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ISSN: 0892-7014 (Print) 1029-2454 (Online) Journal homepage: http://www.tandfonline.com/loi/gbif20

Influence of Surface Characteristics and


Microstructure on Adhesion of Bacterial Cells onto
a Type 304 Stainless Steel

R P George , P Muraleedharan , K R Sreekumari & H S Khatak

To cite this article: R P George , P Muraleedharan , K R Sreekumari & H S Khatak (2003)


Influence of Surface Characteristics and Microstructure on Adhesion of Bacterial Cells onto a Type
304 Stainless Steel, Biofouling, 19:1, 1-8, DOI: 10.1080/08927010290031017

To link to this article: http://dx.doi.org/10.1080/08927010290031017

Published online: 09 Sep 2010.

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Download by: [Charles Darwin University] Date: 08 July 2017, At: 01:19
Biofouling, 2003 Vol 19 (1), pp 1–8

Influence of Surface Characteristics and Microstructure on


Adhesion of Bacterial Cells onto a Type 304 Stainless Steel
R P GEORGEa,*, P MURALEEDHARANa, K R SREEKUMARIb and H S KHATAKa
a
Corrosion Science and Technology Division, Materials Characterization Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, India;
b
Joining and Welding Research Institute, Osaka University, Japan 567-0047

(Received 24 June 2001; in final form 8 March 2002)

A study was carried out to understand the influence of the metal surface is the formation of biofilm (Fleming &
surface characteristics/microstructure of a type 304 Geesey 1991; Rao et al., 1997). Such films and
stainless steel on bacterial adhesion by exposing sol-
ution-annealed, sensitized and air-oxidized stainless steel
associated bacteria form complex biological systems
specimens in a culture of Pseudomonas sp. in dilute that can cause several chemical changes at the
nutrient broth. Epifluorescence microscopy of the exposed metal/biofilm interface (Costerton et al., 1987;
surfaces revealed that the pattern of adhesion as well as George et al., 2000). The biofilm substantially alters
number density of bacterial cells was different depending the chemistry at the metal surface, often lowering the
on the metallurgical condition of the substratum. Among
the specimens with different microstructures, the sensi- pH and reducing oxygen tension. Therefore, bulk
tized specimens had the highest bacterial density, solution chemistry provides little information con-
followed by the solution annealed and the oxidized cerning chemical events at the interface between the
specimens. The same trend was shown by the total viable solution and the metal. In other words, microorga-
counts on the various surfaces, estimated by a plate count nisms can ‘engineer’ a thermodynamic state con-
technique. The study assumes significance in the context
of the widely reported observation of preferential attack of ducive for corrosion at the metal/biofilm interface
the welded region during microbiologically influenced (Walsh et al., 1994). In addition, they can alter the
corrosion of fabricated components. kinetics of corrosion reactions at the surface of the
material. Microbes localize and accelerate corrosion
Keywords: microbial biofilm; bacterial adhesion; 304 stainless steel; in several ways, e.g. they form concentration cells
microstructure; sensitization; oxidation and differential aeration cells, they reduce polari-
zation and directly oxidize/reduce metallic atoms/
ions, they produce corrosive metabolic by-products
and promote the passive co-accumulation of anions
INTRODUCTION that disrupt passivating films. MIC is manifested in
many forms of localized corrosion, which include
Austenitic stainless steels (SS) are prone to micro- pitting, crevice corrosion, under deposit corrosion
biologically influenced corrosion (MIC) when in and stress corrosion cracking (Little et al., 1999).
contact with natural waters. This is especially true in Corrosion is influenced by the microstructure,
cooling water systems that provide ideal conditions therefore it is expected that microstructure also plays
such as highly oxygenated water, good exposure to a role in MIC. This is evident from the analyses of
sunlight and air, temperatures in the range 27 –608C, many failures due to pitting corrosion in power
and a pH between 6 and 9 for the growth of micro- plants, chemical processing plants and pulp and
organisms (Dexter, 1992; Borenstein, 1994). The MIC paper mills, which indicate that the welded regions
is caused by the presence and activities of micro- of SS components are preferentially attacked by
organisms on the metal surface. The most important microbes (Syrette & Colt, 1983). Pits in such cases
feature resulting from microbial colonization of a often exhibit a special morphology having very small

*Corresponding author; fax: þ91-4114-80301, 80060, 80081; e-mail: rani@igcar.ernet.in

ISSN 0892-7014 print/ISSN 1029-2454 online q 2003 Taylor & Francis Ltd
DOI: 10.1080/08927010290031017
2 R P GEORGE et al.

entrance and exit penetrations with very large TABLE I Chemical composition of type 304 SS
subsurface cavities. Pits may be associated with the
attack of weld material, generally near the fusion line Element C Si Mn Cr Ni Mo Fe
or in the heat-affected zone. Sensitization has been Wt% 0.07 0.48 1.55 18.5 9.3 – Bal*
recognized as a factor related to the extent of pitting
*Bal ¼ balance
in the heat-affected zone (Ibars et al., 1992). Two-
phase weld metal appears to be the most susceptible,
although the relative susceptibilities of the two in a weld facilitates preferential attachment and
phases, austenite and delta ferrite are not clearly proliferation of microorganisms on the metal surface.
definable. As shown in the investigations referred to Since adhesion of microbial cells is the first step in
above, in some situations the austenite is preferen- MIC, it is very important to examine whether initial
tially attacked. In other situations, the delta ferrite is attachment is influenced by any of the metallurgical
removed and the austenite is not attacked. Of the features of the metal substratum as well as
seven cases showing pitting in the weld metal subsequent growth and proliferation. Several
studied by Borenstein (1988), two demonstrated workers have reported the importance of motility
preferential attacks in the austenite, whereas five in bacterial transport to the surface (Piette & Idziak,
others demonstrated preferential attack in the ferrite. 1991; Mueller et al., 1992; Camper et al., 1993). Once
The behaviour of weld metal also has been discussed bacteria reach the surface, subsequent attachment
by other authors (Soracco et al., 1988; Licina, 1989). can be influenced by surface topography and surface
The question often asked is ‘why do welds chemistry. The goal of this investigation was to
undergo preferential attack during MIC?’ It is well understand how bacterial adhesion on stainless steel
known that metal surfaces are extremely hetero- surfaces was affected by metallurgical changes such
geneous even in wrought conditions. Regional as sensitization and oxide formation introduced
differences (at all scales, from sub-micron to during welding.
macroscopic) are so well defined that local anodes
and cathodes form and corrosion progresses even in
apparently monolithic structures. Welding alters the MATERIALS AND METHODS
material characteristics. Topological, chemical and
microstructural changes caused by welding may Specimen Preparation
increase the corrosion susceptibility and introduce
the potential for galvanic corrosion or other electro- The chemical composition of the AISI type 304 SS
chemical events at the welded region. The altered used in the study is given Table I. Coupons ð30 £
surface condition seems to influence, at least in the 15 £ 1:6 mmÞ were used in the following conditions:
initial stages, preferential attack of the weld during i) solution-annealed, 11008C/30 min, water quench;
MIC. The results of electrochemical tests carried out ii) sensitized, 6258C/24 h, air cool; iii) oxidized,
on welds of different superficial finishes (Buchanan 9008C/5 min, air cool. The solution-annealed and
et al., 1990) using different bacterial concentrations sensitized specimens were ground to a diamond
have shown that the ‘as-welded’ state is most finish after heat treatment while the oxidation was
sensitive to attack. carried out on specimens that were polished to a
Attempts have been made to correlate residual diamond finish. The coupons were cleaned using a
stress, cold work and sensitization with MIC detergent solution, degreased with ethanol, and air-
susceptibility. Stein (1991) pointed out that sensiti- dried.
zation of type 304 and 316 SSs does not affect their
susceptibility to MIC. However, type 304 SS is
Evaluation of Degree of Sensitization
susceptible to MIC when it is cold worked. It has also
been noted that, when high annealing temperatures The degree of sensitization in the specimens heat
are used to eliminate or reduce deformation effects, treated at 6258C for 24 h was evaluated using the
this improves the resistance of austenitic stainless electrochemical potentiokinetic reactivation (EPR)
steels to MIC. However, tests which were carried out technique (Cihal, 1980). The sample was anodically
in the laboratory (Mele et al., 1991; Videla et al., 1991) polarised in 0.5 M H2SO4 and 0.01 M NH4SCN
showed that there is a clear relationship between the solution from the open circuit potential (OCP) to
sensitization state of a type 304 SS and the pitting þ 200 mV, SCE at a scan rate of 6 V h21 and after
potential measured in a biogenic sulphide-contain- holding at the passivation potential for 2 min, the
ing electrolyte (SRB metabolites). However, all these scan was reversed back to OCP. The presence of a
studies have considered the problem from the current peak in the reverse scan indicated that the
corrosion angle only. material was sensitized and the ratio of the peak
It is worthwhile to consider whether the micro- current density in the reverse scan to that in the
structural and microchemical heterogeneity present forward scan gave a measure of the degree of
ADHESION OF BACTERIA TO SS 304 3

TABLE II Results of morphological and biochemical tests was 5 £ 107 cfu ml21 ; confirming retention of viabi-
lity. This medium will be referred to henceforth as
Tests Response ‘phosphate buffer’.
Gram staining Gram-negative small rods
Motility þ
Oxidase þ Short term and long term exposure studies
Catalase þ
Growth at 458C þ For short term studies three coupons each of
Nitrate reduction þ (forming NO2/NH3)
Citrate utilization þ solution-annealed, sensitized and oxidized stainless
Growth on cetrimide agar þ steel were exposed in the ‘phosphate buffer’
Indole production þ maintained at 32 ^ 28C and were withdrawn after
1 h and 6 h. For long term studies 4 coupons each of
solution-annealed, sensitized and oxidized stainless
sensitization. An EPR test was also conducted on steel were exposed in the ‘nutrient culture’ main-
oxidized specimens. tained at 32 ^ 28C to study attachment, subsequent
growth and biofilm formation of Pseudomonas sp. on
Inoculum Preparation and Exposure of Specimens these surfaces. These coupons were retrieved for
analysis at various intervals ranging from 24 h to
The strain of bacterium (Pseudomonas sp.) used in the 168 h.
study was isolated from a natural biofilm formed on
Type 304 SS coupons exposed to fresh water in an
open reservoir. The biofilm on the SS coupon was Post Exposure Evaluation
dispersed into sterile water using a water bath
Bacterial density
sonicator as described by Mittleman and Geesey
(1987). The length of sonication for optimum re- The bacterial density on the coupons after various
covery of cells was found to be 5 min. Pseudomonas sp. durations of exposure was estimated using a plate
was isolated from the biofilm suspension using count technique. Three coupons of each metallurgi-
Pseudomonas isolation agar. The colony morphology cal condition (triplicate experiments) were used for
on common nutrient medium was smooth, circular total viable count (TVC) estimation (APHA, 1989).
and transparent. The blue green colouration of the The coupons were removed from the medium and
colonies was attributed to the production of gently washed to remove loose cells and the bacterial
pyoverdin and pyocyanin pigments (Palleroni, cells on the coupons were dispersed into 15 ml sterile
1984). Identification was carried out by morphologi- phosphate buffer by ultrasonication for 5 min. Serial
cal and physiological characteristics and by bio- dilutions of the bacterial cell suspension were
chemical tests (Table II) (Krug & Hold, 1984). All the prepared and 0.1 ml of each dilution was plated
morphological and biochemical characteristics clo- onto nutrient agar. The plates were incubated for
sely matched those of Pseudomonas aeruginosa. 24 –48 h and the number of colonies counted. Mean
However, this species was referred to as Pseudomonas TVC values were calculated for each coupon.
sp. in this paper, as positive identification was not One coupon of each metallurgical condition
done. exposed in nutrient culture was used for direct
A dilute nutrient culture for exposure studies was microscopic observation. The coupons were gently
prepared by inoculating 0.1% nutrient broth with washed with sterile water and air-dried in a sterile
0.1 ml of 24 h culture of Pseudomonas sp. in 100% chamber and a few drops of acridine orange (0.1%
nutrient broth. This culture in dilute nutrient solution in distilled water) were placed on the
medium was recultured and used for long term coupon. After 2 min, the excess stain was drained off
exposure and henceforth it will be referred to as and the coupons were washed in sterile water, dried
‘nutrient culture’. A dilute nutrient medium was and observed under a Nikon Eclipse E600 epifluor-
used for the study in order to avoid pelagic growth of escence microscope (excitation filter BP 490; barrier
bacteria and to favor biofilm formation (White et al., filter O 515). Cells of Pseudomonas sp. (and other
1996). microbes such as fungi, diatoms) fluoresced green/
For short term exposure studies, a suspension of orange and were easily differentiated from inorganic
bacterial cells in phosphate buffer (0.0425 g KH2PO4, particles and detritus. Acridine orange (AO) is a
0.19 g MgCl2 l21) was used. One hundred and fifty metachromatic dye which differentially stains
ml of 24 h Pseudomonas sp. culture (100% nutrient double stranded (ds) and single stranded (ss) nucleic
broth) with a bacterial density of 5:2 £ 107 cfu ml21 acids. When AO intercalates into dsDNA it emits
were cooled to 48C and centrifuged at 12,000 rpm green fluorescence upon excitation at 480– 490 nm
ðg value , 15; 000Þ for 30 min to pellet the cells. The and when AO complexes with single stranded
pellet was washed twice with buffer and finally nucleic acid i.e. RNA (Mah & O’Toole, 2001)
resuspended in 150 ml of buffer. The density of cells orange-red fluorescence is obtained. Cells on the
4 R P GEORGE et al.

FIGURE 1 EPR curves showing the degree of sensitization.

coupons exposed to nutrient culture were not


counted since the density was high. However, direct
counts were carried out on coupons exposed for
short periods in phosphate buffer (ASTM, 1985). Ten FIGURE 2 Adhesion of Pseudomonas sp. on 304 SS with different
different fields were selected randomly and oran- microstructure and surface characteristics in short term exposure
ge-red fluorescing cells counted. Results are studies (DAOC counts). Bars ¼ SD of the mean.
expressed as number of cells cm22. Statistical
analysis of the data was carried out using MYSTAT RESULTS
Software. Three replicates were analyzed for each
experimental condition. A Tukey-Kramer Multiple Evaluation of Degree of Sensitization
Comparison test was performed to assess signifi- Figure 1 shows the activation and reactivation curves
cance between bacterial counts on different surfaces. of sensitized and oxidized specimens in the EPR test.
The reactivation peak is only present in the case of
the sensitized specimen. The absence of any
reactivation peak for the oxidized specimen indicates
that oxidizing heat treatment did not result in any
Qualitative assay of siderophores by chrome sensitization of the material.
azurol S (CAS) agar
A chrome azurol S agar assay was carried out to
detect production of siderophores by Pseudomonas sp.
Short Term Exposure Studies
used in this study. To prepare 1 l of agar, 60.5 mg
chrome azurol S dye were dissolved in 50 ml of water Direct acridine orange counts (DAOC) on solution-
and mixed with 10 ml of iron (III) solution (1 mM annealed, sensitized and oxidized 304 SS specimens
FeCl3·6H2O, 10 mN HCl). This solution was added to after short term exposure showed maximum
cetrimide (HDTMA) agar solution under continuous adhesion on the sensitized specimens, followed by
stirring. The pH was maintained at 6.8. The resulting solution-annealed and oxidized specimens (Figure 2).
agar medium was autoclaved and CAS agar plates Tukey-Kramer Multiple comparison tests showed
prepared. The Pseudomonas sp. was streaked on the that variation in DAOC counts on the different
agar surface and incubated for 24 h at 32 ^ 28C: The surfaces were statistically significant. The P value for
Fe (III) – chrome azurol S complex tints the agar a rich sensitized vs solution-annealed specimens was
blue color. The siderophores produced by iron- , 0.01, for sensitized vs oxidized specimens , 0.001
starved microorganisms displace the chrome azurol and for solution-annealed vs oxidized speci-
S dye causing a change of colour to orange. mens , 0.05.

TABLE III Density of Pseudomonas sp. on 304 SS with different microstructure/surface characteristics in long term exposure studies

Sensitized Solution-annealed Oxidized


Time of exposure TVC ^ SD TVC ^ SD TVC ^ SD
24 h 4.5 £ 104 ^ 4 £ 103 1.5 £ 104 ^ 2.0 £ 103 4.6 £ 103 ^ 5 £ 102
72 h 8.4 £ 104 ^ 8 £ 103 2.0 £ 104 ^ 2.5 £ 103 8.4 £ 103 ^ 1 £ 102
168 h 2.2 £ 105 ^ 1 £ 104 6.0 £ 104 ^ 3.0 £ 103 1.1 £ 104 ^ 1.6 £ 103

TVC ¼ total viable counts of bacteria; SD ¼ standard deviation


ADHESION OF BACTERIA TO SS 304 5

factors determining cell adhesion are still obscure.


The existing literature is confusing and contradictory
with respect to the mechanism of bacterial adhesion
to hard surfaces. It is reported that surface
characteristics of the materials such as wettability
and charge, in tandem with the physico-chemical
factors of the bacterial cell surface affect cell
adhesion to surfaces (Boulange-Petermann et al.,
1997, Busscher et al., 1990). However, Sjollema and
Busscher (1990) suggested that theories based on
attractive and repulsive electrostatic forces are not
sufficient to explain deposition phenomena, because
negatively charged cells are found deposited on
negatively charged surfaces. It is also well known
that bacteria change their surface composition,
including charge, in response to the environment
(Cowan et al., 1992). The thermodynamic theory of
adhesion based on surface free energy of the cell and
substratum may also not explain the mechanism, as
secretion of adhesives can negate this theory
(Busscher et al., 1989). It is also reported that the
cell surface hydrophobicity of an organism varies in
different environments (Van der Mei et al., 1992).
Thus, the changeable nature of the charge and
hydrophobicity of bacterial surfaces indicate that
cells cannot be strictly considered as colloids.
However, many workers (Mueller et al., 1992;
FIGURE 3 The plot of log10 (TVC) on various metallurgical Camper et al., 1993) agree that transport of cells to the
surfaces. Bars ¼ SD of the mean.
surface of a material dominates the physico-chemical
effects in predicting cell attachment in flowing
systems. Before bacteria can interact with the surface,
Long Term Exposure Studies they must be transported there. Piette and Idziak
(1991) have shown that flagellated cells of Pseudo-
Table III and Figure 3 present the results of long term
monas fluorescens attach in greater numbers than
exposure studies using solution-annealed, sensitized
deflagellated cells. A motile, Gram-negative, rod-
and oxidized 304 SS specimens. In all cases,
shaped Pseudomonas sp. was used in this study and
maximum adhesion was found on the sensitized
hence the factors contributing to transport are
specimens. Observation by epifluorescence and
constant under all experimental conditions. The
scanning electron microscope (not shown) showed
present study concentrates on factors that contribute
a higher density of cell aggregation and more biofilm
to subsequent attachment and growth, specifically
coverage on sensitized specimens (Figure 4). Again,
surface topography and surface chemistry. It has
the P values were , 0.05, showing that the measured
been recognized in the literature that, in general,
variations in bacterial density on the different
electrochemically active surfaces favour bacterial
surfaces were statistically significant.
adhesion, probably because of the favourable
topography produced by the presence of corrosion
CAS Agar Assay products on the surface.
The aim of this study was to provide direct
CAS agar plates streaked with Pseudomonas sp. evidence for the influence of metallurgical charac-
showed orange color along the streaked lines and teristics such as sensitization and oxidation on
around isolated colonies (Figure 5) indicating side- microbial adhesion. The bacterial density and the
rophore production by the species used in the degree of aggregation and biofilm coverage were
present study. highest in the case of sensitized coupons followed by
solution-annealed and oxidized coupons. Epifluo-
rescence micrographs showed most of the cells
DISCUSSION attached to sensitized and solution-annealed SS
specimens which fluoresced orange-red compared to
Although microbial colonization of metal surfaces is the majority of cells that fluoresced green on the
considered to be a crucial step in initiating MIC, the oxidized surfaces. Mah and O’Toole (2001) reported
6 R P GEORGE et al.

FIGURE 5 Chrome azurol S agar plates streaked with


Pseudomonas sp. showing orange halos around colonies
indicating siderophore production by this species.

that AO bound to nucleic acids forms the RNA-AO


complex fluorescing orange-red, while the DNA-AO
complex fluoresces green. Thus, it appears that
bacterial cells attached to sensitized and solution-
annealed SS surfaces have a high RNA content
compared to those cells attached to the oxidized
surface of the same material. This
observation suggests that the cells on the sensitized
SS were more metabolically active than those on the
solution-annealed SS and the oxidized SS.
A difference in the colonization pattern was also
apparent with sensitized and solution-annealed
coupons which showed bacterial cells in a biofilm
embedded in extraceullar polymeric substances
(EPS) whilst oxidized coupons showed scattered
attached cells with little evidence of EPS and
establishment of a biofilm (Figure 4).
The differences in the colonization behaviour of
the SS surfaces under different metallurgical con-
ditions suggest that attachment and proliferation of
bacterial cells is influenced by the microstructure/
chemistry of the surface. Since most bacterial cells
were observed on the sensitized surface, it is possible
that the susceptibility of this surface to intergranular
corrosion, and thereby release of iron, favoured
bacterial attachment. It is well known that release of
iron ions from sensitized surfaces will be at a
maximum, as the chromium-depleted grain boun-
dary zones have no protective Cr-rich oxide film.
Release of iron from the oxidized surfaces is
expected to be the lowest.
Iron plays a fundamental role in microbial growth
and metabolism (Carroll, 1989). Barnes et al. (1999)
studied the effect of milk proteins on adhesion of
FIGURE 4 Epifluorescence photographs showing adhesion, bacteria to SS surfaces and reported that individual
growth and biofilm formation of Pseudomonas sp. after exposure milk proteins on SS surfaces reduce adhesion of
for 7 d to 304 SS specimens with (a) sensitized, (b) solution-
annealed, and (c) oxidized surfaces. The aggregations of cells in (b)
Pseudomonas sp. and an increase in the iron signal
are embedded in an extensive matrix of EPS. from the surface increased bacterial attachment.
Neilands (1995) in his mini-review on siderophores
clearly explains the requirement of iron by bacteria.
ADHESION OF BACTERIA TO SS 304 7

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