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Chapter 6
Balancing of Machines
6. ~ Introduction
This chapter deals with dynamic forces in machines. Dynamic forces
are associated with accelerating mass, and since virtually all machines
contain accelerating parts, dynamic forces are always present.
Perhaps the simplest example of a dynamic force is the case of a mass
mounted on a rod that is rotating about a fixed pivot with constant
angular velocity. See Fig.(6-1A). We know that in order to maintain a
circular path of motion for the mass, the rod and, in turn, the pivot will
experience force acting radially outward. This force is commonly
referred to as a centrifugal tovce and is a dynamic force because it
re::- :1!::; 1;<)fT) the radial (centripetal)acceleration of the mounted mass.
This type of dynamic force is very prevaient in machines. For example,
a rotating shaft or rotor will exoerience centrifugal force if its center of
Theor- ,'P,1~chines, Chapter sex. Balan, If Machines
I Constant
\\
angu~r
\ uelocity /
\
'" /1
(8)
Fig.(6-1 )
~
--- ~
(A)
and center of rotation location can occur in actual rotors as the result,
of a number of factors, such as manufacturing inaccuracies, material
inhomogeneity, and bowing or bending of the rotor.
The basis for investigating dynamic force in machines IS Newton's
second law of motion, which states that a particle acted on by forces
whose resultant is not zero will move in such a way that the time rate
of change of its momentum will 8t any instant be proportional to the
resu1id(\t force.This law is expre.rsed mathematically, for the special
case of invariant mass, as
F=ma .............. , ., (6-1)
\Nhere F is the resultant force on the particle, m is the mass of the
particle, and a is the acceleration of the particle. The law, as stated
I._ 47
Theory of Machi nes, Chapter sex, Balancing of Machines
............................... (6-28)
Eq.(6-2A) states that the resultant external force, Fe, on a rigid body is
equal to the product of the mass of the body m, and the acceleration of
the center of the mass aG, W.... '~G designates the location of the
ce. ter ~)f mass. Eq(6-2B), whicn is the analogous statement for
rotational motion, states that the resultant external moment on the
body about the center of mass, TeGis equal to the product of mass
moment of inertia of the body with respect to the center of mass IG, and
the angular acceleration of the body, a.
248
Theor ,.nbchines. Chapter sex. Balanc »fMachines
Fig.(6-2)
rotor, ""Ie find that the bearing reaction on the shaft is
FA = (-)b me c:
?
and Fs = ~-=-af )
I
me w
'2
I
Which act in the directions shown in the figure. The net force on the
frame will therefore be a force of magnitude Fs, Given by
.0:50
I
Theory of Machi nes, Chapter sex. Balancing of Machines
And with a direction that rotates with speed w. Thus, the centrifugal
would always seek the static position with point G below the bearing
Not only can a static unbalance be detected through a static test, but it
center of mass is coincident with the bearing center line (i.e., e=O), and
-----------Q-------
Fig.(6-3)
Contrasted with the case of Fig.(6-2) is the rotor of Fig.(6-3), with two
251
The --'c\ 0:' rvuchincs, Chapter sex. Balancing of Machines
The directions of these forces are based on the signs of the above
expressions; if positive, then t\-\e force is oriented as shown in Fig.(6-
3); J negative, then the direction of the force is reversed. These forces
rotate about the bearing centerline with angular speed w. The shaking
force magnitude is
and if rn.e,= m2e2,the shaking force is zero. However, even though the
resultant force on the frame is zero, the individual bearing forces are
nonzero, now having equal magnitudes given by
~
FA = FB= ( mje,{:)-
')
\ [~(
t- a+ b)]
I
arbitrary speed and bearing force are measured. From this information,
over relatively large axial distance. For example, static balancing may
some degree, with static unbalance creating a net shaking force and
Ioltowrnq criteria:
disks, crankthrows, and so on. In this case, there are three masses,
but there could be any number. It is assumed here that all of these
acting radially outward from thp 'lvis of rotation with a magnitude equal
to rn,l vf..Ll~ n=1,2,3 The vector sum of these forces will be transmitted
given by
-
x
-1'---+--1
..-d ,71
(A) (8)
Fig(6-4)
154
Theory of Machines. Chapter sex, Balanc -, ofMachines
If this vector sum is zero, then the rotor is balanced. In general, this
will be the case, and we therefore introduce the counterweight of mass
me shown in Fig.(6-4A) at radial distance re. The magnitude and
location that the resultant inertia force must now be zero; that is
................ (6-3)
The quantity 0:/ can be factored from Eq.(6-3), yielding the following
relationship for static balance:
........................... (6-4A)
This equation indicates that tt,,.., I ombined center of mass must lie on
the axis of the rotation. In general, for N initial masses, the balancing
condition is
x
"'m
L n rnee+m.r =0 ............................. (6-48)
~ ..
Since all the vectors- in Eq.(6-4A) lie in a plane that is parallel to the yz
plane in the Fig.(6-4A), this equation is a two-dimensional vector
equation, and it therefore can be satisfied by the two parameters, that
is magnitude and direction, associated with the single counterweight
me.The solution can be performed either graphically or mathematically.
Fig.(6-4B) shows a graphical cr")iution where m1r1,m2r2and m3r3 are
drewn ,(1 sequence to a suitable scale. The vector that closes this loop,
and therefore satisfies Eq.(6-4A), is mere. The direction of this vector
identifies the angular orientation of the counterweight relative to the
other masses, and the magnitude of the vector is the required
correction amount mere. Note that, because oniy the proper vaiue of
the product is required, either me or rc can be selected arbitrarily. For
exam ,ole.. if mass me is chosen. then the solution above determines
.
55
Theory of Machines. Chapter sex, Balancing of Machines
components, as follows:
= Arctan ( ] (6-6)
I
I
Note that the signs of the numerator and denominator of the arctan
Example
The rotor of Fig.(6-4A) has the following properties:
m 1 = 3 kg r, = 80 mm ~t== f;3qo
m2 = 2 kg r2 = 80 mm . :82= .150°
r, ..• .
m3 = 2 kg reI = 60 mm 83=_225°
balance
256
Theory of Machines, Chapter sex, Balancing of Machines
SOLUTION
-203
= Arctan =297°
+103.4
function. The graphical solution of this example has been carried out to
scale in Fig~(.6-4B).
assumed to be constant.
through the addition of two counter masses, mC1 and mC2, placed in
257
Theory of Machines. Chapter sex, Balancing of Machines
static balance, the sum of all the inertia forces must be zero; this
condition yields the following equations which are similar to Eqs.(6-4A)
and (6-48)
.......... (6-7 A)
and for the general case of N original masses,
52 .1
I
I
m1
i z
i 4
51-i
!
i
x PI
I
I
Fig.(6-5A)
The sum of inertia force moments about point P is
(s.: x m1·~/r1) + (s2i x m2Cc/r2)+(5~ i'< m3·:,}r3)+(Sc2[x mC2,:,}rC2) =0
258
Theory of Machines. Chapter sex, Balan", of Machines
........ (6-8)
Where vectors; r1h,r3 and rC2 do not have i(uint vector) components.
The only way Eq.(6-8) can be satisfied is if the second factor in the
cross product is zero. Factoring out 0/, which appears in each term,
.................... (6-9A)
L
n=!
nln5nrr. + nlc:5c2rc2 =a ............................... (6-9B)
Th-rs, Eqs.(6-7) and (6-9) are the requirements for complete rotor
(8) (C)
Fig.(6-SB,C)
"'59
Theory of Machi nes, Chapter sex, Balancing of Machines
Eq.(6-7 A), since vector mC2rC2is now known. See Fig.(6-5C). The
vector that closes this polygon is mC1rCl, which identifies the direction
... (6-jO)
! .;t,., .....• -
tm.r.s, sin 81 + m1rZs: sin 82 + n13f3S3 sin 6lJ2]2
Eqs.(6-'1I) and (6-13) identify t' . correct quadrants of angles 8C2 and
260
Theory of Machines. Chapter sex. Balancing of Machines
Example
The rotor of Fig..(6-5A) has the r. "lowing properties:
o
m 1 = 3 kg r1 = 80 mm 81= 60
m2 = 2 kg r2 = 80 mm 82= 1500
rn, = 2 kg r3 = 60 mm 83= 2250
The total axial length is 1000 min between bearings. Counterweights
are to be 'placed in planes that are1 00 mm from each bearing. The axial
distances in Fig. (6-5A) are then .~
S1 =20 mm s2=500mm s3=J6&,m sC2=800mm
V
Determine the counterweight amounts and locations in planes P and Q
required for complete balance.
~
SOLUTION .'
From Eq.(6-10)
1
__ [(104.679)2 + (22.172)2]112=133.8 kg.mm
800
< .
Once combination that will produce this product is mC2= 2.23 kg and
rC2=60 mm. The angle computed from Eq.(6-11)
-22.172
8c2 =arctan ( ) = 348°
-104.679
-175.3
8Ci=arctan ( )=261.1°
-27.4 !1'
261
Theory of Machi nes, Chapter sex. Balancing of Machines
262
Theory of Machines, Chapter sex, Balanci ng of Machines
the inertia forces and torque to the bearing reactions and the drive
torque on the crank, at an arbitrary mechanism position given by crank
angle Friction will be neglected.
263
Theory of Machines. Chapter sex. Balancing of Machines
Fig. (6-6A)
•
Fig.(6-6B)
member yields the following set of equations. For the piston (moment
264
Theory of Machines. Chapter sex. Balancing of Machines
265
Theory of Machines, Chapter sex, Balancing of Machines
Fig.(6-7A)
Qc
Original connecting rod
Fig.(6-7B) C
mathematically as follows:
mB + me = m2
mBtg2+met/ = IG2
Since there are only two adjustable quantities (ma and me) in these
2()6
Theory of Machines. Chapter sex, Balancing of Machines
original connecting rod. Using the first two equations to set values for
masses ms and me we have
I I
m = ( e 'ym, = (.-£.)m ..(6-15A)
B IB + Ie " I 2
me =( IB). m2 IB
= (-)m ............................ (6-158)
2
I B + Ie I
The accuracy of the approximation employing these point masses will
depend on how closely the third condition above is satisfied. There are
many actual geometries for which this approximation is quite
satisfactory.
Fig.(6-BA)
267
c F32s
t F2233yy
~
'. nl u
- 3 C
including inertia forces and torques. The piston does not experience
inertia forces shown for the equivalent connecting rod represent the
combined inertia force and inertia torque ofthe actual connecting rod. ...
Bearing forces are shown in the figure in terms of x and y components.
............... (6-17A)
....................... (6-17B)
have
F03+ F23y 0 =
From the first of these equations,
....................... (6-18)
are all zero. This yields the following eight necessary conditions for
complete shaking force balance:
.\"
.'
;\'
IV
.V
.\'
v
}cos(2l;/ n - 2BJ sin B,; =0 ............. (6-53G)
IJ-l
.\'
The first four of these conditions account for the primary parts of the
shaking forces, and if these are all satisfied, then the primary shaking
forces are balanced. The last four conditions represent the secondary
parts, and if satisfied, then the secondary shaking forces are
balanced. Note that the eight conditions are in terms of the cylinder
orientations en and the angular crank spacing 4Jn, and it follows that
some arrangements of these parameters may produce force balancing
while other arrangements will not. Further, some arrangements may
result in only primary force balancing or only secondary force
281
Theory of Machines, Chapter sex. Balancing of Machines
:t 5/ x (}~" caseJ
n-l
+ F", sin e)~) = 0 ..' (6-54)
and
.\'
282
Theory of Machines, Chapter sex, Balancing of Machines
.V
LSn
}1- !
sin(w" -f)n)cosf)11 =0 ............. (6-568)
:V
.V
,\.
.\"
"" s. cos(2u;
L J, ,J 11
- 2f) n ) sin f) n =0 ............. (6-56G)
n .!
-:
I>" sin(21j 1n- 2f)n) sin f)n =0 .............. (6-56H)
In.Line Engines
Consider an engine for which all the cylinders lie in a single plane and
on one side of the crank axis. Suppose that these locations are given
by 81=82=... 8n=..8N=TT/2.Further, assume that the cylinders are equally
spaced axially with a spacing s: then, sn=(n-1)s, where the cylinders
are numbered consecutively from one end of the crankshaft to the
other end. Substituting this information, we see that Eqs.(6-53) and (6-
56) reduce to the following conditions:
iV .\'
y x
L sin 211/ n = 0 ········L (n -1) sin 2J.j/n = 0
11-1 n-l
N N
Lcos2lj/n =O .. ·.·:.····.·······L(n-l)cos2J.j/n =0
n-l n-!·· # •
284
Theory of Machines. Chapter sex. Balancing of Machines
-
L (n - 1)cOSlf/ = (0) cos(O) -+-( 1)cos Jr = -1
n
n='.
t Fsecondary
y x
~:
Fig.(6-13)
-
L (n - 1)cos 2lf/1l = (0) cos(O) - (1) COS 2J[ =1
n-:
Thus, the primary parts of the shaking forces are always equal and
opposite and, therefore, cancel, but because they are offset axially,
285
Theory of vlachines, Chapter sex. Balancing of Machines
hand, the secondary parts of the shaking forces are always equal with
the same sense, and they therefore combine to produce a net force
and also cause a net moment. From Eq.(6-50), the net shaking force is
n-l
, J[ 1 r J[ J[
?
Opposed Engines
y x
I
s---j
Fig.(6-14A)
286
Theory of Machines. Chapter sex. Balancing of Machines
In an opposed engine, all the cylinders lie in the same plane with half
on each side of the crank axis. Selecting 81= =8N12=TT/2 and
8N/2+1= .... 8N=3TT/2, half of Eqs.(6-53) and (6-56) are automatically
satisfied; these are Eqs.(6-53) and (6-56). This is due to the fact that
there will be no y direction forces or z direction moments in the general
force and moment equations. As an example, consider the two-cylinder
opposed engine of Fiq.(6-14A) with 1800 cranks, where N=2, 81 =TT/2,
82= 3TT/2, 4J1=0, 4J2=TT, S1 =0, and S2=S. Substituting into Eqs.(6-53)
and (6-56), we have
±
n-i
cos(lj/n - BJsin Bn = cos(- Jr)sin Jr + COS(_ Jr )sin 3Jr
2 2 2 2
=0
- ~
!cos(2I,t1n -2B,JsinBn = COS(-Jr) sin Jr -t-cos(-Jr)sin ~; =0
I;-i 2_
is"
,,-1
sin(lj/n - B,,)sin en = (0) + ssin( - J[ )
2
sin 3; =
-
S
~
L.... S n cos(1j/ n - B n ) sin B, = (0) + s cost - J[J ) sin 3Jr
I. J = 0
n-l - -
287
Theory of Machines, Chapter sex. Balancing of Machines
) ~
:ISn cos(2l;Vn - 2BJsin B n = (0) + scos(-J[)sin .)J[ =s
"-I 2
The net shaking force is zero because both
parts of the individual shaking forces
cancel. This is an improvement over the
s = a
two-cylinders, in line engine of Fig.(6-13).
But there will be a significant shaking
couple (both primary and secondary) due
to the staggering of the crank throws.
Clearly, the smaller the spacing s is, the
better will be the design from the point of
Fig.(6-14B)
view of balancing. One method of reducing
. ...
.s to zero and thereby eliminating the shaking couple is to use double
..::'
~, ....
conneding rods for one of the cylinders, as shown in Fig.(6-14B)
V-Engines
Due to its compact form, this engine type is very common in
automotive and other applications. Consider, for example, the V-8
engine of Fig.(6-1SA) consisting of two banks of four cylinders with an
angle of 90° between banks. The four-throw crankshaft has 90° cranks,
with an axial spacing s between cranks. The following quantities are
determined from the Figure:
288
Theory of Machines. Chapter sex. Balancing of Machines
3J[
1jI, = IjI =-
. 6 2
.J[
1j13=1jI~=2
1j17=IjIS=l[
51 = 5] = 0 55' -5
- 6 -
-Ie'-,'
5,=5,=5
o ~
7. 8 I : ! :
f--
!
S --"'--
!
S -~
,
S ---
i
Fig.(6-1SA)
8 1 1 1 1 III 1 '
'" cos(w
~n
- 8 ) cos
n
e r.
= - +-
2 2
+- - - - - +- - - - -
2 2 2 2 2 2
=0
8, ! 1111111 l'
~sm(ljIn - BJeos8n = -- +- +- + - - - -- + - -- =0
n-I 2 2 2 2 2 2 2 2
8 . 11111111
'" cos(w
L.. ,11
- 8n ) SID G,) = -J - -I -'--I + -I - -I - -I - -I + -/ =0
11--! - - - ~ .•....• .•.....• - -
8 . . I 1 1 1 1 1 1 1
'"
L.. sm(111.
v:
- 8 n ) sm 8,
I. I,
= - - - -I
')
+ -I - -I - -/ + -I + -I + -J =0
n-l - - - - - -
~, 11111111
'"
L.. sin] .~r.
Jlf/ - 28 n ) cos 8 n = - --=- - - t: + - r: + - t: + - h + - t: -
/
- r: - - h =0
11-; \i 2 v2 ...j 2 -v 2 \i 2 -v 2 ...j 2 -v 2
8
L cos(2IjI n - 28 J sin 8 = 0 + 0 + 0 + 0 + 0 + 0 + 0 + 0 = 0
n
n-l
289
Theory of Machines, Chapter sex, Balancing of Machines
s. . 11] 11111
Lsm(2lft -28 )smB =--=+-+---+-----+-==0
n-I .n n n -h 12 12 12 12 12 12 -J2'
Thus, the engine is completely forcing balance. In fact, this
configuration is force- balanced for any angle between cylinder banks,
because each bank of four cylinders is force-balanced independently.
Examining the shaking moment conditions leads to the following
results:
8 5 5 3s 35 ....
'" S COS{I!J' -8 )cos8 = 0+0+----5+S---- = -.:J5
~ n \'t' n n n 2 2 2 2
8 . 5 S 03s 3s
'5 sm(1If- 8 ) cos8 = 0 + 0 + - + - - 5 - 5 + - - - = -5
~ n 'f'n n n 2 2 2 2
n-l
8 • S 5 35 35
'5 COS{1If
-8 )sm8 =0+0+-+--5-5--+-=-5
~ n \'t' n n n 2 2 2 2
3 ....
L .(
8
5 sm I!/ -
8 ) sm
. 8 = 0 + 0 + -S - -S - 5 + 5 + - 5 + -.)5 = ....
.)5
·n "n n 2? ? 2
n-I ~-
n - 28Jcos8n = 0 + 0 + 0 + 0 + 0 + 0 + 0 + 0 = 0
L 5n COS(2lft
n-J
8 . S 5 25 25 35 35
L5 sm(2lft -?8 )cosB =O+O+-+-+-..J------=O
n-J n n - 11 n12 12 12' 12 12 12
s
L5 n n - 28J sin 8n = 0 + 0 + 0 + 0 + 0 + 0 + 0 + 0 = 0
COS(2liJ
n-I
:L>
n-I
8.
n
. 5 5
sm(2lft -28 )smB =0+0+---+- ----+-=0
n n
25
n
0
12 12 12 12 12 12
0 25 35 35
290
Theory of Machines, Chapter sex, Balancing of Machines
n-J n-J
8
= mrr» 2 L[ =s: cos(cvt + If! n - BJsin BnJ + Sn cos(CiJ{ + 1,1I n - BJcosBJ]
n-J
l~
me
>, 11, 2 ~"wt
\
71.6° st, \
\
3.~ I •
Y
Fig(6-158)
The magnitude of this moment is mrsw\i1 0, which is constant for all
values of time t, and the direction of the moment is perpendicular to
the crank axis and rotates with speed w, where at any instant the angle
of the moment vector with respect to the y-direction is (wt-71.6o).This
is exactly the same as a rotating, unbalanced dynamic couple
discussed in Section 6.3.Thus, the net effect of this engine
arrangement is what appears to be a rotating dynamic unbalance.
Therefore, the shaking couple can be balanced by a set of rotating
counterweights that produce an equal but opposite rotating couple.
291
Theory of Machines, Chapter sex. Balancing of Machines
'.
292
Theory of Machines. Chapter sex. Balancing of Machines
Problems
6-1 Determine the magnitude and location of the equivalent offset
inertia force for the connecting rod, link 2, of the slider crank
mechanism of figure for the position shown. The crank has a constant
angular velocity of 100 rad/s counterclockwise. The mass of the
connecting rod is 0.3 kg and the moment of inertia about the center of
mass G2 is 300 kg. mrn"
B OB = 40 mm
Be = 100 mm
BG2 = 50 mm
6-2 For the mechanism of problem 6-1, determine the crank torque T 1
required for dynamic equilibrium at the position shown. Neglect
external loads and the inertia of the crank 1 and 'slider 3.
6-3 For the mechanism of problem "6-1, determine the crank torque 11
6-4 An in-line slider crank mechanism has a crank length of 0.1 m and
a connecting rod length of 0.5 m. The piston has a mass of 2 kg.The
connecting rod has a mass of 3 kg with a center of mass located at a
distance of 0.15 m from the crankpin end of the rod. Utilizing a lumped-
mass approximation for the connecting rod, determine an expression
for the torque required to maintain a constant crank speed of 200 rpm.
294
Theory of Machines, Chapter sex, Balancing of Machines
Evaluate the torque at the following crank angles 4>: 0, 30, 60, 90,
120, 1SO, and 1800.
6-5 For the mechanism of problem 6-4, determine the magnitude and
directions of all bearing forces for crank angle 4>=0, 45, 90, 135,
and1800.
Assume that the center of mass of the crank is stationary.
6-6 Derive an expression for input torque T1 for the offset slider crank
mechanism of figure with constant crank angular velocity W1. For the
parameter values of problem 6-5 and an offset e of 0.1 m, evaluate the
torque at the following crank angles <P:0, 30, 60, 90, 120, 150, and
- ,
180°.
~-}
-- x -
1
y
3
m1 = 1 kg '1 = 3mm 01 = 0
m2 = 1kg '2 = 6 mm 8? = 120
0
295
Theory of Machines, Chapter sex, Balancing of Machines
r
0
<P1= 90 <P2= O~
,
1
p
L
Q
2 2
p_.-: ----~-++-~~l---
x I ,l;-;J ,o - y
i i
'--- -..J
Q.6mo·6m O'6m '
6-9 For the rotor shown in figure, unbalanced masses I and 2 have
weights of 26 Nand 17 N, respectively. The system is to be balanced
by adding mass in L plane at a radius of 75 mm and removing mass in
. ,
R plane at a radius of 85 rnrn. Determine the magnitudes and locations
of the required corrections by graphical and analytical solutions.
W 1= 25 N, W2 = 15N, r1= 90 mm, r2= 110 mm
/h 0 rh 0
'+'1=90 , '+'2=210
L, R ~z
I
n----~----~--~
: 4 in! 9 in .• in
-1' ---'1
296
Theory of Machines, Chapter sex, Balancing of Machines
I
a , 6 ~Il.
rc "L c
.L
'f I
i i
I I I
i 1 !
I I
!
2
I
!
81 = 60°
y --
x I
I
I
I
8,,=150° I
tJ; = 270° Q
3 3
6-11 The rotor of figure has the following unbalanced amounts: rn.r, =
1500 kg.mm, m2r2= 2000 kg.mm, and m3r3= 1500 kg.mm. Balance the
o.s
,0.6 m 0.9 m m
~_...Io..__ ..,...
__ -, .~
.)1
3 P
3
3 1
/)
50 50
mm 100 mm 100 mm 100 mm mm
---+--1
,
:
p Q
2 4 4 2
297
Theory of Machines, Chapter sex, Balancing of Machines
900
i
.. .
6-14 Examine the balance conditions, both shaking force and shaking
moment, as they apply to the four-cylinder, in-line engine of the figure.
1
4 ~ ~
~ ~ I:
:J
,~
c [
i 3 ~~ 2 ~
~nH ~
~
1.-!
2, 3
6-16 Examine the balance conditions, both shaking force and shaking
moment, as they apply to the four-cylinder, in-line engine of the figure.
6-17 Examine the balance conditions, both shaking force and shacking
moment, as they apply to the six-cylinder, in-line engine of the figure.
~ 6
Il
~1
~ 5 ~ 2 ,~
~
~ 3 it~
-1 ~ ~ ~
~ 4 i~ 3
~
~ ,~ t,
-,~-
.)
3,4
299
Theory of Machines. Chapter sex, Balancing of Machines
6-20 For given and equal parameters of each slider crank mechanism
in the following in line engines: study the state of balancing with
respect to the primary and secondary inertia effects.
1.
Two cylinder engine.
\
(
)
\
/
2-
J 1
( \
J
-'
300
Theory of Machines, Chapter sex. Balancing of Machines
i
/
/.
-'
Four cylinder engine.
4·
\ /
2
/'
••
-,
Four cylinder engine. 2 3
\ /
~
301
---- -- -