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Abstract: Consumption of resources is increasing as the world’s population and industrialization rise, so that natural resources are being
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exhausted. Therefore, the use of waste and recycled materials is very important to achieve environmental and economic benefits. This study
assessed the effects of compaction energy and the role of a binder on the properties of two control groups (A and B) of hot-mix asphalt used
for surface layers, prepared according to European Standards. Group A consisted of stone dust, subfractional glass, and a binder. Group B
comprised stone dust, subfractional stone aggregate, and a binder. Laboratory testing determined the effect of the observed variables on the
density of asphalt samples and ratio of air voids and voids filled with bitumen. The findings indicate that the compaction energy and glass
fraction in the asphalt mixture had a significant influence. DOI: 10.1061/(ASCE)MT.1943-5533.0002887. © 2019 American Society of Civil
Engineers.
Author keywords: Waste glass; Hot-mix asphalt; Compaction energy; Binder content; Laboratory testing.
waste glass in asphalt pavements provided the same performance A review of the practical recycling applications of crushed waste
levels at lower costs. glass in construction materials was carried out by Mohajerani et al.
Another laboratory research project to test the use of recycled (2017). They studied the reuse of crushed waste glass as a construc-
glass particles in an asphalt mixture was carried out by Lachance- tion material in concrete or asphalt and presented a literature re-
Tremblay et al. (2016). They tested an asphalt mixture (ESG14) with view. They highlighted the use of glass powder as a filler in
different glass contents. Their results indicated that using recycled asphalt. Sadeghnejad et al. (2018) showed trends in recent research
glass in asphalt mixtures reduced the binder content, increased the and confirmed that the optimal use of waste glass in hot-mix asphalt
mixture workability and decreased rutting resistance. Using 10% re- mixtures increased its dynamic characteristics dramatically. They
cycled glass in an ESG14 asphalt mixture did not impact resistance predicted the rutting of glasphalt mixtures at different temperatures
to thermal cracking or the mixture stiffness. Tahmoorian et al. (2018) and stresses. The results of their models indicated that waste glass
stated that asphalt mixtures containing recycled construction aggre- powder can significantly improve the performance of asphalt mix-
gates (RCA) had a problem of high bitumen absorption. Therefore, tures against permanent deformation.
they investigated the effects of glass on bitumen absorption and the It is a well-known fact that pavements in cold regions are subject
volumetric properties of asphalt mixtures containing 25% and 50% to extreme weather conditions, such as prolonged exposure to water
RCA through laboratory tests. The materials used included C320 and repeated freeze-thaw (FT) cycles. With this is mind, Lachance-
bitumen, RCA, and recycled glass (0%, 10%, and 20% of total Tremblay et al. (2017) investigated the degradation of asphalt
weight of fine aggregates), and the test was conducted according mixtures with glass aggregates subjected to freeze-thaw cycles. Re-
to Australian standards. The test results indicated that glass waste peated FT cycles damaged the samples of asphalt mixtures with and
is a viable material for improving the problem of high bitumen ab- without glass and had a significant effect on mixture stiffness. They
sorption in asphalt mixtures containing RCA. concluded that the glass asphalt mixture was damaged faster than
Androjić and Dimter (2016) reported the properties of hot-mix the reference stone aggregate mixture, but both mixtures had equiv-
asphalt (HMA) with substitute waste glass made in accordance with alent damage after 10 FT cycles. Lachance-Tremblay et al. (2018)
the EN 13108-1 (BSI 2006) standard. Their laboratory test results focused on the effect of hydrated lime on the linear viscoelastic
indicated that it is reasonable to substitute stone aggregate with (LVE) properties of asphalt mixture with glass aggregates. They
fractionated waste glass in asphalt mixtures intended for wearing used complex modulus tests to evaluate the LVE properties of
surfaces. In addition, the glass ratio used in the mineral mixture three glass aggregates (0%, 20%, and 60%) with two hydrated lime
would depend on the required void content, proportion of voids (0% and 2%) contents. The results showed that the LVE properties
filled with asphalt, void proportion in the mineral aggregate, and of samples with glass aggregates and 0% hydrated lime were
the target composition of the asphalt mixture. They highlighted that greatly affected by conditioning, whereas adding hydrated lime to
increasing the glass content from 2.5% to 100% increased the vol- the samples with glass aggregates significantly reduced the varia-
ume proportion of mineral mixture by 4.8%, decreased the volume tion in LVE properties due to conditioning.
proportion of bitumen by 1.1%, and decreased the void content Simone et al. (2019) presented laboratory study results includ-
by 3.7%. ing both bituminous mastics and mixture tests to assess the use of
Arabani et al. (2017) investigated the effects of different waste glass powder as a possible surrogate for limestone filler in recycled,
materials (waste glass powder, waste brick powder, and rice husk dense-graded asphalt mixtures. According to the results, glass pow-
ash, with stone dust as a control mixture) as fillers on the perfor- der filler provided comparable values to limestone filler in both
mance of HMA mixtures. The properties of HMA mixtures were mastic and mixture studies, highlighting the improvement of rutting
investigated by Marshall tests and showed that the mixture con- resistance when glass was used.
taining waste glass powder exhibited a higher fatigue life and per-
formed better than the others. Choudhary et al. (2018) investigated
the suitability of various waste materials as fillers instead of con- Research Goals
ventional materials in dense-graded bituminous macadam mix. Previous research motivated the authors to make and test several
One waste material considered was glass powder. The results in- mixed compositions in order to ascertain the limit property values
dicated that with similar bitumen contents, all waste-modified of two HMA samples: one with substitute waste glass (up to 100%),
mixes delivered satisfactory mechanical and volumetric perfor- and a control mixture with stone aggregate. This was done to de-
mance as demanded by paving specifications. They concluded that termine differences and compare the influence of compaction en-
the mixes with finer fillers (red mud and limestone dust) displayed ergy on the various properties of the mixtures, thus determining the
superior stiffness and cracking resistance, whereas mixes with two limit values according to standards accepted worldwide. The
fillers predominantly composed of calcium minerals (carbide lime experimental part was the continuation of research conducted by
and limestone dust) displayed superior adhesion and moisture re- Androjić and Dimter (2016) into the properties of hot-mix asphalt
sistance. Gaitanelis et al. (2018) evaluated the potential for reusing with substitute waste glass.
The main goals of the research were to determine through analy- influence was monitored was the binder content, which varied from
sis the influence of compaction energy on the monitored properties 4.5% to 6.5% of the total mass of the asphalt mixes.
of the asphalt samples (density, proportion of air voids, and voids
filled with bitumen) and the influence of the binder content of the
Materials Used
observed asphalt mixes on the monitored properties.
Fig. 3 presents two groups (A and B) together with their compo-
nents. The asphalt mixes for Group A contained stone dust, sub-
Experimental Part fractional glass, and a binder. Group B contained stone dust,
subfractional stone aggregate, and a binder.
Fig. 1 is a chart of the conducted research, which was divided into Stone dust was added to the asphalt mixes in Groups A and B in
previous activities, the experimental part, and final activities. Pre- advance (Fig. 3). For the testing requirements, dolomite stone dust
vious activities consisted of an analysis of the current situation and from Velika Quarry, Velika, Croatia was used. A testing procedure
a presentation of the research goals. The experimental part included in accordance with European Standards (ENs) and Croatian
presenting the research program, materials used, and design of the Standards (HRN ENs) was followed [HRN EN 1097-5 (BSI
mix composition. The final activities included presenting the results 2008b)], which consisted of determining the amount of moisture
and conclusions of the research.
Research Program
Fig. 2 shows the research program conducted, divided into Groups
A and B. Group A comprised asphalt mixes including waste glass.
Group B contained stone aggregate. The bitumen used in both
groups was identical. The figure shows an analysis of the influence
of compaction energy and binder content on the properties of both
groups. The final result is presented as a comparison of the results
achieved for each group.
During testing, compaction energy was regulated by varying the
number of blows inflicted by a Marshall hammer (35, 50, and 75
Fig. 3. Components of the monitored groups of asphalt mixes.
blows on each side of the sample). The other variable whose
produced in the procedure to determine granulometric composition according to the HRN EN 933-1 standard (BSI 2012b).
[HRN EN 933-10 (BSI 2009)] and the density of the total After sieving, the fraction density of the waste glass was deter-
stone dust according to standard HRN EN 1097-7 (BSI 2008c) mined according to the HRN EN 1097-6:2004 [EN 1097-6:2000
(Table 1). After conducting the procedure to determine the gradation +AC:2002 (BSI 2013)] (Table 1).
Fig. 4. Process of making asphalt mix with glass in its composition: (a) crushed waste glass; (b) separated waste glass; (c) process of adding the
individual fraction of the glass in asphalt mix; and (d) produced asphalt mix.
The stone aggregate was from a dolomite source in Velika density was determined using a volumetric procedure according
Quarry. It was collected, washed, dried, and sieved to the required to the HRN EN 12697-5 standard [EN 12697-5:2009/AC:2012
subfractions (0–0.063, 0.063–0.25, 0.25–1, 1–2, 2–4, 4–8 and (BSI 2019b)]. The procedure to compact the asphalt mix was
8–11.2 mm) according to the HRN EN 933-1:2012 standard. After carried out according to the HRN EN 12697-30:2012 standard
sieving, the fraction density of the stone was determined according [EN 12697-30:2012 (BSI 2019a)] at a temperature of 150°C using
to the HRN EN 1097-6:2004 standard (Table 1). different energy impacts (35, 50, and 75 blows on each side of the
The binder used was paving bitumen Type 50/70 produced by sample). After producing the asphalt specimens, their density was
MOL Group (Százhalombatta, Hungary). It had a density of ρB ¼ determined according to the HRN EN 12697-6:2012 standard
1.01 g=cm3 [HRN EN ISO 3838 (BSI 2005)], a softening point of [EN 12697-6 (BSI 2012a)], using Procedure B to calculate the
PK = 49°C [HRN EN 1427: 2007 (BSI 2008a)], and a penetration of proportion of air voids and voids filled with bitumen according
PEN ¼ 60 1=10 mm [HRN EN 1426 (BSI 2015)]. to the HRN EN 12697-8:2003 standard [EN 12697-8:2003
Fig. 4 shows the waste glass used in various stages of asphalt (BSI 2019c)].
mix production process: breaking [Fig. 4(a)], crushing [Fig. 4(b)],
preparation for mixing [Fig. 4(c)], and the finished mix [Fig. 4(d)].
Laboratory Test Results
Designing Mix Composition
Density of Asphalt Samples
A fixed gradation (Fig. 5) was used to test the mixes (Groups A and
B). This represented the average value of passage through sieves for Table 2 lists the results for the asphalt specimen densities and per-
asphalt mix AC 8 surf, intended for use in the wearing surfaces of centage of asphalt mix density depending on compaction energy,
carriageway constructions (Croatian Roads 2015). the observed groups, and proportion of bitumen. Fig. 6 and Table 3
The procedure for mixing the components of the asphalt mix present the linear links achieved between the observed asphalt
was conducted according to the HRN EN 12697-35:2008 standard groups, proportion of binder, and compaction energy {35 blows
[EN 12697-35:2004+A1:2007 (BSI 2016)] by hand for 3–5 min at [Fig. 6(a)], 50 blows [Fig. 6(b)], and 75 blows [Fig. 6(c)]}.
a given temperature. After the asphalt mix was produced, its The density of the asphalt specimens (ρbssd ) was acquired by
Table 2. Asphalt specimen densities results and percent of asphalt mix density
Binder content (% by mass of material)
Observed testing property Blows Testing group 4.5 5.0 5.5 6.0 6.5
Asphalt specimen density (kg=m3 ) (HRN EN 12697-5) 35 Group A 2,128 2,134 2,156 2,160 2,189
Group B 2,358 2,366 2,391 2,425 2,453
50 Group A 2,166 2,182 2,184 2,204 2,200
Group B 2,412 2,417 2,444 2,464 2,474
75 Group A 2,176 2,202 2,227 2,220 2,228
Group B 2,435 2,445 2,472 2,482 2,494
Percent of asphalt mix density (% v/v) 35 Group A 90.2 91.1 92.7 93.5 95.6
Group B 88.8 90.0 91.9 93.8 95.5
50 Group A 91.8 93.2 93.9 95.4 96.0
Group B 90.8 91.9 93.9 95.3 96.4
75 Group A 92.3 94.0 95.7 96.2 97.2
Group B 91.7 93.0 95.0 96.0 97.1
Fig. 6. Relationships between the density of the asphalt specimens (Groups A and B) and compaction energy: (a) 35 blows; (b) 50 blows; and
(c) 75 blows.
calculating the relation of the mass of the dry specimen (m1 ) and
ρbssd
the difference between the mass of the saturated surface-dried %AMD ¼ × 100 ð2Þ
specimen (m3 ) and the mass of the specimen submerged in water ρmix
(m2 ) multiplied by water density (ρw ) at exactly 25°C [Eq. (1)]. The
percentage of asphalt mix density, %AMD (Table 2), was calculated Roberts et al. (1996) showed that the density of asphalt speci-
as a ratio of density of the asphalt specimens (ρbssd ) and density mens increased to the highest value as the proportion of bitumen
of the asphalt mix (ρAM ), expressed as a percentage of total volume increased. After reaching the highest value, density began to
(% v/v) [Eq. (2)] decrease again. In principle, the observed density of the asphalt
specimens increased as the proportion of bitumen increased dur-
m1
ρbssd ¼ × ρw ð1Þ ing testing (Table 2). Such a sequence in the results obtained
m3 − m2 can be attributed to the adopted gradation of asphalt mixes and
characteristics of materials used (binder, stone and glass skeleton, 53 kg=m3 between 35 and 50 blows and by 28 kg=m3 between
and filler). The density of the asphalt specimens in Group B was 50 and 75 blows. In Group A, the increase in density was somewhat
higher than that in Group A. This result is linked to the difference less between 35 and 50 blows (28 kg=m3 ), and was 43 kg=m3
between the density of stone/glass (Table 1). The asphalt mix den- between 50 and 75 blows.
sity of Group A ranged from 90.2% to 95.6% for 35 blows, from
91.8% to 96% for 50 blows, and from 92.3% to 97.2% for 75 blows Proportion of Air Voids
(Table 2). The asphalt mix density for Group B ranged from 88.8%
to 95.5% for 35 blows, from 90.8% to 96.4% for 50 blows, and Table 4 lists the results of the proportion of air voids in the observed
from 91.7% to 97.1% for 75 blows. groups of asphalt depending on compaction energy and binder con-
Fig. 6 and Table 3 show the linear links achieved between the tent. The proportion of air voids was determined according to the
density of the asphalt specimens and the proportion of bitumen. HRN EN 12697-8:2003 standard (EN 12697-8:2003). The propor-
The specimens in Group B achieved a higher value of the coeffi- tion of voids (Avc ) was obtained from the relationship of the differ-
cient of determination (R2 ) than did those in Group A (Fig. 6). For ence between the density of the asphalt specimens (ρAU ) and the
Group B, the coefficient of determination ranged from 0.9629 to density of the asphalt mix (ρAM ) expressed as a percentage of total
0.9698, which was higher than that for Group A (0.7707–0.9364). volume (% v/v)
A binder content of 4.5% increased the density of the asphalt ρAM − ρAU
specimens in Group B by 225 kg=m3 compared with Group A Avc ¼ × 100 ð3Þ
ρAM
at 35 blows. This difference increased at a 6.5% binder content
to 265.4 kg=m3 at 35 blows. The increase in compaction energy Various authors (Roberts et al. 1996; Walubita et al. 2009;
from 35 to 75 blows resulted in higher densities of the asphalt spec- Beainy et al. 2012; Kim and Kang 2018) highlighted the impact
imens in both Groups A and B. and importance of compaction energy and its effects on volumetric
The obtained asphalt specimen density indicates that in Group A properties of hot mix asphalts.
at 50 strokes the peak density (extreme) was achieved at 6.0% The increase in the binder content and compaction energy led to
binder content. In other groups these maximums were not achieved a decrease in the proportion of air voids (Table 4). In Group B with
for the observed range of binder content (from 4.5% to 6.6%). This a binder content of 4.5%, the proportion of air voids was 0.6% to
was due to the variance in the quality of the glass used (grain shape 1.4% higher than in Group A for all three levels of compaction
and glass origin), the other constituent components (filler, stone energy (35–75 blows). At a binder content of 6.5%, in principle
aggregate, and binder), and the adopted gradation of designed there was an equal or similar proportion of voids in the observed
asphalt mix. groups (0.1% at 35 blows, 0.4% at 50 blows, and 0.1% at
Fig. 7 shows the relationship of density of asphalt specimens for 75 blows).
Groups A and B and compaction energy at 5.5% binder content. As Fig. 8 and Table 5 give the linear relationship between the pro-
compaction energy increased, the density of the asphalt specimens portion of voids (Avc ), in Groups A and B and the binder content.
increased. The density of specimens in Group B increased by The specimens in Group B had somewhat higher values of the co-
efficient of determination (0.9851–0.99) compared with Group A
(0.9582–0.9829). It can be concluded that as the binder content
increased, there was a reduction in the difference in the air void
content between the observed groups.
Fig. 9 depicts the relationship of the proportion of voids and
compaction energy for Groups A and B at 5.5% binder content.
As compaction energy increased, there was a continuous decrease
in the proportion of air voids in both groups. The proportion of
voids for Group B was higher by 0.8% at 35 blows and by
0.7% at 75 blows than for Group A. The proportion of air voids
in the observed groups at 50 blows was equal.
Fig. 8. Relationship of proportion of voids and compaction energy in the observed groups: (a) 35 blows; (b) 50 blows; and (c) 75 blows.
The void fill was obtained from the relation of the volume propor- where V fwa = fill in the intergranular space of the stone material by
tion of bitumen and concentration of voids in the intergranular bitumen (% v/v); %massB=AM = mass proportion of soluble binder;
space of the stone material ρAU = density of the asphalt specimen; ρB = density of the bitumen
binder; and vSM = concentration of voids in the intergranular space
V fwa ¼ ½ð%massB=AM × ρAU =ρB Þ=vSM × 100 ð4Þ of the stone material.
Fig. 10. Relationship of voids filled with bitumen and compaction energy in the observed groups: (a) 35 blows; (b) 50 blows; and (c) 75 blows.
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