IRC Pa. 1999 STANDARD SPECIFICATIONS AND CODE OF PRACTICE FOR 7 ROAD BRIDGES SECTION :1X BEARINGS PARTI: METALLIC BEARINGS (First Revision) Pabthedy ‘THE INDIAN ROADS CONGRESS “Jarmagar House, Shahan Row ‘New baleti0 1, Price Be. 300 (Pa pacne postage)Reseed» IRCH3 (Pun D-1999 ‘First Published : December, 1982. a fepat | Rees ez, joes dpe Monte fig Spins & Suns Fenton? Soa op som ows Kocaeli haven 9m. See : 901, etait 2 902, Type Avangementf Sling Recker, Rolerc- Rocker an Snpte Rol earings, ‘towing vrs Compontiof he Besa 5 908, Special Requirements s 908, Maal sn Spinto 9 905. Loxdeand Fess » (igh of Proeaton and of Trasaton ore reserved) 05, Bass Parise Sues in Ste o 7. Design Cosdertins 8 908, Workmanship and Toles ® 902, Acceptance Cte and Teng " 910, Pacing and Pesoning he Destings a S11, epi Mma Repent : i ‘pends! ove Facet Being Level 23 Append Peis Steses as Aer ine Tang aged Sea Roles Conform 018 2006 { in a Dee Kay Pier 516 Kit Naga In. Area, New Deli 0015 (lass Sands Acceptance Sandal 27 1 (loo Copies)Res3Pa 19 en iat ea ect a8 Myf Suter Tangon Ren Nn. ome seme i EERE wee ml Serie. ESCA pecreng Dena aan hoo Sex SK hae ‘fe etme oRCP a1 Bylo tnom nec agae 8) Ge Mai Se oe Coa. a fobarie UAV ium ean New ete gaan. reercamteom (2 See tananrt Naan Ser ne RCP 1999 ects BAR Gera Mts Tete Sia redial sass a Si i ‘necietagner (00 (PD. Apu UF MD FWD Oa, rea cen Some Lita ‘eC teri REND, BARB Pa ts 1A hd ae Sbacapee — Saceteetag Pech ene TSS tig a a (pang Paneer Boon, ease NcdipatSutce ee ren ed me ua, coring Mets Nv me nt Sey et As Aba Seen Sic ence ‘a ino eM Toe ——i Si Sra ag C, wyPant TRC Par 1899 BEARINGS METALLIC BEARINGS Th Standard Spcinans an Cole of Pic fr Rod prepared bythe Sub-Commite forge Hemingr nd Expansion Jos tects Commie and he Conc Thr wos saeeuanlypusied EVIRCEE-I96D Pat Tin Deca, i982. Th eqn feng the IRC#5- 1989 - Pac ta cope wp wi the chloe developments stich hve ten ple bs edo ergacetng hat bee el or us ome tinea dat revit wan prope by the Teta ‘Gots on Bearings, Joins & Appsiesan sing 199193 wih Si S5JtDuve th Convenar Ths Commie na feces i Janay, T984consting of the feowngpetionne emery Sieiee,IRC Pu 0.1999 The second Commies dacusted the def ding of mecingn oa terwenn Ismay. 194and ana, 197. The at ot Fase ys Crntee afer taking eso soaietons ‘The draft was considered and approved by the Bridge Spscfiations Sundar Commies at tit meng ld at New Dei a1 and approved theExaccve Commie 29.1197 ahd ten by ihe Counc mer meting hel on 31.98 m Bhopal ‘The provision of i Code al pee ton of IRC24-867.“Sundad Speifinton td Code of Pats fr Rand SFIS Ape ke aan ee SE ee “sob nw ie vg mani, engrnonng sed mance Mee bsg nee Te pron Secateurs pcarsey strate hem n any ay tne eopoany forthe sab da SeeSies ofthe enlace co Sn [cept overeat ily fr onan movement) oly pei eling ie mera boning arena orth purpose his Coste llowing definitions stil py 901 Bearings “The pt of heist wich eas ela he cen fromthe arose above and tannic raneto Desupparing secs ‘Ape of ering where siting moverent i permite tewoon wo sutcet ig RC Pa 1958 Fe siding Heepeas Pranty999 RC (Pu 1999 9013. Rocker Bearing ‘typeof tearing where n sling movement is permite bat whic we ola ited m a ad the ender of he ste and ‘wich antl he ocr ie oe eet of be topless rales) Apr ich ols bewees cop plana beta phe teteon 8 dle pla and 2 baton la 9019, Bottom Plate A plate son the supporting snore a esis Forces fom he being we suppor aac 90110, Kee Pin ‘iirc pin provide beeen cesses ote an puts of eng for retung reli remem of e tom pe without rsrictng ain fe Sod, Kiete A recess int sre of Bota plate or tp piste housing nck in preventing relive movement between v0 aes thot resting alo manentRC (Pa 1999 Fie tala ne Bx 13 (Pa 1999 90122, Recker Pin Alug onthe sre of the Bottom plato sresyoning slr ees ad in he ea of ie two pies hou rats S013, Guide owes voter viel aii the gen 901.14, Stopper ‘A Devicelarangomen proved inthe atom pate, to sos movenet beyond he pec a, 90115, Anchor Bos senna tl rodinay Sanne ep nto paso 901.16 Spacer Bar ‘Alona Seat echend fale amb er saiting hil le et no fe oven al SOLIT, Free Supports Bea upptuicarng which permits he tbe paso 901.18, Pked SuppordFaed Bearing acing whic preven he esatona moves of herve pr avec 901.19. Bearing Axis ‘Te ymmeaicl axis ihe being 90120, fective Displacement ‘Theta movementbtwees the str in conta with ‘heearin1RC83 Pan 1999 Pe. Sa Rate Bag pn sect negemEwets 03.1. Roller Bearings il andes oer permed, Adequate with of ase se sale provider forntcped mvenentafe rete R83 Pa. 1999 2032. For Seismic Areas (Zone V an V nly) ‘is role an fsker bearing compont hall have suitable ‘eating gusto freven tem tom beng deplaced carn eka, ‘The ononens chal low fr movement cetac 8033. Skew Bridges or ridges with sew angle tes thn 20° te bering ob vishal betas igh angles the again sino sti renege tna ey wie cin ides where mal areca! movements ae capes eel a ‘earings ae tobe provide. in 5041. Mi Stet S04. The mil ste to be used forthe componsas of te ‘earings sl simpy ihe alioming nan Stassse '1s:2062.1992 ste for Genera Status! Pusposes Spat © Sy comm meagan ing 9012. Rong teat 2042.1, The sie for Fring to be usd forthe components ‘tthe hearings shal comply with Cts. 9A 4 af 1. 1S et oxgings shal comply with Cast 33 o oF 205 5.22. All dab should be normalised aie fgg. If eh oO set bace rt eg 9053, High Tense Ste! High Tensile ses! Gr bearings hal comply wih 5-961 OA. Stites Stet Te silos ss sal be austen Chromiuickel set, Poses ot sd anda eiing propria oncay ape kee}C83 (Pan 1-199 dG, Mectanial groperiedGiae fr sah sits ste shal te ‘spss ace ahoy bat ce frre md 9085, Cast Stet O45 |. Cat sla wc io tecings sl confor to Ode 280 s00N of 18: 1030-1989 “Specicaon of Ss} Casings Te Cd Enginering Purposes Speicaon nase where sbsequn we ‘shave nih relevant can ie Conroe ete Nat ane tte rate exgnin a thtscasting sale nice ye Note Gine Wisditcuts poten comeing 20482. Forte purpose of cacking he soundness castings sate vrasonialy examined fone poccluns agers Tasks ‘cccpcs snd per 9568, The ngs mapas eee ‘nyo eged med of wae deatusve esng a spied SOL. Welds Weld ote onfrmin 11: 206, sl bape 1S: 1024, sing cleeboder spor 812 9051, Ths lols and acest be onside in designing ngs forties hall be in sear wih he gure RC: ovina res a teasing vel sl bem gees Append usa, The movemest of spponing struct shall be sssened and id ar ns The base pei ese tel sal sven Append 2 062, ase Permisble Stresses Staines Stel je base permis suesee in snes se sal be as speedy te cept any. a to ald RC Pa). 1989 9063, Basi Permisbe Stress in Concrete in Contact swith Bearings ‘The baie pis sressesia cone shal bes pie in wea Ls 564. Allowance Working Stresses Welded Joins 9081, ‘The liowable working ress sl Ese onthe Iatlowing states Ba Weds See nt wel sh nt exceed se ‘al whatnot © ie Wel rma ses in ter wes son 16) pT pene Rest es 90642, Where weld ar nosubjete toradiogaphic or any ibe egal effi metas of tating. bse toeptng shy ihre sisted with he uy of ol the swale wean sot ‘pected in Cause S081 sl belgie by afacor a 2 5065, Allowable Working Loads on Cyndi! Reler Bearings (Lengiot riers worked oaton bess of formas ea below salle exclave of wish! goon) 50651. Cylindrical rallersonaflat surtace The lloweble working load frasingleordeblerolerin Newton pet am onal as ‘hatha followsIRC Pan IH For ce of roe rls the vals of working So shall be “Tens formula for allole working loud Newon perm length ofr for sgl oabeallers ‘The allowable working lad when ath ie ler oie mating sce gh enistes any er rade ten may Be ud 90652. Cylindrealellers om a carved surface The sllwable working lad fra snl oe doar a Newton pe mi {Engh alr sl te slows ep Set and) be) oa For hee or more roles the vals of king load sl be ‘wothid ofthe above meoned ales “Te tsi formula fr lovable working loin Newton perm length of air orsnpe oe oa alr acs Pa 1999 006 53. _ Spherical or epindrieat knee : The basic soil esr tl no ekaed 120 Nn’ The working resis ‘fa be calcd onthe pet ates fhe mang sue si DESIGN CONSIDERATIONS oon, Genera W711. ‘The tevngs sal be designed withstand the roxiun veri etn nd engin foyer the mos cen ‘untmtion ofan and aces, von til aobe mae aga my fplihtoubuchebebeanngeay be sbjesed unde ean oe above oes 207.12. _ Theallowable eaiogpesue on te loaded are of a bse ude arog tl pve by Case 307 IRE 2 907... The landed are shal bclelaed as below . al cma a oe “Sipenson bang ed 10 2 “ Peete iis coe duane atetourtar, eaters wh yond te oeren eof ESE: a dwt ig tc ee re 9071.3, Where the econ of los and longline fore ar comer alent ert corpessve orcs the elalitd (Stat uring sess andthe fenural sess sas be Flowing ‘union RSet tego perclae 9011.2 siberianC83 (Pa 199 072, Rocher and Roller-cmm Rocker Reatings om72.1. Top,saddleand bottom plates Son2.1.1. The pnts sal be symeticl wo he bearing axis They sul bof mld eens eeorged mecigh eae tea, 9972.1.2. The witinoc piesa ote les ha eer othe ‘Bag saree inti fe pa a 9072.13. The Wickes ofthe plate sal nae stan (20 rum oe (n) ih ane tstnce between comscouve Unce of Soar, itneheer higher 012.14 Thethicknest ofthe ples so be cached. based nth contd cong tal waolpie rove att the reverent of atu design and pets $reuesaad down in Cue 908 9.22, Rollers 997.22.) Forged yell may be fered oer al el rol Mil Stel rte sant bese. Thetiainam diameter roee 7.22.2, The ai of te lng oft rte os ameter sal somal tbe move ts 6 97.2.3. ‘These cont engin with he pate stall be se forage length th also be uid nh arr ven inlaw soe 9072.24. ‘The ga between heroes not ees han $0 ain ce of walneal boson n oProsn rer 4 i de C83 Pac t}1999 i Psower an ‘s ppv or un ant es if The msimam wif vgs plas sl bese fom he FellowiagFamuie (Cine 907213) te Eerie hee oth cau whet greet BE gee aubleaainstess moet in FedRC (Pu 1999 7.3, Sting Bearings O71. ‘The top ples shal project om all sides over the oom pat by test 10 mm foray extreme pestis fh beans 90732. The thickness of the plate shall sataty the requremens of suyctrldesign and prise sues lad dow i {ified and 9072.1 a slot ees sn 2. 07, Missllaneous Components Son. Design of keke: Tae keke is sal be 30 signed a be sfetm ating ona ei te horsetl heard the ‘atom lng forces ating on the bean The permisible eng sear hal belimted tothe alae species n Cate fe 0762. Rocker pin 9072.1. The pie provide i bearings sal be designe 1 ress he maxima Inga fre sting on the bearings The pins ‘hall cen force lsd adele r Boor ple an shall Nave Comesponding esses inthe top pate wih adeqatelerace eal for ‘97:62. The eek pin and the comesoniingreensbll saute atoning 10) Mephitis ueenaertepicton 1 Resneefesenesndag senshi corte 25 +) Themis clea shove hea rr ote cer pl 90743. Spacer bara: To sot maveent of mule rsa in ison sit bars ny be proved te arangeen sl be ‘hha be valle can rae ely Fp 3 Rc Pa 909 907-4. Gide lge and prover 0744.1, To prevent ianeveredplacerent of he beating compensable ie lugs In pnts wih cresondng ove S07 442. The pide grand te caresoncng eves sine lowe ° wrens (poems Selene olalrmguense The with ftp aa et eh 1 i) Tepoie pale fre tos dephcOS. 0743. Stoppers To proven elle fm cling ofthe tam plat, sabe pps hl Se provides 80746, Anchor belts 46.1. Thetgpan btm pie sal be ably anchored steel Se pr Ben ap pel ee ocho 907-462. ‘The anchor bolts sal be designed trait the ‘maximum hoor force ng on he aig 507462. The misioun eat of he acho bos in concrete ‘may be ap equal ameter suet ou ama 100 a 90747, Anchoring of deck tosubstruture: The actoing ning de er ctonet ae proforesaiy aula! es the overng moment so peat adr ‘btimesithecttecis mre sever) and timestheoverming mores fact temporary oa ortive oaRC Pa T1999 S078. Pendulum guides: An sangeet with sos 10 prevent aiplacenent ol he ori dese a te are [ators stallbepeovded. Anesomple of such as ssngements shown 5061. Allaulice ofthe majorcomponens ke tp las, saddle, bn plates cle of begs sal mated ane Forces ijnnen,biscangeaiy. paper iting nm2, Plates 0782.1, _ The pla dimesions stall be in secrance with he ‘approved drawing. Teen onthe ogi an ith te pla al ae [teat = 10 mm lance on he kes of he steal ot xed OStar anno mins erune shal be alowed 90822. Alrolling, rocking an sig sacs sal have 8 ‘machi sooth fin Yo 20 lean asim rea deviton Pet aon. UES, Rotlersand Curved Surface 08.1. The wlrance on te ames of oth les and convex sertace saloon 0K Fa 6.919, 90832, The tolerance onthe dams of concave surices shailconorm D8 of 815. 084, Castings 084.1. No mips oleae wil be sliowed inthe tikes any at oft cong Tle af a is sal pr opt 5.1. Acceptance Criteria: Unesaerond upon teri exec he incr an the Manatee fase al ish {Conplte Quit Assurance Poprme {QAP sompening he post tga coe tal nts ae of ac contr with elvan cca! opuatons roe commerce bt manure. The id gay seanceprograrme al be approved RC (Pa 11998 by the EnincorAcseting Autry. Manuficuring process auliy "surance sing decent, sal be cated Sut acne) ‘te agrovedqalty surance programms Proper docomenshos, fects and coc be msn tall ager antactre and ‘nupection by maniac tocar tothe caf wth he aproved iy assuane ropremme ‘Te Engincermay apprin an authorization agency on is forte purpose af npecton a per aproves Quai Assen Programme to Cel th sepsis or hero beng 908.13. Tesceitomes ofp sting aborts eal ‘aw mateal shall be ube such et eet ro avalble ‘Set aici tl Be ranma [pertelevant code of prvi sd shal fora be etree Ene tr his representative my cary ou depen fests a ate tnd wit te mamtacing roves 90912. AML casting and forgings shall be adoro ts at han al ht oe Inspecting Oficina forse sping rer) cure the pope reanctcn ra Susie weld at ecou ll Be ‘manne od ace, 900.3. ‘The Engineer sal sete th gt owns sch lnapecsinatmanaicreswerlahop. Fords fearing mantel ve plant mina ig facies flows 15 ay equiped camila ey 6 id ou Caton Soe et Sh ene 1) UTMofisimun OMT pny i) ouBeing sapere. lina) La ing mie fied yi es ofR83 (Pa 11999 900.14. Bearing manafactrer shall maetan «Us of onsumpion of miners iniing tt esa, or aperog ofa et ecco two yeas “Tes coieaes of bearings manufactured during preceding wo yes hl ate ait oe pests Orv 9Ui15. Beating manufacturer shall employ full ine ‘ot beung and hl hve fal ewan Scent chemin an signaling suo have quid pero or aso ean ‘Bearing manuf sal ve quaielonied wees 082, Testing ee isisirtranetittaes cacy eps SSL nls arcana SES OTS cpa eon ers (ter pil mais sal be prtelevanISIBS/AISI Coes 9092.2. All machined cs sel componsats sal b eed Feruluaoic tengo eve lof 8936S. Cee ic sal io be clad by Dye Penetaon Tex (DPT) anor mapnatic parle et ft Acct presence of suas defers R83 (Par 1999 90823. All forged ses componcos afer machisig wil be subjeaed uso esting Gudeline geno Appi Gul be ‘ele to Tp enue the recon tall oactoehng tx ll be fenducted co the merle ples (per het) shed oso ofthe ‘erin 5092.4, Albeaings hl be eda 1.25 ine design ons, Recovery should be 10 pera Contact saree nd welding Sal amined yuminaoasouceleasoee tel DPT ran defesaacks 90825, All weliing shalt be checked by Dye Pentron ‘eat specifiy equed by Engle te Xray tesa) abe done 2026 | Engmc ny cy mite earring oy ‘simi eat cee 9002.61. to case tae it any major dicepancy reg tera, Engine may Scare the whole of eaigs eusesepabe 9101. General Considerations 220, astnig sta, rt al vied to rceve i nc bata Appopie eho for eelng oun the bearing ft beans an pees tacts sal te teed. The Pct stale fied with morro mis Ian ths coc bering re $e shal be riehed lee by ath ma pod of 11 ot ee cing of bearing asembles or tom plo the cont sa 9102. Pasitoning of Bearings 91021, _Dusng insulation the beings shal be pre-e with rags othe Being ast sont for i move det te 8) Shika, pnd liseRES Pan 1959 91022. For badges in gras the ering ples sal be placodina hoon! pe 5103. Precatins during Contraction 21034, | monic contusion vee ephing of jr is cmpoed none tose sng or jumping of eller ae, ‘Sram xe sugested hat thelr eaten be proved fet latshing open or terse sete teases ake xs hat ticralts sen mst tenomsl pact ride ooker ‘anni ont lnuchng anand place tnebeamonhevorkerends gy Ihacvance of cing one aller 91032. Dasngconcing of gir, the Bearings shall ‘lin pon esr by prong tempera conection een the ‘nan ottrn pnte nce of ied ranma between top Ue. Bait ntsc tein case ofal-cum-erker ang a 2) ‘Gherstubiearangunent whch proven the relate doplacement ofthe {itipens The teary pies be Korine ouing coreg 91033. _ inrestestedpe cu ges whrercesssarcle co hevedanieof gir onscive tants proathteseening (othe bean ero co th deck level shal be prvied The grout all Faveamio 9111. Suitable cay scat te bearing sal be provi for imped alone 9112, Provision shall be made for jacking up ofthe supercars ato lowfradhsentrepsirtepcement afr nem in cua sl te mapteedoe seater et {EAI Tooiton an sutable remain messire ken ied If Rhos te bags so be ecm ey ae fai oh Nie Ney we omen a 1RC83 (Pan 1.1999 Appendix (ciate 305:1) “Te designbaionllorcesat th besigs salle the asin, of he folowing combination (©) Farsimly suppor edge with aed and re bearing (ter {hatte npeba stopper) Bint eens 6 aes, 56 oF Go) PuzvneeRa) Jans B= men omaha Sf Giga omer wc mae Siecoae ieee 8 1 OE tseegcene wn gg carta ttn neni oF sepia encanta eee pe Nees bem enacby eu ed conse Shag wibrang tase, 2RC (ea 1999 Cyan iit oe fd rig an ter es is Ink + wend Pescingin dein © me ons | oro tre etna oe ef aright offset | weovak = Seg aicenccnptotn tno bare ena | Soe scammer | cunme Ro83 (Pa 199 Agpein2 cine o06 1) ‘Table, Bas permlaiesireneinMPainmerberie pate ftssqunes, ‘nd tar tre pn ku pin on ire, ‘Sq Descripoon He cm foe | } & |S. + tienen fasion fmm |e fo eco | asIRca8 Pac 1999 Flac or ea soo | | = (CRP seg woe: Copyright ee vot cntino ROSS (Pa 1-199 Appenins comse0323) "ype oF Equipment Tea Mattos oquoncy Probe sive Cupar Ccatbation “ Sensi sing Acopiance Stn KtantakfammedECILIEEC or Vibrosies make Sons ow dae Pale eo diet onset ata 2.25MHa, 24m sign bear (ara robe Gree Searing by had peobing Throughout the length of the body of forged ootnehie rae nl porsblgdectoa test Enverng he surfer upo 180" Caltrain of be machine (UED) iste done wing {DW tlockaandad ealiraton Meck fora ange of 20mm ‘The envy sal be at on 2 30-mm ia, Flt {or FB) ho did uae depth 25.208 oo mm feng 10 im ia Clas ged bat faviogefeton of sree hight of 75% rm he Hae 1) Forged oes shale conan ara dec Ti Shrinkage, easier, proses, pine frneke te Any ipo suc crock sat Fi) Flaw signal sore tan 70% baht at one [econ alpen seu oreo incas the fw ie slong cele zoe of the ler Gea Bmmetberse of be asin)RC Pa 1.1999 i ” Si eae of seen set ‘Snsecuive flaw echos ae wits 200 mm (ince ae conti ae ‘Ao pin te length ofthe cemal axis zone (se hl eres pbe poston ‘he defects 0 detect, sana bess Iss hand mn atte rlernds wih 00) ‘ot numberof fc ball wot exceed 3 Connected discontinuities shall not be