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Thin-Walled Structures 85 (2014) 359–366

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Thin-Walled Structures
journal homepage: www.elsevier.com/locate/tws

An experimental study on externally pressurized stiffened


and thickened cylindrical shells
Tohid Ghanbari Ghazijahani n, Hui Jiao, Damien Holloway
School of Engineering & ICT, University of Tasmania, Hobart, Australia

art ic l e i nf o a b s t r a c t

Article history: It has long been identified that stiffening of steel shells is one of the most effective ways of enhancing the
Received 10 July 2014 capacity of these structures. Stiffeners largely in the form of welded elements have been employed to
Received in revised form strengthen shell structures in which the stiffeners generally cover the whole length of the structure.
25 August 2014
In this research the effect of partial and full length stiffening of shells was studied in which the stiffeners
Accepted 25 August 2014
were attached without welding to avoid the adverse effect of the residual stresses. Furthermore, local
thickening of the shells by the same stiffening strips was investigated and the results were evaluated
Keywords: against the plain specimen. The effect of strengthening provided by local thickening was slightly less but
Thin steel shells comparable to that provided by the stiffeners.
Buckling
& 2014 Elsevier Ltd. All rights reserved.
External pressure
Stiffeners (stringers)
Different strengthening methods
Epoxy

1. Introduction shells [5] and the effect of various types of geometric imperfec-
tions for the shells with similar D/t ratios were thoroughly
Cylindrical shells are present in a vast range of structural investigated [6–12].
elements, which are seen in a great many different industrial The effect of stiffeners in thin structures under uniform vacuum
applications. Such structures sometimes resist external pressure, was studied in two respective studies [13,14]. In Ref. [14], the
particularly in the offshore industry. In some cases, in contrast, effect of stiffeners was evaluated against thickening of the steel
internal evacuation pressure takes place due to discharge of liquid specimens. The capacity increase was determined for each
inside these structures. strengthening method. The effect of rings or ring-beams on the
A great deal of research has been conducted in regard to thin buckling behavior of tanks and silos were studied by Chen and
shells under external pressure. In some cases, modeled structures Rotter [15]. The effective length of shells with stiffeners was
were directly subjected to external pressure imposed from outside calculated theoretically in this research.
the surface of these structures whereas in some cases a vacuum is It should be mentioned that in most cases welding was utilized
applied such that the atmospheric pressure plays the role of to connect the stiffening elements. However, Barkey et al. per-
peripheral pressure. Since 1996, Showkati and his research collea- formed some tests on conical shell specimens in which epoxy
gues have conducted many studies in which a uniform external adhesive was employed to connect the stiffeners to the surface of
pressure was imposed through an internal vacuum. Some of these the shells [16]. In fact, this connection method helped the
investigations are outlined herein: the effect of boundary condi- structures have uniform material properties in comparison with
tion on shell structures was studied in Ref. [1], in which different the welded or soldered connections, in which a lot of residual
buckling modes were exhaustively discussed. Buckling and post- stress can affect the buckling behavior of such structures.
buckling of imperfect thin shells [2,3], and the effect of thickness In this study the authors used the same method of connection
variation on the buckling response of such structures under using epoxy in the present thin shells, which eventually resulted
vacuum [4] were also explored. In addition, the effect of load in a highly satisfactory connection both for longitudinal stiffeners
combination in the presence of the vacuum in long cylindrical (known as stringers) and thickeners. On the other hand, to the best
of the authors' knowledge, no other researchers have employed an
end plate attached to one end of the specimens to impose axial
n
stresses to the body of such structures subjected to a vacuum. It is
Corresponding author. Tel.: þ 61 469 311 896.
E-mail addresses: tohid.ghanbari@utas.edu.au,
of interest that this geometry leads to a different collapse mode in
tohidghanbari@gmail.com (T. Ghanbari Ghazijahani). these structures which has not been reported yet. Note that

http://dx.doi.org/10.1016/j.tws.2014.08.023
0263-8231/& 2014 Elsevier Ltd. All rights reserved.
360 T. Ghanbari Ghazijahani et al. / Thin-Walled Structures 85 (2014) 359–366

stiffened shells with an end plate are quite widespread in many these specimens. These plates were installed on an MTS machine
applications, in which the end plate takes the role of a cap in such such that the distance between the plates was easily adjustable in
cylindrical shell structures. the axial direction. The end edges of the specimens were covered
by the grooves such that a rotational restriction was applied to the
boundary regions. Accurately fabricated mild-steel specimens and
2. Details of the test rig stiffeners were used in these tests (see Table 1). A structural epoxy
adhesive “Spabond 345” was employed to connect the stiffeners.
2.1. Apparatus and specimens The area to be stiffened was carefully degreased and cleaned prior
to the connection of the stiffeners to reach a perfect connection
Figs. 1 and 2 illustrate the main features of the test apparatus (see Figs. 3–5).
and specimens used in this set of experiments. Two grooved end
plates were made in order to apply the boundary conditions in 2.2. Loading

A vacuum pump was utilized to apply the loading. A control


MTS Machine release valve was used to control the rate of the loading to ensure
a uniform pressure with a monotonic and low rate of increase.
Pressure gage A digital pressure gauge measured and reported the pressure
throughout the tests. This gauge was connected to the pressure
chamber by means of a flexible copper hose through a hole in the
Specimen LVDT
top plate to reach the chamber. The inlet hose to the pressure
pump was connected to the pressure chamber by the same means.

Control valve
2.3. Measurments
Vacuum pump
Four LVDTs were used to measure the radial displacement of
four points on the specimens. These devices were placed at mid-
Fig. 1. Main features of the test rig.
height of each specimen at each quarter of the circumference in a
symmetrical manner between stiffeners. CEA-06-240UZ-120 strain
gauges (Micro-Measurements, Vishay Precision Group, Inc. USA)
were attached midway between the stiffeners to record the micro-
strain of the specimens.

3. Results and discussions

3.1. Test observations

3.1.1. Partially stiffened shells


Initial buckling in the form of lobed buckling midway between
the stringers was observed in this set of tests. The top and bottom
portions of the surface were not stiffened so the buckling propa-
gated to those zones. For ECS.2 specimen the circumferential
unstiffened area between the stringers was large so V-shaped
yield lines appeared midway between the stringers. These became
zigzagged at the post-buckling stages of loading (see Fig. 7). Axial
shortening was quite obvious in this type of specimens as the top
Fig. 2. (a) Schematic illustration of the specimens and stiffeners and (b) boundary and bottom unstiffened regions were fairly crumpled at the
conditions. collapse stage.

Table 1
Specimens and stiffeners geometric specifications.
T. Ghanbari Ghazijahani et al. / Thin-Walled Structures 85 (2014) 359–366 361

Fig. 3. (a) and (b) Full length stiffeners and (c) partial stiffeners connected to the specimen.

Fig. 4. Strengthened specimens with n¼ 6 (left) and n ¼8 (right).

Fig. 5. Partial (left) and full stiffeners (right).

3.1.2. Fully stiffened shells partially stiffened ones. Nonetheless, a truncated conical shape
Fully stiffened specimens were quite stable relative to the was eventually seen for the collapsed specimens (see Figs. 8 and 9).
partially stiffened ones so that the initial buckling occurred in a The reason why this shape was observed is that the bottom plate
relatively more brittle manner. U-shaped yield lines were connected to the specimens–which was made of the same mate-
observed as the full length stiffeners (stringers) caused these rial–allowed the specimens to be dislocated from the groove due
specimens to be less able to shrink circumferentially than the to the existence of an axial loading imposed to the bottom plate.
362 T. Ghanbari Ghazijahani et al. / Thin-Walled Structures 85 (2014) 359–366

Thus, as the pressure increased, the plate was deformed circum-


ferentially towards the center of the specimens (Fig. 6). As a result,
the whole specimen eventually took the form of a frustum cone in
the collapse phase. Buckling progress of a typical section for a fully
stiffened specimen with 8 stiffeners is shown in Fig. 10.

3.1.3. Thickened shells


Fig. 11 shows the buckling progress of the thickened specimens
with 8 stiffeners. Note that these figures were extracted after a close
review of a video taken from the whole experimentation for that
specimen. Initial buckling was lobar, and progressed with deepening
Fig. 6. Specimens with stiffeners after collapse (stiffeners marked). of the buckling lobes and ultimately local dislocation of the bottom

Fig. 7. Buckled mode of two specimens with partial stiffeners, n¼ 4 (left) and n¼ 8 (right).

Fig. 8. Fully stiffened specimens after collapse, (a) n¼ 6, (b) n¼8.

Fig. 9. Fully stiffened specimens after collapse, n¼ 6 (left) and n¼ 8 (right).


T. Ghanbari Ghazijahani et al. / Thin-Walled Structures 85 (2014) 359–366 363

Fig. 10. Buckling progress in a typical section for a fully stiffened specimen.

1 2 3 4

5 6 7 8

Fig. 11. Buckling progress for the strengthened specimen with n¼ 8 (arrows show the deformation progress).

Fig. 12. Load versus radial displacement curves for partially stiffened specimens with 4 (left) and 6 stiffeners (right).

Fig. 13. Radial displacement for fully stiffened specimens with 6 (left) and 8 stiffeners (right).

edge as seen in Fig. 11. As the buckling waves deepened they after the formation of the entire lobes and collapse of the specimens.
encompassed some thickeners in the post-buckling phase of this In these specimens the initial buckling and overall buckling occurred
specimen. at the same time with the formation of the lobes simultaneously.
The post-buckling stage of the tests exhibited deepening of the
3.2. Load–displacement and strain curves buckled waves accompanied by relevant jumps on the load–displa-
cement curves (see Fig. 12).
Fig. 12 shows the radial displacement versus pressure for two For the fully stiffened specimens the post-buckling stage of
partially stiffened specimens. T1 through T4 specifies the four afore- loading was quite stable (see Fig. 13). The pressure was increased
mentioned LVDTs. It can be seen that the loading was interrupted further up to approximately 60 kPa after the buckling waves had
364 T. Ghanbari Ghazijahani et al. / Thin-Walled Structures 85 (2014) 359–366

Fig. 14. Radial displacement (left) and micro-strain values (right) for the thickened specimens (ECS.8 and ECS.9).

covered the entire specimen. Although the pressure rate was Table 2
rather high relative to the initial buckling capacity of the speci- Experimental buckling load for the present specimens.
mens, no air leakage took place, therefore, a stable post-buckling
Specimens Initial buckling Overall buckling Pstrengthened/ Difference
path is displayed in Fig. 13 for these two specimens. It should be (kPa) (kPa) Pplain (%)
noted that as the fully stiffened specimens were more stable at the
post-buckling stage in terms of deformations, the post-buckling ECS.1  12.6  12.6 1.00 0.0
path of the load–displacement curves for these specimens were ECS.2  15.6  15.6 1.24 23.8
ECS.3  17.4  17.4 1.38 38.1
more stable in comparison with the partially stiffened specimens ECS.4  14.8  17.6 1.17 17.5
(see Figs. 12 and 13). ECS.5  15.4  16.8 1.22 22.2
For the thickened specimens, two strain gauges were attached ECS.6  25.8  30.5 2.05 104.8
with S1 connected in a longitudinal direction and S2 in the ECS.7  25.1  25.1 1.99 99.2
ECS.8  22.3  27.8 1.77 77
circumferential direction. Fig. 14 shows the radial displacement
ECS.9  24.8  25.9 1.97 96.8
and the strain values for the two strengthened specimens with
local thickening.

4. Buckling capacity of the current shells

Table 2 shows the values of initial and overall buckling in these


specimens. Additionally, the ratio of the stiffened specimens to the
plain specimen was presented. As shown, for ECS.2–ECS.5 with
between 4 and 10 partial stiffeners, the buckling capacity
increased by 23.8%, 38.1%, 17.5% and 22.2%. Overall, there was an
optimal improvement of around 38%, evidently therefore, 6 partial
stiffeners were sufficient to bring about this improvement. How-
ever, the critical weakness was in the unstiffened end zones so
that additional stiffeners gave no further improvement. Fig. 15. Average values for buckling load increase relative to unstiffened specimen
For ECS.6 and ECS.7 with 6 and 8 full-length stiffeners the for three different types of strengthening.
buckling load was improved by 105% and 99% which was approxi-
mately two times more than the plain specimen. Again, 6 stiffeners achieved by the stiffener configuration is not required we would
were sufficient to bring about this improvement and there was no therefore recommend using the added plates as thickeners. The
evidence of benefit from using 8 stiffeners. average values of the capacity increase for three types of strengthen-
For thickened specimens, the increase in the capacity was also ing are presented in a bar chart respectively as seen in Fig. 15.
noticeable, although this rise was slightly milder than the fully
stiffened specimens. The use of 8 thickeners had a comparable
effect to 8 stiffeners. However, when only 6 were used the capacity 5. Evaluation of the results against the previous design codes
improvement was not quite achieved. This is almost certainly due to and studies
the fact that the thickener, although identical in cross section to the
stiffeners, was bent about its minor axis. Note that the installation Fig. 16 outlines the theoretical predictions which are available
arrangement for the thickeners is likely to be generally more in various studies and recommendations in standards. European
convenient in practice. Where the minor increase in performance Convention for Constructional Steel-work has proposed Eq. (1) in
T. Ghanbari Ghazijahani et al. / Thin-Walled Structures 85 (2014) 359–366 365

Fig. 16. Predictions of design codes and recommendations.

such as boundary conditions might be different from what is seen


in the real experiments so that the results are by-and-large over-
estimated.

6. Concluding remarks

Nine specimens were tested under uniform external pressure


applied through vacuum. The specimens were mild-steel thin-
walled cylindrical shells with end caps. Partial and full length
Fig. 17. Comparison of the results with cited references [17–20]. stiffeners (stringers) and also full thickeners were applied in this
set of specimens with varying number of strengtheners.
For partly stiffened specimens as the end portions of the
cylindrical surface were not stiffened the buckling propagated to
those zones. Fully stiffened specimens were quite stable relative to
the partially stiffened ones. A truncated conical shape was even-
tually seen for the collapsed specimens in the fully stiffened
specimens. For specimens with 4, 6, 8 and 10 partial stiffeners
the buckling capacity increased between around 20–40% respec-
tively. For ECS.6 and ECS.7 with 6 and 8 full-length stiffeners the
buckling load increased by approximately 105% and 99%, i.e. nearly
two times more than the plain specimen. For thickened specimens
the increase in the capacity was noticeable, although this rise was
milder than the fully stiffened specimens. It is noteworthy that if
Fig. 18. Different strengthening methods and critical buckling loads. not much increase in capacity is required by the designers, the
thickening cases would be preferable as the installation of this
Ref. [17]. Jawad and Ross proposed an equation in two different type of strengthening is more convenient. Thickening resulted in
forms, Eqs. (2) and (3) in which the buckling load can be obtained only slightly less capacity compared with the stiffening method.
based on the main geometric ratios H, R and t in which H denotes
the length, R denotes the radius and t is the thickness of the shells
[18,19]. Moreover, British Standards Institution (BSI) proposed the Acknowledgments
critical load of the shells in a design chart in which parameter ε as
a function of 2R/t and H/2R was the main parameter affecting the
The authors would like to express their appreciations to UTAS
capacity [20]. The equivalent parameter to ε is βmin which is a
staff especially Mr. Andrew Bylett, Mr. Peter Seward, Mr. David
function of t/R and H/R in Ref. [17]. Fig. 17 shows the results of this
Morley and Mr. Calverly Gerard for their lab assistances.
study compared to the mentioned predictions in which the plain
specimen's data is marked on the graph. What's more, the
increasing effect of the stiffening with different numbers of References
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