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Catalogue index Section 00 Page 01

Rev. 10 of 09/12/2011

section 00
INDEX AND INTRODUCTION

section 01
EUR-1 EXPLANATION AND MATERIAL CHARACTERISTICS
WITH BENDING CALCULATION OF MAXIMUM STRESS AND DEFLECTION

section 02
BASE PROFILES AND ACCESSORIES

section 03
STANDARD SIZE AND PRE-FINISHED PANELS IN ALUMINIUM AND STEEL

section 04
MODULAR FRAME SYSTEM
(ALUMINIUM PROFILES AND CORNER JOINTS)
- 1° PART: BLUNTED SECTION PROFILES
- 2° PART: SQUARE SECTION PROFILES
- 3° PART: ACCESSORIES FOR BASES

section 05
THERMAL BREAK MODULAR FRAME SYSTEM
(ALUMINIUM PROFILES, CORNER JOINTS, PVC PROFILES AND ACCESSORIES)

section 06
ACCESSORIES: HANDLES, PANEL STOPS, HINGES, LOCKS, DOUBLE LOCKS, KNOB,
SCREW-COVER, SCREW-GUIDE, PRESSURE PLUG, BUSHES, PORT-HOLES, etc.

section 07
ALUMINIUM DAMPERS

section 08
ALUMINIUM LOUVERS

section 09
ALUMINIUM PROFILES AND ACCESSORIES TO BUILD MIST ELIMINATORS

section 10
ALUMINIUM PROFILE FOR THE ASSEMBLY OF SANDWICH PANELS

section 11
COMMERCIAL ALUMINIUM PROFILES

section 12
COMMERCIAL ALUMINIUM SHEETS IN NATURAL AND PRE-PAINTED FINISHES

section 13
STAINLESS STEEL PROFILES
Introduction Section 00 page 02
Rev. 10 of 09/12/2011

THE SYSTEM: EUR-1 MODULAR FRAME SYSTEM


The patented EUR-1 series is a modular frame system of construction for framing structures, and
components for many different applications.
The system is composed of aluminium profiles and accessories of several materials, with which it is
possible to build machine/unit structures with various motor bases and enclosures. The structures are
assembled by connecting the profiles to aluminium or nylon corners that create the outer edges of the
unit. There are many other profiles to complete the structure, like the omega, or top hat profile, used for
vertical and horizontal support to reinforce and subdivide the unit.
EUR-1 also offers a full range of accessories to complete the unit, including handles, hinges, locks and
panel stops. They are available in different materials and in different designs to give the structure an
aesthetically-pleasing finish.
In addition, the EUR-1 system includes components suitable for thermal bridge units, dampers, louvers,
grilles, mist eliminators, etc.

APPLICATION FIELDS
Typical fields where the EUR-1 system is used are: air conditioning, air heating, air flow controlling, air
handling units, ventilation, air pollution control, soundproof isolation, dampening control, painting,
transport, electronics and exhibition booths.

PRODUCTION
Pro-Lam produces all the EUR-1 system components in-house. The main processes consist of:
-Aluminium extrusion;
-Aluminium die casting;
-Nylon and plastic moulding;
-Simple modifications to the aluminium roll.
In addition to producing standard components, we can provide customised components to meet
customer requirements.
Pro-Lam can produce aluminium extrusions and accessories according to customer design and build
basis.

FINISHING
- Anodisation of aluminium extrusions to the requested microns of thickness. The available colours
are:
silver (natural aluminium), black, bronze and gold;
- Varnishing in RAL and special colours of aluminium extrusion and accessories;
- Sandblasting of metal accessories;
- Moulding of nylon and plastic materials in different colours;
- Cutting to length of aluminium bars;
- Cutting to length of aluminium sheets.

AVAILABILITY OF THE EUR-1 PRODUCTS


The full range of products in the catalogue is in stock and stored in our warehouse near Milan. The
aluminium bars are available in standard lenght of 6 metres.
Delivery is usually in 2 - 3 days, directly with our own trucks or through established international
shipping agents.

QUALITY
Pro-Lam Alluminio is ISO 9001:2008 certified. ISO certifies that processes and work procedures are
carried out in order to ensure quality and custumer satisfaction.

INTERNATIONAL DISTRIBUTION
Pro-Lam sells all over the world, directly and in collaboration with companies distributing the EUR-1
system.
EUR-1 explanation and material characteristics with Section 01 page 01
bending calculation of maximum stress and deflection Rev. 10 of 09/12/2011

This introductory section should be very helpful and we suggest you to read it carefully. It contains the
explanation of the EUR-1 series, the legend of the catalogue and the technical information regarding
aluminium profiles and accessories. The representative EUR-1 system rawing, see page 03, illustrates
how to use the corner post profiles and the relative nylon or aluminium corner joints to build the main
structure. The corners are inserted by pressure, or tapped with a rubber hammer. The connection between
profiles and corners is very tight and without gaps.
However, for some applications rivets or screws can also be used to tighten the corners. The profile used
to subdivide the structure is called omega and it is available throughout the profiles range.
When an omega is used, a simple milling at both ends is needed in order to remove the part of the flanges
that would otherwise overlap the flanges of the corner post profile. This simple operation is carried out with
our milling machine TK 610Z, a very low cost machine tool (see page 4).
The main structure can be constructed with profiles of various dimensions and shapes; both square and
blunted section profiles are available. The standard profiles are raw aluminium but also anodised and
painted finishes are available.
The aluminium corners are sanded or black painted. All the aluminium corners are produced by die casting
method. The alloys used have all the international certifications and it is also possible to produce with
particular alloys according to the customer specifications. (Alloy certificates are available, including the
chemical analyses.)
The standard colour of the nylon accessories is black; however, other colours are also available.
All the nylon accessories are produced through moulding. The material used is primarily olyamide
reinforced with fiberglass (nylon). They can withstand maximum temperatures between 100 and 150 °C;
for short periods of time they can even endure up to 200 °C.
In Section 4 you will find all the technical information and drawings of the EUR-1 modular frame system.
EUR-1 explanation and material characteristics with Section 01 page 02
bending calculation of maximum stress and deflection Rev. 10 of 09/12/2011

MEANING OF CODES IN THE CATALOGUE

P aluminium profile
S blunted aluminium profile Example profile
BAS aluminium profile for base
A aluminium
N nylon reinforced with glass fibre
SN nylon reinforced with glass fibre (blunted shape)
DS painted steel or treated
DN steel + nylon
AN aluminium + nylon
G gasket
GTT PVC profile
PTM panel

IMPORTANT NOTE

Example 1: Profile code description P 130-25


“1” indicates the corner post shape Weight Kg/m 0,625
“2” it is used for omega profile Bundle of 4 bars

“30” indicates the square section in mm

P 130/25 “25” indicates the thickness of the panel suitable for this profile

The theory weight is really important to calculate the price


Weight kg/m = 0,625 per metre inasmuch the quotation we make is in €/kg.
Bundle of 4 bars
Here we indicate the minimum quantity.
The lenght of the profile in stock is 6 mt.
Example 2: Accessories code description
The first letter indicates the material
(aluminium)

“30” indicates the square section in mm. (suitable for profile P 130/25)

“25” indicates the thickness of the panel suitable for this corner
A 30/25 (suitable for profile P 130/25)
EUR-1 explanation and material characteristics with Section 01 page 03
bending calculation of maximum stress and deflection Rev. 10 of 09/12/2011

3D Representation of EUR-1 system drawing

Joint B
Omega profile
without groove

Joint A

Omega profile with groove

Joint B

Joint A
Omega milling process Section 01 page 04
Rev. 10 of 09/12/2011

The omega profile should be milled at both ends in order to fit perfectly to a corner post profile or to another
omega. This operation is best carried out with our milling machine, MILLER O - 1. The operation is quick
and simple.

Milling

1 HP 220-380 V
2800 120 220x95 1000x760x1130 135
0,7 Kw 50 Hz

Semi automatic milling machine (omega profiles)


Miller O-1
Box of 1 pcs.

MILLING CUTTER
Mill 140x4
Box of 2 pcs.

Mill Jaw Slide for Pneumatic


profile piston
Profile cutting Section 01 page 05
Rev. 10 of 09/12/2011

Single head cutting machine.


Cutting-off / 1
Box of 1 pc.

Blade advancement: oleo-pneumatic

Clamp pistons: pneumatic

Control device: display showing the tilting of


the head

Tilting of the head:: pneumatic

Safety and comfort:


- Full enclosure to provide noise reduction
and complete accident protection.
- Chips collection drawer.

Capacity cutting chart Technical table

3 HP 220-380 V D=500
2800
2,2 Kw 50 Hz d=30

-45°, 90°
150 900x1430x1470 450
45°, 22,5°
Side tables (loading and unloading)
Loading table from 3 to 4.6 metres length.
Unloading tables:
- complete with manually operated sliding rollers and
measure stop,
- complete with display to read the measure and
hand-wheel to move the measure stop,
- complete with electronic display and automatic movement
of the measure stop.
AHU Unit selection, costing, Section 01 page 06
production system, design software Rev. 10 of 09/12/2011

LIST OF THE AVAILABLE SOFTWARE

Visual-Ahu: for the selection of the components and the calculation of the costs of production and design.
Visual 3D
Inventor-Ahu: for users of Inventor Autodesk. It is an automated system that exploits the flexibility and
power of this program
CoilSelect-Online: For the selection of batteries
Fanselect-Online: For the selection of fans
PhxSelect-Online: For the selecion of the heat exchangers

FEATURES
- Unique 3D view
- Fully customisable,
- Database driven,
- Incorporates “blackbox” selection of all major OUTPUTS
component manufacturers (fan, coil, frame etc.), - Drawing (DWF / DWG),
- Additional supplier components can be easily added. - Full quotation (HTML, XML, WORD),
- Fan curves,
- Psychrometric Charts,
MANUFACTURING LINKS - Detailed manufacturing drawings (DWF /DWG),
- Autocad - SolidEdge - CNC Output,
- Inventor - Most other leading mechanical design system - Full BOM.
EUR-1 explanation and Section 01 page 07
technical data sheet of products Rev. 10 of 09/12/2011

1° PART*

TECHNICAL DATA SHEET OF ALLOY 6060 AND ALUMINIUM PROFILE.


6060 T5 9006/1 EX UNI 3569

Corrispondence to normative laws

USA Italy Germany - France Great Britain Switzerland

A.A. UNI DIN W.N. Afnor B.S. S.N.

6060 9006/1 EX UNI 3569 AlMgSiO,5 3.3206 6060 6060 AlMgSi0.5

Chemical composition

Specification
- Impurity
number

A.A. Si Fe Cu Mn Mg Cr Zn Zr Ti Each Total

0.3 0.1 0.35


6060 0.10 0.10 0.05 0.15 - 0.10 0.05 0.15
0.6 0.3 0.6

Mechanical characteristics

Phisical Phisical
Tensile
Specification condition condition Yield point Stretching
strength Hardness
number according according Rp 0.2 to break point
at break HB
A.A. to UNI to UNI N/mm2 %
Rm (N/mm)
3565 8278

R O 140 max 80 max 20 40 max


TaN T1 120 50 16 35
6060
TaA T5 185 145 11 55
TA T6 205 165 10 60
EUR-1 explanation and Section 01 page 08
technical data sheet of products Rev. 10 of 09/12/2011

PHYSICAL PROPERTIES:

VOLUMIC MASS: ≈2,70 kg/dm³

INFERIOR MELTING POINT: ≈605 °C

SPECIFIC HEAT: ≈0,92 J/(g · K)

THERMAL STATE STATE Ω ≈2,09 W/(cm · K)


CONDUCTIVITY 20°C: STATE T6 ≈1,75 W/(cm · K)

from 20° to 100° 23 · 10-6 · K-1


THERMICAL LINEAR
EXPANSION COEFFICIENT: from 20° to 200° 24 · 10-6 · K-1

from 20° to 300° 25 · 10-6 · K-1

STATE Ω ≈3,14 µO · cm
RESISTIVITY AT 20°C
STATE T6 ≈3,25 µO · cm

ELASTIC MODULUS: ≈66000 N/mm2

HEAT TREATMENTS

Temper at the press following to artificial


T5 (standard)
ageing from 170 to 185°C for 6 - 10 h to regime.

TECHNOLOGICAL PROPRETIES

PROCESSING AND BEHAVIOUR SPECIFICATION APPRAISAL


for states O,T1,T4 good
cold plastic forming
for states T5,T6,T8 T10 scarce
with arc in inert gas (MIG e TIG)
and with added metal good
weldability in alloy Al-Si o Al-Mg

electrical resistance good

for states O T1,T4 redoubt


machinability
for states T5,T6,T8 T10 from sufficient to good
for states O T1,T4 sufficient
polishibility
for states T5,T6,T8 T10 good
marine and industrial good
corrosion proofness
urban and rural good
in environment
internal and dry optimal

aptitude at anodizing as protection and decorative use optimal


EUR-1 explanation and Section 01 page 09
technical data sheet of products Rev. 10 of 09/12/2011

INERTIA MOMENTS AND STRENGTH


PROFILES Jxcm 3
Jxcm 4
Wx3 Wy3 PROFILES Jxcm3 Jxcm4 Wx3 Wy3
P120/10 1,93 1,93 1,29 1,29 P170/50 45,53 45,53 10,76 10,76
P120/18 1,28 1,28 0,91 0,91 P270/50 26,86 51,50 12,33 12,33
P220/18 0,80 2,16 0,67 0,67 P170/50bas 389,09 85,14 42,52 16,37
P130/25 4,10 4,10 1,90 1,90 Bas 40 7,87 9,07 3,75 4,53
P231/25 3,74 5,21 1,85 1,85 Bas 60 30,37 22,10 12,12 8,18
P232/25 4,54 4,54 3,26 3,26 Bas 80 94,78 88,80 23,69 22,20
P130/25bas 6,29 6,72 10,39 10,39 Bas 80/110 202,07 117,74 36,74 29,43
P140/20 8,90 8,90 3,54 3,54 Bas 100/40 79,80 17,91 15,96 8,95
P240/20 2,64 11,86 1,88 1,88 Bas 100/50 243,29 22,50 48,66 16,37
P242/20 2,15 9,50 1,75 1,75 Bas 150/50 241,19 31,66 32,16 10,92
P140/25 9,25 9,25 3,27 3,27 Bas 151/50 25,33 31,72 6,66 5,02
P240/25 3,97 14,25 2,87 2,87 S 1400/25I 8,15 8,15 3,05 3,05
P242/25 3,61 11,07 0 0 S 2400/25 3,97 14,25 2,87 2,87
P140/25bas 187,30 18,78 22,84 22,84 S 2401/25 3,51 11,07 0 0
P141/25 15,25 15,25 5,03 5,03 S 1400/35 9,11 9,11 3,40 3,40
P241/25 15,30 15,30 5,47 5,47 S 2400/35 8,36 13,60 3,48 3,40
P241/25bas 197,50 25,4 27,32 32,00 S 1500/25 14,01 14,01 4,80 4,80
P150/25 15,57 15,57 4,82 4,82 S 2500/25 4,55 20,18 2,76 2,76
P250/25 4,55 20,18 2,76 2,76 S 1501/45 17,05 17,05 5,10 5,10
P252/25 4,28 16,53 5,56 0 S 1700/50 43,53 43,53 9,80 9,80
P150/25bas 226,15 25,84 4,44 25,48 S 2700/50 26,86 51,50 12,33 12,33
P151/25 126,30 17,29 4,02 4,02 S 1700/50b. 389,09 85,14 42,52 16,37
P251/25 19,67 21,13 3,91 3,91 P160/45 40,05 40,05 9,60 9,60
P151/25bas 5,09 25,96 25,51 25,51 P160/45/IR 41,00 41,00 9,62 9,62
P150/45 19,83 19,83 5,67 5,67 P260/45 34,20 67,20 8,60 2,80
P250/45 17,53 23,16 5,97 5,97 P126 1,30 33,60 1,70 0
P252/45 16,24 22,57 0 0 P127 1,50 67,70 0,80 0,80
P151/45bas 16,47 30,97 5,15 30,02 P118 4,60 123,00 2,10 0
P170/25 45,16 45,16 22,54 22,54 P128 5,00 130,00 2,50 0
P170/25bas 379,53 84,59 16,26 41,47
P270/25 6,11 39,82 7,24 4,73
EUR-1 explanation and Section 01 page 10
technical data sheet of products Rev. 10 of 09/12/2011

2° PART*

TECHNICAL DATA SHEET OF DIE CASTING ALUMINIUM AB 46100 (accessories).


CHEMICAL TEST (% of elements)

Cu Mg Si Fe Mn Ni Zn
1,869 0.133 11,445 0,794 0,207 0,084 1,164
Pb Sn Ti Cr Sb P Na
0,141 0,022 0,061 0,048 0,003 >0,0020 0,0005

MECHANICAL AND BEHAVIOUR PROPERTIES OF ALLOY AB 46100

CHARACTERISTICS SENTENCE FAMILY

Fluidity Excellent Aptitude, obtaining or as cast

Resistance at shrinkage cracking Good

Pressure tightness Correct

As cast Correct Other properties, workability

After heat treatment -


Corrosion proofness Ordinary
Decorative anodising Not recommended
Aptitude at smoothness Correct
Linear thermal expansion 10/K
20
293-373K
Elettrical conduttivity MS/m From 14 to 18

Heat conduction W/(mk) From 120 to 130

Weldability Uncompatible

Resistance to room temperature Good Mechanical properties

Resistance at temperature
Good
up to 200° C

Ductility (resistence to shock) Ordinary


Fatigue resistance Mpa From 60 to 90
MINIMUM MECHANICAL PROPERTIES OF ALLOY FOR CAST OBTAIN BY DIE-CASTING

Alloy Specification Resistance Unit load of Extension Hardness


metallurgical to tensile shifting A50 mm% min. Brinell
state strenght from proportionality HBS
Rm MPa min. Rp 0.2 MPa min.
EN AB
F 240 140 <1 80
46100
EUR-1 explanation and Section 01 page 11
technical data sheets of products Rev. 10 of 09/12/2011

3° PART*

TECHNICAL DATA SHEET OF NYLON FOR MOULDING OF ACCESSORIES

Nomenclature: DURETHAN BKV (polyamide 6 reinforced with fibre glass at 30%)

Structural formula: [NH-(CH2)5-CO]n- da E - caprolattame

Physical construction
isotope structure finely crystalline
partially crystalline:

Seeming specific weight: aprox. 700 kg/m3

Density: aprox. 1,21-1,60 g/cm3

Working temperature:
80-150° C

MECHANICAL PROPERTIES

Testing
Units Standard Tester Dry value
condition
ISO/R 527 Bar n°3
Yield point 50 mm/min N/mm2 -
DIN 53455 (4 mm. thickn.)
ISO/R 527 Bar n°3
Breaking point 50 mm/min N/mm2 -
DIN 53455 (4 mm. thickn.)
Elongation ISO/R 527 Bar n°3
50 mm/min N/mm2 -
breaking point DIN 53455 (4 mm. thickn.)
Hardness ISO/R 527 50x6x4 /
Method B N/mm2 210/140
sphere H 30 DIN 53455 80x10x4

THERMAL PROPERTIES

Testing
Units Standard Tester Dry value
condition
Fusion
- C° 217-221
temperature
Softening
ISO 306,
temperature 49,05 N C° 10x10x4 >200
DIN 53460
VST/B 50
HDT Thermal A ISO 75,
C° 10x10x4 200
stabilityH (1,80N/mm2) DIN 534611

HDT Thermal B ISO 75,


C° 10x10x4 215
stability (0,45N/mm2) DIN 534611

HDT Thermal C ISO 75,


C° 10x10x4 -
stability (5,00N/mm2) DIN 534611
EUR-1 explanation and Section 01page 12
technical data sheet of products Rev. 10 of 09/12/2011

TECHNICAL DATA SHEET OF LEXAN R121 FOR MOULDING OF PORTHOLE:


The lexan polycarbonate is a tecnopolimero with very high mechanical, optical, thermical and electrical
properties. Among its properties it is very important to underline the excellent impact proofness in this
range of temperature from -40°C to 145°C.
MECHANICAL PROPERTIES

ASTM DIN Units Value

Yield strength ASTM D 638 DIN 53455 MPa 60

Ultimate tensile strenght ASTM D 638 DIN 53455 MPa 70

Yield elongation ASTM D 638 DIN 53455 % 7

Breaking elongation ASTM D 638 DIN 53455 % 120

Hardness H358/30 - DIN 53452 MPa 95

Rockwell hardness ASTM D 785 - - M70

THERMAL PROPERTIES

ASTM DIN Units Value

Softening temperature
ASTM D 1525 - °C 153
Vicat VST/B/120
Temperature of deformation
ASTM D 648 DIN 53461 °C 138
underload 1,82MPa

OTHER PROPERTIES

ASTM DIN Units Value

Specific weight ASTM D 792 DIN 53479 - 1,20

Water absorption, 24 hours ASTM D 570 - % 0,10

Transmission of light ASTM D 1003 - % 88-89


EUR-1 explanation and Section 01 page 13
technical data sheet of products Rev. 10 of 09/12/2011

4° PART*

TECHNICAL DATA SHEET OF GASKETS: G 001, G 65, G 59


TECNOPRO 235 MATERIAL: MECHANICAL AND PHYSICAL PROPERTIES

Testing method Units Value


Specific weight ISO R 1183 gr/cm3 1,42
Hardness ISO 868 79,5
Coefficient of elasticity ISO 178 N/mm2 2700
Ultimate tensile stress ISO 527 kg/cm2 360
Breaking elongation ISO 527 % 110
Temperature Vicat 5 Kg ISO 306 °C 76
Yield point ISO 527 kg/cm2 390

SIGIPLAST 101 MATERIAL: MECHANICAL AND PHYSICAL PROPERTIES

Testing method Units Value


Specific weight ASTM D 792 gr/cm3 1,35
Hardness ASTM D 224 Shore A 62
Ultimate tensile stress ASTM D 638 kg/cm2 130
ASTM D 638 % 400
Working maximum
- °C 70
temperature
Stiffening temperature ASTM D 1043 °C -48

TECNOPRO 208 MATERIAL: MECHANICAL AND PHYSICAL PROPERTIES

Testing method Units Value


Specific weight ASTM D 792 gr/cm3 0,88
Hardness ASTM D 224 Shore D 35
Yield point ASTM D 638 MPa 9
Yield elongation ASTM D 638 % 55
Ultimate tensile stress ASTM D 1525 MPa 11
Breaking elongation ASTM D 256 % 460
Coefficient of flexion elasticity ASTM D 790 MPa 350

Material composition (Gaskets): G 001 TECNOPRO 235 MATERIAL , SIGIPLAST 101,


G65 TECNOPRO 208 MATERIAL, G 59 TECNOPRO 235 MATERIAL, SIGIPLAST 101
EUR-1 explanation and 01 page 14
technical data sheet of productse Rev. 10 of 09/12/2011

5° PART*

TECHNICAL DATA SHEET OF EXTRUDED PVC BARS FOR THERMAL BREAK (GTT, GTT1)
MECHANICAL AND PHYSICAL PROPERTIES

Medium Limit
Testing method Units
value value
From 1.38
Specific weight ASTM D 792 g/cm 1.49
to 1.58
Coefficient of linear
ASTM D 696 cm/cm °C 4.8-10/5 -
thermal expansion

Vicat point ISO °C 83.7 >80

Yield point ASTM D 638 MPa 42 >44

Ultimate tensile stress ASTM D 638 MPa 39 -

Breaking elongation ASTM D 638 % 110 >120

Flexion proofness ASTM D 790 MPa 84 -

Rockwell hardness ASTM D 785 - 104 -

Impact proofness UNI 8772 J 3 >3

*The technical data sheets have only an illustrative purpose and they do not substituite the official
certificates of the products. The official certificates will be issued on request for single order.
We declare, in fact, that some values could change according to different lots of good earlier worked.
Base profiles and accessories Section 02 page 01
Rev. 10 of 09/12/2011

The base profiles are used to support motors, fans and other
types of equipment which need anchoring. They are extremely
easy to assemble and as a result the belt tensioning process
becomes easier. Belt adjustment is performed through the DN
400/800 “belt tensioner” and the DS plates that fasten all the
equipments on the BAS profiles. The use of this system makes
belt maintenance an easy task, as the DN 400/800 can be
adjusted with a normal spanner.

Please note that the profiles are usually fastened to the rest of
the structure from the top. Hence the profiles ends are often cut
to 45° to create a better access for the tools used.

Profiles BAS 151/50 and BAS 100/50 are typically used as a


base for the unit and so are fastened together with the structural
profiles. The BAS 100/50 can be placed under the omega profiles
as a cross piece when base corner post profiles are used.
(See Section 4 for base corner post profiles.)
Base profiles and accessories Section 02 page 02
Rev. 10 of 09/12/2011

3D representation of motor-frame

DN 400-800
Box of 50 pcs.
(1,181)
(0,472)

9)
(2, 96
36 (1,
2)
Base profiles and accessories Section 02 page 03
Rev. 10 of 09/12/2011

Steel plate for profile grooves

) (1,
338 33
(1, 8)

(0,236)
BAS 60

(2,362)
DS 6 MA Steel plates 34x34x6 Weight kg/m 1,481
DS 8 MA Steel plates 34x34x6 (lb/ft 0,349)
DS 10 MA Steel plates 34x34x6 Bundle of 3 bars
DS 12 MA Steel plates 34x34x6
Box of 500 pcs.

(2,165)
(1,575)

BAS 40
Weight kg/m 0,947
(lb/ft 0,636)
Bundle of 4 bars

(1,575)
(4,330)

BAS 80
(3,149)

BAS 80-110
Weight kg/m 2,583
Weight kg/m 4,167
(lb/ft 1,745)
(lb/ft 2,797)
Bundle of 2 bars
Bundle of 1 bar

(3,149) (3,149)
Base profiles and accessories Section 02 page 04
Rev. 10 of 09/12/2011

(3,543)

(0,984) (1,575) (0,984)


BAS 41
Weight kg/m 1,481
(lb/ft 0,349)
Bundle of 3 bars

BASES
(0,197)

(0,197)
BAS 151-50 BAS 100-50
(3,937)
(5,905)

Weight kg/m 3,264 Weight kg/m 2,567


(lb/ft 2,194) (lb/ft 1,724)
Bundle of 2 bars Bundle of 2 bars

(1,968)

(1,968)
Base profiles and accessories Section 02 page 05
Rev. 10 of 09/12/2011

(0,078)

BAS 100-30 T
(3,937)

Weight kg/m 1,630


(lb/ft 3,594)
Bundle of 2 bars

(1,181)
Base profiles and accessories Section 02 page 06
Rev. 10 of 09/12/2011

A 100 BAS 100-30 T L


Box of 50 pcs. Weight kg/m 1,630
(lb/ft 3,594)
Bundle of 2 bars
(0,078)
(3,937)

(3,937)

(2,362) GROOVE FOR LIFT


(0,787)

(0,787)

(3,149) (1,181)
Base profiles and accessories Section 02 page 07
Rev. 10 of 09/12/2011

Steel joint for base profiles

Internal view

DS 100
DS 70 for profile
P 130/25 BAS
Box of 20 pcs.

)
(2,342)

5 75 (0,
(1, 09
(1,793)

(0, 8)
20
4)

Black colour

(0,473)
5) (3, 7)
57 93 93
(3,248)

(1, (0, 8) (3,


09 5)
8) 57
(2,067)

(1, (0,
15
(2,756)

7)
(0,591)

9)
7) (1,27
21
(0,
7)
21
(0,
(1,771)

(0,591)

(5, 8)
51 51
8) (5,
(4, 4)
5 ) 72 72
,57 (0, 4) (4,
(3,938)

(1 15
7)
(2,362)

9)
27
(1,

DS 100 for profiles


(1,
77
1)
P 140-25 BAS
(0,787)

P 150-25 BAS
P 150-45 BAS
P 151-25 BAS
(6, 9) P 170-25 BAS
29 29
9) (6,
P 170-50 BAS
Box of 12 pcs.
Base profiles and accessories Section 02 page 08
Rev. 10 of 09/12/2011

Steel foot

(0,212)

(3,937)

5)
64
(4,

DS 105
Box of 40 pcs.
Base profiles and accessories Section 02 page 09
Rev. 10 of 09/12/2011

Intermediate steel foot

(3,149)

(0,118)
(1,181)

(1,968)
(3,937)

(1,968)

(2,756)
(0,787)
DS 105 I
(1,181) Box of 40 pcs.

(0,629)

(0,204)
(1,102)
(0,512)

(1,181)

(1,968)
Base profiles and accessories Section 02 page10
Rev. 10 of 09/12/2011

Intermediate steel foot

DS 105 I
Box of 40 pcs.
Standard size and pre-finished panels in Section 03 page 01
aluminium and steel Rev. 10 of 09/12/2011

The available panels are in standard size of 1000x2000x25


mm. (others dimensions are available on request).
They consist of two pre-painted silver aluminum sheets with
a polystyrene core.There is a profile (P 191) also available
to cover the edge of the panel. These frame profiles must be
cut to 45° in order to make them fit together.

Available on request, there are panels in expanded


polyurethane in standard size of 1250x3200 mm and of
variable thickness. These panels are made of aluminium or
steel sheet and come in different colours.
These panels are supplied with a plastic profile to cover the
edge of the panel.

We also supply panels with double steel bended sheet and


expanded polyurethane core. These panels are available
in different colours and finishes (galvanised, stainless steel
and plastic coated) and variable thickness.
Please note that these panels can be supplied in aluminium
as well as in steel.

Panels’ certificates and technical characteristics are


available on request.
Standard size and pre-finished panels in Section 03 page 02
aluminium and steel Rev. 10 of 09/12/2011

PTM-Standard aluminium panel:(1000x2000x25 mm)-(39,37x78,74x0,984 inch)


(1000x3000x25 mm)-(39,37x118,11x0,984 inch)

P 190 P 191
Weight kg/mt 0,245 Weight kg/mt 0,226
(lb/ft 0,165) (lb/ft 0,152)
Bundle of 10 bars Bundle of 10 bars

Outer aluminium sheet


(0,023)
P 190 pre-painted Silver, thickness 0.7 mm (0,027)
0,6
(protected with PVC)

Polystyrene core

(0,984)
Panel density 35 kg/m 3

25
(12,63 lb/cu.IN)

Outer aluminium sheet


(0,023)

pre-painted Silver, thickness 0.7 mm (0,027)


0,6

Profile
(protected with PVC)
Specification:
Fire resistance: flame retardant, homologated Class 1 ASTM 2962/68
Operating temperature range: - 40 + 85 C (9,7 F + 185,0 F)
Moisture resistance: water absorption by capillarity: none
Noise level measured: dB 72

CUSTOM-MADE PANEL

SINGLE PANEL
(0,787 - 2,362)

Polyurethan
20 _: 60

or rockwall

Bended steel, stainless or aluminium

DOUBLE PANEL
(0,787 - 2,362)

Polyrethan
or rockwall
20 _: 60

Bended steel,
Bar of insulating material stainless steel
(PVC, Nylon) to isolate the or aluminium
panel
Modular frame system Section 04 page 01
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

MODULAR FRAME SYSTEM MADE UP OF ALUMINIUM PROFILES AND ACCESSORIES FOR THE
ASSEMBLY OF STRUCTURES.

PART 1: BLUNTED PROFILES


The series of blunted profiles do not only provide a sturdy structure but also a pleasing finish. You will
notice that a number of profiles have ridges on the external surface that serve to prevent scratches or
bruises during movement.
All the corner joints of this series are in nylon except the largest one, which is in aluminium.
The nylon is reinforced with fibreglass and the standard colour is black.
These corners are very strong and easy to assemble.
The largest blunted aluminium corner AS 70/50 is a very high quality product with unique characteristics.
It is supplied as a unit with nylon inserts that are designed to make the corner piece an integral part of the
profile without gaps, thus preventing collection of water or dirt of any kind, making it the ideal choice for
units located in areas where Health and Safety requirements have to be met. Additionally, the nylon fittings
improve the tight fit properties between profile and corner, making the assembly easy and safe.

PART 2: SQUARE PROFILES


The square section profile is the most comprehensive range and it is used worldwide.
Nylon and aluminium corners are available for all profiles in this series except for profiles 20/10, 20/18,
70/25 and 70/50 which are only available in aluminium.
The corners are in nylon reinforced with fibreglass and die-cast aluminium.
The aluminium corners come with nylon fittings to improve the tight fit properties of the profiles. The
sanded finish, obtained by sandblasting, blends well with the anodised finish of the profile giving the unit
a nice appearance.
Another advantage of this corner is its shape as the solid appearance of the corner unit (with no open
gaps) will enhance the water proofness of the whole profile, thus keping the unit clean, safe and compliant
with Health & Safety requirements. The whole structure is therefore washable.
Two omega profiles are available in this series: the “classic” with an internal groove and the “smooth”
(without groove).
The “smooth” profile is a little lighter, thus more competitively priced. The grooveless shape of this profile
allows air, water and dirt to slip away from the unit and the internal panels, thus making it suitable for use
in areas where Healt & Safety requirements have to be met.
You will see that a number of profiles are labelled BAS which may be used to construct the base, if you
need to do so. Please see part 3 below for more information.

PART 3: BASE ACCESSORIES


The profile series 30/25, 40/25, 50/25, 50/45 and 70/50 include “base profiles” which are the ideal solution
to build the base quickly, easily and economically. The “base profile” is intended to be used as a part of the
standard frame, thus avoiding the need for cutting additional aluminium or steel profiles. To complete and
strengthen the base of the structure, steel corners (one internal, one external) are used on the four corners
of the base (DS 70 for profile 30/25 and DS100 for all other profiles). These angles are black painted and
have holes for rivets or screws. They also have two 45 mm holes to facilitate lifting of the structure by
means of belt or metal tube.
The steel foot DS105 is also painted black and it is extremely useful when the unit needs to be placed
above the ground or moved by forklift trucks.
Modular frame system Section 04 page 02
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profile (section 30 panel 25 mm; nylon corner)

(1,181)

P 231/25
Weight kg/m 0,671
(1,181)

(1,063)
(lb/ft 0,450)
Bundle of 6 bars
(0,748)

(1,063)

(1,181)
S 1300/25 P 232/25
Weight kg/m 0,586 Weight kg/m 0,555
(lb/ft 0,418) (lb/ft 0,370)

(1,063)
Bundle of 4 bars Bundle of 6 bars

SN 30/25
Box of 180 pcs.

NOT IN SCALE
(0,984)
25
(0,75)
19

(0,314)
8

(1,181)
(1,968)
N 30 JP
Box of 400 pcs.
Modular frame system Section 04 Page 03
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profile (section 30 panel 25 mm; nylon corner)

30
(1,181)

S 1300/25-R10
Weight kg/m 0,586
(lb/ft 1,292)
Bundle of 4 bars
28,5
(1,129)

SN 30/25-R10
Box of 180 pcs.
(1,771)
45

30
(1,181)
Modular frame system Section 04 page 04
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profile (section 40 panel 25 mm; nylon corner)

(1,575)

(1,063)

(1,063)
(1,575)

S 1400/25 S 2400/25
Weight kg/m 0,586 Weight kg/m 0,870
(lb/ft 0,418) (lb/ft 0,579)
Bundle of 4 bars Bundle of 6 bars

(1,575)

(1,063)
S 2401/25
Weight kg/m 0,843
(lb/ft 0,553)
(1,693)

Bundle of 6 bars

SN 40/25
Box of 72 pcs.
(2,362)

(2,362) (1,693)
Modular frame system Section 04 page 05
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profile (section 40 panel 25 mm; nylon corner)

(1,575)
(0,393)

P 240-25
Weight kg/m 0,799

(1,063)
S 1400/25-10

(1,063)
(lb/ft 0,615)
Weight kg/m 0,84 Bundle of 6 bars
(1,575)

(lb/ft 0,564)
Bundle of 4 bars

(1,575)

P 242-25
(1,063)

Weight kg/m 0,768


(lb/ft 0,508)
Bundle of 6 bars

SN 40/25-10
Box of 90 pcs.
(2,362)

(0,787)

(1,575)
N 40 JP
Box of 200 pcs.

(1,575)
Modular frame system Section 04 page 06
(aluminium profiles and corner) Rev. 10 of 09/12/2011
Part 1: Blunted profile double wall to hide the screws
(section 40 panel 25 mm; nylon corner)
(0,393) (0,393)

(1,063)
(1,063)
S 1400/25-10 DW S 1400/25-10 DW IR
Weight kg/m 0,843

(1,575)
(1,575)

(lb/ft 0,553) Weight kg/m 1,10


Bundle of 6 bars (lb/ft 0,739)
Bundle of 3 bars

(0,590)
(0,590)

(0,590)

(R 0,39)

(1,575)
SN 40/25-10 DW IR
Box of 72 pcs.

(1,063)
P 240/25 DW
Bundle of 2 bars

(0,590)

SN 40/25-10 DW
Box of 72 pcs.
(2,362)

(0,787)

(1,575)
N 40 JP
Box of 200 pcs.
(1,575)
Modular frame system Section 04 page 07
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profile (section 40 panel 35 mm; nylon corner)


(1,575)

S 2400-35
Weight kg/m 0,978
(1,575)

(1,496)

(1,496)
S 1400-35 (ft/lb 0,659)
Bundle of 6 bars
Weight kg/m 0,898
(ft/lb 0,607)
Bundle of 4 bars
(1,693)
(2,362)

SN 40-38
Box of 72 pcs.

(2,362) (1,693)
Modular frame system Section 04 page 08
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profile (section 50 panel 25 mm; nylon corner)

(1,968)

(1,063)

(1,063)
S 1500/25
Weight kg/m 1,058
(lb/ft 0,711)
(1,968)

Bundle of 4 bars
S 2500-25
Weight kg/m 0,989
(lb/ft 0,657)
Bundle of 6 bars
(2,086)

SN 50-25
Box of 40 pcs.
(2,952)

(2,952) (2,086)
Modular frame system Section 04 page 09
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profile (section 50 panel 45 mm; nylon corner)

(1,968)

P 250-45
S 1501-45 Weight kg/m 1,153

(1,889)
(1,968)

Weight kg/m 0,989

(1,889)
(lb/ft 0,657)
(lb/ft 0,657) Bundle of 6 bars
Bundle of 6 bars

(1,968)

P 252-45
Weight kg/m 1,063

(1,889)
(lb/ft 0,850)
Bundle of 2 bars
(2,086)
(2,952)

SN 50-45
Box of 45 pcs.

(2,952) (2,086)
Modular frame system Section 04 page 10
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: Blunted profil (section 70 panel 50; aluminium corner)

S 1700-50
Weight kg/m 0,989
(2,756)

(lb/ft 0,657)
Bundle of 6 bars

(2,047)
S 1700-50 BAS
Weight kg/m 0,989
(2,756)

(lb/ft 0,657)
Bundle of 6 bars

(2,047)
(2,047)

S 2700-50
(2,756)

Weight kg/m 0,989


(lb/ft 0,657)
Bundle of 6 bars
(3,937)
Modular frame system Section 04 page 11
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 1: 3D view of blunted aluminium corner (section 70 panel 50 mm)

56)
,7 Nylon inserts
(2
)
87
,7
(0

AS 70/50
Box of 16 pcs.
Modular frame system Section 04 page 12
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 20 panel 10 mm; aluminium corner)

A 20-10
Box of 300 pcs.
(0,984)
(1,378)

(0,787)
(0,590)
P 120-10
Weight kg/m 0,566
(lb/ft 0,657)
(1,378) (0,984) Bundle of 6 bars

(0,393)

Square profiles (section 20 panel 18 mm; aluminium corner)


(0,787)

P 120-18
(0,590)

Weight kg/m 0,412


A 20-18
(lb/ft 0,657)
Box of 300 pcs.
(0,984)

Bundle of 6 bars
(0,708)

(0,708)
(0,590)
(1,378)

(0,787)

P 220-18
Weight kg/m 0,498
(lb/ft 0,657)
(0,590)

Bundle of 6 bars

(1,378) (0,984)
Modular frame system Section 04 page 13
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 30 panel 25 mm; aluminium and nylon corner)
(1,181)

P 232-25 P 130-25

(1,063)
(1,181)
kg/m 0,625

(1,063)
kg/m 0,555
(lb/ft 0,365) (lb/ft 0,420)
Bundle of 6 bars Bundle of 4 bars

(1,181) (1,181)
P 231-25
P 230-25 kg/m 0,680

(1,063)
(1,063)

kg/m 0,65 (lb/ft 0,450)


(lb/ft 0,437) Bundle of 6 bars
Bundle of 6 bars

(0,984)
25
(1,063) NOT IN SCALE
(0,748)

(0,75)
19

P 130-25 BAS

(0,314)
8
kg/m 1,396
(1,181)

(lb/ft 0,823) (1,181)


Bundle of 2 bars N 30 JP
Box of 400 pcs.

A 30-25
Box of 130 pcs.
N 30-25 T
Box of 160 pcs.
(2,756)

(1,968)

N 30-25 4W
Box of 100 pcs.
Modular frame system Section 04 page 14
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 40 panel 20 mm; aluminium and nylon corner)

(1,575)

P 140-20

(0,866)

(0,866)
Weight kg/m 0,989
(lb/ft 0,657)
(1,575)

Bundle of 6 bars

P 240-20
Weight kg/m 0,833
(lb/ft 0,544)
Bundle of 6 bars

(1,575)

P 242-20

(0,866)
Weight kg/m 0,738
(ft/lb 0,526)
Bundle of 6 bars

A 40-20
Box of 60 pcs.

N 40-20
Box of 80 pcs.

(2,362)
Modular frame system Section 04 page 15
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 40 panel 25 mm; aluminium and nylon corner)

(1,575)

(1,063)

(1,063)
(1,575)

P 140-25Weight kg/m 0,868 P 240-25


(lb/ft 0,657) Weight kg/m 0,848
Bundle of 6 bars (lb/ft 0,615)
Bundle of 6 bars

(1,575)

P 140-25 BAS

(1,063)
Weight kg/m 2,417
(lb/ft 1,512)
Bundle of 2 bars

P 242-25
(1,575)

Weight kg/m 0,759


(lb/ft 0,508)
Bundle of 6 bars
(3,397)

A 40-25
Box of 60 pcs.

N 40-25
Box of 70 pcs.
Modular frame system Section 04 page 16
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles with ridges to prevent scratches


(section 40 panel 25 mm; aluminium and nylon corner)
(1,575)

(1,063)

(1,063)
(1,575)

P 142-25 S 2400-25
Weight kg/m 2,257 Weight kg/m 0,870
(lb/ft 1,512) (lb/ft 0,584)
Bundle of 2 bars Bundle of 6 bars

(1,575)

(1,063)
S 2401-25
Weight kg/m 0,843
(lb/ft 0,565)
Bundle of 6 bars

N 40-25

Box of 70 pcs.
A 40-25
Box of 60 pcs.

(2,362)
Modular frame system Section 04 page 17
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles double section, to hide the screws


(section 40 panel 25 mm; aluminium and nylon corner)

P 241-25

(1,063)
(1,063)
P 141-25 Weight kg/m 1,166
Weight kg/m 1,167 (lb/ft 0,544)
(1,575)

(lb/ft 0,627) Bundle of 2 bars


Bundle of 3 bars

(0,590)

(0,708) (1,063)
(1,063) (0,393)
(0,590)

(1,575)
P 140-25 DW IR P 141-25 BAS
(1,575)

Weight kg/m 2,360 Weight kg/m 2,360


(lb/ft 1,584) (lb/ft 1,584)
Bundle of 2 bars N 40/25 DW IR (0,787) Bundle of 2 bars
Weight kg/m 1,167
(lb/ft 0,627)
Bundle of 3 bars

(0,393) (0,196) (0,196)

(1,063) (0,59) (0,708) NOT IN SCALE (3,397)


(1,575)

(0,787)

A 41-25 (1,575)
Box of 60 pcs.
(2,362) N 40 JP
N 40/25 DW Box of 200 pcs.
Box of 70 pcs.
GASKETS

G001 G 59
Box of 500 mt. Box of 400 mt.
Modular frame system Section 04 page 18
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 50 panel 25 mm; aluminium and nylon corner)
(1,968)

P 250-25
P 150-25 kg/m 0,966 (lb/ft 0,648)

(1,063)

(1,063)
Weight kg/m 1,023 Bundle of 6 bars
(lb/ft 0,686)
(1,968)

Bundle of 4 bars

P 252-25

(1,063)
Weight kg/m 0,904
(lb/ft 0,606)
Bundle of 6 bars
(1,968)

P 150-25 BAS
Weight kg/m 2,411
(lb/ft 1,618)
Bundle of 2 bars

A 50-25
Box of 60 pcs.

N 50-25
Box of 40 pcs.
(3,397)

2,756 (A50-25) 2,953 (N50-25)


Modular frame system Section 04 page 19
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles with groove for gaskets


(section 50 panel 25 mm; aluminium and nylon corner)

P 151-25 P 251-25
kg/m 1,060(lb/ft 0,661)

(1,063)
Weight kg/m 1,244
(lb/ft 0,747) Bundle of 6 bars
Bundle of 4 bars
(1,968)

GASKETS

G001
Box of 500 mt

G 59
Box of 400 mt
(1,968)

P 151-25 BAS
Weight kg/m 1,244
(lb/ft 0,747)
Bundle of 4 bars
NO STOCK

A 50-25
Box of 60 pcs.

N 50-25
Box of 40 pcs.
(3,937)

2,756 (A50-25) 2,953 (N50-25)


Modular frame system Section 04 page 20
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 50 panel 45 mm; aluminium and nylon corner)
(1,968)

P 150-45 P 250-45

(1,889)
(1,968)

(1,889)
Weight kg/m 1,037 Weight kg/m 1,153
(lb/ft 1,618) (lb/ft 1,618)
Bundle of 3 bars Bundle of 2 bars

(1,968)

P 252-45

(1,889)
Weight kg/m 1,063
(lb/ft 0,747)
Bundle of 2 bars

P 151-45 BAS
(1,968)

Weight kg/m 2,250


(lb/ft 1,510)
Bundle of 2 bars
A 50-45
Box of 60 pcs.

N 50-45 T
Box of 36 pcs.
(3,937)

(2,756)
Modular frame system Section 04 page 21
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square section, double wall to hide the screws

N 871
(section 60 panel 45 mm; nylon corner)
Screw-guide bushing to assemble
the omega profile (0,590)
Box of 1000 pcs.

(1,889)
(1,732)

P 260-45
Weight kg/m 1,827
(lb/ft 1,227)
Bundle of 2 bars
SCALE 1:2 (1,732)

(2,362)
(side to lay the guide
N 60 JP bushings N 871)
Nylon joint to fasten
the omega profile
Box of 200 pcs.
(0,787)

(2,362)

(0,787)
Plugs to cover the holes

(0,669) (0,590) (1,889)

SCALE 1:2
N 60-45
Box of 30 pcs.

P 160-45
Weight kg/m 1,827
(lb/ft 1,227)
Bundle of 2 bars

(0,787)

(3,149)
(2,362)
Modular frame system Section 04 page 22
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles section internally rounded, double wall to hide the screws
(section 60 panel 45 mm; nylon corner)
N 871
Screw-guide bushing to assemmble
Box of 1000 pcs. (0,590)

(1,889)
P 260-45
Weight kg/m 1,827
(1,732)

(lb/ft 1,227)
Bundle of 2 bars

SCALE 1:2
(1,732)

(2,362)
(side to lay the guide
N 60 JP
bushings N 871)
Nylon joint to fasten
the omega profile
(0,787)

Box of 200 pcs.

(2,362)

(0,787)
Plugs to cover the holes

17 15 48
(0,669) (0,590) (1,889)

N 60-45/IR
Box of 300 pcs.

(0,393)
P 160-45/IR
Weight kg/m 1,499
(lb/ft 1,007)
Bundle of 2 bars

(0,787)

60
(3,149) (2,362)
Modular frame system Section 04 page 23
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 70 panel 25 mm; aluminium corner)

P 170-25
Weight kg/m 1,827
(lb/ft 1,227)
(2,756)

Bundle of 2 bars

Square tubes
20x25x2
(0,787x0,984x0,078)

(1,063)

P 170-50 BAS
Weight kg/m 2,963
(2,756)

(lb/ft 2,035)
Bundle of 1 bar

(1,063) (1,063)
(3,937)

P 270-25 P 272-25
Weight kg/m 1,298 Weight kg/m 1,186
(lb/ft 0,866) (lb/ft 0,797)
Bundle of 4 bars Bundle of 4 bars
Modular frame system Section 04 page 24
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 70 panel 25 mm; aluminium corner)

A 70-25
Box of 16 pcs.

(3,543)
Modular frame system Section 04 page 25
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 70 panel 50 mm; aluminium corner)

P 170-50
Weight kg/m 1,505
(2,756)

(lb/ft 1,102)
bundle of 2 bars

(2,047)

P 170-50 BAS
(2,756)

Weight kg/m 2,963


(lb/ft 2,224)
Bundle of 1 bar

(2,047)

P 270-50
Weight kg/m 1,666
(2,756)

(lb/ft 1,118)
Bundle of 2 bars
(3,937)
Modular frame system Section 04 page 26
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Part 2: Square profiles (section 70 panel 50 mm; aluminium corner)


NOT IN SCALE

30
P 272-50 (1,18)

(0 ,3
(2,047)

1)
5
,2
Weight kg/m 1,523

(0,79)
20
(lb/ft 1,022)
Bundle of 2 bars
70

(0,47)
12
(2,76)

A 70-50 JP
Box of 75 pcs
(4,330)

A 70-50
Box of 16 pcs

(3,543)
Modular frame system Section 04 page 27
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

2°) Square profiles section internally rounded, double wall to hide the screws
(section 70 panel 45/60 mm; aluminium corner)

NOT IN SCALE

30

7
P 170-45 DW

)
5,
,21
(0,787) (1,18)

(0
(2,756)

Weight kg/m 1,69

(0,79)
20
(lb/ft 1,136)
Bundle of 2 bars
70

(0,47)
(2,76)

12
A 70/45 DW JP
Box of 75 pcs.

(1,771)

(1,771)

(1,771) (0,590)

P 270-45 DW
(2,756)

Weight kg/m 1,832


(lb/ft 1,231)
Bundle of 2 bars
SCALE 1:2
A 70-45 DW
Box of 16 pcs.

(2,756)

(3,543)

(2,362)
Modular frame system Section 04 page 28
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

3°) Steel joint for base profiles

Internal view

DS 100
DS 70 for profile
P 130-25 BAS
Box of 20 pcs.

5)
(2,342)

57 (0,
(1, 09
(1,793)

(0, 8)
20
4)

Black colour

(0,473)
5) (3, 7)
57 93 93
(3,248)

(1, (0, 8) (3,


09 5)
8) 57
(2,067)

(1, (0,
15
(2,756)

7)
(0,591)

9)
7) 27
21 (1,
(0, )
2 17
(0,
(1,771)

(0,591)

(5, 8)
51 51
8) (5,
(4, 4)
5 ) 72 72
,57 (0, 4) (4,
(3,938)

(1 15
7)
(2,362)

9)
27
(1,
DS 100 for profiles
(1, P 140-25 BAS
77
1) P 150-25 BAS
(0,787)

P 150-45 BAS
P 151-25 BAS
(6, 9)
P 170-25 BAS
29 29 P 170-50 BAS
9) (6,
Box of 12 pcs.
Modular frame system Section 04 page 29
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

Steel foot

(0,212)
Black colour

DS 105
Box of 40 pcs.

(3,937)

)
645
(4,
Modular frame system Section 04 page 30
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

3°) Intermediate steel foot

(3,149)

(1,181)

(0,118)
(1,968)
(3,937)

(1,968)

(2,756)
(0,787)
DS 105 I
(1,181) Box of 40 pcs.

(0,630)

(0,204)
(1,102)
(0,512)

(1,181)

(1,968)
Modular frame system Section 04 page 31
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

3°) Intermediate steel foot

DS 105 I
Box of 40 pcs.
Modular frame system Section 04 page 32
(aluminium profiles and corner joints) Rev. 10 of 09/12/2011

A 100 BAS 100-30 T L


Box of 50 pcs. Weight kg/m 1,630
(lb/ft 1,095)
Bundle of 2 bars
(0,078)
(3,937)

(3,937)

(2,362) GROOVE
FOR LIFT
(0,787)

(0,787)

(3,149) (1,181)
Thermal break modular frame system Section 05 page 01
(aluminium profiles, corner joints, accessories) Rev. 10 of 09/12/2011

The thermal break profile series use standard profiles into which PVC profiles are inserted to achieve the
thermal bridge together with internal aluminium profiles. These complementary profiles readily convert
the standard stock into a thermal break modular frame system. The PVC profiles are extremely easy to
assemble and no special tool or machine is needed.They are inserted or assembled by exerting manual
pressure on the profile. Tests of this thermal break show that is extremely effective when it is used in
conjunction with thermal break panels. The below illustration shows how the panel should be constructed
in order to produce an effective thermal break unit. These panels are available in any dimension.
It is also available a pre-assembled series of thermal break profiles ready to be cut and used without
the assembling in your workshop. This 60/45 series has the same high thermal characteristics
as the PVC one and it is effective when the production of thermal break units is very high.

Bar of insulating material (PVC, nylon) Double height panel (bended steel)
to isolate the panel with polyurethan or rockwall

Bended steel
P 150-25
Corner post profile Polyurethan Aluminium
for “classic frame” or rockwall profile for
thermal break

Bended steel G.T.T.


PVC profile
for thermal break

Bended steel Aluminium profiles for thermal break


Polyurethan P 250-25
or rockwall Omega profile for
Bended steel “classic frame”

Bars of insulating material (PVC, nylon) Double height panel (bended steel)
to isolate the panel with polyurethan or rockwall

Pre-assembled thermal break profiles Polyamide

Bended steel

Polyurethan

Bended steel
Thermal break modular frame system Section 05 page 02
(aluminium profiles, corner joints, accessories) Rev. 10 of 09/12/2011

Square profiles (section 60


panel 45/60
mm; nylon corner)
Pre-assembled thermal break profile with polyamide

P260-45 TB
(0,787)

Weight kg/m 2,1 N 60-45 IR N 60-45


R10
20

(lb/ft 1,411) Box of 30 pcs. Box


(R0,39)
Bundle of 2 bars of 30 pcs.
(2,362)

(3,397)
60

100

(1,889)
48
20 60
(0,787) (2,362)
(0,787)
20

scale 1:2

48 15 N 60 JP
(1,889) (0,590) Box of 200 pcs.
63 60
(2,480)
(2,362)

48 15 17 15 48
(1,889) R10 (1,889)
(0,590) (0,669) (0,590)
(R0,39)

P 160-45 IR TB P 160-45 TB
Weight kg/m 1,815 Weight kg/m 1,815
(lb/ft 1,219) (lb/ft 1,219)
Bundles of 2 bars Bundles of 2 bars

60 60
(2,362) (2,362)
Section 05 page 03
Thermal break modular frame system
(aluminium profiles, corner joints, accessories) Rev. 10 of 09/12/2011

Blunted profiles (section 40


panel 25/40
mm; nylon corner)
Pre-assembled thermal break profile with polyamide

10 10
(0,393)
(0,393)

(1,063)
(1,063)
27

27
(1,574)

(1,574)
40

40
(0,590)
15
S1400/25-10 TB S 1400/25-10 TB IR
Weight Kg/m 1,43 Weight kg/m 1,42
(lb/ft 0,96) (lb/ft 0,954)
Bundle of 3 bars Bundle of 3 bars
15
15
(0,590)
(0,590)

GASKET 27
(1,063)

G001 SN 40/25-10 DW IR
Box of 500 mt. Box of 72 pcs.

(1,574)
(R 0,39)

40

P 240-25 TB
Weight kg7m 1,6
(lb/ft 1,075)
Bundle of 2 bars
(2,362)

(0,787)
20

40
(1,574)
SN 40/25-10 DW N 40 JP
Box of 72 pcs. Box of 200 pcs.
(1,574)
Thermal break modular frame system Section 05 page 04
(aluminium profiles, corner joints, accessories) Rev. 10 of 09/12/2011

Blunted profiles (section 50 panel 25 mm; nylon corner)


50
(1,968)

(0,984)
(0,984)

(0,078)

25
25

2
(1,968)
50

100
S 1500-25 (3,937)
Weight kg/m 1,058
(lb/ft 0,711) T 1500-25 T 2500-25 S 2500-25
Bundle of 4 bars Weight kg/m 0,329 Weight kg/m 0,561 Weight kg/m 0,989
(lb/ft 0,222) (lb/ft 0,398) (lb/ft 0,663)
Bundle of 10 bars Bundle of 10 bars Bundle of 6 bars
20
(0,787)
(2,086)

G.T.T.
PVC profile
Bundle of 10 bars
(2,952)

SN 50-25
Box of 40 pcs

(2,952) (2,086)
Thermal break modular frame system Section 05 page 05
(aluminium profiles, corner joints, pvc profiles, accessories) Rev. 10 of 09/12/2011

Blunted profiles (section 50 panel 45 mm; nylon corner)


50
(1,968)

(1,889)

(1,889)
(1,968)

46

46
50

S 1501-45
Weight kg7m 1,6 2
(lb/ft 1,075) (0,078) 100
Bundle of 2 bars
T 2500-25 (3,937) P 250-45
Weight kg/m 0,561 Weight kg/m 1,152
29
(lb/ft 0,856) (lb/ft 0,773)
(1,141) Bundle of 10 bars Bundle of 2 bars
(2,086)

G.T.T.1
PVC profile
Bundl of 10 bars

G.T.T.
PVC profile
Bundle of 10 bars
(2,952)

SN 50-45
Box of 45 pcs.

(2,952) (2,086)
Thermal break modular frame system Section 05 page 06
(aluminium profiles, corner joints, pvc profiles, accessories) Rev. 10 of 09/12/2011

Blunted profiles (section 70 panel 50 mm; nylon corner)

G.T.T.
PVC profile
Bundle of 10 bars

S 1700-50
(2,756)

Weight kg/m 1,516 T 1700-50


70

(lb/ft 0,11) Weight kg/m 0,285


Bundle of 2 bars (lb/ft 0,191)
Bundle of 10 bars

50
(1,968)

S 1700-50 BAS
(2,756)

Weight kg/m 2,750


70

(lb/ft 1,848)
Bundle of 1 bar

50
(1,968)

S 2700-50
(4,724)
(2,756)

120

Weight kg/m 1,578


70

(lb/ft 1,060)
Bundle of 2 bars

T 2700-50
Weight kg/m 0,636
(lb/ft 0,454)
Bundle of 10 bars

Available
Aluminium corner:
AS 70-50
see section 04 page 10
Thermal break modular frame system Section 05 page 07
(aluminium profiles, corner joints, pvc profiles, accessories) Rev. 10 of 09/12/2011

Square profiles (section 50 panel 25 mm; aluminium and nylon corner)

(0,984)
(0,984)

50 (1,968)
P 150-25

25

25
Weight kg/m 1,023
(lb/ft 0,747)
Bundle of 4 bars

50
(1,968)
100
(3,937)
P 250-25 T 1500-25
Weight kg/m 0,966 Weight kg/m 0,329
(lb/ft 0,661) (lb/ft 0,222)
Bundle of 6 bars Bundle of 10 bars
T 2500-25 G.T.T.
Weight kg/m 0,561 PVC profile
(lb/ft 0,398) Bundle of 10 bars
Bundle of 10 bars

(1,968)
50
P 150-25 BAS
Weight kg/m 2,411
(0,984)

(lb/ft 1,630)
25

Bundle of 2 bars

A 50-25
Box of 60 pcs.

N 50-25
Box of 40 pcs.
(3,937)
100

70 mm. (A 50-25) 75 mm. (N 50-25)


2,756 (A50-25) 2,953 (N50-25)
Thermal break modular frame system Section 05 page 08
(aluminium profiles, corner joints, pvc profiles, accessories) Rev. 10 of 09/12/2011

Square profiles (section 50 panel 45 mm; aluminium and nylon corner)


50
(1,968)

P 250-45

(1,889)
P 150-45

(1,889)
(1,968)

46
Weight kg/m 1,152

46
Weight kg/m 1,037
50

(lb/ft 0,728) (lb/ft 0,775)


Bundle of 3 bars Bundle of 2 bars

2
(0,078) 100
(3,397)
T 2500-25
29 Weight kg/m 0,561
(1,141) (lb/ft 0,398)
Bundle of 10 bars

G.T.T. 1
A 50-45
PVC Profile
Box of 60 pcs.
Bundle of 10 bars
N 50-45 T
Box of 36 pcs.

G.T.T.
PVC Profile
Bundle of 10 bars

70
(2,756)
Thermal break modular frame system Section 05 page 09
(aluminium profiles, corner joints, pvc profiles, accessories) Rev. 10 of 09/12/2011

Square profiles (section 70 panel 50 mm; aluminium corner)

G.T.T.
PVC Profile
Bundle of 10 bars

P 170-50
Weight kg/m 1,505
(2,756)
70

(lb/ft 1,049)
Bundle of 2 bars

T 1700-50
Weight kg/m 0,285
(lb/ft 0,185)
Bundle of 10 bars

50
(1,968)

20 P 170-50 BAS
Weight kg/m 2,963
(0,787)
(2,756)

(lb/ft 1,971)
70

Bundle of 1 bar

P 270-50
(4,724)
(2,756)

Weight kg/m 1,666


120
70

(lb/ft 1,120)
Bundle of 2 bars

Available
Aluminium corner:
(3,937)
100

A 70-50
see section 04 page 25

50
(1,968)

T 2700-50
Weight kg/m 0,636 (lb/ft 0,454)
Bundle of 10 bars
Accessories: handles, hinges, locks, Section 06 page 01
screw-guide bushings, porthole,etc. Rev. 10 of 09/12/2011

Handles and locks


The first pages of this section give an outline of the closing lock AN 80 and
the double handle AN 70. These two accessories are in black nylon with
an aluminium pin. The latch is fastened by self tapping screws threaded
through nylon and aluminium.
Screw holes are not marked as their position is determined by the user.
There is also a stopper that must be screwed into the panel to limit the
handle run to 90°.
These two items are very versatile as they can be used with panels of
various thickness.

Lock DN 90 is quite strong and it is used when a flat panel with a flush
surface is required.
The DN 200/201 and DN 850/860 are the top of range for their finish and
design characteristics.
These items are equipped with a tropicalised steel pin with screws at both
ends where the handle and latch are fitted.
These handles are available for panels of 20, 25, 45 and 50 mm thick. Pins
of different lenghts are available on request.

Nylon screw-guide bushes


The screw-guide N 870 is suitable for panels 25 mm thick and the N 871
for panels 45 and 50 mm thick.

Hinges
It is important to note the technical aspects of these hinges as they include
a self-lubricating “thermoplastic” pin.
This pin does not only increase the operating efficiency of the hinge itself
but it is also corrosion resistant.
These nylon hinges are produced in two different versions.
The standard version (N 152, N 148) has the axle hole “perfectly” round,
while the more innovative version (N 150, N 149) has the axle hole slightly
oval to compensate for potential mis-alignment between the panel and the
profile.
Aluminium hinges are available in black and silver colours.

Portholes
There are two available types of portholes available.
The first type (N 180-25/50 and N 181) is entirely in plexiglass and comes
with a rubber gasket on the flange. The second, the larger one, has an
external nylon ring and a transparent disc in plexiglass (N300, N302).
This porthole may also be used double.
The double porthole consists of two parts (N 300 + N 301), which can be
fitted inside each other thereby making them adjustable. The adjustable
porthole can be used with panels 25- 50 mm thick.
Accessories: multi-version handle Section 06 page 02
Rev. 10 of 09/12/2011

DN ISO
Box of 22 pcs.

AVAILABLE VERSIONS

(2,165)
Accessories: multi-version handle Section 06 page 03
Rev. 10 of 09/12/2011

Handle DN ISO
Box of 22 pcs.
Characteristics and versions: - available for all kind of panels
- available with removal key
- padlockable
- available for single or double wall profiles

Drawings of the available versions:


DN ISO DN ISO DN ISO
Single panel, Single panel, Single panel,
Internal handle Double wall profile, Double wall profile,
Internal handle Internal handle

DN ISO DN ISO DN ISO


Single panel Single panel, Single panel,
Double wall profile Double wall profile
Accessories: external handle Section 06 page 04
Rev. 10 of 09/12/2011

Box of 25 pcs.

AVAILABLE VERSIONS
(1,181)

(0,866)

(0,256)
(1,929)
Accessories: external handle Section 06 page 05
Rev. 10 of 09/12/2011
Handle DN ISO - O
Box of 25 pcs.

Characteristics and versions: - available for thermal break profiles and frames
- single version for all profiles and panels
- available with removal key
Drawings of the different versions:
DN ISO - O DN ISO - O
Single panel Double panel,
Double wall profile

DN ISO - O DN ISO - O
Single panel, Double panel,
Thermal break profile Thermal break profile
Accessories: external handle Section 06 Page 06
Rev. 10 of 09/12/2011

DN ISO-0 P
Box of 25 pcs.

AVAILABLE VERSIONS

40
12,75 (1,574)
(0,501)
(0,688)
17,5
Section 06 Page 07
Accessories: DN ISO Handles codes
Rev. 10 of 09/12/2011

Code Description Packing

DN ISO 20/ 40 S Panel 20/ 40 22 Pcs.


DN ISO 20/ 40 D Panel 20/ 40, internal handle 22 Pcs.
DN ISO 20/ 40 K-S Panel 20/ 40, key 22 Pcs.
DN ISO 20/ 40 P-D Panel 20/ 40, padlockable, internal handle 22 Pcs.
DN ISO 20/ 40 P-S Panel 20/ 40, padlockable 22 Pcs.
DN ISO 20/ 40 K-D Panel 20/ 40, key, internal handle 22 Pcs.
DN ISO 45/ 60 S Panel 45/ 60 22 Pcs.
DN ISO 45/ 60 D Panel 45/ 60, internal handle 22 Pcs.
DN ISO 45/ 60 K-S Panel 45/ 60, key 22 Pcs.
DN ISO 45/ 60 P-D Panel 45/ 60, padlockable, internal handle 22 Pcs.
DN ISO 45/ 60 P-S Panel 45/ 60, padlockable 22 Pcs.
DN ISO 45/ 60 K-D Panel 45/ 60, key, internal handle 22 Pcs.
DN ISO 0-P External handle for door in pressure 25 Pcs.
DN ISO 0- P-K External handle for door in pressure with key 25 Pcs.
DN ISO 0 External handle (thermal break) 25 Pcs.
DN ISO 0-K External handle with key (thermal break) 25 Pcs.
Accessories: locks Section 06 page 08
Rev. 10 of 09/12/2011

Nylon lock with aluminium pin

(0,629) (3,700)
AN 80
Box of 50 pcs.
(1,968)

(panel 0,39-3,14)

Opening by
a “classic” tool.
(4,330)
Latch stopper (90°) The latch is fastened by self-tapping screws.

(0,315)
Flat lock (plain handle with the panel)

(0,315)
(0,649)
(3,503)

(3,110)

DN 90
Box of 25 pcs.

panel (0,787 ÷ 0,649)


Accessories: handles, panel stops Section 06 page 09
Rev. 10 of 09/12/2011

Double nylon handle

AN 70
Box of 50 pcs.

Panel 10-55 mm.


panel (0,787 ÷ 0,649)

The latch is fastened by self-tapping screws


and can be used as a handle (internal).

Nylon panel stop with knob


DN 40 H
Box of 200 pcs.
(Complete with
(0,905)

threaded insert)

DN 40 Nylon panel stop


Box of 200 pcs.
(Complete with threaded insert) Profile
Panel
(0,393)

M6
Profile

M6
Panel
file
Pro M6
(1,456)
(0,944)

l
ne
Pa

(0,452) (1,003)
Accessories: double lock flush Section 06 page 10
with the panel for extra security, panel stop Rev. 10 of 09/12/2011

Aluminium panel stop

(0,472)
12
A 40
Box of 400 pcs.

(0,078)
2
14 24,18
(0,551) (0,951)

(0,885)
22,5
38,2
(1,503)

Double nylon panel stop with knob

DN 42
39,7 Box of 200 pcs.
(1,563) (Complete with threaded insert)
31,2

16,5
(1,228)

(0,65)

M8
21,5
(0,85)

45,5

(1,79)
Accessories: double lock flush Section 06 page 11
with the panel for extra security Rev. 10 of 09/12/2011

Double handle available for panels of thickness from 14 mm. to 54 mm.

Keep a gap of 2 mm. (0,078 in) between panel and profile

(0,629)
DN SF 14-17 Lock Box of 50 pcs.

DN SF 19-23 Lock Box of 50 pcs.

DN SF 23-26 Lock Box of 50 pcs.

DN SF 43-48 Lock Box of 50 pcs.

DN SF 49-54 Lock Box of 50 pcs. (1,732)

Panel frontal view


Profile frontal view

Panel

Nylon

Handle for internal


Cap to cover the lock (nylon) opening and closing

Panel

Removable handle

Tropicalized steel pin

Hidden lock (nylon)


Accessories: handles Section 06 page 12
Rev. 10 of 09/12/2011

Nylon handle for panels of thickness: 20/25/45/50 mm.

DN 200 20-25 Box of 50 pcs.


DN 201 45-50 Box of 50 pcs.

Nylon

Tropicalized steel pin

Nylon

Hole distance for handle

Keep a gap of 2 mm. (0,787 in) between panel and profile


Available pins
DS 31 square pin 8 for DN 850 / 20-25
L = 31 mm. (1,220)

DS 56 square pin 8 for DN 860 / 45-50


(0,629) L = 56 mm. (2,204) DN 200 / 20-25

DS 76 square pin 8 for handles mm. 76


L = 76 mm. (2,992)

DS 81 square pin 8 for DN 201 / 45-50


L = 81 mm. (3,189)

(1,732) DS 96 square pin 8 for handles mm. 96


L = 96 mm. (3,779)

Panel frontal view DS 106 square pin 8 for handles mm. 106
L = 106 mm. (4,173)
Profile frontal view
Accessories: double locks Section 06 page 13
Rev. 10 of 09/12/2011

Double lock with key for panels of thickness: 20/25/45/50 mm.

DN 850 20-25 Box of 50 pcs.

DN 860 45-50 Box of 50 pcs.

Handle
for internal Nylon
opening
and closing

Tropicalized steel pin

Nylon

”Take away” key

Hole distance for handle

Keep a gap of 2 mm. (0,787 in.) between panel and profile


Available pins
DS 31 square pin 8 for DN 850 / 20-25
L = 31mm. (1,220)
(0,629)
DS 56 square pin 8 for DN 860 / 45-50
L = 56 mm. (2,204) DN 200 / 20-25

DS 76 square pin 8 for handles mm. 76


L = 76 mm. (2,992)

DS 81 square pin 8 for DN 201 / 45-50


L = 81mm. (3,189)
(1,732)
DS 96 square pin 8 for handles mm. 96
L = 96 mm. (3,779)
Panel frontal view
DS 106 square pin 8 for handles mm. 106
Profile frontal view
L = 106 mm. (4,173)
Accessories: lockable aluminium Section 06 page14
connecting bracket, handle Rev. 10 of 09/12/2011
3D representation

ACB 80x50 P
Padlockable aluminium lock for door
(padlock not included)
Box of 50 pcs.

HANDLE IN LINE WITH THE PANEL

(4,448)

N 100x50x0.8
Box of 100 pcs.

Nylon cover
(2,637)

(1,023)

Sheet metal working

(3,937)
(1,968)

NOT IN SCALE
Accessories: aluminium connecting Section 06 page 15
and centering bracket Rev. 10 of 09/12/2011

ACB-C1
Aluminium connecting and centering brackets
Box of 50 pcs.
(2,047)

(2,047)

(2,047) (2,047)
Accessories: aluminium connecting and Section 06 page 16
centering clamps Rev. 10 of 09/12/2011

ACB-M1
Aluminium clamps for connecting and centering clamps
Box of 50 pcs.
(1,889)

(1,889)
48

48

50 (1,968) 50 (1,968)
Accessories: bracket with adjustable foot Section 06 page 17
Rev. 10 of 09/12/2011

Bracket with adjustable (articulated) foot

ABF-NF65-100X10
Box of 70 pcs.

M 10

(3,92)
100
(0,2)

(5,41)
5

137
65
(2,56)

ø63,7
(ø 2,51)
Accessories: bracket with adjustable foot Section 06 page 18
Rev. 10 of 09/12/2011

Articulated foot (plastic and steel)

NF 65-100X10
Box of 70 pcs.

M10
(3,92)
99,6
(5,43)
137,9

(0,98)
25

ø63,7
(ø2,51)

Aluminium bracket
52,5
(2,07)
(1,73)
(1,06)

44
27

9 13 ABF
Box of 150 pcs.
(0,35) (0,51)
Accessories: nylon screws-guide Section 06 page 19
and centering panel bushings Rev. 10 of 09/12/2011

DN 41
Box of 200 pcs. top

(0,551)

(0,748)
(1,181)

(0,078)
Accessories: aluminium hinges Section 06 page 20
Rev. 10 of 09/12/2011

9 22
(0,350) (0,876)
2
5,

0)
,2
(0
(3,149)

(2,047)
(2,401)

52
61
80

53 42
Adjustable part
(2,086) (1,653)
(up and down) 110
(4,033)

A 80x110 Box of 50 pcs.


A 80x110-O (oval hole) Box of 50 pcs.
A 80x110 ADJ (adjustable) Box of 50 pcs.
Accessories: nylon hinge, Section 06 page 21
aluminium connecting bracket Rev. 10 of 09/12/2011

(0,905) (0,275) (0,669) (0,629) (0,275)

N 90x70

(1,476)
Nylon hinge
Box of 75 pcs.
(0,204)

(2,362)
(1,181)
(3,543)
(0,204)

(1,476)
ACB 80x50 (2,756)
Aluminium connecting bracket
for unit section complete
with all screws
(0,787)

Box of 50 pcs.

(1,968)
(1,181) (1,378)
(0,492) (0,984) (0,492)
Nylon hide screw
(0,433)

(0,944)

part A part B
(3,149)

(1,259)
(2,283)

holes for
screws 6 MA
(0,944)
(0,433)

(0,984) (0,984) (0,590)


Accessories: hinges, knob, screw cover Section 06 page 22
Rev. 10 of 09/12/2011

A 151 Aluminium hinge N 153 Nylon hinge


Box of 100 pcs. Box of 100 pcs.

(2,362)
(0,193)
(0,193)

N 210
Fastening knob
with insert 6 MA.
(1,161) Box of 200 pcs.
(2,066)
N 150 N 152
Nylon hinge with Nylon hinge with
oval hole; box of 50 pcs. normal hole; box of 50 pcs. (1,574)

(1,574)
(0,984)

(0,193)
(0,204)

(0,208 x 90°)
(0,358)

(0,196)
N 40 x 40
Nylon hinge
N 149 (1,574) N 148 (2,480) Box of 100 pcs.
Nylon hinge with Nylon hinge with
oval hole; box of 50 pcs. round hole; box of 50 pcs.
(1,181)

(0,193) (0,204)

)
(1, 574
18
1) (1,
N 860
Connecting bracket
for machine section.
Box of 100 pcs.
(1,181) (2,480)
Accessories: screw-guide bushings,gasket, Section 06 page 23
self-tapping screws, metal lock,screw cap Rev. 10 of 09/12/2011

METAL LOCK SELF-DRILLING SCREWS

(0,157)

(0,787)
(0,098)

TC PH
Self-drilling screws
(different dimensions available)
Cross head (DIN 7504-M)
Box of 1000 pcs.
(0,629)

(2,125) TE FR
Self-drilling screws
SZ 60/18-20 (different dimensions available)
SZ 60/25 Hexagonal head (DIN 7504-K)
Box of 200 pcs. Box of 1000 pcs.

GASKETS
(0,118)

(0,590)
SCREW-GUIDE BUSHINGS

GPL 15x3
(different dimension are
(0,629) available on request)
Polyethylene gasket
(0,393) adesive in one side
Box of 600 mt
(0,629)
(0,629)

(0,393)
CAP SCREW COVER
(1,732)

(0,157)
(0,177)
(0,177)

(0,354)
(0,118)

(0,905)
(0,767)

(0,728)

(0,433)

(0,216) (0,200) (0,200)


N 880
(0,472)
(different dimension are
(0,511) (0,472)
N 870/20 N 870 N 871 available on request)
For panel For panel For panel thickness Plastic safety screw cover.
thickness 20 mm thickness 25 mm 45 and 50 mm Bag of 1000 pcs.
Box of 2000 pcs. Box of 2000 pcs. Box of 1000 pcs.
Accessories: handles, pressure plug Section 06 page 24
Rev. 10 of 09/12/2011

Nylon Handles

4
10)
4
09
(4,

8 (0,314)
GASKET

(1,102)
84

70,5 (2,775) 172)


4
30
(3, N 60
)
8 81 6 MA threads
(4, Box of 100 pcs.
(3,208)
81,5

Thread hole
6 MA
N 910/90
Connection plug
4
to the pressure 10 )
switch 940
(4,
Box of 200 pcs.

Ø6

(0,236)

(1,102)
84
(0,196) (0,866)

4
Hole 12
7)
30
(3,
1)
88
(4,
N 65
(3,149)

holes
6)
diameter 5,5 670
(141,
Box of 100 pcs.
(2,086)

(1,318)

92 )
6 22
(3,
6
143)
(5 ,35
N 910
Connection plug Hole
to the pressure switch N 62
Box of 300 pcs.. holes
(0,629) diameter 8,5
Box of 100 pcs.
Accessories: alu bracket, vibration- Section 06 page 25
damping Rev. 10 of 09/12/2011

NP001

(0,511)
Plastic pocket for documents
Box of 25 pcs.
(1,102)
A 860 250
Aluminium connecting bracket (9,842)
(0,984) Box of 60 pcs.

(2,775)
(0,236)70
(9,291)
236

6
(1,102)
264
(2,303)
(0,905)

(10,393)

(2,696)

(1,280)
32.5
3)
30
(2,

(0,
20
(1, 4)
92
9)
(0,393)

VB 170-0.50
Vibration-damping
Box of 25 mt.

(66,929)
Accessories: porthole Section 06 page 26
Rev. 10 of 09/12/2011

Flat and adjustable porthole, nylon and plexiglass

W 19-35
Box of 10 pcs.

W 39-53
Box of 6 pcs.
Adjustable width
W 54-65
from 19 to 65 Box of 6 pcs.
Ø 190,4

Ø 217

GASKET
Accessories: porthole Section 06 page 27
Rev. 10 of 09/12/2011

Plexiglass porthole with gasket

(0,196)
(7,874)

(7,086)
(0,984)

N 180-25
(0,196) Box of 12 pcs.

(5,708)

N 180-50
Box of 6 pcs.
(1,968)

(5,905)

N 181
Box of 50 pcs.
(7,086)

(7,874)
Accessories: porthole Section 06 page 28
Rev. 10 of 09/12/2011

Flat and adjustable porthole, nylon and plexiglass

(11,811)
(0,196)

(10,511)

(9,842)
(0,984)

N 300
Porthole panel
25 mm depth
Box of 18 pcs.
(10,039)
(1,169)

(0,984 ÷ 1,968)
(9,803) N 301
Porthole that goes
inside the N 300
Box of 18 pcs.

(11,181)
(0,196)

N 302
Flat porthole
Box of 18 pcs.
Drawing not in scale

Plexiglass

Nylon

(11,811)
Aluminium dampers Section 07 page 01
Rev. 10 of 09/12/2011

This section deals with single and double dampers.


The 100 mm pitch damper is entirely made of aluminium profiles with nylon accessories
reinforced in fiberglass.The predominant characteristic is the assembly method which
is extremely simple and fast. The blades of this damper (P 126) are controlled by nylon
gears that are spaced out by a nylon spacer (N 830).
This means that the damper’s frame (P 125, P128) does not need drilling to make holes
for the blades’ pins because distance and position are automatically determined by
nylon spacers.
This damper is light, as it is made of aluminium, and yet extremely strong because of
its carefully-engineered design. The profile P 128 is used to assemble double dampers
requiring two different airflows.
The dampers can also be assembled with a closed side and an open side.
The blades can be controlled by the same pin or two independent pins (P 12 or N 840).
The profile P 128 is also used to give greater rigidity to structures of larger dimensions.
These dampers can be controlled by hand (with handle N 840) or by electrical motor
with aluminium pin (P 12).
The damper’s tightness is enhanced by gaskets (G 001) inserted in the blades and
gaskets (G 001 and/or G 65) inserted in the frame.

This section contains assembly instruction for the damper together with a table for
calculating optimum weight to size ratio for dampers of standard dimensions.
Aluminium dampers Section 07 page 02
Rev. 10 of 09/12/2011

Aluminium profiles for single and double damper

P 127
Weight kg/m 0,861
(lb/ft 0,578)
(1,181)

Bundle of 6 bars
30

12
(0,472)

120
(4,724) P 12
Weight kg/m 0,309
(lb/ft 0,173)
Bundle of 10 bars
30
(1,181)

P 118
Weight kg/m 0,847
(lb/ft 0,569)
Bundle of 6 bars

30 24
(1,181) (0,945)
(4,724)

(4,173)

(4,724)
120
106
120

P 125 P 126 P 128


Weight kg/m 1,041 Weight kg/m 0,842 Weight kg/m 1,539
(lb/ft 0,699) (lb/ft 0,565) (lb/ft 1,032)
Bundle of 6 bars Bundle of 4 bars Bundle of 2 bars
Aluminium dampers Section 07 page 03
Rev. 10 of 09/12/2011

Accessories for single and double damper


(3,975)
101

9,2
N 830
Box of 240 pcs. (0,356)

N 850 4
Box of 1500 pcs. (0,157)

GASKETS:
N 840
Box of 50 pcs.
G001
Box of 500 mt.

G65
Box of 400 mt.
Aluminium dampers Section 07 page 04
Rev. 10 of 09/12/2011

3D representation of single damper

TC PH 4,8x38

P 118

G 65
P 126
N 850

G 001

N 830

N 850
P 125

P 125
G 65

N 840

P 118

TC PH 4,2x25

TC PH 4,8x38
Aluminium dampers Section 07 page 05
Rev. 10 of 09/12/2011

Components for single damper / Instructions for assembly


G 65
30
P 118
N 850
D = number of blades x 101 + 54
D
H1 = number of blades x 101 + 8
drive shaft
P 125 H1 H L = L2 + 79
H = H1 + 60

N 850

P 126 L2 39,5
30 L1 (1,555)
(1,181) L

1 Depending on the size of the ventilation opening,


determine the width L2 and the number of blades P 126

L2 3 Cut 2 end pieces P 118


(top and bottom)
P 126 to a lenght of:

L = L2 + 79

2 Cut 2 upright P 125


to a size of:

H1 = number of slats x 101 + 8


P 118

H1

P 125
Aluminium dampers Section 07 page 06
Rev. 10 of 09/12/2011

Components for single damper / Instructions for assembly

4 Drill 4 holes diameter 5 mm. 6 Using 4 self-tapping screws ATF 4,8x38


on both ends P 118 as shown in the picture, fit bottom bar P118 to the 2 uprights P125.
then insert gasket G 65 Remember to insert shoes N850 4 mm thick.
which should have a lenght of:
N 850
G = L - (39,5x2)

25 25,5
N 850
P 125
39,5 G

P 125
L
Hole diameter 5

G 001 P 118

ATF 4,8x38

Drill 1 hole diameter 16 mm Insert gasket G 63 into blades P 126


5 7
on upright P 125 at a distance of:

D = number of slats from which to position


the hole x 101 + 54 P 126
=
=

D G 001
1
In the example: 8 Drill 1 hole diameter 12 mm in one of the gears.
2 N.B.: During assembly, position the gear
D = 1 x 101 + 54 so that the hole diameter 12 coincides
with the hole diameter 16 on upright P125
3

Hole diameter 16 mm Diameter


4 12 mm

N.B.: It is advisable to keep the control mechanism


as central as possible
Aluminium dampers Section 07 page 07
Rev. 10 of 09/12/2011

Components for single damper / Instructions for assembly

Insert the nylon gears in the tracks Insert shoes N 850 as end of the pieces N 830.
of the slats P 126, Then fasten top rail P 118
then mount shoes N 830 on the gears with 4 self-tapping screws ATF 4,8 x 38.
inspecting that they’ll turn without effort.

P 118 ATF 4,8 x 38


N 830

P 126
N 850

Insert the blade-shoe-gear assembly


in the grooves of upright P 125.
The gears should be coupled so that
all the slats are oriented
in the same position.

Close the shutter slats by hand. Set the shutter


control mechanism N 840 in the closed position
and introduce the pin into blades P 126. Drill 1 hole
in slat P 126 and fasten the pin with
a self-tapping screw. Fasten the
control mechanism to upright
P 125 with self-tapping
screws ATF 4,8 x 38.

N 840
Aluminium dampers Section 07 page 08
Rev. 10 of 09/12/2011

3D representation of double damper

G 001
TC PH 4,8x38

P 12
P 118
P 126

G 65

N 850

N 830

P 125

P 128
N 850

P 125
G 65
P 118

N 840

TC PH 4,2x25

TC PH 4,8x38
Aluminium dampers Section 07 page 09
Rev. 10 of 09/12/2011

Components for double damper / Instructions for assembly

G 65
P 118
N 850

drive shaft
P 125

N 850

P 126

D = number of blades x 101 + 54 H1 = number of blades x 101 + 8

L = [(L2 + 39,5) x 2] + 43 H = H1 + 60

Carry out the operations described for the single shutter with the following variations:

Cut 2 uprights P125 Cut 2 uprights P118


and 1 upright P128 (top and bottom)
to a lenght of: to a lenght of:

H1 = number of slats x 101 + 8 L = [(L2 + 39,5) x 2] + 43

P 118

H1

P 125 P 128 P 125


Aluminium dampers Section 07 page 10
Rev. 10 of 09/12/2011

Components for double damper / Instructions for assembly

Drill 6 holes diameter 5 mm.


Drill 1 hole diameter 12 mm. in the 3 gears.
on both ends of P118 and insert
gasket G65 as shown in the picture.

diameter 12 mm

G 65

hole diameter 5 mm

G 001

Mount shutter
Drill 1 hole diameter 16 mm.
opening-closing control N 840
on P125 and P128 uprights
and connect the two sets of slats
at a distance of:
together with pin P 12
D = number of blades from which to position the hole x 101 + 54 and fasten it with two
self-tapping screws.

In the example:
D = 1 x 101 + 54

Hole diameter 16 mm

Hole diameter 16 mmØ Loch 16 mm

N 840
P 128 P 125 P 12

N.B.: It is advisable to keep the control mechanism


as central as possible
Weight table

H1 /P125 Single damper N830 Double damper N830


210 1,27 1,45 1,62 1,80 1,97 2,15 2,33 2,50 2,68 2,86 3,04 3,21 3,39 3,57 3,75 3,92 4,10 4,28 4,45 4,63 4,81 4,98 4 5,64 5,92 6,62 6,98 7,34 7,68 8,04 8,40 8
311 1,66 1,90 2,14 2,37 2,61 2,75 3,08 3,32 3,56 3,79 4,05 4,27 4,50 4,74 4,98 5,22 5,45 5,69 5,93 6,16 6,40 6,64 6 7,34 7,82 8,30 8,76 9,24 9,72 10,20 10,66 12
412 2,05 2,35 2,65 2,95 3,24 ,354 3,84 4,14 4,43 4,73 5,03 5,32 5,62 5,92 6,21 6,51 6,81 7,10 7,40 7,70 8,00 8,29 8 9,14 9,82 10,40 11,00 11,60 12,18 12,78 13,38 16
513 2,45 2,80 3,17 3,52 3,89 4,24 4,59 4,95 5,31 5,66 6,02 6,38 6,74 7,07 7,45 7,81 8,16 8,52 8,88 9,23 9,59 9,95 10 11,00 11,65 12,37 13,09 13,75 14,51 15,23 15,93 20
614 2,85 3,26 3,69 4,10 4,51 4,93 5,35 5,76 6,18 6,60 7,01 7,43 7,85 8,27 8,68 9,01 9,51 9,93 10,35 10,77 11,19 11,65 12 12,81 13,55 14,39 15,23 16,07 16,83 17,55 18,55 24
715 3,24 3,72 4,21 4,67 5,15 5,63 6,10 6,58 7,06 7,53 8,01 8,49 8,96 9,44 9,91 10,40 10,87 11,35 11,83 12,30 12,78 13,25 14 14,59 15,47 16,43 17,37 18,33 19,27 20,25 21,19 28
816 3,64 4,17 4,73 5,25 5,79 6,32 6,86 7,39 7,93 8,47 9,00 9,54 10,08 10,61 11,15 11,69 12,23 12,76 13,30 13,84 14,38 14,91 16 16,31 17,37 18,45 19,53 20,59 21,67 22,75 23,83 32
917 4,03 4,62 5,25 5,82 6,42 7,02 7,61 8,21 8,81 9,40 10,00 10,60 11,20 11,79 12,39 12,99 13,59 14,18 14,78 15,37 15,97 16,57 18 18,09 19,29 20,49 21,69 22,89 24,00 25,30 26,47 36
1018 4,43 5,08 5,76 6,40 7,05 7,71 8,37 9,02 9,68 10,34 11,00 11,65 12,31 12,97 13,62 14,28 14,93 15,60 16,25 16,90 17,57 18,22 20 19,90 21,22 22,52 23,82 25,14 26,42 27,75 29,00 40
1119 4,82 5,54 6,28 6,97 7,69 8,41 9,12 9,84 10,56 11,27 11,99 12,71 13,42 14,14 14,86 15,58 16,30 17,01 17,73 18,44 19,16 19,88 22 21,75 23,19 24,63 26,07 27,51 28,95 30,39 31,84 44
1220 5,22 5,99 6,80 7,55 8,32 9,10 9,88 10,65 11,43 12,21 12,99 13,76 14,54 15,32 16,09 16,87 17,65 18,42 19,20 19,98 20,76 21,53 24 23,55 25,11 26,65 27,19 28,73 30,27 31,81 33,35 48
1321 5,61 6,45 7,32 8,22 8,96 9,86 10,63 11,47 12,31 13,14 13,98 14,82 15,65 14,49 17,33 18,17 19,00 19,84 20,68 21,51 22,37 23,19 26 25,33 27,01 28,69 30,37 32,05 33,73 35,41 37,09 52
1422 6,00 6,90 7,84 8,70 9,59 10,49 11,39 12,28 13,18 14,08 14,98 15,87 16,77 17,67 18,56 19,46 20,36 21,25 22,15 23,05 23,95 24,84 28 27,13 28,93 30,73 32,54 34,35 36,16 37,97 39,78 56
1523 6,40 7,36 8,35 9,27 10,83 11,19 12,14 13,10 14,06 15,01 15,97 16,93 17,88 18,84 19,80 20,76 21,71 22,67 23,63 24,58 25,54 26,50 30 28,92 30,84 32,76 34,68 36,60 38,52 40,44 42,36 60
1624 6,80 7,81 8,87 9,84 10,86 11,88 12,90 13,92 14,93 15,95 16,97 17,99 19,00 20,01 21,03 22,05 23,07 24,08 25,10 26,12 27,14 28,15 32 30,72 32,76 34,80 36,84 38,88 40,93 42,96 45,00 64
1725 7,89 8,27 9,39 10,42 11,50 12,58 13,65 14,73 15,81 16,88 17,96 9,04 20,11 21,19 22,27 23,35 24,42 25,50 2658 27,65 28,73 29,89 34 35,52 34,66 36,80 38,95 41,09 43,24 45,38 47,53 68
1826 7,59 8,72 9,91 10,10 12,13 13,27 14,40 15,54 16,68 17,82 18,96 20,09 21,23 22,37 23,50 24,64 25,78 26,92 28,05 29,18 30,33 31,46 36 34,30 36,58 38,85 41,15 43,44 45,72 48,00 50,30 72
1927 7,98 9,18 10,43 11,57 12,77 13,97 15,16 16,36 17,56 18,75 19,93 21,14 22,34 23,54 24,74 25,93 27,15 28,33 29,52 30,72 31,92 33,12 38 36,08 38,84 40,88 43,29 45,70 48,11 50,52 52,93 76
2028 8,38 9,63 10,94 12,15 13,40 14,66 15,92 17,17 18,43 19,68 20,95 22,20 23,46 24,72 25,97 27,23 28,49 29,74 31,00 32,26 33,52 34,77 40 37,87 40,43 43,00 45,55 48,11 50,67 53,23 55,79 80

200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1400 1500 1600 1700 1800 1900 2000 L1
P118 260 310 360 410 460 510 560 610 660 710 760 810 860 910 960 1010 1060 1110 1160 1210 1260 1310 1360 1460 1560 1660 1760 1860 1960 2060 Lmm.
P126 181 231 281 331 381 431 481 531 581 631 681 731 781 831 881 931 981 1031 1081 1131 1181 1231 619 669 719 769 819 869 919 969 Lmm.
Rev. 10 of 09/12/2011
Section 07 page 11
Aluminium louvers Section 08 page 01
Rev. 10 of 09/12/2011

Three aluminium louvers are available in our series.


Common characteristics are the design and the assembly method
where the blades are automatically fixed and spaced out on the
frame by the use of nylon spacers.
These spacers, positioned on both sides of the frame profile,
hold the blades together and also enclose the frame keeping out
water and dirt.
This system avoids the need for screws, rivets or expensive tool
to fix the blades.
List of components for each louver:
- (P 129, P 121, N 825)
- (P 101, P 121, N 827)
- (P 124, P 123, N 820)
Aluminium louvers Section 08 page 02
Louver P129 Rev. 10 of 09/12/2011

Profiles and accessories


50
(1,968)
25 25
(0,983)

(1,574)
(0,983) A 121

40
Box of 200 pcs.

(0,787)
20

(1,574)
40
(0,787)
20

P 121
Weight kg/m 0,690
(lb/ft 0,463)
Bundle of 4 bars
50

(1,574)
40
(1,968)
25 25
(0,983) (0,983) P 129
Weight kg/m 0,280
(0,787)

(lb/ft 0,188)
20

Bundle of 10 bars
50
(1,574)

(1,968)
40
(0,787)
20

P 121N
Weight kg/m 0,695
(lb/ft 0,467)
Bundle of 4 bars
(3,740)

50
95

(1,968)
25 25
(0,983) (0,983)
(0,787)
20

(1,574)
40
(0,787)
20

N 825
Box of 500 pcs.
45
P 121N1 (1,771)
Weight kg/m 0,695
(lb/ft 0,467)
6

Bundle of 4 bars
Aluminium louvers Section 08 page 03
Louver P129 Rev. 10 of 09/12/2011

ATF 4,8x38

A 121

N 825

N 825

P 129

P 129

N 825
(1,574)
50

N 825
(1,574)
50

P 121
N 825
Aluminium louvers Sezione 08 pagina 04
Louver P129 Rev. 10 of 09/12/2011

P 121 - P 129 - N 825 Cut of the spacer N 825 for


placing the first blade
FORMULA:
B = A - 80 mm Part to be used

C = A - 40 mm

(1,850)
47
L blade = A - 58 mm

N° blade = (D-74) : 51,5 mm

Cut at 47 mm from the top

A
C
B
D
Aluminium louvers Section 08 page 05
Louver P101 Rev. 10 of 09/12/2011

Profiles and accessories

50
25 (1,574) 25
(0,983) (0,983)

(1,574)
A 121

40
Box of 200 pcs.

(0,787)
20

(1,574)
40
(0,787)
20

P 121
Weight kg/m 0,690 42
(lb/ft 0,463) (1,653)
Bundle of 4 bars
50
25 (1,574) 25
(0,983) (0,983) P 101
Weight kg/m 0,637
(lb/ft 0,427)
(0,787)

Bundle of 10 bars
20

(1,574)
40

(3,345)
(0,787)

85
20

P 121N
Weight kg/m 0,695
(lb/ft 0,467)
Bundle of 4 bars
50
(1,574)
25 25
(0,983) (0,983)
(0,787)
20

(1,574)
40
(0,787)
20

N 827
Box of 500 pcs.
P 121N1
Weight kg/m 0,695
(lb/ft 0,467)
6

Bundle of 4 bars
Aluminium louvers Section 08 page 06
Louver P101 Rev. 10 of 09/12/2011

ATF 4,8x38

A 121

N 827

N 827

P 101

N 827

P 101

N 827 P 121
Aluminium louvers Section 08 page 07
Louver P101 Rev. 10 of 09/12/2011

P 121 - P 101 - N 827 Cut of the spacer N 827


for placing the first blade

FORMULA:

B = A - 80 mm Cut at 11th
Part to
line from
C = A - 40 mm be used
the top

L blade = A - 58 mm

N°blade = (D - 60) : 82,5 mm

A
B
C
D
Aluminium louvers Section 08 page 08
Louver P124 Rev. 10 of 09/12/2011

Profiles and accessories


20 40 20
(0,787) (1,574) (0,787)

(1,181)
30

P 122

(2,480)
P 123

63
Weight kg/m 0,444 Weight kg/m 0,519
(lb/ft 3,208) (lb/ft 0,348)
Bundle of 6 bars Bundle of 6 bars

Nylon corners to reinforce


the P122 frame
(2,834)

N 820
72

(2,834)
72

22
(0,866)
N 810
P 124 Box of 500 pcs.
Weight kg/m 0,343
(lb/ft 0,230)
Bundle of 10 bars

Working
P 123
(0,787)

P 124
20

6 Self-tapping screws
ATF 4,8 x 25
(0,236)
20
N 820 (0,787)
Box of 450 pcs.
Aluminium louvers Section 08 page 09
Louver P124 Rev. 10 of 09/12/2011

3D representation

TC PH 4,8x38

P 123

N 820

P 124

P 123

P 123

P 123
Aluminium & polyethylene profiles Section 09 page 01
and accessories to build mist eliminators Rev. 10 of 09/12/2011

Mist eliminators are available in two different versions: the first has
the blades in aluminium which are the profiles P 100 or P 180 and the
second one has polyethylene blades with profiles PP 106 or PP 175.
They are assembled with the use of nylon “combs” that support the
profiles in a vertical position and determine the distance between the
separator profiles. The combs are available in two pitches: 40 mm
(N 826) and 25 mm (N 900). The combs are used to position the
mist eliminator profiles and must be placed at the bottom and at the
top of the structure. In cases where separators used are particularly
long, it is possible to place a “comb” in the middle of the structure for
additional support.
The mist eliminators have grooves where gaskets (G 65) are placed
as to increase or decrease the surface of exchange and modify the
turbulence in order to split more or less water droplets from the air.
This system has the advantage of having two separators (P 100 and
P 180) which can be used for different applications (air speed and
drop diameter) as it is possible to decide their performance.
Another important point to note is that changes in performance are
achieved through the variable “comb’s” pitch of 25 or 40 mm.
The profiles P 100 and PP 106 can be assembled in their “special”
frame by aluminium profiles P 110, P 111, P 112.
The unique characteristic of this frame is that the two posts profiles
have the mist eliminator blade shape. For this characteristic, the mist
eliminator has an exclusively special efficiency.
The post profiles have two functions at the same time: they support
the frame and work as mist eliminator blade themselves.
The frame is very easy to assemble and it is solid even though in
aluminium.

This section gives some technical information about the characteristics


of the mist eliminator. More technical data (on pressure drop, minimal
diameter of the drop, air velocity, etc.) are available on request.
Aluminium & polyethylene profiles Section 09 page 02
and accessories to build mist eliminators Rev. 10 of 09/12/2011

P 100 P 180
Weight kg/m 0,869 Weight kg/m 1,078
(lb/ft 0,584) (lb/ft 0,724)
Bundle of 4 bars Bundle of 4 bars

Aluminium

(6,693)
(3,937)

170
100

NYLON SPACER / SUPPORT

GASKET
Pitch 40
(1,574)
G 65
N 826 Box of 400 mt.
Box of 100 pcs.
Width 280
(11,023)
Pitch 25 Nylon N 900
(0,984) Box of 100 pcs.

Width 300
(11,811)
Aluminium & polyethylene profiles Section 09 page 03
and accessories to build mist eliminators Rev. 10 of 09/12/2011

MATERIAL POLYTHYLENE

PP 106 PP 175 PP 154


Bundle of 4 bars Bundle of 4 bars Bundle of 4 bars

(6,889)
(4,173)

175

(6,063)
106

154

43
(1,693)
Aluminium & polyethylene profiles Section 09 page 04
and accessories to build mist eliminators Rev. 10 of 09/12/2011

140
(5,51)
P 110
Weight kg/m 1,250
(lb/ft 2,756)
Bundle of 4 bars
(1,181)
30
(1,181)

P 111
30

Weight kg/m 1,350


(lb/ft 2,976)
Bundle of 2 bars
140
(5,51)

13,8
(0,54)
(0,60)
13,5

13,65
(0,79)

22
20

(0,87) (0,54)
32,5
(1,28)
140
(5,51)
P 112 P 113
Weight kg/m 1,400 Weight kg/m 0,237
(lb/ft 3,087) (lb/ft 0,522)
Bundle of 2 bars Bundle of 10 bars
Aluminium & polyethylene profiles Section 09 page 05
and accessories to build mist eliminators Rev. 10 of 09/12/2011

3D representation of aluminium or polyethylene mist eliminator


assembled with the “special” frame P110, P111, P112. P 113

P 110

P 112

A 140
N 900
N 826

PP106
P 100

P 113
P 112
P 111

Aluminium corner for mist eliminator frame

A 140
Box of 100 pcs.
Aluminium & polyethylene profiles Section 09 Page 06
and accessories to build mist eliminators Rev. 10 of 09/12/2011

FORMULA:

B ( P 112 / P 113 ) = A - 60 mm
D ( P 110 / P 111 ) = C - 44 mm
H blades ( PP106 / P 100 ) = C - 54

Number of blades pitch 25 ( N 900 )


Number of blades = ( A - 77 ) : 25 (result for defects always an integer)

Number of combs pitch 25


E = number of blades : 12 (result for excess always an integer)
Number of combs ( N 900 ) = E x 4

Number of blades pitch 40 ( N 826 )


Number of blades = ( A - 77 ) : 40

Number of combs pitch 40


E = number of blades : 7 (result for excess always an integer)
Number of combs ( N 826 ) = E x 4

B
(0,087)
22
D
C

H blades

30
8)
(0,11
Aluminium & polyethylene profiles Section 09 page 07
and accessories to build mist eliminators Rev. 10 of 09/12/2011

3D representation of mist eliminator H 180 pitch 25 mm.


(without gaskets)

Drop
falling

Air flow

P 180
N 900 Weight kg/m 1,078
Pitch 25 mm (lb/ft 0,724)
Box of 100 pcs. Bundle of 4 bars
Aluminium & polyethylene profiles Section 09 page 08
and accessories to build mist eliminators Rev. 10 of 09/12/2011

Aluminium mist eliminator

P 180
Weight kg/m 1,078
(lb/ft 0,724)
Bundle of 4 bars

G 65
Box of 400 mt.

N 900
Pitch 25 mm
(11,812) IN
Box of 100 pcs.

Way A Way B

- Profile P 180 + 3 gaskets G 65. - Profile P 180 + 2 gaskets G 65.


- Range of application: Face velocity 1-2 m/sec. - Range of application: Face velocity 3-4 m/sec.
- Air washer. - Air washer.
- Its main purpose is to remove the droplets at - Air cooler.
low face velocities. - Its main purpose is to remove the droplets at
low face velocities.
Aluminium & polyethylene profiles Section 09 page 09
and accessories to build mist eliminators Rev. 10 of 09/12/2011

Aluminium mist eliminator

Way C Way D

- Profile P 180 + 1 gasket G 65. - Profile P 180.


- Range of application: Face velocity 4-5 m/sec. - Range of application: Face velocity 5-6 m/sec.
- Air cooler. - Air cooler.
- Its main purpose is to remove the droplets - Its main purpose is to remove the droplets
entrained by the film of liquid formed on the entrained by the film of liquid formed on the
cooling fins. cooling fins.
Aluminium & polyethylene profiles Section 09 page 10
and accessories to build mist eliminators Rev. 10 of 09/12/2011

2D representation of mist eliminator H 100 pitch 40 mm

40 40 40
(1,574) (1,574) (1,574)
(3,937)
100

N 826
Box of 100 pcs.

(0,590)
15
G 65
Box of
P 100 400 mt.
Weight kg/m 0,869
(lb/ft 0,583)
Bundle of 4 bars

(0,590)
15

280

(11,023)
Aluminium & polyethylene profiles Section 09 page 11
and accessories to build mist eliminators Rev. 10 of 09/12/2011

2D representation of mist eliminator H 100 pitch 25 mm

25 25 25
(0,984) (0,984) (0,984)
N 900

(0,590)
15
(3,937)

Box of 100 pcs.


100

G 65
Box of
400 mt.

P 100
Weight kg/m 0,869
(lb/ft 0,583)
Bundle of 4 bars

(0,590)
15

300
(11,811)
Aluminium profiles Section 10 page 01
for assembly of sandwich panels 20 mm Rev. 10 of 09/12/2011

(0,866) (0,905)
(0,905)

(2,755)
(0,826)
(1,200)

(1,023)
(0,787)
(0,807)

P 152 (1,181) P 154


Weight kg/m 0,262 Weight kg/m 0,387
(lb/ft 0,176) (lb/ft 0,260)
(0,905) Bundle of 10 bars
Bundle of 10 bars
P 153
Weight kg/m 0,338
(lb/ft 0,227) (0,881)
(0,315) Bundle of 10 bars

(0,842)
(0,905)
(0,104)

(2,015)
P 162
Weight kg/m 0,278 - (lb/ft 0,187)
Bundle of 10 bars
(1,389)
(1,181)

P 158

(0,809)
Weight kg/m 0,340
(0,315)

(lb/ft 0,228)
Bundle of 10 bars

(0,921) P 161
P 156 Weight kg/m 0,380 (0,472)
Weight kg/m 0,227 (lb/ft 0,255)
(lb/ft 0,152) Bundle of 10 bars
Bundle of 12 bars

(0,905)
(NOT IN SCALE)
(0,196)

PVC 161
Bundle of 10 bars
(1,181)
(1,988)
(2,381)

(0,905)
(1,614)

(0,905)
(1,496)

(0,905) (2,086)
P 155 P 159 P 160
Weight kg/m 0,416 Weight kg/m 0,419 Weight kg/m 0,484
(lb/ft 0,279) (lb/ft 0,281) (lb/ft 0,152)
Bundle of 10 bars Bundle of 10 bars Bundle of 12 bars
Aluminium profiles Section 10 page 02
for assembly of sandwich panels 30 mm Rev. 10 of 09/12/2011

(0,826)
33

21
(1,299)

(0,787)
20
(1,200)

(1,181)
30,5

30
(0,807)
20,5

33
P 152/30
(1,299)
Weight kg/m 0,275
P 153/30
(lb/ft 0,176)
Weight kg/m 0,341
Bundle of 10 bars
(lb/ft 0,227)
Bundle of 10 bars

22 33 32,5
(0,275)

(0,866) (1,299) (1,279)


7

(1,476)
37,5
(1,279)
32,5
(1,102)
28

P 154/30 P 161/30
Weight kg/m 0,387 Weight kg/m 0,43
(lb/ft 0,260) (lb/ft 0,289)
Bundle of 10 bars Bundle of 10 bars
Commercial aluminium profiles Section 11 page 01
Rev. 10 of 09/12/2011

PRO-LAM produces profiles according to your drawing specifications


(Available presses: 1600/2000 TON)

d
Round bars Round tubes

s
b

b
Square bars Square tubes

b b

s
h

Flat bars Rectangular tubes

h
b

Hexagonal bars H bars

b
b
h
s

Symmetrical angles Symmetrical T


h

h
s

b
b

s s

Asymmetrical angles Channels


h
h

b b
Commercial aluminium sheet Section 12 page 01
in raw and pre-painted finishes Rev. 10 of 09/12/2011

Peralluman (raw) aluminium sheet cut to length


Thickness Width Cover
0.8 1000,1250,1500 Pvc
1 1000,1250,1500 Pvc
1.2 1000,1250,1500 Pvc
1.5 1000,1250,1500 Pvc
2 1000,1250,1500 Pvc
3 1000 x 2000 (standard format) Pvc
4 1000 x 2000 (standard format) Pvc
5 1000 x 2000 (standard format) Pvc

Goffered aluminium sheet cut to length


Thickness Width Cover
0.8 1250 -----

Aluminium sheet tread plate in standard dimension and thickness


Thickness Width Cover
3+2 1000x2000, 1250x2500, 1500x3000 -----
5+2 1000x2000 -----

Pre-painted aluminium sheet cut to length


Colour Thickness Width Cover
White 1.2 1000, 1250, 1500 Pvc
Silver 1.2, 1.4 1000, 1250, 1500 Pvc
Black 1.2 1000, 1250, 1500 Pvc
Brown 1.2 1000, 1250, 1500 Pvc
Many other RAL colours are available in standard format
Modular frame system Section13 page 01
(Stainless steel profiles) Rev. 10 of 09/12/2011

Stainless steel profiles

In this section you will find information about our stainless steel
profiles AISI 304/316.
These profiles have been introduced to meet the needs of AHU
builders who require a frame which is particularly corrosion resistant
against atmospheric and chemical agents.
Our stainless steel profiles (AISI 316) are useful and appreciated
for their performance in environments with high acid level and high
saline concentration.
The major fields of demand of our stainless steel profiles are chemic,
oil-bearing, naval, industrial, food and other specific applications.

AISI 304
AISI 316
Modular frame system Section 13 page 02
(Stainless steel profiles) Rev. 10 of 09/12/2011

1°) Square profile (section 40 panel 25 mm)


40 40
(1,574) (1,574)

1 1

(1,062)
(1,062)
27

27
(0,039) (0,039)

P 140-25 x 304 (AISI 304) P 240-25 x 304 (AISI 304)


P 140-25 x 316 (AISI 316) P 240-25 x 316 (AISI 316)
Weight kg/m 1,897
Weight kg/m 2,074 (lb/ft 1,275)
(lb/ft 1,394)

(0,787)

/ 5,8
O
20

(0,228)

40
(1,574)
X 40 JP x 304 (AISI 304) (NOT IN SCALE)
1(0,039) X 40 JP x 316 (AISI 316)
Box of 50 pcs.

27
(1,062)

40
(1,574) 60 X 40-45 x 304 (AISI 304)
(NOT IN SCALE)
X 40-45 x 316 (AISI 316)
(2,362) Box of 50 pcs.
Modular frame system Section 13 page 03
(Stainless steel profiles) Rev. 10 of 09/12/2011

2°) Square profile (section 50 panel 45 mm)

50 50
(1,968) (1,968)

(1,850)

(1,850)
47

47
1 20 1
(0,039) (0,787) (0,039)

20 90
P 150-45 x 304 (AISI 304)
(0,787) (3,543)
P 150-45 x 316 (AISI 316)
Weight kg/m 2,631 3 P 250-45 x 304 (AISI 304)
(lb/ft 1,769) (0,118) P 250-45 x 316 (AISI 316)
Weight kg/m 2,611 (lb/ft 1,756)

1
(0,787)

/ 5,8
O
20

(0,039) (0,228)
(NOT IN SCALE)

50 X 50 JP x 304 (AISI 304)


(1,968) X 50 JP x 316 (AISI 316)
47 Box of 50 pcs.
(1,850)

50 X 50-45 x 304 (AISI 304)


(1,968) 70 X 50-45 x 316 (AISI 316)
Box of 50 pcs.
(2,755) (NOT IN SCALE)

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