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Automated production lines are utilized in many industries, most notably automotive, where
they are used for processes such as machining and pressworking. Machining is a
manufacturing process in which metal is removed by a cutting or shaping tool, so that the
remaining work part is the desired shape. Machinery and motor components are usually made
by this process. In many cases, multiple operations are required to completely shape the part.
If the part is mass-produced, an automated transfer line is often the most economical method
of production. The many separate operations are divided among the workstations.
Automated Assembly Line
An assembly line is a production process that breaks the manufacture of a good into steps that
are completed in a pre-defined sequence. Assembly lines are the most commonly used
method in the mass production of products. They reduce labour costs because unskilled
workers are trained to perform specific tasks. Rather than hire a skilled craftsperson to put
together an entire piece of furniture or vehicle engine, companies hire workers only to add a
leg to a stool or a bolt to a machine.
Determining what individual tasks must be completed, when they need to be completed, and
who will complete them is a crucial step in establishing an effective assembly line.
Complicated products, such as cars, have to be broken down into components that machines
and workers can quickly assemble.
Essential conditions to do automation
Listed below are the 6 factors that we think are essential to follow for successful functional
test automation:
Moreover, it will help identify any possible defects, memory leaks, performance issues,
scalability issues, and more.
Automation cannot be done for everything
While automation can solve major critical issues, it cannot be a solution for all. So, it’s a
misconception that if you select the right tool you can automate anything. Automation
tools can just make the process easier and faster. You will have to loop in and recruit the
right processes that can meet the desired goals. Automation cannot work in isolation, it has
to work in tandem with the overall testing process.
While we discuss the key factors involved in effective functional test automation, the role
of test engineers has to be specifically emphasized. Test automation engineers are a
valuable asset, as they provide visibility of any probable quality issues for the
development team across the product’s lifecycle.
1. In-line
Consists of a sequence of workstations in a straight-line arrangement. Common for
machining big work pieces, such as automotive engine blocks, engine heads, and
transmission cases. Can accommodate a large number of workstations, and buffer
storage can also be planned for the configuration.
2. Segmented In-line
Consists of two or more straight-line transfer sections, where the segments are usually
perpendicular to each other. Layout designs include the L-shaped layout, the U-
shaped layout, and the Rectangular layout. Reasons for favouring segmented in-line
over in-line configurations include: floor space considerations; reorientation of work
parts to present different surfaces for machining in different line segments; the swift
return of work holding fixtures (in the rectangular arrangement).
3. Rotary
Consists of a circular worktable around which workparts are fixed to workholders.
The worktable rotates to move each workpart, in turn, into each automated
workstation which is located around the circumference of the worktable. The
worktable is often called a dial, and the equipment is referred to as a dial indexing
machine, or simply, indexing machine. Commonly limited to smaller workparts and
relatively few workstations, and they cannot readily accommodate buffer storage
capacity. However they require less floor space, and are generally less expensive than
other configurations.