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Download by: [Charles Darwin University] Date: 08 July 2017, At: 01:19
Biofouling, 2003 Vol 19 (1), pp 1–8
A study was carried out to understand the influence of the metal surface is the formation of biofilm (Fleming &
surface characteristics/microstructure of a type 304 Geesey 1991; Rao et al., 1997). Such films and
stainless steel on bacterial adhesion by exposing sol-
ution-annealed, sensitized and air-oxidized stainless steel
associated bacteria form complex biological systems
specimens in a culture of Pseudomonas sp. in dilute that can cause several chemical changes at the
nutrient broth. Epifluorescence microscopy of the exposed metal/biofilm interface (Costerton et al., 1987;
surfaces revealed that the pattern of adhesion as well as George et al., 2000). The biofilm substantially alters
number density of bacterial cells was different depending the chemistry at the metal surface, often lowering the
on the metallurgical condition of the substratum. Among
the specimens with different microstructures, the sensi- pH and reducing oxygen tension. Therefore, bulk
tized specimens had the highest bacterial density, solution chemistry provides little information con-
followed by the solution annealed and the oxidized cerning chemical events at the interface between the
specimens. The same trend was shown by the total viable solution and the metal. In other words, microorga-
counts on the various surfaces, estimated by a plate count nisms can ‘engineer’ a thermodynamic state con-
technique. The study assumes significance in the context
of the widely reported observation of preferential attack of ducive for corrosion at the metal/biofilm interface
the welded region during microbiologically influenced (Walsh et al., 1994). In addition, they can alter the
corrosion of fabricated components. kinetics of corrosion reactions at the surface of the
material. Microbes localize and accelerate corrosion
Keywords: microbial biofilm; bacterial adhesion; 304 stainless steel; in several ways, e.g. they form concentration cells
microstructure; sensitization; oxidation and differential aeration cells, they reduce polari-
zation and directly oxidize/reduce metallic atoms/
ions, they produce corrosive metabolic by-products
and promote the passive co-accumulation of anions
INTRODUCTION that disrupt passivating films. MIC is manifested in
many forms of localized corrosion, which include
Austenitic stainless steels (SS) are prone to micro- pitting, crevice corrosion, under deposit corrosion
biologically influenced corrosion (MIC) when in and stress corrosion cracking (Little et al., 1999).
contact with natural waters. This is especially true in Corrosion is influenced by the microstructure,
cooling water systems that provide ideal conditions therefore it is expected that microstructure also plays
such as highly oxygenated water, good exposure to a role in MIC. This is evident from the analyses of
sunlight and air, temperatures in the range 27 –608C, many failures due to pitting corrosion in power
and a pH between 6 and 9 for the growth of micro- plants, chemical processing plants and pulp and
organisms (Dexter, 1992; Borenstein, 1994). The MIC paper mills, which indicate that the welded regions
is caused by the presence and activities of micro- of SS components are preferentially attacked by
organisms on the metal surface. The most important microbes (Syrette & Colt, 1983). Pits in such cases
feature resulting from microbial colonization of a often exhibit a special morphology having very small
ISSN 0892-7014 print/ISSN 1029-2454 online q 2003 Taylor & Francis Ltd
DOI: 10.1080/08927010290031017
2 R P GEORGE et al.
entrance and exit penetrations with very large TABLE I Chemical composition of type 304 SS
subsurface cavities. Pits may be associated with the
attack of weld material, generally near the fusion line Element C Si Mn Cr Ni Mo Fe
or in the heat-affected zone. Sensitization has been Wt% 0.07 0.48 1.55 18.5 9.3 – Bal*
recognized as a factor related to the extent of pitting
*Bal ¼ balance
in the heat-affected zone (Ibars et al., 1992). Two-
phase weld metal appears to be the most susceptible,
although the relative susceptibilities of the two in a weld facilitates preferential attachment and
phases, austenite and delta ferrite are not clearly proliferation of microorganisms on the metal surface.
definable. As shown in the investigations referred to Since adhesion of microbial cells is the first step in
above, in some situations the austenite is preferen- MIC, it is very important to examine whether initial
tially attacked. In other situations, the delta ferrite is attachment is influenced by any of the metallurgical
removed and the austenite is not attacked. Of the features of the metal substratum as well as
seven cases showing pitting in the weld metal subsequent growth and proliferation. Several
studied by Borenstein (1988), two demonstrated workers have reported the importance of motility
preferential attacks in the austenite, whereas five in bacterial transport to the surface (Piette & Idziak,
others demonstrated preferential attack in the ferrite. 1991; Mueller et al., 1992; Camper et al., 1993). Once
The behaviour of weld metal also has been discussed bacteria reach the surface, subsequent attachment
by other authors (Soracco et al., 1988; Licina, 1989). can be influenced by surface topography and surface
The question often asked is ‘why do welds chemistry. The goal of this investigation was to
undergo preferential attack during MIC?’ It is well understand how bacterial adhesion on stainless steel
known that metal surfaces are extremely hetero- surfaces was affected by metallurgical changes such
geneous even in wrought conditions. Regional as sensitization and oxide formation introduced
differences (at all scales, from sub-micron to during welding.
macroscopic) are so well defined that local anodes
and cathodes form and corrosion progresses even in
apparently monolithic structures. Welding alters the MATERIALS AND METHODS
material characteristics. Topological, chemical and
microstructural changes caused by welding may Specimen Preparation
increase the corrosion susceptibility and introduce
the potential for galvanic corrosion or other electro- The chemical composition of the AISI type 304 SS
chemical events at the welded region. The altered used in the study is given Table I. Coupons ð30 £
surface condition seems to influence, at least in the 15 £ 1:6 mmÞ were used in the following conditions:
initial stages, preferential attack of the weld during i) solution-annealed, 11008C/30 min, water quench;
MIC. The results of electrochemical tests carried out ii) sensitized, 6258C/24 h, air cool; iii) oxidized,
on welds of different superficial finishes (Buchanan 9008C/5 min, air cool. The solution-annealed and
et al., 1990) using different bacterial concentrations sensitized specimens were ground to a diamond
have shown that the ‘as-welded’ state is most finish after heat treatment while the oxidation was
sensitive to attack. carried out on specimens that were polished to a
Attempts have been made to correlate residual diamond finish. The coupons were cleaned using a
stress, cold work and sensitization with MIC detergent solution, degreased with ethanol, and air-
susceptibility. Stein (1991) pointed out that sensiti- dried.
zation of type 304 and 316 SSs does not affect their
susceptibility to MIC. However, type 304 SS is
Evaluation of Degree of Sensitization
susceptible to MIC when it is cold worked. It has also
been noted that, when high annealing temperatures The degree of sensitization in the specimens heat
are used to eliminate or reduce deformation effects, treated at 6258C for 24 h was evaluated using the
this improves the resistance of austenitic stainless electrochemical potentiokinetic reactivation (EPR)
steels to MIC. However, tests which were carried out technique (Cihal, 1980). The sample was anodically
in the laboratory (Mele et al., 1991; Videla et al., 1991) polarised in 0.5 M H2SO4 and 0.01 M NH4SCN
showed that there is a clear relationship between the solution from the open circuit potential (OCP) to
sensitization state of a type 304 SS and the pitting þ 200 mV, SCE at a scan rate of 6 V h21 and after
potential measured in a biogenic sulphide-contain- holding at the passivation potential for 2 min, the
ing electrolyte (SRB metabolites). However, all these scan was reversed back to OCP. The presence of a
studies have considered the problem from the current peak in the reverse scan indicated that the
corrosion angle only. material was sensitized and the ratio of the peak
It is worthwhile to consider whether the micro- current density in the reverse scan to that in the
structural and microchemical heterogeneity present forward scan gave a measure of the degree of
ADHESION OF BACTERIA TO SS 304 3
TABLE II Results of morphological and biochemical tests was 5 £ 107 cfu ml21 ; confirming retention of viabi-
lity. This medium will be referred to henceforth as
Tests Response ‘phosphate buffer’.
Gram staining Gram-negative small rods
Motility þ
Oxidase þ Short term and long term exposure studies
Catalase þ
Growth at 458C þ For short term studies three coupons each of
Nitrate reduction þ (forming NO2/NH3)
Citrate utilization þ solution-annealed, sensitized and oxidized stainless
Growth on cetrimide agar þ steel were exposed in the ‘phosphate buffer’
Indole production þ maintained at 32 ^ 28C and were withdrawn after
1 h and 6 h. For long term studies 4 coupons each of
solution-annealed, sensitized and oxidized stainless
sensitization. An EPR test was also conducted on steel were exposed in the ‘nutrient culture’ main-
oxidized specimens. tained at 32 ^ 28C to study attachment, subsequent
growth and biofilm formation of Pseudomonas sp. on
Inoculum Preparation and Exposure of Specimens these surfaces. These coupons were retrieved for
analysis at various intervals ranging from 24 h to
The strain of bacterium (Pseudomonas sp.) used in the 168 h.
study was isolated from a natural biofilm formed on
Type 304 SS coupons exposed to fresh water in an
open reservoir. The biofilm on the SS coupon was Post Exposure Evaluation
dispersed into sterile water using a water bath
Bacterial density
sonicator as described by Mittleman and Geesey
(1987). The length of sonication for optimum re- The bacterial density on the coupons after various
covery of cells was found to be 5 min. Pseudomonas sp. durations of exposure was estimated using a plate
was isolated from the biofilm suspension using count technique. Three coupons of each metallurgi-
Pseudomonas isolation agar. The colony morphology cal condition (triplicate experiments) were used for
on common nutrient medium was smooth, circular total viable count (TVC) estimation (APHA, 1989).
and transparent. The blue green colouration of the The coupons were removed from the medium and
colonies was attributed to the production of gently washed to remove loose cells and the bacterial
pyoverdin and pyocyanin pigments (Palleroni, cells on the coupons were dispersed into 15 ml sterile
1984). Identification was carried out by morphologi- phosphate buffer by ultrasonication for 5 min. Serial
cal and physiological characteristics and by bio- dilutions of the bacterial cell suspension were
chemical tests (Table II) (Krug & Hold, 1984). All the prepared and 0.1 ml of each dilution was plated
morphological and biochemical characteristics clo- onto nutrient agar. The plates were incubated for
sely matched those of Pseudomonas aeruginosa. 24 –48 h and the number of colonies counted. Mean
However, this species was referred to as Pseudomonas TVC values were calculated for each coupon.
sp. in this paper, as positive identification was not One coupon of each metallurgical condition
done. exposed in nutrient culture was used for direct
A dilute nutrient culture for exposure studies was microscopic observation. The coupons were gently
prepared by inoculating 0.1% nutrient broth with washed with sterile water and air-dried in a sterile
0.1 ml of 24 h culture of Pseudomonas sp. in 100% chamber and a few drops of acridine orange (0.1%
nutrient broth. This culture in dilute nutrient solution in distilled water) were placed on the
medium was recultured and used for long term coupon. After 2 min, the excess stain was drained off
exposure and henceforth it will be referred to as and the coupons were washed in sterile water, dried
‘nutrient culture’. A dilute nutrient medium was and observed under a Nikon Eclipse E600 epifluor-
used for the study in order to avoid pelagic growth of escence microscope (excitation filter BP 490; barrier
bacteria and to favor biofilm formation (White et al., filter O 515). Cells of Pseudomonas sp. (and other
1996). microbes such as fungi, diatoms) fluoresced green/
For short term exposure studies, a suspension of orange and were easily differentiated from inorganic
bacterial cells in phosphate buffer (0.0425 g KH2PO4, particles and detritus. Acridine orange (AO) is a
0.19 g MgCl2 l21) was used. One hundred and fifty metachromatic dye which differentially stains
ml of 24 h Pseudomonas sp. culture (100% nutrient double stranded (ds) and single stranded (ss) nucleic
broth) with a bacterial density of 5:2 £ 107 cfu ml21 acids. When AO intercalates into dsDNA it emits
were cooled to 48C and centrifuged at 12,000 rpm green fluorescence upon excitation at 480– 490 nm
ðg value , 15; 000Þ for 30 min to pellet the cells. The and when AO complexes with single stranded
pellet was washed twice with buffer and finally nucleic acid i.e. RNA (Mah & O’Toole, 2001)
resuspended in 150 ml of buffer. The density of cells orange-red fluorescence is obtained. Cells on the
4 R P GEORGE et al.
TABLE III Density of Pseudomonas sp. on 304 SS with different microstructure/surface characteristics in long term exposure studies
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