Professional Documents
Culture Documents
Industrial hydraulics
Part 5: Proportional servo valves
1
Product catalog
Industrial hydraulics
Part 5: Proportional servo valves
Reprints and translation, in whole or in part, only with the publisher´s prior consent.
Subject to revision.
Should you have queries with regard to the products in this catalog, please contact the
Rexroth sales partner in your vicinity.
www.boschrexroth.com/contact
Contents
General 5 1
valves
valves
accessories
General
Hydraulic fluid
2
Hydraulic fluids based on mineral oil and related hydrocarbons 90220 61
Environmentally Acceptable Hydraulic Fluids 90221 77
Fire-resistant, water-free hydraulic fluids (HFDR/HFDU) 90222 91
RE 07008/02.05 1/32
General product information on
hydraulic products
Contents Page
1 Important basic information 4
1.1 Conventions used in this product information 4
1.2 What you need to know about this product information 4
1.3 The contents of this product information 4
Contents Page
9 Assembly and bringing into first use 18
9.1 Safety advice for assembly and bringing into first use 18 1
9.2 Before bringing into first use 18
9.3 Bringing into first use, subsequent bringing into use 19
10 Operation 22
11 Trouble-shooting 22
11.1 What to do in the event of a fault 22
11.2 The basic approach to trouble-shooting 22
11.3 Trouble-shooting tables 23
12 Maintenance 24
12.1 Definitions of terms 24
12.2 Safety during maintenance tasks 24
12.3 Inspection and servicing 25
12.4 Service and storage lives of hose lines 28
12.5 Topping up the pressure fluid 29
12.6 Servicing pressure accumulators 29
12.7 Repair 29
14 Hydraulic systems 31
14.1 Effects of leaks in the hydraulic system on the machine 31
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4/32 Bosch Rexroth AG Hydraulics General product information RE 07008
1 Important basic information Observing the product information and Operating Instructions
¾ reduces downtimes and maintenance costs
¾ increases the service life of your hydraulic products.
1.1 Conventions used in this product
information
The Operating Instructions must be directly accessible to one
Cross-references are printed in italics. of the personnel at the hydraulic product and kept readily avail-
able at all times in a place known to the personnel.
The Operating Instructions must be read and understood and
all its provisions observed by those responsible and by the
DANGER operative personnel. We recommend that a record is made in
writing of the employees’ familiarisation with all the relevant
This symbol indicates a threat of danger which will result parts.
directly in death or very serious injury if not avoided.
The cross-references to directives, standards and regulations
contained in this product information refer to the versions cur-
rent at the time of writing of this product information, which can
WARNING be obtained from the title page of this product information.
This symbol indicates possible danger which may lead to ¾ Part I, the general Operating Instructions for the relevant
minor or serious injury and/or to material damage. class of products
¾ Part II, the Technical Datasheet
If you do not have all three parts, please request the missing
1.2 What you need to know about this part from Bosch Rexroth. Only if all the information contained
product information in all parts of the three-part Operating Instructions is observed
can safe operation of Rexroth hydraulic products be ensured.
This product information applies to the following types of Specific cross-references are used to draw your attention to
hydraulic products: information that you can find in the Operating Instructions.
¾ Hydraulic components The Operating Instructions contain detailed information about
¾ Hydraulic power units the product, including
As this product information for Rexroth hydraulic products ¾ Parts lists if appropriate
applies in a general sense, some of the content may not neces- ¾ Information about replacement parts and accessories.
sarily apply to the hydraulic product you have purchased.
However, only by strictly observing this product information
and the Operating Instructions can accidents be prevented
and problem-free operation of your Rexroth hydraulic product
be guaranteed.
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RE 07008 General product information Hydraulics Bosch Rexroth AG 5/32
2 Scope of delivery and responsibilities Installation of Rexroth hydraulic products in a machine or sys-
tem may increase this value, and if so, the manufacturer of the
machine/system must document this.
2.1 Scope of delivery and responsibilities of At or above 85 dB(A), the plant operator must make suitable
Bosch Rexroth hearing protection available to the personnel.
1
Rexroth hydraulic products fulfil all safety requirements applica- 2.2.2 Special points concerning the installation of
ble to fluid power systems and their components.
certain products
IMPORTANT A Rexroth hydraulic product is intended above all for installa-
For the scope of delivery and the responsibilities of tion in machines, systems and power units as a part machine
Bosch Rexroth with respect to the product, please refer to the or a component for installation into another machine or system
Product-specific Operating Instructions. and is not a complete machine in the sense of the EU directive.
In addition to the Machinery Directive, still further directives
may apply, such as the Pressure Equipment Directive or the
Explosion Protection Directive.
2.2 Responsibilities of the plant operator A wide range of dangers can arise from the combined actions
of the hydraulic product and the machine or system in which
the hydraulic product is installed. Therefore you must always
CAUTION make sure that the hydraulic product is also suitable without
restriction for the proposed application at the installation loca-
If Rexroth hydraulic products are positioned in the vicinity tion. The interfaces with the overall machine and the operat-
of sources of ignition or strong radiators of heat, protec- ing conditions are also of the greatest importance. We recom-
tion must be put in place that would prevent any escaping mend that the results of the hazard analysis (risk assessment)
pressure fluid from igniting and the hose lines from aging of the overall machine are taken into account in the design of
prematurely. the hydraulic product.
Mineral-oil-based pressure fluid is hazardous to water and The functioning of the hydraulic product is also influenced by
flammable. It may only be used if the relevant safety data- the machine or system in which it is installed.
sheet from the manufacturer is available and all the mea- For this reason, you must also always observe the Operating
sures stipulated therein have been implemented. Instructions of the overall system in which your hydraulic prod-
If there is a risk of fluid leaking from the hydraulic prod- uct is installed. It is most important for you to also consider the
uct and contaminating water or the ground, the hydraulic possible use of the hydraulic product in a potentially explosive
product in question must be placed in a suitable collect- atmosphere (see 94/9/EC).
ing trough. In connection with this, the applicable statutory
regulations must be observed. IMPORTANT
You must also observe the EU directives for the use of work Bosch Rexroth points out that, at the time of their first intro-
equipment (Directive 89/391/EC) and the associated individ- duction on to the market, hydraulic products comply with the
ual directives, especially Directive 1999/92/EC for the protection requirements of all relevant EU directives and/or their imple-
from the danger arising from potentially explosive atmospheres mentation into national legislation in Germany. If the scope of
and their implementations in national legislation. The legisla- delivery is intended to be installed in a machine or system, then
tion contains minimum requirements with respect to the making the Machinery Directive applies as appropriate – including the
available by the employer of work equipment and for the use then currently applicable amendments – in that the scope of
of work equipment by employees at work, including the regu- delivery does not necessarily comply with the requirements
lations for operating equipment requiring supervision and the of the Machinery Directive because the scope of delivery is
obligation to produce explosion protection documentation. This intended for installation in a machine or because the scope of
involves, for example, dividing areas endangered by potentially delivery is intended for combination with other machines into a
explosive atmospheres into zones and specifying suitable work machine or a hydraulic system.
equipment and procedures for these areas. The bringing into use of the scope of delivery shall there-
fore not be permitted until the machine or system in which the
scope of delivery is to be installed or of which it represents a
2.2.1 Noise protection
component complies with the requirements of all relevant EU
directives.
The A-weighted equivalent continuous sound power level of
Rexroth hydraulic products can be obtained from the relevant Details of further responsibilities can be found in
Operating Instructions. If no values are documented then it can 3 Important basic safety instructions and in the Operating
be taken that the value is less than 70 dB(A). Instructions.
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6/32 Bosch Rexroth AG Hydraulics General product information RE 07008
Bosch Rexroth shall not be liable for damages that result from
non-compliance with or disregard of these and other parts of
the Operating Instructions.
Unauthorised tampering shall render the warranty null and void.
Bosch Rexroth shall only be liable if the scope of delivery was
shown to be defective. Bosch Rexroth shall not be liable if a
deficiency occurs that involves parts having been replaced by
the customer with equivalent but not identical parts as speci-
fied by the manufacturer.
Please refer to our general terms of supply or your contract for
details of the guarantee and manufacturer’s warranty.
2.4 Copyright
¾ The meanings of the safety labelling on the Rexroth prod- ¾ The plant operator shall not modify the program code of
uct are explained in the Operating Instructions. programmable control systems.
¾ For a diagram of the nameplate and an explanation of the ¾ Dependencies and time factors shall not be modified with-
information on it please refer to the Operating Instructions. out prior consultation.
¾ The safety devices fitted by Rexroth must be present,
properly installed and in full working order – except when
this is impractical during setting up or maintenance work.
3.3 Proper use They shall not be relocated, bypassed or rendered ineffec-
tive.
Rexroth hydraulic products are designed and constructed for
the provision, transmission, control or regulation of energy and ¾ Safety components such as limit switches, valves and
signals using the flow of oil. other control components shall not be rendered inopera-
tive.
Unless otherwise agreed, the Rexroth hydraulic product satis-
fies at least safety category B in accordance with EN 954-1. ¾ Tamperproof lead seals installed by the manufacturer shall
not be removed or damaged except when this is neces-
If the hazard analysis/risk assessment of the overall machine sary in the course of maintenance tasks defined in the
in which the Rexroth hydraulic product is to be installed indi- Operating Instructions.
cates that a safety category higher than category B in accor-
dance with EN 954-1 is required for the Rexroth hydraulic ¾ The specified maintenance tasks in the Operating Instruc-
product, then a correspondingly higher rated hydraulic product tions shall be carried out at the intervals stated in the
can be supplied and installed only after special agreement with Operating Instructions.
Bosch Rexroth.
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8/32 Bosch Rexroth AG Hydraulics General product information RE 07008
¾ Uncontrolled access by persons unfamiliar with the sys- Servicing personnel (who carry out filter and oil changes, for
tem to the immediate operating zone of Rexroth hydraulic example) shall fulfil the following requirements:
products is prohibited (even if the product in question has
¾ They have been instructed in the relevant activity.
been shut down).
¾ Specialist knowledge of hydraulics is not required to carry
¾ Rexroth hydraulic products must never be assembled,
out servicing work.
operated or maintained by persons under the influence of
alcohol, drugs or other medication which affect one’s abil-
ity to react. Repair personnel shall fulfil the following requirements:
¾ The personnel must be hydraulics experts, who have been
instructed and meet the definition given above,
3.4 Requirements for personnel, ¾ Repair personnel must be familiar with the function of the
duty of care hydraulic system as a whole, from subsystems to their
interaction with the function of the entire machine.
¾ Repair personnel must be able to read hydraulic circuit
3.4.1 Qualifications of specialist personnel diagrams, interpret individual functions from their symbols
and understand function diagrams.
A specialist person is someone who, using his specialist train-
ing, knowledge and experience as well as familiarity with the ¾ Repair personnel must possess knowledge of the function
relevant conditions, can and construction of hydraulic elements.
In the interests of your safety, all safety instructions shall be ¾ The use of dirty (unfiltered) pressure fluid when the pres-
carefully observed, especially those in the Operating Instruc- sure fluid is changed.
tions.
In spite of the high intrinsic safety of Rexroth hydraulic prod- Contaminants lead to malfunctions, increased wear and shorter
ucts, the risk of personal injury or damage to the environment service life of the hydraulic product. This can have negative
cannot be excluded, even when the equipment is properly effects on the safety and reliability of the hydraulic product.
used. Therefore the maintenance tasks specified in the Operating
New, additional dangers may arise if the hydraulic product is Instructions shall be carried out at regular intervals and the
installed in another machine or installed with other machines utmost cleanliness is required during work on the hydraulic
in a system. This shall apply in particular to mechanical move- product.
ments generated by the hydraulic product.
Information on these additional dangers can be found in the CAUTION
overall operating manual of the supplier of the overall system in
which the hydraulic product is installed. When changing the pressure fluid, always use factory-fresh
pressure fluid and filter it before filling to remove any contami-
nants in the pressure fluid that it often contains from the pack-
aging container (drum). Flush out lines and hoses before instal-
lation.
The cleanliness class of a pressure fluid is specified in accor-
dance with ISO 4406. Detailed information can be obtained
from the relevant datasheet or the Operating Instructions.
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10/32 Bosch Rexroth AG Hydraulics General product information RE 07008
In older datasheets, the cleanliness class is sometimes speci- 3.5.4 Product-specific ancillary dangers
fied in accordance with NAS 1638. The following table can
be used to convert this to an equivalent ISO 4406 cleanliness All product-specific ancillary dangers and precautions can be
class: found in the relevant Operating Instructions.
Comparison table for cleanliness classes
Earlier class to Current class to 3.5.5 Disposal
NAS 1638 ISO 4406 (c)
Class 7 Class 18/16/13 ¾ Take metal, cable and plastic ducts to a recycling materi-
Class 9 Class 20/18/15 als collection centre.
¾ Dispose of electronic components as electronic waste.
¾ Dispose of back-up batteries as special waste.
3.5.3 Electrical dangers
¾ Cleaning agents, operating fluids and other materials:
When working on electrical systems:
• De-energise the hydraulic system before beginning any CAUTION
maintenance work.
Please observe the disposal regulations specified in
• Cordon off the working area with red-white safety chain
the appropriate Safety Datasheets.
and warning signs.
• Lock the main switch, remove the key and keep it in a safe
place until the work is completed.
• Attach a warning sign to the main switch.
• Check that there is no voltage using a two-pole voltage
detector.
• Earth and short-circuit the point where you are working.
• Cover neighbouring live parts.
• Clear your workplace to prevent contact with live parts as
a result of tripping or slipping. Wear safety footwear.
• Always use electrically insulated tools.
• Disconnect plugs at sensors and valves – even those with
low voltages – after the system has been de-energised.
DANGER
Even after disconnection of the electrical supply
(main switch OFF) the following supply systems/danger
areas can still give rise to life-threatening voltages:
¾ Electrics, electronics, hydraulics (e.g. accumulators,
rechargeable batteries)
¾ Main switch
¾ Power supply cables
¾ Points identified with an electric shock warning sign.
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RE 07008 General product information Hydraulics Bosch Rexroth AG 11/32
IMPORTANT
4.2.1 Use in potentially explosive atmospheres
The product-specific technical data, operating limits and ambi-
ent conditions for the operation of your Rexroth hydraulic prod-
1
uct can be found in the Operating Instructions. DANGER
This includes the following information:
Rexroth hydraulic products shall be used in potentially
¾ Minimum flow rate for adequate cooling explosive atmospheres only if they are designed for this
¾ Permissible maximum temperature of the coolant purpose and this is expressly stated in the Operating
Instructions.
¾ Performance data
¾ Type of control and regulation functions IMPORTANT
¾ Permissible pressures, flow rates Directive 1999/92/EC of the European Parliament and Coun-
cil dated 16 December 1999 concerning the minimum require-
¾ Connections. ments for improving the safety and health protection of work-
ers potentially at risk from explosive atmospheres governs
protection from danger from potentially explosive atmospheres.
Observe the requirements contained in the regulations for
4.1 Information about pressure fluids operating equipment requiring supervision and the obligation to
produce explosion protection documentation.
Unless otherwise indicated in the Operating Instructions, the This involves, for example, dividing areas endangered by poten-
following specification applies to the pressure fluid to be used: tially explosive atmospheres into zones and specifying suitable
¾ Mineral-oil-based pressure fluid complying with the work equipment and procedures for these areas.
requirements of DIN 51524. Observe the requirements of Directive 94/9/EC of the Euro-
¾ Operating temperature range 0 °C…+80 °C pean Parliament and Council dated 23 March 1994 on the
(in tank < 72 °C). approximation of laws of the member states concerning equip-
ment and protective systems intended for use in potentially
Any deviations from this can be found in the Operating Instruc- explosive atmospheres (ATEX Product Directive) and/or the
tions. corresponding national legislation by means of which the Direc-
tive was implemented in law in the EU member states. The
IMPORTANT directive contains requirements for the use of equipment and
protective systems in potentially explosive atmospheres.
Bosch Rexroth recommends a maximum operating tempera-
ture of 55 °C, because the rate of ageing of the pressure fluid
increases and the service life of the seals and hoses is reduced
at higher temperatures.
¾ Viscosity ranges:
see RE 07075 and RE 90220
¾ Max. permissible contamination class of the pressure fluid
in accordance with ISO 4406: see 3.5.2 Malfunctions
due to contamination of pressure fluid.
The maximum permissible cleanliness class can be found in the
Operating Instructions. The following types of pressure fluids
shall be used.
IMPORTANT
Rexroth hydraulic components are tested with test oil MZ45
manufactured by ESSO (class ISO VG 46 at 40 °C),
(Viscosity η = approx. 46 mm2/s).
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12/32 Bosch Rexroth AG Hydraulics General product information RE 07008
IMPORTANT
For systems with oil-air heat exchangers:
Observe the information given in the circuit diagram in the
Operating Instructions.
DANGER
Rexroth hydraulic products shall not be used in aeronau-
tical equipment, except where they have been specially
approved and appropriately labelled to this effect.
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RE 07008 General product information Hydraulics Bosch Rexroth AG 13/32
CAUTION
Make sure that the leakage fluid is fed back into the tank
in a proper manner.
Dispose of leakage fluid that is not fed back into the tank
properly, in compliance with the applicable environmental
protection regulations.
CAUTION
When topping up/refilling your hydraulic system, make
sure that you use pressure fluid of the same sort and type
and from the same manufacturer.
If the fluid is heavily contaminated or prematurely aged,
then the system, including the tank must be cleaned and
flushed before refilling. New pressure fluid must always be
filtered in accordance with the required cleanliness class,
as it does not normally meet the required cleanliness class
in the as-supplied state.
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RE 07008 General product information Hydraulics Bosch Rexroth AG 15/32
Hydraulic system 5
Arrangement of interconnected components for transferring
and controlling hydraulic energy.
4
3
Component
2
A single unit (e.g. a valve, filter, cylinder, motor) that consists
of one or more parts and which is a functional constituent of a 1
hydraulic system.
1 Tank
Oil preparation
2 Filter
Drive
3 Pump Energy conversion
A component that converts the energy of the hydraulic fluid
into mechanical energy (e.g. motor, cylinder). 4 Pressure limiting valve
5 Directional valve
Energy control
6 Check valve
6.2 Schematic 7 Throttle valve
8 Hydraulic cylinder
In a system operated with hydraulic oil, first of all mechani- Energy conversion
cal energy is converted into hydraulic energy, transported and 9 Hydraulic motor
controlled in this form, to finally be converted once more into
mechanical work.
The hydraulic elements are arranged in accordance with these 6.3 Safety concept
functions. The following diagram shows a schematic represen-
tation of the elements of a complete hydraulic system. Hydraulic products contain sensors and actuators, the interac-
tion of which is particularly important with regard to the fulfil-
To demonstrate their operating principle, standardised symbols
ment of technical safety functions.
(ISO 1219) are used instead of sectional diagrams of the vari-
ous devices. Line connections are represented by simple lines, Individual hydraulic products form part of an overall safety con-
as can be seen in the example. cept.
Applications required to perform safety functions are designed
using special hydraulic components that satisfy the require-
ments of the relevant directives, such as the Pressure Equip-
ment Directive and other standards.
The manufacturer of the overall machine or system defines and
bears responsibility for the safety category to EN 954-1 to be
fulfilled.
IMPORTANT
A more detailed description of the safety concept and the spe-
cific safety components installed can be found in the Operating
Instructions and the Operating Instructions of the supplier of
the overall system in which the hydraulic product is installed.
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16/32 Bosch Rexroth AG Hydraulics General product information RE 07008
CAUTION
Always ensure hydraulic products are empty of pressure 8.1.2 Storage times in relation to the ambient
fluid for transportation. conditions
Rexroth hydraulic products are delivered empty of pressure
fluid. However, products may contain oil residues left over from Delays in bringing into use, long shipping and storage times or
the final inspection at our factory. long periods of non-use can lead to rust formation in Rexroth
hydraulic products. Additional corrosion protection measures
must be implemented to prevent this.
IMPORTANT
8 Storage and longer standstills If all the openings on the hydraulic products are not sealed so
as to be air-tight, this will reduce the storage life of the hydrau-
lic product by nine months.
8.1 Hydraulic systems - subsequent bringing After the specified storage time has expired, in any event not
longer than 24 months, the corrosion protection must be
into use after storage
checked and further conservation measures applied if neces-
sary.
Corrosion, especially oxidation, can cause metal surfaces to
lose the standard of surface finish required for the hydraulic
system to function properly.
Rust and other metallic and non-metallic particles lead to abra-
sive wear (erosion), which detrimentally affects the functioning
of the hydraulic system.
CAUTION
If a hydraulic system is to be brought into use again fol-
lowing a long standstill, it must first be flushed clean.
CAUTION
Seals: 1
Observe the requirements of ISO 2230 and/or DIN 7716
and the specific manufacturer’s data on seals.
Hoses and hose lines:
In the Federal Republic of Germany, please observe the
requirements of DIN 20066, ZH 1/74 Safety rules for
hydraulic hose lines and the specific manufacturer’s data
on hoses and hose lines.
In addition, the following conditions shall be observed:
¾ Seals, hoses and hose lines are stored in cool, dry and
dust-free conditions.
The hoses and hose lines can be enclosed in plastic foil to
ensure low-dust storage conditions. Ideal storage conditions
for hoses and hose lines are temperatures from +15 °C to
+25 °C and a relative humidity of below 65 %.
¾ Do not store elastomers below –10 °C. The ideal stor-
age conditions for seals are temperatures from +10 °C
to +20 °C and a relative humidity of between 65 % and
75 %.
¾ Store hoses and hose lines in the original packaging if
possible. Prevent the entry of air.
¾ Avoid direct sunlight and UV radiation and shield from
nearby sources of heat.
¾ Darkened storage locations are preferred.
¾ Do not use ozone-forming light sources or equipment
(e.g. fluorescent lamps, mercury-vapour lamps, copiers,
laser printers) or electrical spark-forming devices in the
vicinity of hoses and hose lines.
¾ Seals, hoses and hose lines must not come into contact
in particular with materials or vapours that could damage
them (e.g. acids, alkalis, solvents).
¾ Store seals, hoses and hose lines lying down and free
from tension. If the hoses and hose lines are coiled, take
care not to bend them to less than the smallest bending
radius specified by the manufacturer.
Maximum storage times
¾ NBR seals: 4 years
¾ FKM seals: 10 years
¾ Hoses: 4 years
¾ Hose lines: 2 years
9 Assembly and bringing into first use Bringing into (first) use shall only be done by an instructed,
authorised hydraulics expert who has the required special-
ist knowledge.
IMPORTANT
Specialist hydraulics knowledge means, among other things,
Only the permissible pressure fluids given in the Operating that the person can read and fully understand hydraulics draw-
Instructions are to be used. Information on other pressure flu- ings. In particular, he must fully comprehend the range of func-
ids can be found in the Operating Instructions or are available tions of the integrated safety components as part of the overall
on request. safety concept.
Filling the pressure fluid tank must always take place through a
suitable filter unit. Experience has shown that even new pres-
sure fluid can often have more than the maximum permissible
level of contamination. 9.2 Before bringing into first use
All information specific to assembly and bringing into first use
can be found in the Operating Instructions. 1. Check the scope of delivery for transport damage.
Pay attention to cleanliness: 2. Check that the Operating Instructions for the Rexroth
hydraulic product are present and complete.
¾ Do not use cleaning wool or cloths containing fibres for Contact us if the Operating Instructions are not there or
cleaning. are incomplete.
Depending on the condition of the system or machine, 3. Assemble the hydraulic product.
cleaning with fibre-free cloths may be sufficient. Use suit-
able liquid cleaning agents to remove lubricants and other • Observe the Operating Instructions and this product
stronger contaminants. Make sure that cleaning agent information.
does not get into the hydraulic system. • Assemble the hydraulic components, so that they are
¾ Never use hemp and putty as sealants. mounted strain-free on even surfaces.
• Tighten the fastening bolts evenly using the specified
The functional or failure behaviour of identical hydraulic prod- tightening torque.
ucts may vary due to conditions specific to the machine or sys- 4. Ensure that the interfaces of the system/machine and the
tem in which the hydraulic product is installed (mass, speed, installation conditions provide for safe operation of the
electrical triggering at setpoint values, etc.), see also Section hydraulic product. If in doubt, consult the people responsi-
11 Trouble-shooting. ble for the overall system/functional machine.
5. Check the construction of the hydraulic product against
the circuit diagrams, lists of equipment and assem-
bly drawings. If there are any differences, draw this to
9.1 Safety advice for assembly and the attention of the people responsible. If important
bringing into first use documents are missing, they can be requested from
Bosch Rexroth. Only documents issued by the bodies
authorised to do so shall be used.
DANGER 6. Based on the Operating Instructions for the system or
machine in which the hydraulic product is installed, check
Hydraulic products are generally intended for installation whether bringing the hydraulic system into use could lead
in machines/systems or devices. to uncontrolled, dangerous movements. Where appropri-
The function of the hydraulic product must therefore ate, take into account the hazard analysis/risk assessment
always be seen in relation to the function of this machine for the system or machine.
– i.e. seemingly identical hydraulic products may demon- 7. Take the precautions appropriate to the anticipated dan-
strate different functional behaviours as a result of the gers, e.g.
function of the machine in which they are installed.
• Ensure that the cylinder piston rod can move out
For this reason, a hydraulic drive must not be brought into without danger.
use until it has been determined that the machine in which
it is installed conforms to EU standards. • Use a hoist or other lifting device to additionally
secure lifted loads.
Do not bring hydraulic drives into use until you have famil-
iarised yourself completely, firstly with the function of the
hydraulic product and hydraulic equipment and secondly
with the hydraulically powered machine functions, and
have clarified and dealt with any possible dangers.
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RE 07008 General product information Hydraulics Bosch Rexroth AG 19/32
8. As part of bringing into (first) use, check whether the elec- 9.3 Bringing into first use,
tric motors and valve solenoids can be switched manually subsequent bringing into use
using the electrical controls of the system/machine. If they
cannot be switched manually – or can but with difficulty
– you must provide a remote control (e.g. test boxes for
Rexroth proportional valves) for the internal function test of DANGER
the hydraulic system. 1
Before bringing into (first) use, have all pressure accumu-
IMPORTANT lators and safety systems checked by an expert or special-
ist in accordance with national regulations.
Starting up the hydraulics solely by means of emergency man-
ual operation is not recommended, as several valves at once 1. Clean the lock on the transport and storage container
cannot be switched as required in the correct sequence. before opening.
9. Draw up a sequential program for bringing into (first) use 2. Clean the hydraulic unit and all other component groups,
and store it with the technical documentation as an appen- so that no dirt can get into the hydraulic system during
dix to the Operating Instructions. bringing into (first) use.
For this you should consider the following: 3. Check the paint on the tank for integrity.
Hydraulic drives basically consist of the following func-
tional groups 4. Flush the connection lines to remove dirt, scale, chips etc.
¾ Pump circuit (generation of pressurised oil flow); 5. Pickle and flush welded pipes.
pump, electric motor, oil tank, filters, monitoring
devices, etc.
CAUTION
¾ Control system for at least one hydraulic consumer
(cylinder, motor); directional control valves, pressure Remove all residues of water and cleaning agents
and flow control valves, check valves before performing further work.
¾ Hydraulic consumers (cylinders, motors) with spe-
cially assigned valves, e.g. braking valve.
6. Clean the interior of the hydraulic components to get rid of
contaminants:
10. Divide the functional circuit diagram into separate mini-cir-
cuits that can each be started up in succession. • Clean the filler plug of the pressure fluid tank.
11. Read the functional circuit diagram and seek clarification • Remove dust and chips using an industrial vacuum
of any unclear text or diagrams. More information about cleaner, by rinsing parts or similar cleaning method.
the functioning of components, e.g. a pump regulator, is • Completely remove any oil residues left over from the
available in the Technical Datasheet. factory test.
12. Establish into which position valves are to be switched, or • Remove any gummed oil which may have formed due
how valves are to be set. to incorrect storage.
13. Put up any necessary directional, prohibitive or informative
signs and check whether the meaning of these signs are 7. Connect up all connection lines.
explained in the Operating Instructions.
14. Follow this sequence for bringing into (first) use IMPORTANT
¾ Pump circuit Observe the installation instructions from the manufacturer
of the connection components.
¾ Parts of control system:
e.g. pressure cut-off and switchover,
open centre, DANGER
pressure reduction etc.
Make sure that pipes and hoses are connected at all
¾ Cylinder and motor circuits:
ports or that the ports are sealed with screw plugs.
First move,
fill and bleed, 8. Carry out a special check to make sure that the union nuts
then finally optimise all settings. and flanges are correctly tightened at the pipe connec-
tions and flanges.
26
20/32 Bosch Rexroth AG Hydraulics General product information RE 07008
IMPORTANT
CAUTION
Mark all the checked connections, e.g. with paint.
Make sure that all pipes and hoses and every combination of Use oil filler units (filter units) suitable for pres-
connection pieces, couplings or connection points with hoses sure fluids.
or pipes are checked for their operational safety by someone • Do not remove the filter strainers from filler necks or the
who has the appropriate knowledge and experience. filter element from filters before filling the pressure fluid
tank.
9. Connect the hydraulic consumers. Dimension the connec- 13. Fill the pressure fluid tank up to the upper mark on the
tion lines in accordance with the performance data in the inspection window. Observe the maximum fluid level, tak-
Circuit Diagram and the Operating Instructions. ing into consideration the volume in the connection lines
10. Install the electrical system for the drive and control sys- and hydraulic consumers.
tem: 14. Set the pressure and flow control valves, pump regula-
• Check the connected loads. tor, signalling elements such as pressure switches, limit
switches and temperature regulators to the settings and
• Connect coolant water if necessary. values defined in the sequential program (see 9.2 Before
bringing into first use).
• Check the direction of rotation of the pumps
(e.g. as indicated by attached arrow markings).
DANGER
11. Check the pressure fluid to ensure that no water has
entered it. Do not change the settings of valves with a safety
function, valves with a position switch or valves with
12. Before filling the pressure fluid tank, please observe the preset electronics.
following requirements:
• Set operating-pressure valves and flow control valves
¾ The pressure fluid must conform to the specification to the lowest possible values.
in the Operating Instructions.
• Set directional control valves to their basic setting.
19. Bleed the hydraulics (valve, pump, motor, line, cylinder). 23. After bringing the machine into first use, have a sample of
the pressure fluid analysed to ensure that it achieves the
IMPORTANT required cleanliness class. Change the pressure fluid if the
required cleanliness class is not achieved.
Details on bleeding can be found in the Operating Instruc- If the pressure fluid is not tested in the laboratory after
tions. bringing the machine into first use:
• Operate the hydraulic product at low pressure until it Change the pressure fluid. 1
is fully bled. 24. Replace the pressure fluid filter.
• Bleed the hydraulics lines to consumers or measuring 25. Document and file all set values.
points at the highest point, if possible.
• Operate the directional valves in jogging mode.
• Next, advance and retract all hydraulic consumers DANGER
several times.
26. To ensure the safety of persons and the system, after
• Increase the load slowly. Check the pressure fluid
bringing the machine into first use, perform the following
level in the pressure fluid tank. If necessary, top it up
tests using the defined maximum values:
with pressure fluid.
• Function test
Bleeding has been accomplished fully and correctly if the pres- • Pressure test.
sure fluid in the tank does not foam, if the hydraulic consumers
do not make any jerky movements and if no abnormal noises Prepare a record of the bringing into (first) use or accep-
can be heard. tance and have it signed by the plant operator. This record
is an important document and requires to be filed.
20. Set the valves and sensors and start up the machine:
• Set the switching operations of valves with a IMPORTANT
switching time adjustment/ramp in accordance with Information on how to perform the function test and pres-
the dynamic conditions, see Operating Instructions. sure test can be found in the Operating Instructions.
• Finely adjust and optimise the setting of proportional
valves without on-board electronics (OBE).
IMPORTANT
Details on fine-tuning can be found in the Operating Instruc-
tions.
21. Check the operating temperature after the machine has
been running continuously for several hours. Too high an
operating temperature indicates that there are faults that
need to be analysed and rectified.
22. Rectify any leakages, e.g. by relieving couplings from pres-
sure and then retightening.
IMPORTANT
Apart from moisture, which should not be sufficient to form one
drop, no measurable, unintentional leakage shall be found.
28
22/32 Bosch Rexroth AG Hydraulics General product information RE 07008
IMPORTANT
Please refer to the Operating Instructions for all information on 11.2.2 Recommended way of working when
how to operate the Rexroth hydraulic product.
trouble-shooting
A table for product-specific trouble-shooting can be found in • Try to find out whether the hydraulics performed the
the Operating Instructions. required function in the overall system prior to the
occurrence of the fault.
If the responsible personnel are unable to rectify the problem
immediately: • Try to determine any modifications to the overall system in
which the hydraulics are installed:
• Switch off the main switch. If applicable, turn off any
combustion engines used as drive motors. ¾ Have the operating conditions or operating range of
the hydraulics been changed?
• Secure the main switch against being unintentionally
switched on again. ¾ Have modifications (e.g. retrofitted equipment)
or repairs been carried out on the overall system
• Inform the machine manufacturer. (machine/system, electrics, control system) or on the
hydraulics? If yes: What were they?
¾ Have the set values of the hydraulics been changed?
11.2 The basic approach to trouble-shooting ¾ Have the hydraulics recently undergone mainte-
nance?
The information in this section is intended to help you create
the ideal conditions for carrying out trouble-shooting as effi- ¾ Has the hydraulic product/machine been operated
ciently as possible. improperly?
¾ How does the malfunction manifest itself?
11.2.1 General conditions • Form a clear picture of the cause of the fault. Ask the
machine operators directly, if necessary.
¾ Is all the necessary technical documentation to hand? • Document any work undertaken, changed set values, etc.
¾ If no hydraulic circuit diagram is available: • Document any amendments/additional information that
Can a hydraulic circuit diagram be drawn using the struc- should be included in the Operating Instructions.
ture, signs and labelling of the equipment?
¾ Are there enough measuring points?
¾ Has the customer provided useful information about how
the malfunction manifests itself and about the functional
behaviour of the system/component prior to the malfunc-
tion?
29
RE 07008 General product information Hydraulics Bosch Rexroth AG 23/32
• Check safety devices regularly to see that they are • Open with care any segments that have to remain
working properly. under pressure.
Make sure that all safety devices are properly installed and work.
have undergone a function test before bringing the system
• Document and file details of any work undertaken,
(back) into use.
changed set values, etc.
• Perform welding, burning or grinding work on the hydraulic
• Document and file details of any amendments/additional
unit or its attachments only with the approval of local
information that should be included in the Operating
safety authorities/fire brigade and with suitable protective 1
Instructions.
covering to prevent ingress of contaminants.
• Modifications and additions could affect the validity of the
• When performing assembly work above your height, use
EU Conformity Declaration/Manufacturer’s Declaration.
the steps and platforms provided by the plant operator. Do
Always consult Bosch Rexroth about any proposed
not climb on any parts of the system.
modifications or additions.
• Remove all tools and materials needed for maintenance
from the hydraulic product.
• Always rectify any leakage from the hydraulic product
immediately.
• Always inform personnel before (re)starting the hydraulic
product.
IMPORTANT
The following general specifications are based on use of the
hydraulic product in central Europe and under the usual operat-
ing conditions of commercial and industrial plants.
We strongly recommend the use of an inspection and servicing
book, in which all work specific to that site, and all inspection
and servicing intervals should be defined and documented.
An inspection and servicing book is also helpful in that
¾ It provides comparison values to aid with early detection of
malfunctions
¾ It allows warranty claims to be dealt with more easily.
CAUTION
Ensure cleanliness during all work.
• Please observe the requirements for pressure fluids
mentioned in Section 9 Assembly and bringing into first
use.
• Clean the external environment of couplings/joints and
devices before disassembly. Do not use cleaning wool or
cloths containing fibres for cleaning.
• Seal all openings using protective caps.
• Bleed the hydraulic product after each item of servicing
32
26/32 Bosch Rexroth AG Hydraulics General product information RE 07008
12.3.1 Inspection procedures and test equipment, 12.3.2 Location of testing and measuring points
general
IMPORTANT
The following are some of the typical inspection and testing
procedures that are regularly used in connection with hydraulic Please refer to the Operating Instructions for the installation
systems and components. location of filling level indicators, filling points, drainage points,
filters, testing points, strainers, solenoids, etc. that require reg-
IMPORTANT ular inspection and servicing.
Keep the indicated typical test equipment ready for this type of
work.
12.3.3 Inspection and servicing plan, hydraulic
Type of test Typical test Typical products, general
equipment testing activities
The graph illustrates the concept of wear/wear margin.
Pressure Pressure gauge Checking of The wear margin is a characteristic feature used to describe
measure- or sensor with the condition of the system for the purpose of maintenance.
• specified pressure
ment suitable measuring
range and connec- • opening pressure 5
tion pipe and con-
• pressure difference
nection coupling
before and after the Z0
object under test 100%
All the factors mentioned above can exert an influence on the 12.3.5 Inspection and servicing plan: electrics and
curve but this need not necessarily adversely affect the quality control system
of its information, as wear always signifies the reduction in the
wear margin, which is understood to be the primary initial vari-
able before wear commences. IMPORTANT
Consequently, this means that a sudden change in the wear The product-specific inspection and servicing plan for electrics
1
margin must also count as wear, and that the element of time and control systems can be found in the Operating Instruc-
on its own is not of decisive importance for wear, but is of con- tions.
siderable interest in the assessment and evaluation of such
wear.
An increase in the wear margin to over 100 % above its base-
line may be achieved through corrective maintenance, if such 12.3.6 Lubrication points, lubricants, intervals
measures entail an improvement and this increase is estab-
lished as the new desired condition for future corrective main- IMPORTANT
tenance.
The details of the specified lubricants, lubrication points and
Certain system parts may be subject to a wear margin which associated lubrication cycles can be found in the Operating
diminishes in such a way that the time available for use is insuf- Instructions.
ficient for the requirements of the plant or operation. In this
case, investigations must be carried out to ascertain whether
the introduction of suitable technical measures might counter
this reduction in the wear margin to a satisfactory extent. The
time and expenditure required for such measures must natu-
12.3.7 Set values of valves, regulators and
rally be kept in reasonable proportion to the expected degree signalling elements
of success.
Pressure and flow control valves, pump regulators and signal-
If such conditions arise, we refer to these parts as weak points. ling elements such as pressure sensors, pressure switches,
Since their elimination may provide economic and safety limit switches and temperature regulators are given their opti-
advantages, weak points require to be rectified immediately. mum setting when the system is brought into first use.
IMPORTANT Check regularly whether all values are correctly set with the aid
of the hydraulics diagram and the documented values.
The inspection and servicing plan for your particular product
can be found in the Operating Instructions.
DANGER
The set values of valves with position switches shall only
12.3.4 Inspection and servicing plan, be calibrated or readjusted at the factory.
electrohydraulic systems The set values of safety valves shall not be altered by the
user. Any readjustment shall be performed by authorised
Electrohydraulic systems with proportional valves must be ser- testing bodies only.
viced in accordance with hydraulic requirements and strate-
Too low a pressure difference between the operating pres-
gies. However, technical control components must also be
sure and the opening pressure can lead to frequent opening
incorporated in these servicing cycles.
of safety valves. This leads to increased power losses and an
On this basis, an overall strategy for system servicing must be unacceptable increase in temperature of the pressure fluid. In
developed and documented. this event, select a lower operating pressure.
IMPORTANT
The appropriate component characteristics relevant to servic-
ing can be found in the Operating Instructions.
34
28/32 Bosch Rexroth AG Hydraulics General product information RE 07008
IMPORTANT IMPORTANT
Only pressure fluids specified in the Operating Instructions are Repair (corrective maintenance) is the restoring of the desired
to be used. condition.
1
When changing or topping up the pressure fluid, fill the pres- In addition, observe the special safety instructions in
sure fluid tank on the hydraulic product as follows: 12 Maintenance and the safety instructions in the Operating
Instructions.
1. Fill the pressure fluid tank using a special filling unit with
an integral filter (min. 10 μm).
2. Drop the system pressure right down by resetting the
pump. Set the pressure setting value on the pump pres- DANGER
sure control to minimum or zero pressure.
Ensure cleanliness during all work.
3. Fill and bleed the line system of the hydraulic product from
the unit to the cylinder. To do this actuate the cylinder in • Clean the external environment of couplings/joints and
both directions, see Operating Instructions. devices before disassembly. Do not use cleaning wool or
cloths containing fibres for cleaning.
4. Top up the pressure fluid volume to the specified quantity.
• Seal all openings using protective caps.
5. Raise the pump pressure to the system pressure.
• Bleed the hydraulic product after each item of repair work.
The hydraulic product is ready for operation.
• If appropriate, follow the procedure for bringing into first
6. Carry out a test run. use, see 9.3 Bringing into first use, subsequent bringing
7. Check the level of the fluid after the hydraulic product has into use.
warmed up to the operating temperature and adjust if nec- • Document any amendments/additional information that
essary. should be included in the Operating Instructions.
IMPORTANT
Check the contamination indicator when the pressure fluid is
warm (during or immediately after operation).
If the ambient temperature is low or the pressure fluid is cold,
its high viscosity may cause clogging to be apparently indi-
cated.
DANGER
Pressure accumulators are subject to the national legisla-
tion on safety requirements for pressure vessels applica-
ble in the place of installation.
Observe the Pressure Equipment Directive 97/23/EC.
IMPORTANT
The gas precharge pressure is measured with a testing and fill-
ing device.
Details of the procedure can be found in the Operating Instruc-
tions.
Inspection and servicing
• Carry out the tests required by law.
• Test and monitor the gas precharge pressure regularly.
36
30/32 Bosch Rexroth AG Hydraulics General product information RE 07008
WARNING
Before installing a hydraulic system in a machine or mod-
ifying an existing hydraulic system in a machine, satisfy
yourself that
¾ the hydraulic system is suitable for its application in the
machine
¾ the ambient conditions in the machine are suitable and/or
permissible for the use of the hydraulic system
¾ other installed items on or in the machine cannot disturb
or endanger the functioning or the safe operation of the
hydraulic system.
http://www.boschrexroth.com/bri-products
→ Datenblatt-Suche/Datasheet search
→ Suche nach Datenblatt/Search by datasheet
07008
Bosch Rexroth AG © All rights reserved, Bosch Rexroth AG, including applications for intellec-
Hydraulics tual property rights. We reserve all power of disposal, rights of reproduction
Zum Eisengiesser 1 and issue.
97816 Lohr am Main, Germany
The data specified above only serve to describe the product.
Tel. + 49 (0) 93 52 / 18-0
No statements concerning a certain condition or suitability for a certain
Fax + 49 (0) 93 52 / 18-23 58
application can be derived from our information. The given information does
documentation@boschrexroth.de
not release the user from the obligation of own judgement and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
39
RE 07700/08.06 1/4
Installation, Commissioning and Replaces: 12.02
Maintenance of Servo and
High-response Control Valves
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
43
RE 07800/07.05 1/4
Installation, commissioning and Replaces: 12.02
1. General The decisive factor for the flushing time is the degree of
Before commissioning proportional valves, observe the contamination of the hydraulic fluid according to section
notes in the following data sheets: 4.3. The hydraulic system must be flushed until the re-
quired minimum cleanliness is achieved. This is only pos-
– Associated data sheet
sible with permanent monitoring with the help of a parti-
– German standard DIN 24346 cle counter.
– ISO standard ISO 4413 When changing over to special fluids, which are not com-
2. System flushing patible or miscible with the hydraulic fluid used so far,
With external pilot oil supply, it must be ensured that this considerably longer flushing times may be required.
port is also flushed. During flushing, check all filters at short intervals and
The hydraulic fluid volume contained in the system should change the filter elements as required.
be flushed at least 150 to 300 times through the filter.
This results in the following flushing time guideline:
V
t ≈ — x 2.5 to 5
qv
Where:
t = flushing time in hours
V = tank capacity in litres
qV = pump flow in l/min
Continued on page 2
44
2/4 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance RE 07800/07.05
3. Installation 4. Commissioning
3.1 Rules for the installation 4.1. Hydraulic fluid
Before installing the valve in the system, compare the Observe the recommendations given in the data sheet!
type designation of the valve with the ordering data. Observe pressure and temperature ranges!
– Cleanliness: In general, the following fluids can be used:
• Ensure cleanliness of both, the surroundings and – Mineral oil to DIN 51524 (HL; HLP) 1)
the proportional valve when installing the compo-
Fast bio-degradable hydraulic fluids to VDMA 24568
nent
(see also RE 90221)
• The tank must be sealed against external contami-
– HETG (rape seed oils) 1)
nation
– HEPG (polyglycols) 2)
• Clean pipes and tanks from dirt, scale, sand, chips,
etc. before installing the valve – HEES (synthetic esters) 2)
• Hot-bent or welded pipes must be pickled, flushed Other hydraulic fluids on enquiry!
and oiled 1) Suitable for NBR and FKM seals
• Use only lint-free cloth or special paper for cleaning 2) Suitable only for FKM seals
– Sealing materials such as hemp, putty or sealing tape Whenever possible, the maximum temperatures recom-
are not permitted. mended by the manufacturer should not be exceeded
– In the interest of obtaining high stiffness, hoses in order to the spare the hydraulic fluid. To ensure sta-
between valves and the actuators should be avoided. ble response characteristics of the system, it is recom-
mended that the hydraulic fluid temperature be kept
– Use seamless precision steel pipes to DIN 2391/
constant (± 5 °C).
parts 1 and 2 for the pipework.
4.2. Are the seal materials used compatible?
– The connecting pipes between the actuator and the
valve should be as short as possible; we recommend For hydraulic fluids (e.g. HEPG and HEES) and in the
the installation of the hydraulic valve as close as pos- case of temperatures > 80 °C FKM seals must be
sible to the actuator. The mounting face must feature used (identified with “V” in the type code).
a surface quality of Rt max ≤ 4 μm and a flatness of 4.3. Filtration
≤ 0.01 mm/100 mm length. – Reliable supply filtration (10 μm absolute) prolongs
– Fixing screws must be of the dimensions and the service life of the pilot control.
strength class specified in the data sheet and be Please take also note of the recommendations for
tightened to the prescribed tightening torque. the max. permissible degree of contamination of the
– As a filler/breather filter we recommend a filter with hydraulic fluid to ISO 4406 (c) in our data sheet.
the same mesh width as the filters used in the hy- – The permissible maximum differential pressure across
draulic system! the filter element must not be exceeded.
3.2. Valve mounting – We recommend filters with clogging indicators.
When mounting the valve, take care that the base of – Observe strictest cleanliness when changing filters.
the valve and the subplates are dry and free from oil.
Contamination on the outlet side of the filters is
If mounting without the presence of oil is impossible,
flushed into the system and cause malfunction.
the fixing screws must generally be tightened manually
and not with the aid of power tools. In the case of more Contamination on the inlet side reduces the service
than 4 fixing screws, care should be taken to tighten life of the filter element.
the central screws first. 4.4. Operating pressure for the pilot valve
This ensures that the seal rings seal correctly on the – For pilot operated proportional directional valve type
valve mounting face. WRZ:
3.3. Installation orientation The pilot pressure must not be less than 30 bar. If
Preferably horizontal; however, if the proportional valve the pilot pressure exceeds 100 bar, a sandwich plate
is to be mounted onto an actuator, see to it that the pressure reducing valve must be installed in the sup-
valve spool is not arranged in parallel to the direction of ply line. Pressure surges from the tank line can be
acceleration of the actuator. avoided with the help of a check valve.
3.4. Electrical connection – For other pilot operated proportional directional
valves:
For the electrical connection, please refer to the rel-
evant data sheet. The pilot pressure for other proportional directional
valves can be found in our data sheet.
Special types of protection require special measures
that are described in the relevant data sheet.
45
RE 07800/07.05 Installation, commissioning and maintenance Hydraulics Bosch Rexroth AG 3/4
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
47
RE 07900/10.06 1/6
Installation, commissioning and Replaces: 08.06
– Do not use hemp or putty as sealing materials! This may As the hydraulic fluids often do not comply with the re-
cause contamination and thus malfunction. quired cleanliness, the fluids must be filled through a fil-
– To prevent external leakage, observe the installation ins- ter. The absolute filter rating of the filling filter should be at
tructions of the pipe fittings’ manufacturer. We recom- least that of the filters installed in the system.
mend the use of fittings with elastic seals. 3.2 Trial run
– Make sure that hoses are properly laid! Rubbing and – For safety reasons, only personnel of the machine ma-
abutting of the lines must be prevented. nufacturer and, if required, maintenance and operating
– Provide the correct hydraulic fluids personnel should be present.
• Mineral oils: – All pressure relief valves, pressure reducing valves,
HLP hydraulic oils according to DIN 51524 part 2 are pressure controllers of pumps must be unloaded. An
generally suitable for standard systems and compo- exemption to this are TÜV-set valves.
nents. – Open isolator valves completely!
• Fast bio-degradable hydraulic fluids: – Switch the system on briefly and check whether the di-
VDMA 24568. rection of rotation of the drive motor matches the pre-
For these fluids, the system and components must be scribed direction of rotation of the pump.
matched. – Check the position of the directional valves and, if ne-
• Hardly inflammable hydraulic fluids: cessary, move the spool to the required position.
VDMA 24317. For these fluids, the system and com- – Set the control spool to by-pass.
ponents must be matched. (Before filling in the spe- – Open suction valves of the pump. If required for design
cial media, check, whether the system is compatible reasons, fill pump housing with hydraulic fluids to pre-
with the intended fluid.) vent bearings and parts of the rotary group from run-
The following points must be observed in accordance ning dry.
with the relevant requirements: – If a pilot oil pump is provided, commission it1).
– Viscosity of the hydraulic fluid – Start up the pump, swivel it from its zero position and
– Operating temperature range listen for any noises.
– Type of seals used on the components fitted – Swivel the pump slightly out (ca. 5°)1).
– Bleed the system
3. Commissioning Carefully loosen fittings or bleed screws at high points
in the system. When the escaping fluid is free from bub-
When the installation has been carried out correctly, pro-
bles, then the filling process is completed. Re-tighten
ceed with commissioning and functional testing.
fittings.
3.1 Preparations for trial run
– Flush the system; if possible, short-circuit actuators.
– Tank cleaned? Flush the system until the filters remain clean; check
– Lines cleaned and properly installed? the filters!
– Fittings, flanges tightened? With servo-systems, the servo-valves must be remo-
ved and replaced by flushing plates or direction
– Lines and components correctly connected in line with
valves of the same size. Short-circuit the actuators.
installation drawings and circuit diagram?
During flushing, the hydraulic fluid in the complete hy-
Is the accumulator filled with nitrogen? Fill in nitrogen un- draulic system should reach temperatures that are at
til the pre-charge pressure p0 as specified in the cicuit least as high as later during operation. Change the fil-
di agram is reached. (On the fluid side the system must ter elements as required.
be pressureless!). It is recommended that the gas pre- Flushing continues until the required minimum cleanli-
charge pressure is marked on the accumulator itself (e.g. ness is reached. This can only be achieved by conti-
self-adhesive label) and in the hydraulic circuit so that a nuous monitoring using a particle counter.
comparative check is possible, if required.
– Check the system functions under no-load conditions, if
Caution! Use only nitrogen as pre-charge gas! possible, by hand; cold-test the electrohydraulic control.
Accumulators must comply with the safety regulations va- – When the operating temperature has been reached,
lid at the place of installation. test the system under load; slowly increase the pressu-
– Are the drive motor and pump properly installed and re.
aligned? – Monitor control and instrumentation equipment!
– Is the drive motor correctly connected? – Check the housing temperature of hydraulic pumps and
– Are filters with the prescribed filter rating used? hydraulic motors.
– Are filters fitted in the correct direction of flow? – Listen for noises!
– Has the specified hydraulic fluid filled up to the upper – Check the hydraulic fluid level; if required, top up!
marking?
1) As far as possible with the control elements fitted; otherwise,
start up at full displacement. In conjunction with combustion
engines, start up at idle speed.
49
RE 07900/10.06 Installation, commissioning and maintenance of hydraulic systems Hydraulics Bosch Rexroth AG 3/6
– Check the setting of pressure relief valves by loading or The most common faults are:
braking the system. – The fluid tank is not inspected.
– Inspect the system for leaks. – The hydraulic fluid is not filtered before being filled in.
– Switch off the drive. – The installation is not checked before commissioning
– Retighten all fittings, even if there is no evidence of lea- (subsequent conversion with loss of fluid!).
kage. – System components are not bled.
Caution! Only tighten fittings when the system is 1
– Pressure relief valves are set only slightly higher than
depressurised! the operating pressure (closing pressure differential is
– Is the pipe fixing adequate, even under changing pres- not observed).
sure loads? – Pressure controllers of hydraulic pumps are set higher
– Are the fixing points at the correct positions? or to the same pressure as the pressure relief valve.
– Are the hoses laid so that they do not chamfer, even un- – The flushing time of servo systems is not adhered to.
der pressure load? – Abnormal pump noise is ignored (cavitation, leaking
– Check the fluid level. suction lines, too much air in the hydraulic fluid).
– Test the system for all functions. Compare measured – Transversal loads on cylinder piston rods are not obser-
values with the permissible or specified data (pressure, ved (installation error!).
velocity. Adjust further control components). – Hydraulic cylinders are not bled (damage to seals!)
– Jerky movements indicate, amongst other things, the – Limit switches are set too low.
presence of air in the system. By briefly swivelling the
– The switching hysteresis of pressure switches is not ta-
pump in one or both directions with the actuator being
ken into account when settings are made.
loaded or braked, it is possible to eliminate certain air
pockets. The system is completely bled when all func- – Hydraulic pump and hydraulic motor housings are not
tions are performed jerk-free and smoothly and the sur filled with hydraulic fluid prior to commissioning.
face of the hydraulic fluid level is free from foam. Expe- – Settings are not documented.
rience has shown that foaming should have ceased one – Adjustment spindles are not secured or sealed.
hour after start-up at the latest.
– Unnecessary personnel present during commissioning
– Check the temperature. of the system.
– Switch off the drive.
– Remove filter elements (off-line and full-flow filters) and 4. Maintenance
inspect them for residues. Clean filter elements or re-
According to DIN 31 051 the term “maintenance” in-
place them, if required. Paper or glass fibre elements
cludes the following fields of activity:
cannot be cleaned.
– Inspection
– If further contamination is found, additional flushing is
required to prevent premature failure of the system Measures to recognise and assess the actual situation,
components. i.e. recognise how and why the so-called wear reserve
continues to decrease.
– All the adjustments made are to be recorded in an ac-
ceptance report. – Maintenance
3.3 Commissioning of fast running systems Measures to preserve the nominal conditions, i.e. to
take precautions in order that the reduction in the wear
Such system can often not be commissioning using the
reserve during the useful life is kept as low as possible.
normal measuring instruments (such as pressure gauges,
thermometers, electrical multimeters, etc.) and standard – Repair
tools. Optimization is also not possible. Measures to restore the nominal condition, i.e. compen-
These systems include, for example, forging presses, sate for reduction in performance and restore the wear
plastics injection moulding machines, special machine reserve.
tools, rolling tools, crane controls, machines with electro- Maintenance measures must be planned and taken in ac-
hydraulic closed-loop control systems. cordance with the operating time, the consequences of a
Commissioning and optimization of these systems often failure and the required availability.
require more comprehensive measuring equipment to al-
4.1 Inspection
low several measurements to be taken at a time (e.g. se-
veral pressures, electrical signals, travel, velocities, flows, The individual points to be inspected should be summa-
etc.). rised for a specific system in so-called inspection lists in
order that the inspections can be carried out adequately
3.4 The most common faults occurring during commissioning
by employees with different qualification levels.
Apart from servicing, commissioning is very decisive for
Important points of inspection are:
the service life and functional reliability of a hydraulic sys-
tem. – Checking the hydraulic fluid level in the tank.
For this reason, faults during commissioning must be avo- – Checking the heat exchanger (air, water) for effec-
ided as far as possible. tiveness.
50
4/6 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance of hydraulic systems RE 07900/10.06
– Checking the system for external leakage (visual inspec- • daily during the first week and replace them as re-
tion). quired.
– Checking the hydraulic fluid temperature during operati- • After one week, the filters should be cleaned as re-
on. quired.
– Checking pressures • Maintenance of suction filters:
– Amount of leakage Suction filters require particularly thorough servicing.
– Checking the cleanliness of the hydraulic fluid After the running-in period, they must be inspected at
least once a week and cleaned, if necessary.
Caution!
– Service the system fluid
Visual inspections can only give an approximation (clou-
ding of the hydraulic fluid, darker appearance than at • Maintenance intervals depend on the following opera-
the time of filling, sediments in the fluid tank). ting factors:
If conventional particle counting is impossible, the fol- - Hydraulic fluid condition (e.g. water in oil, strongly
lowing three methods can be used for establishing the aged oil)
fluid cleanliness: - Operating temperature and oil fill
• Particle counts using electronic counting and sorting We recommend that the fluid be changed in depen-
equipment. dence upon an oil analysis. With systems whose oil
• Microscopic examination. is not analysed at regular intervals the fluid should be
replaced every 2000 to 4000 operating hours at the
• Gravimetric establishment of solids by means of finest
latest.
filtration of a certain fluid volume (e.g. 100 ml) and
weighing of the filter paper before and after the filtra- • Drain the system fluid at operating temperature and
tion process. This allows the establishment of the change it.
amount of solid particles in mg/l. • Severely aged or contaminated system fluid cannot
– Check the contamination of filters. A visual inspection be improved by adding new fluid!
of deep filters, which are widely used today, is no lon- • Only fill in oil via filters that have at least the same se-
ger possible. paration capacity as the filters installed in the system,
– Analyse the chemical properties of the hydraulic fluid. or use a system filter.
– Check the temperature at points where bearings are lo- • Take samples of the system fluid to have the type, size
cated. and amount of particles analysed in the lab. Record
the results.
– Check the generation of noise.
– Check the accumulator for its pre-charge pressure; for
– Test performance and velocity.
this, the accumulator must be depressurised on the flu-
– Inspect pipes and hoses. id side.
Caution! Caution!
Damaged pipes and hoses must be immediately re- Work on systems that include accumulators may
placed. only be carried out after the fluid pressure was un-
– Inspect accumulator stations. loaded.
4.2 Maintenance Welding or soldering work or any mechanical work on
In practice, inspection, maintenance and repair work is accumulators is not permitted.
not as strictly separated as the definitions may suggest. Improper repairs can lead to severe accidents. Repairs
Servicing is often done in conjunction with inspections. on hydraulic accumulator may therefore only be carried
For safety reason, pipe fittings, connections and compo- out by Rexroth Service service personnel.
nents must not be loosened or removed as long as the – The operating temperature must be measured. An in-
system is pressurised. crease in the operating temperature indicates increa-
Important service work is: sing friction and leakage.
– Create a maintenance book – Leakage in the pipework
We recommend that a maintenance book is created to Leakage, especially with underfloor piping, represents,
lay down the parts to be inspected. apart from loss of fluid, a risk for equipment and concre-
te floors.
– Check the hydraulic fluid level
For safety reasons, sealing work on the pipes may only
• continuously during commissioning
be carried out when the system is depressurised. Lea-
• shortly after commissioning kage at points that are sealed with soft seals (O-rings,
• later, at weekly intervals form seal rings, etc.) cannot be eliminated by tightening
– Inspect filters as these sealing elements are either destroyed or har-
dened. Sealing can only be achieved by replacing the
• during commissioning every two to three hours and, if
sealing elements.
necessary, replace them.
51
RE 07900/10.06 Installation, commissioning and maintenance of hydraulic systems Hydraulics Bosch Rexroth AG 5/6
– Check main and pilot pressure Generally, defective components should not be repaired
• Check interval: One week on site, since for the proper repair, the required tooling
and the required cleanliness are usually not given on site.
• Document pressure corrections in the maintenance
On site, only complete components should be changed
book.
whenever possible, in order
• Frequent pressure adjustments indicate, among other
• to keep the time for which the opened system is expo-
things, wear of the pressure relief valve.
sed to ambient influences to a minimum,
4.3 Repair 1
• to keep the fluid loss as low as possible,
Locate and eliminate malfunction and damage.
• to ensure the shortest possible downtime through the
– Fault localisation use of overhauled and tested components.
A precondition for system repairs is successful, i.e. sys- After failed components are located, it is essential to
tematic fault search. check whether the entire system or parts of the system
This requires in any case detailed knowledge of the have been contaminated by broken parts or larger
structure and the operating principle of the individual amounts of abraded metal.
components as well as of the entire system. The req- 4.4 Repair and major overhaul of hydraulic components
uired documentation should be available and easily ac-
Generally, it can be said that only the component manu-
cessible.
facturer can carry out major overhauls in the most effici-
The most important measuring instruments (thermome- ently and reliably (same quality standard, trained person-
ter, electrical multimeter, industrial stethoscope, stop nel, test facilities, warranty, etc.).
watch, rpm counter, etc.) should also be available in the
vicinity of the system, especially in the case of large
systems.
– Fault correction
When carrying out any work, observe strictest cleanli-
ness. Before loosening fittings, clean the surrounding
area.
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
52
6/6 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance of hydraulic systems RE 07900/10.06
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
53
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RE 90220/05.12 1/16
Hydraulic fluids based on mineral Replaces: 05.10
Hydraulic fluids
RE 90223
Data sheets RE 90220 RE 90221 RE 90222
(in preparation)
HL
HEPG
HLP HFDR HFC
HEES partially saturated
HLPD HFDU (ester base) HFB
Classification HEES saturated
HVLP HFDU (glycol base) HFAE
HEPR
HLPD and more HFAS
HETG
and more
62
2/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Contents
1 Basic information .................................................................................................................................................................................................3
1.1 General instructions ...................................................................................................................................................................................3
1.2 Scope ...........................................................................................................................................................................................................3
1.3 Safety instructions .....................................................................................................................................................................................3
2 Solid particle contamination and cleanliness levels ....................................................................................................................................4
3 Selection of the hydraulic fluid ..........................................................................................................................................................................5
3.1 Selection criteria for the hydraulic fluid .................................................................................................................................................5
3.1.1 Viscosity .................................................................................................................................................................................................5
3.1.2 Viscosity-temperature behavior........................................................................................................................................................5
3.1.3 Wear protection capability ................................................................................................................................................................6
3.1.4 Material compatibility..........................................................................................................................................................................6
3.1.5 Aging resistance .................................................................................................................................................................................6
3.1.6 Air separation ability (ASA)...............................................................................................................................................................6
3.1.7 Demulsifying ability and water solubility .........................................................................................................................................6
3.1.8 Filterability .............................................................................................................................................................................................6
3.1.9 Corrosion protection ..........................................................................................................................................................................6
3.1.10 Additivation .........................................................................................................................................................................................7
3.2 Classification and fields of application ................................................................................................................................................7
4 Hydraulic fluids in operation ..............................................................................................................................................................................9
4.1 General .........................................................................................................................................................................................................9
4.2 Storage and handling ...............................................................................................................................................................................9
4.3 Filling of new systems...............................................................................................................................................................................9
4.4 Hydraulic fluid changeover ......................................................................................................................................................................9
4.5 Mixing and compatibility of different hydraulic fluids .........................................................................................................................9
4.6 Re-additivation............................................................................................................................................................................................9
4.7 Foaming behavior .......................................................................................................................................................................................9
4.8 Corrosion ...................................................................................................................................................................................................10
4.9 Air ................................................................................................................................................................................................................10
4.10 Water ........................................................................................................................................................................................................10
4.11 Fluid servicing, fluid analysis and filtration .......................................................................................................................................10
5 Disposal and environmental protection ........................................................................................................................................................11
6 Other hydraulic fluids based on mineral oil and related hydrocarbons .................................................................................................12
7 Glossary ...............................................................................................................................................................................................................15
63
RE 90220/05.12 Hydraulic fluids based on mineral oils Bosch Rexroth AG 3/16
1 Basic information
1.1 General instructions Notes:
In the market overview RE 90220-01, hydraulic fluid based on
The hydraulic fluid is the common element in any hydraulic mineral oil are described which, according to the information of
component and must be selected very carefully. Quality and the lubricant manufacturer, feature the respective parameters
cleanliness of the hydraulic fluid are decisive factors for the of the current requirements standard DIN 51524 and other
operational reliability, efficiency and service life of a system. parameters which are of relevance for suitability in connection 1
Hydraulic fluids must conform, be selected and used in with Rexroth components.
accordance with the generally acknowledged rules of technol- These specifications are not checked or monitored by Bosch
ogy and safety provisions. Reference is made to the country- Rexroth. The list in the market overview does not therefore
specific standards and directives (in Germany the directive of represent a recommendation on the part of Rexroth or approval
the Employer's Liability Insurance Association BGR 137). of the respective hydraulic fluid for use with Rexroth compo-
This data sheet includes recommendations and regulations nents and does not release the operator from his responsibility
concerning the selection, operation and disposal of hydraulic regarding selection of the hydraulic fluid.
fluids based on mineral oils and related hydrocarbons in the Bosch Rexroth will accept no liability for its components
application of Rexroth hydraulic components. for any damage resulting from failure to comply with the
The individual selection of hydraulic fluid or the choice of notes below.
classification are the responsibility of the operator.
It is the responsibility of the user to ensure that appropriate 1.3 Safety instructions
measures are taken for safety and health protection and to Hydraulic fluids can constitute a risk for persons and the
ensure compliance with statutory regulations. The recommen- environment. These risks are described in the hydraulic fluid
dations of the lubricant manufacturer and the specifications safety data sheets. The operator is to ensure that a current
given in the safety data sheet are to be observed when using safety data sheet for the hydraulic fluid used is available and
hydraulic fluid. that the measures stipulated therein are complied with.
This data sheet does not absolve the operator from verifying
the conformity and suitability of the respective hydraulic fluid
for his system. He is to ensure that the selected fluid meets the
minimum requirements of the relevant fluid standard during the
whole of the period of use.
Other regulations and legal provisions may also apply. The
operator is responsible for their observance, e.g. EU directive
2004/35/EG and their national implementations. In Germany
the Water Resources Act (WHG) is also to be observed.
We recommend that you maintain constant, close contact
with lubricant manufacturers to support you in the selection,
maintenance, care and analyses.
When disposing of used hydraulic fluids, apply the same care
as during use.
1.2 Scope
This data sheet must be observed when using hydraulic fluids
based on mineral oils and related hydrocarbons in Bosch
Rexroth hydraulic components.
Please note that the specifications of this data sheet may be
restricted further by the specifications given in the product
data sheets for the individual components.
The use of the individual hydraulic fluids in accordance with
the intended purpose can be found in the safety data sheets or
other product description documents of the lubricant manufac-
turers. In addition, each use is to be individually considered.
Rexroth hydraulic components may only be operated with
hydraulic fluids based on mineral oils and related hydrocarbons
according to DIN 51524 if specified in the respective compo-
nent data sheet or if Rexroth approval for use is furnished.
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4/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Fig. 1: Viscosity-temperature chart for HL, HLP, HLPD (VI 100, double logarithmic representation)
40° 20° 0° 20° 40° 60° 80° 100°
1600
1000
600
400
VG 68
VG
VG 00
VG
VG
VG
VG
VG 6
1
15
15
10
32
22
200
0
100
Viscosity Q [mm2/s]
60
40
20
10
5
40° 25° 10° 0° 10° 30° 50° 70° 90° 115°
Temperature t [°C]
66
6/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Table 3: Reference values for temperature-dependent Filterability describes the ability of a hydraulic fluid to pass
aging of the hydraulic fluid through a filter, removing solid contaminants. The hydraulic
fluids used require a good filterability, not just when new, but
Reservoir temperature Fluid life cycle also during the whole of their service life. Depending on the
80 °C 100 % basic fluid used and the additives (VI enhancers) there are
90 °C 50 % great differences here.
100 °C 25 % The filterability is a basic prerequisite for cleanliness, servicing
and filtration of hydraulic fluids. Filterability is tested with the
new hydraulic fluid and after the addition of 0.2 % water. The
Hydraulic fluids based on mineral oils and related hydrocar-
underlying standard (ISO 13357-1/-2) stipulates that filterability
bons are tested with 20% water additive during testing of
must have no negative effects on the filters or the hydraulic
aging resistance according to ISO 4263-1.
fluid, see chapter 4 "Hydraulic fluids in operation".
The calculated fluid service life is derived from the results of
tests in which the long-term characteristics are simulated in 3.1.9 Corrosion protection
a short period of time by applying more arduous conditions
Hydraulic fluids should not just prevent corrosion formation
(condensed testing). This calculated fluid service life is not to
on steel components, they must also be compatible with
be equated to the fluid service life in real-life applications.
non-ferrous metals and alloys. Corrosion protection tests on
Table 3 is a practical indicator for hydraulic fluids with water different metals and metal alloys are described in DIN 51524.
content < 0.1%, cf. chapter 4.10. "Water". Hydraulic fluids that are not compatible with the materials
listed above must not be used, even if they are compliant with
ISO 51524.
Rexroth components are usually tested with HLP hydraulic
fluids or corrosion protection oils based on mineral oils before
they are delivered.
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3.1.10 Additivation
The properties described above can be modified with the
help of suitable additives. A general distinction is made for
fluids between heavy metal-free and heavy metal-containing
(generally zinc) additive systems. Both additive systems are 1
most often incompatible with each other. The mixing of these
fluids must be avoided even if the mixing ratio is very low. See
chapter 4, "Hydraulic fluids in operation”.
Increasing additivation generally leads to deteriorated air
separation ability (ASA) and water separation capability
(WSC) of the hydraulic fluid. According to the present state
of knowledge, all hydraulic fluids described in this document,
independently of the actual additivation, can be filtered using
all filter materials with all known filtration ratings t 1 μm without
filtering out effective additives at the same time.
Bosch Rexroth does not prescribe any specific additive system.
Continued on page 8
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8/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Hydraulic fluids must be stored correctly in accordance with If the fluid contains more than 2 % of another fluid then it is
the instructions of the lubricant manufacturer. Avoid exposing considered to be a mixture. Exceptions apply for water, see
the containers to lengthy periods of direct heat. Containers chapter 4.10 "Water".
are to be stored in such a way that the risk of any foreign liquid Mixing with other hydraulic fluids is not generally permitted.
or solid matter (e.g. water, foreign fluids or dust) ingression This also includes hydraulic fluids with the same classification
into the inside of the container can be ruled out. After taking and from the market overview RE 90220-01. If individual lubri-
hydraulic fluids from the containers, these are immediately to cant manufacturers advertise miscibility and/or compatibility,
be properly resealed. this is entirely the responsibility of the lubricant manufacturer.
Recommendation: Bosch Rexroth customarily tests all components with mineral
– Store containers in a dry, roofed place oil HLP before they are delivered.
– Store barrels on their sides Note: With connectible accessory units and mobile filtering
systems, there is a considerable risk of non-permitted mixing
– Clean reservoir systems and machine reservoirs regularly of the hydraulic fluids!
Rexroth will not accept liability for any damage to its compo-
4.3 Filling of new systems nents resulting from mixing hydraulic fluids!
Usually, the cleanliness levels of the hydraulic fluids as
delivered do not meet the requirements of our components. 4.6 Re-additivation
Hydraulic fluids must be filtered using an appropriate filter
system to minimize solid particle contamination and water in Additives added at a later point in time such as colors, wear
the system. reducers, VI enhancers or anti-foam additives, may negatively
affect the performance properties of the hydraulic fluid and
As early as possible during test operation, new systems should the compatibility with our components and therefore are not
be filled with the selected hydraulic fluid so as to reduce the permissible.
risk of accidentally mixing the fluids (see chapter 4.5 "Mixing
and compatibility of different hydraulic fluids"). Changing Rexroth will not accept liability for any damage to its compo-
the hydraulic medium at a later point represents significant nents resulting from re-additivation!
additional costs (see following chapter).
4.7 Foaming behavior
4.4 Hydraulic fluid changeover Foam is created by rising air bubbles at the surface of hydraulic
Changeovers, in particular between hydraulic fluids with fluids in the reservoir. Foam that develops should collapse as
heavy metal-free and heavy metal-containing (generally zinc) quickly as possible.
additives, frequently lead to malfunctions, see chapter 3.1.10 Common hydraulic fluids in accordance with DIN 51524 are
"Additivation". sufficiently inhibited against foam formation in new condi-
In the case of changeovers of the fluid in hydraulic systems, it tion. On account of aging and adsorption onto surfaces, the
is important to ensure compatibility of the new hydraulic fluid defoamer concentration may decrease over time, leading to a
with the remainder of the previous hydraulic fluid. We recom- stable foam.
mend obtaining a written performance guarantee from the Defoamers may be re-dosed only after consultation with the
manufacturer or supplier of the new hydraulic fluid. The quantity lubricant manufacturer and with his written approval.
of old fluid remaining should be minimized. Mixing hydraulic
fluids should be avoided, see following chapter. Defoamers may affect the air separation ability.
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10/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Serial
Hydraulic fluids Features / Typical field of application / Notes
number
1 Hydraulic fluids with – Can be used without confirmation provided they are listed in the respective product
classification data sheet and are compliant with DIN 51524. Conformity with DIN 51524 must be
HL, HM, HV according verified in the technical data sheet of the fluid concerned. For classification see Table
to ISO 11158 4: "Hydraulic fluid classification”.
– Fluids only classified in accordance with ISO 11158 may be used only with prior
written approval of Bosch Rexroth AG.
2 Hydraulic fluids with – May not be used.
classification
HH, HR, HS, HG ac-
cording to ISO 11158
3 Hydraulic fluids with – DIN 51502 merely describes how fluids are classified / designated on a national
classification level.
HL, HLP, HLPD, HVLP,
– It contains no information on minimum requirements for hydraulic fluids.
HVLPD to DIN 51502
– Hydraulic fluids standardized according to DIN 51502 can be used without confirma-
tion provided they are listed in the respective product data sheet and are compliant
with DIN 51524. Conformity with DIN 51524 must be verified in the technical data
sheet of the fluid concerned. For classification see Table 4: "Hydraulic fluid clas-
sification”.
4 Hydraulic fluids with – ISO 6743-4 merely describes how fluids are classified / designated on an interna-
classification tional level. It contains no information on minimum requirements for hydraulic fluids.
HH, HL, HM, HR, HV,
– Hydraulic fluids standardized according to ISO 6743 -4 can be used without
HS, HG according to
confirmation provided they are listed in the respective product data sheet and are
ISO 6743-4
compliant with DIN 51524. Conformity with DIN 51524 must be verified in the techni-
cal data sheet of the fluid concerned. For classification see table 4: "Classification
and fields of application".
5 Lubricants and regulator – Turbine oils can be used after confirmation and with limited performance data.
fluids for turbines to
– They usually offer lower wear protection than mineral oil HLP. Classification of
DIN 51515-1 and -2
turbine oils to DIN 51515-1 comparable to HL, turbine oils to DIN 51515-2 compa-
rable to HLP.
– Particular attention must be paid to material compatibility!
6 Lube oils C, CL, CLP – Lube oils in acc. with DIN 51517 can be used after confirmation and with limited
in accordance with performance data. They are mostly higher-viscosity fluids with low wear protection.
DIN 51517 Classification: CL similar to HL fluids and CLP similar to HLP fluids.
– Particular attention must be paid to material compatibility, specifically with non-ferrous
metals!
7 Fluids to be used in – There are medical white oils and synthetic hydrocarbons (PAO).
pharmaceutical
– Can only be used after consultation and approval for use in the specific application,
and foodstuff industries,
even if they are compliant with DIN 51524.
in acc. with FDA /
USDA / NSF H1 – May be used only with FKM seals.
– Other fluids used in pharmaceutical and foodstuff industries may be used only after
confirmation.
– Attention is to be paid to material compatibility in accordance with the applicable food
law.
Caution! Fluids used in pharmaceutical and foodstuff industries should not be con-
fused with environmentally acceptable fluids!
Continued on page 13
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RE 90220/05.12 Hydraulic fluids based on mineral oils Bosch Rexroth AG 13/16
Table 6: Other hydraulic fluids based on mineral oils and related hydrocarbons
(continued from page 12)
Serial
Hydraulic fluids Features / Typical field of application / Notes
number
8 Hydraulic fluids of – Can only be used after consultation and approval for use in the specific application, 1
classes HVLP and even if they are compliant with DIN 51524.
HVLPD based on
– Lower pour point than HLP
related hydrocarbons
– Other wetting (polarity)
9 Automatic Transmission – ATF are operating fluids for automatic gearboxes in vehicles and machines. In special
Fluids (ATF) cases, ATFs are also used for certain synchronous gearboxes and hydraulic systems
comprising gearboxes.
– To be used only after confirmation!
– Some of these fluids have poor air separation abilities and modified wear properties.
– Check material compatibility and filterability!
10 Multi-purpose oil – Multi-purpose oils (industry) combine at least two requirements for a fluid,
(MFO) – Industry for instance metal machining and hydraulics.
– To be used only after confirmation!
– Please pay particular attention to air separation ability, modified wear properties and
the reduced material life cycle.
– Check material compatibility and filterability!
11 Multi-purpose oils – Multi-purpose oils combine requirements for wet brakes, gearboxes, motor oil
(MFO) – Mobil (STOU only) and hydraulics.
UTTO, STOU
– Fluids of the types:
– UTTO (= universal tractor transmission oil) and
– STOU (= Super Tractor super tractor universal oil)
– To be used only after confirmation!
– Please pay particular attention to shear stability, air separation ability and modified
wear properties.
– Check material compatibility and filterability!
12 Single-grade engine – To be used only after confirmation!
oils 10W, 20W, 30W
– Please pay particular attention to the air separation ability and filtering ability.
13 Multi-grade engine oils – To be used only after confirmation!
0Wx-30Wx
– Please pay particular attention to air separation ability, changes in wear protection
capability, viscosity changes during operation, material compatibility, dispersant and
detergent properties and filterability.
Caution! Multi-grade engine oils have been adapted to specific requirements in com-
bustion engines and are suitable for use in hydraulic systems only to a limited extent.
14 Hydraulic fluids for – To be used only after confirmation!
military applications to
– Please pay particular attention to air separation ability, changes in wear protection
MIL 13919 or H 540,
capability, viscosity changes during operation, material compatibility, water separa-
MIL 46170 or H 544,
tion capability and filterability.
MIL 5606 or H 515,
MIL 83282 or H 537, Caution! Hydraulic fluids for military applications do not meet the current requirements
MIL 87257 for high-quality hydraulic fluids and are suitable for use only to a limited degree.
15 Motor vehicle transmis- – Motor vehicle transmission oil can be used after confirmation and with limited
sion oils performance data.
– Pay particular attention to wear protection, material compatibility, specifically with
non-ferrous metals, as well as viscosity!
Continued on page 14
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14/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Table 6: Other hydraulic fluids based on mineral oils and related hydrocarbons
(continued from page 13)
Serial
Hydraulic fluids Features / Typical field of application / Notes
number
16 Diesel, test diesel in – Diesel / test diesel has poorer wear protection capabilities and a very low viscosity
acc. with DIN 4113 (< 3 mm2/s).
– May be used only with FKM seals
– Please note their low flash point!
– To be used only after confirmation and with limited performance data!
17 Hydraulic fluids for roller – Hydraulic fluids for roller processes have lower wear protection capabilities than
processes mineral oil HLP and a lower viscosity
– Please note their low flash point!
– Hydraulic fluids for roller processes with limited performance data can be used only
after confirmation.
18 Fluids for power – Can only be used after consultation and approval for use in the specific application,
steering, even if they are compliant with DIN 51524.
hydro-pneumatic sus-
– Please note the low viscosity!
pension,
active chassis etc. – In most cases they have poor water separation capability
– Check the material compatibility!
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7 Glossary
Additivation Cavitation
Additives are chemical substances added to the basic fluids to Cavitation is the creation of cavities in fluids due to pressure
achieve or improve specific properties. reduction below the saturated vapour pressure and subse-
quent implosion when the pressure increases. When the
Aging
cavities implode, extremely high acceleration, temperatures
Hydraulic fluids age due to oxidation (see chapter 3.1.5 "Aging 1
and pressure may occur temporarily, which may damage the
resistance"). Liquid and solid contamination acts as a catalyzer
component surfaces.
for aging, meaning that it needs to be minimized as far as
possible by careful filtration. Neutralization number (NN)
The neutralization number (NN) or acid number (AN) specifies
API classification
the amount of caustic potash required to neutralize the acid
Classification of basic fluids by the American Petroleum
contained in one gram of fluid.
Institute (API) – the largest association representing the US oil
and gas industry. Pour point
The lowest temperature at which the fluid still just flows when
Arrhenius equation
cooled down under set conditions. The pour point is specified
The quantitative relation between reaction rate and temperature
in the lubricant manufacturers' technical data sheets as a
is described by an exponential function, the Arrhenius equation.
reference value for achieving this flow limit.
This function is usually visualized within the typical temperature
range of the hydraulic system. For a practical example, see RFA (wavelength dispersive x-ray fluorescence analysis)
chapter 3.1.5 "Aging resistance”. Is a procedure to determine nearly all elements in liquid and
solid samples with nearly any composition. This analysis
Related hydrocarbons
method is suitable for examining additives and contamination,
Related hydrocarbons are hydrocarbon compounds that are
delivering fast results.
not classified as API class 1, 2 or 5.
Shearing/shear loss
Basic fluids
Shearing of molecule chains during operation can change the
In general, a hydraulic fluid is made up of a basic fluid, or
viscosity of hydraulic fluids with long chain VI enhancers. The
base oil, and chemical substances, the so-called additives.
initially high viscosity index drops. This needs to be taken into
The proportion of basic fluid is generally greater than 90%.
account when selecting the hydraulic fluid.
Demulsifying
The only value at present that can be used to assess viscosity
Ability of a fluid to separate water contamination quickly;
changes in operation is the result of the test in accordance
achieved with careful selection of base oil and additives.
with DIN 51350 part -6. Please note that there are practical
Detergent applications that create a much higher shear load on such
Ability of certain additives to emulsify part of the water contami- hydraulic fluids than can be achieved by this test.
nation in the oil or to hold it in suspension until it has evapo-
Stick-slip effect (sliding)
rated with increasing temperature. Larger water quantities, in
Interaction between a resilient mass system involving friction
contrast (above approx. 2 %), are separated immediately.
(such as cylinder + oil column + load) and the pressure
Dispersant increase at very low sliding speeds. The static friction of the
Ability of certain additives to keep insoluble liquid and solid system is a decisive value here. The lower it is, the lower the
contamination in suspension in the fluid. speed that can still be maintained without sticking. Depend-
ing on the tribologic system, the stick-slip effect may lead to
Diesel effect
vibrations generated and sometimes also to significant noise
If hydraulic fluid that contains air bubbles is compressed
emission. In many cases, the effect can be attenuated by
quickly, the bubbles are heated to such a degree that a self-
replacing the lubricant.
ignition of the air-gas mix may occur. The resultant temperature
increase may lead to seal damage and increased aging of the Viscosity
hydraulic fluid. Viscosity is the measure of the internal friction of a fluid to
flow. It is defined as the property of a substance to flow under
Hydraulic fluids based on mineral oils
tension. Viscosity is the most important characteristic for
Hydraulic fluids based on mineral oils are made from petroleum
describing the load-bearing capacity of a hydraulic fluid.
(crude oil).
Kinematic viscosity is the ratio of the dynamic viscosity and the
ICP (atomic emission spectroscopy)
density of the fluid; the unit is mm²/s. Hydraulic fluids are clas-
The ICP procedure can be used to determine various wear
sified by their kinematic viscosity into ISO viscosity classes.
metals, contamination types and additives. Practically all
The reference temperature for this is 40 °C.
elements in the periodic system can be detected with this
method. Viscosity index (VI)
Refers to the viscosity temperature behavior of a fluid.
Karl Fischer method
The lower the change of viscosity in relation the temperature,
Method to determine the water content in fluids. Indirect
the higher the VI.
coulometric determination procedure in accordance with
DIN EN ISO 12937 in connection with DIN 51777-2. Only the
combination of both standards will assure adequately accurate
measured values.
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16/16 Bosch Rexroth AG Hydraulic fluids based on mineral oils RE 90220/05.12
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany No statements concerning the suitability of a hydraulic fluid for a specific purpose
Phone +49 (0) 93 52 / 18-0 can be derived from our information. The information given does not release the
Fax +49 (0) 93 52 / 18-23 58 user from the obligation of own judgment and verification.
documentation@boschrexroth.de It must be remembered that our products are subject to a natural process of
www.boschrexroth.de wear and aging.
Subject to change.
77
RE 90221/05.12 1/14
Environmentally acceptable Replaces: 05.10
hydraulic fluids
Hydraulic fluids
RE 90223
Data sheets RE 90220 RE 90221 RE 90222
(in preparation)
HL HEPG
HLP HEES partially satu- HFDR HFC
HLPD rated HFDU (ester base) HFB
Classification
HVLP HEES saturated HFDU (glycol base) HFAE
HLPD HEPR and more HFAS
and more HETG
78
2/14 Bosch Rexroth AG Environmentally acceptable hydraulic fluids RE 90221/05.12
Contents
1 Basic information .................................................................................................................................................................................................3
1.1 General instructions ...................................................................................................................................................................................3
1.2 Environmental compatibility .....................................................................................................................................................................3
1.3 Scope ...........................................................................................................................................................................................................3
1.4 Safety instructions .....................................................................................................................................................................................3
2 Solid particle contamination and cleanliness levels .....................................................................................................................................4
3 Selection of the hydraulic fluid ..........................................................................................................................................................................5
3.1 Selection criteria for the hydraulic fluid .................................................................................................................................................5
3.1.1 Viscosity .................................................................................................................................................................................................5
3.1.2 Viscosity-temperature behavior........................................................................................................................................................5
3.1.3 Wear protection capability ................................................................................................................................................................6
3.1.4 Material compatibility..........................................................................................................................................................................6
3.1.5 Aging resistance .................................................................................................................................................................................6
3.1.6 Biological degradation .......................................................................................................................................................................6
3.1.7 Air separation ability (ASA) ...............................................................................................................................................................7
3.1.8 Demulsifying ability and water solubility ........................................................................................................................................7
3.1.9 Filterability .............................................................................................................................................................................................7
3.1.10 Corrosion protection ........................................................................................................................................................................7
3.1.11 Additivation .........................................................................................................................................................................................7
3.2 Classification and fields of application ................................................................................................................................................8
4 Hydraulic fluids in operation ............................................................................................................................................................................10
4.1 General .......................................................................................................................................................................................................10
4.2 Storage and handling .............................................................................................................................................................................10
4.3 Filling of new systems.............................................................................................................................................................................10
4.4 Hydraulic fluid changeover ....................................................................................................................................................................10
4.5 Mixing and compatibility of different hydraulic fluids .......................................................................................................................10
4.6 Re-additivation..........................................................................................................................................................................................10
4.7 Foaming behavior .....................................................................................................................................................................................10
4.8 Corrosion ...................................................................................................................................................................................................11
4.9 Air ................................................................................................................................................................................................................11
4.10 Water ........................................................................................................................................................................................................11
4.11 Fluid servicing, fluid analysis and filtration .......................................................................................................................................11
5 Disposal and environmental protection ........................................................................................................................................................12
6 Glossary ...............................................................................................................................................................................................................13
79
RE 90221/05.12 Environmentally acceptable hydraulic fluids Bosch Rexroth AG 3/14
1 Basic information
1.1 General instructions – acute daphnia toxicity at least 100 mg/l
(according to ISO 5341)
The hydraulic fluid is the common element in any hydraulic
– acute bacteria toxicity at least 100 mg/l
component and must be selected very carefully. Quality and
(according to ISO 8192)
cleanliness of the hydraulic fluid are decisive factors for the
operational reliability, efficiency and service life of a system. The same amount of care should be taken when handling 1
environmentally acceptable hydraulic fluids as for mineral oils,
Hydraulic fluids must conform, be selected and used in
leakage from the hydraulic system should be avoided. Environ-
accordance with the generally acknowledged rules of technol-
mentally acceptable hydraulic fluids are designed so that in the
ogy and safety provisions. Reference is made to the country-
event of accidents and leakage,less permanent environmental
specific standards and directives (in Germany the directive of
damage is caused than by mineral oils, see also chapter 5
the Employer's Liability Insurance Association BGR 137).
"Disposal and environmental protection".
This data sheet includes recommendations and regulations
In comparison to mineral oil HLP/HVLP , the biological deg-
concerning the selection, operation and disposal of envi-
radation of environmentally acceptable hydraulic fluids may
ronmentally compatible hydraulic fluids in the application of
change fluid aging, see chapter 3.1.5 "Aging resistance", 3.1.6.
Rexroth hydraulic components.
"Biological degradation" and 4 "Hydraulic fluids in operation".
The individual selection of hydraulic fluid or the choice of
classification are the responsibility of the operator.
1.3 Scope
It is the responsibility of the user to ensure that appropriate
This data sheet must be applied when using environmentally
measures are taken for safety and health protection and to ensure
acceptable hydraulic fluids with Rexroth hydraulic components.
compliance with statutory regulations. The recommendations
The specifications of this data sheet may be further restricted
of the lubricant manufacturer and the specifications given in the
by the specification given in the data sheets for the individual
safety data sheet are to be observed when using hydraulic fluid.
components.
This data sheet does not absolve the operator from verifying
The use of the individual environmentally acceptable hydraulic
the conformity and suitability of the respective hydraulic fluid
fluids in accordance with the intended purpose can be found in
for his system. He is to ensure that the selected fluid meets the
the safety data sheets or other product description documents
minimum requirements of the relevant fluid standard during the
of the lubricant manufacturers. In addition, each use is to be
whole of the period of use.
individually considered.
Other regulations and legal provisions may also apply. The operator
Rexroth hydraulic components may only be operated with
is responsible for their observance, e.g. EU directive 2004/35/EG,
environmentally acceptable hydraulic fluids according to
2005/360/EG and their national implementation. In Germany the
ISO 15380 if specified in the respective component data
Water Resources Act (WHG) is also to be observed.
sheet or if a Rexroth approval for use is furnished.
We recommend that you maintain constant, close contact
The manufacturers of hydraulic systems must adjust their
with lubricant manufacturers to support you in the selection,
systems and operating instructions to the environmentally
maintenance, care and analyses.
acceptable hydraulic fluids.
When disposing of used hydraulic fluids, apply the same care
Notes:
as during use.
In the market overview RE 90221-01, environmentally accept-
Environmentally acceptable hydraulic fluids have been used able hydraulic fluids based on mineral oil are described which,
successfully for many years. In some countries, the use of envi- according to the information of the lubricant manufacturer,
ronmentally acceptable hydraulic fluids is already prescribed in feature the respective parameters of the current requirements
ecologically sensitive areas (e.g. forestry, locks, weirs). standard ISO 15380 and other parameters which are of rel-
evance for suitability in connection with Rexroth components.
Environmentally acceptable hydraulic fluids may only be used
in the pharmaceutical and food industry subject to required These specifications are not checked or monitored by Bosch
certification to FDA/USDA/NSF H1. Rexroth. The list in the market overview does not therefore
represent a recommendation on the part of Rexroth or approval
of the respective hydraulic fluid for use with Rexroth compo-
1.2 Environmental compatibility
nents and does not release the operator from his responsibility
There is no unambiguous legal definition for environmentally regarding selection of the hydraulic fluid.
acceptable hydraulic fluids as different testing procedures can
Bosch Rexroth will accept no liability for its components
be applied for biological degradation and toxicity.
for any damage resulting from failure to comply with the
According to ISO 15380 the definition of "environmentally notes below.
acceptable" is as follows: Humans, animals, plants, air and soil
must not be endangered. With regard to hydraulic fluids in an
unused condition in the bin this mainly means:
1.4 Safety instructions
– biological degradation at least 60 % Hydraulic fluids can constitute a risk for persons and the
(according to ISO 14593 or ISO 9439) environment. These risks are described in the hydraulic fluid
safety data sheets. The operator is to ensure that a current
– acute fish toxicity at least 100 mg/l
safety data sheet for the hydraulic fluid used is available and
(according to ISO 7346-2)
that the measures stipulated therein are complied with.
80
4/14 Bosch Rexroth AG Environmentally acceptable hydraulic fluids RE 90221/05.12
Fig. 1: Examples V-T diagrams in comparison to HLP (reference values, double-logarithmic representation)
100
60 HEPG 2500 46 10
40 HEPR 1400 46 10
3.1.9 Filterability
Filterability describes the ability of a hydraulic fluid to pass
through a filter, removing solid contaminants. The hydraulic
fluids used require a good filterability, not just when new, but
also during the whole of their service life. Depending on the
different basic fluids (glycols, saturated and partially saturated
ester oils, hydrocrack oils, polyalpha olefins, triglycerides) and
additives (VI enhancers), there are great differences here.
The filterability is a basic prerequisite for cleanliness, servicing
and filtration of hydraulic fluids. Rexroth therefore requires
the same degree of filterability of environmentally acceptable
hydraulic fluids as for mineral oils HLP/HVLP to DIN 51524. As
ISO 15380 does not comment on the filterability of hydraulic
fluids, filterability comparable to that of mineral oils HLP/HVLP
must be requested of lubricant manufacturers.
Filterability is tested with the new hydraulic fluid and after the
addition of 0.2 % water. The underlying standard (ISO 13357-
1/-2) stipulates that filterability must have no negative effects
on the filters or the hydraulic fluid, see chapter 4 "Hydraulic
fluids in operation".
84
8/14 Bosch Rexroth AG Environmentally acceptable hydraulic fluids RE 90221/05.12
Continued on page 9
85
RE 90221/05.12 Environmentally acceptable hydraulic fluids Bosch Rexroth AG 9/14
6 Glossary
Additivation Iodine count
Additives are chemical substances added to the basic fluids The iodine count is a yardstick for the quantity of single and
to achieve or improve specific properties. multiple unsaturated bonds between C atoms in the basic fluid.
A low iodine count indicates that the hydraulic fluid contains
Aging
few unsaturated bonds and is thus considerably more resistant
Hydraulic fluids age due to oxidation (see chapter 3.1.5 "Aging 1
to aging than a hydraulic fluid with a high iodine count. A
resistance"). Liquid and solid contamination acts as a catalyzer
statement about the position at which these multiple bonds are
for aging, meaning that it needs to be minimized as far as
located and about how "stable" they are against influencing
possible by careful filtration. Please refer to Hydrolysis.
factors cannot be derived simply by stating the iodine count.
Arrhenius equation
Karl Fischer method
The quantitative relation between reaction rate and temperature
Method to determine the water content in fluids. Indirect
is described by an exponential function, the Arrhenius equation.
coulometric determination procedure in accordance with DIN
This function is usually visualized within the typical temperature
EN ISO 12937 in connection with DIN 51777-2. Only the
range of the hydraulic system. For a practical example, see
combination of both standards will assure adequately accurate
chapter 3.1.5 "Aging resistance”.
measured values. For hydraulic fluids based on glycol, DIN EN
Basic fluids ISO 12937 is to be applied in conjunction with DIN 51777-1.
In general, a hydraulic fluid is made up of a basic fluid, or base
Cavitation
oil, and chemical substances, the so-called additives. The
Cavitation is the creation of cavities in fluids due to pressure
proportion of basic fluid is generally greater than 90%.
reduction below the saturated vapour pressure and subse-
Diesel effect quent implosion when the pressure increases. When the
If hydraulic fluid that contains air bubbles is compressed cavities implode, extremely high acceleration, temperatures
quickly, the bubbles are heated to such a degree that a self- and pressure may occur temporarily, which may damage the
ignition of the air-gas mix may occur. The resultant temperature component surfaces.
increase may lead to seal damage and increased aging of the
Neutralization number (NN)
hydraulic fluid.
The neutralization number (NN) or acid number (AN) specifies
Saturated esters the amount of caustic potash required to neutralize the acid
Esters differ by the number of C atoms (chain length) and contained in one gram of fluid.
position of the bonds between the C atoms. Saturated esters
Pour point
do not have double/multiple bonds between C atoms and are
The lowest temperature at which the fluid still just flows when
therefore more resistant to aging than partially saturated esters.
cooled down under set conditions. The pour point is specified
Partially saturated esters in the lubricant manufacturers' technical data sheets as a
In contrast to saturated esters, partially saturated esters have reference value for achieving this flow limit.
double/multiple bonds between C atoms. Rexroth defines
RFA (wavelength dispersive x-ray fluorescence analysis)
partially saturated esters as unsaturated bonds and mixtures
Is a procedure to determine nearly all elements in liquid and
of esters with unsaturated and saturated bonds. Esters with
solid samples with nearly any composition. This analysis
unsaturated bonds are produced on the basis of renewable
method is suitable for examining additives and contamination,
raw materials.
delivering fast results.
Depending on their number and position, these unsaturated
Shearing/shear loss
bonds between the C atoms are instable. These bonds can
Shearing of molecule chains during operation can change the
detach themselves and form new bonds, thus changing the
viscosity of hydraulic fluids with long chain VI enhancers. The
properties of those liquids (an aging mechanism). One of the
initially high viscosity index drops. This needs to be taken into
underlying requirements for inclusion in the market overview
account when selecting the hydraulic fluid.
RE 90221-01 is an aging stability characteristic. Attention is
however drawn to the note in chapter 1.3. The only value at present that can be used to assess viscosity
changes in operation is the result of the test in accordance
Hydrolysis
with DIN 51350 part -6. Please note that there are practical
Hydrolysis is the splitting of a chemical bond through the
applications that create a much higher shear load on such
reaction with water under the influence of temperature.
hydraulic fluids than can be achieved by this test.
ICP (atomic emission spectroscopy)
Stick-slip
The ICP procedure can be used to determine various wear
Interaction between a resilient mass system involving friction
metals, contamination types and additives. Practically all
(such as cylinder + oil column + load) and the pressure
elements in the periodic system can be detected with this
increase at very low sliding speeds. The static friction of the
method..
system is a decisive value here. The lower it is, the lower the
speed that can still be maintained without sticking. Depend-
ing on the tribologic system, the stick-slip effect may lead to
vibrations generated and sometimes also to significant noise
emission. In many cases, the effect can be attenuated by
replacing the lubricant.
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14/14 Bosch Rexroth AG Environmentally acceptable hydraulic fluids RE 90221/05.12
Viscosity
Viscosity is the measure of the internal friction of a fluid to
flow. It is defined as the property of a substance to flow under
tension. Viscosity is the most important characteristic for
describing the load-bearing capacity of a hydraulic fluid.
Kinematic viscosity is the ratio of the dynamic viscosity and the
density of the fluid; the unit is mm²/s. Hydraulic fluids are clas-
sified by their kinematic viscosity into ISO viscosity classes.
The reference temperature for this is 40 °C.
Viscosity index (VI)
Refers to the viscosity temperature behavior of a fluid. The
lower the change of viscosity in relation the temperature, the
higher the VI.
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany No statements concerning the suitability of a hydraulic fluid for a specific purpose
Phone +49 (0) 93 52 / 18-0 can be derived from our information. The information given does not release the
Fax +49 (0) 93 52 / 18-23 58 user from the obligation of own judgment and verification.
documentation@boschrexroth.de It must be remembered that our products are subject to a natural process of
www.boschrexroth.de wear and aging.
Subject to change.
91
RE 90222/05.12 1/16
Fire-resistant, water-free hydraulic
fluids (HFDR/HFDU)
Hydraulic fluids
RE 90223
Data sheets RE 90220 RE 90221 RE 90222
(in preparation)
HL
HEPG
HLP HFDR HFC
HEES partially saturated
HLPD HFDU (ester base) HFB
Classification HEES saturated
HVLP HFDU (glycol base) HFAE
HEPR
HLPD and more HFAS
HETG
and more
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2/16 Bosch Rexroth AG Fire-resistant, water-free hydraulic fluids RE 90222/05.12
Contents
1 Basic information .................................................................................................................................................................................................3
1.1 General instructions ...................................................................................................................................................................................3
1.2 Fire resistance ............................................................................................................................................................................................3
1.3 Scope ...........................................................................................................................................................................................................4
1.4 Safety instructions .....................................................................................................................................................................................4
2 Solid particle contamination and cleanliness levels .....................................................................................................................................5
3 Selection of the hydraulic fluid ..........................................................................................................................................................................6
3.1 Selection criteria for the hydraulic fluid .................................................................................................................................................6
3.1.1 Viscosity .................................................................................................................................................................................................6
3.1.2 Viscosity-temperature behavior........................................................................................................................................................7
3.1.3 Wear protection capability ................................................................................................................................................................7
3.1.4 Material compatibility..........................................................................................................................................................................7
3.1.5 Aging resistance .................................................................................................................................................................................7
3.1.6 Environmentally acceptable ..............................................................................................................................................................8
3.1.7 Air separation ability (ASA) ...............................................................................................................................................................8
3.1.8 Demulsifying ability and water solubility ........................................................................................................................................8
3.1.9 Filterability .............................................................................................................................................................................................8
3.1.10 Corrosion protection ........................................................................................................................................................................8
3.1.11 Additivation .........................................................................................................................................................................................8
3.2 Classification and fields of application ................................................................................................................................................9
4 Hydraulic fluids in operation ...........................................................................................................................................................................11
4.1 General .......................................................................................................................................................................................................11
4.2 Storage and handling .............................................................................................................................................................................11
4.3 Filling of new systems.............................................................................................................................................................................11
4.4 Hydraulic fluid changeover ....................................................................................................................................................................11
4.5 Mixing and compatibility of different hydraulic fluids .......................................................................................................................11
4.6 Re-additivation..........................................................................................................................................................................................11
4.7 Foaming behavior .....................................................................................................................................................................................11
4.8 Corrosion ...................................................................................................................................................................................................12
4.9 Air ................................................................................................................................................................................................................12
4.10 Water ........................................................................................................................................................................................................12
4.11 Fluid servicing, fluid analysis and filtration .......................................................................................................................................12
5 Disposal and environmental protection ........................................................................................................................................................13
6 Glossary ...............................................................................................................................................................................................................14
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RE 90222/05.12 Fire-resistant, water-free hydraulic fluids Bosch Rexroth AG 3/16
1 Basic information
1.1 General instructions 1.2 Fire resistance
The hydraulic fluid is the common element in any hydraulic There is no clear legal definition of fire-resistant hydraulic fluids.
component and must be selected very carefully. Quality and There are great differences regarding fire resistance. The
cleanliness of the hydraulic fluid are decisive factors for the selection is the sole responsibility of the system operator with
operational reliability, efficiency and service life of a system. respect to requirements (application, construction and design 1
of the system, hottest source in the system, necessary fire
Hydraulic fluids must conform, be selected and used in
protection).
accordance with the generally acknowledged rules of technol-
ogy and safety provisions. Reference is made to the country- Different test procedures are applied for evaluating fire
specific standards and directives (in Germany the directive of resistance.
the Employer's Liability Insurance Association BGR 137).
Fire resistance test procedure according to ISO 12922:
This data sheet includes recommendations and regulations
– Ignition properties of spray according to ISO 15029-1
concerning the selection, operation and disposal of fire-resis-
(Spray flame persistence – hollow-cone nozzle method)
tant, water-free hydraulic fluids in the application of Rexroth
hydraulic components. – Ignition properties of spray according to ISO 15029-2
(Stabilized flame heat release)
The individual selection of hydraulic fluid or the choice of
classification are the responsibility of the operator. – Wick flame persistence of fluids according to ISO 14935
(average flame persistence)
It is the responsibility of the user to ensure that appropriate
measures are taken for safety and health protection and to – Determination of the flammability characteristics of fluids
ensure compliance with statutory regulations. The recommen- in contact with hot surfaces, ignition process according to
dations of the lubricant manufacturer and the specifications ISO 20823 (ignition temperature, flame spread)
given in the safety data sheet are to be observed when using
In general, fire-resistant hydraulic fluids are distinguished
hydraulic fluid.
between water-containing fire-resistant and water-free
This data sheet does not absolve the operator from verifying fire-resistant hydraulic fluids. Water-containing fire-resistant
the conformity and suitability of the respective hydraulic fluid hydraulic fluids are described in RE 90223.
for his system. He is to ensure that the selected fluid meets the
Water-free, fire-resistant hydraulic fluid means hydraulic
minimum requirements of the relevant hydraulic fluid standard
fluids with a water-proportion of 0.1% by volume ("Karl Fischer
during the whole of the period of use.
method", see chapter 6 "Glossary"), measured at the time
The currently valid standard for fire-resistant hydraulic fluids is of filling in the transport container.
the ISO 12922. In addition, other, more detailed documents,
In Europe water-free, fire-resistant hydraulic fluids are not
guidelines, specifications and legislation may also be valid. The
approved for use in underground coal mining. The classification
operator is responsible for ensuring that such regulations are
HFDU is no longer included in the VDMA 24317: 2005.
observed, for example:
Note
– 7th Luxembourg Report: Luxembourg, April 1994, Doc.
In contrast to water-containing fluids, all water-free, fire-
No. 4746/10/91 EN "Requirements and tests applicable to
resistant hydraulic fluids have a flash point and a fire point.
fire-resistant hydraulic fluids for hydrostatic and hydrokinetic
Specific parameters for flash point and fire point can be found
power transmission and control"
in the technical and/or safety data sheet for the hydraulic fluid
– VDMA 24314 (1981-11): "Changing hydraulic fluids – guide- concerned.
lines"
Just as much care should be taken when working with fire-
– VDMA 24317 (2005-11): "Fire-resistant hydraulic fluids – resistant hydraulic fluids are with other hydraulic fluids,
minimum technical requirements" e.g. mineral oils. A leak from the hydraulic system must be
avoided. The best and most cost-effective protection against
– FM Approval Standard 6930 (2009-04): "Flammability
fire and explosion is to prevent leakage with meticulous
Classification of Industrial Fluids" (only available in English)
service, maintenance and care of the hydraulic system.
– DIN Technical Report CEN/TR 14489 (2006-01): "Selection
guidelines for protecting safety, health and the environment"
We recommend that you maintain constant, close contact
with lubricant manufacturers to support you in the selection,
maintenance, care and analyses.
When disposing of used hydraulic fluids, apply the same care
as during use.
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4/16 Bosch Rexroth AG Fire-resistant, water-free hydraulic fluids RE 90222/05.12
Fig. 1: Examples V-T diagrams for water-free, fire-resistant hydraulic fluids in comparison to
HLP and HFC (reference values, double-logarithmic representation)
100
60
40
20
HFC
10
HFDU
HLP46
5
40q 25q 10q 0q 10q 30q 50q 70q 90q 115q HFDR
Temperature t [°C]
Typical viscosity data [mm2/s] Detailed V-T diagrams may be obtained from your lubricant
manufacturer for their specific products. Descriptions of the
at temperature 0 °C 40 °C 100 °C individual classifications can be found in chapter 3.2 and in
HFDR 2500 43 5,3 Table 4.
HFDU (ester base) 330 46 9,2
HFDU (glycol base) 350 46 8,7
For comparison HLP
610 46 7
(see RE 90220)
For comparison HFC
280 46
(see RE 90223)
97
RE 90222/05.12 Fire-resistant, water-free hydraulic fluids Bosch Rexroth AG 7/16
The hydraulic fluid must not negatively affect the materials 3.1.5 Aging resistance
used in the components. Compatibility with coatings, seals,
hoses, metals and plastics is to be observed in particular. The The way a water-free, fire-resistant hydraulic fluid ages de-
fluid classifications specified in the respective component data pends on the thermal, chemical and mechanical stress to which
sheets are tested by the manufacturer with regard to material it is subjected. The influence of water, air, temperature and
compatibility. Parts and components not supplied by us are to contamination may be significantly greater than for mineral oils
be checked by the user. HLP/HVLP. Aging resistance can be greatly influenced by the
chemical composition of the hydraulic fluids.
High fluid temperatures (e.g. over 80 °C) result in a approxi-
mate halving of the fluid service life for every 10 °C temperature
increase and should therefore by avoided. The halving of the
fluid service life results from the application of the Arrhenius
equation (see Glossary).
A modified aging test (ISO 4263-3 or ASTM D943 – without 3.1.9 Filterability
the addition of water) is specified for fluid classification
Filterability describes the ability of a hydraulic fluid to pass
HFDU. Fluid classification HFDR is described with a special
through a filter, removing solid contaminants. The hydraulic
procedure with respect to oxidation stability (EN 14832) and
fluids used require a good filterability, not just when new, but
oxidation service life (ISO 4263-3). The calculated fluid service
also during the whole of their service life. This can differ greatly
life is derived from the results of tests in which the long-term
depending on the different basic fluids (glycols, esters) and
characteristics are simulated in a short period of time by
additives (VI enhancers, anti-fogging additives).
applying more arduous conditions (condensed testing). This
calculated fluid service life is not to be equated to the fluid The filterability is a basic prerequisite for cleanliness, servicing
service life in real-life applications. and filtration of hydraulic fluids. Rexroth therefore requires the
same degree of filterability of water-free, fire-resistant hydraulic
Table 3 is a practical indicator for hydraulic fluids with water
fluids as for mineral oils HLP/HVLP to DIN 51524.
content < 0.1%, cf. chapter 4.10. "Water".
As ISO 12922 does not comment on the filterability of hydrau-
lic fluids, filterability comparable to that of mineral oils HLP/
3.1.6 Environmentally acceptable
HVLP must be requested of lubricant manufacturers.
HFDU fluids based on ester and glycol are hydraulic fluids
Filterability is tested with the new hydraulic fluid and after the
which may also be classified as environmentally acceptable.
addition of 0.2 % water. The underlying standard (ISO 13357-
The main criteria for fire-resistant, water-free hydraulic fluids
1/-2) stipulates that filterability must have no negative effects
are the leak-free, technically problem-free use and the neces-
on the filters or the hydraulic fluid, see chapter 4 "Hydraulic
sary fire resistance. Environmentally acceptable is merely a
fluids in operation".
supplementary criterion. Notes on environmentally compatible
hydraulic fluids can be found in RE 90221.
3.1.10 Corrosion protection
3.1.7 Air separation ability (ASA) Hydraulic fluids should not just prevent corrosion formation
on steel components, they must also be compatible with
The air separation ability (ASA) describes the property of a
non-ferrous metals and alloys. Corrosion protection tests on
hydraulic fluid to separate undissolved air. Hydraulic fluids
different metals and metal alloys are described in ISO 12922.
always contain dissolved air. During operation, dissolved air
may be transformed into undissolved air, leading to cavitation Rexroth components are usually tested with HLP hydraulic
damages. Fluid classification, fluid product, reservoir size and fluids or corrosion protection oils based on mineral oils before
design must be coordinated to take into account the dwell they are delivered.
time and ASA value of the hydraulic fluid. The air separation
capacity depends on the viscosity, temperature, basic fluid and 3.1.11 Additivation
aging. It cannot be improved by additives.
The properties described above can be modified with the help
According to ISO 12922 for instance, an ASA value d 15 min- of suitable additives.
utes is required for viscosity class ISO VG 46, practical values Bosch Rexroth does not prescribe any specific additive
on delivery are < 10 minutes, lower values are preferable. system.
Typical field
Classification Features Notes
of application
HFDR Base fluid: phos- Turbine control For information on approved components, please refer to the
according to ISO phoric acid ester systems respective product data sheet. For components which have
12922 not been approved according to the product data sheet,
please consult your Bosch Rexroth sales partner.
Density at 15 °C:
typically 1.1 kg/dm³ – Classified as hazardous materials
(for transportation and storage)
VI : typical 140–160
– Hazardous working material
– Water-endangering (Water hazard class 2 – WGK2)
– Develops toxic vapors in case of fire
– Preferred use of FKM, and possibly PTFE seals. Please
enquire for shaft seal rings and implementation tempera-
tures under –15 °C.
– In operation, a higher temperature in comparison to mineral
oil HLP/HVLP is to be expected given identical design and
viscosity
– Phosphoric acid esters display a tendency to hydrolysis
when they come into contact with moisture. Under the
influence of water/moisture, they become unstable or form
highly aggressive, acidic components which could damage
the hydraulic fluid and component beyond repair.
– Poor viscosity/temperature characteristics
– Due to the higher density in comparison to HLP, lower
suction pressures are to be anticipated for pumps. Reduce
the maximum speed as required and optimize suction
conditions.
– In unfavorable operating conditions (high water content,
high temperature), HFDR have a tendency to hydrolysis.
The acidic inorganic decomposition products chemically
attack materials and components.
HFDU (continued) Based on triglycer- Not recommended Hydraulic fluids based on polyalphaolefines are not recom-
ides, mineral oils or for Rexroth compo- mended on account of their poor fire resistance. This clas-
related hydrocarbons nents! sification can usually be identified from: density < 0.89;
VI < 140 to 160
Hydraulic fluids based on triglycerides are not recommended
on account of their aging resistance. This classification can
usually be identified from: density > 0.92; VI > 190; iodine
count > 90
Consult your lubricant manufacturer or your Bosch Rexroth
sales partner if the classification of a hydraulic fluid is not
clear.
HFDS Based on haloge- Not approved for HFDS and HFDT have not been permitted to be manufac-
nated hydrocarbons Rexroth compo- tured or used since 1989 for environmental reasons.
HFDT
or mixtures with nents!
halogenated
hydrocarbons
101
RE 90222/05.12 Fire-resistant, water-free hydraulic fluids Bosch Rexroth AG 11/16
4.8 Corrosion Water content has an affect particularly in the case of HEDU
hydraulic fluid on ester basis and HFDR in that it accelerates
The hydraulic fluid is to guarantee sufficient corrosion protec- aging (hydrolysis) of the hydraulic fluid and biological degra-
tion of components under all operating conditions, even in the dation, see chapter 4.11 "Fluid servicing, fluid analysis and
event of impermissible water contamination. filtration".
Water-free, fire-resistant hydraulic fluids are tested for cor-
rosion protection in the same way as mineral oil HLP/HVLP. 4.11 Fluid servicing, fluid analysis and filtration
When used in practice other corrosion mechanisms are
revealed in detail and in individual cases, for the most part in Air, water, operating temperature influences and solid matter
contact with non-ferrous and white alloys. contamination will change the performance characteristics of
hydraulic fluids and cause them to age.
4.9 Air To preserve the usage properties and ensure a long service life
for hydraulic fluid and components, the monitoring of the fluid
Under atmospheric conditions the hydraulic fluid contains condition and a filtration adapted to the application require-
dissolved air. In the negative pressure range, for instance in ments (draining and degassing if required) are indispensable.
the suction pipe of the pump or downstream of control edges,
this dissolved air may transform into undissolved air. The The effort is higher in the case of unfavorable usage conditions,
undissolved air content represents a risk of cavitation and of increased stress for the hydraulic system or high expectations
the diesel effect. This results in material erosion of components as to availability and service life, see chapter 2 "Solid particle
and increased hydraulic fluid aging. contamination and cleanliness levels".
With the correct measures, such as suction pipe and reservoir When commissioning a system, please note that the required
design, and an appropriate hydraulic fluid, air intake and minimum cleanliness level can frequently be attained only by
separation can be positively influenced. flushing the system. Due to severe start-up contamination, it
may be possible that a fluid and/or filter replacement becomes
See also chapter 3.1.7 "Air separation ability (ASA)”. necessary after a short operating period (< 50 operating
hours).
4.10 Water The hydraulic fluid must be replaced at regular intervals and
Water contamination in hydraulic fluids can result from direct tested by the lubricant manufacturer or recognized accredited
ingress or indirectly through condensation of water from the air test labs. We recommend a reference analysis after com-
due to temperature variations. missioning.
HFDU hydraulic fluids on glycol basis are water-soluble or The minimum data to be tested for analyses are:
can be mixed with water. This means that any water that has – Viscosity at 40 °C and 100 °C
ingressed into the system cannot be drained off in the sump
of the reservoir. – Neutralization number NN (acid number AN)
In the case of HDFU hydraulic fluids on ester basis, undis- – Water content (Karl-Fischer method)
solved water can be drained off from the reservoir sump, the – Particle measurement with evaluation according to
remaining water content is however too high to ensure that the ISO 4406 or mass of solid foreign substances with
maximum permissible water limit values are observed in the evaluation to EN 12662
long term.
– Element analysis (RFA (EDX) / ICP, specify test method)
With the fluid classification HFDR, the greater density of the
ester means that the any water that has ingressed will be on – Comparison with new product or available trend analyses
the surface of the hydraulic fluid. This means that any water – Assessment / evaluation for further use
that has ingressed into the system cannot be drained off in the
sump of the reservoir. – Also recommended: IR spectrum
Water in the hydraulic fluid can result in wear or direct failure No differences are needed in the maintenance and care of
of hydraulic components. Furthermore, a high water content in water-free, fire-resistant hydraulic fluids with the appropriate
the hydraulic fluid negatively affects aging and filterability and suitability parameters compared to HLP/HVLP mineral oils.
increases susceptibility to cavitation. During operation, the water Attention is however drawn to the note in chapter 1.3.
content in all hydraulic fluids, determined according to the "Karl After changing over hydraulic fluids it is recommended that the
Fischer method" (see chapter 6 "Glossary") for all water-free, filters be replaced again after 50 operating hours as fluid aging
fire-resistant hydraulic fluids must constantly be kept below 0.1% products may have detached themselves ("self-cleaning effect").
(1000 ppm). To ensure a long service life of both hydraulic fluids
and components, Bosch Rexroth recommends that values below Compared to the pure unused hydraulic fluid the changed
0.05% (500 ppm) are permanently maintained. neutralization number NN (acid number AN) indicates how
many aging products are contained in the hydraulic fluid.
Due to the higher water solubility in comparison to mineral oil This difference must be kept as small as possible. The lubricant
HLP/HVLP it is urgently advised that precautions be taken manufacturer should be contacted as soon as the trend
when using water-free, fire-resistant hydraulic fluids, such as a analysis notes a significant increase in values.
dehumidifier on the reservoir ventilation.
103
RE 90222/05.12 Fire-resistant, water-free hydraulic fluids Bosch Rexroth AG 13/16
6 Glossary
Additivation Karl Fischer method
Additives are chemical substances added to the basic fluids to Method to determine the water content in fluids. Indirect
achieve or improve specific properties. coulometric determination procedure in accordance with DIN
Aging EN ISO 12937 in connection with DIN 51777-2. Only the
Hydraulic fluids age due to oxidation (see chapter 3.1.5 "Aging combination of both standards will assure adequately accurate
resistance"). Liquid and solid contamination acts as a catalyzer measured values. For hydraulic fluids based on glycol, DIN EN
for aging, meaning that it needs to be minimized as far as ISO 12937 is to be applied in conjunction with DIN 51777-1.
possible by careful filtration. Please refer to Hydrolysis. Cavitation
Arrhenius equation Cavitation is the creation of cavities in fluids due to pressure
The quantitative relation between reaction rate and temperature reduction below the saturated vapour pressure and subse-
is described by an exponential function, the Arrhenius equation. quent implosion when the pressure increases. When the
This function is usually visualized within the typical temperature cavities implode, extremely high acceleration, temperatures
range of the hydraulic system. For a practical example, see and pressure may occur temporarily, which may damage the
chapter 3.1.5 "Aging resistance”. component surfaces.
1
106
16/16 Bosch Rexroth AG Fire-resistant, water-free hydraulic fluids RE 90222/05.12
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
Fax +49 (0) 93 52 / 18-23 58 derived from our information. The information given does not release the user
from the obligation of own judgment and verification.
documentation@boschrexroth.de
www.boschrexroth.de It must be remembered that our products are subject to a natural process of
wear and aging.
Subject to change.
107
Ordering details
4WRA 2X G24 V *
= E Electrical connections
E1– for 4WRA:
K4 =2) Without plug-in connector, with
component plug to DIN EN 175301-803
= W plug-in connector – separate order,
W1– see page 7
A B for 4WRAE:
a 0 K31 2) = Without plug-in connector, with
component plug to DIN EN 175201-804
P T plug-in connector – separate order,
see page 7
= EA Special protection
No code = Without special protection
J 1) = Sea water resistant (only for NS6)
= WA For details regarding the sea water
resistant versions see RE 29055-M
With spool symbols E1– and W1–: G24 = Supply voltage 24 VDC
P A A: qV max B A T: qV/2 2X = Component series 20 to 29
P A B: qV/2 A A T: qV max (20 to 29: unchanged installation and connection dimensions)
Note: Nominal flow at a valve pressure differential 6p = 10 bar
With spools W and WA, in the NS6
neutral position, there is a connection 07 = 7 l/min
from A to T and B to T with approx. 15 = 15 l/min
3 % of the relevant nominal cross- 30 = 26 l/min
section.
NS10
30 = 30 l/min
60 = 60 l/min
Symbols
a 0 b a 0 b
a b a b
P T P T
a 0 a 0
a b a b 2
P T P T
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4/16 Bosch Rexroth AG Hydraulics 4WRA; 4 WRAE RE 29055/10.05
Function, section
The 4/2- and 4/3-way proportioanl directional valves are Function:
designed as direct operated components for subplate mounting. – With the solenoids (5 and 6) de-energised, the control spool
They are actuated by means of proportional solenoids with (2) is held in the central position by compression springs (3
central thread and removable coil. The solenoids are controlled and 4)
either by external control electronics (type 4WRA) or by – Direct actuation of the control spool (2) by energising a
integrated control electronics (type 4WRAE). proportional solenoid
Design: E.g. energinsaion of solenoid "b" (6)
The valves basically consist of: A The control spool (2) is moved to the left in proportion to
– Housing (1) with mounting surface the electrical input signal
– Control spool (2) with compression springs (3 and 4) A connection from P to A and B to T via orifice-like cross-
– Solenoids (5 and 6) with central thread sections with progressive flow characterisics
– Optional integrated electronics (7) – De-energisation of the solenoid (6)
A The control spool (2) is returned to the central position by
compression spring (3)
„a” „b”
A T B
(P)
5 3 1 2 4 8.1 6
„a” „b”
T A P B T
5 3 1 2 4 8.2 6
Valve with 2 spool positions:
(Type 4WRA…A…) Note for type 4WRA 6…-2X/…:
In principle, the function of this valve version corresponds to Draining of the tank line is to be avoided. With the appropriate
that of the valve with 3 spool positions. However, the valves installation conditions, a back pressure valve is to be installed
with 2 spool positions are only fitted with solenoid "a". In- (back pressure approx. 2 bar).
stead of the the 2nd proportional solenoid a plug (8.1) is fitted
for NS 6 or for NS 10 a cover (8.2).
115
RE 29055/10.05 4WRA; 4 WRAE Hydraulics Bosch Rexroth AG 5/16
Technical data (for applications outside these parameters, please consult us!)
General
Nominal size NS 6 10
Installation optional, preferably horizontal
Storage temperature range °C –20 to +80
Ambient 4WRA °C –20 to +70
temperature range 4WRAE °C –20 to +50
Weight 4WRA kg 2.0 6.6
4WRAE kg 2.2 6.8
Technical data (for applications outside these parameters, please consult us!)
Electical
Nominal size NS 6 10
Voltage type DC
Command value signal Voltage input „A1“ V ±10
with type WRAE Current input „F1“ mA 4 to 20
Max. current per A 2.5
solenoid
Solenoid coil Cold value at 20 °C 1 2
resistance Max. warm value 1 3
Duty % 100
Max. coil temperature 1) °C 150
Electrical connections 4WRA with component plug to DIN EN 175301-803 or ISO 4400
see page 7 plug-in connector to DIN EN 175301-803 or ISO 4400 2)
4WRAE with component plug to DIN EN 175201-804
plug-in connector DIN EN 175201-804 2)
Valve protection to EN 60529 IP65 with mounted and fixed plug-in connector
Control electronics
For 4WRA Digital amplifier in Eurocard format 2) VT-VSPD-1-2X ( to RE 30523 - middle of 2006)
Analogue amplifier in Eurocard format 2) VT-VSPA2-1-2X/… to RE 30110
Analogue module amplifier 2) VT-MSPA2-1-1X to RE 30228
For 4WRAE integrated into the valves, see page 8
Analogue command value module VT- SWMA-1-1X/... to RE 29902
Analogue command value module VT-SWMKA-1-1X/... to RE 29903
Digital command value card VT-HACD-1-1X/… to RE 30143
Analogue command value card VT-SWKA-1-1X/... to RE 30255
Supply voltage Nominal voltage VDC 24
4WRAE, 4WRA 3) Lower limiting value V 21 / 22 (4WRA);
19 (4WRAE)
Upper limiting value V 35
Amplifier current Imax A 1.8
consumption Max. impulse current A 3
1) Due to the occurring surface temperature of the solenoid Note: For details regarding the environmental
coils, the European Standards DIN EN 563 and DIN EN 982 simulation test covering EMC (electro-
must be taken into account! magnetic compatibility), climate and
2) Separate order mechanical loading see RE 29055-U
3) (declaration regarding environmental
With Bosch Rexroth AG control electronics
compatibility).
117
RE 29055/10.05 4WRA; 4 WRAE Hydraulics Bosch Rexroth AG 7/16
PE PE
1 2 1 2
PE PE
1 2 1 2 To amplifier To amplifier
27,5 2
10A
Plug-in connector CECC 75 301-803-A002FA-H3D08-G 250V 2
18
to DIN EN 175301-803 or ISO 4400
GDM
1
Solenoid a, colour grey
Separate order: Material No. R901017010 10
43
Solenoid b, colour black
Separate order: Material No. R901017011
34,2
1 Fixing screws M3
1 Tightening torque MA = 0.5 Nm
5,5
For type WRAE
(with integrated electronics (OBE) and for version "J" = sea water resistant)
For pin allocation, see block circuit diagram on page 8
91
Ø27
Ø6,5…11
A
F
B
Plug-in connector to DIN EN 175201-804
Separate order: Material No. R900223890 C E
(metal version) D
Ø8…Ø13,5
85
118
8/16 Bosch Rexroth AG Hydraulics 4WRA; 4 WRAE RE 29055/10.05
Com. value: Positive command value (0 to 10 V or 12 to 20 mA) at D and reference potential to E causes flow from P to A and B
to T.
Negative command value (0 to – 10 V or 12 to 4 mA) at D and reference potential to E causes flow from P to B and A
to T.
For valves with a solenoid on side „A“ (spool variants EA and WA) a positive command value at D and reference
potential to E (NS 6: 4 to 20 mA and NS 10: 12 to 20 mA) causes flow from P to B and A to T.
Connection cable: Recommendation: – up to 25 m cable length type LiYCY 5 x 0.75 mm2
– up to 50 m calbe length type LiYCY 5 x 1.0 mm2
External diameter 6.5 to 11 mm
Connect screen to PE only on the supply side.
1) Contacts C and F must not be connected!
Output stage 5)
Differential
Com. value D amplifier
Ramp
U
U generator 4) Summator I
E U
Ref. potential Y
Output stage5)
Low voltage Step function U
detection 6) generator
I
Interlock
4)
119
RE 29055/10.05 4WRA; 4 WRAE Hydraulics Bosch Rexroth AG 9/16
7 l/min nominal flow at 10 bar valve pressure differential 15 l/min nominal flow at 10 bar valve pressure differential
30 30
PAA/BAT PAA/BAT 5
4
or or
3
Flow in l/min A
Flow in l/min A
PAB/AAT 5 20 PAB/AAT
20 2
4
1
3
10 2 10
1
0 0 2
20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100
Command value in % A Command value in % A
20
30 l/min nominal flow at 10 bar valve pressure differential 60 l/min nominal flow at 10 bar valve pressure differential
70 100
PAA/BAT PAA/BAT
60
or 5 80 or
3
Flow in l/min A
Flow in l/min A
20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100
Command value in % A Command value in % A
60
50 0 – 50
40
30
0 – 25
20
10
Performance limit, nominal flow 7 l/min Performance limit, nominal flow 15 l/min
PAA/BAT PAA/BAT
or or
30 PAB/AAT 7 30 PAB/AAT
7
Flow in l/min A
Flow in l/min A
20 6 20 6
5 5
4 4
10 10 3
3 2
2 1
1
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Valve pressure differential in bar A Valve pressure differential in bar A
4 Com. value = 70 %
30
7 5 Com. value = 80 %
6 6 Com. value = 90 %
20 5
4 7 Com. value = 100 %
3
10 2
1 If the performance limits are exceeded then flow forces occur
which lead to uncontrolled spool movements.
0 50 100 150 200 250 300
Valve pressure differential in bar A
121
RE 29055/10.05 4WRA; 4 WRAE Hydraulics Bosch Rexroth AG 11/16
60
50 0 – 50
40 2
30
0 – 25
20
10
Performance limit, nominal flow 30 l/min Performance limit, nominal flow 60 l/min
PAA/BAT PAA/BAT
or or
70 PAB/AAT 100 PAB/AAT
90
60
80
50
Flow in l/min A
7 70
Flowin l/min A
40 6 60
7
5 50
30 40
4 6
20 30 5
3 4
2 20 3
10 2
1 10 1
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Valve pressure differential in bar A Valve pressure differential in bar A
1 Com. value = 40 % If the performance limits are exceeded then flow forces occur
2 Com. value = 50 % which lead to uncontrolled spool movements.
3 Com. value = 60 %
4 Com. value = 70 %
5 Com. value = 80 %
6 Com. value = 90 %
7 Com. value = 100 %
122
12/16 Bosch Rexroth AG Hydraulics 4WRA; 4 WRAE RE 29055/10.05
2 4.1 5 1 4.2 3 8
15
A B
85,5
47
a b
42
23
13,5 44
69 8,5 7
79,5 (121,5)
143,5
201
9 6
8
0,01/100mm
F1 T F2
A Rzmax 4
47
B
F4 G F3
P
Required surface finish of the
15 valve mounting surface
72 Tolerances to: – General tolerances ISO 2768-mK
9 4 2 5 8 1 7 3
112,5
47
a b
42
2
23
13,5 44
69 8,5 6
79,5 (121,5)
143,5
201
50 253
8
F1 T F2
A 0,01/100mm
47
B
F4 G F3 Rzmax 4
P
2 4.1 6 5 1 4.2 3 9
15
A B
119
a b
82
40
30
24 70
102 (21)
125,5 (179,5)
224,5
305
7 10 8
32,5±0,2 13
F1 P F2 0,01/100mm
A B Rzmax 4
72
T T1
Required surface finish of the
valve mounting surface
F4 F3
25 50,8±0,2 Tolerances to: – General tolerances to ISO 2768-mK
104
4 2 6 5 9 1 3
141
2
82
a b
40
30
24 70
102 (21)
125,5 (179,5)
224,5
50 305
10 7 11 8
32,5±0,2 13
F1 P F2
A B
72
T T1
0,01/100mm
F4 F3 Rzmax 4
25 50,8±0,2
104 Required surface finish of the
valve mounting surface
1 Valve housing
2 Proportional solenoid "a" Tolerances to: – General tolerances to ISO 2768-mK
3 Proportional solenoid "b"
4 Plug-in connector to DIN EN 175201-804,
separate order, see page 7 Subplates to catalogue sheet RE 45054 and valve fixing
screws must be ordered separately.
5 Name plate
Subplates: G66/01 (G3/8)
6 Valve bleed screw
G67/01 (G1/2)
Note: The valves are bled before delivery.
G534/01 (G3/4)
7 Identical seal rings for ports A, B, P, T
Valve fixing screws(separate order)
8 Cover for valves with one solenoid The following valve fixing screws are recommended:
(2 switched positions, versions EA or WA)
– 4 S.H.C.S. ISO 4762 - M6 x 40 - 10.9-flZn-240h-L
9 Integrated electronics (OBE) (friction value +total = 0.09 to 0.14)
10 Space required for the connection cable Tightening torque MA = 12.5 Nm ± 10%,
and to remove the plug-in connector Material No. R913000058 (separate order)
11 Machined valve mounting surface, or
connection location to ISO 4401 (with locating pin hole) – 4 S.H.C.S. ISO 4762 - M6 x 40 - 10.9
Code: 4401-05-04-0-94 (explanation to ISO 5783) (friction value +total = 0.12 to 0.17)
Deviation from the standard: Port T1 Ø11.2 mm Tightening torque MA = 15,5 Nm ± 10%
126
16/16 Bosch Rexroth AG Hydraulics 4WRA; 4 WRAE RE 29055/10.05
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informations
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. Without their
Zum Eisengießer 1 consent it may not be reproduced or given to third parties.
97816 Lohr am Main, Germany The data specified above only serves to describe the product. No statements
Telefon +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
Telefax +49 (0) 93 52 / 18-23 58 derived from our information. The details stated do not release you from the
documentation@boschrexroth.de responsibility for carrying out your own assessment and verification. It must
www.boschrexroth.de be remembered that our products are subject to a natural process of wear
and ageing.
127
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▶ Sizes 6 and 10
▶ Component series 2X
▶ Maximum operating pressure 315 bar
▶ Maximum flow: 80 l/min (size 6)
▶ Maximum flow: 180 l/min (size 10)
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12
4 WRE F 2X / V ‒ 24 *
01 4 main ports 4
04 Size 6 6
Size 10 10
08 FKM seals V
09 Supply voltage 24 V 24
Bus interface
10 CANBus DS 408 C
Profibus DP V0/V1 P
Electrical interface
11 Command value ±10 V A1
Command value 4 to 20 mA F1
Symbols
A B A B
G G
a b a b
P T P T
2
Type 4WREF…V…
A B
G
a b
P T
A B
a 0 b a 0 b
P T
= E, E1
=V
= W, W1
Function, section
Set-up
The valve basically consists of: Functions:
– Housing (1) with connection surface – Control of the valve spool position
– Control spool (2) with compression springs (3 and 4) – The command value can alternatively be specified via
and spring plates (8 and 9) an analog interface (X1) or via the field bus inter-
– Coils (5 and 6) and pole tubes (10 and 11) with cen- face (X2, X3).
tral thread – The actual value signals are provided via an analog
– Position transducer (7) interface (X1) and can additionally be read out via the
– Integrated digital control electronics IFB-P (12) field bus (X2, X3).
Functional description – The controller parameters are set via the field bus.
With de-energized solenoids (5 and 6), the control
spool (2) is brought into the central position by the com-
pression springs (3 and 4) between the spring plates (8
and 9) (with V control spool without spring plate). With
V control spools, the mechanical zero position does not
correspond to the hydraulic one.
12 X2
X1
X3
13
7 5 10 3 8 2 9 1 4 11 6
Notice! The PG fitting (13) must not be opened. Notice! Due to the design principle, internal leak-
Mechanical adjustment of the adjustment nut located age is inherent to the valves and may increase over the
below is prohibited and damages the valve! life cycle.
The tank line must not be allowed to run empty. With
corresponding installation conditions, a preload valve is
to be installed.
Function, section
The integrated digital electronics enables the following WIN-PED PC program (version 6 or higher):
fault detection: To implement the project planning task and to parameterize
– Undervoltage the IFB-P valves, the user may use the WIN-PED commis-
– Cable break in position transducer (7) sioning software.
– Communication error – Parameterization
– Watchdog – Diagnosis
– Cable break in command value input (only with cur- – Convenient data management on a PC
rent interface) System requirements
The following additional functions are available: – IBM PC or compatible system
– Ramp generator – Windows 2000 or Windows XP
– Internal command value profile – RAM (recommendation: 256 MB) 2
– Enable function, digital – 150 MB of available hard disk capacity
– Overlap compensation Notice
– Zero point correction The "WIN-PED" PC program is not included in the scope of
delivery. It can be downloaded on the Internet free of
charge! (See page 18)
Technical data
(for applications outside these parameters, please consult us!)
Technical data
(for applications outside these parameters, please consult us!)
electric
Duty cycle 1) % 100
Supply voltage – Nominal voltage VDC 24
– Lower limit value VDC 19.4
– Upper limit value VDC 35
– Maximum admissible residual ripple Vpp 2
Total current consumption – Imax A 2
– Impulse current A 3
Command and actual va- – Voltage "A1" V ±10
lue signals – Current "F1" mA 4 to 20
Converter resolution (command/actual value signals) Bit 10
Maximum coil temperature 2) °C Up to 150
Protection class of the valve according to EN 60529 IP 65 with mounted and locked plug-in connectors
EMC (electromagnetic compatibility) Interference resistance prEN 50082-2:1994
Interference emission EN 50081-1:1992
1) Connect the valve to the supply voltage only when this is required
for the functional processes of the machine.
2) Due to the temperatures occurring at the surfaces of the solenoid
coils, the European standards ISO 13732-1 and EN ISO 4413 must
be adhered to.
A: + 24V DC
Rexroth
B: 0V
C: reference actual position A B
D: ±10V/0
20mA G
signal input
E: reference input a b
F: ±10V/0
20mA
actual position *R901053294*
PE: earth conductor 4WREF6
0000000 00
0000
A001
1 2 3 4 5 6
1 Material number
2
2 Production order number
3 Date of production
4 Serial number
5 Type designation
6 DIL switch for address and baud rate setting
(position B0 on the right)
5 CAN_L
1 1
CANopen
B7 B6 B5 B4 B3 B2 B1 B0 HEX Baud rate: B7, B6 Address range: B5 to B0
0 0 0 0 0 0 0 0 00 1) Standard 20 kBaud or re-programmed 1 = Standard or re-programmed
0 0 0 0 0 0 0 1 01
to to 20 kBaud 1 to 63
0 0 1 1 1 1 1 1 3F
0 1 0 0 0 0 0 0 40 125 kBaud 1 = Standard or re-programmed
0 1 0 0 0 0 0 1 41
to to 125 kBaud 1 to 63
0 1 1 1 1 1 1 1 7F
1 0 0 0 0 0 0 0 80 250 kBaud 1 = Standard or re-programmed
1 0 0 0 0 0 0 1 81
to to 250 kBaud 1 to 63
1 0 1 1 1 1 1 1 BF
1 1 0 0 0 0 0 0 C0 500 kBaud 1 = Standard or re-programmed
1 1 0 0 0 0 0 1 C1
to to 500 kBaud 1 to 62
1 1 1 1 1 1 1 0 FE
1 1 1 1 1 1 1 1 FF 250 kBaud Monitor mode/programming mode
1 = fixed
Profibus DP
B7 B6 B5 B4 B3 B2 B1 B0 HEX Address range
0 0 0 0 0 0 0 0 00 1) 125 = Standard or re-programmed
0 0 0 0 0 0 0 1 01
to to 1 to 126 with parameter channel
0 1 1 1 1 1 1 0 7E
1 0 0 0 0 0 0 0 80
to to 1 to 126 with parameter channel
1 1 1 1 1 1 1 0 FE
1 1 1 1 1 1 1 1 FF Monitor operation address 125
1) Factory setting
B7 B0 B7 B0
Connection of the bus terminator using the two lower switches
(only with Profibus):
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
ON
ON
ON
2 1 2 1
X2
Profibus Profibus
controller
X3
alternatively
X3
CAN bus
X2
Command value
valve spool position D
U/I CAN
A 2
U D controller
E
Output stage B
Actual value valve U b
spool position F I
Controller PWM
U/I PID Output stage A
Reference potential PWM
U U
C Output I a
stage off
Actual value
D position
Inductive posi-
Microcontroller A Oscillator
tional transducer
demodulator
=
EEPROM Flash ~
Cable break
Protective earthing
conductor PE
1)
1) The protective earthing conductor (PE) is connected to cooling element and valve housing.
Command value Positive command value 0 to +10 V (or 12 to 20 mA) at pin D and reference potential at pin E result in flow from P → A
and B → T.
Negative command value 0 to ‒10 V (or 12 to 4 mA) at pin D and reference potential at pin E result in flow from P → B
and A → T.
Actual value Positive actual value 0 to +10 V (or 12 to 20 mA) at pin F and reference potential at pin C result in flow from P → A
and B → T.
Connection line Recommendation:
Up to 25 m line length type LiYCY 7 x 0.75 mm²
Up to 50 m line lenght type LiYCY 7 x 1.00 mm²
External diameter see sketch of mating connector
0 75 0
70
60
50 0 50 0
40
30
0 25 0
20
10
0 10 20 30 40 0 10 20 30
Time in ms →
Frequency response (with V control spool)
5 315
0 270
3
Phase angle in ° →
Amplitude ratio in dB →
5 225
10 180
15 135
20 90
Signal ±10 %
25 45
Signal ±25 %
30 0 Signal ±100 %
1 10 20 30 50 100 200
Frequency in Hz →
Flow/load function with maximum valve opening (with V control spool)
200
Maximum admissible
100
80 flow
32
16
08
Flow in l/min →
10
P→A/B→T
or
P→B/A→T
1
10 20 50 100 200 300
Valve pressure differential in bar →
100
80
60
40
2
← p L in % →
20
5 3 1 1 3 5
Δp
S
20
40
60
80
100
Ue
← in % →
UEN
2
Zero flow in l/min →
10 2 4 Δp = 50 bar constant
1 5 Δp = 100 bar constant
3 3 Δp = 30 bar constant
30 4 Δp = 50 bar constant
2
5 Δp = 100 bar constant
20
1
10
1 Δp = 10 bar constant
60 3
2 Δp = 20 bar constant
50
2 3 Δp = 30 bar constant
40
4 Δp = 50 bar constant
30 1
5 Δp = 100 bar constant
20
10
Transition function with stepped electric input signals (4/3 valve version; V control spool)
Signal change in % →
100 0 100 0
Stroke in % →
75 0 75 0
2
50 0 50 0
25 0 25 0
0 20 40 60 0 20 40 60
Time in ms →
400
Maximum admissible
75 flow
180
100 50
Flow in l/min →
25
50
25
P→A/B→T
or
P→B/A→T
10
10 20 50 100 200 300
0 270
3
Phase angle in ° →
Amplitude ratio in dB →
5 225
10 180
15 135
20 90
Signal ±10 %
25 45
Signal ±25 %
30 0 Signal ±100 %
1 10 20 30 50 100 200
Pressure/signal characteristic curve (V control spool), Zero flow (with central control spool position -
ps = 100 bar V control spool)
100
2
80
60
40
20
← p L in % →
1
5 3 1 1 3 5
Δp
S
20
40
60
80
0 50 100 150 200 210 250 300 315
100 Operating pressure in bar →
Ue
← in % →
UEN
40 3 Δp = 30 bar constant
2
4 Δp = 50 bar constant
30
1 5 Δp = 100 bar constant
20 2
10
3 3 Δp = 30 bar constant
75
4 Δp = 50 bar constant
2
5 Δp = 100 bar constant
50 1
25
150
3 1 Δp = 10 bar constant
125
2 2 Δp = 20 bar constant
100
3 Δp = 30 bar constant
75 1
4 Δp = 50 bar constant
50
5 Δp = 100 bar constant
25
118,5
"a"
47,5
"b"
42
23,5
40,5 15,1 44
69,2 Ø45,4
178
261
2 4 1 3
9
20
8,5
F1 F2
0,01/100 T
Rzmax 4
48
A B
P
Required surface quality of F4 F3
G
the valve connection surface
76
5 7 6 8 5
18 ca.139 ca.166 15
144,5
2
"a" "b"
72,5
40
30
19,1 54 70,1
92,2
180
355
2 4 1 3 9
23
0,01/100
13
F1 P F2
Rzmax 4
A B
72
T T1
Required surface quality of
the valve connection surface
F4 F3
94
Unit dimensions
3
1
91
A
F 2
B
Ø27
C E
D
Ø6,5
11
Mating connector for X1 Version Material number
Mating connector according to DIN EN 175201-804 Mating connector (metal) R900223890
(6-pole)
A
F
B
C E
D
Ø8
Ø13,5
85
Ø19,6
2 5
4 5
5
1
Ø19,6
Notices:
▶ Connect the valve to the supply voltage only when this is required for the functional processes of the machine.
▶ Do not use electrical signals provided via control electronics (e.g. "No error" signal) for switching safety-relevant
machine functions (see also EN ISO 13849 "Safety of machinery – safety-related parts of control systems").
▶ If electro-magnetic interference is to be anticipated, suitable measures must be taken to ensure the function (depend-
ing on the application, e.g. shielding, filtration)!
▶ For more information, refer to the operating instructions and the WIN-PED online help.
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
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Ý
▶ Frame size 10
▶ Component series 0
▶ Maximum operating pressure 350 bar
▶ Maximum flow 25 l/min
H7900
Features Contents
01 02 03 04 05 06 07 08 09 10 11 12
Symbols
04 2 4 2 4 10
3 1 3 1
2 4 2 4 20
3 1 3 1
06 4/3 proportional directional spool valves, direct operated, with solenoid actuation OD14
Symbols
07 See item 04 10
20
11 Standard version 0
12 Revision status 0
Without manual override "0" With pull/push manual override "-M1", "1"
General
The 4/3 proportional directional spool valves are direct the main ports ਦ with ਥ or ਦ with ਧ. The symbols are
operated, pressure-compensated cartridge valves. They realized by different spools ("10" and "20"). In case of
regulate the flow proportionally to the input signal in a de-excitation of the solenoid (3), the return spring (4)
continuous form from the main port ਦ to ਥ or ਦ to ਧ. returns the control spool (5) into its initial position. Main
The valve basically consists of: ports ਥ, ਦ and ਧ can be permanently pressurized with an
Pole tube (1), socket (2), a control spool (5) as well as a operating pressure of 350 bar. The ports have a fixed pin
return spring (4). assignment (see symbols). At port ਤ there must be a
maximum pressure of 250 bar.
Function The manual override (6) allows for the switching of the
In the de-energized condition, the control spool (5) is held valve without solenoid energization.
in the initial position by the return spring (4). By energizing
the solenoid (3), the control spool (5) is adjusted directly
- proportional to the electrical input signal - and connects
Version "C4"
ਤ = Main port 1 (T)
ਥ = Main port 2 (A)
ਦ = Main port 3 (P)
ਧ = Main port 4 (B)
7 6
7 Initial position
8 Spool position "a" Version "K4"
9 Spool position "b"
9 8
2 3 4
Type VEPS-10A-43…
Bosch Rexroth AG, RE 18162, edition: 2013-01
235
Proportional directional spool valve | VEPS..43 5/16
Technical data
(For applications outside these parameters, please consult us!)
general
Weight – Valve kg 0.35
– Coil kg 0.25 each
Installation position Any - if it is ensured that no air can collect upstream the valve. Oth-
erwise, we recommend suspended installation of the valve.
Ambient temperature range °C –40 to +120 (see page 12 and 13)
Storage temperature range °C –20 to +80
Environmental audits 2
Salt spray test according to DIN 50021 h 720
Surface protection DC solenoids Coating according to DIN 50962-Fe//ZnNi with thick film passivation
hydraulic
Maximum operating pressure – Connection ਥ, ਦ, ਧ bar 350
– Connection ਤ bar 250
Maximum flow l/min 25
Step response 0 to 100 %; 100 to 0 % ms < 180 (with pS = 10 bar)
Leakage ml/min < 60 per control edge (with Δp = 100 bar; HLP46, ̛oil = 40 °C)
Hydraulic fluid See table below
Hydraulic fluid temperature range °C –40 to +100 (preferably +40 to +50)
Viscosity range mm2/s 5 to 400 (preferably 10 to 100)
Maximum permitted degree of contamination of the hy- Class 20/18/15 1)
draulic fluid - cleanliness class according to ISO 4406 (c)
Hysteresis 2) ≤5
Range of inversion 2) ≤2
Response sensitivity 2) ≤1
Load cycles 2 million 3)
Important information on hydraulic fluids! ▶ The flash point of the hydraulic fluids used must be 40 K higher
▶ For more information and data on the use of other hydraulic fluids than the maximum solenoid surface temperature.
refer to data sheet 90220 or contact us! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ There may be limitations regarding the technical valve data (tem- are simultaneously zinc-solving, zinc may accumulate in the fluid.
perature, pressure range, service life, maintenance intervals, etc.)!
1) The cleanliness classes specified for the components must be 2) Measured with analog amplifier type RA2-1/10;
adhered to in hydraulic systems. Effective filtration prevents faults see data sheet 95230
and at the same time increases the service life of the components. 3) Rexroth standard test condition (HLP46; ̛oil = 40 °C ±5 °C)
For the selection of the filters see www.boschrexroth.com/filter.
Technical data
(For applications outside these parameters, please consult us!)
electric
Voltage type Direct voltage
Supply voltages 4) V 12 DC 24 DC 24 DC
Maximum solenoid current A 1760 mA 1200 mA 800 mA
Coil resistance – Cold value at 20 °C Ω 2.3 4.8 11.5
– Max. hot value Ω 3.8 7.9 18.5
Duty cycle % see characteristic curve page 12 and 13 5)
Characteristic curves
(measured with HLP46, ̛oil = 40 ±5 °C and 24 V coil)
12
3
10
2
6
2
4
1 1 ਥࣅਤ
2 2 ਧࣅਤ
3 ਦࣅਧ
0 4 ਦࣅਥ
0 5 10 15 20 25
Flow in l/min ࣅ
12
3
10
6
2
4
1 1 ਥࣅਤ
2
2 ਧࣅਤ
3 ਦࣅਧ
0
0 5 10 15 20 25 4 ਦࣅਥ
Flow in l/min ࣅ
Characteristic curves
(measured with HLP46, ̛oil = 40 ±5 °C and 24 V coil)
Direction of flow ਦ ࣅ ਥ
Symbol "10"
25 2
3
1
20
4
Flow in l/min ࣅ
15
5
10
5 1 Δp = 10 bar constant
2 Δp = 20 bar constant
3 Δp = 30 bar constant
4 Δp = 50 bar constant
0
20 40 60 80 100 5 Δp = 100 bar constant
Command value in % ࣅ
Direction of flow ਦ ࣅ ਧ
Symbol "10"
25
2
3
4
20
1
5
Flow in l/min ࣅ
15
10
5 1 Δp = 10 bar constant
2 Δp = 20 bar constant
3 Δp = 30 bar constant
4 Δp = 50 bar constant
0
20 40 60 80 100 5 Δp = 100 bar constant
Command value in % ࣅ
Characteristic curves
(measured with HLP46, ̛oil = 40 ±5 °C and 24 V coil)
Direction of flow ਦ ࣅ ਥ
Symbol "20"
2 3
25
4
1
20
5
2
Flow in l/min ࣅ
15
10
5 1 Δp = 10 bar constant
2 Δp = 20 bar constant
3 Δp = 30 bar constant
4 Δp = 50 bar constant
0
20 40 60 80 100 5 Δp = 100 bar constant
Command value in % ࣅ
Direction of flow ਦ ࣅ ਧ
Symbol "20"
25
2
3
4
20
1
5
Flow in l/min ࣅ
15
10
5 1 Δp = 10 bar constant
2 Δp = 20 bar constant
3 Δp = 30 bar constant
4 Δp = 50 bar constant
0
20 40 60 80 100 5 Δp = 100 bar constant
Command value in % ࣅ
Limits of performance
(measured with HLP46, ̛oil = 40 ±5 °C)
Direction of flow ਦ → ਥ / ਧ → ਤ
Symbol "10"
30
25
Flow in l/min ࣅ
20
15
10
3
5 2
1 1 Command value = 50 %
0 2 Command value = 75 %
0 50 100 150 200 250 300 350 3 Command value = 100 %
Pressure differential in bar ࣅ
25
Flow in l/min ࣅ
20
15
10
3
5 2
1 Command value = 50 %
1
2 Command value = 75 %
0
0 50 100 150 200 250 300 350 3 Command value = 100 %
Pressure differential in bar ࣅ
Attention!
The specified performance limits are valid for operation with only one direction of flow (e.g. from ਦ to ਥ and
with two directions of flow (e.g. from ਦ to ਥ and simulta- blocked port ਧ)!
neous return flow from ਧ to ਤ). In such applications, please consult us!
Due to the current forces acting within the valves, the The performance limit was determined without tank pre-
permissible performance limit may be considerably lower loading.
Limits of performance
(measured with HLP46, ̛oil = 40 ±5 °C)
Direction of flow ਦ → ਥ / ਧ → ਤ
Symbol "20"
30
25
Flow in l/min ࣅ
20
15
2
3
10
2
5
1 1 Command value = 50 %
0 2 Command value = 75 %
0 50 100 150 200 250 300 350 3 Command value = 100 %
Pressure differential in bar ࣅ
25
Flow in l/min ࣅ
20
15
3
10
2
5
1 1 Command value = 50 %
2 Command value = 75 %
0
0 50 100 150 200 250 300 350 3 Command value = 100 %
Pressure differential in bar ࣅ
Attention!
The specified performance limits are valid for operation with only one direction of flow (e.g. from ਦ to ਥ and
with two directions of flow (e.g. from ਦ to ਥ and simulta- blocked port ਧ)!
neous return flow from ਧ to ਤ). In such applications, please consult us!
Due to the current forces acting within the valves, the The performance limit was determined without tank pre-
permissible performance limit may be considerably lower loading.
(1.76 A) in % (2) ࣅ
6 105 1,75
the coil (1) ࣅ
– Version "G24"
(1.2 A) in % (2) ࣅ
the coil (1) ࣅ
8 95 1,2
3
7 90 1,15
1
6 85 1,1
5 80 1,05
4 75 1
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ
Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.
– Version "G24..-8"
(0.8 A) in % (2) ࣅ
ࣅ
12 95 0,85
the coil (1)
1
10 90 0,8 2
3
8 85 0,75
6 80 0,7
4 75 0,65
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ
Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.
Unit dimensions
(dimensions in mm)
1
98
15
1
64,4
5
4
6
9 1 8
84 (90)
3
2 3 4
55
37
1
63,1 120,7
155 162
0
LS
10
min 30
23,95 0,05
7/8-14UNF-2B
0,01 0,05 A B
X
0,5
A
Rz1 8
min 13,5
16+1
max 21,9
22+0,4 2
23,4+0,4
min 30,7
max 37,7
39,24+0,4
37,8+0,4
min 46,6
55,04+0,4
53,6+0,4
max 53,5
Y
63,5+0,5
Y
Y
max 15
15,87+0,05 E
0,05 A B
17,47+0,05 E
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C
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1) Visual inspection
,1
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ax
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LS = Location Shoulder
Tolerance for all angles ±0.5°
All seal ring insertion faces are rounded and free of burrs
920 910
930
999
More information
▶ Control electronics:
– Plug-in proportional amplifier type VT-SSPA1… Data sheet 30116
– Analog amplifier type RA… Data sheet 95230
▶ Selection of the filters www.boschrexroth.com/filter
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
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1000 1ࣅ"#ࣅ5 ÑQCBS
DPOTUBOU
PS ÑQCBS
DPOTUBOU
'MPXJOMNJOࣅ
0
15 20 30 40 50 60 70 80 90 100 2
$PNNBOEWBMVFJOࣅ
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1600 5 ÑQCBS
DPOTUBOU
1500
1250 1ࣅ"#ࣅ5 ÑQCBS
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1000 1ࣅ#"ࣅ5 ÑQCBS
DPOTUBOU
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750
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DPOTUBOU
1
500
250
0
15 20 30 40 50 60 70 80 90 100
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50 0 50
25 0 25
0
0 80 160 240 320 400 0 80 160 240 320 400
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100 0 100
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50 0 50
25 0 25
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288
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2000
1800
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1600
2
1400
1200
1000 1
800
600
400
200
15 20 30 40 50 60 70 80 90 100
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156,5
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116
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70
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108
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69,9
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92
120
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195
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116
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200
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100
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322
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198
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RE 29262
Type DBETA Edition: 2013-04
▶ Size 6
▶ Component series 6X
▶ Maximum operating pressure 500 bar
▶ Maximum flow: 5 l/min
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09
DBETA ― 6X / G24 K31 *
01 Proportional pressure relief valve, pressure-controlled with integrated electronics (OBE) DBETA
Electrical connection
06 Connector DIN EN 175201-804 K31
Electronics interface
07 Command value 0 to 10 V A1
Command value 4 to 20 mA F1
Seal material
08 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used! (Other seals upon request)
Symbols
Version P Version B
U U
T T
p p
P P B
Function, section
General information
DBETA proportional pressure relief valves are used for acts the hydraulic force in channel P. When the hydraulic
pressure relief. Operation is effected by means of a pro- force at the valve poppet (4) equals the solenoid force, the
portional solenoid. The pressure is regulated by the pres- set pressure is reached. By increasing/reducing cross-sec-
sure sensor and the valve electronics. By means of these tion P to T, the pressure is maintained at the set level.
valves, the system pressure to be limited can be continu- The pressure sensor (8) captures the pressure in chan-
ously adjusted and controlled depending on the electric nel P and/or B and the integrated electronics (7) controls
command value. the pressure independently of the flow.
The valves mainly consist of the housing (1), the valve Connector (6) provides the pressure in channel P and/or B
seat (3), the valve poppet (4), the proportional solenoid (2), as an analog actual value (0 to 10 V and/or 4 to 20 mA). If
the integrated electronics (7) and the pressure sensor (8). the command value is zero, the control electronics only
Basic principle applies the minimum control current to the proportional
The supply voltage and the command value are applied to solenoid (2) and the minimum set pressure is applied.
the connector (6). Depending on the command value the With the DIL switch (9) the integrated pressure controller
electronics converts the input signal into current. The can be adjusted to various (line) volumes (see table
proportional solenoid converts the electric current into on page 7).
mechanical force that acts directly on the valve poppet (4)
via the armature plunger (5). The valve poppet (4) counter-
3
Type: DBETA-6X/P...
7 6
1 3 4 5 2
Rexroth
Technical data
(for applications outside these parameters, please consult us!)
general
Weight kg 1.9
Mounting orientation Any
Ambient temperature range °C –20 … +60
Sine test according to DIN EN 60068-2-6 10...2000...10 Hz / maximum of 10 g / 10 cycles
Noise test according to DIN EN 60068-2-64 20...2000 Hz / 10 gRMS / 30 g peak / 24h
Transport shock according to DIN EN 60068-2-27 15 g / 11ms
Maximum relative moisture at 25 to 55 °C % 97
1) The summated pressure of all ports must not exceed 1030 bar,
e.g. port P 500 bar + port B 500 bar + port T 30 bar +
port A 0 bar = 1030 bar
2) Tank preloading of 30 bar in addition.
Attention: The tank preloading is added to the set pressure.
A short-time static pressure of 300 bar is admissible.
3) Recommended operation range Q > 0,5 l/min.
4) The cleanliness classes specified for the components must be
adhered to in hydraulic systems. Effective filtration prevents faults
and at the same time increases the life cycle of the components.
For the selection of the filters see www.boschrexroth.com/filter
5) Accuracies apply for flow > 0.1 l/min and command value > 10 %.
Technical data
(for applications outside these parameters, please consult us!)
electric 3
Minimum solenoid current mA ≤ 100
Maximum solenoid current mA 1600 ± 10 %
Switch-on duration % 100
Supply voltage – Nominal voltage VDC 24
– Lower limit value VDC 18
– Upper limit value VDC 36
Current consumption A ≤ 1.5 (Imax 2 A is possible)
Required fuse protection A 2, time-lag
Inputs – Voltage V 0 to 10
Pressure command value – Current mA 4 to 20
Outputs – Voltage V 0 to 10 ≙ 0 to 100 % of nominal pressure
Actual pressure value – Current mA 4 to 20 ≙ 0 to 100 % of nominal pressure
Protection class of the valve according to EN 60529 IP 65 with mating connector mounted and locked
Conformity CE according to EMC Directive 2004/108/EC
Tested according to EN 61000-6-2 and EN 61000-6-3
Connector pin assignment Contact Allocation interface "A1" Allocation interface "F1"
A 24 VDC (u(t) = 18 V to 36 V); Imax ≤ 2.0 A
Supply voltage
B 0V
Reference potential C Reference potential for contact F; Reference contact F
actual value at Ri (countersink) < 50 kΩ connect
(star-like) to ground ⊥ on the control side
D 0 to 10 V; RE > 100 kΩ 4 to 20 mA; RE = 100 Ω
Differential amplifier input
E Reference potential command value
Actual pressure value F 0 to +10 V actual value; Imax = 5 mA 4 to 20 mA; maximum load resistance 600 Ω
Protective ground PE Connected to solenoid and valve housing
Mating connectors according to DIN EN 175201-804, solder contacts for line cross-section 0.5 to 1.5 mm2
86
Plastic version, A F
B
Ø27
Ø6,5
11
Metal version, AF
B
Ø28
85
Min. supply voltage in V→
Function
The electronics are supplied with voltage via ports A and The actual pressure value is reported at port F (reference
B. The command value is applied to the differential ampli- port C).
fier ports D and E. With the DIL switch, the controller characteristics can be
The actual pressure value is captured by the integrated adjusted to certain line volumes (see table "DIL switch
pressure sensor. The pressure command value is pro- position").
cessed in the controller and compared to the actual pres-
sure value. The power output stage processes the control
output of the controller and controls the solenoid current.
Block diagram
Pressure
A sensor
24 VDC
DC
Supply
B DC Controller DIL switch
GND 3
ON
2 1
Reference potential C
actual value
Differential
amplifier 1) Power output stage
Command value
D
U Solenoid
Reference potential E U
command value
F U
Actual pressure value
U
PE
1)
I
For variant "F1":
U
Characteristic curves
(measured with HLP46, ̛Oil = 40 ±5 °C)
100
80
Pressure in port P in %
60
40
20
0 20 40 60 80 100
Command value in % →
Minimum set pressure in port P with command value 0 V and/or 4 mA depending on the flow
(return flow pressure = 0 bar)
80
70
Pressure in port P in bar →
60
10
0 1 2 3 4 5
Flow in l/min →
100
75
50
25
0 1 2 3 4 5
Flow in l/min →
Dimensions:
(dimensions in mm)
5 6 7 8
15
max. 200
114,5
91
77,3
Rexroth
Ø 25,5
Ø 45
37
23,5
3
56,6
70 0,01/100
160,3
Rz1max 4
2 4 3 1
Required surface quality of the
9 valve connection surface
20,1 40,5
6,25
8 F1 F2
T 10
A B
47
Rexroth
26,5
32,5
37
45
P F3
F4 G
10,5
59
Ø 5,5
2
Ø 9,5
Notice!
For valve mounting screws and subplates, see page 10.
The dimensions are nominal dimensions which are
subject to tolerances.
Dimensions
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
RE 29150/07.05 1/10
Proportional pressure relief valve
with position feedback (Lvdt AC/AC)
Type DBETBX
Nominal size 6
Unit series 1X
Maximum working pressure P 315 bar, T 2 bar
Nominal flow rate Qnom 1 l/min
Ordering data
DBETB X 1X G24 37 Z4 M *
Preferred types
Symbol
For external trigger electronics
P
T
353
RE 29150/07.05 DBETBX Hydraulics Bosch Rexroth AG 3/10
3
Plug-in connector
Lead seal
Position transducer
Solenoid Valve body
Accessories
Type Material Number
(4 x) f ISO 4762-M5x50-10.9 Cheese-head bolts 2 910 151 174
Europe card VT-VRPA1-537-10/V0/PV RE 30052 0 811 405 097
Technical data
General
Construction Poppet valve
Actuation Proportional solenoid with position control, external amplifier
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94)
Mounting position Horizontal, vertical with solenoid at top
Ambient temperature range °C –20...+50
Weight kg 4.5
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Electrical
Cyclic duration factor % 100
Degree of protection IP 65 to DIN 40050 and IEC 14434/5
Solenoid connection Unit plug DIN 43650/ISO 4400, M16 x 1.5 (2P+PE)
Position transducer connection Special plug
Max. solenoid current Imax 3.7
Coil resistance R20 2.5
Max. power consumption at 100 % VA 60
load and operating temperature
Static/Dynamic 2)
Hysteresis % 0.3
Range of inversion % 0.2
Manufacturing tolerance for Qmax % 艐6
Response time 100 % signal change ms On 45 / Off 25
1) The purity classes stated for the components must be complied with in hydraulic systems. Effective filtration prevents
problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
2) All characteristic values ascertained using amplifier 0 811 405 097 for the position-controlled 3.7 A solenoid.
355
RE 29150/07.05 DBETBX Hydraulics Bosch Rexroth AG 5/10
Valve with external trigger electronics (europe card without ramp, RE 30052)
Circuit diagram/pin assignment
3
356
6/10 Bosch Rexroth AG Hydraulics DBETBX RE 29150/07.05
Valve with external trigger electronics (europe card with ramp, RE 30054)
Circuit diagram/pin assignment
357
RE 29150/07.05 DBETBX Hydraulics Bosch Rexroth AG 7/10
Valve with external trigger electronics (europe card with ramp, RE 30056)
Circuit diagram/pin assignment
Daughter card,
see page 8
358
8/10 Bosch Rexroth AG Hydraulics DBETBX RE 29150/07.05
Valve with external trigger electronics (europe card with ramp, RE 30056)
Circuit diagram/pin assignment Daughter card
359
RE 29150/07.05 DBETBX Hydraulics Bosch Rexroth AG 9/10
Valve amplifier
1) Zero adjustment
2) Sensitivity adjustment
360
10/10 Bosch Rexroth AG Hydraulics DBETBX RE 29150/07.05
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
361
RE 29151/07.05 1/10
Proportional pressure relief valve
with on-board electronics (OBE)
and position feedback
Type DBETBEX
Nominal size 6
Unit series 1X
Maximum working pressure P 315 bar, T 250 bar
Nominal flow rate Qnom 1l/min
Ordering data
Preferred types
Type .......A1 (0...+10 V) Material Number Type .......F1 (4...20 mA) Material Number
DBETBEX–1X/80G24K31A1M 0 811 402 072 DBETBEX–1X/80G24K31F1M 0 811 402 140
DBETBEX–1X/180G24K31A1M 0 811 402 071 DBETBEX–1X/180G24K31F1M 0 811 402 075
DBETBEX–1X/250G24K31A1M 0 811 402 073 DBETBEX–1X/315G24K31F1M 0 811 402 141
DBETBEX–1X/315G24K31A1M 0 811 402 070
Symbol
For on-board electronics
D
P
E
T
363
RE 29151/07.05 DBETBEX Hydraulics Bosch Rexroth AG 3/10
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
Accessories
Type Material Number
(4 x) f ISO 4762-M5x30-10.9 Cheese-head bolts 2 910 151 166
* Plug-in connectors 2P+PE, KS 1 834 482 022
see also RE 08008. KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252
Technical data
General
Construction Poppet valve
Actuation Proportional solenoid with position control and OBE
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight kg 2.7
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Static/Dynamic
Hysteresis % 0.2
Range of inversion % 0.1
Manufacturing tolerance % ±5
Response time 100 % signal change ms 30
Stellzeit 0 10 % signal change ms 10
Thermal drift < 1 % at ΔT = 40 °C
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
365
RE 29151/07.05 DBETBEX Hydraulics Bosch Rexroth AG 5/10
Technical data
Version A1:
Standard
Supply 24V =
Signal: 0…+10V
T
Version F1:
mA signal
Supply 24V =
Signal: 4…20mA
T
366
6/10 Bosch Rexroth AG Hydraulics DBETBEX RE 29151/07.05
Connection
For electrical data, see page 5
and Operating Instructions 1 819 929 083
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
Pin assignment
Version A1: UD–E 0...+10 V
(Ri = 100 kΩ)
368
8/10 Bosch Rexroth AG Hydraulics DBETBEX RE 29151/07.05
+UB
+
PID
-
Pin assignment
Version F1: ID–E 4...20 mA
(Rsh = 200 kΩ)
369
RE 29151/07.05 DBETBEX Hydraulics Bosch Rexroth AG 9/10
UD-E 1)
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
371
RE 29162
Edition: 2013-06
Type DBET and DBETE Replaces: 04.13
▶ Size 6
▶ Component series 6X
▶ Maximum operating pressure 420 bar
▶ Maximum flow: 2 l/min
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11
DBET ― 6X / G24 *
Electrical connection
08 For type DBET:
Without mating connector; connector DIN EN 175301-803 K4 2)
For type DBETE:
Without mating connector; connector DIN EN 175201-804 K31 2)
Electronics interface
09 Command value 0 to 10 V A1
Command value 4 to 20 mA F1
with DBET no code
Seal material
10 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used! (Other seals upon request)
Symbols
For external control electronics (type DBET) With integrated electronics (type DBETE)
P P
Pilot oil return, external (Y) Pilot oil return, external (Y)
T Y T Y
P P
Function, section
Type DBET...Y
Type DBET
Pilot oil return, external
Type DBETE
Technical data
(for applications outside these parameters, please consult us.)
general
Weight – Type DBET kg 2.0
– Type DBETE kg 2.15
Mounting orientation Any
Ambient temperature range °C –20 to +70 (DBET)
–20 to +50 (DBETE)
hydraulic
Maximum operating pressure – Port P bar 420
Maximum set pressure – Pressure rating 50 bar bar 50
– Pressure rating 100 bar bar 100
– Pressure rating 200 bar bar 200
– Pressure rating 315 bar bar 315
– Pressure rating 350 bar bar 350
– Pressure rating 420 bar bar 420
Minimum set pressure (at command value 0 V or 4 mA) bar See characteristic curves on page 11
Return flow pressure Port T and/or Y bar Separately at zero pressure to the tank
Maximum flow l/min 2 1) 3
Hydraulic fluid 1) See table on page 6
Hydraulic fluid temperature range °C –20 to +80
Viscosity range mm2/s 20 to 380, preferably 30 to 46
Maximum permitted degree of contamination of the hydrau- Class 20/18/15 2)
lic fluid, cleanliness class according to ISO 4406 (c)
Hysteresis % < 4 of the maximum set pressure
Range of inversion % < 0.5 of the maximum set pressure
Response sensitivity % < 0.5 of the maximum set pressure
Linearity (flow 0.8 l/min) % ±3 of the maximum set pressure
Manufacturing tolerance of the at command value 20 % % < ±1.5 of the maximum set pressure 3)
command value pressure char- at command value 100 % % < ±5 of the maximum set pressure (type DBET) 4)
acteristic curve, related to < ±1.5 of the maximum set pressure (type DBETE)
0.8 l/min; pressure increasing
Step response (Tu + Tg) 0 → 100 % or 100 % → 0 ms 80 (depending on the system)
line volume < 20 cm3; Q = 0.8 l/min
1) Observe flow limitation for pressure ratings 315, 350 and 420 bar
(page 10).
2) The cleanliness classes specified for the components must be
adhered to in hydraulic systems. Effective filtration prevents
faults and at the same time increases the life cycle of
the components.
For the selection of the filters, see www.boschrexroth.com/filter.
3) Zero point calibration at the factory.
4) Possible comparison of the external control electronics.
Technical data
(for applications outside these parameters, please consult us.)
Notice!
Information on the environment simulation testing for the areas
EMC (electromagnetic compatibility), climate and mechanical
load, see data sheet 29162-U (declaration on environmen-
tal compatibility).
Type DBET
3
Sealing
material NBR
Type DBETE
Connector pin assignment Contact Allocation interface "A1" Allocation interface "F1"
A 24 VDC (u(t) = 21 V to 35 V); Imax ≤ 1.5 A
Supply voltage
B 0V
Reference potential actual value C Reference contact F; 0 V Reference contact F; 0 V
D 0 to 10 V; RE = 100 kΩ 4 to 20 mA; RE = 100 Ω
Differential amplifier input
E Reference potential command value
Measuring output (actual value) F 0 to 1.6 V actual value (1 mV ≙ 1 mA)
Load resistance > 10 kΩ
Protective ground PE Connected to solenoid and valve housing
Mating connectors according to DIN EN 175201-804, solder contacts for line cross-section 0.5 to 1.5 mm2
86
Plastic version, A F
B
Ø27
Metal version, AF
B
Ø28
85
Electrical connection
Length in mm →
Function
The electronics are supplied with voltage via ports The power stage of the electronics for controlling the
A and B. The command value is applied to the differential proportional solenoid is a chopper amplifier with a cycle
amplifier ports D and E. frequency of approx. 180 Hz to 400 Hz. The output signal
Via the characteristic curve generator, the command value is pulse-width modulated (PWM).
solenoid current characteristic curve is adjusted to the In order to check the solenoid current, a voltage can be
valve so that non-linearities in the hydraulic system are measured at the connector between pin F(+) and pin C(–)
compensated and thus, a linear command value pressure that is proportional to the solenoid current. 1 mV corre-
characteristic curve is created. sponds to 1 mA solenoid current.
The current controller controls the solenoid current inde-
pendently of the solenoid coil resistance.
Block diagram
A
24 VDC
DC
Supply
B DC
GND
Reference potential C
Chopper
actual value Differential Characteristic Current amplifier
amplifier curve generator controller
D
Command value
U Solenoid
Reference potential E U
command value
F U
Actual value
U
PE
=
Oscillator
Characteristic curves
(measured with HLP46, ̛Oil = 40 ±5 °C)
Pressure in port P in % →
Pressure in port P in % →
80 80
60 60
40 40
20 20
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % → Command value in % →
At 20 % zero point
calibration at the factory
external amplifier (type and data sheet, see page 14) can
be changed using the command value attenuator potenti-
ometer "Gw". The digital amplifier is set using the param-
eter "Limit".
In this context, the control current according to the techni-
cal data must not be exceeded.
In order that several valves can be adjusted to the same
characteristic curve, do not set the pressure higher than
the maximum set pressure of the pressure rating with
command value 100 %.
Pressure in port P depending on the command value Current drop as ambient temperature rises, 24 V and
100 % duty cycle
Comparison DBET series 5X-6X / pressure rating 200 bar
(with amplifier VT-VSPA1-1-1X with 800 mA coil) 0,8
220
0,6
Current in A →
Pressure in port P in bar →
180
Series 5X 0,4
140
0,2
100
0
60 Series 6X 0 10 20 30 40 50 60 70
Ambient temperature in °C →
20
Note!
0 20 40 60 80 100 At increased temperature, the solenoid current drops,
Command value in % → which results in a corresponding deviation of the set
pressure.
Characteristic curves
(measured with HLP46, ̛Oil = 40 ±5 °C)
50 100
4
4
40 80
3 3
30 60
20 2 40 2
10 20
1 1
0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →
Maximum operating
Pressure rating 200 bar Pressure rating 315 bar 1) pressure
240 350 5
Pressure in port P in bar →
5
Pressure in port P in bar →
300 4
200
4
250
160
3
3 200
120
150 2
80 2
100
40 50
1 1
0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →
Maximum operating Maximum operating
Pressure rating 350 bar 2) Pressure rating 420 bar 2) pressure
pressure 420
350 5 5
Pressure in port P in bar →
400 4
Pressure in port P in bar →
4
300 350
250 300 3
3
200 250
200
150 2 2
150
100
100
50 50
1 1
0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →
Characteristic curves
(measured with HLP46, ̛Oil = 40 ±5 °C)
Minimum set pressure in port P with command value 0 V and/or 4 mA depending on the flow
2,5
2,0
1,5
1,0
0,5
3
Pressure in port P in bar →
Notice
The characteristic curves were measured without counter
pressure in port T. (pT = 0 bar)
Minimum control current ≤ 100 mA
(This current is reached with a command value of 0 V and/
or 4 mA.)
5 6
15
Ø25
8
1 2 G1/4
1
94
12+1
Ø12,9
44,5
37
T
56,5
147,5
7 3 4
Ø10
Ø5,5
2
7
T T
Y
45
P P
9,3 9,7
28,3 40,5
0,01/100
F1 F2 9 Rzmax 4
8
T
A B
47
1 Proportional solenoid
2 Valve housing
3 Name plate
4 Identical seal rings for ports P, T, A and B
5 Mating connector according to DIN EN 175301-803
6 Space required for removing the mating connector
7 Blind counterbores A and B
8 With version ..Y.. (external pilot oil return)
port Y is internally connected to port T.
Port T is not plugged.
9 Machined valve contact surface,
porting pattern according to ISO 4401-03-02-0-05
Deviating from the standard: "A" and "B" channels
not drilled locating pin not included in the scope For valve mounting screws and subplates, see page 14.
of delivery
6 60 3
15 91
9 Ø25
2
114,5
G1/4
7 max. 200 5
Y
1
12+1
Ø12,9
44,5
37
1 56,5
4 T
147,5
3
Ø10 8 10
Ø5,5
2
7
T T
Y
Ø45
45
37
P P
9,3 40,5 9,7
11 12
F1 F2
8
T
0,01/100
A B
47
P F3 Rzmax 4
1 Proportional solenoid F4 G
2 Valve housing 10,5 Required surface quality of
3 Integrated electronics (OBE) 59
the valve contact surface
4 Identical seal rings for ports P, T, A and B
5 Mating connectors according to
DIN EN 175301-804
6 Space required for removing the mating connector
7 Cable fastening
8 Blind counterbores A and B
9 With version ..Y.. (external pilot oil return)
port Y is internally connected to port T.
Port T is not plugged.
10 Name plate
11 Block diagram of the integrated electronics (OBE)
12 Machined valve contact surface,
porting pattern according to ISO 4401-03-02-0-05
Deviating from the standard: "A" and "B" channels
not drilled locating pin not included in the scope For valve mounting screws and subplates, see page 14.
of delivery
Dimensions
External control for type DBET ...G24-8... Data sheet Material number
VT-2000-5X/... in euro-card format 29904
VT-MSPA1-1-30 with modular design 30224
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification.
It must be remembered that our products are subject to a natural process of
wear and aging.
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RE 29159/07.05 1/10
Proportional pressure relief valve,
pilot operated, with on-board elec-
tronics (OBE) and position feedback
Type DBEBE6X
Nominal size 6
Unit series 1X
Maximum working pressure P 315 bar, T 250 bar
Maximum flow rate 40 l/min
Ordering data
Preferred types
Type .......A1 (0...+10 V) Material Number Type .......F1 (4...20 mA) Material Number
DBEBE6X–1X/80G24K31A1M 0 811 402 078 DBEBE6X–1X/80G24K31F1M 0 811 402 084
DBEBE6X–1X/180G24K31A1M 0 811 402 077 DBEBE6X–1X/180G24K31F1M 0 811 402 079
DBEBE6X–1X/315G24K31A1M 0 811 402 076
Symbol
For on-board electronics
D
P
E
T
415
RE 29159/07.05 DBEBE6X Hydraulics Bosch Rexroth AG 3/10
Accessories
Type Material Number
(4 x) f ISO 4762-M5x30-10.9 Cheese-head bolts 2 910 151 166
* Plug-in connectors 6P+PE, KS 1 834 482 022
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252
Technical data
General
Construction Pilot stage Poppet valve
Main stage Spool valve
Actuation Proportional solenoid with position control and OBE
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight kg 3.4
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Static/Dynamic
Hysteresis % 1
Manufacturing tolerance % ±5
Response time 100 % signal change ms 70 Response time at: Q = 10 l/min
Stellzeit 010 % signal change ms 15 (values depend on the dead volume)
Thermal drift < 1 % at ΔT = 40 °C
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
417
RE 29159/07.05 DBEBE6X Hydraulics Bosch Rexroth AG 5/10
Technical data
Version A1:
Standard
Supply 24V =
Signal: 0…+10V
Version F1:
T
mA signal
Supply 24V =
Signal: 4…20mA
T
418
6/10 Bosch Rexroth AG Hydraulics DBEBE6X RE 29159/07.05
Connection
For electrical data, see page 5 and
Operating Instructions 1 819 929 083
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
Pin assignment
Version A1: UD–E 0...+10 V
(Ri = 100 kΩ)
420
8/10 Bosch Rexroth AG Hydraulics DBEBE6X RE 29159/07.05
+UB
+
PID
-
1
UD-E )
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
Set pressure
p = f (QP–T)
D
P
E
T
422
10/10 Bosch Rexroth AG Hydraulics DBEBE6X RE 29159/07.05
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
423
RE 29163/07.05 1/12
Proportional pressure relief valve,
pilot operated, with on-board elec-
tronics (OBE) and position feedback
Type DBEBE10Z
Nominal size 10
Unit series 1X
Maximum working pressure A, B, X 315 bar, Y 2 bar
Maximum flow rate Qnom 120 l/min
Ordering data
Preferred types
Symbol
For on-board electronics
D
A
E
Y X B
425
RE 29163/07.05 DBEBE10Z Hydraulics Bosch Rexroth AG 3/12
Proportional solenoid
with position transducer
Pilot valve
Alternative
Accessories
Type Material Number
(4 x) f ISO 4762-M10x80-10.9 Cheese-head bolts 2 910 151 309
* Plug-in connectors 6P+PE, KS 1 834 482 022
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252
Technical data
General
Construction Pilot stage Poppet valve
Main stage Pressure relief valve
Valve cartridge Poppet valve, normally closed, with pilot oil bore
Actuation Proportional solenoid with position control and OBE
Connection type Subplate, mounting hole configuration NG10 (ISO 5781-AG-06-2-A)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight kg 7.8
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Static/Dynamic
Hysteresis % 1
Manufacturing tolerance for pmax % ±5, see Characteristic Curves
Response time 100 % signal change ms ⬇ 80 dependent on dead volume or system volume
Thermal drift < 1 % at ΔT = 40 °C
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
427
RE 29163/07.05 DBEBE10Z Hydraulics Bosch Rexroth AG 5/12
Technical data
Version A1:
Standard
Supply 24V =
Signal: 0…+10V
* Version F1:
Y X B
mA signal
Supply 24V =
Signal: 4…20mA
Y X B
428
6/12 Bosch Rexroth AG Hydraulics DBEBE10Z RE 29163/07.05
Connection
For electrical data, see page 5 and
Operating Instructions 1 819 929 083
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
* Do not connect
to supply zero!
Pin assignment
Version A1: UD–E 0...+10 V
(Ri = 100 kΩ)
430
8/12 Bosch Rexroth AG Hydraulics DBEBE10Z RE 29163/07.05
+UB
+
PID
-
1
UD-E )
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
p = f (Q)
432
10/12 Bosch Rexroth AG Hydraulics DBEBE10Z RE 29163/07.05
A B X Y G F1 F2 F3 F4
X 27.2 35.8 21.4 21.4 31.8 0 42.9 42.9 20
Y 33.35 33.35 58.7 27,9 66.7 0 20 66.7 66.7
14.7 14.7 24.8 24,8 27.5 M10 2) M10 2) M10 2) M10 2)
433
RE 29163/07.05 DBEBE10Z Hydraulics Bosch Rexroth AG 11/12
Notes
3
434
12/12 Bosch Rexroth AG Hydraulics DBEBE10Z RE 29163/07.05
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
435
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95
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50
42
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3
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66
130
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RE 29361
Edition: 2012-12
Type DBEM and DBEME Replaces: 29160, 29142
▶ Size 10 to 32
▶ Component series 7X
▶ Maximum operating pressure 350 bar
▶ Maximum flow: 700 l/min
Similar figure
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
DBE M ― 7X / G24 *
Size
04 Size 10 10
Size 25 20
Size 32 30
Pressure rating 2)
06 Up to 50 bar 50
Up to 100 bar 100
Up to 200 bar 200
Up to 315 bar 315
Up to 350 bar 350
Supply voltage
08 24 V DC voltage G24
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
DBE M ― 7X / G24 *
Electrical connection
10 For type DBEM:
Without mating connector; connector DIN EN 175301-803 K4 4)
For type DBEME:
Without mating connector; connector DIN EN 175201-804 K31 4)
Electronics interface
11 Command value 0 to 10 V A1
Command value 4 to 20 mA F1
With DBEM no code
Seal material
12 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used!
3
13 Further details in the plain text
4) Mating connectors, separate order, see page 8 and 16
Symbols
T T
P Y P X Y
T T
P Y P X Y
Function, section
Valves of type DBEM are pilot operated pressure relief control lines (6, 7). The connection from port P to T is
valves. They are used to limit the operating pressure in released. The main spool (3) controls the set operating
hydraulic systems. By means of these valves, the pressure pressure at port P.
to be limited can be continuously adjusted depending on As hydraulic protection against inadmissibly high pressures,
the electric command value. a spring-loaded pressure relief valve (2) has been inte-
These valves basically consist of the housing (1) with main grated. This maximum pressure limitation is pre-set to the
spool insert (3), the sandwich plate valve with maximum relevant pressure rating (see table page 6). In the operating
pressure limitation (2) and the proportional pilot control range of the valve, the poppet (15) is held on the valve
valve (11). seat (17) by the spring (16) and is thus closed. If the pres-
Type DBEM... sure in the spring chamber of the main spool (3) exceeds
The pressure applied to channel P acts on the main the maximum admissible set pressure of the valve, the
spool (3). At the same time, the pressure at port P is poppet (15) is pressed against the compression spring (16)
applied to the spring loaded side of the main spool (3) via and the connection into the spring chamber is opened. Via
the control lines (6, 7) provided with nozzles (4, 5). Via the port Y (14), the pilot oil flows into the tank. Due to the
connection bore (9), the pressure is simultaneously applied control lines (6, 7), a pressure drop occurs at the main
to the poppet (10) of the proportional pilot control spool (3). The connection from port P to T is released. The
valve (11). The hydraulic force at the pilot poppet (10) acts main spool (3) controls the set maximum operating pres-
against the command value-dependent force of the propor- sure in port P. Via the adjustment element (19), the pre-set
tional solenoid (12). pressure can be reduced, if necessary. Port Y (14) must be
If the hydraulic force exceeds the solenoid force, the pilot externally piped to the tank. The connection to the tank
poppet is opened (10). The pilot oil can now flow via the should be pressureless. Via port X (18), the valve may be
control line (13) into port Y (14) and to the tank; thus, unloaded or the maximum pressure may be limited.
a pressure drop results at the main spool (3) over the
12
10
11
13
9
2
14
17
16
Y; G1/4
19
5
7 15
1
6 3
4
18
Type DBEM10-7X/..XYG24K4..
X P T
Function, section
Type DBEME – with integrated electronics (OBE)
In terms of function and design, these valves correspond to
type DBEM. On the proportional solenoid, there is more-
over a housing (19) with the control electronics.
Supply and command value voltage are applied to the
connector (20).
In the factory, the command value pressure characteristic
curve is adjusted with little manufacturing tolerance.
Type DBEME...-7X/...YG24K31
19
20
Technical data
(For applications outside these parameters, please consult us!)
Technical data
(For applications outside these parameters, please consult us!)
Important information on hydraulic fluids! ▶ Flame-resistant – containing water: Maximum pressure differen-
▶ For more information and data on the use of other hydraulic fluids tial per control edge 210 bar, otherwise, increased cavitation
refer to data sheet 90220 or contact us! erosion. Life cycle as compared to HLP 30 to 100 %
▶ There may be limitations regarding the technical valve data (tem- Fluid temperature maximum 60 °C
perature, pressure range, life cycle, maintenance intervals, etc.)! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ The flash point of the hydraulic fluid used must be 40 K higher are simultaneously zinc-solving, zinc may accumulate in the fluid
than the maximum solenoid surface temperature. (per pole tube 700 mg zinc).
3
electric G24 G24-8
Minimum solenoid current mA ≤ 100 ≤ 100
Maximum solenoid current mA 1600 ± 10 % 800 ± 5 %
Solenoid coil resistance – Cold value at 20 °C Ω 5.5 20.6
– Maximum hot value Ω 8.05 33
Duty cycle % 100 100
Caution!
At an ambient temperature of 70 °C and a duty cycle of 100 % with max. current, the coil reaches temperatures of
up to 170 °C. Contact with the coil may lead to burns.
Notice!
Information on the environment simulation testing for the areas EMC (electromagnetic compatibility), see declaration
on environmental compatibility data sheet 29162-U.
Electrical connection
(dimensions in mm)
Type DBEM
Connection at the connector Connection at mating connector
to the amplifier
Sealing
material NBR
Type DBEME
Device connector allocation Contact Allocation interface "A1" Allocation interface "F1"
A 24 VDC (u(t) = 21 V to 35 V); Imax ≤ 1.5 A
Supply voltage
B 0V
Reference potential actual value C Reference contact F; 0 V Reference contact F; 0 V
D 0 to 10 V; RE = 100 kΩ 4 to 20 mA; RE = 100 Ω
Differential amplifier input
E Reference potential command value
Measuring output (actual value) F 0 to 1.6 V actual value (1 mV ≙ 1 mA)
load resistance > 10 kΩ
Protective earth PE Connected to solenoid and valve housing
Mating connectors according to DIN EN 175201-804, solder contacts for line cross-section 0.5 to 1.5 mm2
91
Plastic version, A F
B
Ø27
Metal version, AF
B
Ø28
85
Electrical connection
Length in mm →
Function
The electronics are supplied with voltage via ports A and B. The power stage of the electronics for controlling the pro-
The command value is applied to the differential amplifier portional solenoid is a chopper amplifier with a cycle fre-
ports D and E. quency of approx. 180 Hz to 400 Hz. The output signal is
3
Via the characteristic curve generator, the command value pulse-width modulated (PWM).
solenoid current characteristic curve is adjusted to the For checking the solenoid current, a voltage can be mea-
valve so that non-linearities in the hydraulic system are sured at the connector between pin F(+) and pin C(–) that
compensated for and a linear command value pressure is proportional to the solenoid current. 1 mV corresponds
characteristic curve is created. to 1 mA solenoid current
The current controller controls the solenoid current inde-
pendent of the solenoid coil resistance.
Block diagram
A
24 VDC
DC
Supply
B DC
GND
Reference potential C
Chopper
actual value Differential Characteristic curve Current
amplifier
D amplifier generator controller
Command value
U Solenoid
Reference potential E U
command value
F U
Actual value
U
PE
=
Oscillator
Characteristic curves
(measured with HLP46, ̛oil = 40 ±5 °C)
Pressure in port P in % →
Pressure in port P in % →
80 80
60 60
40 40
20 20
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % → Command value in % →
400
350 18
Min. set pressure in bar →
300 16
250 14
200 Size 32
12
150 Size 10 Size 25
10
100
50 8
6
0 100 200 300 400 500 600 700
4
Flow in l/min →
2
Characteristic curves
(measured with HLP46, ̛oil = 40 ±5 °C)
Command value pressure characteristic curves (measured with a flow of 24 l/min and with amplifier VT-MSPA1-1)
50 100
45 90
Pressure in bar →
Pressure in bar →
40 80
35 70
30 60
25 50
20 40
15 30
10 20
5 10
0 25 50 75 100 0 25 50 75 100
Command value in % → Command value in % →
3
Pressure rating 200 bar Pressure rating 315 bar
200 315
300
180
Pressure in bar →
Pressure in bar →
160 250
140
120 200
100 150
80
60 100
40 50
20
0 25 50 75 100 0 25 50 75 100
Command value in % → Command value in % →
Pressure rating 350 bar Pressure rating 100 bar (with amplifier VT-VSPA1-1)
100
350
90
Pressure in bar →
Pressure in bar →
300 80
250 70
60
200 50
150 40
30
100 20
50 10
0 25 50 75 100
0 25 50 75 100
Command value in % →
Command value in % →
Characteristic curves
(measured with HLP46, ̛oil = 40 ±5 °C)
Comparison series 5X and 7X using the pressure rating 315 bar as example
(with amplifier VT-SSPA1-1-1X with 800 mA coil)
350
300
= Series 7X
250
Pressure in bar →
= Series 5X
200
150
100
50
0 20 40 60 80 100
Command value in % →
max. 200
15
G 1/4
212
T
6
174,8
155,2
121,5
Y
78
X P T
26
3
5
2 5 Ø6 1
Coil and electronics
179
freely rotatable!
Ø 14
O-ring and plastic nut for coil fixation. The nut can
be loosened by rotating it counterclockwise
53,8
77,9
applying 5 ±1 Nm.
32 23,5
53,8
75 0,01/100
95,5 Rzmax 4
7 4 3 8 9 10 3 11
15
max. 200
15
G 1/4
212
T
174,8
6
155,2
121,5
Y
78
X P T
26
5
2 5 Ø6 1
applying 5 ±1 Nm.
45
70
29
0,01/100
39,8 26
Rzmax 4
66,7
79,2
122 Required surface quality of the
valve contact surface
5 Locating pin
6 Maximum pressure limitation
7 External pilot oil return,
separately and to the tank at zero pressure
8 Mating connector for type DBEM
9 Integrated electronics (OBE)
Valve mounting screws and subplates see page 16.
10 Mating connector for type DBEME
11 Cable fastening
7 4 3 8 9 10 3 11
15
max. 200
15
G 1/4
212
T
6
174,8
155,2
121,5
Y
78
X P T
26
3
5
2 1 5 Ø6
45
30
0,01/100
5 Locating pin
6 Maximum pressure limitation
7 External pilot oil return,
separately and to the tank at zero pressure
8 Mating connector for type DBEM
9 Integrated electronics (OBE)
Valve mounting screws and subplates see page 16.
10 Mating connector for type DBEME
11 Cable fastening
Device dimensions
Accessories
(not included in the delivery)
External control for type DBEM Data sheet Material number
(only standard version G24)
VT-MSPA1-1-1X/V0/... in modular design (analog) 30223
VT-VSPD-1-2X/V0/.-0-1 in Euro-card format (digital) 30523
VT-VSPA1-2-1X/V0/...in Euro-card format (analog) 30115
VT-SSPA1-1-1X/V0/0-24 as plug-in amplifier 30116
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
RE 29139/06.07 1/12
Pressure relief valve with Replaces: 01.00
Type DBG
Size 8 to 32
Component series 1X
Maximum operating pressure 315 bar
Maximum flow 600 l/min
tb0094
Further information:
Subplates according to RE 45064
Ordering code
DBG 1X *
Symbols
DBG C –1X/.. DBGC–1X/..Y..
DBG..–1X/..
T DBG..G–1X/..
Y Y B
M M M
X X Y A
M M M
A X A Y A X Y
473
RE 29139/06.07 DBG Hydraulics Bosch Rexroth AG 3/12
Function, section
Pressure control valves of type DBG are pilot operated pres-
sure relief valves. Optionally, electrical limit switches can be installed instead of
They are used to limit a system pressure. actual value potentiometer (18) for limiting the min. and max.
pressure.
The pressure relief valves of this series basically consist of a
pilot valve with electric motor as pressure adjustment element For the variant with limit switch, the min. adjustment time for
and a main valve with main spool insert. the pressure range from pmin to pmax is 12 seconds. The ad-
justment time of 12 seconds allows gradual reaching of the re-
The system pressure is adjusted by means of a DC motor (16)
quired pressure in the inching mode.
with reducing gear (17). The output shaft of reducing gear (17)
rotates cam (14), which changes the tension of spring (8) via For the variant with actual value potentiometer the min. adjust-
spring plate (15) and thus causes a change in pressure. ment time for the pressure range from pmin to pmax is 0.65 sec-
onds.
The pressure present in channel A acts on main spool (1.1).
At the same time, the pressure is applied via pilot ports (4) In conjunction with the associated amplifier type VT-VRM1-1 a
and (5), which are fitted with orifices (2.1, 2.2) and (3), to the program control can be realised.
spring-loaded side of main spool (1.1) and to pilot poppet (6) in With the help of 2 additional pressure switches, the min. and
pilot valve (7). max. pressures can be limited.
When the system pressure rises above the value set on With the variant with limit switch, the pressure setting on the
spring (8), pilot poppet (6) opens. The signal required for valve is maintained in the event of a power failure (cable break,
this is provided internally – on type DBG..–1X/.. via pilot fuse failure, short-circuit, etc.).
lines (12) and (4) from channel A; or externally – on type
DBG..–1X/..X (XY) via port (13) and pilot line (4). Pilot oil
now flows through orifice (2.1), pilot line (4), orifice (2.2)
3
and pilot poppet (6) into the spring chamber, from which 18
it is fed to the tank either internally – on type DBG..–1X/..
via pilot line (10), or externally – on type DBG..–1X/..Y
(XY) via pilot line (11) 16
In the closing direction, compression spring (1.2) acts
on main spool (1.1), i.e. a pressure differential occurs be-
tween the ‘“A“ side and the spring-loaded side of main
spool (1.1). The pilot oil flow is determined by the cross-
section of orifices (2.1, 2.2) and the pressure differential
across main spool (1.1). When the pressure in “A“ has 17
risen by the pressure differential across main spool (1.1)
when compared with the cracking pressure of pilot pop-
pet (6), main spool (1.1) opens the connection from “A“ to
“B“.
The oil now flows from channel “A” to channel “B” while
maintaining the set operating pressure.
Actual value potentiometer (18) feeds back the position of 9
cam (14).
8
6
2.2
7
5
3
4
A B
13 2.1 12 1.1 1.2 10 15 11 14
474
4/12 Bosch Rexroth AG Hydraulics DBG RE 29139/06.07
Technical data (for applications outside these parameters, please consult us!)
General
Size Size 8 10 16 20 25 32
Weight – Subplate mounting DBG... kg – 7.4 – – 8.1 9.4
– Threaded connection DBG..G kg 8.5 8.5 8.5 8.3 9.8 9.5
– Block installation DBGC 30.. kg 5.4
– Pilot valve
DBGC... kg 5.1
without main spool insert
– Remote control valve DBGT kg 5.1
Installation position Optional
Ambient temperature range °C –20 to +50
Hydraulic
Maximum operating pressure – Ports A, X bar 315
– Port B bar 10 (with internal pilot oil drain)
315 (with external pilot oil drain)
Max. backpressure – Port Y bar 10
Max. set pressure bar 50; 100; 200; 315; 400 1)
Min. set pressure Depending on qV (see Characteristic curves on pages 6 and 7)
Maximum flow – Subplate mounting l/min – 200 – – 400 600
– Threaded connection l/min 100 200 200 400 400 600
– DBGT l/min 12
Pilot oil flow l/min 1
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 2); fast bio-degradable hy-
draulic fluids to VDMT 24568 (see also RE 90221);
HETG (rape seed oil) 2); HEPG (polyglycols) 3);
HEES (synthetic esters) 3);
other hydraulic fluids on request
Hydraulic fluid temperature range °C –20 to +70
Viscosity range mm2/s 2.8 to 380
Permissible max. degree of contamination of the hy- Class 20/18/15 4)
draulic fluid - cleanliness class to ISO 4406 (c)
Technical data (for applications outside these parameters, please consult us!)
Adjustment with limit switch in the inching mode: Ordering code “E1“
Adjustment time, pmin to pmax s 12
Limit switch variant: – Micro-switch 30 V; 2 A DC
– Electric load 250 V; 5 A AC
Pressure lag: – Pressure rating bar 50 100 200 315 400
– Without short-circuit bridge bar 1 2.5 5 7.5 10
– With short-circuit bridge bar 0.5 1 1.5 2 2.5
Adjustment with actual value potentiometer for cam position feedback function: Ordering code “P2“
Adjustment time, pmin to pmax s 0.65
Potentiometer – Resistance k1 5
– Power W 1.75
Adjustment hysteresis: Start-up pressure – deviation > 10 bar from nominal pressure
– Pressure rating bar 50 100 200 315 400
– Hysteresis bar < 0.5 <1 < 2.5 <4 <5 3
Adjustment hysteresis: Start-up pressure – deviation > 20 bar from nominal pressure
– Pressure rating bar 50 100 200 315 400
– Hysteresis bar < 0.3 < 0.5 <1 < 1.5 <2
Repeatability bar < 0.5 <1 < 1.3 < 1.7 <2
Amplifier
Electrical amplifier VT-VRM1-1, component series 1X – see RE 30405-D
476
6/12 Bosch Rexroth AG Hydraulics DBG RE 29139/06.07
Electrical connection
Plug connection on DBG valve with actual value potentiometer Plug connection on DBG valve with limit switch
* When connecting no. * When connecting no. 5; 6
(D) (E) (G)(A) (C) 6 5 4 3 2 1
6 5 3 2 1 5; 6 take account of take account of direction of
direction of motor ro- motor rotation.
tation. * Increasing pressure No. 6 “+“
* Increasing pressure ws
ws gr br
No. 6 “+“
gr br rs gn
rs gn
NO (3) NO (3)
2 bl rt ge
bl rt 3 1 M
M (1) C C (1)
NC (2) NC (2)
X Y
X Y max min
Initial position: Minimum position
max
c1 c2
min
D E G C
6 5 3 1
E1 E2
M
4 2
F A
Running on of the motor and hence the pressure lag can
be reduced by installing a short-circuit bridge. c2 c1
c1 c2
280
12
Inlet pressure in bar A
240
200 9
160
120 6
80
3
40
Size 25 Size 25
320 15
240
200 9
160
120 6
80
3
40
Size 32 Size 32
320 30
Minimum set pressure in bar A
280
24
Inlet pressure in bar A
240
200 18
160
120 12
80
6
40
0 120 240 360 480 600 0 120 240 360 480 600
Flow in l/min A Flow in l/min A
DBGT../400 Pressure rating 400 bar DBGT../400 Pressure rating 400 bar
450 30
Minimum set pressure in bar A
400
Einstelldruck in bar A
350 24
300
18
250
200
12
150
100 6
50
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Flow in l/min A Flow in l/min A
478
8/12 Bosch Rexroth AG Hydraulics DBG RE 29139/06.07
1 Pilot valve
2 2 DC motor
3 Port “Y“
for external pilot oil drain
4 Port “X“
6 203
for external pilot oil supply
5 Nameplate
200
90
9 6 Mating connector (included in scope of supply)
7 Locating pin
18
355
Subplates to data sheet RE 45064
133
(separate order)
G 1/4 – Size 10 G 545/01 (G3/8)
Y 3
G 546/01 (G1/2)
77
8 79
G 411/01 (G1 1/2)
58
26
4 – Size 10
4 hexagon socket head cap screws ISO 4762
7 L4 5 - M12 x 50 - 10.9-flZn-240h-L to VDA 235-101
Friction coefficient μtotal = 0.09 to 0.14,
tightening torque MT = 75 Nm ± 10%,
Material no. R913000283
– Size 25
4 hexagon socket head cap screws ISO 4762
B1
B2
53
200
90
9
1 Pilot valve
18
277
2 DC motor
Pg11 3 Port “Y“
for external pilot oil drain
4 Port “X“
133
H1
for remote control
G 1/4
Y 3 5 Nameplate
77
6 Mating connector
(included in scope of
supply) 3
79 8 Not required with inter-
1 B H5
nal pilot oil drain
9 Space required to re-
8 D3/T1
X move mating connector
H4
H3
A
L3 L2 ØD1
D3/T1 10
4 L4
ØD2/1
203
23
5
51
53
– General tolerances
ISO 2768-mK
L1
L5
200
90
9
18
277
Pg11
1
133
G 1/4
Y 3
77
30
X Y 79
13
11
5 0,01/100mm
14 10 12 13
16
Rzmax 4
23 51
Required surface qual-
ity of valve mounting
face
57
44
32
53
Mounting cavity
"Z"
A M5; 6 "Z"
0,01/100 mm
29±0,2 26±0,2
Y
51±0,1
1,9+0,1 x 30°
ØD2
Ø0,2 A
Ø4,2 Ø32H7 6±0,1 16 4 x M8; 12/16
Ø28,6+0,2
0,02 A
2 x 45°
X
X Y
0,008
25,5
34±0,5
40+0,1
Ø0,05 B
+0,05
T X Y
42 +0,1
32±0,1
44±0,1
38
ØD3
48
17
Y Z
B Z
2 x 45°
0,5 61±0,2
x .R P 16 15 18
ma Ø24
Ø6
3
M4; 6 ØD1
17
1 Pilot valve
2 2 DC motor
3 Port “Y“ for external pilot oil drain
5 Nameplate
6 Mating connector (included in scope of supply)
6 9 Space required to remove mating connector
200
90 10 Valve mounting bores
16 O-ring 9.25 x 1,78
9
18
277
1
133
53
0,01/100mm
203
Rzmax 4
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process of
wear and aging.
483
Type KBVS.1A
▶ Component size 1
▶ Component series A
▶ Maximum operating pressure 420 bar
▶ Maximum flow 80 l/min
H7893
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12
KBVS 1 A A / F C V *
Pressure rating
02 Up to 50 bar C
Up to 100 bar F
Up to 150 bar H
Up to 210 bar L
Up to 250 bar N
Up to 315 bar P
Up to 350 bar R
Up to 420 bar T
03 Component size 1 1
05 Component series A
Supply voltage
08 Control electronics 12 V DC G12
Control electronics 24 V DC G24
Electrical connection
09 Without mating connector, with connector according to DIN EN 175301-803 K4
Without mating connector, with connector DT 04-2PA (Deutsch connector) K40
Without mating connector, with connector AMP Junior-Timer C4
Seal material
10 FKM seals V
(other seals upon request) Attention! Observe compatibility of seals with hydraulic fluid used!
Valve types
Function, symbol
General Function
Valves of type KBVS are pilot operated proportional pres- For the proportional increase in the system pressure, a
sure relief valves in spool design and are used to limit the command value is specified at the control electronics. The
pressure in hydraulic systems. They mainly consist of the electronics control the solenoid coil with electric current
screwed-in proportional pilot control valve (1) and the main depending on the command value, which via the pilot
valve (2). control valve (1) and the main valve (2) causes the actual
These valves can be used for infinitely adjusting the pres- pressure adjustment in main portਤ.
sure to be limited depending on the command value. With (pmax = command value max; pmin = command value 0)
command value 0 or in case of power failure, the minimum
pressure is set.
Notice!
Occurring tank pressures (main portਥ) are added up to
the set values in main port ਤ.
Symbol
2
3
Version "K40"
ਤ = Main port 1 (with mating connector)
ਥ = Main port 2
Type KBVS.1A.. 1
Technical data (For applications outside these parameters, please consult us!)
general
Weight kg 0.75
Installation position Any - if it is ensured that no air can collect upstream the valve.
Otherwise, we recommend suspended installation of the valve.
Environmental audits
Vibration test according to DIN EN 60068-2 / IEC 60068-2 /2 axes (X/Y)
DIN EN 60068-2-6: 05/96 Vibrations, sine-shaped 10 cycles (5 Hz to 2000 Hz back to 5 Hz) with logarithmic frequency
changing speed of 1 octave/min, 5 to 57 Hz, amplitude 1.6 mm (p-p),
57 to 2000 Hz, amplitude 10 g
IEC 60068-2-64: 05/93 Vibrations (random) and broad- 20 to 2000 Hz, amplitude 0.1 g2/Hz (14 g RMS/30 g peak),
band noise testing time 24 h
DIN EN 60068-2-27: 03/95 Shocking Half-sine 15 g / 11 ms; 3 x in positive, 3 x in negative direction
(a total of 6 single shocks)
DIN EN 60068-2-29: 03/95 Bump test Half-sine 15 g / 11 ms; 1000 x in positive, 1000 x in negative direction
(a total of 2000 single shocks)
Indication per axis
Climatic test according to EN 60068-2 / IEC 60068-2 (environmental audit)
DIN EN 60068-2-1: 03/95 Storage temperature –40 °C, duration 16 h
DIN EN 60068-2-2: 08/94 +110 °C, duration 16 h
DIN EN 60068-2-1: 03/95 Cold test 2 cycles –25 °C, duration 2 h
DIN EN 60068-2-2: 08/94 Dry heating test 2 cycles +120 °C, duration 2 h
IEC 60068-2-30: 1985 Humid heat, cyclic Variant 2/ +25 °C to +55 °C
93 % to 97 % relative humidity, 2 cycles à 24 h
Salt spray test according to DIN 50021 h 720
→ Coating generally not necessary. If paint is applied nevertheless, the reduced heat dissipation capacity is to be observed.
Technical data (For applications outside these parameters, please consult us!)
hydraulic
Maximum operating pressure 1) – Main port ਤ bar 420
Maximum admissibler return – Main port ਥ bar 210
flow pressure
Maximum set pressure 2) See command value pressure characteristic curves page 7
Maximum set pressure with command value 0 See characteristic curves page 7
Maximum flow l/min 80
Pilot oil l/min < 0.8
Leakage ml/min < 200 (with Δp = 250 bar; closed pilot control valve and
HLP46, ̛oil = 40 °C)
Hydraulic fluid See table below
Hydraulic fluid temperature range °C –40 to +80
Viscosity range mm2/s 5 to 400 (preferably 10 to 100)
Maximum permitted degree of contamination of the hyd- Class 20/18/15 3)
raulic fluid - cleanliness class according to ISO 4406 (c)
Load cycles 10 million
Hysteresis 4) < 4 % of the max. set pressure 3
Turnover voltage 4) < 0.5 % of the max. set pressure
Response sensitivity 4) < 0.5 % of the max. set pressure
Manufacturing tolerance of the – Command value 100 % < 5 % of the max. set pressure
command value pressure cha- – Command value 0 < 2 % of the max. set pressure
racteristic curve
Step response (Tu + Tg) ms 100 (depending on the system)
0 ࣅ 100 % and/or 100 % ࣅ 0
Important information on hydraulic fluids! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ For more information and data on the use of other hydraulic fluids are simultaneously zinc-solving, zinc may accumulate in the fluid.
refer to data sheet 90220 or contact us!
▶ There may be limitations regarding the technical valve data (tem-
perature, pressure range, service life, maintenance intervals, etc.)!
▶ The flash point of the hydraulic fluids used must be 40 K higher
than the maximum solenoid surface temperature.
1) The maximum operating pressure is added up from the set pres- 4) Measured with analog amplifier type RA2-1/10, see data
sure and the return flow pressure! sheet 95230 (PWM = 300 Hz).
2) The valves are factory-set. In case of subsequent adjustment, the
warranty will become invalid!
3) The cleanliness classes specified for the components must be
adhered to in hydraulic systems. Effective filtration prevents faults
and at the same time increases the service life of the components.
For the selection of the filters see www.boschrexroth.com/filter.
Technical data (For applications outside these parameters, please consult us!)
electric
Voltage type Direct voltage
Supply voltages V 12 DC 24 DC "-8" / 24 DC
Maximum solenoid current mA 1760 1200 800
Coil resistance – Cold value Ω 2.3 4.8 11.5
at 20 °C
– Max. hot Ω 3.8 7.9 18.9
value
Duty cycle % See characteristic curve page 8 and 9 5)
350
300
in bar ࣅ
250
200
150
100
50
0
0 20 40 60 80 100
Command value in % ࣅ
3
Pressure in main port ਤ depending on the flow.
(The characteristic curves were measured without back pressure in main port ਥ)
500
450
Pressure in main port ਤ
400
350
300
in bar ࣅ
250
200
150
100
50
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ
15
10
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ
– Version "G12"
(1.76 A) in % (2) ࣅ
6 105 1,75
the coil (1) ࣅ
(1.2 A) in % (2) ࣅ
the coil (1) ࣅ
8 95 1,2
3
7 90 1,15
1
6 85 1,1
5 80 1,05
4 75 1
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ
Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.
– Version "G24..-8"
(0.8 A) in % (2) ࣅ
the coil (1) ࣅ
12 95 0,85
1
10 90 0,8
3
8 85 0,75
6 80 0,7
4 75 0,65
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ 3
Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.
64,4 7
15 84
55
37
30
13
1 2 1
98
90
109,5
50
6 4 5 3 0
33
2
1 Mating connectors, separate order, see data sheet 08006 ਤ = Main port 1
ਥ = Main port 2
2 Space required to remove the mating connector
3 SW24, tightening torque MA = 55+5 Nm
4 Version "K4"
5 Version "K40"
6 Version "C4"
7 Nut, tightening torque MA = 5+1 Nm
min 30
23,95 0,05
7/8-14UNF-2B
0,05 A B
0,01 X
A
Rz1 8
0,5
min 12,3
1
16+1
max 23,6
23,7+0,4
25,3+0,4
33,3+0,5
Y
2
3
max 15
15,87+0,05 E
0,05 A B
Rzmax 8 Rz1max 8
C
0,1 A B
,4
0,008- / Pt 20 R0
ax +0
,1
2,5+0,4
m ,1
R0
30 -2
5
45
1)
Rz 32 -0,2 +0,2
1) Visual inspection
ਤ = Main port 1
ਥ = Main port 2
050
090
020
998
More information
▶ Control electronics:
– Plug-in proportional amplifier type VT-SSPA1… Data sheet 30116
– Analog amplifier type RA… Data sheet 95230
– BODAS control unit type RC… Data sheet 95200
▶ Selection of the filters www.boschrexroth.com/filter
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
Type KBVS.1B
▶ Component size 1
▶ Component series A
▶ Maximum operating pressure 420 bar
▶ Maximum flow 80 l/min
H7893
Features Contents
01 02 03 04 05 06 07 08 09 10 11 12
KBVS 1 B A / F C V *
Pressure rating
02 Up to 50 bar C
Up to 100 bar F
Up to 150 bar H
Up to 210 bar L
Up to 250 bar N
Up to 315 bar P
Up to 350 bar R
Up to 420 bar T
03 Component size 1 1
05 Component series A
Seal material
10 FKM seals V
(other seals upon request) Attention! Observe compatibility of seals with hydraulic fluid used!
Function, symbol
General Function
Valves of type KBVS are pilot operated proportional pres- In the factory, the valves are mechanically set to the maxi-
sure relief valves in spool design and are used to limit the mum pressure. For the proportional reduction of the sys-
pressure in hydraulic systems. They mainly consist of the tem pressure, a command value is specified at the control
screwed-in proportional pilot control valve (1) and the main electronics. The electronics control the solenoid coil with
valve (2). electric current depending on the command value, which
These valves can be used for infinitely adjusting the pres- via the pilot control valve (1) and the main valve (2) causes
sure to be limited depending on the command value. With the actual pressure adjustment in main portਤ.
command value 0 or in case of power failure, the maximum (pmax = command value 0; pmin = command value max)
pressure is set (fail-safe characteristics).
Notice!
Occurring tank pressures (main portਥ) are added up to
the set values in main port ਤ.
Symbol
2
3
Version "K40"
ਤ = Main port 1 (with mating connector)
ਥ = Main port 2
Type KBVS.1B.. 1
Technical data (For applications outside these parameters, please consult us!)
general
Weight kg 0.75
Installation position Any - if it is ensured that no air can collect upstream the valve.
Otherwise, we recommend suspended installation of the valve.
Environmental audits
Vibration test according to DIN EN 60068-2 / IEC 60068-2 /2 axes (X/Y)
DIN EN 60068-2-6: 05/96 Vibrations, sine-shaped 10 cycles (5 Hz to 2000 Hz back to 5 Hz) with logarithmic frequency
changing speed of 1 octave/min, 5 to 57 Hz, amplitude 1.6 mm (p-p),
57 to 2000 Hz, amplitude 10 g
IEC 60068-2-64: 05/93 Vibrations (random) and broad- 20 to 2000 Hz, amplitude 0.1 g2/Hz (14 g RMS/30 g peak),
band noise testing time 24 h
DIN EN 60068-2-27: 03/95 Shocking Half-sine 15 g / 11 ms; 3 x in positive, 3 x in negative direction
(a total of 6 single shocks)
DIN EN 60068-2-29: 03/95 Bump test Half-sine 15 g / 11 ms; 1000 x in positive, 1000 x in negative direction
(a total of 2000 single shocks)
Indication per axis
Climatic test according to EN 60068-2 / IEC 60068-2 (environmental audit)
DIN EN 60068-2-1: 03/95 Storage temperature –40 °C, duration 16 h
DIN EN 60068-2-2: 08/94 +110 °C, duration 16 h
DIN EN 60068-2-1: 03/95 Cold test 2 cycles –25 °C, duration 2 h
DIN EN 60068-2-2: 08/94 Dry heating test 2 cycles +120 °C, duration 2 h
IEC 60068-2-30: 1985 Humid heat, cyclic Variant 2/ +25 °C to +55 °C
93 % to 97 % relative humidity, 2 cycles à 24 h
Salt spray test according to DIN 50021 h 720
→ Coating generally not necessary. If paint is applied nevertheless, the reduced heat dissipation capacity is to be observed.
Technical data (For applications outside these parameters, please consult us!)
hydraulic
Maximum operating pressure 1) – Main port ਤ bar 420
Maximum admissible return – Main port ਥ bar 210
flow pressure
Maximum set pressure 2) See command value pressure characteristic curves page 7
Maximum set pressure with command value 0 See characteristic curves page 7
Maximum flow l/min 80
Pilot oil l/min < 0.8
Leakage ml/min < 200 (with Δp = 250 bar; closed pilot control valve and
HLP46, ̛oil = 40 °C)
Hydraulic fluid See table below
Hydraulic fluid temperature range °C –40 to +80
Viscosity range mm2/s 5 to 400 (preferably 10 to 100)
Maximum permitted degree of contamination of the hyd- Class 20/18/15 3)
raulic fluid - cleanliness class according to ISO 4406 (c)
Load cycles 10 million
Hysteresis 4) < 4 % of the max. set pressure 3
Turnover voltage 4) < 0.5 % of the max. set pressure
Response sensitivity 4) < 0.5 % of the max. set pressure
Manufacturing tolerance of the – Command value 100 % < 2 % of the max. set pressure
command value pressure cha- – Command value 0 < 5 % of the max. set pressure
racteristic curve
Step response (Tu + Tg) ms 100 (depending on the system)
0 ࣅ 100 % and/or 100 % ࣅ 0
Important information on hydraulic fluids! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ For more information and data on the use of other hydraulic fluids are simultaneously zinc-solving, zinc may accumulate in the fluid.
refer to data sheet 90220 or contact us!
▶ There may be limitations regarding the technical valve data (tem-
perature, pressure range, service life, maintenance intervals, etc.)!
▶ The flash point of the hydraulic fluids used must be 40 K higher
than the maximum solenoid surface temperature.
1) The maximum operating pressure is added up from the set pres- 4) Measured with analog amplifier type RA2-1/10, see data
sure and the return flow pressure! sheet 95230 (PWM = 300 Hz).
2) The valves are factory-set. In case of subsequent adjustment, the
warranty will become invalid!
3) The cleanliness classes specified for the components must be
adhered to in hydraulic systems. Effective filtration prevents faults
and at the same time increases the service life of the components.
For the selection of the filters see www.boschrexroth.com/filter.
Technical data (For applications outside these parameters, please consult us!)
electric
Voltage type Direct voltage
Supply voltages V 12 DC 24 DC "-8" / 24 DC
Maximum solenoid current mA 1760 1200 800
Coil resistance – Cold value Ω 2.3 4.8 11.5
at 20 °C
– Max. hot Ω 3.8 7.9 18.9
value
Duty cycle % See characteristic curve page 8 and 9 5)
350
300
in bar ࣅ
250
200
150
100
50
0
0 20 40 60 80 100
Command value in % ࣅ
3
Pressure in main port ਤ depending on the flow.
(The characteristic curves were measured without back pressure in main port ਥ)
500
450
Pressure in main port ਤ
400
350
300
in bar ࣅ
250
200
150
100
50
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ
15
10
0
0 10 20 30 40 50 60 70 80
Flow in l/min ࣅ
– Version "G12"
(1.76 A) in % (2) ࣅ
6 105 1,75
the coil (1) ࣅ
– Version "G24"
(1.2 A) in % (2) ࣅ
the coil (1) ࣅ
8 95 1,2
3
7 90 1,15
1
6 85 1,1
5 80 1,05
4 75 1
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ
Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.
– Version "G24..-8"
(0.8 A) in % (2) ࣅ
the coil (1) ࣅ
12 95 0,85
1
10 90 0,8
3
8 85 0,75
6 80 0,7
4 75 0,65
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C ࣅ 3
Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.
64,4
15 84
6
55
37
30
17
2 4 3
98
90
109,5
50
1 5 0
33
2
1 Mating connectors, separate order, see data sheet 08006 ਤ = Main port 1
ਥ = Main port 2
2 Space required to remove the mating connector
3 SW24, tightening torque MA = 55+5 Nm
4 Version "K4"
5 Version "K40"
6 Version "C4"
7 Nut, tightening torque MA = 5+1 Nm
min 30
23,95 0,05
7/8-14UNF-2B
0,05 A B
0,01 X
A
Rz1 8
0,5
min 12,3
1
16+1
max 23,6
23,7+0,4
25,3+0,4
33,3+0,5
Y
2
3
max 15
15,87+0,05 E
0,05 A B
Rzmax 8 Rz1max 8
C
0,1 A B
,4
0,008- / Pt 20 R0
ax +0
,1
2,5+0,4
m ,1
R0
30 -2
5
45
1)
Rz 32 -0,2 +0,2
1) Visual inspection
ਤ = Main port 1
ਥ = Main port 2
050
090
998
More information
▶ Control electronics:
– Plug-in proportional amplifier type VT-SSPA1… Data sheet 30116
– Analog amplifier type RA… Data sheet 95230
– BODAS control unit type RC… Data sheet 95200
▶ Selection of the filters www.boschrexroth.com/filter
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
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30 20 10 0 10 20 30 30 20 10 0 10 20 30
'MPXJOMNJOࣅ 'MPXJOMNJOࣅ
5ZQF%3& "ࣅ5 5ZQF%3& 1ࣅ" 5ZQF%3& "ࣅ5 5ZQF%3& 1ࣅ"
5ZQF;%3& 1ࣅ5 5ZQF;%3& 1ࣅ1 5ZQF;%3& 1ࣅ5 5ZQF;%3& 1ࣅ1
1SFTTVSFSBUJOHCBS
210
1SFTTVSFJODIBOOFM1PS"
160
JOCBSࣅ
120
80
40
0
30 20 10 0 10 20 30
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5ZQF%3& "ࣅ5 5ZQF%3& 1ࣅ"
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555
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1SFTTVSFEJGGFSFOUJBMJOCBSࣅ
1SFTTVSFEJGGFSFOUJBMJOCBSࣅ
20 2 #ࣅ#
"ࣅ"
10 1
5ࣅ5
0 5 10 15 20 25 30 0 5 10 15 20 25 30
'MPXJOMNJOࣅ 'MPXJOMNJOࣅ
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5ZQF;%3& &
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556
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max. 224
220
6
215
84,5
10
15
4 x 5,4H13
32
83,5
50
400,3
1,3+0,1
20
A B
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8 1 3 4 2
7
27,5 39,5
6,75
F1 F2
T
44,5 -1
35
A B
F4 P F3
26
0,01/100
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#
1
BOE5 WBMWFDPOUBDUTVSGBDF
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1PSUJOHQBUUFSOBDDPSEJOHUP*40
1SPQPSUJPOBMTPMFOPJEXJUINBOVBMPWFSSJEF
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557
3&%3& &
;%3& &
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6 283
15 250
220
215
59 84,5
10
4x 5,4H13
32
85,5
400,3
50
1,3+0,1
20
A B
12,3+0,1
3
5 8 1 9 3 4 2
27,5 7 39,5
6,75
F1
T F2
44,5 -1
35
A B
F4 P F3
26
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/BNFQMBUF
Rzmax 4
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#
1
BOE5
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558
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max. 224
5 220
6 215
15
84,5
4 x Ø5,4H13
4 x Ø7,5
83,5
40 -0,3
1,3 +0,1
20
A B
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8 1 3 4 2
7
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8
F1 T F2
44,5 -1
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35
35
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Rzmax 4 રQMBUFTJEF
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559
3&%3& &
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6 5 9
283
15
250
220
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4 x 5,4H13
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1
85,5
400,3
1,3+0,1
20
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2
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7
23,5
6,75
8
F1 T F2
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35
35
A
F4 P F3 26
0,01/100
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560
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RE 29278
Edition: 2012-12
Type DRE(M) and DRE(M)E Replaces: 11.11
▶ Size 32
▶ Component series 6X
▶ Maximum operating pressure 315 bar
▶ Maximum flow: 300 l/min
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
DRE 30 ― 6X / Y G24 *
Size
04 Size 32 30
Pressure rating
06 Up to 50 bar 50
Up to 100 bar 100
Up to 200 bar 200
Up to 315 bar 315
07 Pilot oil return always external, separately and at zero pressure to the tank Y
Supply voltage
09 24 V DC voltage G24
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
DRE 30 ― 6X / Y G24 *
Electrical connection
11 For type DBEM:
Without mating connector; connector DIN EN 175301-803 K4 3)
For type DBEME:
Without mating connector; connector DIN EN 175201-804 K31 3)
Electronics interface
12 Command value 0 to 10 V A1
Command value 4 to 20 mA F1
With DBEM no code
Seal material
13 NBR seals M
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used!
3
14 Further details in the plain text
Symbols
A Y A Y
A Y A Y
B B
B B
With integrated electronics:
A Y A Y
A Y A Y
B B
B B
Function, section
Valves of type DRE(M) are pilot operated pressure reducing The pressure required in channel A is preset at the related
valves. They are used to reduce an operating pressure. amplifier. The proportional solenoid pushes the valve poppet
These valves basically consist of a pilot control valve (1) (8) in the direction of the valve seat (10) and limits the
with proportional solenoid (2), a main valve (3) with main pressure in the spring chamber (12) to the set value. In the
spool insert (4), as well as an optional check valve (5). control position of the main spool (4), the hydraulic fluid
Type DRE... flows from channel B to A and generates the pressure in
The pressure in channel A is set in a command value-depen- channel A (setting of the pilot control valve plus spring (11)).
dent form via the proportional solenoid (2). If the set pressure in A is achieved, the forces at the main
In rest position – no pressure in channel B –, the spring (11) spool are balanced.
holds the main spool (4) in its initial position. The connec- When the actuator connected to port A is not moving (e.g.
tion from channel B to A is open. cylinder piston at stop), and a lower pressure is set in chan-
The pressure in channel A acts on the bottom side of the nel A via the proportional solenoid (2), the main spool (4)
main spool in closing direction and the pressure of the pilot closes the connection from B to A and at the same time
control valve on the spring side of the main spool in the opens the connection from channel A to the spring cham-
opening direction from channel B to A. ber (12) of the main spool (4). In this position, the com-
The pilot oil is taken from channel B and flows via the pression volume in channel A can expand via the pilot
bore (6) to the fixed flow control (9) keeping the pilot flow control valve (1) and port Y.
constant, independent of the pressure drop between chan- For the free flow back from channel A to B, a check
nel A and B. From the fixed flow control (9), the pilot flow valve (5) can optionally be installed.
flows through the bores (7) via the valve seat (10) by the A pressure gauge connection (13) allows for the control of
valve poppet (8) into the Y channel to the tank. the reduced pressure in channel A.
7 1 10 8 2
12
14 Type DREM...
9
For the hydraulic protection against an inadmissible high
electric control current at the proportional solenoid which
6 inevitably results in excessive pressures in port A, you can
11 optionally install a spring-loaded pressure relief valve as
12 maximum pressure limitation (14). The maximum pressure
limitation is pre-set, referred to the relevant pressure rating
(see page 6).
3
13 4
5
A B Y
Type DREM.30-4X/.YG24K4... (with check valve)
Function, section
Type DRE(M)E – with integrated electronics (OBE)
With regard to function and set-up, these types correspond
to type DRE. On the proportional solenoid, there is more-
over a housing (15) with the control electronics.
Supply and command value voltage are applied to the
connector (16).
In the factory, the command value pressure characteristic
curve is adjusted with little manufacturing tolerance.
Type DRE(M)E...-6X/...YG24K31...
15 3
16
Technical data
(For applications outside these parameters, please consult us!)
general
Weight – Type DRE and DREM kg 8.6
– Type DREE and DREME kg 8.7
Installation position Any
Storage temperature range °C –20 to +80
Ambient temperature range – Type DRE and DREM °C –20 to +70
– Type DREE and DREME °C –20 to +50
Manufacturing tolerance of the com- – Type DRE(M) % ±5 of the maximum set pressure 2)
mand value pressure characteristic – Type DRE(M)E % ±1.5 of the maximum set pressure
curve, related to the hysteresis char-
acteristic curve; pressure increasing
Step response Tu + Tg 10 % → 90 % ms ~160 Measured with standing hydraulic fluid column,
90 % → 10 % ms ~250 1 liter at port A
Technical data
(For applications outside these parameters, please consult us!)
Important information on hydraulic fluids! ▶ Flame-resistant – containing water: Maximum pressure differen-
▶ For more information and data on the use of other hydraulic fluids tial 210 bar, otherwise, increased cavitation erosion. The pressure
refer to data sheet 90220 or contact us! peaks should not exceed the maximum operating pressures!
▶ The flash point of the hydraulic fluid used must be 40 K higher Life cycle as compared to HLP 30 to 100 %
than the maximum solenoid surface temperature. Fluid temperature maximum 60 °C
Caution!
At an ambient temperature of 70 °C and a duty cycle of 100 % with max. current, the coil of the 800 mA solenoid
reaches temperatures of up to 170 °C. Contact with the coil may lead to burns.
Electrical connection
(dimensions in mm)
Type DRE(M)
Connection at the connector Connection at mating connector
to the amplifier
Seal material
NBR
Type DRE(M)E
Device connector allocation Contact Allocation interface "A1" Allocation interface "F1"
A 24 VDC (u(t) = 21 V to 35 V); Imax ≤ 1.5 A
Supply voltage
B 0V
Reference potential actual value C Reference contact F; 0 V Reference contact F; 0 V
D 0 to 10 V; RE = 100 kΩ 4 to 20 mA; RE = 100 Ω
Differential amplifier input
E Reference potential command value
Measuring output (actual value) F 0 to 1.6 V actual value (1 mV ≙ 1 mA)
Load resistance > 10 kΩ
Protective earth PE Connected to solenoid and valve housing
Mating connectors according to DIN EN 175201-804, solder contacts for line cross-section 0.5 to 1.5 mm2
91
Plastic version, A F
B
Ø27
Metal version, AF
B
Ø28
85
Electrical connection
Length in mm →
Function
The electronics are supplied with voltage via ports A and B. The power stage of the electronics for controlling the pro-
The command value is applied to the differential amplifier portional solenoid is a chopper amplifier with a cycle fre-
ports D and E. quency of approx. 180 Hz to 400 Hz. The output signal is
3
Via the characteristic curve generator, the command value pulse-width modulated (PWM).
solenoid current characteristic curve is adjusted to the For checking the solenoid current, a voltage can be mea-
valve so that non-linearities in the hydraulics are compen- sured at the connector between pin F(+) and pin C(–) that
sated for and a linear command value pressure characteris- is proportional to the solenoid current. 1 mV corresponds
tic curve is created. to 1 mA solenoid current.
The current controller controls the solenoid current inde-
pendent of the solenoid coil resistance.
Block diagram
A
24 VDC
DC
Supply
B DC
GND
Reference potential C
Chopper
actual value Differential Characteristic Current
amplifier
amplifier curve generator controller
D
Command value
U Solenoid
Reference potential E U
command value
F U
Actual value
U
PE
=
Oscillator
Characteristic curves
(measured with HLP46, ̛oil = 40 ± 5 °C)
Pressure in port P in % →
Pressure in port P in % →
80 80
60 60
40 40
20 20
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % → Command value in % →
Pressure in channel A depending on command value (measured with a flow of 0 l/min from B to A as well as related
control electronics)
40 80
70
30 60
50
20 40
30
10 20
10
0 25 50 75 100 0 25 50 75 10
Command value in % → Command value in % →
Characteristic curves
(measured with HLP46, ̛oil = 40 ± 5 °C)
Pressure rating 200 bar Pressure rating 315 bar
200 315
300
180
160 250
140
120 200
100
150
80
60 100
40
50
20
0 25 50 75 100 0 25 50 75 100
Command value in % → Command value in % →
Comparison series 4X-6X / pressure rating 50 bar Comparison series 4X-6X / pressure rating 100 bar
(with amplifier VT-VSPA1-1-1X with 800 mA coil) (with amplifier VT-VSPA1-1-1X with 800 mA coil)
3
100
Pressure in channel A in bar →
50
Pressure in channel A in bar →
90
40 80
70
30 60
50
20 40
30
10 20
10
0 25 50 75 100 0 25 50 75 100
Command value in % → Command value in % →
Comparison series 4X-6X / pressure rating 200 bar Comparison series 4X-6X / pressure rating 315 bar
(with amplifier VT-VSPA1-1-1X with 800 mA coil) (with amplifier VT-VSPA1-1-1X with 800 mA coil)
200 315
300
Pressure in channel A in bar →
180
160 250
140
120 200
100
150
80
60 100
40
50
20
0 25 50 75 100 0 25 50 75 100
Command value in % → Command value in % →
Notice!
Series 4X In order to achieve the lowest settable pressure, the
Series 6X 800 mA pilot current must not exceed 100 mA.
Characteristic curves
(measured with HLP46, ̛oil = 40 ± 5 °C)
180
160
140
120
100
80
60
40
20
0 25 50 75 100
Command value in % →
50
40
30
20
10
100
75
50
25
Characteristic curves
(measured with HLP46, ̛oil = 40 ± 5 °C)
175
Pressure in channel A in bar →
150
125
100
75
50
25
300
250
200
150
100
50
Characteristic curves
(measured with HLP46, ̛oil = 40 ± 5 °C)
100
Pressure in channel A in bar →
80
60
40
20
pmin-Qv characteristic curve Pressure differential from A to B via the check valve
Pressure differential in bar ࣅ
Min. set pressure in bar ࣅ
10
12
10 8
8 1 6
6
4
4
2 2 2
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Flow in l/min → Flow in l/min →
Device dimensions
(dimensions in mm)
2 3 1 12 14 15 16
113,5
15
15
max. 234 (with integrated electronics)
13 max.200
Y
4
210
173
157,5
5
3
0,01/100
50
A B Rzmax 4
16
3
Ø6
6 Required surface quality of the
11 9 7; 10 valve contact surface
42
16 Ø 18
Ø 11
Y
3
A B
Ø 45
120
92
97
24
8 59 6
62
67
32,7 84
145
183
244
(with integrated electronics and plastic connector)
250
(with integrated electronics and metal connector)
Device dimensions
1 Upon delivery, this port (G 1/4) is closed. After removal of the 8 Blind counterbore
blanking plug, an external and separate pilot oil return at zero 9 Identical seal rings for ports A and B
pressure to the tank is, however, also possible here. 10 Identical seal rings for port Y and blind counterbore (item 8)
2 Space required to remove the mating connector 11 Pressure gauge connection G 1/4; 12 deep
3 Name plate 12 Mating connector according to DIN EN 175301-803
4 Maximum pressure limitation with version DREM and DREME 13 Mating connector according to DIN EN 175201-804
5 Check valve, optional 14 Integrated electronics (OBE)
6 Locating pin 15 Space required to remove the mating connector
7 Pilot oil return to the tank always external and at zero pressure 16 Cable fastening
Accessories
(not included in the scope of delivery)
External control for type DREM Data sheet Material number
VT-MSPA1-11-1X/ in modular design 30223
VT-VSPD-2 in Euro-card format 30523
VT-VSPA1-11-1X/ in Euro-card format 30100
VT-SSPA1-1-1X/ as plug-in amplifier 30116
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
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RE 29173/12.05 1/12
Proportional pressure reducing valve Replaces: 04.05
29174
with DC motor actuation
Type (Z)DRS
Size 6
Component series 1X
Maximum operating pressure 210 bar
Maximum flow 30 l/min
H/A/D/7121/03
Ordering code
Standard types
Type DRS Material number Type ZDRS Material number
DRS 6 –1X/50AMG24K32MG R901025496 ZDRS 6 VP-1X/50AMG24K32MG R901025495
DRS 6 –1X/100AMG24K32MG R901055990 ZDRS 6 VP-1X-/100AMG24K32MG R900756973
DRS 6 –1X/210AMG24K32MG R901055991 ZDRS 6 VP-1X/210AMG24K32MG R900777725
A 1
A
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G
P T
P T
P A 2 B T
DRS 6...S... with pressure transducer ZDRS 6...S... with pressure transducer
A A 1
P P
M G M G
P T
P T
P A 2 B T
623
RE 29173/12.05 Type (Z)DRS Hydraulics Bosch Rexroth AG 3/12
Function, section
Valves of types DRS and ZDRS are pilot operated 3-way the same as the pressure set on pilot valve (1).
pressure reducing valve with pressure relief function for the Pressure relief function - not available in the case of contamina-
actuator. tion
They are used to reduce a system pressure.
– When the pressure in port A(P1) exceeds the set command
Structure pressure, main spool (4) is shifted further to the left.
The valves consist of three main assemblies: – This results in closing of the connection from P to A(P1),
– Pilot control valve (1) opening of the connection from P1 to T and limitation of the
– DC motor (2) with position feedback pressure applied in port A(P1) according to the set com-
– Main valve (3) with main spool (4) mand value.
– Optionally with or without pressure transducer (18) Pressure monitoring
Functional description, type DRS In the case of valves with integrated pressure transducer, the
– Adjustment of the pressure to be reduced in channel A via latter is connected to the electronics and serves for sens-
DC motor (2) in dependence upon the command value. ing and monitoring the set pressure. Depending on the valve
– When no pressure is applied in port P, spring (17) holds main type, in channel A or P1. A further alternative is a valve without
spool (4) in the initial position A connection from port A to T integrated pressure transducer, but with pressure measuring
is open, connection from port P to A is closed. sandwich plate. See application example RE 62003 and
– Pressure connection from port P to ring channel (5); pilot oil RE 29260, sandwich plate with pressure transducer.
flows through bore (6) via flow controller (7) into pilot control Type ZDRS
chamber (16); via orifice (8), throttling gap (9) into chamber In principle, the function of this valve corresponds to that of
(10) and through bores (11, 12) to port T. type DRS. The pressure is, however, reduced in channel P1.
Pressure reduction 3
– Pilot pressure builds up in pilot control chamber (16) as a
function of the command value
– Main spool (4) is shifted to the right A hydraulic fluid flows
Note:
from P to A
When the voltage supply of the control electronics is discon-
– The actuator pressure is applied in port A to spring chamber
nected or fails, the DC motor remains at its current posi-
(15) via channel (13) and orifice (14)
tion and consequently, the pressure set last is maintained,
– An increase in the pressure in port A to the set command provided that the hydraulic supply is available.
pressure causes the main spool to be shifted to the right to
the control position; the pressure in port A becomes virtually
1 9 16 6 5 13 14 3 18
Type DRS 6 -1X/...
B
P A T
2 10 8 11 7 12 4 15 17
1 9 16 6 5 A (P1) 13 14 3 18
Type ZDRS 6 VP-1X/...
A1 B1 T1
P T2
A2 B2
2 10 8 11 7 12 4 15 17
624
4/12 Bosch Rexroth AG Hydraulics Type (Z)DRS RE 29173/12.05
Overview of documentation
The present data sheet RE 29173 provides information about the
pilot operated pressure reducing valve with DC motor actuation.
Technical data (for applications outside these parameters, please consult us!)
General
Installation orientation Optional (preferably horizontal)
Weight DRS kg 1.6
ZDRS kg 1.5
Storage temperature range °C –20 to +80
Ambient temperature range °C –20 to +60
Technical data (for applications outside these parameters, please consult us!)
Electrical, valve
Nominal voltage UN V 18
Nominal current IN A 0.5 ± 20%
Max. continuous current Imax A 0.5
Resistance R 1 9.9
Winding temperature w °C 5 20
6w perm. K 100
Type of protection of the valve to EN 60529 IP 65 (with cable socket mounted and locked)
Electrical, control electronics
Control electronics Amplifier type VT-MRMA1-1-1X/V0/0 of modular design
(separate order) to RE 30214
Caution!
Valves of type (Z)DRS 6 must not be used for safety-relevant
machine functions, since only the electrical part is safeguarded,
but not the hydraulic part. This means that when the hydraulic
pressure in P falls to 0 bar, then the actuator pressure (A) or
secondary pressure (P1) inevitably becomes 0 bar as well.
Note: For details with regard to enviornment simulation testing in the fields of EMC (electromagnetic compatibili-
ty), climate and mechanical stress, see RE 29173-U (declaration on environmental compability).
Ø15
23
14 15,5
Ø10,5
Type of protection IP 67
Fitting CuZn/Ni 39
1 3
3 BU
4 BK 4
M12x1 Ø15
1) Type of protection IP 68
628
8/12 Bosch Rexroth AG Hydraulics Type (Z)DRS RE 29173/12.05
20 50 bar 20 50 bar
10 10
PAA PAA
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Flow qV in l/min A Flow qV inl/min A
A1 A A2
1
T1 A T2
0 5 10 15 20 25 30
Pressure in port P1 or A in dependence upon command value Flow qV in l/min A
Pressure stage 50 bar Pressure stage 100 bar
50 100
Pressure in port P1 or A in bar A
Pressure in port P1 or A in bar A
40 80
30 60
20 40
10 20
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % A Command value in % A
Pressure stage 210 bar
210
200
Pressure in port P1 or A in bar A
150
100
50
0 20 40 60 80 100
Command value in % A
629
RE 29173/12.05 Type (Z)DRS Hydraulics Bosch Rexroth AG 9/12
8 8
6 6
4 4
2 2
0 0
30 20 10 0 10 20 30 30 20 10 0 10 20 30
@ Flow qV in l/min A @ Flow qV in l/min A
DRS 6 A A T | DRS 6 P A A DRS 6 A A T | DRS 6 P A A
ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1 ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1
Pressure in port P1 or A in dependence upon the flow
Pressure stage 50 bar Pressure stage 100 bar
3
Pressure in channel P1 or A in bar A
40 80
30 60
20 40
10 20
0 0
30 20 10 0 10 20 30 30 20 10 0 10 20 30
@ Flow qV in l/min A @ Flow qV in l/min A
DRS 6 A A T | DRS 6 P A A DRS 6 A A T | DRS 6 P A A
ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1 ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1
Pressure stage 210 bar
210
Pressure in channel P1 or A in bar A
160
120
80
40
0
30 20 10 0 10 20 30
@ Flow qV in l/min A
DRS 6 A A T | DRS 6 P A A
ZDRS 6 P1 A T2 | ZDRS 6 P2 A P1
630
10/12 Bosch Rexroth AG Hydraulics Type (Z)DRS RE 29173/12.05
(201,5) 153,5 10
84,5 25,5
Ø 10
6
Ø 32
10
50
40
Ø 40
20
28
4 x Ø 5,4
30
7 5 1 2 3 4 10
17,5 39,5
T
A
44,5
B
P
9
87
29
0,01/100 mm
8
8
F1 F2
Rzmax 4 T
surface
A B
Tolerances: P
– General tolerances ISO 2768-mK G F3
F4
1 DC motor
2 Valve housing
3 Nameplate
4 Identical seal rings for ports A, P, T and Subplates to data sheet RE 45052 and valve fixing screws
blind hole B must be ordered separately.
5 Cable socket, separate order, see pages 6 and 7 Subplates: G 341/01 (G 1/4)
6 Space required to remove cable socket G 342/01 (G 3/8)
7 Space required for connecting cable G 502/01 (G 1/2)
Note: The direction, in which the cable socket leads the Valve fixing screws:
cable away from the valve, can vary by 90° through 4 socket head cap screws ISO 4762 - M5 x 50 - 10.9-flZn-240h-
360°. L (friction coefficient μtotal = 0.09 to 0.14);
8 Position of ports to ISO 4401-03-02-0-94 tightening torque MT = 7 Nm ± 10%,
Deviating from standard: material no. R913000064
– Locating pin not provided for this valve or
9 Blind hole (port B) 4 socket head cap screws ISO 4762 - M5 x 50 - 10.9
(friction coefficient μtotal = 0.12 to 0.17);
10 Pressure transducer for type DRS ...S
tightening torque MT = 8.1 Nm ± 10%,
11 Space required to remove cable socket
631
RE 29173/12.05 Type (Z)DRS Hydraulics Bosch Rexroth AG 11/12
355 10
284
6 (201,5) 153,5 10
84,5 25,5
10 4 x Ø 5,4
Ø 40
40
20
28
30
7 5 1 2 3 4 9
21,5±0,1 39,5
3
T
A
44,5
35
B
P
87
25
0,01/100 mm
8
8
Rzmax 4 F1 F2
T
A B
Tolerances: P
– General tolerances ISO 2768-mK G F3
F4
1 DC motor
2 Valve housing
3 Nameplate
4 Identical seal rings for ports A, P, T and Subplates to data sheet RE 45052 and valve fixing screws
blind hole B must be ordered separately.
5 Cable socket, separate order, Subplates:
see pages 6 and 7 G 341/01 (G 1/4)
6 Space required to remove cable socket G 342/01 (G 3/8)
7 Space required for connection cable G 502/01 (G 1/2)
Note: The direction, in which the cable socket leads Valve fixing screws:
the cable away from the valve, can vary by 90° 4 socket head cap screws ISO 4762 - M5 - 10.9-flZn-240h-L
through 360°. (friction coefficient μtotal = 0.09 to 0.14);
8 Position of ports to ISO 4401-03-02-0-94 tightening torque MT = 7 Nm ± 10%,
Deviating from standard: or
– Locating pin not provided for this valve 4 socket head cap screws ISO 4762 - M5 - 10.9
9 Pressure transducer for type ZDRS ...S (friction coefficient μtotal = 0.12 to 0.17);
tightening torque MT = 8.1 Nm ± 10%,
10 Space required to remove cable socket
632
12/12 Bosch Rexroth AG Hydraulics Type (Z)DRS RE 29173/12.05
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany
The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0
ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58
can be derived from our information. The information given does not
documentation@boschrexroth.de
release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
633
RE 29182/07.05 1/10
Proportional pressure reducing
valve, pilot operated, with inductive
position transducer
Type DREB6X
Nominal size 6
Unit series 1X
Maximum working pressure P 315 bar, T 250 bar
Maximum flow rate 40 l/min
Ordering data
DREB6 X 1X M G24 25 Z4 M *
Preferred types
Solenoid 2.5 A
Type Material Number
DREB6X–1X/75MG24–25Z4M 0 811 402 050
DREB6X–1X/175MG24–25Z4M 0 811 402 051
DREB6X–1X/310MG24–25Z4M 0 811 402 052
Symbol
For external trigger electronics
P T
A
635
RE 29182/07.05 DREB6X Hydraulics Bosch Rexroth AG 3/10
Accessories
Type Material Number
(4 x) f ISO 4762-M5 x 30-10.9 Cheese-head bolts 2 910 151 166
Europe card VT-VRPA1-527-10/V0/PV RE 30052 0 811 405 096
Technical data
General
Construction Pilot stage Poppet valve
Main stage Spool valve
Actuation Proportional solenoid with position control, external amplifier
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight kg 2.4
Vibration resistance, test condition max. 25 g, shaken in 3 dimensions (24 h)
Electrical
Cyclic duration factor % 100
Degree of protection IP 65 to DIN 40050 and IEC 14434/5
Solenoid connection Unit plug DIN 43650/ISO 4400, M16 x 1.5 (2P+PE)
Position transducer connection Special plug
Max. solenoid current Imax 2.5 A
Coil resistance R20 3
Max. power consumption at 100 % VA 30
load and operating temperature
Static/Dynamic 2)
Hysteresis % 1
Manufacturing tolerance for pmax % 10
Response time 100 % signal change ms On 50 Response time at: Q = 10 l/min
Off 20 (values depend on the dead volume)
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
2) All characteristic values ascertained using amplifier 0 811 405 096 (without ramp).
637
RE 29182/07.05 DREB6X Hydraulics Bosch Rexroth AG 5/10
Valve with external trigger electronics (europe card without ramp, RE 30052)
Circuit diagram/pin assignment
3
638
6/10 Bosch Rexroth AG Hydraulics DREB6X RE 29182/07.05
Valve with external trigger electronics (europe card without ramp, RE 30054)
Circuit diagram/pin assignment
639
RE 29182/07.05 DREB6X Hydraulics Bosch Rexroth AG 7/10
Valve with external trigger electronics (europe card without ramp, RE 30056)
Circuit diagram/pin assignment
Daughter card,
see page 8
640
8/10 Bosch Rexroth AG Hydraulics DREB6X RE 29182/07.05
Valve with external trigger electronics (europe card without ramp, RE 30056)
Circuit diagram/pin assignment Daughter card
641
RE 29182/07.05 DREB6X Hydraulics Bosch Rexroth AG 9/10
Valve amplifier
1) Zero adjustment
2) Sensitivity adjustment
3
Set pressure
p % pmax = f (QP–A/QA–T)
P T
A
642
10/10 Bosch Rexroth AG Hydraulics DREB6X RE 29182/07.05
B: sealed
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
643
RE 29195/05.06 1/10
Proportional pressure reducing valve, Replaces: 07.05
pilot operated, with on-board elec-
tronics (OBE) and position feedback
Type DREBE6X
Ordering data
Preferred types
Symbol
For on-board electronics
D
P T
E
A
645
RE 29195/05.06 | DREBE6X Hydraulics | Bosch Rexroth AG 3/10
Accessories
Type Material Number
(4 x) f ISO 4762-M5x30-10.9 Cheese-head bolts 2 910 151 166
* Plug-in connectors 6P+PE, KS 1 834 482 022
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252
Technical data
General
Construction Pilot stage Poppet valve
Main stage Spool valve
Actuation Proportional solenoid with position control and OBE
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-05)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight kg 3.3
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Static/Dynamic
Hysteresis % 1 of max. set pressure
Manufacturing tolerance % ±5 of max. set pressure
Response time 100 % signal change ms 50
Stellzeit 010 % signal change ms 20
Thermal drift < 1 % at ΔT = 40 °C
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
647
RE 29195/05.06 | DREBE6X Hydraulics | Bosch Rexroth AG 5/10
Technical data
Version A1:
Standard
Supply 24V =
Signal: 0…+10V
P T
U
S Version F1:
A
mA signal
Supply 24V =
Signal: 4…20mA
P T
I
S
A
648
6/10 Bosch Rexroth AG | Hydraulics DREBE6X | RE 29195/05.06
Connection
For electrical data, see page 5 and
Operating Instructions 1 819 929 083
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Safety earth
conductor 쓔
Shield
Pin assignment
Version A1: UD–E 0...+10 V
(Ri = 100 kΩ)
650
8/10 Bosch Rexroth AG | Hydraulics DREBE6X | RE 29195/05.06
+UB
+
PID
-
Set pressure
p % pmax = f (QP–A/QA–T)
D
P T
E
A
652
10/10 Bosch Rexroth AG | Hydraulics DREBE6X | RE 29195/05.06
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
653
RE 29199/07.05 1/12
Proportional pressure reducing valve,
pilot operated, with on-board elec-
tronics (OBE) and position feedback
Type DREBE10Z
Nominal size 10
Unit series 1X
Maximum working pressure A, B, X 315 bar, Y 2 bar
Maximum flow rate Qnom 120 l/min
Ordering data
Preferred types
Symbol
For on-board electronics
D
B
E
Y X A
655
RE 29199/07.05 DREBE10Z Hydraulics Bosch Rexroth AG 3/12
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
Proportional solenoid
with position transducer Pilot valve
Alternative
Accessories
Type Material Number
(4 x) f ISO 4762-M10x80-10.9 Cheese-head bolts 2 910 151 309
* Plug-in connectors 6P+PE, KS 1 834 482 022
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252
Technical data
General
Construction Pilot stage Poppet valve
Main stage Pressure reducing valve
Valve cartridge Spool valve, normally open
Actuation Proportional solenoid with position control and OBE
Connection type Subplate, mounting hole configuration NG10 (ISO 5781-AG-06-2-A)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight kg 7.8
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Static/Dynamic
Hysteresis % 1
Manufacturing tolerance for pmax % ±5, see Characteristic Curves
Response time 100 % signal change ms ⬇ 80 dependent on dead volume or system volume
Thermal drift < 1 % at ΔT = 40 °C
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
657
RE 29199/07.05 DREBE10Z Hydraulics Bosch Rexroth AG 5/12
Technical data
Version A1:
Standard
Supply 24V =
Signal: 0…+10V
* Version F1:
Y X A
mA signal
Supply 24V =
Signal: 4…20mA
Y X A
658
6/12 Bosch Rexroth AG Hydraulics DREBE10Z RE 29199/07.05
Connection
For electrical data, see page 5 and
Operating Instructions 1 819 929 083
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
Pin assignment
Version A1: UD–E 0...+10 V
(Ri = 100 kΩ)
660
8/12 Bosch Rexroth AG Hydraulics DREBE10Z RE 29199/07.05
+UB
+
PID
-
1
UD-E )
[V]
3
ID-E 2)
4,0 7,2 10,4 13,6 16,8 20 [mA]
p = f (Q)
662
10/12 Bosch Rexroth AG Hydraulics DREBE10Z RE 29199/07.05
A B X Y G F1 F2 F3 F4
X 27,2 35,8 21,4 21,4 31,8 0 42,9 42,9 20
Y 33,35 33,35 58,7 27,9 66,7 0 20 66,7 66,7
14,7 14,7 24,8 24,8 27,5 M10 2) M10 2) M10 2) M10 2)
663
RE 29199/07.05 DREBE10Z Hydraulics Bosch Rexroth AG 11/12
Notes
3
664
12/12 Bosch Rexroth AG Hydraulics DREBE10Z RE 29199/07.05
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
665
RE 29145/06.07
Pressure reducing valve with Replaces: 01.00
1/12
Type DRG
Size 8 to 32
Component series 1X
Maximum operating pressure 315 bar
Maximum flow 300 l/min
tb0095
Further information:
Subplates to RE 45062
Ordering code
DRG 1X Y *
Symbols
DRGC–1X/..Y DRG..–1X/..Y..M
DRG..G–1X/..Y..
DRGC 10–1X/..Y.. and
DRGC 30–1X/..Y..
Y A Y
M M
X Y B
DRG..–1X/..Y
A Y
B
667
RE 29145/06.07 DRG Hydraulics Bosch Rexroth AG 3/12
Function, section
Pressure control valves of type DRG are pilot operated pres- With a static oil column between A and the actuator, only the
sure reducing valves. pilot oil flows via the main spool from B to A.
They are used to reduce a system pressure. If, in this position, a lower pressure is set on pilot valve (11),
main spool (1) interrupts the pilot oil supply from B to A un-
Pressure reducing valves of this series basically consist of a
til the oil volume isolated between A and the actuator has ex-
pilot valve with electric motor with electric motor as pressure
panded to the lower pressure on pilot valve (11) via orifice (2.1),
adjustment element, a main valve with main spool insert and an
pilot line (4), orifice (2.2), poppet (6) and port Y.
optional check valve.
A check valve (14) can optionally be installed to allow a free re-
The reduced pressure in A is adjusted by means of DC motor
turn flow from A to B.
(16) with reducing gear (17). The output shaft of reducing gear
(17) rotates cam (15), which changes the tension of spring (5)
via spring plate (9) and thus causes a change in pressure.
The reduced pressure is present in port A, the inlet pressure in
port B. The main fluid flow flows from B to A.
Actual value potentiometer (18) feeds back the position of
cam (15). 18
Optionally, electrical limit switches can be installed instead
of actual value potentiometer (18) for limiting the min. and
16
max. pressure.
For the variant with limit switch, the min. adjustment time for
the pressure range from pmin to pmax is 18 seconds. 3
The adjustment time of 18 seconds allows gradual reaching
of the required pressure in the inching mode.
For the variant with actual value potentiometer the min. ad- 17
justment time for the pressure range from pmin to pmax is 1.3
seconds.
In conjunction with the associated amplifier type VT-VRM1-1
a program control can be realised.
With the help of 2 additional pressure switches, the min.
and max. pressures can be limited. 9
With the variant with limit switch, the pressure setting on
the valve is maintained in the event of a power failure (cable 7
break, fuse failure, short-circuit, etc.).
5
Type DRG Sizes 8 and 10 6
The reduced pressure in A is applied simultaneously to the
spring-loaded side of main spool (1) via orifice (2.1), pilot line
(4), orifice (2.2) and orifice (3).
The pressure on the spring-loaded side of main spool (1)
is by the pressure differential of compression spring (10.2)
lower than the pressure in A. In the opening direction, com-
11
pression spring (10.2) acts on main spool (1). According to 2.2
the
opening cross-section of orifices (2.1; 2.2) and the pres- 3 15
sure differential of compression spring (10.2), pilot oil flows
through orifice (2.1), pilot line (4), orifice (2.2), poppet (6) 4 12.1
into spring chamber (7) and further to the tank via Y (12.2) 8
on the variant with subplate mounting or via (12.1) with the
variant with threaded connection. 10.2
When the pressure in A rises above the value set on pilot valve 1
(11), main spool (1) reduces the flow cross-section from B to A Y
until the pressure set on pilot valve (11) is reached again in port A B
A. Conversely, main spool (1) increases the flow cross-section
from B to A, when the pressure in A is lower than the value set 2.1 14 12.2 Type DRG 10–1X/..Y
on pilot valve (11).
668
4/12 Bosch Rexroth AG Hydraulics DRG RE 29145/06.07
Function, section
18
16
17
7
5
6
11
2.2
15
12
3
13
4
8
1
Y
Type DRG 20–1X/..Y 2 14 A B 10.1
669
RE 29145/06.07 DRG Hydraulics Bosch Rexroth AG 5/12
Technical data (for applications outside these parameters, please consult us!)
General
Size Size 8 10 16 20 25 32
Weight – Subplate mounting DRG... kg – 7.8 – – 10.0 12.8
– Threaded connection DRG..G kg 8.4 8.4 9.5 9.5 10.4 10.4
– Block installation DRGC 10.. kg 5.5 – – – – 6.1
DRGC 30.. kg 5.5 – – – – 6.1
– Pilot valve
DRGC kg 5.2 – – – – 5.8
without main spool insert
Installation position Optional
Ambient temperature range °C –20 to +50
Hydraulic
Inlet pressure – Port B bar up to 315
Pressure rating bar 50 100 200 315 400
Outlet pressure, can be regulated – Port A bar up to 50 up to 100 up to 200 up to 315 up to 400
Minimum set pressure bar Depending on qV (see Characteristic curves on page 8) 3
Backpressure – Port Y bar up to 10
Size Size 8 10 16 20 25 32
Maximum flow – Subplate mounting l/min – 80 – – 200 300
– Threaded connection l/min 80 80 200 200 200 300
Pilot oil flow l/min 0.5 1.3
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 1); fast bio-degradable hy-
draulic fluids to VDMT 24568 (see also RE 90221);
HETG (rape seed oil) 1); HEPG (polyglycols) 2);
HEES (synthetic esters) 2);
other hydraulic fluids on request
Hydraulic fluid temperature range °C –20 to +70
Viscosity range mm2/s 2.8 to 380
Permissible max. degree of contamination of the hy- Class 20/18/15 3)
draulic fluid - cleanliness class to ISO 4406 (c)
1) Suitable for NBR and FKM seals Effective filtration prevents malfunction and, at the same time,
2) Suitable only for FKM seals prolongs the service life of components.
3) For the selection of filters, see data sheets RE 50070,
The cleanliness classes specified for components must be
RE 50076, RE 50081, RE 50086 and RE 50088.
adhered to in hydraulic systems.
670
6/12 Bosch Rexroth AG Hydraulics DRG RE 29145/06.07
Technical data (for applications outside these parameters, please consult us!)
Adjustment with actual value potentiometer for cam position feedback function: Ordering code “P2“
Adjustment time, pmin to pmax s 1.3
Potentiometer – Resistance k1 5
– Power W 1.75
Adjustment hysteresis: Start-up pressure – deviation > 10 bar from nominal pressure
– Pressure rating bar 50 100 200 315 400
– Hysteresis bar < 0.5 <1 < 2.5 <4 <5
Adjustment hysteresis: Start-up pressure – deviation > 20 bar from nominal pressure
– Pressure rating bar 50 100 200 315 400
– Hysteresis bar < 0.3 < 0.5 <1 < 1.5 <2
Repeatability bar < 0.5 <1 < 1.3 < 1.7 <2
Amplifier
Electrical amplifier VT-VRM1-1, component series 1X – see RE 30405-D
671
RE 29145/06.07 DRG Hydraulics Bosch Rexroth AG 7/12
Electrical connection
Plug connection on DRG valve with actual value potentiometer Plug connection on DRG valve with limit switch
* *
(D) (E) (G)(A) (C) When connecting no. 5; 6 5 4 3 2 1 When connecting no. 5; 6
6 5 3 2 1 6 take account of direc- take account of direction of
tion of motor rotation. motor rotation.
* Increasing pressure ws * Increasing pressure No. 6 “+“
ws No. 6 “+“ gr br
gr br rs gn
rs gn
NO (3) NO (3)
2 bl rt ge
bl rt 3 1 M
M (1) C C (1)
NC (2) NC (2)
max min
+ 24 V DC voltage
max
c1 c2
min
D E G C
6 5 3 1
E1 E2
M
4 2
F A
c2 c1
200 200
150 150
100 100
50 50
10 100
Outlet pressure in bar A
8 80
6 60
4 40
3
2
2 20
1
0 50 100 150 200 250 300 0 50 100 150 200 250 300
1 = DRG 8 and 10
2 = DRG 16 to 25
3 = DRG 30
10 4 = DRG 10
Pressure differential across
5
5 = DRG 20
check valve in bar A
8
6 6 = DRG 30
6
4
4
Flow in l/min A
673
RE 29145/06.07 DRG Hydraulics Bosch Rexroth AG 9/12
200
90
8 8 Space required to remove mating connector
9 Port “Y“
10 Port “X“ without function (blind hole)
18
(separate order)
H4
G 1/4
Y – Size 10 G 460/01 (G3/8)
77
G 461/01 (G1/2)
– Size 25 G 412/01 (G3/4)
G 413/01 (G1) 3
79 – Size 32 G 414/01 (G1 1/4)
30
– Size 10
4 hexagon socket head cap screws ISO4762
H1
X
- M10x50 - 10.9-flZn-240h-L to VDA 235-101
16
53
O-ring O-ring
Size B1 B2 H1 H2 H3 H4 L1 L2 L3 L4 L5
Port Y Port A, B
10 85 66.7 28 72 102 349 90 42.9 – 35.5 44.5 9.25 x 1.78 17.12 x 2.62
25 102 79.4 38 82 142 389 112 60.3 – 33.5 46.5 9.25 x 1.78 28.17 x 3.53
32 120 96.8 46 90 150 397 140 84.2 42.1 28 41.5 9.25 x 1.78 34.52 x 3.53
674
10/12 Bosch Rexroth AG Hydraulics DRG RE 29145/06.07
200
90
8
18
277
Pg11
1
133
G 1/4 H1
Y 4
77
1 Pilot valve
2 DC motor
3 Constant flow regulator (only on sizes 16 to 32)
79
30
H4
3 6 Nameplate
H3
6
203
B1
53
L4
L1
Note!
On this valve variant, no check valve is integrated in Tolerances according to:
the valve to allow a free return flow from A to B. – General tolerances ISO 2768-mK
200
90
8
18
277
307
Pg11
1
133
Y
77
30
3
79
30
X Y
15
13 0,01/100mm
16 11 14 4 3 6
16 Rzmax 4
23 51
Required surface
quality of the
valve mounting face
57
44
32
53
“Z”
A "Z"
0,01/100 mm
17 29±0,2 26±0,2
21
Y
ØD2 Ø4 51±0,1
Ø32H7 6±0,1 16
2 x 30°
Ø4
Ø28,6+0,2
0,02 A
2 x 45°
X X
Y
0,008
25,5
Ø0,05 B
34
38+0,1
42 +0,05
51,5 ±0,1
X Y
40+0,1
B
32±0,1
+0,1
44±0,1
18
ØD3
Y Z
17
55
Z
B Z
2 x 45°
X = Rzmax 4 Y = Rzmax 8 Z = Rz 16
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process of
wear and aging.
677
Contents | Proportional flow valves | Proportional servo valves
RE 29202/07.05 1/12
2-way proportional throttle valve Replaces: 03.00
Size 16
Component series 2X
Maximum operating pressure 315 bar
Maximum flow 190 L/min bei Δp = 10 bar
H4538
Ordering code
FE 16 C 2X *
Electrically operated Further details in clear text
2-way proportional throttle valve Seal material
for block installation M= NBR seals,
For external control electronics = No code suitable for mineral oil
With integrated electronics (OBE) =E (HL, HLP) to DIN 51524
Size 16 = 16 V= FKM seals
Standard type
Symbols
FEE 16 C-2X/… 2) B
G
1 2 Y A
X Y A
Direction of flow: A to B (X connected with A)
Note: Connect pilot oil port X with A 2) A service port
or connect externally B service port
Caution! In the case of external pilot oil supply at X, X pilot oil supply
the pressure in X must be ≥ pressure in A! Y pilot oil drain
681
RE 29202/07.05 FE; FEE Hydraulics Bosch Rexroth AG 3/12
Function, section
Valves of type FE(E) are pilot operated 2-way proportional
throttle valves for block installation for the infinitely variable
control of a flow.
Technical structure:
The valve consists of four main assemblies:
– Cover (1) with mounting face for pilot oil ports.
– Main valve (2) with orifice spool (3).
– Pilot valve (4) with proportional solenoid (5).
– Integrated control electronics (6) (not provided for type FE)
with position transducer (7).
General function:
– Command value-related closed-loop position control of
orifice spool (3) and therefore defined opening of orifice (8). 6
– The flow depends on the Δp across orifice (8) and the posi-
tion of orifice spool (3).
– Actual value acquisition of the position of orifice spool (3) by
position transducer (7); command/actual value comparison
in electronics (6); deviations are conditioned and passed on
to proportional solenoid (5) of pilot valve (4) in the form of a 7
control output for correcting the position of orifice spool (3).
– Area ratio of area (15) to area (12) = 1 : 1.
– Direction of flow A → B; connect X to A or connect exter-
nally.
– Caution! With external pilot oil supply, the pressure in X 5
must be ≥ pressure in A to ensure proper functioning of the
valve. 1
– A pilot oil by-pass via nozzle (16) increases vibration damping.
13
– When the enable is withdrawn, orifice spool (3) moves 12 4
against mechanical limit stop (17) in the valve bushing
(closed position) and blocks the flow A → B. 4.1
– The orifice spool position is already controlled at a command
value of 0 V or 4 mA, with orifice (8) still being in the positive
X Y 10 4
overlap position and closing A → B.
– For leakage across orifice spool (3) and pilot valve (4) at 3 17
command 0 V or 4 mA and inactive enable, see Technical
data on page 4. 2 B
Function of opening orifice spool: 16
Flow A → B and A connected with X 8
• Proportional solenoid (5) shifts pilot spool (4.1) against 15 A Type FEE 16 C-2X/…
spring (13) and opens the connection between control
chamber (12) and Y; the pressure in control chamber (12)
7
is reduced, and orifice spool (3) moved to the direction of
opening by the pressure in A that acts on area (15).
Function of closing orifice spool:
Flow A → B and A connected with X
• Current reduced in proportional solenoid (5); spring (13)
shifts pilot spool (4.1) against the proportional solenoid and
opens the connection between X and control chamber (12);
pressure builds up in control chamber (12); the pressure
acting on the orifice spool area in control chamber (12) plus
spring force (10) shift orifice spool (3) in the closing direction.
Flow control function:
• In conjunction with a pressure compensator, can be used for
the pressure-compensated control of a flow.
Failure of the supply voltage:
• The integrated electronics de-energises the solenoid in the
event of a supply voltage failure or cable break in position
transducer (7). X Y
• The spool is shifted to the closed position by the pressure
applied to pilot port X plus spring force (10) and blocks the
flow A → B. B
Caution: A voltage supply failure results in a sudden standstill of the controlled axis.
Accelerations that can occur in conjunction with this can cause damage to machines! A Type FE 16 C-2X/…
682
4/12 Bosch Rexroth AG Hydraulics FE; FEE RE 29202/07.05
Technical data (for applications outside these parameters, please consult us!)
General
Weight – FE kg 2.7
– FEE kg 2.9
Installation orientation Optional
Storage temperature range °C – 20 to + 80
Ambient – FE °C – 20 to + 70
temperature range – FEE °C – 20 to + 50
1) The cleanliness classes specified for components must be For the selection of filters, see data sheets RE 50070,
adhered to in hydraulic systems. Effective filtration prevents RE 50076, RE 50081, RE 50086 and RE 50088.
malfunction and, at the same time, prolongs the service life
of components.
683
RE 29202/07.05 FE; FEE Hydraulics Bosch Rexroth AG 5/12
Technical data (for applications outside these parameters, please consult us!)
Type FE – external control electronics
Electrical, solenoid (pilot valve for type FE)
Type of voltage V 24 DC
Nominal current mA 1000
Coil resistance – Cold value at 20 °C Ω 12.7
– Max. hot value Ω 19.3
Duty cycle % 100
Electrical connection With component plug to DIN EN 175301-803
Cable socket to DIN EN 175301-803 1)
Type of protection of the valve to EN 60529 IP65 with cable socket mounted and locked
PE
PE 1 2
1 2
to amplifier
10A
250V 2
18
GDM
43 10
1 Fixing screw M3
Tightening torque MT = 0.5 Nm
34,2
1
5,5
Shield
Ι ΙΙΙ ΙΙ
21
1 Fixing screw M3
Shield Tightening torque MT = 0,5 Nm
20,8
5,5
1
685
RE 29202/07.05 FE; FEE Hydraulics Bosch Rexroth AG 7/12
Z
ø29
1.1 Z
Cable Ø 6 mm to 8 mm permitted
30 bar
120 4 Δp = 50 bar
80
40
0 10 20 30 40 50 60 70 80 90 100
Command value in % →
60
50
1) Measurement conditions 4
Pressure in A = 50 bar
40
Command value change 0 → 100%
30
Pressure in A < 50 bar → actuating time extends
20 Pressure in A > 50 bar → actuating time shortens
10 Command value change 100 → 0%
No change in actuating time, if pressure in X = A
0 20 40 60 80 0 20 40 60 80
Time in ms →
1,0
Spread
0,5
5 4
136,5
115
116
109
50
max. 18
7 6 3 2 1 6
15 149 15
43
65
0,01/100mm
32,5 Rzmax 4
83
Required surface quality of
129 mating part
1 Nameplate
2 Identical seal rings for ports X and Y
3 Valve fixing screws
(included in the scope of supply)
4 socket head cap screws M8 x 35 to ISO 4762-10.9
(friction coefficient 0.09 ... 0.14 to VDA 235-101)
Tightening torque MT = 25 Nm
4 Cable socket to DIN EN 175301-803
Separate order, see page 6
5 Cable socket GM209N (Pg 9) made by Hirschmann
Separate order, see page 6
6 Space required to remove cable socket
7 Screw-in length of valve fixing screws
689
RE 29202/07.05 FE; FEE Hydraulics Bosch Rexroth AG 11/12
15
1 Nameplate
2 Identical seal rings for ports X and Y
3 Valve fixing screws
91
(included in the scope of supply)
ca. 50
4 socket head cap screws M8 x 35 to ISO 4762-10.9
(friction coefficient 0.09 ... 0.14 to VDA 235-101)
Tightening torque MT = 25 Nm
4 Cable socket to DIN 43651
11-pin + PE/Pg16
Separate order, see page 7
5 Space required to remove cable socket
6 Screw-in length of valve fixing screws
279
137
115
109
0,01/100mm
Rzmax 4
4
Required surface quality of 1
50
6 3 2 5
129 15
83
49,5
28,5
5
65
690
12/12 Bosch Rexroth AG Hydraulics FE; FEE RE 29202/07.05
z
y
15°
7 Port Y x
8 Locating bore for locating pin
20
(29,5)1)
9 Depth of fit
2
43+0,1
34
56+0,1
10 Reference dimension
(max. Ø25)
11 Port B can optionally be arranged around
Ø16
B
°
15
the central axis of port A. However, care
z
must be taken that the fixing bores and pi-
11
lot bores are not drilled.
min. 0,5
12 In the case of a diameter of port B other A
2
than specified, the distance from the cov-
Ø16
er contact face to the centre of the bore
must be calculated. 0.03 Ø25H7
9 11 10 12
y
1) Minimum distance (29.5 mm) with
maximum diameter (Ø25 mm) 8 10,5±0,2 7
23±0,2 a a
Tolerances to:
– General tolerances ISO 2768-mK X Y
46±0,2
65
max. Ø4
46±0,2
6 25±0,2 25±0,2
32,5
83
M8
Ø4H13 x = Rzmax 4
y = Rzmax 8
20
min. 10
z = Rz 10
a–a
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process of
wear and aging.
691
RE 29209/04.07 1/16
2-way proportional throttle valve Replaces: 07.05
Sizes 25 to 63
Component series 3X
Maximum operating pressure 315 bar
Maximum flow 1800 l/min at 6p = 10 bar
H4538
Ordering code
FES C A 3X *
Further details in clear text
For external control electronics = No code Seal material
With integrated electronics (OBE) = E M= NBR seals,
Size 25 = 25 suitable for mineral oil
Size 32 = 32 (HL, HLP) to DIN 51524
Size 40 = 40 V= FKM seals
Size 50 = 50 Electronics interface
Size 63 = 63 (see page 7)
Kit =C B1 = Command value input 0 to 10 V/
actual value output 0 to –10 V
Direction of flow
G1 = Command value input 4 to 20 mA/
A to B (X connected to A) actual value output 4 to 20 mA
B to A (X connected to B) =A No code = For FES
Component series 30 to 39 = 3X for external control electronics
(30 to 39: unchanged installation and connection dimensions) Electrical connection
Flow characteristics “linear“ 1) For FES:
Size 25 up to 315 l/min = 315L K4 = Without cable sockets, with component
Size 32 up to 450 l/min = 450L plug to DIN EN 175301-803
Size 40 up to 670 l/min = 670L for proportional solenoid and GSA20 made
Size 50 up to 1400 l/min = 1400L by Hirschmann for position transducer
Size 63 up to 1800 l/min = 1800L Cable sockets – separate order,
see page 6
1) Nominal flow in L/min at 6p 10 bar between ports A and B (see also For FESE:
hydraulic technical data on page 4) K0 = Without cable socket, with component plug
to DIN 43651, cable socket – separate
order, see page 7
Standard types
Symbols
Simplified B Detailed 2 1 X A
FES .. CA-3X/… G (example of FES)
II I
FES .. CA-3X/…
III
X Y A
FESE .. CA-3X/… B
G 1 2 Y B
X Y A A = service port
B = service port
Direction of flow: A to B (X connected with A) X = pilot oil supply
B to A (X connected with B) Y = pilot oil drain
693
RE 29209/04.07 FES; FESE Hydraulics Bosch Rexroth AG 3/16
Function, section
Valve types FES(E) are pilot operated 2-way proportional throt- Type FESE .. CA-3X/…
tle valves for block installation for the infinitely variable control
of a flow.
Technical structure:
The valve consists of four main assemblies:
– Cover (1) with mounting face for pilot oil ports.
– Main valve (2) with orifice spool (3).
– Pilot valve (4) with proportional solenoid (5).
– Integrated control electronics (6) (not provided for type FES)
with position transducer (7).
General function: 6
– Command value-related closed-loop position control of
orifice spool (3) and therefore defined opening of orifice (8).
– The flow depends on the 6p across orifice (8) and the posi- 5
tion of orifice spool (3).
– Actual value acquisition of the position of orifice spool (3) by 7
position transducer (7); command/actual value comparison
in electronics (6); deviations are conditioned and passed on
to proportional solenoid (5) of pilot valve (4) in the form of a
control output for correcting the position of orifice spool (3).
– Area ratio of area (14) to area (15) = 2 : 1 for
size 25; 32; 40, and 1.6 : 1 for size 50; 63. 1 4
– Direction of flow A A B (connect X with A);
direction of flow B A A (connect X with B); 12 13
external pilot oil supply via X possible.
– When the enable is withdrawn, orifice spool (3) moves onto 14 4.1
valve seat (9) and closes the direction of flow A C B leak-
free. Spool seal (11) ensures the leak-free isolation of port B
from control chamber (12); with internal pilot oil supply, take 10
leakage oil from X via the pilot valve to Y into account!
– Orifice spool position is already controlled at a command X Y
value of 0 V or 4 mA, with orifice (8) still being in the positive 4
overlap position. 11 B
Function of opening orifice spool: 16
(Assumption: flow A A B and A connected with X)
2
• Proportional solenoid (5) shifts pilot spool (4.1) against 9 3
spring (13) and opens the connection between control 8
chamber (12) and Y; the pressure in control chamber (12) A 15
is reduced and orifice spool (3) moved to the direction of Type FES .. CA-3X/…
opening by the pressure in A that acts on area (15) plus the
pressure in B that acts on the annulus area (16).
Function of closing orifice spool:
(Assumption: flow A A B and A connected with X)
• Current reduced in proportional solenoid (5); spring (13)
shifts pilot spool (4.1) against the proportional solenoid and
opens the connection between X and control chamber (12);
the pressure acting on area (14) plus spring force (10) shift
orifice spool (3) in the closing direction. 7
Flow control function:
• In conjunction with a pressure compensator, can be used for
the pressure-compensated control of a flow.
Failure of supply voltage:
• The integrated electronics de-energises the solenoid in the
event of a supply voltage failure or cable break in position
transducer (7).
• The spool is shifted to valve seat (9) by the pressure applied
to pilot port X plus spring force (10) and blocks the flow X Y
A A B.
Caution: A voltage supply failure results in a sudden standstill of the controlled axis.
Accelerations that can occur in conjunction with this can cause damage to machines! A
694
4/16 Bosch Rexroth AG Hydraulics FES; FESE RE 29209/04.07
Technical data (for applications outside these parameters, please consult us!)
General
Size 25 32 40 50 63
Weight – FES kg 3.8 5.5 8.2 12.5 21
– FESE kg 4 5.7 8.4 12.7 21.2
Installation orientation Optional
Storage temperature range °C – 20 to + 80
Ambient – FES °C – 20 to + 70
temperature range – FESE °C – 20 to + 50
Hydraulic (measured with HLP 46; oil = 40 °C ± 5 °C)
Size Size 25 32 40 50 63
Max. operating pressure – Ports A, B bar 315
Max. pilot pressure – Port X bar 315
Return flow pressure – Port Y At zero pressure to tank
Min. inlet – in A (direction of flow A A B) bar 12 15 15 20 20
pressure – in B (direction of flow B A A) bar 15 20 20 25 25
Max. flow qVmax of main valve at 6p 10 bar
– Direction of flow A A B l/min 360 480 680 1400 1800
– Direction of flow B A A l/min 330 460 585 1400 1800
Pilot oil volume for switching process from seated position A 100% cm3 3.9 7.6 12 23.4 52
Max. pilot oil volume in port Y:
– With stepped input signal l/min 5.0 6.5 10 12 17
Pilot oil volume at control position (0 to 100% command value)
from X via pilot valve to Y l/min < 0.3 for all sizes
Direction of flow – Internal pilot oil supply AAB Connect A to X
BAA Connect B to X
– External pilot oil supply AAB Pressure at X > pressure in A
BAA Pressure at X > pressure in B
Leakage fluid – State: Command value 0 V or 4 mA,
from A A B / B A A
in dependence on 6p See characteristic curves on pages 9 to 14
from A A X / B A X via pilot
control to Y at p = 315 bar < 0.3 for all sizes
– State: Enable inactive A A B / B A A leak-free isolation
Solenoid de-energised Caution!
("fail-safe" position) In the case of internal pilot oil supply, observe leakage from A or
B to X via the pilot valve to Y.
qV < 0.2 l/min at 6p = 315 bar
With external pilot oil supply to X, this fluid loss caused by
leakage from A or B can be avoided. The external pressure at X
must be * the pressure in A with direction of flow A A B
and * the pressure in B with direction of flow B A A.
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524;
further hydraulic fluids on enquiry!
Hydraulic fluid temperature range °C – 20 to + 80
Viscosity range mm2/s 15 to 380
Max. permissible degree of contamination of the hydr. fluid
Cleanliness class – Pilot valve Class 17/15/12 1)
to ISO 4406 (c) – Main valve Class 20/18/15/ 1)
Hysteresis % < 0.2
Response sensitivity % < 0.1
Range of inversion % < 0.15
695
RE 29209/04.07 FES; FESE Hydraulics Bosch Rexroth AG 5/16
Technical data (for applications outside these parameters, please consult us!)
Type FES – external control electronics
Electrical, solenoid (pilot valve)
Type of voltage V 24 DC
Nominal current mA 1000
Coil resistance – Cold value at 20 °C 1 12.7
– Max. hot value 1 19.3
Duty cycle % 100
Electrical connection With component plug to DIN EN 175301-803
Cable socket to DIN EN 175301-803 2)
Type of protection of the valve to EN 60529 IP65 with cable socket mounted and locked
Electrical, inductive position transducer (main stage; only for type FES)
Coil resistance Total resistance of coils between 1 and 2 2 and and 1
at 20 °C (see Symbols on page 2) 1 31.5 45.5 31.5
Inductance mH 6 to 8
Oscillator frequency kHz 2.5
Electrical connection With component plug GSA20 made by Hirschmann
Cable socket GM209N (Pg9) made by Hirschmann 2)
Type of protection to EN 60529 IP65 with cable socket mounted and locked
Electrical position measuring system Differential throttle
4
Control electroncis (only for type FES; separate order)
Amplifier in Euro-card format Size 25 32 40 50 63
to data sheet RE 30117 analogue VT-VRPA1-50 VT-VRPA1-51 VT-VRPA1-52
Amplifier of modular design to data sheet RE 29756 analogue VT 11037
PE
PE 1 2
1 2
to ampilfier
10A
250V 2
18
GDM
43 10
1 Fixing screw M3
34,2
1
5,5
Shield
P PPP PP
21
1 Fixing screw M3
Seal Tightening torque MT = 0.5 Nm
20,8
5,5
1
697
RE 29209/04.07 FES; FESE Hydraulics Bosch Rexroth AG 7/16
Z
ø29
1.1 Z
Cable Ø 6 mm to 8 mm permitted
300 3 6p = 20 bar
1 4 6p = 30 bar
200
5 6p = 50 bar
100 6 6p = 100 bar
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
2 3 6p = 20 bar
300
1 4 6p = 30 bar
200 5 6p = 50 bar
100 6 6p = 100 bar
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
1) Measurement conditions
60
Pressure in A = 50 bar
50
Actuator in B closed (pA = pB = 50 bar)
40
Pressure in A < 50 bar A actuating time is extended
30
Pressure in A > 50 bar A actuating time is shortened
20
The area ratio of the orifice spool has an influence on the
10 actuating time as follows:
0 50 100 150 200 0 50 100 150 200 A Command value 0 A 100%: The actuating time becomes
Time in ms A shorter, the higher the inlet pressu-
re and the smaller the 6p across
the valve.
Leakage from A A B and B A A in dependence upon the A Command value 100 A 0%: The actuating time becomes
pressure differential 6p (command value 0 V or 4 mA, resp.) shorter, the higher the inlet pressu-
4,5 re and the higher the 6p across the
4,0 valve.
3,5
Flow in l/min A
3,0
2,5
2,0
1,5 Spread
1,0
0,5
800 4
3 6p = 20 bar
640 3
4 6p = 30 bar
480 2
5 6p = 50 bar
320 1
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
800 4 3 6p = 20 bar
640 3
4 6p = 30 bar
480 2 5 6p = 50 bar
320 1
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
1) Measurement conditions
60
Pressure in A = 50 bar
50
Verbraucher in B geschlossen (pA = pB = 50 bar)
40
Pressure in A < 50 bar A actuating time is extended
30 Pressure in A > 50 bar A actuating time is shortened
20
The area ratio of the orifice spool has an influence on the
10 actuating time as follows:
0 100 200 300 400 0 100 200 300 400 A Command value 0 A 100%: The actuating time becomes
Time in ms A shorter, the higher the inlet pressu-
re and the smaller the 6p across
the valve.
Leckage from A A B and B A A in dependence upon the A Command value 100 A 0%: The actuating time becomes
pressure differential 6p (command value 0 V or 4 mA, resp.) shorter, the higher the inlet pressu-
4,5 re and the higher the 6p across the
4,0 valve.
3,5
Flow in l/min A
3,0
2,5
2,0
1,5 Spread
1,0
0,5
800 3 6p = 20 bar
640 2
4 6p = 30 bar
480 1
5 6p = 50 bar
320
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
800 3
3 6p = 20 bar
640 4 6p = 30 bar
2
480
1 5 6p = 50 bar
320
6 6p = 100 bar
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
1) Measurement conditions
60
Pressure in A = 50 bar
50
Verbraucher in B geschlossen (pA = pB = 50 bar)
40
Pressure in A < 50 bar A actuating time is extended
30 Pressure in A > 50 bar A actuating time is shortened
20
The area ratio of the orifice spool has an influence on the
10 actuating time as follows:
0 100 200 300 400 0 100 200 300 400 A Command value 0 A 100%: The actuating time becomes
Time in ms A shorter, the higher the inlet pressu-
re and the smaller the 6p across
the valve.
Leakage from A A B and B A A in dependence upon the A Command value 100 A 0%: The actuating time becomes
pressure differential 6p (command value 0 V or 4 mA, resp.) shorter, the higher the inlet pressu-
6,0 re and the higher the 6p across the
valve.
5,0
Flow in l/min A
4,0
3,0
2,0 Spread
1,0
960 4 6p = 30 bar
800
5 6p = 50 bar
640
6 6p = 100 bar
480
320
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
960
4 6p = 30 bar
800
5 6p = 50 bar
640
6 6p = 100 bar
480
320
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
1200
1120 5 6p = 50 bar
960 6 6p = 100 bar
800
640
480
320
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
1200
1120 5 6p = 50 bar
960 6 6p = 100 bar
4
800
640
480
320
160
0 10 20 30 40 50 60 70 80 90 100
Command value in % A
Pressure in A = 50 bar
60 Actuator in B closed (pA = pB = 50 bar)
50 Pressure in A < 50 bar A actuating time is extended
40 Pressure in A > 50 bar A actuating time is shortened
30 The area ratio of the orifice spool has an influence on
20 the actuating time as follows:
10 A Command value 0 A 100%: he actuating time becomes
shorter, the higher the inlet
0 100 200 300 400 500 0 100 200 300 400 500 pressure and the smaller
Time in ms A the 6p across the valve.
Step responses 0 – 100 – 0 % A Command value 100 A 0%: The actuating time becomes
10 – 90 – 10 % shorter, the higher the inlet
25 – 75 – 25 % pressure and the higher the
6p across the valve.
704
14/16 Bosch Rexroth AG Hydraulics FES; FESE RE 29209/04.07
10,0
8,0
Spread
6,0
4,0
2,0
H12
H15 137.5 149.5 148.5 159.5 176.5
H14
H13
H16 25 35 45 45 65
L1 85 102.5 126 140 180
L2 93.5 102.5 126 140 180
H11
L3 42.5 51.25 63 70 90
L8 139 150 169 184 219
max.
Y
H16
L9 15 15 15 15 15
0,01/100mm
Required surface quality of Rzmax 4
mating part
6 3 2 1 6
1 Nameplate L9
2 Identical seal rings for ports X and Y 9 43 L9
3 4 off valve fixing screws to ISO 4762-10.9 (friction coeffi-
cient 0.09 ... 0.14 to VDA 235-101)
are included in the scope of supply:
Size 25: M12 x 60, tightening torque MT = 75 Nm
Size 32: M16 x 75, tightening torque MT = 170 Nm
Size 40: M20 x 80, tightening torque MT = 350 Nm
L1
L9
H11 51 63 62 73 90
H12 116 128 127 138 155
H13 110 122 121 132 149
H16 279 291 290 301 318
91
H17
ca. 50
25 35 45 45 65
L1 85 102.5 126 140 180
L2 93.5 102.5 126 140 180
L3 42.5 51.25 63 70 90
L7 38.5 51.25 63 66 86
L8 139 150 169 184 219
L9 15 15 15 15 15
H16
L10 10 18.75 30.5 37.5 57.5
137
H12
H13
4
H11
1
0,01/100mm
Required surface quality of
mating part Rzmax 4
max.
H17
Y
1 Nameplate
2 Identical seal rings for ports X and Y
3 4 off valve fixing screws to ISO 4762-10.9 (friction coeffi-
cient 0.09 ... 0.14 to VDA 235-101)
are included in the scope of supply: 3 2 5
Size 25: M12 x 60, tightening torque MT = 75 Nm
Size 32: M16 x 75, tightening torque MT = 170 Nm L8 L9
Size 40: M20 x 80, tightening torque MT = 350 Nm L2
Size 50: M20 x 90, tightening torque MT = 380 Nm 49,5
Size 63: M30 x 100, tightening torque MT = 1200 Nm L7
4 Cable socket L10
separate order, see page 7
5 Space required to remove cable socket
5
65
L1
L3
706
16/16 Bosch Rexroth AG Hydraulics FES; FESE RE 29209/04.07
z
ØD7H13 6 6 6 8 8
15°
x
H1 44 52 64 72 95
H1 1) 40.5 48 59 65.5 86.5
H7
H8
H1
H3+0,1
H2 72 85 105 122 155
H2+0,1
H3 58 70 87 100 130
ØD3
H4 25 35 45 45 65 B
°
15
H5 12 13 15 17 20
z
H5
H6 2.5 2.5 3 3 4
H9
H7 30 30 30 35 40
A
H6
H8 2.5 2.5 3 4 4
ØD2
min. H9, (ref. dimension) 1 1.5 2.5 2.5 3
min. H10 8 8 8 8 8 10 ØD4 12 11 13
0.05
L1 85 102.5 126 140 180
y
L2 93.5 102.5 126 140 180 L6±0,2 ØD6
9 8
L3 42.5 51.25 63 70 90
L4 58 70 85 100 125
L5 33 41 50 58 75
a a
L7±0,2
L6 16 17 23 30 38
L7 29 35 42.5 50 62.5 X Y
L4±0,2
L1
7 Port X
ØD6 L4±0,2
8 Port Y 7 L5±0,2 L5±0,2
9 Locating bore for locating pin
10 Depth of fit L3
11 Reference dimension L2
D5
12 Port B can optionally arranged around the central axis of
port A. However, care must be taken not to drill the fixing D7H13 x = Rzmax 4
bores and the pilot bores.
13 In the case of a diameter for port B other than specified in
y = Rzmax 8
H4
z = Rz 10
a–a
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany
The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0
ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58
can be derived from our information. The information given does not
documentation@boschrexroth.de
release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
707
RE 29188/02.07 1/12
Proportional flow control valve, Replaces: 02.06
2-way version
Type 2FRE 6
Size 6
Component series 2X
Maximum operating pressure 210 bar
Maximum flow 25 l/min
H6139_d
2FRE 6 2X K4 V *
Standard types
Z4S 6 1X V *
Symbols
Type 2FRE 6 B-2X/…MV Type 2FRE 6 B-2X/…RV Type 2FRE 6 A-2X/…MV Type 2FRE 6 A-2X/…RV
Simplified
Detailed
P A 2 B T
710
4/12 Bosch Rexroth AG Hydraulics 2FRE 6 RE 29188/02.07
Function, section
Proportional flow control valves of type 2FRE … feature a 2-
way function. They can control a flow, which is determined by
an electrical command value, with pressure and temperature
compensation.
They basically consist of housing (1), proportional solenoid with
inductive position transducer (2), metering orifice (3), pressure
compensator (4) and optional check valve (5).
Proportional flow control valve type 2FRE 6 B-2X/.K4RV
(without external closing, with check valve)
The setting of the flow is determined by the setting (0 to 100 %)
on the command value potentiometer. The selected command
value causes metering orifice (3) to be adjusted via the amplifier
2
and the proportional solenoid. The inductive position transducer
senses the position of metering orifice (3). Any deviations from
the command value are corrected by the closed-loop position
control.
Pressure compensator (4) keeps the pressure differential
across metering orifice (3) always at a constant value. This en-
sures load-compensation of the flow.
The low temperature drift is a result of the favourable design of
the metering orifice.
At a command value of 0 % the metering orifice is closed.
In the event of a power failure or cable break on the inductive
position transducer, the metering orifice closes.
Starting from a 0 % command value, a jump-free start-up is
possible. The metering orifice can be opened and closed with a
delay provided by two ramps in the electrical amplifier. 5
Check valve (5) allows the free return flow from B to A. 3
The supply and return flow to and from the actuator can be con-
trolled with the help of an additional rectifier sandwich plate of
1
type Z4S 6… under the proportional flow control valve. 4
Proportional flow control valve type 2FRE 6 A-2X/.K4MV
(with external closing, without check valve)
In principle, the function of this valve is the same as that of valve
type 2FRE 6 B-2X/.K4RV.
To suppress the start-up jump when metering orifice (3) is open A B
(command value > 0 %), closing of pressure compensator (4)
is provided via port P (6). There is no internal connection be-
Type 2FRE 6 B-2X/.K4RV
tween port A and pressure compensator (4). The pressure in P
upstream of directional valve (8) acts on pressure compensa-
tor (4) and holds it in the closed position against the force of
spring (7). When directional valve (8) is switched from P to B,
pressure compensator (4) moves from the closed position to 3
the control position, thus preventing a start-up jump.
7
4
G
8 Actuator
A B 6
A B P
A B P
P T Type 2FRE 6 A-2X/.K4MV Düse
711
RE 29188/02.07 2FRE 6 Hydraulics Bosch Rexroth AG 5/12
Technical data (for applications outside these parametes, please consult us!)
General
Weight – Proportional flow control valve kg 1,8
– Rectifier sandwich plate kg 0,9
Installation orientation Optional
Storage temperature range °C –20 to +80
Ambient temperature range °C –20 to +50
Hydraulisch – proportional flow control valve (measured with HLP46 and at oil = 40 °C ±5 °C)
Max. operating pressure in port A bar up to 210
Version 1L 2L 8L 3Q 6Q 10Q 16Q 25Q 2QE
Max. flow l/min 1 2 8 3 6 10 16 25 25
Min. flow – up to 100 bar cm3/min 25 25 50 15 25 50 70 100 15
– up to 210 bar cm3/min 25 25 50 25 25 50 70 100 25
Max. leakage flow 50 bar cm3/min 4 4 6 4 4 6 7 10 4
at 0 % command value
100 bar cm3/min 5 5 8 5 5 8 10 15 5
6p A A B (measured at
i = 41 mm2/s and = 50 °C) 210 bar cm3/min 7 7 12 7 7 12 15 22 7
Minimum pressure differential bar 6 to 10
Pressure differential with free return flow B A A see characteristic curve on page 9
Pressure/flow relationship: Inlet/outlet pressure see characteristic curve on page 9
Dependence upon temperature
Temperature drift, hydraulic and electrical see characteristic curve on page 9 4
Hydraulics fluid Mineral oil (HL, HLP) to DIN 51524
Further hydraulic fluids on enquiry!
Max. permissible degree of contamination of the
hydraulic fluid – cleanliness class to ISO 4406 (c) Class 20/18/15 1)
Hydraulic fluid temperature range °C –20 to +80
Viscosity range mm2/s 15 to 380
Hysteresis % < ±1 of qVmax
Repeatability % < 1 of qVmax
Manufacturing tole- – Valve 2FRE 6 ) ± 3 % at 33 % command value
rances ) ± 5 % at 100 % command value
– Amplifier VT-VRPA1-150 (analogue) Amplifier must be matched to the valve 2)
– Amplifier module VT-MRPA1-150 (analogue) Amplifier must be matched to the valve 2)
1) The cleanliness classes specified for components must be 2) Due to tolerances of the oscillator frequency (position trans-
adhered to in hydraulic systems. Effective filtration prevents ducer supply), amplifiers are subject to tolerances.
malfunction and, at the same time, prolongs the service life When installing new systems or replacing an amplifier, the
of components. amplifier settings may have to be adjusted.
For the selection of filters, see data sheets RE 50070,
RE 50076, RE 50081, RE 0086 and RE 50088.
712
6/12 Bosch Rexroth AG Hydraulics 2FRE 6 RE 29188/02.07
Technical data (for applications outside these parametes, please consult us!)
Proportional solenoid
PE
1 2
PE
1 2 to amplifier
Ø22,5
36
Ø4,5 ... 10
Seal material:
30 30 NBR
4
Shield
21
Cable socket Pg 9
Separate order stating material no. R900013674
(plastic version) ~51
28,6
Ø18
34
Flow in l/min A
Flow in l/min A
Flow in l/min A
Transient function
at stepped command value change ; pnom = 100 bar; valve type 25Q
100
90
80
70
Stroke in % A
60
50
40
30
20
10
0 20 40 60 80 100 0 20 40 60 80 100
Time in ms A
Frequency response characteristic curves; pnom = 100 bar; valve type 25Q
1 – 150
0 – 135
–1 Curve – 120
Command value amplitude
Phase angle in ° A
–2 45 to 55 % (50 % ±5 %) – 105
Gain in dB A
–3 Curve – 90
Command value amplitude
–4 0 to 100 % (50 % ±50 %) – 75
–5 – 60
–6 – 45
–7 – 30
–8 – 15
–9 0
0,1 0,5 1 2 3 4 5 6 8 10 15 20
Frequency in Hz A
715
RE 29188/02.07 2FRE 6 Hydraulics Bosch Rexroth AG 9/12
Flow in l/min A
Flow in l/min A
Dependence on temperature (flow characteristic 25Q – lar- Pressure differential across check valve B A A
gest deviation) at p = 30 bar Orifice closed
2600 7
Pressure differential in bar A
6
2500
5
2400
Flow in cm3/min A
4
4
2300 3
450 2
120 1
100 0 4 8 12 16 20 24
80 Flow in l/min A
0 10 20 30 40 50 60 70
6
Pressure differential in bar A
0 5 10 15 20 25
Flow in l/min A
716
10/12 Bosch Rexroth AG Hydraulics 2FRE 6 RE 29188/02.07
2
15
3.1
227
5
179
15 1
114
6
67
22
48 45
"Y" Ø10
0,01/100mm
Ø5,5
Rzmax 4
A B
Required surface quality of the
P valve contact face
510 63
60 8 11
8
7 Ø12,6
Ø3 Ø12,6
P F1
Ø8 A B F2
47
A B A
B F4 G F3
P
A1 B1
40
1
(227)
B2
Ø12,5; 1,3
Ø8
6
A1 B1
11
13
A1
40
B1
12
(max. 35)
60
0,01/100mm
Rzmax 4
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. Without
Zum Eisengießer 1 their consent it may not be reproduced or given to third parties.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
719
RE 29190/02.07 1/12
Proportional flow control valve, Replaces: 02.06
2-way version
Type 2FRE
Sizes 10 and 16
Component series 4X
Maximum operating pressure 315 bar
Maximum flow 160 l/min
H5570_d
2FRE 4X B K4 *
Standard types
Size 10 Size 16
Type material number Type material number
2FRE 10-4X/10LBK4M R900915817 2FRE 16-4X/100LBK4M R900915819
2FRE 10-4X/16LBK4M R900915825 2FRE 16-4X/160LBK4M R900915814
2FRE 10-4X/25LBK4M R900915820
2FRE 10-4X/50LBK4M R900915815
Z4S 2X *
Size 10 Size 16
Type material number Type material number
Z4S 10-2X/ R900413377 Z4S 16-2X/ R900425901
Z4S 10-2X/V R900413379 Z4S 16-2X/V R900427362
721
RE 29190/02.07 2FRE Hydraulics Bosch Rexroth AG 3/12
Symbols
A 2 B
Function, section
Technical data (for applications outside these parametes, please consult us!)
General
Size Size 10 16
Weight – Proportional flow control valve kg 6.1 8.5
– Rectifier sandwich plate kg 3.2 9.3
Installation orientation Optional
Storage temperature range °C – 20 to + 80
Ambient temperature range °C – 20 to + 70
Hydraulic – proportional flow control valve (measured with HLP46 and at oil = 40 °C ± 5 °C)
Size Size 10 16
Max. operating pressure in port A bar Up to 315
Max. flow – Linear l/min 10 16 25 50 60 80 100 125 160
– Progressive with rapid speed l/min 40 –
Minimum pressure differential bar 3 to 8 6 to 10
6p with free flow B A A bar see diagram on page 9
Flow control
Temperature drift – Hydraulic + electrical qV /°C % 0.1 of qVmax
– Pressure-compensated (up to p = 315 bar) % ± 2 of qVmax
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524
Further hydraulic fluids on enquiry!
Hydraulic fluid temperature range °C – 20 to + 80
Viscosity range mm2/s 15 to 380
Max. permissible degree of contamination of the hy-
draulic fluid - cleanliness class to ISO 4406 (c) Class 20/18/15 1)
Hysteresis % < ± 1 of qVmax
Repeatability % < 1 of qVmax
Manufacturing Valve % ) ± 2 at 33 % command value
tolerance ) ± 5 at 100 % command value
– Amplifier VT-VRPA1-151 (analogue) % Amplifier must be matched to valve 2)
– Amplifier module VT-MRPA1-151 (analogue) % Amplifier must be matched to valve 2)
Technical data (for applications outside these parametes, please consult us!)
Electrical – proportional solenoid
Type of voltage DC
Coil resistance – Cold value at 20 °C 1 10
– Max. hot value 1 13.9
Duty cycle % 100
Max. current per solenoid A 1.51
Electrical connection With component plug to DIN EN 175301-803-A
Cable socket to DIN EN 175301-803-A 1)
Type of protection to EN 60529 IP 65 2), with cable socket mounted and locked
PE
1 2
PE
1 2
to amplifier
Ø22,5
36
Ø4,5 ... 10
Seal material:
30 30 NBR
Shield
21
Cable socket Pg 9
Separate order stating material no. R900013674
(plastic version)
~51
28,6
Ø18
34
Stroke in % A Size 10
Time in ms A
Size 16
Stroke in %A
Time in ms A
Size 10
Size 16
Phase angle in ° A
Gain in dB A
Frequency in Hz A
726
8/12 Bosch Rexroth AG Hydraulics 2FRE RE 29190/02.07
Size 10 Size 10
Flow in l/min A
Flow in l/min A
Size 10 Size 16
Flow in l/min A
Flow in l/min A
Size 10 Size 16
Pressure differential in bar A
Size 10
Leakage flow in cm3/min A
Size 16
SIze 10
Pressure differential in bar A
Pressure differential in bar A
15 67 Size 10 16 Size 10 16
3.2
4 B1 95 123.5 L1 102.5 123.5
B2 76 101.5 L2 82.5 101.5
2 B3 9.5 11 L3 10 11
B4 79.4 102.4 L4 24 31
3.1 15 B5 – 0.8 L5 62.5 72.5
B6 97 126 L6 23.8 28.6
B7 10.5 12 L7 105 126
H1
H2
ØD1 9 11 L8 11 12
13
ØD2 15 18
H3
1 H1 245 255.5
H2 200 210
H3 210 140
H4
H4 48 51
Ø6
7
4
5
L5
10.1 L4 11.1
11
ØD2
G2 F3
8 ØD1 F2
14
A
B1
A
B6
B4
B2
9
B
B7
B 6 F1 G1
F4
B5
L6
B3
L8
L2 L7
L3
L1
10.2 11.2
0,01/100mm
Size 10 Size 10
The following valve fixing screws are recommended: The following valve fixing screws are recommended:
4 socket head cap screws to ISO 4762 - M8 x 60 - 10.9-flZn-240h-L 4 socket head cap screws to ISO 4762 - M8 x 120 - 10.9-flZn-240h-L
(Friction coefficient 0.09 to 0.14 to VDA 235-101); (Friction coefficient 0.09 to 0.14 to VDA 235-101);
tightening torque MT = 30 Nm ± 10%, tightening torque MT = 30 Nm ± 10%,
material no. R913000217 material no. R913000423
or or
4 socket head cap screws to ISO 4762 - M8 x 60 - 10.9 4 socket head cap screws to ISO 4762 - M8 x 120 - 10.9
(Friction coefficient 0.08 to 0.6 to VDI2230, (Friction coefficient 0.08 to 0.16 to VDI2230,
tempering, black); tempering, black);
tightening torque MT = 34 Nm ± 10% tightening torque MT = 34 Nm ± 10%
Size 16 Size 16
The following valve fixing screws are recommended: The following valve fixing screws are recommended:
4 socket head cap screws to ISO 4762 - M10 x 70 - 10.9-flZn-240h-L 4 socket head cap screws to ISO 4762 - M10 x 160 - 10.9-flZn-240h-L
(Friction coefficient 0.09 to 0.14 to VDA 235-101); (Friction coefficient 0.09 to 0.14 to VDA 235-101);
tightening torque MT = 64 Nm ± 10%, tightening torque MT = 64 Nm ± 10%,
material no. R913000126 material no. R913000072
or or
4 socket head cap screws to ISO 4762 - M10 x 70 - 10.9 4 socket head cap screws to ISO 4762 - M10 x 160 - 10.9
(Friction coefficient 0.08 to 0.16 to VDI 2230, (Friction coefficient 0.08 to 0.6 to VDI 2230,
tempering, black); tempering, black);
tightening torque MT = 75 Nm ± 10%, tightening torque MT = 75 Nm ± 10%,
4
730
12/12 Bosch Rexroth AG Hydraulics 2FRE RE 29190/02.07
1 Size 10 16
12 B1 95 123.5
6 B2 76 101.5
B3 9.5 11
13.1
H5
B4 79.4 102.4
7
4
B5 – 0.8
B2 15 ØD1
H6
9 11
Ø6 H5 60 85
H6 30 40
10 L1 102.5 123.5
L6 Ø D1 L2 82.5 101.5
11.1
L3 10 11
8
B1
13.2 L6 23.8 28.6
A1
B2
B4
B1 9 0,01/100mm
Rzmax 4
B5
L3
B3
Tolerances to:
– General tolerances ISO 2768-mK
1 Valve housing Subplates to data sheet RE 45066 and valve fixing screws
6 Valve fixing screws must be ordered separately.
(separate order, see page 11) Subplates: Size 10 Size 16
7 Identical seal rings for A and B G279/01 (G1/2) G281/01 (G1)
G280/01 (G3/4) G282/01 (G1 1/4)
8 Port A1 (A2)
9 Port B1 (B2)
10 Locating pin (position like items 11.1 and 11.2)
11.1 Locating bore for locating pin for sizes 10 and 16
11.2 Locating bore for locating pin for size 6
12 Rectifier sandwich plate
13.1 Nameplate (rectifier sandwich plate size 10)
13.2 Nameplate (rectifier sandwich plate size 16)
15 Subplate (separate order)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany
The data specified above only serve to describe the product. No state-
Phone‚ +49 (0) 93 52 / 18-0
ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58
can be derived from our information. The information given does not
documentation@boschrexroth.de
release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
731
1/16
RE 29219/04.07
Proportional flow control valve, Replaces: 08.05
Type 3(2)FREX
Ordering data
FRE X B 1X L G24 25 Z4 M M
Preferred types
Symbols
For external trigger electronics
NO NC NC
T:
up to 250 bar, or tank
Closed
P:
T:
冧 Closed
Note
Flow control valves with a normally open basic position
may only be used as 2-way valves.
734
4/16 Bosch Rexroth AG Hydraulics 3(2)FREX RE 29219/04.07
A P B T
Manual auxiliary
override N9 Measuring spring
NG10
Measuring throttle
Pressure compensator
Manual auxiliary override N12
Manual auxiliary
override N9 T A P B T
Measuring spring
735
RE 29219/04.07 3(2)FREX Hydraulics Bosch Rexroth AG 5/16
Accessories
Type Material Number
(4x) f ISO 4762-M5x30-10.9 Cheese-head bolts NG6 2 910 151 166
(4x) f ISO 4762-M6x35-10.9 Cheese-head bolts NG10 2 910 151 207
Plug VT-SSPA1-525-20/V0 (2.5 A) RE 30264 0 811 405 143
VT-SSPA1-525-20/V0/I (2.5 A) 0 811 405 145
4
736
6/16 Bosch Rexroth AG Hydraulics 3(2)FREX RE 29219/04.07
Technical data
General
Construction Spool-type valve with integrated pressure compensator
Actuation Proportional solenoid without position control,
manual auxiliary override, external amplifier
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-05),
NG10 (ISO 4401-05-04-0-05)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight NG61 kg 2.0 (2.2 with manual auxiliary override)
NG10 kg 5.8 (6.0 with manual auxiliary override)
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Electrical
Cyclic duration factor % 100
Degree of protection IP 65 to DIN 40050 and IEC 14434/5
Solenoid connection Unit plug DIN 43650/ISO 4400, M16x1.5 (2P+PE)
Valve with solenoid type A 2.5
Max. solenoid current Imax A 2.5
Coil resistance R20 3
Max. power consumption at 100 % VA 30
load and operating temperature
Static/Dynamic 2)
Hysteresis % 5 from qvmax
Range of inversion % 3 from qvmax
Manufacturing tolerance % 20 from qvmax
Response time 100 % signal change ms On 70
Correction time on max. load change NG6 30
(pressure compensator) NG10 45
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
2) All characteristic values ascertained using amplifier 0 811 405 079 for the 2.5 A solenoid.
737
RE 29219/04.07 3(2)FREX Hydraulics Bosch Rexroth AG 7/16
Connection/calibration
P1 – Ramp time
P2 – Sensitivity
P3 – Zero
P4 – Dither frequency
St1 – Terminal
LED – UB display
738
8/16 Bosch Rexroth AG Hydraulics 3(2)FREX RE 29219/04.07
Front view/calibration
739
RE 29219/04.07 3(2)FREX Hydraulics Bosch Rexroth AG 9/16
4
740
10/16 Bosch Rexroth AG Hydraulics 3(2)FREX RE 29219/04.07
UE 3)
[V]
IE 4)
4,0 7,2 10,4 13,6 16,8 20 [mA]
Valve amplifier
1) Zero adjustment
2) Sensitivity adjustment
3) Version: UE = 0...+10 V
4) Version: IE = 4...20 mA
741
RE 29219/04.07 3(2)FREX Hydraulics Bosch Rexroth AG 11/16
2-way version
3-way version
Qnom = 60 l/min
Valve amplifier
1) Zero adjustment
2) Sensitivity adjustment
3) Version: UE = 0...+10 V
4) Version: IE = 4...20 mA
743
RE 29219/04.07 3(2)FREX Hydraulics Bosch Rexroth AG 13/16
2-way version
3-way version
Qnom = 60 l/min
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
745
RE 29219/04.07 3(2)FREX Hydraulics Bosch Rexroth AG 15/16
P A T B F1 F2 F3 F4 R
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
746
16/16 Bosch Rexroth AG Hydraulics 3(2)FREX RE 29219/04.07
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
747
RE 29220/08.05 1/16
Proportional flow control valve,
with inductive position transducer
Type 3FREZ
Nominal size 6, 10
Unit series 1X
Maximum working pressure 250 bar
Nominal flow rate Qnom 2.6...80 l/min
Ordering data
3 FRE Z B 1X L 2 G24 27 Z4 M M *
Further information
3-way =3 in plain text
Preferred types
Symbols
For external trigger electronics
NC
General
Flow control valves are directly actuated throttle valves with
integrated pressure compensator.
NG6
A P B T
Measuring spring
NG10
Measuring throttle
Pressure compensator
T A P B T
Measuring spring
751
RE 29220/08.05 3FREZ Hydraulics Bosch Rexroth AG 5/16
Accessories
Type Material Number
(4x) f ISO 4762-M5x30-10.9 Cheese-head bolts NG6 2 910 151 166
(4x) f ISO 4762-M6x35-10.9 Cheese-head bolts NG10 2 910 151 207
Europe card VT-VRPA1-527-10/V0/QV RE 30052 0 811 405 098
Plug-in connector Plug-in connector 2P+PE (M16x1.5) for the solenoid and
plug-in connector for the position transducer,
included in scope of delivery, see also RE 08008.
2P+PE
4
752
6/16 Bosch Rexroth AG Hydraulics 3FREZ RE 29220/08.05
Technical data
General
Construction Spool-type valve with integrated pressure compensator
Actuation Proportional solenoid with position control, external amplifier
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94),
NG10 (ISO 4401-05-04-0-94)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight NG61 kg 2.2
NG10 kg 6.0
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Electrical
Cyclic duration factor % 100
Degree of protection IP 65 to DIN 40050 and IEC 14434/5
Solenoid connection Unit plug DIN 43650/ISO 4400, M16x1.5 (2P+PE)
Position transducer connection Special plug
Valve with solenoid type A 2.7
Max. solenoid current Imax A 2.7
Coil resistance R20 2.7
Max. power consumption at 100 % VA 40
load and operating temperature
Static/Dynamic 2)
Hysteresis % 1
Range of inversion % 0.5
Manufacturing tolerance % 5
Resp. time 100 %/signal change 10 % ms 35/25
Correction time on max. load change ms NG6 30
(pressure compensator) NG10 45
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
2) All characteristic values ascertained using amplifier 0 811 405 098 for the 2.7 A solenoid.
753
RE 29220/08.05 3FREZ Hydraulics Bosch Rexroth AG 7/16
Valve with external trigger electronics (europe card without ramp, RE 30052)
Circuit diagram/pin assignment
4
754
8/16 Bosch Rexroth AG Hydraulics 3FREZ RE 29220/08.05
Valve with external trigger electronics (europe card with ramp, RE 30054)
Circuit diagram/pin assignment
755
RE 29220/08.05 3FREZ Hydraulics Bosch Rexroth AG 9/16
Valve with external trigger electronics (europe card with ramp, RE 30056)
Circuit diagram/pin assignment
4
Daughter card,
see page 10
756
10/16 Bosch Rexroth AG Hydraulics 3FREZ RE 29220/08.05
Valve with external trigger electronics (europe card with ramp, RE 30056)
Circuit diagram/pin assignment Daughter card
757
RE 29220/08.05 3FREZ Hydraulics Bosch Rexroth AG 11/16
1%
20 5 4
10 2,5 2
0 0 0 UE 3)
0 2 4 6 8 +10 [V]
1)
Valve amplifier
1) Zero adjustment
2) Sensitivity adjustment
3) Version: UE = 0...+10 V
758
12/16 Bosch Rexroth AG Hydraulics 3FREZ RE 29220/08.05
3-way version
70
2)
60
50
Q l/min
40
30
20
Hyst.
10 1%
0 UE 3)
0 2 4 6 8 +10 [V]
1)
Valve amplifier
1) Zero adjustment
2) Sensitivity adjustment
3) Version: UE = 0...+10 V
4
760
14/16 Bosch Rexroth AG Hydraulics 3FREZ RE 29220/08.05
3-way version
Qnom = 80 l/min
M16x1,5
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
762
16/16 Bosch Rexroth AG Hydraulics 3FREZ RE 29220/08.05
M16x1,5
P A T B F1 F2 F3 F4 R
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
763
RE 29221/08.05 1/14
Proportional flow control valve,
with on-board electronics (OBE)
and inductive position transducer
Type 3FREEZ
Nominal size 6, 10
Unit series 1X
Maximum working pressure 250 bar
Nominal flow rate Qnom 10...70 l/min
Ordering data
Preferred types
NG6 NG10
Type Material Number Type Material Number
3FREEZ6B–1X/10L2G24–K31A1MM 0 811 403 150 3FREEZ10B–1X/70L2G24–K31A1MM 0 811 403 019
3FREEZ6B–1X/35L2G24–K31A1MM 0 811 403 151
765
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 3/14
Symbols
For on-board electronics
NC
General
Flow control valves are directly actuated throttle valves with
integrated pressure compensator.
NG6
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
* (see page 5)
Measuring throttle
Pressure compensator
A P B T
Measuring spring
767
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 5/14
NG10
EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
T A P B T Measuring spring
Accessories
Type Material Number
(4x) f ISO 4762-M5x30-10.9 Cheese-head bolts NG6 2 910 151 166
(4x) f ISO 4762-M6x35-10.9 Cheese-head bolts NG10 2 910 151 207
* Plug-in connectors 6P+PE, KS 1 834 482 022
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252
Technical data
General
Construction Spool-type valve with integrated pressure compensator
Actuation Proportional solenoid with position control and on-board electronics OBE
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94),
NG10 (ISO 4401-05-04-0-94)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight NG61 kg 3.1
NG10 kg 6.9
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Static/Dynamic
Hysteresis % 1 1
Range of inversion % 0.5 0.5
Manufacturing tolerance % 5 5
Resp. time 100 %/signal change 10 % ms 25/25 35/25
Correction time on max. load change ms 30 45
(pressure compensator)
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
769
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 7/14
Technical data
Version A1:
Standard
Supply 24V =
Signal: 0…+10V
Connection
For electrical data, see page 7 and
Operating Instructions 1 819 929 083
Supply UB
Supply zero
Ref. zero *
Setpoint 0...+10 V
Shield
Pin assignment
Version A1: UD-E 0...+10 V
(Ri = 100 kΩ)
772
10/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05
+UB
+
PID
-
30 7,5 6 1)
Hyst.
Q l/min
1%
20 5 4
3-way version
70
60
1)
50
Q l/min
40
30
20
Hyst.
10 1%
Valve amplifier
1) 0 UE 2)
Factory setting – OBE 0 2 4 6 8 +10 [V]
±5% manufacturing tolerance
2) Version: UE = 0...+10 V
3-way version
Qnom = 70 l/min
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
776
14/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05
P A T B F1 F2 F3 F4 R
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
777
RE 18702
Edition: 2012-05
Type KUDSR Replaces: 05.11
▶ Size 3
▶ Component series A
▶ Maximum operating pressure 350 bar
▶ Maximum flow 120 l/min
H7659
Features Contents
01 02 03 04 05 06 07 08 09
KUDS R 3 A / F N9 V *
01 Proportional flow control valve, with integrated pressure compensator, direct operated KUDS
03 Size 3 3
Symbol
04 Flow in the main port ਦ
1
80 l/min C
60 l/min C1
40 l/min C2
2 3
05 Component series A
Seal material
08 FKM seals V
(other seals upon request) Attention! Observe compatibility of seals with hydraulic fluid used!
Symbols
Detailed Simple
1 3 3
2 2
1 1
By closing the main port ਥ,
the valve can also be oper-
ated as 2-way flow con- 4
trol valve.
ਤ = Main port 1 (P)
ਥ = Main port 2 (T)
2 3
ਦ = Main port 3 (A)
Function
General Function
The proportional flow control valve is a direct operated With de-energized proportional solenoid (1), the control
cartridge valve in spool design with integrated pressure spool that is always pressure-compensated to the actuating
compensator. It regulates the flow proportionally to the forces due to its structural design is held in the initial
input signal in a continuous form from the main position by the control spring and blocks the flow between
port ਤ to ਦ. Superfluous residual flow is led to the tank or main port ਤ and ਦ. By energizing the proportional sole-
to another actuator via the port ਥ. noid (1), the control spool is adjusted directly proportional
The valve basically comprises of housing, control spool, to the electrical input signal and, via orifice-like cross-
control spring, pressure compensator piston, orifice bush, sections (with progressive flow characteristic), connects
pressure compensator spring as well as proportional sole- the main ports ਤ andਦ. Due to the integrated pressure
noid (1) with central thread and detachable coil. compensator piston together with the pressure compensa-
tor spring, the pressure drop across the valve is kept con-
stant, independent of the pressures at ਤ, ਥ and ਦ. In case
of superfluous flow fromਤ the pressure compensator
piston moves to the right and opens the connectionਤ
toਥ. In case of de-excitation of the proportional sole-
noid (1), the control spring returns the control piston into
its initial position. The whole flow is now directly led from
main port ਤto main port ਥ.
The manual override (2) allows for the adjustment of the
valve without solenoid energization.
Version "C4"
ਤ = Main port 1 (P) Version "K4"
ਥ = Main port 2 (T) (with mating connector)
ਦ = Main port 3 (A)
Version "K40"
1
2 3
2
Type KUDSR3…
Technical data
(For applications outside these parameters, please consult us!)
general
Weight kg 0.97
Installation position Any - if it is ensured that no air can collect upstream the valve. Oth-
erwise, we recommend suspended installation of the valve.
Ambient temperature range °C see page 11
Storage temperature range °C –20 to +80
Environmental audits
Salt spray test according to DIN 50021 h 720
Surface protection DC solenoids Coating according to DIN 50962-Fe//ZnNi with thick film passivation
hydraulic
Maximum operating pressure – Main port ਤ bar 350
Bypass pressure – Main port ਥ bar 350 with qVmax
Prio pressure – Main port ਦ bar 330 with qVmax
Control pressure differential – ਤto ਦ bar 12 to 15
Minimum pressure differential – ਤto ਦ bar > 10
Maximum flow – Main port ਤ l/min 120
Rated flow – ਤto ਦ l/min 80 (regulated)
Leakage ml/min < 100 (with Δp = 100 bar in ਤ; HLP46, ̛oil = 40 °C)
Hydraulic fluid See table below
4
Hydraulic fluid temperature range °C –40 to +100 (preferably +40 to +50)
Viscosity range mm2/s 5 to 400 (preferably 10 to 100)
Maximum permitted degree of contamination of the hydraulic Class 20/18/15 1)
fluid - cleanliness class according to ISO 4406 (c)
Load cycles Million 10
Hysteresis 2) % Ù5
Range of inversion 2) % Ù2
Response sensitivity 2) % Ù1
Important information on hydraulic fluids! ▶ Bio-degradable: When using bio-degradable hydraulic fluids that
▶ For more information and data on the use of other hydraulic fluids are simultaneously zinc-solving, zinc may accumulate in the fluid.
refer to data sheet 90220 or contact us!
▶ There may be limitations regarding the technical valve data (tem-
perature, pressure range, service life, maintenance intervals, etc.)!
▶ The flash point of the hydraulic fluids used must be 40 K higher
than the maximum solenoid surface temperature.
1) The cleanliness classes specified for the components must be 2) Measured with analog amplifier type RA2-1/10 according to data
adhered to in hydraulic systems. Effective filtration prevents faults sheet 95230 (PWM = 100 Hz).
and at the same time increases the service life of the components.
For the selection of the filters see www.boschrexroth.com/filter.
Technical data
(For applications outside these parameters, please consult us!)
electric
Voltage type Direct voltage
Supply voltages 3) V 12 DC 24 DC
Maximum solenoid current A 1.8 1.2
Coil resistance – Cold value at 20 °C Ω 3.3 7.2
– Max. hot value Ω 5.8 13.0
Duty cycle % See characteristic curve page 11
Maximum coil temperature 4) °C 150
Protection class according – Version "K4" IP 65 with mating connector mounted and locked
to VDE 0470-1 – Version "C4" IP 66 with mating connector mounted and locked
(DIN EN 60529)
IP 69K with Rexroth mating connector (material no. R901022127)
DIN 40050-9
– Version "K40" IP 69K with mating connector mounted and locked
Control electronics (separate order) Analog amplifier module Data sheet 30223
type VT-MSPA1...
Plug-in proportional amplifier Data sheet 30116
type VT-SSPA1...
Analog amplifier type RA... Data sheet 95230
BODAS control unit type RC... Data sheet 95200
Design according to VDE 0580
Characteristic curves
(measured with HLP46, ̛oil = 40 ± 5 °C and 24 V coil)
5
Pressure differential in bar o
0
0 20 40 60 80 100
Flow in l/min o
60
50
40
30
20
10
0
0 50 100 150 200 250 300 350
Load pressure in bar o
60
50
40
30
20
10
0
0 50 100 150 200 250 300 350
Load pressure in bar o
70
Flow in l/min o
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Command value in % o
Bosch Rexroth AG, RE 18702, edition: 2012-05.
785
Proportional flow control valve | KUDSR 9/14
70
60
Flow in l/min o
50
40
30
20
10
0
0 50 100 150 200 250 300 350
Load pressure in bar o
70
60
Flow in l/min o
50 4
40
30
20
10
0
0 50 100 150 200 250 300 350
Load pressure in bar o
60
50
Flow in l/min o
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Command value in %o
RE 18702, edition: 2012-05, Bosch Rexroth AG
786
10/14 KUDSR | Proportional flow control valve
50
Flow in l/min o
40
30
20
10
0
0 50 100 150 200 250 300 350
Load pressure in bar o
50
Flow in l/min o
40
30
20
10
0
0 50 100 150 200 250 300 350
Load pressure in bar o
40
Flow in l/min o
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Command value in %o
Bosch Rexroth AG, RE 18702, edition: 2012-05.
787
Proportional flow control valve | KUDSR 11/14
– Version "G12"
12 120 2
10 110 1,8
8 100 1,6
2
1
6 90 1,4
4 80 1,2
2 70 1
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °Co
– Version "G24"
20 120 1,4
16 110 1,2
12 100 1,0
2
1
8 90 0,8
4 80 0,6
0 70 0,4
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C o
Notices!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without flow
in calm air.
Depending on the installation conditions (block size, flow, air
circulation, etc.) there may be a better heat dissipation. Thus, the
area of application is broadened.
In single cases, more unfavorable conditions may lead to limita-
tions of the area of application.
Unit dimensions
(dimensions in mm)
15
1
3 2
5
9 8
86 ( 92)
2 3 4
5
1 5/16-12 UN-2A
45
1
75,5
74,5 0,3 95,2 0,3 10 11
131
0 61
LS
min 42
X 35,55 0,05
1 5/16-12 UN-2B
0,01 0,5
0,05 A B
A
Rz1 8
1
min 16,6
22,5+1
max 33,7
33,8+0,4
35,4+0,4
min 45,2
3
62,5+0,4
max 62,4
63,94+0,4
75,4+0,5
Y
Y
4
15 1 Rz1max 8
X C
1 0,1 A B
max 24
LS
27+0,05 E 0
0,05 A B
28,6+0,05 E
0,05 A B R0,4 ,1
+0
Rzmax 8 ax ,1
m R0
3,3+0,4
5
45
Y
-0,2 +0,2
1) Rz 32 0,008- / Pt 20
30 -2
1) Visual inspection
LS = Location Shoulder
All seal ring insertion faces are rounded and free of burrs
910
920
A
999
More information
▶ Control electronics:
– Analog amplifier module type VT-MSPA1… Data sheet 30223
– Plug-in proportional amplifier type VT-SSPA1… Data sheet 30116
– Analog amplifier type RA… Data sheet 95230
– BODAS control unit type RC… Data sheet 95200
▶ Selection of the filters www.boschrexroth.com/filter
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
Direct operated
1
Subplate mounting, with electrical position feedback 4WRPH 6/10 2X 315 29026 793
Subplate mounting, with electrical position feedback 4WRPH 6 2X 315 29028 807
Subplate mounting, with electrical position feedback 4WRPH 10 2X 315 29032 817
Subplate mounting, with electrical position feedback 4WRPEH 6 2X 315 29035 827
and integrated electronics
Subplate mounting, with electrical position feedback 4WRPEH 10 2X 315 29037 839
and integrated electronics
Subplate mounting, with electrical position feedback 4WRSE 6, 10 3X 315 29067 851 2
and integrated electronics
Subplate mounting, with electrical position feedback 4WRSEH 6, 10 3X 315 29069 865
and integrated electronics
Subplate mounting, with integrated digital axis 4WRPNH 6, 10 2X 315 29191 883
controller (IAC-R) and fieldbus interface
Subplate mounting, with integrated digital axis 4WRPNH 6, 10 2X 315 29291 905
controller (IAC-R) and clock-synchronized PROFIBUS
DP/V2 (PROFIdrive Profil) 3
Subplate mounting, with integrated digital axis 4WRPDH 6, 10 2X 315 29391 923
controller (IAC-Multi-Ethernet)
Pilot operated
Subplate mounting, with electrical position feedback 4WRL...750 10 … 25 3X 350 29084 945
Subplate mounting, with electrical position feedback 4WRL.V 10 … 35 3X 350 29086 961
Subplate mounting, with electrical position feedback 4WRL.E(W) 10 … 35 3X 350 29087 977 4
Subplate mounting, with electrical position feedback 4WRLE.V 10 … 35 3X 350 29088 993
and integrated electronics
Subplate mounting, with electrical position feedback 4WRLE.E(W) 10 … 35 3X 350 29089 1011
and integrated electronics
Subplate mounting, with electrical position feedback 4WRVE 10 … 27 2X 350 29077 1027
and integrated electronics
Subplate mounting, with electrical position feedback 4WRGE 10 … 25 1X 350 29070 1043
and integrated electronics 5
Subplate mounting, with electrical position feedback 4WRTE 10 … 35 4X 350 29083 1059
and integrated electronics
Subplate mounting, with electrical position feedback 4WRDE 10 … 35 5X 350 29093 1081
and integrated electronics
Block installation .WRCE.../P 32/40/50 2X 420 29137 1103
Block installation, with inductive position transducer 3WRCBH 25/32/50 1X 315 29217 1127
Block installation, with inductive position transducer 3WRCBEE 25/32/50 1X 315 29222 1147
and integrated electronics 6
Block installation .WRCE.../S 32/40/50 2X 420 29136 1163
Block installation .WRCE.../S 63 … 160 1X 420 29135 1187
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/PUFT
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RE 29028/01.05 1/10
Servo solenoid valves with Replaces: 09.03
electrical position feedback
(Lvdt DC/DC ±10 V)
Type 4WRPH 6
Size 6
Unit series 2X
Maximum working pressure P, A, B 315 bar, T 250 bar
Nominal flow rate 2...40 l/min (Δp 70 bar)
Contents Page – Directly operated servo solenoid valve NG6, with control piston
Features 1 and sleeve in servo quality
Ordering data and scope of delivery 2 – Actuated on one side, 4/4 fail-safe position when switched off
Variants on request
– For standard applications
– Special symbols for plastic machines
– Sturdy “ruggedized” version for applications up to 40 g,
valve with metal cap and central plug (7P).
808
2/10 Bosch Rexroth AG Industrial Hydraulics Type 4WRPH 6 RE 29028/01.05
Position transducer
(Lvdt DC/DC)
Symbols
AB
Linear p: kink 60 % p: kink 40 %
a 0 b [qn 15,25 l/min] [qn 40 l/min]
PT
C3, C5
C4, C1
Technical Data
General
Construction Spool type valve, operated directly, with steel sleeve
Actuation Proportional solenoid with position control, external amplifier
Type of mounting Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94)
Installation position Optional
Ambient temperature range °C –20 … +50
Weight kg 2.3
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Leakage cm3/min < 150 < 180 < 300 < 15– < 500 < 900
at 100 bar
cm3/min < 15– < 15– < 15– < 180 < 300 < 450
Electrical
Cyclic duration factor % 100 ED
Power supply 24 Vnom (external amplifier)
Degree of protection IP 65 to DIN 40050
Solenoid connector Connector DIN 43650/ISO 4400 M16 x 1.5 (2P + PE)
Position transducer connector Special Connector Pg7 (4P)
Max. solenoid current A 2.7
Coil restistance R20 Ω 2.5
Max. power consumption at 100 % load VA 40
and operational temperature
Position transducer Supply: +15 V/35 mA Signal: 0...±10 V (RL 10 kΩ)
DC/DC technology Supply: –15 V/35 mA
Static/Dynamic
Hysteresis % 0.2
Manufacturing tolerance for qmax. % 10
Response time for signal change ms 10
0 … 100 %
Thermal drift Zero point displacement 1 % at ΔT = 40 °C
1) The purity classes stated for the components must be complied with in hydraulic systems. Effective filtration prevents problems and
also extends the service life of components. For a selection of filters, see catalogue sections RE 50070, RE 50076 and RE 50081.
2) Durchfluss bei anderem Δp
2) Flow rate at a different Δp
冪莦
qx = qnom ·
Δpx
35
811
RE 29028/01.05 Type 4WRPH 6 Industrial Hydraulics Bosch Rexroth AG 5/10
Daughter card
80
60 B-T
qV A:qV B=2:1
40
20
UE [V]
UE [V] (b20)
[V] -10 -8 -6 -4 -2 2 4 6 8 10 (b20)
-20
P-B
-40
- 60
* fail
safe -80
-100
Q%
30
B-T
20 qV A:qV B=2:1
10
UE [V] [V] -10 -8 -6 -4 -2 UE [V]
(b20)
2 4 6 8 10 (b20)
10
P-B
20
* fail 30
safe
40 5
Q l/min
Fail-safe position
Leakage at 100 bar P–A 50 cm3/min
P–B 70 cm3/min
Bode diagram
815
RE 29028/01.05 Type 4WRPH 6 Industrial Hydraulics Bosch Rexroth AG 9/10
5
Required surface quality of mating
component
P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
816
10/10 Bosch Rexroth AG Industrial Hydraulics Type 4WRPH 6 RE 29028/01.05
Notes
Bosch Rexroth AG © Bosch Rexroth AG reserves all rights, including industrial property rights.
Industrial Hydraulics We reserve all rights of disposal, such as copying and passing on to third
Zum Eisengießer 1 parties.
D-97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Telefon +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
derived from our information. The given information does not release the user
Telefax +49 (0) 93 52 / 18-23 58
from the obligation of own judgement and verification. It must be remembered
documentation@boschrexroth.de
that our products are subject to a natural process of wear and aging.
www.boschrexroth.de
817
RE 29032/01.05 1/10
Servo solenoid valves with Replaces: 09.03
electrical position feedback
(Lvdt DC/DC ±10 V)
Type 4WRPH 10
Size 10
Unit series 2X
Maximum working pressure P, A, B 315 bar, T 250 bar
Nominal flow rate 50...100 l/min (Δp 70 bar)
Contents Page – Directly operated servo solenoid valve NG10, with control
Features 1 piston and sleeve in servo quality
Ordering data and scope of delivery 2 – Actuated on one side, 4/4 fail-safe position when switched off
Variants on request
– For standard applications
– Special symbols for plastic injection-moulding machines
– Sturdy “ruggedized” version for applications up to 40 g,
valve with metal cap and central plug (7P).
818
2/10 Bosch Rexroth AG Industrial Hydraulics Type 4WRPH 10 RE 29032/01.05
Control solenoid
Position transducer
(Lvdt DC/DC)
Valve body
Symbols
AB
Linear p: kink 40 %
a 0 b
PT
C3, C5
5
C4, C1
Technical data
General
Construction Spool type valve, operated directly, with steel sleeve
Actuation Proportional solenoid with position control, external amplifier
Type of mounting Subplate, mounting hole configuration NG10 (ISO 4401-05-04-0-94)
Installation position Optional
Ambient temperature range °C –20 … +50
Weight kg 6.8
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Leakage cm3/min < 1200 < 1200 < 1500 < 1000
at 100 bar
cm3/min < 600 < 500 < 600 < 600
Electrical
Cyclic duration factor % 100
Power supply 24 Vnom (external amplifier)
Degree of protection IP 65 to DIN 40050
Solenoid connector Connector DIN 43650/ISO 4400 M16 x 1.5 (2P+PE)
Position transducer connector Connector Pg7 (4P)
Max. solenoid current A 3.7
Coil resistance R20 Ω 2.4
Max. power consumption at 100 % VA 60
load and operational temperature
Position transducer Supply: +15 V/35 mA Signal: 0...±10 V (RL 10 kΩ)
DC/DC technology Supply: –15 V/25 mA
Static/Dynamic
Hysteresis % 0.2
Manufacturing tolerance for qmax. % 10
Response time for signal change ms 25
0 … 100 %
Thermal drift Zero point displacement 1 % at ΔT = 40 °C
1) The purity classes stated for the components must be complied with in hydraulic systems. Effective filtration prevents problems and
also extends the service life of components. For a selection of filters, see catalogue sections RE 50070, RE 50076 and RE 50081.
2) Durchfluss bei anderem Δp
2) Flow rate at a different Δp
冪莦
qx = qnom ·
Δpx
35
821
RE 29032/01.05 Type 4WRPH 10 Industrial Hydraulics Bosch Rexroth AG 5/10
Daughter card
Fail-safe position
Leakage at 100 bar P–A 50 cm3/min
P–B 70 cm3/min
Pressure gain
Bode diagram
825
RE 29032/01.05 Type 4WRPH 10 Industrial Hydraulics Bosch Rexroth AG 9/10
P A T B F1 F2 F3 F4 R
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
⵰ 10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
826
10/10 Bosch Rexroth AG Industrial Hydraulics Type 4WRPH 10 RE 29032/01.05
Notes
Bosch Rexroth AG © Bosch Rexroth AG reserves all rights, including industrial property rights.
Industrial Hydraulics We reserve all rights of disposal, such as copying and passing on to third
Zum Eisengießer 1 parties.
D-97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Telefon +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
derived from our information. The given information does not release the user
Telefax +49 (0) 93 52 / 18-23 58
from the obligation of own judgement and verification. It must be remembered
documentation@boschrexroth.de
that our products are subject to a natural process of wear and aging.
www.boschrexroth.de
827
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RE 29067/11.05 1/14
4/3 directional high-response control Replaces: 02.03
Type 4WRSE
HAD5276 HAD5279
Sizes 6 and 10 Type 4WRSE 6 -...-3X/... with Type 4WRSE 10 -...-3X/... with
Series 3X integrated control electronics (OBE) integrated control electronics (OBE)
Maximum operating pressure 315 bar
Maximum flow 180 l/min
Ordering code
4WRS E 3X G24 K0 V *
Symbols
Standard types
Size 6 Size 10
Type Material number Type Material number
4WRSE 6 V04-3X/G24K0/A1V R900938307 4WRSE 10 Q2-50-3X/G24K0/A1V R900916872
4WRSE 6 V1-10-3X/G24K0/A1V R900909078 4WRSE 10 V1-80-3X/G24K0/A1V R900556812
4WRSE 6 V1-20-3X/G24K0/A1V R900906155 4WRSE 10 V1-25-3X/G24K0/A1V R900922997
4WRSE 6 V1-35-3X/G24K0/A1V R900904794 4WRSE 10 V1-50-3X/G24K0/A1V R900579140
4WRSE 6 V10-3X/G24K0/A1V R900558830 4WRSE 10 V25-3X/G24K0/A1V R900579637
4WRSE 6 V20-3X/G24K0/A1V R900576060 4WRSE 10 V50-3X/G24K0/A1V R900579943
4WRSE 6 V35-3X/G24K0/A1V R900579447 4WRSE 10 V80-3X/G24K0/A1V R900579286
Function, section
These 4/3 directional high-response valves are direct operated Functional description:
components of sandwich plate design. They are actuated by – When solenoids (5 and 6) are de-energised, control spool
control solenoids. The solenoids are controlled by integrated (2) is held by compression springs (3 and 4) in the central
control electronics (OBE). position
Structure: – Direct operation of control spool (2) through energisation of
The valve basically consists of: the control solenoid
– Housing (1) with connection face e.g. controlling of solenoid "b" (6)
– Control spool (2) with compression springs (3 and 4) • Control spool (2) is pushed to the left in proportion
– Solenoids (5 and 6) to the electrical input signal
– Position transducer (7) • Connection open from P A A and B A T via
orifice-like cross-sections with linear
– Integrated control electronics (OBE) (8)
flow characteristics
– Zero point adjustment (9) accessible via Pg9 cover
– De-energisation of solenoid (6)
Control spool (2) is returned by compression spring (3) to
the central position
Type 4WRSE 10 V… In the de-energised state, control spool (2) is held by the return
springs of the solenoid at a mechanical central position. With
7 9 8 spool symbols “V” and “Q”, this does not correspond to the hy-
draulic central position !
5
When the electrical valve control loop is closed, control spool
(2) is positioned at the hydraulic central position.
"a" "b"
TA A P B TB
5 3 1 2 4 6
854
4/14 Bosch Rexroth AG Hydraulics Type 4WRSE RE 29067/11.05
Technical data (for applications outside these parameters, please consult us!)
General
Sizes Size 6 Size 10
Weight kg 3.0 7.3
Installation orientation Optional, preferably horizontal
Ambient temperature range °C –20 … +50
Storage temperature range °C –20 … +80
Electrical
Operating voltage Nominal value (limits) VDC 24 (19.4 … 35)
Current consumption Size 6 A max. 2 Impulse load: 4 A
Size 10 A max. 2.8 Impulse load: 4 A
Command value signal V ±10 Ri > 50 k1
Interface “A1“
Actual value signal V ±10 Imax = 2 mA
Command value signal mA 4 … 20 Re > 100 1
Interface “F1“
Actual value signal mA 4 … 20 max. load resistance 500 1
Duty cycle % 100
Coil temperature 1) °C up to 150
Type of protection of valve to EN 60529 IP 65 with cable socket correctly mounted and locked
1) Due to the surface temperatures of solenoid coils, observe European standards EN 563 and EN 982!
Note: For details with regard to environment simulation testing in the fields of EMC (electromagnetic compatibility),
climate and mechanical stress, see RE 29067-U (declaration on environmental compatibility).
855
RE 29067/11.05 Type 4WRSE Hydraulics Bosch Rexroth AG 5/14
Electrical connection
Command value: Positive command value at D (interface A1) or 12 ... 20 mA (interface F1) and reference potential at E
causes a flow from P A A and B A T.
Negative command value at D (interface A1) or 12 ... 4 mA (interface F1) and reference potential at E
causes a flow from P A B and A A T.
Actual value: Interface A1: Positive signal at F and reference potential at C means flow from P A A.
Interface F1: 12 ... 20 mA means flow from P A A.
Cable sockets
91 5
to DIN EN 175201-804 AB
F
Separate order,
E C
material no. R900021267
Ø6,5…Ø11
85
856
6/14 Bosch Rexroth AG Hydraulics Type 4WRSE RE 29067/11.05
Interface A1
Interface Integrated control electronics (OBE) Valve
Side of inductive position transducer
Standard “C”
D Differential amplifier
Comm. value 50K U A B A B
UDE U I G G
Reference potential E 50K U Controller 3) a 0 b a 0 b
a b a b
P T P T
U Act. value 3)
U U
I
Locking mech.
Actual value F
UFC
C Undervoltage Logic
Reference potential2) detector
A
Supply 24 V
voltage B Pos. transducer Pos. transducer
0V
+Ui
U 0V Oscillator
U –Ui =
Demodulator 5
=
PE 5
Protective conductor 1)
Sensitivity Zero point 4)
Interface F1
Interface Integrated control electronics (OBE) Valve
Side of inductive position transducer
Standard “C”
D Differential amplifier
Comm. value U A B A B
I I G G
E U Controller
Reference potential 3) a
a 0 b
b a
a 0 b
b
P T P T
3)
I
Act. value
U U
I
Locking mech.
Actual value F Under-
C voltage
Logic
Reference potential detector
A
Supply 24 V Cable break detection
voltage B for position transducer Pos. transducer Pos. transducer
0V
+Ui
U 0V
Oscillator
U –Ui =
Demodulator 5
=
PE 5
Protective conductor 1)
Sensitivity Zero point 4)
Note:
Electrical signals brought out via control electronics (e.g. 1) PE connection connected to heat sink and valve body
actual value) must not be used for switching off safety- 2) Connect pin C to on the control side
relevant machine functions! (See also European standard 3) Output stage current regulated
EN 982, "Safety requirements for fluid power systems and
4) Zero point externally adjustable
components - hydraulics“)
857
RE 29067/11.05 Type 4WRSE Hydraulics Bosch Rexroth AG 7/14
Size 6 Size 10
Type 4WRSE 6 V… Type 4WRSE 10 V…
100 100
80 80
60 60
40 40
in % A
in % A
20 20
–2 –1 +1 +2 –3 –2 –1 +1 +2 +3
6pL
6pL
pS
pS
–20 –20
@
@
–40 –40
–60 –60
–80 –80
–100 –100
@ Command value Ui in % A @ Command value Ui in % A
Size 6 Size 10
Type 4WRSE 6 V.35… Type 4WRSE 10 V.80…
2 5
5
4
Leakage flow in l/min A
3
1
2
0 0
0 50 100 150 200 210 250 300 315 0 50 100 150 200 210 250 300 315
Operating pressure in bar A Operating pressure in bar A
858
8/14 Bosch Rexroth AG Hydraulics Type 4WRSE RE 29067/11.05
100
80
1 = Nominal flow 35 l/min
1 2 2 = Nominal flow 10 l/min
Flow in % A
40
20
10
0 25 50 75 100
Command value in % A
AAT
80
BAT
Flow in % A
60
PAA
40
PAB
20
0
– 100 – 80 – 60 – 40 – 20 0 20 40 60 80 100
– 15 7,5
Command value in % A
859
RE 29067/11.05 Type 4WRSE Hydraulics Bosch Rexroth AG 9/14
100
80
1 1 = Nominal flow 75 l/min
2 = Nominal flow 25 l/min
2
Flow in % A
40
20
10
0 25 50 75 100
Command value in % A
100
5
AAT
80
BAT
Flow in % A
60
PAA
40
PAB
20
0
– 100 – 80 – 60 – 40 – 20 0 20 40 60 80 100
– 15 7,5
Command value in % A
860
10/14 Bosch Rexroth AG Hydraulics Type 4WRSE RE 29067/11.05
50 0 – 50
25 0 – 25
0 20 40 0 10 20 30 40
Time in ms A
Frequency response characteristic curves
10 – 360 Measured at:
pS = 10 bar
5
i = 46 mm2/s
Amplitude ratio in dB A
0 – 270
Phase angle in ° A = 40 °C
–5
– 10 – 180
– 15
– 20 – 90
Signal ±10 %
– 25
Signal ±25 %
– 30 0 Signal ±100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz A
Flow/load function at max. valve aperture (tolerance ±10%)
80
70 Performance limit
60 V35
50
40
V20
30
V10
Flow in l/min A
20
10
8
7
6
5 V04
4
3
10 20 50 100 200
Valve pressure differential in bar A
861
RE 29067/11.05 Type 4WRSE Hydraulics Bosch Rexroth AG 11/14
50 0 – 50
25 0 – 25
0 20 40 0 20 40
Time in ms A
Frequency response characteristic curves
10 – 360
Measured at:
5 pS = 10 bar
Amplitude ratio in dB A
0 – 270 i = 46 mm2/s
Phase angle in ° A
= 40 °C
–5
– 10 – 180
– 15
– 20 – 90
– 25 Signal ±10 %
Signal ±25 %
– 30 0
1,5 3 10 20 30 50 100 200 Signal ± 100 %
Frequency in Hz A
Flow/load function at max. valve aperture (tolerance ±10%)
300
5
Performance limit
200
180
V80
100 Recommended flow li-
mitation
Flow in l/min A
qV = 180 l/min
V50
50
V25
20
10
10 20 50 100 200
Valve pressure differential in bar A
862
12/14 Bosch Rexroth AG Hydraulics Type 4WRSE RE 29067/11.05
6
5
4
7
129
"a" "b"
A B
22
13 45
135,5 40,5 76
252
2.1 8 2.2
40 15 91
Type 4WRSE 6 C…
1 Valve housing
129
2.1 Control solenoid "a"
with inductive position
transducer
2.2 Control solenoid "b"
"a" "b"
3.1 Control solenoid "b"
A B
22
7 Nameplate
A B
F4 P F3 Required surface quality of
8 R-ring 9.81 x 1.5 x 1.78
(ports P, A, B, T) mating part
67
9 Machined valve mounting face,
position of ports to DIN 24340 form A6 and ISO
4401-03-02-0-94 without locating bore
Subplates to data sheet RE 45052 and valve fixing 4 hexagon socket head cap screws
screws must be ordered separately. ISO 4762 – M5x30-10.9-flZn-240h-L
Subplates: G 341/01 (G1/4) (friction coefficient total = 0.09 to 0.14)
G 342/01 (G3/8) Tightening torque MT = 7 Nm ± 10%
G 502/01 (G1/2) material no. R913000316 (separate order)
863
RE 29067/11.05 Type 4WRSE Hydraulics Bosch Rexroth AG 13/14
4
7
2.2
153
"a" "b"
A B
30
24
161 54 102 70
317
2.1 1 8
40 15 91
Type 4WRSE 10 C…
3.2
1 Valve housing
153
2.1 Control solenoid "a"
with inductive
position transducer "a" "b"
2.2 Control solenoid "b"
3.1 Control solenoid "b" A B
30
with inductive
position transducer 24
102 54 161 5
3.2 Control solenoid "a" 317
4 Cable socket to
DIN EN 175201-804 29 50,8±0,2 9 3.1
13
0,01/100mm
6 Additional space required for A B Rmax 4
72
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany
The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0
ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58
can be derived from our information. The information given does not
documentation@boschrexroth.de
release the user from the obligation of own judgment and verification. It
www.boschrexroth.de
must be remembered that our products are subject to a natural process of
wear and aging.
865
RE 29 069/02.03
Replaces: 12.99
H/A 5276/95
Nominal sizes 6 and 10
Series 3X
Maximum operating pressure 315 bar Type 4WRSEH 6 V…D-3X/… (4/3 high response directional control
valve)
Maximum flow 80 L/min (NS 6)
Maximum flow 180 L/min (NS 10)
H/A 5544/96
Ordering details
With integrated
control electronics =E Further details
Control spool/bush =H in clear text
Nominal size 6 =6 V= FKM seals,
Nominal size 10 = 10 suitable for mineral oils
(HL, HLP) to DIN 51 524
Symbols A B and phosphate ester
a 0 b (HFD-R)
4/3-way version
P T Control electronics
interface
=V A1 = Command value input ± 10 V
F1 = Command value input 4 to 20 mA
A B
Electrical connections
4/4-way version a 0 b
K0 = With component plug to
P T
E DIN 43 563-AM6
= C3 Without plug-in connector,
Plug-in connector – separate order,
see page 6
= C4 Control electronics power supply
G24 = + 24 V DC
Inductive position transducer location 3X = Series 30 to 39
with spool symbol „V“ (30 to 39: unchanged installation and connection dimensions)
Spool overlap 4)
A B
(Standard) = No code E= 0...0.5% negative
a a 0 b D= 0...0.5% positive
G b
P T Flow characteristics
A B L= Linear
a =C P= Inflected characteristic curve 40 %
a 0 b G b
Nominal flow at a 70 bar pressure differential
P T
Nominal size 6
Inductive position transducer location 04 = 3) 4 L/min
with spool symbols „C3“ and „C4“ 12 = 12 L/min
A B 24 = 24 L/min
(Standard) = B 40 = 2) 40 L/min
a 0 b 1)
a G b 50 = 50 L/min
P T Nominal size 10
A B 50 = 50 L/min
= No code 100 = 100 L/min
a 0 b
aG b
P T 1) Only with „V“ in conjunction with flow characteristic „L“
2) Only with „C“ and „V“ in conjunction with flow characteristic „P“
3) Only in conjunction with flow characteristic „L“
4) The spool overlap in % relates to the nominal stroke of the control spool.
We recommend, for closed loop applications, the D overlap.
Further spool overlaps on request!
Symbols
Type 4WRSEH.V…-3X… Type 4WRSEH.VC…-3X/…
A B A B
a 0 b a a 0 b
a G b G b
P T P T
Type 4WRSEH.C.B…-3X/… Type 4WRSEH.C…-3X/…
A B A B
a 0 b a 0 b
a G b aG b
P T P T
Function, section
The 4/3 and 4/4 high response directional control valves are designed Functional description:
as direct operated units of subplate mounting design. They are 4/3-way version
operated by high response solenoids. The solenoids are controlled – With solenoids (6 and 7), de-energised the control spool (2) is
via the integrated control electronics. held in its mechanical centre position by the compression
Design: springs (4 and 5)
The valve basically comprises of: – Direct operation of the control spool (2) by the energisation of
– Housing (1) with mounting surface one of the high response solenoids
– Control spool (2) in bush (3) with compression springs (4 and 5) E.g. control of solenoid "b" (7)
– Solenoids (6 and 7) → Moves the control spool (2) to the left in proportion to the
electrical input signal
– Position transducer (8)
→ Connection from P to A and B to T via orifice type cross-
– Integrated control electronics (9)
sections with linear or inflected flow characteristics
– Zero point adjustment accessible (10) via Pg9
– By de-energising the solenoid (7) → control spool (2) is
returned to its centre position via the compression spring (4)
In the de-energised condition the control spool (2) is held in a
mechanical centre position via the control springs. This does not relate
to the hydraulic centre position!
By closing the electrical valve closed loop circuit and the command
value is 0 (0 V at A1 or 12 mA at F1) then the control spool (2) is
10 9 positioned in the hydraulic centre position.
5
"a" "b"
TA A P B TB
8 6 4 1 3 2 5 7
Type 4WRSEH 10 V…–3X/…
Function, section
4/4-way version Functional description:
The function of these valves is basically the same as the – With the solenoid (5) de-energised, a fail-safe position for the
4/3-way version. However, when the solenoid is de-energised the control spool (2) via compression spring (4) results
control spool is moved into a fail-safe position via a compression
– Direct operation of the control spool (2) by the energisation of
spring.
the high response solenoid (5)
The 4/4 high response directional control valves are designed as direct
operated units of subplate mounting design. They are operated by E.g. control of the solenoid
high response solenoids. The solenoids are controlled via the → Moves the control spool (2) in proportion to the electrical
integrated control electronics. input signal
Design: → Connection from P to A and B to T via orifice type cross-
The valve basically comprises of: sections with linear or inflected flow characteristics
– Housing (1) with mounting surface – By de-energising the solenoid (5) → the control spool (2) is
– Control spool (2) in bush (3) with compression springs (4) moved back into the fail-safe condition via the compression
– Solenoid (5) and cover (6) spring (4)
– Position transducer (7)
– Integrated control electronics (8)
– Zero point adjustment accessible (9) via the Pg9
8 9
TA A P B TB
6 4 1 3 2 5 7
Type 4WRSEH 10 VC…–3X/…
Technical data (for applications outside these applications, please consult us!)
General NS 6 NS 10
Installation Optional, preferably horizontal
Storage temperature range °C – 20 to + 80
Ambient temperature range °C – 20 to + 50
Weight Valve with 1 solenoid kg 2.3 6.0
Valve with 2 solenoids kg 3.0 7.3
Electrical
Valve protection to DIN 40 050 IP 65
Voltage type DC
Signal type analogue
Zero point alignment % ≤1
Zero point displacement with changes to: NS 6 NS 10
Pressure fluid temperature %/10 K < 0.15 < 0.1
Operating pressure %/100 bar < 0.05 < 0.05
Electrical connection With component plug to E DIN 43 563 AM6
2) separate order, see page 6 Plug-in connector to E DIN 43 563-BF6-3/Pg11 2)
Control electronics VT 13070 (integrated into the valve, see page 7)
Note: For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate
and mechanical loading see RE 29 069-U (declaration regarding environmental compatibility).
Plug-in connector
Plug-in connector to E DIN 43 563-BF6-3/Pg11
Separate order under material No. 00021267 (plastic version)
For pin allocation see block circuit diagram on page 7
91
AF
Ø27
B
C E
Ø6,5…Ø11
D
Plug-in connector
Plug-in connector to E DIN 43 563-BF6-3-Pg13.5
Separate order under material No. 000223890 (metal version)
For pin allocation see block circuit diagram on page 7
A
B F
C E
D
Ø8…Ø13,5
85
Differential amplifier input D A1: ± 10 V command value, Re > 50 kΩ or F1: 4...20 mA, Re > 100 Ω
(command value) E 0 V ref. potentional
Measurement output (act. value) F ± 10 V actual value (limiting load 2 mA); or F1: 4...20 mA, max. load impedance 500 Ω
PE Connected with cooling body and valve housing
Actual value: Interface A1: A positive signal at F and the reference potential at C results in a flow from P to A.
Note for A1: Connect pin C on the control side (star form) with ⊥.
Interface F1: 12...20 mA results in a flow from P to A.
Command value: A positive command value at D (interface A1) or 12...20 mA (interface F1) and the reference potential at E results
in a flow from P to A and B to T.
A negative command value at D (interface A1) or 12...4 mA (interface F1) and the reference potential at E results
in a flow from P to B and A to T.
D Differential amplifier
Command value
E 3)
Ref. potential
U A B AB
I
Controller a a 0 b b a a 0 b b
Act. value G G
output P T P T
3)
Actual
U
value I
Interlock
F
Actual value
C Under Logic
Ref. potential 2) voltage
A recognision
24V Cable break
Supply
B recognision position
voltage 0V transducer Position transducer Position transducer
+Ui
U 0V Oscillator
U
–Ui =
≈
Demodulator
=
PE ≈
Protective Sensitivity Zero point 4)
conductor 1)
D Differential amplifier
Command value
E
Ref. potential
U 5
I AB AB
Controller a
Act. value a 0 b b aG a 0 b b
G
output
P T P T
Actual
value
Interlock
F
Actual value
C Under Logic
Ref. potential 2) voltage
A recognision
Supply 24V
B Cable break recognision
voltage 0V Position transducer
position transducer Position transducer
+Ui
U 0V Oscillator
U
–Ui =
≈
Demodulator
=
PE ≈
Protective Sensitivity Zero point 4)
conductor 1)
1) Connection PE is connected with the cooling body and the valve housing 3) Output stage, current controller
2) Note for A1: Connect pin C on the control side to ⊥ 4) Zero point externally adjustable
Note: Electrical signal (e.g. actual value) taken via valve electronics must not be used to switch off the machine
safety functions!
(This is in accordance with the regulations to the European standard "Safety requirements of fluid technology
systems and components – hydraulics“, EN 982!)
100 100
80 80
60 60
40 40
← p L in % →
pS in % →
20 20
–2 –1 +1 +2 –2 –1 +1 +2
Δp
ΔpL
S
– 20 – 20
←
– 40 – 40
– 60 – 60
– 80 – 80
– 100 – 100
UE UE
← in % → ← in % →
UEN UEN
1 2
Leakage flow in L/min →
0,5 1
0 50 100 150 200 210 250 300 315 0 50 100 150 200 210 250 300 315
Characteristic curves (typical flow characteristic curve at 70 bar valve pressure differential or 35 bar per control land)
NS 6
40
20
10
0 25 40 50 75 100
Command value in % →
NS 10
5
100 qV nom = 50 L/min flow characteristic L
60
40
20
10
0 25 40 50 75 100
Command value in % →
75 0 – 75 75 0 – 75
Stroke in % →
Stroke in % →
50 0 – 50 50 0 – 50
25 0 – 25 25 0 – 25
0 10 20 0 10 20 0 5 10 15 20 0 5 10 15 20
Time in ms → Time in ms →
4/3-way version
10 –360
Amplitude relationship in dB →
0 –270
Phase angle in ° →
–5
– 10 –180
– 15
Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
4/4-way version
10 –360
Amplitude relationship in dB →
0 –270
Phase angle in ° →
–5
– 10 –180
– 15 Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
4/3-way version
80
70
60
50
40
30 V50
20
V24
Flow in L/min →
10
V12
5
4
3
V04
2
1
10 20 30 40 50 70 100 160 200
Valve pressure differential in bar →
4/4-way version
80
70
60
50
40
30 C3.40
20 C3.24
Flow in L/min →
5
10 C3.12
5
4
3
C3.04
2
1
10 20 30 40 50 70 100 160 200
75 0 – 75 75 0 – 75
Stroke in % →
Stroke in % →
50 0 – 50 50 0 – 50
25 0 – 25 25 0 – 25
0 10 20 25 0 10 20 0 5 10 15 20 25 0 5 10 15 20 25
Time in ms → Time in ms →
4/3-way version
10 –360
Amplitude relationship in dB →
0 –270
Phase angle in ° →
–5
– 10 –180
– 15 Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
4/4-way version
10 –360
5
Amplitude relationship in dB →
0 –270
Phase angle in ° →
–5
– 10 –180
– 15 Signal ± 1 %
– 20 –90 Signal ± 10 %
– 25 Signal ± 25%
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200
Frequency in Hz →
4/3-way version
300
200
180 Recommended flow
limitation
qV = 180 L/min
100
(flow velocity 30 m/s)
Flow in L/min →
V100
50
V50
20
10
10 20 50 70 100 200
Valve pressure differential in bar →
4/4-way version
300
200
100
Flow in L/min →
5
00
C3.1
50
0
C3.5
20
10
10 20 50 70 100 150 200
Valve pressure differential in bar →
R4
0 6
5
7
4
129
"a" "b"
A B
22
11,5 45
134 40,5 77
251,5
5 2.1 8 9 2.2
0
R4
129
"a" "b"
A B
22
11,5
75,5 40,5 135,5
1 Valve housing 251,5
2.1 High response solenoid "a"
with inductive position transducer 3.2 10 3.1
2.2 High response solenoid "b" 12,5 40,5
0,75
8
47
40 15 91
6 0
R4
5
7
129
8
2 "a" "b"
A B
22
3.2
45
11,5 40,5 135,5
202
9
12,5 40,5
1 3.1
0,75
10
8
T
0,01/100mm
A B
31,75
47
31
R max 4
P
Required surface finish of
67
mating piece
1 Valve housing
2 Cover 5
3.1 High response solenoid „b“
with inductive position transducer
3.2 High response solenoid „a“
with inductive position transducer
4 Plug-in connector to E DIN 43 563 BF6-3/Pg11
(separate order, see page 6)
5 Space required to remove the plug-in connector
Subplates to catalogue sheet RE 45 052 and valve fixing screws must
6 Space required for the cable bend radius when
be ordered separately.
removing the plug-in connector
Subplates: G 341/01 (G 1/4)
7 Cable bend radius
G 342/01 (G 3/8)
8 Name plate G 502/01 (G 1/2)
9 R-ring 9.81 x 1.5 x 1.78 (ports A, B, P, T) Valve fixing screws:
10 Machined valve mounting surface, 4 off M5 x 30 DIN 912-10.9; MA = 7.1 Nm
position of ports to DIN 24 340 form A,
ISO 4401 and CETOP-RP 121 H
4
2.2
153
"a" "b"
A B
30
24
161 54 102 70
317
2.1 1 5 8 9
Type 4WRSEH 10 .VC.. 40 15 91
0
R4
3.2
153
"a" "b"
A B
30
24
102 54 161
317
1 Valve housing
104 10 3.1
2.1 High response solenoid "a"
with inductive position transducer 25 54
2.2 High response solenoid "b" 0,01/100mm
13
40 15 91
6 R40
5
7
4
153
8
2
3.2 "a" "b"
A B
30
24 54 161 70
9 251
104
10 1 3.1
25 54
13
P
A B
72
46
TA TB
0,01/100mm
R max 4
1 Valve housing 5
2 Cover
3.1 High response solenoid „b“
with inductive position transducer
3.2 High response solenoid „a“
with inductive position transducer
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11
(separate order, see page 6)
5 Space required to remove the plug-in connector
6 Space required for the cable bend radius when
Subplates to catalogue sheet RE 45 054 and valve fixing screws must
removing the plug-in connector
be ordered separately.
7 Cable bend radius
Subplates: G 66/01 (G 3/8); G 67/01 (G 1/2)
8 Name plate G 534/01 (G 3/4)
9 R-ring 13.0 x 1.6 x 2.0 (ports A, B, P, T) Valve fixing screws:
10 Machined valve mounting surface, 4 off M6 x 40 DIN 912-10.9; MA = 12.2 Nm
position of ports to DIN 24 340 form A,
ISO 4401 and CETOP-RP 121 H
Notes
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES can be derived from our information.
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 The details stated do not release you from the
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 responsibility for carrying out your own
eMail documentation@boschrexroth.de eMail: info@boschrexroth.co.uk assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.
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RE 29391
Type 4WRPDH Edition: 2013-03
▶ Sizes 6 and 10
▶ Component series 2X
▶ Maximum operating pressure 315 bar
▶ Maximum flow 100 l/min
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
4 WRP D H B 2X / / 24 D6
01 4 main ports 4
04 Control spool/bushing H
05 Size 6 6
Size 10 10
A B
Inflection 60 %
a 0 b Inflection 40 %
(size 6 only)
PT
● ● ● C
● ● ● C4
● ● ● C3
● = available
1) With symbols C1 and C5:
P → A: qv B → T: qv/2
P → B: qv/2 A → T: qv
Rated flow of size 6 with 70 bar valve pressure differential (35 bar/control edge)
Characteristic curve L Characteristic curve P
08 2 l/min ● 02
4 l/min ● ● 04
12 l/min ● 12
15 l/min ● 15
24 l/min ● 24
25 l/min ● 25
40 l/min ● ● 40
● = available
Rated flow of size 10 with 70 bar valve pressure differential (35 bar/control edge)
08 50 l/min 50
100 l/min 100
Flow characteristics
09 Linear L
Inflected characteristic curve (inflection 60 % for size 6 with rated flows "15" and "25", otherwise inflection 40 %) P
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
4 WRP D H B 2X / / 24 D6
Seal material
11 NBR seals M
FKM seals V
12 Supply voltage 24 V 24
Electrical interface
14 ±10 VDC or 4 ... 20 mA D6
Sensor interfaces
15 0 ... 10 V/4 ... 20 mA/EnDat 2.2 S
0 ... 10 V/4 ... 20 mA/SSI T
0 ... 10 V/4 ... 20 mA/1Vss U
Symbols
4J[F
A B
G P: Inflection 60 % P: Inflection 40 %
a 0 b Linear
b [qn = 15.25 l/min] [qn = 40 l/min]
PT
C3, C5
Q Q
C4, C1
C3, C4
4J[F
A B
G Linear P: Inflection 40 %
a 0 b b
PT
Q
C3, C5
C4, C1
C3, C4
Function, section
Design
The high-response valve with IAC-Multi-Ethernet electronics
mainly consists of:
▶ Direct operated high-response valve (1) with control
spool and bushing in servo quality
▶ Integrated digital axis controller (2) with:
– Analog/digital interface (XH2)
– Ethernet interfaces (X7E1, X7E2)
– Analog sensor interfaces (X2M1, X2M2)
– Digital sensor interface (X8M)
X7E1
X7E2 X2M1
X2M2
XH2 X8M
Function, section
Safety function
The integrated control electronics of the valve enables the
additional switch-off of a channel according to EN 13849-1
in the direction "P" to "A" (depending on the application,
the fail-safe position must be adhered to).
For this purpose, a suitable control system must be
provided to perform the plausibility check between the
direction-dependent valve signals "enable input" and
"enable acknowledgement" (signal fed back by the valve).
It is not possible to switch off direction "P" to "B" in
a safety-relevant manner according to EN 13849-1
(depending on valve type).
Technical data
(for applications outside these parameters, please consult us!)
hydraulic
Hydraulic fluid See table page 8
Viscosity range – recommended mm2/s 20 … 100
– maximum admissible mm2/s 10 … 800
Hydraulic fluid temperature range °C –20 … +60
Maximum admissible degree of contamination of the hydraulic fluid Class 18/16/13 1)
Cleanliness class according to ISO 4406 (c)
Direction of flow According to symbol
hydraulic, size 6
Rated flow at Δp = 35 bar per edge 2) l/min 2 4 12 15 24/25 40
Maximum operating pressure – Ports A, B, P bar 315
– Port T bar 250
Limitation of use with – Spool symbols C3, C5 bar 315 315 315 315 315 160
regard to the transition – Spool symbols C1, C4 bar 315 315 315 280 250 100
to failsafe
Zero flow at 100 bar – Linear characteristic curve L cm3/min < 150 < 180 < 300 - < 500 < 900
– Inflected characteristic curve P cm3/min - - - < 180 < 300 < 450 5
hydraulic, size 10
rated flow at Δp = 35 bar per edge 2) l/min 50 50 100 100
(1:1) (2:1) (1:1) (2:1)
Maximum operating pressure – Ports A, B, P bar 315
– Port T bar 250
Limitation of use with – Spool symbols C3, C5 bar 315 315 160 160
regard to the transition – Spool symbols C1, C4 bar 250 250 100 100
to failsafe
Zero flow at 100 bar – Linear characteristic curve L cm3/min < 1200 < 1200 < 1500 < 1500
– Inflected characteristic curve P cm3/min < 600 < 500 < 600 < 600
1) The cleanliness classes specified for the components must be 2) Flow with different Δp:
adhered to in hydraulic systems. Effective filtration prevents faults qx = qrated · Δpx
and at the same time increases the life cycle of the components. 35
For the selection of the filters, see www.boschrexroth.com/filter.
Technical data
(for applications outside these parameters, please consult us!)
static/dynamic
Hysteresis % ≤ 0.2
Manufacturing tolerance qmax % < 10
Actuating time for signal step 0 … 100 % ms ≤ 10 25
Temperature drift Zero shift < 1 % with Δ̛ = 40 °C
Zero compensation Ex factory ±1 %
Important information on hydraulic fluids! ▶ Flame-resistant – containing water: Maximum pressure differen-
▶ For more information and data on the use of other hydraulic fluids, tial per control edge 50 bar. Pressure pre-loading at the tank
refer to data sheet 90220 or contact us! port > 20 % of the pressure differential; otherwise, increased
▶ There may be limitations regarding the technical valve data (tem- cavitation. The pressure peaks should not exceed the maximum
perature, pressure range, life cycle, maintenance intervals, etc.)! operating pressures!
▶ The flash point of the hydraulic fluid used must be 40 K higher – If HFDU is used, data sheet 90222 must be complied with!
than the maximum solenoid surface temperature.
HMI
Control system
Sercos
EtherCAT
EtherNet/IP
PROFINET RT
BUS IN
BUS OUT
Voltage supply of
analog/digital I/O
SI interface
Position
SSI/EnDat 2.2/1 Vss
Pressure Pressure
sensor sensor Pressure, ring side
4 ... 20 mA/0-10 V
24 V supply
XH2 1
A B
P T
1: Valve active
Enable input 3 0: P→A safely switched off
a
1: P→A, safely switched off
8
0
Enable acknowledgement 0: Valve active
&
b
Output stage
Not assigned 10
G
b
Not assigned 9 Position
evaluation
GND 2
XH2
Input 1 (configurable) 4 Fp,S
Force Xp
Command Fp,I controller
Input 2 (configurable) 7 value
generator XS Override XS Control output
control adjustment
5 Position X0
Reference for inputs Actual value controller
processing XI
Output (configurable) 6 X2M1 Pressure
sensor 1
Pressure
X2M2 sensor 2
X8MPosition sensor
digital
Key:
Optional connection
1) Core marking of the connection lines for mating connector with XH2
cable set (see accessories)
4 5
3 10 6
2) Selection via commissioning software 9 11
3) For diagnostic purposes, precise actual value response via 2 7
Ethernet interface
1 8
Connector pin assignment for Ethernet interface "X7E1" and "X7E2" (coding D), M12, 4-pole, socket
Analog configurable sensor interfaces, connections "X2M1", "X2M2" (coding A), M12, 5-pole, socket
2)
2
2 Sensor signal input current (4 ... 20 mA)
3 GND 4 5
4 Sensor signal input voltage (0 ... 10 V) 2)
3
5 Negative differential amplifier input to pin 4 (optional)
Digital sensor interface SSI, EnDat 2.2 or 1 Vpp measurement system "X8M", M12, 8-pole, socket
Pin SSI pin assignment 1) EnDat 2.2 pin assignment 1)2) 1Vpp pin assignment
Notice!
▶ Maximum load capacity at pin 2 (encoder supply):
50 mA (SSI), 250 mA (EnDat 2.2, 1 Vpp)
LED displays
Module status LED Display status Network status LED Display status
(LED 4) (LED 3)
Off No voltage supply Off No voltage supply
Green-red, flashing Self-test Green Operation
Green, flashing Standby
Green Operation
Red, flashing Warning
Notice!
Red Error
▶ LEDs 1, 2, 5 and 6 refer to interfaces "X7E1" and "X7E2"
– Link: Cable plugged in, connection established (permanently lit)
– Activity: Data sent/received (flashing)
▶ Module status LEDs 3 and 4 refer to the electronics module
▶ For a detailed description of the diagnosis LEDs, please refer
to the functional description Rexroth HydraulicDrive HDS-xx.
Pressure amplification
ΔpA→B [%pp]
100
80
60
40
20
Command 4 3 2 1 1 2 3 4 Command
value [%] 20 value [%]
40
60
80
100
ΔpA→B [%pp]
Bode diagram
A
― [dB]
B
2
0
2
U E ±5
U E±
4 φ [°]
100 %
6 180 Amplitude
8 160 5
10 140 Phase
120
E 5%
0%
U ±
E 10
100
U ±
80
60
40
20
0
1 10 20 40 60 80 100 200 300
f [Hz]
Flow/signal function
L: Linear
q [%]
100 qvA : qvB = 1:1
80
60 B-T q : q = 2:1
vA vB
40
20
100 80 60 40 20 Command
Command 20 40 60 80 100 value [%]
value [%] 20
P-B
40
60
80
100
q [%]
P: Inflection 60 % P: Inflection 40 %
q [%] q [%]
100 100 qvA : qvB = 1:1
80 80
60 60
B-T qvA : qvB = 2:1
40 40
20 20
100 80 60 40 20 Command 100 80 60 40 20 Command
Command 20 40 60 80 100 value [%] Command 20 40 60 80 100 value [%]
value [%] 20 value [%] 20
P-B
40 40
60 60
80 80
100 100
q [%] q [%]
Fail-safe position
A B Zero flow at 100 bar P→A 50 cm3/min
G P→B 70 cm3/min
b Flow at Δp = 35 bar A→T 10 ... 20 l/min
P T B→T 7 ... 20 l/min
A B Zero flow at 100 bar P→A 50 cm3/min
G P→B 70 cm3/min
b A→T 70 cm3/min
P T B→T 50 cm3/min
Fail-safe p = 0 bar => 7 ms Enable "off" or internal shut-off if an error has occurred
p = 100 bar => 10 ms UB ≤ 18 V or I ≤ 2 mA (with 4 ... 20 mA signal, cable break detection:
Current threshold configurable)
Pressure amplification
ΔpA→B [%pp]
100
80
60
40
20
Command 4 3 2 1 1 2 3 4 Command
value [%] 20 value [%]
40
60
80
100
ΔpA→B [%pp]
Bode diagram
A
― [dB]
B
2
0
φ [°]
UE±
2
UE ± 5
90%
4 200
%
6 180 Amplitude
8 160 5
5%
120
UE ±
100
80
60
40
20
0
1 10 20 40 60 80 100 200 300
f [Hz]
Flow/signal function
q [%] q [%]
100 100 qvA : qvB = 1:1
P-A
80 80
60 60 B-T
40 qvA : qvB = 2:1
40
20 20
100 80 60 40 20 100 80 60 40 20
Command Command
Command 20 40 60 80 100 value [%] Command 20 40 60 80 100 value [%]
value [%] 20 value [%] 20
40 P-B 40
60 60
A-T
80 80
100 100
q [%] q [%]
q [%] q [%]
100 100 qvA : qvB = 1:1
80 80 P-A
60 60 B-T q : q = 2:1
vA vB
40 40
20 20
100 80 60 40 20 100 80 60 40 20
Command Command
Command 20 40 60 80 100 value [%] Command 20 40 60 80 100 value [%]
value [%] 20 value [%] 20
P-B
40 40
60 A-T 60
80 80
100 100
q [%] q [%]
Fail-safe position
A B Zero flow at 100 bar P→A 50 cm3/min
G P→B 70 cm3/min
b Flow at Δp = 35 bar A→T 10 ... 20 l/min
P T qn = 50/100 l/min B→T 7 ... 20 l/min
A B Zero flow at 100 bar P→A 50 cm3/min
G
P→B 70 cm3/min
b A→T 70 cm3/min
P T B→T 50 cm3/min
Fail-safe p = 0 bar => 12 ms Enable "off" or internal shut-off if an error has occurred
p = 100 bar => 16 ms UB ≤ 18 V or I ≤ 2 mA (with 4 ... 20 mA signal, cable break detection:
Current threshold configurable)
161
90
10,5
57
24
P
40,5 13,5
64,5 121
203
ca.225
1 5 3 2
Rexroth
Rexroth
32,5
31
14 6
0,01/100
F1 F2
T
Rzmax 4
8,5
48
A B
P Required surface quality of
F4 F3
the valve contact surface
G
68,5
Notice!
1 Valve housing
The dimensions are nominal dimensions and subject
2 Control solenoid with position transducer
to tolerances.
3 Identical seal rings, 9.25 x 1.78, for ports A, B, P, T
4 Integrated digital control electronics
5 Name plate Valve mounting screws (separate order)
6 Machined valve contact surface, porting pattern according 4 hexagon socket head cap screws, metric,
to ISO 4401-03-02-0-05 ISO 4762 - M5 x 30 - 10.9-N67F 821 70
7 Space required for removing the mating connectors Tightening torque MA = 6 + 2 Nm
Material no. 2910151166
178,5
90
15,5
69
39
54 24 131
89
ca.245
1 5 3 2
Rexroth
0,01/100
Rexroth
Rzmax 4
46
6
32 50,8±0,2
Notice!
21
F1 P F2
The dimensions are nominal dimensions and subject
32,5±0,2
to tolerances.
A B
73
T T1
1 Valve housing
2 Control solenoid with position transducer
F4 F3
3 Identical seal rings, 12.0 x 2, for ports A, B, P, T, T1 104,5
4 Integrated digital control electronics
5 Name plate
6 Machined valve contact surface, porting pattern according
Valve mounting screws (separate order)
to ISO 4401-05-04-0-05
4 hexagon socket head cap screws, metric,
Deviating from the standard:
ISO 4762 - M6 x 40 - 10.9-N67F 821 70
Port T1 is additionally available
Tightening torque MA = 11 + 3 Nm
7 Space required for removing the mating connectors Material no. 2910151209
For parameterization
via PC, the following is required:
1 Commissioning software IndraWorks
Indraworks D
Indraworks DS, download from www.boschrexroth.com/IAC
2 Connection cable, 3 m Shielded, M12 on RJ45, length can be freely chosen
Mat. no. R911172135, type designation to be specified additionally
RKB0044/xxx.x (length in meters)
SW22
5 4
6 3
10
SW24
7 11 9 2
8 1
41 M26x1,5
~ 91
Accessories, sensor connections X2M1 and X2M2 (not included in the scope of delivery)
Cable set for X8M (SSI, 1Vss only) 1) Design Material number
Accessories, Ethernet connections X7E1 and X7E2 (not included in the scope of delivery)
Product family
▶ 4-way analog valve, direct operated, sizes 6 and 10, with integrated electronics (see data sheets 29035 and 29037)
▶ 4-way bus valve, direct operated, sizes 6 and 10, in CANopen or Profibus version (see data sheet 29191)
Maintenance instructions:
▶ The devices have been tested in the plant and are supplied with default settings.
▶ Only complete units can be repaired. Repaired devices are returned with default settings. User-specific settings will not
be applied. The machine end-user will have to retransfer the corresponding user parameters.
Notes:
▶ The supply voltage must be permanently connected, as otherwise bus communication is not possible.
▶ If electromagnetic interference is to be anticipated, suitable measures must be taken to ensure the function (depending
on the application, e.g. shielding, filtration)!
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
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80 B-T(1:1) 80 B-T(1:1)
60 1% 60
B-T(2:1) B-T(2:1)
40 40
20 20 10% QN
-UD–E [V] -10 -8 -6 -4 -2 -UD–E [V] -10 -8 -6 -4 -2
2 4 6 8 10 UD–E [V] 2 4 6 8 10 UD–E [V]
-20 10% QN -20
-40 -40
-60 -60
-80 -80
-100 -100
Q [%] Q [%]
'MPXDIBSBDUFSJTUJD-
Q [%]
100 P-A
80 B-T(1:1)
60
B-T(2:1)
40
20
-UD–E [V] -10 -8 -6 -4 -2
2 4 6 8 10 UD–E [V]
-20
-40
-60
-80
-100
Q [%]
100
DpA B 80
60
40
20
G G
A B –UE [%] –4 –3 –2 –1 1 2 3 4 UE [%]
–20
a
b –40
P T Y X
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PP
–80
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DpB A [%pP]
955
3&83- )ZESBVMJDT#PTDI 3FYSPUI "(
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A dB A dB
B B
2 PS = 100 bar w 2 PS = 100 bar w
0 0
Amplitude
Amplitude
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5%
100
10
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0%
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Phase
120 120
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100%
100
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100 100
80 80
60 60
40 40
20 20
0 0
1 10 20 40 60 80 100 200 300 f [Hz] 1 10 20 40 60 80 100 200 300 f [Hz]
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A dB
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0
Amplitude
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5%
100
–6 180
%
–8 160
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120
%
100
5%
Phase
100 5
80
60
40
20
0
1 10 20 40 60 80 100 200 300 f [Hz]
956
#PTDI 3FYSPUI "()ZESBVMJDT 83-3&
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198
A + 15V= supply
B - 15V = supply A
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116
49
197
24
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81
39
30
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252
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3FRVJSFETVSGBDFRVBMJUZ
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3&83- )ZESBVMJDT#PTDI 3FYSPUI "(
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211
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302
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100 P-A $BMJCSBUFE 100 P-A
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60 1% 60
B-T(2:1) B-T(2:1)
40 40
20 20 10% QN
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-40 -40
-60 -60
-80 -80
-100 -100
Q [%] Q [%]
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Q [%]
100 P-A
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60
B-T(2:1)
40
20
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Q [%]
100
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60
40
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120 120
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100 100
80 80
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20 20
0 0
1 10 20 40 60 80 100 200 300 f [Hz] 1 10 20 40 60 80 100 200 300 f [Hz]
"NQMJUVEF
Amplitude 1IBTF
Phase "NQMJUVEF
Amplitude 1IBTF
Phase
/( /(
A dB A dB
B B
2 PS = 100 bar w PS = 100 bar
2 w
0 0
–2 –2
–4 200 –4 200
5%
100
–6 180 –6 180
%
10
5%
–8 160 –8 160
0%
120
100
5%
100 100
80 5
80
60 0%
10 5% 60
40 40
20 20
0 0
1 10 20 40 60 80 100 200 300 f [Hz] 1 10 20 40 60 80 100 200 300 f [Hz]
"NQMJUVEF
Amplitude 1IBTF
Phase "NQMJUVEF
Amplitude 1IBTF
Phase
972
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12
13
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49
195
24
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81
39
30
X T A P B T Y
33 102 8
77 167 70 5
4 7 6 5 3
104 8
25
13
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72
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12
13
49
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209
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95
34
35
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30 150 94
77 225
302
4 7 6 5 3
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13
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974
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12
13
49
239
Pg 7
X A B
125
45
43
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6
18 118
57 190
77 305
382
4 7 6 5 3
194 8
20
0,01/100
F5 G1
13
Rzmax 4
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118
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#
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12
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13
114
49
29
368
Pg 7 X A B
225
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43,2
90
60
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125 69 320
458 200
4 7 6 5 3
324
45 8
22
F1 F5 F2
5
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Rzmax 4
T P Y
203
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#
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978
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Diff–0– (UT) D T2
mode
3BNQDPOUSPMGVODUJPOEJBHSBN
TFF3&
83-3&
985
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100% P-A
AB AB UPEJGGFSFOUJBMDZMJOEFST
B-T
80
B-T(2:1)
60 PT PT
40
'MPXSBUF2Q
20 2:1
Volumenstrom
-20 G G
P-B A B
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-60
P T YX
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A-T
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ÃMFBLBHFPJMQSFTTVSFSFMJFGÄ
-100% -80 -60 -40 -20 0 20 40 60 80 100%
4USPLF
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Volumenstrom
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0
B-T TZNCPMT
BTBTJNVMBUJPOPSLOPXMFEHFPGUIJTUZQFPG
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-60
A-T
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-100%
-100% -80 -60 -40 -20 0 20 40 60 80 100%
4USPLF
Hub(%)
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5PDPNQFOTBUFGPSGMVDUVBUJPOTJOUIFMPBEPSTVQQMZ
QSFTTVSF
XBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPMWBMWFT
BSFDPNCJOFEXJUIQSFTTVSFDPNQFOTBUPST5IFMPBEJT
UBQQFEWJBBTIVUUMFWBMWFGPSUIF/(BOE
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8IFOVTJOHQSFTTVSFDPNQFOTBUPST
BOFYUFSOBMDPOUSPMPJM
TVQQMZTIPVMEBMXBZTCFTFMFDUFE
C1 G G
G G A B
A B
P T YX
P T YX C2
987
3&83- )ZESBVMJDT#PTDI 3FYSPUI "(
3FTQPOTFUJNF BU9CBS
0QFO $MPTF
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 25ms 50ms 0 25ms 50ms
50 UE % 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 100ms 200ms 0 100ms 200ms
988
#PTDI 3FYSPUI "()ZESBVMJDT 83-3&
6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
1 2
185
M16 x 1,5
Pg 7
12
13
Pg 7
49
195
24
ø6,6
81
39
30
X T A P B T Y
33 102 8
77 167 70 5
4 7 6 5 3
104
25
8
0,01/100
13
F1 F2
P
Rzmax 4
X A B Y
72
T T1
3FRVJSFETVSGBDFRVBMJUZ
PGNBUJOHDPNQPOFOU
F4 F3
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#
5
5
4VCQMBUFT
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:
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989
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6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
1 2
185
M16x1,5
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12
13
49
209
Pg 7
A B Y
95
34
35
3
25 ø3
30 150 94
77 225
302
4 7 6 5 3
152 0,01/100
26
Rzmax 4
8
5
F5
13
G1
3FRVJSFETVSGBDFRVBMJUZ
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T P X
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NPVOUJOHIPMF
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96
A B %FWJBUFTGSPNTUBOEBSE
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#
5NN
.JOJNVNUISFBEEFQUI'FSSPVTNFUBMY
/POGFSSPVTY
F4 G2 F6 F3
4VCQMBUFT
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7BMWFGBTUFOJOHCPMUT PSEFSTFQBSBUFMZ
5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
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5
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.BUFSJBMOP
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5
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:
$
$
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990
#PTDI 3FYSPUI "()ZESBVMJDT 83-3&
6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
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185
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12
13
49
239
Pg 7
X A B
125
45
43
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6
18 118
57 190
77 305
382
4 7 6 5 3
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20
Rzmax 4
8
F5 G1
13
3FRVJSFETVSGBDFRVBMJUZ
F1 F2 PGNBUJOHDPNQPOFOU
T P Y
C1 C2
118
X A B
.BDIJOFEWBMWFDPOUBDUTVSGBDF
NPVOUJOHIPMF
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F4 G2 F6 F3
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#
5NN
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1JMPUWBMWF
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7BMWFGBTUFOJOHCPMUT PSEFSTFQBSBUFMZ
/BNFQMBUF 5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
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"
#
5
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991
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185
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13
49
29
368
Pg 7 X A B
225
ø21
43,2
90
60
ø6
125 69 320
458 200
4 7 6 5 3
324
0,01/100
45
Rzmax 4
8
22
F1 F5 F2
3FRVJSFETVSGBDFRVBMJUZ 5
G1
PGNBUJOHDPNQPOFOU
T P Y
203
A B
X
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NPVOUJOHIPMF
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F4 F6 F3
%FWJBUFTGSPNTUBOEBSE
1PSUT1
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#
5NN
.JOJNVNUISFBEEFQUI'FSSPVTNFUBMY
/POGFSSPVTY
1JMPUWBMWF
4VCQMBUFT
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#
5
7BMWFGBTUFOJOHCPMUT PSEFSTFQBSBUFMZ
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:
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992
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994
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NPWF5IFTUSPLFDPOUSPMDSPTTTFDUJPOPGUIFNBJODPOUSPM
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997
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4VQQMZ 24 V = 4VQQMZ 24 V =
Logic Logic
4JHOBM 0... 10 V 1 or 2 4JHOBM 4...20 mA 1 or 2 5
-7%5 0... 10 V LVDT Sign. Stage -7%5 4...20 mA Volt to Stage
10 V 10 V mA 10 V
TJHOBM TJHOBM
NG6/10 NG6/10
Stroke Stroke
II sign. II sign.
Mainstage Mainstage
P-A P-A
Stroke Stroke
II sign. II sign.
P-B P-B
–10 V…0…+10 V %$%$ 4...12...20 mA %$%$
-7%5TJHOBMn7 -7%5TJHOBMn7
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'PSUIJTSFBTPO
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1000
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5IFQVSJUZDMBTTFTTUBUFEGPSUIFDPNQPOFOUTNVTUCFDPNQMJFEXJUIJOIZESBVMJDTZTUFNT
&GGFDUJWFGJMUSBUJPOQSFWFOUTQSPCMFNTBOEBMTPFYUFOETUIFTFSWJDFMJGFPGDPNQPOFOUT
'PSBTFMFDUJPOPGGJMUFST
TFF5FDIOJDBM%BUB4IFFUT3&
3&BOE3&
'MPXSBUFBUBEJGGFSFOUÑQ ÑQY
2Y2OPNr
1016
#PTDI 3FYSPUI "()ZESBVMJDT 83-&3&
5FDIOJDBMEBUB
&MFDUSJDQJMPUWBMWF/(
USJHHFSFMFDUSPOJDTJOUFHSBUFEJOUIFWBMWF
$ZDMJDEVSBUJPOGBDUPS &%
%FHSFFPGQSPUFDUJPO *1UP%*/BOE*&$
$POOFDUJPO 1MVHJODPOOFDUPS11&
%*/
1PXFSTVQQMZ 7%$OPN
5FSNJOBM" NJO7%$NBY7%$
5FSNJOBM#7 3JQQMFNBY7%$
1PXFSDPOTVNQUJPO 4PMFOPJENN7"NBY
&YUFSOBMGVTF
"'
*OQVU
Ã4UBOEBSEÄWFSTJPO %JGGFSFOUJBMBNQMJGJFS
3JLࢀ
5FSNJOBM%6& n7
5FSNJOBM& 7
.BYEJGGFSFOUJBMJOQVUWPMUBHF %ࣅ# NBY7%$
BU7 &ࣅ#
5FTUTJHOBM
Ã4UBOEBSEÄWFSTJPO -7%5
5FSNJOBM'65FTU n7
5FSNJOBM$ 3FGFSFODF7
1SPUFDUJWFDPOEVDUPSBOETDSFFO 4FFQJOBTTJHONFOU
3FDPNNFOEFEDBCMF 4FFQJOBTTJHONFOU
VQUPN YNN
VQUPN YNN
$BMJCSBUJPO 0WFSMBQBOE1¾"BU7
DBMJCSBUFEBUUIFGBDUPSZ
TFFWBMWFDIBSBDUFSJTUJDDVSWF
Supply 24V =
Logic
Signal: 0…+/–10 V 1 or 2
Stage
LVDT Sign.: 0…+/–10 V LVDT Sign.
+/–10V +/–10V
7FSTJPO4UBOEBSE NG6/10
Stroke
II sign.
Mainstage
P-A
Stroke
II sign.
P-B
DC/DC LVDT
–10V… 0… +10V Signal: +/–10V
*NQPSUBOU
1JMPUPQFSBUFEXBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPMWBMWFT
XJUIQPTJUJWFPWFSMBQQFSGPSNUIFJSGVODUJPOJOPQFOPSDMPTFE
MPPQDPOUSPMMFEBYFTBOEIBWFBQQSPYPWFSMBQXIFO
TXJUDIFEPGG
5IJTDPOEJUJPOEPFTOPUDPOTUJUVUFBOBDUJWFGBJMTBGFQPTJUJPO
'PSUIJTSFBTPO
NBOZBQQMJDBUJPOTSFRVJSFUIFVTFPGÃFYUFSOBM
DIFDLWBMWFTÄPSDFSUBJOTBOEXJDINPVOUFEWBMWFT
XIJDINVTU
CFUBLFOJOUPBDDPVOUEVSJOHUIF0O0GGTXJUDIJOHTFRVFODF
1017
3&83-& )ZESBVMJDT#PTDI 3FYSPUI "(
$POOFDUJPO
'PSFMFDUSJDBMEBUB
TFFQBHF
1 4
APBT
24 V= 5
2 6
$POUSPM
1SPWJEFECZDVTUPNFS
1MVHJODPOOFDUPS
7BMWF
$POOFDUJOHTVSGBDF
1SPWJEFECZ3FYSPUI
5FDIOJDBMOPUFTPOUIFDBCMF *NQPSUBOU
7FSTJPO ¾.VMUJXJSFDBCMF 7PMUBHFTVQQMZ7%$OPN
¾&YUSBGJOFMZTUSBOEFEXJSF JGWPMUBHFESPQTCFMPX7%$
SBQJETIVUEPXOSFTFNCMJOH
UP7%&
$MBTT Ã&OBCMF0''ÄUBLFTQMBDFJOUFSOBMMZ
*OBEEJUJPO
XJUIUIFÃN"TJHOBMÄWFSTJPO
¾1SPUFDUJWFDPOEVDUPS
HSFFOZFMMPX
*%¾&ॺN"¾WBMWFJTBDUJWF
¾$VCSBJEFETDSFFO *%¾&ॹN"¾WBMWFJTEFBDUJWBUFE
5ZQFT ¾FHMGMFY'%$1 &MFDUSJDBMTJHOBMTFNJUUFEWJBUIFUSJHHFSFMFDUSPOJDT
GSPN-BQQLBCFMDPNQBOZ
FHBDUVBMWBMVFT
NVTUOPUCFVTFEUPTIVUEPXOTBGFUZ
5
/PPGXJSFT¾%FUFSNJOFECZUZQFPGWBMWF
SFMFWBOUNBDIJOFGVODUJPOTÝ 4FF&VSPQFBO4UBOEBSE
QMVHUZQFBOETJHOBMBTTJHONFOU Ã5FDIOJDBM4BGFUZ3FRVJSFNFOUTGPS'MVJE1PXFSFE4ZTUFNT
$BCMF ¾NNUPNMFOHUI BOE$PNQPOFOUT¾)ZESBVMJDTÄ
&/
¾NNUPNMFOHUI
0VUTJEF ¾NN¾1H
¾NN¾1H
1018
#PTDI 3FYSPUI "()ZESBVMJDT 83-&3&
0OCPBSEFMFDUSPOJDT
#MPDLEJBHSBNQJOBTTJHONFOU
7FSTJPO"6%¾&n7
2.5 AF +24 V=
1PXFSTVQQMZ
Versorgung
A 0 V 4VQQMZ[FSP
+UB Versorgungs-Null
B
+15 V DC C 3FGFSFODF[FSP
Referenz-Null*
–15 V D
DC 100k
E UD–E 4FUQPJOUn7
Sollwert 0… 10 V
100k
%JGGFS F
Differenz- 10k
FOUJBM
verstärker "DUVBMWBMVFn7
Istwert 0… 10 V
BNQMJGJFS
-PHJDT
Logik 1SPUFDUJWFDPOEVDUPS
Schutzleiter
4DSFFO
Abschirmung
+UB
*%POPUDPOOFDUUPTVQQMZ[FSPÝ
Nicht mit Versorgungs-Null verbinden!
+
+ PID
1 –15 V= PD –
ref. 0 – .BJO
Haupt- 1JMPU
Vorsteuer-
2 TUBHF
stufe
+15 V= TUBHF
stufe
3 0…±10 V
Signal
4 XBZTFSWPTP
4JHOBM
4/3-Regel-
MFOPJEEJSFDUJPOBM
Signal
Wegeventil
DPOUSPMWBMWF
A B
UD–E
0…+10 V
P T
A B
UD–E
S
0V
P T
U A B
UD–E
0…–10 V
P T
S XBZTFSWPTPMFOPJE
EJSFDUJPOBMDPOUSPM
4/3-Regel-Wegeventil
U WBMWF
1JOBTTJHONFOU11&
7FSTJPO"6%¾&n7
3JLࢀ
7BMWF
Ventil
+24 V = +24 V =
A
UB
0V 0V
B
C 7JOUFSOBM
0 V intern
10 V (Signal) SFG
(Ref.-0)
D %JGGFSFOUJBM
Differenz-
Test UE 0 V (Signal) 100k
E BNQMJGJFS
verstärker
-7%5TJHOBM
LVDT Signal
F n7
10 V
SL 10k
prot. ground SL
1019
3&83-& )ZESBVMJDT#PTDI 3FYSPUI "(
'MPXSBUF¾TJHOBMGVODUJPO
2G 6%¾&
4ZNCPM& ;
8 ;
2"2#
$POUSPMTQPPMXJUIBTZNNFUSJDNFUFSJOHOPUDIFT
& ;
8 ;
2"2#
$POUSPMTQPPMTXJUIBTZNNFUSJDNFUFSJOHOPUDIFTBSF
100% BWBJMBCMFJOBSBUJPPGGPSUIFQVSQPTFPGBEBQUBUJPOUP
P-A EJGGFSFOUJBMDZMJOEFST
AB AB ** B-T
80
B-T(2:1)
60 PT PT
40
'MPXSBUF2 Q
2:1
20
Volumenstrom
0
G G
-20 A B
P-B
-40 (2:1)
P T YX
-60
Hub(%)
TVSFJO"PS#
XIJDIUIFODBVTFTBDPOOFDUJOHDZMJOEFS
comp.* UPESJGUPVUPGQPTJUJPO
*ONBOZDBTFT
UIFÃ8ÄTZNCPMJTBCFUUFSTPMVUJPO8JUI
-10 -8 -6 -4 -2 - 0,5 0 0,5 2 4 6 8 10UD-E (V) BTFUQPJOUPGÃÄ
UIFDPOUSPMQJTUPONPWFTJOUPUIFPWFS
MBQQFENJEQPTJUJPO*OUIJTNJEQPTJUJPO
QSFTTVSFJTUIFO
SFMJFWFEGSPNQPSUT"BOE#XJUIn2/UP5
5IJTBMTPTVQQPSUTUIFGVODUJPOPGFYUFSOBMDIFDLWBMWFT
60 PT PT PT 5
*OBEEJUJPO
BDPOUSPMTQPPM TZNCPM
XJUIJOUFSOBM#1DPO
40 OFDUJPOJTFNQMPZFEGPSDFSUBJOCSBODIPSJFOUFETPMVUJPOT
)PXFWFS
XFSFDPNNFOEUIBUZPVDPOTVMUUIF#3)
'MPXSBUF2 Q
20 "QQMJDBUJPO$FOUFSXJUISFHBSEUPUIFTFTQFDJBMTZNCPMT
BT
Volumenstrom
BTJNVMBUJPOPSLOPXMFEHFPGUIJTUZQFPGTZTUFNJTVTVBMMZ
0
B-T SFRVJSFE
-20
-40 P-B
-60
A-T
-80
-100%
-100% -80 -60 -40 -20 0 20 40 60 80 100% G G
4USPLF
Hub(%) A B
comp.*
P T YX
-10 -8 -6 -4 -2 -0,5 0 0,5 2 4 6 8 10UD-E (V)
$PNQ6%¾&n7GBDUPSZTFUUJOHn
21¾"BU7<6%¾&>NBOVGBDUVSJOHUPMFSBODF2NBYॹn
1020
#PTDI 3FYSPUI "()ZESBVMJDT 83-&3&
-PBEUBQ$$
5PDPNQFOTBUFGPSGMVDUVBUJPOTJOUIFMPBEPSTVQQMZ
QSFTTVSF
XBZTFSWPTPMFOPJEEJSFDUJPOBMDPOUSPMWBMWFT
BSFDPNCJOFEXJUIQSFTTVSFDPNQFOTBUPST5IFMPBEJT
UBQQFEWJBBTIVUUMFWBMWFGPSUIF/(BOE
BOEWJBUXP
BEEJUJPOBMQPSUT$BOE$GPSUIF/(
BOE
5IFQSFTTVSFDPNQFOTBUPSUIFSFGPSFBMXBZTSFDFJWFTUIF
DPSSFDUQSFTTVSFTJHOBMFWFOJOUIFFWFOUPGOFHBUJWFMPBE
8IFOVTJOHQSFTTVSFDPNQFOTBUPST
BOFYUFSOBMDPOUSPMPJM
TVQQMZTIPVMEBMXBZTCFTFMFDUFE
C1 G G
G G A B
A B
P T Y X
P T Y X C2
1021
3&83-& )ZESBVMJDT#PTDI 3FYSPUI "(
3FTQPOTFUJNF BU9CBS
0QFO $MPTF
/(
100 100
90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 25ms 50ms 0 25ms 50ms
/( 100 100
90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
/( 100 100
90 90
80 80
70 70
60 60 5
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 100ms 200ms 0 100ms 200ms
1022
#PTDI 3FYSPUI "()ZESBVMJDT 83-&3&
6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
3 1 2 9
210 41 46
49
197
24
105
ø6,6
81
39
30
X T A P B T Y
33 102 8
77 167 70 5
5 8 7 6 4
104
25
10
13
F1 F2 0,01/100
P
X A B Y Rzmax 4
72
T T1
3FRVJSFETVSGBDFRVBMJUZ
F4 F3 PGNBUJOHDPNQPOFOU
0SJOHY QPSUT9
:
5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ DIFFTFIFBECPMUT*40.Y/'
PSEFSTFQBSBUFMZ
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5JHIUFOJOHUPSRVF."/N
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1023
3&83-& )ZESBVMJDT#PTDI 3FYSPUI "(
6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
3 1 2 9
17 210 46
49
212
A B Y
119
95
34
35
25 ø3
3
30 150 94
77 225
302
5 8 7 6 4
152
26 0,01/100
10 Rzmax 4
F5 G1
13
F2 5
F1 3FRVJSFETVSGBDFRVBMJUZ
PGNBUJOHDPNQPOFOU
T P X
C1 C2
96
.BUFSJBMOP
/BNFQMBUF
DIFFTFIFBECPMUT*40.Y/'
0SJOHY QPSUT1
"
#
5
HBMWBOJ[FEJOBDDPSEBODFXJUI#PTDITUBOEBSE/'
0SJOHY QPSUT9
:
$
$
5JHIUFOJOHUPSRVF."/N
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ .BUFSJBMOP
PSEFSTFQBSBUFMZ
1024
#PTDI 3FYSPUI "()ZESBVMJDT 83-&3&
6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
3 1 2 9
64 210 46
242
49
X A B
149
125
45
43
ø13 ø6
6
18 118
57 190
77 305
382
5 8 7 6 4
194
20
10
F5 G1
13
0,01/100
F1 F2
Rzmax 4
T P Y
C1 C2
3FRVJSFETVSGBDFRVBMJUZ
118
PGNBUJOHDPNQPOFOU
X A B
F4 G2 F6 F3
/(Y 5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
0SJOHY QPSUT9
:
$
$
DIFFTFIFBECPMUT*40.Y/'
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ HBMWBOJ[FEJOBDDPSEBODFXJUI#PTDITUBOEBSE/'
PSEFSTFQBSBUFMZ
5JHIUFOJOHUPSRVF/(."/N
/(."n/N
.BUFSJBMOP
1025
3&83-& )ZESBVMJDT#PTDI 3FYSPUI "(
6OJUEJNFOTJPOT/( OPNJOBMEJNFOTJPOTJONN
3 1 2 9
60 210
49
29
370
X A B
225
ø21
43,2
90
60
ø6
77 69 320
458 200
5 8 7 6 4
324
45
10
22
F1 F5 F2
0,01/100 5
G1
Rzmax 4
T P Y
3FRVJSFETVSGBDFRVBMJUZ
203
PGNBUJOHDPNQPOFOU
A B
X
*OEVDUJWFQPTJUJPOUSBOTEVDFS NBJOWBMWF
5IFGPMMPXJOHWBMWFGBTUFOJOHCPMUTBSFSFDPNNFOEFE
/BNFQMBUF
DIFFTFIFBECPMUT*40.Y/'
0SJOHY QPSUT1
"
#
5
HBMWBOJ[FEJOBDDPSEBODFXJUI#PTDITUBOEBSE/'
0SJOHY QPSUT9
:
5JHIUFOJOHUPSRVF."/N
1MVHJODPOOFDUPSOPUJODMVEFEJOEFMJWFSZ .BUFSJBMOP
PSEFSTFQBSBUFMZ
1026
#PTDI 3FYSPUI "()ZESBVMJDT 83-&3&
/PUFT
QJMPUPQFSBUFE 3FQMBDFT
XJUIFMFDUSJDQPTJUJPOGFFECBDL
BOEJOUFHSBUFEFMFDUSPOJDT 0#&
3BUFEGMPXMNJO ÑQCBS
5ZQF837&
5BCMFPGDPOUFOUT 'FBUVSFT
$POUFOUT 1BHF ¾ 1
JMPUPQFSBUFEIJHISFTQPOTFEJSFDUJPOBMDPOUSPMWBMWF
'FBUVSFT TJ[FUPTJ[F
XJUIDPOUSPMTQPPMBOECVTIJOHJO
TFSWPRVBMJUZ
0SEFSJOHDPEF
¾ *OUFHSBUFEFMFDUSPOJDT 0#&
XJUIQPTJUJPODPOUSPMMFSGPSQJMPU
'VODUJPO
TFDUJPO
DPOUSPMBOENBJOTUBHF
DBMJCSBUFEJOUIFGBDUPSZ
4ZNCPMT
¾ .BJOTUBHFJOTFSWPRVBMJUZXJUIQPTJUJPOGFFECBDL
5FTUBOETFSWJDFEFWJDFT
¾ 'MPXDIBSBDUFSJTUJDT
5FDIOJDBMEBUB BOE È. QSPHSFTTJWFXJUIGJOFDPOUSPMFEHF
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6OJUEJNFOTJPOT UP
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XXXCPTDISFYSPUIDPNTQD
#PTDI 3FYSPUI "()ZESBVMJDT 1028 837&3&
0SEFSJOHDPEF
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EJSFDUJPOBMEFTJHO
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DPOUSPMFMFDUSPOJDT
a 0 b #$PNNBOEWBMVFJOQVUn7
PT &MFDUSJDBMDPOOFDUJPO
, XJUIPVUNBUJOHDPOOFDUPS
7
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3BUFEGMPX /PDPEF ÜYÃFYUFSOBM
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CBSDPOUSPMFEHF
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5 ÜYÃFYUFSOBM
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4J[F
MNJO
4VQQMZWPMUBHFPGUIFFMFDUSPOJDT
MNJO
( 7EJSFDUDVSSFOU
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9 $PNQPOFOUTFSJFTUP
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4J[F 'MPXDIBSBDUFSJTUJDT
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. 1SPHSFTTJWFXJUIMJOFBSGJOFDPOUSPM VQUP
MNJO
1 *OGMFDUFEDIBSBDUFSJTUJDDVSWF
MJOFBS JOGMFDUJPOBU
- -JOFBS
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4J[F
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4J[F
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4J[FJTUIFIJHIGMPXWFSTJPOPGTJ[F
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'VODUJPO TFDUJPO
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T X Y
A P B 5
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VFJTDPNQBSFEXJUIUIFBDUVBMQPTJUJPOWBMVFPGUIFNBJO
TUBHFDPOUSPMTQPPM*ODBTFPGDPOUSPMEFWJBUJPOT
UIFEPVCMF
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PGUIFNBJODPOUSPMTQPPM
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XIJDIJTDPOUSPMMFEQSPQPSUJPOBMMZUPUIFDPNNBOEWBMVF*G
UIFDPNNBOEWBMVFJT7
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TQPPMPGUIFNBJOTUBHFJOUIFDFOUFSQPTJUJPO
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4ZNCPMT
A B
a 0 b
P T
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P X A B Y T
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RE 29 070/02.03
Replaces: 12.98
H/A 5268/95
Series 1X
Maximum flow 870 L/min
Type 4WRGE 10…L-1X/315G24..K31...
Contents Page – Pilot operated 2-stage fast response valve with electrical closed
Features 1 loop position control of main spool and integrated open and
closed loop control electronics
Ordering details 2
– Suitable for closed loop position, speed, pressure and force
Preferred types 3
closed loop control, with simultaneous high demands on the
Symbols 3 dynamics in the small signal range and on the response
Function, section 4 sensitivity
Technical data 5 – Pilot control valve:
Electrical connections 6 Single-stage servo valve to the orifice/flapper principle
Integrated control electronics 7 – Position acquisition of main spool via an inductive position
transducer
Characteristic curves 8 to 12
– High response sensitivity and low hysteresis
Unit dimensions 13 to 15
– Easily exchangeable filter element
Pilot oil supply 16
– Integrated control electronics using SMD technology, output
stage in thick layer hybrid technology, external zero point
correction possible
– For subplate mounting:
Porting pattern to DIN 24 340 form A
Subplates to catalogue sheets RE 45 054 to 45 058 (separate
order), see pages 13 to 15
© 2003
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the event
of contravention of the above provisions, the contravening party is obliged to pay compensation.
Ordering details
Preferred types
NS 10 NS 16
Material no. Type Material no. Type
00954120 4WRGE 10 V50L-1X/315G24ETK31/A1M 00954154 4WRGE 16 V125L-1X/315G24ETK31/A1M
00954151 4WRGE 10 V50L-1X/315G24K31/A1M 00954155 4WRGE 16 V200L-1X/315G24ETK31/A1M
00954152 4WRGE 10 V1-50L-1X/315G24K31/A1M 00954156 4WRGE 16 V200L-1X/315G24K31/A1M
00916455 4WRGE 10 V1-50L-1X/315G24ETK31/A1M 00954157 4WRGE 16 V1-200L-1X/315G24ETK31/A1M
00954153 4WRGE 10 V1-100L-1X/315G24K31/A1M 00954158 4WRGE 16 V1-200L-1X/315G24K31/A1M
NS 25
Material no. Type
00954159 4WRGE 25 V250L-1X/315G24ETK31/A1M
00954160 4WRGE 25 V350L-1X/315G24ETK31/A1M
00954161 4WRGE 25 V350L-1X/315G24K31/A1M
00954162 4WRGE 25 V1-350L-1X/315G24ETK31/A1M
00954163 4WRGE 25 V1-350L-1X/315G24K31/A1M
Symbols
a 0 b
a, b a, b G b
P T X Y P T
Type 4WRGE…-1X/…E…
A B
5
a 0 b
a, b G b
Y P T
Type 4WRGE…-1X/…ET…
A B
a 0 b
a, b G b
P T
Type 4WRGE…-1X/…T…
A B
a 0 b
a, b G b
X P T
Function, section
The 4/3-way fast response valve is designed for subplate mounting
with closed loop position control and integrated control electronics.
It infinitely controls the flow proportional to the input signal from P
to B and A to T or from P to A and B to T.
Design:
The valve consists of 4 main component groups:
– Low-friction pilot control valve (1) with a 2-gap torque motor;
valve housing (2) with orifices (3) and filter (4)
– Housing of main stage (5) with spring centered spool (6)
– Control electronics (7) with amplifier for the control of the pilot
control valve (1) and for closed loop position control of the
main spool (6)
– Inductive position transducer (8) for position acquisition of the
main spool
1
3
4
5
9 6 10 8 7
X T A P B T Y
Type 4WRGE 10…-1X/…K31… R316 Position transducer zero point
Functional description:
– Actuation of pilot control valve via a command value of 0 to ! Attention!
± 10 V or from 0 to ± 10 mA When the supply voltage fails but operating pressure remains
– Comparison of the command/actual value in the control available, the main spool (6) moves into an undefined position. The
electronics → with control deviation the torque motor is occuring accelerations may cause damage to the machinery.
operated and the flapper plate is deflected according to the By using a sandwich plate directional valve (see pages 12 to 14)
control amplitude. both pilot lines in the main stage are short circuited when a power
– Unbalancing of the pilot pressures via the variable and fixed failure occurs.
orifices With spool types E, E1 and Q2 the centering springs (9, 10) centre
→ movement of main spool (6) the main spool (6), V and V1 spools are moved into the preferred
– Reaching the position of the main spool according to the direction of P to B and A to T within a tolerance range of 1 % to
command value signal → control deviation is reduced to 11 % of the spool stroke. When the operating pressure fails and
virtually 0 V → control process is completed sandwich plate directional valves are not used the same characteristics
– Pilot oil supply to pilot control valve internally via port P or apply.
externally via port X. Pilot oil drain internally via port T or
externally via Y to tank
Technical data (for applications outside these parameters, please consult us!)
General NS 10 NS 16 NS 25
Installation optional, preferrably horizontal
(commissioning guidelines see RE 07 700)
Ambient temperature range °C – 20 to + 50
Storage temperature range °C – 20 to + 80
Weight kg 8.0 9.8 18.0
Electrical
Voltage type DC
Signal type analogue
Zero balance % ≤2
Zero deflection with alteration of:
Pressure fluid temperature %/10 K < 0.2 < 0.2 < 0.3
Operating pressure %/100 bar < 0.02 < 0.04 < 0.04
Return pressure 0 to 10 % from p % < 0.01 < 0.02 < 0.02
Valve protection to DIN 40 050 IP 65
Control electronics VT 13037 (integrated in valve, see page 7)
Note: For details regarding the environmental simualtion test covering EMC (electro-magnetic compatibility), climate and
mechanical loading see RE 29 070-U (declaration regarding environmental compatibility).
Electrical connections
Sandwich plate directional valve WG 152
Plug-in connector to DIN 43 650 -AF2/Pg11
Separate order under material no. 00074684
(plastic version)
53
27,5
27,5
Ø22,5
36
30 30
91
0,5 (seal)
AB
F
E C
Ø6,5…11
A Pin Signal 1)
B Supply A 24 VDC (19 to 35 VDC)
C voltage B GND
D C n.c.
E
Differential D com. value (± 10 V or ± 10 mA)
F
PE amplifier input E ref. potential 2)
Integrated Measurement F act. value (± 10 V or ± 10 mA)
control electronics output against 0 V 3)
(see below) Earth PE connected to valve housing
1) Supply voltage + 24 VDC ± 25 %; full bridge rectification with smoothing capacitor 2200 μF; Imax = 230 mA
2) Current input ± 10 mA → input resistance 100 Ω
3) ± 10 mA → max. load resistance 1 kΩ
Command value: Reference potential at E and positive command value at D causes flow from P to A and B to T.
Reference potential at E and negative command value at D causes flow from P to B and A to T.
Block circuit diagram / Terminal allocation of the integrated control electronics type VT13037
Dither generator
= Servo valve
~ 1 1 Coil1
Amplitude 5
D 2 2 Coil2
U(I) Controller Current Output stage
Com. value
E controller
± 10 V U I
or ± 10 mA U
3 3
4 4
Zero point
Oscillator Position
~ 1 Red transducer
=
Act. value ± 10 V/
± 10 mA
(measurement output F Demodulator
has positive potential 4 Blue
against ⊥ with flow
F U(I) ~
U = 3 Brown
P → A)
2 Black
Supply voltage
15 V 24 V Zero point Sensitivity
A
±15 V 18 to 30 V
B
– 15 V 0V
C Flow direction:
M0 free
PE Positive signal at Pin D and ref. potential at Pin E causes flow from
P → A.
60
40
in % →
20
–5 –4 –3 –2 –1
ΔpL
pS
1 2 3 4 5
– 20
←
– 40
– 60
– 80
– 100
UE
← in % →
UEN
Leakage flow 4WRGE…V with pilot control valve in centre position of main spool
20
18
16
14 3
Leakage flow in L/min →
12
10 2
1
6
1 1
80 80
2 2
Flow in % →
Flow in % →
60 60
40 40
20 20
10 10
100
5
80 A→T B→T
Flow in % →
60
P→A
40
20 P→B
0
– 100 – 80 – 60 – 40 – 20 0 20 40 60 80 100
Command value in % →
50 0 – 50
25 0 – 25
0 10 20 30 40 0 10 20 30 40
Time in ms →
10 – 360
Characteristic curve measured
5 with a pilot control pressure
Amplitude relationship in dB →
ps = 210 bar
0 – 270
–5 Phase angle in ° →
– 10 – 180
– 15
– 20 – 90
– 25 Signal ± 10 %
Signal ± 25 %
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200 300 700
Frequency in Hz →
100
Flow in L/min →
50
40
1 = Recommended
30 flow limitation
20
10 20 50 100 200 300
Valve pressure differential in bar →
50 0 – 50
25 0 – 25
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Time in ms →
10 – 360
Characteristic curve measured
with a pilot control pressure
Amplitude relationship in dB →
5
ps = 210 bar
0 – 270
Phase angle in ° →
–5
– 10 – 180
– 15
– 20 – 90
– 25
Signal ± 10 %
Signal ± 25 %
– 30 0 Signal ± 100 % 5
1,5 3 10 20 30 50 100 200 300 700
Frequency in Hz →
300
Flow in L/min →
200
1 = Recommended
flow limitation
125
100
10 20 50 100 200 300
Valve pressure differential in bar →
50 0 – 50
25 0 – 25
0 20 40 60 80 100 0 20 40 60 80 100
Time in ms →
10 – 360
Characteristic curve measured
with a pilot control pressure
Amplitude relationship in dB →
5
ps = 210 bar
0 – 270
–5 Phase angle in ° →
– 10 – 180
– 15
– 20 – 90
– 25 Signal ± 10 %
Signal ± 25 %
– 30 0 Signal ± 100 %
1,5 3 10 20 30 50 100 200 300 700
Frequency in Hz →
870 1
Flow in L/min →
350
1 = Recommended
flow limitation
250
200
10 20 50 100 200 300
Valve pressure differential in bar →
10 4 11 12
15 61,5
1
50
2
B T A
179 (219)
(40)
b
a
170
a b
86
35
45,5 25,5 70
(16,5) 105
334,5
5 9 8 13 6 3
7,9 61,9
13,5
P
X A B Y 0,01/100mm
11,1
46
73
T T
R max 4
1 Pilot control valve 13 Valve mounting surface, porting pattern to DIN 24 340 form A
2 Sandwich plate directional control valve (ports X, Y on request)
(only included with ordering detail "…WG152")
3 Plug-in connector to DIN 43 650-AF2/Pg11 Subplates to catalogue sheet RE 45 054 and valve fixing screws must
(separate order, see page 6) be ordered separately.
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11 Subplates: G 534/01 (G 3/4)
(separate order, see page 6) G 535/01 (G 3/4) with ports X and Y
5 Main valve G 536/01 (G 1) with ports X and Y
6 Control electronics and inductive position transducer Valve fixing screws:
4 off M6 x 45 DIN 912-10.9; MA = 15.5 Nm
7 Name plate
8 R-ring 13 x 1.6 x 2 (ports A, B, P, T)
For section details see page 16.
9 R-ring 11.18 x 1.6 x 1.78 (ports X, Y)
10 Connection cable
11 Space required for connection cable and removal of plug-in
connector
12 Space required to remove plug-in connector
10 4 11 12
15 61,5
1
50
7
188,5 (228,5)
B T A
(40)
b
168
b
96
a a
43
31,5 27 Ø3
(6,5) 154 91,5
367
5 8 9 13 6 3 14
29 101,6
12
T P X
69,9
0,01/100mm
94
A B Y R max 4
1 Pilot control valve 13 Valve mounting surface, porting pattern to DIN 24 340 form A
2 Sandwich plate directional control valve (ports X, Y on request)
(only included with ordering detail "…WG152") 14 Locating pin (2 off)
3 Plug-in connector to DIN 43 650-AF2/Pg11
(separate order, see page 6) Subplates to catalogue sheet RE 45 054 and valve fixing screws must
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11 be ordered separately.
(separate order, see page 6) Subplates: G 172/01 (G 3/4)
5 Main valve G 172/02 (M27 x 2)
6 Control electronics and inductive position transducer G 174/01 (G 1)
G 174/02 (M33 x 2)
7 Name plate
Valve fixing screws:
8 R-ring 22.53 x 2.3 x 2.62 (ports A, B, P, T)
2 off M6 x 60 DIN 912-10.9; MA = 15.5 Nm
9 R-ring 10 x 2 x 2 (ports X, Y) 4 off M10 x 60 DIN 912-10.9; MA = 75 Nm
10 Connection cable
11 Space required for connection cable and removal of plug-in For section details see page 16.
connector
12 Space required to remove plug-in connector
10 4 11 12
1 15 61,5
2
7
50
B T A
40
258,5
180
b
126
a a
41
42 19 Ø6
191 117
419
5 8 9 13 6 3 14
21 130
14
T P Y
120
0,01/100mm
92
X A B R max 4
1 Pilot control valve 13 Valve mounting surface, porting pattern to DIN 24 340 form A
2 Sandwich plate directional control valve (ports X, Y on request)
(only included with ordering detail "…WG152") 14 Locating pin (2 off)
3 Plug-in connector DIN 43 650-AF2/Pg11
(separate order, see page 6) Subplates to catalogue sheet RE 45 054 and valve fixing screws must
4 Plug-in connector to E DIN 43 563-BF6-3/Pg11 be ordered separately.
(separate order, see page 6) Subplates: G 151/01 (G 1)
5 Main valve G 154/01 (G 1 1/4)
6 Control electronics and inductive position transducer G 156/01 (G 1 1/2)
Valve fixing screws:
7 Name plate
6 off M12 x 60 DIN 912-10.9; MA = 130 Nm
8 R-ring 27.8 x 2.6 x 3 (ports A, B, P, T)
9 R-ring 19 x 3 x 3 (ports X, Y)
For section details see page 16.
10 Connection cable
11 Space required for connection cable and removal of plug-in
connector
12 Space required to remove plug-in connector
NS 10 For section diagram see page 12 NS 16 For section diagram see page 13
Pilot oil supply external: 1 closed Pilot oil supply external: P closed
(section a – a) internal: 1 open (section a – a) internal: P open
Pilot oil drain external: 2 closed Pilot oil drain external: 1 closed
(section b – b) internal: 2 open (section b – b) internal: 1 open
Section a – a Section b – b
1
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application can
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES be derived from our information. The details stated
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 do not release you from the responsibility for
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 carrying out your own assessment and verification.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk It must be remembered that our products are
Internet www.boschrexroth.de subject to a natural process of wear and ageing.
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2000
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1500
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320
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27
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353
9 10 7 13 6 8
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5
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191 118
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408
21 7 10 9 12 8 13
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140
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198 120
(59) 356
415
21 10 9 13 12 7 8
14
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124
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9 7 10 12 8 13
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45
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1080
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/PUFT
▶ Size 10 to 35
▶ Component series 5X
▶ Maximum operating pressure 350 bar
▶ Maximum flow: 3000 l/min
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
4 WRDE ― 5X / 6L 24 K9 / R *
01 4 main ports 4
03 Size 10 10
Size 16 16
Size 25 25
Size 27 27
Size 32 32
Size 35 35
50 l/min 50
90 l/min 100
Flow characteristics
06 Linear L
Linear with fine control range P
09 Direct voltage 24 V 24
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
4 WRDE ― 5X / 6L 24 K9 / R *
Electrical connection
11 Without mating connector, with connector K9 1)
Seal material
13 NBR seals M
FKM seals V
14 R rings R
Symbols
Simplified
A B G
Example:
Pilot oil supply external a 0 b
a b
pilot oil return external
P T Y X
Detailed
P T P T
1 1
A B A B
P T P T
2
P T 3
a b
a 0 b 4
A B G
P X A B Y T 2
P T
A B A B
a 0 b a 0 b
P T P T
=E
= E1-
=W
= W1-
Notice!
In the zero position, control spools W and W1- have a connection
= Q2-
from A to T and B to T with approx.3 % of the relevant nominal
cross-section.
Function, section
Valves of type 4WRDE are 3-stage directional control valves. The control spool stroke is proportional to the command
They control the quantity and direction of a flow and are value. For the control of the flow, a corresponding control
mainly used in control loops for different tasks. opening results, depending on the position of the control
They consist of the following assemblies: spool (10) to the control edges (13), to which the flow is
▶ The 2-stage pilot control valve consisting of the control proportional. The valve dynamics is optimized via the elec-
motor (1) and a hydraulic amplifier (5) designed as tric gain. The control electronics is integrated in the valve
nozzle flapper plate valve and the control spool socket (oscillator, demodulator).
unit (6) as flow amplifier stage for actuating the 3rd Valve particularities
stage (7). ▶ The 3rd stage is basically set-up of modules of our
▶ The 3rd stage (7) for flow control. proportional valves.
▶ An inductive position transducer (8) the core (9) of ▶ With V control spools, the control edges of control
which is attached to the control spool (10) of the spools and housings are ground in to each other.
3rd stage. ▶ When the pilot control valve or the control electronics is
The position of the control spool (10) is measured by an exchanged, they are to be re-adjusted. All adjustments
inductive position transducer (8). The signal linking of the may be implemented by instructed experts only.
valve control loop, the supply of the position measurement ▶ The pilot control valve may only be maintained by
system and the control of the pilot control valve are carried Bosch Rexroth employees. An exception to this is the
out via control electronics integrated in the valve. replacement of the filter and the sealing according to
The voltage difference created by the command/actual the accessories list. It has to be ensured that during the
value comparison is amplified in the control electronics and assembly, the sealing is properly seated and the plug
supplied to the 1st stage of the valve as control deviation. screw is tightened.
This signal deflects the flapper plate (2) between the two The tightening torque for the plug screw is 30 Nm.
control nozzles (3.1, 3.2). This creates a pressure differ-
ence between the two control chambers (11.1, 11.2). The
control spool (4) is moved and releases a corresponding
flow into the control chamber (12.1 or 12.2). The control
spool (10) with the core (9) of the inductive position trans-
ducer (8) attached to it is displaced until the actual value
Notice!
corresponds to the command value. In the compensated
Changes in the zero point may result in damage to the
condition, the control spool (10) is held in the position
system and may only be implemented by instructed
specified by the command value.
specialists!
5
1
2
3.1
5
4 3.2
11.1 6
12.1 11.2 12.2 8
13 X T A P B Y 10 7 9
Technical data
(For applications outside these parameters, please consult us!)
Technical data
(For applications outside these parameters, please consult us!)
Important information on hydraulic fluids! ▶ Flame-resistant – containing water: Maximum pressure differen-
▶ For more information and data on the use of other hydraulic fluids tial per control edge 175 bar. Pressure pre-loading at the tank
refer to data sheet 90220 or contact us! port > 20 % of the pressure differential; otherwise, increased
▶ There may be limitations regarding the technical valve data (tem- cavitation.
perature, pressure range, life cycle, maintenance intervals, etc.)! – Life cycle as compared to operation with mineral oil HL, HLP
▶ The flash point of the hydraulic fluid used must be 40 K higher 50 % to 100 %
than the maximum solenoid surface temperature.
electric
Voltage type Direct voltage
Type of signal Analog
Protection class according to EN 60529 IP 65 with mating connector mounted and locked
Control electronics Integrated in the valve
Dither
= Servo valve
~ A
R7 Amplitude
D B
Command value ±10 V Controller Current controller
U
E U I
Reference potential at E and
U
pos. command value at D C
R8 D
result in flow P ࣅ A at the R5
main stage of the WRDE valve
Command
value Zero point Inductive position
attenuation transducers
(differential
transformer)
Osczillator
~ Red
=
Adjustment
amplifier Demodulator
F ~ Brown
Actual position value (±10 V)
= Black
A R21 R20
+24 V
B
0V Zero point Sensitivity
C main stage main stage
Enable 4…24 V
Notice!
Electric signals taken out via control electronics (e.g.
actual value or enable) must not be used for switching
off safety-relevant machine functions!
← p L in % →
20
5 4 3 2 1
1
1 2 3 4 5
Δp
20
S
40
0,5
60
80
0,1
100 0
U 2,5 2 1,5 1 0,5 0 0,5 1 1,5 2 2,5
← e in % →
UEN Ue
← in % →
Flow command value function e.g. with UEN
P → A / B → T 10 bar valve pressure differential or
P → A or A → T 5 bar per control edge
Control spool with characteristic curve L Control spool with characteristic curve P
100 100
80 80
60 60
Control spool V Control spool V
Flow in % →
Flow in % →
40 40
Control spool E Control spool E
or W or W
20 20
10 5
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % → Command value in % →
Control spool Q2-...P Control spool Q2-...L
100
1 P→A
80 2 P→B
3
3 A→T
4
Flow in % →
60 4 B→T
1
40
2
20
0
100 80 60 40 20 0 7,5 20 40 60 80 100
Command value in % →
RE 29093, edition: 2012-11, Bosch Rexroth AG
1090
10/22 4WRDE | High-response valve, pilot operated, with electrical position feedback and integrated electronics
Signal change in %
100 0 100
75 0 75
Stroke in % →
Measured with:
– Pilot control valve
50 0 50 Port "X" = 140 bar
– Main stage
Port "P" = 10 bar
25 0 25
0 10 20
Time in ms →
– Main stage
10 180
Port "P" = 10 bar
15
20 90
Signal ±100 %
25
Signal ±25 %
30 0
1 2 5 10 20 50 100 200 Signal ±5 %
Frequency in Hz →
100
1 = recommended flow limitation
100
90 50 (flow velocity 30 m/s)
Flow in l/min →
25
50
25
20
10 20 30 40 50 100 200 300
315
Valve pressure differential in bar →
Bosch Rexroth AG, RE 29093, edition: 2012-11
1091
High-response valve, pilot operated, with electrical position feedback and integrated electronics | 4WRDE 11/22
Signal change in %
100 0 100
75 0 75
Stroke in % →
Measured with:
– Pilot control valve
50 0 50 Port "X" = 140 bar
– Main stage
Port "P" = 10 bar
25 0 25
0 10 20 30
Time in ms →
20 90
125
200
125
100
10 20 50 100 200
Valve pressure differential in bar →
RE 29093, edition: 2012-11, Bosch Rexroth AG
1092
12/22 4WRDE | High-response valve, pilot operated, with electrical position feedback and integrated electronics
Signal change in %
100 0 100
75 0 75
Stroke in % →
Measured with:
– Pilot control valve
25 0 25
0 5 10 15 20
Time in ms →
20 90
1000 1
870 1
7
NG2 1 = recommended flow limitation
500
(flow velocity 30 m/s)
25
Flow in l/min →
NG
350
500 25
NG
220
350
220
200
10 20 30 40 50 100 200
Valve pressure differential in bar →
Bosch Rexroth AG, RE 29093, edition: 2012-11
1093
High-response valve, pilot operated, with electrical position feedback and integrated electronics | 4WRDE 13/22
75 0 75
Stroke in % →
Measured with:
– Pilot control valve
50 0 50 Port "X" = 140 bar
– Main stage
Port "P" = 10 bar
25 0 25
0 10 20 30
Time in ms →
Frequency response characteristic curves
+5
Measured with:
0 270
Amplitude ratio in dB →
20 90
Signal ±100 %
25
Signal ±25 %
30 0
1 2 5 10 20 50 100 200 Signal ±5 %
Frequency in Hz →
5
Flow/load function with maximum valve opening (tolerance ±10 %)
1600 1
1000
600
400
600
500
400
10 20 50 71 100 200
Valve pressure differential in bar →
RE 29093, edition: 2012-11, Bosch Rexroth AG
1094
14/22 4WRDE | High-response valve, pilot operated, with electrical position feedback and integrated electronics
Signal change in %
100 0 - 100
75 0 - 75
Stroke in % →
Measured with:
– Pilot control valve
Port "X" = 140 bar
50 0 - 50
– Main stage
Port "P" = 10 bar
25 0 - 25
0 10 20 30 40
Time in ms →
Frequency response characteristic curves
+5 Measured with:
– Pilot control valve
0 270
Port "X" = 140 bar
Amplitude ratio in dB →
3
5 – Main stage
Phase angle in ° →
15
2000
Flow in l/min →
00
10
1500
1000
10 20 50 100
Valve pressure differential in bar →
Bosch Rexroth AG, RE 29093, edition: 2012-11
1095
High-response valve, pilot operated, with electrical position feedback and integrated electronics | 4WRDE 15/22
2 1 3 9 10 9
60
15
80
15
(217)
50
87
35
25,5 12
105 70
58,6 72,6
(76,2) 243
319,2
7 6 4 8 5
13,5
27
F1 F2 0,01/100
P
Y Rzmax 4
X A B
73
T T1
Required surface quality of the
F4 F3 valve contact surface
108 5
2 1 3 10 9
60
15
80
15
(226)
50
10,5
96
43
19 Ø3
91
3
138
(64) 293
357
4 6 7 8 5 11
21
12
F5 G1 F2
0,01/100
F1
T P X Rzmax 4
L
94
142
15
80
15
50
(256)
12,8
126
41
19 Ø6
4
191 117
(42) 330
372
4 6 7 8 11
21
F1 F5 F2
14
G1
0,01/100
T P Y Rzmax 4
L
120
X A B
Required surface quality of the 5
valve contact surface
F4 G2 F6 F3
195
2 5 1 3 10 9
60
15
80
15
50
(270)
14
140
41
21 Ø6
4
198 120
(44) 335
379
4 6 7 8 11
21
F2
16
F5
G1 0,01/100
F1
Rzmax 4
T P Y
L
124
F4 G2 F6 F3
200
4 Main stage
5 Name plate
6 Identical seal rings for ports A, B, P, T
7 Identical seal rings for ports X, Y, and L
8 Machined valve contact surface, porting pattern according to
ISO 4401-08-07-0-05 (ports X and Y as required)
9 Space required to remove the mating connectors
10 Mating connector, separate order, see page 21
11 Locking pin Valve mounting screws and subplates see page 21
2 1 5 3 10 9 60
15
80
15
50
(282)
19,1
152
49
21,5 Ø6
3
254 197
(54,5) 401,5
456
7 4 6 8 11
20,5
23
F1 F5 F2
G1
T P Y 0,01/100
L
200
A B Rzmax 4
X
G2 Required surface quality of the 5
F4 F6 F3 valve contact surface
257
2 1 3 10 9 60
80
15
15
50
5
30
(369)
19
ca. 240
209
68,6
42,7
4
316 Ø6
(89,8) 449,8 196,8 11
539,5
4 6 8 7
45
20,5
F1 F5 F2
G1
Y 0,01/100
L T P
200
Rzmax 4
A B
X
Required surface quality of the
G2 valve contact surface
F4 F6 F3
320
4 Main stage
5 Name plate
6 Identical seal rings for ports A, B, P, T
7 Identical seal rings for ports X, Y, and L
8 Machined valve contact surface, porting pattern according to
ISO 4401-10-09-0-05 (ports X and Y as required)
9 Space required to remove the mating connectors
10 Mating connector, separate order, see page 21
11 Locking pin Valve mounting screws and subplates see page 21
Device dimensions
5
Miscellaneous Material number
Filter element and seal R961001949
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
RE 29137/10.05 1/24
2- and 3-way high response Replaces: 08.03
cartridge valve
Type .WRCE.../P
G
A B
B
G P T
a b
G
X A Y
X A B Y
2WRCE..-2X/P...WK15... 2WRCE..-2X/P...WK15...
G
A B
B P T
G
a b
X A Y
G
X A B Y
2WRCE..-2X/P...WL15... 2WRCE..-2X/P...WL15...
G
A B
B P T
G
a b
X A Y
G
X A B Y
1107
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 5/24
G
A B
G A P T
a b G
X P T Y
X P T A Y
3WRCE..V...-2X/P...WK15... 3WRCE..V...-2X/P...WK15...
G
A B
P T
G A
a b
X P T Y
G
X P T A Y
3WRCE..V...-2X/P...WL15... 3WRCE..V...-2X/P...WL15...
G
A B
P T
G A
5
a b
X P T Y
G
X P T A Y
3WRCE..E...-2X/P... 3WRCE..E...-2X/P...
G
A B
G A P T
a b G
X P T Y
X P T A Y
1108
6/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
8 x
5
7 R321
Pilot zero point
X Y „X“
B1) F
A
B
E C
D
Zero
A1)
1) Preferably port B should be
connected to the actuator.
1109
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 7/24
Design, function and section: type 3WRCE – not for new applicatons!
The type 3WRCE...-2X/P... valves are 2-stage high response Function
control valves. Within the integrated control electronics (OBE) the command
They control the size and direction of a flow and are mainly and actual values are compared and the pilot control valve
used in closed loop control circuits. solenoids are controlled via a current proportional to the closed
loop control deviation.
Design
The pilot control valve assumes a proportional control position
They comprise of the following assemblies:
and controls the flows into or from control chambers A (7) and
– The single stage proportional pilot control valve (1), (pilot), B (8) that actuate the main spool (5) by means of the closed
with two solenoids as electro-mechanical converters and a loop valve control until the system deviation is 0.
spool that is connected to the integrated pilot electronics
The stroke of the main spool is thus controlled in proportion to
(6.2) via an electrical feedback
the command value. It must be noted here that the flow also
– The second stage (2) for flow control depends on the valve pressure drop.
– An inductive position transducer (3) whose core (4) is fixed Special valve features
to the spool (5) of the second stage
The opening point of 0 % (V spools) is factory pre-set. When
– And integrated control electronics (6.1). the pilot valve or the controller are replaced, adjustments are
usually not required.
R316 If required, the pilot zero point can be adjusted via the R321 after
the pilot was replaced, or the zero point of the entire valve
calibrated via the R316 after the controller was replaced.
6.1 The pilot control valve has an internal setting so that in the
case of a power failure the pilot pressure is connected to
control chamber B (8), i.e. the main stage opens from A to T,
and closes the connection from P to A.
3
The spring behind the main spool moves the spool to position
P only, after the connection to A is closed, when no pressure
is applied (e.g. before installation or when the pressures are
2 re-applied after a tool change).
The control electronics have an offset setting in order to
4 balance out the pilot trimming.
1 6.2
8
X
5
5
7
X Y
R321
Pilot zero point
„X“
T
A
F B
P1) Zero
E
D
C
A1)
1) Please use the variant with P and A exchanged.
Please consult us!
1110
8/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
Technical data: type 2WRCE (for applications outside these parameters, please consult us!)
General
Nominal size NS 32 40 50
Weight kg 12.5 19.9 26.8
Weight with isolator valves ...../...WK or .../...WL... kg 13.7 21.1 28
Pilot control valve nominal size (pilot) NS 6 6 6
Installation; commissioning Optional, preferably horizontal; to RE 07700
Storage temperature range °C –20 to +80
Ambient temperature range °C –20 to +50
Technical data: type 2WRCE (for applications outside these parameters, please consult us!)
Electrical
Nominal size NS 32 40 50
Voltage type DC
Signal type Analogue
Opening point calibration % ≤1
Zero displacement with a change in:
– Pressure fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
– Control pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
– Return pressure in Y %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3
Valve protection to EN 60529 IP65 with mounted and fixed plug-in connector
Note!
for details regarding the enviromental siumulation test covering
EMC (electro-magnetic compatibility), climate and mechanical
loading see RE 29137-U (declaration regarding environmental
compatibility).
Technical data: type 3WRCE 1) (for applications outside these parameters, please consult us!)
General
Nominal size NS 32 40 50
Weight kg 12.8 20.2 28
Weight with isolator valves ...../...WK or .../...WL... kg 14 21.4 29.2
Pilot control valve nominal size (pilot) NS 6 6 6
Installation; commissioning Optional, preferably horizontal; to RE 07700
Storage temperature range °C –20 to +80
Ambient temperature range °C –20 to +50
Technical data: type 3WRCE 1) (for applications outside these parameters, please consult us!)
Electrical
Nominal size NS 32 40 50
Voltage type DC
Signal type Analogue
Opening point calibration % ≤1
Zero displacement with a change in:
– Pressure fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
– Control pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
– Return pressure in Y %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3
Valve protection to EN 60529 IP65 with mounted and fixed plug-in connector
1) Not for new applications!
valvue in V
0 to ±10 V (mA) 0 to ±100 % +10
Actual
With a slow command value change from 0 V to ±10 V, the
actual value follows the command value within ±0,15 V.
With command values over ±10 V, the command value follows
-10
up to approx. ±13 V.
+10
With a command value jump to ±10 V, the actual value can Command
briefly each values of approx. ±10,5 V. value in V
-10
Block circuit diagram (OBE) type VT13037
Interface Integrated electronics (OBE) Valve
Pilot valve
2 WRCE: 1) A
Com. value 0 … +10 V D B
or 0 … +10 mA U(I)
3 WRCE: 1) E U Controller C (n.c.)
Com. value ±10 V 5
D R321
or ±10 mA
E Zero point
d
dt F Pilot
2 WRCE: 2)
Act. value +0.5 V … +10 V Oscillator
Position transducer
or +0.5 mA … +10 mA ~ 1 Red
3 WRCE: 2) =
F U(I)
Act. value ±10 V
or ±10 mA U
Demodulator
C 1A, flink 4 Blue
~
= 3 Brown
2 Black
Zero point Sensitivity
Voltage supply R316 R318
A
24 V DC
0 V DC B
1) Signal D positive against E results with: 2) Signal F positive against D:
PE 2WRCE – Opening 2WRCE – Opening
3WRCE – Opening from P → A 3WRCE – Opening from P → A
1114
12/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
A A
F F
B B
C E C E
D D
Ø6,5…Ø11
Ø8…Ø13,5
85
Component plug allocation Pin Electronic interface A1 allocation Electronic interface C1 allocation
2WRCE 3WRCE 2 WRCE 3WRCE
Voltage supply A 24 VDC nominal (18 ... 30 V; Iaverage = 1 A, Ipeak = 3 A)
B 0 VDC
Measurement zero C Reference to in F
Differential command D 0 ... +10 V 0 ... ±10 V 0 ... +10 mA 0 ... ±10 mA
value input E Input resistance Input resistance Load Load
>100 kΩ >100 kΩ 100 Ω 100 Ω
Actual valve F +0,5 ... +10 V 0 ... ±10 V +0,5 ... +10 mA 0 ... ±10 mA
Reference is contact C 1) Max. 10 mA Max. 10 mA Load max. 1 kΩ Load max. 1 kΩ
Earth PE Connected to the valve housing
Do not connect when the valve is already earthed via the system
1) The command and acutal values have the same polarity. If fuse „1A flink“ fails, then the actual value can also be measured
between F and B.
Note: Electrical signals (e.g. actual value) taken via valve electronics must not be used to switch off the machine
safety functions!
(Also see the European Standard „Safety requirement for fluid power systems and components
– Hydraulics“, EN 982!)
Plug-in connectors for isolator valves to DIN EN 175301-803 for component plug „K4“
Further
plug-in connectors
see RE 08006
Material No.
With indicator light and
Valve With indicator light With rectifier Z-diode protective circuitry
side Colour Without circuitry 12 … 240 V 12 … 240 V 24 V
a Grey R901017010 – – –
a/b Black – R901017022 R901017025 R901017026
1115
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 13/24
2WRCE 40 S1000L
1500
2WRCE 32 S650L
1000
500
0
0 5 20 40 60 80 100
Command value in % →
2WRCE 40 S700R
800 2WRCE 32 S480R
600
400
200
0
0 5 20 40 60 80 100
Command value in % →
Nominal flow with a 5 bar valve pressure differential with a 10% overlap 3WRCE 50 E620P
800
P –> A 3WRCE 40 E410P
600
3WRCE 32 E250P
Nominal flow in l/min →
400
200 200
Nominal flow in L/min
0 100
-200
0
-400
–100
-600
A –> T
-800 –200
-100 -50 0 50 100 –40 –20 0 20 40
Command value in % → Command value in %
1116
14/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
Pressure-signal function for the 3WRCE...V... limiting and average value characteristic curves
100
80
Pressure pA / pp in % →
60
40
20
0
–2 –1 0 1 2
UE / UEN in %
1117
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 15/24
2WRCE 32…
12
10
Position in V →
0 4 8 12 16 20 24 28 32 36
Time in ms →
2WRCE 40…
12
10
Position in V →
2
5
0 5 10 15 20 25 30 35 40 45 50
Time in ms →
2WRCE 50…
12
10
Position in V →
0 5 10 15 20 25 30 35 40 45 50
Time in ms →
1118
16/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
3WRCE 32…
12
10
Position in V →
0 4 8 12 16 20 24 28 32 36 40
Time in ms →
3WRCE 40…
12
10
Position in V →
0 4 8 12 16 20 24 28 32 36 40
Time in ms →
3WRCE 50…
12
10
Position in V →
0 5 10 15 20 25 30 35 40 45 50
Time in ms →
1119
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 17/24
0 50% ±5%
–270
Amplitude relationship in dB →
50% ±25%
–5 – 225
Phase angle in ° →
50% ±45%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
2WRCE 40…
5 –315 Command value
50% ±25%
Amplitude relationship in dB →
–5 – 225
Phase angle in ° →
50% ±45%
–10 –180
–15 –135
–20 –90
–25 –45
5
–30 0
10 20 30 50 100 200
Frequency in Hz →
2WRCE 50…
5 -315 Command value
50% ±25%
Phase angle in ° →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200
Frequency in Hz →
1120
18/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
0 –270 ±5%
Amplitude relationship in dB →
±25%
Phase angle in ° →
–5 –225
±100%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
3WRCE 40…
5 –315
Command value
0 –270 ±5%
Amplitude relationship in dB →
±25%
–5 –225
Phase angle in ° → ±100%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
3WRCE 50…
5 –315 Command value
0 –270 ±5%
Amplitude relationship in dB →
±25%
–5 –225
Phase angle in ° →
±100%
–10 –180
–15 –135
–20 –90
–25 –45
–30 0
10 20 30 50 100 200
Frequency in Hz →
1121
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 19/24
Input amplitude →
60 60
50 50
40 40
30 30
20 20
10 10
0 0
20 30 40 50 60 70 80 90 10 20 30 40 50 60 70 80
Frequency at –90 ° in Hz → Frequency at –90 ° in Hz →
100 100
2WRCE 40… 3WRCE 40…
90 90
80 80
70 70
Input amplitude →
Input amplitude →
60 60
50 50
40 40
30 30
20 20
10 10 5
0
0
10 20 30 40 50 60 70 80 10 20 30 40 50 60 70 80
Frequency at –90 ° in Hz → Frequency at –90 ° in Hz →
100 100
2WRCE 50… 3WRCE 50…
90 90
80 80
70 70
Input amplitude →
Input amplitude →
60 60
50 50
40 40
30 30
20 20
10 10
0 0
10 20 30 40 50 60 10 20 30 40 50 60 70
Frequency at –90 ° in Hz → Frequency at –90 ° in Hz →
1122
20/24 Bosch Rexroth AG Hydraulics .WRCE.../P RE 29137/10.05
Unit dimensions: types 2WRCE and 3WRCE 1), NS32 (nominal dimensions in mm)
2WRCE 32
7
6
5
256
230
15
102,5
3WRCE 32... 1)
Y (X) (the missing dimensions are the same
3
26
11
10 9 T
3 8 3 P
11 2 6 1
A
0,01/100mm
Required surface finish
of the valve mounting Rzmax 4
105 surface
102
3 Bush
4 Plug-in connector to DIN EN 175201-804
(separate order, see page 12)
5 Plug-in connector to DIN EN 175301-803
106
160
Unit dimensions: types 2WRCE and 3WRCE 1), NS40 (nominal dimensions in mm)
2WRCE 40
7
6 0,01/100mm
Rzmax 4
249
5
275
15
surface
107
3WRCE 40... 1)
15
37
10 9 T
B
8
P
3 11 2 6 1 3
A
125
A
X
102
15 3 Bush
4 Plug-in connector to DIN EN 175201-804
(separate order, see page 12)
Y 5 Plug-in connector to DIN EN 175301-803
(separate order, see page 12)
106
160
Unit dimensions: types 2WRCE and 3WRCE 1), NS50 (nominal dimensions in mm)
2WRCE 50 107
15
6
0,01/100mm
7
Rzmax 4
5
Required surface finish
287
261
of the valve mounting
15
surface
3WRCE 50... 1)
107
(the missing dimensions are the
same as the 2WRCE 50...)
15
35
10 9
B 8 T
3 11 2 1 3 P
A
140
A
102
connector
160
7 Cabling
8 Valve fixing screws
(are included within the scope of supply)
4 S.H.C.S. ISO 4762 -
M20 x 190-10.9
(friction co-efficient μtotal = 0.09 to 0.14
tightening torque for a tightening factor of:
1.6 : 560 Nm (display or signaling type
of torque wrench)
50 113,5 9 Locating pin hole
10 Identical seal rings for ports X and Y
70 233,5
11 Name plate
1125
RE 29137/10.05 .WRCE.../P Hydraulics Bosch Rexroth AG 23/24
ØD5 24 30 35
X Y
L2±0,2
ØD6H7 45 55 68
L1
ØD7 32 40 50
D8 M16 M20 M20
max. ØD9 8 10 10
L4±0,2 L4±0,2 ØD9, max.
ØD10 6 6 8
(X,Y)
H1 70 87 100
H2 85 105 122
Cavity for type 2WRCE H3 52 64 72
to DIN ISO 7368
H4 30 30 35
T
0,05
H5 13 15 17
z
ØD1H7 1
° A H7 43,5 54 87
15
H16
H8 85 105 143
H4
H1+0,2
° H12 18 21 48
H17
B 15
z
H13 15 18 18
H16 2,5 3 4
A
H5
H17 2,5 3 3
2 ØD4 1 H18 35 45 45
ØD6H7 L1 105 125 140
0,05 A
L2 70 85 100
5
L3 35 42,5 50
Cavity for type 3WRCE L4 41 50 58
T L5 17 23 30
0,05
y
z
ØD1H7
° A X =
15 ØD2H7 Rmax 4
0,05 A
H10
H16
1
H12
x Y =
y
Rmax 8
Z =
H13
H7
Rz 10
ØD5
15
T
°
H11
H8
H9
°
ØD5
P 15
H17
z
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informations
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. Without their
Zum Eisengießer 1 consent it may not be reproduced or given to third parties.
97816 Lohr am Main, Germany The data specified above only serves to describe the product. No statements
Telefon +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
Telefax +49 (0) 93 52 / 18-23 58 derived from our information. The details stated do not release you from the
documentation@boschrexroth.de responsibility for carrying out your own assessment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
ageing.
1127
RE 29217/12.05 1/20
3-way servo solenoid valves,
cartridge type, pilot operated,
with inductive position transducer
Ordering data
3WRCB H V M 1X Z M
M= NBR seals,
3/2-way cartridge suitable for mineral oils
servo solenoid valve (HL, HLP) to DIN 51524
Preferred types
Note
You can find an overview of and further information
on the pilot valves and accessories on pages 5 and 6.
1129
RE 29217/12.05 3WRCB 25...50 Hydraulics Bosch Rexroth AG 3/20
Pilot valve
Pilot valve
A 씯씮 X A 씯씮 X / B 씯씮 Z
5
1130
4/20 Bosch Rexroth AG Hydraulics 3WRCB 25...50 RE 29217/12.05
4WRPEH6...
4WRPH6...
1131
RE 29217/12.05 3WRCB 25...50 Hydraulics Bosch Rexroth AG 5/20
Overview
3WRCB25...50 with on-board electronics (OBE)
Accessories
Type Material Number
Plug-in connector 4P for 3WRCB25...50 Included in scope
PG7 of delivery
Cheese-head bolts for 3WRCB25...50
(4x) f ISO 4762
(4x) f ISO 4762 Cheese-head bolts M5x30 for 4WRPEH6... 2 910 151 166
Overview
3WRCB25...50 with external electronics
Accessories
Type Material Number
Plug-in connector 4P for 3WRCB25...50 Included in scope
PG7 of delivery
Cheese-head bolts for 3WRCB25...50
(4x) f ISO 4762
M16x1,5 PG7
(4x) f ISO 4762 Cheese-head bolts M5x30 for 4WRPH6... 2 910 151 166
Technical data
General
Construction 3/2-way cartridge servo solenoid valve, pilot operated main stage
Actuation Servo solenoid valve NG6, on the block as a separate pilot valve
Type of mounting Cartridge type, see installation dimensions
Installation position Horizontal, or position transducer facing downwards
Ambient temperature range °C –20...+50
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
2) Flow at a different Δp
Qx = Qnom · 冪莦
Δp
5
x
Important
Information on Qnom/Qmax only applies if installation dimensions are complied with.
1134
8/20 Bosch Rexroth AG Hydraulics 3WRCB 25...50 RE 29217/12.05
Technical data
Static/Dynamic
Hysteresis % 0.1, scarcely measurable
Manufacturing tolerance % 10
NG25 NG32 NG50
Response time for signal ms 33 28 60
change 0...100 %
(pX = 100 bar/pA = 50 bar) A–X
Response time for signal ms 27 – 50
change 0...100 %
(pX = 100 bar/pA = 50 bar) A–X/B–Z
Switch-off behavior After electrical switch-off: pilot valve in “fail-safe”,
main stage moves to “A–T” symbol position
Thermal drift Zero drift < 1 % at ΔT = 40 °C
Zero calibration Adjustable by ±5 % on valve amplifier, pilot valve with OBE factory-set
Electrical
Position transducer Supply: +15 V/35 mA Signal: 0...±10 V (RL 10 kΩ)
DC/DC technology Supply: –15 V/25 mA
All above characteristics valid only in connection with valve 4WRPEH6..., see page 5.
Connection
For electrical data, see page 7 and
Operating Instructions 1 819 929 083
Supply zero
Ref. zero *
RE 29217/12.05
Setpoint 0...±10 V
Version A1: UD–E 0...±10 V
Shield
On-board trigger electronics
Pilot line A – X
9/20
5
1136
10/20 Bosch Rexroth AG Hydraulics 3WRCB 25...50 RE 29217/12.05
Shield
씯
Pilot line A – X
1137
RE 29217/12.05 3WRCB 25...50 Hydraulics Bosch Rexroth AG 11/20
5
1138
12/20 Bosch Rexroth AG Hydraulics 3WRCB 25...50 RE 29217/12.05
Q [%] P–A
100
80
60
40
20
–UE [V] –10 –8 –6 –4 –2
2 4 6 8 10 +UE [V]
–20
–40
–60
–80
–100
Q [%] A–T
Pressure gain
5
1140
14/20 Bosch Rexroth AG Hydraulics 3WRCB 25...50 RE 29217/12.05
Bode diagram
NG25 NG32
NG50
1141
RE 29217/12.05 3WRCB 25...50 Hydraulics Bosch Rexroth AG 15/20
Set of seals
Set of seals
w Set 1 817 010 326
Set of seals
w Set 1 817 010 277
Set of seals
w Set 1 817 010 322
A 씯씮 X / B 씯씮 Z
1145
RE 29217/12.05 3WRCB 25...50 Hydraulics Bosch Rexroth AG 19/20
A 씯씮 X
5
1146
20/20 Bosch Rexroth AG Hydraulics 3WRCB 25...50 RE 29217/12.05
A 씯씮 X / B 씯씮 Z
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
1147
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RE 29136/12.04 1/24
2- and 3-way high-response Replaces: 05.03
cartridge valve
Type .WRCE.../S
2 WRCE S 2X S K31 *
2/2 directional valve =2
Electrically operated cartridge type high-response
valve with integrated electronics (OBE) = WRCE
Size 32 = 32
Size 40 = 40
Size 50 = 50
Poppet =S
Nominal flow in L/min at 5 bar valve pressure drop
Size 32: 650 L/min linear, ...S650L... only = 650
480 L/min with fine control range, ...S480R... only = 480
Size 40: 1000 L/min linear, ...S1000L... only = 1000
700 L/min with fine control range, ...S700R... only = 700
Size 50: 1600 L/min linear, ...S1600L... only = 1600
1100 L/min with fine control range,...S1100R... only = 1100
Characteristic curve shape
Linear =L
Linear, with progressive fine control range =R
Component series 20 to 29 = 2X
(20 to 29: unchanged installation and connection dimensions)
Pilot control valve
Servo-valve =S
Supply voltage 24VDC = G24
Supply voltage ± 15VDC = G15
Electrical connection
Without cable socket, with component plug to DIN EN 175201-804 = K31
(separate order, see page 12)
Interfaces
Command value 0 ...+10 V, actual value 0.5 ...+10 V = A1
Command value 0 ...+10 mA, actual value 0.5 ...+10 mA = C1
Sandwich plate shut-off valve
Without shut-off valve = No code
With shut-off valve
De-energised shut-off valve actively closes 2WRCE when pilot pressure is applied = WK15
De-energised shut-off valve actively opens 2WRCE when pilot pressure is applied = WL15
Voltage supply 24 VDC, cable socket separate order, see page 12
Seals
NBR seals, suitable for mineral oil HL and HLP to DIN 51524 =M
FKM seals = V
Further details in clear text
Preferred types:
3 WRCE 2X S K31 *
3/2 directional valve =3
Electrically operated cartridge type high-response
valve with integrated electronics (OBE) = WRCE
Size 32 = 32
Size 40 = 40
Size 50 = 50
Sliding spool, zero overlap (+0.5...+1.5%) =V
Sliding spool, with 10…13 % pos. overlap =E
Nominal flow in L/min at 5 bar valve pressure drop
Size 32: 290 L/min linear, ...V290L... only = 290
250 L/min with fine control range, ...E250P... only = 250
Size 40 460 L/min linear, ...V460L... only = 460
410 L/min with fine control range, ....E410P... only = 410
Size 50 720 L/min linear, ...V720L... only = 720
620 L/min with fine control range, ...E620P... only = 620
Characteristic curve shape
Linear =L
Linear with linear fine control range =P
Component series 20 to 29 = 2X
(20 to 29: unchanged installation and connection dimensions)
Pilot control valve
Servo-valve =S
Supply voltage 24VDC = G24
Supply voltage ± 15VDC = G15
Electrical connection
Without cable socket, with component plug to DIN EN 175201-804 = K31
(separate order, see 12)
Interfaces
Command value ± 10 V, actual value ± 10 V = A1
Command value ± 10 mA, actual value ± 10 mA = C1
Sandwich plate shut-off valve
Without shut-off valve = No code
With shut-off valve
De-energised shut-off valve actively opens 3WRCE from A to T when pilot pressure is applied = WK15 5
De-energised shut-off valve actively opens 3WRCE from P to A when pilot pressure is applied = WL15
Voltage supply 24 VDC, cable socket separate order, see page 12 (without connections)
Seals
NBR seals, suitable for mineral oils HL and HLP to DIN 51524 =M
FKM seals = V
Further details in clear text
Preferred types:
Symbols: 2WRCE
Detailed Simplified
2WRCE..-2X/S... 2WRCE..-2X/S...
A B
B
P T
G
A Y X
G
X A B Y
2WRCE..-2X/S...WK... 2WRCE..-2X/S...WK...
A B
P T
B
a
G
A Y X
X A B Y
2WRCE..-2X/S...WL... 2WRCE..-2X/S...WL...
A B
P T
B
a
G
A Y X
X A B Y
1167
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 5/24
Symbols: 3WRCE
Detailed Simplified
3WRCE..V...-2X/S... 3WRCE..V...-2X/S...
A B
P T A
G
P T Y X
G
X P T A Y
3WRCE..V...-2X/S...WK... 3WRCE..V...-2X/S...WK...
A B
P T
A
a
G
P T Y X
X P T A Y
3WRCE..V...-2X/S...WL... 3WRCE..V...-2X/S...WL...
A B
P T
A
a
5
G
P T Y X
X P T A Y
3WRCE..E...-2X/S... 3WRCE..E...-2X/S...
A B
P T A
G
P T Y X
G
X P T A Y
1168
6/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
Valves of type 2WRCE...-2X/S... are 3-stage high-response Except for zero point balancing of the controller, no adjust-
valves. ments are permitted on the closed-loop control electronics
They control the amount and direction of a flow and are mainly (= controller or open-loop control electronics) or pilot control
used in closed control loops. valve in the case of a replacement.
On the pilot control valve, only the filter element may be
changed (see RE 29564 for size 6 or RE 29583 for size 10).
Structure
The pilot valve is adjusted so that in the event of a power
They consist of the following assemblies:
failure, it directs the pilot pressure to control chamber B (8), i.e.
– 2-stage pilot control valve (1) closes the main stage.
• with dry torque motor The control electronics is provided with an offset in order to
• low-friction nozzle-flapper plate amplifier and compensate for the trimming of the pilot control valve (pilot
• mechanical feedback of the spool position trimming).
– one main stage (2) for flow control Due to differences in the diameter in the area around the seat,
the spools are not statically pressure-compensated. To balance
– an inductive position transducer (3) whose core (4) is
the difference in force, 6 % of the system pressure is required
mounted to the spool (5) of the third stage
as pilot pressure for spool S...L, and 22 % for S...R 22 %.
– and integrated closed-loop control electronics (6). This results in the recommended minimum control pressure
with reserves for flow force and dynamics.
Function
The integrated electronics compares command values and
actual values and controls the torque motor of the pilot control
valve by providing a current that is proportional to the system
R316
deviation.
The pilot control valve moves to a proportional control position 6
and controls the flows to or from control chambers A (7) and
B (8), which actuate the main spool (5) via the closed valve
control loop until the system deviation becomes 0.
The stroke of the main spool is therefore controlled proportion- 3
ally to the command value. Here, it must be noted that the flow
also depends on the valve pressure drop.
2
Special valve features:
4 1
Fluid can flow through the valve from A to B or from B to A.
The spool closes or opens at a command value of 5 % . In the
case of smaller command values, the valve control loop tries
to correct the position of the spool and consequently presses
it onto the seat at up to the full pilot pressure, thus closing the 8
connection leak-free.
The specified valve dynamics are only valid within the closed- 5
loop control range of the valve. In the case of command value
step-changes from the seated position to small opening values, 7
additional delay times occur.
The cracking point of 5 % (= 0.5 V or 0.5 mA) is factory-set.
X Y
When the pilot control valve or the control electronics are
replaced, the cracking point can be re-adjusted by means of
zero balancing potentiometer R316, which is accessible via a
plug screw.
B
A
1169
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 7/24
Valves of type 3WRCE...-2X/S... are 3-stage high-response Except for zero point balancing, no adjustments are permitted
valves. on the closed-loop control electronics (= controller or open-
They control the amount and direction of a flow and are mainly loop control electronics) or pilot control valve in the case of a
used in closed control loops. replacement.
On the pilot control valve, only the filter element may be
changed (see RE 29564 for size 6 or RE 29583 for size 10).
Structure
The pilot control valve is adjusted so that in the event of a
They consist of the following assemblies:
power failure the pilot pressure is applied to control chamber B
– 2-stage pilot control valve (1) (8), i.e. the main stage opens from A to T or closes the connec-
• with dry torque motor tion from P to A.
• low-friction nozzle-flapper plate amplifier and The spring behind the main spool only shifts the spool to the
• mechanical feedback of the spool position position, at which P to A is closed, when no pressure is ap-
plied (before installation; before re-application of pressures,
– a main stage (2) for flow control
e.g. after a tool change).
– an inductive position transducer (3), whose core (4) is
The control electronics is provided with an offset in order to
mounted to the spool (5) of the third stage
compensate for trimming of the pilot control valve (pilot trim-
– and integrated closed-loop control electronics (6). ming).
Function R316
The integrated electronics compares command values and
actual values and controls the torque motor of the pilot control 6
valve by providing a current that is proportional to the system
deviation.
The pilot control valve moves to a proprtional control position
and controls the flows to or from control chambers A (7) and 3
B (8), which actuate the main spool (5) via the closed valve
control loop until the system deviation becomes 0.
The stroke of the main spool is therefore controlled proportion-
ally to the command value. Here, it must be noted that the flow 2
also depends on the valve pressure drop. 4
1
Special valve features
The cracking point of 0 % (V-spool) is factory-set. When the
pilot control valve or the control electronics are replaced, the 8
cracking point can be re-adjusted by means of zero balancing
potentiometer R316, which is accessible via a plug screw. 5
5
7
X Y
A
1170
8/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
Technical data: 2WRCE (for applications outside these parameters, please consult us!)
General
Sizes Size 32 40 50
Installation position; commissioning Optional, preferably horizontal; according to RE 07700
Storage temperature range °C –20 ... +80
Ambient temperature range °C –20 ... +60
Weight kg 11.2 21.1 28
Weight with shut-off valve ...../...WK or .../...WL... kg 12.4 24.8 31.7
Size of the pilot control valve Size 6 10 10
1) The cleanliness classes specified for components must be adhered to in hydraulic systems. Effective filtration prevents malfunc-
tion and at the same time increases the service life of components. For the selection of filters, see data sheets:
RE 50070, RE 50076, RE 50081; RE 50086 and RE 50088
1171
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 9/24
Technical data: 2WRCE (for applications outside these parameters, please consult us!)
Electrical
Sizes Size 32 40 50
Type of protection of the valve to EN 60529 IP65 with cable socket mounted and locked
Type of voltage DC voltage
Type of signal Analogue
Cracking point balancing % ≤1
Zero drift in the case of changes in:
Hydraulic fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
Pilot pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
Return line pressure in Y 0 to 10% of pX %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3
Note!
For details regarding environment simulation testing in the
fields of EMC (electromagnetic compatibility), climate and me-
chanical stress, see RE 29136-U (declaration on environmental
compatibility).
With command values above +10 V the actual value follows up 0,5 10
to approx. +12 V. Command value in V
In the case of a command value step-change to +10 V, the
actual value can briefly take values up to approx. +10.5 V.
1172
10/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
Technical data: 3WRCE (for applications outside these parameters, please consult us!)
General
Sizes Size 32 40 50
Installation position; commissioning Optional, preferably horizontal; according to RE 07700
Storage temperature range °C –20 ... +80
Ambient temperature range °C –20 ... +60
Weight kg 11.5 18.9 29.2
Weight with shut-off valve ...../...WK or .../...WL... kg 12.7 20.1 32.9
Size of the pilot control valve Size 6 6 10
1) The cleanliness classes specified for components must be adhered to in hydraulic systems. Effective filtration prevents malfunc-
tion and at the same time increases the service life of components. For the selection of filters, see data sheets:
RE 50070, RE 50076, RE 50081; RE 50086 and RE 50088
1173
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 11/24
Technical data: 3WRCE (for applications outside these parameters, please consult us!)
Electrical
Sizes Size 32 40 50
Type of protection of the valve to EN 60529 IP65 with cable socked mounted and locked
Type of voltage DC voltage
Type of signal Analogue
Zero balancing % ≤1
Zero drift in the case of changes in:
Hydraulic fluid temperature %/10 K ≤ 0.3 ≤ 0.3 ≤ 0.3
Pliot pressure in X %/100 bar ≤ 0.7 ≤ 0.7 ≤ 0.7
Return line pressure in Y (0 to 10% of px) %/bar ≤ 0.3 ≤ 0.3 ≤ 0.3
Integrated electronics (OBE) type VT 13037
Actual value in V
Nominal command value range for 3WRCE: +10
0 to ±10 V (mA) 0 to ±100 %
In the case of slow changes in the command value from 0 V to
±10 V the actual value follows the command value within ±0.1 V.
-10
With command values above ±10 V the actual values follows
+10
up to approx. ±13 V.
Command
With a command value step-change to ±10 V, the actual value value in V
can briefly take values up to approx. ±10.5 V.
-10
Dither generator
2 WRCE:
Command value 0 … +10 V = Servo-valve
or 0 … +10 mA ~ Amplitude 1 1 Coil 1
3 WRCE: D 2 2 Coil 2
+/± U(I) Controller Current regulator Output stage
Command value ±10 V E U I 5
or ±10 mA 0
U
3 3
4 4
Zero point
2 WRCE:
Actual value +0.5 V … +10 V Pos. transducer
Oscillator
or +0.5 mA … +10 mA
~ 1 red
3 WRCE: =
Actual value ±10 V / ±10 mA
(measuring output F has
positive potential as Demodulator
against ⊥ with flow 4 blue
from P → A)
F U(I) ~
U = 3 brown
Supply voltage 2 black
±15 V 24 V
Zero point Sensitivity
+15 V 18 to 30 V A R316
– 15 V 0V B Effect of controlling:
M0 free
C Positive signal at pin D and reference potential at pin E causes
PE flow P → A (3 WRCE…)
flow A → B or B → A (2 WRCE)
1174
12/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
AF AF
B B
Ø6,5…Ø11 C E C
D E
Ø8…Ø13,5
D
85
Component plug pin Pin Pin assignment of interface A1 Pin assignment of interface C1
assignment (Voltage supply “G15“ in brackets)
2WRCE 3WRCE 2 WRCE 3WRCE
Supply voltage A +24 VDC (+15 VDC) +24 VDC (+15 VDC)
B 0 VDC (–15 VDC) 0 VDC (–15 VDC)
M0 at ±15V “G15“ C n.c. (reference to pins A, B) n.c. (reference to pins A, B)
Differential command value D 0 ... +10 V 0 ... ±10 V 0 ... +10 mA 0 ... ±10 mA
input E
Actual value F +0.5 ... +10 V 0 ... ±10 V +0.5 ... +10 mA 0 ... ±10 mA
Reference for “G24“ is pin B
Reference for “G15“ is pin C
Protective ground PE Connected to valve housing Connected to valve housing
Do not connect PE, if the valve is already grounded via the system.
Supply voltage: +24 VDC ±6 V; full-bridge rectification with smoothing capacitor 2200 μF = Imax = 230 mA
±15 VDC ±0.45 V; stabilised and smoothed; Imax = 180 mA
Command value current: 0 … +10 mA or ±10 mA → input resistance 100 Ω
Actual value current: 0.5 mA … +10 mA or ±10 mA → max. load resistance 1 kΩ
Command value and actual value have the same polarity
Note: Electrical signals brought out via control electronics (e.g. actual value) must not be used
for switching off safety-relevant machine functions!
(See also European standard “Safety requirements for fluid power systems and
components – hydraulics“, EN 982!)
Cable sockets for shut-off valve to DIN EN 175301-803 for component plug “K4“
For further
cable sockets,
see RE 08006 M16x1,5
M16x1,5
Material no
With lamp and
Valve With lamp With rectifier Z-diode protective circuitry
side Colour Without circuitry 12 … 240 V 12 … 240 V 24 V
a grey R901017010 – – –
a/b black – R901017022 R901017025 R901017026
1175
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 13/24
2WRCE 40 S1000L
1500
2WRCE 32 S650L
1000
500
0
0 5 20 40 60 80 100
Command value in % →
400
200
0
0 5 20 40 60 80 100
Command value in % →
Nominal flow at 5 bar valve pressure differential with 10% overlap 3WRCE 50 E620P
800
P –> A 3WRCE 40 E250P
600
Nominal flow in L/min →
3WRCE 32 E410P
400
200 200
Nominal flow in L/min
0 100
-200
0
-400
–100
-600
A –> T
-800 –200
-100 -50 0 50 100 –40 –20 0 20 40
Command value in % → Command value in %
1176
14/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
80
Pressure pA / pp in % →
60
40
20
0
–2 –1 0 1 2
UE / UEN in %
1177
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 15/24
12
2WRCE 32… 3WRCE 32…
10
10
8
8
Position in V →
Position in V →
6
6
4
4
2 2
0 0
0 4 8 12 16 20 24 28 32 36 0 2 4 6 8 10 12 14 16 18 20 22
Time in ms → Time in ms →
12
2WRCE 40…
10
10
8
8 3WRCE 40…
Position in V →
Position in V →
6
6
4
4
2
2
5
0 0
0 5 10 15 20 25 30 35 40 45 50 0 4 8 12 16 20 24 28 32 36
Time in ms → Time in ms →
12 12
2WRCE 50… 3WRCE 50…
10 10
8 8
Position in V →
Position in V →
6 6
4 4
2 2
0 0
0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45 50 55 60
Time in ms → Time in ms →
1178
16/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
50% ±25%
0 -270
50% ±45%
-5 -225
Phase angle in ° →
Gain in dB →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
2WRCE 40…
5 -315 50% ±5%
50% ±25%
0 -270
50% ±45%
-5 -225
Phase angle in ° →
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
2WRCE 50…
5 -315 50% ±5%
50% ±25%
0 -270
50% ±45%
-5 -225
Phase angle in ° →
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
1179
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 17/24
±25%
0 -270
±100%
-5 -225
Phase angle in ° →
Gain in dB →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
3WRCE 40…
5 -315 ±5%
±25%
0 -270
±100%
-5 -225
Phase angle in ° →
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
5
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
3WRCE 50…
5 -315 ±5%
±25%
0 -270
±100%
-5 -225
Phase angle in ° →
-10 -180
Gain in dB →
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
1180
18/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
100 100
2WRCE 32… 3WRCE 32…
80 80
Input amplitude →
Input amplitude →
60 60
40 40
20 20
0
20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160
Frequency at –90 ° in Hz → Frequency at –90 ° in Hz →
100 100
2WRCE 40… 3WRCE 40…
80 80
Input amplitude →
Input amplitude →
60 60
40 40
20 20
0 0
10 20 30 40 50 60 70 80 10 20 40 60 80 100 120
Frequency at –90 ° in Hz → Frequency at –90 ° in Hz →
100 100
2WRCE 50… 3WRCE 50…
80 80
Input amplitude →
Input amplitude →
60 60
40 40
20 20
0
5 15 25 35 45 55 0 20 40 60 80 100
Frequency at –90 ° in Hz → Frequency at –90 ° in Hz →
1181
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 19/24
7
6
5
256
230
15
102,5
3WRCE 32...
46
Y (X) (other dimensions like 2WRCE 32...)
11
T
10 B 9
P
3 8 3
A
11 2 6 1 A
105
3 Sleeve
4 Cable socket to DIN EN 175201-804
(separate order, see page 12)
Y 5 Cable socket to DIN EN 175301-803
106
249
6
4 Cable socket to DIN EN 175201-804
5 (separate order, see page 12)
275
15
15
131,7
107
Y (X) Y (X)
24
15
3WRCE 40...
10 9 T (other dimensions
B like 2WRCE 40...)
8
P
3 A 11 2 6 1.1 3 1.2
125
A
X X
96
46,5
125
15
106
Y Y
149
66,5
107
50 80
192,5
50 96
208,5
8 Valve fixing screws (are included in the scope of supply)
4 off M20 x 180-10.9 DIN 912;
tightening factor 1.6 : 560 Nm (indicating or signalling
5 Cable socket to DIN EN 175301-803 torque wrench)
(separate order, see page 12) 9 Locating pin
6 Space required to remove cable socket 10 Identical seal rings for ports X and Y
7 Cabling 11 Nameplate
1183
RE 29136/12.04 .WRCE.../S Industrial Hydraulics Bosch Rexroth AG 21/24
15
6
7
5
15
287
261
140
3WRCE 50...
Y (X) 31,9 (other dimensions like 2WRCE 50...)
10 9
B 8 T
P
3 A 11 2 1 3
140
A
5
1 Pilot control valve (servo-valve size10)
2 Sandwich plate shut-off valve
X
98
ØD5 24 30 35
X Y
L2±0,2
ØD6H7 45 55 68
L1
ØD7 32 40 50
D8 M16 M20 M20
max. ØD9 8 10 10
L4±0,2 L4±0,2 ØD9, max.
ØD10 6 6 8
(X,Y)
H1 70 87 100
H2 85 105 122
Mounting cavity for type 2WRCE H3 52 64 72
to DIN ISO 7368
H4 30 30 35
T
0,05 H5 13 15 17
z
ØD1H7 1 H7 43.5 54 87
° A
15
H16
H8 85 105 143
H4
H1+0,2
° H12 18 21 48
H17
B 15
z
H13 15 18 18
H16 2.5 3 4
A H17 2,5 3 3
H5
2 ØD4 H18 35 45 45
1
ØD6H7 L1 105 125 140
0,05 A
L2 70 85 100
L3 35 42.5 50
Mounting cavity for type 3WRCE L4 41 50 58
T L5 17 23 30
0,05
y
z
ØD1H7
° A X =
15 ØD2H7 Rmax 4
0,05 A
H10
H16
1
H12
x Y =
y
Rmax 8
Z =
H13
H7
Rz 10
ØD5
15
T
°
H11
H8
H9
H16
°
ØD5
Notes
5
1186
24/24 Bosch Rexroth AG Industrial Hydraulics .WRCE.../S RE 29136/12.04
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other
Industrial Hydraulics information set forth in it, are the exclusive property of Bosch Rexroth
Zum Eisengießer 1 AG. Without their consent it may not be reproduced or given to third
97816 Lohr am Main, Germany parties.
Telephone +49 (0) 93 52 / 18-0 The data specified above only serve to describe the product. No
Fax +49 (0) 93 52 / 18-23 58 statements concerning a certain condition or suitability for a certain
documentation@boschrexroth.de application can be derived from our information. The given information
www.boschrexroth.de does not release the user from the obligation of own judgement and
verification. It must be remembered that our products are subject to a
natural process of wear and aging.
1187
RE 29135/06.13 1/20
2- and 3-way high response Replaces: 10.05
cartridge valves
2 WRC 1X S *
3 WRC 1X S *
Symbols
Simplified: main stage with pilot control valve Detailed: main stage with pilot control valve
2-way function
2WRC
G B
a,b
A *) Y X
2WRCE – with integrated electronics (OBE) 2WRCE – with integrated electronics (OBE)
A B
B
P T
G a,b
A *) Y X
G
MBSt MASt
X A *) B Y
3-way function (spool overlap L and V)
3WRC
G A *)
a,b
P T Y X
3WRCE – with integrated electronics (OBE) 3WRCE – with integrated electronics (OBE)
A B
5
A *)
P T
G a,b *)
P T Y X G
MBSt MASt
X P T B Y
1190
4/20 Bosch Rexroth AG Hydraulics .WRC…/S; .WRCE…/S RE 29135/06.13
The valve types 2WRC(E) are 3-stage high response valves. electronics and pilot control valve (= closed loop controller,
They control the rate and direction of a flow and are primarily controller or control electronics), other than the zero calibration
used in closed loop control circuits. at the position controller may be carried out.
Design Only the filter element can be replaced on the pilot control
valve (see data sheet „Servo directional valve“)
They comprise of the following sub-assemblies:
Due to the diameter differences in the seat area, the spools
– A pilot control valve (1) as a 2-stage servo directional valve
are not pressure balanced. To compensate for the force
(pilot)
differences for spool „K001“ 6 %, and for spools „D001“ and
• With a dry torque motor „S001“ 22 % of the system pressure is required as the control
• Low friction jet / flapper amplifier and pressure, and then by adding reserves for flow forces and
• Mechanical feedback of the spool position dynamics, the recommended minimum control pressure can be
obtained (see technical data).
– A main control spool (2) for flow control
– An inductive position transducer (3) whose core (4) is
attached to the spool (2) of the third stage
– And integrated control electronics (5) for 2WRCE or
separate electronics for the 2WRC version.
Function 13A/F
Within the integrated control electronics (OBE) the command
and actual values are compared and the pilot control valve
solenoids are controlled via a currrent proportional the closed 5
loop control deviation.
The pilot control valve asumes a proportional control position
and controls the flows into or from control chambers A (6) and 3
B (7), that actuate the main spool (2) by means of the closed
loop control valve until the system deviation is 0.
The stroke of the main spool is thus controlled in proportion
to the command value. It must be noted herethat the flow also
depends on the valve pressure drop.
4
Valve features 1
Flow can be passed through the valve from A to B or from B
to A. 7
The poppet spool closes or opens with a command value of 2
approx. 2 %. With smaller command values the valve‘s closed
loop control circuit trys to correct the spool position and there- 6
by presses the spool, with up to the full system pressure, onto
its seat and closes the connection leak-free.
The stated switching times are only valid for the closed loop
control range of the valve. With command value jumps from the
seat to small opening values, additional delay times occur.
The 2 % opening point (= 0.2 V) is factory pre-set. When B1)
replacing the pilot control valve or control electronics the
opening point can be calibrated by adjusting the position
transducer (3) by using the 13A/F nut.
The valve types 3WRC(E) are 3-stage 3-way high response Valve features
valves. The 0 % opening point (L006 and V001 spools) is factory
They control the rate and direction of a flow and are primarily pre-set. When replacing the pilot control valve or the control
used in closed loop control circuits. electronics the opening point can be calibrated by adjusting
the position transducer (3) by using the 13A/F nut.
Design When carrying out an exchange no adjustments to the control
electronics and pilot control valve (= closed loop controller,
They comprise of the following sub-assemblies:
controller or control electronics) may be carried out other than
– A pilot control valve (1) as a 2-stage servo directional valve the zero calibration at the position controller.
(pilot)
Only the filter element can be replaced on the pilot control
• With a dry torque motor valve (see data sheet „Servo directional valves“).
• Low friction jet / flapper amplifier and
• Mechanical feedback of the spool position
– A main control spool (2) for flow control
– An inductive position transducer (3) whose core (4) is
attached to the spool (2) of the third stage
– And integrated control electronics (5) for 3WRCE or
separate electronics for the 3WRC version.
13A/F
Function
5
Within the integrated or external electronics, the command and
actual values are compared, and accordingly the associated
control deviation controls, the pilot valve torque motor via a 3
proportional current.
The pilot control valve assumes a proprtional control position
and controls the pilot control flows in/out of the control
chambers A (6) and B (7), that controls the main spool (2) via
the closed loop circuit until the control deviation is 0.
The stroke of the main spool is thereby closed loop cont- 4 1
rolled in proportion to the command value. It has, however to
be taken into account that the flow is also dependent on the
pressure drop.
7
2
5
Attention: A loss of power at the pilot control valve results 6
in the spool being in an undefined position (2).
for preventative measures see data sheet 29135-1
„Preferred setting on the 3WRCE“
T
1)
P2)
Not for new applications!
2) Please use the variant with P and A exchanged.
Please consult us!
A2)
1192
6/20 Bosch Rexroth AG Hydraulics .WRC…/S; .WRCE…/S RE 29135/06.13
Technical data: type 2WRC(E) (for applications outside these parameters, please consult us!)
General
Nominal size NS 63 80 100 125 160
Weight kg 56 114 198 357 635
Pilot control valve nominal size (pilot) NS 6 10 10 16 16
Installation; commissioning guidelines Optional, preferably horizontal; to data sheet 07700
Storage temperature range –20 to +80
Ambient temperature range °C –20 to +60 for WRCE
–20 to +70 for WRC
Hydraulic (measured with HLP32, ̛oil = 40 °C ±5 °C)
Nominal size NS 63 80 100 125 160
Max. operating pressure
– Main stage, ports A, B bar 420
– Pilot control valve, port X bar 315
– Pilot control valve, port Y bar Pressure peaks <100, static <10
Min. control pressure in % of the system pressure
– For spool „K001“ % 15
– For spools „D001“ and „S001“ % 45
Nominal flow q –10 % at 'p = 5 bar
Vnom
– For spool „K001“ l/min 2600 4100 6300 10100 17000
– For spool „D001“ l/min 2300 3600 5800 9200 15000
– For spool „S001“ l/min 1800 3000 5200 7800 13300
Max. flow
– For spools „K001“ and „D001“ l/min 5500 9000 14000 22000 35000
– For spool „S001“ l/min 8000 13000 20000 30000 50000
Switching time at 200 bar (315 bar)
– Stroke 50% ms 37(30) 32(25) 45(35) 50(40) 70(60)
– Stroke 100% ms 70(60) 50(40) 75(60) 90(70) 120(100)
Pilot oil flow at X and Y with a stepped form of
input signal from 0 to 100 % (315 bar) l/min 42 135 165 320 430
Zero flow of the servo pilot stage in relationship to px px px
pressure in line X • 0,5 • 1,5 • 3,5
70 bar 70 bar 70 bar
Technical data: type 2WRC(E) (for applications outside these parameters, please consult us!)
Hydraulic (measured with HLP32, ̛oil = 40 °C ±5 °C)
Nominal size NS 63 80 100 125 160
Pressure fluid Mineral oil (HL, HLP) to DIN 51524,
other pressure fluids on request
Pressure fluid temperature range °C –20 to +80; preferably +40 to +50
Viscosity range mm2/s 20 to 380; preferably 30 to 45
Max. permissible degree of pressure fluid contamination
Hysteresis % d 0.5
Electrical
Voltage type DC
Valve protection to EN 60529 IP65 with mounted and fixed plug-in connector
Control electronics
Control electronics – 2WRCE Integrated in the valve, see page 11
– 2WRC External control electronics, see data sheet 29931
0,2 10
Command value V
1194
8/20 Bosch Rexroth AG Hydraulics .WRC…/S; .WRCE…/S RE 29135/06.13
Technical data: type 3WRC(E) 1) (for applications outside these parameters, please consult us!)
General
Nominal size NS 63 80 100
Weight kg 57 116 200
Pilot control valve nominal size (pilot) NS 6 10 10
Installation; commissioning guidelines Optional, preferably horizontal; to data sheet 07700
Storage temperature range –20 to +80
Ambient temperature range °C –20 to +60 to WRCE
–20 to +70 to WRC
Hydraulic (measured with HLP32, ̛oil = 40 °C ±5 °C)
Nominal size NS 63 80 100
Max. operating pressure
– Main stage, ports P, A, T bar 315
– Pilot control valve, port X bar 315
– Pilot control valve, port Y bar Pressure peaks <100, static <10
Nominal flow q +10 % at 'p = 5 bar
Vnom
– For spool „L006“ l/min 1200 1850 2800
– For spool „V001“ l/min 1250 1900 2700
– For spool „E001“ l/min 1180 1820 2750
Max. flow
– For spool L…, V…, E…, l/min 3500 5600 8500
Switching time at 200 bar (315 bar)
– Stroke 50% ms 20(17) 18(13) 25(20)
– Stroke 100% ms 37(30) 32(25) 40(35)
Pilot oil flow at X and Y with a stepped form of input
signal from 0 to 100 % (315 bar) l/min 42 130 170
Zero flow of the servo pilot stage in relationship to px px
• 0,5 • 1,5
pressure in line X 70 bar 70 bar
Technical data: type 3WRC(E)1) (for applications outside these parameters, please consult us!)
Electrical
Voltage type DC
Signal type Analogue
Zero calibration % d1
Zero point drift with change in:
– Pressure fluid temperature %/10 K d 0.3
10
Electrical connections
The plug-in connectors are included within the scope of supply.
Component plug allocation with integrated electronics (OBE)
Component plug allocation Pin Allocation with a G24 supply voltage Allocation with a G15 supply voltage
2WRCE 3WRCE 2WRCE 3WRCE
Supply voltage A + 24 VDC + 15 VDC
5
B 0 VDC – 15 VDC
C Enable (+ 24 V) 2) Reference to A, B
Differential com. value input D 0 ... +10 V 0 ... ±10 V 0 ... +10 V 0 ... ±10 V
E Re = >100 k˵ Re = >100 k˵ Re = >100 k˵ Re = >100 k˵
Actual valve F +0,2 ... +10 V 0 ... ±10 V +0,2 ... +10 V 0 ... ±10 V
Reference is pin B Reference is pin B Reference is pin C Reference is pin C
Earth PE Connected with the valve housing Connected with the valve housing
2) Without enable = SO37 ( –37 attached to the type code)
Do not connect PE when the valve is already earthed via the system.
Supply voltage: +24 VDC ±6 V; full bridge rectification with a smoothing capaciter 2200 μF; Imax = 230 mA
±15 VDC ±0,45 V; stabilised and smoothed; Imax= 180 mA
The command and actual values have the same polarity
D positive against E ࣅ main spool for the 2WRCE opens
D positive against E ࣅmain spool for the 3WRCE moves in direction P to A open
Note: Electrical signals generated via control electronics (e.g. actual valve) must not be used for switching
safety-relevant machine functions!
(Also see the European Standard „Safety requirement for fluid power systems and components –
Hydraulics“, EN 982!)
1196
10/20 Bosch Rexroth AG Hydraulics .WRC…/S; .WRCE…/S RE 29135/06.13
Electrical connection, plug-in connector for the integrated electronics or main stage
of the external control electronics
Plug-in connector (within the scope of supply)
Plug-in connector to DIN EN 175201-804
Separate order under Material No. R900021267
(plastic version)
91
AF
Ø27
B
C E
D
Ø6,5
Ø11
Plug-in connector (separat order)
Plug-in connector to DIN EN 175201-804
Separate order under Material No. R9000223890
(metal version)
AF
B
C E
D
Ø8
Ø13,5
85
Plug-in connector for pilot control valves NS10 and 16 (NS80, 100, 125, 160)
Plug-in connector version K8 (external control electronics)
to VG 095 342 – separate order under
Material No. R900002460 60
A D
SW20
20A/F
Ø28
B C
Ø6,5
Ø9,5
104
1197
RE 29135/06.13 .WRC…/S; .WRCE…/S Hydraulics Bosch Rexroth AG 11/20
Dither generator
= Servo valve
2 WRCE: ~ 1 1 Coil 1
Current Output 2 2 Coil 2
Com. value 0 … +10 V D Controller
U(I) controller stage
3 WRCE: E U I
Com. value ±10 V U
3 3
4 4
5
External control electronics
Pin alloction
2WRC 3WRC
0 10 20 30 40 50 60 70 80 90 100
Opening point 2% Command value in % ࣅ
90 90
80 80
70 70
Flow qV in % ࣅ
Flow qV in % ࣅ
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke in % ࣅ Stroke in % ࣅ
Version "L006" Version "V001"
Version "E001"
60
40
20
0
2 1 0 1 2
UE / UEN in % ࣅ
1199
RE 29135/06.13 .WRC…/S; .WRCE…/S Hydraulics Bosch Rexroth AG 13/20
Unit dimensions: 2WRC(E) and 3WRC(E) 1), NS63 (nominal dimensions in mm)
2WRC(E) 63
Ø 126
72
10
12 0,01/100mm
Rzmax 4
356
330
Required surface finish of the
valve mounting surface
222
187
46 3WRC(E) 63 1)
(the missing dimensions are
38,9
Y X
T
9 8
B
P
A 2
A
11 11
MBSt 180 MASt
16 16 1 Pilot control valve (servo directional valve NS6)
7 2 Bush 5
3 Plug-in connector (Material No. R900021267)
included within the scope of supply
76
Unit dimensions: 2WRC(E) and 3WRC(E) 1), NS80 (nominal dimensions in mm)
2WRC(E) 80 Ø 250
Ø 150
72
6
0,01/100mm
12 Rzmax 4
432
10
407
Required surface finish of the
valve mounting surface
299
210,5
70
3WRC(E) 80 1)
(the missing dimensions are the same
75
Y X
9 8 T
B
P
2
A
11 A
MASt
Unit dimensions: 2WRC(E) and 3WRC(E) 1), NS100 (nominal dimensions in mm)
Ø 300
2WRC(E) 100
Ø 187
72
12
0,01/100mm
476
Rzmax 4
451
10 Required surface finish of the
343
3WRC(E) 100 1)
(the missing dimensions are the same
104
Y X
9 8
T
B
2
P
A
5
11 11 A
MASt MBSt 1 Pilot control valve (servo directional valve NS10)
2 Bush
3 Plug-in connector (Material No. R900021267)
7 included within the scope of supply
4 Plug-in connector (Material No. R900002460)
included within the scope of supply
5 Space required to remove the plug-in connector
6 Cabling (only for WRCE)
78
12
10 0,01/100mm
528
Rzmax 4
395
90
Required surface finish of the
316
Y X
9
B 8
A
11 11
MASt MBSt
12
0,01/100mm
10
Rzmax 4
620
585
Required surface finish of the
90
valve mounting surface
432
350
173
Y X
9
8
2
A
5
11 7
MBSt
1 Pilot control valve (servo directional valve NS16)
2 Bush
Y X 3 Plug-in connector (Material No. R900021267)
included within the scope of material
4 Plug-in connector (Material No. R900002460)
included within the scope of material
122
Installation dimensions to DIN ISO 7368 – except for NS125 and 160 (nom. dimensions in mm)
L1
22,5°
L2±0,2 35°
Ø D10/10 L5±0,2 4 x D8/H18 4
Ø D10/10
1 1
5°
8 x D8/H18
L3±0,2
X Y L2±0,2 X Y
L2±0,3
L1
L1
Ø D9, max.
(X,Y)
NS125 NS160
22,5°
45±0,2
30±0,2 Ø 9; 10
Ø 9; 10 1
1 45
4
°
5°
45°
215±0,2
165±0,2
22,5°
48
X
0
Y X Y
300±0,3
380
,3
22,5°
0±0
a a
40
165±0,2
215±0,2
Ø 32 max.
45°
(X,Y)
45
°
45±0,2 8 x M36; 62
12 x M42; 74 60±0,2
Ø 9; 10
1 Ø 9; 10
1
L3 62,5 – –
L4 75 – –
4,5+0,1
Ø 40 max
L5 38 – – (X,Y)
1205
RE 29135/06.13 .WRC…/S; .WRCE…/S Hydraulics Bosch Rexroth AG 19/20
Installation dimensions to DIN ISO 7368 – except for NS125 and 160 (nom. dimensions in mm)
y
W
z
Ø D1H7
z
Ø D1H7 ° A
° A 15 Ø D2H7
15 0,05 A
H16
1
H16
H4
H12
x x
y
H10
H13
H7
Ø D5
T
15
H3
H1+0,2
°
z
H11
H2+0,2
H8
y
H9
Ø D7
H16
B 15
H17
z
Ø D5
P
15°
H17
z
A H5
A
H5
Ø D4
2 1 Ø D4
Ø D6H7 2 1
0,05 A
Ø D3H7
0,05 A
y
x 1 Depth of fit, minimum dimensions
= Rmax 4
2 Ports P, T or B can be arranged about the centre axis of
y port A. However care must be taken to ensure that the
= Rmax 8 fixing and control bores are not damaged.
z Tolerances to:
= Rz 10
– General tolerances ISO 2768-mK
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informations
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. Without their
Zum Eisengießer 1 consent it may not be reproduced or given to third parties.
97816 Lohr am Main, Germany The data specified above only serves to describe the product. No statements
Telefon +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The details stated do not release you from the
www.boschrexroth.de responsibility for carrying out your own assessment and verification. It must be
remembered that our products are subject to a natural process of wear and
ageing.
1207
Contents | Directional servo valves | Proportional servo valves
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RE 29 591/06.02
Replaces: 03.93
Nominal size 16
Series 2X
H/A 3013
Maximum operating pressure 210/315 bar
Maximum flow 320 L/min
Type 4WSE2ED 16-2X/…B… with mechanical and electrical
feedback and integrated control electronics
Overview of contents
Contents Page
Features 1
Ordering details, preferred types 2 and 3
Symbols 3
Test unit 3
Function, section 4 and 5
Technical data 6 and 7
Control electronics 7
Plug-in connectors, electrical connections 8
H/A/3012
Characteristic curves 9 to 13
Unit dimensions, subplates 14 and 15 Type 4WS2EM 16-2X/…B… with mechanical feedback and
Pilot oil supply and drain, flushing 16 associated external control electronics (separate order)
Features
– Valve for closed loop position, force and speed control – Control:
– Two stage servo valve with mechanical or mechanical and • External control electronics in eurocard format (separate
electrical feedback order), see page 7
• Or with the control electronics integrated into the valve
– 1st stage as an orifice-flapper plate amplifier
– The valves with integrated control electronics are calibrated and
– For subplate mounting, porting pattern to DIN 24 340 form A16
tested
with port X, subplates to catalogue sheet RE 45 054 (separate
order) – The pilot oil supply, internal/external, can be changed without
dismantling the valve
– Dry torque motor, no contamination of the solenoid gap by the
pressure fluid – The control sleeve can be replaced
– Can also be used as a 3-way version – Filter for the 1st stage is accessible from the outside by means
of a plug
– Wear-free spool return element
– Three control variations
© 2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.
In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
This document was prepared with the greatest of care, and all statements have been examined for correctness.
This document is subject to alterations for reason of the continuing further developments of products.
No liability can be accepted for any incorrect or incomplete statements.
Ordering details
16 –2X / B E V *
Electrically operated 7
Further details
2-stage in clear text
4-way servo valve 6
For external = 4WS2E V= FKM seals
control electronics 5 Spool overlap
With integrated = 4WSE2E E= 0 to 0.5 % negative
control electronics
Electrical connection
Mechanical feedback =M Valve for external control electronics:
Mechanical and =D K8 = Without plug-in connector
electrical feedback with component plug for a 4-pin
(only with integrated electronics) plug-in connector to VG 095 342
Nominal size 16 = 16 Valve with integrated control electronics:
Series 20 to 29 = 2X K9 = Without plug-in connector
(20 to 29: unchanged installation and connection dimensions) with component plug for a 6-pin
Nominal flow plug-in connector to E DIN 43 563-AM6-3
At a valve pressure differential Δp = 70 bar 1 Plug-in connector – separate order
100 L/min = 100 4
Input pressure range for the 1st stage
150 L/min = 150 210 = 10 to 210 bar
200 L/min = 200 315 = 10 to 315 bar
(the tolerance of the flow/signal function 3
on page 9 has to be taken into account!) Pilot oil supply and drain
ET = Internal supply and drain (standard)
Coil or control data 2 T = External supply, internal drain
Valves for external control electronics
Coil No. 12 (50 mA/85 Ω per coil) = 12
Valves with integrated electronics
Control: Command value ± 10 mA/1 kΩ = 8
Command value ± 10 V/≥ 50 kΩ = 9
Test unit
Test unit (battery operated, optionally with a power supply) to
catalogue sheet RE 29 681
Attention:
– Only for valves with external control electronics
Valves with integrated control electronics, Valves with integrated control electronics,
mechanical feedback mechanical and electrical feedback
Material No Type 4WSE2EM Material No. Type 4WSE2ED
00769976 4WSE2EM 16-2X/100B9ET315K9EV 00769983 4WSE2ED 16-2X/100B9ET315K9EV
00769980 4WSE2EM 16-2X/150B9ET315K9EV 00769982 4WSE2ED 16-2X/150B9ET315K9EV
00769981 4WSE2EM 16-2X/200B9ET315K9EV 00769984 4WSE2ED 16-2X/200B9ET315K9EV
Symbols
Simplified 6
Valves for external control electronics Valves with integrated control electronics
A B A B
a, b a, b
P T P T
Detailed
Mechanical feedback Electrical and mechanical feedback
A B A B
a, b a, b
P T P T
Function, section
4WS(E)2EM 16-2X/... External control electronics, type 4WS2EM 16-2X/...
The valve types 4WS(E)2EM... are electrically actuated, 2-stage servo (separate order)
directional valves with a porting pattern to DIN 24 340 form A16. External control electronics, (servo amplifier), are used to control the
They are primarily used for the closed loop control of position, force valve, they so amplifiy the analogue input signal (command value)
and velocity. that the controlled current output signal is capable of driving the
These valves comprise of an electro-mechanical convertor (torque valve.
motor) (1), a hydraulic amplifier (flapper jet principle) (2) and a control Integrated control electronics, types 4WSE2EM16-2X/... and
spool (3) in a sleeve (2nd stage), that is connected to the torque 4WSE2ED 16-2X/...
motor via a mechanical feedback.
For the amplification of the analogue input signal control electronics
Via an electrical input signal at the coils (4) of the torque motor, a
(10), which are specially matched to the valve, are integrated into
force is generated via a permanent magnet at the armature (5) that,
the valve. They are built into the torque motor cover plate. The valve
in conjunction with a torque tube, (6) generates a torque. Due to this
zero point can be adjusted by a potentiometer which is externally
the flapper plate (7), which is connected with the torque tube (6) via
accessible.
a rod, is moved out of the central position between the control orifices
(8) a pressure differential now results which acts on the front face of 4WSE2ED 16-2X/...
the control spool. This pressure differential causes the spool to move, This type of valve is fitted with, in addition to the mechanical closed
whereby the pressure connection is connected to an actuator loop control via a feedback spring, an electrical spool position
connection and at the same time the other actuator connection is acquisition and control system. The spool position is obtained via an
connected to the return connection. inductive position transducer (11). The position transducer signal is
The control spool is connected via a feedback spring (mechanical compared with the command value via the integrated control
feedback) (9) to the flapper plate and torque motor. The control spool electronics (10). Any possible control deviation is electrically amplified
continues to change position until the torque feedback, via the and then passed onto the torque motor as a control signal. With the
feedback spring and the electro-magnetic torque of the torque motor additional electrical feedback it is possible to obtain higher dynamic
are balanced, and the pressure differential at the flapper jet system values in the small signal range than the purely mechanical version
becomes zero. due to the electrical closed loop amplification. The mechanical
The stroke of the control spool and thus the flow through the pilot feedback ensures that, in the case of failure of the electrical power
control valve is closed loop controlled in proportion to the electrical supply, the spool is positioned in the zero range.
input signal. It has, however to be taken into account that the flow is The valve is only available with integrated control electronics. The
dependent on the valve pressure differential. valve zero point can be adjusted by an externally accessible
potentiometer.
1 4
5
2 6
7 8
9 3
Type 4WS2EM 16 … A T B P X
Section
10
A T B P X
10
11
A T B P X
Technical data (for applications outside these applications, please consult us!)
General
Porting pattern DIN 24 340 form A16
Installation Optional, it has however to be ensured that, when the system is
started, the pilot control is supplied with an adequate pressure ( ≥
10 bar)!
Storage temperature range °C –20 to +80
Ambient temperature range °C –30 to +70, valve for external control electronics
–20 to +60, valve with integrated control electronics
Weight With mechanical feedback kg 10.0
With mechanical and electrical feedback kg 11.0
and integrated control electronics
Technical data (for applications outside these parameters, please consult us!)
Electrical
Feedback system Mechanical (M) Mechanical and electrical (D)
Valve protection to EN 60 529 IP65
Signal type Analogue
Nominal current per coil mA 50 –
Resistance per coil Ω 85 –
Inductivity at 60 Hz and 100% nominal current:
Series circuit H 0.96 –
Parallel circuit H 0.24 –
Recommended The amplitude value is dependent on the hydraulic system:
dither signal: f = 400 Hz a max. 5 % vom of the nominal current
Note: For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate
and mechanical loading see RE 29 591-U (declaration regarding environmental compatibility).
Plug-in connector
Plug-in connector version K8 (external control electronics) to
VG 095 342 – separate order under Material No. 00002460
60
SW20
D
20A/F
A
Ø28
20A/F
B C
Ø6,5…Ø9,5
104
C E
D 6
Ø8…Ø13,5
85
Coil electrical connections in the component plug (for valves with external control electronics)
The electrical connections can be either in parallel or series. Due to
operational safety considerations and the low spool inductivity, we Blue
4 WS 2 EM 16-2X/... Red
recommend a parallel circuit.
B A
C D
Parallel circuit: In the plug connect contacts A with B and C
Blue
with D. Red
Series circuit: In the plug connect contacts B with C. Connection cable:
Electrical control from A (+) to D (–) results in a flow direction from 4-core, 0.75 mm2, screened (e.g. cable type LiYCY 4x0.75mm2)
P to A and B to T. Reversed electrical control results in a flow direction Outside diameter 6.5 to 9.5 mm
of P to B and A to T. Only connect the screen to the supply side.
Current Voltage
input signal input signal
Terminal connections Control “8” Control “9”
Integrated Supply A + 15 V + 15 V
control electronics
voltage B – 15 V – 15 V
A (± 3 %) C
B Command value D ± 10 mA; ± 10 V
C E Re = 1 kΩ Re ≥ 50 kΩ
Re
D
Measuring output F 1) Nom. stroke corresponds to approx. ± 10 V
E
for the control spool with respect to ; Ri = 1 kΩ
F
Ri
Current A Max. 150 mA Max. 150 mA
Zero point adjustment consumption at B
plug terminal D
± 10 mA ≤ 0.2 mA
E
1) For valves without electrical feedback terminal F is not connected.
Command value: A command value at plug connection D = negative with respect to the plug connection E
results in a flow from P to B and A to T.
Measurement output F has a negative signal with respect to .
A command value at plug connection D = positive with respect to the plug connection E
results in a flow from P to A and B to T.
Measurement output F has a positive signal with respect to .
Note: Electrical signals (e. g. actual value) taken via valve electronics must not be used to switch off
the machine safety functions!
(Also see European standard "Safety requirements of fluid technology systems and components
– hydraulics", prEN 982 !)
700
500
400
300
200 00
Flow in L/min →
=2
150 o m
q Vn 50
=1
o m
q Vn
100 00
=1
o m
70 q Vn
50
40
30
Δp = Valve pressure differential
(input pressure minus the 20
return pressure and minus 10 15 20 30 50 70 100 150 200 300
the load pressure) Valve pressure differential in bar →
80
20 Tolerance range
–100 –80 –60 –40 –20
60
80
100
110
P B; A T
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 and 315 bar
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke frequency response without flow
Phase anlge in ° →
Phase angle in ° →
Nominal flow 100 L/min Nominal flow 150 L/min
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–150 –150
–10 –10
–120 –120
–15 – 90 –15 – 90
– 60 – 60
–20 –20
– 30 – 30
–25 – 0 –25 – 0
2 10 20 50 100 300 700 2 10 20 50 100 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
80 80
Input amplitude in % →
60 60
40 40
20 20
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
Transient function with a 315 bar pressure stage Step response without flow
20
10
0 5 10 15 20 25 30 35 40
Timeinms
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke requency response without flow
Phase
0
5%
–5 25 %
–150
–10 100 %
–120
–15 – 90
– 60
–20
– 30
–25 – 0
2 10 20 50 100 300 700
Frequency in Hz
40 bar
80
70 bar
60
140 bar
40 210 bar and 315 bar
20
0 10 20 30 40 50 60 70 80 90 100
Frequency at – 90 ° in Hz
Spool stroke in %
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Time in ms Timeinms
40 bar 70 bar 140 bar 210 bar and 315 bar
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke requency response without flow
Amplitude relationship in dB
0 -270 0 -270
-240 -240
Phase angle in °
-5 -5
Phaseanglein °
-210 -210
-10 -180 -10 -180
-150 -150
-15 -15
-120 -120
-20 -90 -20 -90
-60 -60
-25 -25
-30 -30
-30 -30
2 10 20 50 100 300 700 2 10 20 50 100 300 700
Frequency in Hz Frequency in Hz
5% 25 % 100 %
80 80
60 60
40 40
20 20
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
Frequency at – 90 ° in Hz Frequency at – 90 ° in Hz
40 bar 70 bar 140 bar 210 bar and 315 bar
Transient function with a 315 bar pressure stage Step response without flow
0 5 10 15 20 25 30 35 40
Time in ms
Frequency response with a 315 bar pressure stage, p = 315 bar Stroke frequency response without flow
0 -270
5%
-240
Phase angle in °
-5 25 %
-210
-10 -180 100 %
-150
-15
-120
-20 -90
-60
-25
-30
-30
2 10 20 50 100 300 700
Frequency in Hz
80
70 bar
60 140 bar
40 210 and 315 bar
20
3.1
4 3.2 1.1 1.2
15 129 67 41 1,5
ca. 70 53
156
141
124
89
91
85
23 23
3
Ø3
186
6 8 9 7 10 2 5
34,1
T P X 0,006/100mm
R max 4
69,9
71,5
91
A B
Required surface finish of the
mating piece
1,6
Ø 6,6 Ø 10,5
10,5
20 50
Ø 11 Ø 18
101,6
1.1 Pilot control (1st stage) without integrated control 6 Name plate
electronics (4 WS 2 EM 16) 7 Locating pin (2 off)
1.2 Pilot control (1st stage) with integrated control 8 Identical seal rings for ports A, B, P and T
electronics (4 WSE 2 EM 16) 9 Seal ring for port X
Electrical zero point setting:
Having removed the plug (2.5A/F) the zero 10 Porting pattern to DIN 24 340, form A 16
point may be corrected via the potentiometer.
2 2nd stage
3.1 Without integrated electronics: Subplates G 172/01 (G 3/4)
4-pin plug-in connector compatible with VG 095 342 G 174/01 (G 1); G 174/08 (flange)
3.2 With integrated electronics: to catalogue sheet RE 45 056 must be ordered separately.
6-pin plug-in connector compatible with VG 095 342 Valve fixing screws are included within the scope of supply.
4 Space required to remove the plug-in connector, take the 4 off M10 x 100 DIN 912-10.9; MA = 75 Nm
connection cable into account! 2 off M6 x 100 DIN 912-10.9; MA = 15.5 Nm
5 For setting the hydraulic zero point on both sides
5A/F internal hexagon
4 3 1
15 129 67 41 1,5
ca. 70 53
156
124
89
91
85
55 23 6
3
Ø3
218
6 8 9 7 10 2 5
34,1
T P X 0,006/100mm
R max 4
69,9
71,5
91
A B
Required surface finish of the
mating piece
1,6
Ø 6,6 Ø 10,5
10,5
20 50
Ø 11 Ø 18
101,6
1 Pilot control (1st stage) with integrated control electronics Subplates G 172/01 (G 3/4)
Electrical zero point setting: G 174/01 (G 1); G 174/08 (flange)
Having removed the plug (2.5A/F) the zero pont may be to catalogue sheet RE 45 056 must be ordered separately.
corrected via the potentiometer. Valve fixing screws are included within the scope of supply.
2 2nd stage 4 off M10 x 100 DIN 912-10.9; MA = 75 Nm 6
3 6-pin plug-in connector compatible to VG 095 342 2 off M6 x 100 DIN 912-10.9; MA = 15.5 Nm
4 Space required to remove the plug-in connector,
take the connection cable into account!
5 Setting of hydraulic zero point via two screws
5A/F and 3A/F internal hexagon
6 Name plate
7 Locating pin (2 off)
8 Identical seal rings for ports A, B, P and T
9 Seal ring for port X
10 Porting pattern to DIN 24 340, form A 16
P X P X 11
11 External pilot oil supply
Internal pilot oil supply
(version “ET”) (version “T”)
22
26
T
23 Ø3
A 20
120
101,6
P 21
24
83,3
67,5
B
51,6
25
35,7
X 26
25
Ø3
Y
13,5
12,7 4
8,8
54
Symbol
With NBR seals In order to ensure that the servo valves functions correctly it is
Material No. 00308493 always necessary to flush the system before commissioning
A B P T X Y As a guideline for the flushing time per system the following
may be used:
t = Flushing time in hours
20 Identical seal rings for ports A, B, P, T
V V = Tank contents in litres
21 Identical seal rings for ports X, Y t≥
qV
. 5
qV = Pump flow in litres per minute
22 4 off S.H.C.S. M10 x 50 DIN 912–8.8
(are included within the scope supply); MA = 51 Nm
If the tank is subsequently filled with more than 10 % of the
23 2 off S.H.C.S. M6 x 50 DIN 912–8.8
tank contents then the flushing process must be repeated.
(are included within the scope supply); MA = 10,4 Nm
24 1 off S.H.C.S. M6 x 10 DIN 912–8.8 A directional valve with a porting pattern to DIN 24 340 form A
(are included within the scope supply) 16 is more suitable than a flushing plate. The actuator lines can
25 Seal ring also be flushed using this valve.
26 Locating pin (2 off)
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serve to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES can be derived from our information. It must be
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 remembered that our products are subject to a
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 natural process of wear and ageing.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk
Internet www.boschrexroth.de
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1304
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1305
3&;%$ )ZESBVMJDT#PTDI3FYSPUI"(
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30
23
1SFTTVSFEJGGFSFOUJBMJOCBSࣅ
20 'MPXDPOUSPM
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15
10
5ISPUUMJOHSBOHF
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0
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40
2
30
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20
10
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0 1 2 3 4 5 6 7 8 9 10
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1306
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22,5
46
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4 x ¯5,3
1 3 2
11
F1 F2
7,5
0,01/100
46
A B
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1
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1308
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15
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1309
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1311
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1
70
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60
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50 'MPXDPOUSPM
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3
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6
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10
10
0 20 40 60 80 100 0 20 40 60 80
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1
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125
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75
20
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1312
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2
300
1
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40
250
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30
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150
20
100
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600
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400
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20
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1313
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25
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70
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3,5
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148 0,01/100
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3FRVJSFETVSGBDFRVBMJUZPG
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1
5
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7
1314
#PTDI3FYSPUI"()ZESBVMJDT ;%$3&
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1 4 2
166
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6 6 3
10,5
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X
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91
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A B
Y Rzmax 4
3FRVJSFETVSGBDFRVBMJUZPG
G2
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2,5
52
3 5
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1
5 /PUFÝ
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1315
3&;%$ )ZESBVMJDT#PTDI3FYSPUI"(
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83
44
4
6
4 3 1 2
210
60
12,5
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F1 F2
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F4 G2 F6 F3
3FRVJSFETVSGBDFRVBMJUZPG
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2,5
6 x 14
6 3 5
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#
1
5
5IFMFOHUIBOEUJHIUFOJOHUPSRVFPGUIFWBMWFNPVOUJOH
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1316
#PTDI3FYSPUI"()ZESBVMJDT ;%$3&
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70
165
100
4
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6 1 5 4 3 2
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X
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200
125
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95
20,5
75
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24,5
2,5
3 260
370
440
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1
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1317
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XJUIÃFYUFSOBMQJMPUPJMTVQQMZÃÝ TVSFDPNQFOTBUPS QPSU9JOUIFTVCQMBUFJTDMPTFE
5ZQF83;É 5ZQF83;É
a 0 b a 0 b
a b a b
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7
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1318
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