-1. ¾ Tamperproof lead seals installed by the manufacturer shall
not be removed or damaged except when this is neces-
If the hazard analysis/risk assessment of the overall machine sary in the course of maintenance tasks defined in the
in which the Rexroth hydraulic product is to be installed indi- Operating Instructions.
cates that a safety category higher than category B in accor-
dance with EN 954-1 is required for the Rexroth hydraulic ¾ The specified maintenance tasks in the Operating Instruc-
product, then a correspondingly higher rated hydraulic product tions shall be carried out at the intervals stated in the
can be supplied and installed only after special agreement with Operating Instructions.
Bosch Rexroth.
14
¾ Uncontrolled access by persons unfamiliar with the sys- Servicing personnel (who carry out filter and oil changes, for
tem to the immediate operating zone of Rexroth hydraulic example) shall fulfil the following requirements:
products is prohibited (even if the product in question has
¾ They have been instructed in the relevant activity.
been shut down).
¾ Specialist knowledge of hydraulics is not required to carry
¾ Rexroth hydraulic products must never be assembled,
out servicing work.
operated or maintained by persons under the influence of
alcohol, drugs or other medication which affect one’s abil-
ity to react. Repair personnel shall fulfil the following requirements:
¾ The personnel must be hydraulics experts, who have been
instructed and meet the definition given above,
3.4 Requirements for personnel, ¾ Repair personnel must be familiar with the function of the
duty of care hydraulic system as a whole, from subsystems to their
interaction with the function of the entire machine.
¾ Repair personnel must be able to read hydraulic circuit
3.4.1 Qualifications of specialist personnel diagrams, interpret individual functions from their symbols
and understand function diagrams.
A specialist person is someone who, using his specialist train-
ing, knowledge and experience as well as familiarity with the ¾ Repair personnel must possess knowledge of the function
relevant conditions, can and construction of hydraulic elements.
¾ safely carry out the tasks allocated to him and correctly

assess the scope and implications of his work
3.4.3 Requirements for electrical maintenance
¾ recognise possible dangers
personnel
¾ undertake the necessary measures to eliminate possible
accidents. All work on electrical equipment shall only be carried out by
an authorised, qualified electrician, or by instructed persons
under the guidance and supervision of a qualified electrician, in
accordance with the rules applicable to electrotechnical prod-
3.4.2 Requirements for hydraulics maintenance ucts.
personnel
In accordance with DIN 31051, maintenance comprises the

individual activities of inspection, servicing and repair. All
3.4.4 Minimum age
personnel involved in maintenance shall be familiar with and
observe all parts of the Operating Instructions and this product
Persons under the age of 18 who are currently receiving
information.
instruction or training or are working under supervision may not
Inspection personnel shall fulfil the following requirements: work on Rexroth hydraulic products.
¾ They have been instructed in the relevant activity. This does not apply to young persons of 16 or over if
¾ Specialist knowledge of hydraulics is not required for ¾ working on Rexroth hydraulic products is necessary in
purely inspection activities but the personnel must be order for them to accomplish a training objective
aware of the particular dangers associated with hydraulic
¾ their protection is guaranteed by the supervision of an
products.
experienced, competent person
¾ they are allowed to use only tools, work implements and
protective gear that preclude the risk of injury.
15
3.4.5 Training 3.5.1 Dangers from pressure fluid
The plant operator using Bosch Rexroth hydraulic products

shall train his personnel regularly in the following subjects: CAUTION
¾ Observation and use of the Operating Instructions and
legal requirements Handling pressure fluid without protection is hazardous to
1
health.
¾ Proper operation of the Rexroth hydraulic product
Please observe the manufacturer’s safety instructions and the
¾ Observation of the instructions of safety officers and the safety datasheets for the pressure fluid that you are using.
plant operator’s operating manual
¾ What to do in an emergency. DANGER
IMPORTANT Serious damage to health or death may result if pressure fluid
Bosch Rexroth can provide you with training support in special- enters the blood stream or is swallowed. If this occurs, contact
ist areas. a doctor immediately!
An overview of the training can be found on the Internet at

http://www.boschrexroth.de/didactic.
3.5.2 Malfunctions due to contamination of
pressure fluid
3.5 General ancillary dangers and Contamination of the pressure fluid can be caused by:
protective measures when operating
¾ Wear during operation of the machine/system (metallic
hydraulic products
and non-metallic abrasion)
¾ Leaks of the hydraulic product
DANGER ¾ Contaminants introduced during servicing/repair
In the interests of your safety, all safety instructions shall be ¾ The use of dirty (unfiltered) pressure fluid when the pres-
carefully observed, especially those in the Operating Instruc- sure fluid is changed.
tions.
In spite of the high intrinsic safety of Rexroth hydraulic prod- Contaminants lead to malfunctions, increased wear and shorter
ucts, the risk of personal injury or damage to the environment service life of the hydraulic product. This can have negative
cannot be excluded, even when the equipment is properly effects on the safety and reliability of the hydraulic product.
used. Therefore the maintenance tasks specified in the Operating
New, additional dangers may arise if the hydraulic product is Instructions shall be carried out at regular intervals and the
installed in another machine or installed with other machines utmost cleanliness is required during work on the hydraulic
in a system. This shall apply in particular to mechanical move- product.
ments generated by the hydraulic product.
Information on these additional dangers can be found in the CAUTION
overall operating manual of the supplier of the overall system in
which the hydraulic product is installed. When changing the pressure fluid, always use factory-fresh
pressure fluid and filter it before filling to remove any contami-
nants in the pressure fluid that it often contains from the pack-
aging container (drum). Flush out lines and hoses before instal-
lation.
The cleanliness class of a pressure fluid is specified in accor-
dance with ISO 4406. Detailed information can be obtained
from the relevant datasheet or the Operating Instructions.
16
In older datasheets, the cleanliness class is sometimes speci- 3.5.4 Product-specific ancillary dangers
fied in accordance with NAS 1638. The following table can
be used to convert this to an equivalent ISO 4406 cleanliness All product-specific ancillary dangers and precautions can be
class: found in the relevant Operating Instructions.
Comparison table for cleanliness classes
Earlier class to Current class to 3.5.5 Disposal
NAS 1638 ISO 4406 (c)
Class 7 Class 18/16/13 ¾ Take metal, cable and plastic ducts to a recycling materi-
Class 9 Class 20/18/15 als collection centre.
¾ Dispose of electronic components as electronic waste.
¾ Dispose of back-up batteries as special waste.
3.5.3 Electrical dangers
¾ Cleaning agents, operating fluids and other materials:
When working on electrical systems:
• De-energise the hydraulic system before beginning any CAUTION
maintenance work.
Please observe the disposal regulations specified in
• Cordon off the working area with red-white safety chain
the appropriate Safety Datasheets.
and warning signs.
• Lock the main switch, remove the key and keep it in a safe
place until the work is completed.
• Attach a warning sign to the main switch.
• Check that there is no voltage using a two-pole voltage
detector.
• Earth and short-circuit the point where you are working.
• Cover neighbouring live parts.
• Clear your workplace to prevent contact with live parts as
a result of tripping or slipping. Wear safety footwear.
• Always use electrically insulated tools.
• Disconnect plugs at sensors and valves – even those with
low voltages – after the system has been de-energised.
DANGER
Even after disconnection of the electrical supply
(main switch OFF) the following supply systems/danger
areas can still give rise to life-threatening voltages:
¾ Electrics, electronics, hydraulics (e.g. accumulators,
rechargeable batteries)
¾ Main switch
¾ Power supply cables
¾ Points identified with an electric shock warning sign.
17
4 Technical data and ambient conditions 4.2 Ambient conditions
IMPORTANT
4.2.1 Use in potentially explosive atmospheres
The product-specific technical data, operating limits and ambi-
ent conditions for the operation of your Rexroth hydraulic prod-
1
uct can be found in the Operating Instructions. DANGER
This includes the following information:
Rexroth hydraulic products shall be used in potentially
¾ Minimum flow rate for adequate cooling explosive atmospheres only if they are designed for this
¾ Permissible maximum temperature of the coolant purpose and this is expressly stated in the Operating
Instructions.
¾ Performance data
¾ Type of control and regulation functions IMPORTANT
¾ Permissible pressures, flow rates Directive 1999/92/EC of the European Parliament and Coun-
cil dated 16 December 1999 concerning the minimum require-
¾ Connections. ments for improving the safety and health protection of work-
ers potentially at risk from explosive atmospheres governs
protection from danger from potentially explosive atmospheres.
Observe the requirements contained in the regulations for
4.1 Information about pressure fluids operating equipment requiring supervision and the obligation to
produce explosion protection documentation.
Unless otherwise indicated in the Operating Instructions, the This involves, for example, dividing areas endangered by poten-
following specification applies to the pressure fluid to be used: tially explosive atmospheres into zones and specifying suitable
¾ Mineral-oil-based pressure fluid complying with the work equipment and procedures for these areas.
requirements of DIN 51524. Observe the requirements of Directive 94/9/EC of the Euro-
¾ Operating temperature range 0 °C…+80 °C pean Parliament and Council dated 23 March 1994 on the
(in tank < 72 °C). approximation of laws of the member states concerning equip-
ment and protective systems intended for use in potentially
Any deviations from this can be found in the Operating Instruc- explosive atmospheres (ATEX Product Directive) and/or the
tions. corresponding national legislation by means of which the Direc-
tive was implemented in law in the EU member states. The
IMPORTANT directive contains requirements for the use of equipment and
protective systems in potentially explosive atmospheres.
Bosch Rexroth recommends a maximum operating tempera-
ture of 55 °C, because the rate of ageing of the pressure fluid
increases and the service life of the seals and hoses is reduced
at higher temperatures.
¾ Viscosity ranges:
see RE 07075 and RE 90220
¾ Max. permissible contamination class of the pressure fluid
in accordance with ISO 4406: see 3.5.2 Malfunctions
due to contamination of pressure fluid.
The maximum permissible cleanliness class can be found in the
Operating Instructions. The following types of pressure fluids
shall be used.
IMPORTANT
Rexroth hydraulic components are tested with test oil MZ45
manufactured by ESSO (class ISO VG 46 at 40 °C),
(Viscosity η = approx. 46 mm2/s).
18
4.2.2 Climatic operating conditions
Unless otherwise indicated in the Operating Instructions,

the permissible ambient temperature
¾ for control units: 0 °C…+50 °C
¾ for drive units with electric motors without heat exchang-
ers, surface-cooled by free air circulation:
0 °C…+30 °C
¾ for drive units with heat exchangers: < +40 °C.
Unless otherwise specified, Rexroth hydraulic products are

designed for use in temperate climate zones and in covered
areas (not in the open air) at relative air humidities of < 70 %
and at room temperatures of 22 °C.
IMPORTANT
For systems with oil-air heat exchangers:
Observe the information given in the circuit diagram in the
Operating Instructions.
In relation to the electronic equipment, the permissible ambient

conditions apply to installed and protected electrical connec-
tions of class IP 55.
¾ Ambient temperature +5 °C…+40 °C
assuming that the average air temperature over a 24 hour
period does not exceed +35 °C.
¾ Relative air humidity: 23…95 %, non-condensing.
¾ Altitude: up to 1000 m above national datum.
DANGER
Rexroth hydraulic products shall not be used in aeronau-
tical equipment, except where they have been specially
approved and appropriately labelled to this effect.
19
5 What you need to know about IMPORTANT

pressure fluids Observe the following rules of thumb:
At pressure fluid temperatures >70 °C, the rate of ageing
doubles for each 10 °C.
5.1 How to handle pressure fluids safely
1
5.3 Viscosity
DANGER
Mineral-oil-based pressure fluid is hazardous to water and
5.3.1 Viscosity grades
flammable.
It may only be used if the relevant safety datasheet from The most important characteristic of a pressure fluid is its vis-
the manufacturer is present and all the measures stipu- cosity, i.e. stickiness. Viscosity range always plays a priority
lated therein have been implemented. role in the selection of a pressure fluid.
Viscosity is measured in the SI unit [mm2/s]. Many manufactur-
ers still provide their information in centiStoke [cSt], the equiv-
alent of [mm2/s].
5.2 Functions and effectiveness The viscosity grades (VG = viscosity grade) in accordance with
ISO 3448 relate to the viscosity at 40 °C. The viscosity grade
Due to the many tasks of pressure fluid, its selection, inspec- is appended to the type designation or the commercial name of
tion and maintenance are of vital importance for: the pressure fluid.
¾ proper functioning Example: A pressure fluid with a viscosity grade of ISO VG 46
has a viscosity of 46 mm2/s at 40 °C.
¾ operating safety
The relationship between medium temperature and viscosity for
¾ service life hydraulic oil (example)
¾ and the cost effectiveness of the hydraulic product.
Medium
Viscosity
temperature
The tasks of pressure fluid: 3 °C 800 mm2/s
¾ to transmit hydraulic energy from the pump to the hydrau- 8 °C 500 mm2/s
lic cylinder/motor 25 °C 100 mm2/s
60 °C 20 mm2/s
¾ to lubricate parts moving against one another
77 °C 12 mm2/s
¾ corrosion protection
¾ to remove contaminants Too high a viscosity leads to the formation of air and vapour
bubbles as a result of low pressure (cavitation). Too low a vis-
¾ to remove locally accumulated heat. cosity leads to increased leakage losses. Increased leakage
losses cause the pressure fluid to heat up more, leading in turn
to a further reduction in viscosity. The pressure fluid then loses
its ability to lubricate.
5.2.1 Reduced function due to ageing
Valves, pumps and hydraulic motors, in particular, require exact
The effectiveness of pressure fluid diminishes as it ages compliance with the defined viscosity ranges.
(undergoes chemical changes). Acids and resinous residues
For certain ambient and operating temperatures, not all the
form, which may cause valve spools to stick.
requirements can always be covered with the available ranges
The following factors accelerate the ageing process: of the viscosity grades.
¾ high temperatures In order to comply with all the requirements, high viscosity
pressure fluids with viscosity index improvers or a pressure
¾ oxygen in the pressure fluid fluid cooler/heater may be used.
¾ air humidity
¾ water
¾ metallic catalysers
¾ operating pressure
¾ contaminants.
20
5.4 Leakage fluid
Clearances and play mean that some leakage fluid escapes

from all hydraulic products. Leakage fluid can be lead away
internally or externally, depending on the component. It can be
fed back into the tank or must be disposed of.
CAUTION
Make sure that the leakage fluid is fed back into the tank
in a proper manner.
Dispose of leakage fluid that is not fed back into the tank
properly, in compliance with the applicable environmental
protection regulations.
5.5 Topping up/refilling
CAUTION
When topping up/refilling your hydraulic system, make
sure that you use pressure fluid of the same sort and type
and from the same manufacturer.
If the fluid is heavily contaminated or prematurely aged,
then the system, including the tank must be cleaned and
flushed before refilling. New pressure fluid must always be
filtered in accordance with the required cleanliness class,
as it does not normally meet the required cleanliness class
in the as-supplied state.
21
6 Construction and mode of operation

of a hydraulic system 9
6.1 Definitions of terms 8 1

Hydraulics (fluid technology)
7
Transmission, control and distribution of energy and signals
using a pressurised fluid medium. 6
Hydraulic system 5
Arrangement of interconnected components for transferring
and controlling hydraulic energy.
4
3
Component
2
A single unit (e.g. a valve, filter, cylinder, motor) that consists
of one or more parts and which is a functional constituent of a 1
hydraulic system.
1 Tank
Oil preparation
2 Filter
Drive
3 Pump Energy conversion
A component that converts the energy of the hydraulic fluid
into mechanical energy (e.g. motor, cylinder). 4 Pressure limiting valve
5 Directional valve
Energy control
6 Check valve
6.2 Schematic 7 Throttle valve
8 Hydraulic cylinder
In a system operated with hydraulic oil, first of all mechani- Energy conversion
cal energy is converted into hydraulic energy, transported and 9 Hydraulic motor
controlled in this form, to finally be converted once more into
mechanical work.
The hydraulic elements are arranged in accordance with these 6.3 Safety concept
functions. The following diagram shows a schematic represen-
tation of the elements of a complete hydraulic system. Hydraulic products contain sensors and actuators, the interac-
tion of which is particularly important with regard to the fulfil-
To demonstrate their operating principle, standardised symbols
ment of technical safety functions.
(ISO 1219) are used instead of sectional diagrams of the vari-
ous devices. Line connections are represented by simple lines, Individual hydraulic products form part of an overall safety con-
as can be seen in the example. cept.
Applications required to perform safety functions are designed
using special hydraulic components that satisfy the require-
ments of the relevant directives, such as the Pressure Equip-
ment Directive and other standards.
The manufacturer of the overall machine or system defines and
bears responsibility for the safety category to EN 954-1 to be
fulfilled.
IMPORTANT
A more detailed description of the safety concept and the spe-
cific safety components installed can be found in the Operating
Instructions and the Operating Instructions of the supplier of
the overall system in which the hydraulic product is installed.
22
7 Moving hydraulic units/components IMPORTANT

The factory-applied corrosion protection is adequate provided
Hydraulic units or components may be moved by a fork-lift that
truck or a hoist, depending on their size and the local condi-
tions. ¾ no condensation or leakage water can enter the system
¾ long standstills are avoided.
IMPORTANT
Contact Bosch Rexroth if you are not clear about the conse-
For details see the Operating Instructions.
quences of long standstills on the state of the hydraulic prod-
uct.
CAUTION
Always ensure hydraulic products are empty of pressure 8.1.2 Storage times in relation to the ambient
fluid for transportation. conditions
Rexroth hydraulic products are delivered empty of pressure
fluid. However, products may contain oil residues left over from Delays in bringing into use, long shipping and storage times or
the final inspection at our factory. long periods of non-use can lead to rust formation in Rexroth
hydraulic products. Additional corrosion protection measures
must be implemented to prevent this.
IMPORTANT
8 Storage and longer standstills If all the openings on the hydraulic products are not sealed so
as to be air-tight, this will reduce the storage life of the hydrau-
lic product by nine months.
8.1 Hydraulic systems - subsequent bringing After the specified storage time has expired, in any event not
longer than 24 months, the corrosion protection must be
into use after storage
checked and further conservation measures applied if neces-
sary.
Corrosion, especially oxidation, can cause metal surfaces to
lose the standard of surface finish required for the hydraulic
system to function properly.
Rust and other metallic and non-metallic particles lead to abra-
sive wear (erosion), which detrimentally affects the functioning
of the hydraulic system.
CAUTION
If a hydraulic system is to be brought into use again fol-
lowing a long standstill, it must first be flushed clean.
8.1.1 Factory-applied corrosion protection
Rexroth hydraulic products are tested in accordance with

Class III using a hydraulic oil that has additional anti-corrosive
properties. The film of oil that remains in the product after the
test provides sufficient internal corrosion protection.
This factory lubrication ensures that valves do not stick during
subsequent use of the hydraulic product, and guarantees com-
patibility with seals and the pressure fluid to be used.
23
8.2 Seals, hoses and hose lines
CAUTION
Seals: 1
Observe the requirements of ISO 2230 and/or DIN 7716
and the specific manufacturer’s data on seals.
Hoses and hose lines:
In the Federal Republic of Germany, please observe the
requirements of DIN 20066, ZH 1/74 Safety rules for
hydraulic hose lines and the specific manufacturer’s data
on hoses and hose lines.
In addition, the following conditions shall be observed:
¾ Seals, hoses and hose lines are stored in cool, dry and
dust-free conditions.
The hoses and hose lines can be enclosed in plastic foil to
ensure low-dust storage conditions. Ideal storage conditions
for hoses and hose lines are temperatures from +15 °C to
+25 °C and a relative humidity of below 65 %.
¾ Do not store elastomers below –10 °C. The ideal stor-
age conditions for seals are temperatures from +10 °C
to +20 °C and a relative humidity of between 65 % and
75 %.
¾ Store hoses and hose lines in the original packaging if
possible. Prevent the entry of air.
¾ Avoid direct sunlight and UV radiation and shield from
nearby sources of heat.
¾ Darkened storage locations are preferred.
¾ Do not use ozone-forming light sources or equipment
(e.g. fluorescent lamps, mercury-vapour lamps, copiers,
laser printers) or electrical spark-forming devices in the
vicinity of hoses and hose lines.
¾ Seals, hoses and hose lines must not come into contact
in particular with materials or vapours that could damage
them (e.g. acids, alkalis, solvents).
¾ Store seals, hoses and hose lines lying down and free
from tension. If the hoses and hose lines are coiled, take
care not to bend them to less than the smallest bending
radius specified by the manufacturer.
Maximum storage times
¾ NBR seals: 4 years
¾ FKM seals: 10 years
¾ Hoses: 4 years
¾ Hose lines: 2 years
For reasons of safety, seals, hoses/hose lines shall not be

used once these permissible storage times are reached or
exceeded. Permissible storage times could be considerably
reduced if the permissible storage conditions are not main-
tained. If you are not clear about the storage times and/or stor-
age conditions then you should not use the product.
24
9 Assembly and bringing into first use Bringing into (first) use shall only be done by an instructed,
authorised hydraulics expert who has the required special-
ist knowledge.
IMPORTANT
Specialist hydraulics knowledge means, among other things,
Only the permissible pressure fluids given in the Operating that the person can read and fully understand hydraulics draw-
Instructions are to be used. Information on other pressure flu- ings. In particular, he must fully comprehend the range of func-
ids can be found in the Operating Instructions or are available tions of the integrated safety components as part of the overall
on request. safety concept.
Filling the pressure fluid tank must always take place through a
suitable filter unit. Experience has shown that even new pres-
sure fluid can often have more than the maximum permissible
level of contamination. 9.2 Before bringing into first use
All information specific to assembly and bringing into first use
can be found in the Operating Instructions. 1. Check the scope of delivery for transport damage.
Pay attention to cleanliness: 2. Check that the Operating Instructions for the Rexroth
hydraulic product are present and complete.
¾ Do not use cleaning wool or cloths containing fibres for Contact us if the Operating Instructions are not there or
cleaning. are incomplete.
Depending on the condition of the system or machine, 3. Assemble the hydraulic product.
cleaning with fibre-free cloths may be sufficient. Use suit-
able liquid cleaning agents to remove lubricants and other • Observe the Operating Instructions and this product
stronger contaminants. Make sure that cleaning agent information.
does not get into the hydraulic system. • Assemble the hydraulic components, so that they are
¾ Never use hemp and putty as sealants. mounted strain-free on even surfaces.
• Tighten the fastening bolts evenly using the specified
The functional or failure behaviour of identical hydraulic prod- tightening torque.
ucts may vary due to conditions specific to the machine or sys- 4. Ensure that the interfaces of the system/machine and the
tem in which the hydraulic product is installed (mass, speed, installation conditions provide for safe operation of the
electrical triggering at setpoint values, etc.), see also Section hydraulic product. If in doubt, consult the people responsi-
11 Trouble-shooting. ble for the overall system/functional machine.
5. Check the construction of the hydraulic product against
the circuit diagrams, lists of equipment and assem-
bly drawings. If there are any differences, draw this to
9.1 Safety advice for assembly and the attention of the people responsible. If important
bringing into first use documents are missing, they can be requested from
Bosch Rexroth. Only documents issued by the bodies
authorised to do so shall be used.
DANGER 6. Based on the Operating Instructions for the system or
machine in which the hydraulic product is installed, check
Hydraulic products are generally intended for installation whether bringing the hydraulic system into use could lead
in machines/systems or devices. to uncontrolled, dangerous movements. Where appropri-
The function of the hydraulic product must therefore ate, take into account the hazard analysis/risk assessment
always be seen in relation to the function of this machine for the system or machine.
– i.e. seemingly identical hydraulic products may demon- 7. Take the precautions appropriate to the anticipated dan-
strate different functional behaviours as a result of the gers, e.g.
function of the machine in which they are installed.
• Ensure that the cylinder piston rod can move out
For this reason, a hydraulic drive must not be brought into without danger.
use until it has been determined that the machine in which
it is installed conforms to EU standards. • Use a hoist or other lifting device to additionally
secure lifted loads.
Do not bring hydraulic drives into use until you have famil-
iarised yourself completely, firstly with the function of the
hydraulic product and hydraulic equipment and secondly
with the hydraulically powered machine functions, and
have clarified and dealt with any possible dangers.
25
8. As part of bringing into (first) use, check whether the elec- 9.3 Bringing into first use,
tric motors and valve solenoids can be switched manually subsequent bringing into use
using the electrical controls of the system/machine. If they
cannot be switched manually – or can but with difficulty
– you must provide a remote control (e.g. test boxes for
Rexroth proportional valves) for the internal function test of DANGER
the hydraulic system. 1
Before bringing into (first) use, have all pressure accumu-
IMPORTANT lators and safety systems checked by an expert or special-
ist in accordance with national regulations.
Starting up the hydraulics solely by means of emergency man-
ual operation is not recommended, as several valves at once 1. Clean the lock on the transport and storage container
cannot be switched as required in the correct sequence. before opening.
9. Draw up a sequential program for bringing into (first) use 2. Clean the hydraulic unit and all other component groups,
and store it with the technical documentation as an appen- so that no dirt can get into the hydraulic system during
dix to the Operating Instructions. bringing into (first) use.
For this you should consider the following: 3. Check the paint on the tank for integrity.
Hydraulic drives basically consist of the following func-
tional groups 4. Flush the connection lines to remove dirt, scale, chips etc.
¾ Pump circuit (generation of pressurised oil flow); 5. Pickle and flush welded pipes.
pump, electric motor, oil tank, filters, monitoring
devices, etc.
CAUTION
¾ Control system for at least one hydraulic consumer
(cylinder, motor); directional control valves, pressure Remove all residues of water and cleaning agents
and flow control valves, check valves before performing further work.
¾ Hydraulic consumers (cylinders, motors) with spe-
cially assigned valves, e.g. braking valve.
6. Clean the interior of the hydraulic components to get rid of
contaminants:
10. Divide the functional circuit diagram into separate mini-cir-
cuits that can each be started up in succession. • Clean the filler plug of the pressure fluid tank.
11. Read the functional circuit diagram and seek clarification • Remove dust and chips using an industrial vacuum
of any unclear text or diagrams. More information about cleaner, by rinsing parts or similar cleaning method.
the functioning of components, e.g. a pump regulator, is • Completely remove any oil residues left over from the
available in the Technical Datasheet. factory test.
12. Establish into which position valves are to be switched, or • Remove any gummed oil which may have formed due
how valves are to be set. to incorrect storage.
13. Put up any necessary directional, prohibitive or informative
signs and check whether the meaning of these signs are 7. Connect up all connection lines.
explained in the Operating Instructions.
14. Follow this sequence for bringing into (first) use IMPORTANT
¾ Pump circuit Observe the installation instructions from the manufacturer
of the connection components.
¾ Parts of control system:
e.g. pressure cut-off and switchover,
open centre, DANGER
pressure reduction etc.
Make sure that pipes and hoses are connected at all
¾ Cylinder and motor circuits:
ports or that the ports are sealed with screw plugs.
First move,
fill and bleed, 8. Carry out a special check to make sure that the union nuts
then finally optimise all settings. and flanges are correctly tightened at the pipe connec-
tions and flanges.
26
IMPORTANT
CAUTION
Mark all the checked connections, e.g. with paint.
Make sure that all pipes and hoses and every combination of Use oil filler units (filter units) suitable for pres-
connection pieces, couplings or connection points with hoses sure fluids.
or pipes are checked for their operational safety by someone • Do not remove the filter strainers from filler necks or the
who has the appropriate knowledge and experience. filter element from filters before filling the pressure fluid
tank.
9. Connect the hydraulic consumers. Dimension the connec- 13. Fill the pressure fluid tank up to the upper mark on the
tion lines in accordance with the performance data in the inspection window. Observe the maximum fluid level, tak-
Circuit Diagram and the Operating Instructions. ing into consideration the volume in the connection lines
10. Install the electrical system for the drive and control sys- and hydraulic consumers.
tem: 14. Set the pressure and flow control valves, pump regula-
• Check the connected loads. tor, signalling elements such as pressure switches, limit
switches and temperature regulators to the settings and
• Connect coolant water if necessary. values defined in the sequential program (see 9.2 Before
bringing into first use).
• Check the direction of rotation of the pumps
(e.g. as indicated by attached arrow markings).
DANGER
11. Check the pressure fluid to ensure that no water has
entered it. Do not change the settings of valves with a safety
function, valves with a position switch or valves with
12. Before filling the pressure fluid tank, please observe the preset electronics.
following requirements:
• Set operating-pressure valves and flow control valves
¾ The pressure fluid must conform to the specification to the lowest possible values.
in the Operating Instructions.
• Set directional control valves to their basic setting.
CAUTION • Reduce the setpoint values of proportional valves to

minimum values.
Never fill new hydraulic products with used pressure • Do not remove the tamperproof lead seals. Damaged
fluid. or removed tamperproof lead seals indicate improper
use of the hydraulic product.
¾ The drums of pressure fluid must be sealed and clean
on the outside. 15. If applicable:
Fill the pressure accumulator to the specified gas pre-
charge pressure and then check the pressure, see Operat-
IMPORTANT ing Instructions.
If the pressure fluid has a high level of initial contamination 16. Fill the pump body:
(see 4 Technical data and ambient conditions): Use the leakage oil port to fill pump bodies that have this
feature, see Operating Instructions.
Use a filter unit to fill the pressure fluid tank. Ensure that the fil-
ter element is clean. 17. If applicable:
Open the cocks in the suction line.
IMPORTANT 18. Start the drive motors:
The fineness of the filter shall correspond to the cleanliness
• With electric motor in jogging mode, allow to start
class required by the overall system and if possible be even
briefly
finer.
The filter unit used shall fulfil the requirements for functional • Combustion engines in idle
safety and service life.
• Pay attention to the direction of rotation.
• If possible, fill the pressure fluid tank via a filling coupling,
using a return filter if possible.
27
19. Bleed the hydraulics (valve, pump, motor, line, cylinder). 23. After bringing the machine into first use, have a sample of
the pressure fluid analysed to ensure that it achieves the
IMPORTANT required cleanliness class. Change the pressure fluid if the
required cleanliness class is not achieved.
Details on bleeding can be found in the Operating Instruc- If the pressure fluid is not tested in the laboratory after
tions. bringing the machine into first use:
• Operate the hydraulic product at low pressure until it Change the pressure fluid. 1
is fully bled. 24. Replace the pressure fluid filter.
• Bleed the hydraulics lines to consumers or measuring 25. Document and file all set values.
points at the highest point, if possible.
• Operate the directional valves in jogging mode.
• Next, advance and retract all hydraulic consumers DANGER
several times.
26. To ensure the safety of persons and the system, after
• Increase the load slowly. Check the pressure fluid
bringing the machine into first use, perform the following
level in the pressure fluid tank. If necessary, top it up
tests using the defined maximum values:
with pressure fluid.
• Function test
Bleeding has been accomplished fully and correctly if the pres- • Pressure test.
sure fluid in the tank does not foam, if the hydraulic consumers
do not make any jerky movements and if no abnormal noises Prepare a record of the bringing into (first) use or accep-
can be heard. tance and have it signed by the plant operator. This record
is an important document and requires to be filed.
20. Set the valves and sensors and start up the machine:
• Set the switching operations of valves with a IMPORTANT
switching time adjustment/ramp in accordance with Information on how to perform the function test and pres-
the dynamic conditions, see Operating Instructions. sure test can be found in the Operating Instructions.
• Finely adjust and optimise the setting of proportional
valves without on-board electronics (OBE).
Manufacturing tolerances mean that valves and amplifiers have

to be adjusted in line with one another. Valves with in-built elec-
tronics (OBE, On Board Electronics) have the valve and ampli-
fiers adjusted in line with one another at the factory.
Amplifiers for valves without OBE are supplied from the fac-
tory with a basic setting. Depending on the type of valve and
amplifier, you may have to fine-tune the null point and sensitivity
before bringing the valve into use.
IMPORTANT
Details on fine-tuning can be found in the Operating Instruc-
tions.
21. Check the operating temperature after the machine has
been running continuously for several hours. Too high an
operating temperature indicates that there are faults that
need to be analysed and rectified.
22. Rectify any leakages, e.g. by relieving couplings from pres-
sure and then retightening.
IMPORTANT
Apart from moisture, which should not be sufficient to form one
drop, no measurable, unintentional leakage shall be found.
28
10 Operation ¾ Is there a machine record book that may document similar

malfunctions in the past?
IMPORTANT
Please refer to the Operating Instructions for all information on 11.2.2 Recommended way of working when
how to operate the Rexroth hydraulic product.
trouble-shooting
Successful trouble-shooting for a hydraulic product requires

precise knowledge about the structure and method of opera-
11 Trouble-shooting tion of the individual components.
Where hydraulics are combined with electrics/electronics, in
particular, trouble-shooting is rendered more difficult and co-
operation between electricians and hydraulic specialists is
11.1 What to do in the event of a fault required.
• Even if you are under time pressure, proceed systemati-
cally and methodically.
DANGER Indiscriminate, hasty dismantling and readjustments may,
in the worst case, result in the original cause of failure
In the event of abnormal occurrences or malfunctions, stop being impossible to determine.
all work on the Rexroth hydraulic product immediately and
inform the responsible personnel. • Make sure that you gain an overview of the function of the
hydraulics in respect of the overall system in which the
IMPORTANT hydraulics are installed.
A table for product-specific trouble-shooting can be found in • Try to find out whether the hydraulics performed the
the Operating Instructions. required function in the overall system prior to the
occurrence of the fault.
If the responsible personnel are unable to rectify the problem
immediately: • Try to determine any modifications to the overall system in
which the hydraulics are installed:
• Switch off the main switch. If applicable, turn off any
combustion engines used as drive motors. ¾ Have the operating conditions or operating range of
the hydraulics been changed?
• Secure the main switch against being unintentionally
switched on again. ¾ Have modifications (e.g. retrofitted equipment)
or repairs been carried out on the overall system
• Inform the machine manufacturer. (machine/system, electrics, control system) or on the
hydraulics? If yes: What were they?
¾ Have the set values of the hydraulics been changed?
11.2 The basic approach to trouble-shooting ¾ Have the hydraulics recently undergone mainte-
nance?
The information in this section is intended to help you create
the ideal conditions for carrying out trouble-shooting as effi- ¾ Has the hydraulic product/machine been operated
ciently as possible. improperly?
¾ How does the malfunction manifest itself?
11.2.1 General conditions • Form a clear picture of the cause of the fault. Ask the
machine operators directly, if necessary.
¾ Is all the necessary technical documentation to hand? • Document any work undertaken, changed set values, etc.
¾ If no hydraulic circuit diagram is available: • Document any amendments/additional information that
Can a hydraulic circuit diagram be drawn using the struc- should be included in the Operating Instructions.
ture, signs and labelling of the equipment?
¾ Are there enough measuring points?
¾ Has the customer provided useful information about how
the malfunction manifests itself and about the functional
behaviour of the system/component prior to the malfunc-
tion?
29
11.2.3 Systematic trouble-shooting procedure 11.3 Trouble-shooting tables
¾ Is there an inspection and maintenance book which might

provide information about the trend of test parameters IMPORTANT
(e.g. temperature of hydraulic fluid, replacement intervals The causes of failure in hydraulic systems can be extremely
of filter elements, noises)? complex. Therefore, general rules for trouble-shooting can only
be laid down to a limited degree. 1
¾ Have there been any identical or similar failures in the
past? Please refer to the relevant Operating Instructions for product
• Make a note of causes of failures with a low specific information about trouble-shooting the Rexroth hydrau-
probability. Only investigate the failure causes you lic product.
have noted down if all failure causes with a high
probability have been proven to be inapplicable.
• Draw up a list of priorities of the most probable failure
causes.
• Verify these listed failure causes one after the other
(by means of theoretical conclusions, disassembly,
measurements or tests).
• Document the causes of failure you have discovered,
and note down how you discovered them.
30
12 Maintenance Before undertaking any manual intervention in the Rexroth

hydraulic product:
12.1 Definitions of terms DANGER

The term Maintenance as defined in DIN 31051 encompasses Please refer to the Operating Instructions for all the neces-
all measures to maintain and restore the desired conditions sary information on depressurisation and on those parts of
and to determine and assess the actual condition of the techni- the Rexroth hydraulic product that are not depressurised
cal devices of a system . automatically.
These measures are divided into the following categories: • Advance all cylinders to their safe end position.
¾ Inspection (determining the actual condition) • Lower all loads.
¾ Servicing (maintaining the desired condition) • Switch off all pumps.
¾ Repair (restoring the desired condition). • Mechanically support vertical cylinders so that they
cannot drop. Never perform any maintenance work on
The above measures include:
raised units without external support.
¾ Adapting maintenance objectives to suit company objec-
• Relieve any accumulators of pressure in the proper
tives
manner.
¾ Determining appropriate maintenance strategies.
• Switch off the pressure supply and secure the
hydraulic product against being inadvertently switched
on again.
12.2 Safety during maintenance tasks • Ensure that only authorised personnel remain in the
work zone.
• Wear safety glasses, gloves and boots.
DANGER
• Allow pressure lines and sections of the system which
In the interests of safety, please observe all the following have to be opened to cool down before commencing
safety instructions carefully and at all times. maintenance work.
• Check safety devices regularly to see that they are • Open with care any segments that have to remain
working properly. under pressure.
• Perform all maintenance work properly, completely and

within the stipulated periods and make a record of the Since check valves are located in the pressure lines above the
work. pumps, the hydraulic system may still be under pressure even
after it has been disconnected from the actual pressure supply.
• Inform all personnel before commencing maintenance
work. Certain segments, such as servo cylinders, also continue to
remain under pressure because the proportional valves remain
• Generously cordon off the maintenance zone before in the closed position (all valves are illustrated in their basic
commencing work. position in the hydraulics diagram).
• Inform all persons of ongoing maintenance work by means Observe the following:
of the appropriate signs.
In particular, attach warning signs to the control cabinet, ¾ Only new, interchangeable and tested components,
main switch, actuators and points of access. replacement parts and lubricants in original-equipment
quality are approved for use/replacement.
If you have to switch off the hydraulic product, secure it against
being unintentionally switched on again as follows: ¾ For reasons of safety, the installation of used and/or
untested components is strictly prohibited and leads to
• Switch off all drives, disconnect the hydraulics from the loss of EU Conformity.
mains at the main switch.
• Depressurise the hydraulic product (relieve any pressure Exercise extreme vigilance when operating the hydraulic prod-
accumulators of pressure). uct in maintenance mode, which may in certain circumstances
• Secure the main switch against being unintentionally necessitate the temporary removal of certain safety devices.
switched on again.
31
Make sure that all safety devices are properly installed and work.
have undergone a function test before bringing the system
• Document and file details of any work undertaken,
(back) into use.
changed set values, etc.
• Perform welding, burning or grinding work on the hydraulic
• Document and file details of any amendments/additional
unit or its attachments only with the approval of local
information that should be included in the Operating
safety authorities/fire brigade and with suitable protective 1
Instructions.
covering to prevent ingress of contaminants.
• Modifications and additions could affect the validity of the
• When performing assembly work above your height, use
EU Conformity Declaration/Manufacturer’s Declaration.
the steps and platforms provided by the plant operator. Do
Always consult Bosch Rexroth about any proposed
not climb on any parts of the system.
modifications or additions.
• Remove all tools and materials needed for maintenance
from the hydraulic product.
• Always rectify any leakage from the hydraulic product
immediately.
• Always inform personnel before (re)starting the hydraulic
product.
12.3 Inspection and servicing
The objective of inspection and servicing is

¾ To maintain all system functions along with the initial
parameters of the system
¾ To ensure continual availability of the system
¾ To detect weak points
¾ To ensure that the system attains the required service life.
IMPORTANT
The following general specifications are based on use of the
hydraulic product in central Europe and under the usual operat-
ing conditions of commercial and industrial plants.
We strongly recommend the use of an inspection and servicing
book, in which all work specific to that site, and all inspection
and servicing intervals should be defined and documented.
An inspection and servicing book is also helpful in that
¾ It provides comparison values to aid with early detection of
malfunctions
¾ It allows warranty claims to be dealt with more easily.
CAUTION
Ensure cleanliness during all work.
• Please observe the requirements for pressure fluids
mentioned in Section 9 Assembly and bringing into first
use.
• Clean the external environment of couplings/joints and
devices before disassembly. Do not use cleaning wool or
cloths containing fibres for cleaning.
• Seal all openings using protective caps.
• Bleed the hydraulic product after each item of servicing
32
12.3.1 Inspection procedures and test equipment, 12.3.2 Location of testing and measuring points
general
IMPORTANT
The following are some of the typical inspection and testing
procedures that are regularly used in connection with hydraulic Please refer to the Operating Instructions for the installation
systems and components. location of filling level indicators, filling points, drainage points,
filters, testing points, strainers, solenoids, etc. that require reg-
IMPORTANT ular inspection and servicing.
Keep the indicated typical test equipment ready for this type of
work.
12.3.3 Inspection and servicing plan, hydraulic
Type of test Typical test Typical products, general
equipment testing activities
The graph illustrates the concept of wear/wear margin.
Pressure Pressure gauge Checking of The wear margin is a characteristic feature used to describe
measure- or sensor with the condition of the system for the purpose of maintenance.
• specified pressure
ment suitable measuring
range and connec- • opening pressure 5
tion pipe and con-
• pressure difference
nection coupling
before and after the Z0
object under test 100%
Visual – Checks for

inspection
• all components
securely seated 1
• damage
4
• wear 6
• leakage (formation of 0
oil droplets) t0 ts ti1 ti2
• presence of all 2
3
warning and
informative signs 1 Wear margin Z0
2 Time t
Touch – Checks for
inspection 3 Repair (corrective maintenance) time (ti2 – ti1)
• unusual local
vibrations 4 Damage threshold (damage time tS)
5 Desired condition after corrective maintenance
Temperature Temperature Checks for 6 Failure
inspection measuring
• unusual local
instrument
temperature zones
The reduction in the wear margin reflects wear. The curve rep-
resents one possible form of the wear profile during the period
Acoustic – Checks for
of use. It is determined during inspection and varies depend-
inspection
• changes in running ing, firstly, on the system itself (e.g. material selection, sur-
noise of the unit face treatment, quality) and secondly on external influences
or boundary conditions such as servicing levels, corrosive cir-
• changes in flow noise culating air and dust. Thirdly, it depends on how the system
• changes in operating is operated; whether with partial load or partially with excess
noise in the unit and load, whether it is subject to surge loads or steady load, etc.
valve control. Where hydraulic systems are concerned, the curve is also influ-
enced by the cleanliness class and degree of fouling of the
pressure fluid, the number of cycles and the ambient condi-
tions.
33
All the factors mentioned above can exert an influence on the 12.3.5 Inspection and servicing plan: electrics and
curve but this need not necessarily adversely affect the quality control system
of its information, as wear always signifies the reduction in the
wear margin, which is understood to be the primary initial vari-
able before wear commences. IMPORTANT
Consequently, this means that a sudden change in the wear The product-specific inspection and servicing plan for electrics
1
margin must also count as wear, and that the element of time and control systems can be found in the Operating Instruc-
on its own is not of decisive importance for wear, but is of con- tions.
siderable interest in the assessment and evaluation of such
wear.
An increase in the wear margin to over 100 % above its base-
line may be achieved through corrective maintenance, if such 12.3.6 Lubrication points, lubricants, intervals
measures entail an improvement and this increase is estab-
lished as the new desired condition for future corrective main- IMPORTANT
tenance.
The details of the specified lubricants, lubrication points and
Certain system parts may be subject to a wear margin which associated lubrication cycles can be found in the Operating
diminishes in such a way that the time available for use is insuf- Instructions.
ficient for the requirements of the plant or operation. In this
case, investigations must be carried out to ascertain whether
the introduction of suitable technical measures might counter
this reduction in the wear margin to a satisfactory extent. The
time and expenditure required for such measures must natu-
12.3.7 Set values of valves, regulators and
rally be kept in reasonable proportion to the expected degree signalling elements
of success.
Pressure and flow control valves, pump regulators and signal-
If such conditions arise, we refer to these parts as weak points. ling elements such as pressure sensors, pressure switches,
Since their elimination may provide economic and safety limit switches and temperature regulators are given their opti-
advantages, weak points require to be rectified immediately. mum setting when the system is brought into first use.
IMPORTANT Check regularly whether all values are correctly set with the aid
of the hydraulics diagram and the documented values.
The inspection and servicing plan for your particular product
can be found in the Operating Instructions.
DANGER
The set values of valves with position switches shall only
12.3.4 Inspection and servicing plan, be calibrated or readjusted at the factory.
electrohydraulic systems The set values of safety valves shall not be altered by the
user. Any readjustment shall be performed by authorised
Electrohydraulic systems with proportional valves must be ser- testing bodies only.
viced in accordance with hydraulic requirements and strate-
Too low a pressure difference between the operating pres-
gies. However, technical control components must also be
sure and the opening pressure can lead to frequent opening
incorporated in these servicing cycles.
of safety valves. This leads to increased power losses and an
On this basis, an overall strategy for system servicing must be unacceptable increase in temperature of the pressure fluid. In
developed and documented. this event, select a lower operating pressure.
IMPORTANT
The appropriate component characteristics relevant to servic-
ing can be found in the Operating Instructions.
34
12.3.8 Replacement of pressure fluid filters and

ventilation filters CAUTION
In certain circumstances the contamination indicator does
not show a required filter replacement.
CAUTION
If the check function never indicates filter replacement and the
Unfiltered pressure fluid filters lead to increased wear of contamination indicator is functioning correctly, this may have
all the system’s hydraulic products and can cause func- the following causes:
tional failures with dangerous effects. Therefore, always ¾ Faulty filter
replace contaminated oil filters immediately.
¾ A bypass valve may have been installed and is not closing
Clogged ventilation filters result in inadequate cooling and correctly, e.g. due to the entry of dirt particles.
can therefore cause excessive heating up and malfunc-
tions of the hydraulic system. Therefore, always replace
contaminated ventilation filters immediately.
• Clogged filters must always be replaced immediately. 12.4 Service and storage lives of hose lines
Do not clean clogged filters.
• Allow the contents of the replaced oil filter to drip and IMPORTANT
fully drain. In terms of the service life of hydraulic hose lines in these
• Dispose of the filter in accordance with the applicable Operating Instructions, replacement and storage lives are mea-
regulations. sured from the date of manufacture of the hose line.
Even when properly stored and subjected to permissible loads,
Exact instructions on how to replace a filter can be found in the seals, hoses and hose lines undergo a natural ageing process.
Filter manufacturer’s instructions for use. The replacement and storage lives of seals, hoses and hose
lines are therefore limited (see 8.2 Seals, hoses and hose
lines).
12.3.9 Checking filters with a contamination indicator

DANGER
Filters with contamination indicators continuously measure the
degree of fouling. The dirt-retention capacity of the filter is uti- Hose lines must be replaced in accordance with the provi-
lized to the full. sions of the servicing plan, even if there are no detectable
technical defects in the hose line.
IMPORTANT Hoses that have already been used as part of a hose line
Check the contamination indicator when the pressure fluid is shall not be reused in a hose line.
warm (during or immediately after operation).
The first use may have changed the properties of the hose
If the ambient temperature is low or the pressure fluid is cold, material to such an extent that reuse of the hose repre-
its high viscosity may cause clogging to be indicated, although sents a very high risk.
the pressure fluid is in fact clean.
Procedure:
1. Wait until the hydraulic product has reached operating
temperature.
2. Press the indicator button (check function):
If the indicator button pops out again immediately, the filter
must be replaced by the end of the shift at the latest.
Due to the progressive loss in pressure as the filter becomes

increasingly contaminated, the indicator point has a certain
reserve capacity, i.e. generally sufficient for a work shift of 8 h.
If the filter is not replaced after 8 h, dirt may penetrate the sys-
tem, resulting in contamination of the hydraulic product.
35
12.5 Topping up the pressure fluid 12.7 Repair
IMPORTANT IMPORTANT
Only pressure fluids specified in the Operating Instructions are Repair (corrective maintenance) is the restoring of the desired
to be used. condition.
1
When changing or topping up the pressure fluid, fill the pres- In addition, observe the special safety instructions in
sure fluid tank on the hydraulic product as follows: 12 Maintenance and the safety instructions in the Operating
Instructions.
1. Fill the pressure fluid tank using a special filling unit with
an integral filter (min. 10 μm).
2. Drop the system pressure right down by resetting the
pump. Set the pressure setting value on the pump pres- DANGER
sure control to minimum or zero pressure.
Ensure cleanliness during all work.
3. Fill and bleed the line system of the hydraulic product from
the unit to the cylinder. To do this actuate the cylinder in • Clean the external environment of couplings/joints and
both directions, see Operating Instructions. devices before disassembly. Do not use cleaning wool or
cloths containing fibres for cleaning.
4. Top up the pressure fluid volume to the specified quantity.
• Seal all openings using protective caps.
5. Raise the pump pressure to the system pressure.
• Bleed the hydraulic product after each item of repair work.
The hydraulic product is ready for operation.
• If appropriate, follow the procedure for bringing into first
6. Carry out a test run. use, see 9.3 Bringing into first use, subsequent bringing
7. Check the level of the fluid after the hydraulic product has into use.
warmed up to the operating temperature and adjust if nec- • Document any amendments/additional information that
essary. should be included in the Operating Instructions.
IMPORTANT
Check the contamination indicator when the pressure fluid is
warm (during or immediately after operation).
If the ambient temperature is low or the pressure fluid is cold,
its high viscosity may cause clogging to be apparently indi-
cated.
12.6 Servicing pressure accumulators
DANGER
Pressure accumulators are subject to the national legisla-
tion on safety requirements for pressure vessels applica-
ble in the place of installation.
Observe the Pressure Equipment Directive 97/23/EC.
IMPORTANT
The gas precharge pressure is measured with a testing and fill-
ing device.
Details of the procedure can be found in the Operating Instruc-
tions.
Inspection and servicing
• Carry out the tests required by law.
• Test and monitor the gas precharge pressure regularly.
36
12.7.1 General safety instructions for repair work

WARNING
DANGER Do not perform any welding, soldering or mechanical work

on accumulator vessels.
Repair work shall only be done by an authorised hydraulics Welding and soldering carry a risk of explosion!
expert who has the required specialist hydraulics knowl-
Mechanical tampering may cause the vessel to burst and
edge.
the operating permit will be withdrawn.
Specialist hydraulics knowledge means, among other things,
Do not charge hydrostatic accumulators with oxygen or air.
that the person can read and fully understand hydraulics draw-
Risk of explosion!
ings. In particular, he must fully comprehend the range of func-
tions of the integrated safety components. Depressurise the system before working on hydraulic
installations.
Components may only be dismantled for the purpose of repair
to the extent described in the Operating Instructions. Improper installation can lead to serious damage to per-
sons and property.
Never repair a defective safety valve. It must be completely
replaced.
Faulty parts may only be replaced by new, interchangeable,
tested components in original-equipment quality. Any devia- 13.2 Safety devices relating to
tions from this can be found in the Operating Instructions.
hydraulic pressure accumulators
Before each subsequent bringing into use after repair work, the
hydraulic product shall be accepted by a hydraulics expert. The equipping, installation and operation of hydrostatic accu-
The operator of the hydraulic product is required to check by mulators is regulated by the national implementation of the EU
means of a servicing record that the inspection and servicing Pressure Equipment Directive 97/23/EC and additionally in the
plan as been complied with. Federal Republic of Germany by the Technical Regulations for
Pressure Vessels (TRB). This legislation requires the following
Pressure vessels have to be pressure tested every 10 years safety equipment:
and the information recorded in accordance with the Pressure
Equipment Directive 97/23/EC or its implementation in national ¾ Device to protect against excessive pressure
legislation. (prototype-tested)
¾ Pressure relief device
¾ Pressure measuring device
¾ Test gauge connection
13 General information about
¾ Shut-off device
hydraulic pressure accumulators
¾ Optional: electromagnetically operated pressure relief
device
13.1 General ¾ Safety device to protect against overheating.
The regulations applicable at the place of installation concern-

ing hydraulic pressure accumulators (hydrostatic accumula- IMPORTANT
tors) must be observed before bringing into use and during
operation. See the Operating Instructions.
The plant operator bears sole responsibility for compliance with

the existing regulations.
Hydrostatic accumulators are subject to the national implemen-
tation of the EU Pressure Equipment Directive 97/23/EC.
Documents supplied with accumulators must be preserved
with care; they will be required during recurring inspections by
specialists.
The bringing into use of hydrostatic accumulators shall be car-
ried out by trained expert personnel only.
37
14 Hydraulic systems 14.1 Effects of leaks in the hydraulic system

on the machine
Hydraulic systems are generally intended for installation in
machines or systems. In addition to the basic information about If pressure fluid escapes from the hydraulic system and comes
the installed components, the information contained in the into contact with hot surfaces on the machine, this can lead to
Operating Instructions made available for each hydraulic sys- the generation of life-threatening smoke, fire and/or other dan-
tem by Bosch Rexroth also applies to hydraulic systems. 1
gerous operating conditions.
By installing the hydraulic system in a machine or system, the These risks shall be determined by the machine manufacturer
interaction of the hydraulic system with the overall machine by means of a hazard analysis and if necessary provision made
may give rise to changes in the potential dangers. In particular for the appropriate safety devices.
the effect of hydraulic and electrical control of hydraulic drives
that create mechanical movement are to be considered.
This information shall be included in the hazard analysis/risk
assessment of the overall machine carried out by its supplier
and in the Operating Instructions of the overall machine. This
also applies to the specification of the interfaces between the
hydraulic system and the overall machine.
Hydraulic systems are subject to legislation including the Pres-
sure Equipment Directive and other relevant EU directives that
have been implemented in national legislation. Exact informa-
tion can be found in the EU Conformity Declaration or Manu-
facturer’s Declaration that is supplied with the hydraulic system
or the hydraulic product.
WARNING
Before installing a hydraulic system in a machine or mod-
ifying an existing hydraulic system in a machine, satisfy
yourself that
¾ the hydraulic system is suitable for its application in the
machine
¾ the ambient conditions in the machine are suitable and/or
permissible for the use of the hydraulic system
¾ other installed items on or in the machine cannot disturb
or endanger the functioning or the safe operation of the
hydraulic system.
If the overall machine is to be used in a potentially explosive

atmosphere, then it must be ensured that the hydraulic system
has been designed and is suitable for this use.
38
DE Bestellinformation für deutsche Produktinformation: RD 07008

EN Ordering Information for Product Information in English: RE 07008
FR Information de commande pour la notice française Informations générales sur les produits : RF 07008
IT Informazioni d’ordine per le informazioni tedesche sul prodotto: RI 07008
ES Información para el pedido de la información del producto en español: RS 07008
FI Tilaustiedot - suomenkieliset tuotetiedot: RSF 07008
NL Bestelinformatie voor Nederlandse productinformatie: RNL 07008
SV Beställningsnummer för svensk produktinformation: RSK 07008
PT Informação dos dados de encomenda para informação de produto alemã: RP 07008
DA Bestillingsinformationer vedr. dansk produktinformation: RDK 07008
EL Πληροφορίερ παραγγελίαρ για τιρ γερμανικέρ πληροφορίερ προϊϋντορ: RGR 07008
http://www.boschrexroth.com/bri-products
→ Datenblatt-Suche/Datasheet search
→ Suche nach Datenblatt/Search by datasheet
07008
Bosch Rexroth AG © All rights reserved, Bosch Rexroth AG, including applications for intellec-
Hydraulics tual property rights. We reserve all power of disposal, rights of reproduction
Zum Eisengiesser 1 and issue.
97816 Lohr am Main, Germany
The data specified above only serve to describe the product.
Tel. + 49 (0) 93 52 / 18-0
No statements concerning a certain condition or suitability for a certain
Fax + 49 (0) 93 52 / 18-23 58
application can be derived from our information. The given information does
documentation@boschrexroth.de
not release the user from the obligation of own judgement and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
39
RE 07700/08.06 1/4
Installation, Commissioning and Replaces: 12.02
Maintenance of Servo and
High-response Control Valves
1. General In order to obtain the required minimum cleanliness the hy-

Before commissioning servo valves, the guidelines stated draulic system must be flushed for a sufficiently long time.
within the following data sheets have to be taken into The oil volume in the system should be flushed through
account: the filter at least 150 to 300 times. As a rough guide, the
– Relevant catalogue sheet flushing time may be calculated as follows:
– The German standard DIN 24346 V
– ISO standard ISO 4413 t= x 2,5 to 5
qV
Note:
Each servo valve is subjected to functional tests prior to With:
delivery. This functional test is documented in test reports, t = flushing time in hours
which can be ordered when a valve is purchased. V = tank capacity in litres
Commissioning must be carried out by specialist personnel qV = pump flow in l/min
using the relevant calibration equipment.
Depending on the size and the requirements of an installa-
A decisive factor for the flushing time is the degree of conta-
tion, the customer‘s operating personnel may carry out the
mination of the hydraulic fluid according to paragraph 6.2.,
commissioning (provided that they have a sufficient expe-
which can only be determined by continuous monitoring by
rience with hydraulics or have completed a corresponding
means of a particle counter.
training course).
When changing over to special fluids, which are not compa-
tible or cannot be mixed with the hydraulic fluids used so far,
2. Flushing of the system the required flushing time may be considerably longer.
The system must be flushed without the servo valves being During the flushing procedure, check all the filters at short
fitted. Instead of the servo valves use either flushing plates intervals and, if required, replace the filter elements.
or, if the system allows, directional valves of the same size
(Spool symbol G or H), thus, allowing also the service lines
and the actuator to be flushed. With an external pilot oil sup-
ply make sure that this line is also flushed.
40
2/4 Bosch Rexroth AG Hydraulics Installation, Commissioning and Maintenance RE 07700/08.06
3. Rules for correct installation 4. Installation position

3.1 Cleanliness A horizontal position is preferred, but the possible spool
– When installing or removing valves, take care that the position in relation to the type of feedback being used must
immediate area is clean. be taken into account.
– The tank must be fitted with a filler breather to prevent If the servo valve is mounted directly onto an actuator, a
external contamination from entering the tank and to position in which the valve spool is in parallel to the
permit the fluid level to vary according to system require- actuator‘s direction of acceleration should be avoided.
ments. For servo systems a pore size of 5 μm is recom-
mended. 5. Electrical connection
– Piping and reservoir must be cleaned of dirt, scale, swarf, For the electrical connection, please refer to the relevant
etc. before being installed into the system. data sheet. The servo valve can be operated in parallel or
– Hot-bent or welded pipes must then be pickled, flushed series circuits. For reasons of operational safety and to
and oiled. reduce the coil inductivity we recommend that a parallel
– Use only lint-free cloth or special paper for cleaning. circuit is used.
3.2 Valve assembly Special types of electrical insulation require special
measures to be taken to ensure the safe operation of the
When assembling the valve care is to be taken, to ensure
system.
that the valve and subplate mounting surfaces are dry and
free of oil. If it is not possible to carry out the assembly
without oil being present then the fixing screws must be 6. Commissioning
tightened manually, not with the aid of power tools. If there 6.1 Hydraulic fluid
are more than four fixing screws then care should be taken
The preferred fluid is mineral oil to DIN 51524. Other hy-
to ensure that the centre screws are tightened first.
draulic fluids on enquiry. In order to protect the hydraulic
By adhering to these procedures it is ensured that the seal fluid the manufacturer‘s recommendations concerning maxi-
rings correctly seal against the valve connection surface. mum temperatures should be observed. In order to obtain
3.3 Sealing materials such as hemp, putty or sealing tape are constant response characteristics from the system, it is
not permissible. recommended that the fluid temperature should be held
3.4 Hoses, especially for the connection to the actuator, should constant (± 5 °C).
be avoided wherever possible. 6.2 Filtration
3.5 The connecting lines to the actuator should be kept as – Install a filter with high pressure differential without by-
short as possible. We recommend that the servo valve is pass, if possible with a clogging indicator, immediately
mounted directly onto the actuator. The required finish of be fore the servo valve (possibly a sandwich plate filter).
the mounting face is as follows: – Permissible maximum degree of contamination of the
0,01/100mm hydraulic fluid for internally pilot operated valves:
class 18/16/13 - cleanliness class to ISO 4406 (c).
Rzmax 4 – For externally pilot operated valves, the permissible
maximum degree of contamination in the “X”-line is: class
18/16/13 - cleanliness class to ISO 4406 (c);
3.6 Pipes should be seamless precision pipes to DIN 2391/C in the “P”-line: class 20/18/15 - cleanliness class to
in order to ensure the required pressure resistance. ISO 4406 (c).
3.7 Before installing the valve, compare the nameplate of the – When changing the filter observe absolute cleanliness:
valve with the ordering data. • Contamination on the inlet side reduces the service life
3.8 Install the servo valves after completion of the flushing of the filter elements.
procedure and observe strictest cleanliness. • Contamination on the outlet side of the filter will be
Remove the protective cover from the servo valve only im- flushed into the system and eventually cause the
mediately prior to the installation of the valve and keep it system to completely break down.
safe for possible maintenance work (paragraph 7.3) in the 6.3 As part of the final inspection in the factory, the hydraulic
future. zero point of every valve is adjusted. However, in order to
3.9 Tighten the fixing screws to the torque specified in the obtain an optimum control quality for the specific applica-
data sheet. tion, it may be necessary to re-adjust the hydraulic zero
3.10 All hydraulic functions must first be tested at low pressures point either on the valve or in the closed loop control
under controlled conditions. electronics.
To facilitate commissioning and trouble-shooting, battery or
mains powered control units are available for the servo 7. Maintenance
valves. 7.1 f the tank volume is topped up by more than 10 % or if an
oil change is carried out, the system must again be flushed
according to paragraph 2.
7.2 Contamination in the flapper jet system is caused by
insufficient system filtration of the hydraulic fluid.
41
RE 07700/08.06 Installation, Commissioning and Maintenance Hydraulics Bosch Rexroth AG 3/4
Without special knowledge of servo valves, servicing is

limited to changing the protective filter inside the valve and
to re-adjusting the valve zero point.
7.3 Return of valves for repair
When returning a defective servo valve, it is necessary to
fix a clean protective plate (see paragraph 3.7) to the
base of the valve. Careful packaging is advisable in order 1
to prevent any damage during transportation.
7.4 Storage
When storing servo valves for periods longer than 6
months, they should be filled with a clean preservative oil.
Storage rooms must meet the following requirements: dry,
dust-free, low humidity, free of corrosive materials and
vapours, and no wide temperature fluctuations.
42
4/4 Bosch Rexroth AG Hydraulics Installation, Commissioning and Maintenance RE 07700/08.06
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
wear and aging.
43
RE 07800/07.05 1/4
Installation, commissioning and Replaces: 12.02
maintenance of proportional valves
1. General The decisive factor for the flushing time is the degree of
Before commissioning proportional valves, observe the contamination of the hydraulic fluid according to section
notes in the following data sheets: 4.3. The hydraulic system must be flushed until the re-
quired minimum cleanliness is achieved. This is only pos-
– Associated data sheet
sible with permanent monitoring with the help of a parti-
– German standard DIN 24346 cle counter.
– ISO standard ISO 4413 When changing over to special fluids, which are not com-
2. System flushing patible or miscible with the hydraulic fluid used so far,
With external pilot oil supply, it must be ensured that this considerably longer flushing times may be required.
port is also flushed. During flushing, check all filters at short intervals and
The hydraulic fluid volume contained in the system should change the filter elements as required.
be flushed at least 150 to 300 times through the filter.
This results in the following flushing time guideline:
V
t ≈ — x 2.5 to 5
qv
Where:
t = flushing time in hours
V = tank capacity in litres
qV = pump flow in l/min
Continued on page 2
44
2/4 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance RE 07800/07.05
3. Installation 4. Commissioning
3.1 Rules for the installation 4.1. Hydraulic fluid
Before installing the valve in the system, compare the Observe the recommendations given in the data sheet!
type designation of the valve with the ordering data. Observe pressure and temperature ranges!
– Cleanliness: In general, the following fluids can be used:
• Ensure cleanliness of both, the surroundings and – Mineral oil to DIN 51524 (HL; HLP) 1)
the proportional valve when installing the compo-
Fast bio-degradable hydraulic fluids to VDMA 24568
nent
(see also RE 90221)
• The tank must be sealed against external contami-
– HETG (rape seed oils) 1)
nation
– HEPG (polyglycols) 2)
• Clean pipes and tanks from dirt, scale, sand, chips,
etc. before installing the valve – HEES (synthetic esters) 2)
• Hot-bent or welded pipes must be pickled, flushed Other hydraulic fluids on enquiry!
and oiled 1) Suitable for NBR and FKM seals
• Use only lint-free cloth or special paper for cleaning 2) Suitable only for FKM seals
– Sealing materials such as hemp, putty or sealing tape Whenever possible, the maximum temperatures recom-
are not permitted. mended by the manufacturer should not be exceeded
– In the interest of obtaining high stiffness, hoses in order to the spare the hydraulic fluid. To ensure sta-
between valves and the actuators should be avoided. ble response characteristics of the system, it is recom-
mended that the hydraulic fluid temperature be kept
– Use seamless precision steel pipes to DIN 2391/
constant (± 5 °C).
parts 1 and 2 for the pipework.
4.2. Are the seal materials used compatible?
– The connecting pipes between the actuator and the
valve should be as short as possible; we recommend For hydraulic fluids (e.g. HEPG and HEES) and in the
the installation of the hydraulic valve as close as pos- case of temperatures > 80 °C FKM seals must be
sible to the actuator. The mounting face must feature used (identified with “V” in the type code).
a surface quality of Rt max ≤ 4 μm and a flatness of 4.3. Filtration
≤ 0.01 mm/100 mm length. – Reliable supply filtration (10 μm absolute) prolongs
– Fixing screws must be of the dimensions and the service life of the pilot control.
strength class specified in the data sheet and be Please take also note of the recommendations for
tightened to the prescribed tightening torque. the max. permissible degree of contamination of the
– As a filler/breather filter we recommend a filter with hydraulic fluid to ISO 4406 (c) in our data sheet.
the same mesh width as the filters used in the hy- – The permissible maximum differential pressure across
draulic system! the filter element must not be exceeded.
3.2. Valve mounting – We recommend filters with clogging indicators.
When mounting the valve, take care that the base of – Observe strictest cleanliness when changing filters.
the valve and the subplates are dry and free from oil.
Contamination on the outlet side of the filters is
If mounting without the presence of oil is impossible,
flushed into the system and cause malfunction.
the fixing screws must generally be tightened manually
and not with the aid of power tools. In the case of more Contamination on the inlet side reduces the service
than 4 fixing screws, care should be taken to tighten life of the filter element.
the central screws first. 4.4. Operating pressure for the pilot valve
This ensures that the seal rings seal correctly on the – For pilot operated proportional directional valve type
valve mounting face. WRZ:
3.3. Installation orientation The pilot pressure must not be less than 30 bar. If
Preferably horizontal; however, if the proportional valve the pilot pressure exceeds 100 bar, a sandwich plate
is to be mounted onto an actuator, see to it that the pressure reducing valve must be installed in the sup-
valve spool is not arranged in parallel to the direction of ply line. Pressure surges from the tank line can be
acceleration of the actuator. avoided with the help of a check valve.
3.4. Electrical connection – For other pilot operated proportional directional
valves:
For the electrical connection, please refer to the rel-
evant data sheet. The pilot pressure for other proportional directional
valves can be found in our data sheet.
Special types of protection require special measures
that are described in the relevant data sheet.
45
RE 07800/07.05 Installation, commissioning and maintenance Hydraulics Bosch Rexroth AG 3/4
4.5 Solenoid bleeding

To ensure proper functioning, the valve must be bled at
the highest point during commissioning. Depending on
the installation situation, draining of the tank line must
be prevented by installing a preload valve.
5. Maintenance
5.1. Return of the valve for repair purposes 1
When returning a defective valve, the base of the valve

must be protected against contamination.
Careful packaging is recommended to prevent any fur-
ther damage in transit.
6. Storage
Requirements for the storage room:
– Dry, dust-free room, free from etching agents and
vapours
For storage periods longer than 3 months:
– Fill the housing with preservative oil and close the
valve
46
4/4 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance RE 07800/07.05
Notes
www.boschrexroth.de
wear and aging.
47
RE 07900/10.06 1/6
Installation, commissioning and Replaces: 08.06
maintenance of hydraulic systems
1. General • For hydraulics fluids:

1.1 Long service life and functional reliability of hydraulic Take care of contamination and humidity; contamination
systems and their components depend on correct from the environment must not enter the tanks! Fill oil
handling. tanks only through filters, preferably system filters or
Ensure trouble-free operation by observing the following portable filter stations with fine filters.
points: Internal protective coatings, if any, must be resistant to
the hydraulic fluid used!
– The specific installation and operating instructions for the
relevant components • For parts taken from stock:
– Special instructions in individual cases The storage of parts that were not filled or treated with
anti-corrosion fluid can lead to the formation of resin.
– Technical data in the data sheet.
Solve the resin using a grease solvent and renew the
In addition, we would like to draw your attention to the fol- lubricating film.
lowing regulations:
– Check to see that all of the parts required for the installa-
– German standard “Hydraulic systems“ DIN 24346 tion are available!
– ISO standard ISO 4413 – Take note of any transport damage!
2. Installation 2.2 Carrying out the montage
2.1 Preparatory work for the installation – Use lifting lugs and transport facilities!
– Sauberkeit der Anlage gewährleisten! – Do not apply force to prevent transverse forces and tensi-
• For the surroundings: on on pipes and components. The valve mounting sur-
Keep power units, line connections and components faces must be perfectly even. The fixing screws must be
clean or clean them (e.g. pickling after, for example, pro- tightened evenly at the specified torque.
cesses have been carried out that involve heat, i.e. wel- Take care that pipes are adequately fixed!
ding, hot bending, etc.)! – When selecting pipes, hoses and fittings/flanges, obser-
ve the correct pressure stage (wall thickness, material).
Use only seamless precision steel pipes.
48
2/6 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance of hydraulic systems RE 07900/10.06
– Do not use hemp or putty as sealing materials! This may As the hydraulic fluids often do not comply with the re-
cause contamination and thus malfunction. quired cleanliness, the fluids must be filled through a fil-
– To prevent external leakage, observe the installation ins- ter. The absolute filter rating of the filling filter should be at
tructions of the pipe fittings’ manufacturer. We recom- least that of the filters installed in the system.
mend the use of fittings with elastic seals. 3.2 Trial run
– Make sure that hoses are properly laid! Rubbing and – For safety reasons, only personnel of the machine ma-
abutting of the lines must be prevented. nufacturer and, if required, maintenance and operating
– Provide the correct hydraulic fluids personnel should be present.
• Mineral oils: – All pressure relief valves, pressure reducing valves,
HLP hydraulic oils according to DIN 51524 part 2 are pressure controllers of pumps must be unloaded. An
generally suitable for standard systems and compo- exemption to this are TÜV-set valves.
nents. – Open isolator valves completely!
• Fast bio-degradable hydraulic fluids: – Switch the system on briefly and check whether the di-
VDMA 24568. rection of rotation of the drive motor matches the pre-
For these fluids, the system and components must be scribed direction of rotation of the pump.
matched. – Check the position of the directional valves and, if ne-
• Hardly inflammable hydraulic fluids: cessary, move the spool to the required position.
VDMA 24317. For these fluids, the system and com- – Set the control spool to by-pass.
ponents must be matched. (Before filling in the spe- – Open suction valves of the pump. If required for design
cial media, check, whether the system is compatible reasons, fill pump housing with hydraulic fluids to pre-
with the intended fluid.) vent bearings and parts of the rotary group from run-
The following points must be observed in accordance ning dry.
with the relevant requirements: – If a pilot oil pump is provided, commission it1).
– Viscosity of the hydraulic fluid – Start up the pump, swivel it from its zero position and
– Operating temperature range listen for any noises.
– Type of seals used on the components fitted – Swivel the pump slightly out (ca. 5°)1).
– Bleed the system
3. Commissioning Carefully loosen fittings or bleed screws at high points
in the system. When the escaping fluid is free from bub-
When the installation has been carried out correctly, pro-
bles, then the filling process is completed. Re-tighten
ceed with commissioning and functional testing.
fittings.
3.1 Preparations for trial run
– Flush the system; if possible, short-circuit actuators.
– Tank cleaned? Flush the system until the filters remain clean; check
– Lines cleaned and properly installed? the filters!
– Fittings, flanges tightened? With servo-systems, the servo-valves must be remo-
ved and replaced by flushing plates or direction
– Lines and components correctly connected in line with
valves of the same size. Short-circuit the actuators.
installation drawings and circuit diagram?
During flushing, the hydraulic fluid in the complete hy-
Is the accumulator filled with nitrogen? Fill in nitrogen un- draulic system should reach temperatures that are at
til the pre-charge pressure p0 as specified in the cicuit least as high as later during operation. Change the fil-
di agram is reached. (On the fluid side the system must ter elements as required.
be pressureless!). It is recommended that the gas pre- Flushing continues until the required minimum cleanli-
charge pressure is marked on the accumulator itself (e.g. ness is reached. This can only be achieved by conti-
self-adhesive label) and in the hydraulic circuit so that a nuous monitoring using a particle counter.
comparative check is possible, if required.
– Check the system functions under no-load conditions, if
Caution! Use only nitrogen as pre-charge gas! possible, by hand; cold-test the electrohydraulic control.
Accumulators must comply with the safety regulations va- – When the operating temperature has been reached,
lid at the place of installation. test the system under load; slowly increase the pressu-
– Are the drive motor and pump properly installed and re.
aligned? – Monitor control and instrumentation equipment!
– Is the drive motor correctly connected? – Check the housing temperature of hydraulic pumps and
– Are filters with the prescribed filter rating used? hydraulic motors.
– Are filters fitted in the correct direction of flow? – Listen for noises!
– Has the specified hydraulic fluid filled up to the upper – Check the hydraulic fluid level; if required, top up!
marking?
1) As far as possible with the control elements fitted; otherwise,
start up at full displacement. In conjunction with combustion
engines, start up at idle speed.
49
RE 07900/10.06 Installation, commissioning and maintenance of hydraulic systems Hydraulics Bosch Rexroth AG 3/6
– Check the setting of pressure relief valves by loading or The most common faults are:
braking the system. – The fluid tank is not inspected.
– Inspect the system for leaks. – The hydraulic fluid is not filtered before being filled in.
– Switch off the drive. – The installation is not checked before commissioning
– Retighten all fittings, even if there is no evidence of lea- (subsequent conversion with loss of fluid!).
kage. – System components are not bled.
Caution! Only tighten fittings when the system is 1
– Pressure relief valves are set only slightly higher than
depressurised! the operating pressure (closing pressure differential is
– Is the pipe fixing adequate, even under changing pres- not observed).
sure loads? – Pressure controllers of hydraulic pumps are set higher
– Are the fixing points at the correct positions? or to the same pressure as the pressure relief valve.
– Are the hoses laid so that they do not chamfer, even un- – The flushing time of servo systems is not adhered to.
der pressure load? – Abnormal pump noise is ignored (cavitation, leaking
– Check the fluid level. suction lines, too much air in the hydraulic fluid).
– Test the system for all functions. Compare measured – Transversal loads on cylinder piston rods are not obser-
values with the permissible or specified data (pressure, ved (installation error!).
velocity. Adjust further control components). – Hydraulic cylinders are not bled (damage to seals!)
– Jerky movements indicate, amongst other things, the – Limit switches are set too low.
presence of air in the system. By briefly swivelling the
– The switching hysteresis of pressure switches is not ta-
pump in one or both directions with the actuator being
ken into account when settings are made.
loaded or braked, it is possible to eliminate certain air
pockets. The system is completely bled when all func- – Hydraulic pump and hydraulic motor housings are not
tions are performed jerk-free and smoothly and the sur filled with hydraulic fluid prior to commissioning.
face of the hydraulic fluid level is free from foam. Expe- – Settings are not documented.
rience has shown that foaming should have ceased one – Adjustment spindles are not secured or sealed.
hour after start-up at the latest.
– Unnecessary personnel present during commissioning
– Check the temperature. of the system.
– Switch off the drive.
– Remove filter elements (off-line and full-flow filters) and 4. Maintenance
inspect them for residues. Clean filter elements or re-
According to DIN 31 051 the term “maintenance” in-
place them, if required. Paper or glass fibre elements
cludes the following fields of activity:
cannot be cleaned.
– Inspection
– If further contamination is found, additional flushing is
required to prevent premature failure of the system Measures to recognise and assess the actual situation,
components. i.e. recognise how and why the so-called wear reserve
continues to decrease.
– All the adjustments made are to be recorded in an ac-
ceptance report. – Maintenance
3.3 Commissioning of fast running systems Measures to preserve the nominal conditions, i.e. to
take precautions in order that the reduction in the wear
Such system can often not be commissioning using the
reserve during the useful life is kept as low as possible.
normal measuring instruments (such as pressure gauges,
thermometers, electrical multimeters, etc.) and standard – Repair
tools. Optimization is also not possible. Measures to restore the nominal condition, i.e. compen-
These systems include, for example, forging presses, sate for reduction in performance and restore the wear
plastics injection moulding machines, special machine reserve.
tools, rolling tools, crane controls, machines with electro- Maintenance measures must be planned and taken in ac-
hydraulic closed-loop control systems. cordance with the operating time, the consequences of a
Commissioning and optimization of these systems often failure and the required availability.
require more comprehensive measuring equipment to al-
4.1 Inspection
low several measurements to be taken at a time (e.g. se-
veral pressures, electrical signals, travel, velocities, flows, The individual points to be inspected should be summa-
etc.). rised for a specific system in so-called inspection lists in
order that the inspections can be carried out adequately
3.4 The most common faults occurring during commissioning
by employees with different qualification levels.
Apart from servicing, commissioning is very decisive for
Important points of inspection are:
the service life and functional reliability of a hydraulic sys-
tem. – Checking the hydraulic fluid level in the tank.
For this reason, faults during commissioning must be avo- – Checking the heat exchanger (air, water) for effec-
ided as far as possible. tiveness.
50
– Checking the system for external leakage (visual inspec- • daily during the first week and replace them as re-
tion). quired.
– Checking the hydraulic fluid temperature during operati- • After one week, the filters should be cleaned as re-
on. quired.
– Checking pressures • Maintenance of suction filters:
– Amount of leakage Suction filters require particularly thorough servicing.
– Checking the cleanliness of the hydraulic fluid After the running-in period, they must be inspected at
least once a week and cleaned, if necessary.
Caution!
– Service the system fluid
Visual inspections can only give an approximation (clou-
ding of the hydraulic fluid, darker appearance than at • Maintenance intervals depend on the following opera-
the time of filling, sediments in the fluid tank). ting factors:
If conventional particle counting is impossible, the fol- - Hydraulic fluid condition (e.g. water in oil, strongly
lowing three methods can be used for establishing the aged oil)
fluid cleanliness: - Operating temperature and oil fill
• Particle counts using electronic counting and sorting We recommend that the fluid be changed in depen-
equipment. dence upon an oil analysis. With systems whose oil
• Microscopic examination. is not analysed at regular intervals the fluid should be
replaced every 2000 to 4000 operating hours at the
• Gravimetric establishment of solids by means of finest
latest.
filtration of a certain fluid volume (e.g. 100 ml) and
weighing of the filter paper before and after the filtra- • Drain the system fluid at operating temperature and
tion process. This allows the establishment of the change it.
amount of solid particles in mg/l. • Severely aged or contaminated system fluid cannot
– Check the contamination of filters. A visual inspection be improved by adding new fluid!
of deep filters, which are widely used today, is no lon- • Only fill in oil via filters that have at least the same se-
ger possible. paration capacity as the filters installed in the system,
– Analyse the chemical properties of the hydraulic fluid. or use a system filter.
– Check the temperature at points where bearings are lo- • Take samples of the system fluid to have the type, size
cated. and amount of particles analysed in the lab. Record
the results.
– Check the generation of noise.
– Check the accumulator for its pre-charge pressure; for
– Test performance and velocity.
this, the accumulator must be depressurised on the flu-
– Inspect pipes and hoses. id side.
Caution! Caution!
Damaged pipes and hoses must be immediately re- Work on systems that include accumulators may
placed. only be carried out after the fluid pressure was un-
– Inspect accumulator stations. loaded.
4.2 Maintenance Welding or soldering work or any mechanical work on
In practice, inspection, maintenance and repair work is accumulators is not permitted.
not as strictly separated as the definitions may suggest. Improper repairs can lead to severe accidents. Repairs
Servicing is often done in conjunction with inspections. on hydraulic accumulator may therefore only be carried
For safety reason, pipe fittings, connections and compo- out by Rexroth Service service personnel.
nents must not be loosened or removed as long as the – The operating temperature must be measured. An in-
system is pressurised. crease in the operating temperature indicates increa-
Important service work is: sing friction and leakage.
– Create a maintenance book – Leakage in the pipework
We recommend that a maintenance book is created to Leakage, especially with underfloor piping, represents,
lay down the parts to be inspected. apart from loss of fluid, a risk for equipment and concre-
te floors.
– Check the hydraulic fluid level
For safety reasons, sealing work on the pipes may only
• continuously during commissioning
be carried out when the system is depressurised. Lea-
• shortly after commissioning kage at points that are sealed with soft seals (O-rings,
• later, at weekly intervals form seal rings, etc.) cannot be eliminated by tightening
– Inspect filters as these sealing elements are either destroyed or har-
dened. Sealing can only be achieved by replacing the
• during commissioning every two to three hours and, if
sealing elements.
necessary, replace them.
51
RE 07900/10.06 Installation, commissioning and maintenance of hydraulic systems Hydraulics Bosch Rexroth AG 5/6
– Check main and pilot pressure Generally, defective components should not be repaired
• Check interval: One week on site, since for the proper repair, the required tooling
and the required cleanliness are usually not given on site.
• Document pressure corrections in the maintenance
On site, only complete components should be changed
book.
whenever possible, in order
• Frequent pressure adjustments indicate, among other
• to keep the time for which the opened system is expo-
things, wear of the pressure relief valve.
sed to ambient influences to a minimum,
4.3 Repair 1
• to keep the fluid loss as low as possible,
Locate and eliminate malfunction and damage.
• to ensure the shortest possible downtime through the
– Fault localisation use of overhauled and tested components.
A precondition for system repairs is successful, i.e. sys- After failed components are located, it is essential to
tematic fault search. check whether the entire system or parts of the system
This requires in any case detailed knowledge of the have been contaminated by broken parts or larger
structure and the operating principle of the individual amounts of abraded metal.
components as well as of the entire system. The req- 4.4 Repair and major overhaul of hydraulic components
uired documentation should be available and easily ac-
Generally, it can be said that only the component manu-
cessible.
facturer can carry out major overhauls in the most effici-
The most important measuring instruments (thermome- ently and reliably (same quality standard, trained person-
ter, electrical multimeter, industrial stethoscope, stop nel, test facilities, warranty, etc.).
watch, rpm counter, etc.) should also be available in the
vicinity of the system, especially in the case of large
systems.
– Fault correction
When carrying out any work, observe strictest cleanli-
ness. Before loosening fittings, clean the surrounding
area.
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
52
aging.
53
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61
RE 90220/05.12 1/16
Hydraulic fluids based on mineral Replaces: 05.10
oils and related hydrocarbons
Application notes and requirements for Rexroth hydraulic components
Hydraulic fluids
Hydraulic fluids based Environmentally Fire-resistant, Fire-resistant,

Title on mineral oils and acceptable hydraulic water-free water-containing
related hydrocarbons fluids hydraulic fluids hydraulic fluids
Standard DIN 51524 ISO 15380 ISO 12922 ISO 12922
RE 90223
Data sheets RE 90220 RE 90221 RE 90222
(in preparation)
HL
HEPG
HLP HFDR HFC
HEES partially saturated
HLPD HFDU (ester base) HFB
Classification HEES saturated
HVLP HFDU (glycol base) HFAE
HEPR
HLPD and more HFAS
HETG
and more
62
2/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Contents
1 Basic information .................................................................................................................................................................................................3
1.1 General instructions ...................................................................................................................................................................................3
1.2 Scope ...........................................................................................................................................................................................................3
1.3 Safety instructions .....................................................................................................................................................................................3
2 Solid particle contamination and cleanliness levels ....................................................................................................................................4
3 Selection of the hydraulic fluid ..........................................................................................................................................................................5
3.1 Selection criteria for the hydraulic fluid .................................................................................................................................................5
3.1.1 Viscosity .................................................................................................................................................................................................5
3.1.2 Viscosity-temperature behavior........................................................................................................................................................5
3.1.3 Wear protection capability ................................................................................................................................................................6
3.1.4 Material compatibility..........................................................................................................................................................................6
3.1.5 Aging resistance .................................................................................................................................................................................6
3.1.6 Air separation ability (ASA)...............................................................................................................................................................6
3.1.7 Demulsifying ability and water solubility .........................................................................................................................................6
3.1.8 Filterability .............................................................................................................................................................................................6
3.1.9 Corrosion protection ..........................................................................................................................................................................6
3.1.10 Additivation .........................................................................................................................................................................................7
3.2 Classification and fields of application ................................................................................................................................................7
4 Hydraulic fluids in operation ..............................................................................................................................................................................9
4.1 General .........................................................................................................................................................................................................9
4.2 Storage and handling ...............................................................................................................................................................................9
4.3 Filling of new systems...............................................................................................................................................................................9
4.4 Hydraulic fluid changeover ......................................................................................................................................................................9
4.5 Mixing and compatibility of different hydraulic fluids .........................................................................................................................9
4.6 Re-additivation............................................................................................................................................................................................9
4.7 Foaming behavior .......................................................................................................................................................................................9
4.8 Corrosion ...................................................................................................................................................................................................10
4.9 Air ................................................................................................................................................................................................................10
4.10 Water ........................................................................................................................................................................................................10
4.11 Fluid servicing, fluid analysis and filtration .......................................................................................................................................10
5 Disposal and environmental protection ........................................................................................................................................................11
6 Other hydraulic fluids based on mineral oil and related hydrocarbons .................................................................................................12
7 Glossary ...............................................................................................................................................................................................................15
63
RE 90220/05.12 Hydraulic fluids based on mineral oils Bosch Rexroth AG 3/16
1 Basic information
1.1 General instructions Notes:
In the market overview RE 90220-01, hydraulic fluid based on
The hydraulic fluid is the common element in any hydraulic mineral oil are described which, according to the information of
component and must be selected very carefully. Quality and the lubricant manufacturer, feature the respective parameters
cleanliness of the hydraulic fluid are decisive factors for the of the current requirements standard DIN 51524 and other
operational reliability, efficiency and service life of a system. parameters which are of relevance for suitability in connection 1
Hydraulic fluids must conform, be selected and used in with Rexroth components.
accordance with the generally acknowledged rules of technol- These specifications are not checked or monitored by Bosch
ogy and safety provisions. Reference is made to the country- Rexroth. The list in the market overview does not therefore
specific standards and directives (in Germany the directive of represent a recommendation on the part of Rexroth or approval
the Employer's Liability Insurance Association BGR 137). of the respective hydraulic fluid for use with Rexroth compo-
This data sheet includes recommendations and regulations nents and does not release the operator from his responsibility
concerning the selection, operation and disposal of hydraulic regarding selection of the hydraulic fluid.
fluids based on mineral oils and related hydrocarbons in the Bosch Rexroth will accept no liability for its components
application of Rexroth hydraulic components. for any damage resulting from failure to comply with the
The individual selection of hydraulic fluid or the choice of notes below.
classification are the responsibility of the operator.
It is the responsibility of the user to ensure that appropriate 1.3 Safety instructions
measures are taken for safety and health protection and to Hydraulic fluids can constitute a risk for persons and the
ensure compliance with statutory regulations. The recommen- environment. These risks are described in the hydraulic fluid
dations of the lubricant manufacturer and the specifications safety data sheets. The operator is to ensure that a current
given in the safety data sheet are to be observed when using safety data sheet for the hydraulic fluid used is available and
hydraulic fluid. that the measures stipulated therein are complied with.
This data sheet does not absolve the operator from verifying
the conformity and suitability of the respective hydraulic fluid
for his system. He is to ensure that the selected fluid meets the
minimum requirements of the relevant fluid standard during the
whole of the period of use.
Other regulations and legal provisions may also apply. The
operator is responsible for their observance, e.g. EU directive
2004/35/EG and their national implementations. In Germany
the Water Resources Act (WHG) is also to be observed.
We recommend that you maintain constant, close contact
with lubricant manufacturers to support you in the selection,
maintenance, care and analyses.
When disposing of used hydraulic fluids, apply the same care
as during use.
1.2 Scope
This data sheet must be observed when using hydraulic fluids
based on mineral oils and related hydrocarbons in Bosch
Rexroth hydraulic components.
Please note that the specifications of this data sheet may be
restricted further by the specifications given in the product
data sheets for the individual components.
The use of the individual hydraulic fluids in accordance with
the intended purpose can be found in the safety data sheets or
other product description documents of the lubricant manufac-
turers. In addition, each use is to be individually considered.
Rexroth hydraulic components may only be operated with
hydraulic fluids based on mineral oils and related hydrocarbons
according to DIN 51524 if specified in the respective compo-
nent data sheet or if Rexroth approval for use is furnished.
64
2 Solid particle contamination and cleanliness levels

Solid particle contamination is the major reason for faults oc- Hydraulic fluids frequently fail to meet these cleanliness
curring in hydraulic systems. It may lead to a number of effects requirements on delivery. Careful filtering is therefore required
in the hydraulic system. Firstly, single large solid particles during operation and in particular, during filling in order to
may lead directly to a system malfunction, and secondly small ensure the required cleanliness levels. Your lubricant manu-
particles cause continuous elevated wear. facturer can tell you the cleanliness level of hydraulic fluids
as delivered. To maintain the required cleanliness level over
For hydraulic fluids, the cleanliness level is given as a three-
the operating period, you must use a reservoir breather filter.
digit numerical code in accordance with ISO 4406. This
If the environment is humid, take appropriate measures, such
numerical code denotes the number of particles present in
as a breather filter with air drying or permanent off-line water
a hydraulic fluid for a defined quantity. Moreover, foreign solid
separation.
matter is not to exceed a mass of 50 mg/kg (gravimetric
examination according to ISO 4405). Note: the specifications of the lubricant manufacturer relat-
ing to cleanliness levels are based on the time at which the
In general, compliance with a minimum cleanliness level of
container concerned is filled and not on the conditions during
20/18/15 in accordance with ISO 4406 or better is to be main-
transport and storage.
tained in operation. Special servo valves demand improved
cleanliness levels of at least 18/16/13. A reduction in cleanli- Further information about contamination with solid matter and
ness level by one level means half of the quantity of particles cleanliness levels can be found in brochure RE 08016.
and thus greater cleanliness. Lower numbers in cleanliness
levels should always be striven for and extend the service life
of hydraulic components. The component with the highest
cleanliness requirements determines the required cleanliness
of the overall system. Please also observe the specifications in
table 1: "Cleanliness levels according to ISO 4406" and in the
respective data sheets of the various hydraulic components.
Table 1: Cleanliness levels according to ISO 4406
Particles per 100 ml

Up to and Scale number
More than
including
8,000,000 16,000,000 24 20 / 18 / 15
4,000,000 8,000,000 23 > 4 μm > 6 μm > 14 μm
2,000,000 4,000,000 22
1,000,000 2,000,000 21
500,000 1,000,000 20
250,000 500,000 19
130,000 250,000 18
64000 130,000 17
32000 64000 16
16000 32000 15
8000 16000 14
4000 8000 13
2000 4000 12
1000 2000 11
500 1000 10
250 500 9
130 250 8
64 130 7
32 64 6
65
3 Selection of the hydraulic fluid

The use of hydraulic fluids based on mineral oils for Rexroth If the viscosity of a hydraulic fluid used is above the permitted
hydraulic components is based on compliance with the operating viscosity, this will result in increased hydraulic-me-
minimum requirements of DIN 51524. chanical losses. In return, there will be lower internal leakage
losses. If the pressure level is lower, lubrication gaps may not
be filled up, which can lead to increased wear. For hydraulic
3.1 Selection criteria for the hydraulic fluid pumps, the permitted suction pressure may not be reached, 1
The specified limit values for all components employed in the which may lead to cavitation damage.
hydraulic system, for example viscosity and cleanliness level,
If the viscosity of a hydraulic fluid is below the permitted
must be observed with the hydraulic fluid used, taking into
operating viscosity, increased leakage, wear, susceptibility to
account the specified operating conditions.
contamination and a shorter component life cycle will result.
Hydraulic fluid suitability depends, amongst others, on the
following factors: 3.1.2 Viscosity-temperature behavior
For hydraulic fluids, the viscosity temperature behavior (V-T
3.1.1 Viscosity
behavior) is of particular importance. Viscosity is characterized
Viscosity is a basic property of hydraulic fluids. The permissible in that it drops when the temperature increases and rises when
viscosity range of complete systems needs to be determined the temperature drops; see Fig. 1 "Viscosity temperature chart
taking account of the permissible viscosity of all components for HL, HLP, HLPD (VI 100)". The interrelation between viscos-
and it is to be observed for each individual component. ity and temperature is described by the viscosity index (VI).
The viscosity at operating temperature determines the The viscosity temperature diagram in Fig. 1 is extrapolated
response characteristics of closed control loops, stability and in the < 40 °C range. This idealized diagram is for reference
damping of systems, the efficiency factor and the degree of purposes only. Measured values can be obtained from your
wear. lubricant manufacturer and are to be preferred for design
purposes.
We recommend that the optimum operating viscosity range
of each component be kept within the permissible temperature
range. This usually requires either cooling or heating, or both.
The permissible viscosity range and the necessary cleanliness
level can be found in the product data sheet for the component
concerned.
Fig. 1: Viscosity-temperature chart for HL, HLP, HLPD (VI 100, double logarithmic representation)
40° 20° 0° 20° 40° 60° 80° 100°
1600
1000
600
400
VG 68
VG
VG 00
VG
VG
VG
VG
VG 6
1
15
15
10
32
22
200
0
100
Viscosity Q [mm2/s]
60
40
20
10
5
40° 25° 10° 0° 10° 30° 50° 70° 90° 115°
Temperature t [°C]
66
3.1.3 Wear protection capability 3.1.6 Air separation ability (ASA)

Wear protection capability describes the property of hydraulic The air separation ability (ASA) describes the property of a
fluids to prevent or minimize wear within the components. hydraulic fluid to separate undissolved air. Hydraulic fluids
The wear protection capability is described in DIN 51524-2,-3 contain approx. 7 to 13 percent by volume of dissolved air
via test procedures "FZG gear test rig" (ISO 14635-1) and (with atmospheric pressure and 50 °C). Hydraulic fluids
"Mechanical test in the vane pump" (ISO 20763). From always contain dissolved air. During operation, dissolved air
ISO VG 32 DIN 51524-2,-3 prescribes a rating of at least may be transformed into undissolved air, leading to cavitation
10 (FZG test). At present, the FZG test cannot be applied damages. Fluid classification, fluid product, reservoir size and
to viscosity classes < ISO VG 32. design must be coordinated to take into account the dwell
time and ASA value of the hydraulic fluid. The air separation
3.1.4 Material compatibility capacity depends on the viscosity, temperature, basic fluid and
aging.
The hydraulic fluid must not negatively affect the materials
It cannot be improved by additives.
used in the components. Compatibility with coatings, seals,
hoses, metals and plastics is to be observed in particular. The According to DIN 51524 for instance, an ASA value d 10
fluid classifications specified in the respective component data minutes is required for viscosity class ISO VG 46,
sheets are tested by the manufacturer with regard to material 6 minutes are typical, lower values are preferable.
compatibility. Parts and components not supplied by us are to
be checked by the user. 3.1.7 Demulsifying ability and water solubility
The capacity of a hydraulic fluid to separate water at a defined
Table 2: Known material incompatibilities
temperature is known as the demulsifying ability. ISO 6614
Classification Incompatible with: defines the demulsifying properties of hydraulic fluids.
HLxx classifications with EPDM seals For larger systems with permanent monitoring, a demulsifying
Zinc- and ash/free fluid with good water separation capability (WSC) is recom-
with bronze-filled PTFE seals
hydraulic fluids mended. The water can be drained from the bottom of the
reservoir. In smaller systems (e.g. in mobile machines), whose
3.1.5 Aging resistance fluid is less closely monitored and where water contamination
The way a hydraulic fluid ages depends on the thermal, into the hydraulic fluid, for instance through air condensation,
chemical and mechanical stress to which it is subjected. Aging cannot be ruled out completely, an HLPD fluid is recom-
resistance can be greatly influenced by the chemical composi- mended.
tion of the hydraulic fluids. The demulsifying ability up to ISO-VG 100 is given at 54 °C,
High fluid temperatures (e.g. over 80 °C) result in a approxi- and at 82 °C for fluids with higher viscosity.
mate halving of the fluid service life for every 10 °C temperature Water emulsifying HLPD hydraulic fluids have no, or a very
increase and should therefore by avoided. The halving of the poor, demulsifying ability.
fluid service life results from the application of the Arrhenius
equation (see Glossary). 3.1.8 Filterability
Table 3: Reference values for temperature-dependent Filterability describes the ability of a hydraulic fluid to pass
aging of the hydraulic fluid through a filter, removing solid contaminants. The hydraulic
fluids used require a good filterability, not just when new, but
Reservoir temperature Fluid life cycle also during the whole of their service life. Depending on the
80 °C 100 % basic fluid used and the additives (VI enhancers) there are
90 °C 50 % great differences here.
100 °C 25 % The filterability is a basic prerequisite for cleanliness, servicing
and filtration of hydraulic fluids. Filterability is tested with the
new hydraulic fluid and after the addition of 0.2 % water. The
Hydraulic fluids based on mineral oils and related hydrocar-
underlying standard (ISO 13357-1/-2) stipulates that filterability
bons are tested with 20% water additive during testing of
must have no negative effects on the filters or the hydraulic
aging resistance according to ISO 4263-1.
fluid, see chapter 4 "Hydraulic fluids in operation".
The calculated fluid service life is derived from the results of
tests in which the long-term characteristics are simulated in 3.1.9 Corrosion protection
a short period of time by applying more arduous conditions
Hydraulic fluids should not just prevent corrosion formation
(condensed testing). This calculated fluid service life is not to
on steel components, they must also be compatible with
be equated to the fluid service life in real-life applications.
non-ferrous metals and alloys. Corrosion protection tests on
Table 3 is a practical indicator for hydraulic fluids with water different metals and metal alloys are described in DIN 51524.
content < 0.1%, cf. chapter 4.10. "Water". Hydraulic fluids that are not compatible with the materials
listed above must not be used, even if they are compliant with
ISO 51524.
Rexroth components are usually tested with HLP hydraulic
fluids or corrosion protection oils based on mineral oils before
they are delivered.
67
3.1.10 Additivation
The properties described above can be modified with the
help of suitable additives. A general distinction is made for
fluids between heavy metal-free and heavy metal-containing
(generally zinc) additive systems. Both additive systems are 1
most often incompatible with each other. The mixing of these
fluids must be avoided even if the mixing ratio is very low. See
chapter 4, "Hydraulic fluids in operation”.
Increasing additivation generally leads to deteriorated air
separation ability (ASA) and water separation capability
(WSC) of the hydraulic fluid. According to the present state
of knowledge, all hydraulic fluids described in this document,
independently of the actual additivation, can be filtered using
all filter materials with all known filtration ratings t 1 μm without
filtering out effective additives at the same time.
Bosch Rexroth does not prescribe any specific additive system.
3.2 Classification and fields of application
Table 4: Classification and fields of application

Typical field of
Classification Features Notes
application
HL fluids Hydraulic fluids HL fluids can be HL fluids may be used only for components whose product data
according to predominantly only used in hydraulic sheet specifically allows HL fluids. For components which have
DIN 51524-1 with additives for systems that do not not been approved according to the product data sheet, please
VI = 100 oxidation and corro- pose any require- consult your Bosch Rexroth sales partner.
sion protection, but ments as to wear
Hydraulic fluids that only comply with the requirements of classes
no specific additives protection.
HL and HR in accordance with ISO 11158 without proving that
for wear protection in
DIN 51524-1 is also met may be used only with written approval
case of mixed friction
of Bosch Rexroth AG.
Observe restrictions as to pressure, rotation speed etc.
HLP fluids Hydraulic fluid with HLP fluids are suit- For information on approved components, please refer to the
according to corrosion, oxidation able for most fields respective product data sheet. For components which have not
DIN 51524-2 and verified wear of application and been approved according to the product data sheet, please
VI = 100 protection additives components provided consult your Bosch Rexroth sales partner.
the temperature and
For the viscosity classes VG10, VG15 and VG22, DIN 51524
viscosity provisions
defines no requirements as to wear protection (DIN 51354 part 2
are observed.
and DIN 51389 part 2). Beyond the requirements of DIN 51524
part 2, we require the same base oil type, identical refining
procedure, identical additivation and identical additivation level
across all viscosity classes.
Continued on page 8
68
Table 4: Classification and fields of application (continued from page 7)

Typical field of
application
HVLP fluids HLP hydraulic fluid HVLP fluids are used For information on approved components, please refer to the
according to with additional in systems operated respective product data sheet. For components which have not
DIN 51524-3 improved viscosity over a wide tempera- been approved according to the product data sheet, please
VI > 140 temperature behavior ture range. consult your Bosch Rexroth sales partner.
The same notes and restrictions as defined for HLP fluids apply
accordingly.
The effect on Rexroth components (e.g. compatibility with material
seals, wear resistance capacity) may differ when using related
hydrocarbons instead of mineral oils, cf. Table 6, line 8.
When using HVLP fluids, the viscosity may change on account of
the shear of the long-chain VI enhancers. The viscosity index, high
at the start, decreases during operation. This needs to be taken
into account when selecting the hydraulic fluid.
The only value at present that can be used to assess viscosity
changes in operation is the result of the test in accordance with
DIN 51350 part 6. Please note that there are practical applications
that create a much higher shear load on such fluids than can be
achieved by this test. Up to VI < 160, we recommend a maximum
permitted viscosity drop of 15 %, viscosity at 100 °C.
The viscosity limits given by Bosch Rexroth for its components
are to be observed for all operating conditions, even after the
hydraulic fluids have sheared.
HVLP fluids should be used only if required by the temperature
ranges of the application.
HLPD fluids HLP and HVLP HLPD and HVLPD For information on approved components, please refer to the
according to hydraulic fluid with fluids are used in respective product data sheet. For components which have not
DIN 51524-2, additional detergent systems where been approved according to the product data sheet, please
and or dispersant deposits as well consult your Bosch Rexroth sales partner.
HVLPD fluids in
additives as solid or liquid
accordance with Some of these fluids are able to absorb significant quantities of
contamination need
DIN 51524-3 water (> 0.1 %). This may have negative implications for the wear
to be kept temporarily
protection and the aging properties of the fluid.
suspended
The wetting ability of these fluids varies largely depending on the
product. Therefore it is not correct to say that they are generally all
very well able to prevent stick-slip.
In individual cases where higher water contamination is to be
expected (such as in steelworks or under humid conditions),
the use of HLPD/HVLPD fluids cannot be recommended as the
emulsified water does not settle in the reservoir but is evaporated
in heavily loaded positions. For such cases, we recommend using
HLP hydraulic fluids with particularly good demulsifying ability. The
water collected at the reservoir bottom is to be drained regularly.
If HLPD/HVLPD fluids are used, contamination does not settle. It
rather remains suspended and needs to be filtered out or removed
by appropriate draining systems. For this reason, the filter area
must be increased.
HLPD/HVLPD fluids may contain additives that in the long run
are incompatible with plastics, elastomers and non-ferrous metals.
Furthermore, these additives may lead to the premature clogging
of hydraulic filters. Therefore, test the filterability and the selection
of the filter material in consultation with the filter manufacturer.
69
4 Hydraulic fluids in operation

4.1 General For information on changing over hydraulic fluids with different
classifications please refer to VDMA 24314, VDMA 24569 and
The properties of hydraulic fluids can change continually during ISO 15380 appendix A.
storage and operation.
Bosch Rexroth will not accept liability for any damage to its
Please note that the fluid standard DIN 51524 merely components resulting from inadequate hydraulic fluid change- 1
describes minimum requirements for hydraulic fluids in new overs!
condition at the time of filling into the bins. The operator of a
hydraulic system must ensure that the hydraulic fluid remains
in a utilizable condition throughout its entire period of use. 4.5 Mixing and compatibility of different
hydraulic fluids
Deviations from the characteristic values are to be clarified with
the lubricant manufacturer, the test labs or Bosch Rexroth. If hydraulic fluids from different manufacturers or different
types from the same manufacturer are mixed, gelling, silting
Please note the following aspects in operation. and deposits may occur. These, in turn, may cause foaming,
impaired air separation ability, malfunctions and damage to
4.2 Storage and handling the hydraulic system.
Hydraulic fluids must be stored correctly in accordance with If the fluid contains more than 2 % of another fluid then it is
the instructions of the lubricant manufacturer. Avoid exposing considered to be a mixture. Exceptions apply for water, see
the containers to lengthy periods of direct heat. Containers chapter 4.10 "Water".
are to be stored in such a way that the risk of any foreign liquid Mixing with other hydraulic fluids is not generally permitted.
or solid matter (e.g. water, foreign fluids or dust) ingression This also includes hydraulic fluids with the same classification
into the inside of the container can be ruled out. After taking and from the market overview RE 90220-01. If individual lubri-
hydraulic fluids from the containers, these are immediately to cant manufacturers advertise miscibility and/or compatibility,
be properly resealed. this is entirely the responsibility of the lubricant manufacturer.
Recommendation: Bosch Rexroth customarily tests all components with mineral
– Store containers in a dry, roofed place oil HLP before they are delivered.
– Store barrels on their sides Note: With connectible accessory units and mobile filtering
systems, there is a considerable risk of non-permitted mixing
– Clean reservoir systems and machine reservoirs regularly of the hydraulic fluids!
Rexroth will not accept liability for any damage to its compo-
4.3 Filling of new systems nents resulting from mixing hydraulic fluids!
Usually, the cleanliness levels of the hydraulic fluids as
delivered do not meet the requirements of our components. 4.6 Re-additivation
Hydraulic fluids must be filtered using an appropriate filter
system to minimize solid particle contamination and water in Additives added at a later point in time such as colors, wear
the system. reducers, VI enhancers or anti-foam additives, may negatively
affect the performance properties of the hydraulic fluid and
As early as possible during test operation, new systems should the compatibility with our components and therefore are not
be filled with the selected hydraulic fluid so as to reduce the permissible.
risk of accidentally mixing the fluids (see chapter 4.5 "Mixing
and compatibility of different hydraulic fluids"). Changing Rexroth will not accept liability for any damage to its compo-
the hydraulic medium at a later point represents significant nents resulting from re-additivation!
additional costs (see following chapter).
4.7 Foaming behavior
4.4 Hydraulic fluid changeover Foam is created by rising air bubbles at the surface of hydraulic
Changeovers, in particular between hydraulic fluids with fluids in the reservoir. Foam that develops should collapse as
heavy metal-free and heavy metal-containing (generally zinc) quickly as possible.
additives, frequently lead to malfunctions, see chapter 3.1.10 Common hydraulic fluids in accordance with DIN 51524 are
"Additivation". sufficiently inhibited against foam formation in new condi-
In the case of changeovers of the fluid in hydraulic systems, it tion. On account of aging and adsorption onto surfaces, the
is important to ensure compatibility of the new hydraulic fluid defoamer concentration may decrease over time, leading to a
with the remainder of the previous hydraulic fluid. We recom- stable foam.
mend obtaining a written performance guarantee from the Defoamers may be re-dosed only after consultation with the
manufacturer or supplier of the new hydraulic fluid. The quantity lubricant manufacturer and with his written approval.
of old fluid remaining should be minimized. Mixing hydraulic
fluids should be avoided, see following chapter. Defoamers may affect the air separation ability.
70
4.8 Corrosion 4.11 Fluid servicing, fluid analysis and filtration

The hydraulic fluid is to guarantee sufficient corrosion protec- Air, water, operating temperature influences and solid matter
tion of components under all operating conditions, even in the contamination will change the performance characteristics of
event of impermissible water contamination. hydraulic fluids and cause them to age.
During storage and operation, hydraulic fluid based on mineral To preserve the usage properties and ensure a long service life
oils with anti-corrosion additives protect components against for hydraulic fluid and components, the monitoring of the fluid
water and "acidic" oil degradation products. condition and a filtration adapted to the application require-
ments (draining and degassing if required) are indispensable.
4.9 Air The effort is higher in the case of unfavorable usage conditions,
increased stress for the hydraulic system or high expectations
Under atmospheric conditions, the hydraulic fluid contains
as to availability and service life, see chapter 2 "Solid particle
dissolved air. In the negative pressure range, for instance in
contamination and cleanliness level".
the suction pipe of the pump or downstream of control edges,
this dissolved air may transform into undissolved air. The When commissioning a system, please note that the required
undissolved air content represents a risk of cavitation and of minimum cleanliness level can frequently be attained only by
the diesel effect. This results in material erosion of components flushing the system. Due to severe start-up contamination, it
and increased hydraulic fluid aging. may be possible that a fluid and/or filter replacement becomes
necessary after a short operating period (< 50 operating
With the correct measures, such as suction pipe and reservoir
hours).
design, and an appropriate hydraulic fluid, air intake and
separation can be positively influenced. The hydraulic fluid must be replaced in regular intervals and
tested by the lubricant manufacturer or recognized, accredited
See also chapter 3.1.7 "Air separation ability (ASA)”.
test labs. We recommend a reference analysis after com-
missioning.
4.10 Water The minimum data to be tested for analyses are:
Water contamination in hydraulic fluids can result from direct
– Viscosity at 40 °C and 100 °C
ingress or indirectly through condensation of water from the air
due to temperature variations. – Neutralization number NN (acid number AN)
Water in the hydraulic fluid may result in wear or direct failure – Water content (Karl-Fischer method)
of hydraulic components. Furthermore, a high water content in
– Particle measurement with evaluation according to ISO 4406
the hydraulic fluid negatively affects aging and filterability and
or mass of solid foreign substances with evaluation to
increases susceptibility to cavitation.
EN 12662
Undissolved water can be drained from the bottom of the
– Element analysis (RFA (EDX) / ICP, specify test method)
reservoir. Dissolved water can be removed only by using
appropriate measures. If the hydraulic system is used in humid – Comparison with new product or available trend analyses
conditions, preventive measures need to be taken, such as
– Assessment / evaluation for further use
an air dehumidifier at the reservoir vent. During operation, the
water content in all hydraulic fluids, determined according to – Also recommended: IR spectrum
the "Karl Fischer method" (see chapter 6 "Glossary") for all hy-
Compared to the pure unused hydraulic fluid, the changed
draulic fluids must constantly be kept below 0.1% (1000 ppm).
neutralization number NN (acid number AN) indicates how
To ensure a long service life of both hydraulic fluids and
many aging products are contained in the hydraulic fluid. This
components, Bosch Rexroth recommends that values below
value must be kept as low as possible. As soon as the trend
0.05% (500 ppm) are permanently maintained.
analysis notes a significant increase in the acid number, the
To ensure a long service life for the hydraulic fluids and the lubricant manufacturer should be contacted.
components, we recommend that values below 0.05 % (500
In case of warranty, liability or guarantee claims to Bosch
ppm) are permanently maintained. Detergent and or dispersant
Rexroth, service verification and/or the results of fluid analyses
hydraulic fluids (HLPD / HVLPD) are able to absorb (and keep
are to be provided.
suspended) more water. Prior to using these hydraulic fluids,
please contact the lubricant manufacturer.
71
5 Disposal and environmental

protection
Hydraulic fluids based on mineral oil and related hydrocarbons
are hazardous for the environment. They are subject to a
special disposal obligation.
The respective lubricant manufacturers provide specifications 1
on environmentally acceptable handling and storage. Please
ensure that spilt or splashed fluids are absorbed with appropri-
ate adsorbents or by a technique that prevents it contaminating
water courses, the ground or sewerage systems.
It is also not permitted to mix fluids when disposing of hydraulic
fluids. Regulations governing the handing of used oils stipulate
that used oils are not to mixed with other products, e.g.
substances containing halogen. Non-compliance will increase
disposal costs. Comply with the national legal provisions
concerning the disposal of the corresponding hydraulic
fluid. Comply with the local safety data sheet of the lubricant
manufacturer for the country concerned.
72
6 Other hydraulic fluids based on mineral oil and related hydrocarbons

Table 6: Other hydraulic fluids based on mineral oils and related hydrocarbons
Serial
Hydraulic fluids Features / Typical field of application / Notes
number
1 Hydraulic fluids with – Can be used without confirmation provided they are listed in the respective product
classification data sheet and are compliant with DIN 51524. Conformity with DIN 51524 must be
HL, HM, HV according verified in the technical data sheet of the fluid concerned. For classification see Table
to ISO 11158 4: "Hydraulic fluid classification”.
– Fluids only classified in accordance with ISO 11158 may be used only with prior
written approval of Bosch Rexroth AG.
2 Hydraulic fluids with – May not be used.
classification
HH, HR, HS, HG ac-
cording to ISO 11158
3 Hydraulic fluids with – DIN 51502 merely describes how fluids are classified / designated on a national
classification level.
HL, HLP, HLPD, HVLP,
– It contains no information on minimum requirements for hydraulic fluids.
HVLPD to DIN 51502
– Hydraulic fluids standardized according to DIN 51502 can be used without confirma-
tion provided they are listed in the respective product data sheet and are compliant
with DIN 51524. Conformity with DIN 51524 must be verified in the technical data
sheet of the fluid concerned. For classification see Table 4: "Hydraulic fluid clas-
sification”.
4 Hydraulic fluids with – ISO 6743-4 merely describes how fluids are classified / designated on an interna-
classification tional level. It contains no information on minimum requirements for hydraulic fluids.
HH, HL, HM, HR, HV,
– Hydraulic fluids standardized according to ISO 6743 -4 can be used without
HS, HG according to
confirmation provided they are listed in the respective product data sheet and are
ISO 6743-4
compliant with DIN 51524. Conformity with DIN 51524 must be verified in the techni-
cal data sheet of the fluid concerned. For classification see table 4: "Classification
and fields of application".
5 Lubricants and regulator – Turbine oils can be used after confirmation and with limited performance data.
fluids for turbines to
– They usually offer lower wear protection than mineral oil HLP. Classification of
DIN 51515-1 and -2
turbine oils to DIN 51515-1 comparable to HL, turbine oils to DIN 51515-2 compa-
rable to HLP.
– Particular attention must be paid to material compatibility!
6 Lube oils C, CL, CLP – Lube oils in acc. with DIN 51517 can be used after confirmation and with limited
in accordance with performance data. They are mostly higher-viscosity fluids with low wear protection.
DIN 51517 Classification: CL similar to HL fluids and CLP similar to HLP fluids.
– Particular attention must be paid to material compatibility, specifically with non-ferrous
metals!
7 Fluids to be used in – There are medical white oils and synthetic hydrocarbons (PAO).
pharmaceutical
– Can only be used after consultation and approval for use in the specific application,
and foodstuff industries,
even if they are compliant with DIN 51524.
in acc. with FDA /
USDA / NSF H1 – May be used only with FKM seals.
– Other fluids used in pharmaceutical and foodstuff industries may be used only after
confirmation.
– Attention is to be paid to material compatibility in accordance with the applicable food
law.
Caution! Fluids used in pharmaceutical and foodstuff industries should not be con-
fused with environmentally acceptable fluids!
Continued on page 13
73
(continued from page 12)
Serial
number
8 Hydraulic fluids of – Can only be used after consultation and approval for use in the specific application, 1
classes HVLP and even if they are compliant with DIN 51524.
HVLPD based on
– Lower pour point than HLP
related hydrocarbons
– Other wetting (polarity)
9 Automatic Transmission – ATF are operating fluids for automatic gearboxes in vehicles and machines. In special
Fluids (ATF) cases, ATFs are also used for certain synchronous gearboxes and hydraulic systems
comprising gearboxes.
– To be used only after confirmation!
– Some of these fluids have poor air separation abilities and modified wear properties.
– Check material compatibility and filterability!
10 Multi-purpose oil – Multi-purpose oils (industry) combine at least two requirements for a fluid,
(MFO) – Industry for instance metal machining and hydraulics.
– Please pay particular attention to air separation ability, modified wear properties and
the reduced material life cycle.
11 Multi-purpose oils – Multi-purpose oils combine requirements for wet brakes, gearboxes, motor oil
(MFO) – Mobil (STOU only) and hydraulics.
UTTO, STOU
– Fluids of the types:
– UTTO (= universal tractor transmission oil) and
– STOU (= Super Tractor super tractor universal oil)
– Please pay particular attention to shear stability, air separation ability and modified
wear properties.
12 Single-grade engine – To be used only after confirmation!
oils 10W, 20W, 30W
– Please pay particular attention to the air separation ability and filtering ability.
13 Multi-grade engine oils – To be used only after confirmation!
0Wx-30Wx
– Please pay particular attention to air separation ability, changes in wear protection
capability, viscosity changes during operation, material compatibility, dispersant and
detergent properties and filterability.
Caution! Multi-grade engine oils have been adapted to specific requirements in com-
bustion engines and are suitable for use in hydraulic systems only to a limited extent.
14 Hydraulic fluids for – To be used only after confirmation!
military applications to
– Please pay particular attention to air separation ability, changes in wear protection
MIL 13919 or H 540,
capability, viscosity changes during operation, material compatibility, water separa-
MIL 46170 or H 544,
tion capability and filterability.
MIL 5606 or H 515,
MIL 83282 or H 537, Caution! Hydraulic fluids for military applications do not meet the current requirements
MIL 87257 for high-quality hydraulic fluids and are suitable for use only to a limited degree.
15 Motor vehicle transmis- – Motor vehicle transmission oil can be used after confirmation and with limited
sion oils performance data.
– Pay particular attention to wear protection, material compatibility, specifically with
non-ferrous metals, as well as viscosity!
Continued on page 14
74
(continued from page 13)
Serial
number
16 Diesel, test diesel in – Diesel / test diesel has poorer wear protection capabilities and a very low viscosity
acc. with DIN 4113 (< 3 mm2/s).
– May be used only with FKM seals
– Please note their low flash point!
– To be used only after confirmation and with limited performance data!
17 Hydraulic fluids for roller – Hydraulic fluids for roller processes have lower wear protection capabilities than
processes mineral oil HLP and a lower viscosity
– Please note their low flash point!
– Hydraulic fluids for roller processes with limited performance data can be used only
after confirmation.
18 Fluids for power – Can only be used after consultation and approval for use in the specific application,
steering, even if they are compliant with DIN 51524.
hydro-pneumatic sus-
– Please note the low viscosity!
pension,
active chassis etc. – In most cases they have poor water separation capability
– Check the material compatibility!
75
7 Glossary
Additivation Cavitation
Additives are chemical substances added to the basic fluids to Cavitation is the creation of cavities in fluids due to pressure
achieve or improve specific properties. reduction below the saturated vapour pressure and subse-
quent implosion when the pressure increases. When the
Aging
cavities implode, extremely high acceleration, temperatures
Hydraulic fluids age due to oxidation (see chapter 3.1.5 "Aging 1
and pressure may occur temporarily, which may damage the
resistance"). Liquid and solid contamination acts as a catalyzer
component surfaces.
for aging, meaning that it needs to be minimized as far as
possible by careful filtration. Neutralization number (NN)
The neutralization number (NN) or acid number (AN) specifies
API classification
the amount of caustic potash required to neutralize the acid
Classification of basic fluids by the American Petroleum
contained in one gram of fluid.
Institute (API) – the largest association representing the US oil
and gas industry. Pour point
The lowest temperature at which the fluid still just flows when
Arrhenius equation
cooled down under set conditions. The pour point is specified
The quantitative relation between reaction rate and temperature
in the lubricant manufacturers' technical data sheets as a
is described by an exponential function, the Arrhenius equation.
reference value for achieving this flow limit.
This function is usually visualized within the typical temperature
range of the hydraulic system. For a practical example, see RFA (wavelength dispersive x-ray fluorescence analysis)
chapter 3.1.5 "Aging resistance”. Is a procedure to determine nearly all elements in liquid and
solid samples with nearly any composition. This analysis
Related hydrocarbons
method is suitable for examining additives and contamination,
Related hydrocarbons are hydrocarbon compounds that are
delivering fast results.
not classified as API class 1, 2 or 5.
Shearing/shear loss
Basic fluids
Shearing of molecule chains during operation can change the
In general, a hydraulic fluid is made up of a basic fluid, or
viscosity of hydraulic fluids with long chain VI enhancers. The
base oil, and chemical substances, the so-called additives.
initially high viscosity index drops. This needs to be taken into
The proportion of basic fluid is generally greater than 90%.
account when selecting the hydraulic fluid.
Demulsifying
The only value at present that can be used to assess viscosity
Ability of a fluid to separate water contamination quickly;
changes in operation is the result of the test in accordance
achieved with careful selection of base oil and additives.
with DIN 51350 part -6. Please note that there are practical
Detergent applications that create a much higher shear load on such
Ability of certain additives to emulsify part of the water contami- hydraulic fluids than can be achieved by this test.
nation in the oil or to hold it in suspension until it has evapo-
Stick-slip effect (sliding)
rated with increasing temperature. Larger water quantities, in
Interaction between a resilient mass system involving friction
contrast (above approx. 2 %), are separated immediately.
(such as cylinder + oil column + load) and the pressure
Dispersant increase at very low sliding speeds. The static friction of the
Ability of certain additives to keep insoluble liquid and solid system is a decisive value here. The lower it is, the lower the
contamination in suspension in the fluid. speed that can still be maintained without sticking. Depend-
ing on the tribologic system, the stick-slip effect may lead to
Diesel effect
vibrations generated and sometimes also to significant noise
If hydraulic fluid that contains air bubbles is compressed
emission. In many cases, the effect can be attenuated by
quickly, the bubbles are heated to such a degree that a self-
replacing the lubricant.
ignition of the air-gas mix may occur. The resultant temperature
increase may lead to seal damage and increased aging of the Viscosity
hydraulic fluid. Viscosity is the measure of the internal friction of a fluid to
flow. It is defined as the property of a substance to flow under
Hydraulic fluids based on mineral oils
tension. Viscosity is the most important characteristic for
Hydraulic fluids based on mineral oils are made from petroleum
describing the load-bearing capacity of a hydraulic fluid.
(crude oil).
Kinematic viscosity is the ratio of the dynamic viscosity and the
ICP (atomic emission spectroscopy)
density of the fluid; the unit is mm²/s. Hydraulic fluids are clas-
The ICP procedure can be used to determine various wear
sified by their kinematic viscosity into ISO viscosity classes.
metals, contamination types and additives. Practically all
The reference temperature for this is 40 °C.
elements in the periodic system can be detected with this
method. Viscosity index (VI)
Refers to the viscosity temperature behavior of a fluid.
Karl Fischer method
The lower the change of viscosity in relation the temperature,
Method to determine the water content in fluids. Indirect
the higher the VI.
coulometric determination procedure in accordance with
DIN EN ISO 12937 in connection with DIN 51777-2. Only the
combination of both standards will assure adequately accurate
measured values.
76
97816 Lohr am Main, Germany No statements concerning the suitability of a hydraulic fluid for a specific purpose
Phone +49 (0) 93 52 / 18-0 can be derived from our information. The information given does not release the
Fax +49 (0) 93 52 / 18-23 58 user from the obligation of own judgment and verification.
documentation@boschrexroth.de It must be remembered that our products are subject to a natural process of
www.boschrexroth.de wear and aging.
Subject to change.
77
RE 90221/05.12 1/14
Environmentally acceptable Replaces: 05.10
hydraulic fluids
Hydraulic fluids

RE 90223
(in preparation)
HL HEPG
HLP HEES partially satu- HFDR HFC
HLPD rated HFDU (ester base) HFB
Classification
HVLP HEES saturated HFDU (glycol base) HFAE
HLPD HEPR and more HFAS
and more HETG
78
2/14 Bosch Rexroth AG Environmentally acceptable hydraulic fluids RE 90221/05.12
Contents
1.2 Environmental compatibility .....................................................................................................................................................................3
1.3 Scope ...........................................................................................................................................................................................................3
2 Solid particle contamination and cleanliness levels .....................................................................................................................................4
3.1.1 Viscosity .................................................................................................................................................................................................5
3.1.6 Biological degradation .......................................................................................................................................................................6
3.1.7 Air separation ability (ASA) ...............................................................................................................................................................7
3.1.8 Demulsifying ability and water solubility ........................................................................................................................................7
3.1.9 Filterability .............................................................................................................................................................................................7
3.1.10 Corrosion protection ........................................................................................................................................................................7
3.1.11 Additivation .........................................................................................................................................................................................7
4 Hydraulic fluids in operation ............................................................................................................................................................................10
4.1 General .......................................................................................................................................................................................................10
4.2 Storage and handling .............................................................................................................................................................................10
4.3 Filling of new systems.............................................................................................................................................................................10
4.4 Hydraulic fluid changeover ....................................................................................................................................................................10
4.5 Mixing and compatibility of different hydraulic fluids .......................................................................................................................10
4.6 Re-additivation..........................................................................................................................................................................................10
4.7 Foaming behavior .....................................................................................................................................................................................10
4.8 Corrosion ...................................................................................................................................................................................................11
4.9 Air ................................................................................................................................................................................................................11
4.10 Water ........................................................................................................................................................................................................11
6 Glossary ...............................................................................................................................................................................................................13
79
RE 90221/05.12 Environmentally acceptable hydraulic fluids Bosch Rexroth AG 3/14
1 Basic information
1.1 General instructions – acute daphnia toxicity at least 100 mg/l
(according to ISO 5341)
The hydraulic fluid is the common element in any hydraulic
– acute bacteria toxicity at least 100 mg/l
component and must be selected very carefully. Quality and
(according to ISO 8192)
cleanliness of the hydraulic fluid are decisive factors for the
operational reliability, efficiency and service life of a system. The same amount of care should be taken when handling 1
environmentally acceptable hydraulic fluids as for mineral oils,
Hydraulic fluids must conform, be selected and used in
leakage from the hydraulic system should be avoided. Environ-
accordance with the generally acknowledged rules of technol-
mentally acceptable hydraulic fluids are designed so that in the
ogy and safety provisions. Reference is made to the country-
event of accidents and leakage,less permanent environmental
specific standards and directives (in Germany the directive of
damage is caused than by mineral oils, see also chapter 5
the Employer's Liability Insurance Association BGR 137).
"Disposal and environmental protection".
This data sheet includes recommendations and regulations
In comparison to mineral oil HLP/HVLP , the biological deg-
concerning the selection, operation and disposal of envi-
radation of environmentally acceptable hydraulic fluids may
ronmentally compatible hydraulic fluids in the application of
change fluid aging, see chapter 3.1.5 "Aging resistance", 3.1.6.
Rexroth hydraulic components.
"Biological degradation" and 4 "Hydraulic fluids in operation".
The individual selection of hydraulic fluid or the choice of
classification are the responsibility of the operator.
1.3 Scope
It is the responsibility of the user to ensure that appropriate
This data sheet must be applied when using environmentally
measures are taken for safety and health protection and to ensure
acceptable hydraulic fluids with Rexroth hydraulic components.
compliance with statutory regulations. The recommendations
The specifications of this data sheet may be further restricted
of the lubricant manufacturer and the specifications given in the
by the specification given in the data sheets for the individual
safety data sheet are to be observed when using hydraulic fluid.
components.
This data sheet does not absolve the operator from verifying
The use of the individual environmentally acceptable hydraulic
the conformity and suitability of the respective hydraulic fluid
fluids in accordance with the intended purpose can be found in
the safety data sheets or other product description documents
minimum requirements of the relevant fluid standard during the
of the lubricant manufacturers. In addition, each use is to be
whole of the period of use.
individually considered.
Other regulations and legal provisions may also apply. The operator
is responsible for their observance, e.g. EU directive 2004/35/EG,
environmentally acceptable hydraulic fluids according to
2005/360/EG and their national implementation. In Germany the
ISO 15380 if specified in the respective component data
Water Resources Act (WHG) is also to be observed.
sheet or if a Rexroth approval for use is furnished.
The manufacturers of hydraulic systems must adjust their
systems and operating instructions to the environmentally
acceptable hydraulic fluids.
Notes:
as during use.
In the market overview RE 90221-01, environmentally accept-
Environmentally acceptable hydraulic fluids have been used able hydraulic fluids based on mineral oil are described which,
successfully for many years. In some countries, the use of envi- according to the information of the lubricant manufacturer,
ronmentally acceptable hydraulic fluids is already prescribed in feature the respective parameters of the current requirements
ecologically sensitive areas (e.g. forestry, locks, weirs). standard ISO 15380 and other parameters which are of rel-
evance for suitability in connection with Rexroth components.
Environmentally acceptable hydraulic fluids may only be used
in the pharmaceutical and food industry subject to required These specifications are not checked or monitored by Bosch
certification to FDA/USDA/NSF H1. Rexroth. The list in the market overview does not therefore
represent a recommendation on the part of Rexroth or approval
of the respective hydraulic fluid for use with Rexroth compo-
1.2 Environmental compatibility
nents and does not release the operator from his responsibility
There is no unambiguous legal definition for environmentally regarding selection of the hydraulic fluid.
acceptable hydraulic fluids as different testing procedures can
Bosch Rexroth will accept no liability for its components
be applied for biological degradation and toxicity.
for any damage resulting from failure to comply with the
According to ISO 15380 the definition of "environmentally notes below.
acceptable" is as follows: Humans, animals, plants, air and soil
must not be endangered. With regard to hydraulic fluids in an
unused condition in the bin this mainly means:
1.4 Safety instructions
– biological degradation at least 60 % Hydraulic fluids can constitute a risk for persons and the
(according to ISO 14593 or ISO 9439) environment. These risks are described in the hydraulic fluid
safety data sheets. The operator is to ensure that a current
– acute fish toxicity at least 100 mg/l
safety data sheet for the hydraulic fluid used is available and
(according to ISO 7346-2)
that the measures stipulated therein are complied with.
80

Solid particle contamination is the major reason for faults oc- the operating period, you must use a reservoir breather filter.
curring in hydraulic systems. It may lead to a number of effects If the environment is humid, take appropriate measures, such
in the hydraulic system. Firstly, single large solid particles as a breather filter with air drying or permanent off-line water
may lead directly to a system malfunction, and secondly small separation.
particles cause continuous elevated wear.
Note: the specifications of the lubricant manufacturer relat-
For mineral oils, the cleanliness level of environmentally accept- ing to cleanliness levels are based on the time at which the
able hydraulic fluids is given as a three-digit numerical code in container concerned is filled and not on the conditions during
accordance with ISO 4406. This numerical code denotes the transport and storage.
number of particles present in a hydraulic fluid for a defined
Further information about contamination with solid matter and
quantity. Moreover, foreign solid matter is not to exceed a mass
cleanliness levels can be found in brochure RE 08016.
of 50 mg/kg (gravimetric examination according to ISO 4405).
cleanliness levels of at least 18/16/13. A reduction in cleanli-
ness level by one level means half of the quantity of particles
Hydraulic fluids frequently fail to meet these cleanliness
requirements on delivery. Careful filtering is therefore required
during operation and in particular, during filling in order to
ensure the required cleanliness levels. Your lubricant manu-
facturer can tell you the cleanliness level of hydraulic fluids
as delivered. To maintain the required cleanliness level over

More than
including
8,000,000 16,000,000 24 20 / 18 / 15
4,000,000 8,000,000 23 > 4 μm > 6 μm > 14 μm
2,000,000 4,000,000 22
1,000,000 2,000,000 21
500,000 1,000,000 20
250,000 500,000 19
130,000 250,000 18
64000 130,000 17
32000 64000 16
16000 32000 15
8000 16000 14
4000 8000 13
2000 4000 12
1000 2000 11
500 1000 10
250 500 9
130 250 8
64 130 7
32 64 6
81

Environmentally acceptable hydraulic fluids for Bosch Rexroth If the viscosity of a hydraulic fluid is below the permitted
hydraulic components are assessed on the basis of their fulfill- operating viscosity, increased leakage, wear, susceptibility to
ment of the minimum requirements of ISO 15380. contamination and a shorter life cycle will result.
Please ensure that the permissible temperature and viscosity
3.1 Selection criteria for the hydraulic fluid limits are observed for the respective components. This usually 1
requires either cooling or heating, or both.
The specified limit values for all components employed in the
3.1.2 Viscosity-temperature behavior
account the specified operating conditions. For hydraulic fluids, the viscosity temperature behavior (V-T
behavior) is of particular importance. Viscosity is characterized
Hydraulic fluid suitability depends, amongst others, on the
in that it drops when the temperature increases and rises when
following factors:
the temperature drops. The interrelation between viscosity and
temperature is described by the viscosity index (VI).
3.1.1 Viscosity
If exposed to the cold for several days, viscosity may rise sig-
Viscosity is a basic property of hydraulic fluids. The permissible
nificantly (HETG and HEES). After heating, the characteristic
viscosity range of complete systems needs to be determined
values as specified on the data sheet are restored. Please ask
taking account of the permissible viscosity of all components
your lubricant manufacturer for the " Flow capacity after 7 days
and it is to be observed for each individual component.
at low temperature" (ASTM D 2532) of fluid classifications
The viscosity at operating temperature determines the HETG and partially saturated HEES.
response characteristics of closed control loops, stability and
All known environmentally acceptable hydraulic fluids have
damping of systems, the efficiency factor and the degree of
better viscosity temperature behavior than mineral oil HLP and
wear.
generally feature greater shear stability than HVLP mineral
We recommend that the optimum operating viscosity range of oils. This should be taken into consideration when selecting
each component be kept within the permissible temperature hydraulic fluid for the required temperature range. A lower
range. This usually requires either cooling or heating, or both. viscosity level can frequently be used to save any drive power
The permissible viscosity range and the necessary cleanliness during a cold start and avoid viscosity being too low at higher
level can be found in the product data sheet for the component temperatures. The required viscosity and temperature limits
concerned. in the product data sheets are to be observed in all operating
conditions.
If the viscosity of a hydraulic fluid used is above the permitted
operating viscosity, this will result in increased hydraulic-me- Depending on the basic fluid types/classes, VI indices can be
chanical losses. In return, there will be lower internal leakage achieved of 140–220, see Fig. 1: "Examples: V-T diagrams in
losses. If the pressure level is lower, lubrication gaps may not comparison to HLP (reference values)" and Table 4: "Classifi-
be filled up, which can lead to increased wear. For hydraulic cation and fields of application of environmentally acceptable
pumps, the permitted suction pressure may not be reached, hydraulic fluids".
which may lead to cavitation damage.
Fig. 1: Examples V-T diagrams in comparison to HLP (reference values, double-logarithmic representation)
40q 20q 0q 20q 40q 60q 80q 100q

1600 Typical viscosity data [mm2/s]
1000
600 Temperature –20 °C 40 °C 100 °C
400
HEES partially saturated 1250 46 9
200
HEES saturated 2500 46 8
Viscosity Q [mm2/s]
100
60 HEPG 2500 46 10
40 HEPR 1400 46 10
20 For comparison HLP

4500 46 7
(see RE 90220)
HEPG
10 HEPR
HEES saturated
5 HLP
40q 25q 10q 0q 10q 30q 50q 70q 90q 115q
Temperature t [°C]
Detailed V-T diagrams may be obtained from your lubricant manufacturer for their specific products.
82
3.1.3 Wear protection capability 3.1.5 Aging resistance

Wear protection capability describes the property of hydraulic The way an environmentally acceptable hydraulic fluids ages
fluids to prevent or minimize wear within the components. The depends on the thermal, chemical and mechanical stress to
wear protection capability is described in ISO 15380 via test which it is subjected. The influence of water, air, temperature
procedures"FZG gear test rig" (ISO 14635-1) and "Mechani- and contamination may be significantly greater than for mineral
cal test in the vane pump" (ISO 20763). From ISO VG 32, oils HLP/HVLP. Aging resistance can be greatly influenced by
ISO 15380 prescribes a rating of at least 10 (FZG test). At the chemical composition of the hydraulic fluids .
present, the FZG test cannot be applied to viscosity classes
High fluid temperatures (e.g. over 80 °C) result in a approxi-
< ISO VG 32. The wear protection capability of environmen-
mate halving of the fluid service life for every 10 °C temperature
tally acceptable hydraulic fluids in relation to the two test
increase and should therefore by avoided. The halving of the
procedures is comparable to that of mineral oil HLP/HVLP.
equation (see Glossary).
3.1.4 Material compatibility
The hydraulic fluid must not negatively affect the materials Table 3: Reference values for temperature-dependent
used in the components. Compatibility with coatings, seals, aging of the hydraulic fluid
hoses, metals and plastics is to be observed in particular. The
Reservoir temperature Fluid life cycle
fluid classifications specified in the respective component data
sheets are tested by the manufacturer with regard to material 80 °C 100 %
compatibility. Parts and components not supplied by us are to 90 °C 50 %
be checked by the user. 100 °C 25 %
A modified aging test (without adding water) is prescribed for
Table 2: Known material incompatibilities
fluid classifications HETG and HEES. Hydraulic fluids with
Classification Incompatible with: HEPG and HEPR classification are subjected to the identical
HE... general One-component color coatings, lead, galva- test procedure as mineral oils (with 20 % water added). The
nized zinc coatings, some non-ferrous metals, calculated fluid service life is derived from the results of tests in
seals made of NBR. In some cases, the which the long-term characteristics are simulated in a short pe-
latter show major increases in volume when riod of time by applying more arduous conditions (condensed
impermissibly aged hydraulic fluids come testing). This calculated fluid service life is not to be equated to
into contact with the material. NBR is only the fluid service life in real-life applications.
permitted by prior consent, please observe Table 3 is a practical indicator for hydraulic fluids with water
the customary seal and tube replacement content < 0.1%, cf. chapter 4.10. "Water".
intervals. Do not use any hydrolysis/suscep-
tible polyurethane qualities. 3.1.6 Biological degradation
Note Environmentally acceptable hydraulic fluids are ones which
Please check seals and coatings of control degrade biologically much faster than mineral oils. Biologi-
cabinets, outer coatings of hydraulic compo- cal degradation is a biochemical transformation effected by
nents and accessories (connectors, cables, micro-organisms resulting in mineralization. For environmentally
control cabinets) for resistance to vapors acceptable hydraulic fluids that make reference to ISO 15380,
issuing from hydraulic fluids. biological degradation according to ISO 14593 or ISO 9439
HETG/HEES Zinc, some non-ferrous alloys with zinc must be verified. 60% minimum degradation is defined as limit
HEPG Steel/aluminum tribocontacts, paper filters, value. Proof of biological degradation is furnished for the new,
polymethylmethacrylate (PMMA), NBR unmixed, ready-formulated hydraulic fluids. Aged or mixed
hydraulic fluids are less able to degrade biologically. Biological
Note degradation outside the defined test procedure is subject to a
Check plastics for resistance variety of natural influences. The key factors are temperature,
The material incompatibilities mentioned here do not automati- humidity, contamination, fluid concentration, type and quantity
cally result in function problems. However the elements of the of micro-organisms. Environmentally acceptable hydraulic fluids
materials are found in the hydraulic fluids after use. The biologi- require no extended maintenance in comparison to mineral oils,
cal degradation of hydraulic fluids is negatively influenced. please observe chapter 4 "Hydraulic fluids in operation".
83
3.1.7 Air separation ability (ASA) 3.1.10 Corrosion protection

The air separation ability (ASA) describes the property of a Hydraulic fluids should not just prevent corrosion formation
hydraulic fluid to separate undissolved air. Hydraulic fluids on steel components, they must also be compatible with
always contain dissolved air. During operation, dissolved air non-ferrous metals and alloys. Corrosion protection tests on
may be transformed into undissolved air, leading to cavitation different metals and metal alloys are described in ISO 15380. 1
damages. Fluid classification, fluid product, reservoir size and Hydraulic fluids that are not compatible with the materials listed
design must be coordinated to take into account the dwell above must not be used, even if they are compliant with
time and ASA value of the hydraulic fluid. The air separation ISO 15380.
capacity depends on the viscosity, temperature, basic fluid
Rexroth components are usually tested with HLP hydraulic
and aging. It cannot be improved by additives.
fluids or corrosion protection oils based on mineral oils before
According to ISO 15380, for instance, an ASA value d 10 minutes they are delivered.
is required for viscosity class ISO VG 46, 6 minutes are typical,
lower values are preferable. 3.1.11 Additivation
The properties described above can be modified with the help
3.1.8 Demulsifying ability and water solubility
of suitable additives. Environmentally acceptable hydraulic
The capacity of a hydraulic fluid to separate water at a defined fluids should never contain heavy metals. According to the
temperature is known as the demulsifying ability. ISO 6614 present state of knowledge, all hydraulic fluids, regardless of
defines the demulsifying properties of hydraulic fluids. additivation, can be filtered with all customary filter materials
in all known filtration ratings (t 0.8 μm), without filtering out
Fluids classified HETG, HEES and HEPR separate from
effective additives at the same time.
water. HETG and HEES hydraulic fluids have a different
water separation ability to mineral oil HLP/HVLP. At 20 °C, in Bosch Rexroth does not prescribe any specific additive system.
comparison to mineral oil HLP/HVLP, a multiple ( > factor 3)
of water can separate in the hydraulic fluid. Water solubility is
also more temperature-dependent than for mineral oils. With
regard to water solubility, HEPR hydraulic fluids behave like
HVLP hydraulic fluids (see RE 90220). In the majority of cases,
HEPG-classified fluids HEPG dissolve water completely , see
chapter "4.10 Water".
3.1.9 Filterability
Filterability describes the ability of a hydraulic fluid to pass
through a filter, removing solid contaminants. The hydraulic
also during the whole of their service life. Depending on the
different basic fluids (glycols, saturated and partially saturated
ester oils, hydrocrack oils, polyalpha olefins, triglycerides) and
additives (VI enhancers), there are great differences here.
The filterability is a basic prerequisite for cleanliness, servicing
and filtration of hydraulic fluids. Rexroth therefore requires
the same degree of filterability of environmentally acceptable
hydraulic fluids as for mineral oils HLP/HVLP to DIN 51524. As
ISO 15380 does not comment on the filterability of hydraulic
fluids, filterability comparable to that of mineral oils HLP/HVLP
must be requested of lubricant manufacturers.
Filterability is tested with the new hydraulic fluid and after the
addition of 0.2 % water. The underlying standard (ISO 13357-
1/-2) stipulates that filterability must have no negative effects
on the filters or the hydraulic fluid, see chapter 4 "Hydraulic
fluids in operation".
84

Typical field
of application
HEPG Basic fluid, glycols Systems on exposed For information on approved components, please refer to the
according to water courses respective product data sheet. For components which have not
ISO 15380 (locks, weirs, been approved according to the product data sheet, please
dredgers) consult your Bosch Rexroth sales partner.
Density at
15 °C: typically – Very good viscosity/temperature characteristics, shear
> 0.97 kg/dm³ stability
VI: typical > 170 – Resistant to aging
– Incompatible with mineral oil (exceptions must be confirmed
by the lubricant manufacturer)
– Can be water-soluble
– Can be mixed with water
– Very good wear protection properties
– A higher implementation temperature with the same viscosity
in comparison to mineral oil is to be expected
– Due to the higher density in comparison to HLP, lower suc-
tion pressures are to be anticipated for pumps. Reduce the
maximum speed as required and optimize suction conditions.
– Classified as insignificantly water-endangering (water hazard
class WGK 1)
– Prior to commissioning, contact the lubricant manufacturer,
as the components are tested with mineral oil HLP/corrosion
protection oil.
HEES Basic fluid: Ester Suitable for most For information on approved components, please refer to the
based on renew-
partially saturated fields of application respective product data sheet. For components which have not
according to able raw materials, and components. been approved according to the product data sheet, please
ISO 15380 synthetic esters, consult your Bosch Rexroth sales partner.
mixtures of various
Density at – Preferred use of FKM seals. Please enquire for shaft seal
esters, mixtures with
15 °C: typically rings and implementation temperatures under –15 °C.
polyalphaolefines
0.90–0.93 kg/dm³
(< 30%) – In operation, a higher temperature in comparison to mineral
VI: typical > 160 oil HLP/HVLP is to be expected given identical design and
viscosity
Iodine count < 90
– Limit lower (depending on viscosity class) and upper imple-
mentation temperatures (maximum 80 °C due to aging)
– Good viscosity/temperature characteristics, shear stability.
– Good corrosion protection, if correspondingly additivized
– Mostly classed as insignificantly water-endangering (water
hazard class WGK 1), in some cases as not water-endangering
– High dirt dissolving capacity on fluid changeovers
– In unfavorable operating conditions (high water content,
high temperature), HEES on ester basis have a tendency to
hydrolysis. The acidic organic decomposition products can
chemically attack materials and components.
Continued on page 9
85
Table 4: Classification and fields of application (continued from page 8)

Typical field
of application
HEES Basic fluid: Ester Suitable for most For information on approved components, please refer to the
saturated based on renew- fields of application respective product data sheet. For components which have not 1
according to ISO able raw materials, and components. been approved according to the product data sheet, please
15380 synthetic esters, Saturated HEES consult your Bosch Rexroth sales partner.
mixtures of various should be preferred
Density at – Preferred use of FKM seals. Please enquire for shaft seal
esters, mixtures with over partially
15 °C: typically rings and implementation temperatures under –15 °C.
polyalphaolefines saturated HEES
0.90–0.93 kg/dm³
(< 30%) and HETG for – In operation, a higher temperature in comparison to mineral
VI: components and oil HLP/HVLP is to be expected given identical design and
typical 140–160 systems exposed to viscosity
high stress levels.
Iodine count <15 – Good viscosity/temperature characteristics, shear stability
– Good corrosion protection, if correspondingly additivized
– Mostly classed as insignificantly water-endangering (water
hazard class WGK 1), in the case of low viscosity classes
(up to ISO VG 32) also classed as not water-endangering
HEPR Basic fluid: Suitable for most For information on approved components, please refer to the
according to synthetically fields of application respective product data sheet. For components which have not
ISO 15380 manufactured hydro- and components. been approved according to the product data sheet, please
carbons (polyalpha HEPR should be consult your Bosch Rexroth sales partner.
Density at 15 °C:
olefins PAO) partly preferred over
typically 0.87 kg/ – Behaves similarly to HVLP- hydraulic fluids, individual prod-
mixed with esters ( partially saturated
dm³ ucts comply with ISO 15380 HEPR and DIN 51524-3 HVLP
< 30 %) HEES and HETG
VI : for components and – Preferred use of FKM seals. Please enquire for shaft seal
typical 140–160 systems exposed to rings and implementation temperatures under –15 °C.
high stress levels.
– Good viscosity-temperature behavior
– Classified as insignificantly water-endangering (water hazard
class WGK 1)
Note:
Note shear stability (see chapter 4.11 "Fluid servicing, fluid
analysis and filtration" and chapter 6 "Glossary")
HETG Basic fluid: Not recommended Practical requirements are frequently not fulfilled by hydraulic
according to vegetable oils and for Rexroth compo- fluids in this classification. Use only permissible after consulta-
ISO 15380 triglycerides nents! tion.
Density at 15 °C: – Viscosity is not stable over time
typically 0.90-0.93
– Very fast fluid aging, very hydrolysis-susceptible
kg/dm³
(please observe neutralization number)
VI: typical > 200
– Tendency to gumming, gelling and setting.
Iodine count > 90
– Limit the lower (depending on viscosity class) and upper
implementation temperatures (see chapter 3.1.5)
– Only limited material compatibility
– Filterability problems at water ingress
– Mostly classed as not water-endangering
86

4.1 General manufacturer or supplier of the new hydraulic fluid. The quantity
The properties of hydraulic fluids can change continually during fluids should be avoided, see following chapter.
For information on changing over hydraulic fluids with different
Please note that the fluid standard ISO 15380 merely classifications, please refer to VDMA 24314, VDMA 24569
describes minimum requirements for hydraulic fluids in new and ISO 15380 appendix A.
condition at the time of filling into the bins. The operator of
a hydraulic system must ensure that the hydraulic fluid remains Bosch Rexroth will not accept liability for any damage to its
in a utilizable condition throughout its entire period of use. components resulting from inadequate hydraulic fluid change-
overs!
the lubricant manufacturer, the test labs or Bosch Rexroth.
4.5 Mixing and compatibility of different
Bosch Rexroth will accept no liability for damage to its compo- hydraulic fluids
nents within the framework of the applicable liability legislation
insofar as the latter is due to non-observance of the following If hydraulic fluids from different manufacturers or different
instructions. types from the same manufacturer are mixed, gelling, silting
and deposits may occur. These, in turn, may cause foaming,
Please note the following aspects in operation. impaired air separation ability, malfunctions and damage to the
hydraulic system.
4.2 Storage and handling If the fluid contains more than 2 % of another fluid then it is
Hydraulic fluids must be stored correctly in accordance with considered to be a mixture. Exceptions apply for water, see
the instructions of the lubricant manufacturer. Avoid exposing chapter 4.10 "Water".
the containers to lengthy periods of direct heat. Containers Mixing with other hydraulic fluids is not generally permitted.
are to be stored in such a way that the risk of any foreign liquid This also includes hydraulic fluids with the same classification
or solid matter (e.g. water, foreign fluids or dust) ingression and from the market overview RE 90221-01. If individual lubri-
into the inside of the container can be ruled out. After taking cant manufacturers advertise miscibility and/or compatibility,
hydraulic fluids from the containers, these are immediately to this is entirely the responsibility of the lubricant manufacturer.
be properly resealed.
Bosch Rexroth customarily tests all components with mineral
Recommendation: oil HLP before they are delivered.
– Store containers in a dry, roofed place Note: With connectible accessory units and mobile filtering
– Store barrels on their sides systems, there is a considerable risk of non-permitted mixing
of the hydraulic fluids!
– Clean reservoir systems and machine reservoirs regularly
nents resulting from mixing hydraulic fluids!
4.3 Filling of new systems
Usually, the cleanliness levels of the hydraulic fluids as 4.6 Re-additivation
delivered do not meet the requirements of our components.
Hydraulic fluids must be filtered using an appropriate filter Additives added at a later point in time such as colors, wear
system to minimize solid particle contamination and water in reducers, VI enhancers or anti-foam additives, may negatively
the system. affect the performance properties of the hydraulic fluid and
the compatibility with our components and therefore are not
As early as possible during test operation, new systems should permissible.
be filled with the selected hydraulic fluid so as to reduce the
risk of accidentally mixing fluids (see chapter 4.5 "Mixing and Rexroth will not accept liability for any damage to its compo-
compatibility of different hydraulic fluids"). Changing the hy- nents resulting from re-additivation!
draulic medium at a later point represents significant additional
costs (see following chapter). 4.7 Foaming behavior
Foam is created by rising air bubbles at the surface of hydraulic
4.4 Hydraulic fluid changeover fluids in the reservoir. Foam that develops should collapse as
In particular with the changeover from mineral oils to environ- quickly as possible.
mentally acceptable hydraulic fluids, but also from one environ- Common hydraulic fluids in accordance with ISO 15380 are
mentally acceptable hydraulic fluids to another, there may be sufficiently inhibited against foam formation in new condi-
interference (e.g. incompatibility in the form of gelling, silting, tion. On account of aging and adsorption onto surfaces, the
stable foam or reduced filterability or filter blockage). defoamer concentration may decrease over time, leading to a
In the case of changeovers of the fluid in hydraulic systems, it stable foam.
is important to ensure compatibility of the new hydraulic fluid Defoamers may be re-dosed only after consultation with the
with the remains of the previous hydraulic fluid. Bosch Rexroth lubricant manufacturer and with his written approval.
recommends obtaining verification of compatibility from the
Defoamers may affect the air separation ability.
87
4.8 Corrosion 4.11 Fluid servicing, fluid analysis and filtration

The hydraulic fluid is to guarantee sufficient corrosion protec- Air, water, operating temperature influences and solid matter
tion of components under all operating conditions, even in the contamination will change the performance characteristics of
event of impermissible water contamination. hydraulic fluids and cause them to age.
Environmentally acceptable hydraulic fluids are tested for To preserve the usage properties and ensure a long service life 1
corrosion protection in the same way as mineral oil HLP/ for hydraulic fluid and components, the monitoring of the fluid
HVLP. When used in practice other corrosion mechanisms are condition and a filtration adapted to the application require-
revealed in detail and in individual cases, for the most part in ments (draining and degassing if required) are indispensable.
contact with non-ferrous and white alloys.
The effort is higher in the case of unfavorable usage conditions,
increased stress for the hydraulic system or high expectations
4.9 Air as to availability and service life, see chapter 2 "Solid particle
contamination and cleanliness levels".
Under atmospheric conditions the hydraulic fluid contains
dissolved air. In the negative pressure range, for instance in When commissioning a system, please note that the required
the suction pipe of the pump or downstream of control edges, minimum cleanliness level can frequently be attained only by
this dissolved air may transform into undissolved air. The flushing the system. Due to severe start-up contamination, it
undissolved air content represents a risk of cavitation and of may be possible that a fluid and/or filter replacement becomes
the diesel effect. This results in material erosion of components necessary after a short operating period (< 50 operating
and increased hydraulic fluid aging. hours).
With the correct measures, such as suction pipe and reservoir The hydraulic fluid must be replaced at regular intervals and
design, and an appropriate hydraulic fluid, air intake and tested by the lubricant manufacturer or recognized accredited
separation can be positively influenced. test labs. We recommend a reference analysis after com-
missioning.
See also chapter 3.1.7 "Air separation ability (ASA)”.
The minimum data to be tested for analyses are:
4.10 Water – Viscosity at 40 °C and 100 °C
Water contamination in hydraulic fluids can result from direct – Neutralization number NN (acid number AN)
ingress or indirectly through condensation of water from the air
– Water content (Karl-Fischer method)
due to temperature variations.
– Particle measurement with evaluation according to
HEPG dissolves water completely. This means that any water
ISO 4406 or mass of solid foreign substances with
that has ingressed into the system cannot be drained off in the
evaluation to EN 12662
sump of the reservoir.
In the case of hydraulic fluids classed HETG, HEES and
HEPR undissolved water can be drained off from the reservoir – Comparison with new product or available trend analyses
sump, the remaining water content is however too high to
– Assessment / evaluation for further use
ensure that the maximum permissible water limit values are
observed in the long term. – Also recommended: IR spectrum"
Water in the hydraulic fluid can result in wear or direct failure Differences in the maintenance and upkeep of environmentally
of hydraulic components. Furthermore, a high water content acceptable hydraulic fluids with the corresponding suitability
in the hydraulic fluid negatively affects aging and filterability characteristics (as required in market overview RE 90221-01)
and increases susceptibility to cavitation. During operation, in comparison to mineral oil HLP/HVLP are not necessary.
the water content in all hydraulic fluids, determined according Attention is however drawn to the note in chapter 1.3.
to the "Karl Fischer method" (see chapter 6 "Glossary") for all
After changing over hydraulic fluids it is recommended that
environmentally acceptable hydraulic fluids must constantly be
the filters be replaced again after 50 operating hours as fluid
kept below 0.1% (1000 ppm). To ensure a long service life of
aging products may have detached themselves ("self-cleaning
both hydraulic fluids and components, Bosch Rexroth recom-
effect").
mends that values below 0.05% (500 ppm) are permanently
maintained. Compared to the pure unused hydraulic fluid the changed
neutralization number NN (acid number AN) indicates how
Due to the higher water solubility (except for HEPR) in
many aging products are contained in the hydraulic fluid. This
comparison to mineral oil HLP/HVLP it is urgently advised
difference must be kept as low as possible. As soon as the
that precautions be taken when using environmentally accept-
trend analysis notes a significant increase in the values, the
able hydraulic fluids, such as a dehumidifier on the reservoir
lubricant manufacturer should be contacted.
ventilation.
A higher viscosity than that of new materials indicates that the
Water content has an affect particularly in the case of HETG
hydraulic fluid has aged. Evaluation by the test lab or lubricant
and partially saturated HEES in that it accelerates aging
manufacturers is however authoritative, whose recommenda-
(hydrolysis) of the hydraulic fluid and biological degradation,
tion should be urgently observed.
see chapter 4.11 "Fluid servicing, fluid analysis and filtration".
88

On systems where the possibility of water contamination
protection
cannot be completely ruled out (also condensation), it should
All environmentally acceptable hydraulic fluids, are like mineral
be ensured via the hydraulic system circuit that fluid aging
oil-based hydraulic fluids, subject to special disposal obliga-
products are not accumulating in individual areas of the
tions.
hydraulic system, but are being removed from the system in
a controlled manner via the filtration system. This should be The respective lubricant manufacturers provide specifications
ensured via suitable hydraulic circuits (e.g. flushing circuit) or on environmentally acceptable handling and storage. Please
system manufacturer's operating instructions/specifications. ensure that spilt or splashed fluids are absorbed with appropri-
are to be provided. It is also not permitted to mix fluids when disposing of hydraulic
fluids. Regulations governing the handing of used oils stipulate
that used oils are not to mixed with other products, e.g.
89
6 Glossary
Additivation Iodine count
Additives are chemical substances added to the basic fluids The iodine count is a yardstick for the quantity of single and
to achieve or improve specific properties. multiple unsaturated bonds between C atoms in the basic fluid.
A low iodine count indicates that the hydraulic fluid contains
Aging
few unsaturated bonds and is thus considerably more resistant
Hydraulic fluids age due to oxidation (see chapter 3.1.5 "Aging 1
to aging than a hydraulic fluid with a high iodine count. A
resistance"). Liquid and solid contamination acts as a catalyzer
statement about the position at which these multiple bonds are
for aging, meaning that it needs to be minimized as far as
located and about how "stable" they are against influencing
possible by careful filtration. Please refer to Hydrolysis.
factors cannot be derived simply by stating the iodine count.
Arrhenius equation
Karl Fischer method
The quantitative relation between reaction rate and temperature
Method to determine the water content in fluids. Indirect
is described by an exponential function, the Arrhenius equation.
coulometric determination procedure in accordance with DIN
This function is usually visualized within the typical temperature
EN ISO 12937 in connection with DIN 51777-2. Only the
range of the hydraulic system. For a practical example, see
combination of both standards will assure adequately accurate
chapter 3.1.5 "Aging resistance”.
measured values. For hydraulic fluids based on glycol, DIN EN
Basic fluids ISO 12937 is to be applied in conjunction with DIN 51777-1.
In general, a hydraulic fluid is made up of a basic fluid, or base
Cavitation
oil, and chemical substances, the so-called additives. The
Cavitation is the creation of cavities in fluids due to pressure
proportion of basic fluid is generally greater than 90%.
reduction below the saturated vapour pressure and subse-
Diesel effect quent implosion when the pressure increases. When the
If hydraulic fluid that contains air bubbles is compressed cavities implode, extremely high acceleration, temperatures
quickly, the bubbles are heated to such a degree that a self- and pressure may occur temporarily, which may damage the
ignition of the air-gas mix may occur. The resultant temperature component surfaces.
increase may lead to seal damage and increased aging of the
Neutralization number (NN)
hydraulic fluid.
The neutralization number (NN) or acid number (AN) specifies
Saturated esters the amount of caustic potash required to neutralize the acid
Esters differ by the number of C atoms (chain length) and contained in one gram of fluid.
position of the bonds between the C atoms. Saturated esters
Pour point
do not have double/multiple bonds between C atoms and are
therefore more resistant to aging than partially saturated esters.
cooled down under set conditions. The pour point is specified
Partially saturated esters in the lubricant manufacturers' technical data sheets as a
In contrast to saturated esters, partially saturated esters have reference value for achieving this flow limit.
double/multiple bonds between C atoms. Rexroth defines
RFA (wavelength dispersive x-ray fluorescence analysis)
partially saturated esters as unsaturated bonds and mixtures
Is a procedure to determine nearly all elements in liquid and
of esters with unsaturated and saturated bonds. Esters with
solid samples with nearly any composition. This analysis
unsaturated bonds are produced on the basis of renewable
method is suitable for examining additives and contamination,
raw materials.
delivering fast results.
Depending on their number and position, these unsaturated
Shearing/shear loss
bonds between the C atoms are instable. These bonds can
Shearing of molecule chains during operation can change the
detach themselves and form new bonds, thus changing the
viscosity of hydraulic fluids with long chain VI enhancers. The
properties of those liquids (an aging mechanism). One of the
initially high viscosity index drops. This needs to be taken into
underlying requirements for inclusion in the market overview
account when selecting the hydraulic fluid.
RE 90221-01 is an aging stability characteristic. Attention is
however drawn to the note in chapter 1.3. The only value at present that can be used to assess viscosity
changes in operation is the result of the test in accordance
Hydrolysis
Hydrolysis is the splitting of a chemical bond through the
applications that create a much higher shear load on such
reaction with water under the influence of temperature.
hydraulic fluids than can be achieved by this test.
ICP (atomic emission spectroscopy)
Stick-slip
The ICP procedure can be used to determine various wear
Interaction between a resilient mass system involving friction
metals, contamination types and additives. Practically all
(such as cylinder + oil column + load) and the pressure
elements in the periodic system can be detected with this
increase at very low sliding speeds. The static friction of the
method..
system is a decisive value here. The lower it is, the lower the
speed that can still be maintained without sticking. Depend-
ing on the tribologic system, the stick-slip effect may lead to
vibrations generated and sometimes also to significant noise
emission. In many cases, the effect can be attenuated by
replacing the lubricant.
90
Viscosity
Viscosity is the measure of the internal friction of a fluid to
flow. It is defined as the property of a substance to flow under
tension. Viscosity is the most important characteristic for
describing the load-bearing capacity of a hydraulic fluid.
density of the fluid; the unit is mm²/s. Hydraulic fluids are clas-
sified by their kinematic viscosity into ISO viscosity classes.
The reference temperature for this is 40 °C.
Viscosity index (VI)
Refers to the viscosity temperature behavior of a fluid. The
lower the change of viscosity in relation the temperature, the
higher the VI.
97816 Lohr am Main, Germany No statements concerning the suitability of a hydraulic fluid for a specific purpose
Phone +49 (0) 93 52 / 18-0 can be derived from our information. The information given does not release the
Fax +49 (0) 93 52 / 18-23 58 user from the obligation of own judgment and verification.
documentation@boschrexroth.de It must be remembered that our products are subject to a natural process of
www.boschrexroth.de wear and aging.
Subject to change.
91
RE 90222/05.12 1/16
Fire-resistant, water-free hydraulic
fluids (HFDR/HFDU)
Hydraulic fluids

RE 90223
(in preparation)
HL
HEPG
HLP HFDR HFC
HLPD HFDU (ester base) HFB
Classification HEES saturated
HVLP HFDU (glycol base) HFAE
HEPR
HLPD and more HFAS
HETG
and more
92
2/16 Bosch Rexroth AG Fire-resistant, water-free hydraulic fluids RE 90222/05.12
Contents
1.2 Fire resistance ............................................................................................................................................................................................3
1.3 Scope ...........................................................................................................................................................................................................4
2 Solid particle contamination and cleanliness levels .....................................................................................................................................5
3.1.1 Viscosity .................................................................................................................................................................................................6
3.1.6 Environmentally acceptable ..............................................................................................................................................................8
3.1.7 Air separation ability (ASA) ...............................................................................................................................................................8
3.1.8 Demulsifying ability and water solubility ........................................................................................................................................8
3.1.9 Filterability .............................................................................................................................................................................................8
3.1.10 Corrosion protection ........................................................................................................................................................................8
3.1.11 Additivation .........................................................................................................................................................................................8
4 Hydraulic fluids in operation ...........................................................................................................................................................................11
4.1 General .......................................................................................................................................................................................................11
4.2 Storage and handling .............................................................................................................................................................................11
4.3 Filling of new systems.............................................................................................................................................................................11
4.4 Hydraulic fluid changeover ....................................................................................................................................................................11
4.5 Mixing and compatibility of different hydraulic fluids .......................................................................................................................11
4.6 Re-additivation..........................................................................................................................................................................................11
4.7 Foaming behavior .....................................................................................................................................................................................11
4.8 Corrosion ...................................................................................................................................................................................................12
4.9 Air ................................................................................................................................................................................................................12
4.10 Water ........................................................................................................................................................................................................12
6 Glossary ...............................................................................................................................................................................................................14
93
RE 90222/05.12 Fire-resistant, water-free hydraulic fluids Bosch Rexroth AG 3/16
1 Basic information
1.1 General instructions 1.2 Fire resistance
The hydraulic fluid is the common element in any hydraulic There is no clear legal definition of fire-resistant hydraulic fluids.
component and must be selected very carefully. Quality and There are great differences regarding fire resistance. The
cleanliness of the hydraulic fluid are decisive factors for the selection is the sole responsibility of the system operator with
operational reliability, efficiency and service life of a system. respect to requirements (application, construction and design 1
of the system, hottest source in the system, necessary fire
Hydraulic fluids must conform, be selected and used in
protection).
accordance with the generally acknowledged rules of technol-
ogy and safety provisions. Reference is made to the country- Different test procedures are applied for evaluating fire
specific standards and directives (in Germany the directive of resistance.
the Employer's Liability Insurance Association BGR 137).
Fire resistance test procedure according to ISO 12922:
This data sheet includes recommendations and regulations
– Ignition properties of spray according to ISO 15029-1
concerning the selection, operation and disposal of fire-resis-
(Spray flame persistence – hollow-cone nozzle method)
tant, water-free hydraulic fluids in the application of Rexroth
hydraulic components. – Ignition properties of spray according to ISO 15029-2
(Stabilized flame heat release)
The individual selection of hydraulic fluid or the choice of
classification are the responsibility of the operator. – Wick flame persistence of fluids according to ISO 14935
(average flame persistence)
It is the responsibility of the user to ensure that appropriate
measures are taken for safety and health protection and to – Determination of the flammability characteristics of fluids
ensure compliance with statutory regulations. The recommen- in contact with hot surfaces, ignition process according to
dations of the lubricant manufacturer and the specifications ISO 20823 (ignition temperature, flame spread)
given in the safety data sheet are to be observed when using
In general, fire-resistant hydraulic fluids are distinguished
hydraulic fluid.
between water-containing fire-resistant and water-free
This data sheet does not absolve the operator from verifying fire-resistant hydraulic fluids. Water-containing fire-resistant
the conformity and suitability of the respective hydraulic fluid hydraulic fluids are described in RE 90223.
Water-free, fire-resistant hydraulic fluid means hydraulic
minimum requirements of the relevant hydraulic fluid standard
fluids with a water-proportion of 0.1% by volume ("Karl Fischer
during the whole of the period of use.
method", see chapter 6 "Glossary"), measured at the time
The currently valid standard for fire-resistant hydraulic fluids is of filling in the transport container.
the ISO 12922. In addition, other, more detailed documents,
In Europe water-free, fire-resistant hydraulic fluids are not
guidelines, specifications and legislation may also be valid. The
approved for use in underground coal mining. The classification
operator is responsible for ensuring that such regulations are
HFDU is no longer included in the VDMA 24317: 2005.
observed, for example:
Note
– 7th Luxembourg Report: Luxembourg, April 1994, Doc.
In contrast to water-containing fluids, all water-free, fire-
No. 4746/10/91 EN "Requirements and tests applicable to
resistant hydraulic fluids have a flash point and a fire point.
fire-resistant hydraulic fluids for hydrostatic and hydrokinetic
Specific parameters for flash point and fire point can be found
power transmission and control"
in the technical and/or safety data sheet for the hydraulic fluid
– VDMA 24314 (1981-11): "Changing hydraulic fluids – guide- concerned.
lines"
Just as much care should be taken when working with fire-
– VDMA 24317 (2005-11): "Fire-resistant hydraulic fluids – resistant hydraulic fluids are with other hydraulic fluids,
minimum technical requirements" e.g. mineral oils. A leak from the hydraulic system must be
avoided. The best and most cost-effective protection against
– FM Approval Standard 6930 (2009-04): "Flammability
fire and explosion is to prevent leakage with meticulous
Classification of Industrial Fluids" (only available in English)
service, maintenance and care of the hydraulic system.
– DIN Technical Report CEN/TR 14489 (2006-01): "Selection
guidelines for protecting safety, health and the environment"
as during use.
94
1.3 Scope 1.4 Safety instructions

This data sheet must be applied when using water-free, fire- Hydraulic fluids can constitute a risk for persons and the
resistant hydraulic fluids with Rexroth hydraulic components. environment. These risks are described in the hydraulic fluid
The specifications of this data sheet may be further restricted safety data sheets. The operator is to ensure that a current
by the specifications given in data sheets for the individual safety data sheet for the hydraulic fluid used is available and
components concerned. that the measures stipulated therein are complied with.
The use of the individual water-free, fire-resistant hydraulic
fluids in accordance with the intended purpose can be found in
the safety data sheets or other product description documents
of the lubricant manufacturers. In addition, each use is to be
individually considered.
water-free, fire-resistant hydraulic fluids according to
ISO 12922 if specified in the respective component data
sheet or if a Rexroth approval for use is furnished.
The manufacturers of hydraulic systems must adjust their sys-
tems and operating instructions to the water-free, fire-resistant
hydraulic fluids.
Bosch Rexroth will accept no liability for its components
for any damage resulting from failure to comply with the
notes below.
95

Solid particle contamination is the major reason for faults oc- Hydraulic fluids frequently fail to meet these cleanliness
curring in hydraulic systems. It may lead to a number of effects requirements on delivery. Careful filtering is therefore required
in the hydraulic system. Firstly, single large solid particles during operation and in particular, during filling in order to
may lead directly to a system malfunction, and secondly small ensure the required cleanliness levels. Your lubricant manu-
particles cause continuous elevated wear. facturer can tell you the cleanliness level of hydraulic fluids
as delivered. To maintain the required cleanliness level over 1
For mineral oils, the cleanliness level of water-free, fire-resistant
the operating period, you must use a reservoir breather filter.
hydraulic fluids is given as a three-digit numerical code in
If the environment is humid, take appropriate measures, such
accordance with ISO 4406. This numerical code denotes the
as a breather filter with air drying or permanent off-line water
number of particles present in a hydraulic fluid for a defined
separation.
quantity. Moreover, foreign solid matter is not to exceed a mass
of 50 mg/kg (gravimetric examination according to ISO 4405). Note: the specifications of the lubricant manufacturer relat-
ing to cleanliness levels are based on the time at which the
container concerned is filled and not on the conditions during
transport and storage.
cleanliness levels of at least 18/16/13. A reduction in cleanli- Further information about contamination with solid matter
ness level by one level means half of the quantity of particles and cleanliness levels can be found in brochure RE 08016.

More than
including
8,000,000 16,000,000 24 20 / 18 / 15
4,000,000 8,000,000 23 > 4 μm > 6 μm > 14 μm
2,000,000 4,000,000 22
1,000,000 2,000,000 21
500,000 1,000,000 20
250,000 500,000 19
130,000 250,000 18
64000 130,000 17
32000 64000 16
16000 32000 15
8000 16000 14
4000 8000 13
2000 4000 12
1000 2000 11
500 1000 10
250 500 9
130 250 8
64 130 7
32 64 6
96

Water-free, fire-resistant hydraulic fluids for Bosch Rexroth We recommend that the optimum operating viscosity range of
hydraulic components are assessed on the basis of their fulfill- each component be kept within the permissible temperature
ment of the minimum requirements of ISO 12922. range. This usually requires either cooling or heating, or both.
The permissible viscosity range and the necessary cleanliness
level can be found in the product data sheet for the component
3.1 Selection criteria for the hydraulic fluid concerned.
The specified limit values for all components employed in the
If the viscosity of a hydraulic fluid used is above the permitted
operating viscosity, this will result in increased hydraulic-me-
chanical losses. In return, there will be lower internal leakage
account the specified operating conditions.
losses. If the pressure level is lower, lubrication gaps may not
Hydraulic fluid suitability depends, amongst others, on the be filled up, which can lead to increased wear. For hydraulic
following factors: pumps, the permitted suction pressure may not be reached,
which may lead to cavitation damage.
3.1.1 Viscosity
If the viscosity of a hydraulic fluid is below the permitted
Viscosity is a basic property of hydraulic fluids. The permissible operating viscosity, increased leakage, wear, susceptibility to
viscosity range of complete systems needs to be determined contamination and a shorter component life cycle will result.
taking account of the permissible viscosity of all components
Please ensure that the permissible temperature and viscosity
and it is to be observed for each individual component.
limits are observed for the respective components. This usually
The viscosity at operating temperature determines the response requires either cooling or heating, or both.
characteristics of closed control loops, stability and damping
of systems, the efficiency factor and the degree of wear.
Fig. 1: Examples V-T diagrams for water-free, fire-resistant hydraulic fluids in comparison to
HLP and HFC (reference values, double-logarithmic representation)
40q 20q 0q 20q 40q 60q 80q 100q

1600
1000
600
400
200
Viscosity Q [mm2/s]
100
60
40
20
HFC
10
HFDU
HLP46
5
40q 25q 10q 0q 10q 30q 50q 70q 90q 115q HFDR
Temperature t [°C]
Typical viscosity data [mm2/s] Detailed V-T diagrams may be obtained from your lubricant
manufacturer for their specific products. Descriptions of the
at temperature 0 °C 40 °C 100 °C individual classifications can be found in chapter 3.2 and in
HFDR 2500 43 5,3 Table 4.
HFDU (ester base) 330 46 9,2
HFDU (glycol base) 350 46 8,7
For comparison HLP
610 46 7
(see RE 90220)
For comparison HFC
280 46
(see RE 90223)
97
3.1.2 Viscosity-temperature behavior Table 2: Known material incompatibilities

For hydraulic fluids, the viscosity temperature behavior (V-T Classification Incompatible with:
behavior) is of particular importance. Viscosity is characterized HFD in Seals, plastics and coatings of control cabi-
in that it drops when the temperature increases and rises when general nets, outer coatings of hydraulic components
the temperature drops. The interrelation between viscosity and and accessory components (connectors, 1
temperature is described by the viscosity index (VI). wiring harnesses, control cabinets) are to be
tested for stability.
For cold testing over a period of several days, the viscosity
of ester-based HFDU can increase greatly. After heating, Note: hydraulic fluid vapors can also lead to
the characteristic values as specified on the data sheet are incompatibility!
restored. Please ask your lubricant manufacturer for the "Flow HFDR Individual component color coating, lead, gal-
capacity after seven days at low temperature" (ASTM D 2532) vanic zinc-plating, in part non-ferrous metals
for the fluid classification ester-based HFDU . with zinc, tin and aluminum in a tribological
HFDU fluid based on ester and glycol have better viscosity/ system. Sealing elements made of NBR. In
temperature characteristics than mineral oil HLP (see Fig. 1). some cases, the latter show major increases
This should be taken into consideration when selecting in volume when impermissibly aged hydraulic
hydraulic fluid for the required temperature range. The viscosity fluids come into contact with the material. Do
and temperature limits required in the product data sheets are not use any hydrolysis/susceptible polyure-
to be observed in all operating conditions. thane qualities.
Note HFDU based Single-component color coatings, lead,

For ambient temperatures below 0 °C, fire-resistant, water- on ester galvanized zinc coatings, in part non-ferrous
containing hydraulic fluids of classification HFC are to be metals with zinc, tin, seals made of NBR. In
preferred because they observe the component-related some cases, the latter show major increases
viscosity ranges and because the have better pour points in volume when impermissibly aged hydraulic
(see RE 90223). fluids come into contact with the material. Do
not use any hydrolysis/susceptible polyure-
3.1.3 Wear protection capability thane qualities.
HFDU based Single-component color coatings, steel/alu-
Wear protection capability describes the property of hydraulic on glycol minum tribocontacts, paper filters, polymeth-
fluids to prevent or minimize wear within the components. The ylmethacrylate (PMMA). The compatibility of
wear protection capability is described in ISO 12922 via test NBR is to be examined for individual case.
procedures"FZG gear test rig" (ISO 14635-1) and "Mechani-
cal test in the vane pump" (ISO 20763). The wear protection
capability of water-free, fire-resistant hydraulic fluids in relation The material incompatibilities mentioned here do not automati-
to the two test procedures is comparable to that of mineral oil cally result in function problems. However the elements of
HLP/HVLP. the materials are found in the hydraulic fluids after use. The
material incompatibilities described here may lead to acceler-
3.1.4 Material compatibility ated aging of the hydraulic fluid and to reduced fire resistance.
The hydraulic fluid must not negatively affect the materials 3.1.5 Aging resistance
used in the components. Compatibility with coatings, seals,
hoses, metals and plastics is to be observed in particular. The The way a water-free, fire-resistant hydraulic fluid ages de-
fluid classifications specified in the respective component data pends on the thermal, chemical and mechanical stress to which
sheets are tested by the manufacturer with regard to material it is subjected. The influence of water, air, temperature and
compatibility. Parts and components not supplied by us are to contamination may be significantly greater than for mineral oils
be checked by the user. HLP/HVLP. Aging resistance can be greatly influenced by the
chemical composition of the hydraulic fluids.
High fluid temperatures (e.g. over 80 °C) result in a approxi-
mate halving of the fluid service life for every 10 °C temperature
increase and should therefore by avoided. The halving of the
equation (see Glossary).
Table 3: Reference values for temperature-dependent

aging of the hydraulic fluid
Reservoir temperature Fluid life cycle
80 °C 100 %
90 °C 50 %
100 °C 25 %
98
A modified aging test (ISO 4263-3 or ASTM D943 – without 3.1.9 Filterability
the addition of water) is specified for fluid classification
Filterability describes the ability of a hydraulic fluid to pass
HFDU. Fluid classification HFDR is described with a special
through a filter, removing solid contaminants. The hydraulic
procedure with respect to oxidation stability (EN 14832) and
oxidation service life (ISO 4263-3). The calculated fluid service
also during the whole of their service life. This can differ greatly
life is derived from the results of tests in which the long-term
depending on the different basic fluids (glycols, esters) and
characteristics are simulated in a short period of time by
additives (VI enhancers, anti-fogging additives).
applying more arduous conditions (condensed testing). This
calculated fluid service life is not to be equated to the fluid The filterability is a basic prerequisite for cleanliness, servicing
service life in real-life applications. and filtration of hydraulic fluids. Rexroth therefore requires the
same degree of filterability of water-free, fire-resistant hydraulic
Table 3 is a practical indicator for hydraulic fluids with water
fluids as for mineral oils HLP/HVLP to DIN 51524.
content < 0.1%, cf. chapter 4.10. "Water".
As ISO 12922 does not comment on the filterability of hydrau-
lic fluids, filterability comparable to that of mineral oils HLP/
3.1.6 Environmentally acceptable
HVLP must be requested of lubricant manufacturers.
HFDU fluids based on ester and glycol are hydraulic fluids
Filterability is tested with the new hydraulic fluid and after the
which may also be classified as environmentally acceptable.
addition of 0.2 % water. The underlying standard (ISO 13357-
The main criteria for fire-resistant, water-free hydraulic fluids
1/-2) stipulates that filterability must have no negative effects
are the leak-free, technically problem-free use and the neces-
on the filters or the hydraulic fluid, see chapter 4 "Hydraulic
sary fire resistance. Environmentally acceptable is merely a
fluids in operation".
supplementary criterion. Notes on environmentally compatible
hydraulic fluids can be found in RE 90221.
3.1.10 Corrosion protection
3.1.7 Air separation ability (ASA) Hydraulic fluids should not just prevent corrosion formation
on steel components, they must also be compatible with
The air separation ability (ASA) describes the property of a
non-ferrous metals and alloys. Corrosion protection tests on
hydraulic fluid to separate undissolved air. Hydraulic fluids
different metals and metal alloys are described in ISO 12922.
always contain dissolved air. During operation, dissolved air
may be transformed into undissolved air, leading to cavitation Rexroth components are usually tested with HLP hydraulic
damages. Fluid classification, fluid product, reservoir size and fluids or corrosion protection oils based on mineral oils before
design must be coordinated to take into account the dwell they are delivered.
time and ASA value of the hydraulic fluid. The air separation
capacity depends on the viscosity, temperature, basic fluid and 3.1.11 Additivation
aging. It cannot be improved by additives.
The properties described above can be modified with the help
According to ISO 12922 for instance, an ASA value d 15 min- of suitable additives.
utes is required for viscosity class ISO VG 46, practical values Bosch Rexroth does not prescribe any specific additive
on delivery are < 10 minutes, lower values are preferable. system.
3.1.8 Demulsifying ability and water solubility

The capacity of a hydraulic fluid to separate water at a defined
temperature is known as the demulsifying ability. ISO 6614
defines the demulsifying properties of hydraulic fluids.
The fluid classifications HFDU based on ester and HFDR
separate water, but HFD hydraulic fluids have a different
water separation ability to mineral oil HLP/HVLP. At 20 °C, in
comparison to mineral oil HLP/HVLP, a multiple (> factor 3) of
water can separate in the hydraulic fluid. Water solubility is also
more temperature-dependent than for mineral oils. The fluid
classification HFDU based on glycol usually dissolves water
completely, see chapter "4.10 Water".
99

Typical field
of application 1
HFDU Base fluid: Mobile systems with For information on approved components, please refer to the
(glycol-based) Glycols high thermal loading respective product data sheet. For components which have
according to ISO not been approved according to the product data sheet,
12922 please consult your Bosch Rexroth sales partner.
Density at 15 °C: – Very good viscosity/temperature characteristics, shear
typically stability
> 0.97 kg/dm³
– Resistant to aging
VI: typical > 170
– Can be water-soluble
– Can be mixed with water
The classification
– Very good wear protection properties
"HFDU" is no longer
listed in the current – A higher implementation temperature with the same viscos-
standard sheet ity in comparison to mineral oil is to be expected
VDMA 24317.
– Due to the higher density in comparison to HLP, lower
suction pressures are to be anticipated for pumps. Reduce
the maximum speed as required and optimize suction
conditions.
– Prior to commissioning, contact the lubricant manufacturer,
as the components are tested with mineral oil HLP/corro-
sion protection oil.
– Incompatible with mineral oil (exceptions must be con-
firmed by the lubricant manufacturer).
HFDU (ester-based) Base fluid: Suitable for most For information on approved components, please refer to the
according to Ester based on fields of application respective product data sheet. For components which have
ISO 12922 regenerative raw and components. not been approved according to the product data sheet,
materials, synthetic please consult your Bosch Rexroth sales partner.
Density at 15 °C:
ester and mixtures
typically 0.90-0.93 – Preferred use of FKM seals. Please enquire about shaft
of different esters
kg/dm³ seal rings and implementation temperatures under –15 °C.
Because of the fire
VI: typical > 160 – Note shear stability (see chapter 4.11 "Fluid servicing, fluid
resistance, HFDU
analysis and filtration" and chapter 6 "Glossary")
Iodine count < 90 hydraulic fluids
based on ester are – Fire resistance is not stable over time
usually partially
– In operation, a higher temperature in comparison to mineral
The classification saturated esters
oil HLP/HVLP is to be expected given identical design
"HFDU" is no longer
and viscosity. Please check ATEX approvals for hydraulic
listed in the current
components.
standard sheet
VDMA 24317. – Limit the lower (see chapter 3.1.2) and upper implementa-
tion temperatures (see chapter 3.1.5)
– Good viscosity-temperature behavior
– Usually classified as insignificantly water-endangering
(water hazard class WGK 1)
high temperature), HFDU on ester basis have a tendency
to hydrolysis. The acidic organic decomposition products
can chemically attack materials and components.
100
Typical field
of application
HFDR Base fluid: phos- Turbine control For information on approved components, please refer to the
according to ISO phoric acid ester systems respective product data sheet. For components which have
12922 not been approved according to the product data sheet,
please consult your Bosch Rexroth sales partner.
Density at 15 °C:
typically 1.1 kg/dm³ – Classified as hazardous materials
(for transportation and storage)
VI : typical 140–160
– Hazardous working material
– Water-endangering (Water hazard class 2 – WGK2)
– Develops toxic vapors in case of fire
– Preferred use of FKM, and possibly PTFE seals. Please
enquire for shaft seal rings and implementation tempera-
tures under –15 °C.
– In operation, a higher temperature in comparison to mineral
oil HLP/HVLP is to be expected given identical design and
viscosity
– Phosphoric acid esters display a tendency to hydrolysis
when they come into contact with moisture. Under the
influence of water/moisture, they become unstable or form
highly aggressive, acidic components which could damage
the hydraulic fluid and component beyond repair.
– Poor viscosity/temperature characteristics
– Due to the higher density in comparison to HLP, lower
suction pressures are to be anticipated for pumps. Reduce
the maximum speed as required and optimize suction
conditions.
high temperature), HFDR have a tendency to hydrolysis.
The acidic inorganic decomposition products chemically
attack materials and components.
HFDU (continued) Based on triglycer- Not recommended Hydraulic fluids based on polyalphaolefines are not recom-
ides, mineral oils or for Rexroth compo- mended on account of their poor fire resistance. This clas-
related hydrocarbons nents! sification can usually be identified from: density < 0.89;
VI < 140 to 160
Hydraulic fluids based on triglycerides are not recommended
on account of their aging resistance. This classification can
usually be identified from: density > 0.92; VI > 190; iodine
count > 90
Consult your lubricant manufacturer or your Bosch Rexroth
sales partner if the classification of a hydraulic fluid is not
clear.
HFDS Based on haloge- Not approved for HFDS and HFDT have not been permitted to be manufac-
nated hydrocarbons Rexroth compo- tured or used since 1989 for environmental reasons.
HFDT
or mixtures with nents!
halogenated
hydrocarbons
101

4.1 General manufacturer or supplier of the new hydraulic fluid. The quantity
The properties of hydraulic fluids can change continually during fluids should be avoided, see following chapter.
Information about changing to a hydraulic fluid of a different
Please note that the fluid standard ISO 12922 merely classification can be found, for example, in VDMA 24314 and 1
describes minimum requirements for hydraulic fluids in new in ISO 7745. In addition, the information given in chapter 3.1.4
condition at the time of filling into the bins. The operator of a "Material compatibility" is also to be observed.
hydraulic system must ensure that the hydraulic fluid remains
in a utilizable condition throughout its entire period of use. Bosch Rexroth will not accept liability for any damage to its com-
ponents resulting from inadequate hydraulic fluid changeovers!
the lubricant manufacturer, the test labs or Bosch Rexroth.
4.5 Mixing and compatibility of different
Bosch Rexroth will accept no liability for damage to its compo- hydraulic fluids
nents within the framework of the applicable liability legislation
insofar as the latter is due to non-observance of the following If hydraulic fluids from different manufacturers or different
instructions. types from the same manufacturer are mixed, gelling, silting
and deposits may occur. These, in turn, may cause foaming,
Please note the following aspects in operation. impaired air separation ability, malfunctions and damage to the
hydraulic system.
4.2 Storage and handling If the fluid contains more than 2 % of another fluid then it is
Hydraulic fluids must be stored correctly in accordance with considered to be a mixture. Exceptions apply for water, see
the instructions of the lubricant manufacturer. Avoid exposing chapter 4.10 "Water".
the containers to lengthy periods of direct heat. Containers Mixing with other hydraulic fluids is not generally permitted.
are to be stored in such a way that the risk of any foreign liquid This includes hydraulic fluids with the same classification. If
or solid matter (e.g. water, foreign fluids or dust) ingression individual lubricant manufacturers advertise miscibility and/or
into the inside of the container can be ruled out. After taking compatibility, this is entirely the responsibility of the lubricant
hydraulic fluids from the containers, these are immediately to manufacturer.
be properly resealed.
Bosch Rexroth customarily tests all components with mineral
Recommendation: oil HLP before they are delivered.
– Store containers in a dry, roofed place Note: With connectible accessory units and mobile filtering
– Store barrels on their sides systems, there is a considerable risk of non-permitted mixing
of the hydraulic fluids!
– Clean reservoir systems and machine reservoirs regularly
nents resulting from mixing hydraulic fluids!
4.3 Filling of new systems
Usually, the cleanliness levels of the hydraulic fluids as delivered 4.6 Re-additivation
do not meet the requirements of our components. Hydraulic fluids
must be filtered using an appropriate filter system to minimize solid Additives added at a later point in time such as colors, wear
particle contamination and water in the system. reducers, VI enhancers or anti-foam additives, may negatively
affect the performance properties of the hydraulic fluid and
As early as possible during test operation, new systems should the compatibility with our components and therefore are not
be filled with the selected hydraulic fluid so as to reduce the permissible.
risk of accidentally mixing fluids (see chapter 4.5 "Mixing and
compatibility of different hydraulic fluids"). Changing the hy- Rexroth will not accept liability for any damage to its compo-
draulic medium at a later point represents significant additional nents resulting from re-additivation!
costs (see following chapter).
4.7 Foaming behavior
4.4 Hydraulic fluid changeover Foam is created by rising air bubbles at the surface of hydraulic
Problems may be encountered in particular when changing fluids in the reservoir. Foam that develops should collapse as
over from water-containing, fire-resistant hydraulic fluid or quickly as possible.
mineral oils to water-free, fire-resistant hydraulic fluids (e.g. Common hydraulic fluids in accordance with ISO 12922 are
incompatibilities in the form of gelling, silting, stable foam, sufficiently inhibited against foam formation in new condi-
reduced filterability or filter blockage). This may also happen tion. On account of aging and adsorption onto surfaces, the
when changing products within the same classification. defoamer concentration may decrease over time, leading to a
In the case of changeovers of the fluid in hydraulic systems, it stable foam.
is important to ensure compatibility of the new hydraulic fluid Defoamers may be re-dosed only after consultation with the
with the remains of the previous hydraulic fluid. Bosch Rexroth lubricant manufacturer and with his written approval.
recommends obtaining verification of compatibility from the
Defoamers may affect the air separation ability.
102
4.8 Corrosion Water content has an affect particularly in the case of HEDU
hydraulic fluid on ester basis and HFDR in that it accelerates
The hydraulic fluid is to guarantee sufficient corrosion protec- aging (hydrolysis) of the hydraulic fluid and biological degra-
tion of components under all operating conditions, even in the dation, see chapter 4.11 "Fluid servicing, fluid analysis and
event of impermissible water contamination. filtration".
Water-free, fire-resistant hydraulic fluids are tested for cor-
rosion protection in the same way as mineral oil HLP/HVLP. 4.11 Fluid servicing, fluid analysis and filtration
When used in practice other corrosion mechanisms are
revealed in detail and in individual cases, for the most part in Air, water, operating temperature influences and solid matter
contact with non-ferrous and white alloys. contamination will change the performance characteristics of
hydraulic fluids and cause them to age.
4.9 Air To preserve the usage properties and ensure a long service life
for hydraulic fluid and components, the monitoring of the fluid
Under atmospheric conditions the hydraulic fluid contains condition and a filtration adapted to the application require-
dissolved air. In the negative pressure range, for instance in ments (draining and degassing if required) are indispensable.
the suction pipe of the pump or downstream of control edges,
this dissolved air may transform into undissolved air. The The effort is higher in the case of unfavorable usage conditions,
undissolved air content represents a risk of cavitation and of increased stress for the hydraulic system or high expectations
the diesel effect. This results in material erosion of components as to availability and service life, see chapter 2 "Solid particle
and increased hydraulic fluid aging. contamination and cleanliness levels".
With the correct measures, such as suction pipe and reservoir When commissioning a system, please note that the required
design, and an appropriate hydraulic fluid, air intake and minimum cleanliness level can frequently be attained only by
separation can be positively influenced. flushing the system. Due to severe start-up contamination, it
may be possible that a fluid and/or filter replacement becomes
See also chapter 3.1.7 "Air separation ability (ASA)”. necessary after a short operating period (< 50 operating
hours).
4.10 Water The hydraulic fluid must be replaced at regular intervals and
Water contamination in hydraulic fluids can result from direct tested by the lubricant manufacturer or recognized accredited
ingress or indirectly through condensation of water from the air test labs. We recommend a reference analysis after com-
due to temperature variations. missioning.
HFDU hydraulic fluids on glycol basis are water-soluble or The minimum data to be tested for analyses are:
can be mixed with water. This means that any water that has – Viscosity at 40 °C and 100 °C
ingressed into the system cannot be drained off in the sump
of the reservoir. – Neutralization number NN (acid number AN)
In the case of HDFU hydraulic fluids on ester basis, undis- – Water content (Karl-Fischer method)
solved water can be drained off from the reservoir sump, the – Particle measurement with evaluation according to
remaining water content is however too high to ensure that the ISO 4406 or mass of solid foreign substances with
maximum permissible water limit values are observed in the evaluation to EN 12662
long term.
With the fluid classification HFDR, the greater density of the
ester means that the any water that has ingressed will be on – Comparison with new product or available trend analyses
the surface of the hydraulic fluid. This means that any water – Assessment / evaluation for further use
that has ingressed into the system cannot be drained off in the
sump of the reservoir. – Also recommended: IR spectrum
Water in the hydraulic fluid can result in wear or direct failure No differences are needed in the maintenance and care of
of hydraulic components. Furthermore, a high water content in water-free, fire-resistant hydraulic fluids with the appropriate
the hydraulic fluid negatively affects aging and filterability and suitability parameters compared to HLP/HVLP mineral oils.
increases susceptibility to cavitation. During operation, the water Attention is however drawn to the note in chapter 1.3.
content in all hydraulic fluids, determined according to the "Karl After changing over hydraulic fluids it is recommended that the
Fischer method" (see chapter 6 "Glossary") for all water-free, filters be replaced again after 50 operating hours as fluid aging
fire-resistant hydraulic fluids must constantly be kept below 0.1% products may have detached themselves ("self-cleaning effect").
(1000 ppm). To ensure a long service life of both hydraulic fluids
and components, Bosch Rexroth recommends that values below Compared to the pure unused hydraulic fluid the changed
0.05% (500 ppm) are permanently maintained. neutralization number NN (acid number AN) indicates how
many aging products are contained in the hydraulic fluid.
Due to the higher water solubility in comparison to mineral oil This difference must be kept as small as possible. The lubricant
HLP/HVLP it is urgently advised that precautions be taken manufacturer should be contacted as soon as the trend
when using water-free, fire-resistant hydraulic fluids, such as a analysis notes a significant increase in values.
dehumidifier on the reservoir ventilation.
103

A higher viscosity than that of new materials indicates that the
protection
hydraulic fluid has aged. Evaluation by the test lab or lubricant
All water-free, fire-resistant hydraulic fluids, are, like mineral oil-
manufacturers is however authoritative, whose recommenda-
based hydraulic fluids, subject to special disposal obligations.
tion should be urgently observed.
The respective lubricant manufacturers provide specifications
On systems where the possibility of water contamination 1
on environmentally acceptable handling and storage. Please
cannot be completely ruled out (also condensation), it should
ensure that spilt or splashed fluids are absorbed with appropri-
be ensured via the hydraulic system circuit that fluid aging
products are not accumulating in individual areas of the
hydraulic system, but are being removed from the system in
a controlled manner via the filtration system. This should be It is also not permitted to mix fluids when disposing of hydraulic
ensured via suitable hydraulic circuits (e.g. flushing circuit) or fluids. Regulations governing the handing of used oils stipulate
system manufacturer's operating instructions/specifications. that used oils are not to mixed with other products, e.g.
are to be provided.
104
6 Glossary
Additivation Karl Fischer method
Additives are chemical substances added to the basic fluids to Method to determine the water content in fluids. Indirect
achieve or improve specific properties. coulometric determination procedure in accordance with DIN
Aging EN ISO 12937 in connection with DIN 51777-2. Only the
Hydraulic fluids age due to oxidation (see chapter 3.1.5 "Aging combination of both standards will assure adequately accurate
resistance"). Liquid and solid contamination acts as a catalyzer measured values. For hydraulic fluids based on glycol, DIN EN
for aging, meaning that it needs to be minimized as far as ISO 12937 is to be applied in conjunction with DIN 51777-1.
possible by careful filtration. Please refer to Hydrolysis. Cavitation
Arrhenius equation Cavitation is the creation of cavities in fluids due to pressure
The quantitative relation between reaction rate and temperature reduction below the saturated vapour pressure and subse-
is described by an exponential function, the Arrhenius equation. quent implosion when the pressure increases. When the
This function is usually visualized within the typical temperature cavities implode, extremely high acceleration, temperatures
range of the hydraulic system. For a practical example, see and pressure may occur temporarily, which may damage the
chapter 3.1.5 "Aging resistance”. component surfaces.
Basic fluids Neutralization number (NN)

In general, a hydraulic fluid is made up of a basic fluid, The neutralization number (NN) or acid number (AN) specifies
or base oil, and chemical substances, the so-called additives. the amount of caustic potash required to neutralize the acid
The proportion of basic fluid is generally greater than 90%. contained in one gram of fluid.
Diesel effect Pour point

If hydraulic fluid that contains air bubbles is compressed cooled down under set conditions. The pour point is specified
quickly, the bubbles are heated to such a degree that a self- in the lubricant manufacturers' technical data sheets as a
ignition of the air-gas mix may occur. The resultant temperature reference value for achieving this flow limit.
increase may lead to seal damage and increased aging of the
hydraulic fluid. RFA (wavelength dispersive x-ray fluorescence analysis)
Is a procedure to determine nearly all elements in liquid and
Partially saturated esters solid samples with nearly any composition. This analysis
In contrast to saturated esters, partially saturated esters have method is suitable for examining additives and contamination,
double/multiple bonds between C atoms. Rexroth defines delivering fast results.
partially saturated esters as unsaturated bonds and mixtures
of esters with unsaturated and saturated bonds. Esters with Shearing/shear loss
unsaturated bonds are produced on the basis of renewable Shearing of molecule chains during operation can change
raw materials. the viscosity of hydraulic fluids with long chain VI enhancers
and anti-fogging additives. The initially high viscosity index
Depending on their number and position, these unsaturated drops. This needs to be taken into account when selecting the
bonds between the C atoms are instable. These bonds can hydraulic fluid.
detach themselves and form new bonds, thus changing the
properties of those liquids (an aging mechanism). Attention The only value at present that can be used to assess viscosity
is however drawn to the note in chapter 1.3. changes in operation is the result of the test in accordance
Hydrolysis applications that create a much higher shear load on such
Hydrolysis is the splitting of a chemical bond through the hydraulic fluids than can be achieved by this test.
reaction with water under the influence of temperature.
Viscosity
ICP (atomic emission spectroscopy) Viscosity is the measure of the internal friction of a fluid to
The ICP procedure can be used to determine various wear flow. It is defined as the property of a substance to flow under
metals, contamination types and additives. Practically all tension. Viscosity is the most important characteristic for
elements in the periodic system can be detected with this describing the load-bearing capacity of a hydraulic fluid.
method.
Iodine count density of the fluid; the unit is mm²/s. Hydraulic fluids are clas-
The iodine count is a yardstick for the quantity of single and sified by their kinematic viscosity into ISO viscosity classes.
multiple unsaturated bonds between C atoms in the basic fluid. The reference temperature for this is 40 °C.
A low iodine count indicates that the hydraulic fluid contains
few unsaturated bonds and is thus considerably more resistant Viscosity index (VI)
to aging than a hydraulic fluid with a high iodine count. A Refers to the viscosity temperature behavior of a fluid. The
statement about the position at which these multiple bonds are lower the change of viscosity in relation the temperature, the
located and about how "stable" they are against influencing higher the VI.
factors cannot be derived simply by stating the iodine count.
105
1
106
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
Fax +49 (0) 93 52 / 18-23 58 derived from our information. The information given does not release the user
from the obligation of own judgment and verification.
www.boschrexroth.de It must be remembered that our products are subject to a natural process of
wear and aging.
Subject to change.
107
Proportional servo valves
Proportional directional valves Directional servo-valves

Proportional directional valves are used asdirectional, Directional servo-valves are hydraulically pilotoperated
pressure and flow control valves. Using integrated electro- 2- or 3-stage directional valves. Because of their high
nics (OBE), they reduce the cabling effort and simplify dynamics they are used predominantly for the closed-loop
handling while offering exact reproducibility and low manu- controls of position, force or pressure, and velocity.
facturing tolerances.
Directional control valves

Directional control valves are compact and robust. They
are convincing in their high dynamics and control accuracy
with closed-loop control of position, velocity, pressure
and force.

108

109
Contents | Proportional directional valves | Proportional servo valves
Proportional directional valves

Component pmax
Designation Type Size series in bar Data sheet Page
Direct operated, subplate mounting

1
Without electrical position feedback 4WRA, 6/10 2X 315 29055 111
4WRAE
With electrical position feedback 4WRE, 6/10 2X 315 29061 127
4WREE
With integrated control electronics, electrical position 4WREEM 6/10 2X 315 29064 149
feedback and monitoring of the spool position, with
test certificate
With integrated digital electronics and field bus 4WREF 10 2X 315 29048 165 2
interface
With integrated digital axis controller (IAC-P), with 4WREQ 6/10 2X 315 29050 187
pQ-functionality and fieldbus interface
With integrated digital axis controller (IAC-P), with STW 0195 6/10 1X/2X 250 29014 213
pQ-functionality STW 0196
Direct operated, block installation

With solenoid actuation, block installation VEPS-10A-43 10 0 350 18162 231 3
With solenoid actuation, block installation KKDSR1 1 B 350 18139-06 247
With solenoid actuation, block installation KKDSR2 2 A 350 18139-09 259
Pilot operated, subplate mounting

Without electrical position feedback .WRZ, 10 … 52 7X 350 29115 269
.WRZE,
.WRH 4
Without electrical position feedback, with spool posi- 4WRHM, 10 … 25 1X 350 29117 297
tion indication 4WRZM,
4WRZEM
With electrical position feedback 4WRKE 10 … 35 3X 350 29075 317

110
Proportional servo valves | Proportional directional valves | Contents

111
4/2- and 4/3-way proportional RE 29055/10.05

Replaces: 08.01
1/16
directional valves, direct operated,

without electrical position feedback,
without/with integrated electronics (OBE)
Types 4WRA and 4WRAE
Nominal sizes 6 and 10 H4678 H5964

Component series 2X Type 4WRAE 6 …-2X/G24K31/.V Typ 4WRA 10 …-2X/G24…K4/V
Maximum operating pressure 315 bar with integrated electronics (OBE) with plug-in connectors and
Maximum flow: 42 l/min (NS6) associated control electronics
75 l/min (NS10) (separate order)
Overview of contents Features

Contents Page – Direct operated proportional directional valve without electrical
Features 1 position feedback and integrated electronics (OBE) for
type 4WRAE
Ordering details 2
– Control the direction and magnitude of a flow
Symbols 3
– Actuation by means of proportional solenoids with central
Function, section 4
thread and removable coil
Technical data 5, 6
– For subplate mounting:
Control electronics 6 Connection position to ISO 4401
Electrical connections, plug-in connectors 7 Subplates to catalogue sheets RE 45052 (NS6) or RE 45054
Integrated electronics (OBE) for type 4WRAE 8 (NS10) separate order, see page 12 to 15
Characteristic curves 9...11 – Spring centred control spool
Unit dimensions 12 ...15 – Control electronics
• 4WRAE:
- integrated electronics (OBE) with voltage input or current
input (A1 resp. F1)
• 4WRA:
- digital or analogue amplifier in Eurocard format
(separate order)
- analogue module amplifier
For information regarding the available spare parts see:

www.boschrexroth.com/spc
112
2/16 Bosch Rexroth AG Hydraulics 4WRA; 4 WRAE RE 29055/10.05
Ordering details
4WRA 2X G24 V *
Without integrated Further details

electronics (OBE) = No code in clear text
With integrated Seal material
electronics (OBE) =E V= FKM seals,
Nominal size 6 =6 suitable for mineral oil
Nominal size 10 = 10 (HL, HLP) to DIN 51524
Spool symbols Electronic interfaces A1 or F1
for 4WRAE
A B
A1 = Command value input ± 10 V
a 0 b F1 = Command value input 4 to 20 mA
P T No code = For 4WRA
= E Electrical connections
E1– for 4WRA:
K4 =2) Without plug-in connector, with
component plug to DIN EN 175301-803
= W plug-in connector – separate order,
W1– see page 7
A B for 4WRAE:
a 0 K31 2) = Without plug-in connector, with
component plug to DIN EN 175201-804
P T plug-in connector – separate order,
see page 7
= EA Special protection
No code = Without special protection
J 1) = Sea water resistant (only for NS6)
= WA For details regarding the sea water
resistant versions see RE 29055-M
With spool symbols E1– and W1–: G24 = Supply voltage 24 VDC
P A A: qV max B A T: qV/2 2X = Component series 20 to 29
P A B: qV/2 A A T: qV max (20 to 29: unchanged installation and connection dimensions)
Note: Nominal flow at a valve pressure differential 6p = 10 bar
With spools W and WA, in the NS6
neutral position, there is a connection 07 = 7 l/min
from A to T and B to T with approx. 15 = 15 l/min
3 % of the relevant nominal cross- 30 = 26 l/min
section.
NS10
30 = 30 l/min
60 = 60 l/min
1) Other types of electrical protection on request

2) Only for NS6: for version "J" = sea water resistant only state
"K31"!
113
RE 29055/10.05 4WRA; 4 WRAE Hydraulics Bosch Rexroth AG 3/16
Symbols
Without integrated electronics With integrated electronics (OBE)

Type 4WRA… Type 4WRAE…
A B A B
a 0 b a 0 b
a b a b
P T P T
Types 4WRA…EA…; 4WRA…WA… Types 4WRAE…EA…; 4WRAE…WA…

A B A B
a 0 a 0
a b a b 2
P T P T
114
Function, section
The 4/2- and 4/3-way proportioanl directional valves are Function:
designed as direct operated components for subplate mounting. – With the solenoids (5 and 6) de-energised, the control spool
They are actuated by means of proportional solenoids with (2) is held in the central position by compression springs (3
central thread and removable coil. The solenoids are controlled and 4)
either by external control electronics (type 4WRA) or by – Direct actuation of the control spool (2) by energising a
integrated control electronics (type 4WRAE). proportional solenoid
Design: E.g. energinsaion of solenoid "b" (6)
The valves basically consist of: A The control spool (2) is moved to the left in proportion to
– Housing (1) with mounting surface the electrical input signal
– Control spool (2) with compression springs (3 and 4) A connection from P to A and B to T via orifice-like cross-
– Solenoids (5 and 6) with central thread sections with progressive flow characterisics
– Optional integrated electronics (7) – De-energisation of the solenoid (6)
A The control spool (2) is returned to the central position by
compression spring (3)
Type 4WRA 6…-2X/…

A B
„a” „b”
A T B
(P)
5 3 1 2 4 8.1 6
Type 4WRAE 10…-2X/…

7
„a” „b”
T A P B T
5 3 1 2 4 8.2 6
Valve with 2 spool positions:
(Type 4WRA…A…) Note for type 4WRA 6…-2X/…:
In principle, the function of this valve version corresponds to Draining of the tank line is to be avoided. With the appropriate
that of the valve with 3 spool positions. However, the valves installation conditions, a back pressure valve is to be installed
with 2 spool positions are only fitted with solenoid "a". In- (back pressure approx. 2 bar).
stead of the the 2nd proportional solenoid a plug (8.1) is fitted
for NS 6 or for NS 10 a cover (8.2).
115
Technical data (for applications outside these parameters, please consult us!)
General
Nominal size NS 6 10
Installation optional, preferably horizontal
Storage temperature range °C –20 to +80
Ambient 4WRA °C –20 to +70
temperature range 4WRAE °C –20 to +50
Weight 4WRA kg 2.0 6.6
4WRAE kg 2.2 6.8
Hydraulic (measured with HLP46, oil = 40 °C ± 5 °C) 2

Max. operating pressure Ports A, B, P bar 315
Port T bar 210
Nominal flow qV nom at 6p = 10 bar l/min 7, 15, 26 30, 60
Max. permissible flow l/min 42 (80)1) 75 (140)1)
Pressure fluid mineral oil (HL, HLP) to DIN 51524
other pressure fluids on request!
Pressure fluid temperature range °C –20 to +80 (preferably +40 to +50)
Viscosity range mm2/s 20 to 380 (preferably 30 to 46)
Max. permissible degree of pressure fluid contamination class 20/18/15 2)
cleanlisness class to ISO 4406 (c)
Hysteresis % )5
Reversal error % )1
Response sensitivity % ) 0.5
1) Max. permissible flow with a dual flow path

2) The cleanliness class stated for the components must be
adhered too in hydraulic systems. Effective filtration prevents
faults from occurring and at the same time increases the
component service life.
For the selection of filters see catalogue sheets RE 50070,
RE 50076, RE 50081, RE 50086 and RE 50088.
116
Electical
Nominal size NS 6 10
Voltage type DC
Command value signal Voltage input „A1“ V ±10
with type WRAE Current input „F1“ mA 4 to 20
Max. current per A 2.5
solenoid
Solenoid coil Cold value at 20 °C 1 2
resistance Max. warm value 1 3
Duty % 100
Max. coil temperature 1) °C 150
Electrical connections 4WRA with component plug to DIN EN 175301-803 or ISO 4400
see page 7 plug-in connector to DIN EN 175301-803 or ISO 4400 2)
4WRAE with component plug to DIN EN 175201-804
plug-in connector DIN EN 175201-804 2)
Valve protection to EN 60529 IP65 with mounted and fixed plug-in connector
Control electronics
For 4WRA Digital amplifier in Eurocard format 2) VT-VSPD-1-2X ( to RE 30523 - middle of 2006)
Analogue amplifier in Eurocard format 2) VT-VSPA2-1-2X/… to RE 30110
Analogue module amplifier 2) VT-MSPA2-1-1X to RE 30228
For 4WRAE integrated into the valves, see page 8
Analogue command value module VT- SWMA-1-1X/... to RE 29902
Analogue command value module VT-SWMKA-1-1X/... to RE 29903
Digital command value card VT-HACD-1-1X/… to RE 30143
Analogue command value card VT-SWKA-1-1X/... to RE 30255
Supply voltage Nominal voltage VDC 24
4WRAE, 4WRA 3) Lower limiting value V 21 / 22 (4WRA);
19 (4WRAE)
Upper limiting value V 35
Amplifier current Imax A 1.8
consumption Max. impulse current A 3
1) Due to the occurring surface temperature of the solenoid Note: For details regarding the environmental
coils, the European Standards DIN EN 563 and DIN EN 982 simulation test covering EMC (electro-
must be taken into account! magnetic compatibility), climate and
2) Separate order mechanical loading see RE 29055-U
3) (declaration regarding environmental
With Bosch Rexroth AG control electronics
compatibility).
117
Electrical connection, plug-in connectors

For type WRA
(without integrated electronics – not for version "J" = sea water resistant)
Connection on component plug Connection on plug-in connector
PE PE
1 2 1 2
PE PE
1 2 1 2 To amplifier To amplifier
27,5 2
10A
Plug-in connector CECC 75 301-803-A002FA-H3D08-G 250V 2
18
to DIN EN 175301-803 or ISO 4400
GDM
1
Solenoid a, colour grey
Separate order: Material No. R901017010 10
43
Solenoid b, colour black
Separate order: Material No. R901017011
34,2
1 Fixing screws M3
1 Tightening torque MA = 0.5 Nm
5,5
For type WRAE
(with integrated electronics (OBE) and for version "J" = sea water resistant)
For pin allocation, see block circuit diagram on page 8
Plug-in connector to DIN EN 175201-804

Separate order: Material No. R900021267
(plastic version)
91
Ø27
Ø6,5…11
A
F
B
Separate order: Material No. R900223890 C E
(metal version) D
Ø8…Ø13,5
85
118
Integrated electronics (OBE) for type WRAE

Pin allocation of the component plug
Pin allocation Contact Signal
A Supply A 24 VDC (19 to 35 VDC)

B voltage B GND
C C n.c. 1)
D Differential D Com. value (± 10 V / 4 to 20 mA)
E
F amplifier input E reference potential
F n.c.
Integrated control electronics (see below)
Com. value: Positive command value (0 to 10 V or 12 to 20 mA) at D and reference potential to E causes flow from P to A and B
to T.
Negative command value (0 to – 10 V or 12 to 4 mA) at D and reference potential to E causes flow from P to B and A
to T.
For valves with a solenoid on side „A“ (spool variants EA and WA) a positive command value at D and reference
potential to E (NS 6: 4 to 20 mA and NS 10: 12 to 20 mA) causes flow from P to B and A to T.
Connection cable: Recommendation: – up to 25 m cable length type LiYCY 5 x 0.75 mm2
– up to 50 m calbe length type LiYCY 5 x 1.0 mm2
External diameter 6.5 to 11 mm
Connect screen to PE only on the supply side.
1) Contacts C and F must not be connected!
Block circuit diagram / connection allocation
Interface Integrated electronics (OBE) Valve
Output stage 5)
Differential
Com. value D amplifier
Ramp
U
U generator 4) Summator I
E U
Ref. potential Y
Output stage5)
Low voltage Step function U
detection 6) generator
I
Interlock
Power supply unit

A + Ui
24V
Supply voltage U 0V
B U
GND – Ui
PE
Protective
conductor 2; 3)
2) PE is connected to the cooling body and the valve housing
3) Protective conductor screwed to the valve housing and cover
4) Ramp can be externally adjusted from 0 to 2.5 s; the same applies for Tup and Tdown
5) Output stages current regulated
6) Low voltage detection is not carried out for component type 4WRAE 10-2X.
4)
119
Characteristic curves (measured with HLP46, oil = 40 °C ± 5 °C) NS6
7 l/min nominal flow at 10 bar valve pressure differential 15 l/min nominal flow at 10 bar valve pressure differential
30 30
PAA/BAT PAA/BAT 5
4
or or
3
Flow in l/min A
Flow in l/min A
PAB/AAT 5 20 PAB/AAT
20 2
4
1
3
10 2 10
1
0 0 2
20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100
Command value in % A Command value in % A
30 l/min nominal flow at 10 bar valve pressure differential

50 1 6p = 10 bar constant
PAA/BAT
40 or 3
Flow in l/min A
PAB/AAT 2 4 6p = 50 bar constant

30
1 5 6p = 100 bar contant
20
10 6p = Valve pressure differential (inlet pressure pP minus load

pressure pL and minus return pressure pT)
0
20 30 40 50 60 70 80 90 100
Command value in % A
30 l/min nominal flow at 10 bar valve pressure differential 60 l/min nominal flow at 10 bar valve pressure differential
70 100
PAA/BAT PAA/BAT
60
or 5 80 or
3
Flow in l/min A
Flow in l/min A
50 PAB/AAT 4 PAB/AAT 2,4

3
2 60 5
40 1
1
30 40
20
20
10
20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100
1 6p = 10 bar constant 6p = Valve pressure differential (inlet pressure pP minus load

2 6p = 20 bar constant pressure pL and minus return pressure pT)
3 6p = 30 bar constant
4 6p = 50 bar constant
5 6p = 100 bar contant
120
Transient functions with stepped form of electrical input

signals
Types 4WRA and 4WRAE

Signal change in %
100 0 – 100
90
80
0 – 75
70
Stroke in % A
60
50 0 – 50
40
30
0 – 25
20
10
0 40 80 120 160 200 0 20 40 60 80

Time in ms A
Performance limit, nominal flow 7 l/min Performance limit, nominal flow 15 l/min
PAA/BAT PAA/BAT
or or
30 PAB/AAT 7 30 PAB/AAT
7
Flow in l/min A
Flow in l/min A
20 6 20 6
5 5
4 4
10 10 3
3 2
2 1
1
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Valve pressure differential in bar A Valve pressure differential in bar A
Performance limit, nominal flow 30 l/min

50 1 Com. value = 40 %
PAA/BAT
2 Com. value = 50 %
40 oder
3 Com. value = 60 %
PAB/AAT
Flow in l/min A
4 Com. value = 70 %
30
7 5 Com. value = 80 %
6 6 Com. value = 90 %
20 5
4 7 Com. value = 100 %
3
10 2
1 If the performance limits are exceeded then flow forces occur
which lead to uncontrolled spool movements.
0 50 100 150 200 250 300
Valve pressure differential in bar A
121
Transient functions with stepped form of electrical input

signals
Signal change in %
100 0 – 100
90
80
0 – 75
70
Stroke in % A
60
50 0 – 50
40 2
30
0 – 25
20
10
0 60 120 180 240 300 0 40 80 120 160

Time in ms A
Performance limit, nominal flow 30 l/min Performance limit, nominal flow 60 l/min
PAA/BAT PAA/BAT
or or
70 PAB/AAT 100 PAB/AAT
90
60
80
50
Flow in l/min A
7 70
Flowin l/min A
40 6 60
7
5 50
30 40
4 6
20 30 5
3 4
2 20 3
10 2
1 10 1
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Valve pressure differential in bar A Valve pressure differential in bar A
1 Com. value = 40 % If the performance limits are exceeded then flow forces occur
2 Com. value = 50 % which lead to uncontrolled spool movements.
3 Com. value = 60 %
4 Com. value = 70 %
5 Com. value = 80 %
6 Com. value = 90 %
7 Com. value = 100 %
122
Unit dimensions: Type 4WRA 6 (nominal dimensions in mm) NS6
2 4.1 5 1 4.2 3 8
15
A B
85,5
47
a b
42
23
13,5 44
69 8,5 7
79,5 (121,5)
143,5
201
9 6
8
0,01/100mm
F1 T F2
A Rzmax 4
47
B
F4 G F3
P
Required surface finish of the
15 valve mounting surface
72 Tolerances to: – General tolerances ISO 2768-mK
1 Valve hounsing Subplates to catalogue sheet RE 45052 and valve fixing

2 Proportional solenoid "a" screws must be ordered separately.
3 Proportional solenoid "b" Subplates: G341/01 (G1/4)
G342/01 (G3/8)
4.1 Plug-in connector "A", colour grey, separate order,
G502/01 (G1/2)
see page 7
Valve fixing screws (separate order)
4.2 Plug-in connector "B", colour black, separate order,
The following valve fixing screws are recommended:
see page 7
– 4 S.H.C.S. ISO 4762 - M5 x 50 - 10.9-flZn-240h-L
5 Name plate
(friction value +total = 0.09 to 0.14)
6 Identical seal rings for ports A, B, P and T Tightening torque MA = 7 Nm ± 10%
7 Plug for valves with one solenoid Material No. R913000064 (separate order)
(2 switched positions, versions EA or WA) or
8 Space required to remove the plug-in connector – 4 S.H.C.S. ISO 4762 - M5 x 50 - 10.9
9 Machined valve mounting surface, (friction value +total = 0.12 to 0.17)
Connection location to ISO 4401 (with locating pin hole) Tightening torque MA = 8.9 Nm ± 10%
Code: 4401-03-02-0-94 (explanation to ISO 5783)
Deviation from the standard:
- without locating pin hole „G“
- ports P, A, B and T mit Ø8 mm
123
Unit dimensions: Type 4WRAE 6 ...K31/..V (nominal dimensions in mm) NS6
9 4 2 5 8 1 7 3
112,5
47
a b
42
2
23
13,5 44
69 8,5 6
79,5 (121,5)
143,5
201
50 253
8
F1 T F2
A 0,01/100mm
47
B
F4 G F3 Rzmax 4
P
15 10 Required surface finish of the

72 valve mounting surface
Tolerance to: – General tolerances to ISO 2768-mK
1 Valve housing Subplates to catalogue sheet RE 45052 and valve fixing

G342/01 (G3/8)
4 Plug-in connector to DIN EN 175201-804,
G502/01 (G1/2)
separate order, see page 7
5 Name plate
6 Identical seal rings for ports A, B, P und T
7 Plug for valves with one solenoid (friction value +total = 0.09 to 0.14)
(2 switched positions, versions EA or WA) Tightening torque MA = 7 Nm ± 10%
8 Integrated electronics (OBE) Material No. R913000064 (separate order)
9 Space required for the connection cable or
and to remove the plug-in connector – 4 S.H.C.S. ISO 4762 - M5 x 50 - 10.9
10 Machined valve mounting surface, (friction value +total = 0.12 to 0.17)
Connection location to ISO 4401 (with locating pin hole) Tightening torque MA = 8.9 Nm ± 10%
Deviation from the standard:
- without locating pin hole „G“
- ports P, A, B and T mit Ø8 mm
124
Unit dimensions: Type 4WRA 10 (nominal dimensions in mm) NS10
2 4.1 6 5 1 4.2 3 9
15
A B
119
a b
82
40
30
24 70
102 (21)
125,5 (179,5)
224,5
305
7 10 8
32,5±0,2 13
F1 P F2 0,01/100mm
A B Rzmax 4
72
T T1
valve mounting surface
F4 F3
25 50,8±0,2 Tolerances to: – General tolerances to ISO 2768-mK
104
1 Valve housing Subplates to catalogue sheet RE 45054 and valve fixing

G67/01 (G1/2)
4.1 Plug-in connector "A", colour grey, separate order,
G534/01 (G3/4)
see page 7
4.2 Plug-in connector "B", colour black, separate order,
see page 7
– 4 S.C.H.S. ISO 4762 - M6 x 40 - 10.9-flZn-240h-L
5 Name plate
(friction value +total = 0.09 to 0.14)
6 Valve bleed screw Tightening torque MA = 12.5 Nm ± 10%,
Note: The valves are bled before delivery. Material No. R913000058 (separate order)
7 Identical seal rings for ports A, B, P and T (T1) or
8 Cover for valves with one solenoid – 4 S.C.H.S. ISO 4762 - M6 x 40 - 10.9
(2 switched positions, versions EA or WA) (friction value +total = 0.12 to 0.17)
9 Space required to remove the plug-in connector Tightening torque MA = 15,5 Nm ± 10%
10 Machined valve mounting surface,
Connection location to ISO 4401 (with locating pin hole)
Deviation from the standard: Port T1 Ø11.2 mm
125
Unit dimensions: Type 4WRAE 10 (nominal dimensions in mm) NS10
4 2 6 5 9 1 3
141
2
82
a b
40
30
24 70
102 (21)
125,5 (179,5)
224,5
50 305
10 7 11 8
32,5±0,2 13
F1 P F2
A B
72
T T1
0,01/100mm
F4 F3 Rzmax 4
25 50,8±0,2
104 Required surface finish of the
1 Valve housing
2 Proportional solenoid "a" Tolerances to: – General tolerances to ISO 2768-mK
3 Proportional solenoid "b"
4 Plug-in connector to DIN EN 175201-804,
separate order, see page 7 Subplates to catalogue sheet RE 45054 and valve fixing
screws must be ordered separately.
5 Name plate
Subplates: G66/01 (G3/8)
6 Valve bleed screw
G67/01 (G1/2)
Note: The valves are bled before delivery.
G534/01 (G3/4)
7 Identical seal rings for ports A, B, P, T
Valve fixing screws(separate order)
8 Cover for valves with one solenoid The following valve fixing screws are recommended:
(2 switched positions, versions EA or WA)
9 Integrated electronics (OBE) (friction value +total = 0.09 to 0.14)
10 Space required for the connection cable Tightening torque MA = 12.5 Nm ± 10%,
and to remove the plug-in connector Material No. R913000058 (separate order)
11 Machined valve mounting surface, or
connection location to ISO 4401 (with locating pin hole) – 4 S.H.C.S. ISO 4762 - M6 x 40 - 10.9
Code: 4401-05-04-0-94 (explanation to ISO 5783) (friction value +total = 0.12 to 0.17)
Deviation from the standard: Port T1 Ø11.2 mm Tightening torque MA = 15,5 Nm ± 10%
126
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informations
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. Without their
Zum Eisengießer 1 consent it may not be reproduced or given to third parties.
97816 Lohr am Main, Germany The data specified above only serves to describe the product. No statements
Telefon +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
Telefax +49 (0) 93 52 / 18-23 58 derived from our information. The details stated do not release you from the
documentation@boschrexroth.de responsibility for carrying out your own assessment and verification. It must
www.boschrexroth.de be remembered that our products are subject to a natural process of wear
and ageing.
127
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165
4/3 proportional directional valve with

integrated digital electronics and
field bus interface (IFB-P)
RE 29048
Edition: 2013-02
Type 4WREF Replaces: 12.12
▶ Sizes 6 and 10
▶ Component series 2X
▶ Maximum operating pressure 315 bar
▶ Maximum flow: 80 l/min (size 6)
▶ Maximum flow: 180 l/min (size 10)
Features Contents
▶ Direct operated proportional directional valve with Features 1

integrated digital electronics and field bus interface Ordering code 2
(Integrated Field Bus IFB-P) Symbols 3
▶ Operation by means of proportional solenoids with Function, section 4, 5
central thread and detachable coil Technical data 5, 6
▶ Position-controlled valve control spool Integrated electronics (IFB-P) 7…9
▶ Analog interface for command and actual value Characteristic curves 10 … 15
▶ Command value (flow) analog or via bus Unit dimension 16 … 18
▶ Design for CAN bus with CANopen protocol DS 408 Accessories 19 … 20
or Profibus-DP Additional information 21
▶ Quick commissioning via PC and WIN-PED 6 commis-
sioning software
Bosch Rexroth AG, RE 29048, version: 2013-02

166
2/22 4WREF | Proportional directional valve with integrated, digital electronics
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12
4 WRE F 2X / V ‒ 24 *
01 4 main ports 4
02 Proportional directional valve WRE
03 With integrated digital electronics and field bus interface F
04 Size 6 6
Size 10 10
05 Symbols e.g. E, E1, V etc.: possible design see page 3
Rated flow for size 6

06 8 l/min 08
16 l/min 16
32 l/min 32
Rated flow for size 10

06 25 l/min 25
50 l/min 50
75 l/min 75
07 Component series 20 … 29 (20 … 29: Unchanged installation and connection dimensions) 2X
08 FKM seals V
09 Supply voltage 24 V 24
Bus interface
10 CANBus DS 408 C
Profibus DP V0/V1 P
Electrical interface
11 Command value ±10 V A1
Command value 4 to 20 mA F1
12 Further details in the plain text
Bosch Rexroth AG, RE 29048, edition: 2013-02

167
Proportional directional valve with integrated, digital electronics | 4WREF 3/22
Symbols
Type 4WREF…E… Type 4WREF…W…
A B A B
G G
a b a b
P T P T
2
Type 4WREF…V…
A B
G
a b
P T
Control spool symbols
A B
a 0 b a 0 b
P T
= E, E1
=V
= W, W1
With symbols E1 and W1:

P → A: qvmax B → T: qv/2
P → B: qv/2 A → T: qvmax
RE 29048, edition: 2013-02, Bosch Rexroth AG

168
Function, section
Set-up
The valve basically consists of: Functions:
– Housing (1) with connection surface – Control of the valve spool position
– Control spool (2) with compression springs (3 and 4) – The command value can alternatively be specified via
and spring plates (8 and 9) an analog interface (X1) or via the field bus inter-
– Coils (5 and 6) and pole tubes (10 and 11) with cen- face (X2, X3).
tral thread – The actual value signals are provided via an analog
– Position transducer (7) interface (X1) and can additionally be read out via the
– Integrated digital control electronics IFB-P (12) field bus (X2, X3).
Functional description – The controller parameters are set via the field bus.
With de-energized solenoids (5 and 6), the control
spool (2) is brought into the central position by the com-
pression springs (3 and 4) between the spring plates (8
and 9) (with V control spool without spring plate). With
V control spools, the mechanical zero position does not
correspond to the hydraulic one.
12 X2
X1
X3
13
7 5 10 3 8 2 9 1 4 11 6
Notice! The PG fitting (13) must not be opened. Notice! Due to the design principle, internal leak-
Mechanical adjustment of the adjustment nut located age is inherent to the valves and may increase over the
below is prohibited and damages the valve! life cycle.
The tank line must not be allowed to run empty. With
corresponding installation conditions, a preload valve is
to be installed.

169
Function, section
The integrated digital electronics enables the following WIN-PED PC program (version 6 or higher):
fault detection: To implement the project planning task and to parameterize
– Undervoltage the IFB-P valves, the user may use the WIN-PED commis-
– Cable break in position transducer (7) sioning software.
– Communication error – Parameterization
– Watchdog – Diagnosis
– Cable break in command value input (only with cur- – Convenient data management on a PC
rent interface) System requirements
The following additional functions are available: – IBM PC or compatible system
– Ramp generator – Windows 2000 or Windows XP
– Internal command value profile – RAM (recommendation: 256 MB) 2
– Enable function, digital – 150 MB of available hard disk capacity
– Overlap compensation Notice
– Zero point correction The "WIN-PED" PC program is not included in the scope of
delivery. It can be downloaded on the Internet free of
charge! (See page 18)
Technical data
(for applications outside these parameters, please consult us!)
general Size 6 Size 10

Installation position Any, preferably horizontal
Storage temperature range °C –20 … +80
Ambient temperature range °C –20 … +50
Weight without sandwich plate kg 2.4 6.5
MTTFd values according to EN ISO 13849 Years 150 (for further details see data sheet 08012)
Climate Environmental audit according to EN 60068-2
hydraulic (measured with HLP46, ̛oil = 40 °C ± 5 °C)

Maximum operating pressure – Ports A, B and P bar Up to 315
– Port T bar Up to 210
Rated flow qVnom with Δp = 10 bar l/min 8 25
16 50
32 75
Maximum admissible flow l/min 80 180
Hydraulic fluid See table page 6
Hydraulic fluid temperature range °C –20 ... +70, preferably +40 ... +50
Viscosity range mm2/s 20 to 380, preferably 30 to 46
Maximum admissible degree of contamination of the hydraulic fluid, Class 20/18/15 1)
cleanliness class according to ISO 4406 (c)
Hysteresis (position control - valve control spool) % ≤ 0.1
Range of inversion (position control - valve control spool) % ≤ 0.05
Response sensitivity (position control - valve control spool) % ≤ 0.05
Zero shift valve control spool upon change of hydraulic fluid tempera- %/10K < 0.15
ture and operating pressure %/100 bar < 0.1
1) The cleanliness classes specified for the components must be

adhered to in hydraulic systems. Effective filtration prevents faults
and at the same time increases the life cycle of the components.
For the selection of the filters, see www.boschrexroth.com/filter.

170
Technical data
Hydraulic fluid Classification Suitable sealing materials Standards

Mineral oils and related hydrocarbons HL, HLP NBR, FKM DIN 51524
Important information on hydraulic fluids!

▶ For more information and data on the use of other hydraulic fluids,
refer to data sheet 90220 or contact us!
▶ There may be limitations regarding the technical valve data (tem-
perature, pressure range, life cycle, maintenance intervals, etc.)!
▶ The flash point of the hydraulic fluid used must be 40 K higher
than the maximum solenoid surface temperature.
electric
Duty cycle 1) % 100
Supply voltage – Nominal voltage VDC 24
– Lower limit value VDC 19.4
– Upper limit value VDC 35
– Maximum admissible residual ripple Vpp 2
Total current consumption – Imax A 2
– Impulse current A 3
Command and actual va- – Voltage "A1" V ±10
lue signals – Current "F1" mA 4 to 20
Converter resolution (command/actual value signals) Bit 10
Maximum coil temperature 2) °C Up to 150
Protection class of the valve according to EN 60529 IP 65 with mounted and locked plug-in connectors
EMC (electromagnetic compatibility) Interference resistance prEN 50082-2:1994
Interference emission EN 50081-1:1992
1) Connect the valve to the supply voltage only when this is required
for the functional processes of the machine.
2) Due to the temperatures occurring at the surfaces of the solenoid
coils, the European standards ISO 13732-1 and EN ISO 4413 must
be adhered to.

171
Integrated electronics (IFB-P), marking and adjustment elements
A: + 24V DC
Rexroth
B: 0V
C: reference actual position A B
D: ±10V/0 20mA G
signal input
E: reference input a b
F: ±10V/0 20mA
actual position *R901053294*
PE: earth conductor 4WREF6
0000000 00
0000
A001
1 2 3 4 5 6
1 Material number
2
2 Production order number
3 Date of production
4 Serial number
5 Type designation
6 DIL switch for address and baud rate setting
(position B0 on the right)
Electrical connection and allocation
Connector pin assignment X1, 6-pole + PE according to DIN EN 175201-804

Pin Signal Interface A1 pin assignment Interface F1 pin assignment
A 24 VDC (u(t) = 19.4 to 35 V); Imax = 2 A
Supply voltage
B 0V
C Reference potential actual value Reference potential actual value
D ±10 V command value; Re > 50 kΩ 4 to 20 mA command value; Re = 100 Ω
Differential amplifier input
E Reference potential command value
F Measuring output ±10 V actual valve control spool value 4 to 20 mA actual valve control spool value
(limit load 5 mA) (load resistance maximum 300 Ω)
PE Protective earthing conductor (directly connected to cooling element and valve housing)
Connector pin assignment for CAN bus "X2"/"X3" (coding A),

M12, 5-pole, pins/socket
Pin Assignment X2 X3
Transmission rate kbit/s 20 to 1000 3 3
1 n. c. Bus address 1 to 127
2 4
2 n. c. CAN-specific settings:
3 CAN_GND Baud rate and identifier can be set via the 4 5 2 5
4 CAN_H bus system and/or the DIL switches.
5 CAN_L
1 1
Connector pin assignment for Profibus DP "X2"/"X3" (coding B),

M12, 5-pole, socket/pins X2 X3
Transmission rate MBaud up to 12
Pin Assignment 4 4
1 +5 V Bus address 1 to 126
Setting via DIL switch. 1 3
2 RxD/TxD-N (A line)
The +5 V voltage of the IFB-P
3 D GND 3 5 1 5
serves to supply an external
4 RxD/TxD-P (B line) bus terminator (as required). 2 2
5 Shield

172
Integrated electronics (IFB-P), settings for CANopen and Profibus DP
CANopen
B7 B6 B5 B4 B3 B2 B1 B0 HEX Baud rate: B7, B6 Address range: B5 to B0
0 0 0 0 0 0 0 0 00 1) Standard 20 kBaud or re-programmed 1 = Standard or re-programmed
0 0 0 0 0 0 0 1 01
to to 20 kBaud 1 to 63
0 0 1 1 1 1 1 1 3F
0 1 0 0 0 0 0 0 40 125 kBaud 1 = Standard or re-programmed
0 1 0 0 0 0 0 1 41
0 1 1 1 1 1 1 1 7F
1 0 0 0 0 0 0 0 80 250 kBaud 1 = Standard or re-programmed
1 0 0 0 0 0 0 1 81
1 0 1 1 1 1 1 1 BF
1 1 0 0 0 0 0 0 C0 500 kBaud 1 = Standard or re-programmed
1 1 0 0 0 0 0 1 C1
1 1 1 1 1 1 1 0 FE
1 1 1 1 1 1 1 1 FF 250 kBaud Monitor mode/programming mode
1 = fixed
Profibus DP
B7 B6 B5 B4 B3 B2 B1 B0 HEX Address range
0 0 0 0 0 0 0 0 00 1) 125 = Standard or re-programmed
0 0 0 0 0 0 0 1 01
to to 1 to 126 with parameter channel
0 1 1 1 1 1 1 0 7E
1 0 0 0 0 0 0 0 80
to to 1 to 126 with parameter channel
1 1 1 1 1 1 1 0 FE
1 1 1 1 1 1 1 1 FF Monitor operation address 125
1) Factory setting
B7 B0 B7 B0
Connection of the bus terminator using the two lower switches
(only with Profibus):
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
ON
ON
Left figure: Bus terminator not connected

Right figure: Bus terminator connected
(both switches to "ON")
ON
ON
2 1 2 1

173
Integrated electronics (IFB-P), block diagram
X2
Profibus Profibus
controller
X3
alternatively
X3
CAN bus
X2
Command value
valve spool position D
U/I CAN
A 2
U D controller
E
Output stage B
Actual value valve U b
spool position F I
Controller PWM
U/I PID Output stage A
Reference potential PWM
U U
C Output I a
stage off
Actual value
D position
Inductive posi-
Microcontroller A Oscillator
tional transducer
demodulator
=
EEPROM Flash ~
Cable break
24 V signal supply A DC +Ui

Ui
DC GND
GND B
Protective earthing
conductor PE
1)
1) The protective earthing conductor (PE) is connected to cooling element and valve housing.
Command value Positive command value 0 to +10 V (or 12 to 20 mA) at pin D and reference potential at pin E result in flow from P → A
and B → T.
Negative command value 0 to ‒10 V (or 12 to 4 mA) at pin D and reference potential at pin E result in flow from P → B
and A → T.
Actual value Positive actual value 0 to +10 V (or 12 to 20 mA) at pin F and reference potential at pin C result in flow from P → A
and B → T.
Connection line Recommendation:
Up to 25 m line length type LiYCY 7 x 0.75 mm²
Up to 50 m line lenght type LiYCY 7 x 1.00 mm²
External diameter see sketch of mating connector

174
Characteristic curves size 6

(measured with HLP46, ̛oil = 40 ±5 °C) and ps = 10 bar
Transition function with stepped electric input signals (4/3 valve version; V control spool)
Signal change in % →
100 0 100 0
90
80
Stroke in % →
0 75 0
70
60
50 0 50 0
40
30
0 25 0
20
10
0 10 20 30 40 0 10 20 30
Time in ms →
Frequency response (with V control spool)
5 315
0 270
3
Phase angle in ° →
Amplitude ratio in dB →
5 225
10 180
15 135
20 90
Signal ±10 %
25 45
Signal ±25 %
30 0 Signal ±100 %
1 10 20 30 50 100 200
Frequency in Hz →
Flow/load function with maximum valve opening (with V control spool)
200
Maximum admissible
100
80 flow
32
16
08
Flow in l/min →
10
P→A/B→T
or
P→B/A→T
1
10 20 50 100 200 300
Valve pressure differential in bar →

175

Pressure/signal characteristic curve (V control spool), ps = 100 bar
100
80
60
40
2
← p L in % →
20
5 3 1 1 3 5
Δp
S
20
40
60
80
100
Ue
← in % →
UEN
Zero flow (with central control spool position - V control spool)
2
Zero flow in l/min →
0 50 100 150 200 210 250 300 315

Operating pressure in bar →

176

(measured with HLP46, ̛oil = 40 ±5 °C and p = 100 bar)
8 l/min rated flow

30
P→A/B→T 5
1 Δp = 10 bar constant
20 or 2 Δp = 20 bar constant
4
P→B/A→T 3 3 Δp = 30 bar constant
Flow in l/min →
10 2 4 Δp = 50 bar constant
1 5 Δp = 100 bar constant
0 10 20 30 40 50 60 70 80 90 100 V control spool

E and W control spool
15 20 30 40 50 60 70 80 90 100
Command value in % →
16 l/min rated flow

60 5
P→A/B→T
50 or
P→B/A→T
40
Flow in l/min →
2
20
1
10
0 10 20 30 40 50 60 70 80 90 100 V control spool

15 20 30 40 50 60 70 80 90 100
32 l/min rated flow

120
110 Maximum admissible flow
P→A/B→T 5
Notice:
100 or
Observe the flow/load function on
90 P→B/A→T
page 10!
80 4
70
Flow in l/min →
60 3
50
40
30 1
20
10
0 10 20 30 40 50 60 70 80 90 100 V control spool

15 20 30 40 50 60 70 80 90 100
177

Transition function with stepped electric input signals (4/3 valve version; V control spool)
Signal change in % →
100 0 100 0
Stroke in % →
75 0 75 0
2
50 0 50 0
25 0 25 0
0 20 40 60 0 20 40 60
Time in ms →
Flow/load function with maximum valve opening (with V control spool)
400
Maximum admissible
75 flow
180
100 50
Flow in l/min →
25
50
25
P→A/B→T
or
P→B/A→T
10
10 20 50 100 200 300

178

Frequency response (with V control spool)

5 315
0 270
3
5 225
10 180
15 135
20 90
Signal ±10 %
25 45
Signal ±25 %
30 0 Signal ±100 %
1 10 20 30 50 100 200
Pressure/signal characteristic curve (V control spool), Zero flow (with central control spool position -
ps = 100 bar V control spool)
100
2
80
60
40
20
← p L in % →
Zero flow in l/min →
1
5 3 1 1 3 5
Δp
S
20
40
60
80
0 50 100 150 200 210 250 300 315
100 Operating pressure in bar →
Ue
← in % →
UEN

179

(measured with HLP46, ̛oil = 40 ±5 °C and p = 100 bar)
25 l/min rated flow
80 5
P→A/B→T
70
or
60 P→B/A→T 4
50
Flow in l/min →
2
30
20 2
10
0 10 20 30 40 50 60 70 80 90 100 V control spool

10 20 30 40 50 60 70 80 90 100
50 l/min rated flow
150 5
P→A/B→T
125 or
P→B/A→T
100
Flow in l/min →
75
2
50 1
25
0 10 20 30 40 50 60 70 80 90 100 V control spool

10 20 30 40 50 60 70 80 90 100
75 l/min rated flow
300
5
275
Maximum admissible flow
250 P→A/B→T Notice:
225 or Observe the flow/load function on
200 P→B/A→T page 13!
180 4
175
Flow in l/min →
150
125
100
75 1
50
25
0 10 20 30 40 50 60 70 80 90 100 V control spool

10 20 30 40 50 60 70 80 90 100
180
Unit dimension for size 6:

(dimensions in mm)
18 ca.195 ca.120 15
5 7 6 8 5
118,5
"a"
47,5
"b"
42
23,5
40,5 15,1 44
69,2 Ø45,4
178
261
2 4 1 3
9
20
8,5
F1 F2
0,01/100 T
Rzmax 4
48
A B
P
Required surface quality of F4 F3
G
the valve connection surface
76
1 Valve housing Notice!

2 Proportional solenoid "a" with inductive position transducer The dimensions are nominal dimensions and subject
3 Proportional solenoid "b" to tolerances.
4 R-ring 9.81 x 1.5 x 1.78 for ports P, T, A and B
5 Space required to remove the mating connectors
6 Integrated digital control electronics
7 Mating connector according to DIN EN 175201-804;
8 Name plate
9 Machined valve contact surface,
porting pattern according to ISO 4401-03-02-0-05
Deviating from the standard:
Ports P, A, B, T Ø8 mm
Bore G may not be required since there is no pin in
the valve. For valve mounting screws and subplates, see page 18.

181
Unit dimension for size 10:

(dimensions in mm)
5 7 6 8 5
18 ca.139 ca.166 15
144,5
2
"a" "b"
72,5
40
30
19,1 54 70,1
92,2
180
355
2 4 1 3 9
23
0,01/100
13
F1 P F2
Rzmax 4
A B
72
T T1
Required surface quality of
the valve connection surface
F4 F3
94
1 Valve housing Notice!

2 Proportional solenoid "a" with inductive position transducer The dimensions are nominal dimensions and subject
3 Proportional solenoid "b" to tolerances.
4 R-ring 13.0 x 1.6 x 2.0 for ports P, T, T1, A and B
7 Mating connector according to DIN EN 175201-804;
8 Name plate
For valve mounting screws and subplates, see page 18.

182
Unit dimensions
Hexagon socket head cap screws Material number

Size 6 4x ISO 4762 - M5 x 50 - 10.9-flZn-240h-L R913000064
Tightening torque MA = 7 Nm ± 10 %
or
4x ISO 4762 - M5 x 50 - 10.9
Tightening torque MA = 8.9 Nm ± 10 %
Tightening torqueMA = 12.5 Nm ± 10 %
or
4x ISO 4762 - M6x 40 - 10.9
Tightening torque MA = 15.5 Nm ± 10 %
Notice: The tightening torque of the hexagon socket head cap screws refers to the maximum operating pressure!
Subplates Data sheet

Size 6 45052
Size 10 45054
Accessories (not included in the scope of delivery)
The following is required for the parameter- CANopen Profibus DP

ization via PC:
1 Interface converter (USB) VT-ZKO-USB/CA-1-1X/V0/0 VT-ZKO-USB/P-1-1X/V0/0
Mat. no. R901071963 Mat. no. R901071962
2 Commissioning software WIN-PED 6
Download from www.boschrexroth.de/IAC
3 Connection cable, 3 m D-Sub / M12, coding A D-Sub / M12, coding B
Mat. no. R900751271 Mat. no. R901078053
3
1

183
Accessories, port X1 (not included in the scope of delivery)
Mating connector for X1 Version Material number

Mating connector according to DIN EN 175201-804 Mating connector (plastic) R900021267
(6-pole) Mating connector (angular design) R900217845
91
A
F 2
B
Ø27
C E
D
Ø6,511
Mating connector for X1 Version Material number
Mating connector according to DIN EN 175201-804 Mating connector (metal) R900223890
(6-pole)
A
F
B
C E
D
Ø8Ø13,5
85

184
Accessories, CAN bus (A coding) (not included in the scope of delivery)
Description View, dimensions Pole pattern, order details

X2
ca. 56
Round connector, 5-pole, M12, can be assembled
3
Straight mating connector in metal design
4
Ø19,6
2 5
Mat. no. R901076910

(cable diameter 6 to 8 mm)
X3 ca. 61
3
Straight line connector in metal design
2
Ø19,6
4 5
Mat. no. R901076906

M12 cap
Dust protection (only for pins)
Mat. no. R901075564
Accessories, Profibus (B coding) (not included in the scope of delivery)
Description View, dimensions Pole pattern, order details

X2 ca. 61
4
Straight line connector in metal design 1
5
3
2
Ø19,6
Mat. no. R901075545

X3
ca. 56
Straight mating connector in metal design 3 4
5
1
Ø19,6
Mat. no. R901075550

M12 protective cap
(only for socket)
Mat. no. R901075563

185
Project planning/maintenance instructions/additional information
Product documentation for IFB-P

▶ Data sheet 29048 (this data sheet)
▶ Operating manual 29015-B
▶ CAN bus protocol description data sheet 29015-01-Z
▶ Profibus protocol description data sheet 29015-02-Z
▶ General information on the maintenance and commissioning of hydraulic components 07800/07900
▶ General operating instructions: Hydraulic valves for industrial applications 07600-B
Commissioning software and documentation on the internet: www.boschrexroth.com/IAC

2
Maintenance instructions:
▶ The devices have been tested in the plant and are supplied with default settings.
▶ Only complete units can be repaired. Repaired devices are returned with default settings. User-specific settings will not
be applied. The machine end-user will have to retransfer the corresponding user parameters.
Notices:
▶ Connect the valve to the supply voltage only when this is required for the functional processes of the machine.
▶ Do not use electrical signals provided via control electronics (e.g. "No error" signal) for switching safety-relevant
machine functions (see also EN ISO 13849 "Safety of machinery – safety-related parts of control systems").
▶ If electro-magnetic interference is to be anticipated, suitable measures must be taken to ensure the function (depend-
ing on the application, e.g. shielding, filtration)!
▶ For more information, refer to the operating instructions and the WIN-PED online help.

186
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
Bosch Rexroth AG, RE 29048, version: 2013-02

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231
4/3 proportional directional

spool valve, direct operated,
with solenoid actuation
RE 18162
Edition: 2013-01
Type VEPS..43 Replaces: 05.12
▶ Frame size 10
▶ Component series 0
▶ Maximum flow 25 l/min
H7900
Features Contents
▶ Mounting cavity R/UNF10-04-0-06 Features 1

▶ Direct operated proportional directional spool valve with Ordering code, valve types 2
solenoid actuation for controlling the flow size Available coils 3
▶ Wet-pin DC solenoids Function, section, symbols 4
▶ Rotatable solenoid coil Technical data 5 ... 6
▶ Manual override, optional Characteristic curves 7 ... 9
Limits of performance 10
Minimum terminal voltage at the coil and relative 11 ... 12
duty cycle
Unit dimensions 13
Mounting cavity 14
Available individual components 15
More information 15

232
2/16 VEPS..43 | Proportional directional spool valve
Ordering code (valve without coil) 1)
01 02 03 04 05 06 07 08 09 10 11 12
VEPS – 10A – 43 OD14 78 KP2 0 0
01 Proportional directional spool valve, direct operated, electrically operated VEPS
02 Frame size 10 10A
03 4/3 directional design 43
Symbols
04 2 4 2 4 10
3 1 3 1
2 4 2 4 20
3 1 3 1
05 Without manual override 0

With pull/push manual override -M1
06 4/3 proportional directional spool valves, direct operated, with solenoid actuation OD14
Symbols
07 See item 04 10
20
08 Frame size 10: R/UNF 10-04-0-06, see page 15 78
09 Proportional valve with 2 coils KP2
10 Without manual override 0

With pull/push manual override 1
11 Standard version 0
12 Revision status 0
Valve types (without coil) 1)
Without manual override "0" With pull/push manual override "-M1", "1"
Symbol Type Material no. Type Material no.

10 VEPS-10A-4310 OD141078KP2000 R901271834 VEPS-10A-4310-M1 OD141078KP2100 R901300077
20 VEPS-10A-4320 OD142078KP2000 R901271837 VEPS-10A-4320-M1 OD142078KP2100 R901300083

233
Proportional directional spool valve | VEPS..43 3/16
Available coils (separate order) 1)
Material no. for coil with connector 2)

"K4" 03pol (2+PE) "K40" 02pol K40 "C4" 02pol C4/Z30
Direct voltage DC 3) DIN EN 175301-803 DT 04-2PA, make Deutsch AMP Junior-Timer
12 V R901002932 R901003055 R901003044
24 V / 1200 mA R901002319 R901003053 R901003026
24 V / 800 mA R901049962 R901050010 R901049963
1) Complete valves with mounted coil on request.

2) Mating connectors, separate order, see data sheet 08006.
3) Other voltages upon request. 2

234
Function, section, symbols
General
The 4/3 proportional directional spool valves are direct the main ports ਦ with ਥ or ਦ with ਧ. The symbols are
operated, pressure-compensated cartridge valves. They realized by different spools ("10" and "20"). In case of
regulate the flow proportionally to the input signal in a de-excitation of the solenoid (3), the return spring (4)
continuous form from the main port ਦ to ਥ or ਦ to ਧ. returns the control spool (5) into its initial position. Main
The valve basically consists of: ports ਥ, ਦ and ਧ can be permanently pressurized with an
Pole tube (1), socket (2), a control spool (5) as well as a operating pressure of 350 bar. The ports have a fixed pin
return spring (4). assignment (see symbols). At port ਤ there must be a
maximum pressure of 250 bar.
Function The manual override (6) allows for the switching of the
In the de-energized condition, the control spool (5) is held valve without solenoid energization.
in the initial position by the return spring (4). By energizing
the solenoid (3), the control spool (5) is adjusted directly
- proportional to the electrical input signal - and connects
Symbol "10" Symbol "20"

Attention!
If the valve is not installed or installed in a system that is
2 4 2 4
not completely bled, the valve must not be energized as
b a b a otherwise, the entering air has a very negative effect on
the valve‘s dynamic behavior.
3 1 3 1
Version "C4"
ਤ = Main port 1 (T)
ਥ = Main port 2 (A)
ਦ = Main port 3 (P)
ਧ = Main port 4 (B)
7 6
7 Initial position
8 Spool position "a" Version "K4"
9 Spool position "b"
9 8
2 5 1 4 3.2 3.1 Version "K40"
2 3 4
Type VEPS-10A-43…
235
Technical data
(For applications outside these parameters, please consult us!)
general
Weight – Valve kg 0.35
– Coil kg 0.25 each
Installation position Any - if it is ensured that no air can collect upstream the valve. Oth-
erwise, we recommend suspended installation of the valve.
Ambient temperature range °C –40 to +120 (see page 12 and 13)
Environmental audits 2
Salt spray test according to DIN 50021 h 720
Surface protection DC solenoids Coating according to DIN 50962-Fe//ZnNi with thick film passivation
hydraulic
Maximum operating pressure – Connection ਥ, ਦ, ਧ bar 350
– Connection ਤ bar 250
Maximum flow l/min 25
Step response 0 to 100 %; 100 to 0 % ms < 180 (with pS = 10 bar)
Leakage ml/min < 60 per control edge (with Δp = 100 bar; HLP46, ̛oil = 40 °C)
Hydraulic fluid See table below
Hydraulic fluid temperature range °C –40 to +100 (preferably +40 to +50)
Maximum permitted degree of contamination of the hy- Class 20/18/15 1)
draulic fluid - cleanliness class according to ISO 4406 (c)
Hysteresis 2) ≤5
Range of inversion 2) ≤2
Response sensitivity 2) ≤1
Load cycles 2 million 3)

Mineral oils HL, HLP FKM DIN 51524
Bio-degradable – Insoluble in water HEES FKM VDMA 24568
– Soluble in water HEPG FKM
Important information on hydraulic fluids! ▶ The flash point of the hydraulic fluids used must be 40 K higher
▶ For more information and data on the use of other hydraulic fluids than the maximum solenoid surface temperature.
refer to data sheet 90220 or contact us! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ There may be limitations regarding the technical valve data (tem- are simultaneously zinc-solving, zinc may accumulate in the fluid.
perature, pressure range, service life, maintenance intervals, etc.)!
1) The cleanliness classes specified for the components must be 2) Measured with analog amplifier type RA2-1/10;
adhered to in hydraulic systems. Effective filtration prevents faults see data sheet 95230
and at the same time increases the service life of the components. 3) Rexroth standard test condition (HLP46; ̛oil = 40 °C ±5 °C)
For the selection of the filters see www.boschrexroth.com/filter.

236
Technical data
electric
Voltage type Direct voltage
Supply voltages 4) V 12 DC 24 DC 24 DC
Maximum solenoid current A 1760 mA 1200 mA 800 mA
Coil resistance – Cold value at 20 °C Ω 2.3 4.8 11.5
– Max. hot value Ω 3.8 7.9 18.5
Duty cycle % see characteristic curve page 12 and 13 5)
Maximum coil temperature 6) °C 150

Protection class according – Version "K4" IP 65 with mating connector mounted and locked
to VDE 0470-1 – Version "C4" IP 66 with mating connector mounted and locked
(DIN EN 60529)
IP 69K with Rexroth mating connector (material no. R901022127)
DIN 40050-9
– Version "K40" IP 69K with mating connector mounted and locked
Plug-in proportional amplifier Data sheet 30116
type VT-SSPA1...
Analog amplifier type RA... Data sheet 95230
Recommended dither frequency (PMW) Hz 120
Design according to VDE 0580
4) Other voltages upon request.

5)
When establishing the electrical connection, the protective
In case of use in altitudes > 2000 m a.s.l., we recommend consult-
earthing conductor (PE ) has to be connected properly.
ing the manufacturer.
6) Due to the surface temperatures of the solenoid coils, the stan-
dards ISO 13732-1 and ISO 4413 need to be adhered to!

237
Characteristic curves
(measured with HLP46, ̛oil = 40 ±5 °C and 24 V coil)
Δp-qV characteristic curves – Symbol "10"

16
4
14
Pressure differential in bar ࣅ
12
3
10
2
6
2
4
1 1 ਥࣅਤ
2 2 ਧࣅਤ
3 ਦࣅਧ
0 4 ਦࣅਥ
0 5 10 15 20 25
Flow in l/min ࣅ
Δp-qV characteristic curves – Symbol "20"

16
4
14
12
3
10
6
2
4
1 1 ਥࣅਤ
2
2 ਧࣅਤ
3 ਦࣅਧ
0
0 5 10 15 20 25 4 ਦࣅਥ
Flow in l/min ࣅ

238
Direction of flow ਦ ࣅ ਥ
Symbol "10"
25 2
3
1
20
4
Flow in l/min ࣅ
15
5
10
0
20 40 60 80 100 5 Δp = 100 bar constant
Command value in % ࣅ
Direction of flow ਦ ࣅ ਧ
Symbol "10"
25
2
3
4
20
1
5
Flow in l/min ࣅ
15
10
0
20 40 60 80 100 5 Δp = 100 bar constant

239
Direction of flow ਦ ࣅ ਥ
Symbol "20"
2 3
25
4
1
20
5
2
Flow in l/min ࣅ
15
10
0
20 40 60 80 100 5 Δp = 100 bar constant
Direction of flow ਦ ࣅ ਧ
Symbol "20"
25
2
3
4
20
1
5
Flow in l/min ࣅ
15
10
0
20 40 60 80 100 5 Δp = 100 bar constant

240
Limits of performance
(measured with HLP46, ̛oil = 40 ±5 °C)
Direction of flow ਦ → ਥ / ਧ → ਤ
Symbol "10"
30
25
Flow in l/min ࣅ
20
15
10
3
5 2
1 1 Command value = 50 %
0 50 100 150 200 250 300 350 3 Command value = 100 %
Direction of flow ਦ → ਧ / ਥ→ ਤ

Symbol "10"
30
25
Flow in l/min ࣅ
20
15
10
3
5 2
1 Command value = 50 %
1
0
0 50 100 150 200 250 300 350 3 Command value = 100 %
Attention!
The specified performance limits are valid for operation with only one direction of flow (e.g. from ਦ to ਥ and
with two directions of flow (e.g. from ਦ to ਥ and simulta- blocked port ਧ)!
neous return flow from ਧ to ਤ). In such applications, please consult us!
Due to the current forces acting within the valves, the The performance limit was determined without tank pre-
permissible performance limit may be considerably lower loading.

241
Limits of performance
Direction of flow ਦ → ਥ / ਧ → ਤ
Symbol "20"
30
25
Flow in l/min ࣅ
20
15
2
3
10
2
5
0 50 100 150 200 250 300 350 3 Command value = 100 %
Direction of flow ਦ → ਧ / ਥ→ ਤ

Symbol "20"
30
25
Flow in l/min ࣅ
20
15
3
10
2
5
0
0 50 100 150 200 250 300 350 3 Command value = 100 %
Attention!
The specified performance limits are valid for operation with only one direction of flow (e.g. from ਦ to ਥ and
with two directions of flow (e.g. from ਦ to ਥ and simulta- blocked port ਧ)!
neous return flow from ਧ to ਤ). In such applications, please consult us!
Due to the current forces acting within the valves, the The performance limit was determined without tank pre-
permissible performance limit may be considerably lower loading.

242
Minimum terminal voltage at the coil and relative duty cycle
Admissible working range against the ambient temperature
current in A with 100 % duty cycle (3) ࣅ

Admissible continuous application of
– Version "G12"
7 115 1,85
Required minimum voltage at
Reduced duty cycle for Imax

6,5 110 1,8
3
(1.76 A) in % (2) ࣅ
6 105 1,75
the coil (1) ࣅ
5,5 100 1,7

2
5 95 1,65
1
4,5 90 1,6
4 85 1,55
3,5 80 1,5
3 75 1,45
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ
– Version "G24"

10 105 1,3


9 100 1,25
(1.2 A) in % (2) ࣅ
the coil (1) ࣅ
8 95 1,2
3
7 90 1,15
1
6 85 1,1
5 80 1,05
4 75 1
-40 -20 0 20 40 60 80 100 120
Limited valve performance
Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.

243
– Version "G24..-8"

16 105 0,95

14 100 0,9
(0.8 A) in % (2) ࣅ
ࣅ
12 95 0,85
the coil (1)
1
10 90 0,8 2
3
8 85 0,75
6 80 0,7
4 75 0,65
-40 -20 0 20 40 60 80 100 120
Notice!
flow in calm air.

244
Unit dimensions
(dimensions in mm)
1
98
15
1
64,4
5
4
6
9 1 8
84 (90)
3
2 3 4
55
37
1
63,1 120,7
155 162
0
LS
10
1 Mating connectors, separate order, see data sheet 08006

2 Space required to remove the mating connector
3 SW24, tightening torque MA = 55+5 Nm
4 Dimension for "K4" mating connector, without circuitry
5 Dimension () for "K4" mating connector, with circuitry ਤ = Main port 1 (T)
6 Version "K40" ਥ = Main port 2 (A)
7 Version "C4" ਦ = Main port 3 (P)
8 Nut, tightening torque MA = 5+1 Nm ਧ = Main port 4 (B)
9 Coil (separate order, see page 3)

LS = Location Shoulder
10 Pull/push manual override "1"

245
Mounting cavity R/UNF-10-04-0-06; 4 main ports; thread 7/8-14UNF-2B

(dimensions in mm)
min 30
23,95 0,05
7/8-14UNF-2B
0,01 0,05 A B
X
0,5
A
Rz1 8
min 13,5
16+1
max 21,9
22+0,4 2
23,4+0,4
min 30,7
max 37,7
39,24+0,4
37,8+0,4
min 46,6
55,04+0,4
53,6+0,4
max 53,5
Y
63,5+0,5
Y
Y
max 15
15,87+0,05 E
0,05 A B
17,47+0,05 E
0,008- / Pt 20
19,05+0,05 E
0,05 A B
Rzmax 8
Rz1max 8 1)
C
Rz 32 -0,2 +0,2
0,1 A B
1) Visual inspection
ਤ = Main port 1 (T)

,4
ਥ = Main port 2 (A)

R0
,1
+0
2,5+0,4
ax
ਦ = Main port 3 (P)

m
,1
ਧ = Main port 4 (B)

R0
Tolerance for all angles ±0.5°
All seal ring insertion faces are rounded and free of burrs

246
Available individual components
920 910
930
999
Item Denomination Material no.

910 Nut R901241052
920 O-ring for pole tube R900007769
999 Seal kit of the valve R961005190
Coils, separate order, see page 3
More information
▶ Control electronics:
– Plug-in proportional amplifier type VT-SSPA1… Data sheet 30116
– Analog amplifier type RA… Data sheet 95230
▶ Selection of the filters www.boschrexroth.com/filter

247
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500
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75 0 75
50 0 50
25 0 25
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0 80 160 240 320 400 0 80 160 240 320 400
100 0 100
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288

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2000
1800
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1400
1200
1000 1
800
600
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NVTUOPUCFVTFEGPSTXJUDI
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=
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324
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U
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F »
1PTJUJPOUSBOTEVDFS
0VUQVUT I
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4-20 mA
I
0OMZBWBJMBCMFGPS"FMFDUSPOJDT
U

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83,&3&
325
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'MPXDPNNBOEWBMVFGVODUJPOXJUIFH
1ࣅ"#ࣅ5CBSWBMWFQSFTTVSFEJGGFSFOUJBMPS
1ࣅ"PS"ࣅ5CBSQFSDPOUSPMFEHF
$POUSPMTQPPM& 8 BOE3
$POUSPMTQPPMXJUIDIBSBDUFSJTUJDDVSWF-
100
80
2
'MPXJOࣅ
60
40
20
10
15 36,25 57,5 78,75 100

$PNNBOEWBMVFJOࣅ
$POUSPMTQPPMXJUIDIBSBDUFSJTUJDDVSWF1
100
80
'MPXJOࣅ
60
40
20
10
15 36,25 57,5 78,75 100

$PNNBOEWBMVFJOࣅ
326
5SBOTJUJPOGVODUJPOXJUITUFQQFEFMFDUSJDJOQVUTJHOBMT
4JHOBMDIBOHFJO
100 0 100 .FBTVSFEXJUI
Q4CBS
75 0 75
4USPLFJOࣅ
50 0 50
25 0 25
0 10 20 30 0 10 20 30
5JNFJONTࣅ
'MPXMPBEGVODUJPOXJUINBYJNVNWBMWFPQFOJOH
UPMFSBODFn
170 1
100
100 50
90
'MPXJOMNJOࣅ
3FDPNNFOEFE
50 25 GMPXMJNJUBUJPO GMPX
WFMPDJUZNT
JO
UIFWBMWFDPOOFD
UJPOCPSFT
25
20
10 20 50 100 200 300
315
327
.FBTVSFEXJUI
4JHOBMDIBOHFJO Q4CBS
100 0 100
75 0 75
4USPLFJOࣅ
50 0 50
25 0 25
0 10 20 30 40 0 10 20 30 40
5JNFJONTࣅ
UPMFSBODFn
460 1
400
0
22
0
20
300
'MPXJOMNJOࣅ
0
15 5
220 12
200 3FDPNNFOEFE
180 GMPXMJNJUBUJPO GMPX
WFMPDJUZNT
JO
150 UIFWBMWFDPOOFD
UJPOCPSFT
125
100
10 20 50 100 200 300
328
$IBSBDUFSJTUJDDVSWFT4J[FBOE NFBTVSFEXJUI)-1 ̛PJMm$nm$
.FBTVSFEXJUI
100 0 100
75 0 75
4USPLFJOࣅ
50 0 50
25 0 25
0 10 20 30 40 50 60 0 10 20 30 40 50 60
5JNFJONTࣅ
UPMFSBODFn
1000 1
870 1

J[F
T

[F
TJ
'MPXJOMNJOࣅ

500

J[F
T 3FDPNNFOEFE
GMPXMJNJUBUJPO GMPX
350 WFMPDJUZNT
JO
UIFWBMWFDPOOFD
UJPOCPSFT
220
200
10 20 30 40 50 100 200
329
.FBTVSFEXJUI
100 0 100
75 0 75
4USPLFJOࣅ
50 0 50
2
25 0 25
0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
5JNFJONTࣅ
UPMFSBODFn
1600 1
1000
'MPXJOMNJOࣅ
600
3FDPNNFOEFE
GMPXMJNJUBUJPO
600 400 GMPXWFMPD
JUZNT
JO
500 UIFWBMWFDPO
OFDUJPOCPSFT
400
10 20 50 100 200 300 350
330
.FBTVSFEXJUI
100 0 100
75 0 75
4USPLFJOࣅ
50 0 50
25 0 25
0
0 40 80 120 160 200 0 40 80 120 160 200
5JNFJONTࣅ
UPMFSBODFn
3000 1
2500
2000
'MPXJOMNJOࣅ
0
100
1500 3FDPNNFOEFE
GMPXMJNJUBUJPO GMPX
WFMPDJUZNT
JO
UIFWBMWFDPOOFD
UJPOCPSFT
1000
800
10 20 50 100
331
3 1 2 4 5 6
15
B A
194
a b
T A P B
2
8
a b
86
70
12 11 9 10
35 25,5
52,5 105
244
322
13 0,01/100
Rzmax 4
WBMWFDPOUBDUTVSGBDF
F1 P F2
X Y
A B
73
T T1
13,5
F4 F3
27
108
1JMPUDPOUSPMWBMWF .BJOWBMWF
.BUJOHDPOOFDUPSÜ"Ü DPMPSHSBZ *OUFHSBUFEFMFDUSPOJDT 0#&
.BUJOHDPOOFDUPSÜ#Ü DPMPSCMBDL *EFOUJDBMTFBMSJOHTGPSDPOOFDUJPO" # 1 5

4QBDFSFRVJSFEGPSDPOOFDUJPODBCMFBOEUPSFNPWFUIF *EFOUJDBMTFBMSJOHTGPSDPOOFDUJPO9 :
NBUJOHDPOOFDUPS 1SPDFTTFEWBMWFDPOUBDUTVSGBDF QPSUJOHQBUUFSOBDDPSE
8JSJOH JOHUP*40 DPOOFDUJPO9 : BTSFRVJSFE

/BNFQMBUF
332
3 1 2 4 5 6
15
B A
7
8
204
96
43
3
Ø3
36 27
93
154
290
353
12 11 14 13 9 10
0,01/100
F5 G1 F2 Rzmax 4
F1
X 3FRVJSFETVSGBDFRVBMJUZPGUIF
T P
WBMWFDPOUBDUTVSGBDF
94
A B
Y
12
F4 G2 F6 F3
29
158
.BUJOHDPOOFDUPSÜ"Ü DPMPSHSBZ *EFOUJDBMTFBMSJOHTGPSDPOOFDUJPO" # 1 5

.BUJOHDPOOFDUPSÜ#Ü DPMPSCMBDL *EFOUJDBMTFBMSJOHTGPSDPOOFDUJPO9 :
4QBDFSFRVJSFEGPSDPOOFDUJPODBCMFBOEUPSFNPWFUIF 1SPDFTTFEWBMWFDPOUBDUTVSGBDF QPSUJOHQBUUFSOBDDPSE
NBUJOHDPOOFDUPS JOHUP*40 DPOOFDUJPO9 :BTSFRVJSFE
8JSJOH EFWJBUJOHGSPNUIFTUBOEBSE
$POOFDUJPO" # 5BOE1NN
-PDLJOHQJO
/BNFQMBUF
.BJOWBMWF
333
3 1 2 4 5 6
15
B A
7 b
8
234
2
126
a a
41
Ø6
4
19
11 14 12 9 10 117
191
(56) 348
404 0,01/100
13 Rzmax 4
F5 F2
WBMWFDPOUBDUTVSGBDF
G1
F1
T P Y
120
X A B
F4 G2 F6 F3
14
21
195

NBUJOHDPOOFDUPS JOHUP*40 DPOOFDUJPO9 : BTSFRVJSFE
8JSJOH -PDLJOHQJO
/BNFQMBUF
.BJOWBMWF
334
3 1 2 4 5 6
15
B A
7 b
8
248
b
140
a a
41
Ø6
4
21
11 14 12 9 10 120
198
(58) 353
411 0,01/100
13 Rzmax 4
F5 F2 3FRVJSFETVSGBDFRVBMJUZPGUIF
G1 WBMWFDPOUBDUTVSGBDF
F1
T P Y
124
X A B
F4 G2 F6 F3
14
21
200

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1SFTTVSFSFEVDJOHWBMWF -PDLJOHQJO
/BNFQMBUF
.BJOWBMWF
335
3 1 2 4 5 6
15
B A
7
a
8
260
2
191
a
152
49
21,5
Ø6
4
254 197
(80,5) 424,5
505
12 9 11 14 13 10
0,01/100
Rzmax 4
F1 F5 F2
G1
WBMWFDPOUBDUTVSGBDF
Y
200
T P
A B
20,5
X
G2 F3
F4 F6
23
257

$POOFDUJPO # 5BOE1NN
-PDLJOHQJO
/BNFQMBUF
.BJOWBMWF
336
3 1 2 4 5 6
15
B A
7
8
a b
345,4
a b
209
215
70
42,7
4
316 Ø6
(118,7) 465,8 197
584,5
9 11 14 12 13 10
0,01/100
Rzmax 4
F1 F5 F2 3FRVJSFETVSGBDFRVBMJUZPGUIF
Y
200
T P
A B
20,5
X
G2 F3
F4 F6
45
320

$POOFDUJPO" # 5BOE1NN
-PDBUJOHQJOT
/BNFQMBUF
.BJOWBMWF
337
%JNFOTJPOT
4J[F Y*40.YGM;OI- 3
PS
Y*40.Y
4J[F Y*40.YGM;OI- 3
Y*40.YGM;OI- 3
PS
Y*40.Y
Y*40.Y
4J[FTBOE Y*40.YGM;OI- 3
PS
Y*40.Y
4J[F Y*40.YGM;OI- 3
PS
Y*40.Y
4J[F Y*40.YGM;OI- 3
PS
Y*40.Y
4VCQMBUFT %BUBTIFFU
4J[F
4J[F
4J[FTBOE
4J[FTBOE
.BUJOHDPOOFDUPSGPSIJHI %*/&/ TFFEBUBTIFFU FH3 QMBTUJD
SFTQPOTFWBMWF FH3 NFUBM
338
/PUFT

*OEVTUSJBM)ZESBVMJDT UJPOTFUGPSUIJOJU BSFUIFFYDMVTJWFQSPQFSUZPG#PTDI3FYSPUI"(*U
1IPOF
PGXFBSBOEBHJOH
339
Contents | Proportional pressure valves | Proportional servo valves
Proportional pressure valves

Component pmax
Proportional pressure relief valves, direct operated

1
Subplate mounting, with integrated electronics DBETA 6 6X 500 29262 341
Subplate mounting, with position feedback DBETBX 6 1X 315 29150 351
Subplate mounting, with integrated electronics and DBETBEX 6 1X 315 29151 361
position feedback
Subplate mounting, without/with integrated DBET(E) 6 6X 420 29162 371
electronics
Block installation, rising characteristic curve KBPS.8A A 420 18139-04 385
Block installation, falling characteristic curve KBPS.8B A 420 18139-05 399 2
Proportional pressure relief valves, pilot operated

Subplate mounting, with integrated electronics and DBEBE6X 6 1X 315 29159 413
position feedback
Subplate mounting, with integrated electronics and DBEBE10Z 10 1X 315 29163 423
position feedback
Subplate mounting or sandwich plate design, (Z)DBE(E) 6 2X 350 29258 435
3
without/with integrated electronics
Subplate mounting, with max. pressure limitation, DBEM(E) 10 … 32 7X 350 29361 455
without/with integrated electronics
Subplate mounting, with DC motor operation DBG 8 … 32 1X 315 29139 471
Block installation, rising characteristic curve KBVS.1A 1 A 420 18160 483
Block installation, falling characteristic curve KBVS.1B 1 A 420 18152 495
Block installation, rising characteristic curve KBVS.3A 3 A 350 18139-08 507
Block installation, falling characteristic curve KBVS.3B 3 A 350 18139-07 519 4
Proportional pressure reducing valves, direct operated

Subplate mounting, in 3-way version 3DREP(E) 6 2X 100 29184 531
Proportional pressure reducing valves, pilot operated

Subplate mounting or sandwich plate design, (Z)DRE(E) 6 1X 210 29175 543
without/with integrated electronics 5
Sandwich plate design, without/with integrated ZDRE(E) 10 2X 315 29279 561
electronics
Subplate mounting, without/with max. pressure DRE(M)(E) 10/25 6X 315 29276 575
limitation, without/with integrated electronics
Subplate mounting, without/with max. pressure DRE(M)(E) 32 6X 315 29278 591
limitation, without/with integrated electronics
Subplate mounting, without/with max. pressure 3DRE(M)(E) 10/16 7X 250/315 29286 607
limitation, without/with integrated electronics 6
Subplate mounting or sandwich plate design, (Z)DRS 6 1X 210 29173 621
with DC motor operation
Subplate mounting, with inductive position transducer DREB6X 6 1X 315 29182 633
Subplate mounting, with integrated electronics and DREBE6X 6 1X 315 29195 643
position feedback
Subplate mounting, with integrated electronics and DREBE10Z 10 1X 315 29199 653
position feedback
7
Subplate mounting, block installation, threaded DRG 8 … 32 1X 315 29145 665
connection, with DC motor operation

340

341
Pressure-controlled directly operated

proportional pressure relief valve
with integrated electronics (OBE)
RE 29262
Type DBETA Edition: 2013-04
▶ Size 6
▶ Maximum flow: 5 l/min
Features Contents
▶ Pressure-controlled, directly operated proportional Features 1

valve for pressure relief (pilot valve) Ordering code, symbols 2
▶ For subplate mounting: Function, section 3
Porting pattern according to ISO 4401 Technical data 4, 5
▶ Integrated pressure sensor Information on environmental compatibility 5
▶ Actual pressure value can be read via analog output Electrical connection 6
▶ Pressure controller can be adjusted to the system Integrated electronics (OBE) 7
volume (easy setting via DIL switch) Characteristic curves 8
▶ Linear command value pressure characteristic curve Dimensions 9
▶ Virtually flow-independent pressure control Accessories 10
▶ CE conformity according to EMC Directive 2004/108/EC

342
2/10 DBETA | Proportional pressure relief valve, directly operated
Ordering code
01 02 03 04 05 06 07 08 09
DBETA ― 6X / G24 K31 *
01 Proportional pressure relief valve, pressure-controlled with integrated electronics (OBE) DBETA
02 Component series 60 to 69 (60 to 69: Unchanged installation and connection dimensions) 6X
03 Pressure measurement in channel B B

Pressure measurement in channel P P
Maximum set pressure
04 Up to 50 bar 50
Up to 100 bar 100
Up to 200 bar 200
Up to 350 bar 350
Up to 500 bar 500 1)
1) Only possible in version "M".

Supply voltage of the integrated electronics (OBE)
05 24 V DC voltage G24
Electrical connection
06 Connector DIN EN 175201-804 K31
Electronics interface
07 Command value 0 to 10 V A1
Seal material
08 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used! (Other seals upon request)
Symbols
Version P Version B
U U
T T
p p
P P B

343
Proportional pressure relief valve, directly operated | DBETA 3/10
Function, section
General information
DBETA proportional pressure relief valves are used for acts the hydraulic force in channel P. When the hydraulic
pressure relief. Operation is effected by means of a pro- force at the valve poppet (4) equals the solenoid force, the
portional solenoid. The pressure is regulated by the pres- set pressure is reached. By increasing/reducing cross-sec-
sure sensor and the valve electronics. By means of these tion P to T, the pressure is maintained at the set level.
valves, the system pressure to be limited can be continu- The pressure sensor (8) captures the pressure in chan-
ously adjusted and controlled depending on the electric nel P and/or B and the integrated electronics (7) controls
command value. the pressure independently of the flow.
The valves mainly consist of the housing (1), the valve Connector (6) provides the pressure in channel P and/or B
seat (3), the valve poppet (4), the proportional solenoid (2), as an analog actual value (0 to 10 V and/or 4 to 20 mA). If
the integrated electronics (7) and the pressure sensor (8). the command value is zero, the control electronics only
Basic principle applies the minimum control current to the proportional
The supply voltage and the command value are applied to solenoid (2) and the minimum set pressure is applied.
the connector (6). Depending on the command value the With the DIL switch (9) the integrated pressure controller
electronics converts the input signal into current. The can be adjusted to various (line) volumes (see table
proportional solenoid converts the electric current into on page 7).
mechanical force that acts directly on the valve poppet (4)
via the armature plunger (5). The valve poppet (4) counter-
3
Type: DBETA-6X/P...
7 6
1 3 4 5 2
Rexroth

344
Technical data
general
Weight kg 1.9
Mounting orientation Any
Sine test according to DIN EN 60068-2-6 10...2000...10 Hz / maximum of 10 g / 10 cycles
Noise test according to DIN EN 60068-2-64 20...2000 Hz / 10 gRMS / 30 g peak / 24h
Transport shock according to DIN EN 60068-2-27 15 g / 11ms
Maximum relative moisture at 25 to 55 °C % 97
hydraulic Version P Version B

Maximum operating pressure for – Port P, A, B bar 500
pressure rating 200, 350 and 500 bar 1)
Maximum operating pressure for – Port A bar 500
pressure rating 100 bar 1) – Port P bar 300 500
– Port B bar 500 300
Maximum operating pressure for – Port A bar 500
pressure rating 50 bar 1) – Port P bar 125 500
– Port B bar 500 125
Return flow pressure – Port T bar Ideally at zero pressure to the tank 2)
Maximum set pressure – Pressure rating 50 bar bar 50
– Pressure rating 100 bar bar 100
Minimum set pressure (at command value 0 V and/or 4 mA) bar See characteristic curves page 8
Maximum flow 3) l/min 5
Minimum line volume ml 20
Hydraulic fluid temperature range °C –15 … +80 (FKM seals)
–20 … +80 (NBR seals)
Viscosity range mm2/s 20 ... 380, preferably 30 to 46
Maximum permitted degree of contamination of the hydraulic fluid Class 20/18/15 4)
Cleanliness class according to ISO 4406 (c)
Hysteresis % < 1 of the maximum set pressure 5)
Range of inversion % < 0,25 of the maximum set pressure 5)
Response sensitivity % < 0,25 of the maximum set pressure 5)
Linearity % ±1 of the maximum set pressure 5)
Step response (Tu + Tg) 10 % → 90 % ms 123 (depending on the system)

Line volume < 20 cm3; Q = 0.8 l/min 90 % → 10 % ms 94 (depending on the system)
1) The summated pressure of all ports must not exceed 1030 bar,
e.g. port P 500 bar + port B 500 bar + port T 30 bar +
port A 0 bar = 1030 bar
2) Tank preloading of 30 bar in addition.
Attention: The tank preloading is added to the set pressure.
A short-time static pressure of 300 bar is admissible.
3) Recommended operation range Q > 0,5 l/min.
For the selection of the filters see www.boschrexroth.com/filter
5) Accuracies apply for flow > 0.1 l/min and command value > 10 %.

345
Technical data
Hydraulic fluid Classification Suitable sealing materials Standards

Mineral oils HL, HLP NBR, FKM DIN 51524
Bio-degradable – insoluble in water HEES FKM VDMA 24568
Flame-resistant – water-free HFDU FKM ISO 12922
– containing water HFC (Fuchs Hydrotherm 46M, NBR ISO 12922
Petrofer Ultra Safe 620)
Important information on hydraulic fluids! ▶ Flame-resistant – containing water:

▶ For more information and data on the use of other hydraulic – The maximum pressure differential per control edge is 210 bar,
fluids refer to data sheet 90220 or contact us! otherwise, increased cavitation erosion.
▶ There may be limitations regarding the technical valve data (tem- – Life cycle as compared to operation with mineral
perature, pressure range, life cycle, maintenance intervals, etc.)! oil HLP 30 to 100 %.
▶ The flash point of the hydraulic fluid used must be 40 K higher – Maximum fluid temperature 60 °C.
than the maximum solenoid surface temperature. ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
are simultaneously zinc-solving, zinc may accumulate in the fluid
(700 mg zinc per pole tube).
electric 3
Minimum solenoid current mA ≤ 100
Maximum solenoid current mA 1600 ± 10 %
Switch-on duration % 100
– Lower limit value VDC 18
Current consumption A ≤ 1.5 (Imax 2 A is possible)
Required fuse protection A 2, time-lag
Inputs – Voltage V 0 to 10
Pressure command value – Current mA 4 to 20
Outputs – Voltage V 0 to 10 ≙ 0 to 100 % of nominal pressure
Actual pressure value – Current mA 4 to 20 ≙ 0 to 100 % of nominal pressure
Protection class of the valve according to EN 60529 IP 65 with mating connector mounted and locked
Conformity CE according to EMC Directive 2004/108/EC
Tested according to EN 61000-6-2 and EN 61000-6-3

346
Electrical connection (dimensions in mm)
Connector pin assignment Contact Allocation interface "A1" Allocation interface "F1"
A 24 VDC (u(t) = 18 V to 36 V); Imax ≤ 2.0 A
Supply voltage
B 0V
Reference potential C Reference potential for contact F; Reference contact F
actual value at Ri (countersink) < 50 kΩ connect
(star-like) to ground ⊥ on the control side
D 0 to 10 V; RE > 100 kΩ 4 to 20 mA; RE = 100 Ω
Differential amplifier input
Actual pressure value F 0 to +10 V actual value; Imax = 5 mA 4 to 20 mA; maximum load resistance 600 Ω
Protective ground PE Connected to solenoid and valve housing
Mating connectors according to DIN EN 175201-804, solder contacts for line cross-section 0.5 to 1.5 mm2
86
Plastic version, A F
B
Ø27
material no. R900021267

(separate order) C E
D
Ø6,511
Metal version, AF
B
Ø28

D
Ø8Ø13,5
85
Min. supply voltage in V→
Connection cable 1) 30 0,75 mm²

– Recommendation 6-wire, 0.75 or 1 mm2 plus protective
27
grounding conductor and screening
– Only connect the screening to PE on the supply side 1 mm²
24
– Maximum admissible length = 100 m
The minimum supply voltage at the power supply unit 21
depends on the length of the supply line (see diagram).
18
20 40 60 80 100
Length in m →
1) To comply with the provisions of EMC directive 2004/108/EC the
metal version mating connector (R900223890) and a screened
cable are required.

347
Integrated electronics (OBE)
Function
The electronics are supplied with voltage via ports A and The actual pressure value is reported at port F (reference
B. The command value is applied to the differential ampli- port C).
fier ports D and E. With the DIL switch, the controller characteristics can be
The actual pressure value is captured by the integrated adjusted to certain line volumes (see table "DIL switch
pressure sensor. The pressure command value is pro- position").
cessed in the controller and compared to the actual pres-
sure value. The power output stage processes the control
output of the controller and controls the solenoid current.
Block diagram
Pressure
A sensor
24 VDC
DC
Supply
B DC Controller DIL switch
GND 3
ON
2 1
Reference potential C
actual value
Differential
amplifier 1) Power output stage
Command value
D
U Solenoid
Reference potential E U
command value
F U
Actual pressure value
U
PE
1)
I
For variant "F1":
U
DIL switch position

Notice! If the pressure sensor fails, the valve
Switch position Volume in ml switches to controlled operation. Port PIN F reports 0 V
2 1
and/or 4 mA.
Off Off 20
Off On 170
On Off 330
On On 500

348
(measured with HLP46, ̛Oil = 40 ±5 °C)
Pressure in port P depending on the command value (flow = 0.8 l/min)

of the maximum set pressure →
100
80
Pressure in port P in %
60
40
20
0 20 40 60 80 100
Minimum set pressure in port P with command value 0 V and/or 4 mA depending on the flow
(return flow pressure = 0 bar)
80
70
Pressure in port P in bar →
60
50 Pressure rating 500 bar

Pressure rating 350 bar
20
10
0 1 2 3 4 5
Flow in l/min →
Pressure in port P depending on the flow (applies to all pressure ratings)

100
75
50
25
0 1 2 3 4 5
Flow in l/min →

349
Dimensions:
(dimensions in mm)
5 6 7 8
15
max. 200
114,5
91
77,3
Rexroth
Ø 25,5
Ø 45
37
23,5
3
56,6
70 0,01/100
160,3
Rz1max 4
2 4 3 1
Required surface quality of the
9 valve connection surface
20,1 40,5
6,25
8 F1 F2
T 10
A B
47
Rexroth
26,5
32,5
37
45
P F3
F4 G
10,5
59
Ø 5,5
2
Ø 9,5
1 Proportional solenoid 9 DIL switch for adjustment to various line volumes

2 Valve housing (see page 7)
3 Name plate 10 Valve connection surface,
4 Identical seal rings for ports P, T, A and B porting pattern according to ISO 4401-03-02-0-05
5 Integrated electronics (OBE) Deviating from the standard:
6 Mating connector "A" channel not drilled, blind counterbore with sealing
7 Space required for removing the mating connector "B" channel not drilled, blind counterbore with sealing
(with version "P")
8 Cable fastening
Locating pin not included in the scope of delivery
Notice!
For valve mounting screws and subplates, see page 10.

350
Dimensions

Subplates (only admissible up to 350 bar) Data sheet Material number

G 341/01 (G1/4) 45052 R900424447
G 341/60 (G3/8) 45052 R901027119
Mating connectors (details see page 6) Data sheet Material number

Mating connectors according to DIN EN 175201-804 08006 R900021267 (plastic)
R900223890 (metal)
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be

351
RE 29150/07.05 1/10
Proportional pressure relief valve
with position feedback (Lvdt AC/AC)
Type DBETBX
Nominal size 6
Unit series 1X
Maximum working pressure P 315 bar, T 2 bar
Nominal flow rate Qnom 1 l/min
List of contents Features

Contents Page – Directly operated valves with position feedback for limiting
Features 1 system pressure
Ordering data 2 – Adjustable through the position of the armature against the
compression spring
Preferred types, symbol 2
– Position-controlled at a high magnetic force, minimal hysteresis
Function, sectional diagram 3
< 0.3 %, see Technical data and Characteristic curve
Technical data 4
– Pressure limitation to a safe level even with faulty electronics
External trigger electronics 5 to 8 (solenoid current I > Imax)
Characteristic curve 9 – For subplate attachment, mounting hole configuration to
Unit dimensions 10 ISO 4401-03-02-0-94
Subplates as per catalog sheet RE 45053
(order separately)
– Plug-in connector for solenoid to DIN 43650-AM2 and
plug-in connector for position transducer, included in scope
of delivery
– Data for the external trigger electronics
• UB = 24 Vnom DC
• Adjustment of valve curve Np and gain
• With and without ramp generator
• Europe card format, setpoint 0...+10 V
(order separately)
352
2/10 Bosch Rexroth AG Hydraulics DBETBX RE 29150/07.05
Ordering data
DBETB X 1X G24 37 Z4 M *
Proportional pressure relief valve Further information in plain text

with position control and inductive 2= Sealed seat adjustment1)
position transducer on the cone M= NBR seals,
Mounting hole configuration =X suitable for mineral oils
to ISO 4401-03-02-0-94 (HL, HLP) to DIN 51524
Unit series 10 to 19 = 1X Z4 = Electrical connection
(10 to 19: installation and connection Unit plug to DIN 43650-AM2
dimensions unchanged) Plug-in connector included in scope of delivery
Max. pressure stage Solenoid type (current)
up to 28 bar = 280 37 = Solenoid current 3.7 A max.
up to 80 bar = 800
up to 180 bar = 180
up to 250 bar = 250
up to 315 bar = 315
Voltage supply of trigger electronics
24 V DC = G24
Preferred types
Type Material Number

DBETBX–1X/28G24–37Z4M 0 811 402 013
DBETBX–1X/80G24–37Z4M2 1) 0 811 402 007
DBETBX–1X/180G24–37Z4M 0 811 402 003
DBETBX–1X/250G24–37Z4M2 1) 0 811 402 001
DBETBX–1X/315G24–37Z4M 0 811 402 004
Symbol
For external trigger electronics
P
T
353
RE 29150/07.05 DBETBX Hydraulics Bosch Rexroth AG 3/10
Function, sectional diagram
General Basic principle

Type DBETBX proportional pressure relief valves are remote- To adjust the system pressure, a setpoint is set in the trigger
controlled (pilot) valves in conical seat design. They are used to electronics. Based on this setpoint, the electronics control the
limit system pressure. position of the armature on the compression spring by means
The valves are actuated by means of a position-controlled of the signal from the position transducer.
proportional solenoid. The position control ensures extremely low hysteresis: the posi-
With these valves, the system pressure that needs to be tion is maintained even in the event of external disturbances.
limited can be infinitely adjusted in relation to the position of the An “additional” spring between the cone and the seat contri-
solenoid by means of external trigger electronics. butes to stability and a minimal residual pressure.
The spring force acting on the cone and the pressure in the
valve seat balance one another at a constant oil flow
(0.7...1 l/min).
The “pmax” pressure stage is determined by the cone and
seating bore configuration.
Pressure limitation for maximum safety
If a fault occurs in the electronics, so that the solenoid current
(Imax) would exceed its specified level in an uncontrolled
manner, the pressure cannot rise above the level determined by
the maximum spring force.
3
Plug-in connector
Lead seal
Position transducer
Solenoid Valve body
Accessories
(4 x) f ISO 4762-M5x50-10.9 Cheese-head bolts 2 910 151 174
Europe card VT-VRPA1-537-10/V0/PV RE 30052 0 811 405 097
Europe card VT-VRPA1-537-10/V0/PV-RTP RE 30054 0 811 405 102
Europe card VT-VRPA1-537-10/V0/PV-RTS RE 30056 0 811 405 179
Plug-in connectors Plug-in connector 2P+PE (M16x1.5) for the solenoid

and plug-in connector for the position transducer, included
2P+PE in scope of delivery, see also RE 08008.
Testing and service equipment

Test box type VT-PE-TB1, see RE 30063
Test adapter for Europe cards type VT-PA-3, see RE 30070
354
Technical data
General
Construction Poppet valve
Actuation Proportional solenoid with position control, external amplifier
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94)
Mounting position Horizontal, vertical with solenoid at top
Ambient temperature range °C –20...+50
Weight kg 4.5
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Hydraulic (measured with HLP 46, oil = 40 °C ±5 °C)

Pressure fluid Hydraulic oil to DIN 51524...535, other fluids after prior consultation
Viscosity range recommended mm2/s 20...100
Viskositätsbereich max. permitted mm2/s 10...800
Pressure fluid temperature range °C –20...+80
Maximum permitted degree of contamination Class 18/16/13 1)
of pressure fluid
Purity class to ISO 4406 (c)
Direction of flow See symbol
Max. set pressure (at Q = 1 l/min) bar 28 80 180 250 315
Minimum pressure (at Q = 1 l/min) bar 1.5 3 4 5 6
Note: At Qmax = 3 l/min the pressure levels stated here increase
Max. mechanical pressure limitation bar < 29 < 85 < 186 < 258 < 325
level, e.g. when solenoid current I Imax
Max. working pressure (at Q = 1 l/min) bar Port P: 315
Max. pressure bar Port T: 2
Electrical
Cyclic duration factor % 100
Degree of protection IP 65 to DIN 40050 and IEC 14434/5
Solenoid connection Unit plug DIN 43650/ISO 4400, M16 x 1.5 (2P+PE)
Position transducer connection Special plug
Max. solenoid current Imax 3.7
Coil resistance R20 2.5
Max. power consumption at 100 % VA 60
load and operating temperature
Static/Dynamic 2)
Hysteresis % 0.3
Range of inversion % 0.2
Manufacturing tolerance for Qmax % 艐6
Response time 100 % signal change ms On 45 / Off 25
1) The purity classes stated for the components must be complied with in hydraulic systems. Effective filtration prevents
problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
2) All characteristic values ascertained using amplifier 0 811 405 097 for the position-controlled 3.7 A solenoid.
355
Valve with external trigger electronics (europe card without ramp, RE 30052)
Circuit diagram/pin assignment
3
356
Valve with external trigger electronics (europe card with ramp, RE 30054)
357
Daughter card,
see page 8
358
Circuit diagram/pin assignment Daughter card
359
Characteristic curve (measured with HLP 46, oil = 40 °C ±5 °C)

Pressure in port P as a function of the setpoint
Nominal flow rate = 1 l/min
Valve amplifier
1) Zero adjustment
2) Sensitivity adjustment
360
Unit dimensions (nominal dimensions in mm)
Required surface quality

of mating component
Mounting hole configuration: NG6 (ISO 4401-03-02-0-94)

For subplates, see catalog sheet RE 45053
1) Deviates from standard

2) Thread depth:
Ferrous metal 1.5 x Ø
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
aging.
361
RE 29151/07.05 1/10
Proportional pressure relief valve
with on-board electronics (OBE)
and position feedback
Type DBETBEX
Nominal size 6
Unit series 1X
Nominal flow rate Qnom 1l/min

Contents Page – Directly operated valves with position feedback and on-board
Features 1 electronics for limiting system pressure
compression spring
– Position-controlled, minimal hysteresis < 0.2 %, rapid response
times, see Technical data
Technical data 4 to 6
On-board trigger electronics 7 and 8 (solenoid current I > Imax)
Characteristic curve 9 – For subplate attachment, mounting hole configuration to
Unit dimensions 10 ISO 4401-03-02-0-94. Subplates as per catalog sheet
RE 45053 (order separately)
– Plug-in connector to DIN 43563-AM6, see catalog sheet
– Data for the on-board trigger electronics
• Complies with CE, EMC directives EN 61000-6-2: 2002-08
and EN 61000-6-3: 2002-08
• UB = 24 Vnom DC
• Electrical connection 6P+PE
• Signal actuation
– Standard 0...+10 V (A1)
– Version 4...20 mA (F1)
• Valve curve calibrated at the factory
362
2/10 Bosch Rexroth AG Hydraulics DBETBEX RE 29151/07.05
Ordering data
DBETB E X 1X G24 K31 M *
Proportional pressure relief valve Further information

with inductive position transducer on in plain text
the cone M= NBR seals,
With on-board electronics =E suitable for mineral oils
Mounting hole configuration (HL, HLP) to DIN 51524
to ISO 4401-03-02-0-94 =X Interface for trigger electronics
Unit series 10 to 19 = 1X A1 = Setpoint input 0...+10 V
(10 to 19: installation and connection dimensions F1 = Setpoint input 4...20 mA
unchanged) K31 = Electrical connection
Max. pressure stage without plug-in connector,
up to 80 bar = 800 with unit plug to DIN 43563-AM6
up to 180 bar = 180 Order plug-in connector separately
up to 250 bar = 250
up to 315 bar = 315
Voltage supply of trigger electronics = G24
24 V DC
Preferred types
Type .......A1 (0...+10 V) Material Number Type .......F1 (4...20 mA) Material Number
DBETBEX–1X/80G24K31A1M 0 811 402 072 DBETBEX–1X/80G24K31F1M 0 811 402 140
DBETBEX–1X/315G24K31A1M 0 811 402 070
Symbol
For on-board electronics
D
P
E
T
363
RE 29151/07.05 DBETBEX Hydraulics Bosch Rexroth AG 3/10

Type DBETBEX proportional pressure relief valves are remote- To adjust the system pressure, a setpoint is set in the trigger
controlled (pilot) valves in conical seat design. They are used to electronics. Based on this setpoint, the electronics control
limit system pressure. the position of the armature on the conical seat and on the
The valves are actuated by means of a proportional solenoid compression spring.
with on-board electronics. The position control ensures extremely low hysteresis. The
With these valves, rapid response times with low hysteresis magnetic force determines the spring force until a new position
can be achieved. is reached.
manner, the pressure cannot rise above the level determined
by the maximum spring force.
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
Valve body Proportional solenoid with position transducer
Accessories
* Plug-in connectors 2P+PE, KS 1 834 482 022
see also RE 08008. KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

Measuring adapter 6P+PE type VT-PA-2, see RE 30068
364
Technical data
General
Construction Poppet valve
Actuation Proportional solenoid with position control and OBE
Mounting position Optional
Weight kg 2.7

max. permitted mm2/s 10...800
Maximum permitted degree of Class 18/16/13 1)
contamination of pressure fluid
Max. set pressure (at Q = 1 l/min) bar 80 180 250 315
Minimum pressure (at Q = 1 l/min) bar 3 4 5 8
Note: At Qmax = 1.5 l/min the pressure levels stated here increase
Max. mechanical pressure bar < 85 < 186 < 258 < 325
limitation level, e.g. when solenoid
current I Imax
Max. working pressure (at Q = 1 l/min) bar Port P: 315
Static/Dynamic
Hysteresis % 0.2
Manufacturing tolerance % ±5
Response time 100 % signal change ms 30
Stellzeit 0 10 % signal change ms 10
Thermal drift < 1 % at ΔT = 40 °C
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
365
Technical data
Electrical, trigger electronics integrated in valve

Connection Plug-in connector 6P+PE, DIN 43563
Supply voltage 24 V DC
Terminal A: Min. 21 V DC/max. 40 V DC
Terminal B: 0 V Ripple max. 2 V DC
Power consumption Solenoid 45 mm = 40 VA max.
External fuse 2.5 AF
Input, “standard” version A1 Differential amplifier, Ri = 100 kΩ
Terminal D: UE 0...+10 V
Terminal E: 0V
Input, “mA signal” version F1 Burden, Rsh = 200 Ω
Terminal D: ID–E 4...20 mA
Terminal E: ID–E Current loop ID–E feedback
Max. voltage to differential inputs over 0 V D씮B
E씮B } max. 18 V DC
3
Test signal, “standard” version A1 LVDT
Terminal F: UTest 0...+10 V
Terminal C: Reference 0 V
Test signal, “mA signal” version F1 LVDT signal 4...20 mA at external load 200...500 Ω max.
Terminal F: IF–C 4...20 mA output
Terminal C: IF–C Current loop IF–C feedback
Safety earth conductor and shield See pin assignment (installation in conformity with CE)
Recommended cable See pin assignment
up to 20 m 7 x 0.75 mm2
up to 40 m 7 x 1 mm2
Calibration Calibrated at the factory, see valve curve
Version A1:
Standard
Supply 24V =
Signal: 0…+10V
LVDT Signal: 0…+10V

(Ri = 100kΩ)
T
Version F1:
mA signal
Supply 24V =
Signal: 4…20mA
LVDT Signal: 4…20mA

(Bürde: 200Ω)
T
366
Connection
For electrical data, see page 5
and Operating Instructions 1 819 929 083
Technical notes for the cable Important

Version: – Multi-wire cable Voltage supply 24 V DC nom,
– Extra-finely stranded wire to if voltage drops below 18 V DC, rapid shutdown resembling
VDE 0295, Class 6 “Enable OFF” takes place internally.
– Safety earth conductor, green/yellow In addition, with the “mA signal” version:
– Cu-braided shield ID–E 3 mA – valve is active
Type: – e.g. Ölflex-FD 855 CP ID–E 2 mA – valve is deactivated.
(from Lappkabel company) Electrical signals emitted via the trigger electronics (e.g. actual
No. of wires: – Determined by type of valve, plug type values) must not be used to shut down safety-relevant machine
and signal assignment functions!
Cable Ø: – 0.75 mm2 up to 20 m long (See also European Standard, “Technical Safety Requirements
– 1.0 mm2 up to 40 m long for Fluid-Powered Systems and Components – Hydraulics”,
Outside Ø: – 9.4...11.8 mm – Pg11 EN 982.)
– 12.7...13.5 mm – Pg16
367
On-board trigger electronics

Version A1: UD–E 0...+10 V
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Actual value 0...+10 V
Safety earth conductor 쓔
Shield
* Do not connect to supply zero!
Pin assignment
(Ri = 100 kΩ)
368

Version F1: ID–E 4...20 mA
OBE 2.5 AF +24 V=

Supply
A 0V
+UB Supply zero
B
+15 V DC C Loop IF–C
-15 V
DC D
Rsh
200Ω E ID–E 4...20 mA
Diff.
F
amp.
4…20mA Test IF–C (4...20 mA)
mA
Logic Safety earth conductor
V
Shield
+UB
+
PID
-
Pin assignment
(Rsh = 200 kΩ)
369
Characteristic curve (measured with HLP 46, oil = 40 °C ±5 °C)

Nominal flow rate = 1 l/min
UD-E 1)
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
* Factory setting at Q = 1 l/min

±2 % manufacturing tolerance
1) Version: UD–E = 0...+10 V
2) Version: ID–E = 4...20 mA
370
10/10 Bosch Rexroth AG Hydraulics DBETBEX RD 29151/07.05
Not included in scope of delivery

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
aging.
371
Proportional pressure relief valve, directly oper-

ated, without/with integrated electronics (OBE)
RE 29162
Edition: 2013-06
Type DBET and DBETE Replaces: 04.13
▶ Size 6
Features Contents
▶ Directly operated valves for limiting a system pressure Features 1

▶ Operation by means of proportional solenoid Ordering code 2
▶ Proportional solenoid with central thread and detach- Symbols 3
able coil Function, section 4
▶ For subplate mounting: Technical data 5, 6
Porting pattern according to ISO 4401 Electrical connection 7, 8
▶ Integrated electronics (OBE) with type DBETE: Integrated electronics (OBE) 8
Little manufacturing tolerance of the command value Characteristic curves 9 ... 11
pressure characteristic curve Dimensions 12 ... 14
▶ External control electronics with type DBET: Accessories 14
Amplifier with modular design, Euro-card format and as
plug-in amplifier, individually adjustable upwards and
downwards ramp, fine adjustment of the command
value pressure characteristic curve is possible

372
2/14 DBET(E) | Proportional pressure relief valve, directly operated
Ordering code
01 02 03 04 05 06 07 08 09 10 11
DBET ― 6X / G24 *
01 Proportional pressure relief valve DBET
02 For external control electronics no code

With integrated electronics E
Maximum pressure rating

04 Up to 50 bar 50
Up to 100 bar 100
Up to 200 bar 200
Up to 315 bar 315
Up to 350 bar 350
Up to 420 bar 420
05 Pilot oil return internal no code

Pilot oil return, external Y
Supply voltage of the integrated electronics (OBE)

07 1600 mA coil no code

800 mA coil (only possible for DBET-6X (external control electronics)) –8 1)
08 For type DBET:
Without mating connector; connector DIN EN 175301-803 K4 2)
For type DBETE:
with DBET no code
Seal material
10 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used! (Other seals upon request)
1) Replacement for series 5X (for comparison, see characteristic

curve on page 9). All hydraulic characteristics specified in the
data sheet refer to the version with a 1600 mA coil.
2) Mating connectors, separate order, see pages 7 and 14.

373
Proportional pressure relief valve, directly operated | DBET(E) 3/14
Symbols
For external control electronics (type DBET) With integrated electronics (type DBETE)
Pilot oil return internal Pilot oil return internal

T T
P P
Pilot oil return, external (Y) Pilot oil return, external (Y)
T Y T Y
P P

374
Function, section
General information Basic principle

Type DBET proportional pressure relief valves are remote For the setting of the system pressure, a command value is
control valves with seat design and are used to limit a sys- specified at the control electronics. Depending on the
tem pressure. Operation by means of a proportional sole- command value, the electronics actuate the solenoid with
noid with central thread and detachable coil. The interior electric current. The proportional solenoid converts the
of the solenoid is connected to port T or Y and is filled electric current into mechanical force that acts on the
with the hydraulic fluid. Depending on the electric com- valve poppet (4) via the armature plunger (5). The valve
mand value, these valves can be used to smoothly set the poppet (4) presses on the valve seat (3) and interrupts the
system pressure to be limited. connection between port P and T or Y. If the hydraulic
The valves mainly consist of the housing (1), the propor- force on the valve poppet (4) equals the solenoid force,
tional solenoid (2), the valve seat (3) and the valve pop- the valve controls the set pressure by lifting the valve
pet (4). poppet (4) off the valve seat (3) and thus enabling hydrau-
lic fluid to flow from port P to T or Y. If the command value
is zero, the control electronics only applies the minimum
control current to the proportional solenoid (2) and the
minimum set pressure is applied.
Type DBET...Y
Type DBET
Pilot oil return, external
Type DBETE
Type DBETE – with integrated electronics (OBE)

In terms of function and design, these valves correspond
to type DBET. On the proportional solenoid, there is
a housing (6) with the control electronics.
Supply and command value voltage are applied at the connec- For more information on the control electronics, see page 8.
tor (7). At the factory, the command value pressure character-
istic curve is adjusted with little manufacturing tolerance.

375
Technical data
(for applications outside these parameters, please consult us.)
general
Weight – Type DBET kg 2.0
– Type DBETE kg 2.15
Mounting orientation Any
Ambient temperature range °C –20 to +70 (DBET)
–20 to +50 (DBETE)
hydraulic
Maximum operating pressure – Port P bar 420
Minimum set pressure (at command value 0 V or 4 mA) bar See characteristic curves on page 11
Return flow pressure Port T and/or Y bar Separately at zero pressure to the tank
Maximum flow l/min 2 1) 3
Hydraulic fluid 1) See table on page 6
Hydraulic fluid temperature range °C –20 to +80
Viscosity range mm2/s 20 to 380, preferably 30 to 46
Maximum permitted degree of contamination of the hydrau- Class 20/18/15 2)
lic fluid, cleanliness class according to ISO 4406 (c)
Hysteresis % < 4 of the maximum set pressure
Range of inversion % < 0.5 of the maximum set pressure
Response sensitivity % < 0.5 of the maximum set pressure
Linearity (flow 0.8 l/min) % ±3 of the maximum set pressure
Manufacturing tolerance of the at command value 20 % % < ±1.5 of the maximum set pressure 3)
command value pressure char- at command value 100 % % < ±5 of the maximum set pressure (type DBET) 4)
acteristic curve, related to < ±1.5 of the maximum set pressure (type DBETE)
0.8 l/min; pressure increasing
Step response (Tu + Tg) 0 → 100 % or 100 % → 0 ms 80 (depending on the system)
line volume < 20 cm3; Q = 0.8 l/min
1) Observe flow limitation for pressure ratings 315, 350 and 420 bar
(page 10).
adhered to in hydraulic systems. Effective filtration prevents
faults and at the same time increases the life cycle of
the components.
3) Zero point calibration at the factory.
4) Possible comparison of the external control electronics.

376
Technical data
(for applications outside these parameters, please consult us.)
Hydraulic fluid Classification Suitable sealing materials Standards

Mineral oils HL, HLP NBR, FKM DIN 51524
Flame-resistant – Water-free HFDU FKM ISO 12922
– Containing water HFC (Fuchs Hydrotherm 46M, NBR ISO 12922
Important information on hydraulic fluids! ▶ Flame-resistant – containing water:

▶ For more information and data on the use of other hydraulic – The maximum pressure differential per control edge is 210 bar.
fluids refer to data sheet 90220 or contact us! Otherwise, there is increased cavitation erosion.
▶ There may be limitations regarding the technical valve data – Life cycle as compared to operation with mineral oil HLP
(temperature, pressure range, life cycle, maintenance inter- 30 to 100 %
vals, etc.)! – Maximum fluid temperature 60 °C
▶ The flash point of the hydraulic fluid used must be 40 K higher ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
than the maximum solenoid surface temperature. are zinc-solving, zinc may accumulate in the fluid (700 mg zinc
per pole tube).
electric G24 G24-8

Minimum solenoid current mA ≤ 100 ≤ 100
Maximum solenoid current mA 1600 ± 10 % 800 ± 5 %
Solenoid coil resis- – Cold value at 20 °C Ω 5,5 20,6
tance – Maximum hot value Ω 8,05 33
Switch-on duration % 100 100
electric, integrated electronics (OBE)

Current consumption A ≤ 1,5
Required fuse protection A 2, slow-blowing
– Current mA 4 to 20
Output – Actual current value mV 1 mV ≙ 1 mA
Notice!
Information on the environment simulation testing for the areas
EMC (electromagnetic compatibility), climate and mechanical
load, see data sheet 29162-U (declaration on environmen-
tal compatibility).

377
Electrical connection (dimensions in mm)
Type DBET
Connection at the connector Connection at mating connector
Mating connector (black) accord-

ing to DIN EN 175301-803,
(separate order)
3
Sealing
material NBR
Type DBETE
Connector pin assignment Contact Allocation interface "A1" Allocation interface "F1"
Supply voltage
B 0V
Reference potential actual value C Reference contact F; 0 V Reference contact F; 0 V
D 0 to 10 V; RE = 100 kΩ 4 to 20 mA; RE = 100 Ω
Measuring output (actual value) F 0 to 1.6 V actual value (1 mV ≙ 1 mA)
Load resistance > 10 kΩ
Protective ground PE Connected to solenoid and valve housing
86
B
Ø27

D
Ø6,511
Metal version, AF
B
Ø28

D
Ø8Ø13,5
85

378

Connection cable for type DBETE
– Recommendation 6-wire, 0.75 or 1 mm2 plus
protective grounding conductor and screening
– Only connect the screening to PE on the supply side
– Maximum admissible length = 100 m
The minimum supply voltage at the power supply unit
depends on the length of the supply line (see diagram).
Length in mm →
Integrated integrated (OBE) with type DBETE
Function
The electronics are supplied with voltage via ports The power stage of the electronics for controlling the
A and B. The command value is applied to the differential proportional solenoid is a chopper amplifier with a cycle
amplifier ports D and E. frequency of approx. 180 Hz to 400 Hz. The output signal
Via the characteristic curve generator, the command value is pulse-width modulated (PWM).
solenoid current characteristic curve is adjusted to the In order to check the solenoid current, a voltage can be
valve so that non-linearities in the hydraulic system are measured at the connector between pin F(+) and pin C(–)
compensated and thus, a linear command value pressure that is proportional to the solenoid current. 1 mV corre-
characteristic curve is created. sponds to 1 mA solenoid current.
The current controller controls the solenoid current inde-
pendently of the solenoid coil resistance.
Block diagram
A
24 VDC
DC
Supply
B DC
GND
Chopper
actual value Differential Characteristic Current amplifier
amplifier curve generator controller
D
Command value
U Solenoid
command value
F U
Actual value
U
PE
=
Oscillator

379
Type DBET Type DBETE

100 1)
100
Pressure in port P in % →
80 80
60 60
40 40
20 20
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % → Command value in % →
At 20 % zero point
calibration at the factory
1) With valve type DBET, the manufacturing tolerance at the
external amplifier (type and data sheet, see page 14) can
be changed using the command value attenuator potenti-
ometer "Gw". The digital amplifier is set using the param-
eter "Limit".
In this context, the control current according to the techni-
cal data must not be exceeded.
In order that several valves can be adjusted to the same
characteristic curve, do not set the pressure higher than
the maximum set pressure of the pressure rating with
command value 100 %.
Pressure in port P depending on the command value Current drop as ambient temperature rises, 24 V and
100 % duty cycle
Comparison DBET series 5X-6X / pressure rating 200 bar
(with amplifier VT-VSPA1-1-1X with 800 mA coil) 0,8
220
0,6
Current in A →
180
Series 5X 0,4
140
0,2
100
0
60 Series 6X 0 10 20 30 40 50 60 70
Ambient temperature in °C →
20
Note!
0 20 40 60 80 100 At increased temperature, the solenoid current drops,
Command value in % → which results in a corresponding deviation of the set
pressure.

380
Pressure in port P depending on the flow
Pressure rating 50 bar Pressure rating 100 bar

60 5 120

5
50 100
4
4
40 80
3 3
30 60
20 2 40 2
10 20
1 1
0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →
Maximum operating
Pressure rating 200 bar Pressure rating 315 bar 1) pressure
240 350 5
5
300 4
200
4
250
160
3
3 200
120
150 2
80 2
100
40 50
1 1
0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Maximum operating Maximum operating
Pressure rating 350 bar 2) Pressure rating 420 bar 2) pressure
pressure 420
350 5 5
400 4
4
300 350
250 300 3
3
200 250
200
150 2 2
150
100
100
50 50
1 1
0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Applicable for all pressure ratings:

Curve 1 at 0 % of the command value
1) In the case of characteristic curve 5, the command value may not Curve 2 at 25 % of the command value
exceed the maximum flow of 1.4 l/min Curve 3 at 50 % of the command value
2) In the case of characteristic curve 5, the command value may not
Curve 4 at 75 % of the command value
exceed the maximum flow of 0.8 l/min
Curve 5 at 100 % of the command value 1; 2)
The characteristic curves were measured
without counter pressure in port T. (pT = 0 bar)

381
Minimum set pressure in port P with command value 0 V and/or 4 mA depending on the flow

3,0

2,5
2,0
1,5
1,0
0,5
0 0,4 0,8 1,2 1,6 2,0

3

Notice
The characteristic curves were measured without counter
pressure in port T. (pT = 0 bar)
Minimum control current ≤ 100 mA
(This current is reached with a command value of 0 V and/
or 4 mA.)

382
Dimensions: Type DBET

(dimensions in mm)
5 6
15
Ø25
8
1 2 G1/4
1
94
12+1
Ø12,9
44,5
37
T
56,5
147,5
7 3 4
Ø10
Ø5,5
2
7
T T
Y
45
P P
9,3 9,7
28,3 40,5
0,01/100
F1 F2 9 Rzmax 4
8
T
A B
47

P F3 the valve contact surface
F4 G
10,5
59
1 Proportional solenoid
2 Valve housing
3 Name plate
4 Identical seal rings for ports P, T, A and B
5 Mating connector according to DIN EN 175301-803
6 Space required for removing the mating connector
7 Blind counterbores A and B
8 With version ..Y.. (external pilot oil return)
port Y is internally connected to port T.
Port T is not plugged.
Deviating from the standard: "A" and "B" channels
not drilled locating pin not included in the scope For valve mounting screws and subplates, see page 14.
of delivery

383
Dimensions: Type DBETE

(dimensions in mm)
6 60 3
15 91
9 Ø25
2
114,5
G1/4
7 max. 200 5
Y
1
12+1
Ø12,9
44,5
37
1 56,5
4 T
147,5
3
Ø10 8 10
Ø5,5
2
7
T T
Y
Ø45
45
37
P P
9,3 40,5 9,7
11 12
F1 F2
8
T
0,01/100
A B
47
P F3 Rzmax 4
1 Proportional solenoid F4 G
2 Valve housing 10,5 Required surface quality of
3 Integrated electronics (OBE) 59
the valve contact surface
4 Identical seal rings for ports P, T, A and B
5 Mating connectors according to
DIN EN 175301-804
6 Space required for removing the mating connector
7 Cable fastening
8 Blind counterbores A and B
9 With version ..Y.. (external pilot oil return)
port Y is internally connected to port T.
Port T is not plugged.
10 Name plate
11 Block diagram of the integrated electronics (OBE)
Deviating from the standard: "A" and "B" channels
not drilled locating pin not included in the scope For valve mounting screws and subplates, see page 14.
of delivery

384
Dimensions

Subplates Data sheet Material number

G 341/01 (G1/4) 45052 R900424447
G 341/60 (G3/8) 45052 R901027119
External control for type DBET Data sheet Material number

VT-MSPA1-1-1X/V0/... in modular design (analog) 30223
VT-VSPD-1-2X/V0/.-0-1 in euro-card format (digital) 30523
VT-VSPA1-2-1X/V0/...in euro-card format (analog) 30115
VT-SSPA1-1-1X/V0/0-24 as a plug-in amplifier (analog) 30265
Limitations: No linearization of the command value pressure charac-
teristic curve, higher hysteresis and range of inversion
External control for type DBET ...G24-8... Data sheet Material number
VT-2000-5X/... in euro-card format 29904
VT-MSPA1-1-30 with modular design 30224

For type DBET: Mating connectors according to DIN EN 175301-803 08006 R901017011
For type DBETE: Mating connectors according to DIN EN 175201-804 08006 R900021267 (plastic)
R900223890 (metal)
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
www.boschrexroth.de from the obligation of own judgment and verification.
It must be remembered that our products are subject to a natural process of
wear and aging.

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413
RE 29159/07.05 1/10
Proportional pressure relief valve,
pilot operated, with on-board elec-
tronics (OBE) and position feedback
Type DBEBE6X
Nominal size 6
Unit series 1X
Maximum flow rate 40 l/min
List of Contents Features

Contents Page – Pilot operated valves with position feedback and on-board
Features 1 electronics for limiting system pressure (pilot oil internal only)
compression spring
– Position-controlled, minimal hysteresis <1%, rapid response
times, see Technical Data
Characteristic curves 9 – For subplate attachment, mounting hole configuration to
Unit dimensions 10 ISO 4401-03-02-0-94. Subplates as per catalog sheet
and EN 61000-6-3: 2002-08
• UB = 24 VnomDC
414
2/10 Bosch Rexroth AG Hydraulics DBEBE6X RE 29159/07.05
Ordering data
DBEB E 6 X 1X G24 K31 M *
Proportional pressure relief Further information

valve with inductive position in plain text
transducer on the cone M= NBR seals, suitable for
With on-board electronics =E mineral oils (HL, HLP)
Nominal size =6 to DIN 51524
Mounting hole configuration to Interface for trigger electronics

ISO 4401-03-02-0-94 =X A1 = Setpoint input 0...+10 V
F1 = Setpoint input 4...20 mA
Unit series 10 to 19 = 1X
(10 to 19: installation and connection dimensions K31 = Electrical connection
unchanged) without plug-in connector,
with unit plug to DIN 43563-AM6
Max. pressure stage Order plug-in connector separately
up to 80 bar = 800
up to 180 bar = 180
up to 315 bar = 315
24 V DC
Preferred types
Type .......A1 (0...+10 V) Material Number Type .......F1 (4...20 mA) Material Number
DBEBE6X–1X/80G24K31A1M 0 811 402 078 DBEBE6X–1X/80G24K31F1M 0 811 402 084
DBEBE6X–1X/180G24K31A1M 0 811 402 077 DBEBE6X–1X/180G24K31F1M 0 811 402 079
DBEBE6X–1X/315G24K31A1M 0 811 402 076
Symbol
D
P
E
T
415
RE 29159/07.05 DBEBE6X Hydraulics Bosch Rexroth AG 3/10

Type DBEBE6X proportional pressure relief valves are pilot To adjust the system pressure, a setpoint is set in the trigger
valves that are used to limit system pressure. The valves are electronics. Based on this setpoint, the electronics control the
actuated by means of a position-controlled proportional position-controlled solenoid.
solenoid with on-board electronics. The proportional solenoid maintains its position against a
With these valves, rapid response times with low hysteresis spring force, which is proportionate to the system pressure.
can be achieved. The pilot stage is supplied with pilot oil through a bore hole
at < 0.6 l/min. The “pmax” pressure stage is determined by the
cone and seating bore configuration.
EN 61000-6-2: 2002-08 manner, the pressure cannot rise above the level determined by
EN 61000-6-3: 2002-08 the maximum spring force.
Proportional solenoid with position transducer Valve body
Accessories
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

416
Technical data
General
Construction Pilot stage Poppet valve
Main stage Spool valve
Weight kg 3.4

Max. set pressure (at Q = 1 l/min) bar 80 180 315
Minimum pressure (at Q = 1 l/min) bar 7 8 10
Max. mechanical pressure limitation bar < 90 < 190 < 325
level, e. g. when solenoid current I Imax
Max. working pressure bar Port P: 315
Pilot oil flow l/min approx. 0.6
Max. flow l/min 40
Static/Dynamic
Hysteresis % 1
Manufacturing tolerance % ±5
Response time 100 % signal change ms 70 Response time at: Q = 10 l/min
Stellzeit 010 % signal change ms 15 (values depend on the dead volume)
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
417
Technical data

Supply voltage 24 V DCnom
Terminal E: 0V
3
up to 20 m 7 x 0.75 mm2
Version A1:
Standard
Supply 24V =
Signal: 0…+10V

(Ri = 100kΩ)
Version F1:
T
mA signal
Supply 24V =
Signal: 4…20mA

(Bürde: 200Ω)
T
418
Connection
For electrical data, see page 5 and
Operating Instructions 1 819 929 083

Version: – Multi-wire cable Power supply 24 V DC nom,
– Extra-finely stranded wire if voltage drops below 18 V DC, rapid shutdown resembling
to VDE 0295, Class 6 “Enable OFF” takes place internally.
– Cu braided shield ID–E 3 mA – valve is active
No. of wires: – Determined by type of valve, values) must not be used to shut down safety-relevant machine
plug type and signal assignment functions!
EN 982).
Outside Ø: – 9.4...11.8 mm – Pg11
– 12.7...13.5 mm – Pg16
419

Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
Pin assignment
(Ri = 100 kΩ)
420

OBE 2.5 AF +24 V=

Supply
A 0V
+UB Supply zero
B
+15 V DC C Loop IF-C
-15 V
DC D
Rsh
200Ω E ID-E 4...20 mA
Diff.
F
amp.
4…20mA Test IF-C (4...20 mA)
mA
V
Shield
+UB
+
PID
-
Pin assignment 6P+PE

(Rsh = 200 kΩ)
421
Characteristic curves (measured with HLP 46, oil = 40 °C ±5 °C)


1) Version: UD–E = 0...+10 V
1
UD-E )
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
Pressure in port P proportionate to the

maximum flow rate of the main stage
Set pressure
p = f (QP–T)
D
P
E
T
422


of mating component

For subplates see catalog sheet RE 45053

2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
aging.
423
RE 29163/07.05 1/12
Type DBEBE10Z
Nominal size 10
Unit series 1X
Maximum working pressure A, B, X 315 bar, Y 2 bar
Maximum flow rate Qnom 120 l/min

Features 1 electronics for limiting system pressure (pilot oil internal only)
compression spring
– With position control, minimal hysteresis < 1 %, rapid
response times, see Technical Data
Characteristic curves 9 – For subplate attachment, mounting hole configuration to
Unit dimensions 10 ISO 5781-AG-06-2-A
(order separately)
Complies with CE, EMC directives EN 61000-6-2: 2002-08
and EN 61000-6-3: 2002-08
• UB = 24 Vnom DC
424
2/12 Bosch Rexroth AG Hydraulics DBEBE10Z RE 29163/07.05
Ordering data
DBEB E 10 Z 1X XY G24 K31 A1 M *
Proportional pressure relief Further information in

valve with inductive position plain text
transducer on the cone M= NBR seals, suitable
With on-board electronics =E for mineral oils (HL, HLP)
Nominal size = 10 to DIN 51524
Mounting hole configuration to =Z Interface for trigger

ISO 5781-AG-06-2-A electronics*
A1 = Setpoint input 0...+10 V
(10 to 19: installation and connection K31 = Electrical connection
dimensions unchanged) without plug-in connector,
with unit plug to DIN 43563-AM6
Max. pressure stage Order plug-in connector separately
up to 180 bar = 180
G24 = Voltage supply of
up to 315 bar = 315 trigger electronics
Relief port X 24 V DC
Pilot oil port Y = XY
* Variant “F1” (4...20 mA version) available on request
Preferred types
Type....A1 (0... +10 V) Material Number

DBEBE10Z–1X/180XYG24K31A1M 0 811 402 115
DBEBE10Z–1X/315XYG24K31A1M 0 811 402 116
Symbol
D
A
E
Y X B
425
RE 29163/07.05 DBEBE10Z Hydraulics Bosch Rexroth AG 3/12

Type DBEBE10Z proportional pressure relief valves are pilot To adjust the system pressure, a setpoint is set in the trigger
operated and are used to limit system pressure. electronics. Based on this setpoint, the electronics control the
They are actuated by means of a position-controlled propor- position-controlled solenoid.
tional solenoid with on-board electronics. The proportional solenoid maintains its position against
The valve body contains a logic element (poppet valve) of the a spring force, which is proportionate to the system pressure.
“normally closed” type. This is pilot operated and is in conical The pilot stage is supplied with pilot oil at a flow rate of
seat design. < 0.8 l/min through a bore. The “pmax” pressure stage is deter-
mined by the cone and seating bore configuration.
EN 61000-6-2: 2002-08 manner, the pressure cannot rise above the level determined
EN 61000-6-3: 2002-08 by the maximum spring force.
Proportional solenoid
with position transducer
Pilot valve
Poppet valve cartridge
Alternative
Accessories
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

426
Technical data
General
Main stage Pressure relief valve
Valve cartridge Poppet valve, normally closed, with pilot oil bore
Connection type Subplate, mounting hole configuration NG10 (ISO 5781-AG-06-2-A)
Weight kg 7.8

Viscosity range, recommended mm2/s 20...100
Max. set pressure (at Qmin = 1 l/min) bar 180 315
Minimum pressure (at Qmin = 1 l/min) bar 6 8
Max. mechanical pressure limitation bar < 190 < 325
Max. working pressure bar Port A, B: 315
Port Y: 2 external pilot oil drain
Port X: 315 relief port
Internal pilot oil flow l/min 0.8
Max. flow l/min 120 for Qmax, see Characteristic Curves
Static/Dynamic
Hysteresis % 1
Manufacturing tolerance for pmax % ±5, see Characteristic Curves
Response time 100 % signal change ms ⬇ 80 dependent on dead volume or system volume
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
427
Technical data

Cyclic duration factor % 100 %
Terminal E: 0V
Input, “mA signal” version F1* Burden, Rsh = 200 Ω
Max. voltage to differential inputs
over 0 V
D씮B
3
Test signal, “mA signal” version F1* LVDT signal 4...20 mA at external load 200...500 Ω max.
up to 20 m 7 x 0.75 mm2
Version A1:
Standard
Supply 24V =
Signal: 0…+10V

(Ri = 100kΩ)
* Version F1:
Y X B
mA signal
Supply 24V =
Signal: 4…20mA

(Bürde: 200Ω)
Y X B
428
Connection

Version: – Multi-wire cable Power supply 24 V DC nom.,
– Extra-finely stranded wire if voltage drops below 18 V DC, rapid shutdown
to VDE 0295, Class 6 resembling “Enable OFF” takes place internally.
Type: – e. g. Ölflex-FD 855 CP ID–E 2 mA – valve is deactivated.
(from Lappkabel company) Electrical signals emitted via the trigger electronics
No. of wires: – Determined by type of valve, (e.g. actual values) must not be used to shut down
plug type and signal assignment safety-relevant machine functions!
Cable Ø: – 0.75 mm2 up to 20 m long (See also European Standard, “Technical Safety
– 1.0 mm2 up to 40 m long Requirements for Fluid-Powered Systems and
Components – Hydraulics”, EN 982.
Outside Ø: – 9.4...11.8 mm – Pg11
– 12.7...13.5 mm – Pg16
429

Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
* Do not connect
to supply zero!
Pin assignment
(Ri = 100 kΩ)
430

OBE 2.5 AF +24 V=

Supply
A 0V
+UB Supply zero
B
-15 V
DC D
Rsh
200Ω E ID–E 4...20 mA
Diff.
F
amp.
4…20mA Test IF–C (4...20 mA)
mA
V
Shield
+UB
+
PID
-

(Rsh = 200 kΩ)
431

Pressure in port A as a function of the setpoint

1) Version: UD–E = 0...+10 V
1
UD-E )
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
Pressure in port A as a function

of the main stage nominal flow rate
p = f (Q)
432
Mounting hole configuration: NG10 (ISO 5781-AG-06-2-A)

For subplates see catalog sheet RE 45055 Required surface quality
of mating component
1)Deviates from standard
2)Thread depth:
Ferrous metal 1.5 x Ø*
Non-ferrous 2 x Ø
* NG10 min.10.5 mm
A B X Y G F1 F2 F3 F4
X 27.2 35.8 21.4 21.4 31.8 0 42.9 42.9 20
Y 33.35 33.35 58.7 27,9 66.7 0 20 66.7 66.7
14.7 14.7 24.8 24,8 27.5 M10 2) M10 2) M10 2) M10 2)
433
Notes
3
434
Notes
aging.
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pilot operated
RE 29361
Edition: 2012-12
Type DBEM and DBEME Replaces: 29160, 29142
▶ Size 10 to 32
Similar figure
Features Contents
▶ Pilot operated valves for limiting a system pressure Features 1

▶ Operation by means of proportional solenoid Ordering code 2, 3
▶ For subplate mounting and threaded connection: Symbols 3
Porting pattern according to ISO 6264 Function, section 4, 5
▶ Maximum pressure limitation Technical data 6, 7
▶ Valve and control electronics from a single source Electrical connection 8, 9
▶ Integrated electronics (OBE) with type DBEME: Integrated electronics (OBE) 9
Little manufacturing tolerance of the command value Characteristic curves 10 ... 12
pressure characteristic curve Device dimensions 13 ... 16
▶ External control electronics with type DBEM (sepa- Accessories 16
rate order)

456
2/16 DBEM(E) | Proportional pressure relief valve, pilot operated
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
DBE M ― 7X / G24 *
01 Proportional pressure relief valve DBE
02 With maximum pressure limitation M 1)

With integrated electronics (OBE) E
Size
04 Size 10 10
Size 25 20
Size 32 30
Pressure rating 2)
06 Up to 50 bar 50
Up to 100 bar 100
Up to 200 bar 200
Up to 315 bar 315
Up to 350 bar 350
07 Pilot oil return external Y

Unloading port X, pilot oil return external XY
Supply voltage

800 mA coil –8 3)
1) The maximum pressure limitation only serves as protection against

overpressure in case of an error in the pilot valve (e.g. in case of
contamination or overcurrent).
2) Special version DBEME-SO699 in size 10 and 20 available up to
pressure rating 500 bar.
3) Replacement for series 3X and series 5X SO1 (comparison
see characteristic curve page 12). All characteristics (hydraulic
and electric) specified in the data sheet refer to the version
with 1600 mA coil.

457
Proportional pressure relief valve, pilot operated | DBEM(E) 3/16
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
DBE M ― 7X / G24 *
10 For type DBEM:
For type DBEME:
With DBEM no code
Seal material
12 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used!
3
4) Mating connectors, separate order, see page 8 and 16
Symbols
For external control electronics:
Type DBEM...-7X/...Y... Type DBEM...-7X/...XY...
T T
P Y P X Y
With integrated electronics:
Type DBEME...-7X/...Y... Type DBEME...-7X/...XY...
T T
P Y P X Y

458
Function, section
Valves of type DBEM are pilot operated pressure relief control lines (6, 7). The connection from port P to T is
valves. They are used to limit the operating pressure in released. The main spool (3) controls the set operating
hydraulic systems. By means of these valves, the pressure pressure at port P.
to be limited can be continuously adjusted depending on As hydraulic protection against inadmissibly high pressures,
the electric command value. a spring-loaded pressure relief valve (2) has been inte-
These valves basically consist of the housing (1) with main grated. This maximum pressure limitation is pre-set to the
spool insert (3), the sandwich plate valve with maximum relevant pressure rating (see table page 6). In the operating
pressure limitation (2) and the proportional pilot control range of the valve, the poppet (15) is held on the valve
valve (11). seat (17) by the spring (16) and is thus closed. If the pres-
Type DBEM... sure in the spring chamber of the main spool (3) exceeds
The pressure applied to channel P acts on the main the maximum admissible set pressure of the valve, the
spool (3). At the same time, the pressure at port P is poppet (15) is pressed against the compression spring (16)
applied to the spring loaded side of the main spool (3) via and the connection into the spring chamber is opened. Via
the control lines (6, 7) provided with nozzles (4, 5). Via the port Y (14), the pilot oil flows into the tank. Due to the
connection bore (9), the pressure is simultaneously applied control lines (6, 7), a pressure drop occurs at the main
to the poppet (10) of the proportional pilot control spool (3). The connection from port P to T is released. The
valve (11). The hydraulic force at the pilot poppet (10) acts main spool (3) controls the set maximum operating pres-
against the command value-dependent force of the propor- sure in port P. Via the adjustment element (19), the pre-set
tional solenoid (12). pressure can be reduced, if necessary. Port Y (14) must be
If the hydraulic force exceeds the solenoid force, the pilot externally piped to the tank. The connection to the tank
poppet is opened (10). The pilot oil can now flow via the should be pressureless. Via port X (18), the valve may be
control line (13) into port Y (14) and to the tank; thus, unloaded or the maximum pressure may be limited.
a pressure drop results at the main spool (3) over the
12
10
11
13
9
2
14
17
16
Y; G1/4
19
5
7 15
1
6 3
4
18
Type DBEM10-7X/..XYG24K4..
X P T

459
Function, section
Type DBEME – with integrated electronics (OBE)
In terms of function and design, these valves correspond to
type DBEM. On the proportional solenoid, there is more-
over a housing (19) with the control electronics.
Supply and command value voltage are applied to the
connector (20).
In the factory, the command value pressure characteristic
curve is adjusted with little manufacturing tolerance.
For more information on the control electronics,

see page 9.
Type DBEME...-7X/...YG24K31
19
20

460
Technical data
general Size 10 Size 25 Size 32

Weight – Type DBEM kg 4.5 5.3 6.4
– Type DBEME kg 4.7 5.5 6.6
Installation position Any
Ambient temperature range – Type DBEM °C –20 to +70
– Type DBEME °C –20 to +50
hydraulic (measured with HLP46, ̛Oil = 40 ±5 °C) Size 10 Size 25 Size 32

Maximum operating pressure – Port P and X bar 350
– Port T bar 315
– Port Y bar Separately and to the tank at zero pressure
Minimum set pressure with command value zero bar See characteristic curve page 10
Maximum pressure limitation, set upon delivery If necessary, the value may be reduced
– Pressure rating 50 bar bar to 75 bar
Maximum flow l/min 275 550 700
Pilot flow l/min 0.4 to 1 0.4 to 1.5 0.4 to 1.5
Viscosity range mm2/s 15 to 380
Maximum permitted degree of contamination of the hydraulic fluid - Class 20/18/15 1)
Hysteresis (see command value pressure characteristic curve) % ≤ 5 of the maximum set pressure
Linearity % ±3.5 of the maximum set pressure
Manufacturing tolerance of the com- – Type DBEM % ±5 of the maximum set pressure
mand value pressure characteristic – Type DBEME % ±1.5 of the maximum set pressure
curve, related to the hysteresis charac-
teristic curve; pressure increasing
Step response Tu + Tg 10 % → 90 % ms ~100 Measured with standing hydraulic fluid column,
90 % → 10 % ms ~100 0.2 liters at port A

90 % → 10 % ms ~200 5 liters at port A


461
Technical data

Bio-degradable – Insoluble in water HETG NBR, FKM VDMA 24568
HEES FKM
– Soluble in water HEPG FKM VDMA 24568
Flame-resistant – Water-free HFDU, HFDR FKM ISO 12922
– Containing water HFC NBR ISO 12922
Important information on hydraulic fluids! ▶ Flame-resistant – containing water: Maximum pressure differen-
▶ For more information and data on the use of other hydraulic fluids tial per control edge 210 bar, otherwise, increased cavitation
refer to data sheet 90220 or contact us! erosion. Life cycle as compared to HLP 30 to 100 %
▶ There may be limitations regarding the technical valve data (tem- Fluid temperature maximum 60 °C
perature, pressure range, life cycle, maintenance intervals, etc.)! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ The flash point of the hydraulic fluid used must be 40 K higher are simultaneously zinc-solving, zinc may accumulate in the fluid
than the maximum solenoid surface temperature. (per pole tube 700 mg zinc).
3
electric G24 G24-8
Solenoid coil resistance – Cold value at 20 °C Ω 5.5 20.6
– Maximum hot value Ω 8.05 33
Duty cycle % 100 100
electrical, integrated electronics (OBE)

– Lower limit VDC 21
– Upper limit VDC 35
Current consumption A ≤ 1.5
Caution!
At an ambient temperature of 70 °C and a duty cycle of 100 % with max. current, the coil reaches temperatures of
up to 170 °C. Contact with the coil may lead to burns.
Notice!
Information on the environment simulation testing for the areas EMC (electromagnetic compatibility), see declaration
on environmental compatibility data sheet 29162-U.

462
(dimensions in mm)
Type DBEM
to the amplifier
Mating connector (black) accord-

ing to DIN EN 175301-803
Material no. R901017011
(separate order)
Sealing
material NBR
Type DBEME
Device connector allocation Contact Allocation interface "A1" Allocation interface "F1"
Supply voltage
B 0V
load resistance > 10 kΩ
Protective earth PE Connected to solenoid and valve housing
91
B
Ø27

D
Ø6,511
Metal version, AF
B
Ø28

D
Ø8Ø13,5
85

463
Connection cable for type DBEME

– Recommendation 6-wire, 0.75 or 1 mm2 plus
protective earthing conductor and screening
– Maximum admissible length 100 m
The minimum supply voltage at the power supply unit depends
on the length of the supply line (see diagram).
Length in mm →
Integrated electronics (OBE) for type DBEME
Function
The electronics are supplied with voltage via ports A and B. The power stage of the electronics for controlling the pro-
The command value is applied to the differential amplifier portional solenoid is a chopper amplifier with a cycle fre-
ports D and E. quency of approx. 180 Hz to 400 Hz. The output signal is
3
Via the characteristic curve generator, the command value pulse-width modulated (PWM).
solenoid current characteristic curve is adjusted to the For checking the solenoid current, a voltage can be mea-
valve so that non-linearities in the hydraulic system are sured at the connector between pin F(+) and pin C(–) that
compensated for and a linear command value pressure is proportional to the solenoid current. 1 mV corresponds
characteristic curve is created. to 1 mA solenoid current
pendent of the solenoid coil resistance.
Block diagram
A
24 VDC
DC
Supply
B DC
GND
Chopper
actual value Differential Characteristic curve Current
amplifier
D amplifier generator controller
Command value
U Solenoid
command value
F U
Actual value
U
PE
=
Oscillator

464
Pressure in port P depending on the command value (flow = 24 l/min)
Type DBEM Type DBEME

100 1)
100
80 80
60 60
40 40
20 20
0 20 40 60 80 100 0 20 40 60 80 100
1) With valve type DBEM, the manufacturing tolerance at the

external amplifier (type and data sheet see page 16) can
be changed using the command value attenuator potenti-
ometer "Gw". The digital amplifier is set using the param-
eter "Limit".
In this connection, the control current according to the
technical data must not be exceeded.
In order to be able to adjust several valves to the same
characteristic curve, don't set the pressure higher than the
maximum set pressure of the pressure rating with com-
mand value 100 %.
Set pressure depending on the flow Min. set pressure with command value 0
Size 10 Size 25 Size 32

20
Min. set pressure in bar →
400
350 18
Min. set pressure in bar →
300 16
250 14
200 Size 32
12
150 Size 10 Size 25
10
100
50 8
6
0 100 200 300 400 500 600 700
4
Flow in l/min →
2
0 100 200 300 400 500 600 700

Flow in l/min →
The characteristic curves apply to output pressure in

T or Y = 0 bar in the total flow range.
Notice: So that the minimum set pressure is achieved,
the pilot current must not exceed 100 mA.

465
Command value pressure characteristic curves (measured with a flow of 24 l/min and with amplifier VT-MSPA1-1)
50 100
45 90
Pressure in bar →
Pressure in bar →
40 80
35 70
30 60
25 50
20 40
15 30
10 20
5 10
0 25 50 75 100 0 25 50 75 100
3
200 315
300
180
Pressure in bar →
Pressure in bar →
160 250
140
120 200
100 150
80
60 100
40 50
20
0 25 50 75 100 0 25 50 75 100
Pressure rating 350 bar Pressure rating 100 bar (with amplifier VT-VSPA1-1)
100
350
90
Pressure in bar →
Pressure in bar →
300 80
250 70
60
200 50
150 40
30
100 20
50 10
0 25 50 75 100
0 25 50 75 100

466
Comparison series 5X and 7X using the pressure rating 315 bar as example
(with amplifier VT-SSPA1-1-1X with 800 mA coil)
350
300
= Series 7X
250
Pressure in bar →
= Series 5X
200
150
100
50
0 20 40 60 80 100

467
Device dimensions: Type DBEM(E) 10

(dimensions in mm)
7 4 3 8 9 10 3 11
15
max. 200
15
G 1/4
212
T
6
174,8
155,2
121,5
Y
78
X P T
26
3
5
2 5 Ø6 1
Coil and electronics
179
freely rotatable!
Ø 14
O-ring and plastic nut for coil fixation. The nut can
be loosened by rotating it counterclockwise
53,8
77,9
(1 turn). Afterwards, the solenoid coil can be

45
rotated in any desired position. Subsequent fixation

29
applying 5 ±1 Nm.
32 23,5
53,8
75 0,01/100
95,5 Rzmax 4

valve contact surface
1 Seal rings for ports P and T Notice!

2 Seal ring for ports X The dimensions are nominal dimensions which are
3 Space required to remove the mating connector subject to tolerances.
4 Name plate
5 Locating pin
6 Maximum pressure limitation
7 External pilot oil return,
separately and to the tank at zero pressure
8 Mating connector for type DBEM
9 Integrated electronics (OBE)
Valve mounting screws and subplates see page 16.
10 Mating connector for type DBEME
11 Cable fastening

468

(dimensions in mm)
7 4 3 8 9 10 3 11
15
max. 200
15
G 1/4
212
T
174,8
6
155,2
121,5
Y
78
X P T
26
5
2 5 Ø6 1

freely rotatable!
189,5 O-ring and plastic nut for coil fixation. The nut can
Ø 18
99,9
applying 5 ±1 Nm.
45
70
29
0,01/100
39,8 26
Rzmax 4
66,7
79,2
122 Required surface quality of the
1 Seal rings for ports P and T

2 Seal ring for ports X Notice!
3 Space required to remove the mating connector The dimensions are nominal dimensions which are
4 Name plate subject to tolerances.
5 Locating pin
11 Cable fastening

469

(dimensions in mm)
7 4 3 8 9 10 3 11
15
max. 200
15
G 1/4
212
T
6
174,8
155,2
121,5
Y
78
X P T
26
3
5
2 1 5 Ø6

freely rotatable!
200
O-ring and plastic nut for coil fixation. The nut can
Ø 20
applying 5 ±1 Nm.
114,9
82,6
45
30
0,01/100
47,6 28,9 Rzmax 4

81,9
88,9
154
1 Seal rings for ports P and T

2 Seal ring for ports X Notice!
3 Space required to remove the mating connector The dimensions are nominal dimensions which are
4 Name plate subject to tolerances.
5 Locating pin
11 Cable fastening

470
Device dimensions
Hexagon socket head cap screws (separate order) Material number

Friction coefficient μtotal = 0.09 to 0.14;
Tightening torque MA = 75 Nm ±10 %
Notice: For reasons of stability, exclusively these valve mounting screws may be used. The tightening torque of the hexagon socket head cap
screws refers to the maximum operating pressure!

Size 10, 25, 32 45064
Accessories
(not included in the delivery)
External control for type DBEM Data sheet Material number
(only standard version G24)
VT-MSPA1-1-1X/V0/... in modular design (analog) 30223
VT-VSPD-1-2X/V0/.-0-1 in Euro-card format (digital) 30523
VT-VSPA1-2-1X/V0/...in Euro-card format (analog) 30115
VT-SSPA1-1-1X/V0/0-24 as plug-in amplifier 30116
Additionally Data sheet Material number

(800 mA version G24-8)
VT-2000-5X/X/V0/... in Euro-card format 29904
VT-MSPA1-30 in modular design (analog) 30224

For type DBEM: Mating connectors according to DIN EN 175301-803 08006 R901017011
For type DBEME: Mating connectors according to DIN EN 175201-804 08006 R900021267 (plastic)
R900223890 (metal)

471
RE 29139/06.07 1/12
Pressure relief valve with Replaces: 01.00
DC motor operation, pilot operated
Type DBG
Size 8 to 32
Component series 1X
Maximum operating pressure 315 bar
Maximum flow 600 l/min
tb0094
Table of contents Features

Content Seite – Operation by DC motor with reducing gear
Features 1 – For subplate mounting:
Ordering code 2 Porting pattern to ISO 6264-AR-06-2-A (size 10),
ISO 6264-AS-08-2-A (size 25),
Symbols 2
ISO 6264-AT-10-2-A (size 32)
Function, section 3
– For threaded connection
Technical data 4, 5
– For block installation
Electrical connection 6
– 5 pressure ratings
Circuit example: Valve with limit switch 6
– With actual value potentiometer or limit switch
Characteristic curves 6, 7
– Self-locking in the event of a power failure
Unit dimensions 8 to 12 (system pressure constant on variant with limit switch)
Further information:
Subplates according to RE 45064
Information on available spare parts:

472
2/12 Bosch Rexroth AG Hydraulics DBG RE 29139/06.07
Ordering code
DBG 1X *
Pressure relief valve Further details in clear text

with DC motor operation E1 = Limit switch
Pilot operated valve (complete) = No code P2 = Actual value potentiometer
Pilot valve without main spool insert =C Seal material
(do not enter valve size)
No code = NBR seals
Pilot valve with main spool insert =C
V= FKM seals
(enter valve size 30)
(other seals on request)
Separate pilot valve as remote control valve =T
Attention!
(do not enter valve size)
Observe compatibility of seals with
hydraulic fluid used!
Ordering code Pilot oil flow
Size Subplate mounting Threaded connection No code = Internal pilot oil supply / drain
“No code“ “G“ X= External pilot oil supply
Internal pilot oil drain
8 – = 8 (G3/8)
Y= Internal pilot oil supply
10 = 10 = 10 (G1/2) External pilot oil drain
16 – = 15 (G3/4) XY = External pilot oil supply / drain
20 – = 20 (G1) Pressure rating, max
25 = 20 = 25 (G1 1/4) 50 = Set pressure up to 50 bar
100 = Set pressure up to 100 bar
32 = 30 = 30 (G1 1/2)
For subplate mounting and block installation = No code 315 = Set pressure up to 315 bar
For threaded connection =G 400 = (DBGT only) Set pressure up to 400 bar
1X = Component series 10 to 19
(10 to 19: unchanged installation and connection dimensions)
Symbols
DBG C –1X/.. DBGC–1X/..Y..
DBG..–1X/..
T DBG..G–1X/..
Y Y B
M M M
X X Y A
DBG..–1X/..X.. DBG..–1X/..Y.. DBG..–1X/..XY..

DBG..G–1X/..Y..
DBG..G–1X/..X.. DBGC 30–1X/.. DBG..G–1X/..XY..
B B B
M M M
A X A Y A X Y
473
RE 29139/06.07 DBG Hydraulics Bosch Rexroth AG 3/12
Function, section
Pressure control valves of type DBG are pilot operated pres-
sure relief valves. Optionally, electrical limit switches can be installed instead of
They are used to limit a system pressure. actual value potentiometer (18) for limiting the min. and max.
pressure.
The pressure relief valves of this series basically consist of a
pilot valve with electric motor as pressure adjustment element For the variant with limit switch, the min. adjustment time for
and a main valve with main spool insert. the pressure range from pmin to pmax is 12 seconds. The ad-
justment time of 12 seconds allows gradual reaching of the re-
The system pressure is adjusted by means of a DC motor (16)
quired pressure in the inching mode.
with reducing gear (17). The output shaft of reducing gear (17)
rotates cam (14), which changes the tension of spring (8) via For the variant with actual value potentiometer the min. adjust-
spring plate (15) and thus causes a change in pressure. ment time for the pressure range from pmin to pmax is 0.65 sec-
onds.
The pressure present in channel A acts on main spool (1.1).
At the same time, the pressure is applied via pilot ports (4) In conjunction with the associated amplifier type VT-VRM1-1 a
and (5), which are fitted with orifices (2.1, 2.2) and (3), to the program control can be realised.
spring-loaded side of main spool (1.1) and to pilot poppet (6) in With the help of 2 additional pressure switches, the min. and
pilot valve (7). max. pressures can be limited.
When the system pressure rises above the value set on With the variant with limit switch, the pressure setting on the
spring (8), pilot poppet (6) opens. The signal required for valve is maintained in the event of a power failure (cable break,
this is provided internally – on type DBG..–1X/.. via pilot fuse failure, short-circuit, etc.).
lines (12) and (4) from channel A; or externally – on type
DBG..–1X/..X (XY) via port (13) and pilot line (4). Pilot oil
now flows through orifice (2.1), pilot line (4), orifice (2.2)
3
and pilot poppet (6) into the spring chamber, from which 18
it is fed to the tank either internally – on type DBG..–1X/..
via pilot line (10), or externally – on type DBG..–1X/..Y
(XY) via pilot line (11) 16
In the closing direction, compression spring (1.2) acts
on main spool (1.1), i.e. a pressure differential occurs be-
tween the ‘“A“ side and the spring-loaded side of main
spool (1.1). The pilot oil flow is determined by the cross-
section of orifices (2.1, 2.2) and the pressure differential
across main spool (1.1). When the pressure in “A“ has 17
risen by the pressure differential across main spool (1.1)
when compared with the cracking pressure of pilot pop-
pet (6), main spool (1.1) opens the connection from “A“ to
“B“.
The oil now flows from channel “A” to channel “B” while
maintaining the set operating pressure.
Actual value potentiometer (18) feeds back the position of 9
cam (14).
8
6
2.2
7
5
3
4
A B
13 2.1 12 1.1 1.2 10 15 11 14
474
General
Size Size 8 10 16 20 25 32
Weight – Subplate mounting DBG... kg – 7.4 – – 8.1 9.4
– Threaded connection DBG..G kg 8.5 8.5 8.5 8.3 9.8 9.5
– Block installation DBGC 30.. kg 5.4
– Pilot valve
DBGC... kg 5.1
without main spool insert
– Remote control valve DBGT kg 5.1
Installation position Optional
Ambient temperature range °C –20 to +50
Hydraulic
Maximum operating pressure – Ports A, X bar 315
– Port B bar 10 (with internal pilot oil drain)
315 (with external pilot oil drain)
Max. backpressure – Port Y bar 10
Max. set pressure bar 50; 100; 200; 315; 400 1)
Min. set pressure Depending on qV (see Characteristic curves on pages 6 and 7)
Maximum flow – Subplate mounting l/min – 200 – – 400 600
– Threaded connection l/min 100 200 200 400 400 600
– DBGT l/min 12
Pilot oil flow l/min 1
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 2); fast bio-degradable hy-
draulic fluids to VDMT 24568 (see also RE 90221);
HETG (rape seed oil) 2); HEPG (polyglycols) 3);
HEES (synthetic esters) 3);
other hydraulic fluids on request
Viscosity range mm2/s 2.8 to 380
Permissible max. degree of contamination of the hy- Class 20/18/15 4)
draulic fluid - cleanliness class to ISO 4406 (c)
Electrical, drive motor

Type of voltage DC voltage
Supply voltage V– 24
Rated power – With limit switch W 18
– With actual value potentiometer W 24
Electrical connection Mating connector DIN 43651, 6-pin + PE
Type of protection to EN 60529 IP 65 with mating connector mounted and locked
1) Pressure rating of 400 bar only with variant DBGT Effective filtration prevents malfunction and, at the same
2) Suitable for NBR and FKM seals time, prolongs the service life of components.
3) For the selection of filters, see data sheets RE 50070,
Suitable only for FKM seals
RE 50076, RE 50081, RE 50086 and RE 50088.
4) The cleanliness classes specified for components must be
adhered to in hydraulic systems.
475
Adjustment with limit switch in the inching mode: Ordering code “E1“
Adjustment time, pmin to pmax s 12
Limit switch variant: – Micro-switch 30 V; 2 A DC
– Electric load 250 V; 5 A AC
Pressure lag: – Pressure rating bar 50 100 200 315 400
– Without short-circuit bridge bar 1 2.5 5 7.5 10
– With short-circuit bridge bar 0.5 1 1.5 2 2.5
Adjustment with actual value potentiometer for cam position feedback function: Ordering code “P2“
Adjustment time, pmin to pmax s 0.65
Potentiometer – Resistance k1 5
– Power W 1.75
Adjustment hysteresis: Start-up pressure – deviation > 10 bar from nominal pressure
– Pressure rating bar 50 100 200 315 400
– Hysteresis bar < 0.5 <1 < 2.5 <4 <5 3
– Hysteresis bar < 0.3 < 0.5 <1 < 1.5 <2
Repeatability bar < 0.5 <1 < 1.3 < 1.7 <2
Amplifier
Electrical amplifier VT-VRM1-1, component series 1X – see RE 30405-D
476
Plug connection on DBG valve with actual value potentiometer Plug connection on DBG valve with limit switch
* When connecting no. * When connecting no. 5; 6
(D) (E) (G)(A) (C) 6 5 4 3 2 1
6 5 3 2 1 5; 6 take account of take account of direction of
direction of motor ro- motor rotation.
tation. * Increasing pressure No. 6 “+“
* Increasing pressure ws
ws gr br
No. 6 “+“
gr br rs gn
rs gn
NO (3) NO (3)
2 bl rt ge
bl rt 3 1 M
M (1) C C (1)
NC (2) NC (2)
X Y
X Y max min
Initial position: Minimum position
Circuit example: DBG valve with limit switch

+ 24 V DC voltage
max
c1 c2
min
D E G C
6 5 3 1
E1 E2
M
4 2
F A
Running on of the motor and hence the pressure lag can
be reduced by installing a short-circuit bridge. c2 c1
c1 c2
Characteristic curves (measured at i = 36 mm2/s and oil = 50 °C)

The characteristic curves were measured with external, pres- pressure increases by the output pressure present in port B.
sureless pilot oil drain. With internal pilot oil drain, the inlet
Size10 Size10
320 15
Minimum set pressure in bar A
280
12
Inlet pressure in bar A
240
200 9
160
120 6
80
3
40
0 40 80 120 160 200 0 40 80 120 160 200

Flow in l/min A Flow in l/min A
477

The characteristic curves were measured with external, pressu-
erless pilot oil drain. With internal pilot oil drain, the inlet pres-
sure increases by the outlet pressure present in port B.
Size 25 Size 25
320 15

280
12
240
200 9
160
120 6
80
3
40
0 80 160 240 320 400 0 80 160 240 320 400

3
Size 32 Size 32
320 30
280
24
240
200 18
160
120 12
80
6
40
0 120 240 360 480 600 0 120 240 360 480 600
DBGT../400 Pressure rating 400 bar DBGT../400 Pressure rating 400 bar
450 30
400
Einstelldruck in bar A
350 24
300
18
250
200
12
150
100 6
50
0 2 4 6 8 10 12 0 2 4 6 8 10 12
478
Unit dimensions: Subplate mounting (dimensions in mm)
1 Pilot valve
2 2 DC motor
3 Port “Y“
for external pilot oil drain
4 Port “X“
6 203
for external pilot oil supply
5 Nameplate
200
90
9 6 Mating connector (included in scope of supply)
7 Locating pin
18
8 Not required with internal pilot oil drain

9 Space required to remove mating connector
Pg11 10 Valve mounting bore
355
Subplates to data sheet RE 45064
133
(separate order)
G 1/4 – Size 10 G 545/01 (G3/8)
Y 3
G 546/01 (G1/2)
77
– Size 25 G 408/01 (G3/4)

1 G 409/01 (G1)
– Size 32 G 410/01 (G1 1/4)
88
8 79
G 411/01 (G1 1/2)
58
26

A B
14
For strength reasons, only the following valve fixing

X Ø6 screws may be used:
5
4 – Size 10
4 hexagon socket head cap screws ISO 4762
7 L4 5 - M12 x 50 - 10.9-flZn-240h-L to VDA 235-101
Friction coefficient μtotal = 0.09 to 0.14,
tightening torque MT = 75 Nm ± 10%,
– Size 25
B1
B2
53
- M16 x 50 - 10.9-flZn-240h-L to VDA 235-101

ØD1
4 L3 L2 – Size 32
ØD2 4 hexagon socket head cap screws ISO 4762
L1 10
- M18 x 50 - 10.9-flZn-240h-L to VDA 235-101
0,01/100mm Material no. R900002245
The tightening torques given are guidelines when
Rzmax 4 screws of the specificied friction coefficients and a
torque wrench (tolerance ±10 %) are used.
Required surface quality of Tolerances according to:
valve mounting face – General tolerances ISO 2768-mK
Size B1 B2 ØD1 ØD2 L1 L2 L3 L4 O-ring - port X O-ring - ports A, B

10 78 54 20 14 90 54 23.5 37 9.25 x 1.78 17.12 x 2.62
25 100 69.8 26 18 117 66.7 34 34 9.25 x 1.78 28.17 x 3.53
32 115 82.5 30 20 148 89 41.5 31.5 9.25 x 1.78 34.52 x 3.53
479
Unit dimensions: Threaded connection (dimensions in mm)
200
90
9
1 Pilot valve
18
277
2 DC motor
Pg11 3 Port “Y“
for external pilot oil drain
4 Port “X“
133
H1
for remote control
G 1/4
Y 3 5 Nameplate
77
6 Mating connector
(included in scope of
supply) 3
79 8 Not required with inter-
1 B H5
nal pilot oil drain
9 Space required to re-
8 D3/T1
X move mating connector
H4
H3
ØD2/1 10 Valve mounting bore

H2
A
L3 L2 ØD1
D3/T1 10
4 L4
ØD2/1
203
23
5
51
Tolerances according to:

B1
44
32
53
– General tolerances
ISO 2768-mK
L1
L5
Size B1 ØD1 ØD2 D3 H1 H2 H3 H4 H5 L1 L2 L3 L4 L5 T1

8 28 G3/8 12
10 34 G1/2 62 14
63 9 362 27 10 115 85 14 62 45 100
16 42 G3/4 16
20 47 G1 57 18
25 56 G1 1/4 20
70 11 375 42 13 66 128 100 18 72 54 109
32 61 G1 1/2 22
480
Unit dimensions: Block installation (dimensions in mm)
200
90
9
18
277
Pg11
1
133
G 1/4
Y 3
77
30
X Y 79
13
11
5 0,01/100mm
14 10 12 13
16
Rzmax 4
23 51
Required surface qual-
ity of valve mounting
face
57
44
32
53

203
ISO 2768-mK
1 Pilot valve Valve fixing screws (separate order)

2 DC motor For strength reasons, only the following valve fixing screws may
3 Port “Y“ for external pilot oil drain be used:
5 Nameplate – Size10, 32
4 hexagon socket head cap screws ISO 4762 - M8 x 50
6 Mating connector (included in scope of supply)
- 10.9-flZn-240h-L to VDA 235-101
9 Space required to remove mating connector Friction coefficient μtotal = 0.09 to 0.14,
10 Valve mounting bores tightening torque MT = 31 Nm ± 10%,
11 Main spool insert Material no. R913000543
12 O-ring 27.3 x 2.4 The tightening torques given are guidelines when screws of the
specificied friction coefficients and a torque wrench (tolerance
13 O-ring 9.25 x 1.78 ±10 %) are used.
14 Back-up ring 32/28.4 x 0.8
481
Mounting cavity
"Z"
A M5; 6 "Z"
0,01/100 mm
29±0,2 26±0,2
Y
51±0,1
1,9+0,1 x 30°
ØD2
Ø0,2 A
Ø4,2 Ø32H7 6±0,1 16 4 x M8; 12/16
Ø28,6+0,2
0,02 A
2 x 45°
X
X Y
0,008
25,5
34±0,5
40+0,1
Ø0,05 B
+0,05
T X Y
42 +0,1
32±0,1
44±0,1
38
ØD3
48
17
Y Z
B Z
2 x 45°
0,5 61±0,2
x .R P 16 15 18
ma Ø24
Ø6
3
M4; 6 ØD1
17
Tolerances according to: X = Rzmax 4 Y = Rzmax 8 Z = Rz 16

– General tolerances ISO 2768-mK
Size ØD1 ØD2 ØD3

10 10 40 10
32 32 45 32
15 Bore ØD3 can intersect ØD2 at any point. However, care

must be taken that connection bore X and the mounting
bore are not damaged.
16 The back-up ring and the O-ring must be inserted in this
bore before the main spool is installed.
17 Mounting kit includes orifice and main spool insert
18 Depth of fit
482
Unit dimensions: As remote control valve type DBGT (dimensions in mm)
1 Pilot valve
2 2 DC motor
3 Port “Y“ for external pilot oil drain
5 Nameplate
6 9 Space required to remove mating connector
200
90 10 Valve mounting bores
16 O-ring 9.25 x 1,78
9
18
277

(separate order)
Pg11 G 51/01 (G1/4)
1
133
Valve fixing screws

G 1/4 (separate order)
Y 3
77
For strength reasons, only the following valve fixing

screws may be used:
30

- M8 x 50 - 10.9-flZn-240h-L to VDA 235-101
X Y 79
Tightening torque MT = 31 Nm ± 10%,
16 10 5
23 51 screws of the specificied friction coefficients and a
57
44
32
53
0,01/100mm
203
Rzmax 4

valve mounting face

www.boschrexroth.de must be remembered that our products are subject to a natural process of
wear and aging.
483

pilot operated,
increasing characteristic curve RE 18160
Edition: 2012-05
Type KBVS.1A
▶ Component size 1
▶ Component series A
H7893
Features Contents
▶ Cartridge valve Features 1

▶ Mounting cavity R/UNF10-01-0-06 Ordering code 2
▶ Pilot operated proportional valve for system pres- Valve types 3
sure limitation Function, symbol 4
▶ Suitable for mobile and industrial applications Technical data 5 ... 7
▶ Operation by means of proportional solenoid with cen- Characteristic curves 8
tral thread and detachable coil Minimum terminal voltage at the coil and relative 9, 10
▶ Rotatable solenoid coil duty cycle
▶ Via an adjustment screw, the valve is set to maxi- Unit dimensions 11
mum pressure Mounting cavity 12
▶ In case of power failure, the minimum pressure is set Available individual components 13
▶ Fine adjustment of the command value pressure charac- More information 13
teristic curve possible from the outside at the con-
trol electronics

484
2/12 KBVS..1A | Proportional pressure relief valve
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12
KBVS 1 A A / F C V *
01 Proportional pressure relief valve, pilot operated KBVS
Pressure rating
02 Up to 50 bar C
Up to 100 bar F
Up to 150 bar H
Up to 210 bar L
Up to 250 bar N
Up to 315 bar P
Up to 350 bar R
Up to 420 bar T
03 Component size 1 1
04 With a command value = 0, the minimum pressure is set A
05 Component series A
06 High Performance and mounting cavity R/UNF-10-01-0-06 (see page 11) F
07 Proportional solenoid, wet-pin C
Supply voltage
08 Control electronics 12 V DC G12
Control electronics 24 V DC G24
09 Without mating connector, with connector according to DIN EN 175301-803 K4
Without mating connector, with connector DT 04-2PA (Deutsch connector) K40
Without mating connector, with connector AMP Junior-Timer C4
Seal material
10 FKM seals V
(other seals upon request) Attention! Observe compatibility of seals with hydraulic fluid used!
11 Standard version no code

Coil 800 mA (see page 6) -8
12 Further details in the plain text *
Valve types
Type Material no. Type Material no.

KBVSC1AA/FCG24K40V R901290550 KBVSN1AA/FCG24K40V R901290569
KBVSF1AA/FCG24K40V R901290561 KBVSP1AA/FCG24K40V R901290570
KBVSH1AA/FCG24K40V R901290562 KBVSR1AA/FCG24K40V R901290580
KBVSL1AA/FCG24K40V R901290567 KBVST1AA/FCG24K40V R901290585

485
Proportional pressure relief valve | KBVS..1A 3/12
Function, symbol
General Function
Valves of type KBVS are pilot operated proportional pres- For the proportional increase in the system pressure, a
sure relief valves in spool design and are used to limit the command value is specified at the control electronics. The
pressure in hydraulic systems. They mainly consist of the electronics control the solenoid coil with electric current
screwed-in proportional pilot control valve (1) and the main depending on the command value, which via the pilot
valve (2). control valve (1) and the main valve (2) causes the actual
These valves can be used for infinitely adjusting the pres- pressure adjustment in main portਤ.
sure to be limited depending on the command value. With (pmax = command value max; pmin = command value 0)
command value 0 or in case of power failure, the minimum
pressure is set.
Notice!
Occurring tank pressures (main portਥ) are added up to
the set values in main port ਤ.
Symbol
2
3
Version "K40"
ਤ = Main port 1 (with mating connector)
ਥ = Main port 2
Version "C4" Version "K4"
Type KBVS.1A.. 1

486
Technical data (For applications outside these parameters, please consult us!)
general
Weight kg 0.75
Installation position Any - if it is ensured that no air can collect upstream the valve.
Otherwise, we recommend suspended installation of the valve.

Storage temperature °C –20 to +80
Environmental audits
Vibration test according to DIN EN 60068-2 / IEC 60068-2 /2 axes (X/Y)
DIN EN 60068-2-6: 05/96 Vibrations, sine-shaped 10 cycles (5 Hz to 2000 Hz back to 5 Hz) with logarithmic frequency
changing speed of 1 octave/min, 5 to 57 Hz, amplitude 1.6 mm (p-p),
57 to 2000 Hz, amplitude 10 g
IEC 60068-2-64: 05/93 Vibrations (random) and broad- 20 to 2000 Hz, amplitude 0.1 g2/Hz (14 g RMS/30 g peak),
band noise testing time 24 h
DIN EN 60068-2-27: 03/95 Shocking Half-sine 15 g / 11 ms; 3 x in positive, 3 x in negative direction
(a total of 6 single shocks)
DIN EN 60068-2-29: 03/95 Bump test Half-sine 15 g / 11 ms; 1000 x in positive, 1000 x in negative direction
Indication per axis
Climatic test according to EN 60068-2 / IEC 60068-2 (environmental audit)
DIN EN 60068-2-1: 03/95 Storage temperature –40 °C, duration 16 h
DIN EN 60068-2-2: 08/94 +110 °C, duration 16 h
DIN EN 60068-2-1: 03/95 Cold test 2 cycles –25 °C, duration 2 h
DIN EN 60068-2-2: 08/94 Dry heating test 2 cycles +120 °C, duration 2 h
IEC 60068-2-30: 1985 Humid heat, cyclic Variant 2/ +25 °C to +55 °C
93 % to 97 % relative humidity, 2 cycles à 24 h
→ Coating generally not necessary. If paint is applied nevertheless, the reduced heat dissipation capacity is to be observed.

487
hydraulic
Maximum operating pressure 1) – Main port ਤ bar 420
Maximum admissibler return – Main port ਥ bar 210
flow pressure
Maximum set pressure 2) See command value pressure characteristic curves page 7
Maximum set pressure with command value 0 See characteristic curves page 7
Pilot oil l/min < 0.8
Leakage ml/min < 200 (with Δp = 250 bar; closed pilot control valve and
HLP46, ̛oil = 40 °C)
Maximum permitted degree of contamination of the hyd- Class 20/18/15 3)
raulic fluid - cleanliness class according to ISO 4406 (c)
Load cycles 10 million
Hysteresis 4) < 4 % of the max. set pressure 3
Turnover voltage 4) < 0.5 % of the max. set pressure
Response sensitivity 4) < 0.5 % of the max. set pressure
Manufacturing tolerance of the – Command value 100 % < 5 % of the max. set pressure
command value pressure cha- – Command value 0 < 2 % of the max. set pressure
racteristic curve
Step response (Tu + Tg) ms 100 (depending on the system)
0 ࣅ 100 % and/or 100 % ࣅ 0

Important information on hydraulic fluids! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ For more information and data on the use of other hydraulic fluids are simultaneously zinc-solving, zinc may accumulate in the fluid.
▶ The flash point of the hydraulic fluids used must be 40 K higher
1) The maximum operating pressure is added up from the set pres- 4) Measured with analog amplifier type RA2-1/10, see data
sure and the return flow pressure! sheet 95230 (PWM = 300 Hz).
2) The valves are factory-set. In case of subsequent adjustment, the
warranty will become invalid!
and at the same time increases the service life of the components.

488
electric
Supply voltages V 12 DC 24 DC "-8" / 24 DC
Maximum solenoid current mA 1760 1200 800
Coil resistance – Cold value Ω 2.3 4.8 11.5
at 20 °C
– Max. hot Ω 3.8 7.9 18.9
value
Duty cycle % See characteristic curve page 8 and 9 5)

Protection class according to VDE 0470-1 – Version "K4" IP 65 with mating connector mounted and locked
(DIN EN 60529) – Version "C4" IP 66 with mating connector mounted and locked
DIN 40050-9
Control electronics (separate order) Plug-in proportional amplifier Data sheet 30116
type VT-SSPA1…
BODAS control unit type RC... Data sheet 95200
5) In case of use in altitudes > 2000 m a.s.l., we recommend consul-

ting the manufacturer.
6) Due to the surface temperatures of the solenoid coils, the stan-

489
Characteristic curves (measured with HLP46, ̛oil = 40 ±5 °C and 24 V coil)
Pressure in main port ਤ depending on the command value; flow = 10 l/min

450
400
Pressure in main port ਤ
350
300
in bar ࣅ
250
200
150
100
50
0
0 20 40 60 80 100
3
Pressure in main port ਤ depending on the flow.
(The characteristic curves were measured without back pressure in main port ਥ)
500
450
400
350
300
in bar ࣅ
250
200
150
100
50
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ
Minimum set pressure in the main portਤ depending on the flow.

20
Minimum set pressure in bar ࣅ
15
10
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ

490
Admissible working range depending on the ambient temperature
– Version "G12"

7 115 1,85

6,5 110 1,8
3
(1.76 A) in % (2) ࣅ
6 105 1,75
the coil (1) ࣅ
5,5 100 1,7

2
5 95 1,65
1
4,5 90 1,6
4 85 1,55
3,5 80 1,5
3 75 1,45
-40 -20 0 20 40 60 80 100 120

– Version "G24"

10 105 1,3

9 100 1,25
(1.2 A) in % (2) ࣅ
the coil (1) ࣅ
8 95 1,2
3
7 90 1,15
1
6 85 1,1
5 80 1,05
4 75 1
-40 -20 0 20 40 60 80 100 120
Notice!
flow in calm air.

491

16 105 0,95

14 100 0,9
(0.8 A) in % (2) ࣅ
the coil (1) ࣅ
12 95 0,85
1
10 90 0,8
3
8 85 0,75
6 80 0,7
4 75 0,65
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ 3
Notice!
flow in calm air.

492
Unit dimensions (dimensions in mm)
64,4 7
15 84
55
37
30
13
1 2 1
98
90
109,5
50
6 4 5 3 0
33
2
1 Mating connectors, separate order, see data sheet 08006 ਤ = Main port 1
ਥ = Main port 2
4 Version "K4"
5 Version "K40"
6 Version "C4"
7 Nut, tightening torque MA = 5+1 Nm

493
Mounting cavity R/UNF-10-01-0-06; 2 main ports; thread 7/8-14UNF-2B (dimensions in mm)
min 30
23,95 0,05
7/8-14UNF-2B
0,05 A B
0,01 X
A
Rz1 8
0,5
min 12,3
1
16+1
max 23,6
23,7+0,4
25,3+0,4
33,3+0,5
Y
2
3
max 15
15,87+0,05 E
0,05 A B
Rzmax 8 Rz1max 8
C
0,1 A B
,4
0,008- / Pt 20 R0
ax +0
,1
2,5+0,4
m ,1
R0
30 -2
5
45
1)
Rz 32 -0,2 +0,2
ਤ = Main port 1
ਥ = Main port 2

494
050
090
020
998
Item Denomination Direct voltage Material no.

020 Coil for individual connection 1) K4 12 V R901002932
24 V / 1200 mA R901002319
24 V / 800 mA R901049962
K40 12 V R901003055
24 V / 1200 mA R901003053
24 V / 800 mA R901050010
C4 12 V R901003044
24 V / 1200 mA R901003026
24 V / 800 mA R901049963
050 Nut R900992146
090 Seal ring for pole tube R900007769
1) After exchange of the solenoid coil, the pressure set in the factory
may change by ±5 %.
More information
– BODAS control unit type RC… Data sheet 95200

495

pilot operated,
decreasing characteristic curve RE 18152
Edition: 2012-07
Replaces: 05.12
Type KBVS.1B
▶ Component size 1
H7893
Features Contents
▶ Cartridge valve Features 1

▶ Mounting cavity R/UNF10-01-0-06 Ordering code 2
▶ Pilot operated proportional valve for system pres- Valve types 3
sure limitation Available coils 3
▶ Suitable for mobile and industrial applications Function, symbol 4
▶ Operation by means of proportional solenoid with cen- Technical data 5 ... 7
tral thread and detachable coil Characteristic curves 8
▶ Rotatable solenoid coil Minimum terminal voltage at the coil and relative 9, 10
▶ Via an adjustment screw, the valve is set to maxi- duty cycle
mum pressure Unit dimensions 11
▶ In case of power failure, the maximum pressure Mounting cavity 12
set results Available individual components 13
▶ Fine adjustment of the command value pressure charac- More information 13
teristic curve possible from the outside at the con-
trol electronics

496
2/12 KBVS..1B | Proportional pressure relief valve
01 02 03 04 05 06 07 08 09 10 11 12
KBVS 1 B A / F C V *
01 Proportional pressure relief valve, pilot operated KBVS
Pressure rating
02 Up to 50 bar C
Up to 100 bar F
Up to 150 bar H
Up to 210 bar L
Up to 250 bar N
Up to 315 bar P
Up to 350 bar R
Up to 420 bar T
03 Component size 1 1
04 With a command value = 0, the maximum pressure is set B
06 High Performance and mounting cavity R/UNF-10-01-0-06 (see page 11) F
Seal material
10 FKM seals V
Type Material no. Type Material no.

KBVSC1BA/FV R901325098 KBVSN1BA/FV R901325107
KBVSF1BA/FV R901325099 KBVSP1BA/FV R901325109
KBVSH1BA/FV R901325102 KBVSR1BA/FV R901325111
KBVSL1BA/FV R901325105 KBVST1BA/FV R901325112

"K4" 03pol (2+PE) "K40" 02pol K40 "C4" 02pol C4/Z30
12 V R901002932 R901003055 R901003044
24 V / 1200 mA R901002319 R901003053 R901003026
24 V / 800 mA R901049962 R901050010 R901049963
1) Complete valves with mounted coil upon request


497
Proportional pressure relief valve | KBVS..1B 3/12
Function, symbol
General Function
Valves of type KBVS are pilot operated proportional pres- In the factory, the valves are mechanically set to the maxi-
sure relief valves in spool design and are used to limit the mum pressure. For the proportional reduction of the sys-
pressure in hydraulic systems. They mainly consist of the tem pressure, a command value is specified at the control
screwed-in proportional pilot control valve (1) and the main electronics. The electronics control the solenoid coil with
valve (2). electric current depending on the command value, which
These valves can be used for infinitely adjusting the pres- via the pilot control valve (1) and the main valve (2) causes
sure to be limited depending on the command value. With the actual pressure adjustment in main portਤ.
command value 0 or in case of power failure, the maximum (pmax = command value 0; pmin = command value max)
pressure is set (fail-safe characteristics).
Notice!
Occurring tank pressures (main portਥ) are added up to
the set values in main port ਤ.
Symbol
2
3
Version "K40"
ਤ = Main port 1 (with mating connector)
ਥ = Main port 2
Version "C4" Version "K4"
Type KBVS.1B.. 1

498
general
Weight kg 0.75
Installation position Any - if it is ensured that no air can collect upstream the valve.
Otherwise, we recommend suspended installation of the valve.

Storage temperature °C –20 to +80
Vibration test according to DIN EN 60068-2 / IEC 60068-2 /2 axes (X/Y)
DIN EN 60068-2-6: 05/96 Vibrations, sine-shaped 10 cycles (5 Hz to 2000 Hz back to 5 Hz) with logarithmic frequency
changing speed of 1 octave/min, 5 to 57 Hz, amplitude 1.6 mm (p-p),
57 to 2000 Hz, amplitude 10 g
IEC 60068-2-64: 05/93 Vibrations (random) and broad- 20 to 2000 Hz, amplitude 0.1 g2/Hz (14 g RMS/30 g peak),
band noise testing time 24 h
DIN EN 60068-2-27: 03/95 Shocking Half-sine 15 g / 11 ms; 3 x in positive, 3 x in negative direction
DIN EN 60068-2-29: 03/95 Bump test Half-sine 15 g / 11 ms; 1000 x in positive, 1000 x in negative direction
Indication per axis
Climatic test according to EN 60068-2 / IEC 60068-2 (environmental audit)
DIN EN 60068-2-1: 03/95 Storage temperature –40 °C, duration 16 h
DIN EN 60068-2-2: 08/94 +110 °C, duration 16 h
DIN EN 60068-2-1: 03/95 Cold test 2 cycles –25 °C, duration 2 h
DIN EN 60068-2-2: 08/94 Dry heating test 2 cycles +120 °C, duration 2 h
IEC 60068-2-30: 1985 Humid heat, cyclic Variant 2/ +25 °C to +55 °C
93 % to 97 % relative humidity, 2 cycles à 24 h
→ Coating generally not necessary. If paint is applied nevertheless, the reduced heat dissipation capacity is to be observed.

499
hydraulic
Maximum operating pressure 1) – Main port ਤ bar 420
Maximum admissible return – Main port ਥ bar 210
flow pressure
Maximum set pressure 2) See command value pressure characteristic curves page 7
Maximum set pressure with command value 0 See characteristic curves page 7
Pilot oil l/min < 0.8
Leakage ml/min < 200 (with Δp = 250 bar; closed pilot control valve and
HLP46, ̛oil = 40 °C)
Maximum permitted degree of contamination of the hyd- Class 20/18/15 3)
raulic fluid - cleanliness class according to ISO 4406 (c)
Load cycles 10 million
Hysteresis 4) < 4 % of the max. set pressure 3
Turnover voltage 4) < 0.5 % of the max. set pressure
Response sensitivity 4) < 0.5 % of the max. set pressure
Manufacturing tolerance of the – Command value 100 % < 2 % of the max. set pressure
command value pressure cha- – Command value 0 < 5 % of the max. set pressure
racteristic curve
Step response (Tu + Tg) ms 100 (depending on the system)
0 ࣅ 100 % and/or 100 % ࣅ 0

1) The maximum operating pressure is added up from the set pres- 4) Measured with analog amplifier type RA2-1/10, see data
sure and the return flow pressure! sheet 95230 (PWM = 300 Hz).
2) The valves are factory-set. In case of subsequent adjustment, the
warranty will become invalid!

500
electric
Supply voltages V 12 DC 24 DC "-8" / 24 DC
Maximum solenoid current mA 1760 1200 800
Coil resistance – Cold value Ω 2.3 4.8 11.5
at 20 °C
– Max. hot Ω 3.8 7.9 18.9
value
Duty cycle % See characteristic curve page 8 and 9 5)

Protection class according to VDE 0470-1 – Version "K4" IP 65 with mating connector mounted and locked
(DIN EN 60529) – Version "C4" IP 66 with mating connector mounted and locked
DIN 40050-9
Control electronics (separate order) Plug-in proportional amplifier Data sheet 30116
type VT-SSPA1…
5) In case of use in altitudes > 2000 m a.s.l., we recommend consul-

ting the manufacturer.
6)
Due to the surface temperatures of the solenoid coils, the stan-

501
Characteristic curves (measured with HLP46, ̛oil = 40 ±5 °C and 24 V coil)
Pressure in main port ਤ depending on the command value; flow = 10 l/min

450
400
350
300
in bar ࣅ
250
200
150
100
50
0
0 20 40 60 80 100
3
Pressure in main port ਤ depending on the flow.
500
450
400
350
300
in bar ࣅ
250
200
150
100
50
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ
Minimum set pressure in the main portਤ depending on the flow.

20
Minimum set pressure in bar ࣅ
15
10
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ

502
– Version "G12"

7 115 1,85

6,5 110 1,8
3
(1.76 A) in % (2) ࣅ
6 105 1,75
the coil (1) ࣅ
5,5 100 1,7

2
5 95 1,65
1
4,5 90 1,6
4 85 1,55
3,5 80 1,5
3 75 1,45
-40 -20 0 20 40 60 80 100 120
– Version "G24"

10 105 1,3


9 100 1,25
(1.2 A) in % (2) ࣅ
the coil (1) ࣅ
8 95 1,2
3
7 90 1,15
1
6 85 1,1
5 80 1,05
4 75 1
-40 -20 0 20 40 60 80 100 120
Notice!
flow in calm air.

503

16 105 0,95

14 100 0,9
(0.8 A) in % (2) ࣅ
the coil (1) ࣅ
12 95 0,85
1
10 90 0,8
3
8 85 0,75
6 80 0,7
4 75 0,65
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ 3
Notice!
flow in calm air.

504
Unit dimensions (dimensions in mm)
64,4
15 84
6
55
37
30
17
2 4 3
98
90
109,5
50
1 5 0
33
2
1 Mating connectors, separate order, see data sheet 08006 ਤ = Main port 1
ਥ = Main port 2
4 Version "K4"
5 Version "K40"
6 Version "C4"

505
Mounting cavity R/UNF-10-01-0-06; 2 main ports; thread 7/8-14UNF-2B (dimensions in mm)
min 30
23,95 0,05
7/8-14UNF-2B
0,05 A B
0,01 X
A
Rz1 8
0,5
min 12,3
1
16+1
max 23,6
23,7+0,4
25,3+0,4
33,3+0,5
Y
2
3
max 15
15,87+0,05 E
0,05 A B
Rzmax 8 Rz1max 8
C
0,1 A B
,4
0,008- / Pt 20 R0
ax +0
,1
2,5+0,4
m ,1
R0
30 -2
5
45
1)
Rz 32 -0,2 +0,2
ਤ = Main port 1
ਥ = Main port 2

506
050
090
998

050 Nut R900992146
090 Seal ring for pole tube R900007769
Coils, separate order, see page 2
More information

507

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150
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60
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200
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591
Proportional pressure reducing valve,

pilot operated
RE 29278
Edition: 2012-12
Type DRE(M) and DRE(M)E Replaces: 11.11
▶ Size 32
Features Contents
▶ Valve for reducing an operating pressure Features 1

▶ Operation by means of proportional solenoid Ordering code 2, 3
▶ Proportional solenoid with rotatable and detachable coil Symbols 3
▶ For subplate mounting: Function, section 4, 5
Porting pattern according to ISO 5781 Technical data 6, 7
▶ Optional check valve between A and B Electrical connection 8, 9
▶ Maximum pressure limitation optional Integrated electronics (OBE) 9
▶ Valve and control electronics from a single source Characteristic curves 10 ... 14
▶ Integrated electronics (OBE) with type DREME: Device dimensions 15, 16
Little manufacturing tolerance of the command value Accessories 16
pressure characteristic curve
▶ External control electronics with type DRE and DREM
(separate order)

592
2/16 DRE(M); DRE(M)E | Proportional pressure reducing valve, pilot operated
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
DRE 30 ― 6X / Y G24 *
01 Proportional pressure reducing valve DRE
02 Without maximum pressure limitation no code

With maximum pressure limitation M 1)

With integrated electronics (OBE) E
Size
04 Size 32 30
Pressure rating
06 Up to 50 bar 50
Up to 100 bar 100
Up to 200 bar 200
Up to 315 bar 315
07 Pilot oil return always external, separately and at zero pressure to the tank Y
08 With check valve between A and B no code

Without check valve M
Supply voltage

800 mA coil –8 2)
1) The maximum pressure limitation only serves as protection against

overpressure in case of an error in the pilot valve (e.g. in case of
contamination or over-current).
2) Replacement for series 4X (Attention! External amplifiers only
suitable for G24 = 1.6 A solenoid), see accessories.

593
Proportional pressure reducing valve, pilot operated | DRE(M); DRE(M)E 3/16
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
DRE 30 ― 6X / Y G24 *
11 For type DBEM:
For type DBEME:
With DBEM no code
Seal material
13 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used!
3
3) Mating connectors, separate order, see page 8 and 16
Symbols
For external control electronics:
DRE 30-6X/...YM… DREM 30-6X/...YM… DRE 30-6X/...Y… DREM 30-6X/...Y…
A Y A Y
A Y A Y
B B
B B
With integrated electronics:
A Y A Y
A Y A Y
B B
B B
DREE 30-6X/...YM… DREME 30-6X/...YM… DREE 30-6X/...Y… DREME 30-6X/...Y…

594
Function, section
Valves of type DRE(M) are pilot operated pressure reducing The pressure required in channel A is preset at the related
valves. They are used to reduce an operating pressure. amplifier. The proportional solenoid pushes the valve poppet
These valves basically consist of a pilot control valve (1) (8) in the direction of the valve seat (10) and limits the
with proportional solenoid (2), a main valve (3) with main pressure in the spring chamber (12) to the set value. In the
spool insert (4), as well as an optional check valve (5). control position of the main spool (4), the hydraulic fluid
Type DRE... flows from channel B to A and generates the pressure in
The pressure in channel A is set in a command value-depen- channel A (setting of the pilot control valve plus spring (11)).
dent form via the proportional solenoid (2). If the set pressure in A is achieved, the forces at the main
In rest position – no pressure in channel B –, the spring (11) spool are balanced.
holds the main spool (4) in its initial position. The connec- When the actuator connected to port A is not moving (e.g.
tion from channel B to A is open. cylinder piston at stop), and a lower pressure is set in chan-
The pressure in channel A acts on the bottom side of the nel A via the proportional solenoid (2), the main spool (4)
main spool in closing direction and the pressure of the pilot closes the connection from B to A and at the same time
control valve on the spring side of the main spool in the opens the connection from channel A to the spring cham-
opening direction from channel B to A. ber (12) of the main spool (4). In this position, the com-
The pilot oil is taken from channel B and flows via the pression volume in channel A can expand via the pilot
bore (6) to the fixed flow control (9) keeping the pilot flow control valve (1) and port Y.
constant, independent of the pressure drop between chan- For the free flow back from channel A to B, a check
nel A and B. From the fixed flow control (9), the pilot flow valve (5) can optionally be installed.
flows through the bores (7) via the valve seat (10) by the A pressure gauge connection (13) allows for the control of
valve poppet (8) into the Y channel to the tank. the reduced pressure in channel A.
7 1 10 8 2
12
14 Type DREM...
9
For the hydraulic protection against an inadmissible high
electric control current at the proportional solenoid which
6 inevitably results in excessive pressures in port A, you can
11 optionally install a spring-loaded pressure relief valve as
12 maximum pressure limitation (14). The maximum pressure
limitation is pre-set, referred to the relevant pressure rating
(see page 6).
3
13 4
5
A B Y
Type DREM.30-4X/.YG24K4... (with check valve)

595
Function, section
Type DRE(M)E – with integrated electronics (OBE)
With regard to function and set-up, these types correspond
to type DRE. On the proportional solenoid, there is more-
over a housing (15) with the control electronics.
Supply and command value voltage are applied to the
connector (16).
In the factory, the command value pressure characteristic
curve is adjusted with little manufacturing tolerance.
For more information on the control electronics, see page 9.
Type DRE(M)E...-6X/...YG24K31...
15 3
16

596
Technical data
general
Weight – Type DRE and DREM kg 8.6
– Type DREE and DREME kg 8.7
Ambient temperature range – Type DRE and DREM °C –20 to +70
– Type DREE and DREME °C –20 to +50
hydraulic (measured with HLP46, ̛oil = 40 ± 5 °C)

Maximum operating pressure – Port A and B bar 315
– Port Y bar Separately and to the tank at zero pressure
Maximum set pressure in channel A – Pressure rating 50 bar bar 50
Minimum set pressure in channel A with command value zero bar See characteristic curve page 14
Maximum pressure limitation, fixedly set: Set in the factory:
– Pressure rating 50 bar bar To 75 bar
Maximum flow of the main valve l/min 300
Pilot flow l/min 1.0
Maximum admissible degree of contamination of the hydraulic fluid - Class 20/18/15 1)
Hysteresis % ±3 of the maximum set pressure 2)
Repetition accuracy % < ±2 of the maximum set pressure 2)
Linearity % ±3.5 of the maximum set pressure 2)
Manufacturing tolerance of the com- – Type DRE(M) % ±5 of the maximum set pressure 2)
mand value pressure characteristic – Type DRE(M)E % ±1.5 of the maximum set pressure
curve, related to the hysteresis char-
acteristic curve; pressure increasing
90 % → 10 % ms ~250 1 liter at port A

90 % → 10 % ms ~450 5 liters at port A

2) Does not apply to types "G24-8"

597
Technical data

Mineral oils and related hydrocarbons HL, HLP, HLPD, HLPP NBR, FKM DIN 51524
Flame-resistant – water-free HFDU, HFDR FKM ISO 12922
– containing water HFC Fuchs Hydrotherm 46M NBR ISO 12922
Petrofer Ultra Safe 620
▶ For more information and data on the use of other hydraulic fluids tial 210 bar, otherwise, increased cavitation erosion. The pressure
refer to data sheet 90220 or contact us! peaks should not exceed the maximum operating pressures!
▶ The flash point of the hydraulic fluid used must be 40 K higher Life cycle as compared to HLP 30 to 100 %
than the maximum solenoid surface temperature. Fluid temperature maximum 60 °C
electric G24 G24-8

Solenoid coil resistance – Cold value at 20 °C Ω 5.5 20.6
3
– Maximum hot value Ω 8.05 33
Duty cycle % 100 100

– Lower limit VDC 21
– Upper limit VDC 35
Current consumption A ≤ 1.5
Caution!
At an ambient temperature of 70 °C and a duty cycle of 100 % with max. current, the coil of the 800 mA solenoid
reaches temperatures of up to 170 °C. Contact with the coil may lead to burns.

598
(dimensions in mm)
Type DRE(M)
to the amplifier
Mating connector (black)

according to DIN EN 175301-803
(separate order)
Seal material
NBR
Type DRE(M)E
Device connector allocation Contact Allocation interface "A1" Allocation interface "F1"
Supply voltage
B 0V
Load resistance > 10 kΩ
Protective earth PE Connected to solenoid and valve housing
91
B
Ø27

D
Ø6,511
Metal version, AF
B
Ø28

D
Ø8Ø13,5
85

599
Connection cable for type DRE(M)E

– Recommendation 6-wire, 0.75 or 1 mm2 plus protective
earthing conductor and screening
– Maximum admissible length 100 m
The minimum supply voltage at the mains adapter depends on
the length of the supply line (see diagram).
Length in mm →
Integrated electronics (OBE) with type DRE(M)E
Function
The electronics are supplied with voltage via ports A and B. The power stage of the electronics for controlling the pro-
The command value is applied to the differential amplifier portional solenoid is a chopper amplifier with a cycle fre-
ports D and E. quency of approx. 180 Hz to 400 Hz. The output signal is
3
Via the characteristic curve generator, the command value pulse-width modulated (PWM).
solenoid current characteristic curve is adjusted to the For checking the solenoid current, a voltage can be mea-
valve so that non-linearities in the hydraulics are compen- sured at the connector between pin F(+) and pin C(–) that
sated for and a linear command value pressure characteris- is proportional to the solenoid current. 1 mV corresponds
tic curve is created. to 1 mA solenoid current.
pendent of the solenoid coil resistance.
Block diagram
A
24 VDC
DC
Supply
B DC
GND
Chopper
actual value Differential Characteristic Current
amplifier
amplifier curve generator controller
D
Command value
U Solenoid
command value
F U
Actual value
U
PE
=
Oscillator

600
(measured with HLP46, ̛oil = 40 ± 5 °C)
Type DRE(M) Type DRE(M)E

100 1)
100
80 80
60 60
40 40
20 20
0 20 40 60 80 100 0 20 40 60 80 100
1) With valve type DRE(M), the manufacturing tolerance at

the external amplifier (type and data sheet see page 16)
can be changed using the command value attenuator poten-
tiometer "Gw". The digital amplifier is set using the
"Limit" parameter.
In this connection, the control current according to the
technical data must not be exceeded.
In order to be able to adjust several valves to the same
characteristic curve, do not set the pressure higher than
the maximum set pressure of the pressure rating with
command value 100 %.
Pressure in channel A depending on command value (measured with a flow of 0 l/min from B to A as well as related
control electronics)

50 100
90
Pressure in channel A in bar →
40 80
70
30 60
50
20 40
30
10 20
10
0 25 50 75 100 0 25 50 75 10

601
200 315

300
180
160 250
140
120 200
100
150
80
60 100
40
50
20
0 25 50 75 100 0 25 50 75 100
Comparison series 4X-6X / pressure rating 50 bar Comparison series 4X-6X / pressure rating 100 bar
(with amplifier VT-VSPA1-1-1X with 800 mA coil) (with amplifier VT-VSPA1-1-1X with 800 mA coil)
3
100
50
90
40 80
70
30 60
50
20 40
30
10 20
10
0 25 50 75 100 0 25 50 75 100
Comparison series 4X-6X / pressure rating 200 bar Comparison series 4X-6X / pressure rating 315 bar
(with amplifier VT-VSPA1-1-1X with 800 mA coil) (with amplifier VT-VSPA1-1-1X with 800 mA coil)
200 315
300
180
160 250
140
120 200
100
150
80
60 100
40
50
20
0 25 50 75 100 0 25 50 75 100
Notice!
Series 4X In order to achieve the lowest settable pressure, the
Series 6X 800 mA pilot current must not exceed 100 mA.

602
Pressure rating 200 bar (with VT-SSPA1)

200
180
160
140
120
100
80
60
40
20
0 25 50 75 100
Pressure in channel A dependent on the flow Qv

60
50
40
30
20
10
0 50 100 150 200 250 300

Flow in l/min →

100
75
50
25
0 50 100 150 200 250 300

Flow in l/min →

603

200
175
150
125
100
75
50
25
0 50 100 150 200 250 300

Flow in l/min → 3

350
300
250
200
150
100
50
0 50 100 150 200 250 300

Flow in l/min →

604
Pressure in channel A depending on pressure in channel B
100
80
60
40
20
0 50 100 150 200 250 300

Pressure in channel B in bar →
pmin-Qv characteristic curve Pressure differential from A to B via the check valve
Min. set pressure in bar ࣅ
10
12
10 8
8 1 6
6
4
4
2 2 2
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Characteristic curve 1: Same behavior of series 4X

and 6XXJUIpmin CBS
Characteristic curve 2: Series 6X improved pmin = 8 bar,

resulting in lower flow at pmin

605
Device dimensions
(dimensions in mm)
2 3 1 12 14 15 16
113,5
15
15
max. 234 (with integrated electronics)
13 max.200
Y
4
210
173
157,5
5
3
0,01/100
50
A B Rzmax 4
16
3
Ø6
6 Required surface quality of the
11 9 7; 10 valve contact surface
42
16 Ø 18
Ø 11
Y
3
A B
Ø 45
120
92
97
24
8 59 6
62
67
32,7 84
145
183
244
(with integrated electronics and plastic connector)
250
(with integrated electronics and metal connector)
Item explanations, valve mounting screws and

Notice!
subplates see page 16.

606
Device dimensions
1 Upon delivery, this port (G 1/4) is closed. After removal of the 8 Blind counterbore
blanking plug, an external and separate pilot oil return at zero 9 Identical seal rings for ports A and B
pressure to the tank is, however, also possible here. 10 Identical seal rings for port Y and blind counterbore (item 8)
2 Space required to remove the mating connector 11 Pressure gauge connection G 1/4; 12 deep
3 Name plate 12 Mating connector according to DIN EN 175301-803
4 Maximum pressure limitation with version DREM and DREME 13 Mating connector according to DIN EN 175201-804
5 Check valve, optional 14 Integrated electronics (OBE)
6 Locating pin 15 Space required to remove the mating connector
7 Pilot oil return to the tank always external and at zero pressure 16 Cable fastening

tightening torque MA = 60 Nm ± 10 %
or
6x ISO 4762 - M10 x 70 - 10.9
tightening torque MA = 75 Nm ± 10 %
Notice: For reasons of stability, exclusively these valve mounting screws may be used. The tightening torque of the hexagon socket head cap
screws refers to the maximum operating pressure!

Size 32 45062
Accessories
(not included in the scope of delivery)
External control for type DREM Data sheet Material number
VT-MSPA1-11-1X/ in modular design 30223
VT-VSPD-2 in Euro-card format 30523
VT-VSPA1-11-1X/ in Euro-card format 30100
VT-SSPA1-1-1X/ as plug-in amplifier 30116

For type DRE(M): Mating connectors according to DIN EN 175301-803 08006 R901017011
For type DRE(M)E: Mating connectors according to DIN EN 175201-804 08006 R900021267 (plastic)
R900223890 (metal)

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621
RE 29173/12.05 1/12
Proportional pressure reducing valve Replaces: 04.05
29174
with DC motor actuation
Type (Z)DRS
Size 6
Component series 1X
H/A/D/7121/03

Contents Page – Pilot operated valve for pressure reduction in port A or P1 with
Features 1 pressure relief function
Ordering code 2 – Actuation by DC motor
Standard types 2 – For subplate mounting or sandwich plate design:
Position of ports to ISO 4401-03-02-0-94
Symbols 2
– Self-locking DC motor A in the event of a supply voltage
Function, section 3
failure of fault message of the control electronics, the pressure
Overview of documentation 4 setting is maintained
Technical data 5 and 6 – Connect the tank port at zero pressure 1)
Electrical connection 6 and 7 – Controlling:
Characteristic curves 8 and 9 Electrical amplifier type VT-MRMA1-1-1X/V0/0
Unit dimensions of type DRS 10 (separate order), see page 6
Unit dimensions of type ZDRS 11 – Position feedback
– Integrated pressure monitoring (optional)
1) Changes in the tank pressure result in changes in the set,

reduced pressure.
622
2/12 Bosch Rexroth AG Hydraulics Type (Z)DRS RE 29173/12.05
Ordering code
DRS 6 1X M G24 K32 G *
Subplate mounting = no code Further details

Sandwich plate in clear text
design =Z G= With position feedback
Pressure reducing valve
with DC motor Seal material
M= NBR seals
actuation = DRS
Suitable for mineral oil
Size =6 (HL, HLP) to DIN 51524
Pressure reduction V= FKM seals
in channel A (subplate mounting) = no code Observe compatibility of seal material
Pressure reduction with hydraulic fluid used!
in channel P1 (sandwich plate) = VP Electrical connection
Component series 10 to 19 = 1X K32 = Without cable socket
(10 to 19: unchanged installation and connection dimensions) With component plug type GO51FAVM
Pressure stage 50 bar = 50 Cable socket – separate order,
Pressure stage 100 bar = 100 see page 6
Pressure stage 210 bar = 210
Supply voltage of
Without pressure transducer on the component =A control electronics
With pressure transducer on the component =S G24 = 24 V DC voltage
M= Available only without check valve
Standard types
Type DRS Material number Type ZDRS Material number
DRS 6 –1X/50AMG24K32MG R901025496 ZDRS 6 VP-1X/50AMG24K32MG R901025495
DRS 6 –1X/100AMG24K32MG R901055990 ZDRS 6 VP-1X-/100AMG24K32MG R900756973
DRS 6 –1X/210AMG24K32MG R901055991 ZDRS 6 VP-1X/210AMG24K32MG R900777725
Symbols ( 1 = component side, 2 = plate side)

DRS 6...A... without pressure transducer ZDRS 6...A... without pressure transducer
A 1
A
M M G
G
P T
P T
P A 2 B T
DRS 6...S... with pressure transducer ZDRS 6...S... with pressure transducer
A A 1
P P
M G M G
P T
P T
P A 2 B T
623
RE 29173/12.05 Type (Z)DRS Hydraulics Bosch Rexroth AG 3/12
Function, section
Valves of types DRS and ZDRS are pilot operated 3-way the same as the pressure set on pilot valve (1).
pressure reducing valve with pressure relief function for the Pressure relief function - not available in the case of contamina-
actuator. tion
They are used to reduce a system pressure.
– When the pressure in port A(P1) exceeds the set command
Structure pressure, main spool (4) is shifted further to the left.
The valves consist of three main assemblies: – This results in closing of the connection from P to A(P1),
– Pilot control valve (1) opening of the connection from P1 to T and limitation of the
– DC motor (2) with position feedback pressure applied in port A(P1) according to the set com-
– Main valve (3) with main spool (4) mand value.
– Optionally with or without pressure transducer (18) Pressure monitoring
Functional description, type DRS In the case of valves with integrated pressure transducer, the
– Adjustment of the pressure to be reduced in channel A via latter is connected to the electronics and serves for sens-
DC motor (2) in dependence upon the command value. ing and monitoring the set pressure. Depending on the valve
– When no pressure is applied in port P, spring (17) holds main type, in channel A or P1. A further alternative is a valve without
spool (4) in the initial position A connection from port A to T integrated pressure transducer, but with pressure measuring
is open, connection from port P to A is closed. sandwich plate. See application example RE 62003 and
– Pressure connection from port P to ring channel (5); pilot oil RE 29260, sandwich plate with pressure transducer.
flows through bore (6) via flow controller (7) into pilot control Type ZDRS
chamber (16); via orifice (8), throttling gap (9) into chamber In principle, the function of this valve corresponds to that of
(10) and through bores (11, 12) to port T. type DRS. The pressure is, however, reduced in channel P1.
Pressure reduction 3
– Pilot pressure builds up in pilot control chamber (16) as a
function of the command value
– Main spool (4) is shifted to the right A hydraulic fluid flows
Note:
from P to A
When the voltage supply of the control electronics is discon-
– The actuator pressure is applied in port A to spring chamber
nected or fails, the DC motor remains at its current posi-
(15) via channel (13) and orifice (14)
tion and consequently, the pressure set last is maintained,
– An increase in the pressure in port A to the set command provided that the hydraulic supply is available.
pressure causes the main spool to be shifted to the right to
the control position; the pressure in port A becomes virtually
1 9 16 6 5 13 14 3 18
Type DRS 6 -1X/...
B
P A T
2 10 8 11 7 12 4 15 17
1 9 16 6 5 A (P1) 13 14 3 18
Type ZDRS 6 VP-1X/...
A1 B1 T1
P T2
A2 B2
2 10 8 11 7 12 4 15 17
624
Overview of documentation
The present data sheet RE 29173 provides information about the
pilot operated pressure reducing valve with DC motor actuation.
Overview of Document no.

entire documentation
German English French Spanish
RD ..... RE ..... RF ..... RS .....
Analogue amplifier module

30214
Type VT-MRMA1-1-1X/V0/0
Declaration on environmental compatibility.

Details about environmental testing in the fields of 30214-U
EMC (electromagnetic compatibility), climate and
mechanical stress
Power supply unit type VT-NE30-1X 29929
Pressure transducer with integrated electronics

30269
Type HM17-1X
Sandwich plate with pressure sensor type Z1SRD-1X 29260
Proportional pressure reducing valve with DC motor

actuation, type (Z)DRS, 29173
size 6, component series 1X
Application example 62003

625
General
Installation orientation Optional (preferably horizontal)
Weight DRS kg 1.6
ZDRS kg 1.5
Hydraulic (measured at i = 46 mm2/s, = 40 °C)

Max. operating pressure
Port P or P2 bar 250
Ports P1, A and B bar 210
Port T bar Separately and at zero pressure to tank 1)
(30 l/min flow possible)
Max. set pressure in Pressure stage 50 bar bar 50
channel P1 and A 3
Pressure stage 100 bar bar 100
Pressure stage 210 bar bar 210
Min. pressure in channel P or P2 bar Set pressure in channel A or channel P1 plus 20 bar
Min. set pressure at 0 command value in channel A or P1 bar See characteristic curves on page 9 (max. 3 bar)
Max. permissible flow l/min 30
Pilot flow l/min 0.65
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524
further hydraulic fluids on enquiry!
Max. permissible degree of contamination of the hy-

draulic fluid - cleanliness class to ISO 4406 (c) Class 20/18/15 2)

Hysteresis % < 2 of settable max. pressure
Repeatability % < ± 1 of settable max. pressure
Linearity % < 2 of settable max. pressure
Response sensitivity % < 0.5 of settable max. pressure
Manufacturing tolerance of comm. value/pressure curve % < ± 6 of settable max. pressure 3)
Step response Tu + Tg 0% A 100% Tu + Tg measured with static
100% A 0%
ms < 500
ms < 500
] hydraulic fluid column of < 5 litres
1) Pressures > 10 bar can result in the destruction of the motor

2) The cleanliness classes specified for components must be adhered to in hydraulic systems. Effective filtration prevents malfunc-
tion and, at the same time, prolongs the service life of components.
For the selection of filters, see data sheets: RE 50070, RE 50076, RE 50081, RE 50086 and RE 50088.
3) By matching of the zero point and the span in electronics type VT-MRMA1-1-1X/V0/0, the tolerance of the complete unit (valve
+ electronics) can be reduced.
626
Electrical, valve
Nominal voltage UN V 18
Nominal current IN A 0.5 ± 20%
Max. continuous current Imax A 0.5
Resistance R 1 9.9
Winding temperature w °C 5 20
6w perm. K 100
Type of protection of the valve to EN 60529 IP 65 (with cable socket mounted and locked)
Electrical, control electronics
Control electronics Amplifier type VT-MRMA1-1-1X/V0/0 of modular design
(separate order) to RE 30214
Caution!
Valves of type (Z)DRS 6 must not be used for safety-relevant
machine functions, since only the electrical part is safeguarded,
but not the hydraulic part. This means that when the hydraulic
pressure in P falls to 0 bar, then the actuator pressure (A) or
secondary pressure (P1) inevitably becomes 0 bar as well.
Note: For details with regard to enviornment simulation testing in the fields of EMC (electromagnetic compatibili-
ty), climate and mechanical stress, see RE 29173-U (declaration on environmental compability).
Electrical connection (nominal dimensions in mm)

Cable socket 39
16,5
Separate order stating 18,5
(plastic version)
Ø15
23
14 15,5
Version (Z)DRS... 1X/... 1 Position feedback +

1
2 Position feedback output
2 5 3 Position feedback –
4 Motor +
5 Motor –
3 4
PE = GND
Pressure transducer version S

(4-pin M12 plug-in connector; viewed to contact side)
Voltage Current (two-conductor system)

1 1 A auxiliary energy + (+ UO) 1 A auxiliary energy + (+ UO)
2 4
2 A n.c. 2 A n.c.
3
3 A auxiliary energy – (0V) 3 A auxiliary energy – (0V)
4 A output signal 4 A n.c.
627
Electrical connection (nominal dimensions in mm)
Cable sockets for pressure transducer
Technical data Designation Material no.
Current carrying capacity 4A 04 POL (with 2 m cable) R900773031

15 42
Temperature range –25 to 90 °C 04 POL (with 5 m cable) R900779498
Ø10,5
Type of protection IP 67
Contacts CuZn M12x1

Contact surface Gold-plated 04 POL (with 2 m cable) R900779504
15 27
Housing TPU 04 POL (with 5 m cable) R900779503
Seal material FKM
Fitting CuZn/Ni 39
Wire cross-section 4 x 0.34 mm M12x1
Sheath material PUR 3

Shield Not connected 04 POL (without cable)1) R900773042
on plug side
20 46
Sheath diameter Ø 5.0 mm
Sheath colour Black
Bending radius for M12x1

dyn. applications min. 50 mm
04 POL (without cable)1) R900779509

1 BN 20 36
2
2 WH
Ø18
30
1 3
3 BU
4 BK 4
M12x1 Ø15
1) Type of protection IP 68
628
Characteristic curves (measured at i = 46 mm2/s and = 40 °C)

6p-qV characteristic curves
DRS 6 ZDRS 6
40 40
Pressure differential 6p in bar A

30 100/210 bar 30 100/210 bar
20 50 bar 20 50 bar
10 10
PAA PAA
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Flow qV in l/min A Flow qV inl/min A

ZDRS 6
Note: 3
The 6p value indicated corresponds to the minimum pressure
B1 A B2
present in port P (P2) minus the maximum pressure to be 2
controlled in port A (P1).
A1 A A2
1
T1 A T2
0 5 10 15 20 25 30
Pressure in port P1 or A in dependence upon command value Flow qV in l/min A
Pressure stage 50 bar Pressure stage 100 bar
50 100
Pressure in port P1 or A in bar A
40 80
30 60
20 40
10 20
0 20 40 60 80 100 0 20 40 60 80 100
Pressure stage 210 bar
210
200
150
100
50
0 20 40 60 80 100
629

Min. set pressure in port P1 or A at 0 V command value (without backpressure in channel T or T1)
Pressure stage 50 bar Pressure stages 100 bar and 210 bar
14 14
13
12 12
Min. set pressure in bar A
Min. set pressure in bar A

10 10
8 8
6 6
4 4
2 2
0 0
30 20 10 0 10 20 30 30 20 10 0 10 20 30
@ Flow qV in l/min A @ Flow qV in l/min A
DRS 6 A A T | DRS 6 P A A DRS 6 A A T | DRS 6 P A A
ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1 ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1
Pressure in port P1 or A in dependence upon the flow
Pressure stage 50 bar Pressure stage 100 bar
3
Pressure in channel P1 or A in bar A

50 100
40 80
30 60
20 40
10 20
0 0
30 20 10 0 10 20 30 30 20 10 0 10 20 30
@ Flow qV in l/min A @ Flow qV in l/min A
DRS 6 A A T | DRS 6 P A A DRS 6 A A T | DRS 6 P A A
ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1 ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1
Pressure stage 210 bar
210
160
120
80
40
0
30 20 10 0 10 20 30
@ Flow qV in l/min A
DRS 6 A A T | DRS 6 P A A
ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1
630
Unit dimensions, type DRS 6 (nominal dimensions in mm)

355
11
284
(201,5) 153,5 10
84,5 25,5
Ø 10
6
Ø 32
10
50
40
Ø 40
20
28
4 x Ø 5,4
30
7 5 1 2 3 4 10
17,5 39,5
T
A
44,5
B
P
9
87
29
0,01/100 mm
8
8
F1 F2
Rzmax 4 T
Required surface quality of mating

47
surface
A B
Tolerances: P
– General tolerances ISO 2768-mK G F3
F4
1 DC motor
2 Valve housing
3 Nameplate
4 Identical seal rings for ports A, P, T and Subplates to data sheet RE 45052 and valve fixing screws
blind hole B must be ordered separately.
5 Cable socket, separate order, see pages 6 and 7 Subplates: G 341/01 (G 1/4)
6 Space required to remove cable socket G 342/01 (G 3/8)
7 Space required for connecting cable G 502/01 (G 1/2)
Note: The direction, in which the cable socket leads the Valve fixing screws:
cable away from the valve, can vary by 90° through 4 socket head cap screws ISO 4762 - M5 x 50 - 10.9-flZn-240h-
360°. L (friction coefficient μtotal = 0.09 to 0.14);
8 Position of ports to ISO 4401-03-02-0-94 tightening torque MT = 7 Nm ± 10%,
Deviating from standard: material no. R913000064
– Locating pin not provided for this valve or
9 Blind hole (port B) 4 socket head cap screws ISO 4762 - M5 x 50 - 10.9
(friction coefficient μtotal = 0.12 to 0.17);
10 Pressure transducer for type DRS ...S
tightening torque MT = 8.1 Nm ± 10%,
11 Space required to remove cable socket
631
Unit dimensions, type ZDRS 6 (nominal dimensions in mm)
355 10
284
6 (201,5) 153,5 10
84,5 25,5
10 4 x Ø 5,4
Ø 40
40
20
28
30
7 5 1 2 3 4 9
21,5±0,1 39,5
3
T
A
44,5
35
B
P
87
25
0,01/100 mm
8
8
Rzmax 4 F1 F2
T

surface
47
A B
Tolerances: P
– General tolerances ISO 2768-mK G F3
F4
1 DC motor
2 Valve housing
3 Nameplate
4 Identical seal rings for ports A, P, T and Subplates to data sheet RE 45052 and valve fixing screws
blind hole B must be ordered separately.
5 Cable socket, separate order, Subplates:
see pages 6 and 7 G 341/01 (G 1/4)
6 Space required to remove cable socket G 342/01 (G 3/8)
7 Space required for connection cable G 502/01 (G 1/2)
Note: The direction, in which the cable socket leads Valve fixing screws:
the cable away from the valve, can vary by 90° 4 socket head cap screws ISO 4762 - M5 - 10.9-flZn-240h-L
through 360°. (friction coefficient μtotal = 0.09 to 0.14);
8 Position of ports to ISO 4401-03-02-0-94 tightening torque MT = 7 Nm ± 10%,
Deviating from standard: or
– Locating pin not provided for this valve 4 socket head cap screws ISO 4762 - M5 - 10.9
9 Pressure transducer for type ZDRS ...S (friction coefficient μtotal = 0.12 to 0.17);
tightening torque MT = 8.1 Nm ± 10%,
632
Notes
The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0
ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58
can be derived from our information. The information given does not
release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
wear and aging.
633
RE 29182/07.05 1/10
Proportional pressure reducing
valve, pilot operated, with inductive
position transducer
Type DREB6X
Nominal size 6
Unit series 1X

Contents Page – Pilot operated valves for reducing system pressure at the
Features 1 consumer (pilot oil internal only)
Ordering data 2 – 3-way version (P–A /A–T), pmin = pT
Preferred types, symbol 2 – Adjustable through the position of the armature against the
compression spring
– Position-controlled, minimal hysteresis < 1 %, rapid response
Technical data 4
times, see Technical data
External trigger electronics 5 to 8
Characteristic curves 9 (solenoid current I > Imax)
Unit dimensions 10 – For subplate attachment, mounting hole configuration to
ISO 4401-03-02-0-94
Subplates as per catalog sheet RE 45053 (order separately)
– Plug-in connector to DIN 43650-AM2 for the solenoid
and plug-in connector for the position transducer,
included in scope of delivery
• UB = 24 Vnom DC
– with and without ramp generator
• Europe card format, setpoint 0...+10 V
(order separately)
634
2/10 Bosch Rexroth AG Hydraulics DREB6X RE 29182/07.05
Ordering data
DREB6 X 1X M G24 25 Z4 M *
Proportional 3-way pressure Further information in plain text

reducing valve with inductive M= NBR seals,
position transducer, NG6, suitable for mineral oils
pilot operated (HL, HLP) to DIN 51524
Mounting hole configuration to =X Z4 = Electrical connection
ISO 4401-03-02-0-94 Unit plug to DIN 43650-AM2
Unit series 10 to 19 = 1X Plug-in connector included in scope
(10 to 19: installation and connection of delivery
dimensions unchanged) Solenoid type (current)
Max. pressure stage 25 = Solenoid current 2.5 A max.
up to 75 bar = 750
up to 175 bar = 175
up to 310 bar = 310
Without non-return valve =M
Voltage supply of trigger electronics 24 V DC = G24
Preferred types
Solenoid 2.5 A
DREB6X–1X/75MG24–25Z4M 0 811 402 050
DREB6X–1X/175MG24–25Z4M 0 811 402 051
DREB6X–1X/310MG24–25Z4M 0 811 402 052
Symbol
P T
A
635
RE 29182/07.05 DREB6X Hydraulics Bosch Rexroth AG 3/10

Type DREB6X proportional pressure reducing valves are pilot To adjust the system pressure in A, a setpoint is set in the
operated, with a 3-way main stage. trigger electronics. Based on this setpoint, the electronics
The pilot valve (pressure relief valve pilot stage) is supplied control the solenoid coil with regulated PWM (pulse-width-
internally with a controlled flow of pilot oil via P. modulated) current.
The valves are actuated by a proportional solenoid, which The proportional solenoid is positioned precisely on the spring
is position-controlled against a spring. This ensures rapid characteristic curve. The pilot stage is supplied with oil from P
response times and minimal hysteresis. at a flow rate of < 0.6 l/min via a flow control valve. The pilot
With these valves, the pressure in A (consumer) can be pressure is compared with the consumer pressure (plus spring)
infinitely adjusted and reduced in relation to the solenoid in A and regulated (P–A/A–T).
current. The spring results in pAmin = p in T.
If a fault occurs in the electronics, so that the solenoid cur-
rent (Imax) would exceed its specified level in an uncontrolled
manner, the pressure cannot rise above the level determined by
Plug-in connector Flow control valve for

pilot oil flow
Position transducer Solenoid Valve body
Accessories
(4 x) f ISO 4762-M5 x 30-10.9 Cheese-head bolts 2 910 151 166
Europe card VT-VRPA1-527-10/V0/PV RE 30052 0 811 405 096
Europe card VT-VRPA1-527-10/V0/PV-RTP RE 30054 0 811 405 101
Europe card VT-VRPA1-527-10/V0/PV-RTS RE 30056 0 811 405 176
Plug-in connectors Plug-in connector 2P+PE (M16x1.5) for the solenoid

and plug-in connector for the position transducer,
2P+PE included in scope of delivery, see also RE 08008

636
Technical data
General
Weight kg 2.4
Vibration resistance, test condition max. 25 g, shaken in 3 dimensions (24 h)

Viscosity range, max. permitted mm2/s 10...800
Maximum permitted degree of contamination Class 18/16/13 1)
of pressure fluid
Max. set pressure in A (at Qmin = 1 l/min) bar 75 175 310
Minimum pressure in A bar 0 (relative) or pressure in T
Min. inlet pressure in P bar pP = pA + 5
Max. pressure bar Port T: 250 (B sealed)
Internal pilot oil flow l/min approx. 0.6 (with closed-loop control)
Max. flow l/min 40
Electrical
Solenoid connection Unit plug DIN 43650/ISO 4400, M16 x 1.5 (2P+PE)
Max. solenoid current Imax 2.5 A
Coil resistance R20 3
Static/Dynamic 2)
Hysteresis % 1
Manufacturing tolerance for pmax % 10
Response time 100 % signal change ms On 50 Response time at: Q = 10 l/min
Off 20 (values depend on the dead volume)
2) All characteristic values ascertained using amplifier 0 811 405 096 (without ramp).
637
3
638
639
Daughter card,
see page 8
640
641

Valve amplifier
1) Zero adjustment
3
Pressure in port A proportionate to the maximum

flow rate of the main stage
Set pressure
p % pmax = f (QP–A/QA–T)
P T
A
642
B: sealed

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
aging.
643
RE 29195/05.06 1/10
Proportional pressure reducing valve, Replaces: 07.05
Type DREBE6X
Nominal size (NG) 6

Unit series 1X

Features 1 electronics for reducing system pressure in the consumer
(pilot oil internal only)
Ordering data 2
– 3-way version (P–A/A–T), pmin = pT
– Adjustable through the position of the armature against the
compression spring
– Position-controlled, minimal hysteresis < 1 %, rapid response
On-board trigger electronics 7 and 8 times, see Technical data
Characteristic curves 9 – Pressure limitation to a safe level even with faulty electronics
Unit dimensions 10 (solenoid current I > Imax)
– For subplate attachment, mounting hole configuration to
ISO 4401-03-02-0-05. Subplates as per catalog sheet
and EN 61000-6-3: 2002-08
• UB = 24 Vnom DC
– Standard 0...+ 10 V (A1)
644
2/10 Bosch Rexroth AG | Hydraulics DREBE6X | RE 29195/05.06
Ordering data
DREB E 6 X 1X M G24 K31 M *
Proportional 3-way pres- Further information

sure reducing valve with in plain text
inductive position trans- M= NBR seals, suitable for
ducer, pilot operated mineral oils (HL, HLP)
With on-board electronics =E to DIN 51524
Nominal size =6 Interface for trigger electronics
Mounting hole configuration A1 = Setpoint input 0...+10 V
to ISO 4401-03-02-0-05 =X F1 = Setpoint input 4...20 mA
Unit series 10 to 19 = 1X K31 = Electrical connection

(10 to 19: installation and connection dimensions without plug-in connector,
unchanged) with unit plug to DIN 43563-AM6
Order plug-in connector separately
Max. pressure stage
up to 75 bar = 750
up to 175 bar = 175
up to 310 bar = 310
Without non-return valve =M
24 V DC
Preferred types
Type....A1 (0...+10 V) Material Number Type....F1 (4...20 mA) Material Number

DREBE6X–1X/75MG24K31A1M 0 811 402 082 DREBE6X–1X/175MG24K31F1M 0 811 402 083
DREBE6X–1X/175MG24K31A1M 0 811 402 080 DREBE6X–1X/310MG24K31F1M 0 811 402 085
DREBE6X–1X/310MG24K31A1M 0 811 402 081
Symbol
D
P T
E
A
645
RE 29195/05.06 | DREBE6X Hydraulics | Bosch Rexroth AG 3/10

Type DREBE6X proportional pressure reducing valves are To adjust the system pressure in A, a setpoint is set in the trig-
pilot operated with a 3-way main stage. ger electronics. Based on this setpoint, the electronics control
The pilot valve (pressure relief valve pilot stage) is supplied the position of the solenoid against the spring force. The pro-
internally with a controlled flow of pilot oil via P. portional solenoid is positioned precisely on the spring charac-
The valves are actuated by means of a position-controlled pro- teristic curve. The pilot stage is supplied with oil from P at
portional solenoid with on-board electronics. a flow rate of < 0.6 l/min via a flow control valve. The pilot pres-
With these valves, the pressure in A (consumer) can be sure is compared with the consumer pressure (plus spring)
infinitely adjusted and reduced in relation to the setpoint. in A and regulated.
The spring results in pAmin = p in T.
EN 61000-6-2: 2002-08 (Imax) would exceed its specified level in an uncontrolled
EN 61000-6-3: 2002-08 manner, the pressure cannot rise above the level determined by
Flow control valve for pilot

oil flow
Proportional solenoid with position transducer Valve body
Accessories
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

646
Technical data
General
Weight kg 3.3

Maximum permitted degree of contami- Class 18/16/13 1)
nation of pressure fluid
Max. set pressure in A bar 75 175 310
(at Qmin = 1 l/min)
Minimum pressure in A bar 0 (relative) or pressure in T
Min. inlet pressure in P bar pP = pA + 5
Max. pressure bar Port T: 250 (B sealed)
Internal pilot oil flow l/min approx. 0.6 (with closed-loop control)
Max. flow l/min 40
Static/Dynamic
Hysteresis % 1 of max. set pressure
Manufacturing tolerance % ±5 of max. set pressure
Response time 100 % signal change ms 50
Stellzeit 010 % signal change ms 20
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
647
Technical data

Terminal E: 0V
Max. voltage to differential inputs
over 0 V
D씮B
3
up to 20 m 7 x 0.75 mm2
Version A1:
Standard
Supply 24V =
Signal: 0…+10V

(Ri = 100kΩ)
P T
U
S Version F1:
A
mA signal
Supply 24V =
Signal: 4…20mA

(Bürde: 200Ω)
P T
I
S
A
648
Connection

Version: – Multi-wire cable Voltage supply 24 V DC nom.,
EN 982.)
Outside Ø: – 9.4...11.8 mm – Pg 11
– 12.7...13.5 mm – Pg 16
649

Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Actual valve 0...+10 V
Safety earth
conductor 쓔
Shield
* Do not connect to supply

zero!
Pin assignment
(Ri = 100 kΩ)
650

OBE 2.5 AF +24 V=

Supply
A 0V
+UB Supply zero
B
-15 V
DC D
Rsh
200Ω E ID–E 4...20 mA
Diff.
F
amp.
4…20mA Test IF–C (4...20 mA)
mA
V
Shield
+UB
+
PID
-

(Rsh = 200 kΩ)
651


+5 % manufacturing tolerance
(of max. set pressure)
1) Version: UD–E = 0...+10 V
1
UD-E )
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
Pressure in port A proportionate to the

maximum flow rate of the main stage
Set pressure
p % pmax = f (QP–A/QA–T)
D
P T
E
A
652

Mounting hole configuration: NG6 Required surface quality of mating

(ISO 4401-03-02-0-05) component

2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
aging.
653
RE 29199/07.05 1/12
Proportional pressure reducing valve,
Type DREBE10Z
Nominal size 10
Unit series 1X
Maximum working pressure A, B, X 315 bar, Y 2 bar
Maximum flow rate Qnom 120 l/min

Features 1 electronics for reducing system pressure (pilot oil internal only,
with relief port X)
Ordering data 2
– Adjustable through the position of the armature against the
compression spring
– With position control, minimal hysteresis <1%, rapid
Technical data 4 to 6 response times, see Technical Data
On-board trigger electronics 7 and 8 – Pressure limitation to a safe level even with faulty electronics
Characteristic curves 9 (solenoid current I > Imax)
Unit dimensions 10 – For subplate attachment, mounting hole configuration to
ISO 5781-AG-06-2-A
(order separately)
and EN 61000-6-3: 2002-08
• UB = 24 Vnom DC
654
2/12 Bosch Rexroth AG Hydraulics DREBE10Z RE 29199/07.05
Ordering data
DREB E 10 Z 1X XY M G24 K31 A1 M *
Proportional pressure Further information

reducing valve with in plain text
inductive position trans- M= NBR seals,
ducer on the cone suitable for mineral oils
With on-board electronics =E (HL, HLP) to DIN 51524
Nominal size = 10 Interface for trigger electronics*
Mounting hole configuration to =Z A1 = Setpoint input 0...+10 V
ISO 5781-AG-06-2-A K31 = Electrical connection
Unit series 10 to 19 = 1X without plug-in connector,
(10 to 19: installation and connection with unit plug to DIN 43563-AM6
dimensions unchanged) Order plug-in connector separately
Max. pressure stage G24 = Voltage supply of

trigger electronics
up to 180 bar = 180
24 V DC
up to 315 bar = 315
M= Without non-return valve
Relief port X
Pilot oil port Y = XY
Preferred types
Type .......A1 (0...+10 V) Material Number

DREBE10Z–1X/180XYMG24K31A1M 0 811 402 155
DREBE10Z–1X/315XYMG24K31A1M 0 811 402 152
Symbol
D
B
E
Y X A
655
RE 29199/07.05 DREBE10Z Hydraulics Bosch Rexroth AG 3/12

Type DREBE10Z proportional pressure reducing valves are To adjust the system pressure, a setpoint is set in the trigger
pilot operated and are used to reduce system pressure. electronics. Based on this setpoint, the electronics control the
They are actuated by means of a position-controlled propor- position-controlled solenoid.
tional solenoid with on-board electronics. The proportional solenoid maintains its position against
The valve body contains a logic element (spool valve) of the a spring force, which is proportionate to the system pressure.
“normally open” type. This is pilot operated and is in conical The pilot stage is supplied with pilot oil at a flow rate of
seat design. < 0.8 l/min through a bore. The “pmax” pressure stage is
determined by the cone and seating bore configuration.
(Imax) would exceed its specified level in an uncontrolled man-
ner, the pressure cannot rise above the level determined by the
maximum spring force.
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
with position transducer Pilot valve
Spool valve cartridge
Alternative
Accessories
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

656
Technical data
General
Main stage Pressure reducing valve
Valve cartridge Spool valve, normally open
Connection type Subplate, mounting hole configuration NG10 (ISO 5781-AG-06-2-A)
Weight kg 7.8

Maximum permitted degree of contamina- Class 18/16/13 1)
tion of pressure fluid
Max. set pressure (at Qmin = 1 l/min) bar 180 315
Minimum pressure (at Qmin = 1 l/min) bar 6 8
Max. mechanical pressure limitation bar < 190 < 325
Port Y: 2 external pilot oil drain
Port X: 315 relief port
Internal pilot oil flow l/min 0.8
Max. flow l/min 120 for Qmax, see Characteristic Curves
Static/Dynamic
Hysteresis % 1
Manufacturing tolerance for pmax % ±5, see Characteristic Curves
Response time 100 % signal change ms ⬇ 80 dependent on dead volume or system volume
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
657
Technical data

Cyclic duration factor % 100 %
Terminal E: 0V
E씮B } max. 18 V=
3
up to 20 m 7 x 0.75 mm2
Version A1:
Standard
Supply 24V =
Signal: 0…+10V

(Ri = 100kΩ)
* Version F1:
Y X A
mA signal
Supply 24V =
Signal: 4…20mA

(Bürde: 200Ω)
Y X A
658
Connection

Version: – Multi-wire cable Power supply 24 V DC nom.,
for Fluid-Powered Systems and Components – Hydraulics”,
– 1.0 mm2 up to 40 m long
EN 982).
Outside Ø: – 9.4...11.8 mm – Pg 11
– 12.7...13.5 mm – Pg 16
659

Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
Pin assignment
(Ri = 100 kΩ)
660

OBE 2.5 AF +24 V=

Supply
A 0V
+UB Supply zero
B
-15 V
DC D
Rsh
200Ω E ID–E 4...20 mA
Diff.
F
amp.
4…20mA Test IF–C (4...20 mA)
mA
V
Shield
+UB
+
PID
-

(Rsh = 200 kΩ)
661


1) Version: UD–E = 0...+10 V
1
UD-E )
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
Pressure in port A as a function

of the main stage nominal flow rate
p = f (Q)
662
Mounting hole configuration: NG10 (ISO 5781-AG-06-2-A)

For subplates see catalog sheet RE 45055 Required surface quality
of mating component
2)Thread depth:
Non-ferrous 2 x Ø
* NG10 min. 10.5 mm
A B X Y G F1 F2 F3 F4
X 27,2 35,8 21,4 21,4 31,8 0 42,9 42,9 20
Y 33,35 33,35 58,7 27,9 66,7 0 20 66,7 66,7
14,7 14,7 24,8 24,8 27,5 M10 2) M10 2) M10 2) M10 2)
663
Notes
3
664
Notes
aging.
665
RE 29145/06.07
Pressure reducing valve with Replaces: 01.00
1/12
DC motor operation, pilot operated
Type DRG
Size 8 to 32
Component series 1X
tb0095

Content Page – Actuation by a DC motor with reducing gear
Features 1 – For subplate mounting:
Ordering code 2 Porting pattern to DIN 24340 Form D and ISO 5781
Symbols 2 – For threaded connection
Function, section 3, 4 – For block installation
Technical data 5, 6 – 4 pressure ratings
Electrical connection 7 – With actual value potentiometer or limit switch
Circuit example: Valve with limit switch 7 – Check valve, optional
Characteristic curves 8 – Self-locking in the event of a power failure
(with variant with position switch, system pressure remains
Unit dimensions 9 to 11
constant)
Mounting cavity for block installation 12
Subplates to RE 45062

666
2/12 Bosch Rexroth AG Hydraulics DRG RE 29145/06.07
Ordering code
DRG 1X Y *
Pressure reducing valve Further details in clear

with DC motor operation text
Pilot operated valve = No code E1 = Limit switch
Pilot valve without main spool insert =C P2 = Actual value potenti-
(do not enter size) ometer
Pilot valve with main spool insert =C Seal material
(enter size 10 or 32) No code = NBR seals
V= FKM seals
Ordering code (other seals on request)
Attention!
Size Subplate mounting Threaded connection
Observe compatibility of seals with
“No code“ “G“
hydraulic fluid used!
8 – = 8 (G3/8) No code = With check valve
10 = 10 = 10 (G1/2) M= Without check valve
16 – = 15 (G3/4) Pilot oil flow
20 – = 20 (G1) Y= Pilot oil supply/drain
see Symbols below
25 = 20 = 25 (G1 1/4)
Pressure rating, max.
32 = 30 = 30 (G1 1/2)
For subplate mounting and block installation = No code 100 = Set pressure up to 100 bar
For threaded connection =G
1X = Component series 10 to 19
Symbols
DRGC–1X/..Y DRG..–1X/..Y..M
DRG..G–1X/..Y..
DRGC 10–1X/..Y.. and
DRGC 30–1X/..Y..
Y A Y
M M
X Y B
DRG..–1X/..Y
A Y
B
667
RE 29145/06.07 DRG Hydraulics Bosch Rexroth AG 3/12
Function, section
Pressure control valves of type DRG are pilot operated pres- With a static oil column between A and the actuator, only the
sure reducing valves. pilot oil flows via the main spool from B to A.
They are used to reduce a system pressure. If, in this position, a lower pressure is set on pilot valve (11),
main spool (1) interrupts the pilot oil supply from B to A un-
Pressure reducing valves of this series basically consist of a
til the oil volume isolated between A and the actuator has ex-
pilot valve with electric motor with electric motor as pressure
panded to the lower pressure on pilot valve (11) via orifice (2.1),
adjustment element, a main valve with main spool insert and an
pilot line (4), orifice (2.2), poppet (6) and port Y.
optional check valve.
A check valve (14) can optionally be installed to allow a free re-
The reduced pressure in A is adjusted by means of DC motor
turn flow from A to B.
(16) with reducing gear (17). The output shaft of reducing gear
(17) rotates cam (15), which changes the tension of spring (5)
via spring plate (9) and thus causes a change in pressure.
The reduced pressure is present in port A, the inlet pressure in
port B. The main fluid flow flows from B to A.
Actual value potentiometer (18) feeds back the position of
cam (15). 18
Optionally, electrical limit switches can be installed instead
of actual value potentiometer (18) for limiting the min. and
16
max. pressure.
For the variant with limit switch, the min. adjustment time for
the pressure range from pmin to pmax is 18 seconds. 3
The adjustment time of 18 seconds allows gradual reaching
of the required pressure in the inching mode.
For the variant with actual value potentiometer the min. ad- 17
justment time for the pressure range from pmin to pmax is 1.3
seconds.
In conjunction with the associated amplifier type VT-VRM1-1
a program control can be realised.
With the help of 2 additional pressure switches, the min.
and max. pressures can be limited. 9
With the variant with limit switch, the pressure setting on
the valve is maintained in the event of a power failure (cable 7
break, fuse failure, short-circuit, etc.).
5
Type DRG Sizes 8 and 10 6
The reduced pressure in A is applied simultaneously to the
spring-loaded side of main spool (1) via orifice (2.1), pilot line
(4), orifice (2.2) and orifice (3).
The pressure on the spring-loaded side of main spool (1)
is by the pressure differential of compression spring (10.2)
lower than the pressure in A. In the opening direction, com-
11
pression spring (10.2) acts on main spool (1). According to 2.2
the
opening cross-section of orifices (2.1; 2.2) and the pres- 3 15
sure differential of compression spring (10.2), pilot oil flows
through orifice (2.1), pilot line (4), orifice (2.2), poppet (6) 4 12.1
into spring chamber (7) and further to the tank via Y (12.2) 8
on the variant with subplate mounting or via (12.1) with the
variant with threaded connection. 10.2
When the pressure in A rises above the value set on pilot valve 1
(11), main spool (1) reduces the flow cross-section from B to A Y
until the pressure set on pilot valve (11) is reached again in port A B
A. Conversely, main spool (1) increases the flow cross-section
from B to A, when the pressure in A is lower than the value set 2.1 14 12.2 Type DRG 10–1X/..Y
on pilot valve (11).
668
Function, section
Type DRG sizes 16 to 32

Unlike with DRG 8 and DRG 10, with these valves, the pilot oil
is taken from inlet pressure channel B. The flow regulator (13)
holds the pilot oil flow constant.
If, with a static oil column between A and the actuator, a lower
pressure is set on pilot valve (11), the oil column is unloaded via
check valve (10.1), pilot line (4), poppet (6) and port Y.
18
16
17
7
5
6
11
2.2
15
12
3
13
4
8
1
Y
Type DRG 20–1X/..Y 2 14 A B 10.1
669
General
Size Size 8 10 16 20 25 32
Weight – Subplate mounting DRG... kg – 7.8 – – 10.0 12.8
– Threaded connection DRG..G kg 8.4 8.4 9.5 9.5 10.4 10.4
– Block installation DRGC 10.. kg 5.5 – – – – 6.1
DRGC 30.. kg 5.5 – – – – 6.1
– Pilot valve
DRGC kg 5.2 – – – – 5.8
without main spool insert
Hydraulic
Inlet pressure – Port B bar up to 315
Pressure rating bar 50 100 200 315 400
Outlet pressure, can be regulated – Port A bar up to 50 up to 100 up to 200 up to 315 up to 400
Minimum set pressure bar Depending on qV (see Characteristic curves on page 8) 3
Backpressure – Port Y bar up to 10
Size Size 8 10 16 20 25 32
Maximum flow – Subplate mounting l/min – 80 – – 200 300
– Threaded connection l/min 80 80 200 200 200 300
Pilot oil flow l/min 0.5 1.3
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 1); fast bio-degradable hy-
draulic fluids to VDMT 24568 (see also RE 90221);
HETG (rape seed oil) 1); HEPG (polyglycols) 2);
HEES (synthetic esters) 2);
other hydraulic fluids on request
Viscosity range mm2/s 2.8 to 380
Permissible max. degree of contamination of the hy- Class 20/18/15 3)
draulic fluid - cleanliness class to ISO 4406 (c)
Electrical, drive motor

Supply voltage V– 24
Rated power – With limit switch W 18
– With actual value potentiometer W 24
Electrical connection Mating connector DIN 43651, 6-pin + PE
Type of protection to EN 60529 IP 65 with mating connector mounted and locked
1) Suitable for NBR and FKM seals Effective filtration prevents malfunction and, at the same time,
2) Suitable only for FKM seals prolongs the service life of components.
3) For the selection of filters, see data sheets RE 50070,
The cleanliness classes specified for components must be
RE 50076, RE 50081, RE 50086 and RE 50088.
adhered to in hydraulic systems.
670
Adjustment with limit switch in inching mode: Ordering code “E1“

Adjustment time, pmin to pmax s 18
Position switch variant: – Micro-switch 20 V; 2 A DC
– Electric load 250 V; 5 A AC
Pressure lag: – Pressure rating bar 50 100 200 315 400
– Without short-circuit bridge bar 1 2.5 5 7.5 10
– With short-circuit bridge bar 0.5 1 1.5 2 2.5
Adjustment with actual value potentiometer for cam position feedback function: Ordering code “P2“
Adjustment time, pmin to pmax s 1.3
Potentiometer – Resistance k1 5
– Power W 1.75
– Hysteresis bar < 0.5 <1 < 2.5 <4 <5
– Hysteresis bar < 0.3 < 0.5 <1 < 1.5 <2
Repeatability bar < 0.5 <1 < 1.3 < 1.7 <2
Amplifier
Electrical amplifier VT-VRM1-1, component series 1X – see RE 30405-D
671
Plug connection on DRG valve with actual value potentiometer Plug connection on DRG valve with limit switch
* *
(D) (E) (G)(A) (C) When connecting no. 5; 6 5 4 3 2 1 When connecting no. 5; 6
6 5 3 2 1 6 take account of direc- take account of direction of
tion of motor rotation. motor rotation.
* Increasing pressure ws * Increasing pressure No. 6 “+“
ws No. 6 “+“ gr br
gr br rs gn
rs gn
NO (3) NO (3)
2 bl rt ge
bl rt 3 1 M
M (1) C C (1)
NC (2) NC (2)
max min
Initial position: Minimum position
Circuit example: DRG valve with limit switch
+ 24 V DC voltage
max
c1 c2
min
D E G C
6 5 3 1
E1 E2
M
4 2
F A
c2 c1
Running on of the motor and hence the

pressure lag can be reduced by installing a c1 c2
short-circuit bridge.
672
Sizes 8 and 10 Sizes 16 to 32

300 300
Outlet pressure in bar A

250 250
200 200
150 150
100 100
50 50
0 10 20 30 40 50 60 70 80 0 50 100 150 200 250 300

10 100
8 80
6 60
4 40
3
2
2 20
1
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Flow in l/min A Inlet pressure in bar A
1 = DRG 8 and 10
2 = DRG 16 to 25
3 = DRG 30
10 4 = DRG 10
Pressure differential across
5
5 = DRG 20
check valve in bar A
8
6 6 = DRG 30
6
4
4
0 50 100 150 200 250 300
Flow in l/min A
673
Unit dimensions: Subplate mounting (dimensions in mm)

1 Pilot valve
2 DC motor
2 3 Constant flow regulator (only with sizes 25 and 32)
5 Port “X“ for remote control on size 10
Port M for pressure gauge on sizes 25 and 32
6 Nameplate
7 203
200
90
8 8 Space required to remove mating connector
9 Port “Y“
10 Port “X“ without function (blind hole)
18
11 4 valve mounting bores for sizes 10 and 25

6 valve mounting bores for size 32
Pg11
12 Locating pin
1
133
(separate order)
H4
G 1/4
Y – Size 10 G 460/01 (G3/8)
77
G 461/01 (G1/2)
– Size 25 G 412/01 (G3/4)
G 413/01 (G1) 3
79 – Size 32 G 414/01 (G1 1/4)
30
G 415/01 (G1 1/2)

H3
3 For strength reasons, only the following valve fixing

screws may be used:
H2
– Size 10
4 hexagon socket head cap screws ISO4762
H1
X
- M10x50 - 10.9-flZn-240h-L to VDA 235-101
16

3 Ø6 12 tightening torque MT = 59 Nm ± 10%,
5

L1 9 – Size 25
5 L2 4 hexagon socket head cap screws ISO4762
L4 L3 6 - M10x60 - 10.9-flZn-240h-L to VDA 235-101
Y Material no. R913000116
– Size 32
6 hexagon socket head cap screws ISO4762
B1
B2
53
- M10x70 - 10.9-flZn-240h-L to VDA 235-101

X tightening torque MT = 59 Nm ± 10%,
L5 10 11 screws of the specificied friction coefficients and a
0,01/100mm
Rzmax 4 Required surface quality of
valve mounting face
O-ring O-ring
Size B1 B2 H1 H2 H3 H4 L1 L2 L3 L4 L5
Port Y Port A, B
10 85 66.7 28 72 102 349 90 42.9 – 35.5 44.5 9.25 x 1.78 17.12 x 2.62
25 102 79.4 38 82 142 389 112 60.3 – 33.5 46.5 9.25 x 1.78 28.17 x 3.53
32 120 96.8 46 90 150 397 140 84.2 42.1 28 41.5 9.25 x 1.78 34.52 x 3.53
674
Unit dimensions: Threaded connection (dimensions in mm)
200
90
8
18
277
Pg11
1
133
G 1/4 H1
Y 4
77
1 Pilot valve
2 DC motor
3 Constant flow regulator (only on sizes 16 to 32)
79
30
4 Port “Y“ for external pilot oil drain

5 Port “X“ for remote control on sizes 8 and 10
H2
H4
Port M for pressure gauge on sizes 16 to 32

L2 B
58
3 6 Nameplate
H3
D2/T1 7 Mating connector (included in scope of supply)

X
ØD3/1 8 Space required to remove mating connector
A 11 Valve mounting bore
= = ØD1
D2/T1 11
5 ØD3/1
L3
6
203
B1
53
L4
L1
Note!
On this valve variant, no check valve is integrated in Tolerances according to:
the valve to allow a free return flow from A to B. – General tolerances ISO 2768-mK
Size B1 ØD1 D2 ØD3 H1 H2 H3 H4 L1 L2 L3 L4 T1

8 G3/8 28 12
362 115
10 G1/2 34 23 14
63 9 75 108 40 62 90
16 G3/4 42 16
392 145
20 G1 47 28 18
25 G1 1/4 56 20
70 11 405 34 85 158 111 46 72 99
32 G1 1/2 61 22
675
200
90
8
18
277
307
Pg11
1
133
Y
77
30
3
79
30
X Y
15
13 0,01/100mm
16 11 14 4 3 6
16 Rzmax 4
23 51
Required surface
quality of the
valve mounting face
57
44
32
53

203 ISO 2768-mK
1 Pilot valve Valve fixing screws (separate order)

2 DC motor For strength reasons, only the following valve fixing screws may
3 Constant flow regulator (only on size 32) be used:
4 Port “Y“ for pilot oil drain – Size10

4 hexagon socket head cap screws ISO4762 - M8x50
6 Nameplate - 10.9-flZn-240h-L to VDA 235-101
7 Mating connector (included in scope of supply) Friction coefficient μtotal = 0.09 to 0.14,
8 Space required to remove mating connector tightening torque MT = 31 Nm ± 10%,
11 Valve mounting bores
– Size 32
13 Main spool insert
4 hexagon socket head cap screws ISO4762 - M8x80
14 O-ring 27.3 x 2.4 - 10.9-flZn-240h-L to VDA 235-101
15 O-ring 9.25 x 1.78 Friction coefficient μtotal = 0.09 to 0.14,
16 Back-up ring 32/28.4 x 0.8 tightening torque MT = 31 Nm ± 10%,
The tightening torques given are guidelines when screws of the
specificied friction coefficients and a torque wrench (tolerance
±10 %) are used.
676
Mounting cavity for block installation (dimensions in mm)
“Z”
A "Z"
0,01/100 mm
17 29±0,2 26±0,2
21
Y
ØD2 Ø4 51±0,1
Ø32H7 6±0,1 16
2 x 30°
Ø4
Ø28,6+0,2
0,02 A
2 x 45°
X X
Y
0,008
25,5
Ø0,05 B
34
38+0,1
42 +0,05
51,5 ±0,1
X Y
40+0,1
B
32±0,1
+0,1
44±0,1
18
ØD3
Y Z
17
55
Z
B Z
2 x 45°
max. R 0,5 61±0,2

A
4 x M8; 12/16
Ø5,5 Ø18
M4; 6 Ø23,5+0,2
19
ØD1
22 20
X = Rzmax 4 Y = Rzmax 8 Z = Rz 16
Size ØD1 ØD2 Ø D3 0,01/100mm

10 10 40 10 Rzmax 4
32 32 45 32
17 Pilot oil tapping on size 32 valve mounting face
18 Pilot oil tapping on size10
19 Pilot oil tapping nozzle on size 10 Tolerances according to:
20 Bore ØD3 can intersect ØD2 at any point. However, care – General tolerances ISO 2768-mK
must be taken that connection bore X and the fixing screws
are not damaged.
21 Depth of fit
22 The back-up ring and the O-ring must be inserted in this
bore before the main spool is installed
wear and aging.
677
Contents | Proportional flow valves | Proportional servo valves
Proportional flow valves

Component pmax
Proportional throttle valves

1
Block installation, without/with integrated electronics FE(E) 16 2X 315 29202 679
Block installation, without/with integrated electronics FE(E) 25 … 63 3X 315 29209 691
Proportional flow control valves

Subplate mounting 2FRE 6 2X 210 29188 707
Subplate mounting 2FRE 10/16 4X 315 29190 719
Subplate mounting, without position control 3(2)FREX 6/10 1X 250 29219 731
2
Subplate mounting 3FREZ 6/10 1X 250 29220 747
Subplate mounting, with integrated electronics and 3FREEZ 6/10 1X 250 29221 763
inductive position transducer
Block installation, with integrated pressure KUDSR 6 A 350 18702 777
compensator

678

679
RE 29202/07.05 1/12
2-way proportional throttle valve Replaces: 03.00
for block installation
Types FE; FEE
Size 16
Component series 2X
Maximum flow 190 L/min bei Δp = 10 bar
H4538

Contents Page – Pilot operated 2-way proportional throttle valve for block instal-
Features 1 lation
Ordering code 2 – Installation dimensions to DIN ISO 7368-BA-06-2-A
Standard type 2 – Electrically position-controlled orifice spool
Symbols 2 – Direction of flow A to B
Function, section 3 – In the event of a power failure or cable break (or withdrawal
of the enable 1)) the orifice spool moves automatically to the
Technical data 4, 5
closed position and blocks the flow from A to B
Control electronics 5, 8
– In conjunction with a pressure compensator, can be used for
Electrical connection, plug-in connector 6, 7 pressure-compensated flow control
Characteristic curves 9 – Type FE for external control electronics (separate order), see
Unit dimensions 10, 11 page 5
Installation dimensions 12 – Type FEE: completely matched unit with integrated electronics
(OBE), optionally available with voltage or current interface
1) Type FEE only

680
2/12 Bosch Rexroth AG Hydraulics FE; FEE RE 29202/07.05
Ordering code
FE 16 C 2X *
Electrically operated Further details in clear text
2-way proportional throttle valve Seal material
for block installation M= NBR seals,
For external control electronics = No code suitable for mineral oil
With integrated electronics (OBE) =E (HL, HLP) to DIN 51524
Size 16 = 16 V= FKM seals
Kit =C Electronics interface (see page 7)

B1 = Command value input 0 to 10 V/
Component series 20 to 29 = 2X actual value output 0 to –10 V
(20 to 29: unchanged installation and connection dimensions) G1 = Command value input 4 to 20 mA/
Flow characteristic “linear“ 1) actual value output 4 to 20 mA
100 L/min = 100L No code = For FE
190 L/min = 190L for external control electronics
1) Nominal flow in L/min at Δp = 10 bar between ports for FE:
A and B (see also hydraulic technical data on page 4) K4 = Without cable sockets, with component plug
to DIN EN 175301-803
for proportional solenoid and GSA20 made by
Hirschmann for position transducer
Cable sockets – separate order,
see page 6
for FEE:
K0 = Without cable socket, with component plug to
DIN 43651, cable socket – separate order, see
page 7
Standard type
Type Material no.

FEE 16 C-2X/190LK0B1M R900954413
Symbols
Simplified Detailed (example of type FE)

FE 16 C-2X/… 2) B FE 16 C-2X/…
G
2 1 X B
II I
III
X Y A
FEE 16 C-2X/… 2) B
G
1 2 Y A
X Y A
Direction of flow: A to B (X connected with A)
Note: Connect pilot oil port X with A 2) A service port
or connect externally B service port
Caution! In the case of external pilot oil supply at X, X pilot oil supply
the pressure in X must be ≥ pressure in A! Y pilot oil drain
681
RE 29202/07.05 FE; FEE Hydraulics Bosch Rexroth AG 3/12
Function, section
Valves of type FE(E) are pilot operated 2-way proportional
throttle valves for block installation for the infinitely variable
control of a flow.
Technical structure:
The valve consists of four main assemblies:
– Cover (1) with mounting face for pilot oil ports.
– Main valve (2) with orifice spool (3).
– Pilot valve (4) with proportional solenoid (5).
– Integrated control electronics (6) (not provided for type FE)
with position transducer (7).
General function:
– Command value-related closed-loop position control of
orifice spool (3) and therefore defined opening of orifice (8). 6
– The flow depends on the Δp across orifice (8) and the posi-
tion of orifice spool (3).
– Actual value acquisition of the position of orifice spool (3) by
position transducer (7); command/actual value comparison
in electronics (6); deviations are conditioned and passed on
to proportional solenoid (5) of pilot valve (4) in the form of a 7
control output for correcting the position of orifice spool (3).
– Area ratio of area (15) to area (12) = 1 : 1.
– Direction of flow A → B; connect X to A or connect exter-
nally.
– Caution! With external pilot oil supply, the pressure in X 5
must be ≥ pressure in A to ensure proper functioning of the
valve. 1
– A pilot oil by-pass via nozzle (16) increases vibration damping.
13
– When the enable is withdrawn, orifice spool (3) moves 12 4
against mechanical limit stop (17) in the valve bushing
(closed position) and blocks the flow A → B. 4.1
– The orifice spool position is already controlled at a command
value of 0 V or 4 mA, with orifice (8) still being in the positive
X Y 10 4
overlap position and closing A → B.
– For leakage across orifice spool (3) and pilot valve (4) at 3 17
command 0 V or 4 mA and inactive enable, see Technical
data on page 4. 2 B
Function of opening orifice spool: 16
Flow A → B and A connected with X 8
• Proportional solenoid (5) shifts pilot spool (4.1) against 15 A Type FEE 16 C-2X/…
spring (13) and opens the connection between control
chamber (12) and Y; the pressure in control chamber (12)
7
is reduced, and orifice spool (3) moved to the direction of
opening by the pressure in A that acts on area (15).
Function of closing orifice spool:
Flow A → B and A connected with X
• Current reduced in proportional solenoid (5); spring (13)
shifts pilot spool (4.1) against the proportional solenoid and
opens the connection between X and control chamber (12);
pressure builds up in control chamber (12); the pressure
acting on the orifice spool area in control chamber (12) plus
spring force (10) shift orifice spool (3) in the closing direction.
Flow control function:
• In conjunction with a pressure compensator, can be used for
the pressure-compensated control of a flow.
Failure of the supply voltage:
• The integrated electronics de-energises the solenoid in the
event of a supply voltage failure or cable break in position
transducer (7). X Y
• The spool is shifted to the closed position by the pressure
applied to pilot port X plus spring force (10) and blocks the
flow A → B. B
Caution: A voltage supply failure results in a sudden standstill of the controlled axis.
Accelerations that can occur in conjunction with this can cause damage to machines! A Type FE 16 C-2X/…
682
General
Weight – FE kg 2.7
– FEE kg 2.9
Installation orientation Optional
Storage temperature range °C – 20 to + 80
Ambient – FE °C – 20 to + 70
temperature range – FEE °C – 20 to + 50
Hydraulic (measured with HLP 46; ϑoil = 40 °C ± 5 °C)

Max. operating pressure– Ports A, B bar 315
Max. pilot pressure – Port X bar 315
Return flow pressure– Port Y At zero pressure to tank
Min. inlet pressure – in A (direction of flow A → B) bar 7
Max. flow qVmax of main valve at Δp 10 bar
Direction of flow A → B L/min 190
Pilot oil volume for switching process from seated position
0 → 100% cm3 0.9
Max. pilot oil flow in port Y:
With stepped input signal L/min 2.5
Direction of flow A→B
Pilot oil port Connect X to A or connect externally.
Caution!
With external pilot oil supply, the pressure
in X must be ≥ pressure in A.
Leakage fluid – State: Command value 0 V or 4 mA From A → B, see characteristic curve on page 9
Max. 0.4 L/min from A → X and across the nozzle
in the main spool to Y at Δp 315 bar
– State: Enable inactive Max. 1.5 L/min from A → B at Δp 315 bar;
(solenoid de-energised) max. 0.2 L/min from A → X and across the nozzle
in the main spool to Y at Δp 315 bar
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524;
Hydraulic fluid temperature range °C – 20 to + 80
Max. permissible degree of contamination of the hydraulic fluid
Cleanliness class – Pilot valve Class 17/15/12 1)
to ISO 4406 (c) – Main valve Class 20/18/15/ 1)
Hysteresis % < 0.2
Response sensitivity % < 0.1
Range of inversion % < 0.15
1) The cleanliness classes specified for components must be For the selection of filters, see data sheets RE 50070,
adhered to in hydraulic systems. Effective filtration prevents RE 50076, RE 50081, RE 50086 and RE 50088.
malfunction and, at the same time, prolongs the service life
of components.
683
Type FE – external control electronics
Electrical, solenoid (pilot valve for type FE)
Type of voltage V 24 DC
Nominal current mA 1000
Coil resistance – Cold value at 20 °C Ω 12.7
– Max. hot value Ω 19.3
Duty cycle % 100
Electrical connection With component plug to DIN EN 175301-803
Cable socket to DIN EN 175301-803 1)
Type of protection of the valve to EN 60529 IP65 with cable socket mounted and locked
Electrical, inductive position transducer (main stage)

Coil resistance Total resistance of coils between 1 and 2 2 and and 1
at 20 °C (see Symbols on page 2) Ω 31.5 45.5 31.5
Inductance mH 6 to 8
Oscillator frequency kHz 2.5
Electrical connection With component plug GSA20 made by Hirschmann
Cable socket GM209N (Pg9) made by Hirschmann 1)
Type of protection to EN 60529 IP65 with cable socket mounted and locked
Electrical position measuring system Differential throttle
4
Control electronics (type FE only; separate order)
Amplifier in Euro-card format analogue VT-VRPA1-50-1X to data sheet RE 30117
Type FEE – integrated electronics (OBE)

Electrical
Duty cycle % 100
Current consumption – Imax A 1.3
– Pulse load A 1.5
Electrical connection With component plug to DIN 43651
Cable socket to DIN 43651 11-pin + PE/Pg16 2)
Type of protection of the valve IP65 with cable socket mounted and locked
Control electronics Integrated in the valve (see page 8)
1) Separate order, see page 6

Note: For details regarding environment simulation
testing in the fields of EMC (electromagnetic
compatibility), climate and mechanical stress,
see RE 29202-U (declaration on environmental
compatibility).
684
Electrical connection, cable sockets (nominal dimensions in mm)

Type FE – for external ontrol electronics
Connection to component plug Connection to cable socket
PE
PE 1 2
1 2
to amplifier
Cable socket to DIN EN 175301-803

Separate order stating material no. R901017011
(plastic version)
27,5
10A
250V 2
18
GDM
43 10
1 Fixing screw M3
Tightening torque MT = 0.5 Nm
34,2
1
5,5
Inductive position transducer
Shield
Ι ΙΙΙ ΙΙ
21
Cable socket GM209N (Pg 9) made by Hirschmann

(plastic version)
~51
28,6
Ø18
34
1 Fixing screw M3
Shield Tightening torque MT = 0,5 Nm
20,8
5,5
1
685

Type FEE – with integrated electronics (OBE)
Cable socket to DIN 43651/11-pin + PE/Pg16 Note:
Separate order stating material no. R900884671 – If one cable is used, combine item 1 with item 1.1
(plastic version) – If two cables are used, combine item 1 with item 1.2
Assembly consisting of items 1 and 1.1 or
items 1 and 1.2, type of protection IP65
1 1.2
≈ 80 Cable Ø 12 mm to 14 mm
M26 x 1,5
Z
ø29
1.1 Z
Cable Ø 6 mm to 8 mm permitted
Pin Function Conditions

1 Operating voltage +UL UO = 24 VDC; uO(t)max = 36 V; uO(t)min = 21,6 V
2 Ground L0
3 Enable input / reference for pin 2 log 1 = 10 V to 36 V; log 0 = U < 8 V
Type FEE…/…B1… Type FEE…/…G1…
Voltage interface Current interface
4 Command value input 0 V to + 10 V (Ri > 50 kΩ) + 4 mA to + 20 mA / load = 100 Ω
5 Command value input, reference
6 Actual value output 0 V to – 10 V (Imax = 5 mA) + 4 mA to + 20 mA / load ≤ 500 Ω
7 Actual value output, reference
8 free
9 free
10 free
11 Ready for operation (output) Valve not ready for operation: UPin11 < 8 V;
Valve ready for operation: UPin11 = UO – 3 V
Reference – pin 2: (Imax against 0 V; 50 mA);
PE Protective conductor
Recommended connecting cable – Up to 25 m → min. 0.75 mm2 per wire

– Up to 50 m → min. 1.5 mm2 per wire
– Connect shield to PE only on the supply side
686
Integrated electronics (OBE) bei Type FEE

Function
ler (PID) compares the actual value of the orifice spool position
1. Making operation/disturbance characteristic: with the applied command value, and a control output is fed to
After the supply voltage of 24 V was applied, the electronics is the output stage, which changes the solenoid current until the
ready for operation, if the following conditions are fulfilled: orifice spool position corresponds to the command value.
– Operating voltage UO > 18 VDC The actual value of the orifice spool position is sensed by an in-
– The internal ± 7.5 V supply voltage is symmetrical ductive position transducer. The signal of the latter is rectified
by the demodulator and fed back to the PID-controller.
– The connection to the position transducer is not interrupted.
The following output signals are available on the plug:
– The command value cable is not interrupted
(only with 4 mA to 20 mA interface) – Actual position value FEE.../...B1 (pin 6)
• 0 V to – 10 V corresponds to 0 % to 100 % valve opening
If one of these conditions is not fulfilled, the controller and the
output stage are blocked and the signal “ready for operation” is • Orifice spool at mechanical limit stop → actual value > 0.2 V
set to < 8 V. – Actual position value FEE.../...G1 (pin 6)
2. Normal operation • 4 mA to 20 mA corresponds to 0 % to 100 % valve opening
When the enable is inactive (< 8 V) and an optional command • Orifice spool at mechanical limit stop → actual value < 3.65 mA
value is fed forward (0 to 10V or 4 to 20 mA) the orifice spool – Signal “ready for operation” (pin 11)
is in the seated position and blocks the flow from A to B. • All conditions listed above are fulfilled → > 10 V
By applying a voltage > 10 V to the enable, the position con- • One of the conditions is not fulfilled → < 8V
troller for the orifice spool and the output stage for the pilot
valve are switched on. At the same time, the position control-
Block circuit diagram / pin assignment of integrated electronics

4 +UB
U/I U
Command value 1) 5 I
U 2
1 3 4 6 8 9
6
1) U/I
Actual value 7 I
U
Enable U
> 10 V to 36 V = log 1 3 =
15 7
<8V = log 0
8 5
free
9
free
≥1 11
10
free
Ready for operation (output) ≥1 =
= UO – 3 V (min. 10 V) 11
≈ 10
Not ready U < 8 V
1 +UB
14
Voltage supply +24 V 12
uO(t)max = 36 V +7,5 V
0V
2 U M0 =
uO(t)min = 21.6 V U –7,5 V ≈
PE +15 V
13
+5 V Ref
–5 V Ref
1) With current version (4 mA to 20 mA), please observe: Stroke s in mm

Between connections 5 and 4, load = 100 Ω
Between connections 6 and 7, load ≤ 500 Ω
1 Input 9 Proportional solenoid

2 Output 10 Position transducer
3 Fixed ramp 11 Oscillator / demodulator
4 Position controller 12 Fault signal of position transducer
5 Clock pulse 13 Power supply unit
6 Current regulator 14 Fault signal in the event of +UO undervoltage
7 I/U converter and asymmetry in the power supply unit
8 Output stage 15 Cable break signal with current command value
687
Characteristic curves (measured with HLP 46 and ϑoil = 40 °C ± 5 °C)
Flow characteristic linear

FE(E) 16 C…
200 1 Δp = 10 bar
4 3 2 1
2 Δp = 20 bar
160
3 Δp =
Flow in L/min →
30 bar
120 4 Δp = 50 bar
80
40
0 10 20 30 40 50 60 70 80 90 100
Transient function with stepped command value change 1)

FE(E) 16 C…
100 Step responses 0 – 100 – 0 %
90 10 – 90 – 10 %
80 25 – 75 – 25 %
70
Stroke in % →
60
50
1) Measurement conditions 4
Pressure in A = 50 bar
40
Command value change 0 → 100%
30
Pressure in A < 50 bar → actuating time extends
20 Pressure in A > 50 bar → actuating time shortens
10 Command value change 100 → 0%
No change in actuating time, if pressure in X = A
0 20 40 60 80 0 20 40 60 80
Time in ms →
Leakage from A → B in dependence upon the

pressure differential Δp (command value 0 V or 4 mA, resp.)
FE(E) 16 ../..190L..
1,5
Flow in L/min →
1,0
Spread
0,5
0 50 100 150 200 250 300 315

Pressure differential in bar →
688
Unit dimensions: Type FE (nominal dimensions in mm)
5 4
136,5
115
116
109
50
max. 18
7 6 3 2 1 6
15 149 15
43
65
0,01/100mm
32,5 Rzmax 4
83
129 mating part
1 Nameplate
2 Identical seal rings for ports X and Y
3 Valve fixing screws
(included in the scope of supply)
4 socket head cap screws M8 x 35 to ISO 4762-10.9
(friction coefficient 0.09 ... 0.14 to VDA 235-101)
Tightening torque MT = 25 Nm
4 Cable socket to DIN EN 175301-803
Separate order, see page 6
5 Cable socket GM209N (Pg 9) made by Hirschmann
7 Screw-in length of valve fixing screws
689
Unit dimensions: Type FEE (nominal dimensions in mm)

Ø30
5 4
15
1 Nameplate
91
(included in the scope of supply)
ca. 50
4 socket head cap screws M8 x 35 to ISO 4762-10.9
(friction coefficient 0.09 ... 0.14 to VDA 235-101)
Tightening torque MT = 25 Nm
4 Cable socket to DIN 43651
11-pin + PE/Pg16
6 Screw-in length of valve fixing screws
279
137
115
109
0,01/100mm
Rzmax 4
4
Required surface quality of 1
50
mating part 32,5

max. 18
6 3 2 5
129 15
83
49,5
28,5
5
65
690
Installation dimensions (nominal dimensions in mm)
Installation dimensions to DIN ISO 7368-BA-06-2-A 0,01/100mm

9
Ø32H7
6 Port X 0.1
z
y
15°
7 Port Y x
8 Locating bore for locating pin
20
(29,5)1)
9 Depth of fit
2
43+0,1
34
56+0,1
10 Reference dimension
(max. Ø25)
11 Port B can optionally be arranged around
Ø16
B
°
15
the central axis of port A. However, care
z
must be taken that the fixing bores and pi-
11
lot bores are not drilled.
min. 0,5
12 In the case of a diameter of port B other A
2
than specified, the distance from the cov-
Ø16
er contact face to the centre of the bore
must be calculated. 0.03 Ø25H7
9 11 10 12
y
1) Minimum distance (29.5 mm) with
maximum diameter (Ø25 mm) 8 10,5±0,2 7
23±0,2 a a
Tolerances to:
– General tolerances ISO 2768-mK X Y
46±0,2
65
max. Ø4
46±0,2
6 25±0,2 25±0,2
32,5
83
M8
Ø4H13 x = Rzmax 4
y = Rzmax 8
20
min. 10
z = Rz 10
a–a
wear and aging.
691
RE 29209/04.07 1/16
2-way proportional throttle valve Replaces: 07.05
for block installation
Types FES; FESE
Sizes 25 to 63
Component series 3X
Maximum flow 1800 l/min at 6p = 10 bar
H4538

Contents Page – Pilot operated 2-way proportional throttle valve for block instal-
Features 1 lation
Ordering code 2 – Installation dimensions to DIN ISO 7368
Standard types 2 – Orifice spool electrically closed-loop position controlled
Symbols 2 – Flow in both directions
Function, section 3 – In the event of a power failure, cable break or withdrawal of
the enable, the orifice spool automatically moves to the seated
Technical data 4, 5
position and blocks the flow in both directions
Control electronics 5, 8
– Can be used in conjunction with a pressure compensator for
Electrical connection, cable socket 6, 7 pressure-compensated flow control
Characteristic curves 9 to 14 – Type FES for external control electronics (separate order), see
Unit dimensions 14, 15 page 5
Installation dimensions 16 – Type FESE: completely matched unit with integrated electron-
ics (OBE), optionally available with voltage or current interface

692
2/16 Bosch Rexroth AG Hydraulics FES; FESE RE 29209/04.07
Ordering code
FES C A 3X *
Further details in clear text
For external control electronics = No code Seal material
With integrated electronics (OBE) = E M= NBR seals,
Size 25 = 25 suitable for mineral oil
Size 32 = 32 (HL, HLP) to DIN 51524
Size 40 = 40 V= FKM seals
Size 50 = 50 Electronics interface
Size 63 = 63 (see page 7)
Kit =C B1 = Command value input 0 to 10 V/
actual value output 0 to –10 V
Direction of flow
G1 = Command value input 4 to 20 mA/
A to B (X connected to A) actual value output 4 to 20 mA
B to A (X connected to B) =A No code = For FES
Component series 30 to 39 = 3X for external control electronics
(30 to 39: unchanged installation and connection dimensions) Electrical connection
Flow characteristics “linear“ 1) For FES:
Size 25 up to 315 l/min = 315L K4 = Without cable sockets, with component
Size 32 up to 450 l/min = 450L plug to DIN EN 175301-803
Size 40 up to 670 l/min = 670L for proportional solenoid and GSA20 made
Size 50 up to 1400 l/min = 1400L by Hirschmann for position transducer
Size 63 up to 1800 l/min = 1800L Cable sockets – separate order,
see page 6
1) Nominal flow in L/min at 6p 10 bar between ports A and B (see also For FESE:
hydraulic technical data on page 4) K0 = Without cable socket, with component plug
to DIN 43651, cable socket – separate
order, see page 7
Standard types
Type Material no.

FESE 25 CA-3X/315LK0B1M R900973604
FESE 32 CA-3X/450LK0B1M R900973605
FESE 40 CA-3X/670LK0B1M R900973607
FESE 50 CA-3X/1400LK0B1M R900954504
FESE 63 CA-3X/1800LK0B1M R900954505
Symbols
Simplified B Detailed 2 1 X A
FES .. CA-3X/… G (example of FES)
II I
FES .. CA-3X/…
III
X Y A
FESE .. CA-3X/… B
G 1 2 Y B
X Y A A = service port
B = service port
Direction of flow: A to B (X connected with A) X = pilot oil supply
B to A (X connected with B) Y = pilot oil drain
693
RE 29209/04.07 FES; FESE Hydraulics Bosch Rexroth AG 3/16
Function, section
Valve types FES(E) are pilot operated 2-way proportional throt- Type FESE .. CA-3X/…
tle valves for block installation for the infinitely variable control
of a flow.
Technical structure:
The valve consists of four main assemblies:
– Cover (1) with mounting face for pilot oil ports.
– Main valve (2) with orifice spool (3).
– Pilot valve (4) with proportional solenoid (5).
– Integrated control electronics (6) (not provided for type FES)
with position transducer (7).
General function: 6
– Command value-related closed-loop position control of
orifice spool (3) and therefore defined opening of orifice (8).
– The flow depends on the 6p across orifice (8) and the posi- 5
tion of orifice spool (3).
– Actual value acquisition of the position of orifice spool (3) by 7
position transducer (7); command/actual value comparison
in electronics (6); deviations are conditioned and passed on
to proportional solenoid (5) of pilot valve (4) in the form of a
control output for correcting the position of orifice spool (3).
– Area ratio of area (14) to area (15) = 2 : 1 for
size 25; 32; 40, and 1.6 : 1 for size 50; 63. 1 4
– Direction of flow A A B (connect X with A);
direction of flow B A A (connect X with B); 12 13
external pilot oil supply via X possible.
– When the enable is withdrawn, orifice spool (3) moves onto 14 4.1
valve seat (9) and closes the direction of flow A C B leak-
free. Spool seal (11) ensures the leak-free isolation of port B
from control chamber (12); with internal pilot oil supply, take 10
leakage oil from X via the pilot valve to Y into account!
– Orifice spool position is already controlled at a command X Y
value of 0 V or 4 mA, with orifice (8) still being in the positive 4
overlap position. 11 B
Function of opening orifice spool: 16
(Assumption: flow A A B and A connected with X)
2
• Proportional solenoid (5) shifts pilot spool (4.1) against 9 3
spring (13) and opens the connection between control 8
chamber (12) and Y; the pressure in control chamber (12) A 15
is reduced and orifice spool (3) moved to the direction of Type FES .. CA-3X/…
opening by the pressure in A that acts on area (15) plus the
pressure in B that acts on the annulus area (16).
Function of closing orifice spool:
(Assumption: flow A A B and A connected with X)
• Current reduced in proportional solenoid (5); spring (13)
shifts pilot spool (4.1) against the proportional solenoid and
opens the connection between X and control chamber (12);
the pressure acting on area (14) plus spring force (10) shift
orifice spool (3) in the closing direction. 7
Flow control function:
• In conjunction with a pressure compensator, can be used for
the pressure-compensated control of a flow.
Failure of supply voltage:
• The integrated electronics de-energises the solenoid in the
event of a supply voltage failure or cable break in position
transducer (7).
• The spool is shifted to valve seat (9) by the pressure applied
to pilot port X plus spring force (10) and blocks the flow X Y
A A B.
Caution: A voltage supply failure results in a sudden standstill of the controlled axis.
Accelerations that can occur in conjunction with this can cause damage to machines! A
694
General
Size 25 32 40 50 63
Weight – FES kg 3.8 5.5 8.2 12.5 21
– FESE kg 4 5.7 8.4 12.7 21.2
Ambient – FES °C – 20 to + 70
temperature range – FESE °C – 20 to + 50
Hydraulic (measured with HLP 46; oil = 40 °C ± 5 °C)
Size Size 25 32 40 50 63
Max. operating pressure – Ports A, B bar 315
Max. pilot pressure – Port X bar 315
Return flow pressure – Port Y At zero pressure to tank
Min. inlet – in A (direction of flow A A B) bar 12 15 15 20 20
pressure – in B (direction of flow B A A) bar 15 20 20 25 25
Max. flow qVmax of main valve at 6p 10 bar
– Direction of flow A A B l/min 360 480 680 1400 1800
– Direction of flow B A A l/min 330 460 585 1400 1800
Pilot oil volume for switching process from seated position A 100% cm3 3.9 7.6 12 23.4 52
Max. pilot oil volume in port Y:
– With stepped input signal l/min 5.0 6.5 10 12 17
Pilot oil volume at control position (0 to 100% command value)
from X via pilot valve to Y l/min < 0.3 for all sizes
Direction of flow – Internal pilot oil supply AAB Connect A to X
BAA Connect B to X
– External pilot oil supply AAB Pressure at X > pressure in A
BAA Pressure at X > pressure in B
Leakage fluid – State: Command value 0 V or 4 mA,
from A A B / B A A
in dependence on 6p See characteristic curves on pages 9 to 14
from A A X / B A X via pilot
control to Y at p = 315 bar < 0.3 for all sizes
– State: Enable inactive A A B / B A A leak-free isolation
Solenoid de-energised Caution!
("fail-safe" position) In the case of internal pilot oil supply, observe leakage from A or
B to X via the pilot valve to Y.
qV < 0.2 l/min at 6p = 315 bar
With external pilot oil supply to X, this fluid loss caused by
leakage from A or B can be avoided. The external pressure at X
must be * the pressure in A with direction of flow A A B
and * the pressure in B with direction of flow B A A.
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524;
Max. permissible degree of contamination of the hydr. fluid
Cleanliness class – Pilot valve Class 17/15/12 1)
to ISO 4406 (c) – Main valve Class 20/18/15/ 1)
Hysteresis % < 0.2
Range of inversion % < 0.15
695
Type FES – external control electronics
Electrical, solenoid (pilot valve)
Type of voltage V 24 DC
Nominal current mA 1000
Coil resistance – Cold value at 20 °C 1 12.7
– Max. hot value 1 19.3
Duty cycle % 100
Electrical connection With component plug to DIN EN 175301-803
Cable socket to DIN EN 175301-803 2)
Electrical, inductive position transducer (main stage; only for type FES)
at 20 °C (see Symbols on page 2) 1 31.5 45.5 31.5
Electrical connection With component plug GSA20 made by Hirschmann
Cable socket GM209N (Pg9) made by Hirschmann 2)
Type of protection to EN 60529 IP65 with cable socket mounted and locked
4
Control electroncis (only for type FES; separate order)
Amplifier in Euro-card format Size 25 32 40 50 63
to data sheet RE 30117 analogue VT-VRPA1-50 VT-VRPA1-51 VT-VRPA1-52
Amplifier of modular design to data sheet RE 29756 analogue VT 11037
Type FESE – integrated electronics (OBE)

Electrical
Current consumption– Imax A 1.3
– Pulse load A 1.5
Duty cycle % 100
Electrical connection With component plug to DIN 43651
Cable socket to DIN 43651 11-pin + PE/Pg16 3)
Type of protection of the valve IP65 with cable socket mounted and locked
Control electronics Integrated in the valve (see page 8)
1) The cleanliness classes specified for components must be Note: Details with regard to environment simulation
adhered to in hydraulic systems. Effective filtration prevents testing in the fields of EMC (electromagnetic compatibility),
malfunction and, at the same time, prolongs the service life climate and mechanical stress, see RE 29209-U (declaration
of components. on environmental compatibility).
For the selection of filters, see data sheets RE 50070,
RE 50076, RE 50081, RE 50086 and RE 50088.
696
Type FES – for external control electronics
PE
PE 1 2
1 2
to ampilfier
Cable socket to DIN EN 175301-803

(plastic version)
27,5
10A
250V 2
18
GDM
43 10
1 Fixing screw M3
34,2
Tightening torque MT = 0.5 Nm
1
5,5
Shield
P PPP PP
21
Cable socket GM209N (Pg9) made by Hirschmann

(plastic version) ~51
28,6
Ø18
34
1 Fixing screw M3
Seal Tightening torque MT = 0.5 Nm
20,8
5,5
1
697
Type FESE – with integrated electronics (OBE)

Cable socket to DIN 43651/11-pin + PE/Pg16 Note:
Separate order stating material no. R900884671 – If you use one cable, combine item 1 with item 1.1
(plastic version) – If you use two cables, combine item 1 with item 1.2
Assembly consisting of items 1 and 1.1 or
items 1 and 1.2, type of protection IP65
1 1.2
5 80 Cable Ø 12 mm to 14 mm
M26 x 1,5
Z
ø29
1.1 Z
Cable Ø 6 mm to 8 mm permitted
Pin Function Conditions

1 Operating voltage +UL UO = 24 VDC; uO(t)max = 36 V; uO(t)min = 21.6 V
2 Ground L0
3 Enable input / reference for pin 2 log 1 = 10 V to 36 V; log 0 = U < 8 V
Type FESE…/…B1… Type FESE…/…G1…
Voltage interface Current interface
4 Command value input 0 V to + 10 V (Rl > 50 k1) + 4 mA to + 20 mA / load = 100 1
5 Command value input, reference
6 Actual value output 0 V to – 10 V (Imax = 5 mA) + 4 mA to + 20 mA / load ) 500 1
7 Actual value output, reference
8 free
9 free
10 free
11 Ready for operation (output) Valve not ready for operation: UPin11 < 8 V;
Valve not ready for operation: UPin11 = UO – 3 V
Reference – pin 2: (Imax against 0 V; 50 mA);
PE Protective conductor
Recommended connecting cable – Up to 25 m A min. 0.75 mm2 per wire

– Up to 50 m A min. 1.5 mm2 per wire
– Connect shield to PE only on the supply side
698
Integrated electronics (OBE) of type FESE

Function
with the applied command value, and a control output is fed to
1. Making operation/disturbance characteristic: the output stage, which changes the solenoid current until the
After the supply voltage of 24 V was applied, the electronics is orifice spool position corresponds to the command value.
ready for operation, if the following conditions are fulfilled: The actual value of the orifice spool position is sensed by an in-
– Operating voltage UO > 18 VDC ductive position transducer. The signal of the latter is rectified
– The internal ± 7.5 V supply voltage is symmetrical by the demodulator and fed back to the PID-controller.
– The connection to the position transducer is not interrupted.
– The command value cable is not interrupted The following output signals are available on the plug:
(only with 4 mA to 20 mA interface) – Actual position value FESE.../...B1 (pin 6)
If one of these conditions is not fulfilled, the controller and the • 0 V to – 10 V corresponds to 0 % to 100 % valve opening
output stage are blocked and the signal “ready for operation” is • Orifice spool in seated position A actual value > 0.8 V
set to < 8 V. – Actual position value FESE.../...G1 (pin 6)
2. Normal operation • 4 mA to 20 mA corresponds to 0 % to 100 % valve open-
When the enable is inactive (< 8 V) and an optional command ing
value is fed forward (0 to 10V or 4 to 20 mA) the orifice spool • Orifice spool in seated position A actual value < 2.7 mA
is in the seated position and blocks the flow from A to B. – Signal “ready for operation” (pin 11)
By applying a voltage > 10 V to the enable, the position con- • All conditions listed above are fulfilled A > 10 V
troller for the orifice spool and the output stage for the pilot • One of the conditions is not fulfilled A < 8V
valve are switched on. At the same time, the position control-
ler (PID) compares the actual value of the orifice spool position
Block circuit diagram / pin assignment of integrated electronics

4 +UB
U/I U
Command value 1) 5 U 2 I
1 3 4 6 8 9
6
U/I
Actual value 1) 7 U I
Enable U
3
> 10 V to 36 V = log 1 15 7
<8V = log 0 8
free 5
9
free
10
1 11
free
Ready for operation (output) 1
11
= UO – 3 V 10
Not ready U < 8 V +UB
14
1
Voltage supply +24 V 12
+7,5 V
uO(t)max = 36 V 2 U M0
uO(t)min = 21.6 V 0V U –7,5 V
PE +15 V
13
+5 V Ref
–5 V Ref
1) With current version (4 mA to 20 mA), please observe: Stroke s in mm

Between connections 5 and 4, load = 100 1
Between connections 6 and 7, load ) 500 1
1 Input 9 Proportional solenoid

2 Output 10 Position transducer
3 Fixed ramp 11 Oscillator / demodulator
4 Position controller 12 Fault signal of position transducer
5 Clock pulse 13 Power supply unit
6 Current regulator 14 Error signal in the case of +UO undervoltage
7 I/U converter and asymmetry in the power supply unit
8 Output stage 15 Cable break signal with current command value
699
Characteristic curves (measured with HLP 46 and oil = 40 °C ± 5 °C) Size 25

FES(E) 25 C…/315L… direction of flow A A B
6 5 4 3
450 1 6p = 5 bar
400
2 2 6p = 10 bar
Flow in l/min A
300 3 6p = 20 bar
1 4 6p = 30 bar
200
5 6p = 50 bar
100 6 6p = 100 bar
0 10 20 30 40 50 60 70 80 90 100
FES(E) 25 C…/315L… direction of flow B A A

6 5 4 3
450 1 6p = 5 bar
400 2 6p = 10 bar
Flow in l/min A
2 3 6p = 20 bar
300
1 4 6p = 30 bar
200 5 6p = 50 bar
100 6 6p = 100 bar
0 10 20 30 40 50 60 70 80 90 100
Transient function in the case of stepped command value change 1)

4
90 10 – 90 – 10 %
80 25 – 75 – 25 %
70
Stroke in % A
1) Measurement conditions
60
50
Actuator in B closed (pA = pB = 50 bar)
40
Pressure in A < 50 bar A actuating time is extended
30
Pressure in A > 50 bar A actuating time is shortened
20
The area ratio of the orifice spool has an influence on the
10 actuating time as follows:
0 50 100 150 200 0 50 100 150 200 A Command value 0 A 100%: The actuating time becomes
Time in ms A shorter, the higher the inlet pressu-
re and the smaller the 6p across
the valve.
Leakage from A A B and B A A in dependence upon the A Command value 100 A 0%: The actuating time becomes
pressure differential 6p (command value 0 V or 4 mA, resp.) shorter, the higher the inlet pressu-
4,5 re and the higher the 6p across the
4,0 valve.
3,5
Flow in l/min A
3,0
2,5
2,0
1,5 Spread
1,0
0,5
0 50 100 150 200 250 300 315

Pressure differential in bar A
700

6
1120 1 6p = 5 bar
5
960 2 6p = 10 bar
Flow in l/min A
800 4
3 6p = 20 bar
640 3
4 6p = 30 bar
480 2
5 6p = 50 bar
320 1
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100

6
1120 5 1 6p = 5 bar
960 2 6p = 10 bar
Flow in l/min A
800 4 3 6p = 20 bar
640 3
4 6p = 30 bar
480 2 5 6p = 50 bar
320 1
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100

90 10 – 90 – 10 %
80 25 – 75 – 25 %
70
Stroke in % A
60
50
Verbraucher in B geschlossen (pA = pB = 50 bar)
40
30 Pressure in A > 50 bar A actuating time is shortened
20
the valve.
Leckage from A A B and B A A in dependence upon the A Command value 100 A 0%: The actuating time becomes
4,0 valve.
3,5
Flow in l/min A
3,0
2,5
2,0
1,5 Spread
1,0
0,5
0 50 100 150 200 250 300 315

701

FES(E) 40 C…/670L… Direction of flow A A B
6 5 4
1120 1 6p = 5 bar
960 3 2 6p = 10 bar
Flow in l/min A
800 3 6p = 20 bar
640 2
4 6p = 30 bar
480 1
5 6p = 50 bar
320
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100
FES(E) 40 C…/670L… Direction of flow B A A

6 5
1120 1 6p = 5 bar
4
960 2 6p = 10 bar
Flow in l/min A
800 3
3 6p = 20 bar
640 4 6p = 30 bar
2
480
1 5 6p = 50 bar
320
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100

4
90 10 – 90 – 10 %
80 25 – 75 – 25 %
70
Stroke in % A
60
50
40
20
the valve.
Leakage from A A B and B A A in dependence upon the A Command value 100 A 0%: The actuating time becomes
valve.
5,0
Flow in l/min A
4,0
3,0
2,0 Spread
1,0
0 50 100 150 200 250 300 315

702

Flow characteristic linear 1)

6 5 4 3 2
1400 1 6p = 5 bar
1280 2 6p = 10 bar
1120 3 6p = 20 bar
1
Flow in l/min A
960 4 6p = 30 bar
800
5 6p = 50 bar
640
6 6p = 100 bar
480
320
160
0 10 20 30 40 50 60 70 80 90 100

6 5 4 3 2
1400 1 6p = 5 bar
1280
2 6p = 10 bar
1120
1 3 6p = 20 bar
Flow in l/min A
960
4 6p = 30 bar
800
5 6p = 50 bar
640
6 6p = 100 bar
480
320
160
0 10 20 30 40 50 60 70 80 90 100

90 10 – 90 – 10 %
80 25 – 75 – 25 %
70
Stroke in % A
1) Flow values above 1200 l/min

60 are no measured values!
50 2) Measurement conditions
40
30
20
0 100 200 300 400 0 100 200 300 400 The area ratio of the orifice spool has an influence on the
Time in ms A actuating time as follows:
A Command value 0 A 100%: The actuating time becomes
Leakage from A A B and B A A in dependence upon shorter, the higher the inlet pressu-
pressure differential 6p (command value 0 V or 4 mA, resp.) re and the smaller the 6p across
the valve.
8,0
7,0 A Command value 100 A 0%: The actuating time becomes
6,0 shorter, the higher the inlet pressu-
Flow in l/min A

4,0 valve.
3,0 Spread
2,0
1,0
0 50 100 150 200 250 300 315
703

Flow characteristic linear 1)

6 5 4 3
1800 2 1 6p = 5 bar
1760
1600 2 6p = 10 bar
1440
1 3 6p = 20 bar
1280 4 6p = 30 bar
Flow in l/min A
1200
1120 5 6p = 50 bar
960 6 6p = 100 bar
800
640
480
320
160
0 10 20 30 40 50 60 70 80 90 100
FES(E) 63C…/1800L… Direction of flow B A A

6 5 4 3
1800 2 1 6p = 5 bar
1760
1600 2 6p = 10 bar
1440
1 3 6p = 20 bar
1280 4 6p = 30 bar
Flow in l/min A
1200
1120 5 6p = 50 bar
960 6 6p = 100 bar
4
800
640
480
320
160
0 10 20 30 40 50 60 70 80 90 100
100 1) Flow values above 1200 l/min

90 are no measured values!
80 2) Measurement conditions
70
Stroke in % A
60 Actuator in B closed (pA = pB = 50 bar)
50 Pressure in A < 50 bar A actuating time is extended
30 The area ratio of the orifice spool has an influence on
20 the actuating time as follows:
10 A Command value 0 A 100%: he actuating time becomes
shorter, the higher the inlet
0 100 200 300 400 500 0 100 200 300 400 500 pressure and the smaller
Time in ms A the 6p across the valve.
Step responses 0 – 100 – 0 % A Command value 100 A 0%: The actuating time becomes
10 – 90 – 10 % shorter, the higher the inlet
25 – 75 – 25 % pressure and the higher the
6p across the valve.
704

Leakage from A A B and B A A in dependence upon the
pressure differential 6p (command value 0 V or 4 mA, resp.)
14,0
12,0
Fow in l/min A
10,0
8,0
Spread
6,0
4,0
2,0
0 50 100 150 200 250 300 315

Unit dimensions: Type FES (nominal dimensions in mm)

5 4
Size 25 32 40 50 63
H11 51 63 62 73 90
H12 116 128 127 138 155
H13 110 122 121 132 149
H14 118 130 129 140 157
H15
H12
H15 137.5 149.5 148.5 159.5 176.5
H14
H13
H16 25 35 45 45 65
L1 85 102.5 126 140 180
L2 93.5 102.5 126 140 180
H11
L3 42.5 51.25 63 70 90
L8 139 150 169 184 219
max.
Y
H16
L9 15 15 15 15 15
0,01/100mm
Required surface quality of Rzmax 4
mating part
6 3 2 1 6
1 Nameplate L9
2 Identical seal rings for ports X and Y 9 43 L9
3 4 off valve fixing screws to ISO 4762-10.9 (friction coeffi-
cient 0.09 ... 0.14 to VDA 235-101)
are included in the scope of supply:
Size 25: M12 x 60, tightening torque MT = 75 Nm
L1

4 Cable socket for proportional solenoid,
separate order see, page 6
5 Cable socket for inductive position transducer, L3
L2
L8
705
Unit dimensions: Type FESE (nominal dimensions in mm)

Ø30
Size 25 32 40 50 63 5 4
L9
H11 51 63 62 73 90
H12 116 128 127 138 155
H13 110 122 121 132 149
H16 279 291 290 301 318
91
H17
ca. 50
25 35 45 45 65
L1 85 102.5 126 140 180
L2 93.5 102.5 126 140 180
L3 42.5 51.25 63 70 90
L7 38.5 51.25 63 66 86
L8 139 150 169 184 219
L9 15 15 15 15 15
H16
L10 10 18.75 30.5 37.5 57.5
137
H12
H13
4
H11
1
0,01/100mm
mating part Rzmax 4
max.
H17
Y
1 Nameplate
3 4 off valve fixing screws to ISO 4762-10.9 (friction coeffi-
cient 0.09 ... 0.14 to VDA 235-101)
are included in the scope of supply: 3 2 5
Size 32: M16 x 75, tightening torque MT = 170 Nm L8 L9
Size 40: M20 x 80, tightening torque MT = 350 Nm L2
Size 50: M20 x 90, tightening torque MT = 380 Nm 49,5
Size 63: M30 x 100, tightening torque MT = 1200 Nm L7
4 Cable socket L10
5
65
L1
L3
706
Installation dimensions (nominal dimensions in mm)

Installation dimensions to DIN ISO 7368 Size Installation dimensions to DIN ISO 7368
Size 25 32 40 50 63 25 ISO 7368-BB-08-2-A
ØD1H8 45 60 75 90 120 32 ISO 7368-BC-09-2-A
ØD2 25 32 40 50 63 40 ISO 7368-BD-10-2-A
ØD3 25 32 40 50 63 50 ISO 7368-BE-12-2-A
max. ØD3 32 40 50 63 80 63 ISO 7368-BF-12-2-A
ØD4H8 34 45 55 68 90
D5 M12 M16 M20 M20 M30 10 0,01/100mm
ØD1
max. ØD6 6 8 10 10 12 0.1
z
ØD7H13 6 6 6 8 8
15°
x
H1 44 52 64 72 95
H1 1) 40.5 48 59 65.5 86.5
H7
H8
H1
H3+0,1
H2 72 85 105 122 155
H2+0,1
H3 58 70 87 100 130
ØD3
H4 25 35 45 45 65 B
°
15
H5 12 13 15 17 20
z
H5
H6 2.5 2.5 3 3 4
H9
H7 30 30 30 35 40
A
H6
H8 2.5 2.5 3 4 4
ØD2
min. H9, (ref. dimension) 1 1.5 2.5 2.5 3
min. H10 8 8 8 8 8 10 ØD4 12 11 13
0.05
L1 85 102.5 126 140 180
y
L2 93.5 102.5 126 140 180 L6±0,2 ØD6
9 8
L3 42.5 51.25 63 70 90
L4 58 70 85 100 125
L5 33 41 50 58 75
a a
L7±0,2
L6 16 17 23 30 38
L7 29 35 42.5 50 62.5 X Y
L4±0,2
L1
1) Bore centre at max. ØD3
Tolerances to: General tolerances ISO 2768-mK
7 Port X
ØD6 L4±0,2
8 Port Y 7 L5±0,2 L5±0,2
9 Locating bore for locating pin
10 Depth of fit L3
11 Reference dimension L2
D5
12 Port B can optionally arranged around the central axis of
port A. However, care must be taken not to drill the fixing D7H13 x = Rzmax 4
bores and the pilot bores.
13 In the case of a diameter for port B other than specified in
y = Rzmax 8
H4
the dimensional table, the distance from the cover contact

face to the centre of the bore must be calculated.
H10
z = Rz 10
a–a
Phone +49 (0) 93 52 / 18-0
Fax +49 (0) 93 52 / 18-23 58
www.boschrexroth.de
wear and aging.
707
RE 29188/02.07 1/12
Proportional flow control valve, Replaces: 02.06
2-way version
Type 2FRE 6
Size 6
Component series 2X
H6139_d

Contents Page – Valve with pressure compensator for the pressure-compen-
Features 1 sated control of a flow
Ordering code 2 – Actuation by means of proportional solenoid
Standard types 2 – For subplate mounting:
Position of ports to ISO 4401-03-02-0-94
Symbols 3
Subplates according to data sheet RE 45052
Function, section 4 (separate order), see page 10
Technical data 5, 6 – With electrical closed-loop position control of the metering
Electrical connection, cable sockets 7 orifice
Characteristic curves 8, 9 – The position transducer coil can be axially shifted, which
Unit dimensions 10, 11 simplifies zero point balancing of the metering orifice (electri-
cal-hydraulic) without the need for intervening into the control
electronics
– Low manufacturing tolerances of the valve and the electrical
amplifier types VT-VRPA1-150-1X (analogue) and
amplifier module types VT-MRPA1-150-1X (analogue),
– Flow control in both directions due to rectifier sandwich plate

708
2/12 Bosch Rexroth AG Hydraulics 2FRE 6 RE 29188/02.07
Ordering code: Proportional flow control valve
2FRE 6 2X K4 V *
Size 6 =6 Further details in clear text

With external closing of the pressure compensator =A V= FKM seals, suitable for
(suppression of start-up jump) mineral oil (HL, HLP) to DIN 51524
Without external closing of the pressure compensator = B R= With check valve
Component series 20 to 29 = 2X M= Without check valve
(20 to 29: unchanged installation and connection dimensions) Electrical connection
Nominal flow A A B / K4 = Without cable socket
Flow characteristics with component socket to DIN EN 175301-803-A
Linear: up to 1 l/min = 1L for proportional solenoid and
up to 2 l/min = 2L GSA20 for position transducer
up to 8 l/min = 8L Cable sockets – separate order
see page 7
Progressive: up to 3 l/min = 3Q
up to 6 l/min = 6Q
up to 10 l/min = 10Q
Progressiv with rapid speed
Fine control range up to 2 l/min = 2QE
Standard types
Type Material number

2FRE 6 B-2X/1LK4RV R900947600
2FRE 6 B-2X/8LK4RV R900934070
2FRE 6 B-2X/10QK4RV R900949563
2FRE 6 B-2X/25QK4RV R900937871
2FRE 6 B-2X/2QEK4RV R900954501
Ordering code: Rectifier sandwich plate
Z4S 6 1X V *
Size 6 =6 Further details in clear text

Component series 10 to 19 = 1X
FKM seals, suitable for mineral oil (HL, HLP) =V
to DIN 51524
Type Material number Attention!

Rectifier sandwich plate type Z4S 6-1X/V can not be used
Z4S 6-1X/V R900489356
in conjunction with a proportional flow control valve of type
2FRE 6 A-2X/… (with external closing of the pressure
compensator).
709
RE 29188/02.07 2FRE 6 Hydraulics Bosch Rexroth AG 3/12
Symbols
Proportional flow control valve (simplified, detailed)
Type 2FRE 6 B-2X/…MV Type 2FRE 6 B-2X/…RV Type 2FRE 6 A-2X/…MV Type 2FRE 6 A-2X/…RV
Simplified
Detailed
Rectifier sandwich plate ( 1 = component side, 2 = plate side)

Type Z4S 6-1X/V 4
P A 2 B T
710
Function, section
Proportional flow control valves of type 2FRE … feature a 2-
way function. They can control a flow, which is determined by
an electrical command value, with pressure and temperature
compensation.
They basically consist of housing (1), proportional solenoid with
inductive position transducer (2), metering orifice (3), pressure
compensator (4) and optional check valve (5).
Proportional flow control valve type 2FRE 6 B-2X/.K4RV
(without external closing, with check valve)
The setting of the flow is determined by the setting (0 to 100 %)
on the command value potentiometer. The selected command
value causes metering orifice (3) to be adjusted via the amplifier
2
and the proportional solenoid. The inductive position transducer
senses the position of metering orifice (3). Any deviations from
the command value are corrected by the closed-loop position
control.
Pressure compensator (4) keeps the pressure differential
across metering orifice (3) always at a constant value. This en-
sures load-compensation of the flow.
The low temperature drift is a result of the favourable design of
the metering orifice.
At a command value of 0 % the metering orifice is closed.
In the event of a power failure or cable break on the inductive
position transducer, the metering orifice closes.
Starting from a 0 % command value, a jump-free start-up is
possible. The metering orifice can be opened and closed with a
delay provided by two ramps in the electrical amplifier. 5
Check valve (5) allows the free return flow from B to A. 3
The supply and return flow to and from the actuator can be con-
trolled with the help of an additional rectifier sandwich plate of
1
type Z4S 6… under the proportional flow control valve. 4
Proportional flow control valve type 2FRE 6 A-2X/.K4MV
(with external closing, without check valve)
In principle, the function of this valve is the same as that of valve
type 2FRE 6 B-2X/.K4RV.
To suppress the start-up jump when metering orifice (3) is open A B
(command value > 0 %), closing of pressure compensator (4)
is provided via port P (6). There is no internal connection be-
Type 2FRE 6 B-2X/.K4RV
tween port A and pressure compensator (4). The pressure in P
upstream of directional valve (8) acts on pressure compensa-
tor (4) and holds it in the closed position against the force of
spring (7). When directional valve (8) is switched from P to B,
pressure compensator (4) moves from the closed position to 3
the control position, thus preventing a start-up jump.
7
4
G
8 Actuator
A B 6
A B P
A B P
P T Type 2FRE 6 A-2X/.K4MV Düse
711
Technical data (for applications outside these parametes, please consult us!)
General
Weight – Proportional flow control valve kg 1,8
– Rectifier sandwich plate kg 0,9
Hydraulisch – proportional flow control valve (measured with HLP46 and at oil = 40 °C ±5 °C)
Max. operating pressure in port A bar up to 210
Version 1L 2L 8L 3Q 6Q 10Q 16Q 25Q 2QE
Max. flow l/min 1 2 8 3 6 10 16 25 25
Min. flow – up to 100 bar cm3/min 25 25 50 15 25 50 70 100 15
– up to 210 bar cm3/min 25 25 50 25 25 50 70 100 25
Max. leakage flow 50 bar cm3/min 4 4 6 4 4 6 7 10 4
at 0 % command value
100 bar cm3/min 5 5 8 5 5 8 10 15 5
6p A A B (measured at
i = 41 mm2/s and = 50 °C) 210 bar cm3/min 7 7 12 7 7 12 15 22 7
Minimum pressure differential bar 6 to 10
Pressure differential with free return flow B A A see characteristic curve on page 9
Pressure/flow relationship: Inlet/outlet pressure see characteristic curve on page 9
Dependence upon temperature
Temperature drift, hydraulic and electrical see characteristic curve on page 9 4
Hydraulics fluid Mineral oil (HL, HLP) to DIN 51524
Further hydraulic fluids on enquiry!
Max. permissible degree of contamination of the
hydraulic fluid – cleanliness class to ISO 4406 (c) Class 20/18/15 1)
Hysteresis % < ±1 of qVmax
Repeatability % < 1 of qVmax
Manufacturing tole- – Valve 2FRE 6 ) ± 3 % at 33 % command value
rances ) ± 5 % at 100 % command value
– Amplifier VT-VRPA1-150 (analogue) Amplifier must be matched to the valve 2)
– Amplifier module VT-MRPA1-150 (analogue) Amplifier must be matched to the valve 2)
Hydraulic – rectifier sandwich plate

Operating pressure bar up to 210
Cracking pressure bar 0,7
Nominal flow l/min 25
1) The cleanliness classes specified for components must be 2) Due to tolerances of the oscillator frequency (position trans-
adhered to in hydraulic systems. Effective filtration prevents ducer supply), amplifiers are subject to tolerances.
malfunction and, at the same time, prolongs the service life When installing new systems or replacing an amplifier, the
of components. amplifier settings may have to be adjusted.
RE 50076, RE 50081, RE 0086 and RE 50088.
712
Electrical – proportional solenoid

Type of voltage DC
Coil resistance – Cold value at 20 °C 1 5.4
Duty cycle % 100
Max. current per solenoid A 1.5
Electrical connection With component plug to DIN EN 175301-803-A
Cable socket to DIN EN 175301-803-A 1)
Type of protection to EN 60529 IP 65 2) with cable socket mounted and locked
Electrical – inductive position transducer

Coil resistance Total resistance of coil between 1 and 2 2 and and 1
at 20 °C (see page 7) 31,5 45,5 31,5
Electrical connection With component plug GSA20
Cable socket GM209N (Pg9) 1)
Type of protection to EN 60529 IP 65 2) with cable socket mounted and locked
Nominal stroke mm 3.5
Control electronics (separate order)

Associated amplifier in Euro-card format Type VT-VRPA1-150-1X (analogue) to data sheet RE 30118
Associated amplifier module Type VT-MRPA1-150-1X (analogue) to data sheet RE 30221

2) Due to the surface temperatures of solenoid coils, observe
European standards DIN EN 563 and DIN EN 982!
713
PE
1 2
PE
1 2 to amplifier
Cable socket to DIN EN 175301-803-A

(plastic version)
53
27,5
27,5
Ø22,5
36
Ø4,5 ... 10
Seal material:
30 30 NBR
4
Shield
21
Cable socket Pg 9
(plastic version) ~51
28,6
Ø18
34
Ø4,5 ... 7,0

Seal material:
20,8 NBR
714
Characteristic curves (measured with HLP46 and at oil = 40 °C ±5 °C)
Dependence of flow on command value voltage

(flow control from A A B); pnom = 50 bar
Flow in l/min A
Flow in l/min A
Flow in l/min A
Command value voltage in % A Command value voltage in % A Command value voltage in % A
Transient function
at stepped command value change ; pnom = 100 bar; valve type 25Q
100
90
80
70
Stroke in % A
60
50
40
30
20
10
0 20 40 60 80 100 0 20 40 60 80 100
Time in ms A
Frequency response characteristic curves; pnom = 100 bar; valve type 25Q
1 – 150
0 – 135
–1 Curve – 120
Command value amplitude
Phase angle in ° A
–2 45 to 55 % (50 % ±5 %) – 105
Gain in dB A
–3 Curve – 90
Command value amplitude
–4 0 to 100 % (50 % ±50 %) – 75
–5 – 60
–6 – 45
–7 – 30
–8 – 15
–9 0
0,1 0,5 1 2 3 4 5 6 8 10 15 20
Frequency in Hz A
715
Characteristic curves (measured with HLP46 and at oil = 40 °C ±5 °C)
Proportional flow control valve

Pressure/flow relationship
Flow in l/min A
Flow in l/min A
Inlet pressure pnom(A) in bar A Outlet pressure pA(B) in bar A

(pressure in B ~ 0 bar) (pressure in A 210 bar)
Dependence on temperature (flow characteristic 25Q – lar- Pressure differential across check valve B A A
gest deviation) at p = 30 bar Orifice closed
2600 7
6
2500
5
2400
Flow in cm3/min A
4
4
2300 3
450 2
120 1
100 0 4 8 12 16 20 24
80 Flow in l/min A
0 10 20 30 40 50 60 70
Fluid and valve temperature in °C A
Rectifier sandwich plate

p-qV characteristic curve
6
0 5 10 15 20 25
Flow in l/min A
716
Unit dimensions: Proportional flow control valve (nominal dimensions in mm)

3.2
2
15
3.1
227
5
179
15 1
114
6
67
22
48 45
"Y" Ø10
0,01/100mm
Ø5,5
Rzmax 4
A B
P valve contact face
510 63
60 8 11
8
7 Ø12,6
Ø3 Ø12,6
P F1
Ø8 A B F2
47
A B A
B F4 G F3
P
Detail „Y“ 9 Detail „Y“

10
Type 2FRE 6 A… Type 2FRE 6 B…
1 Valve housing Tolerances to: – General tolerances to ISO 2768-mK
2 Proportional solenoid with indutive position transducer
3.1 Cable socket for proportional solenoid, Subplates to data sheet RE 45052 and valve fixing screws
separate order, see page 7 must be ordered separately.
3.2 Cable socket for proportional solenoid, Subplates: G341/01 (G1/4)
separate order, see page 7 G342/01 (G3/8)
4 Space required to remove cable socket G502/01 (G1/2)
5 Nameplate Valve fixing screws (separate order)
6 Identical seal rings for ports A, B, P and blind hole
– 4 socket head cap screws to ISO 4762 - M5x30 - 10.9-flZn240h-L
7 Port A
(friction coefficient 0.09 to 0.14 to VDA 235-101);
8 Port B tightening torque MT = 7 Nm ±10%,
9 Blind hole Ø 12.6 mm material no. R913000316
10 Machined valve contact face, – 4 socket head cap screws to ISO 4762 - M5x30 - 10.9
position of ports to ISO 4401(with locating bore) (friction coefficient 0.08 to 0.16 to VDI 2230 –
(Code: 4401-03-02-0-94 – explanation to ISO 5783) tempering, black)
tightening torque MT = 8.1 Nm ±10%
717
Unit dimensions: Rectifier sandwich plate (nominal dimensions in mm)
A1 B1
40
1
(227)
B2
Ø12,5; 1,3
Ø8
6
A1 B1
11
13
A1
40
B1
12
(max. 35)
60
0,01/100mm
Rzmax 4

valve contact face
4
1 Valve housing Tolerances to: – General tolerances ISO 2768-mK

6 Identical seal rings for ports A2 and B2
11 Rectifier sandwich plate Valve fixing screws (separate order)
12 Subplate (separate order), see page 10 The following valve fixing screws are recommended:
13 Valve contact face for 2FRE 6… – 4 socket head cap screws to ISO 4762 - M5x70 - 10.9-flZn-240h-L
(friction coefficient 0.09 to 0.14 to VDA 235-101);
tightening torque MT = 7 Nm ±10%,
Attention! material no. R913000325
Rectifier sandwich plate type Z4S 6-1X/V can not be used in – 4 socket head cap screws to ISO 4762 - M5x70 - 10.9
conjunction with a proportional flow control valve of type (friction coefficient 0.08 to 0.16 to VDI 2230 –
2FRE 6 A-2X/… (with external closing of the pressure com- tempering, black)
pensator). tightening torque MT = 8.1 Nm ±10%
718
Notes
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. Without
Zum Eisengießer 1 their consent it may not be reproduced or given to third parties.
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
aging.
719
RE 29190/02.07 1/12
2-way version
Type 2FRE
Sizes 10 and 16
Component series 4X
H5570_d

Contents Page – Valve with pressure compensator for the pressure-compen-
Features 1 sated control of a flow
Ordering code 2 – Actuation by means of proportional solenoid
Standard types 2 – For subplate mounting:
Porting pattern to ISO 6263, see page 10
Symbols 3
Subplates according to data sheet RE 45066
Function, section 3 (separate order), see page 10
Technical data 4, 5 – With electrical closed-loop position control of the metering
Electrical connection, cable sockets 6 orifice
Characteristic curves 7 to 9 – The position transducer coil can be axially shifted, which
Unit dimensions 10, 12 simplifies zero point balancing of the metering orifice (electri-
cal-hydraulic) without the need for intervening into the control
electronics
– Low manufacturing tolerances of the valve and the electrical
amplifier types VT-VRPA1-151-1X (analogue) and amplifier
module Typ VT-MRPA1-151-1X (analogue), separate order,
see page 5
– Flow control in both directions due to rectifier sandwich plate

720
2/12 Bosch Rexroth AG Hydraulics 2FRE RE 29190/02.07
Ordering code: Proportional flow control valve
2FRE 4X B K4 *
Size 10 = 10 Further details in clear text

Size 16 = 16 M= NBR seals, suitable for
Component series 40 to 49 = 4X mineral oil (HL, HLP) to DIN 51524
(40 to 49: unchanged installation and connection dimensions) V= FKM seals
K4 = Without cable socket,
with component plug to DIN EN 175301-803-A
for proportional solenoid and
GSA20 for position transducer
Cable sockets – separate order
see page 6
B= With pressure compensator stroke limiter
Nominal flow A A B / flow characteristics

Size 10 Size 16
Linear Progressive with rapid speed Linear
(fine control rnge)
Up to 10 l/min = 10L With rapid speed = 5QE Up to 80 l/min = 80L
Up to 16 l/min = 16L = 5Q Up to 100 l/min = 100L
Up to 60 l/min = 60L = 25Q
Standard types
Size 10 Size 16
Type material number Type material number
2FRE 10-4X/10LBK4M R900915817 2FRE 16-4X/100LBK4M R900915819
2FRE 10-4X/16LBK4M R900915825 2FRE 16-4X/160LBK4M R900915814
2FRE 10-4X/25LBK4M R900915820
2FRE 10-4X/50LBK4M R900915815
Ordering code: Rectifier sandwich plate
Z4S 2X *
Size 10 = 10 Further details in clear text

Size 16 = 16 No code = NBR seals, suitable for
Component series 20 to 29 = 2X mineral oil (HL, HLP) to DIN 51524
(20 to 29: unchanged installation and connection dimensions) V= FKM seals
Size 10 Size 16
Type material number Type material number
Z4S 10-2X/ R900413377 Z4S 16-2X/ R900425901
Z4S 10-2X/V R900413379 Z4S 16-2X/V R900427362
721
RE 29190/02.07 2FRE Hydraulics Bosch Rexroth AG 3/12
Symbols
Proportional flow control valve Rectifier sandwich plate

Simplified Detailed 1 = component side, 2 = plate side
A 2 B
Function, section
Proportional flow control valves of type 2FRE … feature a 2-

way function. They can control a flow, which is determined by
an electrical command value, in a pressure- and largely temper-
ature-compensated way.
They basically consist of housing (1), proportional solenoid with
inductive position transducer (2), metering orifice (3), pressure
compensator (4), stroke limiter (5) and check valve (6). 2
The setting of the flow is determined by the setting (0 to
100 %) on the command value potentiometer. The selected
command value causes metering orifice (3) to be adjusted via
the amplifier and the proportional solenoid. The inductive po- 4
sition transducer senses the position of metering orifice (3).
Any deviations from the command value are corrected by the
closed-loop position control.
Pressure compensator (4) keeps the pressure differential 1
across metering orifice (3) always at a constant value. This en-
sures pressure compensation of the flow. 3
If the current regulator is used only within a range, which is
significantly smaller than the maximum nominal flow provided
from the valve, the response time of pressure compensator (4)
can be shortened by limiting the pressure compensator stroke.
Thus, undesirable start-up jumps can be reduced.
If the grub screw of stroke limiter (5) is at the left-hand limit
stop (turned out), the pressure compensator stroke is not lim-
ited.
5 A B
The low temperature drift is a result of the favourable design of
the metering orifice. 6
4
At a command value of 0 % the metering orifice is closed.
In the event of a power failure or cable break on the inductive
position transducer, the metering orifice closes. A
Starting from a 0 % command value, a jump-free start-up is
possible. The metering orifice can be opened and closed with
a delay provided by two ramps in the electrical amplifier.
Check valve (6) allows the free return flow from B to A.
The supply and return flow to and from the actuator can be B
controlled with the help of an additional rectifier sandwich plate
of type Z4S… under the proportional flow control valve.
722
General
Size Size 10 16
Weight – Proportional flow control valve kg 6.1 8.5
– Rectifier sandwich plate kg 3.2 9.3
Ambient temperature range °C – 20 to + 70
Hydraulic – proportional flow control valve (measured with HLP46 and at oil = 40 °C ± 5 °C)
Size Size 10 16
Max. operating pressure in port A bar Up to 315
Max. flow – Linear l/min 10 16 25 50 60 80 100 125 160
– Progressive with rapid speed l/min 40 –
Minimum pressure differential bar 3 to 8 6 to 10
6p with free flow B A A bar see diagram on page 9
Flow control
Temperature drift – Hydraulic + electrical qV /°C % 0.1 of qVmax
– Pressure-compensated (up to p = 315 bar) % ± 2 of qVmax
Further hydraulic fluids on enquiry!
Max. permissible degree of contamination of the hy-
draulic fluid - cleanliness class to ISO 4406 (c) Class 20/18/15 1)
Hysteresis % < ± 1 of qVmax
Repeatability % < 1 of qVmax
Manufacturing Valve % ) ± 2 at 33 % command value
tolerance ) ± 5 at 100 % command value
– Amplifier VT-VRPA1-151 (analogue) % Amplifier must be matched to valve 2)
– Amplifier module VT-MRPA1-151 (analogue) % Amplifier must be matched to valve 2)
Hydraulic – rectifier sandwich plate

Size Size 10 16
Operating pressure bar Up to 315
Cracking pressure bar 1.5
Nominal flow l/min 60 160
1) 2) Due to tolerances of the oscillator frequency (position trans-

The cleanliness classes specified for components must be
adhered to in hydraulic systems. Effective filtration prevents ducer supply), amplifiers are subject to tolerances.
malfunction and, at the same time, prolongs the service life When installing new systems or replacing an amplifier, the
of components. amplifier settings may have to be adjusted.
RE 50076, RE 50081, RE 0086 and RE 50088.
723
Electrical – proportional solenoid
Type of voltage DC
Coil resistance – Cold value at 20 °C 1 10
Duty cycle % 100
Max. current per solenoid A 1.51
Electrical connection With component plug to DIN EN 175301-803-A
Cable socket to DIN EN 175301-803-A 1)
Type of protection to EN 60529 IP 65 2), with cable socket mounted and locked
Electrical – inductive position transducer

at 20 °C (see page 6) 1 31.5 45.5 31.5
Electrical connection With component plug GSA20
Cable socket GM209N (Pg 9) 1)
Nominal stroke mm 4
Type of protection to EN 60529 IP 65 2), with cable socket mounted and locked
4
Control electronics (separate order)
Associated amplifier in Euro-card format Type VT-VRPA1-151-1X (analogue) to data sheet RE 30118
Associated amplifier module Type VT-MRPA1-151-1X (analogue) to data sheet RE 30221

2) Due to the surface temperatures of solenoid coils, observe
European standards DIN EN563 and DIN EN982!
724

PE
1 2
PE
1 2
to amplifier
Cable socket to DIN EN 175301-803-A

(plastic version)
53
27,5
27,5
Ø22,5
36
Ø4,5 ... 10
Seal material:
30 30 NBR
Shield
21
Cable socket Pg 9
(plastic version)
~51
28,6
Ø18
34
Ø4,5 ... 7,0

Seal material:
20,8 NBR
725
Characteristic curves (measured at i = 41 mm2/s and = 50 °C; pnom = 50 bar;

Amplitude 0 A 100 %; size 10 type 60L / size 16 type 160L)
Transient function at stepped command value change
Stroke in % A Size 10
Time in ms A
Size 16
Stroke in %A
Time in ms A
Frequency response characteristic curves
Size 10
Size 16
Phase angle in ° A
Gain in dB A
Frequency in Hz A
726
Dependence of flow on command value voltage (flow control from A A B)
Size 10 Size 10
Flow in l/min A
Flow in l/min A
Command value voltage in % A Command value voltage in % A
Size 10 Size 16
Flow in l/min A
Flow in l/min A
Command value voltage in % A Command value voltage in % A

727
Pressure differential across check valve B A A
Size 10 Size 16

Metering orifice closed
Metering orifice closed
Metering orifice open

Metering orifice open
Leakage flow from A A B

Size 16
Leakage flow in cm3/min A
Size 10
Leakage flow in cm3/min A
Pressure differential from A to B in bar A Pressure differential from A to B in bar A
Rectifier sandwich plate

Pressure differential identical in both directions of flow
Flow from A A B (B A A)
Size 16
SIze 10

728
Unit dimensions: Proportional flow control valve (nominal dimensions in mm)
15 67 Size 10 16 Size 10 16
3.2
4 B1 95 123.5 L1 102.5 123.5
B2 76 101.5 L2 82.5 101.5
2 B3 9.5 11 L3 10 11
B4 79.4 102.4 L4 24 31
3.1 15 B5 – 0.8 L5 62.5 72.5
B6 97 126 L6 23.8 28.6
B7 10.5 12 L7 105 126
H1
H2
ØD1 9 11 L8 11 12
13
ØD2 15 18
H3
1 H1 245 255.5
H2 200 210
H3 210 140
H4
H4 48 51
Ø6
7
4
5
L5
10.1 L4 11.1
11
ØD2
G2 F3
8 ØD1 F2
14
A
B1
A
B6
B4
B2
9
B
B7
B 6 F1 G1
F4
B5
L6
B3
L8
L2 L7
L3
L1
10.2 11.2
0,01/100mm
Required surface quality of Rzmax 4

1 Valve housing the valve contact face
2 Proportional solenoid with inductive position transducer
3.1 Cable socket for proportional solenoid; Tolerances to: – General tolerances ISO 2768-mK
3.2 Cable socket for position transducer
11.1 Locating bore for locating pin for sizes 10 and 16
(separate order, see page 6)
11.2 Locating bore for locating pin for size 16
13 Nameplate
5 Setscrew of pressure compensator limiter,
hexagon socket A/F 3, lock nut A/F 10 14 Machined valve mounting face,
Size 10 - position of ports to ISO 6263-06-05-0-97
Size 16 - position of ports to ISO 6263-09-05-0-97
7 Identical seal rings for ports A and B
Subplates to data sheet RE 45066 and valve fixing screws
8 Port A
must be ordered separately.
9 Port B
Subplates: Size 10 Size 16
10.1 Locating pin for sizes 10 and 16 G279/01 (G1/2) G281/01 (G1)
10.2 Locating pin for size 16 G280/01 (G3/4) G282/01 (G1 1/4)
729
Unit dimensions: Valve fixing screws (separate order)
Without rectifier sandwich plate With rectifier sandwich plate
Size 10 Size 10
The following valve fixing screws are recommended: The following valve fixing screws are recommended:
4 socket head cap screws to ISO 4762 - M8 x 60 - 10.9-flZn-240h-L 4 socket head cap screws to ISO 4762 - M8 x 120 - 10.9-flZn-240h-L
(Friction coefficient 0.09 to 0.14 to VDA 235-101); (Friction coefficient 0.09 to 0.14 to VDA 235-101);
tightening torque MT = 30 Nm ± 10%, tightening torque MT = 30 Nm ± 10%,
material no. R913000217 material no. R913000423
or or
4 socket head cap screws to ISO 4762 - M8 x 60 - 10.9 4 socket head cap screws to ISO 4762 - M8 x 120 - 10.9
(Friction coefficient 0.08 to 0.6 to VDI2230, (Friction coefficient 0.08 to 0.16 to VDI2230,
tempering, black); tempering, black);
tightening torque MT = 34 Nm ± 10% tightening torque MT = 34 Nm ± 10%
Size 16 Size 16
The following valve fixing screws are recommended: The following valve fixing screws are recommended:
4 socket head cap screws to ISO 4762 - M10 x 70 - 10.9-flZn-240h-L 4 socket head cap screws to ISO 4762 - M10 x 160 - 10.9-flZn-240h-L
(Friction coefficient 0.09 to 0.14 to VDA 235-101); (Friction coefficient 0.09 to 0.14 to VDA 235-101);
material no. R913000126 material no. R913000072
or or
4 socket head cap screws to ISO 4762 - M10 x 70 - 10.9 4 socket head cap screws to ISO 4762 - M10 x 160 - 10.9
(Friction coefficient 0.08 to 0.16 to VDI 2230, (Friction coefficient 0.08 to 0.6 to VDI 2230,
tempering, black); tempering, black);
4
730
Unit dimensions: Rectifier sandwich plate (nominal dimensions in mm)
1 Size 10 16
12 B1 95 123.5
6 B2 76 101.5
B3 9.5 11
13.1
H5
B4 79.4 102.4
7
4
B5 – 0.8
B2 15 ØD1
H6
9 11
Ø6 H5 60 85
H6 30 40
10 L1 102.5 123.5
L6 Ø D1 L2 82.5 101.5
11.1
L3 10 11
8
B1
13.2 L6 23.8 28.6
A1
B2
B4
B1 9 0,01/100mm
Rzmax 4
B5
L3
B3
L2 Required surface quality of valve

11.2 L1 contact face
Tolerances to:
1 Valve housing Subplates to data sheet RE 45066 and valve fixing screws
6 Valve fixing screws must be ordered separately.
(separate order, see page 11) Subplates: Size 10 Size 16
7 Identical seal rings for A and B G279/01 (G1/2) G281/01 (G1)
G280/01 (G3/4) G282/01 (G1 1/4)
8 Port A1 (A2)
9 Port B1 (B2)
10 Locating pin (position like items 11.1 and 11.2)
11.1 Locating bore for locating pin for sizes 10 and 16
11.2 Locating bore for locating pin for size 6
12 Rectifier sandwich plate
13.1 Nameplate (rectifier sandwich plate size 10)
13.2 Nameplate (rectifier sandwich plate size 16)
15 Subplate (separate order)
Phone‚ +49 (0) 93 52 / 18-0
Fax +49 (0) 93 52 / 18-23 58
www.boschrexroth.de
wear and aging.
731
1/16
RE 29219/04.07
without position control
Type 3(2)FREX
Nominal size (NG) 6, 10

Unit series 1X
Maximum working pressure 250 bar
Nominal flow rate Qnom 7.5...60 l/min

Contents Page – Directly controlled flow control valves NG6 and NG10
Features 1 – 2- or 3-way function is determined by how the hydraulic ports
Ordering data 2 are assigned (residual flow runs through port P, 3rd way).
Symbol “NO” (normally open) can only be implemented as
Preferred types 2
a 2-way function
Symbols 3
– Adjustable by means of the solenoid current, see Characteris-
Function, sectional diagram 4 tic Curve, Technical Data and the selected valve electronics
Accessories 5 – Solenoid version Imax = 2.5 A
Technical data 6 – For subplate attachment, mounting hole configuration NG6
External trigger electronics 7 to 9 to ISO 4401-03-02-0-05, NG10 to ISO 4401-05-04-0-05
Characteristic curves 10 to 13 – Subplates as per catalog sheet, RE 45053 for NG6,
Unit dimensions 14 and 15 RE 45055 for NG10 (order separately)
– Plug-in connector to DIN 43650-AM2 included in scope of
delivery
– External trigger electronics with ramps and valve calibration in
the following versions/designs (order separately)
• Plug, setpoint 0...+10 V or 4...20 mA, RE 30264
• Module, setpoint 0...+10 V, RE 30222
• Europe card format, setpoint 0...+10 V, RE 30109
732
2/16 Bosch Rexroth AG Hydraulics 3(2)FREX RE 29219/04.07
Ordering data
FRE X B 1X L G24 25 Z4 M M
3-way =3 M= NBR seals,

2-way =2 suitable for mineral oils
Proportional flow (HL, HLP) to DIN 51524
control valve, with- M= Without non-return valve
out position control Z4 = Electrical connection
Without inductive position Unit plug to DIN 43650-AM2
transducer =X Plug-in connector included
NG6 = 60 in scope of delivery
NG10 = 10 N9 = Covered manual auxiliary
Without external closing fixture override
for pressure compensator =B N12 = Manual auxiliary override,
screwable with counter nut
(10 to 19: installation and connection Solenoid type (current)
dimensions unchanged) 25 = Solenoid current 2.5 A
Nominal flow rate G24 = Voltage supply of trigger electronics
7.5 l/min at NG6 = 7.5 24 V DC
15 l/min at NG6 = 15
35 l/min at NG6 = 35
60 l/min at NG10 = 60
70 l/min at NG10 = 70
Flow characteristic (L = linear) =L
Setpoint input +10 V, Qmin (NO) =1
Setpoint input +10 V, Qmax (NC) =2
Preferred types
NG6 Solenoid 2.5 A NG10 Solenoid 2.5 A

Type Material Number Type Material Number
FREX6B–1X/15L1G24–25N9Z4MM 0 811 403 123 FREX10B–1X/70L1G24–25N9Z4MM 0 811 403 013
FREX6B–1X/7,5L2G24–25N9Z4MM 0 811 403 112 FREX10B–1X/60L2G24–25N9Z4MM 0 811 403 010
FREX6B–1X/35L2G24–25N9Z4MM 0 811 403 113 FREX10B–1X/60L2G24–25N12Z4MM 0 811 403 011
733
RE 29219/04.07 3(2)FREX Hydraulics Bosch Rexroth AG 3/16
Symbols
2-way, normally open 3-way, normally closed 3-way, normally closed

with manual auxiliary override
NO NC NC
General Direction of flow

Flow control valves are directly actuated throttle “3-way design” proportional flow control valves that
valves with integrated pressure compensator. are normally closed may be employed either as 2-way
or 3-way flow control valves.
3-way flow control valve 2-way flow control valve

A: Supply A: Supply
B: Discharge
B: Discharge
P: Residual flow, capacity
T:
up to 250 bar, or tank
Closed
P:
T:
冧 Closed
Note
Flow control valves with a normally open basic position
may only be used as 2-way valves.
734

Type 3(2)FREX proportional flow control valves without To adjust the oil flow rate, a setpoint is set in the trigger elec-
position control are available in nominal sizes 6 and 10. tronics. Based on this setpoint, the electronics control the sole-
They are actuated by means of a proportional solenoid. noid coil with regulated PWM (pulse-width-modulated) current.
Hysteresis is < 5 %, the valve amplifier electronics are The current is modulated with a dither, ensuring low hysteresis.
available in various designs. The proportional solenoid converts the current to a mechanical
The symbol “NO”, normally open, can only be used as a 2-way force, with which an armature plunger acts on a spool to push
flow control valve (type 2FREX). against the spring. This then achieves a position that conforms
The symbol “NC”, normally closed, can be used as a 3 or to the characteristic curve of the spring. The valve opening is
a 2-way flow control valve. determined by the metering edges on the spool, and the inte-
The design of the valve body is such that, in the 3-way version, grated pressure compensator compares the pressure drop by
the residual flow runs through port P. means of a 4- or 8-bar measuring spring.
In the 2-way version, the flow runs from A to B (P and T are The pressure compensator with measuring spring regulates the
closed). pressure before the throttling edge according to the simplified
formula:
“Load pressure plus force of measuring spring”.
In this way, the pressure drop over the metering edge is
maintained at a constant level.
NG6
Measuring throttle Pressure compensator
A P B T
Manual auxiliary
override N9 Measuring spring
NG10
Measuring throttle
Pressure compensator
Manual auxiliary override N12
Manual auxiliary
override N9 T A P B T
Measuring spring
735
Accessories
(4x) f ISO 4762-M5x30-10.9 Cheese-head bolts NG6 2 910 151 166
Plug VT-SSPA1-525-20/V0 (2.5 A) RE 30264 0 811 405 143
VT-SSPA1-525-20/V0/I (2.5 A) 0 811 405 145
Module VT-MSPA1-525-10/V0 (2.5 A) RE 30222 0 811 405 127
Europe card VT-VSPA1-525-10/V0/RTP (2.5 A) RE 30109 0 811 405 079
Plug-in connector Plug-in connector 2P+PE (M16x1.5)

included in scope of delivery, see also RE 08008
2P+PE

Current measuring adapter type VT-PA-5, see RE 30073
4
736
Technical data
General
Construction Spool-type valve with integrated pressure compensator
Actuation Proportional solenoid without position control,
manual auxiliary override, external amplifier
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-05),
NG10 (ISO 4401-05-04-0-05)
Weight NG61 kg 2.0 (2.2 with manual auxiliary override)
NG10 kg 5.8 (6.0 with manual auxiliary override)

Direction of flow, see symbol NG6 NG10
Nominal flow rate QB
7.5 15 35 60 70
with closed-loop control l/min
Supply flow rate QA max l/min 30 (NO) 40 65 (NO)
Minimum pressure drop pA > pB bar 10 10 22 22 22
Port T: Closed
Port P: Closed or residual flow 250 bar
Electrical
Solenoid connection Unit plug DIN 43650/ISO 4400, M16x1.5 (2P+PE)
Valve with solenoid type A 2.5
Max. solenoid current Imax A 2.5
Coil resistance R20 3
Static/Dynamic 2)
Hysteresis % 5 from qvmax
Range of inversion % 3 from qvmax
Manufacturing tolerance % 20 from qvmax
Response time 100 % signal change ms On 70
Correction time on max. load change NG6 30
(pressure compensator) NG10 45
2) All characteristic values ascertained using amplifier 0 811 405 079 for the 2.5 A solenoid.
737
Valve with external trigger electronics (plug, RE 30264)

1) Version with 0...+10 V signal

2) Version with 4...20 mA signal
4
Connection/calibration
P1 – Ramp time
P2 – Sensitivity
P3 – Zero
P4 – Dither frequency
St1 – Terminal
LED – UB display
738
Valve with external trigger electronics (module, RE 30222)

Front view/calibration
739
Valve with external trigger electronics (europe card, RE 30109)

4
740
Characteristic curves NG6 (measured with HLP 46, oil = 40 °C ±5 °C)

Qnom = 7.5/15/35 l/min
Basic position open “NO”

(2-way version)
UE 3)
[V]
IE 4)
4,0 7,2 10,4 13,6 16,8 20 [mA]
Qnom = 7.5/15/35 l/min
Basic position closed “NC”

(3- or 2-way version)
Valve amplifier
1) Zero adjustment
3) Version: UE = 0...+10 V
4) Version: IE = 4...20 mA
741
2-way version
Qnom = 7.5/15/35 l/min
3-way version
Qnom = 7.5/15/35 l/min
Residual flow “A–P”

(pressure drop)
742

Qnom = 60 (70) l/min
Basic position open “NO”

(2-way version)
Qnom = 60 l/min

(3- or 2-way version)
Valve amplifier
1) Zero adjustment
3) Version: UE = 0...+10 V
4) Version: IE = 4...20 mA
743
2-way version
Qnom = 60 (70) l/min
3-way version
Qnom = 60 l/min

(pressure drop)
744
Unit dimensions NG6 (nominal dimensions in mm)

M16x1.5

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
745

M16x1.5

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
* NG10 min. 10.5 mm
P A T B F1 F2 F3 F4 R
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
746
Notes
aging.
747
RE 29220/08.05 1/16
Proportional flow control valve,
with inductive position transducer
Type 3FREZ
Nominal size 6, 10
Unit series 1X
Nominal flow rate Qnom 2.6...80 l/min
Overview of Contents Features

Contents Page – Directly controlled flow control valves NG6 and NG10
Features 1 – With position control, minimal hysteresis < 1 %,
Ordering data 2 see Technical Data
Preferred types 2 – The 3-way function is determined by how the hydraulic ports
are assigned (residual flow runs through port P, 3rd way).
Symbols 3
– Adjustable by means of the controlled solenoid position,
the position transducer and the external valve electronics
Accessories 5
– Solenoid version Imax = 2.7 A
Technical data 6
– For subplate attachment, mounting hole configuration
External trigger electronics 7 to 10 NG6 to ISO 4401-03-02-0-94,
Characteristic curves 11 to 14 NG10 to ISO 4401-05-04-0-94
Unit dimensions 15 and 16 – Subplates as per catalog sheet, RE 45053 for NG6,
RE 45055 for NG10 (order separately)
– Plug-in connector to DIN 43650-AM2 for the solenoid and
plug-in connector for the position transducer, included in
scope of delivery
• UB = 24 Vnom DC
with and without ramp generator
• Europe card format, setpoint 0...+10 V (order separately)
748
2/16 Bosch Rexroth AG Hydraulics 3FREZ RE 29220/08.05
Ordering data
3 FRE Z B 1X L 2 G24 27 Z4 M M *
Further information
3-way =3 in plain text
Proportional flow M= NBR seals,

control valve, with suitable for mineral oils
position control (HL, HLP) to DIN 51524
With inductive position M= Without non-return valve

transducer =Z Z4 = Electrical connection
NG6 = 60 Unit plug to DIN 43650-AM2
NG10 = 10 Plug-in connector included
in scope of delivery
Without external closing fixture
for pressure compensator =B Solenoid type (current)
27 = Solenoid current max. 2.7 A
(10 to 19: installation and connection G24 = Voltage supply of trigger electronics
dimensions unchanged) 24 V DC
Nennvolumenstrom
2.6 l/min (Δp = 4 bar pressure drop) = 2.61)
10 l/min (Δp = 8 bar pressure drop) = 10
Setpoint input +10 V, Q = 0 l/min (NC) =2
1) Recommended: pmax 100 bar
Preferred types
NG6 Solenoid 2.7 A NG10 Solenoid 2.7 A

3FREZ6B–1X/2.6L2G24–27Z4MZ 0 811 403 121 3FREZ10B–1X/80L2G24–27Z4MM 0 811 403 012
3FREZ6B–1X/10L2G24–27Z4MM 0 811 403 117
3FREZ6B–1X/35L2G24–27Z4MM 0 811 403 114
749
RE 29220/08.05 3FREZ Hydraulics Bosch Rexroth AG 3/16
Symbols
3-way, normally closed
NC
General
Flow control valves are directly actuated throttle valves with
integrated pressure compensator.
3-way flow control valve

A: Supply
B: Discharge
T: Closed
4
750

Type 3FREZ proportional flow control valves with position To adjust the oil flow rate from B, a setpoint is set in the trig-
control are available in nominal sizes 6 and 10. ger electronics. Based on this setpoint, the electronics control
They are actuated by means of a proportional solenoid with the solenoid coil as a function of the signal from the position
inductive position transducer. Hysteresis is < 1 %. The valve transducer. The position control ensures very low hysteresis.
amplifier electronics are available in the form of a Europe card. The valve opening is determined by the metering edges on the
The design of the valve body is such that the residual flow runs spool, and the integrated pressure compensator compares the
through port P. pressure drop by means of a 4 or 8-bar measuring spring. The
pressure compensator with measuring spring regulates the
pressure before the throttling edge according to the simplified
formula: “Load pressure plus force of measuring spring”. In this
way, the pressure drop over the metering edge is maintained at
a constant level.
NG6
Measuring throttle Pressure compensator
A P B T
Measuring spring
NG10
Measuring throttle
T A P B T
Measuring spring
751
Accessories
Europe card VT-VRPA1-527-10/V0/QV RE 30052 0 811 405 098
Europe card VT-VRPA1-527-10/V0/QV-RTP RE 30054 0 811 405 103
Europe card VT-VRPA1-527-10/V0/QV-RTS RE 30056 0 811 405 177
Plug-in connector Plug-in connector 2P+PE (M16x1.5) for the solenoid and
plug-in connector for the position transducer,
included in scope of delivery, see also RE 08008.
2P+PE

4
752
Technical data
General
NG10 (ISO 4401-05-04-0-94)
Weight NG61 kg 2.2
NG10 kg 6.0

Nominal flow rate QB with l/min 2.6 10 35 80
closed-loop control
Pressure drop
p bar 4 8 8 8
Supply flow rate QA max l/min 2.6 50 50 100
Minimum pressure drop pA > pB bar 6 14 14 14
Port T: Closed
Electrical
Solenoid connection Unit plug DIN 43650/ISO 4400, M16x1.5 (2P+PE)
Valve with solenoid type A 2.7
Max. solenoid current Imax A 2.7
Coil resistance R20 2.7
Static/Dynamic 2)
Hysteresis % 1
Manufacturing tolerance % 5
Resp. time 100 %/signal change 10 % ms 35/25
Correction time on max. load change ms NG6 30
(pressure compensator) NG10 45
2) All characteristic values ascertained using amplifier 0 811 405 098 for the 2.7 A solenoid.
753
4
754
755
4
Daughter card,
see page 10
756
757

Qnom = 2.6 l/min, pmax = 100 bar
Special version for very low

flow rates
Qnom = 10/35 l/min 40 10 8
Basic position closed “NC” 4

2)
30 7,5 6
Hyst.
Q l/min
1%
20 5 4
10 2,5 2
0 0 0 UE 3)
0 2 4 6 8 +10 [V]
1)
Valve amplifier
1) Zero adjustment
3) Version: UE = 0...+10 V
758
3-way version
Qnom = 10/35 l/min

(pressure drop)
759

Qnom = 80 l/min
70
2)
60
50
Q l/min
40
30
20
Hyst.
10 1%
0 UE 3)
0 2 4 6 8 +10 [V]
1)
Valve amplifier
1) Zero adjustment
3) Version: UE = 0...+10 V
4
760
3-way version
Qnom = 80 l/min

(pressure drop)
761
M16x1,5

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
762
M16x1,5

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
* NG10 min. 10.5 mm
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
aging.
763
RE 29221/08.05 1/14
with on-board electronics (OBE)
and inductive position transducer
Type 3FREEZ
Nominal size 6, 10
Unit series 1X
Nominal flow rate Qnom 10...70 l/min

Contents Page – Directly controlled flow control valves NG6 and NG10 with
Features 1 on-board electronics and inductive position transducer
Ordering data 2 – With position control, minimal hysteresis < 1 %,
see Technical Data
Preferred types 2
– The 3-way function is determined by how the hydraulic ports
Symbols 3
are assigned (residual flow runs through port P, 3rd way)
Function, sectional diagram 4 and 5
– Adjustable by means of the controlled solenoid position,
Technical data 6 to 8 the position transducer and the on-board electronics
On-board trigger electronics 9 and 10 – For subplate attachment, mounting hole configuration NG6
Characteristic curves 11 and 12 to ISO 4401-03-02-0-94, NG10 to ISO 4401-05-04-0-94
Unit dimensions 13 and 14 – Subplates as per catalog sheet, RE 45053 for NG6,
RE 45055 for NG10 (order separately)
• Complies with CE, EMC directives
EN 61000-6-2: 2002-08
and EN 61000-6-3: 2002-08
• UB = 24 Vnom DC
764
2/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05
Ordering data
3 FRE E Z B 1X L 2 G24 K31 A1 M M *

Further informa-
3-way =3 tion in plain text
Proportional flow M= NBR seals,

control valve, with suitable for mineral oils
position control (HL, HLP) to DIN 51524
With on-board M = Without non-return valve

electronics =E Interface for trigger electronics*
With inductive position A1 = Setpoint input 0...+10 V
transducer =Z K31 = Electrical connection
NG6 = 60 without plug-in connector,
NG10 = 10 with unit plug to DIN 43563-AM6
Order plug-in connector separately
Without external closing fixture
for pressure compensator =B G24 = Voltage supply of trigger electronics
24 V DC
(10 to 19: installation and connection
dimensions unchanged)
Nominal flow rate
Setpoint input +10 V, Q = 0 l/min (NC) =2
* Version “F1” (4...20 mA version) available on request
Preferred types
NG6 NG10
3FREEZ6B–1X/10L2G24–K31A1MM 0 811 403 150 3FREEZ10B–1X/70L2G24–K31A1MM 0 811 403 019
3FREEZ6B–1X/35L2G24–K31A1MM 0 811 403 151
765
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 3/14
Symbols
3-way, normally closed
NC
General
Flow control valves are directly actuated throttle valves with
integrated pressure compensator.
3-way flow control valve

A: Supply
B: Discharge
T: Closed
4
766

Type 3FREEZ proportional flow control valves with position To adjust the oil flow rate from B, a setpoint is set in the
control and on-board electronics are available in nominal sizes trigger electronics. Based on this setpoint, the electronics
6 and 10. They are actuated by means of a proportional sole- control the solenoid coil as a function of the signal from the
noid with inductive position transducer. Hysteresis is < 1 %. position transducer. The position control ensures very low
The on-board electronics are calibrated at the factory and hysteresis. The valve opening is determined by the metering
enable rapid response times. The design of the valve body is edges on the spool, and the integrated pressure compensa-
such that the residual flow runs through port P. tor compares the pressure drop by means of an 8-bar measu-
ring spring. The pressure compensator with measuring spring
regulates the pressure before the throttling edge according to
the simplified formula: “Load pressure plus force of measuring
spring”. In this way, the pressure drop over the metering edge
is maintained at a constant level.
NG6
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
* (see page 5)
Measuring throttle
A P B T
Measuring spring
767
NG10
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
Measuring throttle * Pressure compensator
T A P B T Measuring spring
Accessories
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

768
Technical data
General
Actuation Proportional solenoid with position control and on-board electronics OBE
NG10 (ISO 4401-05-04-0-94)
Weight NG61 kg 3.1
NG10 kg 6.9

Maximum permitted degree of contamina- Class 18/16/13 1)
tion of pressure fluid
Nominal flow rate QB with l/min 10 35 70
closed-loop control
Pressure drop Δp bar 8 8 8
Supply flow rate QA max l/min 50 50 100
Minimum pressure drop pA > pB bar 14 14 14
Port T: Closed
Static/Dynamic
Hysteresis % 1 1
Range of inversion % 0.5 0.5
Manufacturing tolerance % 5 5
Resp. time 100 %/signal change 10 % ms 25/25 35/25
Correction time on max. load change ms 30 45
(pressure compensator)
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
769
Technical data

Terminal E: 0V
E씮B }
max. 18 V DC

4
up to 20 m 7 x 0.75 mm2
* Version “F1” (4...20 mA version) available on request
Version A1:
Standard
Supply 24V =
Signal: 0…+10V

(Ri = 100kΩ)
B
U
S P
* Version F1:
A mA Signal
Supply 24V =
Signal: 4…20mA

(Bürde: 200Ω)
B
I
S P
A
770
Connection

Design: – Multi-wire cable Power supply 24 V DC nom.,
– Cu braided shield ID-E 3 mA – valve is active
Type: – e.g. Ölflex-FD 855 CP ID-E 2 mA – valve is deactivated.
(from Lappkabel company) Electrical signals (e.g. actual values) emitted via the trigger
No. of wires: – Determined by type of valve, electronics must not be used to shut down safety-relevant
plug type and signal assignment machine functions!
Cable Ø: – 0.75 mm2 up to 20 m long (Also see European Standard, “Technical Safety Requirements
EN 982).
Outside Ø: – 9.4...11.8 mm – Pg 11
– 12.7...13.5 mm – Pg 16
771

Version A1: UD-E 0...+10 V
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
Pin assignment
Version A1: UD-E 0...+10 V
(Ri = 100 kΩ)
772

Version F1: ID-E 4...20 mA
OBE 2.5 AF +24 V=

Supply
A 0V
+UB Supply zero
B
-15 V
DC D
Rsh
200Ω E ID–E 4...20 mA
Diff.
F
amp.
4…20mA Test IF–C (4...20 mA)
mA
V
Shield
+UB
+
PID
-

Version F1: ID-E 4...20 mA
(Rsh = 200 kΩ)
773

Qnom = 10/35 l/min

40 10 8
30 7,5 6 1)
Hyst.
Q l/min
1%
20 5 4
Valve amplifier 10 2,5 2

1) Factory setting – OBE
±5% manufacturing tolerance
2) Version: UE = 0...+10 V 0 0 0 UE 2)
0 2 4 6 8 +10 [V]
3-way version
Qnom = 10/35 l/min

(pressure drop)
774

Qnom. = 70 l/min
70
60
1)
50
Q l/min
40
30
20
Hyst.
10 1%
Valve amplifier
1) 0 UE 2)
Factory setting – OBE 0 2 4 6 8 +10 [V]
±5% manufacturing tolerance
2) Version: UE = 0...+10 V
3-way version
Qnom = 70 l/min
Residual flow “A-P”

(pressure drop)
775

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
776

of mating component


2) Thread depth:
Non-ferrous 2 x Ø
* NG10 min. 10.5 mm
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
aging.
777

with integrated pressure compensator
RE 18702
Edition: 2012-05
Type KUDSR Replaces: 05.11
▶ Size 3
H7659
Features Contents
▶ Mounting cavity R/UNF-16-03-0-06 Features 1

▶ Direct operated proportional valve for controlling the Ordering code, valve types 2
flow size Available coils, symbols 3
▶ Operation by means of proportional solenoid with cen- Function 4
tral thread and detachable coil Technical data 5 ... 6
▶ Rotatable solenoid coil Characteristic curves 7 ... 10
▶ With concealed manual override Minimum terminal voltage at the coil and relative 11
▶ Screwable manual override with star handle, optional duty cycle
Unit dimensions 12
Mounting cavity 13
Available individual components 14
More information 14

778
2/14 KUDSR | Proportional flow control valve
01 02 03 04 05 06 07 08 09
KUDS R 3 A / F N9 V *
01 Proportional flow control valve, with integrated pressure compensator, direct operated KUDS
02 Maximum operating pressure 350 bar R
03 Size 3 3
Symbol
04 Flow in the main port ਦ
1
80 l/min C
60 l/min C1
40 l/min C2
2 3
06 High Performance and mounting cavity R/UNF-16-03-0-06, see page 13 F
07 With concealed manual override 2) N9
Seal material
08 FKM seals V
1) Complete valves with mounted coil on request.

2) Screwable manual override with star handle "N14" (separate
order, material no. R913009058, see page 12).
Type Material no.

KUDSR3CA/FN9V R901255657
KUDSR3C1A/FN9V R901287409
KUDSR3C2A/FN9V R901265879
Bosch Rexroth AG, RE 18702, edition: 2012-05.

779
Proportional flow control valve | KUDSR 3/14

"K4" "K40" "C4"
03pol (2+PE) 02pol K40 02pol C4/Z30
12 V (1.8 A) R901022180 R901272648 R901022680
24 V (1.2 A) R901022174 R901272647 R901022683

Symbols
Detailed Simple
1 3 3
2 2
1 1
By closing the main port ਥ,
the valve can also be oper-
ated as 2-way flow con- 4
trol valve.
ਤ = Main port 1 (P)
ਥ = Main port 2 (T)
2 3
ਦ = Main port 3 (A)

780
Function
General Function
The proportional flow control valve is a direct operated With de-energized proportional solenoid (1), the control
cartridge valve in spool design with integrated pressure spool that is always pressure-compensated to the actuating
compensator. It regulates the flow proportionally to the forces due to its structural design is held in the initial
input signal in a continuous form from the main position by the control spring and blocks the flow between
port ਤ to ਦ. Superfluous residual flow is led to the tank or main port ਤ and ਦ. By energizing the proportional sole-
to another actuator via the port ਥ. noid (1), the control spool is adjusted directly proportional
The valve basically comprises of housing, control spool, to the electrical input signal and, via orifice-like cross-
control spring, pressure compensator piston, orifice bush, sections (with progressive flow characteristic), connects
pressure compensator spring as well as proportional sole- the main ports ਤ andਦ. Due to the integrated pressure
noid (1) with central thread and detachable coil. compensator piston together with the pressure compensa-
tor spring, the pressure drop across the valve is kept con-
stant, independent of the pressures at ਤ, ਥ and ਦ. In case
of superfluous flow fromਤ the pressure compensator
piston moves to the right and opens the connectionਤ
toਥ. In case of de-excitation of the proportional sole-
noid (1), the control spring returns the control piston into
its initial position. The whole flow is now directly led from
main port ਤto main port ਥ.
The manual override (2) allows for the adjustment of the
valve without solenoid energization.
Version "C4"
ਤ = Main port 1 (P) Version "K4"
ਥ = Main port 2 (T) (with mating connector)
Version "K40"
1
2 3
2
Type KUDSR3…

781
Technical data
general
Weight kg 0.97
Installation position Any - if it is ensured that no air can collect upstream the valve. Oth-
erwise, we recommend suspended installation of the valve.
Ambient temperature range °C see page 11
Surface protection DC solenoids Coating according to DIN 50962-Fe//ZnNi with thick film passivation
hydraulic
Maximum operating pressure – Main port ਤ bar 350
Bypass pressure – Main port ਥ bar 350 with qVmax
Prio pressure – Main port ਦ bar 330 with qVmax
Control pressure differential – ਤto ਦ bar 12 to 15
Minimum pressure differential – ਤto ਦ bar > 10
Maximum flow – Main port ਤ l/min 120
Rated flow – ਤto ਦ l/min 80 (regulated)
Leakage ml/min < 100 (with Δp = 100 bar in ਤ; HLP46, ̛oil = 40 °C)
4
Hydraulic fluid temperature range °C –40 to +100 (preferably +40 to +50)
Maximum permitted degree of contamination of the hydraulic Class 20/18/15 1)
fluid - cleanliness class according to ISO 4406 (c)
Load cycles Million 10
Hysteresis 2) % Ù5
Range of inversion 2) % Ù2
Response sensitivity 2) % Ù1

1) The cleanliness classes specified for the components must be 2) Measured with analog amplifier type RA2-1/10 according to data
adhered to in hydraulic systems. Effective filtration prevents faults sheet 95230 (PWM = 100 Hz).

782
Technical data
electric
Supply voltages 3) V 12 DC 24 DC
Maximum solenoid current A 1.8 1.2
Coil resistance – Cold value at 20 °C Ω 3.3 7.2
– Max. hot value Ω 5.8 13.0
Duty cycle % See characteristic curve page 11
Protection class according – Version "K4" IP 65 with mating connector mounted and locked
to VDE 0470-1 – Version "C4" IP 66 with mating connector mounted and locked
(DIN EN 60529)
DIN 40050-9
Control electronics (separate order) Analog amplifier module Data sheet 30223
type VT-MSPA1...
Plug-in proportional amplifier Data sheet 30116
type VT-SSPA1...
3) Other voltages upon request

4)
Due to the surface temperatures of the solenoid coils, the
standards ISO 13732-1 and ISO 4413 need to be adhered to!

783
(measured with HLP46, ̛oil = 40 ± 5 °C and 24 V coil)
Δp-qV characteristic curve – Main port ਤ to ਥ (ਦopen, orificeclosed)

6
5
Pressure differential in bar o
0
0 20 40 60 80 100
Flow in l/min o

784
Characteristic curves: Version "C"

(measured with HLP46, ̛oil = 40 ± 5 °C and qVਤ = 80 l/min)
Regulated flow at the main port ਦ across load pressure

3-way function (main port ਥ open to the tank)
100
90
80
70
Flow in l/min o
60
50
40
30
20
10
0
0 50 100 150 200 250 300 350
Load pressure in bar o

2-way function (main port ਥ closed)
100
90
80
70
Flow in l/min o
60
50
40
30
20
10
0
0 50 100 150 200 250 300 350
Flow at the main portਦ across command value

90
80
70
Flow in l/min o
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Command value in % o
785
Characteristic curves: Version "C1"


80
70
60
Flow in l/min o
50
40
30
20
10
0
0 50 100 150 200 250 300 350

80
70
60
Flow in l/min o
50 4
40
30
20
10
0
0 50 100 150 200 250 300 350

70
60
50
Flow in l/min o
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Command value in %o
786
Characteristic curves: Version "C2"


60
50
Flow in l/min o
40
30
20
10
0
0 50 100 150 200 250 300 350

60
50
Flow in l/min o
40
30
20
10
0
0 50 100 150 200 250 300 350

50
40
Flow in l/min o
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Command value in %o
787
– Version "G12"
12 120 2
current in A with 100 % duty cycle (3) o

3
10 110 1,8
for Imax (1.8 A) in % (2) o

Reduced duty cycle
the coil (1) o
8 100 1,6
2
1
6 90 1,4
4 80 1,2
2 70 1
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °Co
– Version "G24"
20 120 1,4
current in A with 100 % duty cycle (3) o

3
16 110 1,2
for Imax (1.2 A) in % (2) o

Reduced duty cycle 4
the coil (1) o
12 100 1,0
2
1
8 90 0,8
4 80 0,6
0 70 0,4
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C o
Notices!
valve with medium test block size (80 x 80 x 80 mm), without flow
in calm air.

788
Unit dimensions
(dimensions in mm)
15
1
3 2
5
9 8
86 ( 92)
2 3 4
5
1 5/16-12 UN-2A
45
1
75,5
74,5 0,3 95,2 0,3 10 11
131
0 61
LS
ਤ= Main port 1 (P)

1; 7
LS = Location Shoulder 72,4
1 Mating connector without circuitry for connector "K4"

(separate order, see data sheet 08006)
4 Dimension for "K4" mating connector, without circuitry
5 Dimension () for "K4" mating connector, with circuitry 1; 6
6 Mating connector for connector "K40" (separate order,
see data sheet 08006)
7 Mating connector for connector "C4" (separate order,
63
see data sheet 08006)

9 Coil (separate order, see page 3)
10 Concealed manual override "N9"
11 Screwable manual override with star handle "N14" (sepa-
rate order, see page 3)

789
Mounting cavity R/UNF16-03-0-06; 3 main ports; thread 1 5/16-12 UN-2B

(dimensions in mm)
min 42
X 35,55 0,05
1 5/16-12 UN-2B
0,01 0,5
0,05 A B
A
Rz1 8
1
min 16,6
22,5+1
max 33,7
33,8+0,4
35,4+0,4
min 45,2
3
62,5+0,4
max 62,4
63,94+0,4
75,4+0,5
Y
Y
4
15 1 Rz1max 8
X C
1 0,1 A B
max 24
LS
27+0,05 E 0
0,05 A B
28,6+0,05 E
0,05 A B R0,4 ,1
+0
Rzmax 8 ax ,1
m R0
3,3+0,4
5
45
Y
-0,2 +0,2
1) Rz 32 0,008- / Pt 20
30 -2
ਤ = Main port 1 (P)

ਦ= Main port 3 (A)
All seal ring insertion faces are rounded and free of burrs

790
910
920
A
999

910 Nut R900029574
A Manual override "N14" R913009058
Coils, separate order, see page 3.
More information
– Analog amplifier module type VT-MSPA1… Data sheet 30223

791
Contents | Directional control valves | Proportional servo valves
Directional control valves

Component pmax
Direct operated
1
Subplate mounting, with electrical position feedback 4WRPH 6/10 2X 315 29026 793
Subplate mounting, with electrical position feedback 4WRPH 6 2X 315 29028 807
Subplate mounting, with electrical position feedback 4WRPH 10 2X 315 29032 817
Subplate mounting, with electrical position feedback 4WRPEH 6 2X 315 29035 827
and integrated electronics
Subplate mounting, with electrical position feedback 4WRPEH 10 2X 315 29037 839
Subplate mounting, with electrical position feedback 4WRSE 6, 10 3X 315 29067 851 2
Subplate mounting, with electrical position feedback 4WRSEH 6, 10 3X 315 29069 865
Subplate mounting, with integrated digital axis 4WRPNH 6, 10 2X 315 29191 883
controller (IAC-R) and fieldbus interface
Subplate mounting, with integrated digital axis 4WRPNH 6, 10 2X 315 29291 905
controller (IAC-R) and clock-synchronized PROFIBUS
DP/V2 (PROFIdrive Profil) 3
Subplate mounting, with integrated digital axis 4WRPDH 6, 10 2X 315 29391 923
controller (IAC-Multi-Ethernet)
Pilot operated
Subplate mounting, with electrical position feedback 4WRL...750 10 … 25 3X 350 29084 945
Subplate mounting, with electrical position feedback 4WRL.V 10 … 35 3X 350 29086 961
Subplate mounting, with electrical position feedback 4WRL.E(W) 10 … 35 3X 350 29087 977 4
Subplate mounting, with electrical position feedback 4WRLE.V 10 … 35 3X 350 29088 993
Subplate mounting, with electrical position feedback 4WRLE.E(W) 10 … 35 3X 350 29089 1011
Subplate mounting, with electrical position feedback 4WRVE 10 … 27 2X 350 29077 1027
Subplate mounting, with electrical position feedback 4WRGE 10 … 25 1X 350 29070 1043
and integrated electronics 5
Subplate mounting, with electrical position feedback 4WRTE 10 … 35 4X 350 29083 1059
Subplate mounting, with electrical position feedback 4WRDE 10 … 35 5X 350 29093 1081
Block installation .WRCE.../P 32/40/50 2X 420 29137 1103
Block installation, with inductive position transducer 3WRCBH 25/32/50 1X 315 29217 1127
Block installation, with inductive position transducer 3WRCBEE 25/32/50 1X 315 29222 1147
and integrated electronics 6
Block installation .WRCE.../S 32/40/50 2X 420 29136 1163
Block installation .WRCE.../S 63 … 160 1X 420 29135 1187

792

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807
RE 29028/01.05 1/10
Servo solenoid valves with Replaces: 09.03
electrical position feedback
(Lvdt DC/DC ±10 V)
Type 4WRPH 6
Size 6
Unit series 2X
Maximum working pressure P, A, B 315 bar, T 250 bar
Nominal flow rate 2...40 l/min (Δp 70 bar)
Contents Page – Directly operated servo solenoid valve NG6, with control piston
Features 1 and sleeve in servo quality
Ordering data and scope of delivery 2 – Actuated on one side, 4/4 fail-safe position when switched off
Preferred types 2 – Control solenoid with integral position feedback and

electronics for position transducer (Lvdt DC/DC)
– Suitable for electrohydraulic controllers in production and
Symbols 3 testing systems
Technical data 4 – For subplate attachment, mounting hole configuration to
Valve with external trigger electronics 5 and 6 ISO 4401-03-02-0-94
Performance curves 7 and 8 – Subplates as per catalogue section RE 45053
(order separately)
Unit dimensions 9
– Line sockets to DIN 43560-AM2
Solenoid 2P+PE/M16 x 1.5, position transducer 4P/Pg7
in scope of delivery, see catalogue section RE 08008
– External trigger electronics (order separately)
쐌 Electric amplifier for standard curve “L”
0 811 405 060, see catalogue section RE 30041
쐌 Electric amplifier for non-linear curve “P”
40 % – 0 811 405 065 and 60 % – 0 811 405 066,
see catalogue section RE 30040
Variants on request
– For standard applications
– Special symbols for plastic machines
– Sturdy “ruggedized” version for applications up to 40 g,
valve with metal cap and central plug (7P).
808
2/10 Bosch Rexroth AG Industrial Hydraulics Type 4WRPH 6 RE 29028/01.05
Ordering data and scope of delivery
4WRP H 6 B –2X/G24 Z4/ M *

For external Further information
trigger eletronics = no desig. in plain text
Control piston/sleeve =H M= NBR seals,
Size 6 =6 suitable for mineral oils
(HL, HLP) to DIN 51524
Symbols
Electronical connection
AB
4/4-way version Z4 = with line socket, with plug to
a 0 b
DIN 43560-AM2
PT
Line socket in scope of delivery
= C3, C5 Voltage supply of trigger electronics
G24 = +24 V DC
= C4, C1
2X = Unit series 20 to 29
With symbols C5 and C1: 3)
(installation and connection dimensions unchanged)
P 씮 A: qv B 씮 T: qv/2
P 씮 B: qv/2 A 씮 T: qv Flow characteristic
L= Linear
Side of inductive position tranducer
P= Non-linear curve 2)
AB
a 0 b Nominal flow rate at 70 bar valve pressure difference
PT
(35 bar /metering notch)
(Standard) = B
Size 6
1) Only in connection with flow characteristic “p” 02 = 2 l/min
2) Kink 60 % for NG6 with nominal flow rate “15” 04 = 4 l/min
and “25”, otherwise kink 40 % 12 = 12 l/min
3) q 2:1 only with nominal flow rate = 40 l/min
v 15 1) = 15 l/min
24 = 24 l/min
25 1) = 25 l/min
40 3) = 40 l/min
Preferred types (available at short notice)
Type 4WRPH 6 Material no. Type 4WRPH 6 Material no.

C3/C5 C1/C4
4WRPH 6 C3B02L –2X/G24Z4 / M 0 811 404 041 4WRPH 6 C4B02L –2X/G24Z4 / M 0 811 404 512
4WRPH 6 C3B15P –2X/G24Z4 / M 0 811 404 047 4WRPH 6 C4B15P –2X/G24Z4 / M 0 811 404 048
809
RE 29028/01.05 Type 4WRPH 6 Industrial Hydraulics Bosch Rexroth AG 3/10

Servo solenoid valve 4WRPH 6
Control solenoid
Position transducer
(Lvdt DC/DC)
Valve body Control solenoid with position transducer
Symbols
AB
Linear p: kink 60 % p: kink 40 %
a 0 b [qn 15,25 l/min] [qn 40 l/min]
PT
C3, C5
C4, C1
C3, C5, C4, C1

Standard = 1:1, from qn 40 l/min also 2:1
Accessories, not included in scope of delivery

(4 x) f M5 x 30 DIN 912–10.9 Fastening screws 2 910 151 166
VT-VRRA1-527-20 / V0, see RE 30041 0 811 405 060
VT-VRRA1-527-20 / V0 / K60-AGC, see RE 30040 0 811 405 066
2P + PE (M16 x 1.5) and 4P (Pg7) included in scope of delivery,
see also RE 08008
2P + PE 4P
Application
– Valve amplifier with pressure compensator (p/Q), see RE 30058.
– Test box type VT-PE-TB2, see RE 30064.

– Test adapter type VT-PA-3, see RE 30070.
810
Technical Data
General
Construction Spool type valve, operated directly, with steel sleeve
Type of mounting Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94)
Weight kg 2.3
Hydraulic (measured with HLP 46, ϑoil = 40 °C ±5 °C)

Pressure fluid Hydraulic oil to DIN 51524 … 535, other fluids after prior consultation
Viscosity range recommended mm2/s 20 … 100
max. permitted mm2/s 10 … 800
Pressure fluid temperature range °C –20 … +80
Maximum permissible degree of Class 18/16/131)
Flow direction See symbol
Nominal flow at l/min 2 4 12 15 24 40
Δp = 35 bar per notch 2)
Max. working pressure bar Port P, A, B: 315
Operating limits at Δp bar < 315 < 315 < 315 < 315 < 315 < 160
Pressure drop at valve
qVnom: > qN valves bar < 315 < 315 < 315 < 280 < 250 < 100
Leakage cm3/min < 150 < 180 < 300 < 15– < 500 < 900
at 100 bar
cm3/min < 15– < 15– < 15– < 180 < 300 < 450
Electrical
Cyclic duration factor % 100 ED
Power supply 24 Vnom (external amplifier)
Degree of protection IP 65 to DIN 40050
Solenoid connector Connector DIN 43650/ISO 4400 M16 x 1.5 (2P + PE)
Position transducer connector Special Connector Pg7 (4P)
Max. solenoid current A 2.7
Coil restistance R20 Ω 2.5
Max. power consumption at 100 % load VA 40
and operational temperature
Position transducer Supply: +15 V/35 mA Signal: 0...±10 V (RL 10 kΩ)
DC/DC technology Supply: –15 V/35 mA
Static/Dynamic
Hysteresis % 0.2
Manufacturing tolerance for qmax. % 10
Response time for signal change ms 10
0 … 100 %
Thermal drift Zero point displacement 1 % at ΔT = 40 °C
1) The purity classes stated for the components must be complied with in hydraulic systems. Effective filtration prevents problems and
also extends the service life of components. For a selection of filters, see catalogue sections RE 50070, RE 50076 and RE 50081.
2) Durchfluss bei anderem Δp
2) Flow rate at a different Δp
冪莦
qx = qnom ·
Δpx
35
811
Valve with external trigger electronics (standard linear curve: L)

Block diagram/pin assignment
Versions of trigger electronics:

– With non-linear curve and surface
area compensation, see RE 30040
– With integrated p/Q compensator,
see RE 30058
812
Valve with external trigger electronics (non-linear curve: P)

Daughter card

– With standard linear curve,
see RE 30041
see RE 30058
813
Performance curves (measured with HLP 46, ϑoil = 40 °C ±5 °C)

Flow rate/Signal function Q = f (UE)
L: Linear P: (kink 60 %)**

L: (Linear) Q%
100 qV A:qV B=1:1
80
60 B-T
qV A:qV B=2:1
40
20
UE [V]
UE [V] (b20)
[V] -10 -8 -6 -4 -2 2 4 6 8 10 (b20)
-20
P-B
-40
- 60
* fail
safe -80
-100
Q%
P: (kink 60 %) P: (kink 40 %)**

P: (Knick 40 %) Q l/min
40 qV A:qV B=1:1
30
B-T
20 qV A:qV B=2:1
10
UE [V] [V] -10 -8 -6 -4 -2 UE [V]
(b20)
2 4 6 8 10 (b20)
10
P-B
20
* fail 30
safe
40 5
Q l/min
*Fail-safe when enabling is not released.

**Q-kink = 10 % QN.
Fail-safe position
Leakage at 100 bar P–A 50 cm3/min
P–B 70 cm3/min
Flow rate at Δp = 35 bar A–T 10 … 20 l/min

B–T 7 … 20 l/min

P–B 70 cm3/min
A–T 70 cm3/min
B–T 50 cm3/min
Fail-safe p = 100 bar → 7 ms Enable off

•
p = 100 bar → 10 ms
814

Pressure gain
Bode diagram
815
5
component

For subplates, see catalogue section
RE 45053

2) Thread depth:
Non-ferrous 2 x Ø
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
816
Notes
Bosch Rexroth AG © Bosch Rexroth AG reserves all rights, including industrial property rights.
Industrial Hydraulics We reserve all rights of disposal, such as copying and passing on to third
Zum Eisengießer 1 parties.
D-97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
derived from our information. The given information does not release the user
Telefax +49 (0) 93 52 / 18-23 58
from the obligation of own judgement and verification. It must be remembered
www.boschrexroth.de
817
RE 29032/01.05 1/10
Servo solenoid valves with Replaces: 09.03
electrical position feedback
(Lvdt DC/DC ±10 V)
Type 4WRPH 10
Size 10
Unit series 2X
Maximum working pressure P, A, B 315 bar, T 250 bar
Nominal flow rate 50...100 l/min (Δp 70 bar)
Contents Page – Directly operated servo solenoid valve NG10, with control
Features 1 piston and sleeve in servo quality
Ordering data and scope of delivery 2 – Actuated on one side, 4/4 fail-safe position when switched off
Preferred types 2 – Control solenoid with integral position feedback and

electronics for position transducer (Lvdt DC/DC)
– Suitable for electrohydraulic controllers in production and
Symbols 3 testing systems
Technical data 4 – For subplate attachment, mounting hole configuration to
Valve with external trigger electronics 5 and 6 ISO 4401-05-04-0-94
Performance curves 7 and 8 – Subplates as per catalogue section RE 45055
(order separately)
Unit dimensions 9
– Line sockets to DIN 43560-AM2
Solenoid 2P+PE/M16 x 1.5, position transducer 4P/Pg7
in scope of delivery, see catalogue section RE 08008
– External trigger electronics (order separately)
쐌 Electric amplifier for standard curve “L”
쐌 0 811 405 061, see catalogue section RE 30041
쐌 Electric amplifier for non-linear curve “P”
40 % – 0 811 405 067, see catalogue section RE 30040
Variants on request
– For standard applications
– Special symbols for plastic injection-moulding machines
– Sturdy “ruggedized” version for applications up to 40 g,
valve with metal cap and central plug (7P).
818
Ordering data and scope of delivery
4WRP H 10 B – 2X / G24 Z4/ M *
For external Further information

trigger electronics = no desig. in plain text
Control piston/sleeve =H M= NBR seals,
Size 10 = 10 suitable for mineral oils
(HL, HLP) to DIN 51524
Symbols AB Electrical connection
4/4-way version a 0 b Z4 = with line socket, with plug to
PT DIN 43560-AM2
= C3, C5 Line socket included in scope of delivery
Voltage supply of trigger electronics
= C4, C1 G24 = +24 V DC
With symbols C5 and C1: 2X = Unit series 20 to 29
P 씮 A: qv B 씮 T: qv/2 (installation and connection dimensions unchanged)
P 씮 B: qv/2 A 씮 T: qv Flow characteristic
Side of inductive position transducer L= Linear
AB P= Non-linear curve
a 0 b Nominal flow rate at 70 bar valve pressure difference
PT (Standard) = B (35 bar/metering notch)
Size 10
150 = 150 l/min
100 = 100 l/min
Preferred types (available at short notice)
Type 4WRPH 10 Material No. Type 4WRPH 10 Material No.

C3/C5 C1/C4
4WRPH 10 C1B100P –2X/G24Z4 / M 0 811 404 078
819
Servo solenoid valve 4WRPH 10
Control solenoid
Position transducer
(Lvdt DC/DC)
Control solenoid with position transducer
Valve body
Symbols
AB
Linear p: kink 40 %
a 0 b
PT
C3, C5
5
C4, C1
C3, C4, C5, C1
Accessories, not included in scope of delivery

(4 x) f M6 x 40 DIN 912–10.9 Fastening screws 2 910 151 209
VT-VRRA1-537-20 / V0, see RE 30041 0 811 405 061
Line sockets 2P+PE (M16 x 1.5) and 4P (Pg7)

included in scope of delivery,
2P+PE 4P see also RE 08008
Application
– Valve amplifier with pressure compensator (p/Q), see RE 30058.
– Test box type VT-PE-TB2, see RE 30064.

– Test adapter type VT-PA-3, see RE 30070.
820
Technical data
General
Construction Spool type valve, operated directly, with steel sleeve
Type of mounting Subplate, mounting hole configuration NG10 (ISO 4401-05-04-0-94)
Weight kg 6.8
Hydraulic (measured with HLP 46, ϑoil = 40 °C ±5 °C)

Pressure fluid Hydraulic oil to DIN 51524 … 535, other fluids after prior consultation
Viscosity range recommended mm2/s 20 … 100
max. permitted mm2/s 10 … 800
Pressure fluid temperature range °C –20 … +80
Maximum permissible degree of Class 18/16/13 1)
Flow direction See symbol
Nominal flow at l/min 50 50 100 100
Δp = 35 bar per notch 2) (1:1) (2:1) (1:1) (2:1)
Max. working pressure bar Port P, A, B: 315
Operating limits at Δp bar 315 315 160 160
Pressure drop at valve
qVnom: > qN valves bar 250 250 100 100
Leakage cm3/min < 1200 < 1200 < 1500 < 1000
at 100 bar
cm3/min < 600 < 500 < 600 < 600
Electrical
Power supply 24 Vnom (external amplifier)
Degree of protection IP 65 to DIN 40050
Solenoid connector Connector DIN 43650/ISO 4400 M16 x 1.5 (2P+PE)
Position transducer connector Connector Pg7 (4P)
Max. solenoid current A 3.7
Coil resistance R20 Ω 2.4
load and operational temperature
Static/Dynamic
Hysteresis % 0.2
Manufacturing tolerance for qmax. % 10
Response time for signal change ms 25
0 … 100 %
Thermal drift Zero point displacement 1 % at ΔT = 40 °C
1) The purity classes stated for the components must be complied with in hydraulic systems. Effective filtration prevents problems and
also extends the service life of components. For a selection of filters, see catalogue sections RE 50070, RE 50076 and RE 50081.
2) Durchfluss bei anderem Δp
2) Flow rate at a different Δp
冪莦
qx = qnom ·
Δpx
35
821
Valve with external trigger electronics (standard linear curve: L)

– With non-linear curve and surface
area compensation, see RE 30040
see RE 30058
822
Valve with external trigger electronics (standard non-linear curve: P)
Daughter card

– With standard linear curve,
see RE 30041
see RE 30058
823
Flow rate/Signal function Q = f (UE)
L: Linear L: (linear) 2:1
P: (kink 40 %)** P: (kink 40 %) 2:1**
**Fail-safe when enabling is not released.

**QN-kink = 10 % QN.
Fail-safe position
P–B 70 cm3/min
Flow at Δp = 35 bar A–T 10 … 100 l/min

qN 50/100 l/min B–T 10 … 25 l/min

P–B 70 cm3/min
A–T 70 cm3/min
B–T 50 cm3/min
Fail-safe p = 100 bar → 12 ms Enable off

•
p = 100 bar → 16 ms
824
Pressure gain
Bode diagram
825

of mating component 5
Mounting hole configuration: NG10

(ISO 4401-05-04-0-94)
For subplates, see catalogue section
RE 45055

2) Thread depth: ** 5/3 – NG10
Ferrous metal 1.5 x Ø* R = P2
Non-ferrous 2 x Ø
* (NG10 min. 10.5 mm)
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
⵰ 10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
826
Notes
Bosch Rexroth AG © Bosch Rexroth AG reserves all rights, including industrial property rights.
Industrial Hydraulics We reserve all rights of disposal, such as copying and passing on to third
Zum Eisengießer 1 parties.
D-97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
derived from our information. The given information does not release the user
Telefax +49 (0) 93 52 / 18-23 58
from the obligation of own judgement and verification. It must be remembered
www.boschrexroth.de
827
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851
RE 29067/11.05 1/14
4/3 directional high-response control Replaces: 02.03
valves, direct operated, with

integrated control electronics (OBE)
Type 4WRSE
HAD5276 HAD5279
Sizes 6 and 10 Type 4WRSE 6 -...-3X/... with Type 4WRSE 10 -...-3X/... with
Series 3X integrated control electronics (OBE) integrated control electronics (OBE)

Contents Page – Direct operated directional high-response control valve with
Features 1 integrated control electronics (OBE) for controlling the direc-
tion and magnitude of a flow
Ordering code 2
– Suitable for position and velocity control
Symbols 2
– Actuation by control solenoids
Standard types 3
– Electrical position feedback
Function, section 3
– High response sensitivity and low hysteresis
Technical data 4
– Integrated control electronics (OBE) with interface ±10 V
Electrical connection 5
or 4 … 20 mA
Integrated control electronics (OBE) 6
Characteristic curves 7 … 11
Porting pattern to DIN 24340 form A and ISO 4401
Unit dimensions 12, 13 Subplates to data sheets RE 45052 and RE 45054
(separate order), see pages 12 and 13
852
2/14 Bosch Rexroth AG Hydraulics Type 4WRSE RE 29067/11.05
Ordering code
4WRS E 3X G24 K0 V *
Integrated Further details in

control electronics (OBE) =E clear text
Without sleeve = No code Seal material
Size 6 = 6 V= FKM seals,
Size 10 = 10 suitable for
mineral oils (HL, HLP) to
Spool symbols DIN 51524 and phosphate
ester (HFD-R)
a 0 b
Interface of
control electronics
A1 = Command value input ±10 V
= V, V1- F1 = Command value input
4 … 20 mA
= Q2-
K0 = With component plug to
DIN EN 175201-804
With symbol V1-: Without cable socket
P A A: qV B A T: qV/2 Cable socket – separate order,
P A B: qV/2 A A T: qV see page 5
With symbol Q2-:
Supply voltage of
P A A: qV B A T: qV
control electronics
P A B: qV/3 A A T: qV G24 = 24 V DC
Note:
Spools V and V1 have an overlap 3X = Component series 30 … 39
of –1.0 % … +1.0 %. (30 … 39: unchanged installation and
connection dimensions)
Side of inductive position transducer
Nominal flow at 10 bar valve pressure differential
Size 6
A B
G 04 = 4 l/min (only with symbol V)
10 = 10 l/min
a 0 b = No code
a b 20 = 20 l/min
(standard) 35 = 35 l/min
P T
Size 10
A B
G 25 = 25 l/min
0 b 50 = 50 l/min
a
a b =C 80 = 75 l/min
P T
Symbols
Type 4WRSE..V (standard) Type 4WRSE..VC

A B A B
G G
a b a b
P T P T
Type 4WRSE..Q2 (standard) Type 4WRSE..Q2C

A B A B
G G
a b a b
P T P T
853
RE 29067/11.05 Type 4WRSE Hydraulics Bosch Rexroth AG 3/14
Standard types
Size 6 Size 10
Type Material number Type Material number
4WRSE 6 V04-3X/G24K0/A1V R900938307 4WRSE 10 Q2-50-3X/G24K0/A1V R900916872
4WRSE 6 V1-10-3X/G24K0/A1V R900909078 4WRSE 10 V1-80-3X/G24K0/A1V R900556812
4WRSE 6 V10-3X/G24K0/A1V R900558830 4WRSE 10 V25-3X/G24K0/A1V R900579637
Function, section
These 4/3 directional high-response valves are direct operated Functional description:
components of sandwich plate design. They are actuated by – When solenoids (5 and 6) are de-energised, control spool
control solenoids. The solenoids are controlled by integrated (2) is held by compression springs (3 and 4) in the central
control electronics (OBE). position
Structure: – Direct operation of control spool (2) through energisation of
The valve basically consists of: the control solenoid
– Housing (1) with connection face e.g. controlling of solenoid "b" (6)
– Control spool (2) with compression springs (3 and 4) • Control spool (2) is pushed to the left in proportion
– Solenoids (5 and 6) to the electrical input signal
– Position transducer (7) • Connection open from P A A and B A T via
orifice-like cross-sections with linear
– Integrated control electronics (OBE) (8)
flow characteristics
– Zero point adjustment (9) accessible via Pg9 cover
– De-energisation of solenoid (6)
Control spool (2) is returned by compression spring (3) to
the central position
Type 4WRSE 10 V… In the de-energised state, control spool (2) is held by the return
springs of the solenoid at a mechanical central position. With
7 9 8 spool symbols “V” and “Q”, this does not correspond to the hy-
draulic central position !
5
When the electrical valve control loop is closed, control spool
(2) is positioned at the hydraulic central position.
"a" "b"
TA A P B TB
5 3 1 2 4 6
854
General
Sizes Size 6 Size 10
Weight kg 3.0 7.3
Installation orientation Optional, preferably horizontal
Hydraulic (measured with HLP46, oil = 40 °C ± 5 °C and p = 100 bar)

Operating pressure Ports P, A, B bar up to 315 up to 315
Port T bar up to 315 up to 315
Nominal flow qV nom ±10 % at 6p = 10 bar l/min 4 25
10 50
(6p = valve pressure differential) 20 75
35 –
Max. permissible flow l/min 80 180
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 and phosphate ester
(HFD-R), further hydraulic fluids on enquiry
Hydraulic fluid temperature range °C –20 … +80
Viscosity range mm2/s 20 … 380, preferably 30 … 46
hydraulic fluid - cleanliness class to ISO 4406 (c) Class 18/16/13 1)
Hysteresis % ) 0.05
Range of inversion % ) 0.03
Response sensitivity % ) 0.03
Zero point balancing % )1
Zero point drift with change in: Size 6 Size 10
Hydraulic fluid temperature %/10 K < 0.1 < 0.1
Operating pressure %/100 bar < 0.5 < 0.3
Electrical
Operating voltage Nominal value (limits) VDC 24 (19.4 … 35)
Current consumption Size 6 A max. 2 Impulse load: 4 A
Size 10 A max. 2.8 Impulse load: 4 A
Command value signal V ±10 Ri > 50 k1
Interface “A1“
Actual value signal V ±10 Imax = 2 mA
Command value signal mA 4 … 20 Re > 100 1
Interface “F1“
Actual value signal mA 4 … 20 max. load resistance 500 1
Duty cycle % 100
Coil temperature 1) °C up to 150
Type of protection of valve to EN 60529 IP 65 with cable socket correctly mounted and locked
1) Due to the surface temperatures of solenoid coils, observe European standards EN 563 and EN 982!
Note: For details with regard to environment simulation testing in the fields of EMC (electromagnetic compatibility),
climate and mechanical stress, see RE 29067-U (declaration on environmental compatibility).
855
Component plug pin assign- Contact Signal

ment
Interface A1 Interface F1
A 24 VDC (19.4 … 35 VDC), Imax = 2 A (size 6), Imax = 2.8 A (size 10), impulse load: 4 A
Supply voltage
B 0V
Actual value reference potential C Connect reference potential for contact Reference potential for contact F
F to on the control side (star-shape)
D ±10 V, Ri > 50 k1 4 … 20 mA, Ri > 100 1

Comand value signal
E Reference potential for contact D
F ±10 V 4 … 20 mA,
Actual value
Imax = 2 mA max. load resistance 500 1
Protective conductor PE Connected to heat sink and valve body
Command value: Positive command value at D (interface A1) or 12 ... 20 mA (interface F1) and reference potential at E
causes a flow from P A A and B A T.
Negative command value at D (interface A1) or 12 ... 4 mA (interface F1) and reference potential at E
causes a flow from P A B and A A T.
Actual value: Interface A1: Positive signal at F and reference potential at C means flow from P A A.
Interface F1: 12 ... 20 mA means flow from P A A.
Connecting cable: Recommendation: – up to 25 m cable length: Type LiYCY 7 x 0.75 mm2

– up to 50 m cable length: Type LiYCY 7 x 1.0 mm2
Outer diameter 6.5 … 11 mm or 8 … 13.5 mm, respectively
Connect shield to only on the supply side.
Cable sockets
91 5
Cable socket (plastic version)

Ø27
to DIN EN 175201-804 AB
F
Separate order,
E C
Ø6,5…Ø11
Cable socket (metal version)

to DIN EN 175201-804 A
F B
Separate order,
material no. R900223890 E C
D
Ø8…Ø13,5
85
856
Integrated control electronics (OBE)

Block circuit diagram / pin assignment of integrated control electronics (OBE)
Interface A1
Interface Integrated control electronics (OBE) Valve
Standard “C”
D Differential amplifier
Comm. value 50K U A B A B
UDE U I G G
Reference potential E 50K U Controller 3) a 0 b a 0 b
a b a b
P T P T
U Act. value 3)
U U
I
Locking mech.
Actual value F
UFC
C Undervoltage Logic
Reference potential2) detector
A
Supply 24 V
voltage B Pos. transducer Pos. transducer
0V
+Ui
U 0V Oscillator
U –Ui =
Demodulator 5
=
PE 5
Protective conductor 1)
Sensitivity Zero point 4)
Interface F1
Interface Integrated control electronics (OBE) Valve
Standard “C”
Comm. value U A B A B
I I G G
E U Controller
Reference potential 3) a
a 0 b
b a
a 0 b
b
P T P T
3)
I
Act. value
U U
I
Locking mech.
Actual value F Under-
C voltage
Logic
Reference potential detector
A
Supply 24 V Cable break detection
voltage B for position transducer Pos. transducer Pos. transducer
0V
+Ui
U 0V
Oscillator
U –Ui =
Demodulator 5
=
PE 5
Protective conductor 1)
Sensitivity Zero point 4)
Note:
Electrical signals brought out via control electronics (e.g. 1) PE connection connected to heat sink and valve body
actual value) must not be used for switching off safety- 2) Connect pin C to on the control side
relevant machine functions! (See also European standard 3) Output stage current regulated
EN 982, "Safety requirements for fluid power systems and
4) Zero point externally adjustable
components - hydraulics“)
857
Characteristic curves (measured with HLP46, oil = 40 °C ± 5 °C)
Pressure/signal characteristic curves (V spool) pS = 100 bar
Size 6 Size 10
Type 4WRSE 6 V… Type 4WRSE 10 V…
100 100
80 80
60 60
40 40
in % A
in % A
20 20
–2 –1 +1 +2 –3 –2 –1 +1 +2 +3
6pL
6pL
pS
pS
–20 –20
@
@
–40 –40
–60 –60
–80 –80
–100 –100
@ Command value Ui in % A @ Command value Ui in % A
Typical leakage flow
Size 6 Size 10
Type 4WRSE 6 V.35… Type 4WRSE 10 V.80…
2 5
5
4
Leakage flow in l/min A
Leakage flow in l/min A
3
1
2
0 0
0 50 100 150 200 210 250 300 315 0 50 100 150 200 210 250 300 315
Operating pressure in bar A Operating pressure in bar A
858
Characteristic curves of size 6 (measured with HLP46, oil = 40 °C ± 5 °C)
Typical flow characteristic curve (V, V1 spool)

at 10 bar valve pressure differential or 5 bar per control land
100
80
1 = Nominal flow 35 l/min
1 2 2 = Nominal flow 10 l/min
Flow in % A
60 Spool … 20 between characteristic curves 1 and 2
40
20
10
0 25 50 75 100
Zero point passage depending on manufacturing tolerance

Valve overlap –1 % … +1 %
Typical flow characteristic curve (Q2 spool)

Tolerance range of mechanical zero position

100
AAT
80
BAT
Flow in % A
60
PAA
40
PAB
20
0
– 100 – 80 – 60 – 40 – 20 0 20 40 60 80 100
– 15 7,5
859
Typical flow characteristic curve (V, V1 spool)

100
80
1 1 = Nominal flow 75 l/min
2 = Nominal flow 25 l/min
2
Flow in % A
60 Spool … 50 between characteristic curves 1 and 2
40
20
10
0 25 50 75 100
Zero point passage depending on manufacturing tolerance

Valve overlap –1 % … +1 %
Typical flow characteristic curve (Q2 spool)

Tolerance range of mechanical zero position
100
5
AAT
80
BAT
Flow in % A
60
PAA
40
PAB
20
0
– 100 – 80 – 60 – 40 – 20 0 20 40 60 80 100
– 15 7,5
860

Transient function with stepped electrical input signals
Signal change in %
100 0 –100 Measured at:
pS = 10 bar
i = 46 mm2/s
75 0 – 75
= 40 °C
Stroke in % A
50 0 – 50
25 0 – 25
0 20 40 0 10 20 30 40
Time in ms A
10 – 360 Measured at:
pS = 10 bar
5
i = 46 mm2/s
Amplitude ratio in dB A
0 – 270
Phase angle in ° A = 40 °C
–5
– 10 – 180
– 15
– 20 – 90
Signal ±10 %
– 25
Signal ±25 %
– 30 0 Signal ±100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz A
Flow/load function at max. valve aperture (tolerance ±10%)
80
70 Performance limit
60 V35
50
40
V20
30
V10
Flow in l/min A
20
10
8
7
6
5 V04
4
3
10 20 50 100 200
861

Transient function with stepped electrical input signals
Signal change in %
100 0 –100 Measured at:
pS = 10 bar
i = 46 mm2/s
75 0 – 75
= 40 °C
Stroke in % A
50 0 – 50
25 0 – 25
0 20 40 0 20 40
Time in ms A
10 – 360
Measured at:
5 pS = 10 bar
Amplitude ratio in dB A
0 – 270 i = 46 mm2/s
Phase angle in ° A
= 40 °C
–5
– 10 – 180
– 15
– 20 – 90
– 25 Signal ±10 %
Signal ±25 %
– 30 0
1,5 3 10 20 30 50 100 200 Signal ± 100 %
Frequency in Hz A
Flow/load function at max. valve aperture (tolerance ±10%)
300
5
Performance limit
200
180
V80
100 Recommended flow li-
mitation
Flow in l/min A
qV = 180 l/min
V50
50
V25
20
10
10 20 50 100 200
862
Unit dimensions of size 6 (nominal dimensions in mm)

Type 4WRSE 6 … (standard) 91 15 40
6
5
4
7
129
"a" "b"
A B
22
13 45
135,5 40,5 76
252
2.1 8 2.2
40 15 91
Type 4WRSE 6 C…
1 Valve housing
129
2.1 Control solenoid "a"
with inductive position
transducer
2.2 Control solenoid "b"
"a" "b"
A B
22
with inductive position

transducer
3.2 Control solenoid "a" 11,5
76 40,5 134
4 Cable socket to 252
DIN EN 175201-804
(separate order, see page 5) 3.2 9 3.1
5 Space required to remove 13,5
cable socket
0,01/100mm
8
6 Additional space required for bending

F1 T F2 Rmax 4
radius of connecting cable
47
7 Nameplate
A B
F4 P F3 Required surface quality of
8 R-ring 9.81 x 1.5 x 1.78
(ports P, A, B, T) mating part
67
9 Machined valve mounting face,
position of ports to DIN 24340 form A6 and ISO
4401-03-02-0-94 without locating bore
Subplates to data sheet RE 45052 and valve fixing 4 hexagon socket head cap screws
screws must be ordered separately. ISO 4762 – M5x30-10.9-flZn-240h-L
Subplates: G 341/01 (G1/4) (friction coefficient total = 0.09 to 0.14)
G 342/01 (G3/8) Tightening torque MT = 7 Nm ± 10%
G 502/01 (G1/2) material no. R913000316 (separate order)
863
Unit dimensions of size 10 (nominal dimensions in mm)

Type 4WRSE 10 … (standard) 91 15 40
6
5
4
7
2.2
153
"a" "b"
A B
30
24
161 54 102 70
317
2.1 1 8
40 15 91
Type 4WRSE 10 C…
3.2
1 Valve housing
153
2.1 Control solenoid "a"
with inductive
position transducer "a" "b"
3.1 Control solenoid "b" A B
30
with inductive
position transducer 24
102 54 161 5
3.2 Control solenoid "a" 317
4 Cable socket to
DIN EN 175201-804 29 50,8±0,2 9 3.1
13

5 Space required to
remove cable socket F1 P F2
32,5±0,2
0,01/100mm
6 Additional space required for A B Rmax 4
72
bending radius of connecting cable

7 Nameplate T T1
8 R-ring 13.0 x 1.6 x 2.0 F4 F3
mating part
(ports A, B, P, T) 112
9 Machined valve mounting face,
position of ports to DIN 24340 form A10 and ISO
4401-05-04-0-94
Subplates to data sheet RE 45054 and valve fixing 4 hexagon socket head cap screws
screws must be ordered separately. ISO 4762 – M6x40-10.9-flZn-240h-L
Subplates: G 66/01 (G3/8) (friction coefficient total = 0.09 to 0.14)
G 67/01 (G1/2)
Tightening torque MT = 12.5 Nm ± 10%
G 534/01 (G3/4)
material no. R913000058 (separate order)
864
Notes
Phone +49 (0) 93 52 / 18-0
Fax +49 (0) 93 52 / 18-23 58
www.boschrexroth.de
wear and aging.
865
RE 29 069/02.03
Replaces: 12.99
4/3 and 4/4 high response directional

control valves, direct operated,
with electrical position feedback
Type 4WRSEH
H/A 5276/95
Nominal sizes 6 and 10
Series 3X
Maximum operating pressure 315 bar Type 4WRSEH 6 V…D-3X/… (4/3 high response directional control
valve)
Maximum flow 80 L/min (NS 6)
Maximum flow 180 L/min (NS 10)
H/A 5544/96
Types 4WRSEH 10 C.B…D-3X/… and 4WRSEH 6 C.B…D-3X/…

(4/4 high response directional control valve)

Contents Page – Direct operated high response directional control valve for the
control of the size and direction of a flow
Features 1
– Valve spool and bush are of servo quality
Ordering details 2
– Suitable for closed loop, position, speed and pressure control
Symbols 3
– Operated via high response solenoids
Function, section 3 and 4
– With fail-safe position for the 4/4 high response directional
Technical data 5
control valve
Electrical connections, plug-in connector 6
– Electrical position feedback
Integrated control electronics 7
Characteristic curves 8 to 13
– Integrated control electronics with interface A1 or F1
Unit dimensions 14 and 17
Porting pattern to DIN 24 340 form A, ISO 4401
and CETOP-RP 121 H
Subplates to catalogue sheets RE 45 052 and RE 45 054
(separate order), see pages 14 to 17
© 2003
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the event
of contravention of the above provisions, the contravening party is obliged to pay compensation.
4WRSEH 1/18 RE 29 069/02.03

866
Ordering details
4WRS E H –3X /G24 K0 / V *
With integrated
control electronics =E Further details
Control spool/bush =H in clear text
Nominal size 6 =6 V= FKM seals,
Nominal size 10 = 10 suitable for mineral oils
(HL, HLP) to DIN 51 524
Symbols A B and phosphate ester
a 0 b (HFD-R)
4/3-way version
P T Control electronics
interface
=V A1 = Command value input ± 10 V
F1 = Command value input 4 to 20 mA
A B
Electrical connections
4/4-way version a 0 b
P T
E DIN 43 563-AM6
= C3 Without plug-in connector,
Plug-in connector – separate order,
see page 6
= C4 Control electronics power supply
G24 = + 24 V DC
Inductive position transducer location 3X = Series 30 to 39
with spool symbol „V“ (30 to 39: unchanged installation and connection dimensions)
Spool overlap 4)
A B
(Standard) = No code E= 0...0.5% negative
a a 0 b D= 0...0.5% positive
G b
P T Flow characteristics
A B L= Linear
a =C P= Inflected characteristic curve 40 %
a 0 b G b
Nominal flow at a 70 bar pressure differential
P T
Nominal size 6
Inductive position transducer location 04 = 3) 4 L/min
with spool symbols „C3“ and „C4“ 12 = 12 L/min
A B 24 = 24 L/min
(Standard) = B 40 = 2) 40 L/min
a 0 b 1)
a G b 50 = 50 L/min
P T Nominal size 10
A B 50 = 50 L/min
= No code 100 = 100 L/min
a 0 b
aG b
P T 1) Only with „V“ in conjunction with flow characteristic „L“
2) Only with „C“ and „V“ in conjunction with flow characteristic „P“
3) Only in conjunction with flow characteristic „L“
4) The spool overlap in % relates to the nominal stroke of the control spool.
We recommend, for closed loop applications, the D overlap.
Further spool overlaps on request!
RE 29 069/02.03 2/18 4WRSEH

867
Symbols
Type 4WRSEH.V…-3X… Type 4WRSEH.VC…-3X/…
A B A B
a 0 b a a 0 b
a G b G b
P T P T
Type 4WRSEH.C.B…-3X/… Type 4WRSEH.C…-3X/…
A B A B
a 0 b a 0 b
a G b aG b
P T P T
Function, section
The 4/3 and 4/4 high response directional control valves are designed Functional description:
as direct operated units of subplate mounting design. They are 4/3-way version
operated by high response solenoids. The solenoids are controlled – With solenoids (6 and 7), de-energised the control spool (2) is
via the integrated control electronics. held in its mechanical centre position by the compression
Design: springs (4 and 5)
The valve basically comprises of: – Direct operation of the control spool (2) by the energisation of
– Housing (1) with mounting surface one of the high response solenoids
– Control spool (2) in bush (3) with compression springs (4 and 5) E.g. control of solenoid "b" (7)
– Solenoids (6 and 7) → Moves the control spool (2) to the left in proportion to the
electrical input signal
– Position transducer (8)
→ Connection from P to A and B to T via orifice type cross-
– Integrated control electronics (9)
sections with linear or inflected flow characteristics
– Zero point adjustment accessible (10) via Pg9
– By de-energising the solenoid (7) → control spool (2) is
returned to its centre position via the compression spring (4)
In the de-energised condition the control spool (2) is held in a
mechanical centre position via the control springs. This does not relate
to the hydraulic centre position!
By closing the electrical valve closed loop circuit and the command
value is 0 (0 V at A1 or 12 mA at F1) then the control spool (2) is
10 9 positioned in the hydraulic centre position.
5
"a" "b"
TA A P B TB
8 6 4 1 3 2 5 7
Type 4WRSEH 10 V…–3X/…
4WRSEH 3/18 RE 29 069/02.03

868
Function, section
4/4-way version Functional description:
The function of these valves is basically the same as the – With the solenoid (5) de-energised, a fail-safe position for the
4/3-way version. However, when the solenoid is de-energised the control spool (2) via compression spring (4) results
control spool is moved into a fail-safe position via a compression
– Direct operation of the control spool (2) by the energisation of
spring.
the high response solenoid (5)
The 4/4 high response directional control valves are designed as direct
operated units of subplate mounting design. They are operated by E.g. control of the solenoid
high response solenoids. The solenoids are controlled via the → Moves the control spool (2) in proportion to the electrical
integrated control electronics. input signal
Design: → Connection from P to A and B to T via orifice type cross-
The valve basically comprises of: sections with linear or inflected flow characteristics
– Housing (1) with mounting surface – By de-energising the solenoid (5) → the control spool (2) is
– Control spool (2) in bush (3) with compression springs (4) moved back into the fail-safe condition via the compression
– Solenoid (5) and cover (6) spring (4)
– Position transducer (7)
– Integrated control electronics (8)
– Zero point adjustment accessible (9) via the Pg9
8 9
TA A P B TB
6 4 1 3 2 5 7
Type 4WRSEH 10 VC…–3X/…
RE 29 069/02.03 4/18 4WRSEH

869
Technical data (for applications outside these applications, please consult us!)
General NS 6 NS 10
Installation Optional, preferably horizontal
Weight Valve with 1 solenoid kg 2.3 6.0
Valve with 2 solenoids kg 3.0 7.3
Hydrualic (measured at p = 100 bar, ν = 46 mm2/s and ϑ = 40 °C)

Operating pressure Ports A, B, P bar up to 315 up to 315
Port T bar up to 315 up to 210
Application limits C3, C4 Nominal flow L/min 04 12 24 40 50 100
1) The details for C4 are Application limit Δp with symbol C3 bar 315 315 315 160 250 150
only preliminary details! Application limit Δp with symbol C4 1) bar 315 315 200 100 150 100
Nominal flow qV nom ± 10 % at Δp = 70 bar L/min 4 50
Δp = valve pressure differential 12 100
24 –
50 (with V spool with flow „L“);
40 (with C and V spools –
with flow characteristic „P“)
Max. permissble flow L/min 80 180
Pressure fluid Mineral oil (HL, HLP) to DIN 51 524 and phosphate ester
(HFD-R), further pressure fluids on request
Degree of contamination Maximum permissible degree of pressure A filter with a minimum retention
fluid contamination to NAS 1638 rate of βx ≥ 75 is recommended
Class 7 x = 10
Pressure fluid temperature range °C – 20 to + 80
Viscosity range mm2/s 20 to 380, preferably 30 to 46 5
Hysteresis % < 0.05
Reversal span % < 0.03
Electrical
Valve protection to DIN 40 050 IP 65
Voltage type DC
Signal type analogue
Zero point alignment % ≤1
Zero point displacement with changes to: NS 6 NS 10
Pressure fluid temperature %/10 K < 0.15 < 0.1
Operating pressure %/100 bar < 0.05 < 0.05
Electrical connection With component plug to E DIN 43 563 AM6
2) separate order, see page 6 Plug-in connector to E DIN 43 563-BF6-3/Pg11 2)
Control electronics VT 13070 (integrated into the valve, see page 7)
Note: For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate
and mechanical loading see RE 29 069-U (declaration regarding environmental compatibility).
4WRSEH 5/18 RE 29 069/02.03

870
Electrical connections, plug-in connector
Plug-in connector
Plug-in connector to E DIN 43 563-BF6-3/Pg11
Separate order under material No. 00021267 (plastic version)
For pin allocation see block circuit diagram on page 7
91
AF
Ø27
B
C E
Ø6,5…Ø11
D
Plug-in connector
Plug-in connector to E DIN 43 563-BF6-3-Pg13.5
Separate order under material No. 000223890 (metal version)
A
B F
C E
D
Ø8…Ø13,5
85
Component plug allocation

Contact Signal
Supply voltage A 24 VDC (u(t) = 19.4 V to 35 V); Imax = 2 A (NS 6)
Imax = 2.8 A (NS 10); impulse load= 4 A
B 0V
Ref. (actual value) C Ref. potential for actual value (contact F); A1: Re > 50 kΩ
F1: Re < 10 Ω
Differential amplifier input D A1: ± 10 V command value, Re > 50 kΩ or F1: 4...20 mA, Re > 100 Ω
(command value) E 0 V ref. potentional
Measurement output (act. value) F ± 10 V actual value (limiting load 2 mA); or F1: 4...20 mA, max. load impedance 500 Ω
PE Connected with cooling body and valve housing
Actual value: Interface A1: A positive signal at F and the reference potential at C results in a flow from P to A.
Note for A1: Connect pin C on the control side (star form) with ⊥.
Interface F1: 12...20 mA results in a flow from P to A.
Command value: A positive command value at D (interface A1) or 12...20 mA (interface F1) and the reference potential at E results
in a flow from P to A and B to T.
A negative command value at D (interface A1) or 12...4 mA (interface F1) and the reference potential at E results
in a flow from P to B and A to T.
Connection cable: Recommended: – up to 25 m cable length type LiYCY 7 x 0.75 mm2

– up to 50 m cable length type LiYCY 7 x 1.0 mm2
Outside diameter 6.5 to 11 mm
Only connect the screen to ⊥ on the supply side.
RE 29 069/02.03 6/18 4WRSEH

871
Integrated control electronics VT 13070

Block circuit diagram / connection allocation for the integrated control electronics
Interface Integrated control electronics Valve
Inductive position transducer location

VT 13070 for 4/3-way version “No code” (standard) “C”
Command value
E 3)
Ref. potential
U A B AB
I
Controller a a 0 b b a a 0 b b
Act. value G G
output P T P T
3)
Actual
U
value I
Interlock
F
Actual value
C Under Logic
Ref. potential 2) voltage
A recognision
24V Cable break
Supply
B recognision position
voltage 0V transducer Position transducer Position transducer
+Ui
U 0V Oscillator
U
–Ui =
≈
Demodulator
=
PE ≈
Protective Sensitivity Zero point 4)
conductor 1)

Inductive position transducer location
VT 13070 for 4/4-way version “B“ (standard) “No code”
Command value
E
Ref. potential
U 5
I AB AB
Controller a
Act. value a 0 b b aG a 0 b b
G
output
P T P T
Actual
value
Interlock
F
Actual value
C Under Logic
Ref. potential 2) voltage
A recognision
Supply 24V
B Cable break recognision
voltage 0V Position transducer
position transducer Position transducer
+Ui
U 0V Oscillator
U
–Ui =
≈
Demodulator
=
PE ≈
Protective Sensitivity Zero point 4)
conductor 1)
1) Connection PE is connected with the cooling body and the valve housing 3) Output stage, current controller
2) Note for A1: Connect pin C on the control side to ⊥ 4) Zero point externally adjustable
Note: Electrical signal (e.g. actual value) taken via valve electronics must not be used to switch off the machine
safety functions!
(This is in accordance with the regulations to the European standard "Safety requirements of fluid technology
systems and components – hydraulics“, EN 982!)
4WRSEH 7/18 RE 29 069/02.03

872
Characteristic curves (measured at ν = 46 mm2/s and ϑ = 40 °C) NS 6 and 10

Pressure-signal-characteristic curve pS = 100 bar
NS 6 Type 4WRSEH 6 … L.-3X/… NS 10 Type 4WRSEH 10 … L.-3X/…
100 100
80 80
60 60
40 40
← p L in % →
pS in % →
20 20
–2 –1 +1 +2 –2 –1 +1 +2
Δp
ΔpL
S
– 20 – 20
←
– 40 – 40
– 60 – 60
– 80 – 80
– 100 – 100
UE UE
← in % → ← in % →
UEN UEN
Leakage flow (typical)
NS 6 Type 4WRSEH 6 V50 L.-3X/… NS 10 Type 4WRSEH 10 V100 L.-3X/…
1 2
Leakage flow in L/min →
0,5 1
0 50 100 150 200 210 250 300 315 0 50 100 150 200 210 250 300 315
Operating pressure in bar → Operating pressure in bar →
RE 29 069/02.03 8/18 4WRSEH

873
Characteristic curves (typical flow characteristic curve at 70 bar valve pressure differential or 35 bar per control land)
NS 6
100 qV nom = 4, 12, 24 L/min flow characteristic L
qV nom = 40, 50 L/min flow characteristic L

80
qV nom = 4, 12, 24 L/min flow characteristic P
Flow in % →
60 qV nom = 40, 50 L/min flow characteristic P
40
20
10
0 25 40 50 75 100
Zero travel dependent on series spread 0 % … 0.5 % for overlap „D“

– 0,5% 0,5% Zero travel dependent on series spread – 0.5 % … 0 % for overlap „E“
NS 10
5
100 qV nom = 50 L/min flow characteristic L
qV nom = 100 L/min flow characteristic L

80
qV nom = 50 L/min flow characteristic P
qV nom = 100 L/min flow characteristic P

Flow in % →
60
40
20
10
0 25 40 50 75 100
Zero travel dependent on series spread 0 % … 0.5 % for overlap „D“

–0,5% 0,5%
Zero travel dependent on series spread – 0.5 % … 0 % for overlap „E“
4WRSEH 9/18 RE 29 069/02.03

874
Characteristic curves (measured at: pS = 10 bar; ν = 46 mm2/s; ϑ = 40 °C) NS6

Transient function with a jump form of electrical input signal
4/3-way version 4/4-way version

Signal change in % Signal change in %
100 0 –100 100 0 –100
75 0 – 75 75 0 – 75
Stroke in % →
Stroke in % →
50 0 – 50 50 0 – 50
25 0 – 25 25 0 – 25
0 10 20 0 10 20 0 5 10 15 20 0 5 10 15 20
Time in ms → Time in ms →
4/3-way version
10 –360
Amplitude relationship in dB →
0 –270
–5
– 10 –180
– 15
Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
4/4-way version
10 –360
0 –270
–5
– 10 –180
– 15 Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
RE 29 069/02.03 10/18 4WRSEH

875

Flow-load function at the max. valve opening (tolerance ± 10%)
4/3-way version
80
70
60
50
40
30 V50
20
V24
Flow in L/min →
10
V12
5
4
3
V04
2
1
10 20 30 40 50 70 100 160 200
4/4-way version
80
70
60
50
40
30 C3.40
20 C3.24
Flow in L/min →
5
10 C3.12
5
4
3
C3.04
2
1
10 20 30 40 50 70 100 160 200
4WRSEH 11/18 RE 29 069/02.03

876

4/3-way version 4/4-way version

Signal change in % Signal change in %
100 0 –100 100 0 –100
75 0 – 75 75 0 – 75
Stroke in % →
Stroke in % →
50 0 – 50 50 0 – 50
25 0 – 25 25 0 – 25
0 10 20 25 0 10 20 0 5 10 15 20 25 0 5 10 15 20 25
4/3-way version
10 –360
0 –270
–5
– 10 –180
– 15 Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
4/4-way version
10 –360
5
0 –270
–5
– 10 –180
– 15 Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
RE 29 069/02.03 12/18 4WRSEH

877

Flow-load function at the max. valve opening (tolerance ± 10%)
4/3-way version
300
200
180 Recommended flow
limitation
qV = 180 L/min
100
(flow velocity 30 m/s)
Flow in L/min →
V100
50
V50
20
10
10 20 50 70 100 200
4/4-way version
300
200
100
Flow in L/min →
5
00
C3.1
50
0
C3.5
20
10
10 20 50 70 100 150 200
4WRSEH 13/18 RE 29 069/02.03

878
Unit dimensions: NS 6 (Dimensions in mm)

Type 4WRSEH 6 V... (standard)
91 15 40
R4
0 6
5
7
4
129
"a" "b"
A B
22
11,5 45
134 40,5 77
251,5
5 2.1 8 9 2.2
Type 4WRSEH 6 VC.. 40 15 91
0
R4
129
"a" "b"
A B
22
11,5
75,5 40,5 135,5
1 Valve housing 251,5
2.1 High response solenoid "a"
with inductive position transducer 3.2 10 3.1
2.2 High response solenoid "b" 12,5 40,5
0,75
8
3.1 High response solenoid "b" 0,01/100mm

with inductive position transducer T R max 4
A B
31,75
31
47
4 Plug-in connector to E DIN 43 563 BF6-3/Pg11 Required surface finish of mating

P piece
5 Space required to remove the
67
plug-in connector
6 Space requed for the cable bend radius when
removing the plug-in connector
Subplates to catalogue sheet RE 45 052 and valve fixing screws must
7 Cable bend radius be ordered separately.
8 Name plate Subplates: G 341/01 (G 1/4)
9 R-ring 9.81 x 1.5 x 1.78 (ports A, B, P, T) G 342/01 (G 3/8)
10 Machined valve mounting surface, G 502/01 (G 1/2)
position of ports to DIN 24 340 form A, Valve fixing screws:
ISO 4401 and CETOP-RP 121 H 4 off M5 x 30 DIN 912-10.9; MA = 7.1 Nm
RE 29 069/02.03 14/18 4WRSEH

879

Type 4WRSEH 6 C.B...
40 15 91
6 0
R4
5
7
129
8
2 "a" "b"
A B
22
3.2
45
11,5 40,5 135,5
202
9
12,5 40,5
1 3.1
0,75
10
8
T
0,01/100mm
A B
31,75
47
31
R max 4
P
Required surface finish of
67
mating piece
1 Valve housing
2 Cover 5
3.1 High response solenoid „b“
3.2 High response solenoid „a“
4 Plug-in connector to E DIN 43 563 BF6-3/Pg11
5 Space required to remove the plug-in connector
6 Space required for the cable bend radius when
be ordered separately.
Subplates: G 341/01 (G 1/4)
7 Cable bend radius
G 342/01 (G 3/8)
8 Name plate G 502/01 (G 1/2)
9 R-ring 9.81 x 1.5 x 1.78 (ports A, B, P, T) Valve fixing screws:
10 Machined valve mounting surface, 4 off M5 x 30 DIN 912-10.9; MA = 7.1 Nm
position of ports to DIN 24 340 form A,
ISO 4401 and CETOP-RP 121 H
4WRSEH 15/18 RE 29 069/02.03

880

Type 4WRSEH 10 V... (standard) 91 15 40
R4
0
6
5
7
4
2.2
153
"a" "b"
A B
30
24
161 54 102 70
317
2.1 1 5 8 9
Type 4WRSEH 10 .VC.. 40 15 91
0
R4
3.2
153
"a" "b"
A B
30
24
102 54 161
317
1 Valve housing
104 10 3.1
with inductive position transducer 25 54
2.2 High response solenoid "b" 0,01/100mm
13
3.1 High response solenoid "b" R max 4

with inductive position transducer P
3.2 High response solenoid "a" A B
72
46

4 Plug-in connector to mating piece
E DIN 43 563-BF6-3/Pg11 TA TB
7 Cable bend radius
8 Name plate
9 R-ring 13.0 x 1.6 x 2.0 Subplates to catalogue sheet RE 45 054 and valve fixing screws must
(ports A, B, P, T) be ordered separately.
10 Machined valve mounting surface, Subplates: G 66/01 (G 3/8); G 67/01 (G 1/2)
position of ports to DIN 24 340 form A, G 534/01 (G 3/4)
ISO 4401 and CETOP-RP 121 H Valve fixing screws:
4 off M6 x 40 DIN 912-10.9; MA = 12.2 Nm
RE 29 069/02.03 16/18 4WRSEH

881

Type 4WRSEH 10 C.B...
40 15 91
6 R40
5
7
4
153
8
2
3.2 "a" "b"
A B
30
24 54 161 70
9 251
104
10 1 3.1
25 54
13
P
A B
72
46
TA TB
0,01/100mm
R max 4

mating piece
1 Valve housing 5
2 Cover
3.1 High response solenoid „b“
3.2 High response solenoid „a“
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11
be ordered separately.
7 Cable bend radius
Subplates: G 66/01 (G 3/8); G 67/01 (G 1/2)
8 Name plate G 534/01 (G 3/4)
9 R-ring 13.0 x 1.6 x 2.0 (ports A, B, P, T) Valve fixing screws:
10 Machined valve mounting surface, 4 off M6 x 40 DIN 912-10.9; MA = 12.2 Nm
position of ports to DIN 24 340 form A,
ISO 4401 and CETOP-RP 121 H
4WRSEH 17/18 RE 29 069/02.03

882
Notes
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES can be derived from our information.
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 The details stated do not release you from the
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 responsibility for carrying out your own
eMail documentation@boschrexroth.de eMail: info@boschrexroth.co.uk assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.
RE 29 069/02.03 18/18 4WRSEH

883
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923
High-response valve with integrated digital axis

controller (IAC-Multi-Ethernet)
RE 29391
Type 4WRPDH Edition: 2013-03
▶ Sizes 6 and 10
Features Contents
▶ Direct operated servo quality high-response valves Features 1

▶ Integrated digital axis control functionality (IAC-Multi- Ordering code 2, 3
Ethernet) Symbols 4
▶ Best-in-class hydraulic controller Function, section 5, 6
▶ Bus connection/service interface Technical data 7, 8
(sercos, EtherCAT, EtherNet/IP, PROFINET RT) Representation of the axis controller in
▶ Actual value detection: the system network 9
2 x configurable analog sensors (current/voltage) Block diagram/controller function block 10
1 x linear position measurement system Electrical connections, assignment 11, 12
(SSI, EnDat 2.2 or 1Vss) Characteristic curves 13 ... 16
▶ Internal safety function Dimensions 17, 18
(can be used up to category 4/PL e according Accessories 19 ... 21
to EN 13849-1) Project planning instructions/maintenance instructions/
▶ CE conformity according to EMC Directive 2004/108/EC additional information 22

924
2/22 4WRPDH | High-response valve with integrated digital axis controller IAC-Multi-Ethernet
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
4 WRP D H B 2X / / 24 D6
01 4 main ports 4
02 High-response valve WRP
03 With integrated digital axis controller D
04 Control spool/bushing H
05 Size 6 6
Size 10 10
Control spool symbols (possible designs, characteristic curves see page 4)

06 Symbol Characteristic curve L Characteristic curve P
A B
Inflection 60 %
a 0 b Inflection 40 %
(size 6 only)
PT
● ● ● C
● ● Rated flow 40 l/min or higher C1 1)
● ● ● C4
● ● ● C3
● ● Rated flow 40 l/min or higher C5 1)
● = available
1) With symbols C1 and C5:
P → A: qv B → T: qv/2
P → B: qv/2 A → T: qv
07 Installation side of the inductive position transducer B
Rated flow of size 6 with 70 bar valve pressure differential (35 bar/control edge)
Characteristic curve L Characteristic curve P
08 2 l/min ● 02
4 l/min ● ● 04
12 l/min ● 12
15 l/min ● 15
24 l/min ● 24
25 l/min ● 25
40 l/min ● ● 40
● = available
Rated flow of size 10 with 70 bar valve pressure differential (35 bar/control edge)
08 50 l/min 50
100 l/min 100
Flow characteristics
09 Linear L
Inflected characteristic curve (inflection 60 % for size 6 with rated flows "15" and "25", otherwise inflection 40 %) P

925
High-response valve with integrated digital axis controller IAC-Multi-Ethernet | 4WRPDH 3/22
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
4 WRP D H B 2X / / 24 D6
Seal material
11 NBR seals M
FKM seals V
12 Supply voltage 24 V 24
Field bus interface

13 EtherNET/IP E
PROFINET RT N
Sercos S
EtherCAT (CANopen profile) T
Electrical interface
14 ±10 VDC or 4 ... 20 mA D6
Sensor interfaces
15 0 ... 10 V/4 ... 20 mA/EnDat 2.2 S
0 ... 10 V/4 ... 20 mA/SSI T
0 ... 10 V/4 ... 20 mA/1Vss U
Notice! For ordering codes and technical informa-

tion regarding high-response valves with integrated
digital axis controller and additional bus profiles, please
refer to:
• Data sheet 29191: CANopen, Profibus DP V0/V1
5
• Data sheet 29291: Profibus DP/V2 (PROFIdrive profile)
Important notice! Control spool versions that have

been approved for the safety function:
• C
• C1
• C3
• C4
• C5

926
Symbols
4J[F
A B
G P: Inflection 60 % P: Inflection 40 %
a 0 b Linear
b [qn = 15.25 l/min] [qn = 40 l/min]
PT
C3, C5
Q Q
C4, C1
C3, C4
C C3, C5, C4, C1

Standard = 1:1, from qn = 40 l//min also 2:1
4J[F
A B
G Linear P: Inflection 40 %
a 0 b b
PT
Q
C3, C5
C4, C1
C3, C4
C C3, C5, C4, C1

927
Function, section
Design
The high-response valve with IAC-Multi-Ethernet electronics
mainly consists of:
▶ Direct operated high-response valve (1) with control
spool and bushing in servo quality
▶ Integrated digital axis controller (2) with:
– Analog/digital interface (XH2)
– Ethernet interfaces (X7E1, X7E2)
– Analog sensor interfaces (X2M1, X2M2)
– Digital sensor interface (X8M)
High-response valve with integrated axis controller, ana-

log interfaces (X2M1, X2M2), digital interfaces (XH2,
X8M) and Ethernet interfaces (X7E1, X7E2)
X7E1
X7E2 X2M1
X2M2
XH2 X8M

928
Function, section
Functional description Monitoring

The IAC-Multi-Ethernet valve (Integrated Axis Controller The digital control electronics enables comprehensive
based on high-response valves) is a digital high-response monitoring functions/fault detection including:
valve with integrated axis controller and the following ▶ Undervoltage
functionalities: ▶ Communication error
▶ Position control ▶ Cable break for analog sensor inputs and digital position
▶ Pressure control measurement system
▶ Force control ▶ Short-circuit monitoring for analog/digital outputs
▶ Override control (position/pressure) ▶ Monitoring of the microcontroller (watchdog)
▶ Temperature of the integrated electronics
This enables, amongst others, the following operating modes:
▶ Valve direct control IndraWorks PC program
▶ Drive-controlled position control To implement the project planning task and to parameterize
▶ Drive-controlled positioning the IAC-Multi-Ethernet valves, the user may use the Indra-
▶ Positioning block operation Works engineering tool (see accessories).
▶ Project planning
▶ The command values are specified via the Ethernet ▶ Parameterization
interface (X7E1 or X7E2) or, alternatively, via the analog/ ▶ Commissioning
digital interface (XH2) ▶ Diagnosis
▶ The feedback information of the actual value signals to ▶ Comfortable management of all data on a PC
the superior control system is provided optionally either ▶ PC operating systems: Windows XP (SP3), Windows 7
via the Ethernet interface (X7E1 or X7E2) or the analog/
digital interface (XH2)
▶ The control parameters are set via the Ethernet interface
(X7E1 or X7E2)
Safety function
The integrated control electronics of the valve enables the
additional switch-off of a channel according to EN 13849-1
in the direction "P" to "A" (depending on the application,
the fail-safe position must be adhered to).
For this purpose, a suitable control system must be
provided to perform the plausibility check between the
direction-dependent valve signals "enable input" and
"enable acknowledgement" (signal fed back by the valve).
It is not possible to switch off direction "P" to "B" in
a safety-relevant manner according to EN 13849-1
(depending on valve type).

929
Technical data
general Size 6 Size 10

Design Spool valve, direct operated, with steel sleeve,
Operation Proportional solenoid with position control, OBE
Type of connection Plate connection, porting pattern according to ISO 4401
Sine test according to DIN EN 60068-2-6 10...2000 Hz / maximum of 10 g / 10 cycles / 3 axis
Random test according to DIN EN 60068-2-64 20...2000 Hz / 10 gRMS / 30 g peak / 30 min / 3 axis
Transport shock according to DIN EN 60068-2-27 15 g / 11 ms / 3 axis
Weight kg 3.2 7.2
Maximum relative humidity (non-condensing) % 97
hydraulic
Viscosity range – recommended mm2/s 20 … 100
– maximum admissible mm2/s 10 … 800
Hydraulic fluid temperature range °C –20 … +60
Maximum admissible degree of contamination of the hydraulic fluid Class 18/16/13 1)
Cleanliness class according to ISO 4406 (c)
Direction of flow According to symbol
hydraulic, size 6
Rated flow at Δp = 35 bar per edge 2) l/min 2 4 12 15 24/25 40
Maximum operating pressure – Ports A, B, P bar 315
– Port T bar 250
Limitation of use with – Spool symbols C3, C5 bar 315 315 315 315 315 160
regard to the transition – Spool symbols C1, C4 bar 315 315 315 280 250 100
to failsafe
Zero flow at 100 bar – Linear characteristic curve L cm3/min < 150 < 180 < 300 - < 500 < 900
– Inflected characteristic curve P cm3/min - - - < 180 < 300 < 450 5
hydraulic, size 10
rated flow at Δp = 35 bar per edge 2) l/min 50 50 100 100
(1:1) (2:1) (1:1) (2:1)
Maximum operating pressure – Ports A, B, P bar 315
– Port T bar 250
Limitation of use with – Spool symbols C3, C5 bar 315 315 160 160
regard to the transition – Spool symbols C1, C4 bar 250 250 100 100
to failsafe
Zero flow at 100 bar – Linear characteristic curve L cm3/min < 1200 < 1200 < 1500 < 1500
– Inflected characteristic curve P cm3/min < 600 < 500 < 600 < 600
1) The cleanliness classes specified for the components must be 2) Flow with different Δp:
adhered to in hydraulic systems. Effective filtration prevents faults qx = qrated · Δpx
and at the same time increases the life cycle of the components. 35

930
Technical data
static/dynamic
Hysteresis % ≤ 0.2
Manufacturing tolerance qmax % < 10
Actuating time for signal step 0 … 100 % ms ≤ 10 25
Temperature drift Zero shift < 1 % with Δ̛ = 40 °C
Zero compensation Ex factory ±1 %

Mineral oils and related hydrocarbons HL, HLP, HLPD, HVLP, HVLPD NBR, FKM DIN 51524
Bio-degradable – insoluble in water HETG NBR, FKM VDMA 24568
HEES FKM
– soluble in water HEPG FKM VDMA 24568
Flame-resistant – water-free HFDU, HFDR FKM ISO 12922
– containing water HFC NBR ISO 12922
▶ For more information and data on the use of other hydraulic fluids, tial per control edge 50 bar. Pressure pre-loading at the tank
refer to data sheet 90220 or contact us! port > 20 % of the pressure differential; otherwise, increased
▶ There may be limitations regarding the technical valve data (tem- cavitation. The pressure peaks should not exceed the maximum
perature, pressure range, life cycle, maintenance intervals, etc.)! operating pressures!
▶ The flash point of the hydraulic fluid used must be 40 K higher – If HFDU is used, data sheet 90222 must be complied with!

Relative duty cycle % 100 (continuous operation)
Protection class according to EN 60529 IP 65 with mounted and locked plug-in connectors
Supply voltage 1) – Nominal voltage VDC 24
– Maximum admissible residual ripple Vpp 2.5 (Comply with absolute supply voltage limit values!)
Power consumption – Size 6 W Maximum of 40
– Size 10 W Maximum of 60
AD/DA resolution – Analog inputs 12 bit
– Analog output 10 bit
Protective earthing conductor and screening See pin assignment (CE-compliant installation)
Required fuse protection, external A 4, time-lag
Adjustment Calibrated at plant, see valve characteristic curve
Conformity CE according to EMC Directive 2004/108/EC
tested according to EN 61000-6-2 and EN 61000-6-3
1) Supply voltage is used directly for sensor connections X2M1, X2M2 and
X8M (no internal voltage limitation)

931
Representation of the axis controller in the system network
HMI
Control system
Sercos
EtherCAT
EtherNet/IP
PROFINET RT
BUS IN
BUS OUT
Voltage supply of
analog/digital I/O
SI interface
Position
SSI/EnDat 2.2/1 Vss
Pressure, piston side

4 ... 20 mA/0-10 V
Pressure Pressure
sensor sensor Pressure, ring side
4 ... 20 mA/0-10 V
Control system integrated into valve 5

Position, force, override control

932
Block diagram/controller function block
24 V supply
XH2 1
A B
P T
1: Valve active
Enable input 3 0: P→A safely switched off
a
1: P→A, safely switched off
8
0
Enable acknowledgement 0: Valve active
&
b
Output stage
Not assigned 10
G
b
Not assigned 9 Position
evaluation
GND 2
Protective earthing conductor PE

Sercos
Profinet
EtherNet/IP
EtherCAT X7E1
Valve controller
PID
Routing X7E2 Bus interface
XH2
Input 1 (configurable) 4 Fp,S
Force Xp
Command Fp,I controller
Input 2 (configurable) 7 value
generator XS Override XS Control output
control adjustment
5 Position X0
Reference for inputs Actual value controller
processing XI
Output (configurable) 6 X2M1 Pressure
sensor 1
Pressure
X2M2 sensor 2
X8MPosition sensor
digital
Key:
Optional connection
Detailed description of the safety function:

After the signal at the enable input has been removed,
the output stage, and thus the solenoid of the valve, are
internally separated from the available supply voltage.
The enable acknowlegement will only be activated after
the safe valve control spool position has been achieved.
For a more detailed description of the safety function,

please refer to the 29391-B operating instructions
as well.

933
Electrical connections, assignment
Connector pin assignment XH2, 11-pole + PE according to EN 175201-804

Pin Core Interface D6 assignment
marking 1)
1 1 24 V DC supply voltage

2 2 GND
3 3 Enable input, output stage 24 V DC
4 4 Command value 1(4 ...20 mA/±10 V) 2)
5 5 Reference for command values

6 6 Actual value (4 ...20 mA/±10 V) 2, 3)
7 7 Command value 2(4 ...20 mA/±10 V) 2)
8 8 Enable acknowledgement, output stage 24 V DC

9 9 Not assigned
10 10 Not assigned
11 11 Switching output 24 V (error signal or power switching signal) max 1.5 A
PE green-yellow Protective earthing conductor (connected directly to metal housing)
1) Core marking of the connection lines for mating connector with XH2
cable set (see accessories)
4 5
3 10 6
2) Selection via commissioning software 9 11
3) For diagnostic purposes, precise actual value response via 2 7
Ethernet interface
1 8
Connector pin assignment for Ethernet interface "X7E1" and "X7E2" (coding D), M12, 4-pole, socket
Pin Assignment X7E1

1
1 TxD +
5
2 RxD + 2
3 TxD – 5
4
4 RxD –
5 Not assigned 3
Analog configurable sensor interfaces, connections "X2M1", "X2M2" (coding A), M12, 5-pole, socket
Pin Assignment X2M1

1
1 +24 V voltage output (sensor supply) 1)
2)
2
2 Sensor signal input current (4 ... 20 mA)
3 GND 4 5
4 Sensor signal input voltage (0 ... 10 V) 2)
3
5 Negative differential amplifier input to pin 4 (optional)
1) Maximum load capacity 50 mA, voltage output same as voltage

supply connected to input XH2!
2) Only one signal input per interface, configurable

934
Electrical connections, assignment
Digital sensor interface SSI, EnDat 2.2 or 1 Vpp measurement system "X8M", M12, 8-pole, socket
Pin SSI pin assignment 1) EnDat 2.2 pin assignment 1)2) 1Vpp pin assignment
1 GND GND GND X8M

7 1
2 +24 V +5 V +5 V
2
3 Data + Data + A+ 6
4 Data – Data – A–
5 8 3
5 GND GND B+
6 Clock – Clock – B–
4
7 Clock + Clock + R+
8 +24 V +5 V R–
1) Pins 2, 8 and 1, 5 each with same assignment
2) Supported resolution ≥ 10 nm
Notice!
▶ Maximum load capacity at pin 2 (encoder supply):
50 mA (SSI), 250 mA (EnDat 2.2, 1 Vpp)
▶ We recommend connecting the screens on both sides over the

metallic housings of the plug-in connectors.
Using connector pins will affect the shielding effect! Internal
screens are not required.
LED displays
LED Interface Sercos EtherNET/IP EtherCAT PROFINET

1 X7E1 Activity Activity Not used Activity
2 Link Link Link/activity Link 1
LEDs
3 Electronics S Network status Network status Network status 2
3
4 module Module status Module status Module status Module status 4
5 X7E2 Activity Activity Not used Activity 5
6
6 Link Link Link/activity Link
Displays of the Status LEDs
Module status LED Display status Network status LED Display status
(LED 4) (LED 3)
Off No voltage supply Off No voltage supply
Green-red, flashing Self-test Green Operation
Green, flashing Standby
Green Operation
Red, flashing Warning
Notice!
Red Error
▶ LEDs 1, 2, 5 and 6 refer to interfaces "X7E1" and "X7E2"
– Link: Cable plugged in, connection established (permanently lit)
– Activity: Data sent/received (flashing)
▶ Module status LEDs 3 and 4 refer to the electronics module
▶ For a detailed description of the diagnosis LEDs, please refer
to the functional description Rexroth HydraulicDrive HDS-xx.

935

Pressure amplification
ΔpA→B [%pp]
100
80
60
40
20
Command 4 3 2 1 1 2 3 4 Command
value [%] 20 value [%]
40
60
80
100
ΔpA→B [%pp]
Bode diagram
A
― [dB]
B
2
0
2
U E ±5
U E±
4 φ [°]
100 %
6 180 Amplitude
8 160 5
10 140 Phase
120
E 5%
0%
U ±
E 10
100
U ±
80
60
40
20
0
1 10 20 40 60 80 100 200 300
f [Hz]

936

Flow/signal function
L: Linear
q [%]
100 qvA : qvB = 1:1
80
60 B-T q : q = 2:1
vA vB
40
20
100 80 60 40 20 Command
Command 20 40 60 80 100 value [%]
value [%] 20
P-B
40
60
80
100
q [%]
P: Inflection 60 % P: Inflection 40 %
q [%] q [%]
100 100 qvA : qvB = 1:1
80 80
60 60
B-T qvA : qvB = 2:1
40 40
20 20
100 80 60 40 20 Command 100 80 60 40 20 Command
Command 20 40 60 80 100 value [%] Command 20 40 60 80 100 value [%]
value [%] 20 value [%] 20
P-B
40 40
60 60
80 80
100 100
q [%] q [%]
Fail-safe position
A B Zero flow at 100 bar P→A 50 cm3/min
G P→B 70 cm3/min
b Flow at Δp = 35 bar A→T 10 ... 20 l/min
P T B→T 7 ... 20 l/min
G P→B 70 cm3/min
b A→T 70 cm3/min
P T B→T 50 cm3/min
Fail-safe p = 0 bar => 7 ms Enable "off" or internal shut-off if an error has occurred
p = 100 bar => 10 ms UB ≤ 18 V or I ≤ 2 mA (with 4 ... 20 mA signal, cable break detection:
Current threshold configurable)

937

Pressure amplification
ΔpA→B [%pp]
100
80
60
40
20
Command 4 3 2 1 1 2 3 4 Command
value [%] 20 value [%]
40
60
80
100
ΔpA→B [%pp]
Bode diagram
A
― [dB]
B
2
0
φ [°]
UE±
2
UE ± 5
90%
4 200
%
6 180 Amplitude
8 160 5
5%
10 140 Phase

UE ±
90%
120
UE ±
100
80
60
40
20
0
1 10 20 40 60 80 100 200 300
f [Hz]

938

Flow/signal function
L: Linear 1:1 L: Linear 2:1
q [%] q [%]
100 100 qvA : qvB = 1:1
P-A
80 80
60 60 B-T
40 qvA : qvB = 2:1
40
20 20
100 80 60 40 20 100 80 60 40 20
Command Command
40 P-B 40
60 60
A-T
80 80
100 100
q [%] q [%]
P: Inflection 40 % 1:1 P: Inflection 40 % 2:1
q [%] q [%]
100 100 qvA : qvB = 1:1
80 80 P-A
60 60 B-T q : q = 2:1
vA vB
40 40
20 20
100 80 60 40 20 100 80 60 40 20
Command Command
P-B
40 40
60 A-T 60
80 80
100 100
q [%] q [%]
Fail-safe position
G P→B 70 cm3/min
b Flow at Δp = 35 bar A→T 10 ... 20 l/min
P T qn = 50/100 l/min B→T 7 ... 20 l/min
G
P→B 70 cm3/min
b A→T 70 cm3/min
P T B→T 50 cm3/min
Fail-safe p = 0 bar => 12 ms Enable "off" or internal shut-off if an error has occurred
p = 100 bar => 16 ms UB ≤ 18 V or I ≤ 2 mA (with 4 ... 20 mA signal, cable break detection:
Current threshold configurable)

939
Dimensions, size 6 (dimensions in mm)

7 7 4 7
15 15 ca.26 15
161
90
10,5
57
24
P
40,5 13,5
64,5 121
203
ca.225
1 5 3 2
Rexroth
Rexroth
32,5
31
14 6
0,01/100
F1 F2
T
Rzmax 4
8,5
48
A B
P Required surface quality of
F4 F3
G
68,5
Notice!
1 Valve housing
The dimensions are nominal dimensions and subject
2 Control solenoid with position transducer
to tolerances.
3 Identical seal rings, 9.25 x 1.78, for ports A, B, P, T
5 Name plate Valve mounting screws (separate order)
6 Machined valve contact surface, porting pattern according 4 hexagon socket head cap screws, metric,
to ISO 4401-03-02-0-05 ISO 4762 - M5 x 30 - 10.9-N67F 821 70
7 Space required for removing the mating connectors Tightening torque MA = 6 + 2 Nm
Material no. 2910151166

940
Dimensions, size 10 (dimensions in mm)

7 7 4 7
15 15 ca.26 15
178,5
90
15,5
69
39
54 24 131
89
ca.245
1 5 3 2
Rexroth
0,01/100
Rexroth
Rzmax 4
46

6
32 50,8±0,2
Notice!
21
F1 P F2
The dimensions are nominal dimensions and subject
32,5±0,2
to tolerances.
A B
73
T T1
1 Valve housing
2 Control solenoid with position transducer
F4 F3
3 Identical seal rings, 12.0 x 2, for ports A, B, P, T, T1 104,5
5 Name plate
6 Machined valve contact surface, porting pattern according
Valve mounting screws (separate order)
to ISO 4401-05-04-0-05
4 hexagon socket head cap screws, metric,
Deviating from the standard:
ISO 4762 - M6 x 40 - 10.9-N67F 821 70
Port T1 is additionally available
Tightening torque MA = 11 + 3 Nm
7 Space required for removing the mating connectors Material no. 2910151209

941
Accessories for parameterization (not included in scope of delivery)
For parameterization
via PC, the following is required:
1 Commissioning software IndraWorks
Indraworks D
Indraworks DS, download from www.boschrexroth.com/IAC
2 Connection cable, 3 m Shielded, M12 on RJ45, length can be freely chosen
Mat. no. R911172135, type designation to be specified additionally
RKB0044/xxx.x (length in meters)

942
Accessories, port XH2 (not included in the scope of delivery)
Mating connector for XH2 Design Material number

Mating connector according to Mating connector (assembly kit) for cable diameters of R901268000
DIN EN 175201-804 12-15 mm
(12-pole, metal design) Mating connector with 5 m cable, 12 x 0.75 mm2 with R901272854
cable shield, assembled
Mating connector with 20 m cable, 12 x 0.75 mm2 with R901272852
cable shield, assembled
SW22
5 4
6 3
10
SW24
7 11 9 2
8 1
41 M26x1,5
~ 91
Accessories, sensor connections X2M1 and X2M2 (not included in the scope of delivery)
Cable set for X2M1, X2M2 Design Material number

(Analog sensors)
Cable set for connecting Bosch Rexroth pres- Length 1.0 m R901111712
sure sensors HM20, shielded, 5-pole, A coding, Length 2.0 m R901111713
PUR/PVC, straight connector M12, on straight
socket M12, line cross-section 0.34 mm2
Accessories, sensor connection X8M (not included in the scope of delivery)
Cable set for X8M (SSI, 1Vss only) 1) Design Material number
Shielded, 8-pole, A coding, straight connector Length 10.0 m R913002642

M12, on free line end, line cross-section 0.25
mm2
1) Recommendation: If an EnDat 2.2 sensor is used, please refer to

the sensor manufacturer Heidenhain with respect to a cable set.

943
Accessories, Ethernet connections X7E1 and X7E2 (not included in the scope of delivery)
Cable set for X7E1, X7E2 Design Material number

(Ethernet interface)
Cable set, shielded, 4-pole, D coding, straight Length xx.x m R911172111
connector M12, on straight connector M12, (type designation RKB0040/xx.x
line cross-section 0.25 mm2 to be specified additionally)
Cable set, shielded, 4-pole, straight connec- Length xx.x m R911172135
tor M12, on straight connector RJ45, line (type designation RKB0044/xx.x
cross-section 0.25 mm2 to be specified additionally)
Miscellaneous accessories (not included in scope of delivery)
Protective cap Design Material number

Protective cap M12 R901075563

944
Project planning/maintenance instructions/additional information
Product documentation for IAC-Multi-Ethernet

▶ Data sheet 29391 (this data sheet)
▶ Operating instructions 29391-B
▶ CE declaration of conformity (available from Bosch Rexroth upon request)
▶ Operation of IAC-Multi-Ethernet electronics (xx: Software version):
– Functional description Rexroth HydraulicDrive HDS-xx
– Parameter description Rexroth HydraulicDrive HDS-xx
– Diagnosis description Rexroth HydraulicDrive HDS-xx
▶ General information on the maintenance and commissioning of hydraulic components 07800/07900
▶ General operating instructions: Hydraulic valves for industrial applications 07600-B
Product family
▶ 4-way analog valve, direct operated, sizes 6 and 10, with integrated electronics (see data sheets 29035 and 29037)
▶ 4-way bus valve, direct operated, sizes 6 and 10, in CANopen or Profibus version (see data sheet 29191)
Commissioning software and documentation on the internet: www.boschrexroth.com/IAC
Maintenance instructions:
▶ The devices have been tested in the plant and are supplied with default settings.
▶ Only complete units can be repaired. Repaired devices are returned with default settings. User-specific settings will not
be applied. The machine end-user will have to retransfer the corresponding user parameters.
Notes:
▶ The supply voltage must be permanently connected, as otherwise bus communication is not possible.
▶ If electromagnetic interference is to be anticipated, suitable measures must be taken to ensure the function (depending
on the application, e.g. shielding, filtration)!

945

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DC Versorgung
TVQQMZ
Versorgung
UFSTVQQMZ b 32 z4
–10V/10mA –10V + + 4700 mF/63V =
$POUSPM[FSP
Steuer-Null b 12 15V b4 >10% ripple (UB)
10V DC
+15V b2
/FVUSBM7
Sternpunkt 0V
–15V z 28
8.5V=
&OBCMJOH +10V z 16 C1PXFS[FSP
b 2 Leistungs-Null
Freigabe 100k ON
max 40V= SFE
rot
4BGFUZMPHJDT
Sicherheitslogik [$POUSPM[FSP
z 28 Steuer-Null
max 40V HSFFO
grün UB
+UK ZFMMPX
gelb 10V b 26
24V DS
Lvdt. z 30
#PTDI 3FYSPUI "()ZESBVMJDT
&SSPS
Fehler z 22 24V=/ +
;FSP
Justierung Ref–0– b 28
0V max 100mA
b 14 Nullpunkt
BEKVTUNFOU
$POUSPM[FSP
Steuer-Null b 30
–
10V b 22
5% DS
0V 10V z 20
4JHOBM 100k
Signal- PS Ref–0– b 24
Eingänge UE oder
JOQVUT b 20
10V 0V 100k St 3
%JGGFSFOUJBM
Differenz- 1–5
verstärker
BNQMJGJFS +UK
952
b6
b8
F E D C B A G
TFF3&
NG10
NG16
NG25
7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT TUBOEBSEMJOFBSDVSWF. -
A + 15V= supply
B - 15V = supply A
C Feedback signal/pilot stage F B
D zero G S
E C U
7FSTJPOTPGUSJHHFSFMFDUSPOJDT
E solenoid
F solenoid D
G Feedback signal/main stage
S
U
¾8JUIJOUFHSBUFEQ2DPOUSPMMFS TFF3&
83-3&
¾8JUIOPOMJOFBSDVSWFBOETVSGBDFBSFBDPNQFOTBUJPO
+UK
z 32 z2 +UB 7%$NBYÉ"
24V = / max…A
1PUFOUJPNF
Potentiometer- +10V/10mA +10V Versorgung
DC TVQQMZ
Versorgung
UFSTVQQMZ b 32 z4
–10V/10mA –10V + + 4700 mF/63V =
$POUSPM[FSP b 12 15V b4 >10% ripple (UB)
Steuer-Null DC
10V b2
+15V /FVUSBM7
Sternpunkt 0V
–15V z 28
8.5V=
+10V z 16 C1PXFS[FSP
b 2 Leistungs-Null
&OBCMJOH
Freigabe 100k ON
SFE
3&83-
max 40V= rot

max 40V HSFFO 4BGFUZMPHJDT

Sicherheitslogik [$POUSPM[FSP
z 28 Steuer-Null
grün UB
+UK ZFMMPX
gelb 10V b 26
24V DS
Lvdt. z 30
&SSPS
Fehler z 22 24V=/ +
;FSP
Justierung Ref–0– b 28
0V max 100mA
b 14 Nullpunkt
BEKVTUNFOU
$POUSPM[FSP
Steuer-Null b 30
–
10V b 22
5% DS
10V 0V z 20
100k
953
Signal-
4JHOBM PS Ref–0– b 24
Eingänge UE oder b 20
JOQVUT 100k St 3
10V 0V
%JGGFSFOUJBM
Differenz- 1–5
verstärker
BNQMJGJFS +UK
b6
F
E
C
B
%BVHIUFSDBSE
Tochterkarte
-
b8
F E D C B A G
zero
7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT OPOMJOFBSDVSWF1
10V 10V
solenoid
solenoid
NG10
A + 15V= supply
15V = supply
+ NG16
0,4V S
NG25
P1
-
S
Feedback signal/main stage
Feedback signal/pilot stage
7BMWF
Ventil 40% U
F
E
gain
68A K3 P2
C
0
D
24
E S
A
G
0 fine U
C
B
)ZESBVMJDT#PTDI 3FYSPUI "(
¾8JUITUBOEBSEMJOFBSDVSWF TFF3&
¾8JUIJOUFHSBUFEQ2DPOUSPMMFS TFF3&

5
954
'MPXSBUF¾TJHOBMGVODUJPO 2G 6&
'MPXDIBSBDUFSJTUJD. 'MPXDIBSBDUFSJTUJD1
Q [%] Q [%]
100 P-A $BMJCSBUFE 100 P-A
80 B-T(1:1) 80 B-T(1:1)
60 1% 60
B-T(2:1) B-T(2:1)
40 40
20 20 10% QN
-UD–E [V] -10 -8 -6 -4 -2 -UD–E [V] -10 -8 -6 -4 -2
2 4 6 8 10 UD–E [V] 2 4 6 8 10 UD–E [V]
-20 10% QN -20
-40 -40
-60 -60
-80 -80
-100 -100
Q [%] Q [%]
'MPXDIBSBDUFSJTUJD-
Q [%]
100 P-A
80 B-T(1:1)
60
B-T(2:1)
40
20
-UD–E [V] -10 -8 -6 -4 -2
2 4 6 8 10 UD–E [V]
-20
-40
-60
-80
-100
Q [%]
1SFTTVSFHBJO DpA B [%pP]
100
DpA B 80
60
40
20
G G
A B –UE [%] –4 –3 –2 –1 1 2 3 4 UE [%]
–20
a
b –40
P T Y X
–60
PP
–80
–100
DpB A [%pP]
955
#PEFEJBHSBN
/( /(
A dB A dB
B B
2 PS = 100 bar w 2 PS = 100 bar w
0 0
Amplitude
Amplitude
–2 –2
–4 200 –4 200
5%
100
10
5%
–6 180 180
0%
–6
%
–8 160 –8 160
–10 140 –10 140
5%
Phase
120 120
%
100%
100
5%
Phase
100 100
80 80
60 60
40 40
20 20
0 0
1 10 20 40 60 80 100 200 300 f [Hz] 1 10 20 40 60 80 100 200 300 f [Hz]
/(
A dB
B
2 PS = 100 bar w
0
Amplitude
–2
–4 200
5%
100
–6 180
%
–8 160
–10 140
120
%
100
5%
Phase
100 5
80
60
40
20
0
1 10 20 40 60 80 100 200 300 f [Hz]
956
6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
1 2
198
A + 15V= supply
B - 15V = supply A
D zero G
E solenoid E C
F solenoid D
13
116
49
197
24
ø6,6
81
39
30
X T A P B T Y
33 102 70 7
77 167
252
4 7 6 5 3
104 8
25
13
F1 F2
P
0,01/100
X A B Y Rzmax 4
72
T T1
F4 F3 PGNBUJOHDPNQPOFOU
1JMPUWBMWF .BDIJOFEWBMWFDPOUBDUTVSGBDF NPVOUJOHIPMF

0SJOHY QPSUT1 " # 5
DPOGJHVSBUJPOBDDPSEJOHUP*40
.BJOWBMWF %FWJBUFTGSPNTUBOEBSE
1PSUT1 " # 5 5NN
*OEVDUJWFQPTJUJPOUSBOTEVDFS NBJOWBMWF
.JOJNVNUISFBEEFQUI'FSSPVTNFUBMY
/BNFQMBUF /POGFSSPVTY
4VCQMBUFT TFF5FDIOJDBM%BUB4IFFU3&
0SJOHY QPSUT9 :
7BMWFGBTUFOJOHCPMUT PSEFSTFQBSBUFMZ
5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
DIFFTFIFBECPMUT*40.Y/'
.BUFSJBMOP
957
1 2
198
A + 15V= supply
B - 15V = supply A
D zero G
E solenoid E C
F solenoid D
13
116
49
211
A B Y
95
P B T
34
35
ø3
3
25
30 150 94
77 225
302
4 7 6 5 3
152
0,01/100
26
8 Rzmax 4
F5 G1
13
5
F1 F2 3FRVJSFETVSGBDFRVBMJUZ
PGNBUJOHDPNQPOFOU
T P X
96
A B
Y %FWJBUFTGSPNTUBOEBSE
1PSUT1 " # 5NN
F4 G2 F6 F3 /POGFSSPVTY
1JMPUWBMWF
0SJOHY QPSUT1 " # 5
.BJOWBMWF HBMWBOJ[FEJOBDDPSEBODFXJUI#PTDITUBOEBSE/'
/BNFQMBUF .BUFSJBMOP
0SJOHY QPSUT1 " # 5
0SJOHY QPSUT9 :
.BUFSJBMOP
958
1 2
198
A + 15V= supply
B -
15V = supply A
D zero G
E solenoid E C
F solenoid D
13
116
49
241
X A B
125
45
43
ø13 ø6
6
18
57 190 118
77 305
382
4 7 6 5 3
194
20
0,01/100
F5 G1 8
13
Rzmax 4
F1 F2
T P Y
PGNBUJOHDPNQPOFOU
118
X A B
F4 G2 F6 F3 DPOGJHVSBUJPOBDDPSEJOHUP*40
/(1PSUT1 " # 5NN
/POGFSSPVTY
1JMPUWBMWF
0SJOHY QPSUT1 " # 5
.BJOWBMWF
/BNFQMBUF HBMWBOJ[FEJOBDDPSEBODFXJUI#PTDITUBOEBSE/'
0SJOHY QPSUT1 " # 5

0SJOHY QPSUT9 :
.BUFSJBMOP
959
/PUFT
5
960
/PUFT

5FMFGPO
5FMFGBY
BHJOH
961

3FQMBDFT
DPOUSPMWBMWFT QJMPUPQFSBUFE
-WEU%$%$n7
5ZQF83- TZNCPMT77
4J[FT /(

6OJUTFSJFT9
.BYJNVNXPSLJOHQSFTTVSF1 " #CBS /(CBS
$POUFOUT 1BHF ¾ 1
JMPUPQFSBUFEXBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPM
RVBMJUZ BDUVBUFEPOPOFTJEF GBJMTBGFQPTJUJPOXIFO
4ZNCPMT BDDFTTPSJFT
TXJUDIFEPGG
¾ $POUSPMTPMFOPJEXJUIFMFDUSJDBMQPTJUJPOGFFECBDL
$POUSPMPJMTVQQMZ BOEFMFDUSPOJDTGPSQPTJUJPOUSBOTEVDFS -WEU%$%$
5FDIOJDBMEBUB BOE ¾ .BJOTUBHFJOTFSWPRVBMJUZXJUIQPTJUJPOGFFECBDL

7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT BOE ¾ 'MPXDIBSBDUFSJTUJD
$IBSBDUFSJTUJDDVSWFT BOE È.1SPHSFTTJWFXJUIGJOFNFUFSJOHOPUDI
6OJUEJNFOTJPOT UP È1 /POMJOFBSDVSWF
È- -JOFBS
UP*40 /(UP*40
/(UP*40BOE/(UP
*40
/(3& /(3&BOE/(3&
PSEFSTFQBSBUFMZ
4PMFOPJE11&.Y QPTJUJPOUSBOTEVDFS11H
JODMVEFEJOEFMJWFSZ TFF5FDIOJDBM%BUB4IFFU3&
¾ &
YUFSOBMUSJHHFSFMFDUSPOJDT PSEFSTFQBSBUFMZ
È&MFDUSJDBNQMJGJFSGPSTUBOEBSEDVSWFÃ.ÄBOEÃ-Ä
È&MFDUSJDBNQMJGJFSGPSOPOMJOFBSDVSWFÃ1Ä
962
0SEFSJOHEBUB
83- 9 ( ; .
'VSUIFSJOGPSNBUJPO
'PSFYUFSOBM JOQMBJOUFYU
USJHHFSFMFDUSPOJDT OPEFTJH . /#3TFBMT
/( TVJUBCMFGPSNJOFSBMPJMT
/( )- )-1
UP%*/
/( &MFDUSJDBMDPOOFDUJPO
/(
; XJUIQMVHJODPOOFDUPS
/(
XJUIQMVHUP%*/".
$POUSPMTQPPMTZNCPMT 1MVHJODPOOFDUPS
A B JODMVEFEJOEFMJWFSZ
XBZWFSTJPO $POUSPMPJMJOMFUÃYÄ
a 0 b
DPOUSPMPJMSFUVSOÃZÄ
P T OPEFTJH ÃYÄFYUFSOBM ÃZÄ FYUFSOBM
& ÃYÄJOUFSOBM ÃZÄ FYUFSOBM
7 7 &5 ÃYÄJOUFSOBM ÃZÄ JOUFSOBM
5 ÃYÄFYUFSOBM ÃZÄ JOUFSOBM
8JUITZNCPM7
1PXFSTVQQMZPGUSJHHFSFMFDUSPOJDT
1ࣅ"RW #ࣅ5RW
( 7%$
1ࣅ#RW "ࣅ5RW
9 6OJUTFSJFTUP
/PNJOBMGMPXSBUF
JOTUBMMBUJPOBOEDPOOFDUJPOEJNFOTJPOTVODIBOHFE
CBSQFSNFUFSJOHOPUDI
'MPXDIBSBDUFSJTUJD
/( . 1SPHSFTTJWFXJUIMJOFBSGJOFNFUFSJOH
MNJO
1 /POMJOFBSDVSWF MJOFBS LJOLBU
MNJO
- -JOFBS
MNJO

/(JTBIJHIGMPXWFSTJPOPG/( QPSUT1 " #BOE5
/(
IBWFढNNJOUIFNBJOTUBHF$POUSBSZUPTUBOEBSE
MNJO

*40 QPSUT1 " #BOE5NBZCFESJMMFEUP
MNJO

NBYढNNJOUIFDPOUSPMCMPDL5IFTFWBMWFTUIFSFGPSF
MNJO

PGGFSIJHIFSGMPXSBUFT2"2#
MNJO

/( IBWFढNNJOUIFNBJOTUBHF$POUSBSZUPTUBOEBSE
MNJO
MNJO
/( PGGFSIJHIFSGMPXSBUFT2"2#
MNJO

2 'MPXDIBSBDUFSJTUJDÃ1Ä
/
/(
2 'MPXDIBSBDUFSJTUJDÃ.ÄPSÃ-Ä
/
MNJO

963
4ZNCPMT
A B

--JOFBS
P T
Q Q Q
Ds Ds Ds
20% 40%
20% 40%
7BMWFGBTUFOJOHCPMUT /( Y*40.Y/'
/( Y*40.Y/'
Y*40.Y/'
/( Y*40.Y/'
/( Y*40.Y/'
75733"7457 TFF3&
7 TE
75733"7,"($457 TFF3&
11& .Y
BOE1 1H
JODMVEFEJOEFMJWFSZ
BMTPTFF3&
11& 1
5
964
$POTUSVDUJPO
¾1JMPUWBMWF
XJUIDPOUSPMTQPPMBOETMFFWF
SFUVSOTQSJOHT DPOUSPMTPMFOPJEBOEJOEVDUJWF
QPTJUJPOUSBOTEVDFS
¾.BJOTUBHF
XJUIDFOUFSJOHTQSJOHT
BOEQPTJUJPOGFFECBDL
T X Y
A P B
8IFOUIFDPOUSPMTPMFOPJEJTOPUBDUVBUFE UIFDPOUSPM *OUIFFWFOUPGBQPXFSGBJMVSFPSBOPQFODJSDVJU UIFPO
TQPPMJTIFMECZTQSJOHTJOUIFGBJMTBGFQPTJUJPO BOEUIF CPBSEFMFDUSPOJDTDVUPGGUIFFMFDUSJDJUZUPUIFDPOUSPMTPMFOPJE
NBJOTUBHFTQPPMSFNBJOTJOTQSJOHDFOUFSFENJEQPTJUJPO BOEUIFQJMPUTQPPMNPWFTUPUIFGBJMTBGFQPTJUJPO SFMJFWJOH
BUÉPGUIFTUSPLFJOUIFEJSFDUJPO1#"5 UIFDPOUSPMPJMDIBNCFSTPGUIFNBJOTUBHF5IFNBJOTUBHF
*OUIFPOCPBSEFMFDUSPOJDT UIFQSFEFGJOFETFUQPJOUJT DPOUSPMTQPPMJTIFMECZTQSJOHTJONJEQPTJUJPO
TQPPMUPNJEQPTJUJPO5IFDPOUSPMPJMJTDPOWFZFEUPUIFQJMPU
WBMWFFJUIFSJOUFSOBMMZWJBQPSU1PSFYUFSOBMMZWJBQPSU95IF
PJMSFUVSOTUPUIFUBOLJOUFSOBMMZWJBQPSU5PSFYUFSOBMMZWJB
QPSU:
965
$POUSPMPJMTVQQMZ
5IFQJMPUWBMWFDBOCFTVQQMJFECPUIWJBQPSUT9BOE:
FYUFSOBMMZ
/(
/(
Pv Tv Tv Pv
X Y Y X
P T
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a b AB
P T Y X a 0 b
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a b
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966
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$MBTT
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MNJO
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1PSUT5 9 : CBS
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-FBLBHFPGQJMPUWBMWF
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3FTQPOTFUJNFGPSTJHOBM
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.BJOTUBHFNPWFTUPTQSJOHDFOUFSFEÃNJEQPTJUJPOÄÉ1#"5
5IFSNBMESJGU ;FSPQPJOUEJTQMBDFNFOUBUÑ5m$
;FSPBEKVTUNFOU "EKVTUBCMFnWJBWBMWFBNQMJGJFS


'MPXSBUFBUBEJGGFSFOUˡQ ÑQY
2Y2OPNr

967
5FDIOJDBMEBUB
&MFDUSJDBM
%FHSFFPGQSPUFDUJPO *1UP%*/
4PMFOPJEDPOOFDUPS $POOFDUPS%*/*40.Y 11&
1PTJUJPOUSBOTEVDFSDPOOFDUPS $POOFDUPS1H 1

$PJMSFTJTUBODF3 ࢀ
1PTJUJPOUSBOTEVDFS 4VQQMZ7N" 4JHOBMn7 3-ॺLࢀ
*NQPSUBOU
1JMPUPQFSBUFEXBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPMWBMWFT
POMZQFSGPSNUIFJSGVODUJPOJOBOBDUJWFDMPTFEDPOUSPMMPPQBOE
EPOPUIBWFBGBJMTBGFQPTJUJPOXIFOTXJUDIFEPGG'PSUIJTSFBTPO
NBOZBQQMJDBUJPOTSFRVJSFUIFVTFPGÃFYUFSOBMDIFDLWBMWFTÄ
XIJDINVTUCFUBLFOJOUPBDDPVOUEVSJOHUIF0O0GGTXJUDIJOH
TFRVFODF
5
+UK

z 32 +10V/10mA +10V z2 24V=/max…A Versorgung
+UB 7%$NBYÉ"TVQQMZ
Potentiometer-
1PUFOUJPNFUFS DC
Versorgung
TVQQMZ b 32 –10V/10mA –10V z4
+ + 4700 mF/63V=
$POUSPM[FSP
10V DC b2
+15V /FVUSBM7
Sternpunkt 0V
–15V z 28
8.5V= b 2 Leistungs-Null
C1PXFS[FSP
+10V z 16
&OBCMJOH
Freigabe 100k ON
max 40V=
max 40V HSFFO Sicherheitslogik

4BGFUZMPHJDT rot
SFE [$POUSPM[FSP
z 28 Steuer-Null
grün
UB
+UK ZFM
gelb 10V b 26
MPX DS
Lvdt.
24V Justierung + z 30
Fehler
&SSPS z 22 24V=/ ;FSP
0V max 100mA Nullpunkt
BEKVTUNFOU Ref–0– b 28
b 14
Steuer-Null
$POUSPM[FSP b 30
–
%JGGF 5% 10V b 22
Differenz-
SFOUJBM DS
0V 10V z 20 verstärker z 30
4JHOBM 100k BNQMJGJFS +
Signal- PS
oder
Eingänge
JOQVUT
UE
b 20 Ref–0– b 24
10V 0V 100k St 3 b 30
–
1–5
+UK
968
b6
b8
1 2 1 2 3 4 1 2 3 4
NG10
NG16
NG25
7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT TUBOEBSEMJOFBSDVSWF. -
NG27
NG35
S
U
DPNQFOTBUJPO TFF3&
S
U
¾ 8JUIOPOMJOFBSDVSWFBOETVSGBDFBSFB
¾ 8JUIJOUFHSBUFEQ2DPOUSPMMFS TFF3&
83-3&
+UK
z 32 +10V/10mA +10V z2 24V=/max…A Versorgung
+UB7%$NBYÉ"TVQQMZ
1PUFOUJPNFUFS
Potentiometer- DC
Versorgung
+ + 4700 mF/63V=
$POUSPM[FSP b 12 15V b4 >10% ripple (UB)
Steuer-Null
10V DC b2
+15V /FVUSBM7
Sternpunkt 0V
–15V z 28
C1PXFS[FSP
Freigabe +10V z 16
&OBCMJOH 100k ON
max 40V=
3&83-
max 40V HSFFO 4BGFUZMPHJDT

Sicherheitslogik rot
SFE [$POUSPM[FSP
z 28 Steuer-Null
grün
UB
+UK ZFM
gelb 10V b 26
MPX DS
24V Lvdt. z 30
z 22 24V=/ Justierung
;FSP +
Fehler
&SSPS Nullpunkt
0V max 100mA BEKVTUNFOU Ref–0– b 28
Steuer-Null b 14
$POUSPM[FSP – b 30
%JGGF
Differenz-
SFOUJBM 5% 10V b 22
verstärker DS
0V 10V z 20 BNQMJGJFS z 30
100k +
969
Signal-
4JHOBM PS
oder
Eingänge
JOQVUT
UE
b 20 Ref–0– b 24
10V 0V 100k St 3 b 30
–
1–5
+UK
b6
b8
10V 10V 1 2 1 2 3 4 1 2 3 4
7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT OPOMJOFBSDVSWF1
+ NG10
0.4V S NG16
TFF3&
TFF3&
P1 NG25
– NG27
Ventil 40%
7BMWF NG35
gain S
0 U
K3 P2
A
68
4 C
¾8JUITUBOEBSEMJOFBSDVSWF
2
E
0 S
%BVHIUFS fine
¾8JUIJOUFHSBUFEQ2DPOUSPMMFS
Tochterkarte U
DBSE

5
970
'MPXSBUF¾TJHOBMGVODUJPO 2G 6&
Q [%] Q [%]
100 P-A $BMJCSBUFE 100 P-A
80 B-T(1:1) 80 B-T(1:1)
60 1% 60
B-T(2:1) B-T(2:1)
40 40
20 20 10% QN
-UD–E [V] -10 -8 -6 -4 -2 -UD–E [V] -10 -8 -6 -4 -2
2 4 6 8 10 UD–E [V] 2 4 6 8 10 UD–E [V]
-20 10% QN -20
-40 -40
-60 -60
-80 -80
-100 -100
Q [%] Q [%]
'MPXDIBSBDUFSJTUJD-
Q [%]
100 P-A
80 B-T(1:1)
60
B-T(2:1)
40
20
-UD–E [V] -10 -8 -6 -4 -2
2 4 6 8 10 UD–E [V]
-20
-40
-60
-80
-100
Q [%]
1SFTTVSFHBJO DpA B [%pP]
100
DpA B 80
60
40
20
G G –UE [%] –4 –3 –2 –1 1 2 3 4 UE [%]

–20
A B
–40
–60
a UE
b –80
P T Y X
–100
PP DpB A [%pP]
971
#PEFEJBHSBN
/( /(
A dB A dB
B B
2 PS = 100 bar w 2 PS = 100 bar w
0 0
–2 –2
–4 200 –4 200
5%
100
10
5%
–6 180 –6 180
0%
%
–8 160 –8 160
–10 140 –10 140
5%
120 120
%
100%
100
5%
100 100
80 80
60 60
40 40
20 20
0 0
1 10 20 40 60 80 100 200 300 f [Hz] 1 10 20 40 60 80 100 200 300 f [Hz]
"NQMJUVEF
Amplitude 1IBTF
Phase "NQMJUVEF
Amplitude 1IBTF
Phase
/( /(
A dB A dB
B B
2 PS = 100 bar w PS = 100 bar
2 w
0 0
–2 –2
–4 200 –4 200
5%
100
–6 180 –6 180
%
10
5%
–8 160 –8 160
0%
–10 140 –10 140

120
%
120
100
5%
100 100
80 5
80
60 0%
10 5% 60
40 40
20 20
0 0
1 10 20 40 60 80 100 200 300 f [Hz] 1 10 20 40 60 80 100 200 300 f [Hz]
"NQMJUVEF
Amplitude 1IBTF
Phase "NQMJUVEF
Amplitude 1IBTF
Phase
972
1 2
185
M16 x 1,5
Pg 7
12
13
Pg 7
49
195
24
ø6,6
81
39
30
X T A P B T Y
33 102 8
77 167 70 5
4 7 6 5 3
104 8
25
13
F1 F2 0,01/100
P
X A B Y Rzmax 4
72
T T1

0SJOHY QPSUT1 " # 5
1PSUT1 " # 5 5NN
0SJOHY QPSUT9 :
.BUFSJBMOP
973
1 2
185
M16x1,5
Pg 7
12
13
49
Pg 7
209
A B Y
95
34
35
25 ø3
3
30 150 94
77 225
302
4 7 6 5 3
152 8
26 0,01/100
Rzmax 4
F5 G1
13
F1 F2 5
PGNBUJOHDPNQPOFOU
T P X
96
A B
Y %FWJBUFTGSPNTUBOEBSE
1PSUT1 " # 5NN
F4 G2 F6 F3 /POGFSSPVTY
1JMPUWBMWF
0SJOHY QPSUT1 " # 5
.BJOWBMWF HBMWBOJ[FEJOBDDPSEBODFXJUI#PTDITUBOEBSE/'
0SJOHY QPSUT1 " # 5
0SJOHY QPSUT9 :
.BUFSJBMOP
974
1 2
185
M16 x 1,5
Pg 7
12
13
49
239
Pg 7
X A B
125
45
43
ø13 ø6
6
18 118
57 190
77 305
382
4 7 6 5 3
194 8
20
0,01/100
F5 G1
13
Rzmax 4
F1 F2
T P Y
PGNBUJOHDPNQPOFOU
118
X A B .BDIJOFEWBMWFDPOUBDUTVSGBDF NPVOUJOHIPMF
F4 G2 F6 F3 /(1PSUT1 " # 5NN
/(1PSUT1 " # 5NN
1JMPUWBMWF
/POGFSSPVTY
0SJOHY QPSUT1 " # 5
.BJOWBMWF
/BNFQMBUF DIFFTFIFBECPMUT*40.Y/'
0SJOH QPSUT1 " # 5
/(Y 5JHIUFOJOHUPSRVF/(."/N

/(Y /(."n/N
0SJOHY QPSUT9 :
.BUFSJBMOP
975
1 2
185
12
M16x 1,5
Pg 7
13
114
49
29
368
Pg 7 X A B
225
ø21
43,2
90
60
ø6
125 69 320
458 200
4 7 6 5 3
324
45 8
22
F1 F5 F2
5
G1 0,01/100
Rzmax 4
T P Y
203
PGNBUJOHDPNQPOFOU
A B
X
G2 DPOGJHVSBUJPOBDDPSEJOHUP*40
F4 F6 F3 %FWJBUFTGSPNTUBOEBSE
1PSUT1 " # 5NN
/POGFSSPVTY
1JMPUWBMWF
0SJOHY QPSUT1 " # 5
.BJOWBMWF
0SJOHY QPSUT1 " # 5

0SJOHY QPSUT9 :
.BUFSJBMOP
976
/PUFT

5FMFGPO
5FMFGBY
BHJOH
977

3FQMBDFT
-WEU%$%$n7
5ZQF83- TZNCPMT&8
4J[FT /(

6OJUTFSJFT9
$POUFOUT 1BHF ¾1JMPUPQFSBUFEXBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPM
'FBUVSFT WBMWFT/(UP/( XJUIBQQSPYPWFSMBQ
"DDFTTPSJFT GVODUJPO TFDUJPOBMEJBHSBN
TXJUDIFEPGG
$POUSPMPJMTVQQMZ ¾ $POUSPMTPMFOPJEXJUIFMFDUSJDBMQPTJUJPOGFFECBDL
5FDIOJDBMEBUB BOE BOEFMFDUSPOJDTGPSQPTJUJPOUSBOTEVDFS -WEU%$%$
7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT BOE ¾ .BJOTUBHFXJUIQPTJUJPOGFFECBDL

$IBSBDUFSJTUJDDVSWFT UP ¾ 4QPPMXJUIMJOFBSUSBWFM XJUIBOUJSPUBUJPOFMFNFOU
6OJUEJNFOTJPOT UP ¾ 'MPXDIBSBDUFSJTUJD
È41SPHSFTTJWF
È/( BOEXJUIMPBEUBQ$$
UP*40 /(UP*40
/(UP*40BOE/(UP
*40
/(3& /(3&BOE/(3&
PSEFSTFQBSBUFMZ
4PMFOPJE11&.Y QPTJUJPOUSBOTEVDFS11H
JODMVEFEJOEFMJWFSZ TFF5FDIOJDBM%BUB4IFFU3&
¾ &YUFSOBMUSJHHFSFMFDUSPOJDT PSEFSTFQBSBUFMZ
È&MFDUSJDBNQMJGJFSGPSTUBOEBSEDVSWFXJUIPVUSBNQT
È&MFDUSJDBNQMJGJFSXJUISBNQTBOEEFBECBOEDPNQFOTBUJPO
978
0SEFSJOHEBUB
83- 4 9 ( ; .
'PSFYUFSOBM 'VSUIFSJOGPSNBUJPO
USJHHFSFMFDUSPOJDT OPEFTJH JOQMBJOUFYU
/( . /#3TFBMT
/( TVJUBCMFGPS
/( NJOFSBMPJMT )- )-1
/(
UP%*/
/(
; XJUIQMVHJODPOOFDUPS
$POUSPMTQPPMTZNCPMT & &
A B XJUIQMVHUP
%*/".
1MVHJODPOOFDUPS
P T JODMVEFEJOEFMJWFSZ
& ;
& ;
$POUSPMPJMJOMFUÃYÄ
C1 DPOUSPMPJMSFUVSOÃZÄ
A B /PEFTJH ÃYÄFYUFSOBM ÃZÄ FYUFSOBM
& ÃYÄJOUFSOBM ÃZÄ FYUFSOBM
&5 ÃYÄJOUFSOBM ÃZÄ JOUFSOBM
P T
C2
5 ÃYÄFYUFSOBM ÃZÄ JOUFSOBM
8 8
A B A B
1PXFSTVQQMZ
PGUSJHHFSFMFDUSPOJDT
( 7%$
P T P T 9 6OJUTFSJFTUP
8 ;
8 ;
JOTUBMMBUJPOBOEDPOOFDUJPO
EJNFOTJPOTVODIBOHFE
C1 C1
A B A B 'MPXDIBSBDUFSJTUJD
4 1SPHSFTTJWF
/PNJOBMGMPXSBUFBUCBSWBMWFQSFTTVSFEJGGFSFODF
P T P T
C2 C2 & CBSQFSNFUFSJOHOPUDI
A B A B /(
MNJO
/(
P T P T MNJO
8 MNJO
A B A B
/(
MNJO
P T P T /(
5SBOTJUJPOBMTZNCPMT MNJO
/(
8JUITZNCPM MNJO
& & ;
& 8 8 ;
8
1ࣅ"RW #ࣅ5RW
1ࣅ#RW "ࣅ5RW
8JUIMPBEUBQ$$ /(
; NBYढNNJOUIFDPOUSPMCMPDL5IFTFWBMWFTUIFSFGPSF

979
/( Y*40.Y/'
Y*40.Y/'
/( Y*40.Y/'
/( Y*40.Y/'
75733"7457 TFF3&
7 TE 75733"7354457 TFF3&
11& .Y
BOE1 1H
JODMVEFEJOEFMJWFSZ
BMTPTFF3&
11& 1
¾5FTUCPYUZQF751&5# TFF3& ¾5FTUBEBQUFSUZQF751" TFF3&
$POTUSVDUJPO
¾1JMPUWBMWF
XJUIDPOUSPMTQPPMBOETMFFWF
SFUVSOTQSJOHT DPOUSPMTPMFOPJEBOEJOEVDUJWF
QPTJUJPOUSBOTEVDFS
¾.BJOTUBHF
BOEQPTJUJPOGFFECBDL
C1 T X C2 Y
A P B
8IFOUIFDPOUSPMTPMFOPJEJTOPUBDUVBUFE UIFDPOUSPM *OUIFFWFOUPGBQPXFSGBJMVSFPSBOPQFODJSDVJU UIFPO
TQPPMJTIFMECZTQSJOHTJOUIFGBJMTBGFQPTJUJPO BOE CPBSEFMFDUSPOJDTDVUPGGUIFFMFDUSJDJUZUPUIFDPOUSPMTPMFOPJE
UIFNBJOTUBHFTQPPMSFNBJOTJOTQSJOHDFOUFSFENJE BOEUIFQJMPUTQPPMNPWFTUPUIFGBJMTBGFQPTJUJPO SFMJFWJOH
QPTJUJPO UIFDPOUSPMPJMDIBNCFSTPGUIFNBJOTUBHF5IFNBJOTUBHF
*OUIFPOCPBSEFMFDUSPOJDT UIFQSFEFGJOFETFUQPJOUJT DPOUSPMTQPPMJTTQSJOHDFOUFSFEJONJEQPTJUJPO
UIFDPOUSPMDSPTTTFDUJPOTDBVTFTUIFNBJODPOUSPMTQPPM
UPNPWF*GUIFJOQVUTFUQPJOUJT7 UIFNBJOTUBHFDPOUSPM
TQPPMJTTQSJOHDFOUFSFEJOPWFSMBQQFENJEQPTJUJPO5IF
DPOUSPMPJMJTDPOWFZFEUPUIFQJMPUWBMWFFJUIFSJOUFSOBMMZWJB
QPSU1PSFYUFSOBMMZWJBQPSU95IFPJMSFUVSOTUPUIFUBOL
980
$POUSPMPJMTVQQMZ
FYUFSOBMMZ
/( /(
Pv Tv Tv Pv
X Y Y X
P T
5ZQF¾9 G G 4ZNCPMJOEFUBJM
FYUFSOBMDPOUSPMPJMJOMFUBOEPVUMFU
A B
P X A B Y T
a b G
AB .BJOWBMWF
P T Y X a 0 b
5ZQF¾9&
G G PT
A B
P T
AB
a b 1JMPUWBMWF
G
a b
P T Y PT
5ZQF¾9&5
G G
A B
a b
5ZQF¾95 P T
G G
A B
a b
P T X

& ÃYÄJOUFSOBM ÃZÄFYUFSOBM
5 ÃYÄFYUFSOBM ÃZÄJOUFSOBM
981
5FDIOJDBMEBUB
(FOFSBM
8FJHIU LH /( /( /( /( /(

NBYQFSNJUUFE NNT
.BYJNVNQFSNJTTJCMFEFHSFF
PGDPOUBNJOBUJPOPGQSFTTVSFGMVJE
1VSJUZDMBTTUP*40 D
$MBTT
ÑQCBSQFSOPUDI
MNJO
.BY 1PSUT1 " #
XPSLJOH FYUFSOBMDPOUSPMPJMJOMFU
CBS
QSFTTVSF 1PSUT1 " # 9 CBS
1PSUT5 : CBS
2NBY MNJO
2/QJMPUWBMWF JOMFU
ÑQCBS MNJO
-FBLBHFPGQJMPUWBMWF
BU9CBS DNNJO
-FBLBHFPGNBJOTUBHF
DPOUSPMTQPPMTZNCPMTÃ&Ä
BU1CBS MNJO 5
4UBUJD%ZOBNJD
0WFSMBQJONJEQPTJUJPO ×PGTQPPMTUSPLF FMFDUSJDBMMZBEKVTUBCMFGPS6%¾&n7
XJUI
4QPPMTUSPLF NBJOTUBHF nNN
$POUSPMPJMWPMVNF
PGNBJOTUBHF DN
$POUSPMPJMSFRVJSFNFOU
BU9CBS
MNJO
.BOVGBDUVSJOHUPMFSBODF 4FFGMPXDVSWFT BEKVTUBCMFXJUI
3FTQPOTFUJNFGPS
BU9CBS
NT
3FTQPOTFUJNFGPS
BU9CBS
NT
4XJUDIPGGCFIBWJPS "GUFSFMFDUSJDBMTXJUDIPGG QJMPUWBMWFJOGBJMTBGF
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5IFSNBMESJGU BUÑ5m$


'MPXSBUFBUBEJGGFSFOUˡQ 2 2
ÑQY
Y OPNr

982
5FDIOJDBMEBUB
&MFDUSJDBM
%FHSFFPGQSPUFDUJPO *1UP%*/
4PMFOPJEDPOOFDUPS $POOFDUPS%*/*40.Y 11&
1PTJUJPOUSBOTEVDFSDPOOFDUPS $POOFDUPS1H 1

$PJMSFTJTUBODF3 ࢀ
1PTJUJPOUSBOTEVDFS 4VQQMZ7N" 4JHOBMn7 3-ॺLࢀ
*NQPSUBOU
1JMPUPQFSBUFEXBZTFSWPTPMFOPJEEJSFDUJPOBM
DPOUSPMWBMWFTXJUIQPTJUJWFPWFSMBQGVODUJPOJOPQFO
PSDMPTFEMPPQDPOUSPMMFEBYFTBOEIBWF
BQQSPYPWFSMBQXIFOTXJUDIFEPGG5IJTDPOEJUJPO
EPFTOPUDPOTUJUVUFBOBDUJWFGBJMTBGFQPTJUJPO
ÃFYUFSOBMDIFDLWBMWFTÄ XIJDINVTUCFUBLFOJOUP
BDDPVOUEVSJOHUIF0O0GGTXJUDIJOHTFRVFODF
+UK
z 32 +10V/10mA +10V z2 Versorgung
7%$NBYÉ"TVQQMZ
+UB 24V=/max…A
1PUFOUJPNFUFS
Potentiometer- DC
Versorgung
+ + 4700 mF/63V=
$POUSPM[FSP
10V DC b2
+15V Sternpunkt 0V
/FVUSBM7
–15V z 28
C1PXFS[FSP
+10V z 16
&OBCMJOH
Freigabe 100k ON
3&83-
max 40V=
max 40V 4BGFUZMPHJDT
SFE [$POUSPM[FSP
z 28 Steuer-Null
grün
HSFFO UB
+UK
gelb
ZFMMPX 10V b 26
DS
24V Lvdt. z 30
&SSPS
Fehler z 22 24V=/ Justierung
;FSP +
0V max 100mA Nullpunkt
BEKVTUNFOU Ref–0– b 28
b 14
$POUSPM[FSP
Steuer-Null b 30
–
%JGGFSFOUJBM 5% 10V b 22
Differenz- DS
0V 10V z 20 BNQMJGJFS
verstärker z 30
100k +
983
Signal- oder
4JHOBMJOQVUT UE PS Ref–0– b 24
Eingänge b 20
10V 0V 100k St 3 b 30
–
1–5
+UK
b6
b8
1 2 1 2 3 4 1 2 3 4
NG10
TFF3&
NG16
NG25
NG27
NG35
S
U
S
U
7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT TUBOEBSEXJUIPVUSBNQT PWFSMBQDPNQFOTBUJPO
¾ 8JUISBNQTBOEPWFSMBQDPNQFOTBUJPO

5

+UK
z 32 +10V/10mA +10V z2 6 1,5A Versorgung
7%$NBY"TVQQMZ
1PUFOUJPNFUFS
Potentiometer- DC +UB#24V=/max
Versorgung
TVQQMZ b 32 z4
TFF3&
–10V/10mA –10V + + 4700 mF/63V=
b 12 15V b4 >10% ripple (UB)
Steuer-Null
$POUSPM[FSP
10V DC b2
+15V Sternpunkt 0V
/FVUSBM7
–15V z 28
¾ 8JUITUBOEBSEMJOFBSDVSWF
8,5V= b 2 Leistungs-Null
C1PXFS[FSP
Freigabe +10V z 16
100k ON
&OBCMJOH max 40V=
4BGFUZMPHJDT
SFE z 28 Steuer-Null
grün
max 40V HSFFO [$POUSPM[FSP
UB
+UK
gelb
ZFMMPX 10V b 26
DS Signal
24V Lvdt. z 30
z 22 24V=/ +15V
Fehler
&SSPS Ref–0–
0V max 100mA b 28
Steuer-Null b 14
$POUSPM[FSP %JGGFSFOUJ –15V b 30
Differenz-
BMBNQMJ
z 20 verstärker 10V b 22
0V 100k GJFS DS Signal
Signal- UE z 30
4JHOBMJOQVUT
Eingänge UE +15V
0… 10V b 20 Ref–0– b 24
100k
b 20 UE UE b 30
0… 10V z 10 –15V
Q P–A 100k 100k
984
UE UE +UE
z 12 +UK
–UE +UE 0… 10V 100k zero
P–B 24V (+UE) b6
SUE 0,3V –UE b8
+UE
max Q=0 z 18 gain
–UE +UE 1 2 1 2 3 4 1 2 3 4
0,1A
Logik
-PHJD
D T=0 z 14 gain
(ramp off) 10…40V max NG10
UE UA –UE NG16
Ri 100k z6
UT ext. NG25
mode Q=0
T=0 acc. NG27
b 16 UT
acc. UT 0…+10V 100k ramp D T int. NG35
UT = ext. int. S
D T ext. decc. U
decc. UT 0…+10V b 18 UT
100k ext. ramps SI
0,1…3 s S
z 24 D T1 U
100k 0,3…10 s
7BMWFXJUIFYUFSOBMUSJHHFSFMFDUSPOJDT TUBOEBSEXJUISBNQT PWFSMBQDPNQFOTBUJPO
Diff–0– (UT) D T2
mode
3BNQDPOUSPMGVODUJPOEJBHSBN
TFF3&
83-3&
985
'MPXSBUF¾TJHOBMGVODUJPO
2G 6&
4ZNCPM& ;
8 ;
2"2#
$POUSPMTQPPMXJUIBTZNNFUSJDNFUFSJOHOPUDIFT
& ;
8 ;
2"2#
$POUSPMTQPPMTXJUIBTZNNFUSJDNFUFSJOHOPUDIFTBSF
BWBJMBCMFJOBSBUJPPGGPSUIFQVSQPTFPGBEBQUBUJPO
100% P-A
AB AB UPEJGGFSFOUJBMDZMJOEFST
B-T
80
B-T(2:1)
60 PT PT
40
'MPXSBUF2Q
20 2:1
Volumenstrom
-20 G G
P-B A B
-40 (2:1)
-60
P T YX
-80 P-B
A-T
-100% 'MPXJONJEQPTJUJPO ÃMFBLBHFPJMQSFTTVSFSFMJFGÄ
-100% -80 -60 -40 -20 0 20 40 60 80 100%
4USPLF
Hub(%) 8JUITZNCPMÃ&Ä MFBLBHFPJMJOUIFUXPXPSLDIBNCFST

"BOE#PGUIFDPOUSPMQJTUPOHJWFTSJTFUPBCVJMEVQ
(15-25%) comp. (15-25%)
PGQSFTTVSFJO"PS# XIJDIUIFODBVTFTBDPOOFDUJOH
A -10V -8 -6 -4 -2 -0,5 0 0,5 2 4 6 8 10V b20 : sign. DZMJOEFSUPESJGUPVUPGQPTJUJPO
B -10V -8 -6 -4 -2 0 2 4 6 8 10V
z20 : 0V *ONBOZDBTFT UIFÃ8ÄTZNCPMJTBCFUUFSTPMVUJPO8JUI
BTFUQPJOUPGÃÄ UIFDPOUSPMQJTUPONPWFTJOUPUIFPWFS
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SFMJFWFEGSPNQPSUT"BOE#XJUI2/UP55IJT
BMTPTVQQPSUTUIFGVODUJPOPGFYUFSOBMDIFDLWBMWFT
4ZNCPM& 8 2"2#

$POUSPMTQPPMTJOBEJGGFSFOUJBMDJSDVJU
100% *OPSEFSUPQSPEVDFEJGGFSFOUJBMDJSDVJUT WBMWFTQPPMT
P-A
AB AB AB XJUIBUIQPTJUJPOBSFBWBJMBCMF*UJTTVGGJDJFOUUPJOTUBMM 5
80
BOPOSFUVSOWBMWFJOUIFDPOTVNFSMJOFT
60 PT PT PT
*OBEEJUJPO BDPOUSPMTQPPM TZNCPM
XJUIJOUFSOBM#1
40
DPOOFDUJPOJTFNQMPZFEGPSDFSUBJOCSBODIPSJFOUFE
'MPXSBUF2Q
20 TPMVUJPOT)PXFWFS XFSFDPNNFOEUIBUZPVDPOTVMUUIF
Volumenstrom
#3)"QQMJDBUJPO$FOUFSXJUISFHBSEUPUIFTFTQFDJBM
0
B-T TZNCPMT BTBTJNVMBUJPOPSLOPXMFEHFPGUIJTUZQFPG
-20 TZTUFNJTVTVBMMZSFRVJSFE
-40 P-B
-60
A-T
-80
-100%
-100% -80 -60 -40 -20 0 20 40 60 80 100%
4USPLF
Hub(%)
(15-25%) comp. (15-25%) G G

A B
A -10V -8 -6 -4 -2 -0,5 0 0,5 2 4 6 8 10V b20 : sign.
z20 : 0V
B -10V -8 -6 -4 -2 0 2 4 6 8 10V
P T YX
"NQMJGJFS "XJUISBNQ ¾3&

#XJUIPVUSBNQ ¾3&
986
-PBEUBQ$$
5PDPNQFOTBUFGPSGMVDUVBUJPOTJOUIFMPBEPSTVQQMZ
QSFTTVSF XBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPMWBMWFT
BSFDPNCJOFEXJUIQSFTTVSFDPNQFOTBUPST5IFMPBEJT
UBQQFEWJBBTIVUUMFWBMWFGPSUIF/(BOE BOEWJB
UXPBEEJUJPOBMQPSUT$BOE$GPSUIF/( BOE
Ã83-ÄBOEÃ83-&ÄPOMZ

5IFQSFTTVSFDPNQFOTBUPSUIFSFGPSFBMXBZTSFDFJWFTUIF
DPSSFDUQSFTTVSFTJHOBMFWFOJOUIFFWFOUPGOFHBUJWFMPBE
8IFOVTJOHQSFTTVSFDPNQFOTBUPST BOFYUFSOBMDPOUSPMPJM
TVQQMZTIPVMEBMXBZTCFTFMFDUFE
/( /(
C1 G G
G G A B
A B
P T YX
P T YX C2
987
3FTQPOTFUJNF BU9CBS
0QFO $MPTF
/( 100 100

90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 25ms 50ms 0 25ms 50ms
/( 100 100

90 90
80 80
70 70
60 60
UE %
50 UE % 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
/( 100 100

90 90
80 80
70 70
60 60 5
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
/( 100 100

90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 100ms 200ms 0 100ms 200ms
988
1 2
185
M16 x 1,5
Pg 7
12
13
Pg 7
49
195
24
ø6,6
81
39
30
X T A P B T Y
33 102 8
77 167 70 5
4 7 6 5 3
104
25
8
0,01/100
13
F1 F2
P
Rzmax 4
X A B Y
72
T T1
PGNBUJOHDPNQPOFOU
F4 F3

0SJOHY QPSUT1 " # 5
1PSUT1 " # 5 5NN
0SJOHY QPSUT9 :

.BUFSJBMOP
989
1 2
185
M16x1,5
Pg 7
12
13
49
209
Pg 7
A B Y
95
34
35
3
25 ø3
30 150 94
77 225
302
4 7 6 5 3
152 0,01/100
26
Rzmax 4
8
5
F5
13
G1
T P X
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96
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4JHOBM 0... 10 V 1 or 2 4JHOBM 4...20 mA 1 or 2 5
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49
242
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149
125
45
43
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18 118
57 190
77 305
382
5 8 7 6 4
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/BNFQMBUF 5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
0SJOHY QPSUT1 " # 5
0SJOHY QPSUT9 :
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ 5JHIUFOJOHUPSRVF."/N

.BUFSJBMOP
1009
/PUFT
5
1010
/PUFT

5FMFGPO
5FMFGBY
BHJOH
1011

3FQMBDFT
BOEPOCPBSEFMFDUSPOJDT
5ZQF83-& TZNCPMT&8
4J[FT /(

6OJUTFSJFT9
$POUFOUT 1BHF ¾ 1JMPUPQFSBUFEXBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPM
'FBUVSFT WBMWFT/(UP/( XJUIBQQSPYPWFSMBQ
"DDFTTPSJFT GVODUJPO TFDUJPOBMEJBHSBN
TXJUDIFEPGG
$POUSPMPJMTVQQMZ
¾ $POUSPMTPMFOPJEXJUIFMFDUSJDBMQPTJUJPOGFFECBDLBOE
5FDIOJDBMEBUB UP POCPBSEFMFDUSPOJDT 0#&
0OCPBSEFMFDUSPOJDT ¾ .BJOTUBHFXJUIQPTJUJPOGFFECBDL
$IBSBDUFSJTUJDDVSWFT UP ¾ &MFDUSPOJDBMMZDBMJCSBUFEBOEDPNQFOTBUFEPWFSMBQ
6OJUEJNFOTJPOT UP ¾ 4QPPMXJUIMJOFBSUSBWFM XJUIBOUJSPUBUJPOFMFNFOU
¾ 'MPXDIBSBDUFSJTUJD
È41SPHSFTTJWF
È/( BOEXJUIMPBEUBQ$$
UP*40 /(UP*40
/(UP*40BOE/(UP
*40
/(3& /(3&BOE/(3&
PSEFSTFQBSBUFMZ
TFF5FDIOJDBM%BUB4IFFU3& PSEFSTFQBSBUFMZ
1012
0SEFSJOHEBUB
83- & 4 + 9 ( , " .
8JUIPOCPBSE 'VSUIFS
FMFDUSPOJDT & JOGPSNBUJPO
/( JOQMBJOUFYU
/( . /#3TFBMT
/( TVJUBCMFGPS
/(
NJOFSBMPJMT
)- )-1
/(

UP%*/
$POUSPMTQPPMTZNCPMT & &
A B *OUFSGBDFGPS
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P T &MFDUSJDBMDPOOFDUJPO
& ;
& ;

C1
A B
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0SEFSQMVHJO
DPOOFDUPSTFQBSBUFMZ
P T $POUSPMPJMTVQQMZÃYÄ
C2
8 8 DPOUSPMPJMSFUVSOÃZÄ
A B A B /PEFTJH ÃYÄFYUFSOBM ÃZÄFYUFSOBM
&5 ÃYÄJOUFSOBM ÃZÄ JOUFSOBM
P T P T 5 ÃYÄFYUFSOBM ÃZÄ JOUFSOBM
8 ;
8 ;
C1
C1
A B A B ( 7%$
9 6OJUTFSJFTUP
JOTUBMMBUJPOBOEDPOOFDUJPOEJNFOTJPOTVODIBOHFE
P T P T
C2 C2 + 0WFSMBQDPNQFOTBUJPOTJHOBM
& 4FFDIBSBDUFSJTUJDDVSWFSBOHF7
A B A B
'MPXDIBSBDUFSJTUJD
4 1SPHSFTTJWF
P T P T /PNJOBMGMPXSBUFBUCBSWBMWFQSFTTVSFEJGGFSFODF
8 CBSQFSNFUFSJOHOPUDI
A B A B
/(
MNJO
P T P T MNJO
/(
5SBOTJUJPOBMTZNCPMT MNJO
/(
8JUITZNCPM& & ;
& 8 ;
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8
/(
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MNJO
/(

;

IBWFढNNJOUIFNBJOTUBHF$POUSBSZUPTUBOEBSE IBWFढNNJOUIFNBJOTUBHF$POUSBSZUPTUBOEBSE
*40 QPSUT1 " #BOE5NBZCFESJMMFE *40 QPSUT1 " #BOE5NBZCFESJMMFEUP
UPNBYढNNJOUIFDPOUSPMCMPDL5IFTFWBMWFT NBYढNNJOUIFDPOUSPMCMPDL5IFTFWBMWFTUIFSFGPSF
UIFSFGPSFPGGFSIJHIFSGMPXSBUFT2"2# PGGFSIJHIFSGMPXSBUFT2"2#
1013
/( Y*40.Y/'
Y*40.Y/'
/( Y*40.Y/'
/( Y*40.Y/'
1MVHJODPOOFDUPST11& ,4
BMTPTFF3& ,4
.4
.4
,4m
¾5FTUCPYUZQF751&5# TFF3& ¾5FTUBEBQUFS11&UZQF751" TFF3&
$POTUSVDUJPO
5IFWBMWFDPOTJTUTPGUISFFNBJOBTTFNCMJFT
¾ 1JMPUWBMWF
XJUIDPOUSPMTQPPMBOETMFFWF SFUVSO
TQSJOHT DPOUSPMTPMFOPJEBOEJOEVDUJWFQPTJUJPO
USBOTEVDFS 3
¾ .BJOTUBHF
BOEQPTJUJPOGFFECBDL
¾ 0OCPBSEUSJHHFSFMFDUSPOJDT
C1 T X C2 Y
A P B
8IFOUIFDPOUSPMTPMFOPJEJTOPUBDUVBUFE UIFDPOUSPM 5IFDPOUSPMPJMJTDPOWFZFEUPUIFQJMPUWBMWFFJUIFSJOUFSOBMMZ
TQPPMJTIFMECZTQSJOHTJOUIFGBJMTBGFQPTJUJPO BOE WJBQPSU1PSFYUFSOBMMZWJBQPSU95IFPJMSFUVSOTUPUIFUBOL
UIFNBJOTUBHFTQPPMSFNBJOTJOJUTTQSJOHDFOUFSFENJE JOUFSOBMMZWJBQPSU5PSFYUFSOBMMZWJBQPSU:
QPTJUJPO
*OUIFPOCPBSEFMFDUSPOJDT UIFQSFEFGJOFETFUQPJOUJT
1PXFSGBJMVSF
TUBHFDPOUSPMTQPPM*OUIFFWFOUPGBOFSSPSTJHOBM UIF *OUIFFWFOUPGBQPXFSGBJMVSFPSBOPQFODJSDVJU UIF
DPOUSPMTPMFOPJEJTBDUVBUFE BOEUIFQJMPUTQPPMJTNPWFE POCPBSEFMFDUSPOJDTDVUPGGUIFFMFDUSJDJUZUPUIFDPOUSPM
BTUIFNBHOFUJDGPSDFDIBOHFT5IFGMPXSFMFBTFEUISPVHI TPMFOPJEBOEUIFQJMPUTQPPMNPWFTUPUIFGBJMTBGFQPTJUJPO
UIFDPOUSPMDSPTTTFDUJPOTDBVTFTUIFNBJODPOUSPMTQPPM SFMJFWJOHUIFDPOUSPMPJMDIBNCFSTPGUIFNBJOTUBHF5IF
UPNPWF5IFTQPPMTUSPLFJTDPOUSPMMFEQSPQPSUJPOBUFMZUP NBJOTUBHFDPOUSPMTQPPMJTIFMECZTQSJOHTJONJEQPTJUJPO
UIFTFUQPJOUPG7CFUXFFO*GUIFJOQVU
TFUQPJOUJTn7 UIFDPOUSPMTQPPMJTIFMEJOUIFTQSJOH
DFOUFSFE PWFSMBQQFENJEQPTJUJPO
1014
$POUSPMPJMTVQQMZ
FYUFSOBMMZ
/( /(
Pv Tv Tv Pv
X Y Y X
P T
A B FYUFSOBMDPOUSPMPJMJOMFUBOEPVUMFU
a b P X A B Y T
P T Y X
AB
G .BJOWBMWF
5ZQF¾9& a 0 b
G G
A B
PT
P T
a b
AB G 1JMPUWBMWF
P T Y
a b
5ZQF¾9&5 G G PT
A B
a b
P T
5ZQF¾95
G G
A B
a b
P T X

1015
5FDIOJDBMEBUB
(FOFSBM
GPSQJMPUWBMWFBOENBJOTUBHF
8FJHIU LH /( /( /( /( /(

NBYQFSNJUUFE NNT
1VSJUZDMBTTUP*40 D
$MBTT
ÑQCBSQFSOPUDI
MNJO
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XPSLJOH FYUFSOBMDPOUSPMPJMJOMFU
CBS
QSFTTVSF 1PSUT1 " # 9 CBS
1PSUT5 : CBS
2NBY MNJO
2/QJMPUWBMWF JOMFU
ÑQCBS MNJO
-FBLBHFPGQJMPUWBMWF
BU9CBS DNNJO
-FBLBHFPGNBJOTUBHF
DPOUSPMTQPPMTZNCPMTÃ&Ä
BU1CBS MNJO
5
4UBUJD%ZOBNJD
0WFSMBQJONJEQPTJUJPO hPGTQPPMTUSPLF FMFDUSJDBMMZDPNQFOTBUFEGPS6%¾&n7
4QPPMTUSPLF NBJOTUBHF nNN
$POUSPMPJMWPMVNF
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$POUSPMPJMSFRVJSFNFOU
BU9CBS
MNJO
.BOVGBDUVSJOHUPMFSBODF n 2NBY
3FTQPOTFUJNFGPS
BU9CBS
NT
3FTQPOTFUJNFGPS
BU9CBS
NT
4XJUDIPGGCFIBWJPS "GUFSFMFDUSJDBMTXJUDIPGG QJMPUWBMWFJOGBJMTBGF
.BJOTUBHFNPWFTUPTQSJOHDFOUFSFEPWFSMBQQFENJEQPTJUJPO
5IFSNBMESJGU BUÑ5m$
$BMJCSBUJPO "UUIFGBDUPSZn TFFGMPXDVSWF
&/


'MPXSBUFBUBEJGGFSFOUÑQ ÑQY
2Y2OPNr

1016
5FDIOJDBMEBUB
&MFDUSJDQJMPUWBMWF/( USJHHFSFMFDUSPOJDTJOUFHSBUFEJOUIFWBMWF
1PXFSTVQQMZ 7%$OPN
5FSNJOBM" NJO7%$NBY7%$
1PXFSDPOTVNQUJPO 4PMFOPJENN7"NBY
&YUFSOBMGVTF "'
*OQVU Ã4UBOEBSEÄWFSTJPO %JGGFSFOUJBMBNQMJGJFS 3JLࢀ
5FSNJOBM%6& n7
5FSNJOBM& 7
.BYEJGGFSFOUJBMJOQVUWPMUBHF %ࣅ# NBY7%$
BU7 &ࣅ#
5FTUTJHOBM Ã4UBOEBSEÄWFSTJPO -7%5
5FSNJOBM'65FTU n7
1SPUFDUJWFDPOEVDUPSBOETDSFFO 4FFQJOBTTJHONFOU
3FDPNNFOEFEDBCMF 4FFQJOBTTJHONFOU
VQUPN YNN
VQUPN YNN
$BMJCSBUJPO 0WFSMBQBOE1¾"BU7 DBMJCSBUFEBUUIFGBDUPSZ TFFWBMWFDIBSBDUFSJTUJDDVSWF
Supply 24V =
Logic
Signal: 0…+/–10 V 1 or 2
Stage
LVDT Sign.: 0…+/–10 V LVDT Sign.
+/–10V +/–10V
7FSTJPO4UBOEBSE NG6/10
Stroke
II sign.
Mainstage
P-A
Stroke
II sign.
P-B
DC/DC LVDT
–10V… 0… +10V Signal: +/–10V
*NQPSUBOU
1JMPUPQFSBUFEXBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPMWBMWFT
XJUIQPTJUJWFPWFSMBQQFSGPSNUIFJSGVODUJPOJOPQFOPSDMPTFE
MPPQDPOUSPMMFEBYFTBOEIBWFBQQSPYPWFSMBQXIFO
TXJUDIFEPGG
5IJTDPOEJUJPOEPFTOPUDPOTUJUVUFBOBDUJWFGBJMTBGFQPTJUJPO
'PSUIJTSFBTPO NBOZBQQMJDBUJPOTSFRVJSFUIFVTFPGÃFYUFSOBM
DIFDLWBMWFTÄPSDFSUBJOTBOEXJDINPVOUFEWBMWFT XIJDINVTU
CFUBLFOJOUPBDDPVOUEVSJOHUIF0O0GGTXJUDIJOHTFRVFODF
1017
$POOFDUJPO
1 4
APBT
24 V= 5
2 6
$POUSPM
1SPWJEFECZDVTUPNFS
1MVHJODPOOFDUPS
7BMWF
$POOFDUJOHTVSGBDF
1SPWJEFECZ3FYSPUI
5FDIOJDBMOPUFTPOUIFDBCMF *NQPSUBOU
7FSTJPO ¾.VMUJXJSFDBCMF 7PMUBHFTVQQMZ7%$OPN
¾&YUSBGJOFMZTUSBOEFEXJSF JGWPMUBHFESPQTCFMPX7%$ SBQJETIVUEPXOSFTFNCMJOH
UP7%& $MBTT Ã&OBCMF0''ÄUBLFTQMBDFJOUFSOBMMZ
*OBEEJUJPO XJUIUIFÃN"TJHOBMÄWFSTJPO
¾1SPUFDUJWFDPOEVDUPS HSFFOZFMMPX
¾$VCSBJEFETDSFFO *%¾&ॹN"¾WBMWFJTEFBDUJWBUFE
5ZQFT ¾FHMGMFY'%$1 &MFDUSJDBMTJHOBMTFNJUUFEWJBUIFUSJHHFSFMFDUSPOJDT
FHBDUVBMWBMVFT
5
/PPGXJSFT¾%FUFSNJOFECZUZQFPGWBMWF SFMFWBOUNBDIJOFGVODUJPOTÝ 4FF&VSPQFBO4UBOEBSE
QMVHUZQFBOETJHOBMBTTJHONFOU Ã5FDIOJDBM4BGFUZ3FRVJSFNFOUTGPS'MVJE1PXFSFE4ZTUFNT
$BCMF ¾NNUPNMFOHUI BOE$PNQPOFOUT¾)ZESBVMJDTÄ &/
¾NNUPNMFOHUI
0VUTJEF ¾NN¾1H
¾NN¾1H
1018
0OCPBSEFMFDUSPOJDT
7FSTJPO"6%¾&n7
2.5 AF +24 V=
1PXFSTVQQMZ
Versorgung
A 0 V 4VQQMZ[FSP
+UB Versorgungs-Null
B
Referenz-Null*
–15 V D
DC 100k
E UD–E 4FUQPJOUn7
Sollwert 0… 10 V
100k
%JGGFS F
Differenz- 10k
FOUJBM
verstärker "DUVBMWBMVFn7
Istwert 0… 10 V
BNQMJGJFS
-PHJDT
Logik 1SPUFDUJWFDPOEVDUPS
Schutzleiter
4DSFFO
Abschirmung
+UB
*%POPUDPOOFDUUPTVQQMZ[FSPÝ
Nicht mit Versorgungs-Null verbinden!
+
+ PID
1 –15 V= PD –
ref. 0 – .BJO
Haupt- 1JMPU
Vorsteuer-
2 TUBHF
stufe
+15 V= TUBHF
stufe
3 0…±10 V
Signal
4 XBZTFSWPTP
4JHOBM
4/3-Regel-
MFOPJEEJSFDUJPOBM
Signal
Wegeventil
DPOUSPMWBMWF
A B
UD–E
0…+10 V
P T
A B
UD–E
S
0V
P T
U A B
UD–E
0…–10 V
P T
S XBZTFSWPTPMFOPJE
EJSFDUJPOBMDPOUSPM
4/3-Regel-Wegeventil
U WBMWF
1JOBTTJHONFOU11&
7FSTJPO"6%¾&n7
3JLࢀ
7BMWF
Ventil
+24 V = +24 V =
A
UB
0V 0V
B
C 7JOUFSOBM
0 V intern
10 V (Signal) SFG
(Ref.-0)
D %JGGFSFOUJBM
Differenz-
Test UE 0 V (Signal) 100k
E BNQMJGJFS
verstärker
-7%5TJHOBM
LVDT Signal
F n7
10 V
SL 10k
prot. ground SL
1019
'MPXSBUF¾TJHOBMGVODUJPO
2G 6%¾&
4ZNCPM& ;
8 ;
2"2#
$POUSPMTQPPMXJUIBTZNNFUSJDNFUFSJOHOPUDIFT
& ;
8 ;
2"2#
$POUSPMTQPPMTXJUIBTZNNFUSJDNFUFSJOHOPUDIFTBSF
100% BWBJMBCMFJOBSBUJPPGGPSUIFQVSQPTFPGBEBQUBUJPOUP
P-A EJGGFSFOUJBMDZMJOEFST
AB AB ** B-T
80
B-T(2:1)
60 PT PT
40
'MPXSBUF2 Q
2:1
20
Volumenstrom
0
G G
-20 A B
P-B
-40 (2:1)
P T YX
-60
-80 P-B 'MPXJONJEQPTJUJPO ÃMFBLBHFPJMQSFTTVSFSFMJFGÄ

A-T
-100% 8JUITZNCPMÃ&Ä MFBLBHFPJMJOUIFUXPXPSLDIBNCFST
-100% -80 -60 -40 -20 0 20 40 60 80 100% "BOE#PGUIFDPOUSPMQJTUPOHJWFTSJTFUPBCVJMEVQPGQSFT
4USPLF
Hub(%)
TVSFJO"PS# XIJDIUIFODBVTFTBDPOOFDUJOHDZMJOEFS
comp.* UPESJGUPVUPGQPTJUJPO
*ONBOZDBTFT UIFÃ8ÄTZNCPMJTBCFUUFSTPMVUJPO8JUI
-10 -8 -6 -4 -2 - 0,5 0 0,5 2 4 6 8 10UD-E (V) BTFUQPJOUPGÃÄ UIFDPOUSPMQJTUPONPWFTJOUPUIFPWFS
MBQQFENJEQPTJUJPO*OUIJTNJEQPTJUJPO QSFTTVSFJTUIFO
SFMJFWFEGSPNQPSUT"BOE#XJUIn2/UP5
5IJTBMTPTVQQPSUTUIFGVODUJPOPGFYUFSOBMDIFDLWBMWFT
4ZNCPM& 8 2"2#

$POUSPMTQPPMTJOBEJGGFSFOUJBMDJSDVJU
*OPSEFSUPQSPEVDFEJGGFSFOUJBMDJSDVJUT WBMWFTQPPMTXJUI
100% P-A BUIQPTJUJPOBSFBWBJMBCMF
AB AB AB **
80 *UJTTVGGJDJFOUUPJOTUBMMBDIFDLWBMWFJOUIFDPOTVNFSMJOFT
60 PT PT PT 5
*OBEEJUJPO BDPOUSPMTQPPM TZNCPM
XJUIJOUFSOBM#1DPO
40 OFDUJPOJTFNQMPZFEGPSDFSUBJOCSBODIPSJFOUFETPMVUJPOT
)PXFWFS XFSFDPNNFOEUIBUZPVDPOTVMUUIF#3)
'MPXSBUF2 Q
20 "QQMJDBUJPO$FOUFSXJUISFHBSEUPUIFTFTQFDJBMTZNCPMT BT
Volumenstrom
BTJNVMBUJPOPSLOPXMFEHFPGUIJTUZQFPGTZTUFNJTVTVBMMZ
0
B-T SFRVJSFE
-20
-40 P-B
-60
A-T
-80
-100%
-100% -80 -60 -40 -20 0 20 40 60 80 100% G G
4USPLF
Hub(%) A B
comp.*
P T YX
-10 -8 -6 -4 -2 -0,5 0 0,5 2 4 6 8 10UD-E (V)
$PNQ6%¾&n7GBDUPSZTFUUJOHn
21¾"BU7<6%¾&>NBOVGBDUVSJOHUPMFSBODF2NBYॹn
1020
-PBEUBQ$$
5PDPNQFOTBUFGPSGMVDUVBUJPOTJOUIFMPBEPSTVQQMZ
QSFTTVSF XBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPMWBMWFT
BSFDPNCJOFEXJUIQSFTTVSFDPNQFOTBUPST5IFMPBEJT
UBQQFEWJBBTIVUUMFWBMWFGPSUIF/(BOE BOEWJBUXP
BEEJUJPOBMQPSUT$BOE$GPSUIF/( BOE
5IFQSFTTVSFDPNQFOTBUPSUIFSFGPSFBMXBZTSFDFJWFTUIF
DPSSFDUQSFTTVSFTJHOBMFWFOJOUIFFWFOUPGOFHBUJWFMPBE
8IFOVTJOHQSFTTVSFDPNQFOTBUPST BOFYUFSOBMDPOUSPMPJM
TVQQMZTIPVMEBMXBZTCFTFMFDUFE
/( /(
C1 G G
G G A B
A B
P T Y X
P T Y X C2
1021
3FTQPOTFUJNF BU9CBS
0QFO $MPTF
/(
100 100
90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 25ms 50ms 0 25ms 50ms
/( 100 100
90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
/( 100 100
90 90
80 80
70 70
60 60 5
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
/( 100 100

90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 100ms 200ms 0 100ms 200ms
1022
3 1 2 9
210 41 46
49
197
24
105
ø6,6
81
39
30
X T A P B T Y
33 102 8
77 167 70 5
5 8 7 6 4
104
25
10
13
F1 F2 0,01/100
P
X A B Y Rzmax 4
72
T T1

0SJOHY QPSUT1 " # 5
1PSUT1 " # 5 5 NN
.BJOWBMWF
/POGFSSPVTY
/BNFQMBUF 4VCQMBUFT TFF5FDIOJDBM%BUB4IFFU3&
0SJOHY QPSUT9 :
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ DIFFTFIFBECPMUT*40.Y/'
PSEFSTFQBSBUFMZ

.BUFSJBMOP
1023
3 1 2 9
17 210 46
49
212
A B Y
119
95
34
35
25 ø3
3
30 150 94
77 225
302
5 8 7 6 4
152
26 0,01/100
10 Rzmax 4
F5 G1
13
F2 5
F1 3FRVJSFETVSGBDFRVBMJUZ
PGNBUJOHDPNQPOFOU
T P X
C1 C2
96

A B DPOGJHVSBUJPOBDDPSEJOHUP*40
Y
1PSUT1 " # 5NN
F4 G2 F6 F3 .JOJNVNUISFBEEFQUI'FSSPVTNFUBMY
/POGFSSPVTY
1JMPUWBMWF 7BMWFGBTUFOJOHCPMUT PSEFSTFQBSBUFMZ
0SJOHY QPSUT1 " # 5

0OCPBSEFMFDUSPOJDT DIFFTFIFBECPMUT*40.Y/'

.BJOWBMWF
.BUFSJBMOP
/BNFQMBUF
0SJOHY QPSUT1 " # 5

0SJOHY QPSUT9 : $ $
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ .BUFSJBMOP
PSEFSTFQBSBUFMZ
1024
3 1 2 9
64 210 46
242
49
X A B
149
125
45
43
ø13 ø6
6
18 118
57 190
77 305
382
5 8 7 6 4
194
20
10
F5 G1
13
0,01/100
F1 F2
Rzmax 4
T P Y
C1 C2
118
PGNBUJOHDPNQPOFOU
X A B
F4 G2 F6 F3

0SJOHY QPSUT1 " # 5
/(1PSUT1 " # 5NN
.BJOWBMWF
/(1PSUT1 " # 5NN
0SJOH QPSUT1 " # 5
/(Y 7BMWFGBTUFOJOHCPMUT PSEFSTFQBSBUFMZ
/(Y 5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
0SJOHY QPSUT9 : $ $
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ HBMWBOJ[FEJOBDDPSEBODFXJUI#PTDITUBOEBSE/'

PSEFSTFQBSBUFMZ
5JHIUFOJOHUPSRVF/(."/N
/(."n/N
.BUFSJBMOP
1025
3 1 2 9
60 210
49
29
370
X A B
225
ø21
43,2
90
60
ø6
77 69 320
458 200
5 8 7 6 4
324
45
10
22
F1 F5 F2
0,01/100 5
G1
Rzmax 4
T P Y
203
PGNBUJOHDPNQPOFOU
A B
X

G2
F4 F6 F3 DPOGJHVSBUJPOBDDPSEJOHUP*40
1JMPUWBMWF 1PSUT1 " # 5NN
0SJOHY QPSUT1 " # 5
/POGFSSPVTY
0OCPBSEFMFDUSPOJDT
.BJOWBMWF
/BNFQMBUF
0SJOHY QPSUT1 " # 5

0SJOHY QPSUT9 :
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ .BUFSJBMOP
PSEFSTFQBSBUFMZ
1026
/PUFT

5FMFGPO
5FMFGBY
BHJOH
1027
EJSFDUJPOBMDPOUSPMWBMWF 3&
XJUIFMFDUSJDQPTJUJPOGFFECBDL
5ZQF837& TZNCPMT7 7
4J[FT

$PNQPOFOUTFSJFT9
.BYJNVNPQFSBUJOHQSFTTVSF1 " #CBS TJ[FCBS
3BUFEGMPXMNJO ÑQCBS
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1043
RE 29 070/02.03
Replaces: 12.98
4/3-way fast response valve

Type 4WRGE
Nom. size 10 – max. operating pressure 315 bar

Nom. sizes 16, 25 – max. operating pressure 350 bar
H/A 5268/95
Series 1X
Maximum flow 870 L/min
Type 4WRGE 10…L-1X/315G24..K31...
Contents Page – Pilot operated 2-stage fast response valve with electrical closed
Features 1 loop position control of main spool and integrated open and
closed loop control electronics
Ordering details 2
– Suitable for closed loop position, speed, pressure and force
Preferred types 3
closed loop control, with simultaneous high demands on the
Symbols 3 dynamics in the small signal range and on the response
Function, section 4 sensitivity
Technical data 5 – Pilot control valve:
Electrical connections 6 Single-stage servo valve to the orifice/flapper principle
Integrated control electronics 7 – Position acquisition of main spool via an inductive position
transducer
Unit dimensions 13 to 15
– Easily exchangeable filter element
Pilot oil supply 16
– Integrated control electronics using SMD technology, output
stage in thick layer hybrid technology, external zero point
correction possible
Porting pattern to DIN 24 340 form A
Subplates to catalogue sheets RE 45 054 to 45 058 (separate
order), see pages 13 to 15
© 2003
electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the event
of contravention of the above provisions, the contravening party is obliged to pay compensation.
4WRGE 1/16 RE 29 070/02.03

1044
Ordering details
4WRGE L –1X /315 G24 K31/ *
Electrically operated 2-stage Further

fast response directional control details
valve of 4-way design with in clear text
servo valve pilot control and M = 1) NBR seals
integrated control electronics V= FKM seals
Nominal size 10 = 10 No code = Without sandwich plate
Nominal size 16 = 16 directional valve
Nominal size 25 = 25 WG152 = With sandwich plate
Symbols directional valve
A B 24 V with component plug
a 0 b a 0 b DIN 43 650-AM2,
Without plug-in connector
P T Plug-in connector – separate order,
=E see page 6
= E1- A1 = Command value input ± 10 VDC
=V C1 = Command value input ± 10 mA
= V1- Electrical connections
= Q2- E DIN 43 563-AM6-3,
Without plug-in connector,
Plug-in connector – separate
With symbol E1-, V1-: order, see page 6
P → A: qV B → T: qV/2 Pilot oil supply and drain
P → B: qV/2 A → T: qV No code = Pilot oil supply, external,
Pilot oil drain, external
Note: E= Pilot oil supply, internal,
Pilot oil drain, external
With the spools E and E1 there is an overlap
ET = Pilot oil supply, internal,
of 15 % in the zero position, with the spools
Pilot oil drain, internal
V and V1 an overlap from 0 to 0.5 %.
T= Pilot oil supply, external,
Pilot oil drain, internal
G24 = Supply voltage 24VDC
Pilot pressure
315 = 10 to 315 bar
1X = Series 10 to 19
Characteristic curve form
L= Linear
Nominal flow in L/min at 10 bar valve pressure differential
50 = or 100 = with nominal size 10
125 = or 200 = with nominal size 16
1) Suitable for mineral oil to DIN 51 524 250 = or 350 = with nominal size 25
RE 29 070/02.03 2/16 4WRGE

1045
Preferred types
NS 10 NS 16
Material no. Type Material no. Type
00954120 4WRGE 10 V50L-1X/315G24ETK31/A1M 00954154 4WRGE 16 V125L-1X/315G24ETK31/A1M
00954151 4WRGE 10 V50L-1X/315G24K31/A1M 00954155 4WRGE 16 V200L-1X/315G24ETK31/A1M
00954152 4WRGE 10 V1-50L-1X/315G24K31/A1M 00954156 4WRGE 16 V200L-1X/315G24K31/A1M
00916455 4WRGE 10 V1-50L-1X/315G24ETK31/A1M 00954157 4WRGE 16 V1-200L-1X/315G24ETK31/A1M
00954153 4WRGE 10 V1-100L-1X/315G24K31/A1M 00954158 4WRGE 16 V1-200L-1X/315G24K31/A1M
NS 25
Material no. Type
00954159 4WRGE 25 V250L-1X/315G24ETK31/A1M
00954160 4WRGE 25 V350L-1X/315G24ETK31/A1M
00954161 4WRGE 25 V350L-1X/315G24K31/A1M
00954162 4WRGE 25 V1-350L-1X/315G24ETK31/A1M
00954163 4WRGE 25 V1-350L-1X/315G24K31/A1M
Symbols
General Type 4WRGE…-1X/…

A B A B
a 0 b
a, b a, b G b
P T X Y P T
Type 4WRGE…-1X/…E…
A B
5
a 0 b
a, b G b
Y P T
Type 4WRGE…-1X/…ET…
A B
a 0 b
a, b G b
P T
Type 4WRGE…-1X/…T…
A B
a 0 b
a, b G b
X P T
4WRGE 3/16 RE 29 070/02.03

1046
Function, section
The 4/3-way fast response valve is designed for subplate mounting
with closed loop position control and integrated control electronics.
It infinitely controls the flow proportional to the input signal from P
to B and A to T or from P to A and B to T.
Design:
The valve consists of 4 main component groups:
– Low-friction pilot control valve (1) with a 2-gap torque motor;
valve housing (2) with orifices (3) and filter (4)
– Housing of main stage (5) with spring centered spool (6)
– Control electronics (7) with amplifier for the control of the pilot
control valve (1) and for closed loop position control of the
main spool (6)
– Inductive position transducer (8) for position acquisition of the
main spool
1
3
4
5
9 6 10 8 7
X T A P B T Y
Type 4WRGE 10…-1X/…K31… R316 Position transducer zero point
Functional description:
– Actuation of pilot control valve via a command value of 0 to ! Attention!
± 10 V or from 0 to ± 10 mA When the supply voltage fails but operating pressure remains
– Comparison of the command/actual value in the control available, the main spool (6) moves into an undefined position. The
electronics → with control deviation the torque motor is occuring accelerations may cause damage to the machinery.
operated and the flapper plate is deflected according to the By using a sandwich plate directional valve (see pages 12 to 14)
control amplitude. both pilot lines in the main stage are short circuited when a power
– Unbalancing of the pilot pressures via the variable and fixed failure occurs.
orifices With spool types E, E1 and Q2 the centering springs (9, 10) centre
→ movement of main spool (6) the main spool (6), V and V1 spools are moved into the preferred
– Reaching the position of the main spool according to the direction of P to B and A to T within a tolerance range of 1 % to
command value signal → control deviation is reduced to 11 % of the spool stroke. When the operating pressure fails and
virtually 0 V → control process is completed sandwich plate directional valves are not used the same characteristics
– Pilot oil supply to pilot control valve internally via port P or apply.
externally via port X. Pilot oil drain internally via port T or
externally via Y to tank
RE 29 070/02.03 4/16 4WRGE

1047
General NS 10 NS 16 NS 25
Installation optional, preferrably horizontal
(commissioning guidelines see RE 07 700)
Weight kg 8.0 9.8 18.0
Hydraulic (measured at p = 100 bar, ν = 32 mm2/s, ϑ = 40°C)

Oper. pressure: Pilot control valve, pilot oil supply bar 10 to 315
Main valve, ports P, A, B bar up to 315 up to 350 up to 350
Return pressure: Port T Pilot oil drain, internal bar pressure peaks < 100 permissible
Pilot oil drain, external bar up to 315 up to 250 up to 250
Port Y bar pressure peaks < 100 permissible
Nominal flow qV nom ± 10 % at Δp = 10 bar 1) L/min 50 125 250
Δp = valve pressure differential
1) 100 200 350
Flow of main spool (max. permissible) L/min 170 460 870
Stroke of main spool (2-stage) mm ± 3.5 ± 3.5 ± 3.5
Pilot flow at ports X or Y with a
jump form of input signal from 0 to 100 % L/min 2.0 2.0 2.0
Pressure fluid mineral oil (HL, HLP) to DIN 51 524
further pressure fluids on request!
Filter rating of the pilot control valve 100 μm absolute
Degree of contamination max. permissible degree of A filter with a minimum
contamination of the pressure retention rate of
fluid is to NAS 1638 βX = 75 is recommended
Pilot control valve class 7 x=5
Main valve class 9 x = 15
Pressure fluid temperature range °C – 20 to 80; preferrably 40 to 50 5
Viscosity range mm2/s 20 to 380; preferrably 30 to 45
Response sensitivity % ≤ 0.02
Reversal span % ≤ 0.04
Electrical
Voltage type DC
Signal type analogue
Zero balance % ≤2
Zero deflection with alteration of:
Pressure fluid temperature %/10 K < 0.2 < 0.2 < 0.3
Operating pressure %/100 bar < 0.02 < 0.04 < 0.04
Return pressure 0 to 10 % from p % < 0.01 < 0.02 < 0.02
Valve protection to DIN 40 050 IP 65
Control electronics VT 13037 (integrated in valve, see page 7)
Note: For details regarding the environmental simualtion test covering EMC (electro-magnetic compatibility), climate and
mechanical loading see RE 29 070-U (declaration regarding environmental compatibility).
4WRGE 5/16 RE 29 070/02.03

1048
Sandwich plate directional valve WG 152
Plug-in connector to DIN 43 650 -AF2/Pg11
Separate order under material no. 00074684
(plastic version)
53
27,5
27,5
Ø22,5
36
30 30
Plug-in connector to E DIN 43 563-BF6-3/Pg11

Separate order under material no. 00021267
(plastic version)
91
0,5 (seal)
AB
F
E C
Ø6,5…11
RE 29 070/02.03 6/16 4WRGE

1049
Integrated control electronics

Pin allocation, component plug
A Pin Signal 1)
B Supply A 24 VDC (19 to 35 VDC)
C voltage B GND
D C n.c.
E
Differential D com. value (± 10 V or ± 10 mA)
F
PE amplifier input E ref. potential 2)
Integrated Measurement F act. value (± 10 V or ± 10 mA)
control electronics output against 0 V 3)
(see below) Earth PE connected to valve housing
1) Supply voltage + 24 VDC ± 25 %; full bridge rectification with smoothing capacitor 2200 μF; Imax = 230 mA
2) Current input ± 10 mA → input resistance 100 Ω
3) ± 10 mA → max. load resistance 1 kΩ
Command value: Reference potential at E and positive command value at D causes flow from P to A and B to T.
Reference potential at E and negative command value at D causes flow from P to B and A to T.
Connection cable: Recommeded: – up to 25 m cable length type LiYCY 5 x 0.75 mm2

– up to 50 m cable length type LiYCY 5 x 1.0 mm2
External diameter 6.5 to 11 mm
Connect screen to PE on supply side only.
Note: Electrical signals (e.g. actual value) which are transmitted by the valve electronics must not be used to
switch off safety related machinery functions! (Please note the „Safety requirements for fluid power
operated machinery and parts – hydraulics“ according to European standard EN 982!)
Block circuit diagram / Terminal allocation of the integrated control electronics type VT13037
Dither generator
= Servo valve
~ 1 1 Coil1
Amplitude 5
D 2 2 Coil2
U(I) Controller Current Output stage
Com. value
E controller
± 10 V U I
or ± 10 mA U
3 3
4 4
Zero point
Oscillator Position
~ 1 Red transducer
=
Act. value ± 10 V/
± 10 mA
(measurement output F Demodulator
has positive potential 4 Blue
against ⊥ with flow
F U(I) ~
U = 3 Brown
P → A)
2 Black
Supply voltage
15 V 24 V Zero point Sensitivity
A
±15 V 18 to 30 V
B
– 15 V 0V
C Flow direction:
M0 free
PE Positive signal at Pin D and ref. potential at Pin E causes flow from
P → A.
4WRGE 7/16 RE 29 070/02.03

1050
Characteristic curves (measured at ν = 32 mm2/s and ϑ = 40 °C) All nominal sizes

Pressure-signal-characteristic curve (V spool)
100 Characteristic curve measured
with a pilot control pressure
80 ps = 210 bar
60
40
in % →
20
–5 –4 –3 –2 –1
ΔpL
pS
1 2 3 4 5
– 20
←
– 40
– 60
– 80
– 100
UE
← in % →
UEN
Leakage flow 4WRGE…V with pilot control valve in centre position of main spool
20
18
16
14 3
12
10 2
1
6
2 1 = Nominal size 10 (100 L/min)

2 = Nominal size 16 (200 L/min)
3 = Nominal size 25 (350 L/min)
0 50 100 150 200 210 250 300 315 350
Operating pressure in bar →
RE 29 070/02.03 8/16 4WRGE

1051
Characteristic curves (measured at Δp = 10 bar or 5 bar per control land)
Spool symbols E. and V.
Spool with characteristic curve L Spool with characteristic curve P

100 100
1 1
80 80
2 2
Flow in % →
Flow in % →
60 60
40 40
20 20
10 10
Spool V. 0 25 50 75 100 Spool V. 0 25 50 75 100

Spool E. 15 36,25 57,5 78,75 100 Spool E. 15 36,25 57,5 78,75 100
1 = Larger nominal flow

2 = Smaller nominal flow
Spool symbol Q2-
100
5
80 A→T B→T
Flow in % →
60
P→A
40
20 P→B
0
– 100 – 80 – 60 – 40 – 20 0 20 40 60 80 100
4WRGE 9/16 RE 29 070/02.03

1052
Characteristic curves (measured at ν = 32 mm2/s and ϑ = 40 °C) NS 10

Signal change in %
100 0 –100 Characteristic curve measured
ps = 210 bar
75 0 – 75
Stroke in % →
50 0 – 50
25 0 – 25
0 10 20 30 40 0 10 20 30 40
Time in ms →
10 – 360
Characteristic curve measured
5 with a pilot control pressure
ps = 210 bar
0 – 270
–5 Phase angle in ° →
– 10 – 180
– 15
– 20 – 90
– 25 Signal ± 10 %
Signal ± 25 %
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200 300 700
Frequency in Hz →
Flow/load function at max. valve opening (tolerance ± 10 %)

170 1
100
Flow in L/min →
50
40
1 = Recommended
30 flow limitation
20
10 20 50 100 200 300
RE 29 070/02.03 10/16 4WRGE

1053
Characteristic curves (measured at ν = 32 mm2/s and ϑ = 40 °C) NS 16
Transient function with a jump form of input signal

Signal change in %
ps = 210 bar
75 0 – 75
Stroke in % →
50 0 – 50
25 0 – 25
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Time in ms →
10 – 360
5
ps = 210 bar
0 – 270
–5
– 10 – 180
– 15
– 20 – 90
– 25
Signal ± 10 %
Signal ± 25 %
– 30 0 Signal ± 100 % 5
1,5 3 10 20 30 50 100 200 300 700
Frequency in Hz →

460 1
300
Flow in L/min →
200
1 = Recommended
flow limitation
125
100
10 20 50 100 200 300
4WRGE 11/16 RE 29 070/02.03

1054
Characteristic curves (measured at ν = 32 mm2/s and ϑ = 40 °C) NG 25

Signal change in %
ps = 210 bar
75 0 – 75
Stroke in % →
50 0 – 50
25 0 – 25
0 20 40 60 80 100 0 20 40 60 80 100
Time in ms →
10 – 360
5
ps = 210 bar
0 – 270
–5 Phase angle in ° →
– 10 – 180
– 15
– 20 – 90
– 25 Signal ± 10 %
Signal ± 25 %
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200 300 700
Frequency in Hz →
870 1
Flow in L/min →
350
1 = Recommended
flow limitation
250
200
10 20 50 100 200 300
RE 29 070/02.03 12/16 4WRGE

1055
10 4 11 12
15 61,5
1
50
2
B T A
179 (219)
(40)
b
a
170
a b
86
35
45,5 25,5 70
(16,5) 105
334,5
5 9 8 13 6 3
7,9 61,9
13,5
P
X A B Y 0,01/100mm
11,1
46
73
T T
R max 4

27 54
mating piece
108 5
1 Pilot control valve 13 Valve mounting surface, porting pattern to DIN 24 340 form A
2 Sandwich plate directional control valve (ports X, Y on request)
(only included with ordering detail "…WG152")
3 Plug-in connector to DIN 43 650-AF2/Pg11 Subplates to catalogue sheet RE 45 054 and valve fixing screws must
(separate order, see page 6) be ordered separately.
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11 Subplates: G 534/01 (G 3/4)
(separate order, see page 6) G 535/01 (G 3/4) with ports X and Y
5 Main valve G 536/01 (G 1) with ports X and Y
6 Control electronics and inductive position transducer Valve fixing screws:
4 off M6 x 45 DIN 912-10.9; MA = 15.5 Nm
7 Name plate
8 R-ring 13 x 1.6 x 2 (ports A, B, P, T)
For section details see page 16.
9 R-ring 11.18 x 1.6 x 1.78 (ports X, Y)
10 Connection cable
11 Space required for connection cable and removal of plug-in
connector
12 Space required to remove plug-in connector
4WRGE 13/16 RE 29 070/02.03

1056
10 4 11 12
15 61,5
1
50
7
188,5 (228,5)
B T A
(40)
b
168
b
96
a a
43
31,5 27 Ø3
(6,5) 154 91,5
367
5 8 9 13 6 3 14
29 101,6
12
T P X
69,9
0,01/100mm
94
A B Y R max 4

158 mating piece
(only included with ordering detail "…WG152") 14 Locating pin (2 off)
3 Plug-in connector to DIN 43 650-AF2/Pg11
(separate order, see page 6) Subplates to catalogue sheet RE 45 054 and valve fixing screws must
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11 be ordered separately.
(separate order, see page 6) Subplates: G 172/01 (G 3/4)
5 Main valve G 172/02 (M27 x 2)
6 Control electronics and inductive position transducer G 174/01 (G 1)
G 174/02 (M33 x 2)
7 Name plate
Valve fixing screws:
8 R-ring 22.53 x 2.3 x 2.62 (ports A, B, P, T)
2 off M6 x 60 DIN 912-10.9; MA = 15.5 Nm
9 R-ring 10 x 2 x 2 (ports X, Y) 4 off M10 x 60 DIN 912-10.9; MA = 75 Nm
10 Connection cable
11 Space required for connection cable and removal of plug-in For section details see page 16.
connector
RE 29 070/02.03 14/16 4WRGE

1057
10 4 11 12
1 15 61,5
2
7
50
B T A
40
258,5
180
b
126
a a
41
42 19 Ø6
191 117
419
5 8 9 13 6 3 14
21 130
14
T P Y
120
0,01/100mm
92
X A B R max 4

195
mating peice
5
(only included with ordering detail "…WG152") 14 Locating pin (2 off)
3 Plug-in connector DIN 43 650-AF2/Pg11
(separate order, see page 6) Subplates to catalogue sheet RE 45 054 and valve fixing screws must
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11 be ordered separately.
(separate order, see page 6) Subplates: G 151/01 (G 1)
5 Main valve G 154/01 (G 1 1/4)
6 Control electronics and inductive position transducer G 156/01 (G 1 1/2)
Valve fixing screws:
7 Name plate
6 off M12 x 60 DIN 912-10.9; MA = 130 Nm
8 R-ring 27.8 x 2.6 x 3 (ports A, B, P, T)
9 R-ring 19 x 3 x 3 (ports X, Y)
For section details see page 16.
10 Connection cable
11 Space required for connection cable and removal of plug-in
connector
4WRGE 15/16 RE 29 070/02.03

1058
Pilot oil supply

Type 4WRGE…-1X/… Pilot oil supply, external Type 4WRGE…-1X/…ET… Pilot oil supply, internal
Pilot oil drain, external Pilot oil drain, internal
With this version the pilot oil supply is from a separate pilot With this version the pilot oil supply is from the P port of the main
pressure circuit (external). valve (internal).
The pilot oil drain is not into the T port of the main valve but The pilot oil drain is directly into the T port of the main valve
separately into the tank via port Y (external). (internal).
Ports X and Y must be plugged in the subplate.
Type 4WRGE…-1X/…E… Pilot oil supply, internal
Pilot oil drain, external Type 4WRGE…-1X/…T… Pilot oil supply, external
With this version the pilot oil supply is from the P port of the main Pilot oil drain, internal
valve (internal). With this version the pilot oil supply is from a separate pilot
The pilot oil drain is not into the T port of the main valve but pressure circuit (external).
separately into the tank via port Y (external). The pilot oil drain is directly into the T port of the main valve
Port X must be plugged in the subplate. (internal).
Port Y must be plugged in the subplate.
Positions 1 and 2: Plug M6 DIN 906-8.8 A/F 3
NS 10 For section diagram see page 12 NS 16 For section diagram see page 13
Section a – a Section a – a Section b – b

Section b – b
Pilot control valve
Main valve P X
P T
1 2 Main valve 1
X Y Y
Y T
T P X
Cover
P T
Pilot oil supply external: 1 closed Pilot oil supply external: P closed
(section a – a) internal: 1 open (section a – a) internal: P open
Pilot oil drain external: 2 closed Pilot oil drain external: 1 closed
(section b – b) internal: 2 open (section b – b) internal: 1 open
NS 25 For section diagram see page 14
Section a – a Section b – b
1
P Pilot control valve

P T 2
X Pilot oil supply external: 1 closed
X Y (section a – a) internal: 1 open
Cover T pilot oil drain external: 2 closed
Main valve (section b – b) internal: 2 open
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application can
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES be derived from our information. The details stated
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 do not release you from the responsibility for
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 carrying out your own assessment and verification.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk It must be remembered that our products are
Internet www.boschrexroth.de subject to a natural process of wear and ageing.
RE 29 064/01.03 16/14 4WREEM

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1080
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1IPOF
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1081
4/3 directional high-response valves, pilot

operated, with electrical position feedback
and integrated electronics (OBE)
RE 29093
Edition: 2012-11
Type 4WRDE Replaces: 09.07
▶ Size 10 to 35
Features Contents
▶ Pilot operated 3-stage directional control valve with Features 1

electrical position feedback of the main control spool Ordering code 2, 3
and integrated electronics (OBE) Symbols 4
▶ Position sensing of the main control spool by means of Function, section, valve particularities 5
an inductive position transducer Technical data 6, 7
▶ 2-stage pilot control valve type 4WS2EM 6-2X/... Electrical connections 7
▶ Particularly suitable for position, velocity, pressure Block diagram of the integrated electronics (OBE) 8
and force control where there are at the same time Characteristic curves 9 ... 14
high requirements on the dynamics and the response Device dimensions 15 ... 21
sensitivity Accessories 21
▶ Subplate mounting:
Porting pattern according to ISO 4401

1082
2/22 4WRDE | High-response valve, pilot operated, with electrical position feedback and integrated electronics
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
4 WRDE ― 5X / 6L 24 K9 / R *
01 4 main ports 4
02 High-response valve WRDE
03 Size 10 10
Size 16 16
Size 25 25
Size 27 27
Size 32 32
Size 35 35
04 Symbols e.g. E, E1, W etc; possible design see page 4
Rated flow size 10 with 10 bar valve pressure differential

05 25 l/min 25 1)
50 l/min 50
90 l/min 100

05 125 l/min 125
200 l/min 200

05 220 l/min 220
350 l/min 350

05 500 l/min 500

05 400 l/min 400
600 l/min 600

05 1000 l/min 1000
Flow characteristics
06 Linear L
Linear with fine control range P
Pilot control valve

08 Servo valve control size 6 (data sheet 29564) 6L
09 Direct voltage 24 V 24
1) Only available with E, W and V control spool variant and with

characteristic curve form L (linear)

1083
High-response valve, pilot operated, with electrical position feedback and integrated electronics | 4WRDE 3/22
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
4 WRDE ― 5X / 6L 24 K9 / R *
Pilot oil supply and return

10 Pilot oil supply external, pilot oil return external no code
Pilot oil supply internal, pilot oil return external E
Pilot oil supply internal, pilot oil return internal ET
Pilot oil supply external, pilot oil return internal T
11 Without mating connector, with connector K9 1)
12 Without directional sandwich plate valve no code

With directional sandwich plate valve 24 V = mating connector Z4 WG152 1)
Seal material
13 NBR seals M
FKM seals V
14 R rings R
1) Mating connectors, separate order, see page 21

1084
Symbols
Simplified
A B G
Example:
Pilot oil supply external a 0 b
a b
pilot oil return external
P T Y X
Detailed
P T P T
1 1
A B A B
P T P T
2
P T 3
a b
a 0 b 4
A B G
P X A B Y T 2
P T
1 Pilot control valve a 0 b 4

2 Main valve G
A B
3 Directional sandwich plate valve
P X A B Y T
Control spool symbols
A B A B
a 0 b a 0 b
P T P T
=E
= E1-
=W
= W1-
With control spool symbol E1-, W1- and V1-:

P→A: qVmax B→T: qV/2
=V
= V1- P→B: qV/2 A→T: qVmax
Notice!
In the zero position, control spools W and W1- have a connection
= Q2-
from A to T and B to T with approx.3 % of the relevant nominal
cross-section.

1085
Function, section
Valves of type 4WRDE are 3-stage directional control valves. The control spool stroke is proportional to the command
They control the quantity and direction of a flow and are value. For the control of the flow, a corresponding control
mainly used in control loops for different tasks. opening results, depending on the position of the control
They consist of the following assemblies: spool (10) to the control edges (13), to which the flow is
▶ The 2-stage pilot control valve consisting of the control proportional. The valve dynamics is optimized via the elec-
motor (1) and a hydraulic amplifier (5) designed as tric gain. The control electronics is integrated in the valve
nozzle flapper plate valve and the control spool socket (oscillator, demodulator).
unit (6) as flow amplifier stage for actuating the 3rd Valve particularities
stage (7). ▶ The 3rd stage is basically set-up of modules of our
▶ The 3rd stage (7) for flow control. proportional valves.
▶ An inductive position transducer (8) the core (9) of ▶ With V control spools, the control edges of control
which is attached to the control spool (10) of the spools and housings are ground in to each other.
3rd stage. ▶ When the pilot control valve or the control electronics is
The position of the control spool (10) is measured by an exchanged, they are to be re-adjusted. All adjustments
inductive position transducer (8). The signal linking of the may be implemented by instructed experts only.
valve control loop, the supply of the position measurement ▶ The pilot control valve may only be maintained by
system and the control of the pilot control valve are carried Bosch Rexroth employees. An exception to this is the
out via control electronics integrated in the valve. replacement of the filter and the sealing according to
The voltage difference created by the command/actual the accessories list. It has to be ensured that during the
value comparison is amplified in the control electronics and assembly, the sealing is properly seated and the plug
supplied to the 1st stage of the valve as control deviation. screw is tightened.
This signal deflects the flapper plate (2) between the two The tightening torque for the plug screw is 30 Nm.
control nozzles (3.1, 3.2). This creates a pressure differ-
ence between the two control chambers (11.1, 11.2). The
control spool (4) is moved and releases a corresponding
flow into the control chamber (12.1 or 12.2). The control
spool (10) with the core (9) of the inductive position trans-
ducer (8) attached to it is displaced until the actual value
Notice!
corresponds to the command value. In the compensated
Changes in the zero point may result in damage to the
condition, the control spool (10) is held in the position
system and may only be implemented by instructed
specified by the command value.
specialists!
5
1
2
3.1
5
4 3.2
11.1 6
12.1 11.2 12.2 8
13 X T A P B Y 10 7 9

1086
Technical data
general Size 10 Size 16 Size 25 Size 27 Size 32 Size 35

Weight kg 6.8 8.9 15.2 15.5 35.2 71
Installation position and commissioning information Preferably horizontal, see data sheet 07700
hydraulic (measured with HLP46, ̛Oil= 40 ±5 °C)

Maximum – Port A, B, P Pilot oil supply external 1) bar 350 350 350 250 350 350
operating – Port X bar 25 to 250 25 to 210 25 to 250
pressure
– Port A, B, P Pilot oil supply internal bar 25 to 250 25 to 210 25 to 250
Maximum – Port T Pilot oil supply internal bar Pressure peaks < 100 admissible
return flow Pilot oil supply external bar 315 250 250 210 250 250
pressure
– Port Y Pilot oil supply internal bar Pressure peaks < 100 admissible
Rated flow qVnom ±10 % with valve pressure differential l/min 25 – – – – –
Δp = 10 bar 2) 50 125 220 – 400 –
90 200 350 500 600 1000
Recommended maximum flow l/min 170 460 870 1000 1600 3000
Pilot oil flow at port X or Y with stepped input signal l/min 8.8 13.5 17.4 17.4 32.5 45.3
from 0 to 100 % (250 bar)
Hydraulic fluid temperature range (at the valve working ports) °C –20 ... +80; preferably +40 ... +50
Viscosity range mm2/s 20 … 380
Maximum admissible degree of contamination of the hydraulic Pilot control valve: Class 18/16/13 3)
fluid, cleanliness class according to ISO 4406 (c) Main stage: Class 20/18/15 3)
Zero point calibration (ex works) 4) % ≤1
Zero shift upon change of:
– Hydraulic fluid temperature %/20 °K ≤ 0.7
– Operating pressure %/100 bar ≤ 0.5
– Return flow pressure 0 to 10 % of p % ≤ 0.2
1) For a perfect system behavior, we recommend an external pilot oil

supply for pressures above 210 bar.
2) qVnom = rated flow (complete valve) in l/min with a V control spool.
3) The cleanliness classes stated for the components need to be
maintained in hydraulic systems. Effective filtration prevents faults
4) Related to the pressure-signal characteristic curve (control spool V).

1087
Technical data

Flame-resistant – containing water HFC (Fuchs HYDROTHERM 46M, NBR ISO 12922
▶ For more information and data on the use of other hydraulic fluids tial per control edge 175 bar. Pressure pre-loading at the tank
refer to data sheet 90220 or contact us! port > 20 % of the pressure differential; otherwise, increased
▶ There may be limitations regarding the technical valve data (tem- cavitation.
perature, pressure range, life cycle, maintenance intervals, etc.)! – Life cycle as compared to operation with mineral oil HL, HLP
▶ The flash point of the hydraulic fluid used must be 40 K higher 50 % to 100 %
electric
Type of signal Analog
Protection class according to EN 60529 IP 65 with mating connector mounted and locked
Control electronics Integrated in the valve
Electrical connections, allocation
Contact Signal Device connector allocation

A 24 VDC (20 to 28 VDC); full bridge rectification Supply voltage
smoothened with 2200 μF; Imax = 270 mA
B 0V
C 4 to 24 VDC Enable 1) (activates the valve control loop)
D ±10 V 2; 3) Differential amplifier input (command value)
E
5
F ±10 V (to contact "B") Actual value
1) With pending hydraulic pressure and deactivated enable, the

control spool of the main stage is moved into end position and the
cylinder axis leaves its position at maximum velocity. If a WG152
directional sandwich plate valve is used between pilot control
valve and main stage, the control chambers are unloaded from the
pilot control valve to the main control spool and the control spool
of the main stage is centered in central position or in a preferred
position by springs. Consequently, the cylinder axis leaves its
position at minimum velocity.
2) Positive command value at D vis-à-vis E results in flow from P to A
at the main stage!
3) Current input ±10 mA as option, input resistance 1 kΩ; in the
ordering code, extend the type by "– 280".

1088
Block diagram of the integrated electronics (OBE)
Dither
= Servo valve
~ A
R7 Amplitude
D B
Command value ±10 V Controller Current controller
U
E U I
Reference potential at E and
U
pos. command value at D C
R8 D
result in flow P ࣅ A at the R5
main stage of the WRDE valve
Command
value Zero point Inductive position
attenuation transducers
(differential
transformer)
Osczillator
~ Red
=
Adjustment
amplifier Demodulator
F ~ Brown
Actual position value (±10 V)
= Black
A R21 R20
+24 V
B
0V Zero point Sensitivity
C main stage main stage
Enable 4…24 V
Notice!
Electric signals taken out via control electronics (e.g.
actual value or enable) must not be used for switching
off safety-relevant machine functions!

1089
Characteristic curves (measured with v = 32 mm2/s and ̛Oil = 40 ±5 °C)

Pressure-signal characteristic curve (control spool V) Zero flow of the main stage (control spool V)
without pilot control valve
100 2
Measured with Measured with
80 ps = 100 bar ps = 100 bar
Flow in % of the rated flow →

60
1,5
40
← p L in % →
20
5 4 3 2 1
1
1 2 3 4 5
Δp
20
S
40
0,5
60
80
0,1
100 0
U 2,5 2 1,5 1 0,5 0 0,5 1 1,5 2 2,5
← e in % →
UEN Ue
← in % →
Flow command value function e.g. with UEN
P → A / B → T 10 bar valve pressure differential or
P → A or A → T 5 bar per control edge
Control spool with characteristic curve L Control spool with characteristic curve P
100 100
80 80
60 60
Control spool V Control spool V
Flow in % →
Flow in % →
40 40
Control spool E Control spool E
or W or W
20 20
10 5
0 20 40 60 80 100 0 20 40 60 80 100
Control spool Q2-...P Control spool Q2-...L
100
1 P→A
80 2 P→B
3
3 A→T
4
Flow in % →
60 4 B→T
1
40
2
20
0
100 80 60 40 20 0 7,5 20 40 60 80 100
1090

Transition function with stepped electric input signals
Signal change in %
100 0 100
75 0 75
Stroke in % →
Measured with:
– Pilot control valve
50 0 50 Port "X" = 140 bar
– Main stage
Port "P" = 10 bar
25 0 25
0 10 20
Time in ms →

+5
Measured with:
0 270
3
5 Port "X" = 140 bar

– Main stage
10 180
Port "P" = 10 bar
15
20 90
Signal ±100 %
25
Signal ±25 %
30 0
1 2 5 10 20 50 100 200 Signal ±5 %
Frequency in Hz →
Flow/load function with maximum valve opening (tolerance ±10 %)

170 1
100
1 = recommended flow limitation
100
90 50 (flow velocity 30 m/s)
Flow in l/min →
25
50
25
20
10 20 30 40 50 100 200 300
315
1091

Signal change in %
100 0 100
75 0 75
Stroke in % →
Measured with:
50 0 50 Port "X" = 140 bar
– Main stage
Port "P" = 10 bar
25 0 25
0 10 20 30
Time in ms →

+5
Measured with:
0 270
3

180 – Main stage

10
Port "P" = 10 bar
15
20 90
25 Signal ±100 %

Signal ±25 %
30 0
1 2 5 10 20 50 100 200 Signal ±5 % 5
Frequency in Hz →

460 1
200 1 = recommended flow limitation

300
Flow in l/min →
125
200
125
100
10 20 50 100 200
1092
Characteristic curves size 25 and 27

Signal change in %
100 0 100
75 0 75
Stroke in % →
Measured with:
50 0 50 Port "X" = 140 bar

– Main stage
Port "P" = 10 bar
25 0 25
0 5 10 15 20
Time in ms →

+5
Measured with:
0 270
3 – Pilot control valve

180 – Main stage

10
Port "P" = 10 bar
15
20 90
25 Signal ±100 %

Signal ±25 %
30 0
1 2 5 10 20 50 100 200 Signal ±5 %
Frequency in Hz →
1000 1
870 1
7
NG2 1 = recommended flow limitation
500
25
Flow in l/min →
NG
350
500 25
NG
220
350
220
200
10 20 30 40 50 100 200
1093

Signal change in %
100 0 100
75 0 75
Stroke in % →
Measured with:
50 0 50 Port "X" = 140 bar
– Main stage
Port "P" = 10 bar
25 0 25
0 10 20 30
Time in ms →
+5
Measured with:
0 270

3
5 Phase angle in ° →
Port "X" = 140 bar
– Main stage
10 180
Port "P" = 10 bar
15
20 90
Signal ±100 %
25
Signal ±25 %
30 0
1 2 5 10 20 50 100 200 Signal ±5 %
Frequency in Hz →
5
1600 1

Flow in l/min →
1000
600
400
600
500
400
10 20 50 71 100 200
1094

Signal change in %
100 0 - 100
75 0 - 75
Stroke in % →
Measured with:
Port "X" = 140 bar
50 0 - 50
– Main stage
Port "P" = 10 bar
25 0 - 25
0 10 20 30 40
Time in ms →
+5 Measured with:
0 270
Port "X" = 140 bar
3
5 – Main stage
Port "P" = 10 bar

10 180
15
20 90 Signal ±100 %

Signal ±25 %
25
Signal ±5 %
30 0
1 2 5 10 20 50 100 200
Frequency in Hz →

3000 1

2500
2000
Flow in l/min →
00
10
1500
1000
10 20 50 100
1095
Device dimensions size 10 (dimensions in mm)
2 1 3 9 10 9
60
15
80
15
(217)
50
87
35
25,5 12
105 70
58,6 72,6
(76,2) 243
319,2
7 6 4 8 5
13,5
27
F1 F2 0,01/100
P
Y Rzmax 4
X A B
73
T T1
F4 F3 valve contact surface
108 5
1 Pilot control valve

Notice!
2 Directional sandwich plate valve The dimensions are nominal dimensions which may be subject to
(only contained with version "...WG152") tolerance deviations.
3 Cabling
4 Main stage
5 Name plate
6 Identical seal rings for ports A, B, P, T and T1
8 Machined valve contact surface, porting pattern according to
ISO 4401-05-05-0-05 (ports X and Y as required)
10 Mating connector, separate order, see page 21
Valve mounting screws and subplates see page 21

1096
2 1 3 10 9
60
15
80
15
(226)
50
10,5
96
43
19 Ø3
91
3
138
(64) 293
357
4 6 7 8 5 11
21
12
F5 G1 F2
0,01/100
F1
T P X Rzmax 4
L
94
A B Y Required surface quality of the

F4 G2 F6 F3
142

Notice!
3 Cabling
4 Main stage
5 Name plate
7 Identical seal rings for ports X, Y, and L
11 Locking pin
Valve mounting screws and subplates see page 21

1097

2 5 1 3 10 9
60
15
80
15
50
(256)
12,8
126
41
19 Ø6
4
191 117
(42) 330
372
4 6 7 8 11
21
F1 F5 F2
14
G1
0,01/100
T P Y Rzmax 4
L
120
X A B
Required surface quality of the 5
F4 G2 F6 F3
195

Notice!
3 Cabling
4 Main stage
5 Name plate
11 Locking pin Valve mounting screws and subplates see page 21

1098
2 5 1 3 10 9
60
15
80
15
50
(270)
14
140
41
21 Ø6
4
198 120
(44) 335
379
4 6 7 8 11
21
F2
16
F5
G1 0,01/100
F1
Rzmax 4
T P Y
L
124

X A B valve contact surface
F4 G2 F6 F3
200

2 Directional sandwich plate valve Notice!
(only contained with version "...WG152") The dimensions are nominal dimensions which may be subject to
3 Cabling tolerance deviations.
4 Main stage
5 Name plate

1099
2 1 5 3 10 9 60
15
80
15
50
(282)
19,1
152
49
21,5 Ø6
3
254 197
(54,5) 401,5
456
7 4 6 8 11
20,5
23
F1 F5 F2
G1
T P Y 0,01/100
L
200
A B Rzmax 4
X
G2 Required surface quality of the 5
F4 F6 F3 valve contact surface
257

Notice!
3 Cabling
4 Main stage
5 Name plate

1100
2 1 3 10 9 60
80
15
15
50
5
30
(369)
19
ca. 240
209
68,6
42,7
4
316 Ø6
(89,8) 449,8 196,8 11
539,5
4 6 8 7
45
20,5
F1 F5 F2
G1
Y 0,01/100
L T P
200
Rzmax 4
A B
X
G2 valve contact surface
F4 F6 F3
320

2 Directional sandwich plate valve Notice!
(only contained with version "...WG152") The dimensions are nominal dimensions which may be subject to
3 Cabling tolerance deviations.
4 Main stage
5 Name plate

1101
Device dimensions

Tightening torque MA = 13.5 Nm ±10 %
Tightening torque MA = 12.2 Nm ±10 %
4x ISO 4762 - M10 x 60 - 10.9-flZn-240h-L R913000116
Sizes 25 and 27 6x ISO 4762 - M12 x 60 - 10.9-flZn-240h-L R913000121
Notice: For reasons of stability, exclusively the following valve mounting screws may be used: The tightening torque of the hexagon socket
head cap screws refers to the maximum operating pressure!
Subplates Data sheet

Size 10 45054
Size 16 45056
Sizes 25 and 27 45058
Size 32 45060

For high-response valve: Mating connector according to 08006 e.g. R900021267 (plastic)
DIN EN 175201-804 e.g. R900223890 (metal)
compatible with VG95328 size 14-6S e.g. R900013159 (plastic)
For sandwich plate: Mating connector according to e.g. R901017011 (plastic)
DIN EN 175301-803, ISO 4400
5
Miscellaneous Material number
Filter element and seal R961001949

1102
Notes

1103
RE 29137/10.05 1/24
2- and 3-way high response Replaces: 08.03
cartridge valve
Type .WRCE.../P
H6871 HAD 6872

Nominal sizes 32, 40 and 50 Type 3WRCE...-2X/P Type 2WRCE...-2X/P
Component series 2X

Contents Page – Pilot operated 2-stage valve, of cartridge design
Features 1 – Suitable for closed loop, position, pressure, force and speed
Ordering details: Type 2WRCE 2 – Pilot control valve (pilot):
Ordering details: Type 3WRCE 1) 3 Direct operated proportional valve NS6 with electrical feed-
Symbols 4, 5 back, trimmed, closes the 2WRCE main stage in the event of
a power failure and when pilot pressure is applied, opens the
Design, function and section 6, 7
3WRCE main stage from A to T
– Main stage: closed loop position controlled
Control electronics, block circuit diagram 9, 11
– Integrated control and closed loop control electronics (OBE)
Electrical connections, plug-in connectors 12
– Manifold mounting:
Characteristic curves 13 to 19 Cavity to DIN ISO 7368 for 2WRCE
Unit dimensions 20 to 22 – Typical applications:
Installation 23 • Presses
• Dye casting machines
• Nibbling axis
For further information see:
– Pilot control valve, similar
• Type 4WREE 6 to RE 29061
Note
1) Not for new applications! For further variants of type .WRCE…/S with servo pilot control
see RE 29136
For information regarding the available spare parts see:
1104
2/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
Ordering details: type 2WRCE
2 WRCE S 2X P G24 K31 *

2/2-way directional valve =2
Electrically operated high response
cartrdige valve
With integrated electronics (OBE) = WRCE
Nominal size 32 = 32
Poppet spool =S
Nominal flow in l/min with a 5 bar valve pressure differential
NS32: 650 l/min linear = 650
480 l/min with a fine control range only ...S480R... = 480
NS40: 1000 l/min linear only ...S1000L... = 1000
NG50: 1600 l/min linear only ...S1600L... = 1600
Linear =L
Linear with a progressive fine control range =R
(20 to 29 unchanged installation and connection dimensions)
Pilot control valve (pilot)
Proportional valve =P
Supply voltage 24 VDC = G24
Electrically connections
Without plug-in connection, with component plug to DIN EN 175201-804 = K31
Electronic interfaces
Command value 0 ...+10 V, actual value +0.5 ...+10 V = A1
Command value 0 ...+10 mA, actual valve +0.5 ...+10 mA = C1
Sandwich plate isolator valve
Without isolator valve = No code
With isolator valve:
A de-energised isolator valve actively closes the 2WRCE using the applied pilot pressure = WK15
A de-energised isolator valve actively opens the 2WRCE using the applied pilot pressure = WL15
Seal material
NBR seals, suitable for mineral oil HL and HLP to DIN 51524 =M
FKM seals = V
1105
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 3/24
Ordering details: type 3WRCE – not for new applications!
3 WRCE 2X P G24 K31 *

3/2-way directional valve =3
Electrically operated high response control valve
for manifold mounting
With integrated electronics (OBE) = WRCE
Sliding spool, zero overlap (+0.5...+1.5 %) =V
Sliding spool, with 10…13 % positive overlap =E
Nominal flow in l/min with a 5 bar valve pressure differential
NS32: 290 l/min linear only ...V290L... = 290
250 l/min with a fine control range only ...E250P... = 250
Linear =L
Linear with a linear fine control range =P
(20 to 29 unchanged installation and connection dimensions)
Pilot control valve (pilot)
Proportional valve =P
Supply voltage 24 VDC = G24
Without plug-in connector, with component plug to DIN EN 175201-804 = K31
Electronic interfaces
Command value ± 10 V, actual value ± 10 V = A1
Command value ± 10 mA, actual value ± 10 mA = C1
Sandwich plate isolator valve
Without isolator valve = No code
With isolator valve:
A de-energised isolator valve actively opens the 3WRCE, using the applied pilot pressures from A to T = WK15 5
A de-energised isolator valve actively opens the 3WRCE, using the applied pilot pressures from P to A = WL15
24 VDC power supply, plug-in connector separate order, see page 12 (without circuitry)
Seal material
FKM seals = V
1106
Symbols: type 2WRCE

Simplified Detailed
2WRCE..-2X/P... 2WRCE..-2X/P...
G
A B
B
G P T
a b
G
X A Y
X A B Y
2WRCE..-2X/P...WK15... 2WRCE..-2X/P...WK15...
G
A B
B P T
G
a b
X A Y
G
X A B Y
2WRCE..-2X/P...WL15... 2WRCE..-2X/P...WL15...
G
A B
B P T
G
a b
X A Y
G
X A B Y
1107
Symbols: type 3WRCE – not for new applications!

Simplified Detailed
3WRCE..V...-2X/P... 3WRCE..V...-2X/P...
G
A B
G A P T
a b G
X P T Y
X P T A Y
3WRCE..V...-2X/P...WK15... 3WRCE..V...-2X/P...WK15...
G
A B
P T
G A
a b
X P T Y
G
X P T A Y
3WRCE..V...-2X/P...WL15... 3WRCE..V...-2X/P...WL15...
G
A B
P T
G A
5
a b
X P T Y
G
X P T A Y
3WRCE..E...-2X/P... 3WRCE..E...-2X/P...
G
A B
G A P T
a b G
X P T Y
X P T A Y
1108
Design, function and section: type 2WRCE

The type 2WRCE...-2X/P... valves are 2-stage high response The pilot control valve assumes a proportional control position
control valves. and controls the flows into or from control chambers A (7) and
They control the size and direction of a flow and are mainly B (8) that actuate the main spool (5) by means of the closed
used in closed loop control circuits. loop valve control until the system deviation is 0.
Design The stroke of the main spool is thus controlled in proportion to
the command value. It must be noted here that the flow also
They comprise of the following assemblies:
depends on the valve pressure drop.
– The single stage proportional pilot control valve (1), (pilot),
Special valve features
with two solenoids as electro-mechanical converters and a
spool that is connected to the integrated pilot electronics Flow can pass through the valve from A to B or from B to A.
(6.2) via an electrical feedback The poppet opens or closes at a command value of 5 %. In
– The second stage (2) for flow control the case of smaller command values, the closed loop valve
control tries to correct the spool position, thus pressing it onto
– An inductive position transducer (3) whose core (4) is fixed
the seat up at a pressure to the maximum pilot pressure and
to the spool (5) of the third stage
closing the connection leak-free.
– And integrated closed loop control electronics (6.1).
The stated valve dynamics are only valid within the closed
Function loop control range of the valve. In the case of command value
Within the integrated control electronics (OBE) the command and actual step changes from the seated position to small opening values
values are compared and the pilot control valve solenoids are controlled additional time delays occur.
via a current proportional to the closed loop control deviation. The opening point of 5 % (= 0.5 V or 0.5 mA) is factory pre-
R316 set. When the pilot valve or the controller are replaced,
adjustments are usually not required.
If required, the pilot zero point can be adjusted via the R321 after
6.1 the pilot was replaced, or the zero point of the entire valve
calibrated via the R316 after the controller was replaced.
The pilot valve has an internal setting so that in the case of a
power failure the pilot pressure is connected to control
3 chamber B (8), i.e. the main stage closes.
The control electronics have an offset setting in order to
balance out the pilot trimming.
2 Due to the diameter differences of the seat area, the spools are
not statically pressure compensated. In order to balance the force
4 1 6.2 difference, with spool type S...L 6 % of the system pressure is
required as pilot pressure, with spool type S...R 22 %. The
recommended minimum pilot pressure is obtained by taking into
account reserves required for the flow forces and dynamics.
8 x
5
7 R321
Pilot zero point
X Y „X“
B1) F
A
B
E C
D
Zero
A1)
1) Preferably port B should be
connected to the actuator.
1109
Design, function and section: type 3WRCE – not for new applicatons!
The type 3WRCE...-2X/P... valves are 2-stage high response Function
control valves. Within the integrated control electronics (OBE) the command
They control the size and direction of a flow and are mainly and actual values are compared and the pilot control valve
used in closed loop control circuits. solenoids are controlled via a current proportional to the closed
loop control deviation.
Design
The pilot control valve assumes a proportional control position
They comprise of the following assemblies:
and controls the flows into or from control chambers A (7) and
– The single stage proportional pilot control valve (1), (pilot), B (8) that actuate the main spool (5) by means of the closed
with two solenoids as electro-mechanical converters and a loop valve control until the system deviation is 0.
spool that is connected to the integrated pilot electronics
The stroke of the main spool is thus controlled in proportion to
(6.2) via an electrical feedback
the command value. It must be noted here that the flow also
– The second stage (2) for flow control depends on the valve pressure drop.
– An inductive position transducer (3) whose core (4) is fixed Special valve features
to the spool (5) of the second stage
The opening point of 0 % (V spools) is factory pre-set. When
– And integrated control electronics (6.1). the pilot valve or the controller are replaced, adjustments are
usually not required.
R316 If required, the pilot zero point can be adjusted via the R321 after
the pilot was replaced, or the zero point of the entire valve
calibrated via the R316 after the controller was replaced.
6.1 The pilot control valve has an internal setting so that in the
case of a power failure the pilot pressure is connected to
control chamber B (8), i.e. the main stage opens from A to T,
and closes the connection from P to A.
3
The spring behind the main spool moves the spool to position
P only, after the connection to A is closed, when no pressure
is applied (e.g. before installation or when the pressures are
2 re-applied after a tool change).
The control electronics have an offset setting in order to
4 balance out the pilot trimming.
1 6.2
8
X
5
5
7
X Y
R321
Pilot zero point
„X“
T
A
F B
P1) Zero
E
D
C
A1)
1) Please use the variant with P and A exchanged.
Please consult us!
1110
Technical data: type 2WRCE (for applications outside these parameters, please consult us!)
General
Nominal size NS 32 40 50
Weight kg 12.5 19.9 26.8
Weight with isolator valves ...../...WK or .../...WL... kg 13.7 21.1 28
Pilot control valve nominal size (pilot) NS 6 6 6
Installation; commissioning Optional, preferably horizontal; to RE 07700
Hydraulic (measured with HLP32, ϑoil = 40 °C ± 5 °C)

Max. operating pressures
– Main stage, ports A, B bar 420
– Pilot control valve, port X bar 315
– Pilot control valve, port Y bar 210
Minimum control pressure in % of the system pressure
– For spool version S...L % 15
– For spool version S...R % 45
Nominal flow q +10 % at Δp = 5 bar
Vnom
– Version ...S...L (linear) l/min 650 1000 1600
– Version ...S...R
(linear with a progressive fine control range) l/min 480 700 1100
Max. flow – For spool ...S...L l/min 1500 2200 3500
– For spool ...S...R l/min 2000 3000 4500
Control oil flow at X and Y with a stepped form of
input signal from 0 to 100 % (315 bar) l/min 37 45 60
Zero flow of the proportional pilot stage in relation L
to the pressure in pipe X qLmin = 0,0026 • px [bar]
min bar
L
qLmax = 0,0095 • px [bar]
l/min min bar
Control oil flow cm3 4.52 8.48 17.3
Pressure fluid Mineral oil (HL, HLP) to DIN 51524, other pressure fluids on request
Pressure fluid temperature range °C –20 to +80; preferably +40 to +50
Viscosity range mm2/s 20 to 380; preferably 30 to 45
Max. permissible degree of pressure fluid contamination
Cleanliness class to ISO 4406 (c)
– Pilot control valve + main valve Class 20/18/15 1)
Reversal span % ≤ 0.1
Closing time with: – Pilot control valve ms ≤ 200
(with control pressure – Sandwich plate
of 40 to 315 bar) isolator valve ms ≤ 200
1) The cleanliness class stated for the components must be adhered to in hydraulic systems. Effective filtration prevents faults from occurring
and at the same time increases the component service life. For the selection of filters see data sheets:
RE 50070, RE 50076, RE 50081; RE 50086 and RE 50088
1111
Technical data: type 2WRCE (for applications outside these parameters, please consult us!)
Electrical
Voltage type DC
Signal type Analogue
Opening point calibration % ≤1
Zero displacement with a change in:
– Pressure fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
– Control pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
– Return pressure in Y %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3
Note!
for details regarding the enviromental siumulation test covering
EMC (electro-magnetic compatibility), climate and mechanical
loading see RE 29137-U (declaration regarding environmental
compatibility).
Integrated electronics (OBE) type VT 13037
Block circuit diagram, see page 11
Nominal command value range for the 2WRCE:

0 to +10 V (mA) 0 to 100 % 10
Actual value in V
Within the command value range of 0 to +0.5 V, the actual

value remains constant at 0.5 V.
With a slow command value change from +0.5 V to +10 V, the
actual value follows the command value within ±0.15 V. 0,2
With command values over +10 V, the command value follows
0,2 10
up to approx. +12 V.
Command value 5
With a command value jump to +10 V, the actual value can in V
briefly reach values of approx. +10.5 V.
1112
Technical data: type 3WRCE 1) (for applications outside these parameters, please consult us!)
General
Weight kg 12.8 20.2 28
Weight with isolator valves ...../...WK or .../...WL... kg 14 21.4 29.2
Installation; commissioning Optional, preferably horizontal; to RE 07700

– Main stage, ports A, B, T bar 315
– Pilot control valve, port Y bar 210
Vnom
– Version ...V...L (linear) l/min 290 460 720
Max. flow l/min 900 1400 2200
Control oil flow at X and Y with a stepped form of
input signal from 0 to 100 % (315 bar) l/min 20 35 55
Max. zero flow of the main stage at pp = 300 bar l/min 4 6 8
Zero flow of the proportional pilot stage in L
relation to the pressure in pipe X qLmin = 0,0026 • px [bar]
min bar
L
qLmax = 0,0095 • px [bar]
l/min min bar
Control oil flow cm3 ± 2.26 ± 4.24 ± 8.65
Pressure fluid Mineral oil (HL, HLP) to DIN 51524,
other pressure fluids on request
Pressure fluid temperature range °C –20 to +80; preferably +40 … +50
Cleanliness class to ISO 4406 (c)
– Pilot control valve + main valve Class 20/18/15 2)
Hysteresis % ≤ 0,2
Reversal span % ≤ 0,1
Response sensitivity % ≤ 0,1
Closing time with: – Pilot control valve ms ≤ 200
(for control pressures – Sandwich plate
from 40 to 315 bar) isolator valve ms ≤ 200
1) Not for new applications!

2) The cleanliness class stated for the components must be adhered to in hydraulic systems. Effective filtration prevents faults from occurring and
at the same time increases the component service life. for the selection of filters see data sheets:
RE 50070, RE 50076, RE 50081; RE 50086 and RE 50088
1113
Technical data: type 3WRCE 1) (for applications outside these parameters, please consult us!)
Electrical
Voltage type DC
Opening point calibration % ≤1
Zero displacement with a change in:
– Pressure fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
– Control pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
– Return pressure in Y %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3

Nominal current value range for the 3WRCE:
valvue in V
0 to ±10 V (mA) 0 to ±100 % +10
Actual
With a slow command value change from 0 V to ±10 V, the
actual value follows the command value within ±0,15 V.
With command values over ±10 V, the command value follows
-10
up to approx. ±13 V.
+10
With a command value jump to ±10 V, the actual value can Command
briefly each values of approx. ±10,5 V. value in V
-10
Block circuit diagram (OBE) type VT13037
Pilot valve
2 WRCE: 1) A
Com. value 0 … +10 V D B
or 0 … +10 mA U(I)
3 WRCE: 1) E U Controller C (n.c.)
Com. value ±10 V 5
D R321
or ±10 mA
E Zero point
d
dt F Pilot
2 WRCE: 2)
Act. value +0.5 V … +10 V Oscillator
Position transducer
or +0.5 mA … +10 mA ~ 1 Red
3 WRCE: 2) =
F U(I)
Act. value ±10 V
or ±10 mA U
Demodulator
C 1A, flink 4 Blue
~
= 3 Brown
2 Black
Zero point Sensitivity
Voltage supply R316 R318
A
24 V DC
0 V DC B
1) Signal D positive against E results with: 2) Signal F positive against D:
PE 2WRCE – Opening 2WRCE – Opening
3WRCE – Opening from P → A 3WRCE – Opening from P → A
1114
Electrical connections, plug-in connectors

Plug-in connector Plug-in connector
Plug-in connector to DIN EN 175201-804 Plug-in connector to DIN EN 175201-804
Separate order under Material No. R900021267 Separate order under Material No. R9000223890
(plastic version) (metal version)
91
Ø27
A A
F F
B B
C E C E
D D
Ø6,5…Ø11
Ø8…Ø13,5
85
Component plug allocation Pin Electronic interface A1 allocation Electronic interface C1 allocation
2WRCE 3WRCE 2 WRCE 3WRCE
Voltage supply A 24 VDC nominal (18 ... 30 V; Iaverage = 1 A, Ipeak = 3 A)
B 0 VDC
Measurement zero C Reference to in F
Differential command D 0 ... +10 V 0 ... ±10 V 0 ... +10 mA 0 ... ±10 mA
value input E Input resistance Input resistance Load Load
>100 kΩ >100 kΩ 100 Ω 100 Ω
Actual valve F +0,5 ... +10 V 0 ... ±10 V +0,5 ... +10 mA 0 ... ±10 mA
Reference is contact C 1) Max. 10 mA Max. 10 mA Load max. 1 kΩ Load max. 1 kΩ
Earth PE Connected to the valve housing
Do not connect when the valve is already earthed via the system
1) The command and acutal values have the same polarity. If fuse „1A flink“ fails, then the actual value can also be measured
between F and B.
Note: Electrical signals (e.g. actual value) taken via valve electronics must not be used to switch off the machine
safety functions!
(Also see the European Standard „Safety requirement for fluid power systems and components
– Hydraulics“, EN 982!)
Plug-in connectors for isolator valves to DIN EN 175301-803 for component plug „K4“
Further
plug-in connectors
see RE 08006
Material No.
With indicator light and
Valve With indicator light With rectifier Z-diode protective circuitry
side Colour Without circuitry 12 … 240 V 12 … 240 V 24 V
a Grey R901017010 – – –
a/b Black – R901017022 R901017025 R901017026
1115
Characteristic curves (measured with HLP32, ϑoil = 40 °C ± 5 °C)

Nominal flow with a 5 bar valve pressure differential A → B = B → A
2000 2WRCE 50 S1600L
Nominal flow in l/min →
2WRCE 40 S1000L
1500
2WRCE 32 S650L
1000
500
0
0 5 20 40 60 80 100
Nominal flow with a 5 bar valve pressure differential A → B = B → A

1200 2WRCE 50 S1100R
1000
2WRCE 40 S700R
800 2WRCE 32 S480R
600
400
200
0
0 5 20 40 60 80 100
Nominal flow with a 5 bar valve pressure differential

800 3WRCE 50 V720L
P –> A
600 3WRCE 40 V460L
400 3WRCE 32 V290L

200
(Überdeckung +0,5...+1,5 %)
0
-200
5
-400
-600
A –> T
-800
-100 -50 0 50 100
Nominal flow with a 5 bar valve pressure differential with a 10% overlap 3WRCE 50 E620P
800
P –> A 3WRCE 40 E410P
600
3WRCE 32 E250P
400
200 200
Nominal flow in L/min
0 100
-200
0
-400
–100
-600
A –> T
-800 –200
-100 -50 0 50 100 –40 –20 0 20 40
Command value in % → Command value in %
1116
Pressure-signal function for the 3WRCE...V... limiting and average value characteristic curves
100
80
Pressure pA / pp in % →
60
40
20
0
–2 –1 0 1 2
UE / UEN in %
1117

Transient function
40 bar, 70 bar, 140 bar, 210 bar, 315 bar
2WRCE 32…
12
10
Position in V →
0 4 8 12 16 20 24 28 32 36
Time in ms →
2WRCE 40…
12
10
Position in V →
2
5
0 5 10 15 20 25 30 35 40 45 50
Time in ms →
2WRCE 50…
12
10
Position in V →
0 5 10 15 20 25 30 35 40 45 50
Time in ms →
1118

Transient function
3WRCE 32…
12
10
Position in V →
0 4 8 12 16 20 24 28 32 36 40
Time in ms →
3WRCE 40…
12
10
Position in V →
0 4 8 12 16 20 24 28 32 36 40
Time in ms →
3WRCE 50…
12
10
Position in V →
0 5 10 15 20 25 30 35 40 45 50
Time in ms →
1119

Frequency response at pst = 315 bar
2WRCE 32…
5 –315 Command value
0 50% ±5%
–270
50% ±25%
–5 – 225
50% ±45%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
2WRCE 40…
0 – 270 50% ±5%
50% ±25%
–5 – 225
50% ±45%
–10 –180
–15 –135
–20 –90
–25 –45
5
–30 0
10 20 30 50 100 200
Frequency in Hz →
2WRCE 50…
5 -315 Command value
0 -270 50% ±5%

50% ±25%
-5 -225 50% ±45%
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200
Frequency in Hz →
1120

Frequency response at pst = 315 bar
3WRCE 32…
0 –270 ±5%
±25%
–5 –225
±100%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
3WRCE 40…
5 –315
Command value
0 –270 ±5%
±25%
–5 –225
Phase angle in ° → ±100%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
3WRCE 50…
0 –270 ±5%
±25%
–5 –225
±100%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
1121

The relationship of the frequency f at –90° of the operating pressure and the input amplitude
pst = 40 bar pst = 140 bar pst = 315 bar
pst = 70 bar pst = 210 bar
100 100
2WRCE 32… 3WRCE 32…
90 90
80 80
70 70
Input amplitude →
Input amplitude →
60 60
50 50
40 40
30 30
20 20
10 10
0 0
20 30 40 50 60 70 80 90 10 20 30 40 50 60 70 80
Frequency at –90 ° in Hz → Frequency at –90 ° in Hz →
100 100
90 90
80 80
70 70
Input amplitude →
Input amplitude →
60 60
50 50
40 40
30 30
20 20
10 10 5
0
0
10 20 30 40 50 60 70 80 10 20 30 40 50 60 70 80
100 100
90 90
80 80
70 70
Input amplitude →
Input amplitude →
60 60
50 50
40 40
30 30
20 20
10 10
0 0
10 20 30 40 50 60 10 20 30 40 50 60 70
1122
Unit dimensions: types 2WRCE and 3WRCE 1), NS32 (nominal dimensions in mm)
2WRCE 32
7
6
5
256
230
15
102,5
3WRCE 32... 1)
Y (X) (the missing dimensions are the same
3
as the 2WRCE 32...)

10
26
11
10 9 T
3 8 3 P
11 2 6 1
A
0,01/100mm
Required surface finish
of the valve mounting Rzmax 4
105 surface
102
1 Pilot control valve (proportional valve NS6)

46,5
2 Sandwich plate isolator valve

(only with versions „WK15“ and „WL15“)
105
3 Bush
4 Plug-in connector to DIN EN 175201-804
106

15
160

10 7 Cabling
7
(are included within the scope of supply)
4 S.H.C.S. ISO 4762 -
M16 x 100-10.9
(friction co-efficient μtotal = 0.09 to 0.14
Tightening torque for a tightening factor of:
50 113,5 1.6 : 280 Nm (display or signaling type
of torque wrench)
52,5 216
9 Locating pin hole
1) Not for new applications! 11 Name plate
1123
2WRCE 40
7
6 0,01/100mm
Rzmax 4
249
5
275

of the valve mounting
15
surface
107
3WRCE 40... 1)
Y (X) (the missing dimensions are the

same as the 2WRCE 40...)
10
15
37
10 9 T
B
8
P
3 11 2 6 1 3
A
125
A
X
102
1 Pilot control valve (proportional valve NS6)

46,5
2 Sandwich plate isolator valve 5

(only with versions „WK15“ and „WL15“)
125
15 3 Bush
Y 5 Plug-in connector to DIN EN 175301-803
106
160

7 Cabling
107
4 S.H.C.S. ISO 4762 -
M20 x 180-10.9
Tightening torque for a tightening factor of:
62,5 50 113,5
1.6 : 560 Nm (display or signaling type
226 of torque wrench)
9 Locating pin hole
11 Name plate
1124
2WRCE 50 107
15
6
0,01/100mm
7
Rzmax 4
5
287
261
of the valve mounting
15
surface
3WRCE 50... 1)
107
(the missing dimensions are the
same as the 2WRCE 50...)
Y (X) 1) Not for new applications!

6
15
35
10 9
B 8 T
3 11 2 1 3 P
A
140
A
102
X 1 Pilot control valve (proportional valve NS6)

2 Sandwich plate isolator valve
46,5
(only with versions WK15 and WL15)

3 Bush
140
4 Plug-in connectors to DIN EN 175201-804

5 Plug-in connectors to DIN EN 175301-803
6 Space required to remove the plug-in
Y
106
connector
160
7 Cabling
4 S.H.C.S. ISO 4762 -
M20 x 190-10.9
tightening torque for a tightening factor of:
1.6 : 560 Nm (display or signaling type
of torque wrench)
50 113,5 9 Locating pin hole
70 233,5
11 Name plate
1125
Installation dimensions to DIN ISO 7368 (nominal dimensions in mm)

NS32 … 50 NS 32 40 50
L1
L2±0,2 ØD1H7 60 75 90
ØD10/10 L5±0,2 4xD8/H18 ØD2H7 58 73 87

3 ØD3H7 55 55 68
ØD4 32 40 50
L3±0,2
ØD5 24 30 35
X Y
L2±0,2
ØD6H7 45 55 68
L1
ØD7 32 40 50
D8 M16 M20 M20
max. ØD9 8 10 10
L4±0,2 L4±0,2 ØD9, max.
ØD10 6 6 8
(X,Y)
H1 70 87 100
H2 85 105 122
Cavity for type 2WRCE H3 52 64 72
to DIN ISO 7368
H4 30 30 35
T
0,05
H5 13 15 17
z
ØD1H7 1
° A H7 43,5 54 87
15
H16
H8 85 105 143
H4
x H9 100 125 165

H10 30 36 66
H3
H1+0,2
H11 70,5 87 122

H2+0,2
y
ØD7
° H12 18 21 48
H17
B 15
z
H13 15 18 18
H16 2,5 3 4
A
H5
H17 2,5 3 3
2 ØD4 1 H18 35 45 45
ØD6H7 L1 105 125 140
0,05 A
L2 70 85 100
5
L3 35 42,5 50
Cavity for type 3WRCE L4 41 50 58
T L5 17 23 30
0,05
y
z
ØD1H7
° A X =
15 ØD2H7 Rmax 4
0,05 A
H10
H16
1
H12
x Y =
y
Rmax 8
Z =
H13
H7
Rz 10
ØD5
15
T
°
H11
H8
H9
Tolerances to: – General tolerances ISO 2768-mK

H16
°
ØD5
P 15
H17
z
1 Depth of fit, min. dim.

A
H5
2 Ports P, T or B may be moved about the central axis of port

A. However adequate spacing in relation to the fixing holes
ØD4
and control oil holes must be taken into account.
2 ØD3H7
1
0,05 A 3 Locating pin hole
y
1126
Notes
Telefax +49 (0) 93 52 / 18-23 58 derived from our information. The details stated do not release you from the
documentation@boschrexroth.de responsibility for carrying out your own assessment and verification. It must be
ageing.
1127
RE 29217/12.05 1/20
3-way servo solenoid valves,
cartridge type, pilot operated,
Type 3WRCB 25...50
Nominal size (NG) 25, 32, 50

Unit series 1X
Maximum working pressure P, A, T, X, Z 315 bar
Nominal flow rate Qnom 65...750 l/min

Contents Page – Pilot operated servo solenoid valves NG25 to NG50
Features 1 – Design: cartridge type, 3/2-way symbol
Ordering data 2 Metering edges P–A / A–T
Preferred types 2 – Control spool with anti-rotation element and metering edges
in servo quality
Symbols and control oil supply 3
– Pressure-tight up to 315 bar
– Pilot line A–X generally required
Overview 5 and 6
– Dynamic return (B–Z) possible with the NG25 and NG50
Technical data 7 and 8
– With inductive position transducer, position-controlled by the
Connection 8
external pilot valve and the valve electronics
On-board trigger electronics 9 to 11
– Pilot valve mounted externally on valve block
External trigger electronics 12
– Hysteresis < 0.1 %, scarcely measurable
Characteristic curves 13 and 14
– Flow characteristic
Unit dimensions 15 to 17 • M = progressive with fine metering edge
Installation dimensions 18 to 20 – Plug-in connector for inductive position transducer (4P)
included in scope of delivery
– Employed in electrohydraulic closed-loop controllers
in production and testing systems
Different versions on request – Choice of pilot control:
– For standard applications • 4WRPEH6... with on-board electronics, see RE 29035
– Special symbols for plastics machines • 4WRPH6... with external electronics, see RE 29028 and
– Valve electronics (OBE) with 11P+PE interface possible RE 30045
1128
2/20 Bosch Rexroth AG Hydraulics 3WRCB 25...50 RE 29217/12.05
Ordering data
3WRCB H V M 1X Z M
M= NBR seals,
3/2-way cartridge suitable for mineral oils
servo solenoid valve (HL, HLP) to DIN 51524
Hydraulically actuated Z= Additional control oil port*
NG25 = 25 1X = Unit series 10 to 19

NG32 = 32 (10 to 19: installation and connection
NG50 = 50 dimensions unchanged)
Piston with zero overlap =V M= Non-linear characteristic

Progressive with linear fine metering range
Ratio of positioning surface area on piston
1:1 = no code * Not possible for NG32
1:1.5 =F
Nominal flow rate l/min (with 5 bar pressure drop at valve)
NG25
65 l/min = 650
190 l/min = 190
NG32
380 l/min = 380
NG50
300 l/min = 300
750 l/min = 750
Preferred types

NG25
3WRCBH25VF65M–1X/ZM 0 811 402 513
3WRCBH25VF190M–1X/ZM 0 811 402 514
NG32
3WRCBH32V380M–1X/M 0 811 402 611
NG50
3WRCBH50VF750M–1X/ZM 0 811 402 639
3WRCBH50VF300M–1X/ZM 0 811 402 640
Note
You can find an overview of and further information
on the pilot valves and accessories on pages 5 and 6.
1129
RE 29217/12.05 3WRCB 25...50 Hydraulics Bosch Rexroth AG 3/20
Symbols and control oil supply
Main stage Main stage
Pilot valve
Pilot valve
A 씯씮 X A 씯씮 X / B 씯씮 Z
NG32, with A–X NG25, 50 with A–X and B–Z
5
1130

3/2-way cartridge servo solenoid valves are pilot operated main Pilot operated 3/2-way cartridge servo solenoid valves have
stages with two metering edges, P–A / A–T. metering edges in servo quality, see characteristic curves. The
At the transition, fine metering edges ensure minimum oil leak- spool position is measured by an inductive position transducer
age with high, linear pressure gain. The spool position is and processed by the external position control.
deflected by the control oil of the pilot valve. If X is relieved The following components are required for the external position
of pressure, the load pressure in A and the internal spring control:
cause the spool to return (symbol A–T). The position of the – Pilot valve 4WRP(E)H 6
spool is detected by an inductive position transducer, and its – Valve electronics, internal (OBE) or external
signal together with the valve electronics allows closed-loop – Valve block (provided by customer).
position control by an NG6 pilot servo solenoid valve. The switching of control oil in the valve block and the electrical
Hysteresis is < 0.1 % and thus scarcely measurable. The connection together form the basis of the pilot operated
design of these valves is extremely compact, and is frequently valve function for closed-loop control tasks in the system.
employed in the plastics branch in injection molding cylinders. This is mostly a process for speed and pressure control. The
Pressure relief takes place by way of the metering edge A–T. system’s process controllers form the valve signal for the
The NG25 and NG50 valves also offer a port Z, which enables control loop.
a faster return when there is little load in A. For this purpose,
the pilot valve must be connected to A–X and B–Z.
Pilot valve Main stage

with on-board electronics (OBE) 3/2-way cartridge servo solenoid valve
3WRCB 25...50
4WRPEH6...
or with external electronics Valve amplifier
4WRPH6...
1131
Overview
3WRCB25...50 with on-board electronics (OBE)
Main stage Pilot valve

3WRCB25...50 NG Material Number 4WRPEH6... QN Material Number Material Number
l/min Signal ± 10 V Signal 4...20 mA
25 0 811 402 513 12 0 811 404 601 0 811 404 632
0 811 402 514
32 0 811 402 611 24 0 811 404 602 0 811 404 633
50 0 811 402 639 40 0 811 404 603 0 811 404 634
0 811 402 640
Accessories
Plug-in connector 4P for 3WRCB25...50 Included in scope
PG7 of delivery
Cheese-head bolts for 3WRCB25...50
(4x) f ISO 4762
Cable for connecting 1 834 463 005

main stage to pilot valve,
see below
(4x) f ISO 4762 Cheese-head bolts M5x30 for 4WRPEH6... 2 910 151 166
Plug-in connector 6P+PE for 4WRPEH6..., KS – PG11 1 834 482 022

see also RE 08008
KS – PG11 1 834 482 026
MS – PG11 1 834 482 023
MS – PG16 1 834 482 024
KS – PG11 – 90° 1 834 484 252
5
Cable for main stage and pilot valve (4WRPEH6...)

This cable is used to connect
the main stage to the pilot valve.
Cable for connecting Material Number

main stage to pilot valve 1 834 463 005

1132
Overview
3WRCB25...50 with external electronics
Main stage Pilot valve

3WRCB25...50 NG Material Number 4WRPH6... QN Material Number
l/min Signal ± 10 V
25 0 811 402 513 12 0 811 404 034
0 811 402 514
32 0 811 402 611 24 0 811 404 035
50 0 811 402 639 40 0 811 404 036
0 811 402 640
Accessories
Plug-in connector 4P for 3WRCB25...50 Included in scope
PG7 of delivery
Cheese-head bolts for 3WRCB25...50
(4x) f ISO 4762
Plug-in connector 4P and 2P+PE for 4WRPH6...
M16x1,5 PG7
(4x) f ISO 4762 Cheese-head bolts M5x30 for 4WRPH6... 2 910 151 166
VT-VRRA1-527-20/V0/2STV, see RE 30045 0 811 405 063

Europe card

Test adapter type VT-PA-3, see RE 30070
1133
Technical data
General
Construction 3/2-way cartridge servo solenoid valve, pilot operated main stage
Actuation Servo solenoid valve NG6, on the block as a separate pilot valve
Type of mounting Cartridge type, see installation dimensions
Installation position Horizontal, or position transducer facing downwards

Viscosity range max. permitted mm2/s 10...800
Direction of flow See symbols
NG25 NG32 NG50
Nominal flow rate l/min 65 190 380 300 750
at Δp = 5 bar per edge2)
Max. working pressure bar Port P, A, T, X, Z: 315
Qmax l/min 200 570 1000 900 2250
QN pilot valve l/min 12 24 40
Leakage cm3/min < 300 < 500 < 900
Pilot valve at 100 bar
Leakage cm3/min < 350 < 350 < 500 < 500 < 600
Main stage at100 bar
Control oil flow p = 100 bar l/min 8 16 28
and at max. dynamics
Control oil pressure “pilot stage” bar min. = pA + 4
5
All above characteristics valid only in connection with valve 4WRPEH6..., see page 5.
2) Flow at a different Δp
Qx = Qnom · 冪莦
Δp
5
x
Important
Information on Qnom/Qmax only applies if installation dimensions are complied with.
1134
Technical data
Static/Dynamic
Hysteresis % 0.1, scarcely measurable
Manufacturing tolerance % 10
NG25 NG32 NG50
Response time for signal ms 33 28 60
change 0...100 %
(pX = 100 bar/pA = 50 bar) A–X
Response time for signal ms 27 – 50
change 0...100 %
(pX = 100 bar/pA = 50 bar) A–X/B–Z
Switch-off behavior After electrical switch-off: pilot valve in “fail-safe”,
main stage moves to “A–T” symbol position
Thermal drift Zero drift < 1 % at ΔT = 40 °C
Zero calibration Adjustable by ±5 % on valve amplifier, pilot valve with OBE factory-set
Electrical
All above characteristics valid only in connection with valve 4WRPEH6..., see page 5.
Connection

Design: – Multi-wire cable Power supply 24 V DC nom.,
– Extra-finely stranded wire to if voltage drops below 18 V DC, rapid shutdown resembling
VDE 0295, Class 6 “Enable OFF” takes place internally.
(from Lappkabel company) Electrical signals (e.g. actual values) emitted via the trigger
No. of wires: – Determined by type of valve, electronics must not be used to shut down safety-relevant
plug type and signal assignment machine functions!
Cable Ø: – 0.75 mm2 up to 20 m long (Also see European Standard, “Technical Safety Requirements
EN 982.)
Outside Ø: – 9.4...11.8 mm – Pg11
– 12.7...13.5 mm – Pg16
Supply UB
Supply zero
Ref. zero *
RE 29217/12.05
Setpoint 0...±10 V
Version A1: UD–E 0...±10 V
Actual value 0...±10 V **

3WRCB 25...50
Shield
** Do not connect to supply

zero!
** Actual value of main stage
1135
Hydraulics
Bosch Rexroth AG
Pilot line A – X
9/20
5
1136


Test IF–C (4...20 mA) *
* Actual value of main stage

ID–E 4...20 mA
씯 Loop IF–C
Supply zero
Supply UB
Shield
씯
Pilot line A – X
1137

Version A1: UD–E 0...±10 V
(Ri = 100 kΩ)

(Rsh = 200 Ω)
5
1138
Valve with external trigger electronics (Europe card, RE 30045)

1139
Flow rate/signal function
Q [%] P–A
100
80
60
40
20
–UE [V] –10 –8 –6 –4 –2
2 4 6 8 10 +UE [V]
–20
–40
–60
–80
–100
Q [%] A–T
Pressure gain
5
1140
Bode diagram
NG25 NG32
NG50
1141
1 837 001 301
Set of seals
Set of seals
w Set 1 817 010 326
f M12x35, ISO 4762 included

e 90+30 Nm
See installation dimensions on page 18

1142
1 837 001 302
Set of seals
w Set 1 817 010 277

e 240+50 Nm

1143
1 837 001 303
Set of seals
w Set 1 817 010 322

e 450+110 Nm

1144
Installation dimensions NG25 (nominal dimensions in mm)
A 씯씮 X / B 씯씮 Z
1145
A 씯씮 X
5
1146
A 씯씮 X / B 씯씮 Z
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99.9
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3
Ø55 /BNFQMBUF
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JODMVEFEJOTDPQFPGEFMJWFSZ
A IFYBHPOTPDLFUIFBEDBQTDSFXT
4J[F40.YGM;OI-
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UJPOEJNFOTJPOT TFFQBHF
5JHIUFOJOHUPSRVF.5/Nn
1159
140
X 116 Y
100
5
18.4
140
100
39,5
6
6 4
1,2
186,5
30 8
7
15
2
224.5
1
87.5
63.3
5
4
15
8.5
34
7 1JMPUDPOUSPMWBMWFXJUI0#&
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165
9
3 P 4QBDFSFRVJSFEGPSSFNPWJOHUIFNBUJOHDPOOFDUPS
/BNFQMBUF
7BMWFNPVOUJOHTDSFXT
Ø68 IFYBHPOTPDLFUIFBEDBQTDSFXT
Ø90 4J[F*40.YGM;OI-
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UIFNBUJOHQJFDFBOEJOTUBMMB 5JHIUFOJOHUPSRVF.5/Nn
A UJPOEJNFOTJPOT TFFQBHF
1160
.PVOUJOHDBWJUZ EJNFOTJPOTJONN
4J[F z
- y
15°
- Ø D1
A ØW B
- Ø D2
ØV A
-n B
y
H10
x 0,01/100
-n
-n
y 15° 3
H3
-n
H5
H2

) z
T
H6
)
H1
z
H7
)
max. ØD5
15° 4
H4
)
3 Ø D3 P
)
ØV A
)n
max. Ø D5
H9
) 3
H8
A
)
R 0,5 max. Ø D4
)
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)
%)੾ L2
L3
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Ø D8 ; min. T2 L4
%)੾ 2 L5
4 x D7; T1
NBY% L7
NBY%
NBY%
% . . . max. Ø D6
L5
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L1
L4
%

5
NJO5
7
8 max. Ø D6 L6 L6
1
7JTVBMJOTQFDUJPO
x = Rmax 4 y = Rmax 8 z = Rz 16
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1161
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1162
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1163
RE 29136/12.04 1/24
2- and 3-way high-response Replaces: 05.03
cartridge valve
Type .WRCE.../S
HAD 6870/01 HAD 6869/01

Sizes 32, 40 and 50 Type 2WRCE...-2X/S Type 3WRCE...-2X/S
Component series 2X

Contents Page – Pilot operated 3-stage high-response valve
Features 1 – Suitable for closed-loop controlling of position, pressure, force
Ordering code: 2WRCE 2 and velocity
Preferred types: 2WRCE 2 – Pilot control valve:
Ordering code: 3WRCE 3 2-stage servo-valve of size 6 or 10 with mechanical feedback,
trimmed; closes the 2WRCE main stage and opens the
Preferred types: 3WRCE 3
3WRCE main stage from A to T in the event of a power failure
Symbols 4 and 5 when pilot pressure is applied
Structure, function and section 6 and 7 – Main stage: closed-loop position controlled
Technical data 8 to 11 – Integrated open and closed-loop control electronics (OBE)
Block circuit diagram 11 – Block installation:
Electrical connection, cable sockets 12 Mounting cavity to DIN ISO 7368 for 2WRCE
Characteristic curves 13 to 18 – Typical applications:
Unit dimensions 19 to 21 • Presses
• Die-casting machines
Mounting cavities 22
• Punching axes
• Servo-valve of size 6 RE 29564
• Servo-valve of size 10 RE 29583
Note
Type .WRCE…/P with proportional pilot valve,
see RE 29137
1164
2/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
Ordering code: Type 2WRCE
2 WRCE S 2X S K31 *
2/2 directional valve =2
Electrically operated cartridge type high-response
valve with integrated electronics (OBE) = WRCE
Size 32 = 32
Size 40 = 40
Size 50 = 50
Poppet =S
Nominal flow in L/min at 5 bar valve pressure drop
Size 32: 650 L/min linear, ...S650L... only = 650
480 L/min with fine control range, ...S480R... only = 480
700 L/min with fine control range, ...S700R... only = 700
1100 L/min with fine control range,...S1100R... only = 1100
Characteristic curve shape
Linear =L
Linear, with progressive fine control range =R
Pilot control valve
Servo-valve =S
Supply voltage 24VDC = G24
Supply voltage ± 15VDC = G15
Without cable socket, with component plug to DIN EN 175201-804 = K31
Interfaces
Command value 0 ...+10 V, actual value 0.5 ...+10 V = A1
Command value 0 ...+10 mA, actual value 0.5 ...+10 mA = C1
Sandwich plate shut-off valve
Without shut-off valve = No code
With shut-off valve
De-energised shut-off valve actively closes 2WRCE when pilot pressure is applied = WK15
De-energised shut-off valve actively opens 2WRCE when pilot pressure is applied = WL15
Voltage supply 24 VDC, cable socket separate order, see page 12
Seals
FKM seals = V
Preferred types:
Type 2WRCE Material no.

2WRCE 32 S650L-2X/SG24K31/A1M R900768408
2WRCE 40 S1000L-2X/SG24K31/A1M R900768412
2WRCE 50 S1600L-2X/SG24K31/A1M R900770094
1165
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 3/24
Ordering code: 3WRCE
3 WRCE 2X S K31 *
3/2 directional valve =3
Electrically operated cartridge type high-response
valve with integrated electronics (OBE) = WRCE
Size 32 = 32
Size 40 = 40
Size 50 = 50
Sliding spool, zero overlap (+0.5...+1.5%) =V
Sliding spool, with 10…13 % pos. overlap =E
Nominal flow in L/min at 5 bar valve pressure drop
Size 32: 290 L/min linear, ...V290L... only = 290
250 L/min with fine control range, ...E250P... only = 250
Size 40 460 L/min linear, ...V460L... only = 460
410 L/min with fine control range, ....E410P... only = 410
Size 50 720 L/min linear, ...V720L... only = 720
620 L/min with fine control range, ...E620P... only = 620
Characteristic curve shape
Linear =L
Linear with linear fine control range =P
Pilot control valve
Servo-valve =S
Supply voltage 24VDC = G24
Supply voltage ± 15VDC = G15
Without cable socket, with component plug to DIN EN 175201-804 = K31
(separate order, see 12)
Interfaces
Command value ± 10 V, actual value ± 10 V = A1
Command value ± 10 mA, actual value ± 10 mA = C1
Sandwich plate shut-off valve
Without shut-off valve = No code
With shut-off valve
De-energised shut-off valve actively opens 3WRCE from A to T when pilot pressure is applied = WK15 5
De-energised shut-off valve actively opens 3WRCE from P to A when pilot pressure is applied = WL15
Voltage supply 24 VDC, cable socket separate order, see page 12 (without connections)
Seals
NBR seals, suitable for mineral oils HL and HLP to DIN 51524 =M
FKM seals = V
Preferred types:
Type 3WRCE Material no.

3WRCE 32 V290L-2X/SG24K31/A1M R900768414
3WRCE 40 V460L-2X/SG24K31/A1M R900759110
3WRCE 50 V720L-2X/SG24K31/A1M R900768415
1166
Symbols: 2WRCE
Detailed Simplified
2WRCE..-2X/S... 2WRCE..-2X/S...
A B
B
P T
G
A Y X
G
X A B Y
2WRCE..-2X/S...WK... 2WRCE..-2X/S...WK...
A B
P T
B
a
G
A Y X
X A B Y
2WRCE..-2X/S...WL... 2WRCE..-2X/S...WL...
A B
P T
B
a
G
A Y X
X A B Y
1167
Symbols: 3WRCE
Detailed Simplified
3WRCE..V...-2X/S... 3WRCE..V...-2X/S...
A B
P T A
G
P T Y X
G
X P T A Y
3WRCE..V...-2X/S...WK... 3WRCE..V...-2X/S...WK...
A B
P T
A
a
G
P T Y X
X P T A Y
3WRCE..V...-2X/S...WL... 3WRCE..V...-2X/S...WL...
A B
P T
A
a
5
G
P T Y X
X P T A Y
3WRCE..E...-2X/S... 3WRCE..E...-2X/S...
A B
P T A
G
P T Y X
G
X P T A Y
1168
Structure, function and section: 2WRCE
Valves of type 2WRCE...-2X/S... are 3-stage high-response Except for zero point balancing of the controller, no adjust-
valves. ments are permitted on the closed-loop control electronics
They control the amount and direction of a flow and are mainly (= controller or open-loop control electronics) or pilot control
used in closed control loops. valve in the case of a replacement.
On the pilot control valve, only the filter element may be
changed (see RE 29564 for size 6 or RE 29583 for size 10).
Structure
The pilot valve is adjusted so that in the event of a power
They consist of the following assemblies:
failure, it directs the pilot pressure to control chamber B (8), i.e.
– 2-stage pilot control valve (1) closes the main stage.
• with dry torque motor The control electronics is provided with an offset in order to
• low-friction nozzle-flapper plate amplifier and compensate for the trimming of the pilot control valve (pilot
• mechanical feedback of the spool position trimming).
– one main stage (2) for flow control Due to differences in the diameter in the area around the seat,
the spools are not statically pressure-compensated. To balance
– an inductive position transducer (3) whose core (4) is
the difference in force, 6 % of the system pressure is required
mounted to the spool (5) of the third stage
as pilot pressure for spool S...L, and 22 % for S...R 22 %.
– and integrated closed-loop control electronics (6). This results in the recommended minimum control pressure
with reserves for flow force and dynamics.
Function
The integrated electronics compares command values and
actual values and controls the torque motor of the pilot control
valve by providing a current that is proportional to the system
R316
deviation.
The pilot control valve moves to a proportional control position 6
and controls the flows to or from control chambers A (7) and
B (8), which actuate the main spool (5) via the closed valve
control loop until the system deviation becomes 0.
The stroke of the main spool is therefore controlled proportion- 3
ally to the command value. Here, it must be noted that the flow
also depends on the valve pressure drop.
2
Special valve features:
4 1
Fluid can flow through the valve from A to B or from B to A.
The spool closes or opens at a command value of 5 % . In the
case of smaller command values, the valve control loop tries
to correct the position of the spool and consequently presses
it onto the seat at up to the full pilot pressure, thus closing the 8
connection leak-free.
The specified valve dynamics are only valid within the closed- 5
loop control range of the valve. In the case of command value
step-changes from the seated position to small opening values, 7
additional delay times occur.
The cracking point of 5 % (= 0.5 V or 0.5 mA) is factory-set.
X Y
When the pilot control valve or the control electronics are
replaced, the cracking point can be re-adjusted by means of
zero balancing potentiometer R316, which is accessible via a
plug screw.
B
A
1169
Structure, function and section: 3WRCE
Valves of type 3WRCE...-2X/S... are 3-stage high-response Except for zero point balancing, no adjustments are permitted
valves. on the closed-loop control electronics (= controller or open-
They control the amount and direction of a flow and are mainly loop control electronics) or pilot control valve in the case of a
used in closed control loops. replacement.
On the pilot control valve, only the filter element may be
changed (see RE 29564 for size 6 or RE 29583 for size 10).
Structure
The pilot control valve is adjusted so that in the event of a
They consist of the following assemblies:
power failure the pilot pressure is applied to control chamber B
– 2-stage pilot control valve (1) (8), i.e. the main stage opens from A to T or closes the connec-
• with dry torque motor tion from P to A.
• low-friction nozzle-flapper plate amplifier and The spring behind the main spool only shifts the spool to the
• mechanical feedback of the spool position position, at which P to A is closed, when no pressure is ap-
plied (before installation; before re-application of pressures,
– a main stage (2) for flow control
e.g. after a tool change).
– an inductive position transducer (3), whose core (4) is
The control electronics is provided with an offset in order to
mounted to the spool (5) of the third stage
compensate for trimming of the pilot control valve (pilot trim-
– and integrated closed-loop control electronics (6). ming).
Function R316
The integrated electronics compares command values and
actual values and controls the torque motor of the pilot control 6
valve by providing a current that is proportional to the system
deviation.
The pilot control valve moves to a proprtional control position
and controls the flows to or from control chambers A (7) and 3
B (8), which actuate the main spool (5) via the closed valve
control loop until the system deviation becomes 0.
The stroke of the main spool is therefore controlled proportion-
ally to the command value. Here, it must be noted that the flow 2
also depends on the valve pressure drop. 4
1
Special valve features
The cracking point of 0 % (V-spool) is factory-set. When the
pilot control valve or the control electronics are replaced, the 8
cracking point can be re-adjusted by means of zero balancing
potentiometer R316, which is accessible via a plug screw. 5
5
7
X Y
A
1170
Technical data: 2WRCE (for applications outside these parameters, please consult us!)
General
Sizes Size 32 40 50
Installation position; commissioning Optional, preferably horizontal; according to RE 07700
Storage temperature range °C –20 ... +80
Ambient temperature range °C –20 ... +60
Weight kg 11.2 21.1 28
Weight with shut-off valve ...../...WK or .../...WL... kg 12.4 24.8 31.7
Size of the pilot control valve Size 6 10 10

Main stage ports A, B bar 420
Pilot control valve port X bar 315
Pilot control valve port Y bar Pressure peaks <100, steady-state <10
Minimum pilot pressure in % of system pressure
with spool of version S...L % 15
with spool of version S...R % 45
Vnom
Version ...S...L (linear) L/min 650 1000 1600
Version ...S...R
(linear with progressive fine control range) L/min 480 700 1100
Max. flow with spool ...S...L L/min 1500 2200 3500
with spool ...S...R L/min 2000 3000 4500
Pilot flow to X and Y with step-like input signal
from 0 to 100 % (315 bar) L/min 38 56 80
Zero flow of the servo pilot stage in dependence on px px
pressure in X L/min • 0.5 • 1.2
70 bar 70 bar
Pilot oil flow cm3 4.52 8.48 17.3

Nominal stroke mm 10 12 15
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524, further hydraulic fluids on enquiry
Hydraulic fluid temperature range °C –20 … +80; preferably +40 … +50
Viscosity range mm2/s 20 … 380; preferably 30 … 45
Max. permissible degree of contamination of the hydraulic fluid
according to ISO 4406 (c)
Cleanliness class Pilot control valve Class 18/16/13 1)
to ISO code Main valve Class 20/18/15 1)
Range of inversion % ≤ 0.1
Closing time when using pilot trimming ms ≤ 550
(for pilot pressures sandwich plate shut-off
from 40 to 315 bar) valve ms ≤ 200
tion and at the same time increases the service life of components. For the selection of filters, see data sheets:
RE 50070, RE 50076, RE 50081; RE 50086 and RE 50088
1171
Electrical
Sizes Size 32 40 50
Type of signal Analogue
Cracking point balancing % ≤1
Zero drift in the case of changes in:
Hydraulic fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
Pilot pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
Return line pressure in Y 0 to 10% of pX %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3
Note!
For details regarding environment simulation testing in the
fields of EMC (electromagnetic compatibility), climate and me-
chanical stress, see RE 29136-U (declaration on environmental
compatibility).
Integrated electronics (OBE) of type VT 13037
Nominal command value range for 2WRCE:

0 to +10 V (mA) 0 to 100 % 10
Actual value in V
Within the command value range from 0 to +0.5 V the actual

value remains constant at 0.5 V.
In the case of slow changes in the command value from +0.5 V 5
to +10 V the actual value follows the command value within
±0.1 V. 0,5
With command values above +10 V the actual value follows up 0,5 10
to approx. +12 V. Command value in V
In the case of a command value step-change to +10 V, the
actual value can briefly take values up to approx. +10.5 V.
1172
General
Sizes Size 32 40 50
Installation position; commissioning Optional, preferably horizontal; according to RE 07700
Storage temperature range °C –20 ... +80
Ambient temperature range °C –20 ... +60
Weight kg 11.5 18.9 29.2
Weight with shut-off valve ...../...WK or .../...WL... kg 12.7 20.1 32.9
Size of the pilot control valve Size 6 6 10

Main stage ports P, A, T bar 315
Pilot control valve port X bar 315
Pilot control valve port Y bar Pressure peaks <100, steady-state <10
Vnom
Version ...V...L (linear) L/min 290 460 720
Max. flow L/min 900 1400 2200
Pilot flow to X and Y with step-like input signal from
0 to 100 % (315 bar) L/min 27 42 65
Max. zero flow of the main stage , pp = 300 bar L/min 4 6 8
Zero flow of the servo pilot stage in dependence upon px px
the pressure in X L/min • 0.5 • 1.2
70 bar 70 bar
Pilot flow cm3 ±2.26 ±4.24 ±8.65

Nominal stroke mm ±5 ±6 ±7.5
Hydraulic fluid temperature range °C –20 … +80; preferably +40 … +50
Viscosity range mm2/s 20 … 380; preferably 30 … 45
hydraulic fluid to ISO 4406 (c)
Cleanliness class Pilot control valve Class 18/16/13 1)
to ISO code Main valve Class 20/18/15 1)
Range of inversion % ≤ 0.1
Closing time from 100% opening down to zero flow
using pilot trimming ms ≤ 500
Sandwich plate shut-off valve ms ≤ 200
(for pilot pressures from 40... 315 bar)
tion and at the same time increases the service life of components. For the selection of filters, see data sheets:
RE 50070, RE 50076, RE 50081; RE 50086 and RE 50088
1173
Electrical
Sizes Size 32 40 50
Type of protection of the valve to EN 60529 IP65 with cable socked mounted and locked
Type of signal Analogue
Zero balancing % ≤1
Zero drift in the case of changes in:
Hydraulic fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
Pliot pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
Return line pressure in Y (0 to 10% of px) %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3
Actual value in V
Nominal command value range for 3WRCE: +10
0 to ±10 V (mA) 0 to ±100 %
In the case of slow changes in the command value from 0 V to
±10 V the actual value follows the command value within ±0.1 V.
-10
With command values above ±10 V the actual values follows
+10
up to approx. ±13 V.
Command
With a command value step-change to ±10 V, the actual value value in V
can briefly take values up to approx. ±10.5 V.
-10
Block circuit diagram of integrated electronics (OBE) type VT13037

Dither generator
2 WRCE:
Command value 0 … +10 V = Servo-valve
or 0 … +10 mA ~ Amplitude 1 1 Coil 1
3 WRCE: D 2 2 Coil 2
+/± U(I) Controller Current regulator Output stage
Command value ±10 V E U I 5
or ±10 mA 0
U
3 3
4 4
Zero point
2 WRCE:
Actual value +0.5 V … +10 V Pos. transducer
Oscillator
or +0.5 mA … +10 mA
~ 1 red
3 WRCE: =
Actual value ±10 V / ±10 mA
(measuring output F has
positive potential as Demodulator
against ⊥ with flow 4 blue
from P → A)
F U(I) ~
U = 3 brown
Supply voltage 2 black
±15 V 24 V
Zero point Sensitivity
+15 V 18 to 30 V A R316
– 15 V 0V B Effect of controlling:
M0 free
C Positive signal at pin D and reference potential at pin E causes
PE flow P → A (3 WRCE…)
flow A → B or B → A (2 WRCE)
1174
Electrical connection, cable sockets

Cable socket Cable socket
Cable socket to DIN EN 175201-804 Cable socket to DIN EN 175201-804
separate order stating material no. R900021267 separate order stating material no. R9000223890
(plastic version) (metal version)
91
Ø27
AF AF
B B
Ø6,5…Ø11 C E C
D E
Ø8…Ø13,5
D
85
Component plug pin Pin Pin assignment of interface A1 Pin assignment of interface C1
assignment (Voltage supply “G15“ in brackets)
2WRCE 3WRCE 2 WRCE 3WRCE
Supply voltage A +24 VDC (+15 VDC) +24 VDC (+15 VDC)
B 0 VDC (–15 VDC) 0 VDC (–15 VDC)
M0 at ±15V “G15“ C n.c. (reference to pins A, B) n.c. (reference to pins A, B)
Differential command value D 0 ... +10 V 0 ... ±10 V 0 ... +10 mA 0 ... ±10 mA
input E
Actual value F +0.5 ... +10 V 0 ... ±10 V +0.5 ... +10 mA 0 ... ±10 mA
Reference for “G24“ is pin B
Reference for “G15“ is pin C
Protective ground PE Connected to valve housing Connected to valve housing
Do not connect PE, if the valve is already grounded via the system.
Supply voltage: +24 VDC ±6 V; full-bridge rectification with smoothing capacitor 2200 μF = Imax = 230 mA
±15 VDC ±0.45 V; stabilised and smoothed; Imax = 180 mA
Command value current: 0 … +10 mA or ±10 mA → input resistance 100 Ω
Actual value current: 0.5 mA … +10 mA or ±10 mA → max. load resistance 1 kΩ
Command value and actual value have the same polarity
Note: Electrical signals brought out via control electronics (e.g. actual value) must not be used
for switching off safety-relevant machine functions!
(See also European standard “Safety requirements for fluid power systems and
components – hydraulics“, EN 982!)
Cable sockets for shut-off valve to DIN EN 175301-803 for component plug “K4“
For further
cable sockets,
see RE 08006 M16x1,5
M16x1,5
Material no
With lamp and
Valve With lamp With rectifier Z-diode protective circuitry
side Colour Without circuitry 12 … 240 V 12 … 240 V 24 V
a grey R901017010 – – –
a/b black – R901017022 R901017025 R901017026
1175

Nominal flow at 5 bar valve pressure differential A → B = B → A
2000 2WRCE 50 S1600L
Nominal flow in L/min →
2WRCE 40 S1000L
1500
2WRCE 32 S650L
1000
500
0
0 5 20 40 60 80 100
Nominal flow at 5 bar valve pressure differential A → B = B → A

1200 2WRCE 50 S1100R
1000 2WRCE 40 S700R

800 2WRCE 32 S480R
600
400
200
0
0 5 20 40 60 80 100
Nominal flow at 5 bar valve pressure differential

800 3WRCE 50 V720L
P –> A
600 3WRCE 40 V460L
400 3WRCE 32 V290L

200
(overlap +0.5...+1.5%)
0
-200
5
-400
-600
A –> T
-800
-100 -50 0 50 100
Nominal flow at 5 bar valve pressure differential with 10% overlap 3WRCE 50 E620P
800
P –> A 3WRCE 40 E250P
600
3WRCE 32 E410P
400
200 200
Nominal flow in L/min
0 100
-200
0
-400
–100
-600
A –> T
-800 –200
-100 -50 0 50 100 –40 –20 0 20 40
Command value in % → Command value in %
1176
Pressure/signal function with 3WRCE...V... limit and average value curves

100
80
Pressure pA / pp in % →
60
40
20
0
–2 –1 0 1 2
UE / UEN in %
1177

Transient function
12
10
10
8
8
Position in V →
Position in V →
6
6
4
4
2 2
0 0
0 4 8 12 16 20 24 28 32 36 0 2 4 6 8 10 12 14 16 18 20 22
12
2WRCE 40…
10
10
8
8 3WRCE 40…
Position in V →
Position in V →
6
6
4
4
2
2
5
0 0
0 5 10 15 20 25 30 35 40 45 50 0 4 8 12 16 20 24 28 32 36
12 12
10 10
8 8
Position in V →
Position in V →
6 6
4 4
2 2
0 0
0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45 50 55 60
1178

Frequency response at pp = 315 bar
Command value
2WRCE 32…
5 -315 50% ±5%
50% ±25%
0 -270
50% ±45%
-5 -225
Gain in dB →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
2WRCE 40…
5 -315 50% ±5%
50% ±25%
0 -270
50% ±45%
-5 -225
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
2WRCE 50…
5 -315 50% ±5%
50% ±25%
0 -270
50% ±45%
-5 -225
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
1179

Frequency response at pp = 315 bar
Command value
3WRCE 32…
5 -315 ±5%
±25%
0 -270
±100%
-5 -225
Gain in dB →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
3WRCE 40…
5 -315 ±5%
±25%
0 -270
±100%
-5 -225
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
5
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
3WRCE 50…
5 -315 ±5%
±25%
0 -270
±100%
-5 -225
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
1180

Dependence of frequency f at –90° on operating pressure and input amplitude
pst = 40 bar pst = 140 bar pst = 315 bar
pst = 70 bar pst = 210 bar
100 100
80 80
Input amplitude →
Input amplitude →
60 60
40 40
20 20
0
20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160
100 100
80 80
Input amplitude →
Input amplitude →
60 60
40 40
20 20
0 0
10 20 30 40 50 60 70 80 10 20 40 60 80 100 120
100 100
80 80
Input amplitude →
Input amplitude →
60 60
40 40
20 20
0
5 15 25 35 45 55 0 20 40 60 80 100
1181
Unit dimensions: 2WRCE and 3WRCE, size 32 (nominal dimensions in mm)

2WRCE 32
4
7
6
5
256
230
15
102,5
3WRCE 32...
46
Y (X) (other dimensions like 2WRCE 32...)
11
T
10 B 9
P
3 8 3
A
11 2 6 1 A
105
X 1 Pilot control valve (servo-valve of size 6) 5

2 Sandwich plate shut-off valve
46,5
(with versions “WK15“ and “WL15“ only)

105
3 Sleeve
Y 5 Cable socket to DIN EN 175301-803
106
15 (separate order, see page 12)

10 7 Cabling
7
8 Valve fixing screws (are included in the scope of
supply) 4 off M16 x 100-10.9 DIN 912;
tightening torque for tightening factor 1.6 : 280 Nm
50 80
(indicator or signalling torque wrench)
182,5
9 Locating pin
11 Nameplate
1182

2WRCE 40
4
1.1 Pilot control valve (servo-valve size 10)
1.2 Pilot control valve (servo-valve size 6)
7 (with versions “WK15“ and “WL15“ only)
3 Sleeve
249
6
5 (separate order, see page 12)
275
15
15
131,7
107
Y (X) Y (X)
24
15
3WRCE 40...
10 9 T (other dimensions
B like 2WRCE 40...)
8
P
3 A 11 2 6 1.1 3 1.2
125
A
X X
96
46,5
125
15
106
Y Y
149
66,5
107
50 80
192,5
50 96
208,5
8 Valve fixing screws (are included in the scope of supply)
4 off M20 x 180-10.9 DIN 912;
tightening factor 1.6 : 560 Nm (indicating or signalling
5 Cable socket to DIN EN 175301-803 torque wrench)
(separate order, see page 12) 9 Locating pin
6 Space required to remove cable socket 10 Identical seal rings for ports X and Y
7 Cabling 11 Nameplate
1183

2WRCE 50 107
15
6
7
5
15
287
261
140
3WRCE 50...
Y (X) 31,9 (other dimensions like 2WRCE 50...)
10 9
B 8 T
P
3 A 11 2 1 3
140
A
5
1 Pilot control valve (servo-valve size10)
X
98
(with versions WK15 and WL15 only)

3 Sleeve
140

Y 7 Cabling
148

(are included in the scope of supply)
4 off M20 x 190-10.9 DIN 912;
Tightening torque for tightening
factor 1.6 : 560 Nm (indicating or
signalling torque wrench)
9 Locating pin
50 96 10 Identical seal rings for ports X and Y
216 11 Nameplate
1184
Mounting cavity to DIN ISO 7368 (nominal dimensions in mm)

Sizes 32 … 50 Size 32 40 50
L1
L2±0,2 ØD1H7 60 75 90
ØD10/10 L5±0,2 4xD8/H18 ØD2H7 58 73 87

3 ØD3H7 55 55 68
ØD4 32 40 50
L3±0,2
ØD5 24 30 35
X Y
L2±0,2
ØD6H7 45 55 68
L1
ØD7 32 40 50
D8 M16 M20 M20
max. ØD9 8 10 10
L4±0,2 L4±0,2 ØD9, max.
ØD10 6 6 8
(X,Y)
H1 70 87 100
H2 85 105 122
Mounting cavity for type 2WRCE H3 52 64 72
to DIN ISO 7368
H4 30 30 35
T
0,05 H5 13 15 17
z
ØD1H7 1 H7 43.5 54 87
° A
15
H16
H8 85 105 143
H4
x H9 100 125 165

H10 30 36 66
H3
H1+0,2
H11 70.5 87 122

H2+0,2
y
ØD7
° H12 18 21 48
H17
B 15
z
H13 15 18 18
H16 2.5 3 4
A H17 2,5 3 3
H5
2 ØD4 H18 35 45 45
1
ØD6H7 L1 105 125 140
0,05 A
L2 70 85 100
L3 35 42.5 50
Mounting cavity for type 3WRCE L4 41 50 58
T L5 17 23 30
0,05
y
z
ØD1H7
° A X =
15 ØD2H7 Rmax 4
0,05 A
H10
H16
1
H12
x Y =
y
Rmax 8
Z =
H13
H7
Rz 10
ØD5
15
T
°
H11
H8
H9
H16
°
ØD5
P 15 1 Depth of fit, min. dimension

H17
z
2 Ports P, T or B can be arranged around the central axis of

port A. Provide sufficient distance to fixing holes and pilot
A bores.
H5
3 Bore for locating pin

ØD4
General tolerances to DIN ISO 2768 mK,
2 ØD3H7
1
0,05 A toleration to DIN 7167
y
1185
Notes
5
1186
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other
Industrial Hydraulics information set forth in it, are the exclusive property of Bosch Rexroth
Zum Eisengießer 1 AG. Without their consent it may not be reproduced or given to third
97816 Lohr am Main, Germany parties.
Telephone +49 (0) 93 52 / 18-0 The data specified above only serve to describe the product. No
Fax +49 (0) 93 52 / 18-23 58 statements concerning a certain condition or suitability for a certain
documentation@boschrexroth.de application can be derived from our information. The given information
www.boschrexroth.de does not release the user from the obligation of own judgement and
verification. It must be remembered that our products are subject to a
natural process of wear and aging.
1187
RE 29135/06.13 1/20
2- and 3-way high response Replaces: 10.05
cartridge valves
Types .WRC.../S; .WRCE.../S
HAD 6870/01 HAD 6869/01

Nominal sizes 63 to 160
Component series 1X Type 2WRCE...-1X/S Type 3WRCE...-1X/S

Contents Page – High response control valve of cartridge design
Features 1 – Controlled by means of a servo directional valve
Ordering details: Types 2WRC. and 3WRC.1) 2 – Feedback of the control spool position by means of an
Symbols 3 inductive positional transducer
Design, function, section 4, 5 – 2-way control element of poppet design
Technical data, control electronics 6 to 9 – 3-way control element of spool design
Electrical connections, plug-in connectors 9, 10 – Typical applications,
Open or closed loop control of large flows, e.g.:
Electronics (block circuit diagram/pin allocation) 11 • Forging manipulators
Characteristic curves 12 • Press cylinders
Unit dimensions 13 to 17 • Pressure casting machines
Installation dimensions 18, 19 – Control electronics:
Integrated or to component type separate order,
see page 11
For further information regarding pilot operated valves and exter-

nal control electronics see:
1) Not for new applications! • Servo directional valves NS6 Data sheet 29564
• Servo directional valves NS10 Data sheet 29583
For information regarding the available spare parts see: • Servo directional valves NS16 Data sheet 29591
www.boschrexroth.com/spc • Amplifier type VT-SR... Data sheet 29931
1188
2/20 Bosch Rexroth AG Hydraulics .WRC…/S; .WRCE…/S RE 29135/06.13
Ordering details: type 2WRC(E)
2 WRC 1X S *
2/2-way directional valve =2 Further details in clear text

Electrically operated high response Seal material
cartridge valve = WRC M= NBR seal
For external control electronics = No code (suitable for mineral oil HL and HLP
With integrated electonics (OBE) =E to DIN 51524)
V= FKM seals
Nominal size 80 = 80 Supply voltage
Nominal size 100 = 100 No code = For .WRC
Nominal size 125 = 125 (external control electronics)
Nominal size 160 = 160 for .WRCE:
G24 = Supply voltage +24 VDC
Designation of the spool characteristic curves
G15 = Supply voltage +15 VDC
2-way function
Spool with: Pilot valve
– Standard poppet seat (linear) = K001 S= Servo directional valve
– Dual gain flow (linear fine control range) = D001 1X = Component series 10 to 19
– Control window (progressive fine control range) = S001 (10 to 19 unchanged installation and connection dimensions)
Ordering details: type 3WRC(E) – Not for new applications!
3 WRC 1X S *
3/2-way directional valve =3 Further details in clear text

Electrically operated high response Seal material
control valve for manifold mounting = WRC M= NBR seals
For external control electronics = No code (suitable for mineral oil HL and HLP
With integrated electronics (OBE) =E to DIN 51524)
V= FKM seals
Nominal size 80 = 80 Supply voltage
Nominal size 100 = 100 No code = For .WRC
(external control electronics)
Designation of the spool characteristic curves
For .WRCE:
3-way function G24 = Supply voltage +24 VDC
Spools with: G15 = Supply voltage +15 VDC
– 0 to 0.5% positive overlap (linear) = L006
– 0 to 0.5% negative overlap Pilot valve
(linear fine control range) = V001 S= Servo directional valve
– 10% positive overlap 1X = Component series 10 to 19
(linear fine control range) = E001 (10 to 19 unchanged installation and connection dimensions)
1189
RE 29135/06.13 .WRC…/S; .WRCE…/S Hydraulics Bosch Rexroth AG 3/20
Symbols
Simplified: main stage with pilot control valve Detailed: main stage with pilot control valve
2-way function
2WRC
G B
a,b
A *) Y X
2WRCE – with integrated electronics (OBE) 2WRCE – with integrated electronics (OBE)
A B
B
P T
G a,b
A *) Y X
G
MBSt MASt
X A *) B Y
3-way function (spool overlap L and V)
3WRC
G A *)
a,b
P T Y X
3WRCE – with integrated electronics (OBE) 3WRCE – with integrated electronics (OBE)
A B
5
A *)
P T
G a,b *)
P T Y X G
MBSt MASt
X P T B Y
1190
Design, function and section: type 2WRC(E)
The valve types 2WRC(E) are 3-stage high response valves. electronics and pilot control valve (= closed loop controller,
They control the rate and direction of a flow and are primarily controller or control electronics), other than the zero calibration
used in closed loop control circuits. at the position controller may be carried out.
Design Only the filter element can be replaced on the pilot control
valve (see data sheet „Servo directional valve“)
They comprise of the following sub-assemblies:
Due to the diameter differences in the seat area, the spools
– A pilot control valve (1) as a 2-stage servo directional valve
are not pressure balanced. To compensate for the force
(pilot)
differences for spool „K001“ 6 %, and for spools „D001“ and
• With a dry torque motor „S001“ 22 % of the system pressure is required as the control
• Low friction jet / flapper amplifier and pressure, and then by adding reserves for flow forces and
• Mechanical feedback of the spool position dynamics, the recommended minimum control pressure can be
obtained (see technical data).
– A main control spool (2) for flow control
– An inductive position transducer (3) whose core (4) is
attached to the spool (2) of the third stage
– And integrated control electronics (5) for 2WRCE or
separate electronics for the 2WRC version.
Function 13A/F
Within the integrated control electronics (OBE) the command
and actual values are compared and the pilot control valve
solenoids are controlled via a currrent proportional the closed 5
loop control deviation.
The pilot control valve asumes a proportional control position
and controls the flows into or from control chambers A (6) and 3
B (7), that actuate the main spool (2) by means of the closed
loop control valve until the system deviation is 0.
The stroke of the main spool is thus controlled in proportion
to the command value. It must be noted herethat the flow also
depends on the valve pressure drop.
4
Valve features 1
Flow can be passed through the valve from A to B or from B
to A. 7
The poppet spool closes or opens with a command value of 2
approx. 2 %. With smaller command values the valve‘s closed
loop control circuit trys to correct the spool position and there- 6
by presses the spool, with up to the full system pressure, onto
its seat and closes the connection leak-free.
The stated switching times are only valid for the closed loop
control range of the valve. With command value jumps from the
seat to small opening values, additional delay times occur.
The 2 % opening point (= 0.2 V) is factory pre-set. When B1)
replacing the pilot control valve or control electronics the
opening point can be calibrated by adjusting the position
transducer (3) by using the 13A/F nut.
When carrying out an exchange no adjustments to the control A1)

1) Preferably port B should be connected
to the actuator.
Attention: A loss of power at the pilot control valve results

in the spool being in an undefined position (2).
For preventive measures see data sheet 29135-1
„Preferred settings on the 2WRCE“
1191
Design, function and section: type 3WRC(E) 1)
The valve types 3WRC(E) are 3-stage 3-way high response Valve features
valves. The 0 % opening point (L006 and V001 spools) is factory
They control the rate and direction of a flow and are primarily pre-set. When replacing the pilot control valve or the control
used in closed loop control circuits. electronics the opening point can be calibrated by adjusting
the position transducer (3) by using the 13A/F nut.
Design When carrying out an exchange no adjustments to the control
electronics and pilot control valve (= closed loop controller,
They comprise of the following sub-assemblies:
controller or control electronics) may be carried out other than
– A pilot control valve (1) as a 2-stage servo directional valve the zero calibration at the position controller.
(pilot)
Only the filter element can be replaced on the pilot control
• With a dry torque motor valve (see data sheet „Servo directional valves“).
• Low friction jet / flapper amplifier and
• Mechanical feedback of the spool position
– A main control spool (2) for flow control
– An inductive position transducer (3) whose core (4) is
attached to the spool (2) of the third stage
– And integrated control electronics (5) for 3WRCE or
separate electronics for the 3WRC version.
13A/F
Function
5
Within the integrated or external electronics, the command and
actual values are compared, and accordingly the associated
control deviation controls, the pilot valve torque motor via a 3
proportional current.
The pilot control valve assumes a proprtional control position
and controls the pilot control flows in/out of the control
chambers A (6) and B (7), that controls the main spool (2) via
the closed loop circuit until the control deviation is 0.
The stroke of the main spool is thereby closed loop cont- 4 1
rolled in proportion to the command value. It has, however to
be taken into account that the flow is also dependent on the
pressure drop.
7
2
5
Attention: A loss of power at the pilot control valve results 6
in the spool being in an undefined position (2).
for preventative measures see data sheet 29135-1
„Preferred setting on the 3WRCE“
T
1)
P2)
Not for new applications!
2) Please use the variant with P and A exchanged.
Please consult us!
A2)
1192
Technical data: type 2WRC(E) (for applications outside these parameters, please consult us!)
General
Nominal size NS 63 80 100 125 160
Weight kg 56 114 198 357 635
Pilot control valve nominal size (pilot) NS 6 10 10 16 16
Installation; commissioning guidelines Optional, preferably horizontal; to data sheet 07700
Storage temperature range –20 to +80
Ambient temperature range °C –20 to +60 for WRCE
–20 to +70 for WRC
Hydraulic (measured with HLP32, ̛oil = 40 °C ±5 °C)
Nominal size NS 63 80 100 125 160
– Main stage, ports A, B bar 420
– Pilot control valve, port Y bar Pressure peaks <100, static <10
Min. control pressure in % of the system pressure
– For spool „K001“ % 15
– For spools „D001“ and „S001“ % 45
Nominal flow q –10 % at 'p = 5 bar
Vnom
– For spool „K001“ l/min 2600 4100 6300 10100 17000
– For spool „D001“ l/min 2300 3600 5800 9200 15000
– For spool „S001“ l/min 1800 3000 5200 7800 13300
Max. flow
– For spools „K001“ and „D001“ l/min 5500 9000 14000 22000 35000
– For spool „S001“ l/min 8000 13000 20000 30000 50000
Switching time at 200 bar (315 bar)
– Stroke 50% ms 37(30) 32(25) 45(35) 50(40) 70(60)
– Stroke 100% ms 70(60) 50(40) 75(60) 90(70) 120(100)
Pilot oil flow at X and Y with a stepped form of
input signal from 0 to 100 % (315 bar) l/min 42 135 165 320 430
Zero flow of the servo pilot stage in relationship to px px px
pressure in line X • 0,5 • 1,5 • 3,5
70 bar 70 bar 70 bar
Control flow cm3 36,3 67,9 132,5 313,4 565,5

1193
Technical data: type 2WRC(E) (for applications outside these parameters, please consult us!)
Nominal size NS 63 80 100 125 160
Cleanliness class – Pilot control valve Class 18/16/13 1)

to ISO 4406 (c) – Main valve Class 20/18/15 1)
Hysteresis % d 0.5
Reversal error % d 0.2
Response sensitivity % d 0.2
Electrical
Voltage type DC
Opening point calibration, see page 8 % d1
Zero point drift with a change in:

– Pressure fluid temperature %/10 K d 0.3
– Control pressure in X %/100 bar d 0.7
– Return pressure in Y 0 to 10 % from px %/bar d 0.3
1) The cleanliness classes stated for the components need to

be maintained in hydraulic systems. Effective filtration pre-
vents faults and simultaneously increases the life cycle of the
components.
For the selection of the filters see
www.boschrexroth.com/filter 5
Control electronics
Control electronics – 2WRCE Integrated in the valve, see page 11
– 2WRC External control electronics, see data sheet 29931
Nominal command value range for 2WRCE:

0 to +10 V ^ = 0 to 100 %
In the command value range 0 to 0.2 V 10
the actual value stays constant at 0.2 V.
Actual value V
With a slow command value change from 0.2 V to 10 V,

the actual value follows the command value within ±0.1 V.
With command value jumps greater than 10 V, then the actual
value can briefly reach valves of approx. 10.5 V. 0,2
0,2 10
Command value V
1194
Technical data: type 3WRC(E) 1) (for applications outside these parameters, please consult us!)
General
Weight kg 57 116 200
Installation; commissioning guidelines Optional, preferably horizontal; to data sheet 07700
Storage temperature range –20 to +80
Ambient temperature range °C –20 to +60 to WRCE
–20 to +70 to WRC
– Main stage, ports P, A, T bar 315
– Pilot control valve, port Y bar Pressure peaks <100, static <10
Nominal flow q +10 % at 'p = 5 bar
Vnom
– For spool „L006“ l/min 1200 1850 2800
– For spool „V001“ l/min 1250 1900 2700
– For spool „E001“ l/min 1180 1820 2750
Max. flow
– For spool L…, V…, E…, l/min 3500 5600 8500
Switching time at 200 bar (315 bar)
– Stroke 50% ms 20(17) 18(13) 25(20)
– Stroke 100% ms 37(30) 32(25) 40(35)
Pilot oil flow at X and Y with a stepped form of input
signal from 0 to 100 % (315 bar) l/min 42 130 170
Zero flow of the servo pilot stage in relationship to px px
• 0,5 • 1,5
pressure in line X 70 bar 70 bar
Control flow cm3 ±18,1 ±33,9 ±66,2

Cleanliness class – Pilot control valve Class 18/16/13 2)

to ISO 4406 (c) – Main valve Class 20/18/15 2)
Hysteresis % d 0.5
Reversal error % d 0.2
Response sensitivity % d 0.2
1) Not for new applications! the components.
2) The cleanliness classes stated for the components need For the selection of the filters see
to be maintained in hydraulic systems. Effective filtration www.boschrexroth.com/filter
prevents faults and simultaneously increases the life cycle of
1195
Technical data: type 3WRC(E)1) (for applications outside these parameters, please consult us!)
Electrical
Voltage type DC
Zero calibration % d1
Zero point drift with change in:
– Pressure fluid temperature %/10 K d 0.3
– Control pressure in X %/100 bar d 0.7

– Return pressure in Y 0 to 10 % from px %/bar d 0.3
Control electronics
Control electronics – 3WRCE Integrated in the valve, see page 11
– 3WRC External control electronics, see data sheet 29931
+10
Nominal command value range for 3WRCE: Act. value V
0 to ±10 V ^ = 0 to ±100 %
With a slow command value change from 0 V to ±10 V,
the actual value follows the command value within ±0.1 V.
10
With command value greater than ±10 V, then the actual value
can briefly reach values of approx. ±10.5 V. +10
Com. value V
10
The plug-in connectors are included within the scope of supply.
Component plug allocation with integrated electronics (OBE)
Component plug allocation Pin Allocation with a G24 supply voltage Allocation with a G15 supply voltage
2WRCE 3WRCE 2WRCE 3WRCE
Supply voltage A + 24 VDC + 15 VDC
5
B 0 VDC – 15 VDC
C Enable (+ 24 V) 2) Reference to A, B
Differential com. value input D 0 ... +10 V 0 ... ±10 V 0 ... +10 V 0 ... ±10 V
E Re = >100 k˵ Re = >100 k˵ Re = >100 k˵ Re = >100 k˵
Actual valve F +0,2 ... +10 V 0 ... ±10 V +0,2 ... +10 V 0 ... ±10 V
Reference is pin B Reference is pin B Reference is pin C Reference is pin C
Earth PE Connected with the valve housing Connected with the valve housing
2) Without enable = SO37 ( –37 attached to the type code)
Do not connect PE when the valve is already earthed via the system.
Supply voltage: +24 VDC ±6 V; full bridge rectification with a smoothing capaciter 2200 μF; Imax = 230 mA
±15 VDC ±0,45 V; stabilised and smoothed; Imax= 180 mA
The command and actual values have the same polarity
D positive against E ࣅ main spool for the 2WRCE opens
D positive against E ࣅmain spool for the 3WRCE moves in direction P to A open
Note: Electrical signals generated via control electronics (e.g. actual valve) must not be used for switching
safety-relevant machine functions!
(Also see the European Standard „Safety requirement for fluid power systems and components –
Hydraulics“, EN 982!)
1196
Electrical connection, plug-in connector for the integrated electronics or main stage
of the external control electronics
Plug-in connector (within the scope of supply)
Separate order under Material No. R900021267
(plastic version)
91
AF
Ø27
B
C E
D
Ø6,5Ø11
Plug-in connector (separat order)
(metal version)
AF
B
C E
D
Ø8Ø13,5
85
Plug-in connector for pilot control valve NS6 (NS63)

Plug-in connector to VG 95 328 48,5
Connection cable: 4 or 6 core, 0,75 mm2, screened

ø 22
(e.g. cable type LiYCY 4 or 6 x 0.75 mm2),

to DIN VDE 0812
Outer diameter 5 to 8.5 mm
Plug-in connector for pilot control valves NS10 and 16 (NS80, 100, 125, 160)
Plug-in connector version K8 (external control electronics)
to VG 095 342 – separate order under
Material No. R900002460 60
A D
SW20
20A/F
Ø28
B C
Ø6,5Ø9,5
104
1197
Integrated electronics (OBE) type VT13037 for valve type .WRCE

Block circuit diagram / pin allocation
Dither generator
= Servo valve
2 WRCE: ~ 1 1 Coil 1
Current Output 2 2 Coil 2
Com. value 0 … +10 V D Controller
U(I) controller stage
3 WRCE: E U I
Com. value ±10 V U
3 3
4 4
2 WRCE: Oscillator Position transducer

Act. value +0.2 V … 10 V ~ 1 Red
=
3 WRCE:
Act. value ±10 V
(measurement output F Demodulator
4 Blue
has a positive potential F U(I) ~
against স with a flow U = 3 Brown
P ࣅ A) 2 Black
Supply voltage
15 V 24 V A
±15 V 18 to 30 V B
– 15 V 0V Flow direction:
M0 18 to 30 V C A positive signal at pin D and reference potential at pin E results in
PE opening P ࣅ A for 3WRCE
opening A ࣅ B or B ࣅ A for 2WRCE
5
External control electronics
Pin alloction
2WRC 3WRC
Servo valve Servo valve

D A
C B
A D
B C
Position transducer Position transducer

D Red D Red
C Brown F Brown
F Blue C Blue
E Black E Black
1198
Characteristic curves (measured with HLP32 ̛oil = 40 °C ±5 °C)

A 'p = 5 bar relates to a 100% flow value of the nominal flow of the associated table.
For other valve pressure differentials, the following applies: q = qvnom • 'p
'pnom
Type 2 WRC.../... 100 Version "K001"
(spool with standard poppet seat)
(2/2-way function) 90
Version "D001"
80
(spool with dual gain flow)
70 Version "S001"
Flow qV in % ࣅ
60 (spool with control window)

50
40
30
20
10
0 10 20 30 40 50 60 70 80 90 100
Opening point 2% Command value in % ࣅ
Type 3 WRC.../... (3/2-way function)

100 100
90 90
80 80
70 70
Flow qV in % ࣅ
Flow qV in % ࣅ
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke in % ࣅ Stroke in % ࣅ
Version "L006" Version "V001"
Version "E001"
Pressure-signal function 100

for 3WRC(E)…V and L…-
limiting and average value
characteristic curves 80
Pressure pA / pp in % ࣅ
60
40
20
0
2 1 0 1 2
UE / UEN in % ࣅ
1199
Unit dimensions: 2WRC(E) and 3WRC(E) 1), NS63 (nominal dimensions in mm)
2WRC(E) 63
Ø 126
72
10
12 0,01/100mm
Rzmax 4
356
330
222
187
46 3WRC(E) 63 1)
(the missing dimensions are
38,9
the same as the 2WRC(E) 63...)
Y X
T
9 8
B
P
A 2
A
11 11
MBSt 180 MASt
16 16 1 Pilot control valve (servo directional valve NS6)
7 2 Bush 5
3 Plug-in connector (Material No. R900021267)
included within the scope of supply
76

X included within the scope of supply
78
180

6 Cabling (only for WRCE)
6
122

4 S.H.C.S. ISO 4762 – M30 x 220-10.9;
170
3 Tightening torque for a tightening factor of 1.6 : 1900 Nm

15
8 Locating pin hole

40 81,5 15
4 10 Name plate
11 Test points for control pressures, screwed coupling G1/4
5 1 5 12 Transport aid

1200
2WRC(E) 80 Ø 250
Ø 150
72
6
0,01/100mm
12 Rzmax 4
432
10
407
299
210,5
70
3WRC(E) 80 1)
(the missing dimensions are the same
75
as the 2WRC(E) 80...)
Y X
9 8 T
B
P
2
A
11 A
MASt
11 1 Pilot control valve (servo directional valve NS10)

MBSt 2 Bush
7 included within the scope of supply
X 4 Plug-in connector (Material No. R900002460)

Y included within the scope of supply
78

116
122

213

8 S.H.C.S. ISO 4762 – M24 x 220-10.9;
15
Tightening torque for a tightening factor of 1.6 : 960 Nm

8 Locating pin hole
10 Name plate
15 150 54
11 Test points for control pressure, G1/4 screwed coupling
12 Transport aid
5 4 1 3 1) Not for new applications!
1201
Ø 300
2WRC(E) 100
Ø 187
72
12
0,01/100mm
476
Rzmax 4
451
10 Required surface finish of the
343

70
262
3WRC(E) 100 1)
(the missing dimensions are the same
104
as for 2WRC(E) 100...)
Y X
9 8
T
B
2
P
A
5
11 11 A
MASt MBSt 1 Pilot control valve (servo directional valve NS10)
2 Bush
7 included within the scope of supply
78
Y X 7 Valve fixing scews

122
139
8 S.H.C.S. ISO 4762 – M30 x 280-10.9;

5
236
8 Locating pin hole

15

10 Name plate
11 Test points for control pressures,
G1/4 screwed coupling
12 Transport aid
15 148 56
1202
Unit dimensions: 2WRC(E), NS125 (nominal dimensions in mm)

2WRC(E) 125 Ø 380
Ø 243
72
12
10 0,01/100mm
528
Rzmax 4
395
90
316

142
Y X
9
B 8
A
11 11
MASt MBSt
7 1 Pilot control valve (servo directional valve NS16)

Y 2 Bush
X 3 Plug-in connector (Material No. R900021267)
78

122

178

317
15
8 S.H.C.S. ISO 4762 – M36 x 300-10.9;

8 Locating pin hole
3 9 Identical seal rings for ports X and Y
10 Name plate
11 Test points for control pressures, G1/4 screwed coupling
15 149 98 12 Transport aid
5 4 1 1) Not for new applications!

1203
Unit dimensions: 2WRC(E), NS160 (nominal dimensions in mm)

Ø 480
2WRC(E) 160
Ø 320
Ø 110
12
0,01/100mm
10
Rzmax 4
620
585
90
432
350
173
Y X
9
8
2
A
5
11 7
MBSt
1 Pilot control valve (servo directional valve NS16)
2 Bush
Y X 3 Plug-in connector (Material No. R900021267)
included within the scope of material
included within the scope of material
122

5 6 Cabling (only for WRCE)
227

15
(are included within the scope of material)

12 S.H.C.S. ISO 4762 –
3 M42 x 420-10.9; Tightening torque for a
tightening factor of 1.6 : 5000 Nm
139
8 Locating pin hole

11
MASt 9 Identical seal rings for ports X and Y
150 97 10 Name plate
15
11 Test points for control pressures,
5 4 1 6 G1/4 screwed coupling
1) Not for new applications! 12 Transport aid
1204
Installation dimensions to DIN ISO 7368 – except for NS125 and 160 (nom. dimensions in mm)
NS63 NS80, 100
L1
22,5°
L2±0,2 35°
Ø D10/10 L5±0,2 4 x D8/H18 4
Ø D10/10
1 1
5°
8 x D8/H18
L3±0,2
X Y L2±0,2 X Y
L2±0,3
L1
L1
Ø D9, max.
(X,Y)
L4±0,2 L4±0,2 Ø D9, max.

(X,Y)
NS125 NS160
22,5°
45±0,2
30±0,2 Ø 9; 10
Ø 9; 10 1
1 45
4
°
5°
45°
215±0,2
165±0,2
22,5°
48
X
0
Y X Y
300±0,3
380
,3
22,5°
0±0
a a
40
165±0,2
215±0,2
Ø 32 max.
45°
(X,Y)
45
°
45±0,2 8 x M36; 62
12 x M42; 74 60±0,2
Ø 9; 10
1 Ø 9; 10
1
1 Locating pin hole Tolerances to:

Counterbore for ports X and Y in the manifold, only for

NS 63 80 100
NS160
D8 M30 M24 M30
a-a
max. ØD9 12 16 20
Rmax 16
ØD10 8 10 10 Ø 62H11
L1 180 250 300 R0,2 max. Rz 20
L2 125 200 245 Rmax 8 Rz12
R1
L3 62,5 – –
L4 75 – –
4,5+0,1
Ø 40 max
L5 38 – – (X,Y)
1205
Installation dimensions to DIN ISO 7368 – except for NS125 and 160 (nom. dimensions in mm)
Cavity for type 2WRC... Cavity for type 3WRC...

to DIN ISO 7368
W
1
y
W
z
Ø D1H7
z
Ø D1H7 ° A
° A 15 Ø D2H7
15 0,05 A
H16
1
H16
H4
H12
x x
y
H10
H13
H7
Ø D5
T
15
H3
H1+0,2
°
z
H11
H2+0,2
H8
y
H9
Ø D7
H16
B 15
H17
z
Ø D5
P
15°
H17
z
A H5
A
H5
Ø D4
2 1 Ø D4
Ø D6H7 2 1
0,05 A
Ø D3H7
0,05 A
y
x 1 Depth of fit, minimum dimensions
= Rmax 4
2 Ports P, T or B can be arranged about the centre axis of
y port A. However care must be taken to ensure that the
= Rmax 8 fixing and control bores are not damaged.
z Tolerances to:
= Rz 10
NS 63 80 100 125 160

ØD1H7 120 145 180 225 300
ØD2H7 116 140 174 220 290
ØD3H7 90 110 135 200 270
ØD4 63 80 100 max.150 max.200
ØD5 48 60 75 95 120
5
ØD6H7 90 110 135 200 270
ØD7 63 80 100 125 200
H1 130 175 210 257 370
H2 155 205 245 300 425
H3 95 130 155 192 268
H4 40 40 50 40 50
H5 20 25 29 31 45
H7 85 125 155 195 245
H8 165 215 270 335 420
H9 195 245 305 380 480
H10 57 90 112 140 175
H11 137 180 225 280 350
H12 33 60 75 93 115
H13 28 25 32 37 45
H16 4 5 5 5,5 5,5
H17 4 5 5 7 8
H18 65 50 63 – –
W 0,05 0,1 0,2 0,2 0,2
1206
Notes
documentation@boschrexroth.de derived from our information. The details stated do not release you from the
www.boschrexroth.de responsibility for carrying out your own assessment and verification. It must be
remembered that our products are subject to a natural process of wear and
ageing.
1207
Contents | Directional servo valves | Proportional servo valves
Directional servo valves

Component pmax
Directional servo valves

1
Subplate mounting 4WS(E)2EM 6 2X 315 29564 1209
Subplate mounting 4WS(E)2E. 10 5X 315 29583 1221
Subplate mounting 4WS(E)2E. 16 2X 210/315 29591 1241
Subplate mounting 4WSE3E 16 2X 350 29620 1257

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1241
RE 29 591/06.02
Replaces: 03.93
4-way directional servo valve

Type 4WS.2E…
Nominal size 16
Series 2X
H/A 3013
Maximum operating pressure 210/315 bar
Type 4WSE2ED 16-2X/…B… with mechanical and electrical
feedback and integrated control electronics
Overview of contents
Contents Page
Features 1
Ordering details, preferred types 2 and 3
Symbols 3
Test unit 3
Function, section 4 and 5
Technical data 6 and 7
Control electronics 7
Plug-in connectors, electrical connections 8
H/A/3012
Unit dimensions, subplates 14 and 15 Type 4WS2EM 16-2X/…B… with mechanical feedback and
Pilot oil supply and drain, flushing 16 associated external control electronics (separate order)
Features
– Valve for closed loop position, force and speed control – Control:
– Two stage servo valve with mechanical or mechanical and • External control electronics in eurocard format (separate
electrical feedback order), see page 7
• Or with the control electronics integrated into the valve
– 1st stage as an orifice-flapper plate amplifier
– The valves with integrated control electronics are calibrated and
– For subplate mounting, porting pattern to DIN 24 340 form A16
tested
with port X, subplates to catalogue sheet RE 45 054 (separate
order) – The pilot oil supply, internal/external, can be changed without
dismantling the valve
– Dry torque motor, no contamination of the solenoid gap by the
pressure fluid – The control sleeve can be replaced
– Can also be used as a 3-way version – Filter for the 1st stage is accessible from the outside by means
of a plug
– Wear-free spool return element
– Three control variations
© 2002
electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.
In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
This document was prepared with the greatest of care, and all statements have been examined for correctness.
This document is subject to alterations for reason of the continuing further developments of products.
No liability can be accepted for any incorrect or incomplete statements.
4WS.2E… 1/16 RE 29 591/06.02

1242
Ordering details
16 –2X / B E V *
Electrically operated 7
Further details
2-stage in clear text
4-way servo valve 6
For external = 4WS2E V= FKM seals
control electronics 5 Spool overlap
With integrated = 4WSE2E E= 0 to 0.5 % negative
control electronics
Mechanical feedback =M Valve for external control electronics:
Mechanical and =D K8 = Without plug-in connector
electrical feedback with component plug for a 4-pin
(only with integrated electronics) plug-in connector to VG 095 342
Nominal size 16 = 16 Valve with integrated control electronics:
Series 20 to 29 = 2X K9 = Without plug-in connector
(20 to 29: unchanged installation and connection dimensions) with component plug for a 6-pin
Nominal flow plug-in connector to E DIN 43 563-AM6-3
At a valve pressure differential Δp = 70 bar 1 Plug-in connector – separate order
100 L/min = 100 4
Input pressure range for the 1st stage
150 L/min = 150 210 = 10 to 210 bar
200 L/min = 200 315 = 10 to 315 bar
(the tolerance of the flow/signal function 3
on page 9 has to be taken into account!) Pilot oil supply and drain
ET = Internal supply and drain (standard)
Coil or control data 2 T = External supply, internal drain
Valves for external control electronics
Coil No. 12 (50 mA/85 Ω per coil) = 12
Valves with integrated electronics
Control: Command value ± 10 mA/1 kΩ = 8
Command value ± 10 V/≥ 50 kΩ = 9
1 Nominal flow 4 Input pressure range

The nominal flow refers to a 100 % command value signal at a 70 The system pressure must be maintained as constant as possible.
bar valve pressure differential (35 bar per control land). This valve Pilot pressure range: 10 to 210 bar or 10 to 315 bar
pressure differential is to be considered as a reference value. Other
values cause a change in the flow. With referance to the dynamics, within the permissible pressure range
Please take into account a possible nominal flow tolerance of the frequency relationship must be taken into account.
± 10 % (see flow/load function on page 9).
5 Spool overlap
2 Electrical control data The spool overlap in % refers to the control spool nominal stroke.
Valves for external control electronics: The positioning signal must
be generated by a current regulated output stage. See page 7 for Other spool overlaps on request!
servo amplifiers.
Valves with integrated control electronics: The command value can
be applied as a voltage (ordering detail „9“) or for longer distances 6 Seal material
(> 25 m between the control and the valve) as a current (ordering If other seal materials are required please consult us!
detail „8“).
7 Details in clear text
Special requirments are to be specified in clear text. After receipt of
3 Input pressure for the pilot control the order they will be checked by the factory and the type code will
The pilot pressure must be maintained as constant as possible. be completed with an associated number.
Therefore an external pilot control via port X is often advantageous.
The dynamic response of the valve may be influenced using a higher
pressure at X than at P.
RE 29 591/06.02 2/16 4WS.2E…

1243
Test unit
Test unit (battery operated, optionally with a power supply) to
catalogue sheet RE 29 681
Attention:
– Only for valves with external control electronics
Test unit for proportional and servo valves with integrated

control electronics
Type VT-VET-1, series 1X to catalogue sheet RE 29 685.
The test unit is used for the control and functional testing of propor-
tional and servo valves with integrated electronics. It is suitable for
testing valves with an operating voltage of ± 15 V or 24 V.
The following operating modes are possible:
– External operation → Linking the operating voltage and the
command value from the control cabinet to the valve
– Internal/external operation → Command value is applied by the
test unit; the operating voltage via the control cabinet
– Internal operation → Operating voltage via a seperate power
supply; the command value is applied by the test unit
– Command value is applied via a BNC socket → Optional operating
voltage
Preferred types (readily available)

Valves for external control electronics,
mechanical feedback
Material No. Type 4WS2EM
00769978 4WS2EM 16-2X/100B12ET315K8EV
00716550 4WS2EM 16-2X/150B12ET315K8EV
00960575 4WS2EM 16-2X/200B12ET315K8EV
Valves with integrated control electronics, Valves with integrated control electronics,
mechanical feedback mechanical and electrical feedback
Material No Type 4WSE2EM Material No. Type 4WSE2ED
00769976 4WSE2EM 16-2X/100B9ET315K9EV 00769983 4WSE2ED 16-2X/100B9ET315K9EV
Symbols
Simplified 6
Valves for external control electronics Valves with integrated control electronics
A B A B
a, b a, b
P T P T
Detailed
Mechanical feedback Electrical and mechanical feedback
A B A B
a, b a, b
P T P T
4WS.2E… 3/16 RE 29 591/06.02

1244
Function, section
4WS(E)2EM 16-2X/... External control electronics, type 4WS2EM 16-2X/...
The valve types 4WS(E)2EM... are electrically actuated, 2-stage servo (separate order)
directional valves with a porting pattern to DIN 24 340 form A16. External control electronics, (servo amplifier), are used to control the
They are primarily used for the closed loop control of position, force valve, they so amplifiy the analogue input signal (command value)
and velocity. that the controlled current output signal is capable of driving the
These valves comprise of an electro-mechanical convertor (torque valve.
motor) (1), a hydraulic amplifier (flapper jet principle) (2) and a control Integrated control electronics, types 4WSE2EM16-2X/... and
spool (3) in a sleeve (2nd stage), that is connected to the torque 4WSE2ED 16-2X/...
motor via a mechanical feedback.
For the amplification of the analogue input signal control electronics
Via an electrical input signal at the coils (4) of the torque motor, a
(10), which are specially matched to the valve, are integrated into
force is generated via a permanent magnet at the armature (5) that,
the valve. They are built into the torque motor cover plate. The valve
in conjunction with a torque tube, (6) generates a torque. Due to this
zero point can be adjusted by a potentiometer which is externally
the flapper plate (7), which is connected with the torque tube (6) via
accessible.
a rod, is moved out of the central position between the control orifices
(8) a pressure differential now results which acts on the front face of 4WSE2ED 16-2X/...
the control spool. This pressure differential causes the spool to move, This type of valve is fitted with, in addition to the mechanical closed
whereby the pressure connection is connected to an actuator loop control via a feedback spring, an electrical spool position
connection and at the same time the other actuator connection is acquisition and control system. The spool position is obtained via an
connected to the return connection. inductive position transducer (11). The position transducer signal is
The control spool is connected via a feedback spring (mechanical compared with the command value via the integrated control
feedback) (9) to the flapper plate and torque motor. The control spool electronics (10). Any possible control deviation is electrically amplified
continues to change position until the torque feedback, via the and then passed onto the torque motor as a control signal. With the
feedback spring and the electro-magnetic torque of the torque motor additional electrical feedback it is possible to obtain higher dynamic
are balanced, and the pressure differential at the flapper jet system values in the small signal range than the purely mechanical version
becomes zero. due to the electrical closed loop amplification. The mechanical
The stroke of the control spool and thus the flow through the pilot feedback ensures that, in the case of failure of the electrical power
control valve is closed loop controlled in proportion to the electrical supply, the spool is positioned in the zero range.
input signal. It has, however to be taken into account that the flow is The valve is only available with integrated control electronics. The
dependent on the valve pressure differential. valve zero point can be adjusted by an externally accessible
potentiometer.
1 4
5
2 6
7 8
9 3
Type 4WS2EM 16 … A T B P X
RE 29 591/06.02 4/16 4WS.2E…

1245
Section
Type 4WSE2EM 16…
10
A T B P X
Type 4WSE2ED 16…
10
11
A T B P X
4WS.2E… 5/16 RE 29 591/06.02

1246
Technical data (for applications outside these applications, please consult us!)
General
Porting pattern DIN 24 340 form A16
Installation Optional, it has however to be ensured that, when the system is
started, the pilot control is supplied with an adequate pressure ( ≥
10 bar)!
Ambient temperature range °C –30 to +70, valve for external control electronics
–20 to +60, valve with integrated control electronics
Weight With mechanical feedback kg 10.0
With mechanical and electrical feedback kg 11.0
and integrated control electronics
Hydraulic (measured with a viscosity of ν = 32 mm2/s and ϑ = 40 °C)

Operating pressure (ports A, B, P, X) bar 10 to 210 or 10 to 315
Return pressure, port T bar Pressure peaks < 100, static < 10
Pressure fluid Mineral oil (HL, HLP) to DIN 51 524,
other pressure fluids on request!
Degree of contamination Maximum permissible A filter with a minimum retention rate
degree of of βX ≥ 75 is recommended without
contamination of the bypass valve and fitted as close as
pressure fluid possible in front of the servo valve
Class 7 x=5
Zero flow qV,L1) (spool overlap “E”) p
measured without a dither signal L/min ≤ 70 • 3.5 L/min
2)
Nominal flow qV nom ± 10 % 3)

at a valve pressure differential Δp = 70 bar 4) L/min 100 150 200
Pressure gain (spool overlap „E“)
at 1% change in stroke (starting from the hyd. zero point) % von p ≥ 65 ≥ 80 ≥ 90
Control spool stroke mm 0.6 0.9 1.2
Control spool area mm2 78
Feedback system Mechanical (M) Mechanical and electrical (D)
Hysteresis (dither optimised) % ≤ 1.5 ≤ 0.5
Reversal range (dither optimised) % ≤ 0.3 ≤ 0.2
Response sensitivity (dither optimised) % ≤ 0.2 ≤ 0.1
Zero balance in % von Inom ≤3 ≤2
Zero offset at change in:
Pressure fluid temperature %/20 °K ≤ 1.5 ≤ 1.2
Ambient temperature %/20 °K ≤ 1 ≤ 0.5
Operating pressure %/100 bar ≤ 2 ≤ 1
Return pressure 0 to 10 % of p % ≤1 ≤ 0.5
1) 3) qV nom = Nominal flow (complete valve) in L/min
qV,L = Zero flow in L/min
2) p = Operating pressure in bar 4) Δp = Valve pressure differential in bar
RE 29 591/06.02 6/16 4WS.2E…

1247
Electrical
Feedback system Mechanical (M) Mechanical and electrical (D)
Valve protection to EN 60 529 IP65
Nominal current per coil mA 50 –
Resistance per coil Ω 85 –
Inductivity at 60 Hz and 100% nominal current:
Series circuit H 0.96 –
Parallel circuit H 0.24 –
Recommended The amplitude value is dependent on the hydraulic system:
dither signal: f = 400 Hz a max. 5 % vom of the nominal current
Electrical, external control electronics

Amplifier in (separate order) eurocard format Type VT-SR2, to catalogue sheet RE 29 980
Note: For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate
and mechanical loading see RE 29 591-U (declaration regarding environmental compatibility).
Plug-in connector
Plug-in connector version K8 (external control electronics) to
VG 095 342 – separate order under Material No. 00002460
60
SW20
D
20A/F
A
Ø28
20A/F
B C
Ø6,5…Ø9,5
104
Plug-in connector version K9 to E DIN 43 563-BF6-3/Pg11

separate order under Material No. 00223890
(metal version)
A
B F
C E
D 6
Ø8…Ø13,5
85
Coil electrical connections in the component plug (for valves with external control electronics)
The electrical connections can be either in parallel or series. Due to
operational safety considerations and the low spool inductivity, we Blue
4 WS 2 EM 16-2X/... Red
recommend a parallel circuit.
B A
C D
Parallel circuit: In the plug connect contacts A with B and C
Blue
with D. Red
Series circuit: In the plug connect contacts B with C. Connection cable:
Electrical control from A (+) to D (–) results in a flow direction from 4-core, 0.75 mm2, screened (e.g. cable type LiYCY 4x0.75mm2)
P to A and B to T. Reversed electrical control results in a flow direction Outside diameter 6.5 to 9.5 mm
of P to B and A to T. Only connect the screen to the supply side.
4WS.2E… 7/16 RE 29 591/06.02

1248
Terminal connections 4 WSE2E .16. (valves with integrated control electronics)
Current Voltage
input signal input signal
Terminal connections Control “8” Control “9”
Integrated Supply A + 15 V + 15 V
control electronics
voltage B – 15 V – 15 V
A (± 3 %) C
B Command value D ± 10 mA; ± 10 V
C E Re = 1 kΩ Re ≥ 50 kΩ
Re
D
Measuring output F 1) Nom. stroke corresponds to approx. ± 10 V
E
for the control spool with respect to ; Ri = 1 kΩ
F
Ri
Current A Max. 150 mA Max. 150 mA
Zero point adjustment consumption at B
plug terminal D
± 10 mA ≤ 0.2 mA
E
1) For valves without electrical feedback terminal F is not connected.
Supply voltage: ± 15 V ± 3 %, residual ripple < 1 %
Command value: A command value at plug connection D = negative with respect to the plug connection E
results in a flow from P to B and A to T.
Measurement output F has a negative signal with respect to .
A command value at plug connection D = positive with respect to the plug connection E
results in a flow from P to A and B to T.
Measurement output F has a positive signal with respect to .
Measurement output: The voltage signal UF is proportional to the spool stroke.
Note: Electrical signals (e. g. actual value) taken via valve electronics must not be used to switch off
the machine safety functions!
(Also see European standard "Safety requirements of fluid technology systems and components
– hydraulics", prEN 982 !)
RE 29 591/06.02 8/16 4WS.2E…

1249
Characteristic curves (measured with HLP32, ϑ oil = 40 °C ± 5 °C)
Flow/load function (tolerance ± 10 %)

at 100 % command value signal
1000
700
500
400
300
200 00
Flow in L/min →
=2
150 o m
q Vn 50
=1
o m
q Vn
100 00
=1
o m
70 q Vn
50
40
30
Δp = Valve pressure differential
(input pressure minus the 20
return pressure and minus 10 15 20 30 50 70 100 150 200 300
the load pressure) Valve pressure differential in bar →
Tolerance range of flow/signal function

at constant valve pressue differential
P A; B T
110
Flow in % 100
80
Passes through zero 60

dependent on spool
overlap 40 6
20 Tolerance range
–100 –80 –60 –40 –20
Typical flow 20 40 60 80 100

curve 20
Command value
40 in %
60
80
100
110
P B; A T
4WS.2E… 9/16 RE 29 591/06.02

1250
Characteristic curves: type 4WS.2EM 16 (measured with HLP32, ϑ oil = 40 °C ± 5 °C)

Transient function with a 315 bar pressure stage Stop response without flow
Nominal flow 100 L/min Nominal flow 150 L/min

100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
40 bar 70 bar 140 bar 210 and 315 bar
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke frequency response without flow
Phase anlge in ° →
5 5
0 0
–5 –5
–150 –150
–10 –10
–120 –120
–15 – 90 –15 – 90
– 60 – 60
–20 –20
– 30 – 30
–25 – 0 –25 – 0
2 10 20 50 100 300 700 2 10 20 50 100 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
Relationship of the corner frequency to the operating pressure p

100 100
Input amplitude in % →
80 80
Input amplitude in % →
60 60
40 40
20 20
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 and 315 bar
^ spool stroke without flow

Output signal =
RE 29 591/06.02 10/16 4WS.2E…

1251
Characteristic curves: type 4WS.2EM 16 (measured with HLP32, ϑ oil = 40 °C ± 5 °C)
Transient function with a 315 bar pressure stage Step response without flow
Nominal flow 200 L/min

100
90 40 bar
80 70 bar
70 140 bar
Spoolstrokein%
60 210 and 315 bar

50
40
30
20
10
0 5 10 15 20 25 30 35 40
Timeinms
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke requency response without flow

5
angle in °
Amplitude relationship in dB
Phase
0
5%
–5 25 %
–150
–10 100 %
–120
–15 – 90
– 60
–20
– 30
–25 – 0
2 10 20 50 100 300 700
Frequency in Hz

6
100
Input amplitude in %
40 bar
80
70 bar
60
140 bar
40 210 bar and 315 bar
20
0 10 20 30 40 50 60 70 80 90 100
Frequency at – 90 ° in Hz

Output signal =
4WS.2E… 11/16 RE 29 591/06.02

1252
Characteristic curves: type 4WSE2ED 16 (measured with HLP32, ϑ oil = 40 °C ± 5 °C)


110 110
100 100
90 90
80 80
Spool stroke in %
Spool stroke in %
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Time in ms Timeinms
40 bar 70 bar 140 bar 210 bar and 315 bar
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke requency response without flow

5 5
-300 -300
0 -270 0 -270
-240 -240
Phase angle in °
-5 -5
Phaseanglein °
-210 -210
-10 -180 -10 -180
-150 -150
-15 -15
-120 -120
-20 -90 -20 -90
-60 -60
-25 -25
-30 -30
-30 -30
2 10 20 50 100 300 700 2 10 20 50 100 300 700
Frequency in Hz Frequency in Hz
5% 25 % 100 %

100 100
80 80
60 60
40 40
20 20
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
Frequency at – 90 ° in Hz Frequency at – 90 ° in Hz
40 bar 70 bar 140 bar 210 bar and 315 bar
Output signal =^ spool stroke without flow
RE 29 591/06.02 12/16 4WS.2E…

1253
Characteristic curves: type 4WSE2ED 16 (measured with HLP32, ϑ oil = 40 °C ± 5 °C)

110
100 40 bar
90 70 bar
80 140 bar
Spool stroke in %
70 210 and 315 bar

60
50
40
30
20
10
0 5 10 15 20 25 30 35 40
Time in ms
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke frequency response without flow

5
-300
0 -270
5%
-240
Phase angle in °
-5 25 %
-210
-10 -180 100 %
-150
-15
-120
-20 -90
-60
-25
-30
-30
2 10 20 50 100 300 700
Frequency in Hz

100 6
40 bar
80
70 bar
60 140 bar
40 210 and 315 bar
20
0 20 40 60 80 100 120 140 160 180 200

Frequency at – 90 ° in Hz

Output signal =
4WS.2E… 13/16 RE 29 591/06.02

1254
Unit dimensions: type 4WS.2EM 16 (dimensions in mm)
3.1
4 3.2 1.1 1.2
15 129 67 41 1,5
ca. 70 53
156
141
124
89
91
85
23 23
3
Ø3
186
6 8 9 7 10 2 5
34,1
T P X 0,006/100mm
R max 4
69,9
71,5
91
A B
mating piece
1,6
Ø 6,6 Ø 10,5
10,5
20 50
Ø 11 Ø 18
101,6
1.1 Pilot control (1st stage) without integrated control 6 Name plate
electronics (4 WS 2 EM 16) 7 Locating pin (2 off)
1.2 Pilot control (1st stage) with integrated control 8 Identical seal rings for ports A, B, P and T
electronics (4 WSE 2 EM 16) 9 Seal ring for port X
Electrical zero point setting:
Having removed the plug (2.5A/F) the zero 10 Porting pattern to DIN 24 340, form A 16
point may be corrected via the potentiometer.
2 2nd stage
3.1 Without integrated electronics: Subplates G 172/01 (G 3/4)
4-pin plug-in connector compatible with VG 095 342 G 174/01 (G 1); G 174/08 (flange)
3.2 With integrated electronics: to catalogue sheet RE 45 056 must be ordered separately.
6-pin plug-in connector compatible with VG 095 342 Valve fixing screws are included within the scope of supply.
4 Space required to remove the plug-in connector, take the 4 off M10 x 100 DIN 912-10.9; MA = 75 Nm
connection cable into account! 2 off M6 x 100 DIN 912-10.9; MA = 15.5 Nm
5 For setting the hydraulic zero point on both sides
5A/F internal hexagon
RE 29 591/06.02 14/16 4WS.2E…

1255
Unit dimensions: type 4WSE2ED 16 (dimensions in mm)
4 3 1
15 129 67 41 1,5
ca. 70 53
156
124
89
91
85
55 23 6
3
Ø3
218
6 8 9 7 10 2 5
34,1
T P X 0,006/100mm
R max 4
69,9
71,5
91
A B
mating piece
1,6
Ø 6,6 Ø 10,5
10,5
20 50
Ø 11 Ø 18
101,6
1 Pilot control (1st stage) with integrated control electronics Subplates G 172/01 (G 3/4)
Electrical zero point setting: G 174/01 (G 1); G 174/08 (flange)
Having removed the plug (2.5A/F) the zero pont may be to catalogue sheet RE 45 056 must be ordered separately.
corrected via the potentiometer. Valve fixing screws are included within the scope of supply.
2 2nd stage 4 off M10 x 100 DIN 912-10.9; MA = 75 Nm 6
3 6-pin plug-in connector compatible to VG 095 342 2 off M6 x 100 DIN 912-10.9; MA = 15.5 Nm
4 Space required to remove the plug-in connector,
take the connection cable into account!
5 Setting of hydraulic zero point via two screws
5A/F and 3A/F internal hexagon
6 Name plate
7 Locating pin (2 off)
8 Identical seal rings for ports A, B, P and T
9 Seal ring for port X
10 Porting pattern to DIN 24 340, form A 16
4WS.2E… 15/16 RE 29 591/06.02

1256
Pilot oil supply (pilot oil drain usually internal)

Pilot oil supply 5A/F
M4 5A/F 14.2 13 15 12 M4
14.1 13 15 12
P X P X 11
11 External pilot oil supply
Internal pilot oil supply
(version “ET”) (version “T”)
11Main valve 13 Filter 14.2 Closed

12Cover Material No. 00649157 plug M6 x 10 DIN 906
14.1 Open 15 For 1st stage
Flushing plate (dimensions in mm)
90
71,5
10 69,9
1,6 55,6
14,3 40
22
26
T
23 Ø3
A 20
120
101,6
P 21
24
83,3
67,5
B
51,6
25
35,7
X 26
25
Ø3
Y
13,5
12,7 4
8,8
54
Symbol
With NBR seals In order to ensure that the servo valves functions correctly it is
Material No. 00308493 always necessary to flush the system before commissioning
A B P T X Y As a guideline for the flushing time per system the following
may be used:
t = Flushing time in hours
V V = Tank contents in litres
21 Identical seal rings for ports X, Y t≥
qV
. 5
qV = Pump flow in litres per minute
22 4 off S.H.C.S. M10 x 50 DIN 912–8.8
(are included within the scope supply); MA = 51 Nm
If the tank is subsequently filled with more than 10 % of the
23 2 off S.H.C.S. M6 x 50 DIN 912–8.8
tank contents then the flushing process must be repeated.
(are included within the scope supply); MA = 10,4 Nm
24 1 off S.H.C.S. M6 x 10 DIN 912–8.8 A directional valve with a porting pattern to DIN 24 340 form A
(are included within the scope supply) 16 is more suitable than a flushing plate. The actuator lines can
25 Seal ring also be flushed using this valve.
26 Locating pin (2 off)
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serve to describe
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES can be derived from our information. It must be
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 remembered that our products are subject to a
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 natural process of wear and ageing.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk
Internet www.boschrexroth.de
RE 29 591/draft 16/16 4WS.2E…

1257
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Contents | Proportional servo valve accessories | Proportional servo valves
Proportional servo valve accessories

Component pmax
Supply pressure compensator

1
Sandwich plate design ZDC 6 1X 250 29231 1301
Sandwich plate design ZDC 10 … 32 2X 350 29224 1307

1300

1301
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Bosch Rexroth AG
Zum Eisengießer 1
97816 Lohr, Germany
Phone +49(0)9352/18-0
Fax +49(0)9352/18-40
info@boschrexroth.de
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Document no.: RE 00112-05

Material no.: R999000306
Versions no.: 2013-08
Replaces: RE 00112-03_2008-11
© Bosch Rexroth AG 2013
Subject to revisions!

Valvulas Proporcionales BR PDF

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Product catalog

Product catalogs Industrial hydraulics of Bosch Rexroth at a glance:

Part 1: Pumps RE 00112-01

Part 2 Motors RE 00112-02

Part 3: Cylinders RE 00112-03

Part 4: On/oﬀ valves RE 00112-04

Part 5: Proportional servo valves RE 00112-05

Part 6: Electronics RE 00112-06

Part 7: Systems RE 00112-07

Part 8: Power units, Manifolds and plates, Accumulators RE 00112-08

Part 9: Filters RE 00112-09

Part 10: ATEX units for potentially explosive atmospheres RE 00112-10

RE 00112-05, edition: 2013-08, Bosch Rexroth AG

Publisher Bosch Rexroth AG

Catalog No. Document no.: RE 00112-05

Bosch Rexroth AG, RE 00112-05, edition: 2013-08

Proportional directional valves 109 2

Proportional pressure control 339 3

Proportional ﬂow control 677 4

Directional control valves 791 5

Directional servo-valves 1207 6

Proportional servo valve 1299 7

RE 00112-05, edition: 2013-08, Bosch Rexroth AG

Bosch Rexroth AG, RE 00112-05, edition: 2013-08

Designation Data sheet Page

Installation, commissioning and maintenance

RE 00112-05, edition: 2013-08, Bosch Rexroth AG

Bosch Rexroth AG, RE 00112-05, edition: 2013-08

DE Ihre Sprache? – Siehe Rückseite!

2 Scope of delivery and responsibilities 5

3 Important basic safety instructions 7

4 Technical data and ambient conditions 11

5 What you need to know about pressure ﬂuids 13

6 Construction and mode of operation of a hydraulic system 15

7 Moving hydraulic units/components 16

8 Storage and longer standstills 16

13 General information about hydraulic pressure accumulators 30

This symbol indicates a threat of danger which may result

In addition to this document, product information for Rexroth

IMPORTANT ¾ Part III, the Product- and Application-speciﬁc Operating

¾ Hydraulic systems. ¾ Information about the scope of delivery

IMPORTANT ¾ Layouts, drawings

2.3 Liability, guarantee, warranty

This product information may only be reproduced – electroni-

3 Important basic safety instructions IMPORTANT

WARNING • In the event of disturbances in the power supply and/

¾ safely carry out the tasks allocated to him and correctly

In accordance with DIN 31051, maintenance comprises the

3.4.5 Training 3.5.1 Dangers from pressure ﬂuid

The plant operator using Bosch Rexroth hydraulic products

An overview of the training can be found on the Internet at

4 Technical data and ambient conditions 4.2 Ambient conditions

4.2.2 Climatic operating conditions

Unless otherwise indicated in the Operating Instructions,

Unless otherwise speciﬁed, Rexroth hydraulic products are

In relation to the electronic equipment, the permissible ambient

5 What you need to know about IMPORTANT

5.4 Leakage ﬂuid

Clearances and play mean that some leakage ﬂuid escapes

5.5 Topping up/reﬁlling

6 Construction and mode of operation

6.1 Deﬁnitions of terms 8 1

7 Moving hydraulic units/components IMPORTANT

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