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PLANNING
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SECOND EDITION Architectural
Press
10 Farm buildings
Based on information provided by John Weller and others CI/SfB 26
UDC 728.94
John Weller is an architect specialising in rural work
KEY POINTS: some layouts for cattle, bulk storage and implements. Compact and
• Farming is an industry subject to continual change insulated ‘boxes’ of low profile are best for calves, pigs or poultry.
• Animal welfare and concern about pollution is leading to
legislative constraints, both domestic and European
They may include total or partial environmental control. In
contrast, ‘kennels’ are cheaply framed, semi-open, mono-pitch
structures suitable for some cattle and pig layouts.
Contents
1 Introduction
2 Farm animals 1.05 Construction and procurement
3 Farm machinery Most buildings are partially or wholly prefabicated, or are
4 Dairy cattle housing purchased under package deals. Standard frames can be obtained
5 Beef cattle and calf housing ‘off the shelf’, and infilled by ‘self-build’.
6 Sheep housing Performance specifications are rare. Overall costs are lower than
7 Pig housing for most buildings of similar type, partly due to lower standards
8 Poultry housing being demanded (see BS 5502, Buildings and structures for
9 Crop storage and effluent produced agriculture, in its many parts).
10 Building legislation
farm
silage clamp silage clamp
North
Wilcove
Upper
Wilcove
0 200m
a Site plan
feed area
dairy rotary
gate
cows in
collection
area
turning area slurry
access road pit
0 20m
b Plan
0 10m
c Part cross-section
Farm buildings 10-3
hen 2kg large ewe (downland) 75kg baconer (full grown) 100kg sow and litter
400 x 200 x 350mm high 1150 x 400 x 750mm high 1400 x 300 x 650mm high 2500 x 1000mm
calf (3 months) 100kg large cow (Friesian) 500kg bull (small) or steer (large) 1000kg
1900 x 380 x 1100 mm high 2400 x 610 x 1500mm high 2600 x 500 x 1800mm high
inlet
diameter 75 to 200mm
tractor
output 6 to 60 tonnes per hour approx 1000 coupling storage bin with two sides
(dry wheat) 6000 to
of bottom at 60 degrees
up to 10m normal approximate storage 30m 3 8000
300
or 20 tonnes of wheat
4 m at 45°
bulk tanker holds 25 to 30
tonnes when loaded 3800
normal max
2000 but
upto 2230mm 3000
up to 4m at 45° tractor mounted passage 3800
auger with trolley scraper blade bulk hopper and tanker
with gravity loading
3500
2500
1600
2000
small tipping trailer, 4 tonnes
large tipping trailer, 7 tonnes load load
1850
3750 to
retractable
4250mm
4000 3500 kg
(upto 5500kg
5000 kg 2400 loaded)
2500 to 4500mm
large crawler (cutter bar 3000mm normal)
combine harvester
350–500 2.00 1.45 1.00 2.00 1.45 2.00 single range: 2.0 0.9 1 per cent
500–600 2.15 1.60 1.10 2.15 1.60 2.15
600–650 2.30 1.80 1.15 2.30 1.80 2.40 double range: 3.0
650–700 2.30 1.80 1.15
700–800 2.50 2.00 1.20
bedding
440 to 480
75
150
40 fall base
concrete
2000 - 2300 passage
(2150 recommended) (unless
slatted)
frame at
larger than 4200
4800 cl
small trailer or
auger 3000
min 2500
max 2500
min 2000
vent boards vent boards
manger manger
600
500
feed area
feed road feed area cubicle passage cubicle cubicle passage cubicle
and feed road
min 3000 2150 3000 2150 min 3000 2150 3000 2150 150
min 2500 750 150 150
700
open ridge
roof sheeting on purlins roof sheeting spans
dividing rafters
divisions
2600 min 2700 max
75 air gap
support roof at
1100 to 1200 crs
rail rail
2000 to 2200
200
exit
entry
points
raised
cow
standings operators pit
operator area
exit
a
exit entry
e trigon
operator pit
cow
standings
cow standing
b exits
b tandem
entry operators
pit
entry
points
exit operator area
f polygon
c
c chute
exit
entry
platform
rotation
operator
pit
exit
operators
area
entry
d g
d herringbone g rotary
10-6 Farm buildings
collecting yard
IN IN
connected to slurry
disposal system
air
vents
COW
eaves height
accommodation
2500 min
1500 min
or covered
diversion gate chequer plate kerb
dispersal area
operated from pit EXIT or solid stance
300 pit
milk room holding pen
a plan b section
vent ridge
100 mm air gap
sleeper wall
normal max
up to 3500
removable
reinforced manger
min
2500
normal maximum
silage
blockwork 1500 build up of bedding 600
max 600 fall
1250
ground level 500
rammed floor 150 mm concrete channel
10.10 Section through strawed yard for beef cattle with easy feeding
plenum with
larger trailer
fan at ends
4200 for
cattle area
vent flap render
3000
boards
max 3660
reinforced 2750
1500
slurry pit
normal overall flame
11400 to 12900
10.11 Section through slatted yard for beef using self-unloading trailers. Note: fully
slatted yards are not approved by Brambell Committee
Farm buildings 10-7
air extract
insulated roof
removable division
min 1800
1250
75 mm fall
removable division
2000 3 small
calves windows
feed passage
air
4500 to 5100
inlet
4 to 5
large calves
1000 per
4 months
single
4 month
calf
750 per
single
small calf min 2300
min 2300 1380 to 1500
max 2500
900
manger
3000
creep
1800
3000
Type of sheep Age or mass Area per animal (m 2 ) Length of trough (mm) depending on feeding system
vent ridge
frame
1250
min
sheep area
windows and
baffled vents manger
maximum panel
1250
150 mm blocks
removable pier 1850 x 1500 slats
1000
feed
dung pit
passage
900
min 3600 to max 3800
1000
300 300
600
3 000 3 000
slipway
300
225
Typical age Mass Type Lying area Min dung area Total Trough length Lying pan depth
(days) (kg) ( m2 ) 2
(m ) 2
(m ) (mm) (mm)
internal shaft
850 x 850 mm dung feed
200
per 100 pigs passage passage
baconer pen
min 1000
insulated roof 2 lying area
gate 0.3 m
0.5 m2 each
each
min 2000
min 1900
(10 baconers)
section
gate
normal
1000 min 800
min 1500
100 300 300
plan
10.16 Plan and section of fattening house with side dung passage
500
1000 slat
to 1500 pit
normal
section
up 50 mm
heavy hog pen pop hole
feed
lying area maximum size
passage 2
0.55 m each dung passage 750 x 1000 mm
approx 300 centres
2
manger gate 0.2 m each
400 mm
baffled run each
air inlet
gate
10.17 Plan and section of fattening house with centre slatted dung passage
10-10 Farm buildings
vent ridge
frame
min 2000
vent flap
straw store
min 3000
cat walk
approx
hatch vent
1250
pop hole insulation
gate
3000
cat
dung area straw store
walk
flap hatch repeat
post
dwarf wall
plan
10.18 Plan and section of fattening house with strawed system and floor feeding
350
200 manger
1250 to 1500 min 1800 1000
sow passage sow crate feed passage
reinforced brace
concrete
panel
repeat
1000
slide gate
swing panel
positions
250
350
insulated floor
open space beneath
each panel
section
500
repeat
fall 40 mm fall bowl
500
plan
insulated
roof
approx 2000
gate
removable rails
1000
250
manger
bowl manger
350
lying area dung area
1500
350
removable rails
up 100mm
creep
channel
plan
Battery or tier brooder and cooling cage One hen in cage 0.1 0.1 0.1-0.43
Two hens in cage 0.075 0.09 0.1-0.43
Three hens in cage 0.055 0.09 0.1-0.43
Four hens in cage 0.043 0.09 0.1-0.43
light weight timber frame a/c roof and timber ridge inlet & side extract or ridge extract & side inlet
insulated wall panels lined as roof
10.21 Section through poultry broiler and rearing house. Roof insulated with minimum 25 mm rigid polyurethane or equivalent.
Stocking density 10 birds/m2, RH 60 per cent, temperature 30°C
10-12 Farm buildings
ridge inlet
nipple drinkers
walkways auto feed belts
2400
& egg collection
access fans
with light baffle
2400
droppings pit access for
10.22 Section through flat deck deep pit
tractor with foreloader
battery house. Roof insulated with minimum
25 mm rigid polyurethane or equivalent.
Stocking at 100 mm trough per bird in
multibird cages for light hybrids, 125 mm for
heavier birds. RH 60 per cent, temperature
20-25°C. If falls to 12° does not harm output
7400
but increases food conversion ratio
walkways
1800
exhaust opening
2400
droppings pit
900 2700 – 3300 900 2700 3300 900 deep pit battery house. Roof insulated with
minimum 25 mm rigid polyurethane or
810 to 9300
equivalent
5 to 9m diameter
channel with chain popular sizes – 6.100m
conveyor to 6.860m
muck disposal 7.620m
auto egg
chute 750mm
collection tumbler diameter
cross belt domes varies
conveyor for eggs
blowing/filling pipe 1800 to 3000mm
230mm upstand
reinforced concrete
plinth 500mm wide
10.27 Tower silo for wilted grass with 40–50 per cent dry
matter. Wet grass is stored in towers of 6 m diameter × under
10.25 Plan of end of cafeteria cage battery house showing gear 12 m height
1200 to 18000
uninsulated
sheeted sides
10.26 Section through pole barn for fattening turkeys. Stocking density 30 kg/m2
fan chamber
thrust resistant walls
300 × 6000
15000
sliding doors
4000 x 3500 high
main duct
100 000
plan
asbestos cement
30° angle cladding
of response
1000
thrust resistant
galvanized sheets
3000
200
15000 overall of frame
max 18500 screed on 125 mm reinforced
hardcore concrete on damp
proof course
section
10.28 Plan and section of storage for food grain., showing lateral system for 1200 tonnes storage
asbestos cement
roof
min 1800
chuate
catwalk
bin
(normal 5000)
thrust resistant
max 5500
galvanized sheets
perforated floor
max 750
plenum bottom conveyour 10.29 Grain drying and storage: section through a nest of bins
(square or rectangular) with roof. A bin 4.575 × 3.8 × 5 m
holds 60 tonnes of wheat
Farm buildings 10-15
muck
4500
1750
spreader
slurry storage bin
3000
1750
sluice grating
150 mm fall
150
150 mm reinforced
concrete slab 225 mm reinforced
2250
pit blockwork
3000
(width 1250)
cladding on
exposed side
normal max
5500
225 mm reinforced
blockwork
10.32 Section through floor storage for potatoes. 9 × 30 m of floor space stores
500–550 tonnes. Movable laterals maximum 1.85 m centres. Free area of gable
vents 0.5 m2/100 tonnes stored, main duct cross-section 1250 mm2/tonne
air duct
max 4200
grain walling
10.33 Section through radial flow bins in a barn for grain drying and storage. The air
duct delivers 400 m3/h.t to dry and 100 m3h/.t to store. Air temperature above 0°C, RH 75
per cent.
10-16 Farm buildings
penthouse
approx 1.800 with louvres
top
approx 2.000 conveyor elevator lorry turning
to ridge circle 15m
intake pit
maximum 750
bin height 1750 deep
3.500
min 3.000
Part 25: 1991 Code of practice for design and installation of Part 60: 1992 Code of practice for design and construction of
services and facilities buildings for mushrooms
Part 30: 1992 Code of practice for control of infestation Part 65: 1992 Code of practice for design and construction of crop
Part 32: 1990 Guide to noise attenuation processing buildings
Part 33: 1991 Guide to the control of odour pollution Part 66: 1992 Code of practice for design and construction of
Part 40: 1990 Code of practice for the design and construction of chitting houses
cattle buildings Part 70: 1991 Code of practice for design and construction of
Part 41: 1990 Code of practice for design and construction of ventilated on floor stores for combinable crops
sheep buildings and pens Part 71: 1992 Code of practice for design and construction of
Part 42: 1990 Code of practice for design and construction of pig ventilated stores for potatoes and onions
buildings Part 72: 1992 Code of practice for design and construction of
Part 43: 1990 Code of practice for design and construction of controlled environment stores for vegetables, fruit and flowers
poultry buildings Part 74: 1991 Code of practice for design and construction of bins
Part 49: 1990 Code of practice for design and construction of and silos for combinable crops
milking premises Part 75: 1993 Code of practice for the design and construction of
Part 50: 1993 Code of practice for design, construction and use of forage stores
storage tanks and reception pits for livestock slurry Part 80: 1990 Code of practice for design and construction of
Part 51: 1991 Code of practice for design and construction of workshops, maintenance and inspection facilities
slatted, perforated and mesh floors for livestock Part 81: 1989 Code of practice for design and construction of
Part 52: 1991 Code of practice for design of alarm systems and and chemical stores
emergency ventilation for livestock housing Part 82: 1990 Code of practice for design of amenity buildings
METRIC HANDBOOK
PLANNING AND DESIGN DATA
Edited by DAVID ADLER BSc DIC DEng MICE Civil Engineering Consultant
• The leading book on planning and design data now thoroughly revised for the second edition
• 30 chapters on the main building types ranging from airports, payment and counselling offices and retail trading; to
ISBN 0-7506-0899-4
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