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Republic of the Philippines

Carlos Hilado Memorial State College


Talisay City, Negros Occidental

IMPROVISED EGG INCUBATOR


Republic of the Philippines
Carlos Hilado Memorial State College
Talisay City, Negros Occidental

CHAPTER I

INTRODUCTION

Background of the study

Egg incubator is one of the inventions that provide opportunity especially for

those who want to be excellent farmers. The system will automatically control the

temperature and humidity of the incubator for various types of eggs. The function of

egg incubator is to take over the animal job to incubate an egg to hatching. Eggs have

been incubated by artificial means for thousands of years (Olasunkanmi J. 2017).

The ancient Egyptians and Chinese both devised incubators to hatch chicks from

eggs without having the mother hen sit on them. This enabled hens to continue laying

eggs without interruption. Egyptian incubators were large rooms heated by fires where

attendants turned the eggs at regular intervals so they would warm evenly. Chinese

incubators were warmed by fire or by rotting manure (Gale, T. 1997).


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Carlos Hilado Memorial State College
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According to Berry, G. (2009), artificial incubation of poultry eggs is an ancient

practice. Aristotle writing in the year 400 B.C. told of Egyptians incubating eggs

spontaneously in dung heaps. The Chinese developed artificial incubation at least as

early as 246 B.C. These early incubation methods w ere often practiced on a large scale,

a single location perhaps having capacity of 36,000 eggs. The application of incubation

principles was a closely guarded secret, passed from one generation to the next. The

proper temperature was judged by placing an incubating egg in one’s eye socket for

accurate determination. Temperature changes were effected in the incubator by moving

the eggs, by adding additional eggs to use the heat of embryological development of

older eggs, and by regulating the flow of fresh air through the hatching area. Humidity

was evidently not a problem as primitive incubators were located in highly humid areas,

and the heat source, often burning materials, furnished water around the eggs. Turning

was done as often as five times in a 24-hour period after the fourth day of incubation.

A broody hen (a hen that wants to set and hatch eggs and raise the chicks) can

hatch just about 10–12 eggs at once in 21 days, which reduces its productivity as it

takes time to incubate and hatch the chicks. In contrast, some large birds, such as

condors and albatross, may lay only a single egg every two years. For the world’s

growing population, relying on this natural type of incubation is not enough, hence the

need for artificial incubation. This way, a female bird just concentrates on laying eggs

while the incubation is done for her artificially. (Muhammad, A.S 2017)

This device used to grow and maintain microbiological cultures or cell cultures.

The incubator maintains optimal temperance, humidity and other conditions such as the
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Carlos Hilado Memorial State College
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carbon dioxide (CO2) and oxygen content of the atmosphere inside. Incubators are

essential for a lot experimental work in cell biology, microbiology, and molecular

biology and are used to culture both bacterial as well as eukaryotic cells. (Protak

Scientific, 2017)

Bacolodnon loves to eat chicken such as, Chicken Tinola, Chicken Adobo,

Chicken Joy and especially the Chicken Inasal. The Manokan Country has become a

part of every visitor’s Places to Eat in Bacolod City. So to help with the demand of

poultry meat this Improvised Incubator may help increase food production.

Objectives of the Study

The general objective of this study is to develop an Improvised Egg Incubator.

Specifically, it aims to:

1. design and construct a device using locally available materials;

2. evaluate its quality in terms of:

A. performance,

B. durability,

C. reliability,

D. serviceability;
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3. determine its acceptability in terms of;

A. design,

B. aesthetic,

C. functionality;

4. formulate an operating manual.


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Carlos Hilado Memorial State College
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Framework of the Study

Technological
1. Planning Improvised Egg Utilization of
resources Incubator Improvised Egg
2. Designing
Incubator
- Human 3. Purchasing

- Materials 4. Assembling

- Financial 5. Constructing

- Information 6. Testing

- Tools 7. Revising,

- Equipment 8. Evaluating

Quality

Dimensions

- Performance
- Conformance
- Durability
- Serviceability
Acceptability
- Design
- Aesthetic
- Functionality

Figure 1
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Paradigm of the Study

This study follows the input - output method. The input involve consists of

technological resources, human, materials, financial, information, tools, equipment,

revising and evaluating the quality of acceptability of the device in terms of; design,

aesthetic, and functionality. The process consists of planning, designing, constructing,

testing. The output is the completed and tested Improvised Incubator. After it has been

completed and tested, the evaluators provide feedback for further improvement of the

Improved Incubator. These feedbacks are then used for revisions and development in

the input of a newly Improvised Egg Incubator.

Scope and limitations

The coverage of this study focused on planning, designing, purchasing,

assembling, constructing, testing, revising the device in terms of performance,

conformance, durability and serviceability and the formulation of operating manual. It

includes the hatching process and the This study is limited only in constructing the

device using a Styrofoam box. The investigators limited this research to Bacolod City

only. I does not seek to


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Significance of the study

This research work is significant to the following:

Hatchery and poultry owners. This study improves the poultry production and

to produce good quality of birds which are healthy and well, to maximize the

investment to profit ratio. An egg tech incubator has proved to be the more successful

method than the traditional method of egg hatching. Traditionally a hen doesn’t lay any

further eggs until and unless she hatches her earlier eggs completel y.

Consumers. The findings of this study will redound to the benefit of consumers

with the production of good quality meat to supply their needs.

Game bird breeders and interested backyard raisers. Results could help

benefit the game bird breeders to increase their production of fighting cocks, because

hens can only hatch a few egg.

School. Through this study, students will become aware on how to hatch an egg,

how many days will it hatch, what does it need to hatch, etc .

Government. The result of this study could help them realize the benefit of the

device in producing quality chicks to supply the needs of poultry meat in the city.
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Carlos Hilado Memorial State College
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CHMSC Administrators. With this project, the administrators would promote

better education to the students and teachers in this institution. It could give them the

motivation to perform their job well.

Future Researchers. With the introduction of improvised incubator, future

researchers could improve this study to make it more useful in the future. Likewise, this

study can be used as a guide or basis for their researches that will lead them to discover

new things.

Definition of terms

Durability. Conceptually, this term is defined the ability to withstand wear,

pressure, or damage ( oxforddictionaries.com).

As used in this study, this term means the length of the device life.

Performance. Conceptually, this term is defined as the action or process of

carrying out or accomplishing an action, task, or function

(oxforddictionaries.com).

Operationally, this term refers to a product's primary operating

characteristics.
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Serviceability. Conceptually, it is the quality of being able to provide good

service. Serviceableness, usability, usableness, usefulness, utility -

the quality of being of practical use (thefreedictionary.com).

Operationally, this term means the speed with which the product

can be put into service when it breaks down, as well as the

competence and the behavior of the service person.

Conformance. Operationally, this term means the precision with which the

product or service meets the specified standards.

Aesthetics. Conceptually this term means a set of principles concerned with the

nature and appreciation of beauty (oxforddictionaries.com).

Operationally, this term means the subjective dimension indicating

the kind of response a user has to a product. It represents the

individual’s personal preference.

Hatchery. This term is conceptually and operationally defined as a place

where the hatching of fish or poultry eggs is artificially controlled

for commercial purposes (oxforddictionaries.com).

Poultry. This term is conceptually and operationally defined as a

domesticated birds kept for eggs or meat (webster.com/dictionary).

Design. This term is conceptually defined as the specification of an object,

manifested by some agent, intended to accomplish goals, in a


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Carlos Hilado Memorial State College
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particular environment, using a set of primitive components,

satisfying a set of requirements subject to some constraints

(businessdictionary.com, 2013).

Functionality. This term is conceptually and operationally defined as the output of

all parts of the device (Physics, 2014).

Improvised. This term is conceptually and operationally defined as the means to

make or provide from available materials.


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Carlos Hilado Memorial State College
Talisay City, Negros Occidental

Chapter II

REVIEW OF RELATED LITERATURE

This chapter presents the review of related literature coming from books, and

websites. It includes the History of Chicken Incubators, Kinds of Incubators and the 5

Categories of Chicken Incubators.

History of Egg Incubators

According to McKinley, D. (2017), one of the early influences of chicken

domestication was cockfighting, which led to the distribution of fowl around the world.

Many Bible verses refer to chickens. The breeding and selection of chickens over the

centuries have resulted in some 350 combinations of physical features known today.

The purebred fowl of today are basically the same as they were 100 years ago, while the

commercial chicken industry is constantly developing, through science, a fowl that

produces nutritious meat and eggs with extreme efficiency. For centuries, chickens

propagated and increased the number of the species in natural ways. That is, the rooster

fertilized the hen’s eggs, the hen laid eggs, she became “broody,” made a nest, laid a
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“clutch” of 10-12 fertilized eggs in a nest and “set” on them for 21 days (keeping them

at about 100 degrees Fahrenheit, turning them several times a day and maintaining a

constant humidity). After all that, chicks were hatched. The hen takes several days to

lay a clutch of eggs in a nest, but chick development begins with incubation, thus, all of

the chicks in the clutch hatch within a day or two of each other. The hen usually

remains on the nest for about two days after the first chick hatches. During that time,

the chicks feed by absorbing their internal yolk sac. The state of being “broody” is

controlled by instinct, hormones and lighting conditions. A broody hen will fiercely

guard her clutch of eggs and her chicks after they hatch. She keeps them warm and

leads them to food and water, but returns to the nest at night to keep them warm and

guard them.

And he also added that, as early as 750 B.C., the Egyptians discovered the

technique of artificial incubation. If the hen were kept from “brooding,” they reasoned,

she could lay more eggs. A modern, well-nourished, healthy hen in a proper

environment is capable of laying an average of 265 eggs a year. A hen’s egg -laying

ability is automatic and requires no rooster to be present.

Kinds of Incubators

According to The Editors of Encyclopaedia Britannica, there are three principal

kinds of incubators: poultry incubators, infant incubators, and bacteriological

incubators;
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A. POULTRY INCUBATORS

Poultry incubators are used to keep the fertilized eggs of chickens warm until

they are ready to hatch. These are the oldest type of incubators; rooms heated by fi res

were used by the ancient Egyptians and Chinese to hatch chicken eggs, and later

incubators used kerosene lamps to heat air or water in proximity to the eggs. Modern

incubators are rooms heated by electricity. Large electric fans circulate the air to

maintain uniform temperatures, and the eggs are turned automatically at least eight

times daily. The larger commercial incubators may hold as many as 75,000 eggs at one

time.

B. INFANT INCUBATORS

Infant incubators are used to provide a warm environment for babies

born prematurely or for other infants who are unable to maintain a normal body

temperature. The infant incubator is a relatively small, glass-walled box that may have

portholes fitted with long rubber gloves through which nurses can handle and care for

the infant. Most infant incubators are fitted with special devices that can control the

concentration of oxygen inside the incubator; this is necessary because some infants

need either greater or lesser amounts of oxygen owing to particular diseases they may

have. Infant incubators also regulate the humidity inside the enclosure.

C. BACTERIOLOGICAL INCUBATORS

Bacteriological incubators provide a controlled environment in order to promote

the growth of bacteria or other microorganisms in various culture media. They are
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insulated enclosures that are thermostatically regulated to maintain a constant

temperature. Hot air is circulated over racks or shelves containing the Petri dishes,

flasks, or other culture media. In medicine, such incubators are used to identify disease -

causing microorganisms taken from patients. A sample of the patient’s blood, sputum,

mucus, or other secretion is placed in a culture medium inside the incubator, and, after

the microorganisms in the sample have multiplied, they can be identified with greater

certainty. Bacteriological incubators are also used in mi crobiology and biochemistry, in

the dairy and other food-processing industries, and in water and sewage

treatment plants.

4 TYPES OF CHICKEN INCUBATORS

According to Sheikh, F. (2012), below are some of the types of the poultry egg

incubators which are being used these days.

A. Household incubators

As the name suggests, these incubators are most utilized by the people who plan

to hatch the eggs within their household or on a very small scale. So, as they are

designed for the household settings very little monitoring is required for them. Now

these incubators may be fully automatic, semi-automatic and manual incubators, all of

which are readily available in the markets. The exact temperature to be used for the

incubation process depends on the control and other characteristics of the incubation
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machine, which is a factor that all the farmers and specialists should always keep in

mind.

B. Multi-Sage Incubators

Multi-sage incubation relies on the constant operation of the machines for a set

period of time. These incubators are operated continuously in which the eggs are added

into the settings once or twice a week. A constant supply is maintained for the eggs at

all times for their growth. One of the main advantages of making use of these

incubators is the low maintenance and production cost and the simplicity of the entire

operation. The core process of these incubators is the transformation of the heat

generated by the old eggs and the use of this heat for the new eggs that are to be

processed in the incubators. Another important thing here is the use of the same size

and types of eggs for the incubation process. Furthermore, the aspects of ventilation and

incubator temperature should always be given due importance for the successful

completion of the hatching eggs and all other incubation processes .


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C. Single Stage Incubator

Considered to be one of the most natural mechanisms for achieving incubation,

the single stage incubation is also used these days. It has been named as single stage

incubation because all the eggs inside the device are kept and grown at the same stage

of development. The machine is filled in for each setting and then emptied out for the

each of the transfers. For those who do not know, this type of incubation is also known

as the all-out incubation process. Moreover, the incubator also works on the principles

of ventilation, humidity and all other important aspects necessary for the growth and

hatching of the eggs.


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D. Tunnel and industrial Incubators

These incubators also make use of the multi-stage mechanism for achieving the

process of incubation and hatching of the eggs under environmentally controlled

conditions and processes. They are mostly used for the large and commercial poultry

farms in addition to the industrial incubators which are also used on a large sca le. It is

because of their large scale used that a number of mechanisms are used for maintaining

the productivity and efficiency of the process at all times. The prices of the industrial

and tunnel incubators also vary depending on the quality you plan to buy. Furthermore,

you should also try to consider the reputation of the supplier from whom you plan to

buy these incubation machines.


Republic of the Philippines
Carlos Hilado Memorial State College
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Chapter III

METHODOLOGY

Research design

This study utilizes the descriptive and developmental types of research.

Descriptive because its main concern is to get the holistic view of characteristics of the

subjects exposed to blended learning as well as those receiving the textbook -based

instruction. This study is also developmental because it has been defined as the

systematic study of designing, developing, and evaluating instructional programs,

processes, and products that must meet criteria of internal consistency and

effectiveness.
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Glass

Cover

Body

Figure 1 outside casing of Improvised Incubator.

The parts and functions of the Improvised Incubator are presented in Table 1.
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Figure 2. Improvised Egg Incubator with its parts.

Design, Plan, Preparation, and Fabrication

The plan and fabrication includes the preparation, construction procedures and

the construction of parts.


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Table 1.

Parts and Functions of the Improvised Egg Incubator

Parts Functions

Styrofoam box Serves as the body of the device

Incandescent bulb Source of heat

Power supply Converts mains AC to low-voltage

regulated DC power for the device

Male plug Used to connect to the convenience outlet

Flat cord AWG #14 To allow the electricity to the device

Switch SPST (Singe pole single throw) Turn the device on and off

Relay 12 volts DC. Used to control other circuits

Porcelain socket Serves as the bulb holder

Magnetic starter Controls the bulb to maintain

Calibrated mercury type thermometer Used to maintain the desired temperature

of the incubator

Screen wire Used to support the weight of the egg and

chicks. And to protect the chicks from the

bulb.
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Preparation

1. Draw the proposed project design.

2. Select the materials to be used.

3. Purchase the materials needed.

4. Lay-out parts.

Fabrication

1. Cut the materials according to the desired measurement for the wires to be used.

2. Install all the parts.

3. Fabricate the body.

The project flow chart of the study presents the steps and the stages of project

development including the equipment design, fabrication, assembling and finishing.


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Development of the Project

Design

 Selecting the materials to be used

 Purchasing the materials to be used

 Laying – out the desired measurement of the

Fabrication

 Measuring

 Cutting

 Installing

 Fixing

Assembling

Finishing

 Dry-run / Enhancement / Testing

Improvised Egg Incubator

Figure 3. Project Flow Chart


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Evaluation Procedure

B. SUPPLIES AND MATERIALS

The descriptive presentation to the supplies and materials and their cost used in

the construction of the project are listed in table 1.


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TABLE 1

Bills of supplies and materials needed in the construction of the training unit.

QTY. UNIT DESCRIPTION UNIT COST TOTAL

1 box Styrofoam 22” x 15 ½ ” x 16 ½ ” P 300 P 300

1 pcs. Male plug P 100 P100

2 m. Flat cord AWG #14 P 66 P 132

1 pcs. Switch SPST (Singe pole single throw)

Power supply P 50 P 50

1 pcs. Relay 12 volts DC. P 50 P 50

1 pcs. Porcelain socket P 130 P 130

1 pcs. Incandescent Bulb 50 watts m f/16 volts P 100 P 100

1 pcs. Magnetic starter/ Magnetic contactor

220 volts single phase P 30 P 30

1 pcs. Calibrated mercury type thermometer

P 100 P 100

1 pcs.

P 120 P 120

P 1, 112
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C. TOOLS AND EQUIPMENT

Table 2 shows the tools and equipment’s used in the construction of the project

and their respective functions.

TABLE 2

Tools and equipment and their respective function

NAME OF TOOLS/EQUIPMENT FUNCTION

1 pcs. Electrical plier Used in cutting and bending wires.

1 pcs. Long nose plier Used to help pliers to easily cut the wires.

Used for driving screws.

1 pcs. Screwdriver reversible Used for measuring the voltage.

1 pcs. Multi-tester Used for soldering.

1 pcs. Soldering Iron Used to join wires to leads of components.

1 m. Soldering Lead Used for repairing damages.

1pcs. Duct Tape

D. CONSTRUCTION PROCEDURE
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The construction procedure of the improvised egg incubator consists of:

1. Assembling and constructing of parts

2. Testing the functionality of the constructed project.

Assembling and constructing of parts

1. Create the outer body.

2. Install the parts.


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CHAPTER IV

D. Length of Incubation periods

Incubation periods vary for different species of birds. In general, “the larger the

egg the longer the incubation period”. However, there are individual differences. The

incubation period may also vary with the temperature and humidity within the

incubator. Average incubation periods for some species are:

SPECIES DAYS OF SPECIES DAYS OF

INCUBATION INCUBATION

1. Chicken 21 days 9. Pheasant 23 days

2. Duck 28 days 10. peafowl 29 days

3. Quail (Coturnix) 16 days 11. Guinea 27 days


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4. Duck (Muscovy) 36 days 12. Ostrich 42 days

5. Goose 32 days 13. Pigeon 18 days

6. Turkey 28 days 14. Quail 23 days

7. Canary 13 days 15. Parakeet 19 days

8. Prairie Chicken 23 days 16. Grouse 23 days

E. Incubation Conditions

1. Temperature

Temperature is extremely important during incubation. Variations of more than

one degree from the optimum will adversely affect the number of eggs that will

successfully hatch. In sectional or home-type incubators the temperature will vary

considerably between the top and the bottom of the egg. With these types of incubato rs

a temperature at the top of the eggs of 101°F for the first week, 102°F for the second

week, and 103°F till hatching gives the best results with eggs of most species.

In modern, commercial, forced-draught incubators, a temperature of 99-100°F is

maintained throughout the incubation period. Most operators find that in the very large

machines some provision must also be made for cooling to maintain this constant

temperature. Embryonic development produces considerable heat. If this heat is not

dissipated, injury to the embryos may occur.

2. Humidity
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Eggs lose water during the incubation period, and the rate of loss depends on the

relative humidity maintained within the hatching chamber. Metabolic balance must be

maintained throughout the incubation period. Thus, humidity outside a relatively

narrow range will affect the number of successfully hatched eggs.

Optimum growth for most species requires a relative humidity of 60 percent until the

eggs begin to pip, after which the relative humidity should be raised to 70 percent. Best

results occur with turkeys when these humidity’s are raised 2 to 3 percent. Under most

Oklahoma conditions, moisture must be added to the hatching chamber to reach these

relative humidity levels. This can be done by placing an open pan of water in the same

area with the eggs. In sectional or convectional type incubators, it may be necessary to

increase the water surface by suspending a piece of cloth from the water, providing

wick action.

Relative humidity can be gauged by wrapping a wet cotton cloth around the bulb of a

thermometer and suspending it in the hatching compartment. Due to evaporation, the

“wet” bulb thermometer will have a temperature below that of a dry bulb thermometer

in the same compartment. Table 3 shows the relative humidity for selected temperature

readings.

TABLE 3

The relative humidity to select temperature readings.


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WET BULB 99 88 100 101 ( O F)

READING F.

F. Position and egg turning

Eggs should be placed in the incubation compartment large ends up for best

results. However, a fairly good hatch can be obtained if the eggs are placed on their

sides. An extremely poor hatch will occur if the eggs are placed in the incubator small

end up.

The eggs must be turned several times a day for best hatchability. This will ensure that

the embryo will not stick to the shell. The turning should be repeated throughout the

entire 24-hour day. However, the night turning may be eliminated as long as there is a

late evening and an early morning turning. Eggs should be turned at least four times

during each 24-hour period. In large commercial machines, turning is mechanically

done, controlled by a time clock.

The eggs should be turned through a 90-degree plane as gently as possible. Turning

should continue until one to three days prior to hatching and or until the eggs has

“pipped;” position or turning will then have no effect on hatching.

G. Ventilation
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Since the developing embryo receives oxygen from the atmosphere and releases

carbon dioxide, the capability for ventilation must be incorporated in the incubator. The

more eggs in the incubator compartment and the older the embryo, the more oxygen is

required.

H. Embryonic Development

Embryo development from the single fertilised cell to the self -sustaining animal

in a relatively short span is an interesting but complex process. Because of various

incubation periods for different avian species, characteristic elements in the developing

embryo occur at slightly different times. For the chicken, Table 2 indicat es significant

changes and the day on which each change is evident.

I. Embryo Mortality

Eggs can fail to hatch for many reasons. Among these are inadequate diet of the

hen, incorrect environment within the incubator, and malposition of the embryo within

the egg.

TABLE 4

Times of embryonic development

Prior to Oviposition Cell division starts. Three hours after

fertilization the fertilized embryo in an

egg will have divided several times and

will contain many cells by the time the egg


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is laid.

Between Oviposition and Incubation A period of dormancy or inactive state, as

long as the eggs are kept below embryonic

zero (approximately 70 o F).

During Incubation: First Day A resemblance to a chick embryo, with the

distinct differentiation into specialized

system, i.e. extra embryonic membranes,

alimentary tract, vertebral column,

nervous system, head and eyes.

Second Day Heart begins to beat and ear differentiation

occurs.

Third Day Nose, legs, wings, as well as blood

circulation fermentation.

Fourth Day Tongue begins to form.

Fifth Day Formation of reproductive organs and sex

differentiation.

Sixth Day Beak formation starts.

Eighth Day Feathers begin to harden.

Tenth Day Beak begins to harden.

Thirteenth Day Appearance of scales and claws.

Fourteenth Day Orientation of the embryo for hatching

with the head toward the large end of the


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egg.

Scales, claws, and beak become firm and

horny.

Sixteenth Day Yolk sac begins to enter the body cavity

through the umbilicus or navel.

Nineteenth Day Yolk sac is completely within the body

cavity.

Twentieth Day This material may be used by the chick to

sustain life for several days after hatching.

The beak penetrates into the air cell, and

chick begins to breathe and often can be

heard to “peep” even before the shell is

broken.

Twenty-first Day The “egg-tooth” or extremely hard tip of

the beak penetrates the egg shell.

Continued muscular action cuts the top of

the shell off and with a final struggle kicks

out the shell, leaving the extra embryonic

membranes within the shell.


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References:

https://www.britannica.com/technology/incubator

https://www.encyclopedia.com/plants-and-animals/agriculture-and-

horticulture/agriculture-general/incubator

https://www.protakscientific.com/incubator-culture/

https://www.farmcollector.com/equipment/chicken-incubators-zm0z17aprzhur

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