A WIRTGEN GROUP COMPANY

MSC M3
H176 • 3516 - 3520
H177 • 3625
H180 • 3412 - 3414
Module 3 • Machine Technology Training
Order no.: 2582514
www.hamm.eu/ctt
A WIRTGEN GROUP COMPANY

IMPRESSUM / LEGAL NOTICE

Herausgeber / Publisher

Hamm AG
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95643 Tirschenreuth

info@hamm.eu
www.hamm.eu

Fon: +49 9631 80-0

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forwarding of its contents, are forbidden as far as not expressively permitted.
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design patent registration all rights reserved.

Copyright © HAMM AG 2017

www.hamm.eu/ctt
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

CHAPTER OVERVIEW
OVERVIEW 4
OPERATOR´S STAND 11
ENGINE 26
FUEL SYSTEM 41
AIR FILTER SYSTEM 49
EXHAUST SYSTEM 50
COOLING 53
TILT HYDRAULIC HOOD 66
HYDRAULICS 70
ELECTRICS 99
STEERING 129
ROLLER DRUM 133
SPECIAL EQUIPMENT 145
DIAGNOSIS 170

OVERVIEW CABIN ENGINE HYDRAULICS ELECTRICS DRIVE STEERING DRUM OPTIONS DIAGNOSIS 3
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

OVERVIEW

OVERVIEW 4
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Type overview and designations

3520E HT P
3520E Series 3000

3520E Type/Series

3520E Weight in tonnes

3520E Extended

HT HAMMTRONIC

P Padfoot

VIO Vibration / oscillation drum

VC Vibration Crusher

OVERVIEW 5
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Type overview
Series Types
Standard Hammtronic

H176 3516 • 3516 P 3516 HT • 3516 HT P

3518 • 3518 P 3518 HT • 3518 HT P
3520 • 3520 P 3520 HT • 3520 HT P
3520E • 3520E P 3520E HT • 3520E HT P

H177 3625 HT • 3625 HT VC • 3625 HT P

H180 3412 • 3412 P • 3412 VIO 3412 HT • 3412 HT P • 3412 HT VIO

3414 • 3414 P • 3414 VIO 3414 HT • 3414 HT P • 3414 HT VIO

OVERVIEW 6
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Technical data / Example H180 3412 HT

Weight
Operating weight with cab kg 12200 Technical data of
Axle load front / rear kg 6705/5495 specific machine types
Wheel load per tyre kg 2747.5 See operating manual
Static linear load, front kg/cm 31.3 / Chapter 5.01
Machine dimensions “Technical data”
Max. Working width mm 2140
Lateral overhang left/right mm 55/55
Curb clearance left/right mm 465/465
Ground clearance, centre mm 375
Turning radius, inside/outside mm 3690/5830
Diesel engine
Manufacturer Deutz
Cylinder 4
Power, ISO 14396 kw/PS/rpm 100.0 / 136.0 / 2300
Exhaust emission standard EU Stage IIIA / EPA TIER3
Transmission
Speed km/h/mph 0-14.0/0-8.7
Climbing ability, vibration on / off % 58/63
Permissible longitudinal tilt / lateral inclination ° 30/30
Vibration
Stage 1 Frequency/ Speed - VPM Hz/rpm 30/1800
Stage 1 max. amplitude mm / inch 1.91 / 0,075
Stage 2 Frequency/ Speed - VPM Hz/rpm 40/2400
Stage 2 max. amplitude mm / inch 0.90 / 0,035

OVERVIEW 7
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Machine – left side

1 2 3 4 5 1 Drum

2 Operator's cab

3 Air conditioner, tropical /

option
4 Engine

5 Engine hood

6 Wheel

7 Fuel filler neck

9 8 7 6 8 Hydraulic tank [Item 13 hyd.

diagram]

9 Vibro motor [Item 7 hyd.

diagram]

OVERVIEW 8
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Machine – left side

1 Drum drive motor [Item 5+6
hyd. diagram]

2 Articulated joint

3 Battery compartment,
lockable
4 Series number

5 Central electrical system and

manual pump, engine hood
6 Axle with drive motor [Item 4
hyd. diagram]

7 Cooling unit
7 6 5 4 3 2 1

OVERVIEW 9
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

10
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

OPERATOR´S STAND

CABIN 11
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Control stand
1 Beverage holder

2 Rotating beacon H40

1
3 Circulating air filter

4 Engine speed B2

5 Seat adjustment forward -

2
backward
Circuit diagram B2
3
4 5

CABIN 12
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Control stand
1 1 Armrest adjustment slope
2
2 Armrest adjustment height
3
3 Drive lever on both sides
with:
4 • Vibration pushbutton A6+A7
• Dozer blade button A6.1+A7.1
5 / Option
6
4 Seat belt

5 EMERGENCY STOP switch S7

7
6 Seat backrest slope
8 adjustment
7 Seat rotation adjustment
9
8 Seat adjustment, console left-
right
9 Seat adjustment, weight

CABIN 13
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Control stand - operating elements

1 1 Display A1

2 Switch preselection, final

speed S9
3 Frequency regulation switch
S6
4 Amplitude switch S11

5 Switch vibration mode

manual-automatic S13 /
Option
6 Flashing lights / lighting
steering column switch S4

2 3 4 5 6
CABIN 14
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Control stand - operating elements

1 Push-button, parking brake
check S14
1
2 Warning buzzer H2

3 Ignition switch S2
2
4 Warning flasher switch S5

5 Socket 12 V X4

6 Horn S3

7 Switch, engine management

manual - automatic S8
8 Mode system switch S10
Query of diagnostic codes

3 4 5 6 7 8
CABIN 15
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# 2582511 Module 3 – Machine technology

Display - Overview
Normal operation

Driving mode

Vibration drive

Signal lamps

Error code

CABIN 16
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# 2582511 Module 3 – Machine technology

Display - Normal operation

1 1 Hourmeter indicator

2 Fuel level pilot light

2 3 Engine speedometer

2
CABIN 17
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Display - Driving control unit

1 2 3 4 1 Working light pilot light, rear

2 Working light pilot light, front

3 Warning flasher pilot light

4 Flashing indicator pilot light

5 Driving speed indicator

/ Hammtronic or Option

CABIN 18
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Display - Vibration control unit

1 1 Amplitude pilot light
Green large amplitude
Yellow small amplitude

2 Compaction indicator HMV

2
3 RMV indicator / jump
operation
4 Vibration frequency indicator
/ Hammtronic or Option

Additional instructions
Verdana 16
CABIN Continuous text Verdana 14 19
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Display - Signal lamps control unit

1 2 3 4 5 6 1 Coolant level pilot light

2 Pilot light, water sump fuel

prefilter
3 Oil pressure pilot light

4 Warning, notice, malfunction

pilot light (engine)
5 Air filter pilot light

6 Pilot light, hydraulic oil filter

CABIN 20
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# 2582511 Module 3 – Machine technology

Display - Signal lamps control unit

1 2 3 4 5 6 7 1 Oil temperature pilot light,
hydraulic system
2 Engine temperature pilot light

3 Parking brake pilot light

4 Function not exist

5 STOP pilot light

6 Charge current pilot light

7 Cold start assistance pilot

light

CABIN 21
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Control stand - cabin headlining

1 2 3 1 Cab lighting E44

2 Air conditioning ventilation

nozzles / Option
3 Air conditioning aspiration
duct / Option
4 Button, windscreen washer
system S45
5 Rotating beacon switch S46

6 Front windscreen wiper switch

S40
7 Rear windscreen wiper switch
S41
8 Front working lights switch
4 5 6 7 8 9 S43
9 Rear working lights switch
S44

CABIN 22
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# 2582511 Module 3 – Machine technology

Control stand - cabin headlining

1 2 3 4 5 6 7 8 9 1 Illumination for control
devices, radio, tachograph /
terminal 58
2 Cab lighting, tachograph /
terminal 30
3 Working spotlight / terminal
15 / option
4 Windscreen washer system,
beacon / terminal 15
5 Windscreen wiper / terminal
15
6 Radio / terminal 30 / option

7 Air conditioner / option

8 Air conditioner / option

9 Fan level air conditioning /

option

CABIN 23
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Control stand - cabin headlining and console

1 1 Slot for radio A40 /
tachograph P1 / option
2
2 Loudspeaker B40+B41 /
option
3 3 Relay slot / option

4 Sun shade
4
5 Cabin heating control unit
S30
5 or Air conditioning control unit
A30 / option
a a Fan
b Temperature regulation
6 Stacker for first aid kit /
documents such as instruction
b manual

6 7 Windscreen washer tank with

pump M42

7
CABIN 24
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# 2582511 Module 3 – Machine technology

25
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

ENGINE

ENGINE 26
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# 2582511 Module 3 – Machine technology

Drive unit Deutz TCD 2012

Deutz T C D 2012 L 04 / 06
No. of cylinders

In-line engine

Series

Diesel engine

Intercooler

Exhaust turbocharger
Engine fulfills exhaust emission
category:
EU Stage IIIA / EPA TIER 3

ENGINE 27
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – left side / maintenance side

1 2 3 1 Air filter / pollution sensor
S17
2 Coolant compensation tank
with sensor B12
3 Cooling unit

4 Alternator G2

5 Engine oil filter and engine oil

filler neck
6 Fuel filter

7 Oil level dip stick

8 Steering pump with relief

10 9 8 7 6 5 4 valve (PRV)
9 Fuel prefilter B11

10 SEPAR water trap fuel / option

ENGINE 28
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment - right side

1 2 3 4 1 Compressor, air conditioning
system Y30
2 Starter M1

3 Ventilation filter fuel tank

4 Fresh air filter, operator's cab

5 Parking chock

6 A/C service unit connections

7 Brake release valve [Item 18

hyd. diagram]

8 Main fuses

8 7 6 5
ENGINE 29
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Lube oil system diagram

1 Lubricating oil pan

2 Lubricating oil pump

3 Relief valve

4 Lubricating oil cooler

5 Non-return valve

6 Bypass valve

7 Bypass valve

ENGINE 30
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Lube oil system diagram

8 Pressure control valve

9 Lubricating oil filter

10 Lubricating oil main channel

11 Piston cooling nozzle

12 Rocker lever

13 Internal exhaust gas

recirculation
14 Exhaust turbocharger

ENGINE 31
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Electronic engine control, example Deutz

1 Fuel low-pressure sensor B51
/ FCU valve Q19 (w/o
illustration)
2 Coolant temperature sensor
B43
3 Not installed

4 Sensor, charge air pressure,

charge air temperature B48
5 Engine control unit EMR3-
EDC16 (E box)
6 Central plug for engine control
unit A2X1+A2X2

ENGINE 32
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Electronic engine control, example Deutz

7 Crankshaft speed sensor
B40.2
8 Fuel pressure sensor rail B49

9 Not installed

10 Engine oil pressure sensor B6

11 Not installed

12 Camshaft speed sensor B40.1

ENGINE 33
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine temperature sensor B43

Motor temperature transmitter

140
Cooling-water temperature [°C]
120

100

80

60

40

20

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
-20

-40

Voltage [mV]
2.5 kOhm - 20°C
0.186 kOhm - 100°C

ENGINE 34
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Combination sensor – charge air temperature / pressure B48

120

temperature [°C]
100

80

Charge air
60

40

20

0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
-20

-40
Signal voltage [mV]

1 = ground
Charge pressure [bar]
4,5
2 = temperature voltage 4
3 = supply voltage 5 V 3,5

4 = charge pressure voltage 3

2,5
2
1,5
1
0,5
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Signal voltage [mV]

ENGINE 35
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Fuel low-pressure sensor B51

Fuel low-pressure sensor
8

Low pressure [bar]

6

0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Voltage [mV]

Sensor mounting torque

Ma = 25 ± 3 Nm

ENGINE 36
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Camshaft speed sensor B40.1

Resistance:
pin 1 to 2 approx. 3.8kΩ

1 2 3

ENGINE 37
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Crankshaft speed sensor B40.2

321

Resistance:
pin 1 to 2 approx. 1kΩ

ENGINE 38
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine oil pressure sensor B6

1 Pressure sensor
measuring range:
0 bar = 0.5 V
10 bar = 4.5 V
1
2 Tightening torque:
Ma = 40 + 5 Nm
3 Sealing ring

2 Engine oil pressure sensor

ENGINE 39
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

40
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

FUEL SYSTEM

ENGINE 41
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – fuel system

1 9 5 1 Ventilation filter, ventilation
hose, fuel tank
2 Tank suction line – fuel
prefilter
6 3 Fuel prefilter

4 Prefilter suction line – fuel

pump
5 Fuel pump

6 Fuel pump pressure line –

Fuel filter
7 Fuel filter

8 Filter pressure line - high-

pressure pump (FCU)
9 Engine return line - tank

2 3 4 7 8

ENGINE 42
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – Example fuel diagram TCD 2012

1 Fuel tank

2 Fuel prefilter

3 Fuel transfer pump

4 Spin-on fuel filter

5 Fuel line to fuel control unit

(FCU)
6 FCU

7 High-pressure pumps

8 Rail

9 Injector

10 Fuel return line to the fuel

tank

ENGINE 43
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – fuel prefilter

1 2 3 4 1 Output / to fuel pump

2 Input / from tank or SEPAR

filter
5
3 Manual pump

4 Vent screw
6
5 Filter head

6 Filter cartridge

7 Water level sensor B11

8 Drain casing

9 Drain valve

7 9
ENGINE 44
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – fuel filter

4 1 Filter cartridge Ma=hand tight
+ ½ turn
5
2 Filter head
3
2 3 Vent screws Ma=25-5Nm

4 Fuel pump pressure line – fuel

filter
5 Filter - engine pressure line

6 Gasket ring

ENGINE 45
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – SEPAR filter / option

1 Input / Fuel tank to SEPAR filter

2 Inspection glass

3 Water sump sensor

7 connection / Order no. 2142353
4 Drain valve
6
5 Residues of water and dirt
1
6 Filter insert / Order no.
2147028

7 Outflow / SEPAR filter to the fuel

2 prefilter

ENGINE 46
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – fuel fill level sensor B1

Display - level indicator

+12V power supply

Refuelling pump release

Switch point at about 50 mm

GND

Tank full Tank empty

ENGINE 47
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

48
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

AIR FILTER SYSTEM

ENGINE 49
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Engine compartment – air filter

1 1 Air filter

2 Low pressure switch, air filter

S17
3 Casing

4 Safety filter cartridge

5 Filter cartridge
2
6 Dust discharge valve

Before maintenance work

Check and clean dust discharge
valve

Δ p = 50mbar

6 3 5 4 3
ENGINE 50
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Exhaust system
4 1 Exhaust pipe

2 Insulation

3 Silencer

4 Tailpipe

ENGINE 51
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

52
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

COOLING

ENGINE 53
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Cooling pack
1 2 3 1 Hydraulic oil cooler

2 Intercooler

3 Water cooler

4 Emergency cooling sheet

metal

ENGINE 54
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Coolant diagram Deutz TCD 2012 L06

1 Cooler

2 Coolant entry

3 Coolant pump

4 Coolant partial flow to the

lubricating oil cooler
5 Lubricating oil cooler

6 Coolant inlet to the engine

cooling
7 Cylinder pipe / head cooling

ENGINE 55
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Coolant diagram Deutz TCD 2012 L06

8 Connection option for cabin
heating
9 Heat exchanger

10 Return line

11 Coolant return flow to

thermostat
12 Coolant outlet

13 Compensation line

14 Vent line

ENGINE 56
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Cooler – engine
3 2 1 Coolant engine outlet

2 Cooler delivery

3 Cooler

4 Cooler redelivery

5 Coolant engine inlet

1

Cooler
Test pressure: 4 bar
Operating pressure: 3 bar
Max. operating temperature: 110 °C
4
ENGINE 57
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Cooler – engine
1 Compensation tank

2 Overpressure line

3 Overpressure line

4 Compensation line

5 Coolant level sensor B12

1
2

5
3
4

ENGINE 58
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Cooler – engine fill level sensor B12

Pin assignment: 1 Capacitive proximity switch

2 Mount on the tank without any

gap
3 Sensitivity setscrew / factory
1: BN +U setting
2: BU GND
3: BK SIGN 4 LED lights up at dampened
sensor

2 3 4
ENGINE 59
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Hydraulic oil cooler

1 Connecting block [Item 8 hyd.
diagram]

2 Infeed hydraulic oil /

connecting block M

3 Cooler delivery

4 Cooler – U-flow
4
5 Cooler redelivery

3 6 Return flow hydraulic oil /

connecting block D

Cooler
1 2 6 5 Test pressure: 40 bar
Operating pressure: 30 bar
Max. operating temperature: 120
°C
Inlet and outlet: M26
ENGINE 60
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Connecting block [Item 8 hyd. diagram]

1 Cold starting valve

A Cooler bypass valve 2 bar /

M33x2

1 D Cooling return flow / M26x1.5

M Cooling inlet / M26x1.5

O Hydraulic oil temperature

transmitter B8 / M14x1.5

Tightening torques
1: Ma = 60 Nm
ENGINE 61
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Connecting block – cold starting valve

1 2 3 4 1 O-ring

2 p out

3 Seal ring

4 p in
5
5 Setting screw
(factory set to 27bar)

Diagram:

ENGINE 62
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Connecting block – Hydraulic oil temperature transmitter B8 connection O

Temperature Resistance
[°C] [Ω]
0 1789
5 1410
10 1112
15 831
20 622
25 489
30 442,7
Characteristic resistance curve 35 352,9
40 303,8
2000 45 242,2
1800 50 206,4
55 172,9
Resistance [Ohm]

1600
1400 60 143,0
1200 65 120,6
1000 70 103,5
800 75 86,4
600 80 71,8
400 85 59,9
200 90 51,6
0 95 45,7
0 10 20 30 40 50 60 70 80 90 100 110
98 41,3
Temperature [°C]
105 38,8
ENGINE 63
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# 2582511 Module 3 – Machine technology

Intercooler
4 1 Connection intercooler
5
2 Hot air hose

3 Intercooler
1
4 Cold air hose

5 Air intake

Cooler
Test pressure: 2.7 bar
Operating pressure: 2 bar
3 Max. operating temperature: 170 °C

ENGINE 64
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# 2582511 Module 3 – Machine technology

65
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

TILT HYDRAULIC HOOD

ENGINE 66
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Tilt hydraulics
1 2 3 1 Hydraulic cylinder

2 Hood pressure hose, close

3 Hood pressure hose, open

4 Manual pump

5 Actuating pipe

6 Actuating pipe holder

7 Lubricating nipple, engine

hood hinges

7 6 5 4
Lubricating nipple
Lubricate every 250 operating
hours

ENGINE 67
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Manual pump
1 2 1 Lever socket

2 Oil fill and level screw

3
3 Pressure / non-return valve

4 Suction / non-return valve

4 5 Oil level with closed hood

6 Actuating pipe

6 7 Open / close adjusting lever

8 Pressure hose connection

2
9 Suction hose connection

Nominal pressure: 250 bar

Relief valve: 350+30 bar
Oil quantity: 14.8 cm³

9 8 7 5
ENGINE 68
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# 2582511 Module 3 – Machine technology

69
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# 2582511 Module 3 – Machine technology

HYDRAULICS

HYDRAULICS 70
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# 2582511 Module 3 – Machine technology

Variable displacement pump, drive [Item 2.1 hyd. diagram]

X1 1 X2 2 3 X1 Pump control port, backwards

X2 Pump control port, forwards

5-22 bar / M16x1.5 in front

of the orifice plate
1 Hydraulic zero position
4 centring
2 Measuring connector Ps =
pressure 22bar downstream
of the orifice plate / M18x1.5
3 Supply and high-pressure
valve with bypass to towing /
max. 502bar / forwards
4 Bearing fixing:
don´t unscrew!

HYDRAULICS 71
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement pump, drive [Item 2.1 hyd. diagram]

1 Centring / mechanical zero
position
2 Leak oil T2 / M26x1.5

3 Measuring connection G =
supply pressure max. 22 bar /
M18x1,5
4 Supply and high-pressure
valve with bypass to towing /
max. 502bar / backwards
1
5 Measuring connection MA =
backwards
6 Measuring connection MB =
forwards
5+6 max. 502 bar / pressure cut-
off
max. 450 bar / M12x1,5
7 Supply pressure valve / max.
22bar
2 3 4 5 6 7
HYDRAULICS 72
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement pump, drive [Item 2.1 hyd. diagram]

1 2 3 4 1 High pressure port / B =
forwards
SAE 1“
2 Proportional solenoid b=
forwards
3 Proportional solenoid a=
backwards
4 Ventilation R / M16x1.5

5 5 High pressure cut-off valve

max. 450bar

HYDRAULICS 73
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement pump, drive [Item 2.1 hyd. diagram]

1 Leak oil T1
to vibration pump M26x1,5
2 Pressure supply Fa from
steering via cooler and filter /
M26x1,5
3 Supply pressure measuring
connection / M22x1,5
4 High pressure port A =
backwards SAE 1“

4 3
HYDRAULICS 74
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement pump, vibration [Item 2.2 hyd. diagram]

1 X1 X2 2 3 X Pump control port /
5-22bar upstream orifice plate /
M12x1.5
X1 Pump control pressure small
amplitude
X2 Pump control pressure large
amplitude
1 Ventilation R / M12x1.5

2 Adjustment high frequency -

small amplitude
3 Measuring connector Ps =set
pressure / 22bar downstream
orifice plate / M14x1.5

HYDRAULICS 75
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement pump, vibration [Item 2.2 hyd. diagram]

M Measuring connection / max.
423bar / pressure cut-off 420bar /
M12x1.5

MB Large amplitude

MA Small amplitude

1 Supply pressure valve

Not installed!
Pressure control via drive pump

2 Measuring connection G =
MB supply pressure / max. 22 bar /
M18x1.5

3 Supply / high-pressure valve /

large amplitude / max. 420bar
4 Leak oil T2 from drive pump /
1 / M26x1.5
5 Centring, mechanical zero
2
position

5 4 3
HYDRAULICS 76
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement pump, vibration [Item 2.2 hyd. diagram]

1 2 3 4 5 1 Supply / high-pressure valve /
small amplitude / max.
423bar
2 High pressure cut-off valve /
max. 420bar
3 Proportional solenoid /
b = large amplitude
4 Proportional solenoid /
a = small amplitude
5 Adjustment low frequency -
large amplitude

HYDRAULICS 77
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement pump, vibration [Item 2.2 hyd. diagram]

1 Leak oil T1 to oil connecting block
/
M26x1.5
2 High pressure port A = small
amplitude / SAE 1“
3 Supply pressure measuring
connection M22x1.5
5
4 Pressure supply Fa
4 from drive pump connection Fa1
M26x1.5
5 High pressure port B = large
amplitude / SAE 1“
3

2 1
HYDRAULICS 78
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Connecting block [Item 8 hyd. diagram]

1 Cold starting valve 27 bar

A Cooler bypass valve 2 bar /

M33x2

1 B Hydraulic filter / M26x1.5

C Free / M22x1.5

D Cooling return flow / M26x1.5

E Leak oil vibro pump / M22x1.5

F Leak oil hydraulic tank /M33x2

G Leak oil vibro motor / M22x1.5

Tightening torques
A and 1: Ma = 60 Nm
HYDRAULICS 79
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Connecting block[Item 8 hyd. diagram]

H Leak oil drive motor /
M22x1.5
I Not used / M33x2

1 J Leak oil variable displacement

pump / M22x1.5
K Leak oil brake release valve/
M22x1.5
L Leak oil steering pump /
M22x1.5
M Cooling inlet / M26x1.5

N Steering leak oil / M22x1.5

O Hydraulic oil temperature

transmitter / M14x1.5

HYDRAULICS 80
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Wheel gears – drum drive [Item 5+6 hyd. diagram]

1 Hydraulic variable
displacement motor
[Item 6 hyd. diagram]

2 5-planetary reduction gear

with integrated parking brake
[Item 5 hyd. diagram]

HYDRAULICS 81
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Wheel gears – drum drive [Item 5+6 hyd. diagram]

1 2 1 5-planetary reduction gear

2 Hydraulic variable
displacement motor
3 Parking brake 22 bar / brake
operated by moved multiple
springs in oil bath

HYDRAULICS 82
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement motor – drum drive [Item 6 hyd. diagram]

1 Proportional solenoid
1
2 Measuring connection G / 80-
2 400 bar / M14x1.5
3 3 Speed sensor connection

4 High pressure port A / SAE 1“

4
5 High pressure port M1 /
M14x1.5
6 Scavenge valve
5

HYDRAULICS 83
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement motor – drum drive [Item 6 hyd. diagram]

1 Flow capacity setting screw
V/min.
2 Leak oil T / M18x1.5

3 High pressure port B / SAE 1“

4 Flow capacity setting screw

V/max.
5 Scavenge valve

2
3
4
5

HYDRAULICS 84
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Rear axle
1 2 4 5 6 7 8 1 Planetary gear

2 Differential casing with self-

locking differential
3 Parking brake 22 bar / multi-
disc brake in oil bath
4 Parking brake connection

5 Parking brake venting

6 Coupling shaft

7 Connecting flange
3 1 8 Axle drive variable
displacement motor

HYDRAULICS 85
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Variable displacement motor – axle drive [Item 4 hyd. diagram]

1 1 Proportional solenoid

2 2 Measuring connection G / 80-

400 bar / M14x1.5
3 High pressure port A / SAE 1“
4 Measuring connection M1 /
M14x1.5
3
5 Leak oil T / M26x1.5
6 Flow capacity setting screw
4
V/max.
7
7 Flow capacity setting screw
8 V/min.
8 Speed sensor connection
9 High pressure port B / SAE 1“
5 9

HYDRAULICS 86
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Vibration motor [Item 7 hyd. diagram]

1 2 3 4 1 Leak oil T2 / M 18x1.5
2 High pressure B / small
amplitude SAE 1“

3 Measuring connection / small

5 amplitude

4 Measuring connection / large

amplitude
6
5 Scavenge system

6 High pressure A / large

amplitude SAE 1“

7 Connection T1 / M18x1.5
(closed)

7
Check the rotation direction
after the installation work!
HYDRAULICS 87
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Parking brake valve [Item 18+25 hyd. diagram]

1 2 1 8 9 2 1 Shut-off valve

2 Manual pump

3 Brake C

4 Supply pressure P 22bar

5 Tank T

3 6 10 6 Parking brake solenoid Y5

4
= +U 7 Brake pressure sensor S12
5
8 Relief valve

7 6 9 Pressure / non-return valve

10 Suction / non-return valve

= GND

HYDRAULICS 88
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Pressure switch, parking brake S12

1 2 1 Wrench size 27

2 Thread M10

3 Pressure setting

Switching point 6 bar

HYDRAULICS 89
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Towing
Prior to towing
1. Drive lever in 0 position.
2. Diesel engine off.
3. Secure machine against rolling away.
4. Interrupt frictional connection of the hydrostatic drive.
5. Release parking brakes.
6. Towing with towing bar.

Towing
1. In case of the failure of a diesel engine steering is difficult / Emergency steering
2. Towing speed: Max. 1 km/h
3. Towing distance: Max. 500 meters.

After towing
1. Secure machine against rolling away.
2. Engage the frictional connection of the hydrostatic drive.
3. Make parking brake operational.
4. Remove towing bar.
Notice ! When the maximum values are exceeded:
Hydraulic system empties in case of lacking supply, therefore the risk of
running dry and overheating of the components.

HYDRAULICS 90
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Towing

High-pressure valves with bypass 1

2

Interrupt frictional connection of the hydrostatic drive.

To do so loosen counternut [2] , screw in screw [1] at the high-pressure valves,
until it is flush with counternut [2].
Engage the frictional connection of the hydrostatic drive.
Unscrew screw [1] to the stop, then tighten counternut [2]

HYDRAULICS 91
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Towing
1 2 3
Disengaging the parking brake
1. Loosen counternut [2]
2. Screw in screw [1] to stop.
3. Vent spring-operated brakes using pumps
at lever [3].

Engaging the parking brake

1. Screw out screw [1] by two turns.

2. Tighten counternut [2].

Notice!
Screw out screw [1] not more than by
two turns. Otherwise, hydraulic oil
escapes.

HYDRAULICS 92
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Hydraulic oil filter [Item 7 hyd. diagram]

1 2 3 4 5 1 Drive pump charge pressure
filter
2 Filter head

3 Gasket set

4 Filter insert

5 Contamination indicator S16

6 Bypass valve / Δp=7.0 bar

Fa Drive pump connection

B Connecting block port

Contamination indicator mounted: 6

without with
H176: SN 2489-9999 SN 0001-2488
H177: SN 0187-9999 SN 0001-0186
H180: SN 3371-9999 SN 0001-3370
1

HYDRAULICS 93
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Steering hydraulic oil filter [Item 7 hyd. diagram]

1 2 3 1 Filter cartridge
Operating pressure = 250 bar
2 Bypass valve
Δp=7.0 bar
3 Observe the flow direction!

4 Filter insert
Filter: 10 µm
Order no. 2031492

G ¾“

SW 30

HYDRAULICS 94
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Power take-off – steering pump [Item 7 hyd. diagram]

1 2 1 Suction hose of hydraulic tank
[hyd. diagram, item 13] via
suction filter [hyd. diagram, item
27]

2 Gear pump [hyd. diagram,

item 20]

3 Valve block [Item 20.1 hyd.

diagram]

4 Steering pressure line via high-

pressure filter [Item 23 hyd.
diagram] to steering unit [Item
22 hyd. diagram]

5 Relief valve Δp=250bar

6 Leak oil line to connecting block L

3 4 5 6

HYDRAULICS 95
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Power take-off – dozer blade pump (option)

H176 H180 H176
2 1 4 5
1 Tandem pump

2 Suction hose from tank

3 Pressure hose to valve

H177 – without

H180

4 Gear pump [Item 7 hyd.

diagram]

3 6 5 Suction hose from tank

6 Pressure hose to valve

HYDRAULICS 96
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Hydraulic oil tank [Item 7 hyd. diagram]

1 Ventilation filter
2
2 Return flow from connecting
block F
1
3 Connecting block [Item 8 hyd.
diagram]

4 Oil level indicator

5 Oil filler
1 2 3
6 Suction hose, steering pump

7 Suction hose dozer blade /

option
8 Oil outlet

9 Suction filter

4 5 6 7 4 5 8 9

HYDRAULICS 97
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

98
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

ELECTRICAL SYSTEM

ELECTRICS 99
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Battery
1 2 1 Battery G1
Option: gel-type battery
2 Battery compartment,
lockable
3 Battery isolation switch S1

3
ELECTRICS 100
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Main fuse box

1 1 Main fuse box

2 Pre-heating relay K17

2 3 Start relay K16

4 Battery plus cable to starter

3
5 Power supply / 100A F01 to
high-current relay K15

4 5 6 7 8 6 Alternator G2 / 100A F02

7 Cold starting device / 150A

F03 to high-current relay K17
8 Air conditioning system / 80A
F04

ELECTRICS 101
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

High-current relay – Power supply K15 / Pre-heater system K17

1 5 Normally open relay

1+2 Control circuit connection

3+5 Normally open contact

Operating circuit
(Kl. 30 + Kl. 87)
Coil resistance: 37 Ω

1
2
5 3 2 3

ELECTRICS 102
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Central electrical system Hammtronic

1 2 1 Circuit board

2 Smooth or padfoot drum

setting
5
3 Deutz diagnostic connector
and error diode
4 WIDIAG interface

5 CDS / old system, no longer

available
6
6 Signal converter T1
H180: from SN 2610 / RC28
H177: from SN 0083
H176: from SN 1934

4 3
ELECTRICS 103
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Drum type setting

Plug X14 1 Rotary switch S15
Pin Colour A-C: Smooth drum
1 BK 5V
Tilt sensor
A-B: Padfoot drum
2 BN GND
1 3 BU Signal
4 released
2 Wire harness / Tilt sensor
5 BN GND position
Rotary switch
6 WH Signal
3 Plug X14

3 4 Rotary switch connector

2
2 5 Tilt sensor B13

Note mounting position!

Read tilt sensor!
Rotary switch
RC28: Setup Routine
Pin Colour
A BN GND
MC6: BODAS
B GND Signal

ELECTRICS 104
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Central electrical system Hammtronic – connector

1 Wire harness slots
1
2 Jumper with 7.5A fuse
J1: Selection km/h – mph
J2: Fuel filter heating
2
J3: CAN bus connection Resistor

3 Power supply terminals

3
4 Diagnostic connector
XD1: ITT-Canon 12-pole for SERDIA
XD2: ICS-Power-Con 9-pole
XD3: Sub-D 9-pole / BODAS MC6
XD4: Bush 1-pole 4mm banana plug /
MC6

4.1 WIDIAG interface RC28

4.1

ELECTRICS 105
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Central electrical system Hammtronic – fuses

ELECTRICS 106
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Central electrical system Hammtronic – fuses

ELECTRICS 107
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Central electrical system Hammtronic – relays

K1 Control relay, engine control unit

K2 Fuel filter heating

K3 Flashing light relay

K4 Refuelling pump

K5 Driving light

K6 Brake

K7 Back-Up

K8 Dozer blade

K9 Dozer blade

K10 Start release

K11 Preheat COM-2

K15 Power relay

ELECTRICS 108
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Central electrical system HT – computer

1 1 Central board

2 computer

2.1 MC6 A2.1

H180: SN 0001 - 2609
H176: SN 0001 - 1934
2 H177: SN 0001 - 0082
2.2 RC28 K200 with signal
3 converter T1 / Hammtronic only
H180: SN 2610 - 9999
H176: SN 1935 - 9999
H177: SN 0083 - 9999
3 Control unit EMR3 – EDC16
D1
3

2.1 2.2

ELECTRICS 109
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Central electrical system Hammtronic – Signal converter T1

PIN Function

1+2 Power supply +12V

3+4 Power supply 0V GND

Input and output signal 1

5+6
Drum speed sensor
Input and output signal 2
7+8
Axle speed sensor
Input and output signal 3
9+10
Vibration sensor
200Ω Resistor for oil temp.
11+12
evaluation

ELECTRICS 110
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Standard central electrical system – fuses

ELECTRICS 111
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Standard central electrical system – fuses

ELECTRICS 112
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Standard central electrical system – relays

K1 Control relay, engine control unit

K2 Fuel filter heating

K3 Flashing light relay

K4 Refuelling pump

K5 Driving light

K6 Brake

K7 Back-Up

K8 Dozer blade

K9 Dozer blade

K10 Start release

K11 Preheat COM-2

K14 Vibration control unit

K15 Power relay, terminal 15

ELECTRICS 113
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Change-over relay 12 V with diode #1263986

Rated voltage: 12V

Coil resistance (20°C) 96Ω±10%

Contact resistance max. 50mΩ

(20°C)

Rated current 20A Normally closed contact /

25A Normally open contact

Casing water-protected

Relay coil Pin 85+86

Relay contacts Pin 30+87+87a

ELECTRICS 114
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Ignition switch S2
S S Ignition switch

Terminal:
30 Battery - steady plus

15/54
17 15/54 Switched to plus
50a
17 Connection unused (direct
start)
19 Pre-heater system
19
50a Starter
30

ELECTRICS 115
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Display
1 1 Machine type setting

2 Connector A1X2

3 Connector A1X1

LED switching points for standard variantes without EMR3:

Yellow
Red LED
LED, Red LED,
Type Signal (flashing),
temp. temp. high
temp. too high
too low
Engine temp.,
0, 1, 8, 9 >4.030V <0.495V <0.265V
X2:2
Engine temp.,
3, 4, 5 >4.371V <1.109V <0.902V
X2:2
Engine temp.,
A, B >4.455V <0.987V <0.880V
X2:2
Hydraulics
0-5, 8, 9,
temp., >4.03V <1.00V <0.807V
A, B
X2:1

Switching points for HAMMTRONIC machines and maschines with E

Yellow
Red LED
LED, Red LED,
Type Signal (flashing),
temp. temp. high
temp. too high
too low
Engine temp.,
H159 <15°C >120°C >130°C
via C AN
H160-H162, Engine temp.,
<15°C >105°C >115°C
H169 via C AN
Engine temp.,
H188-H189 <15°C >110°C >115°C
via C AN
H176-H177, Engine temp.,
3 2 H179-H180 via C AN
Hydraulics
<15°C >112°C >115°C

all temp., <15°C >90°C >100°C

via C AN
ELECTRICS 116
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Switch #1262955
1 Output 1

2 Supply voltage
7+8
3 Output 2

7+8 LED

9+10 9+10 LED

e.g.
S8 Engine management
S13 Vibro-automatic switch

ELECTRICS 117
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Switch #1269461
1 Output 1

2 Supply voltage
7+8
3 Output 2

4 Output 3

9+10 5 Supply voltage

6 Output 4

7+8 LED

9+10 LED
e.g.
S11 Switch amplitude small / large

ELECTRICS 118
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Switch #1269488
1 Output 1

2 Supply voltage
7+8
3 Output 2

7+8 LED

9+10 9+10 LED

e.g.
S6 Vibro frequency button
S9 Speed preselection button

ELECTRICS 119
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Emergency flasher switch S5

13+3 Supply voltage

11+4 Output to flashers relay

5 Flashing signal input

17+18 Left and right flashing

lights
10 Flashing pilot light

ELECTRICS 120
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Flasher unit K3 #282618

49 Input flasher unit [12V]

49a Output flasher unit
31 Battery minus / ground

Flash frequency:
1.5 Hz ± 0.5 Hz
(= 90 light appearances per minute ± 30)

ELECTRICS 121
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Vibration sensor / option for standard machines

1 Vibration sensor connection
box A4
2 Vibration frequency sensor
HB3

Sensor gap setting not needed.

Notice!
Two O-rings mounted

ELECTRICS 122
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

ABS sensor connection box A4

Sensor hyd. diagram

Pin1Nr.=1cable1
PIN = Nr.
= KABEL shield
1 = Shield
Pin2Nr.=2cable2
PIN = Nr.
= KABEL sensor
2 = Sensor
PIN
Pin3Nr.=3cable3
= KABEL
= Nr. 3 = Sensor
sensor

1 Shield
11Shield
2 22Sensor
Sensor
3 33Sensor
Sensor
11+U
1
2 GND +U
Control unit 2 32SignalGND
3 3 SIGN

PIN
Pin1Nr= 1cable1
= Kabel=Nr 1= +12V
+12V
PIN
Pin2Nr.
= 2cable2
= Kabel
= Nr 2= GND
GND (Masse)
(ground )
PIN
Pin3Nr.
= 3cable3
= Kabel
= Nr 3= SIGNAL
signal
Green LED = supply voltage +12V
LED-GRÜN = Versorgungsspannung +12V
LED-ROT = Rechteck-Signal
Red LED = square (pulsierend)
wave signal (pulsating)
ELECTRICS 123
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Alarm devices
1 1 Back-up alarm H3

2 Relay K7
2
3 Blade-type fuse 7.5A F15
3
4 Horn H1 with diode V6

5 Proximity switch B7
For standard machines /
HT machines – according
potentiometer position

ELECTRICS 124
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Light installation
1 Front drive light, parking
1 3
light, direction light
Left E1
Right E2
2 Tail light left E5 right E6
Flasher left E10 right E12
3 Warning beacon H40

4 Working spotlight
front left E40
2 4 front right E41
rear left E42
rear right E43
Option: LED

ELECTRICS 125
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Drive lever potentiometer R20

1 1 Potentiometer

2 Potentiometer complete with

holder and adjustment lever
Order no. 856606
3 Terminal resistance connected in
parallel / 2x5kΩ±20%

Potentiometer must be read in.

RC28 Setup routine
MC6 BODAS

Pin Colour
1 BN 5V
2 WH Signal 1
3 WH Signal 2
4 GN Ground

2
ELECTRICS 126
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Proximity switch
1 2 3 1 Sensor adjustment
3-4mm
2 LED

3 Nuts / sensor gap setting

B9 Parking position

B7 Back-up alarm / standard

machines only

ELECTRICS 127
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

128
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

STEERING SYSTEM

STEERING 129
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

3-point articulated joint

1 1 Ball joints

2 Grease nipples

3 Safety strut

4 Steering cylinder with 2x lubricating

points each [Item 24 hyd. diagram]

Lubricate grease nipples every 250

operating hours!
2

STEERING 130
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Steering unit [Item 22 hyd. diagram]

R P L T T Return flow G ½“

P Pressure port G ½“

R Steering cylinder G ½“

L Steering cylinder G ½“

1 Geared hub profile 16/32

If not steered, the connection P to T is

open – Open Center (OC)

STEERING 131
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

132
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

ROLLER DRUM

DRUM 133
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Drum suspension / Example H180 3414-3414 VIO

1 6 5 2 4 1 Drum drive variable
displacement motor
2 Planetary gear box

3 Vibration motor

4 Driver with rubber buffers

5 Suspension
3
6 Spacers / frame assembly
allowance compensation
4
Hydraulic system
• Variable displacement
5 motor
• Planetary gear box
6 • Vibration motor
See chapter Hydraulics

DRUM 134
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Overview of drums
Mat. no. BR Type Roller drum SN
873128 H180 3412 VIO - 3414 VIO VIO-drum 1-9999
2058532 H176 3518 - 3520 V drum 1-9999
2141540 H180 3412 - 3414 V drum 1-9999
2141540 H176 3516 V drum 1-9999
2345690 H177 3625 HT VC P drum 1-268
2427640 H177 3625 HT VC P drum 269-9999
2058533 H176 3518 P - 3520 P P drum 1-9999
2141542 H176 3516 P P drum 1-9999
2141542 H180 3412 P - 3414 P P drum 1-9999

Vibration drum Padfoot drum Vibration oscillation drum

DRUM 135
3412 – 3625 • H176 / H177 / H180
# 2582511 Module 3 – Machine technology

Basic Principle of Drums

Vibration padfoot drum 1 Centre shaft with 2 x likely
sensed unbalances
1
2 Centre shaft

3 Flexible unbalance

4 Fixed unbalance
VIO-drum
2 3 Hydraulic system
• Drive pump
• Vibration pump
• Drive motor
• Vibration motor
See chapter hydraulics

4
DRUM 136
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VIO-drum – Example H180 – 3412-3414 VIO

1
4

4 2
Shaft unbalance
1
flexible
3
2 Centre shaft

3 Shaft unbalance fixed

4 Belt tensioner

DRUM 137
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Vibration drum – Example H180

H180 – 3412-3414 / 3412P-3414P
1 H177 – 3625 VC
H176 – 3516 / 3516P
H176 – 3518-3520 / 3518P-3520P

1 Assembly right unbalance

2 Assembly left unbalance

4
3 Vibro-motor assembly

4 Smooth drum / padfoot drum

3
2

DRUM 138
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Padfoot shells / option – H series as example

Smooth drum Padfoot shells

DRUM 139
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Scrapers
1 1 Smooth drum scraper

2 Padfoot drum scraper

DRUM 140
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Drum 3625 VC – H176

1 2 1 1 Vibrator

2 Drum
Series no. H1770269

3 Vibration motor [Item 7 hyd.

diagram] / See chapter
Hydraulics

4 Cylindrical roller bearings

5 Unbalance fixed

4 5 4 3
DRUM 141
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Picks 3625 VC – H177

SN: 1-268 1 2 1 Picks

2 Padfoot

3 Picks / padfoot holder

4 Locking tappet
4
5 Tool set with extractor and
hammer
3
SN: 269-999

5
DRUM 142
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Scraper and travel ring 3625 VC – H176

1 Scraper

2 Travel ring
1 2

DRUM 143
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144
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SPECIAL EQUIPMENT

OPTIONS 145
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Dozer blade
1 2 3 1 Dozer blade

2 Hydraulic cylinder
[Item 32 hyd. diagram]

3 Holding plates

4 Wear plate

5 Lubricating nipple

4 5
OPTIONS 146
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Dozer blade control block [Item 31 hyd. diagram]

1 Solenoid valve Y13 - floating
operation
5
2 Connection B

3 Connection P
1
4 Solenoid valve Y12 – lower
6 blade

7 5 Solenoid valve Y11 - floating

operation
2
6 Connection A

7 Relief valve Δp=120bar

8
8 Solenoid valve Y10 – lift
blade
3
9 9 Connection T

OPTIONS 147
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Dozer blade – circuit diagram

Y10 Lift blade

Y12 Lower blade

Y11/13 Operate blade floatingly

Y10-13 Solenoid valve blade

Function Y10 Y11 Y12 Y13

Lift X X
Lower X X
Floating operation X X

OPTIONS 148
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Dozer blade - electrical system

1 1 Dozer blade wire harness

2 Ground bar connection M6

31.9
2 3 Socket X12 on central board

4 Relay 12V 20A/25A diode /

slots ZE K8+K9
5 Connecting plug dozer blade
control block
3
5
Electrical system dozer blade
drive lever:
see Chapter: "Electrical
system“
Stecker X12
4 1 Reserve
2 0.75 ws Y10
3 0.75 ws Y13
4 Reserve
5 0.75 ws Y11
6 0.75 ws Y12

OPTIONS 149
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Vibratory plate
1 5 1 Hydraulic and electrical
connections
2 Transverse adjustment

2 3 Vibrator

4 Quick coupling

3 5 Hydraulic filter

6 Frequency regulation

4 7 Switch vibration and transverse

adjustment
8 LED pilot lights
Green: Vibration
Yellow: Transverse adjustement
Red: Multi-coupling

Operation and servicing /

6 7 8 Supplementary sheet
Operating instruction

OPTIONS 150
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Bypass filter
1 2 3 1 Bypass filter / filter cartridge 1µm
Order no. 2027327

2 Screw SW19 / Ma=50Nm.

3 Max. flow rate 2L/min

4 Connecting block

5 Pressure gauge

6 Inlet M12 P from connecting block M

7 Outlet M18 T to connecting block L

4
5

M L
6

OPTIONS 151
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Additional safety devices

1 2 1 Ram protection

2 Lamp protection

3 Lamp protection

4 Hose protection

4 3

OPTIONS 152
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Seat contact switch

2 1 1 Seat contact switch
• contactless
3 • switch closed, when seat
occupied
2 Switch plate

3 Rotating points

OPTIONS 153
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Camera system
1 2 1 Monitor

2 Camera

OPTIONS 154
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Speedometer
1 3 2 1 Indicator speed

2 Sensor
B4 axle
B5 drum
3 Wire harness to connector X5

Pin Colour Function

1 BN +U
2 BU GND
3 BK Frequency 1
4 WH Frequency 2 (rotation direction)

OPTIONS 155
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Compaction meter HCM-3

1 2 1 Accelerometer B10

2 HMV Meter

3 Calculator HCM-3
#2024246

OPTIONS 156
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Calculator HCM 3 – I-SENSOR

I-Sensor / Speedometer

2 3 PIN Designation
1 +U (+12V/+24V)
1 4
2 GND (0V)
3 I-Signal Roller drives
+U
0V
4 Free

OPTIONS 157
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Calculator HCM 3 – A-SENSOR

A-Sensor / Acceleration sensor
4 PIN Designation
3 5
2 6 1 Temp. 1
1 7 2 +9V
8

3 Temp. 2
4 GND (0V)
A-Signal:
AC: 100 mV/g 5 Free
6 A-Signal 1
7 A-Signal 2
DC: 4.5V 8 Free

0V
Vibration active

OPTIONS 158
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Calculator HCM 3 – INSTRUMENTS

Instruments
3 PIN Designation
2 4
1 Speedometer (0…0.3V DC)
1 5
2 HMV Instruments (0…0.3V
DC)
3 GND (0V)
4 RMV Instruments
0…5V DC, FM overlap,
0…500Hz, depends from the
amplitude
5 Free

OPTIONS 159
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Calculator HCM 3 – POWER

Power
3 PIN Designation
2 4
1+2 +U (12V/24V)
1 5 3+6 Free
6
4+5 GND (0V)

OPTIONS 160
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Calculator HCM 3 – CDS

CDS
2
PIN Designation
1 3
1 HMV-Value (DC: 5V = 150
7
4 HMV)
6 5 2 +12V max. 0.8V
+U
3 I-Signal 0V
4 Large amplitude <0.8V
Small amplitude >4V
5 Vibration frequency (DC: 5V
= 75Hz
6 RMV-Value (DC: 5V = 50
RMV)
7 GND

OPTIONS 161
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Calculator HCM 3 – DIGITAL

Digital Connector
PIN Designation
F A GND
G E

H M B CAN-High
D C CAN-Low
J

C D RES-In
L
K B E CAN-GND
A
F TP200
G USB-
H USB+
J RxD
K USB-GND
L Boot-In
M TxD

OPTIONS 162
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WIFMS – Printed-circuit board and diagnostic interface WIDIAG

1 3 1 Diagnostic socket XD5

2 Connector X22s on central

board X23
3 Board #2261462
2

OPTIONS 163
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WIFMS – Gateway and connector overview

1 1 Gateway WIFMS K400

2 Wire harness #2254940

3 Wire harness #2255841

Electrical system
See WIDOS electric diagram:
2 3
WIFMS Gateway

OPTIONS 164
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Auxiliary heater
1 2 3 1 Fuel inlet Ø5mm

2 Temperature sensor
4
3 Type plate

4 Temperature limiter
5
5 Coolant inlet Ø20mm

6 Coolant outlet Ø20mm

6
7 Wire harness sockets
4
8 Combustion air inlet Ø30mm
7
9 Exhaust air outlet Ø38mm

10 Circulating pump

5
10 9 8
OPTIONS 165
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Auxiliary heater
1 2 3 1 Timer P80

2 From plug P80.X1/Pin1

(timer) via connector X87 to
plug S2X2/Pin6 (ignition
lock Kl.15)
3 Plug P80.X1 to timer

4 Fuel tank fuel line via fuel

pump to heater
5 Fuel transfer pump M80 with
plug M80.X1s
6 Fresh-air hose with sound
4 5 absorber

OPTIONS 166
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Auxiliary heater
1 2 3 4 1 Connector X84p+X84s

5 2 Ground X31

3 Relay K82

4 Fuses:
W05 20A
6 W06 5A
W07 20A

5 Steady plus F01

7 6 Auxiliary heater E80 with

plug:
E80.X1s+E80.X3s

7 Exhaust pipe with sound

absorber
Electrical system
Auxiliary heating electric
diagram S3000 / Order no.
2245025

OPTIONS 167
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Auxiliary heater
5 4 3 2 7 1 Layout of hoses standard:
Motor – cab blower unit
3
2 Layout of hoses auxiliary
heater
Motor – auxiliary heater inlet

3 Layout of hoses auxiliary

heater
Auxiliary heater outlet – blower
2
unit inlet

4 Cabin heating wire harness /

plug X41:
Pin1: jumper to X85/Pin1
Pin4: tripped by X85/Pin2

5 Plug X85:
Pin1: jumper X41/Pin1
Pin2: to S30X1:B

6 Blower unit

7 Auxiliary heater

5 4 1
OPTIONS 168
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169
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DIAGNOSIS

DIAGNOSIS 170
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MC6 Error code list – S3000 HT TIER3

Till version 1.88 / without pressure sensor
Note:
The partly very abridged texts in column “error message” are
identical to the stored error texts which can be read out via PC
and the BODEM software.
Error 1 – 51: These errors are generated by the micro controller
MC6 (behind right ascent).
Error 50 – 51: These errors are stored under error 49 in the MC
and are shown in the display.
Error 90 – 93: These errors are exclusively generated by the
dashboard display (steering wheel).

DIAGNOSIS 171
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DIAGNOSIS 172
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DIAGNOSIS 173
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DIAGNOSIS 174
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DIAGNOSIS 175
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DIAGNOSIS 176
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DIAGNOSIS 177
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DIAGNOSIS 178
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RC28 Error code list – Error codes 205-338

Error code Location

205 Alternator charge control
208 Braking position signal contact with active traction lever
209 Seat control no contact with active traction lever
231 Traction lever invalid zero point signal
233 Temperature sensor hydraulics
235 Level sensor engine fuel tank
238 Tilt sensor
242 Emergency stop activated
254 Pressure sensor MHV
262 Temperature sensor charge air
266 Vibration frequency sensor front
271 Speed sensor front axle track 1
272 Speed sensor front axle track 2
273 Speed sensor rear axle track 1
274 Speed sensor rear axle track 2
280 ASC Off due to speed sensor
301 Traction pump forward
302 Traction pump backward
303 Drum engine
305 Axle engine
337 Current monitoring traction engine
338 Current monitoring traction pump

DIAGNOSIS 179
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RC28 Error code list – Error codes 401-999

Error code Location

401 CAN A BUS OFF
402 CAN B BUS OFF
405 Traction lever no messages CAN A
406 Traction lever no messages CAN B
407 Traction lever invalid signal track 1
408 Traction lever invalid signal track 2
409 Traction lever invalid difference track 1 - track 2
410 Diesel-engine no rpm
411 Display disconnected
431 Setup missing
480 Start routine - system voltage supply too low
481 Start routine - No voltage supply for sensors
482 Start routine - hardware monitor 1
486 Start routine - hardware monitor 2
487 Start routine - start condition not fulfilled
488 Start routine - cable break safety outputs
489 Start routine - short circuit safety outputs
490 Start routine - voltage supply 1
491 Start routine - no voltage supply 1
492 Start routine - voltage supply 2
493 Start routine - no voltage supply 2
494 Start routine - emergency stop active
495 Start routine - shutdown safety outputs
999 No clearance for start
DIAGNOSIS 180
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181