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Thin-Walled Structures
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Article history: Vertical cylindrical welded steel tanks are typical thin-walled structures which are very susceptible to
Received 7 December 2013 buckling under wind load. This paper investigates the buckling behavior of open-topped steel tanks
Received in revised form under wind load by finite element simulation. The analyses cover six common practical tanks with
6 February 2014
volumes of 2 103 m3 to 100 103 m3 and height-to-diameter ratios H/Do1. The linear elastic
Accepted 11 February 2014
bifurcation analyses are first carried out to examine the general buckling behavior of tanks under wind
load, together with comparison to that of tanks under uniform pressure and windward positive pressure
Keywords: (only loaded by positive wind pressure in the windward region). The results show that for larger tanks in
Buckling practical engineering, the stability carrying capacity of wind load is relatively lower. It is also indicated
Steel tanks
that the buckling behavior of tanks under wind load is governed by the windward positive pressure
Wind load
while wind pressure in other region of tank essentially has no influence on the buckling performance.
Open-topped
Imperfection sensitivity The geometrically nonlinear analyses are then conducted to investigate the more realistic buckling
Wind girder behavior of tanks under wind load. It is found that the buckling behaviors of perfect tanks and imperfect
tanks are much different. The weld induced imperfection only has little influence on the wind buckling
behavior while the classical buckling mode imperfection has significant influence, leading to a
considerable reduction of wind buckling resistance. The influences of thickness reduction of cylindrical
wall, liquid stored in the tank and wind girder on the buckling behavior are also examined. It shows that
the thickness reduction of cylindrical wall considerably reduces the wind buckling resistance while
sufficient liquid stored in the tank and wind girder significantly increase the wind buckling resistance.
& 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.tws.2014.02.010
0263-8231 & 2014 Elsevier Ltd. All rights reserved.
84 Y. Zhao, Y. Lin / Thin-Walled Structures 79 (2014) 83–94
2. Computational models
Table 2
Structure of cylindrical shell for each tank (mm).
expression as follows:
m
cp ðθÞ ¼ ∑ ai cos ðiθÞ ð2Þ
i¼0
Table 3
Fourier coefficients obtained from different sources.
Source a0 a1 a2 a3 a4 a5 a6 a7
1.5 Table 4
Rish
Buckling load factors obtained from LBA.
1.0 Greiner
EN 1993-4-1,H/D=1.0 TK1 TK2 TK3 TK4 TK5 TK6
0.5 EN 1993-4-1,H/D=0.5
ACI 334 λcl,1 0.655 0.900 1.152 1.313 1.424 1.683
0.0 λcl,2 0.655 0.900 1.152 1.313 1.424 1.683
Cp
-0.5
stability carrying capacity of wind load is relatively higher, while
-1.0 for larger tanks, the stability carrying capacity of wind load is
relatively lower.
-1.5 Although the first two eigenvalues are same in magnitude, the
buckling modes attach to them are different, as shown in Fig. 7.
-2.0
0 45 90 135 180 The symmetric and anti-symmetric modes come in pairs by
θ/° alternating for all tanks, which can be regarded as phase differ-
ence. For tanks TK1, TK4 and TK6, the first buckling modes are
Fig. 5. External wind pressure coefficients along the circumference of cylinders.
anti-symmetric and the second modes are symmetric, while for
other tanks, the reverse is true. It is also found that the buckling
2.0 deformation mainly occurs in the windward region, where the
length of predominant wave increases as the aspect ratio increases
1.5 TK1~TK3 in general.
TK4 The buckling deformations vary up the height for different
1.0
TK5 tanks as shown in Fig. 8. It is observed that the patterns of
0.5 TK6 cylindrical shell deformation are not like those of common
cantilever structures such as cantilever beams. This is probably
CP
0.0 because the top angle iron has strengthened the stiffness of upper
shell, leading to shifting downward of the largest displacement.
-0.5
Although the first two circumferential modes are different, the
-1.0 first two vertical modes are in substantial agreement. The vertical
modes fall into two groups: (1) for tanks with lower aspect ratios
-1.5 (H/Do 0.5) and thick walls relatively, the deformation develops
0 45 90 135 180
upward as the aspect ratio increases and (2) for tanks with upper
θ/° aspect ratios (H/D40.5) and thin walls relatively (H/D40.5), the
Fig. 6. Applied wind pressure coefficients for different tanks. deformation develops downward as the aspect ratio increases.
1 TK1 1 TK1
Normalized displacement 0 0
Normalized displacement
-1 TK2 -1 TK2
TK3 TK3
TK4 TK4
TK5 TK5
1 TK6 1 TK6
0 0
-1 -1
-60 -40 -20 0 20 40 60 -60 -40 -20 0 20 40 60
θ/° θ/°
Fig. 7. Circumferential buckling modes for different tanks: (a) first modes and (b) second modes.
1.0 1.0
TK3 TK3
TK4 TK4
TK5 TK5
Z/H
Z/H
0.5 0.5
TK1 TK1
TK2 TK2
TK6 TK6
0.0 0.0
0.0 1.0/0.0 1.0 0.0 1.0/0.0 1.0
Normalized displacement Normalized displacement
Fig. 8. Vertical buckling modes for different tanks: (a) first modes and (b) second modes.
Fig. 9. Buckling modes of tanks under uniform pressure: (a)TK1; (b)TK2; (c)TK3; (d)TK4; (e)TK5; and (f)TK6.
Fig. 10. Wind load and windward positive pressure: (a) wind load (LC1) and (b) windward positive pressure (LC2).
In this section, a series of geometrically nonlinear elastic 4.1. Perfect tanks (GNA)
analyses on both perfect tanks and imperfect tanks (GNA and
GNIA) are performed to investigate the more realistic buckling The geometrically nonlinear buckling behavior of perfect tanks
behavior [10] using the Riks method (arc-length solution techni- is considered herein. The load–displacement curves for tanks TK1–
que). As is indicated in preliminary analysis, the stress is on low TK6 are plotted in Fig. 12, in which the symbol Δ denotes radical
Y. Zhao, Y. Lin / Thin-Walled Structures 79 (2014) 83–94 89
1.0
1 TK1 LC1
0
-1 LC2
Normalized displacement
TK2 TK1 TK2 TK3 TK4 TK5 TK6
TK3
Z/H
TK4 0.5
TK5
LC1
1 TK6 LC2
0
-1
0.0
-60 -40 -20 0 20 40 60 0 1 0 1
θ/° Normalized displacement
Fig. 11. Comparison of buckling mode between LC1 and LC2: (a) circumferential modes and (b) vertical modes.
2.0
1 TK1
TK6 0
Normalized displacement
1.5 -1 TK2
TK5
TK4 TK3
1.0
λ
TK4
TK3
TK2
TK5
0.5 TK1
1 TK6
0
-1
0.0
0.00 0.03 0.06 0.09 0.12 0.15 -180 -135 -90 -45 0 45 90 135 180
Δ/m θ/°
Fig. 12. Geometrically nonlinear equilibrium paths for perfect tanks. Fig. 13. Geometrically nonlinear buckling deformations at maximum loads for
perfect tanks.
Table 7 present some difference from those obtained from the LBA. It is
Buckling load factors obtained from GNA. observed that the bifurcation buckling mode only occurs in the
windward region, not larger than 7601 (see Fig. 11). However, the
TK1 TK2 TK3 TK4 TK5 TK6
deformation on other region at the maximum load obtained from
GNA 0.653 0.897 1.146 1.309 1.421 1.678
GNA cannot be neglected in comparison to that in the windward
λcg/λcl,1 99.5% 99.6% 99.4% 99.7% 99.8% 99.7% region, especially for relatively slender tanks. It is also found
that deformations obtained from GNA present symmetric feature
although some first classical buckling modes come out to be anti-
displacement with inward positive. It is found that for tanks with symmetrical.
perfect geometries, the buckling behavior is typical branching Based on the comparison of results between GNA and LBA, it is
instability. The load–displacement curve is almost linear in the believed that the linear elastic bifurcation analysis is a good
stage of prebuckling. Deflection in this stage is so small that the indicator for buckling load and rough deformation at the max-
effect of change in geometry is not significant. The critical buckling imum load point although it cannot predict the deformation
load factor λcg is very near to that of LBA for each tank, as shown in exactly. And the lowest eigenvalue load constitutes the upper
Table 7, with a reduction of less than 1%, which reveals that the bound for geometrically nonlinear buckling load.
deformation of shell has very limited influence on the buckling
resistance of the perfect tank. When the maximum load is got
across, the tank switches to the stage of postbuckling. The load–
displacement curve maintains relatively linearity for very small 4.2. Imperfect tanks (GNIA)
deflection at first in this stage. Then as the deflection increases, a
nonlinear feature arises gradually, and a highly nonlinear behavior The buckling behavior considered in Section 4.1 is only for
can be observed when the deflection continues increasing. After perfect tanks, which could be deemed as the representative of the
that the curve stops falling down and goes back to incremental ideal performance. Nevertheless, practical tanks are usually fabri-
segment again which reveals that the stiffness is strengthened cated with initial imperfection especially geometric imperfection
with large displacement, leading to the increase of postbuckling which may result in change of wind buckling behavior. There are
strength. several types of geometric imperfections, and two most common
While examining the buckling deformations at maximum patterns are adopted in present analyses: (a) weld induced
loads, as shown in Fig. 13, it can be found that the deformations imperfection and (b) classical buckling mode imperfection.
90 Y. Zhao, Y. Lin / Thin-Walled Structures 79 (2014) 83–94
4.2.1. Tanks with weld induced imperfections have less influence on the wind buckling resistance of a tank with
The shape of weld induced imperfection occurring during the relatively low aspect ratio.
construction can be defined by [28] Fig. 15 shows the comparison of critical buckling load between
GNIA and GNA. The vertical axis is the normalized buckling load
πχ πχ factor based on the GNA buckling load factor λcg. Three tanks TK1,
δ ¼ δ0 e πχ =γ cos þ ξ sin ð8Þ
γ γ TK4 and TK6 with various aspect ratios of 0.27, 0.56 and 0.88 are
pffiffiffiffiffi chosen for analyses. For imperfection of either type A or type B, it
π Rt can be found that the GNIA buckling loads by introducing weld
γ¼ ð9Þ
induced imperfections (δ0/tmin r1) are very near to GNA results.
½3ð1 ν2 Þ1=4
Even for the largest imperfection amplitude considered in this
where δ0 is the amplitude of the depression, χ is the distance section, the deviation of results between GNIA and GNA is less
measured from the weld, ξ is the bending parameter varying from than 5%. It reveals that the weld induced imperfection has very
0 to 1, γ is the linear longitudinal bending half wavelength, ν is the limited influence on the wind buckling resistance of tanks with
Poisson's ratio, and t is the equivalent wall thickness of tank. relatively low aspect ratios.
Fig. 14 shows some shapes of weld induced imperfection with
bending parameter ξ ¼ 1, 1/2 and 0. Notice that for ξ ¼1 and 0, the 4.2.2. Tanks with classical buckling mode imperfections
imperfection shape is defined as type A and type B, respectively, The geometrically nonlinear buckling behavior of tanks by
according to Rotter and Teng [29]. introducing classical buckling mode imperfections is stated in the
It can be found that it is a longitudinal depression occurring following. The nonlinear equilibrium paths for different imperfection
around the weld joint for this type of imperfection. For cylindrical amplitudes are shown in Fig. 16(a) for tank TK1. For all imperfection
shells under axial loads, the buckling mode is mainly longitudinal levels, the equilibrium paths are highly nonlinear. It reveals that the
waveform deformation, which is similar to the shape of weld linear theory is not valid for the stability design of practical tanks. For
induced imperfection, therefore it is an unfavorable imperfection relatively small imperfection amplitudes, δ0/tmin ¼0.1–1.0, the equili-
type [27,28]. For relatively slender cylindrical shells subject to brium path shapes are similar, all of which have stable prebuckling
wind pressure, the weld induced imperfection may also affect the stages with relatively small deflections and unstable postbuckling
buckling behavior to some extent because of their longitudinal paths with quickly increasing displacements. It is typical primary
waveform buckling modes [30]. However, for cylinders with buckling behavior. The maximum load point can be observed before
relatively low aspect ratios (H/Do1), it is found that the buckling large displacement is reached (Δ/tmin o3). After that, the displace-
mode is mainly a circumferential waveform deformation occurring ment increases quickly with decreasing load. For δ0/tmin ¼ 2.0, there is
on the middle and upper part of cylindrical wall (see Figs. 7 and 8). no more declining segment, indicating that the tank is substantially
In other words, the buckling mode of a stocky cylindrical tank stiffened and the structure performance is quite different from that of
under wind load does not match the shape of weld induced relatively smaller imperfection amplitude.
imperfection. The weld induced imperfection is thus expected to Fig. 16(b)–(f) shows the nonlinear equilibrium paths for tanks
TK2–TK6, respectively. It can be found that for each tank, the
equilibrium paths are highly nonlinear, similar to tank TK1. In general,
for slender and thin tanks, the equilibrium paths are relatively gentle.
Fig. 17 shows the sensitivities of classical buckling mode
imperfection for different tanks. It is clear that all tanks are very
sensitive to this type of imperfection. For example, the buckling
resistance has been reduced by 30% for an imperfection level of δ0/
tmin ¼ 0.5 for tank TK1. It can also be seen that the stockier and
thicker the tank is, the more sensitive it is to the classical buckling
mode imperfection in general.
5. Parametric analyses
λcgi/λcg
0.75 0.75
0.50 0.50
0.25 0.25
0.00 0.00
1/100 1/10 1/4 1/2 3/4 1 1/100 1/10 1/4 1/2 3/4 1
δ0/tmin δ0/tmin
Fig. 15. Comparison of critical buckling load between GNIA and GNA: (a) type A and (b) type B.
Y. Zhao, Y. Lin / Thin-Walled Structures 79 (2014) 83–94 91
1.0 1.0
0.8 0.8
0.6 0.6
λ/λcg
λ/λcg
0.4 0.10tmin 0.75tmin 0.4 0.10tmin 0.75tmin
0.25tmin 1.00tmin 0.25tmin 1.00tmin
0.2 0.50tmin 2.00tmin 0.2 0.50tmin 2.00tmin
0.0 0.0
0 2 4 6 8 10 0 2 4 6 8 10
Δ/tmin Δ/tmin
1.0 1.0
0.8 0.8
0.6 0.6
λ/λcg
0.0 0.0
0 2 4 6 8 10 0 2 4 6 8 10
Δ/tmin Δ/tmin
1.0 1.0
0.8 0.8
0.6 0.6
λ/λcg
λ/λcg
0.0 0.0
0 2 4 6 8 10 0 2 4 6 8 10
Δ/tmin Δ/tmin
Fig. 16. Geometrically nonlinear equilibrium paths for imperfect tanks: (a) TK1; (b) TK2; (c) TK3; (d) TK4; (e) TK5; and (f) TK6.
5.1. Influence of thickness reduction thickness reduction in wall, the change in geometry has little
influence on the buckling resistance. It seems that the thickness
Corrosion is usually observed during the normal service of tanks, reduction of shell considerably decreases the buckling resistance
resulting in reduction of effective thickness of shell, which may in general. For smaller thickness reduction, 0.5 mm, the buckling
become an unfavorable condition for stability of tanks. To determine load has no significant decrease. However, for a little larger
the influence on stability of corrosion, tank TK1 is used for analyses. thickness reduction, 1 mm, the buckling load has been cut down
The shell may suffer different corrosion during its use, but for by larger than 15%, in comparison to that of the tank without
simplified analysis, a uniform thickness reduction, 0.5–4 mm, is corrosion. While for larger thickness reductions, 2 mm and 3 mm,
introduced to the data of shell. the buckling loads decrease by 23% and 47%, respectively, com-
The normalized buckling load factors based on the tank with- pared with that of the tank without corrosion. And for a thickness
out corrosion are summarized in Table 8. The LBA results and GNA reduction of 4 mm, the buckling resistance is only 41% of that of
results are very near to each other, indicating that for tanks with the tank without corrosion. It is believed that cylindrical shell
92 Y. Zhao, Y. Lin / Thin-Walled Structures 79 (2014) 83–94
Table 9
Normalized buckling loads for different tanks with various liquid levels.
Table 8
Normalized buckling load factors.
0.5 mm 1 mm 2 mm 3 mm 4 mm
Fig. 19. Geometrically nonlinear buckling equilibrium paths for imperfect tanks
1.0 with stored liquid: δ0/tmin ¼0.1.
0.8
counteracts external inward wind pressure. Certainly, the storage
of liquid may improve the wind buckling resistance of tank. To
0.6
examine the influence of the stored liquid, several different liquid
λ/λc
0.10tmin 0.75tmin levels are used to carry out the analyses. The density of the stored
0.4 liquid is assumed to be 1000 kg/m3.
0.25tmin 1.00tmin
The normalized buckling loads based on the empty model for
0.50tmin 2.00tmin
0.2 different tanks with various liquid levels are summarized in
Table 9. The LBA and GNA results are very near, and only the
0.0 LBA results are given for discussion due to space limitation. For
0 2 4 6 8 10 lower water levels, 1/8H–1/4H, the buckling resistance is almost
Δ/tmin not raised for any tank. For medium water level, 1/2H, the buckling
loads increase for a certain degree for some tanks. For example,
Fig. 18. Geometrically nonlinear equilibrium paths for tank TK1 with 2 mm thickness
reduction. the buckling loads of tanks TK1 and TK6 increase by 13% and 31%,
respectively. While for the other tanks, the increases are still
limited, smaller than 7% in comparison to empty tanks. For larger
design should consider corrosion allowance from the perspective water level, 3/4H, the wind buckling loads of all tanks have
of structural stability and some measurements should be taken to increased universally. For full-filled water level, the wind buckling
improve the resistance of corrosion. loads of all tanks increase greatly. Even for tank TK5, which
The tank TK1 with 2 mm reduction in shell thickness is used to the smallest growth margin is registered in, the wind buckling
investigate the nonlinear buckling behavior of imperfect tank with resistance reaches up near to 4 times as that of the empty tank. It
thickness reduction. The imperfection introduced to the model is seems that it is effective to impound sufficient water for empty
same to the analyses in Section 4.2.2. The nonlinear equilibrium tanks before a windstorm to prevent tanks from buckling due to
paths for tank TK1 with different imperfection amplitudes are strong wind load.
plotted in Fig. 18. The behavior of tank with smaller imperfection Fig. 19 shows the geometrically nonlinear equilibrium paths for
amplitudes (δ0 r0.5tmin) have same pattern with tank without imperfect tanks with a liquid level of 3/4H. The classical buckling
thickness reduction under same imperfection level. However, for mode imperfection is introduced to each model with an imperfec-
those with larger imperfection amplitudes, δ0 ¼0.75–2.0tmin, the tion amplitude of δ0/tmin ¼0.1. For most tanks, the deflections in
displacement–load curve has no more declining segment, the stage of prebuckling are smaller than those of empty tanks
although the stiffness is reduced and the displacement increases under same imperfection level. It seems that the hydrostatic
fast. This reveals that thinner shells are more likely to be strength- pressure generated by liquid acts like decreasing the cantilever
ened by depressed deformation. height of tank wall.
The liquid stored in tanks will bring in two effects: (a) Tanks may be provided with wind girders as additional stiffen-
the internal suction due to wind vanishes under the liquid level ing rings to maintain roundness when they are subject to wind
and (b) the hydrostatic pressure applied on the internal wall load [31]. Some tanks have only one wind girder and others may
Y. Zhao, Y. Lin / Thin-Walled Structures 79 (2014) 83–94 93
Table 11
Comparison of buckling load between tanks with and without wind girders.
1.0
Fig. 20. Section of primary wind girder. TK1 TK2 TK3 TK4 TK5 TK6
Z/H
Table 10 0.5
Wind girder section parameters.
6. Conclusions storage of liquids at ambient temperature and above. British Standard 14015;
2004.
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